BS-300
Auto
Chemistry
Analyzer
Service Manual
© 2005 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights Reserved.
For this Operation Manual, the issued Date is 2005-07 (Version: 1.0).
Intellectual Property Statement
SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter
called Mindray) owns the intellectual property rights to this Mindray product and
this manual. This manual may refer to information protected by copyrights or
patents and does not convey any license under the patent rights of Mindray, nor
the rights of others. Mindray does not assume any liability arising out of any
infringements of patents or other rights of third parties.
Mindray intends to maintain the contents of this manual as confidential
information. Disclosure of the information in this manual in any manner
whatsoever without the written permission of Mindray is strictly forbidden.
Release, amendment, reproduction, distribution, rent, adaption and translation
of this manual in any manner whatsoever without the written permission of
Mindray is strictly forbidden.
Responsibility on the Manufacturer Party
Contents of this manual are subject to changes without prior notice.
All information contained in this manual is believed to be correct. Mindray shall
not be liable for errors contained herein nor for incidental or consequential
damages in connection with the furnishing, performance, or use of this manual.
Mindray is responsible for safety, reliability and performance of this product only
in the condition that:
all installation operations, expansions, changes, modifications and repairs of
this product are conducted by Mindray authorized personnel;
the electrical installation of the relevant room complies with the applicable
national and local requirements;
the product is used in accordance with the instructions for use.
WARNING:
It is important for the hospital or organization that employs this
equipment to carry out a reasonable service/maintenance plan.
Neglect of this may result in machine breakdown or injury of human
health.
I
NOTE:
This equipment is to be operated only by medical professionals
trained and authorized by Mindray or Mindray-authorized
distributors.
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any
transportation or other charges or liability for direct, indirect or consequential
damages or delay resulting from the improper use or application of the product
or the use of parts or accessories not approved by Mindray or repairs by people
other than Mindray authorized personnel.
This warranty shall not extend to:
any Mindray product which has been subjected to misuse, negligence or
accident;
any Mindray product from which Mindray's original serial number tag or
product identification markings have been altered or removed;
any product of any other manufacturer.
II
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this
product to Mindray, the following procedure should be followed:
1
Obtain return authorization: Contact the Mindray Service Department and
obtain a Customer Service Authorization (Mindray) number. The Mindray
number must appear on the outside of the shipping container. Returned
shipments will not be accepted if the Mindray number is not clearly visible.
Please provide the model number, serial number, and a brief description of
the reason for return.
2
Freight policy: The customer is responsible for freight charges when this
product is shipped to Mindray for service (this includes customs charges).
3
Return address: Please send the part(s) or equipment to the address
offered by Customer Service department
Company Contact
Manufacture:
Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
Address:
Mindray Building, Keji 12th Road South, Hi-tech Industrial
Park, Nanshan, Shenzhen, P.R.China,518057
Phone:
+86 755 26582479 26582888
Fax:
+86 755 26582500 26582501
III
Preface
Safety Symbols
This chart explains the symbols used in this manual.
When you see …
Then …
WARNING:
BIOHAZARD:
CAUTION:
NOTE:
Read the statement following the symbol. The
statement is alerting you to an operating hazard
that can cause personal injury.
Read the statement following the symbol. The
statement is alerting you to a potentially
biohazardous condition.
Read the statement following the symbol. The
statement is alerting you to a possibility of
system damage or unreliable results.
Read the statement following the symbol. The
statement is alerting you to information that
requires your attention.
Labels Used on the System
The labels attached to some BS-300 panels use symbols with the text to clarify
the meaning of the text. The table below explains the symbols on the labels.
Serial Number
Manufacturer
Date of Manufacture
Authorized Representative in the European Community
CE Marking
In Vitro Diagnostic equipment
Biohazard Warning: risk of potentially biohazardous
infection
Warning: risk of personal injury or equipment damage
4
Preface
Warning: risk of electrical shock
Warning: risk of burn
ON（Main Power）
OFF（Main Power）
ON（Analyzing Unit Power）
OFF（Analyzing Unit Power）
～
Alternating current (AC)
Graphics
All graphics, including screens and printout, are for illustration purposes only
and must not be used for any other purpose.
EC Representative
Name:
Shanghai International Holding Corp. GmbH(Europe)
Address:
Eiffestrasse 80 D-20537 Hamburg Germany
Phone:
+49 40 2513174
Fax:
+49 40 255726
5
Preface
Safety Precautions
Observe the following safety precautions when using the BS-300 Chemistry
Analyzer. Ignoring any of these safety precautions may lead to personal injury
or equipment damage.
WARNING:
If the system is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be
impaired.
Preventing Electric Shocks
WARNING:
When the main power is on, user must not open the rear or side
cover.
Liquid ingression may lead to electrical shock or equipment
damage. In case of liquid ingression, shut off the power supplies
and contact Mindray Customer Service Department or your local
distributor.
Preventing Personal Injury Caused by Moving Parts
WARNING:
Do not touch such moving parts as sample probe, reagent probe
and mixing bar, when the BS-300 is in operation.
Do not put your finger or hand into any open part when the BS-300
is in operation.
Preventing Personal Injury Caused by Photometer Lamp
WARNING:
Light sent by the photometer lamp may hurt your eyes. Do not stare
into the lamp when the BS-300 is in operation.
If you want to replace the photometer lamp, first switch off the Main
Power and then wait at least 30 minutes for the lamp to cool down
before touching it. Do not touch the lamp before it cool down or you
may get burned.
6
Preface
Preventing Infection
BIOHAZARD:
Inappropriately handling samples may lead to biohazardous
infection. Do not touch the sample, mixture or waste with your
hands. Wear gloves and lab coat and, if necessary, goggles.
In case your skin contacts the sample, follow standard laboratory
safety procedure to handle and consult a doctor.
Certain reagents are strong acid or alkaline. Exercise caution when
using the reagents. In case your skin or clothes contacts the
reagents, wash them off with soap and clean water. In case the
reagents spill into your eyes, wash them off with much water and
consult an eye doctor.
Treating Waste
BIOHAZARD:
Dispose of the waste in accordance with your local or national
guidelines for biohazard waste disposal and consult the
manufacturer or distributor of the reagents for details.
Preventing Fire or Explosion
WARNING:
Do not use flammable substance around the BS-300.
Precautions on Use
To use the BS-300 Chemistry Analyzer effectively, pay attention to the following
operation notes.
Intended Use
WARNING:
The BS-300 Auto Chemistry Analyzer (hereinafter referred to as the
BS-300 analyzer) is a chemistry system that measures and
quantitates concentrations of chemistry analytes in such body fluid
samples as serum, plasma, urine, CSF, etc. for the clinical,
immunological, TDM or DAU purpose. Please consult Mindray first
if you want to use the BS-300 analyzer for other purposes.
To draw a clinical conclusion, please also refer to the patient’s
clinical symptom and other test results.
7
Preface
Operator
WARNING:
The BS-300 Chemistry Analyzer is to be operated only by
personnel trained and authorized by Mindray or Mindray-authorized
distributors.
Environment
CAUTION:
Please install and operate the BS-300 in an environment specified
by this manual. Installing and operating the BS-300 in other
environment may lead to unreliable results and even equipment
damage.
To relocate the BS-300, please contact Mindray Customer Service
Department or your local distributor.
Preventing Interference by Electromagnetic Noise
CAUTION:
Electromagnetic noise may interfere with operation of the BS-300.
Do not install devices generating excessive electromagnetic noise
around the BS-300. Do not use such devices as mobile phones or
radio transmitters in the room housing the BS-300. Do not use
other CRT displays around the BS-300.
Do not use other medical instruments around the BS-300 that may
generate electromagnetic noise to interfere with their operations.
8
Preface
Operating the BS-300
CAUTION:
Operate the BS-300 strictly as instructed by this manual.
Inappropriate use of the BS-300 may lead to unreliable test results
or even equipment damage or personal injury.
Before using the system for the first time, run the calibration
program and the QC program to make sure it is in a proper state.
Be sure to run the QC program every time you use the system,
otherwise the result man be unreliable.
Do not open the sample disk or reagent disk cover when the
BS-300 is operating.
The RS-232 port on the analyzing unit is to be used for connection
with the operation unit only. Do not use it for other purposes. Only
use the supplied cable for the connection.
The operation unit is a personal computer with the BS-300 control
system installed. Installing other software or hardware on this
computer may interfere with the system operation. Do not run other
software when the system is working.
Do not use this computer for other purposes. Inappropriate use of
this computer may introduce computer virus, which may spread
through floppy disks, software or network, into the system.
Do not touch the display, mouse or keyboard with wet hands or
hands with chemicals on them.
Maintaining the BS-300
CAUTION:
Maintain the BS-300 strictly as instructed by this manual.
Inappropriate maintenance may lead to equipment damage or
personal injury.
To wipe off dust from the BS-300 surface, use a soft, clean and wet
(not too wet) cloth, soaked with soap water if necessary, to clean
the surface. Do not use such organic solvents as ethanol for the
cleaning. After cleaning, wipe the surface dry with dry cloth.
Switch off all the powers and disconnect the power plug before
cleaning. Take necessary measures to prevent water ingression
into the system, otherwise it may lead to equipment damage or
personal injury.
Replacements of such major parts as the photometer, sample
probe, reagent probe, mixing bar and syringe plungers must be
followed by a calibration.
9
Preface
Samples
CAUTION:
Use serum samples that are completely separated from blood clots
or urine samples that are free from suspended matter. If fiber
proteins exist in the serum samples or suspended matter exist in
the urine samples, the sample probe may be blocked.
Medicines, anticoagulants or preservative in the samples may lead
to unreliable test results.
Hemolysis, jaundice or chylomicron in the samples may lead to
unreliable test results, so sample blanks are recommended
Store the samples properly. Improper storage may change the
compositions of the samples and lead to unreliable results.
Sample volatilization may lead to unreliable results. Do not leave
the sample open for too long.
Not all the tests the reagents claim capable of analyzing can be
analyzed on the BS-300. Consult the reagent suppliers for detailed
information
Certain samples need to be processed before being analyzed by
the BS-300. Consult the reagent suppliers for details.
The BS-300 has a specific requirement on the minimum sample
volume. Refer to this manual for the proper sample volume.
Load the sample to proper tube positions on the sample disk before
the analysis begins, otherwise you will not obtain correct results.
Reagents, Calibrators and Controls
CAUTION:
Use proper reagents, calibrators and controls in the BS-300.
Select appropriate reagents according to the performance
characteristics of the BS-300. Consult the reagent supplier or
Mindray-authorized distributor for details when you are not sure
about your reagent choice.
Store and use the reagents, calibrators and controls strictly as
instructed by the suppliers. Otherwise, you may not obtain reliable
results or the best performance of the BS-300.
Perform calibration after changing the reagents. Otherwise, you
may not obtain reliable results.
Contamination among reagents by carryover may lead to unreliable
test results. Consult the reagent supplier for details.
10
Preface
Setting up BS-300
CAUTION:
You need to set up the BS-300 strictly as instructed by this manual
before using it. To define such parameters as sample volume,
reagent volume and wavelength, consult instructions of reagents.
Backing Up Data
NOTE:
The BS-300 automatically backs up the data to the built-in hard
disk. However, data loss is still possible due to mis-deletion or
physical damage of the disk.
Mindray recommends you
regularly backs up the data to such medium as CDs.
Computer and Printer
NOTE:
Refer to their user’s manuals for details.
11
Content
Chapter 1 Specification........................................................................................................... 1-1
1.1
System Feature................................................................................................ 1-1
1.2
Loading System Feature.................................................................................. 1-1
1.3
Analysis System Feature ................................................................................. 1-2
1.4
Working Interface............................................................................................. 1-2
Chapter 2 System Installation................................................................................................. 2-1
2.1
Installation Space and Accessibility Requirements.......................................... 2-1
2.2
Installation Environment Requirements ........................................................... 2-1
2.3
Temperature and Humidity Requirements ....................................................... 2-1
2.4
Installation Procedure ...................................................................................... 2-2
Chapter 3 System Description................................................................................................ 3-1
3.1
System Structure.............................................................................................. 3-1
3.2
Major Components........................................................................................... 3-2
3.2.1
Dispensing System................................................................................... 3-2
3.2.2
Feeder ...................................................................................................... 3-4
3.2.3
Temperature Control System ................................................................... 3-9
3.2.4
Photometric System ............................................................................... 3-13
3.2.5
Fluid System........................................................................................... 3-13
Chapter 4 Functions of Boards............................................................................................... 4-1
4.1
4.2
Main Control Board .......................................................................................... 4-1
4.1.1
General..................................................................................................... 4-1
4.1.2
Main Control Unit...................................................................................... 4-2
4.1.3
Photoelectric Unit ..................................................................................... 4-3
4.1.4
Reagent Unit ............................................................................................ 4-4
4.1.5
Sample Unit.............................................................................................. 4-5
4.1.6
Loading/Mixing Unit.................................................................................. 4-5
4.1.7
Temperature Control Unit ......................................................................... 4-6
4.1.8
Power Supply of Main Control Board ....................................................... 4-6
Power Drive Board........................................................................................... 4-7
4.2.1
General..................................................................................................... 4-7
4.2.2
Drive of Step Motor .................................................................................. 4-7
4.2.3
Drives of Electromagnet and Loading Motor (DC) ................................... 4-8
4.2.4
Drives of Pump, Valve, Mixing Motor and Reagent Preheating Assembly
…………………………………………………………………………………..4-9
4.3
4.2.5
Temperature Control Circuit of Reaction Disk.......................................... 4-9
4.2.6
Control Circuit of Lamp Power ............................................................... 4-10
4.2.7
Power Supply of Power Drive Board...................................................... 4-10
A/D Conversion Board ................................................................................... 4-10
4.3.1
General................................................................................................... 4-10
4.3.2
10 Photoelectric Conversion Circuits ..................................................... 4-11
BS300 Service Manual V1.0
1
4.4
4.5
4.3.3
Circuit of A/D Conversion Board ............................................................ 4-11
4.3.4
Power Supply of A/D Conversion Board ................................................ 4-12
Reagent Refrigeration Board ......................................................................... 4-12
4.4.1
General................................................................................................... 4-12
4.4.2
Reagent Refrigeration Circuit................................................................. 4-13
4.4.3
Feedback Circuit of Temperature Control Fan of Reaction Disk............ 4-14
4.4.4
Power Supply of Reagent Refrigeration Board ...................................... 4-14
Level Detection Board ................................................................................... 4-14
4.5.1
General................................................................................................... 4-14
4.5.2
Composition of Level Detection System ................................................ 4-14
4.5.3
Level Detection Process ........................................................................ 4-16
4.5.4
Power Supply of Level Detection Board ................................................ 4-16
4.6
Feeder Connection Board.............................................................................. 4-16
4.7
Manipulator Connection Board ...................................................................... 4-17
4.8
Probe Connection Board ............................................................................... 4-17
4.9
Power Assembly ............................................................................................ 4-18
4.9.1
General................................................................................................... 4-18
4.9.2
Power System ........................................................................................ 4-18
4.9.3
PFC Board.............................................................................................. 4-19
4.9.4
24V Board .............................................................................................. 4-21
4.9.5
12V&5V Board........................................................................................ 4-22
Chapter 5 Assembling and Disassembling............................................................................. 5-1
5.1
Disassembling the Sample Probe.................................................................... 5-1
5.2
Assembling the Sample Probe ........................................................................ 5-2
5.3
Unclogging the Sample Probe ......................................................................... 5-4
5.4
Replacing the Mixing Bar................................................................................. 5-5
5.5
Replacing the Syringe or the Plunger Assembly ............................................. 5-6
5.6
Replacing the Lamp ......................................................................................... 5-7
5.7
Replacing the Light Filter Assembly................................................................. 5-9
5.8
Replacing the Optical Fiber ........................................................................... 5-13
5.9
Adjustment ..................................................................................................... 5-18
5.9.1
Adjusting the Reaction Disk, Manipulator and Cuvette Feeder ............. 5-18
5.9.2
Adjusting the Probe Assemblies, Sample Disk and Reagent Disk ........ 5-19
Chapter 6 Software Introduction............................................................................................. 6-1
6.1
6.2
Software Structure and Response Mechanism ............................................... 6-1
6.1.1
System Software ...................................................................................... 6-1
6.1.2
Main Unit/Sub-Unit Software.................................................................... 6-3
Diagnosis & Maintenance Menus .................................................................... 6-5
Chapter 7 Maintenance Flow.................................................................................................. 7-1
2
7.1
Surface Detection Failure–Reagent Probe...................................................... 7-1
7.2
Surface Detection Failure–Sample Probe ....................................................... 7-2
7.3
Liquid Dropping From Probes.......................................................................... 7-3
7.4
Failing to Detect the Surface of the Water for Washing Exteriors ................... 7-4
7.5
Abnormal Test Results ..................................................................................... 7-5
BS-300 Service Manual V1.0
7.5.1
All test results being abnormal ................................................................. 7-5
7.5.2
Some results being abnormal .................................................................. 7-5
7.5.3
Several results being abnormal................................................................ 7-6
7.6
Insufficient Light Intensity of the Lamp ............................................................ 7-7
7.7
Temperature Control Failure ............................................................................ 7-8
7.8
7.7.1
To monitor the temperature curve ............................................................ 7-9
7.7.2
To measure the resistance of the heater.................................................. 7-9
Feeder Failure................................................................................................ 7-10
7.8.1
Transducer Distribution of the Feeder.................................................... 7-10
7.8.2
Analysis of Feeder Failures.................................................................... 7-11
7.8.3
Manipulator Failure ................................................................................ 7-12
Chapter 8 Error Code List....................................................................................................... 8-1
8.1
Control Software Error Messages.................................................................... 8-1
8.2
MU Error Messages ......................................................................................... 8-3
Chapter 9 Mechanical Structure and Part list ......................................................................... 9-1
9.1
Mechanical Structure ....................................................................................... 9-1
9.2
Part list ........................................................................................................... 9-12
Chapter 10 Maintenance Tools and Consumption parts....................................................... 10-1
10.1
10.1 Maintenance Tools ................................................................................. 10-1
10.2
10.2 Consumption Parts ................................................................................ 10-1
Appendix I BS300CE Boards Connecting Diagrams……………………………………………….i
BS300 Service Manual V1.0
3
Specification
Chapter1 Specification
1.1 System Feature
1)
Dimension: l × b × h: 980mm × 710mm × 1190mm
2)
Weight: 150kg
3)
Power outlet: AC220V ± 10% or A110 V ± 10%
4)
Power consumption: 1KAV (Max.)
5)
System: optional, multi-channel, multi-test
6)
Scope: Clinical chemistries, immunoassays, TDM.
7)
Test types: end-point, kinetic and fixed-time. All support double-reagent and
double-wavelength.
8)
Test option: set through the main controller software (test by test), providing test
combination and calculation tests.
9)
Calibration type: linear (single-point, two-point and three-point), Logit-Log 4P,
Logit-Log 5P, spline curve, exponential function, polynomial, parabola
−
10) QC: L-J, Westguard multi-rule, X -R, cumulative sum check, error cumulation,
twin plot.
11) Tests analyzed simultaneously: 25/50 (double-/single-reagent)
12) Throughput: 300test/h
1.2 Loading System Feature
1)
Sample volume: 3µl~45µl; Precision: 0.5µl
2)
Sample disk: general sample disk, including the inner circle and the outer circle
3)
Sample tube position: 60 positions, including 6 calibrator positions, 3 control
positions, 5 for STAT sample positions; 5 virtual disks for maximum 300 samples
4)
Sample probe: with a built-in level detector; equipped with auto safeguard
5)
Washing function: automatically washing interiors and exteriors of sample
probes; carryover less than 0.1%
6)
Pre-dilution: dilution rate < 150, taking the reaction cuvettes as the container
7)
Reagent volume: 30-450uL, Precision: 1uL
8)
Reagent disk: general reagent disk, including the inner circle and the outer circle
9)
Reagent position number: 25/50 reagent positions. Each reagent position is
available for containing one Hitachi 7060 bottle, one Hitachi 7170 bottle, or one
Mindray inner-circle bottles and one Mindray outer-circle bottle.
10) Reagent probe: One independent probe which has a built-in level detector; is
equipped with auto safeguard and capable of tracking reagent levels
BS-300 Service Manual V1.0
1-1
Specification
11) Washing function: automatically washing interiors and exteriors of reagent
probes; carryover less than 0.1%
12) Mixing bar: for single-reagent tests, it functions immediately (within the same
period) after sample dispensing; for double-reagent tests, it functions
immediately (within the same period) after the dispensing of the second reagent.
1.3 Analysis System Feature
1) Lamp house: 50w lamp
2)
Light splitting mode: Splitting by optical fiber, filtering by an interference filter.
3)
Half band-width: 10±2nm
4)
Wavelength: 340, 405, 450, 510, 546, 578, 630, 670, 700nm
5)
Absorbance range: -0.1~5, 10mm optical path conversion
6)
Reaction cuvette: 5 × 6 × 25mm, optical path 5mm. Material: PP, disposable.
Volume: 750uL
7)
Reaction liquid volume: 180-500µl
8)
Max. reaction time: 20 minutes
9)
Reaction temperature: 37 ± 0.1℃
1.4 Working Interface
1) Operating system: Windows 2000 professional
2) Display: 17" CRT
3) System interface: RS-232
4) Printer: optional
1-2
BS-300 Service Manual V1.0
System Installation
Chapter2 System Installation
2.1 Installation Space and Accessibility Requirements
Minimum500
WALL
710
Maximum2500
Operation
Unit
Analyzing Unit
980
Minimum500
F
R
O
N
T
Minimum500
Minimum500
Unit: mm
2.2 Installation Environment Requirements
Power supply: AC 110/220V ± 10%, 50/60Hz, three-wire power cord and properly
grounded.
The analyzer should be connected to a properly-grounded power socket, whose
maximum power consumption should be 1kVA and neutral-to-ground voltage ≤ 6V.
If possible, connect the BS-300 analyzer to a power line specially designed for
medical instrumentation.
Caution
1. Improper grounding may lead to electrical shock and/or equipment damage.
2. Be sure to connect the BS-300 analyzer to a power socket that meets the
above-mentioned requirements and has a proper fuse installed.
It is recommended for hospitals to prepare the 2000VA online UPS.
2.3 Temperature and Humidity Requirements
The BS-300 analyzer is only for indoor installation. The ground should be even and
rigid enough. The installation room should be dustfree, no corrosive and flammable
gas, no mechanical vibration, no noise source and electrical interference. In
BS-300 Service Manual V1.0
2-1
System Installation
addition, the analyzer should keep away from brush engines, frequently-switched
electrical equipment, direct sunlight, heat sources and winds. The installation room
should be under good ventilation.
The work temperature should be between 15 ~ 32℃ (fluctuation < ± 3℃). The
relative humidity should be between 45% ~ 90% , and the ambient temperature
should be no less than 0℃.
Caution
1． When used in conditions other than the specified, the BS-300 analyzer may
not provide reliable test results. If the temperature or relative humidity does
not meet the above-mentioned requirements, use air-conditioning
equipment.
2． When working, the BS-300 analyzer will generate heat and drain from the
rear, so the working environment should be under good ventilation. Direct
blows, however, should be avoided. Otherwise, there will be impacts on the
reliability of data.
2.4 Installation Procedure
1. Ensure available installation fields in hospitals: enough space, electrical
environment, room temperature and humidity as specified.
2. Confirm the reagents and calibrators.
3. Go to the installation field, and then check the delivery list for acceptance.
4. Install the four handles on the four angles of the analyzer. Move the analyzer to
the installation field, fix the casters, and then remove the handles.
5. Install the computer, display and printer.
6. Open the front plate, and check whether cable connections are loose. Open the
top plate, check whether the probe assemblies, reagent disk and sample disk are
intact and in good performance.
7. Connect the communication cable, power cable, grounding wire, waste tank and
detergent tank. Install the used-cuvette bucket, reagent probe, sample probe and
mixing bar.
8. Top up the detergent tank with distilled water.
9. Put reaction cuvettes in the feeder. Remember to check whether the surfaces of
the cuvettes are smooth. In case of any bump, remove it before loading the
cuvette to the compartment. Do not touch the light transmission part of the
cuvette in which the colorimetric reading is taken.
10. Load acid and alkaline detergents to positions 46 and 47, and diluents to
positions 49 and 60.
11. Switch on the analyzer as follows: host → analyzing unit → computer → display.
2-2
BS-300 Service Manual V1.0
System Installation
12. After Windows2000 is started, double-click the icon of BS-300 on the desktop to
start the system software. The system program will automatically finish the
self-test, become online and warm up the reaction cuvettes within about 30
minutes.
13. Select the [System/Status] menu, and then observe the system status and
record it in the table below:
Feeder status
Reaction
disk
temperature
Reagent
disk
temperature
Ambient
temperature
Waste tank status
Detergent status
Printer status
Main
controller
unit
Reaction disk unit
Reagent disk unit
Sample disk unit
Loading/unloading
unit
Temperature
control unit
Wavelength
340
405
450
510
546
578
630
670
700
Reference
system
Unconnected
Full
Abnormal (full)
Abnormal (empty)
No printer
Unconnected Idle
Half full
Empty
Normal (not full)
Normal (available)
Normal
Running
Unconnected
Unconnected
Unconnected
Unconnected
Unconnected
Dark current
Light source base
light
14. Select the [System/Maintenance] menu. Then select the Motion tab page, and
implement all sub-steps of each unit to see whether they are normal. In case of
any exception, adjust it.
15. Wash the interiors and exteriors of the sample probe, reagent probe and mixing
BS-300 Service Manual V1.0
2-3
System Installation
bar for several times to make the fluid circuit filled.
16. Implement test management, reagent management and calibration management
under the Parameters menu, and then test the blank double-reagent.
17. Request for calibration and samples after editing them, and then debug the
results.
18. After debugging the results, fill them in the table below:
Test
Target value
2sd range
Test value 1
Test value 2
Test value 3
Test value 4
Test value 5
Test value 6
Test value 7
Test value 8
Test value 9
Test value 10
ALT
CREA
BUN
19. Training
1) Can you complete daily tests?
Yes □
No □
2) Are you familiar with the test methods on the kinetic, two-point, end-point reaction
types?
Yes □
No □
3) Are you familiar with the daily, weekly and monthly maintenance and relevant
maintenance methods?
Yes □
No □
4) Are you skilled in cleaning, washing and replacing sample probes, reagent probes
and mixing bars?
Yes □
No □
5) Are you skilled in replacing radiators?
Yes □
No □
6) Do you know the positions, roles and preparation methods of acid and alkaline
detergents and diluents?
Yes □
No □
2-4
BS-300 Service Manual V1.0
System Description
Chapter3 System Description
3.1
System Structure
The BS-300 analyzer consists of the analyzing unit, operation unit and output
unit. The analyzing unit and the operation unit are shown as follows.
Figure 3-1
Figure 3-2
BS-300 Service Manual V1.0
3-1
System Description
Top view
1. Reaction cuvette loader
2. Feeder
3. Cuvette entrance
4. Reagent disk
5. Sample disk
6. Reaction disk
7. Reagent probe assembly
8. Reagent probe wash well
9. Mixer
10. Mixing bar wash well
11. Sample probe assembly
12. Sample probe wash well
Figure 3-3
3.2
Major Components
The BS-300 analyzing unit consists of the dispensing system, feeder,
temperature control system, photometric system and fluid system.
3.2.1 Dispensing System
Structure
The dispensing system consists of the probe assemblies (including the reagent
probe assembly, sample probe assembly and mixing bar assembly), reagent
disk, sample disk and reaction disk.
3.2.1.1 Probe assemblies
Among the probe assemblies, the mixing bar assembly is the same as the
reagent probe assembly and the sample probe assembly, except that the
knurled axis is 30cm shorter.
3-2
BS-300 Service Manual V1.0
System Description
Figure 3-19
Every probe assembly has a horizontal photoelectric switch and a vertical
photoelectric switch. These switches are used for defining horizontal and
vertical initial positions of probe assemblies. The horizontal and vertical step
motors precisely control the horizontal and vertical movements of the probe
assemblies, and the synchronizing belts serve as the gearing.
The shaft and the bushing must corporate with each other precisely, so they
cannot be used confusedly.
3.2.1.2 Reagent disk, sample disk and reaction disk assemblies
The three disk assemblies are different in their coders. The coder corresponds
to the position where disks should stop. There is an initial-position mark under
every coder. The three coders of the three disks have three coder transducers.
Each transducer has two photoelectric switches for inducing the rotation and
initial position of the disk.
BS-300 Service Manual V1.0
3-3
System Description
Figure 3-20
Figure 3-21
The step motors control the disk assemblies, and the synchronizing belts serve
as the gearing.
3.2.2 Feeder
General
The feeder consists of the feeder assemblies and the manipulator. It is
designated to send colorimetry cuvette segments to the reaction disk, take out
the used ones and abandon them to the used cuvette bucket.
3-4
BS-300 Service Manual V1.0
System Description
Structure
3.2.2.1 Feeder assemblies
The feeder assemblies include the gearing assembly, cuvette compartment
assembly, cuvette-pushing assembly and no-cuvette detection assembly (see
the following figure). The control sub-system controls the gearing system. The
DC motor supplies the power. Five control signals (including the pressure
protection signal, no-cuvette signal, insufficient-cuvettes signal, cuvette-taking
limit signal and cuvette-pushing limit signal) and manual buttons are set to
control the DC motor, so that the feeder assemblies can implement required
mechanical movements and functions.
The supporting plate of the feeder assemblies is a square piece of steel that is
2.5mm thick. The steel is connected to the analyzing unit by its four poles,
which are secured by four nuts. Unscrewing the nuts, you can disassemble the
feeder assemblies from the analyzing unit easily.
Figure 3-22
Gearing assembly: The gearing assembly supplies power to the feeder
assemblies. (See the following figure)
The no-cuvette signal transducer is used to detect whether there is a cuvette
segment at the loading position.
The insufficient-cuvette signal transducer is used for determine whether there
are less than 10 reaction cuvettes in the compartment or not. If yes, the
analyzer will give a prompt.
BS-300 Service Manual V1.0
3-5
System Description
Pressure Transducer
No-Cuvette
Transducer
Cuvette-Pushing
Limit Transducer
Insufficient-Cuvette
Transducer
Cuvette-taking
limit transducer
Figure 3-23
Cuvette compartment assembly: The compartment assemblies include the slot,
track, rail, and location block. The track guides, runs and locates reaction
cuvettes. The rail, adopting the monorail structure, supports the middle part of
the reaction cuvette. It controls the moving direction of reaction cuvettes and
prevents them from tilting. Reaction cuvettes slide on the rail. There is a
location block at the loading position, which locates the cuvettes precisely. See
the following figure.
Figure 3-24
Monorail structure: It is an angle guiding rail made of 1.5mm-thick steel,
supported by two separated auxiliary plastic rails. See the following figure.
3-6
BS-300 Service Manual V1.0
System Description
Cuvette
Track
Figure 3-25
Cuvette pushing assembly: It is used to push reaction cuvettes from the initial
position to the loading position. Reaction cuvettes are placed to the rail through
the cuvette entrance of the compartment. Two symmetrical pushers can take
and push reaction cuvettes to the loading position. Continuously. See the
following figure.
Figure 3-26
No-cuvette detection assembly: The no-cuvette detection assembly detects
whether there is any cuvette in the compartment of the feeder. If yes, the
reaction cuvette presses the probe head of the detection assembly, which will
consequently blocks the no-cuvette transducer. If no, the probe head of the
detection assembly springs out, and the no-cuvette detection transducer will
generate a signal indicating no cuvette. See the following figure.
Figure 3-27
BS-300 Service Manual V1.0
3-7
System Description
3.2.2.2 Manipulator
Two step motors (horizontal and vertical) supply power for horizontal and
vertical movements of the manipulator. A synchronizing belt conducts the
vertical movement by driving a lead screw, and another synchronizing belt
conducts the horizontal movement directly.
The upper finger and lower finger are same in their structures. They work
together to replace used colorimetry cuvette segments with new ones. Currents
(in different directions) in the electromagnets on the fingers control the actions
of the upper and lower jaws.
The manipulator runs in a relatively complicated way. There are four
transducers on it.
Vertical transducer and horizontal transducer: helping the manipulator find the
horizontal and vertical initial positions.
Two finger transducers: inducing the actions of the fingers.
Figure 3-28
3-8
BS-300 Service Manual V1.0
System Description
Figure 3-29
3.2.3 Temperature Control System
Temperature control assembly of the reaction disk
The reaction disk assembly consists of the temperature-controlled pot,
heat-insulating sheath/plate, top heater, bottom heater, reaction disk/cuvettes,
photoelectric seat, temperature transducer, fan and control circuit.
Figure 3-30
Temperature-controlled system of the reaction disk (Reaction disk/cuvette and
driving axis are hidden)
1: Temperature transducer and the support
2: Fan
3: photoelectric seat
4: Heat-insulating sheath
5: top heater
6: Cover
BS-300 Service Manual V1.0
3-9
System Description
7: temperature-controlled pot
8: bottom heater
Temperature-controlled chamber
The temperature-controlled pot, heat-insulating sheath, photoelectric seat and
the cover compose a close cavity in which the reaction disk rotates.
The temperature-controlled pot is made of aluminum. The bottom wall and side
wall are ribbed for enhancing the convectional heat exchange.
The heat-insulating sheath, 8mm thick, adopts the PU foam material.
There is gap on the cover, which is used for the manipulator to load/unload
reaction cuvettes.
Heater
Upper heater: square in shape, 22VAC, 125W
Lower heater: ring in shape, 220/110VAC, 350W
Total power: 475W.
The function of heaters is to compensate the heat for incubating the reagent
and for maintaining the temperature of the temperature-controlled chamber.
Fan
Fans are used in series in the temperature-controlled chamber. It makes the air
circulating in the chamber, and enhances the convective heat exchange. There
are four fans in the chamber. All have the alarm function.
Temperature transducer
The temperature transducer adopts the platinum resistor. The transducer feeds
back the air temperature at the position several millimeters from the bottom of
the reaction cuvette.
Overheat protection switch
The function of this switch is to switch off the power when the temperature
controller does work and the temperature-controlled chamber reaches 55℃, so
as to avoid overheat or fire. When the temperature-controlled chamber
becomes 35℃, this switch will automatically be reset.
Control
PID control. PID parameters can be self-adjusted at any time.
Precaution
The powers of heaters are all 220V, the total power is nearly 0.5kW, so the
following precautions should be considered:
Grounding protection of the temperature-controlled pot.
Temperature switch protection of controller.
Fan protection
3-10
BS-300 Service Manual V1.0
System Description
Reagent preheating
The preheating assembly consists of two aluminum plates, a Teflon tube (inner
diameter is 1.2mm) having nine loop sections (10cm long each section),
heating components, transducer, temperature protection switch, thermal
conductive colloid, a section of tube and the reagent probe. The transducer
detects the temperature of the connection part between the aluminum plate and
the Teflon tube, and transmits the temperature to the temperature controller.
Thus the pulse width at the input end of the heating assembly is controlled, and
the temperature is controlled. The reagent is heated at three loop sections
before being added into the reaction cuvette, while it scarcely heated at the
reagent probe and the connection hose. The volume of the reagent probe is
about 60μl, the connection hose, 20μl, and the Teflon tube, 500μl. Starting
from the probe, the reagent is added into the reaction cuvette in about 4
seconds. The high-temperature reagent is mixed with low-temperature reagent,
thus the reagent is preheated.
The temperature of the thermal source of the preheater is controlled at 45℃.
The initial temperature of the reagent is 2 ~ 8℃ when it is taken out of the
refrigeration chamber. When the reagent passes the heater, its temperature
increases to 35℃. Then the reagent is added into the reaction cuvette and the
preheating process is finished.
Figure 3-31
Heater
Voltage: 24V
Power: 20W
Overheat protection switch
It is a bimetal switch that has the automatic reset function.
Action temperature: 70±5℃
Reset temperature: 35±5℃
BS-300 Service Manual V1.0
3-11
System Description
Control
PID control, control temperature: 45℃
Reagent refrigeration
The refrigeration module consists of refrigeration cabin, PU heat-insulating
sheath, reagent disk, reagent bottle, temperature transducer, refrigeration
flakes, heat sinking component, fan and control circuit. The refrigeration module
is shown in the following figure.
Figure 3-32
The refrigeration assembly consists of fan, hot-end radiator, POM connector,
cold-end heat-conductive aluminum block, and PELTIER refrigeration flake.
Each analyzer has two such refrigeration assemblies, as shown in the figure
below. The cold-side of the refrigeration flake clings to the refrigeration
compartment, and the hot-side clings to the radiator (The side having letters
should cling to the refrigeration aluminum block).
Figure 3-33
Semi-conductive refrigeration flake
Each refrigeration flake corresponds to a heat-sinking block and a cooling fan. It
should be installed with the cold side upward.
Control method
The reagent refrigeration adopts the ON/OFF control. The ON temperature is 6
℃, and the OFF temperature is 2℃.
The power of the reagent refrigeration is 12V.
3-12
BS-300 Service Manual V1.0
System Description
3.2.4 Photometric System
Composition and function
The photometric system consists of a measurement photometric system and a
reference photometric system. The measurement photometric system provides
9 monochromatic lights to measure the absorbance of the reacting liquid in the
rotating reaction cuvettes. The reference photometric system compensates the
measurement photometric system to make the measurement more accurate.
The lamp gives out the lights. One becomes the reference light after being
divided with optical fibers, monitoring the working status of the lamp. Other 9
monochromatic lights go into the colorimetric clamp of the reaction disk. They
transmit through the colorimetric cuvette and optical filter of specific wavelength,
and then go to the photoelectric conversion board. The electric signal,
converted from the optical signal, is amplified and converted on the AD
collection board, and then sent to the main control board, which will submit the
absorbance to the PC for calculation.
Specifications
Nine optical paths with fixed interference filters.
Wavelength: 340nm, 405nm, 450nm, 510nm, 546nm, 578nm, 630nm, 670nm,
700nm.
Half band-width: 10nm.
Wavelength accuracy: ± 2nm.
Measurement range: -1 ~ 5Abs.
Lamp: 12V 50VA tungsten-halogen
Movement
The measurement photometric system consists of 9 optical paths. The
absorbance is taken when the reaction cuvette rotates to the corresponding
optical path. The analyzer can measure the absorbance of 9 cuvettes
simultaneously.
3.2.5 Fluid System
General
The fluid system is shown in the following figure.
BS-300 Service Manual V1.0
3-13
System Description
Figure 3-34
As shown in the figure above, the fluid system consists of interior washing and
exterior washing.
The interior washing circuit begins from the detergent tank, passes CV1 (Check
Valve), and enters P1 (Pump). Then the circuit becomes two branches. One
goes through SV1 (sample valve), the sample syringe and the sample probe.
Finally, the waste water goes into the sample probe wash well after washing the
sample probe. The other branch goes through SV2 (reagent valve), the reagent
3-14
BS-300 Service Manual V1.0
System Description
syringe and the reagent probe. Finally, the waste water goes in to the reagent
probe wash well after washing the reagent probe.
The exterior washing circuit begins from the detergent tank, goes through C14
(deionized water tank cover assembly) and CV2 (Check Valve), and then enters
P2 (Pump). When the pump is running, the detergent goes through C3
(washing four-way) and finally enters the sample probe wash well, reagent
probe wash well and mixing bar wash well.
The waste water in the sample/reagent probe wash well and mixing bar wash
well goes through C4 (a five-way), converges with the refrigeration fluid of the
reagent disk, flows through J27 and J28, and finally enters the waste water
tank.
Composition
The syringe assembly controls the aspiration volume by controlling the travel of
the sample/reagent syringe. It is the core part of the fluid system.
Figure 3-36
Two step motors, through the synchronizing belts, control the screw bars. The
photoelectric switches on both sides control the travel of syringes.
BS-300 Service Manual V1.0
3-15
Functions of Boards
Chapter4 Functions of Boards
The BS-300 automatic chemistry analyzer is integrated with the following boards:
Main control board
Power drive board
Sample level detection board
Reagent level detection board
A/D conversion board
Ten photoelectric conversion boards (340nm, 405nm, 450nm, 510nm,
546nm, 578nm, 630nm, 670nm, 700nm and reference light)
Reagent refrigeration board
Power assembly
Manipulator connection board
Feeder connection board
These boards are detailed respectively in the following sections.
4.1
Main Control Board
4.1.1 General
The main control board is the control center of the whole hardware system. It
consists of the control circuits of 6 functional units. Each functional unit has an
MCU. They communicate in the multi-unit mode and thus compose the whole
control system. The structure of the main control board is shown in Figure 4-1.
BS-300 Service Manual V1.0
4-1
Functions of Boards
Detergent empty,
waste full
PC serial port
Watchdog
32K RAM
Main control unit
Reset circuit
Main control unit CPU
Extended IOs
FPGA
Extended IO
FIFO
Photoelectric
unit
A/D conversion
board
Extended IO
Extended serial ports
Sample
unit
Extended IO
Reagent
unit
Position transducers
Extended IO
Temperature
control unit
2 level detection
circuits
10 photoelectric
conversion circuits
Extended IO
Loading/
mixing unit
Power drive
board
Power
supply
Units
Figure 4-1 Structure of the main control board
4.1.2 Main Control Unit
The functions of the main control unit (see Figure 4-2) include:
Communication: The main control unit communicates with the PC through
RS232C, and communicates with five sub-units through the extended internal
serial port modules by FPGA.
Interrupt: Seven signals (including five interrupt signals, detergent-empty signal,
and waste-full signal share one interrupt of the main control unit CPU. The main
control unit selects the relevant serial port to transmit data. When a sub-unit
sends data to the relevant serial port, the serial port sends the interrupt to the
main control unit, and then the main control unit makes a response. Each of the
five serial ports has an interrupt output.
Logic function: controlling 7 interrupt signals, extending RESET/PSEN port
register when downloading sub-unit programs, and extending address latch.
FIFO extension: An FIFO is extended in FPGA for the interchange of
photoelectric data. The main control unit reads the photoelectric data from the
FIFO after receiving the interrupt from the photoelectric unit.
SRAM extension: A 32K SRAM, which is used as the data buffer, is extended.
Its lower-8-bit address bus is obtained from the data latch bus of the main
control unit CPU in FPGA.
EEPROM extension: The main control unit requires an external 64Kbits
4-2
BS-300 Service Manual V1.0
Functions of Boards
EEPROM (SPI interface) for storing the initialized sub-unit parameters and the
PID control parameter of the temperature control unit.
Reset: The system supports two reset methods: power-on reset and manual
reset. You can reset all chips with the manual reset button after the FPGA logic
synthesis.
ISP downloading control: The main control unit receives the PC commands,
and controls the RESET pin levels of the sub-units through the FPGA-extended
RESET port. In addition, it transfers “U” in the timing sequence through the
FPGA-extended serial port, thus to control sub-units to enter the ISP state and
download programs.
Manual
reset
Cofiguration
circuit
TXD/RXD
PSEN
/RESET
WR/RD/ALE
PSENX
/RESETX
FPGA
RDX/TDX
Photoelectric
data
INT0
AB
Clock
AB/DB
INT1
DB
Sub-units
RESET
SPI
WATCHDOG
EEPROM
Main control unit CPU
232C
232 level conversion chip
PC
DOWNLOAD_CTRL
Waste, detergent
Main control unit
32K RAM
Photoelectric
unit
Figure 4-2 Main control unit
4.1.3 Photoelectric Unit
The functions of the photoelectric unit (see Figure 4-3) include:
Communication: The photoelectric unit receives commands from the main
control unit through the serial port.
Reaction disk control: The photoelectric unit controls the rotation of the reaction
disk, and conducts the photoelectric data acquisition from corresponding
channels.
FIFO extension: Photoelectric data are buffered by an FIFO extended in FPGA.
After conduct a data acquisition, the photoelectric unit sends the data to the
FIFO, and then sends an interrupt to the main control unit. The main control unit
makes a response to the interrupt, reads the data from the FIFO, and then
transfers the data to the PC.
AD conversion control: The photoelectric unit outputs a control signal for
BS-300 Service Manual V1.0
4-3
Functions of Boards
1)
2)
3)
4)
5)
1)
2)
3)
4)
5)
6)
starting an AD conversion, and reads the converted data through the SPI port
extended in FPGA.
Motor and lamp control: The photoelectric unit outputs the step motor direction
control signal, step pulse control signal and lamp switch control signal to the
power drive board.
Signal detection: The photoelectric unit detects the signal of the home-position
transducer of the reaction disk.
The photoelectric unit controls the A/D conversion board in the following
procedure:
The photoelectric unit CPU receives the acquisition command from the main
control unit CPU through the serial port.
The photoelectric unit CPU rotates the relevant cuvette position to the
wavelength of 340nm.
The photoelectric unit CPU enables Channel 340, and starts the A/D conversion.
The photoelectric unit acquires eight data through each channel. When finishing
acquiring data at one channel, the CPU enables the next channel immediately
and acquires eight data. Each acquisition round includes ten channels (totally
eighty data).
When a round is finished and the next cuvette position rotates to the wavelength
of 340nm, the photoelectric unit CPU starts another round of data acquisition.
Totally 80 rounds should be finished, and the facula must be in the same cuvette
within a round.
The photoelectric unit reads data in the following procedure:
After finishing a conversion, the A/D conversion chip outputs the conversion
end signal to the SPI port extended in FPGA.
The SPI port outputs the clock pulse to receive a 16-bit data.
The SPI port sends an interrupt to the photoelectric unit.
The photoelectric unit CPU receives the interrupt, reads the converted data
from the SPI port, sends them to the buffer, and then starts the next conversion.
When a conversion round ends, the photoelectric unit CPU packs the data, and
then sends them to the FIFO as a data frame.
The photoelectric unit CPU asks the main control CPU to read the data.
25-core cable
SPI
Busy
RC2
AB/DB
WR/RD
INT0
Lamp
control
CLK/DIR
RC1
Figure 4-3 Photoelectric unit
4-4
BS-300 Service Manual V1.0
REACC_PHO
Power drive board
Gating FPGA
HC14
PSEN/
RESET
REAC_PHO
07 buffer
RD/TD
AB/DB
Photoelectric unit CPU
INT1
244 buffer
A/D conversion board
Main control unit CPU
Photoelectric Unit
Functions of Boards
4.1.4 Reagent Unit
The functions of the reagent unit (see Figure 4-4) include:
Communication: The reagent unit receives commands from the main control
unit through the serial port.
Control: The reagent unit outputs the following signals to the power drive board:
Vertical/horizontal motor control signal of the reagent probe arm,
Step motor control signal of the reagent syringe,
Horizontal motor control signal of the reagent disk,
Pump/valve switch control signal.
Signal detection: The reagent unit detects the following signals:
Level detection signal of the reagent probe,
Safeguard transducer signal of the reagent probe,
Home-position transducer signal of the reagent disk,
Coder transducer signal,
Vertical/horizontal-position transducer signal of the reagent probe arm,
Position transducer signal of the reagent syringe.
RP_LEVEL
HC14
RP_RAM_PHO/
Reagent unit CPU
RU_PHO/RR_PHO/RS_PHO
RT: CLOCK/DIR
RR: CLOCK/DIR
RU: CLOCK/DIR
RS: CLOCK/DIR
RP_VALVE_IN
RP_PUMP_IN
RP_PUMP_OUT
PSEN/RESET
FPGA
RD/TD
AD/DB
Main control unit Power drive
board
CPU
RT _PHO/RTC PHO
_
HC07
Reagent unit
Figure 4-4 Reagent unit
4.1.5 Sample Unit
The sample unit is controlled in the same way of the reagent unit, and shares
the pumps with the reagent unit for washing their interiors and exteriors.
4.1.6 Loading/Mixing Unit
The functions of the loading/mixing unit (see Figure 4-5) include:
Communication: The loading/mixing unit receives commands from the main
control unit through the serial port.
BS-300 Service Manual V1.0
4-5
Functions of Boards
Control: The loading/mixing unit outputs the following signals to the power drive
board:
Vertical/horizontal motor control signal of the mixing bar arm,
Vertical/horizontal motor control signal of the manipulator arm,
Action control signal of the upper and lower fingers of the manipulator,
Start/stop control signal of the loading motor (DC).
Signal detection: The loading/mixing unit detects the following signals:
Vertical/horizontal-position transducer signal of the manipulator arm,
Detection transducer signal of the upper and lower fingers of the manipulator,
Vertical/horizontal-position transducer signal of the mixing bar,
Signals of the 5 loader transducers and a button input signal,
2 safeguard transducer signals of the manipulator.
Power drive board
Loading/Mixing Unit
MAGU _ PHO / MAGD _ PHO
H C14
STIRR _ PHO / STIRU _ PHO
5 feeder PHO
LOADY: CLOCK / DIR
STIRR: CLOCK / DIR
STIRU: CLOCK / DIR
MAG _ UP / MAG _ DOWN ±1
LOAD _ DC ±1 / STIR _ DC
Main control unit CPU
LOADX _ PHO / LAODY _ PHO
H C07
Loading/mixing unit CPU
LOADX: CLOCK / DIR
STIR _ PUMP
PSEN / RESET
FPGA
RD / TD
AD / DB
Figure 4-5 Loading/mixing unit
4.1.7 Temperature Control Unit
The functions of the temperature control unit (see Figure 4-6) include:
FPGA
RD / TD
Constant-current
source
Reference
resistance
Amplifier
Multi-way
gating
Temperature transducer
AB / DB
PSEN
/ RESET
A/D conversion chip
Reag. preheat
temp. control
Temperature control unit
CPU
Reac. Disk
temp. control
HC07
Main control unit CPU Power drive board
Temperature Control Unit
Figure 4-6 Temperature control unit
The 2 temperature signals, switched through a switch, share an amplifier and
an A/D converter.
4-6
BS-300 Service Manual V1.0
Functions of Boards
The reference resistance is the resistance of the temperature transducer at 0℃,
namely, the input of the A/D converter is 0 when the actual temperature is 0℃.
The transducer adopts the 3-shielded-wire connection that can eliminate noises
and partial lead wire resistance.
The temperature control unit CPU sends out the temperature control signal to
control two switch signals. The high-low level is sent out through the port.
4.1.8 Power Supply of Main Control Board
The power inputs of the main control board include 5V and 12V voltages.
Actually, four voltages are input: 5V, 3.3V, 1.5V, and ±15V.
Most components of the main control board adopt the 3.3V voltage, which is
transformed from the 5V voltage through TPS62046.
FPGA and the configuration of chip EPCS1 adopt the 3.3V and 1.5V voltages.
The 1.5V voltage is transformed from the 3.3V voltage through TPS76815Q.
The temperature detection circuit requires a stable 5VA voltage, which is
transformed from the 12V voltage through ADP3301 and transmitted to the level
detection board together with the 12V voltage.
The A/D conversion board adopts the ±15V voltage, which is transformed from
the 5V voltage through ZUW100515.
4.2
Power Drive Board
4.2.1 General
The main functions of the power drive board are to receive the control signals
from the main control board and control drive components. The block diagram
of the power drive board is shown in Figure 4-7.
13 (signals) to step motor
2 to DC motor
2 to electromagnetic valve
2 to fluidic pump
2 to electromagnet
2 to temp-controlled heater
1 to lamp power
1 to reagent pre-heater
Control signals from
Main control unit
Figure 4-7 Block diagram of the power drive board
BS-300 Service Manual V1.0
4-7
Functions of Boards
Clock
Direction
Optical coupler
4.2.2 Drive of Step Motor
24V/1.5A, 24V/1A
LMD18245T
P87LPC762
Motor
LMD18245T
Figure 4-8 Drive of the step motor
Each step motor is driven through two circuits: one is the drive chip, and the
other is the logic chip that receives the control signal from the main control
board and converts it to the rotating direction of the motor. There are two
signals input from the main control board:
Direction signal: rotation direction of motor
Clock signal: step pulse
The drives of the step motors of the BS-300 disks are 24V/1.5A, and other step
motors are 24V/1A.
Signal from main control board
Optical coupler
4.2.3 Drives of Electromagnet and Loading Motor (DC)
L298N
Electromagnet/loading
motor (DC)
Note: Electromagnet: 12V; Loading DC motor: 12V.
Figure 4-9 Drive of the electromagnet/loading motor (DC)
The electromagnet and the loading motor (DC) should be controlled in two
opposite directions. They both adopt the 12V voltage. Two electromagnets are
driven by one chip (L298N), and the loading motor (DC) is driven by one L298N.
The signal is output from the main control board, separated by the optical
coupler, and then sent to the input end of the power drive board.
4-8
BS-300 Service Manual V1.0
Functions of Boards
Signal from main control board
Optical coupler
4.2.4 Drives of Pump, Valve, Mixing Motor and Reagent
Preheating Assembly
12V
IRF540
Note: Reagent preheating assembly: 24V; mixing motor: 6V; others: 12V.
Figure 4-10 Drives of pump, valve, mixing motor and reagent preheating assembly
The reagent preheating assembly, mixing bar motor (DC), pumps, and
electromagnetic valves are driven by the power switches (IRF540), one IRF540
for each control component.
4.2.5 Temperature Control Circuit of Reaction Disk
Signal from main control board
Optical coupler
220/110VAC
220/110VAC
Solid-state
relay
Heating PTC of
reaction disk
Figure 4-11 Drive of the solid-state relay of the reaction disk temperature control
The temperature-controlled heater of the reaction disk adopts the 220VAC or
110VAC voltage. The control circuit adopts a solid-state relay for controlling the
two heaters. The control signal is output from the MCU of the main control
board, and input to the solid-state relay. To insulate the 220V voltage, the
solid-state relay is mounted on the 24V board.
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Functions of Boards
Signal from main control board
Optical coupler
4.2.6 Control Circuit of Lamp Power
5V
Electromagnetic
relay
Triode
Lamp
power
Figure 4-12 Drive of the electromagnetic relay of the lamp
The lamp is switched on/off with a 12V remote switch. The control signal is
output from the MCU of the main control board, and separated by the optical
coupler. Then the triode drives the electromagnetic relay for controlling the lamp.
The two ends of the relay are connected to the two control ends of the remote
switch. If the contact of the relay is disconnected, there will be no 12V output.
4.2.7 Power Supply of Power Drive Board
There are four working voltages for the power drive board:
+24V: for driving motors and electromagnets.
+12V: for driving pumps, valves and loading motor (DC).
+5V: reference voltage of the D/A conversion of the MCU and motor drive chip.
+6V: for driving the mixing motor.
The +24V, +12V and +5V voltages should be supplied, while the +6V voltage
can be transformed from the 12V voltage on the board.
4.3
A/D Conversion Board
4.3.1 General
Signal
adjustment circuit
… Totally 10 channels …
Photoelectric
conversion
Signal
adjustment circuit
Photoelectric data
A/D conversion board
Figure 4-13 Circuit of the A/D conversion board
4-10
Control signal
BS-300 Service Manual V1.0
Main control board
conversion
A/D converter
Photoelectric
Multi-way gating switch
The circuit of the A/D conversion board is shown in Figure 4-13.
Functions of Boards
Photoelectric conversion circuit: The 10 photoelectric conversion circuits
convert the intensity signals of the lights transmitting through the reaction
cuvettes to electric signals, and then transmit them to the A/D conversion board
through a 5-core shielded cable.
A/D conversion board circuit: This circuit filters and amplifies the 10 channels of
electric signals output from the photoelectric conversion board. It then transmits
them through the multi-way gating switch to the A/D converter. In addition, this
circuit receives control signals from the main control board, samples the 10
channels of the processed electric signals in order, and then transmits the AD
values indicating light intensities to the main control board for further
processing.
4.3.2 10 Photoelectric Conversion Circuits
The 10 channels of photoelectric signals are converted respectively by the
photoelectric conversion board of the corresponding wavelength. Output lights
of different wavelengths have different intensities. The ultraviolet light has the
smallest intensity, and the visible light has the largest intensity. Therefore,
photoelectric conversion boards for different wavelengths have different gains.
4.3.3 Circuit of A/D Conversion Board
The circuits of the A/D conversion board include:
Signal adjustment circuit
Multi-way gating and A/D amplification circuit
Signal adjustment circuit
The signal adjustment circuit filters and adjusts the gains of the 10 channels of
photoelectric signals, as shown in Figure 4-14.
Photoelectri
5-core shielded cable
conversion
First-order
circuit
filter
Second-order
Amplifier
filter
Remote gain
adjustment
Multi-way
gating
Control
signal
10-signal adjustment circuit
Figure 4-14 Signal adjustment circuit
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Functions of Boards
The structure of the 10-signal adjustment circuits is shown in the dashed frame
above. Photoelectric signals are filtered twice and amplified once on the A/D
conversion board. The amplification circuit adopts the remote gain adjustment
to make the amplitudes of all output signals approaching the maximum value to
be input to the A/D conversion board. Meanwhile, Due to the attenuated light
and decreased power, the amplitudes of output signals are decreased. In this
case, the amplitudes of output signals can approach to the maximum value to
be input to the A/D conversion board through the gain adjustment.
Multi-way gating and A/D amplification circuit
The 10 channels of adjusted photoelectric signals are input to the multi-way
selector. They then go to the A/D conversion board through the corresponding
channels. The A/D conversion board is a converter of 16-bit resolution.
4.3.4 Power Supply of A/D Conversion Board
The A/D conversion board adopts the analog voltages of ± 15VA, and the digital
power of 5VA. Those three voltages are input from the main control board with
a 25-core cable.
The working voltage of the AD977AR is 5V, which is transformed from the 15V
voltage after the linear voltage stabilization on the A/D conversion board. The ±
15V voltages on the photoelectric detection board are input with a 5-core
shielded cable.
4.4
Reagent Refrigeration Board
4.4.1 General
The circuits of the reagent refrigeration board are shown in Figure 4-15.
Refrigeration control circuit
2 refrigeration chips
Reagent
refrigeration board
6 cooling fans
Voltage transformation
circuit
12V
12 FAN
Main control
board
2 refrigeration cooling fans
3 lamp cooling fans
Optical
coupler
Feedback signal processing
circuit of reaction disk fans
4 temperature control fans
of reaction disk
Figure 4-15 Reagent refrigeration board
4-12
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Functions of Boards
The circuits of the reagent refrigeration board include the refrigeration circuit
and the fan circuit. The signals from the temperature control fans of the reaction
disk are processed by the refrigeration board, separated by the optical coupler,
and then transmitted to the temperature control unit CPU.
The 12V voltage of the fan is independent of (having no connection with) the
12V voltage of the refrigeration board. The cooling fan of the refrigeration board,
however, shares the 12V voltage with the refrigeration board.
The refrigeration circuit should work continuously, so it must be powered
separately.
The control objects of the reagent refrigeration board include:
Reagent refrigeration: 2 PELTIER components, 4 fans.
Heat sink system for the whole device: 3 lamp-cooling fans, 4 temperature
control fans of the reaction disk.
4.4.2 Reagent Refrigeration Circuit
Description
The reagent refrigeration adopts the Peltier semiconductor refrigeration
component, and is separately powered with a 12V voltage. After the linear
voltage stabilization, the 12V voltage becomes 9V voltage, which is then
supplied to the refrigeration control circuit.
The temperature transducer adopts the thermo-sensitive resistor whose
temperature coefficient is negative and 5 KOhm at 25℃.
The control circuit adopts the dual-threshold comparator whose comparing
voltage is 2.5V. When the temperature reaches the upper/lower threshold, the
switching tube will be switched on/off. The reagent refrigeration board controls
the temperature without transmitting temperature signals to the PC.
Structure
Comparing voltage
Voltage
signal
of
temperature transducer
Comparator
Switching
tube
PELTIER component
PELTIER component
Figure 4-16 Reagent refrigeration circuit
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Functions of Boards
4.4.3 Feedback Circuit of Temperature Control Fan of Reaction
Disk
The temperature control of the reaction disk adopts the fan that has feedback
signals. The performance of the fan can be check at any time. The 4 channels
of feedback signals are transmitted through the OR gate, separated by the
optical coupler and then transmitted to the temperature control unit CPU of the
main control board.
4.4.4 Power Supply of Reagent Refrigeration Board
Power supply: Two 12V voltages (from two independent power supplies). One
is for the refrigeration, and the other is for the reaction disk fans and the lamp
fan.
The voltage of the control circuit of the refrigeration board is 9V, which is
transformed from the 12V voltage for refrigeration after the linear voltage
stabilization.
The circuit processing the feedback signals of the fans requires a 5V voltage,
which is transformed from the 12V voltage of the fans after the voltage
stabilization.
The power of the optical coupler is supplied by the main control board.
4.5
Level Detection Board
4.5.1 General
When the BS-300 automatic chemistry analyzer aspirates reagents/samples,
the reagent and sample probes are designed to dip into the liquid to a specific
depth, so as to avoid carryovers that have impacts on test results, and to avoid
air aspiration when the reagent/sample is insufficient.
4.5.2 Composition of Level Detection System
Dual-tube probe
The dual-tube probe is shown in Figure 4-17.
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Functions of Boards
Inner probe tube
Inner insulation layer
Outer probe tube
Outer insulation layer
Figure 4-17 Dual-tube probe
Level detection circuit
The structure of the level detection board is shown in Figure 4-18.
Oscillating
&
frequency
dividing circuit
Phase-locked
loop
Dual-tube probe
Filtering
&
amplification circuit
Comparison circuit
Main
board
control
Figure 4-18 Structure of level detection board
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Functions of Boards
4.5.3 Level Detection Process
When the reagent/sample probe touches the reagent/sample level, there will be
a change in the capacitance between the two tubes inside the probe. As the
capacitance changes, the phase changes. The phase discriminator then
outputs a voltage variation, which will be filtered by a low-pass filter. After that, a
band-pass filter takes the variation and reshapes it to pulse signals, which are
finally transmitted to the MCU of the main control board.
4.5.4 Power Supply of Level Detection Board
The level detection board requires the 5V and 9V voltages. The 9V voltage is
the working voltage of the phase-locked loop, and 5V is the working voltage of
other components on this board. The main control board supplies this board
with a 12V voltage, which is converted into the 5V and 9V voltages as required.
4.6
Feeder Connection Board
The feeder connection board transfers the signals between the feeder
transducer and the main control board, and connects the power drive board and
the loading motor (DC).
Connections:
Connector
J91
J92
J93
J94
J95
J96
J97
J98
J99
4-16
Connected with
Front transducer
Back transducer
Intermediate transducer
No-cuvette transducer
Pressure transducer
Motor control wire (connected with the power drive board)
Motor control wire (connected the motors)
Cuvette-loading button
Connection wire of the main control board
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Functions of Boards
4.7
Manipulator Connection Board
The manipulator connection board transfers the signals between the
manipulator transducer and the main control board, and connects the power
drive board and the electromagnet.
Connections:
Connector
J101
J102
J103
J108
J104
J105
J106
J107
J109
J110
4.8
Connected with
Horizontal loading position transducer
Vertical loading position transducer
Electromagnet-closing transducer of the lower hand
Electromagnet-closing transducer of the upper hand
Drive wire of the electromagnet of the upper hand
Drive wire of the electromagnet of the lower hand
Drive wire of the electromagnet (connected with the power drive board)
Connection wire of the main control board
Safeguard transducer (reserved)
Safeguard transducer (reserved)
Probe Connection Board
The probe connection board transfers the signals between the sample/reagent
level detection board and the main control board, inputs the temperature
signals, outputs the reagent preheating signals, and transfers the signals
between the power drive board and the mixing motor (DC).
Connector
J200
J201
J202
J203
J204
J205
J206
J207
Connected with
Interface of the sample level detection board
Interface of the reagent level detection board
Interface of the mixing motor (DC)
Sample detection signal interface of the main control board
Reagent detection signal interface of the main control board
Temperature control signal interface of the reaction disk
Reagent preheating signal interface
Interface of the power drive board
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Functions of Boards
4.9
Power Assembly
4.9.1 General
The whole system adopts one power assembly whose working voltage is
100-240V. The heater of the reaction disk has two voltage specifications (110V
and 220V). It is parallel to the power assembly at the AC end. The power
assembly consists of three boards: PFC board, 24V board, and 12V&5V board.
The structure of the power assembly is shown in Figure 4-19.
AC
Heater control
signal
System
switch
110V/220V
AC input
24V board
24V
PFC board
APFC
Switch of
analyzing unit
390VDC
Lamp control
signal
A12V
C12V, 5V
12V&5V board
B12V
Figure 4-19 Power assembly
4.9.2 Power System
As shown in Figure 4-19, boards of the power assembly run in the following
procedure:
1.
4-18
When the power system switch is off, the AC current directly reaches the PFC
BS-300 Service Manual V1.0
Functions of Boards
board and the voltage control part (of the reaction disk heater) of the 24V board.
The voltage of the heater is controlled by the system.
2.
When the AC current reaches the PFC board, this board begins to output the
390VDC voltage and the working voltage of the VDD chip to the 24V board and
the 12V&5V board. Meanwhile, the A12V voltage is generated in this board, but
the A12V voltage cannot be output before the power drive board supplies the
lamp control signal.
3.
Once the 390VDC voltage and the working voltage of the VDD chip are
supplied to the two subsequent boards, the 12V&5V board will output the B12V
voltage to the refrigeration module and the system fans. Then the fans begin to
work. The 24V board will not work before the switch of the analyzing unit is on.
4.
The switch of the analyzing unit controls the outputs of the 24V, C12V and 5V
voltages. When it is on, the 24V board begins to work, and the C12V and 5V
voltages begin to be output, but the A12V voltage of the lamp cannot be output
before the power drive board supplies the lamp control signal. Now, the system
enters the normal running state.
4.9.3 PFC Board
The functions of the PFC board include:
AC/DC conversion;
Supplying the +390V and VDD voltage to the 24V board and the 12V&5V
board;
Supplying stable 12V voltage for the lamp;
Supplying control signals of the analyzing unit switch to control the C12V, 5V
and 24V outputs.
The working principle of the PFC board is as follows:
As shown in Figure 4-20, an AC current flows through the EMI filter circuit,
full-bridge rectification circuit and PFC booster circuit. Then the PFC board
outputs a 390VDC voltage to two subsequent boards (24V board and 12V&5V
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Functions of Boards
board). Meanwhile, after converting and separating the DC/DC current, the PFC
board outputs the A12V voltage (which is controlled by the power drive board)
to the lamp. To keep the stable A12V output, the feedback and protection circuit
provides the control circuit with the voltage and fault information. The control
circuit consists of two parts, which control the PFC circuit and the DC/DC
conversion circuit respectively.
DC/DC separation
& conversion
AC
input
Filtering &
rectification
Voltage boost
A12V
rectification &
filtering
Control circuit
Feedback
&
protection
VDD
Figure 4-20 Working principle of the PFC board
4-20
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Functions of Boards
4.9.4 24V Board
The 24V board converts the 390VDC current transmitted from the PFC board to
the separated 24VDC outputs through the forward converter. See Figure 4-21.
DC+
DC-
VDD
390V input
& filtering
VDD input
& filtering
pwm
PFC
board
SW
+24V output
& filtering
Forward
converter
VDD control
PWM
control
Fault
detection
+24V output
& feedback
Overvoltage
detection
Figure 4-21 Working principle of the 24V board
As shown in Figure 4-21, the DC+/DC- current is the 390VDC current from the
PFC board. It is input to the 24V board. VDD is the 14V voltage supplied for the
chip. It is controlled by the SW signal before being supplied to the PWM chip.
The forward converter separates and converts energy under the control of the
PWM control circuit. In addition, it supplies the stable 24V voltage in
conjunction with the feedback circuit. The 24V voltage of this board is output
under the control of the SW signal (namely, the analyzing unit switch).
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Functions of Boards
4.9.5 12V&5V Board
The 12V&5V board converts the 390VDC voltage from the PFC board to B12V,
C12V and 5V voltages through the forward converter. See Figure 4-22.
390VDC
390V output
filtering
Forward
converter
PFC
board
VDD
SW
Feedback
circuit
PWM
circuit
Protection
circuit
12V output
rectification
& filtering
Primary side-protection
lock circuit
OVP
circuit
B12V
refrigeration
output
C12V board
output
DC/DC
conversion
5V board
output
Board output
control
Figure 4-22 Working principle of the 12V&5V board
In the similar way of the 24V board, the 12V&5V board converts the 390VDC
voltage to the B12V voltage. The differences focus on the separation side: The
B12V voltage is divided into a controlled C12V voltage; the 5V voltage is
directly obtained from the C12V through the DC/DC conversion. Other
functional modules of this board are the same with that of the 24V board.
4-22
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Assembling and Disassembling
Chapter 5 Assembling and Disassembling
5.1
Disassembling the Sample Probe
Before replacing or cleaning the sample probe, disassemble it first in the
following procedures:
1.
Turn off the analyzing unit.
2. Pull the sample probe arm to the highest point by hand. Rotate the probe arm to
a position above the sample compartment for convenient operations.
3. Pinch the clips below the base of the sample probe arm and push it upward to
remove the arm cover.
Figure 5-1 Disassembling the sample probe
4.
Hold the probe’s fluid connector with one hand and the tubing connector with
the other. Rotate the tubing connector counter-clockwise until it disconnects
from the probe. Unplug the tube from the probe.
Figure 5-2 Disassembling the fluid tubing
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5-1
Assembling and Disassembling
5. Press the circuit board with one hand and unplug the probe’s circuit connector
from the board with the other hand.
Caution
The probe arm is delicate. Exercise caution when disconnecting the connector.
Excessive force may damage the connector and/or the circuit board.
Figure 5-3 Disassembling the probe’s circuit connector
6. Use a screwdriver to remove the retaining screw and take out the spring.
Figure 5-4 Removing the retaining screw
7. Slowly pull the probe away from the probe arm.
Caution
1. Prevent the gasket inside the probe from dropping out. If it drops out, keep it at a
clean place for later installation.
2. Prevent the probe tip from colliding with the probe arm.
5-2
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Assembling and Disassembling
5.2
Assembling the Sample Probe
1. Assembling the probe
Insert the probe back into the sample probe arm.
2. Assembling the shockproof part
Put the spring over the cylinder in the probe arm, and screw the retaining screw
back onto the probe. Then lift the sample probe, and release it to check whether
the shockproof transducer can move freely. If not, find the reason and
troubleshoot the problem.
3. Connecting the sample probe to the probe’s circuit board
Plug the probe’s circuit connector into the socket on the circuit board.
4. Connecting the sample probe to the fluid tubing
Screw the probe’s fluid connector back to the tubing connector.
Caution
In this process, be sure to hold tightly the backend of the sample probe with one
hand, and the fluid tube with the other. Exercise caution when connecting the
probe. Excessive force may bend the sample probe.
5. Checking the level detecting function
Add some deionized water to a clean cuvette. Immerse the probe tip into the water
by 2-3mm and the LED on the circuit board should be lighted. Take the probe tip
out of water, and the LED should go out. If the test succeeds, proceed to the next
step; if not, please contact Mindray Customer Service Department or the
distributor.
Figure 5-5 Level detection
6. Assembling the probe arm cover
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5-3
Assembling and Disassembling
Assemble the arm cover of the sample probe as follows:
Figure 5-6 Assembling the sample probe arm cover
7. Checking the performance of the spring
Pinch the probe by the part near the probe arm. Gently push the probe upward
and then release the probe to see if it can move freely. If so, proceed to the next
step; if not, the cover is not properly installed. Remove the cover and re-install it
and try this step again.
Figure 5-7 Checking the performance of the spring
5.3
Unclogging the Sample Probe
1. Disassemble the sample probe as described in Section 5.1, “Disassembling the
Sample Probe”.
2. Unclog the sample probe with a stainless steel (0.2mm in diameter).
5-4
BS-300 Service Manual V1.0
Assembling and Disassembling
Figure 5-8 Unclogging the sample probe
Caution
The probe tip is precisely fabricated. A bent or damaged probe will contribute to
unreliable test results and should be replaced immediately if any.
3. Assemble the sample probe as described in Section 5.2, “Assembling the
Sample Probe”. After that, turn on the analyzing unit, and the system will clean the
sample probe automatically.
5.4
Replacing the Mixing Bar
If the mixing bar is damaged, it must be replaced immediately in the following
procedures:
1. Prepare a new mixing bar. Wash the flat part of the new bar with
detergent-dipped gauze or cotton sticks, and then dry it with deionized
water-dipped gauze.
2. Place the Analyzing Unit Switch to OFF (O). Rotate the arm of the mixing bar to a
highest position for convenient operations.
3. Pinch the bar with one hand and unscrew (counter-clockwise) the retaining nut
with the other.
4. Pinch Position 2 (see the following figure) of the mixing bar, and unscrew
(counter-clockwise) Retaining Nut 1 with the other until the mixing bar looses. Pull
the bar downward to disassemble it.
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Assembling and Disassembling
Figure 5-9 Mixing bar assembly
5. Install the new mixing bar: Pinch the mixing bar by the knurled part and align the
hole of Retaining Nut 1 (see the figure above) to the new mixing bar. Push the nut
onto the bar until the bar reaches the end of the nut. Pinch Position 2 of the new
mixing bar, and screw Retaining Nut 1 (screw clock-wise) with the other hand.
6. After replacing the bar, visually check whether the bar is vertical to the bar arm. If
not, repeat step 5.
Caution
A. When replacing the mixing bar, do not hold positions the mixing bar other than
Position 2 (see the figure above). Protect the flat part of the mixing bar.
B. When installing the mixing bar, do lift it to the highest position.
C. When unplugging and plugging the mixing bar, concentrate your force in the
direction of the axis on the bar arm. Biased force may damage the bar and/or the
axis.
D. After installing and cleaning the mixing bar, be sure to rotate it to the position
above its wash well before turning on the analyzing unit.
5.5
Replacing the Syringe or the Plunger Assembly
1. Place the Analyzing Unit Switch to OFF (O).
2. Open the middle door and you will see both of the syringes, the sample syringe
on the right and the reagent syringe on the left, as shown in the following figure.
3. Unscrew (counter-clockwise) Screws 2 and Screw 4, and then disassemble
Sample Syringe 3, as shown in the following figure.
5-6
BS-300 Service Manual V1.0
Assembling and Disassembling
Figure 5-10 Syringes
4. Unscrew (counter-clockwise) Plunger Guide Cap 3 and pinch the plunger button
to gently pull Plunger Assembly 4 from Syringe 2, as shown in the following
figure.
Figure 5-11 Syringe assembly
5. Prepare a new plunger assembly, and soak the plunger tip with deionized water
to eliminate bubbles. Pinch the new plunger assembly by the plunger button,
carefully insert the plunger tip into the syringe, and push it to the end.
6. Immerse the syringe connector into deionized water. Pinch the plunger button,
pull it to aspirate half syringe of deionized water and then push it to expel the
deionized water and the air from the syringe.
7. Install Sample Syringe 3 on the T-piece, screw (clockwise) Screws 2 and Screw
4 carefully.
8. Pinch the plunger guide cap to adjust the syringe. Mindray recommends the
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Assembling and Disassembling
upper edge of the space bar reach the fourth line (the 4µl line of the sample
syringe, or the 40µl line of the reagent syringe) of the scale on the syringe.
5.6
Replacing the Lamp
The lamp of the photometer system ages after a certain period of service. An
aged lamp may introduce extra noise to the analyzing process. Therefore, the
lamp should be replaced with a new one when the system prompts or the
service time of the lamp exceeds 1,000 hours.
If necessary, replace the lamp in the following procedures:
1. Place the Main Switch to OFF (O). Wait at least 30 minutes for the lamp and its
housing to cool down.
Caution
After working for a while, the lamp and its housing are usually hot enough to
burn you. Do not proceed with this procedure until they have cooled down.
2. Unscrew (counter-clockwise) the three retaining screws on the upper part of the
back of the analyzing unit and open the upper part.
Figure 5-12 Back view of the analyzing unit
3. Unscrew (counter-clockwise) the two lower screws on the back of the lamp
housing, and then remove the radiator from the housing.
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Assembling and Disassembling
Figure 5-13 Lamp housing
4. Pinch the lamp base with one hand and press the lever on the left of the base to
take out the lamp.
Figure 5-14 Position of the lamp
5. Pinch the new lamp by its base and insert the lamp pins into the mounting holes
on the base, the larger pin into the larger hole and the smaller pin into the smaller
hole.
Figure 5-15 Installing the lamp
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Assembling and Disassembling
6. Put the radiator back to the former position, tighten the lower screws, and close
the upper part of the back of the analyzing unit and tighten the upper screws.
Caution
Do not touch either the light entrance of the lamp housing or the lens in front of the
lamp. In case the entrance is dirty, clean it with ethanol-soaked defatted cotton.
5.7
Replacing the Light Filter Assembly
The light filter and optical assembly are fixed in the supporting sleeve. The back
end is compacted and enclosed with the photoelectric amplification board and the
screen gland (See Figure 6-17). Generally, the supporting sleeve is replaced
together with the filter and optical assembly.
Figure 5-16 Light filter assembly
1. Unscrew (counter clockwise) the two cap screws on the screen gland whose
wavelength is to be replaced.
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Assembling and Disassembling
Figure 5-17 Disassembling the screen gland
2. Open the cover of the AD collection board, and unplug the plug corresponding to
certain wavelength.
Figure 5-18 Photoelectric amplification board
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Assembling and Disassembling
3. Take out the photoelectric amplification board and the supporting sleeve.
Figure 5-19 Taking out the photoelectric amplification card and the supporting sleeve
4. Keep the photoelectric amplification board upward, and loosen the two retaining
screws on it.
Figure 5-20 Loosening the screws on the photoelectric amplification board
5-12
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Assembling and Disassembling
5. Keep the photoelectric amplification board upward, and pull the photoelectric
amplification board out of the supporting sleeve.
Figure 5-21 Photoelectric amplification board
6. Unpack the new supporting sleeve containing the optical assembly. Be sure to
keep the top side (where to assemble the photoelectric amplification board) of the
supporting sleeve upward.
7. Install the original photoelectric amplification board onto the new supporting
sleeve, and then fasten the two retaining screws.
8. Install the screen gland, and fasten the retaining screws.
9. Connect the photoelectric amplification board to the AD collection board, and
assemble the cover.
Caution
When replacing the light filter assembly, do not touch the optical assembly
in the supporting sleeve and the photoelectric receiving tube of the
photoelectric amplification board by hand.
The light filters and the photoelectric amplification boards are in
one-to-one relationship, do not disarrange them.
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Assembling and Disassembling
5.8
Replacing the Optical Fiber
1. Unscrew the four screws on the supporting pillars of the cuvette feeder, and
remove the cuvette feeder.
Figure 5-22 Unscrewing the screws on the reaction disk
2. Unscrew the four screws on the reaction disk cover (see Figure 6-23), and open
the reaction disk cover (see Figure 6-24).
Note: Attention should be paid to the power cable of the upper heater when the
reaction disk cover is being opened.
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Power
cable
for upon-heater
Figure 5-23 Opening the reaction disk cover
3. Take out two cuvette segments in a diagonal with the needle-nose pliers to make
two spaces for disassemble the colorimetric disk.
Figure 5-24 Taking out two diagonal cuvette segments
4. Unscrew three M3 cap screws, and then disassemble the colorimetric disk.
BS-300 Service Manual V1.0
5-15
Assembling and Disassembling
Figure 5-25 Remove the Reaction disk metal cover
5. Use an M3 cap screwdriver to loosen the retaining screws of the optical fibers on
the colorimetric clamp and the reference light support.
Figure 5-26 Disassembling the colorimetric disk
6. Take out the optical fibers one by one, and fix the optical components in the
5-16
BS-300 Service Manual V1.0
Assembling and Disassembling
colorimetric clamp by fastening the screws slightly.
Screw for reference fiber
Figure 5-27 Reference fibers
7. Draw out all the nine optical fibers from the reaction compartment.
8. Loosen the M3 cap screw (used for retaining optical fibers) on the lamp housing,
and then draw out the optical fibers.
BS-300 Service Manual V1.0
5-17
Assembling and Disassembling
Figure 5-28 Optical fiber bunch
9. Put nine of the ten branches of the new optical fiber into the reaction disk from its
bottom one by one, loosen the retaining screw, insert the optical fiber to the end,
and then fasten the retaining screw.
10. Fix the reference light optical fiber.
11. Fix the optical fiber of the lamp housing.
12. Put the colorimetric disk back and fix it.
13. Put the reaction disk cover back and fix it.
14. Install the cuvette feeder and fix it.
Caution
When replacing the optical fiber, ensure that its bending radius is no less
than 20cm. Otherwise, the optical fiber will be damaged.
5-18
BS-300 Service Manual V1.0
Assembling and Disassembling
5.9
Adjustment
5.9.1 Adjusting the Reaction Disk, Manipulator and Cuvette Feeder
Guideline: Debug the lower arm first (The relation between the lower arm position
and the reaction cuvette position is very important.), and then the upper
arm. When debugging the lower arm, move the cuvette compartment
aside.
1. Disassemble the cuvette feeder, and adjust the circular position of the reaction
disk (through the initial position transducer of the reaction disk) to the standard
position (The finger of the lower arm points to the center of the slot between
reaction cuvette segments).
Figure 5-29 Standard position of the manipulator
2. Horizontally adjust the manipulator to the standard position (The finger of the
lower arm can work on reaction cuvettes well, and it should be 0.2mm away from
the nearest point of the reaction cuvette).
BS-300 Service Manual V1.0
5-19
Assembling and Disassembling
Figure 5-30 Position of the cuvette segment
3. Vertically adjust the manipulator the standard position (The finger of the lower
arm can work on reaction cuvette well, and the finger support of the lower arm
should be 0.15mm above the reaction cuvette.).
Figure 5-31 Relative position between the manipulator and the cuvette segment
4. Run the manipulator to the position for taking new cuvettes, and horizontally
adjust the reaction cuvettes in the feeder. When catching a cuvette, ensure a
clearance of 0.4mm ~ 0.6mm between the finger of the upper arm and the cuvette,
and center them. See Figure 6-33.
Figure 5-32 Position of the cuvette segment
5-20
BS-300 Service Manual V1.0
Assembling and Disassembling
5.9.2 Adjusting the Probe Assemblies, Sample Disk and Reagent
Disk
Guideline: Adjust the positions of the three probes and reaction cuvettes, and
then others.
1. Adjust the working position of the reagent probe (To minimize the cumulative
error, ensure that the reagent probe return to the initial position before each
adjustment.) as follows:
A. For the reagent discharging position, ensure the reagent probe is in the center of
the reaction cuvette and the probe tin is 2 ~ 3mm away from the bottom of the
reaction cuvette.
B. Adjust the position of the initial-position transducer of the reagent disk. Ensure
the mouths of reagent cuvettes in the inner and outer circles fit the reagent disk
cover well.
C. Adjust the washing position of the reagent probe. Ensure the reagent probe is in
the center of the wash well and the probe pin is 5mm away from the bottom of
the wash well. If necessary, adjust the position of the wash well.
D. Adjust the reagent probe’s position on the outer circle of the reagent disk. Ensure
the reagent probe is in the center of the hole of the outer circle.
E. Adjust the reagent probe’s position on the inner circle of the reagent disk. Ensure
the reagent probe is in the center of the hole of the inner circle.
2. Adjust the working position of the sample probe (To minimize the cumulative error,
ensure that the sample probe return to the initial position before each adjustment.)
as follows:
F. For the sample discharging position, ensure the sample probe is in the center of
the reaction cuvette and the probe tin is 2 ~ 3mm away from the bottom of the
reaction cuvette.
G. Adjust the position of the initial-position transducer of the sample disk. Ensure
the mouths of sample cuvettes in the inner and outer circles fit the reagent disk
cover well.
H. Adjust the washing position of the sample probe. Ensure the sample probe is in
the center of the wash well and the probe pin is 5mm away from the bottom of
the wash well. If necessary, adjust the position of the wash well.
I. Adjust the sample probe’s position on the outer circle of the sample disk. Ensure
the sample probe is in the center of the hole of the outer circle.
J. Adjust the sample probe’s position on the inner circle of the sample disk. Ensure
BS-300 Service Manual V1.0
5-21
Assembling and Disassembling
the sample probe is in the center of the hole of the inner circle.
3. Adjust the working position of the mixing bar.
K. Switch off the analyzing unit first, and then rotate the mixing arm to see if its
rotation radius is proper. If the mixing bar cannot reach the center of the reaction
cuvette, adjust the position of the mixing bar on the mixing arm properly.
L. Disassemble the mixing arm, and then switch on the analyzing unit to run the
reaction disk and stop it at any cuvette. Hold the mixing arm by hand, and fix it at
the center of the reaction cuvette.
M. Vertically adjust the mixing bar’s position in the reaction cuvette. Ensure the
mixing bar tip is 1 ~ 2mm away from the bottom of the reaction cuvette.
N. Adjust the washing position of the mixing bar. Ensure the mixing bar is in the
center of the wash well and about 5mm away from the bottom of the wash well. If
necessary, adjust the position of the wash well.
4. In the engineering adjustment software, select the Debug instruction menu, and
rotate the reaction disk for one lap. Dive probes and mix the reactant at every
position or every several positions to see if the three probes interfere with any
reaction cuvette (Command 61). If the mixing bar knocks the side or the bottom of
any cuvette, repeat Step 3.
5-22
BS-300 Service Manual V1.0
System Software
Chapter6 Software Introduction
6.1
Software Structure and Response Mechanism
The BS-300 analyzer is composed of the system software and the main
unit/sub-unit software.
6.1.1 System Software
The BS-300 system software can, according to the requirements and inputs of
users (operating doctors), generate a work schedule (instruction sequence),
control the main unit and sub-units of BS-300 in the sequence of instructions in
the work schedule, receive photoelectric data, response messages or execution
results from the main unit and/or sub-units, output them to the PC screen or the
printer. With these outputs, users (doctors) can obtain correct test results.
According to different functions, the entire PC software system can be divided
into the following parts:
System Initialization:
This part includes the initialization of the PC operating system, the initialization
of the communication between the PC and main unit/sub-units, and the controls
of sub-unit reset.
Control system:
This part includes the formation of the work schedule, instruction sending and
data receiving.
GUI:
This part includes the requests for tests (routine tests, emergency tests,
calibration tests and QC tests), the observation of test status (status of the
reaction disk, sample disk and reagent disk), test management, calibration
management, QC management, result query, alarm management and the help
system.
Shutdown Processing:
This part includes the resets of sub-units.
System initialization
To initialize the PC operating system,
Check the PC operating system. The BS-300 PC software must run under
WIN2000 Professional. Otherwise, the system will prompt that the BS-300 PC
BS-300 Service Manual V1.0
6-1
System Software
software cannot run under other operating system, and then the BS-300 control
software system exits automatically.
Check the current screen resolution for the operating system. The BS-300 PC
software must run under the resolution of 1024 × 768. Otherwise, the system
prompts to reset the resolution before restarting the BS-300 software and exit
the BS-300 control software system.
Disable the screen protection program. The BS-300 software must keep
displayed while running. To prevent the screen protection program from
disturbing users in the operating and observing processes, disable it.
Lock the keyboard. When running, the BS-300 PC software system will lock
some key combinations to prevent users from starting any other program and
conducting any other operation. In this case, users cannot switch over to any
other program or print the current screen. (For example, <CTRL+ESC>,
<ALT+TAB>, etc.)
Check whether there is any username and password of the
maintenance/debugging personnel in the registry. The BS-300 PC software has
the debugging function. Only the authorized maintenance/debugging personnel
can enter the debugging window and maintain or debug the system and the host.
For the confidentiality, the username and password are saved in the registry. If
they are unavailable in the registry, the system will re-write the default username
and password into the registry.
To initialize the communication and the sub-unit auto-check,
Set serial ports and initialize them, including such parameters as the baud rate,
data bit, start bit, stop bit, parity bit, transmitting/receiving buffer, control protocol
and so on. In addition, start the serial port receiving thread.
Handshake for communication. Send a handshake instruction to the main
unit/sub-unit (host). If the host responds to this instruction (namely, send back a
handshake instruction to the PC), it indicates the PC handshakes with the host
successfully. If the host fails to respond to handshake instruction, it will re-send
the handshake instruction back in a specific period (temporarily 30s). If it fails for
continuously three times, the system will prompt to exit the BS-300 control
software system. If you ignore that and continue to enter the BS-300 software
system, all tests cannot be conducted under the system.
Check whether the printer is connected. If not, the system will prompt to connect
it.
Send an instruction for querying the auto-check results of the sub-units, check
the auto-check result of each sub-unit. (Sub-units are auto-checked when the
analyzing unit is started, and the auto-check results are stored in the main unit.)
In case of any fault data in the auto-check result of any sub-unit, the system will
prompt to switch off the analyzing unit and check the faulty sub-unit.
6-2
BS-300 Service Manual V1.0
System Software
Control System
Worklist
Routine test: The worklist is formed based on routine tests. All requested routine
tests are added into the worklist according to the requesting sequence. In the
actual test process, the sample requested first will be tested first (adding
reagent, sample).
STAT test: After being added, a STAT test should be carried out before all tests
(in the worklist) that have not been started. STAT tests have higher priorities
than routine tests, so any STAT test will have impact on the sequence of the
worklist.
Calibration test: Calibration tests have a worklist of their own, so they have no
impact on the worklist of routine tests. The requests for calibration tests are the
same as that for routine tests.
QC test: QC tests have the same priorities as routine tests. They only need to be
added after all requested tests in the current worklist.
Data communication
Data communication covers instruction sending and data receiving. Among the
received data, there are photoelectric measurement data, instruction response data
and result notification data (including error information data). When the BS-300
system is running, the PC should receive and process all data from sub-units. When
sub-units are running, there may be faults in the serial port communications if the
PC has not received any data for a long time. In this case, the system will prompt the
operator to switch off the analyzer and check it for problem.
In addition, data communication involves another function: unpacking data
packages. Being hexadecimal, the original received data must be converted into the
information that can be displayed and recognized. The data conversion should be
timely and accurate, and should have no impact on the normal receiving of other
data.
Instruction data are actively sent by PC on specific time interval. As long as the
communication links are normal, they can be sent to the main control unit.
GUI
With the GUI, users can directly control and operate the analyzer.
Shutdown processing
In the BS-300 Chemistry Analyzer Control System window, click the Exit button.
The Confirm dialog box appears. If you click OK, the system will
Switch off the lamp;
Unload all reaction cuvettes;
Wash the fluid tubing;
Reset all units;
Unlock the keyboard;
Prompt to exit the operating system and shut down the PC.
BS-300 Service Manual V1.0
6-3
System Software
6.1.2 Main Unit/Sub-Unit Software
The main unit and sub-units can be functionally divided into the following units:
photoelectric unit, reaction disk unit, reagent disk unit, sample disk unit, reagent
probe syringe unit, sample probe syringe unit, mixing bar unit, loading and
manipulator unit, temperature control unit, fluid tubing unit and reagent
refrigeration unit. The functions of those units are listed in the following table.
Unit
Function
Main unit
Receives macroinstructions from the PC, decomposes
them into a series of action instructions, and then
delivers the action instructions to destination sub-units
(in specific order) at a certain interval.
Monitors the status of sub-units, and transmits data
collected by the photoelectric unit to the PC.
Photoelectric unit
Photoelectrically detects, amplifies and converts the
solution in reaction cuvettes, and stores A/D converted
data at the twin port FIFO for the main unit to read and
transmit them to the PC.
Reaction disk unit
Contains 80 cuvette No.
Runs the reaction cuvette with the specified No.,
following the instruction of the main unit, to the reagent
dispensing position, sample dispensing position, mixing
position, and photoelectric detection position at all
wavelengths.
Note: Wavelength: 1: 340nm, 2: 405nm, 3: 480nm, 4:
510nm, 5: 546nm, 6: reference light, 7: 578nm, 8:
620nm, 9: 660nm, 10: 700nm
Reagent disk unit
Contains 50 bottle positions.
Carries reagents, and runs the reagent bottles with
specified No., following the instruction of the main unit,
to the reagent aspirating position.
Sample disk unit
Contains 60 tube positions in the inner and outer circles.
Carries samples, and runs the sample tubes with
specified No., following the instruction of the main unit,
to the sample aspirating position.
Reagent probe syringe unit
Receives instructions from the PC, and controls the
reagent probe in aspirating a specific volume of reagent
from the reagent bottle and dispensing it to the specified
reaction cuvette.
Sample probe syringe unit
Receives instructions from the PC, and controls the
sample probe in aspirating a specific volume of sample
from the sample tube and dispensing it to the specified
6-4
BS-300 Service Manual V1.0
System Software
reaction cuvette.
Mixing bar unit
Receives instructions from the PC, and controls the
mixing bar in mixing the solution in the reaction cuvette
(where the reagent and sample has been dispensed)
that has been run to the specified position (mixing
position).
Runs the mixing bar to the wash well, and wash it after
each mixing process to avoid carryover.
Loading and manipulator
unit
Controls the cuvette feeder and manipulator.
The feeder assembly is responsible for detecting
whether there are enough reaction cuvettes in the
cuvettes compartment and pushing reaction cuvettes to
the position for the manipulator to take cuvettes.
The manipulator is responsible for taking reaction
cuvettes from the reaction disk, placing them into the
used cuvette bucket, taking new reaction cuvettes from
the cuvette compartment, and putting them on the
reaction disk.
Controls the reaction disk temperature, reagent probe
preheating temperature and fluid tubing.
Temperature control unit
Note: The reaction disk temperature should be kept at
37℃, the heating cavity of the reagent probe
should be preheated to 45 ℃.
Fluid tubing unit
Controls the fluid tubing in washing the reagent probe,
sample probe and mixing bar.
Reagent refrigeration unit
Refrigerates the reagent chamber and controls its
temperature between 4 ~ 8℃.
6.2
Diagnosis & Maintenance Menus
With the function of observing the system status, users can observe the
connection and running status of the main unit and sub-units of the BS-300
system in the window, which helps capture possible exceptions in the running
process. In addition, The BS-300 system provides some simple auxiliary
operations. For example, users can run the instruction for loading/unloading
cuvette segments when the analyzer is idle; users can also run the instruction to
load or unload a cuvette segment at a specific position on the reaction disk.
Specific Operations:
Select the [System/Status] menu. The window for observing the system status
appears. This window has two tab pages: the Status tab page and the Dark
Current tab page.
BS-300 Service Manual V1.0
6-5
System Software
The Status tab page displays the status of all monitored units, including:
Cuv. Compart.:
Reac. Temp.:
Unconnected; Full; Half full; Empty.
Steady temperature of the reaction disk when the system is
running.
Reag. Preheat:
The reagent preheated temperature when the system is
running.
Waste Tank:
Abnormal (full); Normal (not full)
Wash Well:
Abnormal (empty); Normal (not empty)
Printer:
No printer; Normal
Lamp Status:
The light intensity is shown as status bar. Green indicates
current intensity. The lamp status is judged according to the proportion of green to
the entire status bar.
In this tab page, you can observe the status of all control units, including the main
control unit, reaction disk unit, reagent disk unit, sample disk unit, loading/unloading
unit and temperature control unit. Those units have three statuses: unconnected,
idle, running.
The Dark Current tab page displays the dark current data. In this tab page, you can
view and test the dark current, load cuvette segments and wash probes and the
mixing bar.
Note: The dark current test and cuvette segment loading must be done only when the
system is idle (namely, no test is run).
6-6
BS-300 Service Manual V1.0
Maintenance Flow
Chapter 7 Maintenance Flow
7.1
Surface Detection Failure–Reagent Probe
Surface detection signal transmission error: The surface detection
board does not have the working voltage, or when the probe touches
the surface, the indicator of the surface detection board is normal, but
there is always a host alarm indicating surface detection failure.
Possible cause: The patch cord for the reagent surface detection is
disconnected, or the connector is not well connected.
The
reagent
probe
cannot
detect
the
surface
on the
reagent
disk
Surface
detection
failure of
reagent
probe(Th
e reagent
probe
does not
detect
the
surface
on
the
reaction
disk.)
Surface detection signal processing error: When the probe touches
the surface, the indicator of the surface detection board is normal, the
connection between the main control board and the surface detection
board is normal, and no surface detection signal reaches the main
control board, but there is always a host alarm indicating surface
detection failure.
Possible cause: Main control board.
Power failure: The working voltage of the surface
detection board is 12V. In case of no power supply, the
surface detection signal cannot be generated.
Possible cause: Disconnection; the connector is not well
connected; there is no 12V output from the main control
board.
The surface
detection
signal fails
to be
generated
by
capacitance
change.
Probe failure: The detection terminal has a changeable
capacitance. Loose exterior or interior of the probe, the
sealing-off of the probe connecting wire and the probe
breakage will result in unsteady voltage or obvious
voltage changes. In this case, the capacitance signal
will be unavailable or exceed the range of the surface
detection board.
Possible cause: Reagent probe assembly, connector.
Surface detection board failure: When there is no probe
failure, but the indicator is always on, or the indicator is
not on when the probe touches the surface, there must
be a surface detection board failure.
Troubleshooting: Replace the surface detection board.
The
reagent
probe misdetected
the surface
When this failure occurs, the sample probe cannot detect
the surface at the reaction disk, but there is no alarm at
the reagent unit. For details, see Surface Detection
Failure: Sample Probe.
BS-300 Service Manual V1.0
7-1
Maintenance Flow
7.2
Surface Detection Failure–Sample Probe
The sample
probe cannot
detect the
surface at the
reaction disk.
No reagent in the reaction disk: The reagent probe misdetects the surface, aspirates air and dispenses into the
reaction cuvette. Therefore, the reagent unit CPU fails to
make any judgment. In this case, the sample probe cannot
detect the surface when dispensing the sample into this
reaction cuvette.
Possible cause: Surface detection failure of the reagent probe
insufficient reagent: The reagent probe aspirates less reagent
than the set volume. As a result, the sample probe cannot
detect the surface at the preset height.
Possible cause: The reagent is prepared in the bottle, the
reagent syringe is not fixed, leakage occurs in the tubing of
the reagent probe, or there are bubbles in the reagent.
Position correction parameter error of the sample probe: In
case of such an error, the sample probe cannot reach the
surface in the steps.
Troubleshooting: Re-correct the sample probe position.
Surface detection signal transmission failure: When the probe
touches the surface and stops, the indicator of the surface
detection board is on for about 2 seconds. The output signal
of the surface detection board switches normally, but there is
always a host alarm indicating that no surface is detected.
Possible cause: The patch cord for detecting the sample
surface is disconnected, or the connector is not well
connected.
Surface
detection
failure of
the
sample
probe
The sample
probe cannot
detect the
surface at the
reaction disk.
The sample
probe
misdetects
the
surface
(In
this
case,
there will be
no alarm, but
test
results
will become
abnormal. On
the reaction
curve,
you
can see that
no sample is
added.)
7-2
Signal processing failure of the main control board: When the
probe touches the surface, the indicator works normally. But
there is always a host alarm indicating that no surface is
detected. Ensure that the sample surface detection signal is
transmitted to the relevant connector of the main control
board.
Possible cause: Main control board failure
Surface detection signal failure: The indicator of the surface
detection board is not on or always on when the sample
probe touches the surface.
Surface mis-detection at the sample disk: In this case, there
will be no alarm, but the sample probe fails to aspirate the
sample, and the test result and reaction curve become
abnormal.
Possible cause: Sample probe, surface detection board,
surface detection patch cord.
Surface mis-detection at the reaction disk: In this case, there
will be no alarm, but there is residual sample on the sample
probe tip, and drops on the table when the probe leaves the
reaction disk.
Possible cause: The sub-unit software is later than V1.7, or
the sample probe is not in the center of the reaction cuvette.
BS-300 Service Manual V1.0
Maintenance Flow
7.3
Liquid Dropping From Probes
Drips drop from the sample probe
due to fluid tubing leakage. In this
case, there will be liquid dropping
onto the table widely, and there may
be liquid dropping even when the
sample probe is static.
Troubleshootin
g for the liquid
dropping from
the reagent
probe and
sample probe.
Drips drop from the sample probe
due to surface detection failures. In
this case, most liquid drop on the
area between the reaction disk and
the wash well.
Tubing leakage due to the abraded syringe
piston
Troubleshooting: Replace the syringe or the
syringe piston
The reagent probe takes liquid from the
reaction disk.
The reagent probe did not detect the surface at
the reaction disk, and dispenses the reagent at
the corresponding height. If the reagent probe
cannot touch the surface at the position for
dispensing reagent, the last reagent drop will
be taken out by the reagent probe.
Possible cause: The probe arm is installed at a
too high position; the position of the sample
probe has not been corrected; the syringe is
loose; there are bubbles in the reagent bottle.
The sample probe takes liquid from the reaction
disk.
The sample probe detects the surface and
stops immediately. Then it dispenses the
sample at 1mm under the surface. If the
reagent probe mis-detects the surface, the
dispensed sample will fail to be added into the
reagent, but taken at the probe tip and drops
when the probe is moving. As a result, some
test results become abnormal.
Possible cause: There are bubbles in the
reaction cuvette; the sample probe is not in the
center of the reaction cuvette, and its position
has not been corrected.
Drips taken from the reagent disk or sample
disk and dropping from probes
Such failures are usually followed by alarms
indicating that no surface is detected at the
reagent/sample disk. The reagent/sample
probe does not aspirate reagent/sample, but
the reagent/sample probe will stretch out to the
bottom of the reagent bottle/sample tube due to
surface detection failures. As a result, reagent/
sample liquid will be taken on the exterior of
the probe and drop while the probe is moving.
Probe being bent
Troubleshooting: Replace the probe.
Smudges on the sample probe absorb some
liquid and drop it while the probe is moving.
Troubleshooting: Cleaning the sample probe.
Other failures
Probe driving assemblies are not assembled
well, resulting in probe jittering and liquid
dropping in the vertical movements.
Troubleshooting: Adjust or replace the probe
driving assemblies.
BS-300 Service Manual V1.0
7-3
Maintenance Flow
7.4
Failing to Detect the Surface of the Water for Washing
Exteriors
Surface detection signal failure:
See relevant resolutions for the
surface detection failure.
No water in the wash water tank: Users
can see this failure in the alarm
information 揹etergent empty . In case of
no alarm information, check whether
there is any problem in the detergent tank
cover assembly.
Failing to
Detect
the
Surface
of the
Water for
Washing
Exteriors
Pump damaged: In this case, there will
be no water in the three wash wells.
Troubleshooting: Replace the pump.
No water in the
wash well
Tubing blocked: In this case, there will be
insufficient water for washing exteriors,
the three water flows are not the same, or
there will be no water in any of the three
wash wells.
Possible cause: The unidirectional valve
is blocked, or the detergent entrance is
blocked.
The tube is disconnected.
Possible cause: The tube is degraded, or
other causes.
Troubleshooting: Connect the tubes
again.
Reagent or sample probe.
Solution: Replace a probe
7-4
BS-300 Service Manual V1.0
Maintenance Flow
7.5
Abnormal Test Results
7.5.1 All test results being abnormal
All results are
lower than
normal
results.
No sample or insufficient sample is added.
In this case, it can be seen on the reaction curve that
the absorbance has not increased in the period for
adding the sample. The reaction curve is even, and
many results are 0.
Possible cause: Sample probe blocked, tubing
leakage, syringe not fixed, valve not shut tightly.
The reaction is not thorough.
If the sample is not mixed uniformly with the reagent,
the reaction will not be thorough, and the light cannot
detect the changes of the absorbance.
Possible cause: The mixing bar did not mix the
reacting liquid.
All test
results are
abnormal
Some results
are higher,
and some are
lower, with
bad
repeatability.
The volumes of dispensed sample are not the same.
In this case, it can be seen from the reaction curve
that the response is proportional to the volume of the
sample.
Possible cause: Tubing leakage, valve not shut
tightly, or cuvette segments not cleaned well.
.
7.5.2 Some results being abnormal
Good repeatability
Troubleshooting: Re-calibrate it.
Bad repeatability
Observe the reaction curve, and find the possible
causes.
Some test results are
abnormal.
All test results are approaching to 0.
Observe the reaction curve first.
Possible cause: The lamp base of corresponding
wavelength exceeds 65535; the photoelectric
detection unit fails to detect the change of
absorbance, reagent failure and optical fiber
disconnection.
BS-300 Service Manual V1.0
7-5
Maintenance Flow
7.5.3 Several results being abnormal
Several test results are too low.
In this case, observe the reaction curve first.
Possible cause: Drips dropping from the sample
probe
Several test results are
abnormal
7-6
Several test results suddenly become too high.
In this case, observe the reaction curve first.
Possible cause: There are bubbles in the current
cuvette; the mixing bar knocks the cuvettes.
BS-300 Service Manual V1.0
Maintenance Flow
7.6
Insufficient Light Intensity of the Lamp
Insufficient Light
Intensity of the
Lamp
Record the lamp background value and gain
Measure and record the lamp background value and gain
Lamp background values of all
channels decreases.
Lamp base values of several
channels decreases
Replace lamb
Estimate whether the
lamp has worked for
2000h (lifetime),
replace Lamb
Replace the lamp.
Check whether the AD value of the
channel whose lamp vase value is
smaller increases obviously.
NO
YES
YES
Adjust the gain parameter to make the
lamp base AD values of all channel
lamps increase to about 62000.
Replace the lamp with
the original lamp
Replace the photoelectric transducer
assembly, and then check whether the
lamp base value increases obviously.
YES
Replace the
photoelectric
transducer assembly.
Replace the optical
fiber
Clean the
photometric system
(such as the lens)
YES
Change the positions with the
smaller fiber end, and check
whether the lamp base value
increases obviously.
NO
Remove the fault alarm
NO
YES
Check whether the photometric
system (such as the lens)
corresponding to the fiber channel
is covered with dirt or the like. (If
yes, clean it.) Then check whether
the lamp base value increases
obviously
Note:
1. Do not adjust the photoelectric gain parameter in case you have no idea about the
cause for the alarm indicating insufficient light intensity of the lamp.
BS-300 Service Manual V1.0
7-7
Maintenance Flow
7.7
Temperature Control Failure
Temperature control failure
Query and record the
fault log codes and
descriptions.
Monitor the temperature
curve.
Obtain the current
temperature control
parameter, and check
whether it is the same as the
factory parameter.
Enable and disable the
temperature control function
repeatedly for 2 ~ 3 times
NO
Check whether the temperature
transducer is normal.
Replace the heating
assembly.
NO
Check whether the heating
resistance is normal.
YES
yes
Replace the
temperature
transducer.
Restart the analyzer and then
check whether it is normal.
7-8
BS-300 Service Manual V1.0
Maintenance Flow
7.7.1 To monitor the temperature curve
7.7.1.1 In the BS-300 Chemistry Analyzer Control System window, select the
[System/Temperature] menu. A dialog box appears. Enter BS300DEBUG and
MINDRAY respectively in the User Name and Password text boxes. Then click
OK to enter the Temperature Control Curve window.
7.7.1.2 Set a proper temperature range for observing the change of the temperature
curve, and then click the Start button.
7.7.1.3 Minimize the Temperature Control Curve window for future observation at any
time.
7.7.1.4 After that, print or snap the temperature curve and then return it to the
headquarters together with the service work report.
7.7.2 To measure the impedance of the temperature transducer
7.7.2.1 Switch off the BS-300 analyzer.
7.7.2.2 Open the left side plate of the BS-300 analyzing unit to expose the main control
board.
7.7.2.3 Unplug J45 (reagent preheating temperature transducer), and measure the
resistance between PIN1 and PIN3 with a multimeter. The relation between the
resistance and the temperature is: 25℃/1100Ω, 38.5℃/1145Ω, 45℃/1170Ω, 50
℃/1170Ω.
7.7.2.4 Unplug J44 (reaction disk temperature transducer), and measure the resistance
between PIN1 and PIN3 with a multimeter. The relation between the resistance
and the temperature is: 25℃/1100Ω, 38.5℃/1145Ω, 45℃/1170Ω, 50℃/1170Ω.
7.7.3 To measure the resistance of the heater
7.7.3.1 Measure the impedance of the reagent preheater in the following procedures:
1.
2.
Unplug J24 (power driving board)
Measure the impedance between PIN1 and PIN2. Reagent preheater
(BA30-10-06626)/24.6 to 28.5Ω.
7.7.3.2 Measure the impedances of the upper and lower heaters of the reaction disk in
the following procedures:
1. Disconnect the connecting wire from J113 of the power patching board.
2. Measure the impedances of the upper and lower heater: upper
temperature-sensitive heater (BA30-10-06624)/437.8 to 483.8Ω, lower
temperature-sensitive heater (BA30-10-06625)/131.4 to 145.2Ω.
BS-300 Service Manual V1.0
7-9
Maintenance Flow
7.8
Feeder Failure
7.8.1 Transducer Distribution of the Feeder
Pressure Transducer
No-Cuvette
Transducer
Cuvette-Pushing Limit
Transducer
7-10
Insufficient-Cuvette
Transducer
Cuvette-taking
transducer
BS-300 Service Manual V1.0
limit
Maintenance Flow
7.8.2 Analysis of Feeder Failures
The trolley moves
backward to the
end, but does not
move forward.
Possible causes:
Feeder failure
symptom
1. The cuvette-taking limit signal has not been
detected.
2. The belt is too tight, so the motor cannot run.
Troubleshooting:
1. Check whether the voltage is 0 when the
cuvette-taking limit optical coupler is blocked.
2. Adjust the position of the motor to loosen the
belt.
The trolley moves
forward and stops
before compacting
the cuvette
segment
1. The moving resistance is too large, so the
trolley fails to compact the cuvette segment, but
the pressure transducer has been blocked.
2. The sliding block falls off, resulting in large
friction.
3. The motor cannot work normally.
4. The belt is too tight.
Troubleshooting:
1. Clean the guiding axis of the trolley.
2. Replace the sliding block assembly.
3. Replace the motor.
4. Loosen the belt.
The trolley keeps
moving backward
and forward
1. The no-cuvette transducer has not been
pressed completely, so the system deems that
the cuvette compartment is empty, and the
trolley moves back for cuvette segments.
Troubleshooting:
1. Adjust the position of the no-cuvette
transducer.
2. Replace the feeder assemblies.
BS-300 Service Manual V1.0
7-11
Maintenance Flow
7.8.3 Manipulator Failure
Manipulator verticalmovement error:
Cannot reach/leave the
initial position.
The signal of the vertical optical coupler
has not been detected after the motor
runs for specified steps.
Possible causes:
1. The resistance of the lead screw is too
large (frequently).
2. The optical couplers for the vertical
initial position cannot work (scarcely).
3. The vertical motor of the manipulator
cannot work (scarcely).
4. The optical coupler connector is not
connected well (infrequently).
5. The power driving board cannot work
(infrequently).
6. The main control board cannot work
(scarcely).
Troubleshooting:
1. Lubricate the
lead screw after
cleaning it.
2. Replace
relevant
assemblies.
The upper hand of the
manipulator cannot
close/open.
Direct cause:
The finger signal has
not been detected after
the electromagnet of
the manipulator is
switched on.
1. The snap ring of the manipulator is not
flexible (infrequently).
2. The coupler of the upper finger cannot
work any more (scarcely).
3. The upper hand of the manipulator is
not arranged well with the position of the
feeder/reaction disk (frequently).
4. The coupler connector is not
connected well (infrequently).
1. Adjust the
positions of the
upper hand and
the
feeder/
reaction disk.
2. Replace the
manipulator (Its
position must be
adjusted).
1. The operator has added too many
cuvette segments into the feeder (behind
the trolley). When the trolley moves
backward, the jaw is pressed back by the
cuvette segments; when it moves forward
again, the hand fails to open in time, so
the jaw may press one side of the trolley
only. As a result, the cuvette segment at
the front fails to corporate with the upper
hand of the manipulator well (frequently).
2. The lower hand of the manipulator fails
to corporate with the reaction disk
position well (frequently).
3. The snap ring of the manipulator is not
flexible (infrequently).
4. The lower hand coupler of the
manipulator cannot work any more
(scarcely).
1. Press the
cuvette-taking
key after adding
cuvette
segments
into
the feeder.
2. Adjust the
positions of the
lower hand and
reaction disk.
3. Replace the
manipulator (Its
position must be
adjusted)
1. The snap ring of the manipulator is not
flexible (frequently).
2. The finger coupler of the manipulator
cannot work any more (scarcely).
Troubleshooting:
1. Replace the
manipulator (Its
position must be
adjusted).
Manipulat
or Failure
The lower hand of the
manipulator cannot
close/open.
Direct cause:
The finger signal has
not been detected after
the electromagnet of
the manipulator is
switched on.
The upper/lower hand
of the manipulator
accidentally closes/
opens.
Direct cause:
After the manipulator is
switched on, the finger
coupler signal is
received, but the signal
changes suddenly
while the manipulator
is moving.
7-12
BS-300 Service Manual V1.0
Error Code List
Chapter 8 Error Code List
8.1
Type
Error
Code
Control Software Error Messages
EG
Error Message
Corrective Measures
400000001 10
Can't connect main
unit.
Examine whether the main unit is powered on, and check the
connection between the PC and the main unit. Or replace the PC
serial port, and then run the PC software again.
If the error remains, contact Mindray Customer Service
Department or your local distributor.
400000002 10
Main unit self-test
abnormal.
Contact Mindray Customer Service Department or your local
distributor.
Operation unit:
Initializa
400000292 10 Downloading
tion
parameter failed.
error
Examine whether the main unit is powered on, and check the
connection between the PC and the main unit. Or change the PC
serial port, and then run the control system again.
If the error remains, contact Mindray Customer Service
Department or your local distributor.
400000010 10
Serial port
initialization error.
(1) Check whether this serial port is occupied by any other
program. Release this serial port if necessary.
(2) Use another serial port.
If the error remains, contact Mindray Customer Service
Department or your local distributor.
400000012 0
Can't connect printer.
Contact Mindray Customer Service Department or your local
Main unit connection
distributor.
400000016 10
abnormal.
Power-on
Pretreat
pretreatment error.
Other errors have higher priorities.
ment
400000100 10 Lamp of insufficient If the error remains, replace the lamp or contact Mindray
error
Customer Service Department or your local distributor.
illumination.
Replacement needed.
Operation unit:
400000294 10 Shutdown. Not
finished properly.
This error is triggered by other MU errors. Check the causes of
the root errors and take the recommended corrective measures.
Use the emergency exit function to exit the control system and
then restart it.
If the error remains, contact Mindray Customer Service
Department or your local distributor.
BS-300 Service Manual V1.0
8-1
Error Code List
Type
Error
Code
EG
Error Message
Corrective Measures
Operation unit:
Startup pretreatment
400000291 10
error. Wrong blank
test result.
Use the emergency exit function to exit the control system and
then restart it.
If the error remains, contact Mindray Customer Service
Department or your local distributor.
Operation unit:
400000293 10 Pretreatment not
finished properly.
This error is triggered by other errors. Check the causes of the
root errors and take the recommended corrective measures. Use
the emergency exit function to exit the control system and then
restart it.
If the error remains, contact Mindray Customer Service
Department or your local distributor.
Operati
on unit 400000209 0
error
Can't open help file.
Contact Mindray Customer Service Department or your local
distributor.
Databa
se
400000204 0
operatio
n
Updating database
failed.
Contact Mindray Customer Service Department or your local
distributor.
400000290 0
Operation unit: Main This error is caused by automatic MU recovery. Check the causes
unit can't recover from of the root errors and take the recommended corrective
wrong status.
measures. Then, continue the test.
Serial port error.
400000220 10 Instruction can't be
transmitted properly.
Check the connection between the analyzing unit and the
operating unit, or change the serial port. Then run the control
system again.
Serial port error. Can't If the error remains, contact Mindray Customer Service
400000221 10
Department or your local distributor.
receive test data.
Operati
Insufficient remaining Check the remaining reagents for the test and add reagents to the
on unit 400000225 0
reagent.
bottles as needed.
& MU
If the error remains, contact Mindray Customer Service
error
400000284 30 Reagent out.
Department or your local distributor.
Excessive dark
400000287 10 current. Test
prohibited.
400000286 9
Test
400000288 1
judgme
nt and
8-2
Other errors have higher priorities.
If the error remains, contact Mindray Customer Service
Department or your local distributor.
Test cycle overtime.
Can't continue.
Other errors have higher priorities.
Exit the control system and then restart it.
If the error remains, contact Mindray Customer Service
Department or your local distributor.
Re-run the sample.
Response calculation
If this error occurs frequently, contact Mindray Customer Service
error.
Department or your local distributor.
BS-300 Service Manual V1.0
Error Code List
Type
Error
Code
EG
nt and
calculati
400000289 1
on error
Error Message
Corrective Measures
Response exceeds
calibration range.
Dilute the sample and re-run it.
Can't calculate result
concentration.
400000251 0
Check the calibration settings and calibrators. Then recalibrate it.
Calibration sensitivity
If this error occurs frequently, contact Mindray Customer Service
error.
Department or your local distributor.
400000252 0
Calibration factor
difference exceeds
limit.
Calibrat 400000253 0
ion
calculati
on and
400000254 0
judgme
nt error
The same as above.
Multi-point linear or
non- linear correlated
The same as above.
calibration factor (R2)
exceeds limit.
Standard difference of
calibration curve
The same as above.
exceeds limit.
400000255 0
Can't calculate
calibration parameter Check the calculation method.
by given method.
400000282 1
Incomplete calibration
repeat data. Can't
Re-calibrate it.
calculate.
400000283 1
No calibrator. Can't
calculate.
MU
Operation unit:
process
400000292 10 Downloading
ing
parameter failed.
error
Re-edit the calibrator settings and re-calibrate it.
Other errors have higher priorities.
Exit the control system and then restart it.
If the error remains, contact Mindray Customer Service
Department or your local distributor.
BS-300 Service Manual V1.0
8-3
Error Code List
8.2
Error
Unit
MU
8-4
MU Error Messages
Error Code EG
Error Message
Corrective Measures
100000001
9
Parity error.
100000002
9
Instruction too long.
100000003
9
Incomplete instruction.
100000004
9
Check sum error.
100960100
9
Wrong command. Illegal frame type.
100960101
9
Wrong command.
command.
100960102
9
Wrong command.
identity.
100960103
9
Wrong command. Parameter significant
bits wrong.
100960104
9
Wrong
wrong.
100960105
9
Wrong command. Sample position not
within 1-60.
100960106
9
Wrong command. Reagent position not
within 1-50.
100960107
9
Wrong command. Other parameter error.
100960200
9
100960300
9
100960500
9
100960900
9
MU work status not supporting this
command. Self-test.
100960901
9
MU work status not supporting this
command. Failed.
100960902
9
MU work status not supporting this
command. Handshake.
100960903
9
MU work status not supporting this
command. Reset.
100960904
9
MU work status not supporting this
command. Shutdown.
100960905
9
MU work status not supporting this
command. Idle.
100960906
9
MU work status not supporting this
command. Mechanical reset.
100961000
0
MU busy. Can't respond to current
instruction (executing other instructions).
command.
No
this
Illegal
unit's
command
Instruction
length
Contact
Mindray
Customer
Service
MU handshaking with sub-unit. Can't
Department or your
respond to other instructions.
local distributor.
MU calling sub-unit to reset and self-test.
Can't respond to other instructions.
MU self-test error.
BS-300 Service Manual V1.0
Error Code List
Error
Unit
Error Code EG
Error Message
Corrective Measures
100961100
0
Disassemble instruction wrong.
100961200
0
Attempted undefined system operation.
100961400
0
Attempted undefined inquiry.
100961500
0
Wrong parameter for inquiry.
100961600
0
Attempted
parameter.
to
configure
undefined
100961800
0
Attempted
procedure.
to
configure
undefined
100961900
0
Wrong
parameter
configuration.
100962000
0
Contact
Mindray
procedure Customer
Service
Department or your
E2PROM R/W wrong. Read error.
local distributor.
100962001
0
E2PROM R/W wrong. Write error.
100962002
0
E2PROM R/W wrong. Check sum error.
100962003
0
E2PROM R/W wrong. Download error.
100969000
0
Execution result not received within
specified time.
100969100
0
Command
response.
101280100
0
Wrong command. Illegal frame type.
101280101
0
Wrong command.
instruction.
Not
101280102
0
Wrong command.
identity.
Illegal
101280103
0
Wrong
wrong.
Instruction
101280104
0
Sample
101280105
probe unit
0
101280200
0
Wrong command. Parameter significant
Contact
Mindray
bits wrong.
Customer
Service
Wrong command. Other parameter
Department or your
wrong.
local distributor.
Control unit self-test wrong.
101280300
0
Mechanical device reset wrong.
101280400
2
Control unit not supporting this command.
Self-test.
101280401
4
Control unit not supporting this command.
Malfunction.
101280402
2
Control unit not supporting this command.
Wait for handshake.
MU
(continue
d)
for
response
command.
wrong
or
this
no
unit’s
command
BS-300 Service Manual V1.0
length
8-5
Error Code List
Error
Unit
Error Code EG
Error Message
Corrective Measures
Sample
101280403
probe unit
(continue 101280404
d)
2
Control unit not supporting this command.
Shutdown.
2
Control unit not supporting this command.
Processing command.
101280405
2
Control unit not supporting this command.
Idle.
101280406
2
Control unit not supporting this command.
Mechanical reset.
101280500
2
Control unit busy. Can't respond to
current instruction.
101280600
2
Attempted to configure undefined speed.
101280700
0
Speed configuration parameter beyond
limit or unreasonable.
101280800
0
Attempted
parameter.
101280900
0
Parameter value
unreasonable.
101281000
0
Attempted undefined inquiry.
101281100
0
Inquiry parameter
unreasonable.
101281200
0
Attempted undefined system instruction.
101281300
0
System instruction parameter beyond
limit or unreasonable.
101281400
0
Attempted
position.
101281500
0
Commissioning parameter beyond limit or
unreasonable.
101281600
0
System
not
commissioned
confirmation
not
consistent
instruction.
101281701
7
Tubing control failed. Rinse surface not Check whether there
detected during power-on.
is
liquid
leakage,
whether the tube is
normal, and whether
the deionized water
tank is empty.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
8-6
to
to
Mindray
undefined Contact
Customer
Service
beyond limit or Department or your
local distributor.
configure
beyond
commission
BS-300 Service Manual V1.0
limit
or
undefined
or
with
Error Code List
Error
Unit
101281800
4
101281801
4
101281802
4
101281803
4
101281804
4
Error Code EG
Sample
101281902
probe unit
(continue 101281903
d)
4
101282000
4
101282001
4
101282002
4
101282100
4
101282101
4
101282102
4
4
Sample disk rotation failed. Can't reach Check and clean the
initial point.
code disk of the
Sample disk rotation failed. Can't leave sample disk and the
transducer. Ensure the
initial point.
Sample disk rotation failed. Can't detect sample disk rotates
well.
weight disk signal.
Sample disk rotation failed. Sample probe If the error remains,
contact
Mindray
left in Sample disk.
Customer
Service
Department or your
local distributor.
Sample disk rotation failed. Probe not at Other errors have
top point during rotation.
higher priorities.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
Error Message
Corrective Measures
Syringe A/D error. Can’t reach initial Check the sample
point.
syringe through the
Syringe A/D error. Can't leave initial point. system maintenance
window.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
Sample probe rotation error. Can't reach (1) Turn off the
analyzing unit and
initial point.
Sample probe rotation error. Can’t leave clean the sample disk
rotor. Check and clean
initial point.
Sample probe rotation error. Not at the transducer.
(2) Turn on the
v-position for rotation.
Sample probe v-move error. Can't reach analyzing unit and
check the sample
initial (Sample disk/wash) point.
Sample probe v-move error. Can't leave probe.
If the error remains,
initial (Sample disk/wash) point.
Mindray
Sample probe v-move error. Not at initial contact
Service
point (Sample disk/wash) for d-move Customer
Department or your
start.
local distributor.
BS-300 Service Manual V1.0
8-7
Error Code List
8-8
101282107
2
Sample probe v-move error. Collision.
101282108
4
Sample probe v-move error. Collide with Turn off the analyzing
transducer holder.
unit and pinch the
sample probe and
push it upward to
check whether the
spring
can
move
freely.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
101282110
4
Sample probe v-move error. Current Other errors have
position prohibits v-move (Sample higher priorities.
disk/wash).
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
101282200
0
101282300
2
Other errors have
Wrong cuvette position parameter in higher priorities.
If the error remains,
command.
contact
Mindray
Customer
Service
Department or your
local distributor.
Attempted undefined simple operation.
BS-300 Service Manual V1.0
Turn off the analyzing
unit and clear the
obstacles from the
path of the vertical
movement
of
the
sample probe.
Error Code List
101282400
4
Turn off the analyzing
unit and
Illegal surface detection.
(1) Check whether the
sample tubes are
placed too high on the
sample disk.
(2) Check the sample
syringe for leakage.
(3) Check whether the
sample probe is bent
or scratched. Replace
the damaged probe if
necessary.
(4) Clean the sample
probe
If this error occurs
frequently,
contact
Mindray
Customer
Service Department or
your local distributor.
Error
Unit
101282600
4
Syringe not initialized.
101289000
0
No execution
specified time.
101289100
0
Command
response.
Error Code EG
Sample
111282100
probe unit
(continue 111282101
d)
9
9
result
response
Contact
Mindray
Service
received within Customer
Department or your
wrong or no local distributor.
Error Message
Corrective Measures
Sample probe v-move error. Can't reach Check the sample
initial position. (Re-disk)
probe through the
Sample probe v-move error. Can't leave system maintenance
window.
initial position. (Re-disk)
Sample probe v-move error. Not at If the error remains,
contact
Mindray
v-initial position for d-move. (Re-disk)
Customer
Service
Department or your
local distributor.
111282102
9
111282106
2
Sample probe v-move error.
surface detection. (Re-disk)
111282110
9
111282400
9
131282100
4
131282101
4
Sample probe v-move error. Current Check the sample
probe through the
position prohibits v-move. (Re-disk)
system maintenance
V-position not initialized. (Re-disk)
Sample probe v-move error. Can't reach window.
If the error remains,
initial position. (Sample disk)
Mindray
Sample probe v-move error. Can't leave contact
Customer
Service
initial position. (Sample disk)
BS-300 Service Manual V1.0
Illegal The same as that for
error 101282400.
8-9
Error Code List
131282102
4
Sample probe v-move error. Not at Department or
v-initial position for d-move. (Sample disk) local distributor.
131282110
4
Sample probe v-move error Current
position prohibits v-move. (Sample disk)
201280007
20
Sample probe didn't detect fluid surface Check the sample
in Sample disk.
volumes in the sample
tubes.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
201280009
2
Sample probe didn't detect fluid surface Reagent unit errors
in Re-disk.
have higher priority.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
101440100
0
Wrong command. Illegal frame type.
101440101
0
Wrong command.
instruction.
Not
101440102
0
Illegal
instruction
Reagent
101440103
probe Unit
Wrong command.
identity.
0
101440104
0
101440105
0
Wrong
wrong.
Other
parameter
Error
Unit
Error Code EG
Reagent 101440200
probe Unit 101440300
(continue 101440400
d)
8-10
0
0
3
this
your
unit’s
Contact
Mindray
Customer
Service
Wrong command. Instruction length
Department or your
wrong.
local distributor.
Wrong command. Parameter significant
bits wrong.
command.
Error Message
Control unit self-test wrong.
Corrective Measures
Contact
Mindray
Customer
Service
Mechanical device reset wrong.
Control unit not supporting this command. Department or your
local distributor.
Self-test.
101440401
5
Control unit not supporting this command.
Malfunction.
101440402
3
Control unit not supporting this command.
Wait for handshake.
101440403
3
Control unit not supporting this command.
Shutdown.
BS-300 Service Manual V1.0
Error Code List
101440404
3
Control unit not supporting this command.
Processing instruction.
101440405
3
Control unit not supporting this command.
Idle.
101440406
3
Control unit not supporting this command.
Mechanical reset.
101440500
3
Control unit busy. Can’t respond to
current instruction.
101440600
0
Attempted to configure undefined speed.
101440700
0
Speed configuration parameter beyond
limit or unreasonable.
101440800
0
Attempted
parameter.
101440900
0
Parameter value
unreasonable.
101441000
0
Attempted undefined inquiry.
101441100
0
Inquiry parameter
unreasonable.
101441200
0
Attempted undefined system instruction.
101441300
0
System instruction parameter beyond
limit or unreasonable.
101441400
0
Attempted
position.
101441500
0
Commissioning parameter beyond limit or
unreasonable.
101441600
0
System
not
commissioned
confirmation
not
consistent
instruction.
to
to
configure
beyond
beyond
commission
BS-300 Service Manual V1.0
undefined
limit
or
limit
or
undefined
or
with
8-11
Error Code List
101441701
7
Tubing control failed. Washing solution Turn off the analyzing
unit and,
surface not detected.
(1) Check whether the
deionized water tank is
empty. Add more to
the tank if necessary.
(2) Check the sample
syringe for leakage
(3) Check the sample
probe to see if there
are drops hanging on
the probe tip.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
Error
Unit
Error Code EG
Reagent 101441800
probe Unit
(continue 101441801
d)
8-12
5
5
Error Message
Corrective Measures
Reagent disk rotation failed. Can't reach Check and clean the
initial position.
code disk of the
Reagent disk rotation failed. Can't leave sample disk and the
transducer. Ensure the
initial position.
Reagent disk rotation failed. Can't detect sample disk rotates
well.
weight disk signal.
Reagent disk rotation failed. Reagent If the error remains,
contact
Mindray
probe left in Reagent disk.
Customer
Service
Department or your
local distributor.
101441802
5
101441803
5
101441804
5
Reagent disk rotation failed. Probe not at Other errors have
highest position for disk rotation.
higher priorities.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
101441902
5
Syringe A/D error. Can't reach initial Check the reagent
position.
syringe through the
BS-300 Service Manual V1.0
Error Code List
101441903
5
Syringe A/D error. Can't leave initial syringe through the
position.
system maintenance
window.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
(1)
Turn
off
the
Reagent probe rotation error. Can't reach
analyzing unit. Clean
initial position.
the reagent disk rotor
Reagent probe rotation error. Can't leave and,
initial position.
(2) Turn on the
Reagent probe rotation error. Not at
analyzing unit and
v-position for h-rotation.
check the reagent
Reagent probe v-move error. Can't reach probe through the
initial (Reagent disk/wash) position.
system maintenance
Reagent probe v-move error. Can't leave window.
initial (Reagent disk/wash) position.
If the error remains,
Reagent probe v-move error. Not at contact
Mindray
v-initial (Reagent disk/wash) position.
Customer
Service
Department or your
local distributor.
101442000
5
101442001
5
101442002
5
101442100
5
101442101
5
101442102
5
101442107
3
Reagent probe v-move error. Collision.
101442108
0
Reagent probe v-move error. Collision Turn off the analyzing
transducer hold.
unit, pinch the reagent
probe and push it
upward to see whether
it can move freely.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
BS-300 Service Manual V1.0
Turn off the analyzing
unit and clear the
obstacles in the path
of
the
vertical
movement
of
the
reagent probe.
8-13
Error Code List
101442110
5
Reagent probe v-move error. Current Other errors have
position prohibits v-move (Reagent higher priorities.
disk/wash).
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
101442200
0
101442300
0
101442400
5
Other errors have
Wrong cuvette position parameter in higher priorities.
If the error remains,
command.
contact
Mindray
Customer
Service
Department or your
local distributor.
Turn off the analyzing
Illegal surface detection.
unit and,
Attempted undefined simple operation.
(1) Check the types of
the reagent bottles.
(2) Check the reagent
syringe for leakage.
(3) Check whether the
sample
probe
is
damaged
or
contaminated.
If this error occurs
frequently,
contact
Mindray
Customer
Service Department or
your local distributor.
Error
Unit
Error Code EG
Error Message
Corrective Measures
Reagent 101442600
probe Unit
(continue 101449000
d)
5
101449100
0
Command
response.
111442100
9
111442101
9
Reagent probe v-move error. Can't reach Check the reagent
probe through the
initial position. (Reaction disk)
Reagent probe v-move error. Can't leave system maintenance
window.
initial position. (Reaction disk)
8-14
0
Syringe not initialized (unknown syringe Contact
Mindray
current position)
Customer
Service
Execution result not received within Department or your
local distributor.
specified time.
response
wrong
BS-300 Service Manual V1.0
or
no
Error Code List
111442102
9
Reagent probe v-move error. Not at If the error remains,
v-initial position for d-move. (Reaction contact
Mindray
disk)
Customer
Service
Department or your
local distributor.
111442106
0
Reagent probe v-move error. Illegal The same as that of
surface detection. (Reaction disk)
the error 101442400.
111442110
9
111442400
9
121442100
5
121442101
5
121442102
5
Reagent probe v-move error. Current Check the reagent
position prohibits v-move. (Reaction disk) probe through the
Illegal surface detection. (Reaction disk) system maintenance
Reagent probe v-move error. Can't reach window.
If the error remains,
initial position. (Reagent disk)
Mindray
Reagent probe v-move error. Can't leave contact
Customer
Service
initial position. (Reagent disk)
Reagent probe v-move error. Not at Department or your
v-initial position for d-move. (Reagent local distributor.
disk)
121442110
5
Reagent probe v-move error. Current
position prohibits v-move. (Reagent disk)
201440007
3
Reagent probe didn't detect fluid surface Check the reagent
in Reagent disk.
volumes in the reagent
bottles.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
BS-300 Service Manual V1.0
8-15
Error Code List
201440009
1
Reagent probe didn't detect fluid surface Turn off the analyzing
unit and
in Re-disk.
(1)
Check
the
remaining reagents in
the reagent bottles.
(2) Check the fluid
tube and the reagent
syringe for leakage.
(3) Check whether the
deionized water tank is
empty.
(4) Check whether the
reagent
probe
is
congested.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
Error
Unit
Loading/
mixing
Unit
8-16
Error Code EG
Error Message
Corrective Measures
Contact
Mindray
Service
Not this unit’s Customer
Department or your
Illegal command local distributor.
101600100
5
Wrong command. Illegal frame type.
101600101
0
Wrong command.
instruction.
101600102
0
Wrong command.
identity.
101600103
0
Wrong
wrong.
101600104
0
Wrong command. Parameter significant
bits wrong.
101600105
0
Wrong
wrong.
101600200
0
Control unit self-test wrong.
101600300
0
Mechanical device reset wrong.
101600400
6
Control unit not supporting this command.
Self-test.
101600401
6
Control unit not supporting this command.
Malfunction.
101600402
6
Control unit not supporting this command.
Wait for handshake.
101600403
6
Control unit not supporting this command.
Shutdown.
101600404
6
Control unit not supporting this command.
Processing instruction.
command.
command.
Instruction
Other
BS-300 Service Manual V1.0
length
parameter
Error Code List
Error
Unit
Loading/
mixing
Unit
(continue
d)
101600405
6
Control unit not supporting this command.
Idle.
101600406
6
Control unit not supporting this command.
Mechanical reset.
101600500
6
Control unit busy. Can’t respond to
current instruction.
101600600
0
Attempted to configure undefined speed.
101600700
0
Speed configuration parameter beyond
limit or unreasonable.
101600800
0
Attempted
parameter.
101600900
0
Parameter value
unreasonable.
101601000
0
Attempted undefined inquiry.
101601100
0
Inquiry parameter
unreasonable.
101601200
0
Attempted undefined system instruction.
101601300
0
System instruction parameter beyond
limit or unreasonable.
Error Code EG
101601400
0
101601500
0
101601600
0
101601700
7
101601701
7
101601702
7
101601707
7
101601800
7
101601802
7
to
configure
beyond
beyond
undefined
limit
or
limit
or
Error Message
Attempted
position.
to
commission
Corrective Measures
undefined
Contact
Mindray
Commissioning parameter beyond limit or
Customer
Service
unreasonable.
Department or your
System
not
commissioned
or
local distributor.
confirmation
not
consistent
with
instruction.
Mixing bar v-move error. Can't reach (1) Turn off the
analyzing unit. Clean
initial (wash) position.
the mixing bar rotor.
Mixing bar v-move error. Can't leave initial Check the transducer
and clean it.
(wash) position.
Mixing bar v-move error. Not at v-initial (2) Turn on the
position (wash) for d-move.
analyzing unit and
Mixing bar v-move error. Current position check the mixing bar
prohibits v-move (wash).
through the system
Mixing bar h-move error. Can't reach maintenance window.
initial position.
If the error remains,
Mixing bar h-move error. Not at h-initial contact
Mindray
position for h-rotation.
Customer
Service
Department or your
local distributor.
BS-300 Service Manual V1.0
8-17
Error Code List
Error
Unit
Loading/
mixing
Unit
(continue
8-18
101602000
6
101602001
6
101602100
6
101602101
6
101602200
6
Robotic arm hold error. Upper hand can't Check whether the
close when taking cuvette.
reaction cuvette is
abnormal or damaged.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
101602201
6
101602202
6
Robotic arm hold error. Upper hand can't Contact
Mindray
open when placing cuvette.
Customer
Service
Department
or
your
Robotic arm hold error. Lower hand can't
local distributor.
close when taking cuvette.
101602203
6
Robotic arm hold error. Lower hand can't
open when placing cuvette.
101602204
6
Robotic arm hold error. Upper hand
accidentally open during movement.
101602205
6
Robotic arm hold error. Upper hand
accidentally closed during movement.
101602206
6
Robotic arm hold error. Lower hand
accidentally opened during movement.
Error Code EG
101602207
6
Robotic arm v-move error. Can't reach (1) Turn off the
initial (other) position.
analyzing unit, clean
Robotic arm v-move error. Can't leave and lubricate robotic
arm rotor. Check and
initial (other) position.
Robotic arm h-move error. Can't reach clean the transducer.
(2) Turn on the
initial position.
Robotic arm h-move error. Can't leave analyzing unit, and
check the robotic arm
initial position.
through the system
maintenance window.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
Error Message
Corrective Measures
Robotic arm hold error. Lower hand Contact
Mindray
accidentally closed during movement.
Customer
Service
Department or your
local distributor.
BS-300 Service Manual V1.0
Error Code List
d)
101602208
6
Robotic arm hold error. No cuvette in Check the remaining
compartment.
cuvettes and add more
cuvettes as needed.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
101609000
5
101609100
5
Execution result not received within Contact
Mindray
specified time.
Customer
Service
Command response wrong or no Department or your
local distributor.
response.
111601700
9
Mixing bar v-move error. Can't reach The same as that of
initial position. (Re-disk)
error 101601700.
111601701
9
Mixing bar v-move error. Can't leave initial
position. (Re-disk)
111601702
9
Mixing bar v-move error. Not at v-initial
position for d-move. (Re-disk)
111601707
9
Mixing bar v-move error. Current position Other errors have
prohibits v-move. (Re-disk)
higher
priorities.
Check the movement
of the mixing bar
through the system
maintenance window.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
111602000
9
Robotic arm v-move error. Can't reach (1) Turn off the
initial position. (Re-disk)
analyzing unit, clean
BS-300 Service Manual V1.0
8-19
Error Code List
Error
Unit
111602001
9
Robotic arm v-move error. Can't leave and
lubricate
the
initial position. (Re-disk)
robotic
arm
rotor.
Check and clean the
transducer.
(2) Turn on the
analyzing unit, and
then check the robotic
arm
through
the
system maintenance
window.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
201600009
6
Robotic
arm
Re-cuvette.
201600010
6
201600011
0
201600012
0
201600013
6
201600014
0
201600015
6
201600019
0
can't
release
held Turn on the analyzing
unit, and then check
robotic
arm
Robotic arm can't grab used Re-cuvette the
through the system
from Re-disk.
maintenance window.
Re-cuvette dropped from robotic arm.
Robotic arm didn't place used Re-cuvette. If the error remains,
Mindray
Robotic arm didn't grab new Re-cuvette contact
Customer
Service
from compartment.
Department
or
your
Re-cuvette dropped from robotic arm.
Robotic arm didn't place new Re-cuvette. local distributor.
Compartment empty. Can't load new Check the remaining
segment.
cuvettes in the cuvette
compartment and add
more
cuvettes
as
needed.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
Error Code EG
Error Message
Corrective Measures
Contact
Mindray
Service
Not this unit’s Customer
Department or your
Illegal command local distributor.
Temperat 101760100
ure Unit 101760101
(continue
d)
101760102
0
Wrong command. Illegal frame type.
0
Wrong command.
instruction.
0
Wrong command.
identity.
101760103
0
Wrong
wrong.
8-20
command.
Instruction
BS-300 Service Manual V1.0
length
Error Code List
Error
Unit
101760104
0
Wrong command. Parameter significant
bits wrong.
101760105
0
Wrong
wrong.
101760200
0
Control unit self-test wrong.
101760400
0
Control unit not supporting this command.
Self-test.
101760401
0
Control unit not supporting this command.
Malfunction.
101760402
0
Control unit not supporting this command.
Wait for handshake.
101760403
0
Control unit not supporting this command.
Shutdown.
101760404
0
Control unit not supporting this command.
Processing instruction.
101760405
0
Control unit not supporting this command.
Idle.
101760406
0
Control unit not supporting this command.
Mechanical reset.
101760500
0
Control unit busy. Can’t respond to
current instruction.
101760600
0
Attempted undefined inquiry.
101760700
0
Attempted
undefined
parameter inquiry.
101761100
0
Attempted undefined temperature inquiry.
101761200
0
Attempted target temperature beyond
limit or unreasonable.
101761300
0
Attempted undefined system instruction.
101769000
0
Execution result not received within
specified time.
101769100
0
Command
response.
200000001
0
200000002
0
Re-disk actual temperature exceeds top Turn off the analyzing
unit
and
check
limit.
Reagent actual pre-heat temperature whether the ambient
temperature falls into
exceeds top limit.
the specified range.
Contact
Mindray
Customer
Service
Department or your
local distributor.
Error Code EG
command.
response
Other
parameter
temperature
wrong
Error Message
BS-300 Service Manual V1.0
or
no
Corrective Measures
8-21
Error Code List
200000003
0
200000004
0
200000005
0
200000006
Temperat
ure Unit
(continue
200000007
d)
0
200000008
0
Reaction
101920100
disk
and 101920101
Photoelectr
ical unit
101920102
0
Wrong command. Illegal frame type.
0
Wrong command.
instruction.
0
Wrong command.
identity.
101920103
0
Wrong
wrong.
101920104
0
Wrong command. Parameter significant
bits wrong.
101920105
0
Wrong
wrong.
101920200
0
Control unit self-test wrong.
101920300
0
Mechanical device reset wrong.
101920400
8
Control unit not supporting this command.
Self-test.
101920401
9
Control unit not supporting this command.
Malfunction.
101920402
8
Control unit not supporting this command.
Wait for handshake.
101920403
8
Control unit not supporting this command.
Shutdown.
101920500
8
Control unit busy. Can’t respond to
current instruction.
101920600
0
Attempted to configure undefined speed.
8-22
0
Re-disk did not reach expected Check whether the
temperature within specified time.
ambient temperature
Reagent preheat didn't reach set falls into the specified
range.
temperature within specified time.
Re-disk temperature fluctuates over given If the error remains,
contact
Mindray
range under normal operation.
Service
Reagent preheat temperature fluctuate Customer
over given range under normal operation. Department or your
local distributor.
Re-disk temperature control shutdown for Turn off the analyzing
unit
and
check
overheating.
Preheat temperature shutdown for whether the ambient
temperature falls into
overheating.
the specified range.
Contact
Mindray
Customer
Service
Department or your
local distributor.
command.
command.
Contact
Mindray
Service
Not this unit’s Customer
Department or your
Illegal command local distributor.
Instruction
Other
BS-300 Service Manual V1.0
length
parameter
Error Code List
Error
Unit
101920700
0
Speed configuration parameter beyond
limit or unreasonable.
101920800
0
Attempted
parameter.
101920900
0
Parameter value
unreasonable.
101921000
0
Attempted undefined inquiry.
Error Code EG
to
configure
beyond
undefined
limit
or
Error Message
101921100
0
101921200
0
101921300
0
101921400
8
101921401
8
101921402
8
101921500
9
Photoelectrical data overflow.
101929000
0
101929100
0
Execution result not received within specified Contact
Mindray
time.
Customer
Service
Command response wrong or no Department or your
local distributor.
response.
Reaction
disk
and
Photoelectr
ical unit
Inquiry parameter
unreasonable.
beyond
Corrective Measures
limit
or
Contact
Mindray
Customer
Service
Attempted undefined system instruction.
Department or your
System instruction parameter beyond
local distributor.
limit or unreasonable.
Re-disk rotation error. Can't reach initial Check and clean the
position.
code disk of the
Re-disk rotation error. Can't leave initial reaction disk and the
transducer. Check the
position.
Re-disk rotation error. Can't detect weight reaction disk through
the
system
disk signal.
maintenance window.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
BS-300 Service Manual V1.0
Other errors have higher
priorities.
If the error remains,
contact
Mindray
Customer
Service
Department or your
local distributor.
8-23
Mechanical Structure and Part list
Chapter9 Mechanical Structure and Part list
9.1
Mechanical Structure
Reagent disk motor
Synchronous belt
Reaction disk motor
Coder sensor
Figure 9-1
BS-300 Service Manual V1.0
9-1
Mechanical Structure and Part list
Reagent probe assembly
Sample probe assembly
Mixing bar assembly
Figure 9-2
Reagent cooling assembly
9-2
BS-300 Service Manual V1.0
Mechanical Structure and Part list
Figure 9-3
Reagent cooling
comparment
Figure 9-4
BS-300 Service Manual V1.0
9-3
Mechanical Structure and Part list
Lamb assembly
Big head of fiber
Figure 9-5
Fan of Lamb assembly
Figure 9-6
9-4
BS-300 Service Manual V1.0
Mechanical Structure and Part list
Optical assembly
Reaction disk TEMP.
control assembly
Small heads of fiber
Figure 9-7
Reference light assembly
Figure 9-8
BS-300 Service Manual V1.0
9-5
Mechanical Structure and Part list
Washing assembly
Figure 9-9
9-6
BS-300 Service Manual V1.0
Mechanical Structure and Part list
500ul syringe for
reagent
50ul syringe for
sample
Valves
Pumps
Figure 9-10
A/D converter board
Figure 9-11
BS-300 Service Manual V1.0
9-7
Mechanical Structure and Part list
CPU board
Power drive board
Reagent Cooling board
Figure 9-12
Loading system
Figure 9-13
9-8
BS-300 Service Manual V1.0
Mechanical Structure and Part list
manipulator
assembly
Figure 9-14
Top of Mixing
assembly
Top of sample
assembly
Top of reagent
assembly
Figure 9-15
BS-300 Service Manual V1.0
9-9
Mechanical Structure and Part list
24V power board
PFC board
5V&12V power board
Figure 9-16
Fans of power module
Figure 9-17
9-10
BS-300 Service Manual V1.0
Mechanical Structure and Part list
Figure 9-17
Correlation tubing and P/N
S/N
Position
P/N
1
T00、T01、T1～T10
M90-000025---
2
T11～T12
0040-10-32301
3
T13、T14
0040-10-32301
4
T15～T17
M90-100071---
5
T18～T22
A21-000010---
BS-300 Service Manual V1.0
9-11
Mechanical Structure and Part list
9.2
9-12
Part list
S/N
P/N
Name
1
BA30-20-06448
Cable for reagent probe assembly’s elevator motor
2
BA30-20-06449
Cable for reagent probe assembly’s rotary motor
3
BA30-20-06450
Cable for Sample syringe’s motor
4
BA30-20-06451
Cable for Reagent syringe’s motor
5
BA30-20-06452
Cable for sample probe assembly’s elevator motor
6
BA30-20-06453
Cable for sample probe assembly’s rotary motor
7
BA30-20-06454
Cable for mixing bar assembly’s rotary motor
8
BA30-20-06455
Cable for mixing bar assembly’s elevator motor
9
BA30-20-06458
Cable for reagent compartment motor
10
BA30-20-06459
Cable for sample compartment motor
11
BA30-20-06460
Cable for reaction compartment motor
12
BA30-20-06464
Cable for loading system motor
13
BA30-20-06468
Cable for Sample and reagent valves
14
BA30-20-06476
26-pins sensor cable
15
BA30-20-06477
34-pins sensor cable
16
BA30-20-06480
Detection cable for reaction compartment’s fan
17
BA30-20-06481
Cable between CPU board and power drive board
18
BA30-20-06484
Cable for waste and distill water container
19
BA30-20-06485
Cable between CPU board and loading system
20
BA30-20-06486
Cable between CPU board and manipulator
21
BA30-20-06523
Temperature sensor cable of reagent cooling system
22
BA30-20-15291
Cable between CPU board and reagent detection board
23
BA30-20-15292
Cable between CPU board and sample detection board
24
BA30-20-15293
Cable between power drive board and mixing motor
25
BA30-20-15294
Reagent probe cable
26
BA30-20-15295
Sample probe cable
27
BA30-20-15296
Mixing bar cable
28
A21-000010---
Tubing (R-3603,AAC00017 ID1/4 OD3/8 TYGON)
29
BA30-10-1505
Single-way valve (AP19CV0012NN ARK-PLAS)
30
0040-10-32303
Tubing (FEP Tubing，Diba2-4066-C 100-002,PEP)
31
0040-10-32304
Connector (P-208 1/4-28 Flangeless fitting，P208)
32
0040-10-32305
Connector (P-200NX Flangeless Ferrule,P200N)
33
M90-100014---
1/4-28 UNF LOCK NUT-RED NYL LNS-3
34
M90-100015---
1/4-28 UNF LOCK NUT-RED N NYL LNS-4
35
M90-100030---
1/8 Y BARBED FITTING-WHITE NYL Y230-
36
M90-100050---
BULKHEAD MOUNTED FEMALE LURE RED NYLON CCLR-3
37
M90-100051---
BULKHEAD MOUNTED FEMALE LURE GREEN NYLON CCLR-4
38
M90-100071---
Tubing (TYGON S-50-HL ID3/32 OD5/32)
BS-300 Service Manual V1.0
Mechanical Structure and Part list
S/N
P/N
Name
39
BA30-30-15169
5-way connector
40
BA30-30-15170
4-way connector
41
BA33-30-35221
Main unit structure assembly (220V)
42
BA30-10-06666
Step motor KH56JM2-951 SERVO
43
BA30-10-15041
synchronous belt (220 XL037)
44
BA30-10-15258
Door’s magnet (couple)
45
BA30-30-06302
Power drive board
46
BA30-30-06312
Reagent cooling control board
47
BA30-30-06318
Sample compartment assembly
48
BA30-10-06365
Halogen Lamb (50W)
49
BA30-30-06691
REF pre-amplification board
50
BA30-30-15228
340nm amplification assembly
51
BA30-10-06367
Filter 340 DFS-001844
52
BA30-30-06673
340nm pre-amplification board
53
BA30-30-15229
405nm pre-amplification assembly
54
BA30-10-06368
Filter 405 DFS-001845
55
BA30-30-06675
405 pre-amplification board
56
BA30-30-15230
450nm pre-amplification assembly
57
BA30-10-06369
Filter 450 DFS-001830
58
BA30-30-06677
450 pre-amplification board
59
BA30-30-15231
510nm pre-amplification assembly
60
BA30-10-06370
Filter 510 DFS-001852
61
BA30-30-06679
510 pre-amplification board
62
BA30-30-15232
546nm pre-amplification assembly
63
BA30-10-06371
Filter 546 DFS-001847
64
BA30-30-06681
546 pre-amplification board
65
BA30-30-15233
578nm pre-amplification assembly
66
BA30-10-06372
Filter 578 DFS-001853
67
BA30-30-06683
578 pre-amplification board
68
BA30-30-15234
630nm pre-amplification assembly
69
BA30-10-06373
Filter 630 DFS-001848
70
BA30-30-15235
630 pre-amplification board
71
BA30-30-15235
670nm pre-amplification assembly
72
BA30-10-06374
Filter 670 DFS-001854
73
BA30-30-06687
670 pre-amplification board
74
BA30-30-15236
700nm pre-amplification assembly
75
BA30-10-06375
Filter 700 DFS-001890
76
BA30-30-06689
700 pre-amplification board
BS-300 Service Manual V1.0
9-13
Mechanical Structure and Part list
9-14
S/N
P/N
Name
77
BA30-30-06565
Drive assembly of sample probe
78
BA30-30-06583
Syringe assemply
79
3001-10-07046
50ul Syringe (Kloehn17592)
80
BA30-10-06651
500ul Syringe
81
BA30-10-15115
Step motor (KH42JM2-951)
82
BA30-20-06594
3-way connector for syringe
83
BA30-21-15161
Sensor cable for reagent syringe
84
BA30-21-15162
Sensor cable for sample syringe
85
BA30-30-06634
Mixing bar assembly
86
BA30-21-15159
Cable for mixing bar assembly’s elevator motor
87
BA30-21-15160
Cable for mixing bar assembly’s rotary motor
88
BA30-30-06639
Fans of lamb assembly
89
BA30-30-06641
Washing pool assembly
90
0040-10-32302
Connector (Upchurch P647 Barbed Adapters,P647)
91
0040-10-32303
Washer (Kleohn 14271 Teflon washer,14271)
92
2000-21-06116
Pump assembly
93
BA30-21-15311
Valves assembly (KNF)
94
BA30-30-06702
Reaction compartment assembly
95
BA30-30-06715
A/D converter assembly
96
BA30-30-06752
Rocker of reagent probe
97
BA30-30-06304
Liquid detection board
98
BA30-30-06753
Reagent probe assembly
99
BA30-30-06761
Heat-block assembly
100
BA30-30-06768
Rocker of sample probe
101
BA30-30-14978
Sample probe assembly
102
BA30-30-06770
Rocker of mixing bar
103
BA30-30-14982
Loading system assembly
104
BA30-21-06488
Pressure sensor and cable for loading system
105
BA30-21-06490
推杯极限传感器接线
106
BA30-21-06491
取杯极限传感器接线
107
BA30-21-06492
余存传感器接线
108
BA30-30-06314
Board for loading system
109
BA30-21-06489
空载传感器接线
110
BA30-30-15034
Code sensor of reaction compartment
111
BA30-30-15095
Reagent compartment assembly
112
BA30-30-06780
Reagent disk handle assembly
113
BA30-30-15113
Driving assembly of reagent probe
114
BA30-21-15155
Sensor cable for reagent probe’s up-down sensor
BS-300 Service Manual V1.0
Mechanical Structure and Part list
S/N
P/N
Name
115
BA30-21-15156
Sensor cable for reagent probe’s rotary sensor
116
BA30-30-15166
Coder sensor for reagent disk
117
BA30-30-15167
Coder sensor for sample probe’s sensor
118
BA30-30-15284
Connection board of probes
119
BA33-30-35076
CPU board
120
BA33-30-35098
Power supply module
121
BA33-30-35078
PFC Board
122
BA33-30-35082
24V Board
123
BA33-30-35080
12V&5V Board
124
TSB1-20-20399
Fan
125
BA33-30-35122
Manipulator assembly
126
BA33-30-35223
Power socket and switch assembly
127
BA33-30-35229
Reagent temperature control assemply(220V)
128
BA30-30-15028
Cover of sample compartment
129
BA30-30-15029
Cover of reagent compartment
130
BA33-30-35222
Main unit structure assembly (110v)
131
BA33-30-35230
Reagent temperature control assemply(110V)
BS-300 Service Manual V1.0
9-15
Maintenance Tools and Consumption parts
Chapter10 Maintenance Tools and Consumption parts
10.1 Maintenance Tools
S/N
TOOL
Quantity
Specification
Unit
1
Allen Key
1 set
1.5, 2.0, 2.5, 3.0, 3.5,
4.0, 5.0
mm
2
Phillips screwdriver
1 set
3*75, 5*75, 6*100
mm
3
Flat-bladed screwdriver
1 set
3*75, 5*75, 6*100
mm
4
Long Allen Key
1 set
2.5, 3.0
mm
5
Tweezers
1 pair
small
/
6
Multimeter
1
common
/
7
Movable Wrench
1
common
/
8
Electric iron
1
30
VA
9
Stainless steel
1
0.5
(diameter),
(length)
10
Knife
1
common
/
11
Pincers
1
common
/
15
mm
10.2 Consumption Parts
S/N
P/N
Name
Poaition
1
BA30-10-06365
Halogen lamb (50W)
Lamb assembly
2
0040-10-32314
50µL (piston) PLUNGER TIP
Sample syringe
3
0040-10-32316
500µL (piston) PLUNGER TIP
Reagent syringe
4
0040-10-32303
Washer for sample syringe
Between sample syringe
and 3-way connector
5
0040-10-32303
Washer for reagent syringe
Between reagent syringe
and 3-way connector
6
BA30-30-06753
Reagent probe assembly
Reagent rocker
7
BA30-30-14978
Sample probe assembly
Sample rocker
8
0040-10-32307
Washer for sample probe
Nut of sample probe
9
0040-10-32307
Washer for reagent probe
Nut of reagent probe
10
BA30-20-06775
Mixing bar
Mixing-bar rocker
11
M90-000025---
TYGON
R-3603-1/8"×1/16"WALL
Distill water tubing
12
A21-000010---
Tubing (AAC0017 ID1/4 OD3/8
TYGON)
Waste tubing
13
BA30-30-15228
340 pre-amplification assembly
Optical assembly
14
BA30-30-15229
405 pre-amplification assembly
Optical assembly
15
BA30-30-15230
450 pre-amplification assembly
Optical assembly
BS-300 Service Manual V1.0
10-1
Maintenance Tools and Consumption parts
16
BA30-30-15231
510 pre-amplification assembly
Optical assembly
17
BA30-30-15232
546 pre-amplification assembly
Optical assembly
18
BA30-30-15233
578 pre-amplification assembly
Optical assembly
19
BA30-30-15234
630 pre-amplification assembly
Optical assembly
20
BA30-30-15235
670 pre-amplification assembly
Optical assembly
21
BA30-30-15236
700 pre-amplification assembly
Optical assembly
10-2
BS-300 Service Manual V1.0
2
1
3
4
5
6
REV
ECN
7
8
DESCRIPTION
DRAW
CHECHK
APPR DATE
D
D
LIFT
CONNECTING
BD
POWER BD
C
C
REAGENT
COOLING BD
CPU BD
POWER DRIVE
BD
AD COLLECT BD
PROBES
CONNECTING
BD
LOADING
CONNECTING
BD
B
B
APPROVALS
DATE
MINDRAY
DESIGN
CHECK
TITLE
A
MAIN UNIT CONNECTING
DIAGRAM（110V）
CHECK
File：
Bytes：
CHECK
Date：
Time：
R&D
SHEET
CHIEF ENG.
Software & Rev: Microsoft office Visio 2003
1
DWG NO.
2
3
4
5
6
A-BA33-30-35220
1
7
OF
9
REV
A
A
SIZE A4
2
1
3
4
5
6
7
8
D
D
BA33-20-35191
Y-B
POWER
SOCKET
GROUND
MAIN POWER
SWITCH
P353
1B
12V
6
12V 5
GND 4
2 B
GND 3
3
3W
GNDFAN 2
2
6O
12FAN 1
4 Y
4 1
5 2
BA30-20-15308
5 Y
6 3
C
REAGENT
COOLING BD
BA30-30-06312
J86
6
5
4
PFC BD
BA33-30-35078
BA33-20-35089
N BLUE
12&5V BOARD
BA33-30-35080
L BROWN
P1
L
1
1 BROWN
3
1
3 1
BA30-20-15306
3Y
4R
J17
N
3 BLUE
N
1B
3 1
B
4 2
BA30-20-15305
2 BLC
12GND 6
GND 4
12V
3
VCC 1
3 Y
4R
B
1
6
2
5
7 3
5 BROWN
M26 UPPER
HEATING
1B
7 BROWN
8 BROWN
8 4
M28 REACTION
COMPARTMENT TEMP
PROTECTOR SWITCH
4 B
2
1
1R
BA33-20-35186
POWER DRIVE BD
BA30-30-06302
J21
1
1
1R
J18
2
1
1
POWER DRIVE
BD
BA30-30-06302
P403
M32:LAMB
2 BLC
2
2
2B
P5
2
REACTION COMPARTMENT
TEMP. CONTROL CABLE
BA33-20-35185
P405
BA33-20-35091
12VGND
4
4O
3
2
1
LAMP12V
24V POWER CABLE
BA33-20-35090
J17
24V 8
8
3O
24V 7
7
2W
GND 6
6
1W
GND 5
B
5
MINDRAY
A
TITLE:
File：
Bytes：
Date：
Time：
Software & Rev: Microsoft office Visio 2003
1
2
3
C
M27 BOTTOM
HEATING
3 B
W
P6
1 4
6 2
2
J38
3
3
P406
5 1
Y
2
CPU BD
BA30-30-35076
P352
BA33-20-35189
3
SUB-POWER
M07-00094S--
1
3
GND 1
12V
4
VCC 2
2 BLC
4 2
4
12GND 3
1
2
2
POWER DRIVE BD
BA30-30-06302
1B
P404
L
P3
P350
24V BD
BA33-30-35082
4
5
6
POWER BD CONNECTING
DIAGRAM(110v)
DWG NO.
A-BA33-30-35220
REV
SHEET 2
OF
SIZE A4
7
9
A
8
P352
6 12GND
4
1
1 BLUE
3
1
2
4
2 BLACK
4 GND
5
3
J38
2
4 RED
3 YELLOW
1 VCC
3 12V
6
BS300 12V&5V POWER CABLE
FOR CPU BD
BA30-20-15305
3
2 WHITE FAN
3 RED 5V
3
1
1 BLACK GND
2
2
BA30-20-06480
1
RED
3
BLACK
3 PRTD_T1
BA30-21-15182
2
2 PRTD_REF
1
D
J87
J42
1
1
2
2
3
J44
4
BA30-20-06462
2 YELLOW WASH_EMPTY
1 WHITE GND
BA30-20-06484
4 RED WASTE_FULL
3 BLUE GND
4
2 RED
3
1 BLACK
2
1
4 RED
3 WHITE
BA30-20-15292
4
J47
3
J33
J34
2
1
J35
RED
3
2
LIQUID LEVEL CABLE
BA30-20-15291
1 GREEN
BLACK
PRE-HEAD CABLE
BA30-20-15290
J45
0 9
44 43
64 54
58 47
48 37
04 94
42 41
33
53
43
63
03 93
23 31
23
62 52
38 27
92
21
02
22
42
61 51
28 17
7
8
4 9
1 1
21 11
14 13
5
6
1
12&5V BD
BA33-30-35080
Reagent cooling BD
BA30-30-06312
4
C29：TEMP SENSOR FOR
REACTION COMPARTMENT
BA30-10-06630
3
4
2
2 BLUE
4
4 RED
2
1
1
3
3 WHITE
4
2
3
2 BLUE
1
C26：waste sensor
BA30-21-15164
J203
2
1
3
J204
2
1
7
BNC BNC
1 GREEN
J205
0 9
54
47
64
58
04 94
42 41
44 43
43 33
63 53
48 37
62 52
38 27
03 93
23 31
21
32
22
42
51
17
92
61
28
02
7
4 9
1 1
21 11
14 31
8
6
5
J20
3
1
2
3
4
主控板与功率板连接线
BA30-20-06481
1 GND
6
PROBES CONNECTING BD
BA30-30-15284
2 LOAD_DC+
3 LOAD_DC4 MAG_UP+
5 MAG_UP6 MAG_DOWNN+
7 MAG_DOWNN8 SP_VALVE_IN
9 RP_VALVE_IN
10 P_PUMP_IN
11 P_PUMP_OUT
12 P_PUMP_WASTE
13 PELTIER
14 STIR_DC
15 LAMP_CTRL
16 STIR_PUMP
17 STIR-VALVE
18 T-RELAY
19 GND
20 REAC-CLK
21 REAC-DIR
22 LOADX-CLK
23 LOADX-DIR
24 LOADY-DIR
25 LOADY-CLK
26 ST-CLK
27 ST-DIR
28 RT-CLK
29 RT-DIR
30 STIRR-CLK
31 STIRR-DIR
32 STIRU-CLK
33 STIRU-DIR
34 GND
35 SR-CLK
36 SR-DIR
37 SU-CLK
38 SU-DIR
39 SS-CLK
40 SS-DIR
41 RR-CLK
42 RR-DIR
43 RU-CLK
44 RU-DIR
45 RS-CLK
46 RS-DIR
47 GND
48 VCC
49 VCC
50 VCC
1
2
J40
5
POWER DRIVE BD
BA30-30-06302
4
D
4
Reset button
2100-10-07946
3
C25：water sensor
BA30-21-15163
2
1
C
C
CPU BD
BA33-30-35076
3
5
+
C
E
+
C17：Reagent probe
C
horizontal sensor
BA30-21-15156
E
+
C19：Reagent syringe
C
sensor
BA30-21-15161
E
+
C24：sample syringe
C
sensor
BA30-21-15162
E
C13：Reaction compartment +
C
INIT position sensor
BA30-21-15154
E
C14：Reaction compartment +
C
code sensor
BA30-21-15153
E
C18：Reagent probe
Vertical sensor
BA30-21-15155
1
4
2
3
1
4
2
3
1
4
2
3
1
4
2
3
1
4
2
3
1
4
2
3
R
W
B
G
R
W
B
G
R
W
B
G
R
W
B
G
R
W
B
G
R
W
B
G
1
21
1
41
1
61
1
3
5
1
81
7
2
01
2
22
1
9
26PINS SENSOR BUS
BA30-20-06476 VCC 1
RU_PHO 2
GND 3
GND 4
VCC 5
RR_PHO 6
GND 7
GND 8
VCC 9
RS_PHO 10
GND 11
GND 12
VCC 13
SS_PHO 14
GND 15
GND 16
VCC 17
REAC_PHO 18
GND 19
GND 20
VCC 21
REACC_PHO 22
GND 23
GND 24
A
File：
Bytes：
Date：
Time：
2
42
2
62
3
5
J37
2
4
6
1
3
5
1
0
7 9
1
21
8
+
C27：MIXING PROBE
C
HORIZONTAL SENSOR
BA30-21-15160
E
+
C28：MIXING PROBE
C
VERTICAL SENSOR
BA30-21-15159
E
+
C
C15：REAGENT CODE SENSOR
BA30-21-15149
E
+
C16：REAGENT INIT
C
POSITION SENSOR
BA30-21-15150
E
+
C22：SAMPLE PROBE
C
VERTICAL SENSOR
BA30-21-15157
E
+
C23：SAMPLE PROBE
C
HORIZONTAL SENSOR
BA30-21-15158
E
C20：SAMPLE INIT POSITION +
C
SENSOR
BA30-21-15152
E
+
C21：SAMPLE CODE SENSOR C
BA30-21-15151
E
1
1
14
3
1
61
1
81
2
01
5
7
9
2
22
1
34-PINS SENSOR BUS
BA30-20-06477
VCC
1RED
4WHITE
2BLACK
3GREEN
1 RED
4 WHITE
2 BLACK
3 GREEN
1 RED
4 WHITE
2 BLACK
3GREEN
1 RED
4 white
2 black
3 green
1 red
4 w
2 B
3 G
1 R
4 W
2 B
3G
4
2
3
1
4
2
3
W
B
G
R
W
B
G
STIRR_PHO
GND
GND
VCC
STIRU_PHO
GND
GND
VCC
RTC_PHO
GND
GND
VCC
RT_PHO
GND
GND
VCC
SU_PHO
GND
GND
VCC
SR_PHO
GND
GND
VCC
ST_PHO
GND
GND
VCC
STC_PHO
GND
GND
2
42
2
62
2
82
3
5
7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
3
02
9
3
23
1
3
43
3
J32
2
4
6
1
3
5
BA30-20-06485
PRESSURE_PHO
1
FRONT_PHO
2
BUTTON_S
3
BACK_PHO
4
VCC
5
MIDDLE_PHO
6
GND
7
LOADE_PHO
8
GND
9
GND
10
1
0
7 9
8
J43
2
4
6
1
3
5
1
0
7 9 J31
8
BA30-20-06486
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
URAM_PHO
1
2
3
4
5
6
7
8
9
10
LOADX_PHO
DRAM_PHO
LAODY_PHO
VCC
MAGU_PHO
GND
MAGD_PHO
GND
GND
2
4
6
1
3
5
1
0
7 9
8
J39
PC COM
8
7
6
5
1
NC
2
RXD232
3
1
J46
B
4
5
6
2
1
4
3
6
5
1
0
7 9
8
J99
2
1
4
3
6
5
1
0
7 9
8
1
NC
7
J107
14 15 16 17 18 19 20 21 22 23 24 25
J61
GND
ISP_RESET
2
3
4
5
6
7
9 10 11 12 13
8
A/D COLLECT BD BA30-30-06306
8
NC
9
MINDRAY
NC
LOADING CABLE
BA30-30-06314
LIFT CABLE
BA30-30-06316
10
NC
SHIELD
4
5
6
A
CPU BORAD (110v)
TITLE:
SHEET
3
2
TXD232
ISP_PSEN
Software & Rev: Microsoft office Visio 2003
2
3
CABLE BETWEEN CPU BD AND
A/D COLLECT BD
BA30-20-06552
DWG NO.
1
4
25 24 23 22 21 20 19 18 17 16 15 14
3
1
1
0
7 9
8
1
6
1
+15V
14 +15V
2
-15V
15 -15V
3
VCC
16 VCC
4
15GND
17 15GND
5
GND
18
AD_BUSY
6
AD_DIN
19 AD_CLK
7
GND
20 AD_RC
8
GND
21 CH_A3
9
DCP_EN
22 CH_A2
10 DCP_CLK
23 CH_A1
11 DCP_DIN
24 CH_A0
12 GND
25 GND
13 GND
4
PC COMMUNICATION
CABLE
BA30-20-06550
B
2
2
13 12 11 10 9
J41
A-BA33-30-35220
3
7
OF
9
REV
SIZE A4
LOADING BD
CONNCETING
BA30-30-06314
J97
DCDC+
MAGDMAGD+
MAGUMAGU+
W
Y
B
R
BA30-20-06464
B
R
BA30-20-06463
1
2
1
2
BA30-20-15289
BA30-20-15293
B
R
B
R
24VBD
BA33-30-35082
1
13 41
15 16
71 82
8 24V
7 24V
1
4
3
J5
2
BA30-20-06449
9W
POWERDRIVEBD
BA30-30-06302
6 GND
J20
5 GND
3
2
J13
5B
13 23
33 34
2 5V
35 36
73 84
49 40
14 24
1 GND
43 44
45 46
BA33-20-35185
P405
1
2
BA30-20-06481
1GND
2LOAD_DC+
3LOAD_DC4MAG_UP+
5MAG_UP6MAG_DOWNN+
7MAG_DOWNN8SP_VALVE_IN
9RP_VALVE_IN
10 P_PUMP_IN
11 P_PUMP_OUT
12 P_PUMP_WASTE
13 PELTIER
14 STIR_DC
15 LAMP_CTRL
16 STIR_PUMP
17 STIR-VALVE
18T-RELAY
19 GND
20REAC-CLK
21REAC-DIR
22LOADX-CLK
23LOADX-DIR
24LOADY-DIR
25LOADY-CLK
26ST-CLK
27ST-DIR
28RT-CLK
29RT-DIR
30STIRR-CLK
31STIRR-DIR
32STIRU-CLK
33STIRU-DIR
34GND
35SR-CLK
36SR-DIR
37SU-CLK
38SU-DIR
39SS-CLK
40SS-DIR
41RR-CLK
42RR-DIR
43RU-CLK
44RU-DIR
45RS-CLK
46RS-DIR
47GND
48VCC
49VCC
50VCC
M7:REAGENT M11：
SAMPLE M4：
LIFTMOTOROF
M20:MIXINGMODULEM3:HORIZENTALMOTOR M6:REACTION M21:LIFTMOTOROF M12:ROTAORYMOTOR
COMPARTMENTMOTOR COMPARTMENTMOTOR LIFT
ROTATORYMOTOR OFLIFT COMPARTMENTMOTOR MIXING
OFSAMPLEPROBE
BA30-10-06666 BA30-10-06666 BA30-10-15115
BA30-10-06666 BA30-10-15115 BA30-10-06666 BA30-10-15115 BA30-10-15115
12
34
56
C
78
94
11
11 21
13 41
15 16
71 82
92 02
21 22
J40
32 42
25 26
72 83
39 30
13 23
33 43
35 36
73 84
B
49 40
14 24
43 44
45 64
74 85
90
MINDRAY
9
7
5
3
9
7
5
3
9
7
5
3
W
Y
B
R
W BA33-20-35180
Y
R
B
W BA30-20-06460
Y
B
R
BA30-20-06455
W
Y
B
R
BA30-20-06453
W
Y
B
R
9
7
5
3
9
7
5
3
9
7
5
3
9
7
5
3
3
GND 1
12V 4
VCC 2
24V POWER CABLE
1 B
2 B
3 Y
4 R
W BA30-20-06458
Y
B
R
BA30-20-06459
W
Y
B
R
W
Y
R
B
9
7
5
3
4 O BA33-20-3509024V 8
3 O
24V 7
GND 6
2 W
1 W
GND 5
12V&5V
POWER CABLE
BA30-20-15306
12GND
3
4
P350
1
2
P403
4
3
2
1
Date：
74 85
J124 3 2 1 J9 4 3 2 1 J144 3 2 1J6 4 3 2 1J16 4 3 2 1 J114 3 2 1 J74 3 2 1 9 0
P350
12&5VBD
BA33-30-35080
Bytes：
23 42
25 26
3 12GND
4
5B
29 20
12 22
72 83
39 03
4 12V
7Y
24VBD
BA33-30-35082
1BLC
2R
CPU BD
BA33-30-35076
3
2
J4
78
4
3
2
J10
3R
7Y
56
94
11
11 12
4 3 2 1J15
File：
1
2
J23 1 2 3 4 5 6
3R
A
J18
J191 2 J3 1 2 3 4
J17
5B
BA30-20-06448
9W
M9:LIFTMOTOROF
REAGENTPROBE
BA30-10-15115
1 2
D
1 2 3 4J106
34
4
1
BA30-20-06450
9W
7Y
3R
B
1 2
8
1
3 2
J8
5B
3R
M8:ROTATORYMOTOR
OFREAGENTPROBE
BA30-10-15115
1 2
7
12
1
7Y
4
BA30-20-06452
9W
M14:MOTOROFSAMPLE
SYRINGE
BA30-10-15115
1 2
6
LIFT
COONCTINGBD
BA30-30-06316
DCDC+
3R
C
LAMB 12V
CONTROL
CABLE
BA33-20-35186
J
J
J211 2 2 1 2 3 4 1 2 3 4
1
5B
M13:LIFTMOTOROF
SAMPLEPROBE
BA30-10-15115
W
Y
B
R
W
Y
B
R
BA30-20-06451
9W
7Y
M10:MOTOROF
REAGENTSYRINGE
BA30-10-15115
BA30-20-06468
B
R
P6
12
5
PROBES
CONNECTINGBD
BA30-30-15284
J206
J207
J22
D
4
J24
PFC BD
BA33-30-35078
3
M18：REAGENT
2
VALVE
BA30-21-06470
1
2
M17：SAMPLE
VALVE
BA30-21-06469
1
BA30-20-06465 2
M16：OUT PUMP
2000-10-06120
1
PUMP
2 M15：INNER
1 2000-10-06120
2
1
TITLE:
POWERDRIVEBDCONNECTING
DIAGRAM(110v)
DWGNO. A-BA33-30-35220 REV
Time：
SHEET4 OF 9
Software&Rev:MicrosoftofficeVisio2003
1
2
3
4
5
6
7
SIZEA4
A
1
+15V
14 +15V
2
-15V
15 -15V
3
VCC
16 VCC
4
15GND
17 15GND
5
GND
18
AD_BUSY
6
AD_DIN
19 AD_CLK
7
GND
20 AD_RC
8
GND
21 CH_A3
9
DCP_EN
22 CH_A2
10 DCP_CLK
23 CH_A1
11 DCP_DIN
24 CH_A0
12 GND
25 GND
13 GND
J62
File：
Bytes：
Date：
Time：
1
1
3
5
2
2
4
6
1
3
5
J54
3
2
4
6
1
3
5
J55
2
4
6
1
3
5
J61
B
J39
1
A
4
1
2
2
3
4
4
5
2
4
6
1
3
5
5
6
6
7
7
8
5
8
2
4
6
1
3
5
Software & Rev: Microsoft office Visio 2003
6
2
4
6
1
3
5
J59
2
4
6
1
3
5
9 10 11 12 13
BA33-30-35076
TITLE:
DWG NO.
SHEET
7
5
BA30-20-06545 1
REF
2
REF LIGHT BD
+15V
3 AGND
BA30-30-06691
4 AGND
5
AGND_SHILED
6 -15V
6
J60
BA30-20-06544 1
700nm
2
700nm SIGNAL BD
+15V
3 AGND
BA30-30-06689
4 AGND
5
AGND_SHILED
6 -15V
BA30-20-06543 1
670nm
2
670nm SIGNAL BD
+15V
3 AGND
BA30-30-06687
4 AGND
5
AGND_SHILED
6 -15V
1
630nm
2
630nm SIGNAL BD
+15V
3 AGND
BA30-30-06685
4 AGND
5
AGND_SHILED
6 -15V
5
J58
BA30-20-06542
1
578nm
2
578nm SIGNAL BD
+15V
3 AGND
BA30-30-06683
4 AGND
5
AGND_SHILED
6 -15V
4
J57
BA30-20-06541
3
J56
1
510nm 510nm SIGNAL BD
2
+15V
BA30-30-06679
3 AGND
4 AGND
5
AGND_SHILED
6 -15V
1
450nm
2
450nm SIGNAL BD
+15V
3 AGND
BA30-30-06677
4 AGND
5
AGND_SHILED
6 -15V
1
405nm
2
405nm SIGNAL BD
+15V
3 AGND
BA30-30-06675
4 AGND
5
AGND_SHILED
6 -15V
BA30-20-06540 1
546nm
2
546nm SIGNAL BD
+15V
3 AGND
BA30-30-06681
4 AGND
5
AGND_SHILED
6 -15V
BA30-20-06539
BA30-20-06538
BA30-20-06537
2
3
6
J53
4
GND
5
2
4
3
VCC
1
3
6
AGND
4
2
+15V
2
J52
BA30-20-06536 1 340nm
2
340nm SIGNAL BD
+15V
3 AGND
BA30-30-06673
4 AGND
5
AGND_SHILED
6 -15V
C
1
J51
1
7
8
D
D
A-BA33-30-35220
REV
OF
SIZE A4
9
2
4
6
1
3
5
9 10 11 12 13
A/D COLLECTING BD DIAGRAM
(110v)
MINDRAY
C
AD COLLECTING BD
BA30-30-06306
14 15 16 17 18 19 20 21 22 23 24 25
B
BA30-20-06552
14 15 16 17 18 19 20 21 22 23 24 25
A
2
1
3
4
5
6
4 R
7
8
BA30-20-06490
3 W
D
C7：PUSHING LIMIT
SENSOR
BA30-21-06490
2 BLC
D
1 G
J92
J91
LOADING
CONNECTING BD
BA30-30-06314
4
3
2
1
VCC
BACK_PHO
CPU BD
BA33-30-35076
J32
C
PRESSURE_PHO
FRONT_PHO
BUTTON_S
BACK_PHO
VCC
MIDDLE_PHO
GND
LOADE_PHO
GND
GND
1
2
3
4
5
1
2
3
4
5
6
7
8
9
10
6
7
8
9
10
2
GND
1
2
3
4
PRESSURE_PHO
FRONT_PHO
BUTTON_S
BACK_PHO
VCC
MIDDLE_PHO
GND
LOADE_PHO
GND
GND
6
7
8
9
10
VCC
MIDDLE_PHO
2
GND
1
2
DC1
J97
DC+
DC-
2
1
J96
BLC
Date：
Time：
R
BA30-20-06492
C9：REMAIN SENSOR
BA30-21-06492
BLC
G
W
GND
2
BLC
GND
1
G
BA30-20-06489
C10：EMPTY
LOADING SENSOR
BA30-21-06489
4
3
GND
2
GND
1
DC-
R
DC+
R
BA30-20-06494
R
W
C11：STRENGTH
SENSOR
BA30-21-06488
BLC
G
M5：LOADING
MOTOR
BA30-21-06494
B
MINDRAY
LOADING SYSTEM CONNECTING BD
(110v)
TITLE:
DWG NO.
SHEET
2
3
B
BA30-20-06488
Software & Rev: Microsoft office Visio 2003
1
C
W
3
VCC
DC+
Bytes：
G
R
PRESSURE_PHO
File：
C8：LOADING LIMIT
SENSOR
BA30-21-06491
BLC
J95
1
POWER DRIVE BD
BA30-30-06302 DC+ 2
DC- 1
W
4
VCC
2
J19
3
BA30-20-06491
J94
J98
A
4
GND
LOADE_PHO
B
R
J93
1
5
3
GND
J99
1
2
3
4
5
6
7
8
9
10
BA30-20-06485
4
4
5
6
A-BA33-30-35220
6
7
OF
9
REV
SIZE A4
A
2
1
3
4
5
6
7
8
R
D
M2：UPPER MAGNET
BA30-21-06497
BA33-21-35151
B
D
R
LIFT CONNECTING BD
BA30-30-06316
C
MAGU+
4
MAGU-
3
MAGD+
2
MAGD-
1
R
2
J105
J101
1
VCC
MAGD-
J106
1
MAGD+
J3
MAGU+
POWER DRIVE BD
BA30-30-06302
2
MAGU-
J104
LOADX_PHO
BA30-20-06463
B
Y
W
4
MAGU+
3
MAGU-
2
MAGD+
1
1
2
3
4
5
7
3
GND
2
GND
1
R
W
BA33-21-35153
C1：LIFT HORIZENTAL
SENSOR
BA30-21-06495
BLC
G
VCC
MAGD-
LOADY_PHO
4
3
GND
2
GND
1
R
W
C
BA33-21-35154
C2：LIFT VERTICAL SENSOR
BA30-21-06496
BLC
G
J108
J43
B
4
J102
CPU BD
BA33-30-35076
URAM_PHO
LOADX_PHO
DRAM_PHO
LOADY_PHO
VCC
MAGU_PHO
GND
MAGD_PHO
GND
GND
M1：BOTTOM MAGNET
BA30-21-06498
BA33-21-35152
B
6
8
9
1
2
3
4
5
6
7
8
9
10
BA30-20-06486
1
2
3
4
5
6
7
8
9
10
J107
1
2
3
4
5
6
7
8
9
10
4
R
3
W
GND
2
B
GND
1
BLC
VCC
URAM_PHO
LOADX_PHO
DRAM_PHO
LOADY_PHO
VCC
MAGU_PHO
GND
MAGD_PHO
GND
GND
MAGU_PHO
VCC
J109
4
3
2
GND
1
GND
2
DRAM_PHO
GND
3
GND
URAM_PHO
4
C3：UPPER MAGNET
SENSOR
BA30-30-15060
4
3
GND
2
GND
1
R
W
BA33-20-35149
C4：BOTTOM MAGNET
SENSOR
BA30-30-15062
B
BLC
MINDRAY
1
A
LIFT SYSTEM CONNECTING BD
DIAGRAM (110v)
TITLE:
File：
Bytes：
Date：
Time：
DWG NO.
SHEET
Software & Rev: Microsoft office Visio 2003
1
2
3
B
J103
MAGD_PHO
J110
BA33-20-35150
4
5
6
7
7
A-BA33-30-35220
REV
OF
SIZE A4
9
A
2
1
3
4
5
6
M40-M41:FAN ON REAR PANEL
2100-20-06532
C35:COOLING SENSOR
BA30-21-15175
7
8
M42-M43:REAGENT COOLING FAN
2100-20-06534
D
J88 1
2 J81 1
2 J79 1
2 J80 1
2 J78 1
2 J82 1
2 J84 1
GND
GND
12V
B
R
12V
GND
12V
R
12V
GND
B
1
12V
R
2 J83 1
BA30-20-06529
2
GND
B
12V
R
1
GND
B
R
B
BA30-20-06523
BA30-20-06527
2
12V
GND
D
2 J85 1
2
12&5V BD
BA33-30-35080
BA30-20-06535
J89
M30-M31:PELTIER
2100-20-06633
C
R
12V
GND
R
12V
BLC
GND
12V
1
BLC
J86
6
Y
5
Y
4
B
3
B
GND
2
W
GNDFAN
1
O
12V
12V
2
COOLER
3
12V
4
GND
REACTION
COOLING BD
BA30-30-06312
COOLER
BA30-20-15308
P353
C
4
1
5
2
6
3
12FAN
2
2
2
1
2
1
J87 1
2
1
2
3
GND
FAN
5V
W
R
B
BLC
2
BA30-20-06480
J77 1
12V
2
R
GND
B
J76 1
12V
BA30-20-06525
GND
B
3
1
2
R
12V
R
3 J75 1
FAN
GND
Y
R
3
2
B
12V
3 J71 1
FAN
GND
Y
2
1
2
B
12V
R
3
1
3 J72 1
FAN
2
B
GND
J73 1
Y
12V
FAN
3
3
R
GND
Y
B
2
B
BA30-20-06524
J74 1
1
2
3
J42
M24-M27:REACTION COMPARTMENT
TEMP. FAN
BA30-21-06530
M37-M38:FAN ON LAMB
COMPARTMENT
2100-20-08114
CPU BD
BA33-30-35076
MINDRAY
A
Reagent cooling BD CONNECTING
DIAGRAM (110v)
TITLE:
File：
Bytes：
Date：
Time：
DWG NO.
SHEET
Software & Rev: Microsoft office Visio 2003
1
2
3
4
5
6
8
7
A-BA33-30-35220
REV
OF
SIZE A4
9
A
A
1
2
J66
（REAGENT）LIQUID
LEVEL DETECTOR BD
J6 BA30-30-06304
GND
PROBE
R
2
1
4
4 R 12V
3 BLC SP_LEVEL
2 B SP_RAM_PHO
2
3
4
1
2
3
4
4
J200
3
2
1
BA30-20-15295
C
1 G AGND
8
8
D
1
7
7
（SAMPLE）LIQUID
LEVEL DETECTOR BD
J6 BA30-30-06304
5
1
2
3
4
4
3
R 12V
6
4
8
B RP_RAM_PHO
6
Y
5
4
3
1
J66
4
BLC RP_LEVEL
1
2
G AGND
1
3
2
1
J201
2
O
BROWN
BA30-20-15294
R
2
1
5
J202
R
BA30-20-15296
1
BLC
C
3
2
2
7
5
1
BLC
BA30-20-06547
PROBE
GND
6
R
BLC
+
BA30-20-06546
-
M29:REAGENT PREHEADING UNIT
BA30-10-15115
M19:MIXING MOTOR
2000-10-15052
D
5
C32:SAMPLE
PROBE
4
C31:REAGENT
PROBE
3
C30：试剂预加热温度传感器
BA30-10-06631
2
1
PROBES
CONNECTING BD
BA30-30-15284
J203
2
3
2B
3W
4R
1
2
3
4
B
2
3
4
R
BA30-20-15292
1
4
J35
3
3
G
1
R
2
J34
1
1G
4
4
3
3
W
2
2
1
1
BA30-20-15291
2
BA30-20-15290
2
BLC
R
2
1
J45
B
2
J204
2
1
1
2
BA30-20-15289
2
1
1
J24
R
2
BA30-20-15293
B
1
J22
J205
1
1
2
2
1
1
2B
J206
J207
B
CPU BD
BA33-30-35076
POWER DRIVE BD
BA30-30-06302
MINDRAY
A
File：
Bytes：
Date：
Time：
PROBES CONNECTING BD
CONNECTING DIAGRAM (110v)
DWG NO.
A-BA33-30-35220
SHEET
Software & Rev: Microsoft office Visio 2003
1
TITLE:
2
3
4
5
6
9
7
OF
9
REV
SIZE A4
A
2
1
3
4
5
6
REV
ECN
7
8
DESCRIPTION
DRAW
CHECHK
APPR DATE
D
D
Manipulator
Connection Board
Power Board
C
C
Reagent
Refrigeration Board
Main Control Board
Power Drive Board
A/D Conversion
Board
Probe Connection
Board
Feeder Connection
Board
B
B
APPROVALS
MINDRAY
DATE
DESIGN
CHECK
A
TITLE
Connection Cable Design of
Main Unit(220v for export)
CHECK
File：
Bytes：
CHECK
Date：
Time：
R&D
2
3
4
5
A-BA33-30-35219
SHEET 1 OF 9
CHIEF ENG.
Software & Rev: Microsoft office Visio 2003
1
DWG NO.
6
7
A
REV
A
SIZE A4
2
1
3
4
5
6
7
8
D
Socket & Wire
BA33-20-35191
E Olive
Power
Socket
12&5V Power Board
BA33-30-35080
P353
C
4
1
5
2
6
3
P350
4
1
2
BS300 Power Drive Board
12V&5V Power Cable
BA30-20-15306
1 Blue
2 Black
3 Yellow
4 Red
6
5
4
P1
1
3
2
3
1
Power Drive Board
BA30-30-06302
J17
4
12GND 3
GND 1
12V 4
VCC 2
P352
3
4
1
2
BS300 Main Control Board
12V&5V Power Cable
1 Blue
12GND 6
BA30-20-15305
2 Black
GND 4
3 Yellow
12V 3
VCC 1
4 Red
1 Brown
L
L 1 Brown
3
3 Light Blue N
Mechanical Switch
K2 Connection Cable
2 Blue BA33-20-35189
N 3 Light Blue
Secondary Power Switch
Blue M07-00094S---
3 White
2
5
1
4
1
6
2
7
3
8
4
Reaction Disk: temperature protection
switch connection cable
BA33-20-35093
8 Brown
4 Blue
White
Power Drive Board
BA30-30-06302
P6
6
3
P406
5
Heater & Temperature Switch
Connection Cable
BA33-20-35092
Reaction Disk: 220V top heater connection cable
5 Brown
BA33-21-35187
1 Blue
7 Brown
Reaction Disk: 220V bottom heater connection cable
BA33-21-35188
3 Blue
Aerial Butt Joint
2
1
1 Red
2 Blue
Light Source
12V Control Wire
J21
2 Red
BA33-20-35186
2
1 Blue
1
P5
2
1
2 Black
1 Red
Light Source
12V Connection Cable
BA33-20-35091
P405
2
1
2 Red
Reaction Disk: temperature
control SSR connection cable
2 Red
BA33-20-35185
1 Blue
1 Blue
P403
J38
3
1
2
2
1
C
P404
Yellow
1 Yellow
1
3
24V Power Board
BA33-30-35082
2
2
Main Control Board
BA30-30-35076
B
L Brown
J86
P3
3
N Light Blue
Reagent Refrigeration Board PFC Board
BA30-30-06312
BA33-30-35078
BS300 Refrigeration Board
12V Power Cable
BA30-20-15308
12V 6
4 Yellow
5 Yellow
12V 5
GND 4
1 Blue
2 Blue
GND 3
3 White
GNDFAN 2
6 Orange
12FAN 1
Enclosure
GND
Master Switch
M07-00061S---
AC Input connection cable
BA33-20-35089
D
M32: Lamp
12VGND
2
1
Power Drive Board
BA30-30-06302
B
J17
4 Orange
24V 8
8
3
3 Orange
24V 7
7
2 White
GND 6
6
1 White
GND 5
1
M28 Temperature
Protection Switch
of Reaction Disk
J18
4
2
LAMP12V
Power Drive Board
24V Power Cable
BA33-20-35090
M26 Top Heater
M27 Bottom Heater
5
MINDRAY
A
File：
Bytes：
Date：
Time：
Connection Cable Design of
Power Board (220v)
DWG NO.
A-BA33-30-35219
SHEET 2 OF 9
Software & Rev: Microsoft office Visio 2003
1
TITLE:
2
3
4
5
6
7
REV
SIZE A4
A
12&5V Power
Board
BA33-30-35080
Reagent
Refrigeration Board
BA30-30-06312
D
P352
2
1
5
4
1
6
3
J38
2
12V&5V Power Cable of
BS300 Main Control Board
BA30-20-15305
4 Red
1 VCC
3 12V
3 Yellow
4
2 Black
4 GND
3
6 12GND
1 Blue
3
3 Red: 5V
3
1
2
2 White: FAN
2
1
J42
Connect cable for fan
Detection of reaction disk
1 Black: GND BA30-20-06480
3 PRTD_T1
2
Red
Connection cable of temperature
transducer of reaction disk
BA30-21-15182
Black
2 PRTD_REF
Reset button
2100-10-07946
1
8
J87
3
1
2
2
J44
3
2 Red
4
1 White: GND
Connection cable for waste
and detergent
BA30-20-06484
4 Red: WASTE_FULL
3 Blue: GND
4 Red
4
J33
3
2 Yellow: WASH_EMPTY
4
4
3
2 Blue
2
1
J35
4
3
3 White
2
4
3
2
1
Connection cable for sample level
detection of main control board
1
1 Green BA30-20-15292
3
2
1
4
4 Red
2
2 Blue
3
3 White
2 Red
Connection cable for reagent level
detection of main control board
1
1 Green BA30-20-15291
3 Red
2
J34
1
J203
2
1
3
J45
50 49
48 47
46 45
42 41
44 43
40 39
38 37
36 35
34 33
32 31
30 29
28 27
26 25
22 21
24 23
20 19
18 17
16 15
9
4
14 13
7
8
12 11
5
6
2
Connection cable of pre-heater
transducer of main control board
BA30-20-15290 1 Black
2 Black
48 47
50 49
46 45
42 41
44 43
38 37
40 39
36 35
34 33
32 31
28 27
30 29
26 25
22 21
24 23
18 17
20 19
16 15
14 13
9
7
12 11
4
8
6
5
J20
3
1
2
3
4
1 GND
J204
1
2 LOAD_DC+
3 LOAD_DC4 MAG_UP+
5 MAG_UP6 MAG_DOWNN+
7 MAG_DOWNN8 SP_VALVE_IN
9 RP_VALVE_IN
10 P_PUMP_IN
11 P_PUMP_OUT
12 P_PUMP_WASTE
13 PELTIER
14 STIR_DC
15 LAMP_CTRL
16 STIR_PUMP
17 STIR-VALVE
18 T-RELAY
19 GND
20 REAC-CLK
21 REAC-DIR
22 LOADX-CLK
23 LOADX-DIR
24 LOADY-DIR
25 LOADY-CLK
26 ST-CLK
27 ST-DIR
28 RT-CLK
29 RT-DIR
30 STIRR-CLK
31 STIRR-DIR
32 STIRU-CLK
33 STIRU-DIR
34 GND
35 SR-CLK
36 SR-DIR
37 SU-CLK
38 SU-DIR
39 SS-CLK
40 SS-DIR
41 RR-CLK
42 RR-DIR
43 RU-CLK
44 RU-DIR
45 RS-CLK
46 RS-DIR
47 GND
48 VCC
49 VCC
50 VCC
1
2
Connection cable between
Main Control Board and
Power Drive Board
BA30-20-06481
J40
4
D
Probe Connection Board
BA30-30-15284
J205
BNC
C26: Waste-full
transducer
BA30-21-15164
C25: Detergentempty transducer
BA30-21-15163
BNC
Power Drive Board
BA30-30-06302
7
C29: Temperature
transducer of reaction
disk
BA30-10-06630
6
1
5
CPU reset cord
BA30-20-06462
4
1 Black
3
J47
2
1
C
C
Main Control Board
BA33-30-35076
5
C18: Vertical transducer of
reagent probe
BA30-21-15155
B
C17: Horizontal transducer of
reagent probe
BA30-21-15156
C19: Position transducer of
reagent syringe
BA30-21-15161
C24: Position transducer
of sample syringe
BA30-21-15162
C13: Initial-position
transducer of reaction disk
BA30-21-15154
C14: Coder transducer of
reaction disk
BA30-21-15153
+
C
E
+
C
E
+
C
E
+
C
E
+
C
E
+
C
E
Connection cable of 26-core
photoelectric transducer
BA30-20-06476 VCC
Red
1
4 White
2 Black
3 Green
1 Red
4 White
2 Black
3 Green
1 Red
4 White
2 Black
3 Green
1 Red
4 White
2 Black
3 Green
1 Red
4 White
2 Black
3 Green
1 Red
4 White
2 Black
3 Green
RU_PHO
GND
GND
VCC
RR_PHO
GND
GND
VCC
RS_PHO
GND
GND
VCC
SS_PHO
GND
GND
VCC
REAC_PHO
GND
GND
VCC
REACC_PHO
GND
GND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
J37
4
6
1
3
5
C27: Horizontal transducer of
mixing bar
BA30-21-15160
C28: Vertical transducer
of mixing bar
BA30-21-15159
C15: Coder transducer of
reagent disk
BA30-21-15149
C16: Initial-position transducer
of reagent disk
BA30-21-15150
C22: Vertical transducer of
sample probe
BA30-21-15157
C23: Horizontal transducer of
sample probe
BA30-21-15158
C20: Initial-position transducer
of sample disk
BA30-21-15152
C21: Coder transducer of
sample disk
BA30-21-15151
A
File：
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Date：
Time：
8 10 12 14 16 18 20 22 24 26 28 30 32 34
7 9 11 13 15 17 19 21 23 25 27 29 31 33
+
C
E
+
C
E
+
C
E
+
C
E
+
C
E
+
C
E
+
C
E
+
C
E
Connection cable of 34-core
photoelectric transducer
BA30-20-06477 VCC
1 Red
STIRR_PHO
GND
GND
VCC
STIRU_PHO
GND
GND
VCC
RTC_PHO
GND
GND
VCC
RT_PHO
GND
GND
VCC
SU_PHO
GND
GND
VCC
SR_PHO
GND
GND
VCC
ST_PHO
GND
GND
VCC
STC_PHO
GND
GND
4 White
2 Black
3 Green
1 Red
4 White
2 Black
3 Green
1 Red
4 White
2 Black
3 Green
1 Red
4 White
2 Black
3 Green
1 Red
4 White
2 Black
3 Green
1 Red
4 White
2 Black
3 Green
4 White
2 Black
3 Green
1 Red
4 White
2 Black
3 Green
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
J32
2
4
6
8 10
1
3
5
7
J43
9
2
4
6
8 10
1
3
5
7
Connection cable between Connection cable between main
main control board and feeder control board and manipulator
BA30-20-06486
BA30-20-06485
1
2
3
PRESSURE_PHO
FRONT_PHO
BUTTON_S
BACK_PHO
VCC
MIDDLE_PHO
GND
LOADE_PHO
GND
GND
4
5
6
7
8
9
10
4
5
6
1
2
3
4
5
6
7
8
7
8
9
10
9
10
1
2
3
URAM_PHO
LOADX_PHO
DRAM_PHO
LAODY_PHO
VCC
MAGU_PHO
GND
MAGD_PHO
GND
GND
1
2
3
4
5
6
7
8
9
10
9
J31
2
4
6
8 10
1
3
5
7
J39
25
9
24
PC COM
10
23
9
8
22
7
21
6
20
5
18
19
4
3
16
17
1
NC
2
RXD232
2
1
14
15
J46
B
3
TXD232
4
ISP_PSEN
5
6
1
NC
2
4
6
8 10
1
3
5
7
9
J99
2
4
6
8 10
1
3
5
7
9
15
14
J61
GND
2
16
3
17
4
18
5
6
7
7
J107
ISP_RESET
9
4
5
8
22
9
23
10
25
24
11
12
13
MINDRAY
NC
NC
21
A/D Connection Board: BA30-30-06306
8
NC
Feeder Connection
Manipulator
Board
Connection Board
BA30-30-06314
BA30-30-06316
20
19
10
SHIELD
TITLE:
Connection Cable Design of
Main Control Board (220v)
DWG NO.
A-BA33-30-35219
SHEET 3 OF 9
2
3
Connection cable between Main
Control Board & A/D Conversion Board
BA30-20-06552
Software & Rev: Microsoft office Visio 2003
1
11
3
3
2
2
1
8 10 12 14 16 18 20 22 24 26
7 9 11 13 15 17 19 21 23 25
1 +15V
14 +15V
2 -15V
15 -15V
3 VCC
16 VCC
4 15GND
17 15GND
5 GND
18 AD_BUSY
6 AD_DIN
19 AD_CLK
7 GND
20 AD_RC
8 GND
21 CH_A3
9 DCP_EN
22 CH_A2
10 DCP_CLK
23 CH_A1
11 DCP_DIN
24 CH_A0
12 GND
25 GND
13 GND
6
Connection cable for
communication with PC
BA30-20-06550
J41
4
1
12
13
2
6
7
REV
SIZE A4
A
B
7
7 Yellow
J19 1
J3 1
3
MAGU+
MAGU3 Blue
2
4 Red
2 Yellow
MAGD+
MAGD-
2
J18
4
1
DC-
2
5
6
2
7
8
3
9
4
J8
4
1
2
3
4
6
5
J4
4
1
J23
11 12
4
J17
J10
13 14
8
24V
7
24V
15 16
1
17 18
J5
2
19 20
3
6
4
GND
5
21 22
Power Drive Board
BA30-30-06302
J20
2 Blue
3 3 Red
1 Red
GND
2
27 28
J13
29 30
4
12V
3
12GND
2
5V
1
GND
31 32
33 34
4
3
23 24
25 26
35 36
3 Yellow
5 5 Blue
D
4 J106
37 38
39 40
41 42
43 44
Bytes：
Date：
Time：
M4: Vertical motor of M20: Horizontal motor M3: Horizontal motor
manipulator
of mixing bar
of manipulator
BA30-10-15115
BA30-10-06666
BA30-10-15115
M6: Reaction disk
motor
BA30-10-06666
M21: Vertical motor
of mixing bar
BA30-10-15115
49 50
2 Blue
1 Red
3 3 Red
1
3 Yellow
2
M12: Horizontal motor
of sample probe
BA30-10-15115
2
3
4
5
6
24V power board
BA33-30-35082
P405
1
2 Red
Connection cable between main control
board and power drive board
1 GND
2 LOAD_DC+
1
BA30-20-06481
2
3
4
5
6
7
8
9
4
3 LOAD_DC4 MAG_UP+
5 MAG_UP6 MAG_DOWNN+
7 MAG_DOWNN8 SP_VALVE_IN
9 RP_VALVE_IN
10 P_PUMP_IN
11 P_PUMP_OUT
12 P_PUMP_WASTE
13 PELTIER
14 STIR_DC
15 LAMP_CTRL
16 STIR_PUMP
17 STIR-VALVE
18 T-RELAY
19 GND
20 REAC-CLK
21 REAC-DIR
22 LOADX-CLK
23 LOADX-DIR
24 LOADY-DIR
25 LOADY-CLK
26 ST-CLK
27 ST-DIR
28 RT-CLK
29 RT-DIR
30 STIRR-CLK
31 STIRR-DIR
32 STIRU-CLK
33 STIRU-DIR
34 GND
35 SR-CLK
36 SR-DIR
37 SU-CLK
38 SU-DIR
39 SS-CLK
40 SS-DIR
41 RR-CLK
42 RR-DIR
43 RU-CLK
44 RU-DIR
45 RS-CLK
46 RS-DIR
47 GND
48 VCC
49 VCC
50 VCC
2
C
11 12
13 14
15 16
17 18
19 20 J40
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
37 38
B
39 40
41 42
43 44
45 46
47 48
49 50
MINDRAY
Connection Cable Design of
Power Drive Board (220v)
TITLE:
DWG NO.
A-BA33-30-35219
SHEET 4 OF 9
Software & Rev: Microsoft office Visio 2003
1
3
5 5 Blue
J7 4
7 7 Yellow
2 Blue
5 Blue
1
1 Yellow
3 3 Red
Connection cable of horizontal
motor of sample probe
BA30-20-06453
4 White
9 9 White
2
5
3
7 Yellow
J11 4
7
1
2 Blue
2
3 3 Red
3
3 Yellow
1红
4
5 5 Blue
1 J16
7 7 Yellow
2
1 Red
3
2 Blue
1 J6 4
3 3 Blue
2
5 5 Red
1 Red
3
3 Blue
2 Blue
Connection cable of
horizontal motor of mixing bar
BA30-20-06454
4 White
9 9 White
3 Yellow
7 7 Yellow
2 Blue
5 5 Blue
3 Red
1 Red
3
Connection cable of
horizontal motor of manipulator
BA33-20-35180
9 9 White
4 White
7 7 Yellow
3 Yellow
J14 4
Connection cable of reaction disk motor
BA30-20-06460
4 White
9 9 White
M7: Reagent disk motor M11: Sample disk motor
BA30-10-06666
BA30-10-06666
1
3
2
3 Yellow
47 48
3
5 5 Red
J9 4
1 Red
3 3 Red
Connection cable of
vertical motor of manipulator
BA33-20-35179
4 White
9 9 White
3 Yellow
7 7 Yellow
1
2 Blue
2
45 46
1 J15
5 5 Blue
2 Blue
1 Red
3 3 Red
3
2
Connection cable of sample disk motor
BA30-20-06459
4 White
9 9 White
3 Yellow
7 7 Yellow
3 Yellow
5 5 Blue
3
1 Red
Connection cable of vertical motor of mixing bar
BA30-20-06455
4 White
9 9 White
File：
J12 4
7 7 Yellow
24V Power Board 12&5V Power Board
BA33-30-35082
BA33-30-35080
A
Connection cable of reagent disk motor
BA30-20-06458
4 White
9 9 White
GND 1
12V 4
VCC 2
4 Red
2
2 Black
3 Yellow
1
4
P350
3
12V&5V power cable of
BS300 power drive board
BA30-20-15306
12GND 3
1 Blue
GND 5
1 White
1
24V 7
GND 6
2 White
2
24V 8
4 Orange
3 Orange
3
4
P403
24V power cable of
power drive board
BA33-20-35090
4
SSR Connection cable for
temperature control of reaction disk
BA33-20-35185
1 Black
Main Control Board
BA33-30-35076
2 Red
Feeder Connection
Board
BA30-30-06314
J97
DCDC+
Connection cable of
feeder motor
BA30-20-06464
1 Blue
2
2
1
Connection cable of electromagnet
BA30-20-06463
1 White
2
2 Red
1
J24
2 Red
2
Connection cable of mixing bar
motor of power drive board
BA30-20-15293
1 Blue
1
4
3
DC+
M15: Pump for
washing interior
2000-10-06120
2
1
4 Red
3
Connection cable of preheater of power drive board
1 Blue BA30-20-15289 1
2
J22
1
J1
3 Blue
M16: Pump for
washing exterior
2000-10-06120
2
4 Red
1
Connection cable of pump for
washing exterior/interior
1 White BA30-20-06465
2
2 Yellow
1
4
2
2
2
2 Blue
5 Blue
1 Red
3 3 Red
Connection cable of vertical motor of reagent probe
BA30-20-06448
4 White
9 9 White
5
M9: Vertical motor of
reagent probe
BA30-10-15115
3
1
3
4
1 Red
3 3 Red
Connection cable of horizontal motor of reagent probe
BA30-20-06449
4 White
9 9 White
M8: Horizontal motor
3 Yellow
7 7 Yellow
of reagent probe
BA30-10-15115
2
3
2 Blue
5 Blue
1
2
1
1
1 Red
3 3 Red
Connection cable of sample syringe motor
BA30-20-06450
4 White
9 9 White
3 Yellow
7 7 Yellow
5
J2
2
1
8
Manipulator
Connection Board
BA30-30-06316
1
2 Blue
5 5 Blue
2
Probe Connection Board
BA30-30-15284
J206
J207
7
1
Connection cable of vertical motor of sample probe
BA30-20-06452
4 White
9 9 White
3 Yellow
7 7 Yellow
M14: Sample
syringe motor
BA30-10-15115
1 Red
J21 1
6
2
1 Red
5
3
2 Blue
3 3 Red
1
M13: Vertical motor
of sample probe
BA30-10-15115
5 5 Blue
2
2 Red
Connection cable of
reagent syringe motor
BA30-20-06451
4 White
9 9 White
7
Yellow
3 Yellow
7
M10: Reagent
syringe motor
BA30-10-15115
C
12V control wire of lamp
BA33-20-35186
2 Blue
1 Blue
P6
1
3 Blue
PFC board
BA33-30-35078
D
4
M17: Sample valve
BA30-21-06469
3
Connection cable of sample/reagent valve
1 White BA30-20-06468
2 M18: Reagent valve
2 Yellow
BA30-21-06470
1
2
1
7
REV
SIZE A4
A
1 +15V
14 +15V
2 -15V
15 -15V
3 VCC
16 VCC
4 15GND
17 15GND
5 GND
18 AD_BUSY
6 AD_DIN
19 AD_CLK
7 GND
20 AD_RC
8 GND
21 CH_A3
9 DCP_EN
22 CH_A2
10 DCP_CLK
23 CH_A1
11 DCP_DIN
24 CH_A0
12 GND
25 GND
13 GND
B
File：
Bytes：
Date：
Time：
1
6
3
5
2
2
1
4
3
6
5
3
2
4
6
1
3
5
2
4
6
1
3
5
1
14
J39
14
1
A
4
2
2
15
15
16
3
4
J57
16
17
5
4
17
5
18
6
18
19
6
19
20
7
5
2
4
6
1
3
5
7
8
20
8
21
21
9
9
22
10
22
10
23
11
23
11
24
12
24
12
2
4
6
1
3
5
Software & Rev: Microsoft office Visio 2003
6
2
4
6
1
3
5
J60
REF signal wire
BA30-20-06545
700nm signal wire
BA30-20-06544
Main Control Board
BA33-30-35076
13
7
4
SHEET 5 OF 9
2
4
6
1
3
5
700nm
REF LIGHT signal
amplification board
BA30-30-06691
AGND_SHILED
AGND
AGND
+15V
-15V
700nm signal
amplification board
BA30-30-06689
AGND_SHILED
REF
-15V
AGND
AGND
+15V
7
6
5
4
3
2
1
6
5
670nm signal
amplification board
BA30-30-06687
AGND_SHILED
AGND
AGND
+15V
-15V
630nm signal
amplification board
BA30-30-06685
AGND_SHILED
670nm
-15V
AGND
AGND
+15V
630nm
AGND_SHILED
AGND
AGND
578nm signal
amplification board
BA30-30-06683
6
3
2
1
6
5
4
3
2
1
578nm
+15V
-15V
546nm signal
amplification board
BA30-30-06681
AGND_SHILED
AGND
AGND
+15V
-15V
510nm signal
amplification board
BA30-30-06679
AGND_SHILED
546nm
-15V
AGND
AGND
+15V
510nm
AGND_SHILED
AGND
AGND
450nm signal
amplification board
BA30-30-06677
5
J59
670nm signal wire
BA30-20-06543
6
5
4
3
2
1
6
5
4
3
2
1
6
5
4
3
2
1
6
5
4
3
2
1
450nm
+15V
-15V
405nm signal
amplification board
BA30-30-06675
AGND_SHILED
AGND
AGND
+15V
-15V
340nm signal
amplification board
BA30-30-06673
AGND_SHILED
405nm
-15V
AGND
AGND
4
J58
630nm signal wire
BA30-20-06542
578nm signal wire
BA30-20-06541
546nm signal wire
BA30-20-06540
510nm signal wire
BA30-20-06539
6
5
4
3
2
1
6
5
4
3
2
1
340nm
+15V
3
J56
J55
J54
450nm signal wire
BA30-20-06538
405nm signal wire
BA30-20-06537
6
5
4
3
2
1
2
3
J53
4
1
GND
2
4
5
VCC
6
3
3
4
1
AGND
2
2
+15V
J52
340nm signal wire
BA30-20-06536
C
1
J62
J51
1
8
D
D
C
2
4
6
1
3
5
A/D Conversion Board
BA30-30-06306
J61
25
13
B
Connection cable between main control board and A/D conversion board
BA30-20-06552
25
MINDRAY
TITLE:
Connection Cable Design of
A/D Conversion Board (220v)
DWG NO.
A-BA33-30-35219
REV
SIZE A4
A
2
1
3
4
5
6
Connection cable of cuvette-pushing limit
transducer
BA30-20-06490
4 Red
3 White
D
7
8
Red
C7: Cuvette-pushing
limit transducer
BA30-21-06490
White
2 Black
Black
1 Green
Green
J92
J91
4
3
2
1
Feeder Connection Board
BA30-30-06314
VCC
4
BACK_PHO
3
Main Control Board
BA33-30-35076
J32
C
1
PRESSURE_PHO
FRONT_PHO
BUTTON_S
BACK_PHO
VCC
MIDDLE_PHO
GND
GND
2
GND
1
J99
1
VCC
4
MIDDLE_PHO
3
PRESSURE_PHO
2
2
2
1
2
3
4
3
4
3
4
3
4
5
6
5
6
VCC
MIDDLE_PHO
GND
2
7
8
GND
GND
1
5
6
5
6
7
8
7
8
7
8
9
9
10
10
9
10
FRONT_PHO
BUTTON_S
BACK_PHO
9
Connection cable of cuvette-taking limit
transducer
BA30-20-06491
4 Red
3 White
LOADE_PHO
GND
GND
10
VCC
3
3 White
GND
2
2 Black
GND
1
1 Green
Green
Connection cable of no-cuvette
transducer
BA30-20-06489
2
J95
1
VCC
DC+
2
DC1
DC+
J97
2
PRESSURE_PHO
3
GND
2
GND
1
1
J96
File：
Power Drive Board
BA30-30-06302
Bytes：
Date：
Time：
Black
2
DC-
1
2
3
Connection cable of feeder motor
BA30-20-06494
Connection cable of pressure
transducer
BA30-20-06488
3 White
Red
White
2 Black
C11: Pressure transducer
BA30-21-06488
Black
DC+
1 Green
Green
M5: Feeder motor
BA30-21-06494
1 Blue
MINDRAY
Connection Cable Design of
Feeder Connection Board (220v)
TITLE:
DWG NO.
4
B
Green
Connection cable of feeder motor
BA30-20-06464
Software & Rev: Microsoft office Visio 2003
1
2 Red
DC+
DC-
2 Red
J19
C10: No-cuvette
transducer
BA30-21-06489
DC-
1 Black
A
4
4 Red
Red
White
B
J98
C9: Insufficientcuvette transducer
BA30-21-06492
Black
1 Green
4 Red
C
Red
White
2 Black
4
LOADE_PHO
Green
Connection cable of insufficient-cuvette
transducer
BA30-20-06492
3 White
J94
C8: Cuvette-taking limit
transducer
BA30-21-06491
Black
1 Green
4 Red
Red
White
2 Black
J93
1
LOADE_PHO
GND
GND
Connection cable between main control
board and feeder connection board
BA30-20-06485
D
A-BA33-30-35219
SHEET 6 OF 9
5
6
7
REV
SIZE A4
A
2
1
3
4
5
6
2 Red
4
MAGU+
MAGU-
3
MAGD+
C
3 Blue
2 Yellow
2
1
MAGD-
1 White
3 Blue
2 Yellow
1 White
4
2
J105
VCC
3
GND
2
GND
3
MAGU-
2
MAGD+
1
MAGD-
4
VCC
B
5
6
MAGU_PHO
GND
7
MAGD_PHO
GND
9
GND
8
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
1
VCC
4
LOADY_PHO
3
GND
2
GND
1
1
2
VCC
URAM_PHO
LOADX_PHO
3
4
DRAM_PHO
2 Black
Red
C1: Horizontal transducer
of manipulator
BA30-21-06495
White
Black
1 Green
Green
4 Red
3 White
Connection cable of vertical transducer
of manipulator
BA33-21-35154
2 Black
C
Red
C2: Vertical transducer
of manipulator
BA30-21-06496
White
Black
1 Green
4
4 Red
MAGU_PHO
3
3 White
GND
2
2 Blue
GND
1
1 Black
LOADY_PHO
5
6
VCC
MAGU_PHO
7
8
Green
10
4
J110
GND
GND
3
2
Red
C3: Electromagnet closing
transducer of upper hand
BA30-30-15060
White
Blue
Black
1
J109
4
3
2
VCC
4
MAGD_PHO
3
GND
2
GND
1
4 Red
3 White
Connection cable of electromagnet
closing transducer of lower hand
BA33-20-35149
2 Blue
Red
C4: Electromagnet closing
transducer of lower hand
BA30-30-15062
White
Blue
1 Black
Black
MINDRAY
1
A
Connection Cable Design of
Manipulator Connection Board (220v)
TITLE:
File：
Bytes：
Date：
Time：
DWG NO.
A-BA33-30-35219
SHEET 7 OF 9
Software & Rev: Microsoft office Visio 2003
1
2
3
B
J103
MAGD_PHO
9
Connection cable of electromagnet
closing transducer of upper hand
BA33-20-35150
GND
GND
3
2
GND
DRAM_PHO
LOADY_PHO
2
Connection cable of horizontal
transducer of manipulator
BA33-21-35153
J107
DRAM_PHO
LOADX_PHO
3 White
J108
GND
2
4 Red
J102
GND
1
Blue
MAGU+
URAM_PHO
J43
URAM_PHO
4
LOADX_PHO
Main Control Board
BA33-30-35076
Connection cable between main control
board and manipulator connection board
BA30-20-06486
1
1
M1: Electromagnet of
lower hand
BA30-21-06498
J101
1
MAGD+
J106
1
MAGU-
Connection cable of electromagnet
BA30-20-06463
4 Red
4 Red
Connection cable of electromagnet of lower hand
BA33-21-35152
MAGD-
2
MAGU+
J3
Red
1 Blue
J104
Power Drive Board
BA30-30-06302
Blue
D
2 Red
Manipulator Connection Board
BA30-30-06316
8
M2: Electromagnet of
upper hand
BA30-21-06497
Red
Connection cable of electromagnet of upper hand
BA33-21-35151
1 Blue
D
7
4
5
6
7
REV
SIZE A4
A
2
1
3
4
5
6
8
M42-M43: 92 fan of
reagent refrigeration
2100-20-06534
M40-M41: 92 fan of
back plate
2100-20-06532
C35: Temperature transducer
of reagent refrigeration
BA30-21-15175
7
PELTIER connection cable
BA30-20-06535
12V
12V
GND
J80
1
2
J78
1
2
J82
2
1
2
1
1 Red
12V
GND
12V
2 Blue
1 Red
12V
GND
J84
2 Red
1
1 Red
12V
2 Red
J83
Connection cable of 92 fan of
reagent refrigeration
BA30-20-06529
1 Blue
2 Blue
GND
2
2 Blue
GND
1
1 Red
12V
1
2
12V
2
GND
1
2 Red
J79
1 Blue
2
1 Blue
1 Blue
1
2 Red
Connection cable of 92 fan of back plate
BA30-20-06527
2 Blue
GND
2
12V
1 Red
J81
1
2
J85
12&5V power board
12V
12V power cable of BS-300 BA33-30-35080
refrigeration board
P353
BA30-20-15308 4 Yellow
6
12V
5
5 Yellow
GND
4
1 Blue
3
2 Blue
J86
1
2 Black
GND
2
D
J89
1 Red
12V
2
COOLER
3 Red
3
12V
4 Black
4
COOLER
Reagent Refrigeration Board
BA30-30-06312
GND
GNDFAN
12FAN
3
2
3
3
1
3
M24-M27: Temperature control fan of reaction disk
BA30-21-06530
1
2 1
1
2
6 Orange
5
2
6
3
C
3
3 Red
1
3 White
1
1
B
5V
J87
2
4
3 Red
2
2 White
1
FAN
12V
J77
2 White
2 Blue
1 Red
GND
12V
2 1
2
Connection cable for detecting
fan of reaction disk
BA30-20-06480
1 Black
1 Black
GND
1
2 Red
J76
1 Blue
2
2 Red
1
1 Red
3 Red
12V
2
J75
Connection cable of 80 side
fan of lamp housing
BA30-20-06525
2 Blue
1 Blue
GND
3
1 Red
FAN
2 Blue
2
2 Blue
1 Yellow
3 Red
2
1
GND
FAN
2 Blue
1
J71
3 Yellow
GND
3 Yellow
2 Blue
12V
2
3
12V
FAN
1 Red
1 Yellow
2
1 Red
1
J72
2 Blue
GND
1
3
3 Red
2
2 Blue
1
1 Yellow
J73
3 Yellow
3 Red
3
12V
FAN
B
2
2 Blue
1
Connection cable of temperature
control 60-fan of reaction disk
BA30-20-06524
3 Yellow
1 Yellow
GND
J74
2 Blue
C
1
1 Red
M30-M31: PELTIER
component
2100-20-06633
J88
2 Red
Connection cable of temperature
transducer of reagent refrigeration
BA30-20-06523 2 Blue
1 Blue
GND
D
2
3
J42
M37-M38: 80 side fan of
lamp housing
2100-20-08114
Main Control Board
BA33-30-35076
MINDRAY
A
Connection Cable Design of
Reagent Refrigeration Board (220v)
TITLE:
File：
Bytes：
Date：
Time：
DWG NO.
SHEET 8 OF 9
Software & Rev: Microsoft office Visio 2003
1
2
3
4
5
6
7
A-BA33-30-35219
REV
SIZE A4
A
A
J22
1
A
File：
Bytes：
Date：
Time：
2
3
1
2
1
1
2
Power Drive Board
BA30-30-06302
4
1
2
3
4 5
J205
2
5 6
6 7
1
2
1
2
7 8
J204
3
J203
5
2
2
3
4
4
1
2
3
4
1
4 Red: 12V
1
Red 4
1
1
3
J66
3 Black: SP_LEVEL
4
2
2
2 Blue: SP_RAM_PHO
Level Detection Board: Reagent
BA30-30-06304
J65
4 Red
4
White3
4
3
3 White
Probe Connection Board
BA30-30-15284
2
Blue 2
J200
2 Blue
3
Connection cable of sample probe
1 Green: AGND BA30-20-15295
1
3
Connection cable of sample level
detection of main control board
1 Green BA30-20-15292 Green 1
2 Red
1 Black
GND
PROBE
Connection cable of sample
level detection C32: Sample probe
BA30-20-06547
1 Black
1 Black
GND
2 Red
2 Red
PROBE
2 Red
1 Black
Connection cable of reagent
level detection
BA30-20-06546 C31: Reagent probe
C30: Transducer of reagent
preheating temperature
BA30-10-06631
M29: Reagent
preheating block
BA30-10-15115
4
J35
4
2
8 Red: 12V
1
4 Red
3
2
1
7 Black: RP_LEVEL
6 Blue: RP_RAM_PHO
1
J66
Red 4
White 3
1
3 White
2
Blue 2
3 4
2 Blue
2 3
5 Green: AGND
1 2
Connection cable of reagent level
detection of main control board
1 Green BA30-20-15291 Green 1
4 Yellow
1
J34
J206
Red 2
3 Orange
Connection cable of reagent probe
BA30-20-15294
+
3 Red
Connection cable of pre-heater
transducer of main control board
BA30-20-15290
Black 1
2 Black
J207
2 Brown
J201
1 Purple
M19: DC motor for
mixing
2000-10-15052
3
J45
2
Red 2
1
2 Red
2
Connection cable of pre-heater of
power drive board
Blue 1
BA30-20-15289
-
1 Blue
J202
2 Red
D
J24
1
Red 2
B
2 Red
Connection cable of mixing bar
BA30-20-15296
C
1 Black
2
Connection cable of mixing bar
motor of power drive board
Blue 1
1 Blue BA30-20-15293
1
5
6
3
Software & Rev: Microsoft office Visio 2003
6
7
Main Control Board
BA33-30-35076
TITLE:
DWG NO.
7
8
D
Level Detection Board: Sample
BA30-30-06304
J65
2
4
C
B
4
MINDRAY
Connection Cable Design of
Probe Connection Board (220v)
A-BA33-30-35219
SHEET 9 OF 9
REV
SIZE A4
A
P/N: BA33-20-35246