BE/PLS 479/579 Applied Instrumentation for Controlled Environment Agriculture Module 3. Temperature Measurement Dr. Murat Kacira ©KACIRA2018 ©KACIRA2023 Department of Biosystems Engineering Controlled Environment Agriculture Center CEA Building, Room 101, 1951 E. Roger Road, Ph: 520 626-4254 mkacira@arizona.edu Learning Objectives • Operating principles and applications for various temperature sensors • Sensors and their applicability • Sources of errors • Measurements and data logging with temperature sensors Main principles of temperature sensors Temperature-dependent properties • Expansion of liquid • Different degrees of expansion of two metals • Electric potential difference exists due to temperature difference at junctions of two metals • Electrical resistance of metal increases with temperature • Semiconductor resistance decreases as temperature increases Expansion of liquid (Liquid-in-glass thermometer) Colored alcohol used • Increase in temperature and increase in volume Common liquids used: • Toluene, Ethyl alcohol, Pentane • Has a limited application in CEA study due to its relatively large size and no electric readings to record. • Certified (standard) liquid-in-glass thermometer: more accurate and most reliable for calibrating other thermometers/sensors • Certified liquid-in-glass sensors are as accurate as 0.1 oC, while non certified, massproduced sensor are often 2-3 oC off. Note: mercury thermometers are not recommended due to the risks of personal and environmental exposure when broken. Bimetallic Strip • Operating principle: Two different metals with different Example: Thermostat coefficients of thermal expansion (CTE) • Bonded together • Bend proportional to temperature • Calibrated to obtain true temperature www.hk-phy.org Electrical Methods • • • • Good for continuous measurement and data logging Can measure and store values without anyone present Preserve Tmax, Tmin, Tave., hourly, etc. values Come in many shapes and sizes • Important to know where and when each is appropriate Basic Types Thermocouples Thermistors Resistance Temperature Detectors (RTD) Basic Electronics Review Units • • • • Voltage (V) - Volts = potential difference that drives electron flow Current (I) - Amps = flow of electrons through a circuit Resistance (R) - Ohms = resistance to current flow Power (P) - Watts = energy dissipated by current flow through a circuit Ohm’s Law: P = VI Georg Simon Ohm Thermocouple • Thermocouples consist of a pair of different metals joined to form two junctions in a circuit. • The accuracy of thermocouples is generally 0.1oC if reasonable precautions are taken. • Type T thermocouple consisting of copper (+)/constantan copper-Nickel (-) wires which is the most common thermocouple type used in CEA application. Type K thermocouple consists chromel-alumel wires. Seebeck effect T1 T2 A voltage is generated according to the difference in temperature between two junctions of dissimilar metals used, called seebeck effect. Knowing this relationship and measuring voltage, one can tell the temperature difference created between the two junctions. If one junction is held at a known (reference) temperature, then the temperature of the unknown (measurement) junction can be calculated. Thomas Seebeck T1 > T2 T1 T2 Voltmeter Voltage proportional to ΔT V = (Th − Tc) The Electromotive Force Coefficient (EMF coefficient) Voltage response to temperature can be logged MUST KNOW TEMPERATURE AT ONE JUNCTION (Tref) Th ? Tref Tref Cu Ref Temp (Tc) = 22.5 C Measured Th voltage = 0.98 mV Cu-Constantan TC calibration = 40 μV/C = 𝑉 = 𝛼(𝑇ℎ − 𝑇𝑐) 𝑇ℎ = (𝑉/𝛼) + 𝑇𝑐 𝑇ℎ = (980/40) + 22.5 𝑇ℎ = 47𝐶 Cu Thermocouple Types and Color Codes Thermocouple types Thermistors “Thermally Sensitive Resistor” Change resistance with temperature R vs. T relationship follows form ln RT = T where α and β are calibration constants for individual thermistors Thermistors differ from resistance temperature detectors (RTD) due to materials being used for manufacturing Thermistor is generally a ceramic or polymer, while RTDs use pure metals. The temperature response is also different; RTDs are useful over larger temperature ranges, while thermistors typically achieve a higher precision within a limited temperature range. Resistance Temperature Detector Thermistor response Temperature sensor specifications Many exists but essential specifications: • • • • • Measuring range Stability Accuracy Sensitivity Response time Thermocouples Advantages • Wide variety of measuring ranges, • Many physical sizes and configurations; • Fast response times; • Tiny measuring point; • Moderate price; and • Very simple configuration (You can even make your own!) Limitations • Medium accuracy and sensitivity; • Linearity is only fair; • Specific types have to have matching cable (e.g., type K thermocouple has to have type K cable.); and • Signal strength is very low Thermistors Advantages • Accuracy and response time comparable to thermocouples; • Highest sensitivity; • Least expensive; and • Robust signal Limitations • Narrowest measuring range, by far; • Lowest stability and linearity; RTDs Advantages • More stable; • More accurate; • Greater repeatability; • Better sensitivity and linearity; and • More robust signal Limitations • Narrower measuring range, • More expensive; • Require an external power source; • Slower response time; and • At some temperatures, the reference voltage can actually heat the sensor and throw it off. Summary for thermometers Type Principle Advantage Disadvantage Liquid-in-glass expansion or contraction of liquid (mercury or ethanol) Ease in handling High accuracy with certification Fragile Reading errors No recordable output Large size of sensor Thermocouple Thermoelectric emf (Seebeck effect) Small size (sensing point) Recordable Long distance between measurement and recording Complex Difficulty in handling Sensor accuracy depends on the whole measurement/recording setup. Thermistor Electric resistance of semi Ease in handling conductor Recordable Large size of sensor Infrared thermometer Longwave radiation Low accuracy due to view angle and emissivity Remote sensing (without disturbance) Recordable Calibration • All thermometers need calibration. A common calibration method for thermocouples is by comparing values measured by standard thermometer (certified liquid-in-glass thermometer). • Thermistors and Infrared (IR) thermometers are recommended to have a manufacturer’s calibration. • IR thermometers also need an on-site calibration to adjust the emissivity. Important factors to consider for air temperature measurement under radiation • Air current speed • Radiation flux and type of shield • Sensor size Energy balance of the sensor • Longwave radiation exchange determined by: • Temperatures of sensor itself and of the surrounding objects, and the emissivity of the sensor; • Sensible heat exchange determined by: • Tair Tsens Air-sensor temperature difference. Heat exchange rate determined by air current speed and size of the sensor. • Shortwave radiation exchange determined by: • Incident shortwave radiation and absorptance of the sensor surface. • When surrounding temperatures are higher than sensor temperature, the positive net longwave radiation (effective radiation) contributes to increasing sensor temperature. • When sensor temperature is higher than air temperature, heat dissipates as sensible heat from the sensor. This rate will be enhanced at higher air current speed and at smaller sensor size. • Under sensor exposure to sun radiation conditions, Effects of shortwave radiation and wind providing a radiation shield is important to speed on temperature reading errors (Erell et minimize the error due to the potential increase of al., 2003). Sensor diameter was 1 mm. sensor temperature by absorbing radiation, unless the sensor size is very small. Effects of sensor size (diameter) and wind speed on error (Erell et al., 2003). The sensors are exposed under 300 W m-2 shortwave radiation. NOTE: Super fine thermocouples are with 0.1 mm diameter. Potential errors generated Air temperatures measured using aspirated and non-aspirated thermocouples. Shielded Aspirated+Shielded Other sensors Commercially available temperature sensors with internal micro data logger In recent years, many sensors with data recording function have been available at a reasonable cost. However, the same issues apply for accurate air temperature measurement and special cautions will be needed for measurements under radiation. When using such sensors in greenhouse, comparison should be made with aspirated certified thermometer readings or with a very thin thermocouple readings calibrated with certified thermometer. What is the best shield? • Color • • White Metallic silver • Material • • • Wood Plastics Aluminum • Ventilation • • Aspiration Natural convection When you measure leaf temperature using thermocouples, you need to make sure: • there is good contact of thermocouple measurement joint to the leaf • there is negligible amount of conductive heat contributed to the thermocouples (especially when bare wires are used) • there is minimal effect from thermocouple placement on the leaf temperature. A 0.1 mm type T thermocouple is used with a thicker thermocouple (type T) as extension. Thermocouple joint can be inserted under the thin layer of epidermis if the measurement is for a short period of time. Use of a very small amount of super glue is reportedly effective for longer period of time http://www.avogadro-lab-supply.com/ Assmann Psychrometer Aspirated type portable hygrometer In the Assmann psychrometer, the wet-bulb thermometer is installed in a duct where the air is flowing at reasonable velocity (2.5 m/s wind into 2 lower pipes) Sling Psychrometer www.tech-faq.com Richard Assmann Infrared Transducer • By measuring radiation emitted from the target, infrared thermometer can compute the surface temperature of the target body. • Measure intensity of IR radiation • Intensity proportional to T4 • Useful for measuring temp of surfaces (remote) All surfaces emit radiation proportional to their absolute temperature raised to the fourth power: R = ε σ [T + 273]4 R: radiation emitted from the surface (W m-2); ε: emissivity constant (< 1.0); σ: Stefan-Boltzmann constant (5.673 x 10-8 W m-2 K-4); T: surface temperature in oC. Radiation at ε=1.0 is called “perfect black body radiation”. Thermal Cameras and Thermal Imaging Lettuce in NFT system Before water stress Tomato crop canopy temperature at 2:00pm on a sunny day. Top canopy temperature are 2-3 oC higher than bottom canopy temperature. (Story and Kacira, 2015) After stressed induced Stress recovered Crop water stress index = (Kacira, 2000) Empirical CWSI Approach Tc – Ta (oC) C (Tc – Ta)UpperLimit B (Tc – Ta)LowerLimit A CWSI = (Tc −Ta ) − (Tc −Ta )LL (Tc −Ta )UL − (Tc −Ta )LL = BA CA Vapor pressure deficit (VPD) (kPa) (Kacira, 2000) CWSI and ET rates 1500 0.8 1350 0.6 1200 0.4 1050 0.2 900 0.0 750 -0.2 600 -0.4 450 -0.6 300 -0.8 150 -1.0 0 Measured ET (g m-2 hr-1) Crop water stress index 1.0 Days CWSI(S) CWSI(C-ave) Etm(S) ET(C-ave) (Kacira, 2000) (Chaerle et al., 2007) Growing Media Temperature Phoenix Mars Lander Decagon probe http://www.delta-t.co.uk/ Decagon devices http://www.stevenswater.com/