Heads of Pump: Some example Figure 1(a) Total head = Static head (suction and delivery)+ friction head + velocity head for delivery. Static head Figure 1(b) Pump energy equals elevation energy plus friction energy. Figure 2 Measuring elevation head and friction head. Figure 3 Pressure depends on the height of the liquid surface. The pressure level at the bottom of a tank depends on the liquid surface height. Heads of Pump: Some example Figure 4 The static head on the pump when the suction tank is full and suction head is positive. Figure 5 The static head on the pump with the discharge pipe end open to atmosphere. Heads of Pump: Some example Figure 6 The height of the discharge pipe end is in this case the correct height for static head. Figure 8 Flow rate is limited by friction only in the system when the static head is zero. Figure 7 The effect of pipe end elevation on flow. Figure 9 Negative static head increases flow rate. Heads of Pump: Some example Figure 10 The pump produces zero flow at its maximum outlet pressure. Figure 11 Highest possible total head of a pump. Heads of Pump: Some example Zero flow, Max Pressure Figure 12 Variation of total head vs. pipe end elevation or static head. Type of Impeller: Three main categories of impeller due to type of impeller’s vane: Vw2 U2 U2=Vw2 Radial vanes, Fig. (a). α2 Backward vanes, Fig. (b). β α2 β Vf2 Vf2= Vr2 Vr2 Forward vanes, Fig. (c). V2 V2 where : V = absolute velocity of the water. U = Tangential velocity of impeller (peripheral velocity). Vr = relative velocity of water to the wheel. Vf = velocity of flow. vw = velocity of whirl N = Speed of impeller in (rpm). β2=β= angle between v2 with the direction of motion of vane at outlet α2= angle made by vr2 with direction of motion of vane at outlet, vane angle at outlet β Vw2 Vf2 β V2 β β when β = 90o , radial curved vanes. Vr2 U2 (b) when β < 90o, the Backwards curved vanes . (c) when β > 90o, the Forwards curved vanes. Due to inertial effect, the liquid which is trapped between the impeller vanes is reluctant to move round with the impeller.This results difference of pressure force across the vane. Therefore, high pressure developed in the leading side and low pressure on the trailing side. This difference is called vane loading which increases with the number of vane. where : Fig (a) Γb = direction of blade circulation Fig (b) Vr = Distribution of relative velocity in blade spaces. Fig (c) Distribution of pressure in a certain radial section. The Γ decreases Vr in working side of blade and vice versa. This forms pressure differential which is overcome by torque developed by the drive. Vr Figs For Backward vane (a) (b) (c) α2 Slip factor: On high pressure side: liquid follows the blade contour, it leaves blade tangentially . On low pressure side: liquid leaves the vane with a certain circumferential component. As a result liquid leaves at an average angle β’ which is less than actual geometric blade angle β. • Due to deviation in flow path, tangential component get reduced by (Vw2-V’w2) which is called slip of the impeller. • The ideal slip coefficient is then defined as the ratio of whirl component with the fluid deviation to the whirl component without fluid deviation • Due to real fluid effect (friction and fluid separation on the wall of disc shroud and vanes) the radial velocity may not be uniform around the periphery of the impeller. • The net effect of the non-uniform velocity and slip is to reduce Euler Head (He) • Also further reduction of the losses occurs due to intake loss, friction and separation loss etc Empirical Relations for Slip factor U2=Vw2 V’w2 Slip β’ V’r2 V’2 α’ β Vf2= Vr2 V2 -ve +ve Velocity diagram For Radial vane α Loss and actual Head-Q curve The major loss considered is shock losses at the impeller inlet caused by the mismatch of fluid and metal angles The Affinity Law The affinity laws for pumps/fans are used in hydraulics to express the relationship between variables involved in pump or fan performance (such as head, volumetric flow rate, shaft speed) and power. They apply to pumps, fans, and hydraulic turbines. In these rotary implements, the affinity laws apply both to centrifugal and axial flows. The affinity laws are useful as they allow prediction of the head discharge characteristic of a pump or fan from a known characteristic measured at a different speed or impeller diameter. The only requirement is that the two pumps or fans are dynamically similar, that is the ratios of the fluid forced are the same. Similarity relationship Formulas for Refiguring Pump Performance with Impeller Diameter or Speed Change Diameter constant H = constant D2 N 2 H 2 N2 = H1 N1 P = constant D5 N 3 P2 N 2 = P1 N1 Specific Speed N Q H 3/ 4 3.65N Q Ns = H 3/ 4 Ns = Specific Speed (IS code) Q2 D2 = Q1 D1 Q2 N 2 = Q1 N1 Q = constant D3 N Specific Speed for Pump Speed constant 2 2 H 2 D2 = H1 D1 2 P2 D2 = P1 D1 2 Type of impeller Slow speed radial flow Normal speed radial flow High speed radial flow Mixed flow Axial or Propeller Specific Speed 10-30 30-50 50-80 80-160 160-500 As per BIS Code: Speed of a Geometrically similar pump capable of lifting 75 kg of water per second to a height of one meter. Specific Speed has dimension L3/4T-3/2, Dimensionless specific speed is Ns = N Q ( gH )3/ 4 T −1 ( L3T −1 )1/ 2 Dimension of dimensionless specific speed Ns = ≡1 ( LT −2 × L)3/ 4 17 Characteristic Curves of Centrifugal Pump These curves are necessary to predict the behaviour and performance of the pump when pump is working under different flow rate , head and speed. Main Characteristics Curve: It consists of variation of head (Hm), power, discharge with respect to speed. To plot this curve affinity law has been used assuming D=constant. Operating Characteristics Curve: If speed is kept constant, the variation of manometric head, power and efficiency with respect to discharge gives the operating characteristics of the pump. The input power curve for pumps shall not pass through the origin. It will be slightly away from the origin on the y-axis, as even at zero discharge some power is needed to overcome mechanical losses. Head curve is maximum wneh discharge is zero. The output power curve will start from origin as at Q=0, output power will be zero. (Main Characteristics Curve) (Operating Characteristics Curve) Variable frequency drive = VFD VFD can be used to operate pump for different speed