Steel Bar Gratings ZnAL Bolted Tanks Steel beamCrash Barriers Cable Trays Range of Products Carbon Steel welded Tanks Complete PEB Buildings Pressure Vessles Steel Pedestrian Barriers Flat Bottom and Hooper Bottom Silo 1 STORED LIQUID CHARECTERISTICS DATA Operating Fluid /Content Fire water, Domestic water, Raw Water, Drinking water, waste water Storage Fluid /Content Characteristics Non-flammable / Food grade / chlorine presence / high hardness Operating Temperature 15-90 °C Operating Pressure ATM Specific Gravity 1.000 pH level of Liquid 2 to 12. Bolted-Liner Tank Capacity:5 cu m to 5000 cu m STORAGE TANK SHELL Type Corrugated-Bolted-Curved Steel Panel Type General: 1. Corrugated Galvanized wall 2. Bolted Joints 3. Inside liner Surface Protection ZINC-ALUME / GALV-ALUME / GI 450 Applications: 1. Raw water 2. Fire water 3. Drinking water 4. Waste water 5. Municipal water Tensile Strength 350 to 410 MPA Yield Strength 300 to 350 MPA Surface Protection AS 1397 Standard Fire Hazard Ignitability index: 0 / 20, Spread of Flame index: 0 / 10 Properties Elongation on 80 Minimum 24% mm Corrugation Pitch 75 mm Corrugation Depth 16 to 18 mm Advantages: 1. Less production time 2. Less installation time 3. Economical 4. Longevity INSIDE LINER OR MEMBRANE Type High Tensile Coated Fabric Fabric Type 100 % PES / 1100 dtex Coating Type High Reinforced PVC liner Coating Weight 760 / 800 / 900 / 1200 (gm/ sq.mtr). DIN EN ISO 2286/2 1998 Breaking Strenght (Wrap) 2500 to 4000 N/ 5 cm. EN ISO 1421/1 1998 Breaking Strenght (Weft) 2300 to 4000 N/ 5 cm. EN ISO 1421/1 1998 Tear Strength (Wrap) 270 to 600 N. DIN 53363 2003 Tear Strength (Weft) 270 to 500 N DIN 53363 2003 Adhesion 90 to 100 N/ 5 cm EN ISO 2411 2000 Temperature Resistance - 30° C / + 90°C DIN EN 1876-2 pH Range Resistance 2 to 12 UV Protection Yes Algae Protection Yes Capacity Chart & sample GA Model nos. Diameter Nos of Rings Tank Heights H-1 1.12 H-2 2.09 H-3 3.06 H-4 4.03 H-5 5 H-6 5.97 H-7 6.94 H-8 7.91 H-9 8.88 H-10 9.85 H-11 10.82 MG001 2.72 MG002 3.63 Groos Volum MG003 4.53 6.50 12.14 17.77 23.41 29.04 34.67 40.31 45.94 51.57 57.21 62.84 11.59 21.62 31.65 41.69 51.72 61.75 71.79 81.82 91.85 101.89 111.92 Model nos. Diameter Nos of Rings Tank Heights H-1 1.12 H-2 2.09 H-3 3.06 H-4 4.03 H-5 5 H-6 5.97 H-7 6.94 H-8 7.91 H-9 8.88 H-10 9.85 H-11 10.82 MG011 11.79 Model nos. Diameter Nos of Rings Tank Heights H-1 1.12 H-2 2.09 H-3 3.06 H-4 4.03 H-5 5 H-6 5.97 H-7 6.94 H-8 7.91 H-9 8.88 H-10 9.85 e Chart (in c ubic meter) MG004 5.44 MG005 6.35 MG006 7.26 MG007 8.16 MG008 9.07 MG009 9.98 MG010 10.89 18.04 33.67 49.29 64.92 80.54 96.17 111.80 127.42 143.05 158.67 174.30 26.02 48.55 71.09 93.62 116.15 138.69 161.22 183.76 206.29 228.83 251.36 35.45 66.16 96.86 127.56 158.27 188.97 219.67 250.38 281.08 311.78 342.49 46.34 86.47 126.61 166.74 206.88 247.01 287.15 327.28 367.41 407.55 447.68 58.54 109.24 159.95 210.65 261.35 312.05 362.75 413.45 464.15 514.86 565.56 72.33 134.97 197.61 260.25 322.89 385.53 448.17 510.81 573.45 636.09 698.73 87.57 163.41 239.25 315.09 390.93 466.77 542.61 618.45 694.29 770.14 845.98 104.27 194.57 284.87 375.17 65.47 4 55.78 5 46.08 6 36.38 7 26.68 8 16.98 9 07.29 10 MG012 12.7 MG013 13.61 MG014 14.52 MG015 15.42 MG016 16.33 MG017 17.24 MG018 18.15 MG019 19.06 G020 M 9.96 1 122.21 228.06 333.90 439.75 545.59 651.44 757.28 863.13 968.97 1074.81 1180.66 141.81 264.62 387.43 510.25 633.06 755.88 878.69 1001.51 1124.32 1247.13 1369.95 162.86 303.90 444.95 585.99 727.04 868.08 1009.13 1150.17 1291.22 1432.26 1573.31 185.36 345.90 506.44 666.97 827.51 988.05 1148.58 1309.12 1469.66 1630.19 1790.73 209.05 390.11 571.16 752.22 933.27 1114.33 1295.38 1476.44 1657.49 1838.55 2019.60 234.46 437.51 640.57 843.62 1046.68 1249.73 1452.79 1655.84 1858.90 2061.95 2265.01 261.31 487.63 713.95 940.26 1166.58 1392.90 1619.21 1845.53 2071.84 2298.16 2524.48 289.63 540.47 791.31 1042.14 1292.98 1543.82 1794.66 2045.50 2296.34 2547.18 2798.02 319.40 596.02 872.64 1149.27 1425.89 1702.51 1979.13 2255.76 2532.38 2809.00 3085.62 50.27 3 53.64 6 57.00 9 60.36 12 63.73 15 67.09 18 70.45 21 73.81 24 77.18 27 80.54 30 83.90 33 MG021 20.87 MG022 21.78 MG023 22.69 MG024 23.59 MG025 24.5 MG026 25.41 MG027 26.32 MG028 27.22 MG029 28.13 G030 M 9.04 2 382.94 714.60 1046.25 1377.91 1709.56 2041.22 2372.87 2704.53 3036.18 3367.83 417.06 778.27 1139.48 1500.69 1861.90 2223.10 2584.31 2945.52 3306.73 3667.94 452.64 844.67 1236.69 1628.71 2020.73 2412.75 2804.78 3196.80 3588.82 3980.84 489.26 913.00 1336.74 1760.48 2184.22 2607.95 3031.69 3455.43 3879.17 4302.91 527.74 984.80 1441.86 1898.92 2355.98 2813.04 3270.10 3727.16 4184.22 4641.28 567.67 1059.32 1550.96 2042.60 2534.25 3025.89 3517.54 4009.18 4500.82 4992.47 609.06 1136.55 1664.04 2191.53 2719.01 3246.50 3773.99 4301.48 4828.97 5356.46 651.42 1215.60 1779.78 2343.96 2908.14 3472.32 4036.50 4600.68 5164.86 695.71 1298.24 1900.77 2503.31 3105.84 3708.37 4310.91 4913.44 741.45 1383.60 2025.74 2667.89 3310.04 3952.18 4594.33 5236.48 Welded API650 Tank in MS/SS General Capacity 180 Cu Mtr to 37850 Cu Mtr capacity Flat bottomed tanks in Carbon Steel/ SS 304 construction with option of Zinc Aluma galvanised/ painted 1. Economical and Easy to Install 2. Welded Joints Shield Metal Arc welding 3. Lesser maintenance required as compared to RCC tanks Applications: 1. 2. 3. 4. 5. 6. 7. Crude Oil / Gasoline Refinery Distillates Drilling Fluids & Muds Brines / Acids & Alkalis Fire Water / Wastewater Ethanol and other Biofuels Vegetable Oils Advantages: 1. 2. 3. 4. Less production time Less installation time Economical Longivity STORED LIQUID CHARECTERISTICS DATA Capacity Range of Sizes Oil and any other liquid storage under low pressure / atmospheric pressure Available Cubic Meters Meters Fluid /Content Characteristics Non-flammable / Food grade / chlorine presence / high hardness Diameter 5.9 189 ATM or less than 2.5 PSI Operating Pressure 6.4 227 Carbon Steel or SS 304 Pmaterial of Construction 7.2 284 7.2 379 8.2 7.9 473 9.2 STORAGE TANK SHELL 8.7 568 10 Type Ccarbon Steel Welded Type / SS 304 10 Surface Protection Surface Painted with Superior quality Enamel Paint 757 11.7 11.3 Material Standard ASTM/ISO630/EN10025 946 13 12.3 Designed Internal pressure 2.5 PSI or less 1,135 14.3 14.2 1,515 16.5 14.2 15.9 1,890 18.4 15.6 2,270 17.4 17.4 2,840 19.5 20.1 3,785 22.6 24.5 5,680 27.6 28.4 7,570 31.9 34.7 11,360 38.9 40.1 15,140 44.9 44.8 18,930 50.3 54.9 28,390 61.4 71 37,850 63.5 Operating Fluid /Content Meters Height to HWL 7.3 7.3 7.3 9.8 7.3 9.8 7.3 9.8 7.3 9.8 7.3 9.8 7.3 9.8 7.3 9.8 7.3 12.2 9.8 7.3 12.2 9.8 12.2 9.8 12.2 9.8 12.2 9.8 12.2 9.8 12.2 9.8 12.2 9.8 12.2 9.8 12.2 9.8 9.8 12.2 Steel Beam Crash Barrier Specifications : Overall Length Overlap Length Effective Length 4138 mm 318 mm 4000 mm 'W' Beam width 'Thrie' Beam width 311 / 312 mm 505 / 506 mm Beam Thickness 2.6 / 2.8 / 3 mm Post Post Height 150 mm x 75 mm x 5 mm Channel 1500 / 1800 / 2000 mm Min. yield Strength. Min. Tensile strength 250 mpa 410 mpa Raw material Selection Cold Roll Fasteners M 16/40 HEX / Round with nut & washer Design Codes American Code AASHTO M180 Euro EN 1317 - 1&2 Indian MORTH / MOST Guideline Complete Package Includes • • • • W Beam / Thrie Beam Post & Spacer Anchoring System L / Fish tail Applications National Highways, Expressways, Bridges and Flyovers. High embankments / Sharp curves and Banks. High density fast moving traffic areas in cities. Finish 550 GSM Hot Dip Galvanized Traffic safety in Airports 5 Pedestrian Steel Barrier 6 Steel Bar Gratings Heavy Duty Grating Electro forged grating StandardGrating Press Locked Grating Close Mesh Grating Standard Welded gratings ADA Complaint Grating WHY GRATING? •Easy Installation and Fabrication •Adaptable to Complex Floor Layouts •Allows Passage of Light and Air •High Strength-to-Weight Ratio •Durable and Long Lasting Surface Types : HEAVY DUTY (HD) / Standard Duty / Close Mesh / ADA Complain Electro Forged Hot Dip Galvanized / Press Locked / Welded type Zinc Quoting 600 GSM to 900 GSM Application of Gratings • • • • • • • Walkways Bridge & highway platforms Safety barriers Drainage covers Ventilation grates Machinery floors Conveyor System Grating Manufactured are as per BS4592 Raw material as per ASTM /ASTM standard A36 Hot Dip Galvanizing confirms to EN ISO 1461/ASTM A1 23 Basic Raw materials is hot rolled structural Steel Surface Treatment: Mill finish untreated, Painting or Hot DIP Galvanizing 6 Cable Trays Cable Tray Systems are used to support cables for power distribution, control and communication in cable management in commercial and industrial application as an alternative to open cabling or conduct system. The Cable Tray Systems are very useful where changes in installations are anticipated frequently. Our cable Trays are available in Hot Dip galvanized/ AISI SS 316 Stainless Steel Types of cable tray Application Areas •Specifications : Thickness Available is : 1.00 mm , 1.50 mm, 2.0 mm, or as per customer and electrical load requirement Standard Depths : 25, 50, 75, 100mm or as per customer and electrical load requirement Standard Lengths : 2500 mm – 3000 mm ( 2.5 mtrs.- 3.0 mtrs. ) or as per customer and electrical load requirement Standard Width : 50mm to 900 mm. or as per customer and electrical load requirement Design pertains to NEMA VE1/ CSA 22.2specification 126.1 •High voltage power lines •Power Distribution lines •Optical lines •Telecom and control lines •IT and telecommunication system 7 Monkey ladder with cage Industrial Ladder Constructed in Steel (BS4211), OSHA and ANSI Std/IS 3696 Our Steel caged/uncaged fixed ladders are safe, easy to install and economical. Ben & Gaws ladders are designed to withstand higher wind and seismic Loads, available in both painted and hot dip galvanized provides best anti corrosion properties Spiral stair for tanks Industrial Ladders range • Step Straight Ladders • Spiral Ladder • Monkey Ladders 1) 2) 3) 4) 5) 6) 7) 8) Industrial straight ladder Applications Fire water storage Tanks Storage for Oil and other liquids Structural platforms Access requirements with heights 4000mm • Rooftop access • Plant maintenance platforms • Industrial tank access • Hospitals, office blocks, sports center 11 Grain Silo Flat & Hopper Bottom Specifications Flat Bottom Silo ❖ German standard DIN1055/BS5950/ASTM A:653 ❖ Size : Starting from 3mtr to 32Mtrs Día ❖ Storage capacity : 15tons to 13725 tons ❖ Volumetric Storage : Up to 17484 Mtr3 ❖ Height : Upto 28.44 Mtr ❖ MOC : Zincalume Magnelis Steel Flat Bottom Silo Specification Hopper Bottom Silo ❖ high quality G600 Galvanized zinc alume sheet ❖ Capacity : Up to 2165 M3 ❖ Diameter : Up to 10 Mtrs ❖ Overall Ht : Up to 33.8 mtrs ❖ Snow Load : 0.75KN/m2 ❖ Wind load : 50 Mt /sec ❖ Cylinder Ht : up to 24.88 Mtr Hopper Bottom Silo Suitable for Storage of free flow granulated products, wood pellets, feed pellets, areas where fast discharge of large batches of grain are required Focus Segments ❖ Food Processing Industry ❖ Rice and other grain storage ❖ Breweries ❖ Pharma Powder Storage Silo •Advantages •Solid structure & strong resistance to corrosion •Short construction period •The most cost-effective investment •Diameter: 3-28 mtr •Maximum height: 30 mtr Features: •Easy installation •Precise dimensions •Sturdiness •High strength Focus Segment: • Fertilizer • Pharma • Food& Snacks • Chemical processing plants Each silo storage is specifically designed and engineered to withstand environmental changes, wind loads, seismic forces, etc. Welded silos can be fabricated using skirt, leg or structural support. We fabricate sturdy and high-performance silos that complete your needs which are built to last the test of time. Suitable for Storage of Chemical : Urea, Activated Carbon, Alumina, Gypsum, Alumina and other dry products Food Industry : Wheat flour, Soya, Millets, Corn etc 11 Pressure vessel ➢ Applications ➢ Refinery and Petro-chemical ➢ Fertilizer ➢ Oil and Gas ➢ Food processing ➢ Chemical ➢ Power Plants Material :Carbon Steel / Stainless Steel Pressure vessel design as per ASME section VIII / DIN EN 13445 / IS 2825 Major types of Pressure Vessel ➢ Vertical type ➢ Horizontal Type ➢ Spherical Advantages Suitable for storage of different Fluids and Gas under pressure with wide pressure range Stringent quality standards and robust design gives the best performance tailor made design as per customer demand, hence customer specific products are offered 12 Pre Engineered Building from Ben & Gaws Prefabricated steel Buildings components : •Main components: steel columns, roof beams, crane beams, and floor beams. •Secondary components include braces, tie beams, roof purlin, and wall girt. •Roof and wall panels use a corrugated metal color sheet or sandwich panels. Application Areas: Factories, Ware house, Shopping Mall, Industrial sheds, offices, Parking sheds, Railway/Metro stations, Bus stations etc. Advantage low construction cost, fast processing speed, and fast installation. The Material Specifications of PEB Members are as below Primary Built Up Members ❖ High grade steel plate conforming to ASTM A572M Grade 345 Type 1 ❖ Yield Strength of 34.5kN/cm2. ❖ Painted or red oxide primer. Secondary Members: ❖ Galvanized steel conforming to ASTM A653 ❖ Structural quality Grade 50 with zinc coating G90, ❖ Available std sizez1.5 mm, 1.75 mm, 2.0 mm and 2.5 mm thicknesses Yield Strength as 34.5kN/cm2. Bracing Systems : ❖ M.S. Rod bracing Structural Components as per ASTM A36 Grade 36 or equivalent with minimum yield stress of 34.5KN/cm2. Specification Of Steel: ❖ Flange & web : Fabricated from high grade steel plate conforming IS: 2062, ASTM AS 572 50, Grade 345 type. ❖ Purlins are cold formed Z & C shaped section of high grade steel conforming to ASTM A607 grade 50. Roof & Wall Panels ❖ Metallic plain or color coated profiled steel sheets used for roof and wall cladding. Steel sheets are of Zincalume or Galvalume coils in thickness range of 0.47mm to 0.55mm. Technical Parameters : 1.Width-length-height: There is no size limit according to the needs of the customer. 2.Roof slope: The average roof slope is 1:10 or 1:12, and it is customized according to the roof drainage. 3.Column distance: the distance along the long side of the building from the column axis, Standard range is 7m to 9m. 4.Loads: including live and dead loads, additional loads, wind speed, snow loads, crane internal lifting loads, etc.