STRUCTURAL STEEL DESIGN STRUCTURAL STEEL DESIGN Steel is an alloy with iron and carbon being the primary elements. Generally, iron-carbon alloys with up to 2.1% carbon by weight are considered steel and iron-carbon alloys with greater amounts of carbon are cast iron. The main kinds of structural steel are generally categorized according to the under mentioned categories of chemical composition: Carbon-manganese steels: The major chemical ingredients are iron, carbon, and manganese. These are normally called mild structural steels or carbon steels .Steel is less malleable and harder than mild steel. Mild steel can be further strengthened through the addition of carbon. The basic difference is that s/s has very little carbon and is alloyed with chromium, nickel, molybdenum and other elements to improve its mechanical and chemical properties Mild steel contains carbon as the alloy, whereas stainless steel includes chromium. The changes brought about by chromium to the internal structure of the steel result in properties which gives stainless steel its name: very high corrosion resistance and a surface which does not stain or tarnish. Weathering steel or weather resistant steel are colloquial terms used to describe structural steels with improved atmospheric corrosion resistance. These steels are high strength low alloy steels that under normal atmospheric conditions give an enhanced resistance to rusting compared with that of ordinary carbon manganese steels No protective coating is needed. It is extensively used for bridges and has been used externally on some buildings As with most steels, A36 has a density of 7,800 kg/m3 (0.28 lb/cu in). Young's modulus for A36 steel is 200 GPa (29,000,000 psi).[2] A36 steel has a Poisson's ratio of 0.26, and a shear modulus of 75 GPa (10,900,000 psi). A36 steel in plates, bars, and shapes with a thickness of less than 8 in (203 mm) has a minimum yield strength of 36,000 psi (250 MPa) and ultimate tensile strength of 58,000–80,000 psi (400–550 MPa). Plates thicker than 8 in have a 32,000 psi (220 MPa) yield strength and the same ultimate tensile strength of 58,000–80,000 psi (400–550 MPa) Advantages of Steel as a structural materials 1. high strength 2. uniformity 3. elasticity 4. permanence 5. ductility 6. additions to existing structures 7. ability to be fastened together by several simple devices including welding 8. adaptation to prefabrication 9. speed of erection 10. ability to be rolled into wide variety of sizes and shapes 11. possible reuse after a structure is disassembled 12. scrap value even though not reusable in its existing form. Disadvantage of steel as a structural materials 1. maintenance costs 2. fireproofing cost 3. susceptibility to buckling 4. fatigue The properties that need to be considered by designers when specifying steel construction products are: • Strength Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber STRUCTURAL • • • • STEEL DESIGN Toughness Ductility Weldability Durability. Strength Yield strength is the most common property that the designer will need as it is the basis used for most of the rules given in design codes Toughness It is in the nature of all materials to contain some imperfections. In steel these imperfections take the form of very small cracks. If the steel is insufficiently tough, the 'crack' can propagate rapidly, without plastic deformation and result in a 'brittle fracture'. The risk of brittle fracture increases with thickness, tensile stress, stress raisers and at colder temperatures. The toughness of steel and its ability to resist brittle fracture are dependent on a number of factors that should be considered at the specification stage. Ductility is a measure of the degree to which a material can strain or elongate between the onset of yield and eventual fracture under tensile loading Weldability All structural steels are essentially weldable. However, welding involves locally melting the steel, which subsequently cools. The cooling can be quite fast because the surrounding material, e.g. the beam, offers a large 'heat sink' and the weld (and the heat introduced) is usually relatively small. This can lead to hardening of the 'heat affected zone' (HAZ) and to reduced toughness. The greater the thickness of material, the greater the reduction of toughness DURABITY : A further important property is that of corrosion prevention. Although special corrosion resistant steels are available these are not normally used in building construction. The exception to this is weathering steel . The most common means of providing corrosion protection to construction steel is by painting or galvanizing. The type and degree of coating protection required depends on the degree of exposure, location, design life, etc. In many cases, under internal dry situations no corrosion protection coatings are required other than appropriate fire protection. Other mechanical properties of structural steel that are important to the designer include: • • • • Modulus of elasticity, E = 210,000 N/mm² Shear modulus, G = E/[2(1 + ν)] N/mm², often taken as 81,000 N/mm² Poisson's ratio, ν = 0.3 Coefficient of thermal expansion, α = 12 x 10-6/°C (in the ambient temperature range). The structural designer arranges and proportions structures and their parts so that they will satisfactorily support the loads to which they may feasibly be subjected. Objective of structural designer The structural designer must learn to arrange and proportion the parts of his structures so that they can be practically erected and will have sufficient strength and reasonable economy. He must be concerned about the safety of the structure , the cost of materials used and the practicability of fabrication and erection. Factor of Safety The factor of safety of structural member is defined as the ratio of strength of the member to its maximum anticipated stress. Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber STRUCTURAL STEEL DESIGN Uncertainties Affecting the Safety of Factors 1. Material strength may initially vary appreciably from their assumed values and they will vary more with time due to creep, corrosion, and fatigue. 2. The method of analysis are often subject to appreciable errors 3. The so called beggaries of nature cause conditions difficult to predict. 4. the stresses produced during fabrication and erection are often severe. 5. The technological changes which affect the magnitude of live loads 6. Although the dead loads of a structure can usually be estimated quite closely, the estimate of the live load is more inaccurate. 7. Other uncertainties are presence of residual stresses and stress concentration, variation in dimension of members cross section. SPECIFICATIONS AND BUILDING CODES For most structure, the designer is controlled by specifications. Even if he is not so controlled, he will probably refer to them as guide. Engineering specifications are developed by various engineering organizations and present the best opinion of these organizations as to what represent good engineering practices. Examples of specification governing bodies are: 1. AISC - American Institute of Steel construction 2. ASTM - American Society of Testing Materials 3. AASHTO – American Association of State Highway and Transportation Officials 4. AWS -American welding Society 5. AREA – American Railway Engineering Association 6. ACI - American Concrete Institute 7. ASEP – Association of Structural Engineers of the Philippines. which adapted the NSCP (National Structural Code of the Philippines) Government Agencies concerned with the safety of public have established building Codes by which they control construction of various structures under their jurisdiction. These codes which are actually ordinances specify: 1. Design Loads 2. Allowable stresses 3. construction type 4. materials quality Several organizations publish recommended practice for national use. Their specifications are legally enforceable unless they are embodied in the local building code, or made part of a particular contract. Building Codes – reflect historically successful building practices and communicate to practicing professionals those level of safety considered acceptable by society. Specification - represent agreements by individual or groups on standard practice. It is typically used to develop codes. Quite often, it becomes part of a building code. It provides essential insight into accepted design and construction practice in steel and is the single most important resource document for practicing design professional .It attempt to control production, fabrication and erection. TYPE OF LOADINGS 1.Dead load – permanent loads that includes the weight of structure , enclosing walls, mechanical equipment, interior finishes , etc. 2. Live Load – identified by building codes as lives or transient loads appropriate for the proposed occupancy. Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber STRUCTURAL STEEL DESIGN 3. Wind Load – regional velocity maps are usually provided in codes along with those procedures used typically to determine the effect of building environs on wind intensity and building shape on distribution on wind pressure. Wind tornadoes and other wind anomalies are not treated and more precise estimate of wind effect is often used when severe winds are expected, or the impact of wind significant from a design perspective. 4. Seismic Load – a procedure for developing a static elastic loading criteria intended t model minimum earthquake effects is presented along with regional intensity map . DESIGN METHODS 1. WSD or Allowable Stress Design - Also known as the Elastic Design Method wherein the working loads are estimated or loads that the structure may feasibly have to support and proportion the members on the basis of certain allowable stresses. It is a practice which entails the designer ensuring that the stresses imposed on the structures owing to the service load don't exceed the elastic limit. 2. Plastic Design – the theory behind is the realization of the fact that steel has ductility to give its reserve strength. In this method, the working loads are estimated and multiplied by certain load or overcapacity or safety factors and members are designed on basis of collapse strength. It is sometimes called limit design or collapse/ design. 3. LRFD or Load Resistance Factor Design – is a design procedure which combines calculation of ultimate or limit states of strength and serviceability with a probability based approached to safety. STEEL SECTIONS Standard hot-rolled sections Hot-rolled steel is commonly used to form steel beams and columns on construction projects. They are created by passing heated steel between large rollers, which deform it into the required shape, such as; H, I, W, S, C, angles, tubes, and so on. Common terminology of steelwork sections include: • • • • Flange: The top and bottom horizontal elements of the 'I'. This resists most of the bending moment experienced. Web: The vertical element. This resists shear forces. Root radius: The radius of the weld point at which the flange meets the web. Toe radius: The radius of the outside edge of the flange. The standard sections available for use in structural steelwork are given in: 1. W shape or W-section( wide flange section) will norm ally I-Beam,( W flange ) or Universal beam (UB) An I Beam, also known as an H beam or a universal beam, has two horizontal elements, the flanges, with a vertical element as the web. The web is capable of resisting shear forces, while the horizontal flanges resist most of the beam’s bending movement. The I shape is very effective at carrying Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber STRUCTURAL STEEL DESIGN shear and bending loads in the web’s plane. The construction industry widely uses I beams in a variety of sizes. Proven to be the most economical beam section and have largely replaced channels and S sections for beams. W 200 x 42 Linear weight, w = 42 kg. / m Depth , d = 205 mm ( approximately ) UB 203 x 133 x 25 – A universal beam of nominal dimensions 203 mm deep, 133 mm wide, and weight 25 kg/m. 2. American Standard Beam (S-Shaped) Generally known as an S beam, the American standard beam has a rolled section with two parallel flanges, all connected by a web. The flanges on Sshaped beams are relatively narrow. it is the first beam section rolled in America. S 250 x 38 (American Standard beam) Linear weight, w = 38 kg. / m Depth , d = 250 mm ( approximately ) 3. Channel (C-Shaped) or ( Channel section) Structural C channels, or C beams, also known as parallel flange channels (PFC) have a C-shaped cross section. Channels have top and bottom flanges, with a web connecting them. C-shaped beams are cost-effective solutions for short- to medium-span structures. Channel beams were originally designed for bridges, but are popular for use in marine piers and other building applications Channels are sometimes used as beams for light loaded beams such as purlins. It has a very little resistance to lateral forces and need to be braced. C 10 x 30 Linear weight, w = 30 lb. / ft. Depth , d = 10 inches ( approximately ) 4. Angle (angle bar) Angle beams take an L shape, with two legs that come together at a 90-degree angle. Angle beams come in equal or unequal leg sizes. An unequal leg L beam may have one leg of 2x2x0.5 and one leg of 6x3x0.5, for example. L beams are typically used in floor systems because of the reduced structural depth L 150 x 100 x 6 unequal angle L 150 x 150 x 6 equal angle 5. Bearing Pile (H-Shaped) When builders can’t find a structure on a shallow foundation, they use bearing piles to design a deep foundation system. Bearing piles are H-shaped to effectively transfer loads through the pile to the tip. Bearing piles work best in dense soils that offer most resistance at the tip. Individual piles can bear more than 1,000 tons of weight. H-Piles are often driven into the ground and used for deep foundations to support structures in commercial construction, such as buildings and bridges. ... H-piles are also commonly used for "soldier pile and lagging" construction, in which steel piles and timber lagging is used to create earth retention HP 12 x 74 ( bearing pile section) it made wit the regular W rolls but with thicker webs to provide better resistance to the impact driving . Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber STRUCTURAL STEEL DESIGN Linear weight, w = 74 lb. / ft. Depth , d = 12 inches ( approximately ) 6... M 8 x 6.5 ( Miscellaneous section) one of the group of doublysymmetrical H-shape members which cannot by dimension be classified as W , S, HP section Linear weight, w = 6.5 lb/ft. Depth , d = 8 inches ( approximately ) 7. MC 18 x 58 (Miscellaneous channel) –Those cannot be classified as a C shape by dimension. Linear weight, w = 58 lb. / ft. Depth , d = 18 inches ( approximately ) 8. A tee beam, or T beam, or WT or Structural Tee is a load-bearing beam with a T-shaped cross section. The top of this cross section is the flange, with the vertical web below. Tee beams can withstand large loads but lack the bottom flange of the I Beam, giving it a disadvantage in some applications WT 18 x 140 - can be obtained by splitting a W 36 x 280. 9. Solid steel bars these units can be square, rectangular, circular in cross section can either be a mild steel , stainless steel or aluminum. Linear weight, w = 140 lb. / ft. Depth , d = 18 inches ( approximately ) 10. Hollow Steel Section (HSS) HSS is a metal profile that has a hollow, tubular cross section. HSS units can be square, rectangular, circular, or elliptical. HSS structures are rounded, with radiuses that are about twice the thickness of the wall. Engineers commonly use HSS sections in welded steel frames for which units experience loading in different directions. 11. Open web joist or bar - a type of beam section which is commonly used to support floor and roof slab. It is a light shop fabricated parallel chord truss and particularly economical for long and light loads. 12. Steel sheet piles are long structural sections with a vertical interlocking system that creates a continuous wall., Z-shaped sheet piles the single piles are shaped roughly like a horizontally stretched Z. Flat sheet piles are formed in circles and arcs to create gravity cells. U sheet piles retain soil and water just like Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber STRUCTURAL STEEL DESIGN Z piles with one important difference: U piles have the interlock on the neutral axis. pan shaped cold form sheet piles are much smaller than most other sheet piles and are only intended for short, lightly loaded walls. Pipe Structural steel pipes are important for a variety of construction applications, lending strength and stability. Pipes are hollow, cylindrical tubes that come in a variety of sizes. Engineers often use steel pipes to meet the needs of water, oil, and gas industry projects. A pipe is a tubular section or hollow cylinder, usually but not necessarily of circular Steel pipes are long, hollow tubes that are used for a variety of purposes. They are produced by two distinct methods which result in either a welded or seamless pipe. STRESS - STRAIN Typical Stress diagram for Mild Steel Hooke’s Law – in elastic materials deformation , are directly proportional to the stress or in other words stress is directly proportional to the displacement. Proportional Limit – the largest stress for which Hooke’s Law applies or the highest point on the straight line potion of stress-strain diagram. Elastic limit –The largest stress to which a material can withstand without being permanently deformed. This term is synonomous with the proportional limit, that’s the reason that for structural steel it is also term as proportional elastic limit. Yield Point – The stress at which there is a decided increase in the elongation or stain without a corresponding increase in stress. Elastic Strain - The strain that occurs before yield point. Plastic Strain . the strain that occurs after yield point. Strain-Hardening – a range following after the plastic stain where additional Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber STRUCTURAL STEEL DESIGN stress is necessary to produce additional strain. Necking - a sharp reduction in the cross section of a member taking place followed by failure. Elastic Range. Is the line portion in the stress-strain diagram of steel. THREE MAJOR GROUP CLASSIFICATION OF STEEL Steel – is an alloy of iron and non metallic element carbon .its properties can be greatly changed by varying the quantities of carbon present and by adding other elements such as silicon , nickle, manganese, and copper. 1. CARBON STEEL - have a principal strengthening agents carefully controlled by the quantities of carbon and manganese. FOUR CATEGORIES DEPENDING ON CARBON PERCENTAGE . 1. Low Carbon Steel < 0.15% 2. Mild carbon steel 0.15 –0.29 % ( structural carbon steel falls into this category) 3 .Medium Carbon steel - 0.30 – 0.59% 4. High Carbon Steel 0.60 – 1.7% A 36 - the most common structural steel which has a yield stress of 36 Ksi. A 500 & A501 both applying for tubing A 529 - pertaining to some thinner plate and shape. 2. HIGH STRENGTH LOW ALLOY STEEL This steel obtain their higher strengths and other properties by the addition of one or more alloying agent such as columbium, vanadium, chromium, silicon, copper nickle and others. Its yield stress range from low 40 ksi to high 70 ksi and have much greater atmospheric corrosion resistance than carbon steel. 3. QUENCHED AND TEMPERED ALLOY STEEL These steels have alloying agent in excess of those used in carbon steels and they are heat treated by quenching and tampering to obtain strong and tough steels with yield strength in the 80Ksi to 110 ksi. Range. Load Combination: LRFD - Load and Resistance Factor Design γiQi ≤ ϕRn Qi = load effect (a force or moment) γi= load factor Rn =nominal resistance, or strength Φ = resistance factor ϕRn = design strength Ru ≤ ϕRn ← Required strength = sum of factor load effect ( forces of moment) Load Combination Combination 1: Combination 2: Combination3: Combination 4: Combination 5: Combination 6: Combination 7: Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber 1.4D 1.2D + 1.6L + 0.5(Lr or S or R) 1.2D + 1.6(Lr or S or R) + (0.5L or 0.5W) 1.2D + 1.0W + 0.5L + 0.5(Lr or S or R) 1.2D ± 1.0E + L + 0.2S 0.9D ± 1.0W 0.9D ± 1.0E STRUCTURAL STEEL DESIGN In combination 3 ,4, and 5 , the load factor on L can be reduced to 0.5 if L is no greater than 100 psf, except for garages or places of public assembly. ASD: Allowable Stress Design ( f F) . = Required strength = Nominal strength = safety factor = 5/3 or 1.67 involving yielding or compression buckling = 2.00 involving rupture = allowable strength Load Combination: Combination 1: Combination 2: Combination3: Combination 4: Combination 5: Combination 6a: Combination 6b: Combination 7 and 8: D D+L D + (Lr or S or R) D + 0.75L + 0.75(Lr or S or R) D ± (0.6W or 0.7E) D ± 0.75L + 0.75(0.6W) + 0.75(L r or S or R) D ± 0.75L + 0.75(0.7E) + 0.75 S 0.6D ± (0.6W or 0.7E) Relationship between ϕ and ϕ= Example: A compression member is subjected to the following loads: Dead Load = 109 kips Floor live load = 46 kips Roof live load = 19 kips Snow = 20 kips a. Determine the controlling load combination for LRFD and the corresponding load factor. b. If the resistance factor Φ is0.90. what is the required nominal strength? c. Determine the controlling load combination for ASD and the corresponding service load factor. d. If the safety factor is 1.67. what is the required nominal strength based on the required service load strength? Combination 1: 1.4D = 1.4 ( 109) = 152.6 kips Combination 2: 1.2D + 1.6L + 0.5(Lr or S or R)= 1.2(109) + 1.6(46) + 0.5(20) = 214.4 kips Combination3: 1.2D+1.6(Lr or S or R)+ (0.5L or 0.5W)=1.2(46) + 1.6(20) + 0.5(46)=185.8 kips Combination 4: 1.2D + 1.0W + 0.5L + 0.5(Lr or S or R) Combination 5: 1.2D ± 1.0E + L + 0.2S Combination 6: 0.9D ± 1.0W Combination 7: 0.9D ± 1.0E a) The rest of the combination will yield a smaller load ,therefore combination 2 controls =214.4 kips b) Ru ≤ ϕRn , 214.4 ≤.0.90Rn Rn = 238 kips. (required nominal strength) c.) ASD Load Combination: Combination 1: D =109 kips Combination 2: D + L = 109 + 46 = 155 kips Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber STRUCTURAL Combination3: Combination 4: Combination 5: Combination 6a: Combination 6b: Combination 7 and 8: STEEL DESIGN D + (Lr or S or R) = 109 + 20 = 129 kips D + 0.75L + 0.75(L r or S or R) =109 +.75(46) +0.75(20)= 158.5 kips D ± (0.6W or 0.7E) D ± 0.75L + 0.75(0.6W) + 0.75(Lr or S or R) D ± 0.75L + 0.75(0.7E) + 0.75 S 0.6D ± (0.6W or 0.7E) The rest of the combination will yield a smaller load ,therefore combination 4 controls = 158.5 kips d.) from ASD relationship: . . Rn = 265 kips TENSION MEMBERS Tension members are found in bridge and roof trusses , towers , bracing system , and in situations where they are used as tie rods. The circular rod is the simples form of tension member but connecting it to many structure appear to be a little bit difficult. Other type of tension members 1. angles 5. Box section 2. double angle 6. wide flange 3. structural tee 7. s - shape 4. Flat bar 8. built- up section Members consist of more than one section , such as built-up and box section should be tied together with tie plate ( also called tie bars ) located at various interval or perforate cover plates serve to hold various pieces in their correct position. T Areqd = Ft Allowable Tensile Stresses and loads a tension member without holes or threads has a tensile strength ; Fy T= Ag = Ft Ag S.F When tension member s have holes punch in them for rivets and bolts, then; T = Ft An Although the maximum strength of a member is often controlled by yielding strength at its net section sometimes the gross section away from the holes may yield before the ultimate stress, Fu , is reached. This means that the actual failure may occur when the yield stress is reached on the gross section. So AISC specification provides that; Ft = .60 Fy or .50 Fu T=0.60Fy Ag or 0.50FUAe For A36 steel , Fu = 58 ksi Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber STRUCTURAL STEEL DESIGN Net Areas The term “ net cross-sectional area “ or simply “net area” refers to the gross cross-sectional area of a member minus any holes, notche, or other indentation. Structural steels to be fabricated which is connected with rivets or bolts the hole is usually punched 1/8” (3 mm) larger than diameter of the rivet or bolt. The connection of tension members should be arranged so that no eccentricity is present. .Example: In the figure shown, determine the net area of the 3/8 in. plate. The plate is connected at its end with two lines of ¾ inches bolt. An =( 3 1 3 3 )(8) –(2)( + ) ( ) = 2.34 in2 4 8 8 8 Effect of staggered holes Should there be more than row of bolt or rivet holes in a member it is usually desirable to stagger them in order to provide as large a net area as possible at any one section to resist the load. To determine the critical net area considering the effect of the zigzag s2 Section using the expression where s is the longitudinal spacing (or 4g pitch) of any hole and g is the traverse spacing Example 1: Determine the critical net area of the ½ -in thick plate Shown, using the AISC specification . The holes are for ¾ in bolt. Solution The net width for each case. 7 ABCD = 11 – (2) = 9.25 in 8 7 32 ABCEF = 11 – (3) + = 9.125 in (controls) 8 ( 4)(3) 7 32 ABEF = 11 – (2) + = 9.625 in 8 ( 4)(6) An = (9.125)( 1/2)=4.56 in2 Example 2. Determine the pitch which will give a net area DEFG equal to the one along ABC. The holes is for 3/4 in bolt. Solution: Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber STRUCTURAL STEEL DESIGN 7 ABC = 6 – (1) = 5.125 in 8 s2 7 s2 DEFG = 6 –(2) + =4.25+ 8 8 ( 4)(2) But ; ABC = DEFG 5.125 = s2 8 ; s =2.65 in s2 rule is merely an approximation or simplification of the 4g complex stress variation which occurs in members with staggered arrangement of bolts and rivets. Steel specifications can only provide minimum standards and designers will have to logically apply such information to complicated situation which the specification could not cover in their attempts at brevity and simplicity. The Example 3: Determine the net area of the W 12 x 16 Shown in the figure, assuming the bolt holes are for 1-in bolts . Use AISC specification. Solution: From AISC handbook; A = 4.71 in2 tw=0.220 in d= 12 in 1 ABDE = 4.71 – (2) 1 (0.220) = 4.21 in2 8 22 1 (0.220) = 4.11 in2 ABCDE = 4.71 – (3) 1 (0.220)+(2) 8 ( 4)(3) Example 4: Determine the net area along the route ABCDEF for the C 15 x 33.9 shown. Holes are for 3/4 bolts. Solution: From the AISC handbook, the Properties of channel C 15 x 33.9 are: d= 15” , tf= 0.65” bf = 3.6 “, tw= 0.40 , A= 9.96 in2 7 7 App. Net area ABCDEF = 9.96- (2) (0.65 )- (2) (0.40)+ 8 8 32 0.65 + 0.40 +(2) ( 4)( 4.6) 2 32 (0.40) ( 4)(9) = 8.736 in2 EFFECTIVE NET STRESS When a member other than a flat plate or bar is loaded in axial tension until failure occurs across its net section its actual tensile failure stress will probably be less than the coupon tensile strength of steel. This will normally be the case unless all the various element which make up the section are connected so stress is transferred uniformly across the section. The reason for the reduced Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber STRUCTURAL STEEL DESIGN strength of the member is the concentration of shear stress, called shear slag. in the vicinity of the connection. In such a situation the flow of tensile stress between the full member cross section and the smaller connected cross section is not 100 % effective. As a result the AISC (1.14.2.2) specifies that the effective net area , Ae., of such a member is to be determined by multiplying its net area, An, by a reduction coefficient, Ct , as follows. Ae= CtAn Effective Net Area Type of members Minimum Number of Fasteners Per line Special requirement Effective Net Area Ae (a) full length tension members having all cross-sectional elements connected to transmit the tensile force 1 None An (b) Short tension member fittings, such as splice plates, gusset plates, or beam-to column fittings 1 None (c ) W , M , or rolled shapes 3 flangewidth 2 sec tiondepth 3 Connection is to flange or flanges An But not to exceeding 0.85Ag 0;90 An (d) structural tees cut from sections meeting requirements of (c) above (e) W , M, or S shapes not meeting the conditions of (c ) , and other shapes, including built-up sections , having unconnected segments not in the plane of the loading (f) All shapes in (c) ,(d) or (e) 3 Connection is to flange or flanges 0;90 An 3 none 0;85 An 2 none 0;75 An Example : Determine the allowable tensile load a W 10 x 45 with two lines of ¾ in bolts in each flange can support using A36 steel and the AISC specification. There assumed to be at least three bolts in each line and the bolts are not staggered with respect to each other. Solution: From AISC manual, for W 10 x 45 ( Ag= 13.3 in2 , d= 10.10 in, bf= 8.02 in., tf= 0.620 in ) (a) T = 0.60FyAg = (0.60 ) (36) (13.3) = 287.3 kips b) An = 13.3 –(4)(7/8) (0.620) = 11.13 in2 Ct = 0.90 since bf > 2/3 d Ae= Ct An = (0.90 ) 11.13) =10.02 in2 T = 0.50 FuAe = (0.50) ( 58 ksi)(10.02 in2) = 290.6 kips Allowable T = 287.3 kips DESIGN OF TENSION MEMBERS The designer has to consider in the design of tension member the following properties: 1.compactness 2. dimension that fits into structure with reasonable relation to the Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber STRUCTURAL STEEL DESIGN dimension of the member 3. connection as to many parts of the section as possible to minimize slag. Slenderness ratio of a member – is the ratio of its unsupported length to its least radius of gyration. AISC recommendation for slenderness ratio; For main members = 240 For bracing and other secondary members = 300 AASHTO recommendation for slenderness ratio For main members = 220 For bracing and other secondary members = 240 Steps in the designing of tension members: 1. Satisfy minimum gross area that must be at least equal to the following. T min A g = 0.60Fy 2. Satisfy the min value of Ae that must be at least T min Ae = 0.50Fu And since Ae = Ct An the minimum value of An is min A e T min An = = 0.50Fu C t Ct min Ag = T + estimated hole areas 0.50Fu C t l r determine the trial, slenderness ratio, = actual un sup ported length recommende d slendernes s ratio 3. From that min Ag , and slenderness ratio , find a section you desired from the manual that has an area not less than computed Ag , and determine the other important properties of the selected section. Example : Select a W 12 section to resist a 390 k tensile load using A36 steel and the AISC specification. The member is to be 30 ft. long and is to be connected through its flanges only with at least three 7/8 in. bolts in each line. Assume that there can be as many as four bolt holes at any cross- section ( two in each flange.). Solution: (a) min A g = T 390 = = 18.06 in2 (11,652 mm2 ) ( 0 . 60 )(36) 0.60Fy (b) Ct = 0.90 from the table of effective net area Assume flanges are about 5/8 in (15.9 mm) thick after some study of the W 12 section in the AISC manual T min Ag = + estimated hole areas 0.50Fu C t = c. min r= Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber 390 5 + (4)(1.0) = 17.44 in2 (11,252 mm2) (0.50)(58)(0.90) 8 l 30x12l = =1.50 in (38.1 mm) 240 240 STRUCTURAL STEEL DESIGN Axis - X Axis - Y Designation W kg/m A mm2 d mm tw mm bf mm tf mm rt mm Ix ×103 mm4 Sx ×103 mm3 rx mm Iy ×103 mm4 Sy ×103 mm3 W 12 × 79 117.74 14,968 314.50 11.90 306.80 18.70 84.07 275,545 1,752 135.68 89,906 586 77.50 W 12 × 72 107.08 13,613 311.20 10.90 305.80 17.00 83.57 248,490 1,597 135.11 81,165 531 77.22 W 12 × 65 96.93 12,323 307.80 9.90 304.80 15.40 83.31 221,851 1,442 134.18 72,424 475 76.66 W 12 × 58 86.27 10,968 309.60 9.10 254.30 16.30 69.09 197,710 1,277 134.26 44,537 350 63.72 W 12 × 53 79.16 10,064 306.30 8.80 253.90 14.60 68.83 176,898 1,155 132.58 39,875 314 62.95 W 12 × 50 74.60 9,484 309.60 9.40 205.20 16.30 55.12 163,995 1,059 131.50 23,434 228 49.71 W 12 × 45 66.99 8,516 306.30 8.50 204.30 14.60 54.61 145,681 951 130.79 20,812 204 49.44 W 12 × 40 59.88 7,613 303.30 7.50 203.30 13.10 54.36 129,032 851 130.19 18,356 181 49.10 Try W12 x 65( A=19.1 in2 , tf=.605 in , ry = 3.02 in ) Try W12 x 65 ( A=12,323 mm2 , tf=.15.4 mm , ry = 83.81 mm ) Investigation: T= (0.60)(36)(19.1) = 412.6 k > 390 k OK Ae = CtAn =0.90[19.1-4(1.0)(0.605)] = 15.01 in2 T= (0.50)(58)(15.01) = 435.3 k > 390 k l r = 30x12l = 119 < 240 3.02 OK OK Example2: Design a 9 ft single angle tension member to support a total tensile load of 65.8 k. The member is to be connected to one leg only with 7/8 in bolts ( at least three in a line) Assume that only one bolt is located at any one cross section . Use the AISC specification and A 36 Steel. (a) min A g = T 65.8 = = 3.05 in2 ( 0 . 60 )( 36 ) 0.60Fy b.) Ct = 0.85 from the table of effective net area T min An = + estimated hole areas 0.50Fu C t = 2.67 in2 min An = c.) min r= = =0.45 From the manual ,the lightest angle that has an area of A=3.05 is L5 x 3 ½ x 3/8 which has a least r =0.762 > 0.45. Example of built up tension member. Two C 12 x 30s 12 inches back to back as shown, have been selected to support a 280 kips tensile load. The member is 30 ft long ,consist of A 36 steel, and has one 7/8 in bolt through each channel flange. Using the AISC specification and assuming that Ct = 0.85 determine if the member is satisfactory. Solution: Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber STRUCTURAL STEEL DESIGN Using C 12 x 30s (A= 8.82 in2, tf =0.501 in.) a) T= 0.60 Fy Ag = (0.60) (36)(2 x 8.82) = 381.0 k > 280 OK b) Ct = 0.85 An =(2) (8.82) –4(1.0)(.501) =15.64 in2 T = 0.50Fu Ae + (0.50) (58) (.85)(15.64) = 385.5 k>280 OK Slenderness ratio: Ix = (2) (162) = 324 in4 Iy = (2)(5.14)+(2)(8.82)(5.33)2 =511 in4 324 = 4.29 in 17.64 l (30x12) = =83.9 < 240 r 4.29 rx = OK RIVETED / BOLTED CONNECTION SHEAR FAILURE a.) Shear failure of the bolt Ss = Ab = cross-sectional area of the rivets or bolt Ss = Shearing stress of the rivets or bolt T = applied load parallel to the area of the bolt. b.) Tear of plate section through rivet/ bolt holes. T = Ft An Efficiency = 1. ) A tension member is made up of 12 mm thick steel plate 250 mm wide by a lap joint made with three rows of 25 mm bolts snug fit in drilled holes and arrange in the pattern shown. The permissible stresses in the bolts and plates are 138 MPa for tension in the net section, 110 MPa for shear for shear and 220 MPa for bearing. a) What is the permissible tension on the plate b. What is the efficiency of the joint in the plate. Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber STRUCTURAL Engr. Joselito B. Padayhag Licensed Civil Engineer Licensed Master Plumber STEEL DESIGN