DET30043 ELECTRICAL MACHINE TOPIC 1 DC GENERATOR MEET THE LECTURER ACADEMIC QUALIFICATION Bachelor of Electrical Engineering Technology (Electrical Power) with honours Universiti Tun Hussein Onn Malaysia (UTHM) M UA H M A A D A L I A S BIN OMAR ABDUL AZIZ 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 2 COURSE LEARNING OUTCOMES (CLO) Upon completion of this course, students should be able to: CLO1 Apply the concept, principle operation and motor control of electrical machine to solve the related problems using standard formula. CLO2 Measure and record electrical and mechanical parameters related to ac and dc electrical machine using appropriate electrical equipment. CLO3 Demonstrate ability to work in team to complete assigned tasks. 3 PROGRAMME LEARNING OUTCOMES (PLO) PLO1: Apply knowledge of applied mathematics, applied science, engineering fundamentals and an engineering specialisation as specified in DK1 to DK4 respectively to wide practical procedures and practices PLO5: Apply appropriate techniques, resources, and modern engineering and IT tools to well-defined engineering problems, with an awareness of the limitations (DK6) PLO9: Function effectively as an individual, and as a member in diverse technical teams 4 PROGRAMME LEARNING OUTCOMES (PLO) 5 MAPPING OF THE CLO TO THE PLO, TEACHING METHODS AND ASSESSMENT 6 ASSESMENT PLO1: Apply knowledge of applied mathematics, applied science, engineering fundamentals and an engineering specialisation as specified in DK1 to DK4 respectively to wide practical procedures and practices PLO5: Apply appropriate techniques, resources, and modern engineering and IT tools to well-defined engineering problems, with an awareness of the limitations (DK6) PLO9: Function effectively as an individual, and as a member in diverse technical teams 7 TOPIC 1 DC GENERATOR • 1.1 Remember the construction and principle of DC generators. • 1.2 Apply the principle operation of DC generators. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ PRESENTATION TITLE 8 TOPIC 1 DC GENERATOR 1.1 Remember the construction and principle of DC generators. 1.1.1 List the main parts of DC generators. 1.1.2 Identify the functions of components in section 1.1.1. 1.1.3 Define Faraday’s Law for the electromagnetic induction. 1.1.4 Define the Right Hand Rule as basic principle of operation for DC generator. 1.1.5 Identify the armature winding layout and the number of parallel path 1.1.6 Identify the field excitation methods for DC generators 1.1.7 Describe the self-excitation circuit TOPIC 1 DC GENERATOR 1.2 Apply the principle operation of DC generators. 1.2.1 Apply the formula self-excitation DC generator 1.2.2 Solve the problems using formula in section 1.2.1. 1.2.3 Draw the various power stages in DC generator. INTRODUCTION Mechanical energy 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ Energy conversion device Electrical energy An electrical generator is a machine which converts mechanical energy (or power) into electrical energy (or power). 11 INTRODUCTION PRIME MOVERS ❑ All generators, large and small, ac and dc, require a source of mechanical power to turn their rotors. ❑ This source of mechanical energy is called a prime mover ❑ divided into two classes for generators-high-speed and lowspeed. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 12 INTRODUCTION PRIME MOVERS ❑ high-speed prime mover: Steam and gas turbines ❑ low-speed prime mover: internal-combustion engines, water, and electric motors Terminal Voltage ❑ Terminal voltage, in DC generators, is defined as the voltage that can be measured at the output of the generator 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 13 INTRODUCTION 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 14 1.1.1 LIST THE MAIN PARTS OF DC GENERATORS. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 15 1.1.1 LIST THE MAIN PARTS OF DC GENERATORS. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 16 1.1.1 LIST THE MAIN PARTS OF DC GENERATORS. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 17 1.1.1 LIST THE MAIN PARTS OF DC GENERATORS. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 18 1.1.1 LIST THE MAIN PARTS OF DC GENERATORS. 1. Frame 2. Field pole 3. Armature 4. Commutator 5. Brush 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 19 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 1. Frame ❑ outer frame of a dc machine. It is made up of cast iron (cheaper) or cast steel or rolled steel (large machine) ❑ provides mechanical strength to the whole assembly ❑ carries the magnetic flux produced by the field winding 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 20 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 2. Field pole ❑ joined to the frame with the help of bolts or welding ❑ carry field winding and pole shoes are fastened to them ❑ function of field pole is to generate a magnetic field and there are 3 parts of the field pole which is field winding, pole core and pole shoes 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 21 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 22 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 2. Field pole a) field winding / pole coil ❑ consist of copper wire, former-wound for the correct dimension. Then, the former is removed and wound coil is put into place over the core on each pole and are connected in series. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 23 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 2. Field pole a) field winding / pole coil ❑ When current is passed through these coils, they electromagnetise the poles which produce the necessary flux that is cut by revolving armature conductors. They are wound in such a way that, when energized, they form alternate North and South poles 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 24 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 2. Field pole a) field winding / pole coil ❑ It is wound around pole core and called as field coil. ❑ Field winding consist of 2 main field winding which are series field winding and shunt field winding. Series Field Shunt Field Coarse copper wire size, but less number of turns of wire - very low resistance wire size is fine but more number of turns of wire - higher resistance series with armature winding parallel to the armature windings 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 25 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 2. Field pole b) Pole Core ❑ part that holds the field winding and the coil core serves as a pole for producing a strong magnetic field. ❑ It is made of layers of annealed steel. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 26 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 2. Field pole 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 27 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 2. Field pole c) Pole Shoes ❑ support field coils. ❑ spread out the flux in air gap uniformly. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 28 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 3. Armature ❑ function of armature is to allow armature conductor cutting magnetic flux and induces emf in it. ❑ It is composed of two parts, namely an armature core and the armature windings. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 29 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 3. Armature 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 30 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 3. Armature a) Armature Core ❑ cylindrical in shape with slots to carry armature winding. ❑ The armature is built up of thin laminated circular steel disks for reducing eddy current losses. ❑ It houses the armature conductors or coils and causes them to rotate and hence cut the magnetic flux of the field magnets 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 31 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 3. Armature a) Armature Core ❑ Usually, these laminations are perforated for air ducts which permits axial flow of air through the armature for cooling purposes 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 32 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 3. Armature b) Armature winding ❑ It is usually a former wound copper coil which rests in armature slots. The armature conductors are insulated from each other and also from the armature core. ❑ Armature windings serves to cut the magnetic flux will produce e.m.f ❑ wound by 2 methods; lap winding or wave winding. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 33 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 4. Commutator ❑ function of the commutator is to collect current from the armature conductors. ❑ Physical connection to the armature winding is made through a commutator-brush arrangement ❑ A commutator consists of a set of copper segments which are insulated from each other by thin layers of mica. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 34 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 4. Commutator 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 35 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 5. Brushes ❑ function is to collect current from commutator, are usually made of carbon or graphite ❑ in the shape of a rectangular block. ❑ rest on commutator segments and slide on the segments when the commutator rotates keeping the physical contact 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 36 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 5. Brushes 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 37 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 5. Brushes Brush Contact Drop ❑ voltage drop over the brush contact resistance when current passes from commutator segments to brushes and finally to the external load. ❑ This drop is usually small and includes brushes of both polarities 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 38 1.1.2 IDENTIFY THE FUNCTIONS OF COMPONENTS IN SECTION 1.1.1. 5. Brushes Brush Contact Drop ❑ in practice, the brush contact drop is assumed to have following constant values for all loads. ❑ 0.5 V for metal-graphite brushes. ❑ 2.0 V for carbon brushes. ❑ Either given in question or needed to be calculate. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 39 1.1.3 DEFINE FARADAY’S LAW FOR THE ELECTROMAGNETIC INDUCTION. ❑ Faraday’s law of electromagnetic induction, also known as Faraday’s law, is the basic law of electromagnetism which helps us predict how a magnetic field would interact with an electric circuit to produce an electromotive force (EMF). ❑ Developed on the basis of experimental observations made in 1831 by the English scientist Michael Faraday 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 40 1.1.3 DEFINE FARADAY’S LAW FOR THE ELECTROMAGNETIC INDUCTION. ❑ Faraday’s Laws of Electromagnetic Induction consists of two laws. The first law describes the induction of emf in a conductor. ❑ Whenever a conductor is placed in a varying magnetic field, an electromotive force is induced. If the conductor circuit is closed, a current is induced, which is called induced current. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 41 1.1.3 DEFINE FARADAY’S LAW FOR THE ELECTROMAGNETIC INDUCTION. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 42 1.1.3 DEFINE FARADAY’S LAW FOR THE ELECTROMAGNETIC INDUCTION. ❑ Faraday’s Laws of Electromagnetic Induction consists of two laws. The second law quantifies the emf produced in the conductor. ❑ The induced emf in a coil is equal to the rate of change of flux linkage. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 43 1.1.3 DEFINE FARADAY’S LAW FOR THE ELECTROMAGNETIC INDUCTION. ❑ The flux linkage is the product of the number of turns in the coil and the flux associated with the coil. The formula of Faraday’s law is given below: ❑ Where ε is the electromotive force, Φ is the magnetic flux, and N is the number of turns. - negative sign for Lenz’s Law 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 44 1.1.3 DEFINE FARADAY’S LAW FOR THE ELECTROMAGNETIC INDUCTION. ❑ Where ε is the electromotive force (e.m.f.) measured in volts 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 45 1.1.3 DEFINE FARADAY’S LAW FOR THE ELECTROMAGNETIC INDUCTION. ❑ - negative sign for Lenz’s Law. Lenz’s law states that “The polarity of induced emf is such that it tends to produce a current which opposes the change in magnetic flux that produced it.” 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 46 1.1.4 DEFINE THE RIGHT HAND RULE AS BASIC PRINCIPLE OF OPERATION FOR DC GENERATOR. ❑ Fleming’s Right Hand Rule states that if we arrange our thumb, forefinger and middle finger of the right-hand perpendicular to each other, then the thumb points towards the direction of the motion of the conductor relative to the magnetic field, the forefinger points towards the direction of the magnetic field and the middle finger points towards the direction of the induced current. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 47 1.1.4 DEFINE THE RIGHT HAND RULE AS BASIC PRINCIPLE OF OPERATION FOR DC GENERATOR. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 48 1.1.4 DEFINE THE RIGHT HAND RULE AS BASIC PRINCIPLE OF OPERATION FOR DC GENERATOR. ❑ Fleming Right Hand rule is mainly applicable for electric generator. ❑ used for finding the direction of the induced current in an electric generator. ❑ The middle finger represents the direction of the induced current 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 49 1.1.4 DEFINE THE RIGHT HAND RULE AS BASIC PRINCIPLE OF OPERATION FOR DC GENERATOR. Fleming Right Hand rule @ Generator Rule ❑ Field : direction of magnetic field (N to S) ❑ F = BiL ❑ F = Force ❑ B = magnetic field ❑ i = current flowing through this conductor ❑ L = length of conductor 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 50 1.1.5 IDENTIFY THE ARMATURE WINDING LAYOUT AND THE NUMBER OF PARALLEL PATH. ❑ There are two types of basic arrangement of the armature winding in DC machines are: a) Lap windings b) Wave winding 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 51 1.1.5 IDENTIFY THE ARMATURE WINDING LAYOUT AND THE NUMBER OF PARALLEL PATH. a) Lap windings ❑ commonly used in machines that are intended to operate on low voltage and high current, such as starter motors in automobiles ❑ Total number of brushes needed is equal to the total number of poles 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 52 1.1.5 IDENTIFY THE ARMATURE WINDING LAYOUT AND THE NUMBER OF PARALLEL PATH. a) Lap windings ❑ a = mP for lap winding with m = number of plex and P is the number of poles ❑ m = 1, simplex ❑ m = 2, duplex ❑ m = 3, triplex 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 53 1.1.5 IDENTIFY THE ARMATURE WINDING LAYOUT AND THE NUMBER OF PARALLEL PATH. b) Wave windings ❑ intended for used in high voltage, low current machines, such as high voltage generators ❑ total number of brushes required is 2 even though the actual number equaling the total number of poles 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 54 1.1.5 IDENTIFY THE ARMATURE WINDING LAYOUT AND THE NUMBER OF PARALLEL PATH. b) Wave windings ❑ a = 2m for wave winding with m = number of plex ❑ If there is only one set of closed winding, it is called simplex wave winding. ❑ If there are two such windings on the same armature, it is called duplex winding and so on. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 55 1.1.5 IDENTIFY THE ARMATURE WINDING LAYOUT AND THE NUMBER OF PARALLEL PATH. b) Wave windings ❑ a = 2m for wave winding with m = number of plex ❑ m = 1, simplex ❑ m = 2, duplex ❑ m = 3, triplex 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 56 1.1.6 IDENTIFY THE FIELD EXCITATION METHODS FOR DC GENERATORS. ❑ Two type of excitation for DC generator: a) self excitation b) Separate excitation 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 57 1.1.6 IDENTIFY THE FIELD EXCITATION METHODS FOR DC GENERATORS. a) self excitation ❑ energized the magnetic field generated by direct current in the generator itself ❑ When the armature is rotated, balance magnetic flux will cut conductors and induces emf and the current supplied to the field winding to reinforce the balance magnetic flux until it reaches saturation point. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 58 1.1.6 IDENTIFY THE FIELD EXCITATION METHODS FOR DC GENERATORS. a) self excitation ❑ There are three (3) types of self excitation generator: i) series generator ii) shunt generator iii) compound generator (long shunt and short shunt) 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 59 1.1.6 IDENTIFY THE FIELD EXCITATION METHODS FOR DC GENERATORS. i) series generator 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 60 1.1.6 IDENTIFY THE FIELD EXCITATION METHODS FOR DC GENERATORS. ii) shunt generator 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 61 1.1.6 IDENTIFY THE FIELD EXCITATION METHODS FOR DC GENERATORS. iii) compound generator (long shunt and short shunt) 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 62 1.1.6 IDENTIFY THE FIELD EXCITATION METHODS FOR DC GENERATORS. b) Separate excitation ❑ also known as a excited split or excited isolated. The magnetic field is energized by a dc current of external supply sources. ❑ There are two (2) types of separate excitation generator i) shunt connection ii) compound connection 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 63 1.1.6 IDENTIFY THE FIELD EXCITATION METHODS FOR DC GENERATORS. i) shunt connection 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 64 1.1.6 IDENTIFY THE FIELD EXCITATION METHODS FOR DC GENERATORS. ii) compound connection 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 65 1.1.7 DESCRIBE THE SELF-EXCITATION CIRCUIT. ❑ flux in a self-excited DC generator, builds up from a small amount of residual magnetism present in the field poles. From the theory of magnetism, this means that some of magnetic are aligned in the same direction giving rise to a residual magnetic field. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 66 1.1.7 DESCRIBE THE SELF-EXCITATION CIRCUIT. ❑ There must be residual magnetism in the machine pole. ❑ The field coil must provide flux in the same direction as the residual flux. Otherwise, the machine will build zero volts. ❑ The field circuit resistance must not be excessive. ❑ The machine must have sufficient speed because voltage is a function of speed. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 67 1.1.7 DESCRIBE THE SELF-EXCITATION CIRCUIT. ❑ equivalent circuit of self-excited DC generator 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 68 1.2.1 APPLY THE FORMULA SELF-EXCITATION DC GENERATOR. emf generated, Eg NZ P Eg = x 60 a Eg = emf generated in armature (V) N = rotational speed of the armature (rpm) Z = number of armature conductors 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 69 1.2.1 APPLY THE FORMULA SELF-EXCITATION DC GENERATOR. Z = number of slots x number of conductor per slot Z = 2CNc = flux per pole (Weber / Wb) P = number of poles a = number of parallel parts by armature type a = mP … for (armature) lap winding a = 2m … for (armature) wave winding 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 70 1.2.1 APPLY THE FORMULA SELF-EXCITATION DC GENERATOR. Shunt DC generator Vt = Eg – IaRa – Vb 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 71 1.2.1 APPLY THE FORMULA SELF-EXCITATION DC GENERATOR. Ia = Ifl + If 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 72 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Example 1.1 A duplex lap wound armature is used in a six pole DC machine. There are 1728 conductors in this machine. The flux per pole in the machine is 0.039Wb, the speed of the machine is 400rpm, and the current path in this machine is 12. What is the generated e.m.f. in this DC machine?. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 73 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Example 1.1 Answer: N = 400 rpm, Z = 1728 conductors, Փ = 0.039 Weber, P = 6 poles 𝑁𝑍 Eg = Eg = 60 𝑥 𝑃 𝑎 , where a=mP for lap winding 400 𝑟𝑝𝑚 𝑥 1728 𝑐𝑜𝑛𝑑𝑢𝑐𝑡𝑜𝑟 𝑥 0.039 𝑊𝑏 60 𝑥 6 𝑝𝑜𝑙𝑒𝑠 6 𝑝𝑜𝑙𝑒𝑠 𝑥 2 (𝑑𝑢𝑝𝑙𝑒𝑥) Generated voltage, Eg = 224.64 V # 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 74 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Example 1.2 Vt = Eg – IaRa – Vb 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 75 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Example 1.2 A shunt generator 150kW, 250V has a field circuit resistance of 50 ohms and an armature resistance of 0.05 ohm. Calculate: a) Full load current, Ifl b) Field current, If c) Armature current, Ia d) generated emf, Eg 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 76 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Example 1.2 Answer: a) Full load current, Ifl P = VI 𝐼𝑓𝑙 = 𝑃𝑜𝑢𝑡 𝑉𝑖𝑛 = 150 𝑘𝑊 250 𝑉 Full load current, Ifl = 600 A 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 77 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Example 1.2 Answer: b) Field current, If V = IR 𝐼𝑓 = 𝑉𝑖𝑛 𝑅𝑓 = 250 𝑉 50 Ω Field current, If = 5 A 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 78 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Example 1.2 Answer: c) Armature current, Ia Ia = Ifl + If Ia = (600 + 5) A Armature current, Ia = 605 A 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 79 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Example 1.2 Answer: d) generated emf, Eg Vt = Eg – IaRa – Vb, Vb = 0.5 V, graphite brush Eg = Vt + IaRa + Vb = 250 V + (605 A x 0.05 Ω) + 0.5 V Eg = 280.75 V 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 80 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Example 1.3 4 pole DC generator shunt lap wound 0.25 kW with terminal voltage of 220 V. The armature resistance is 0.05 Ohm and field resistance is 20 Ohm. If the speed is 2000 rpm, flux per pole is 0.02 weber and the brush drop is 0.5 V. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 81 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Example 1.3 Calculate: a) full load current b) field current c) armature current d) emf generated e) number of armature conductors 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 82 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Example 1.3 Answer: a) Full load current, Ifl P = VI 𝐼𝑓𝑙 = 𝑃𝑜𝑢𝑡 𝑉𝑖𝑛 = 0.25 𝑘𝑊 220 𝑉 Full load current, Ifl = 1.14 A 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 83 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Example 1.3 Answer: b) Field current, If V = IR 𝐼𝑓 = 𝑉𝑖𝑛 𝑅𝑓 = 220 𝑉 20 Ω Field current, If = 11 A 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 84 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Example 1.3 Answer: c) Armature current, Ia Ia = Ifl + If Ia = (1.14 + 11) A Armature current, Ia = 12.14 A 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 85 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Example 1.3 Answer: d) generated emf, Eg Vt = Eg – IaRa – Vb, Vb = 0.5 V x 2 = 1 V, carbon brush Eg = Vt + IaRa + Vb = 220 V + (12.14 A x 0.05 Ω) + 1 V Eg = 221.607 V 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 86 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Example 1.3 Answer: e) number of armature conductors Eg = 𝑁𝑍 60 𝑥 𝑃 𝑎 222.607 V = Z= , 𝑎 = 𝑚𝑃 𝑙𝑎𝑝 𝑤𝑖𝑛𝑑𝑖𝑛𝑔 , m = 1 simplex 2000 𝑟𝑝𝑚 𝑥 𝑍 𝑥 0.02 𝑊𝑏 60 𝑥 4 1𝑥4 221.607 𝑉 𝑥 60 2000 𝑟𝑝𝑚 𝑥 0.02 𝑊𝑏 Z = 332.41 Z 332 number of conductor 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 87 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Practice 1.1 A shunt generator delivers 450 A at 230 V and the resistance of the shunt field and armature are 50 Ω and 0.03 Ω respectively. Calculate the generated e.m.f. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 88 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Practice 1.1 Answer: Ish = 4.6 A, Ifl = 450 A, Ia = 454.6 A, Eg = 243.6 V 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 89 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Practice 1.2 A long-shunt compound generator delivers a load current of 50 A at 500 V and has armature, series field and shunt field resistances of 0.05 Ω, 0.03 Ω and 250 Ω respectively. Calculate the armature current and the generated voltage. Allow 0.5 V per brush for contact drop. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 90 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Practice 1.2 Vt = Eg – Ia(Ra+Rs) – Vb Answer: Ia = 52 A, Eg = 505.16 V 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 91 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Practice 1.3 4 pole, long shunt compound lap wound generator supplies 25 kW at a terminal voltage of 500 V. The armature resistance is 0.03 Ohm, series field resistance is 0.04 Ohm and shunt field resistance is 200 Ohm. If the speed is 1200 rpm, flux per pole is 0.02 weber and the brush drop may be taken as 0.5 V. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 92 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Practice 1.3 Calculate: a) full load current b) field current c) armature current d) voltage generated e) number of armature conductors 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 93 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Practice 1.3 Answer: Ifl = 50 A, If = 2.5 A, Ia = 52.5 A, Eg = 504.675 V, Z 1262 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 94 1.2.2 SOLVE THE PROBLEMS USING FORMULA IN SECTION 1.2.1. Practice 1.4 A separately excited DC generator is rated at 172 kW, generated voltage is 382 V, current armature of this machine is 360A, and resistor armature is 0.05 Ω. Calculate the terminal voltage. Answer: Vt = 364 V 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 95 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR. ❑ Not all power supplied will be derived. A bit of energy that is converted into heat energy that is not useful called losses. ❑ 3 types of power loss in the DC generator are: a) Copper Losses b) Iron / Core / Magnet Losses c) Mechanical losses (friction and wind) 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 96 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 97 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 98 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.4 A long shunt generator running at 1000 rpm. supplies 20 kW at a terminal voltage of 220 V. The resistance of armature, shunt field, and series field are 0.04, 110 and 0.05 ohm respectively. Overall efficiency at the above load is 85%. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 99 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.4 Calculate : a) Copper loss, b) Iron and friction loss, c) Torque developed by the prime mover 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 100 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.4 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 101 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.4 Answer: N = 1000 rpm, Pout = 20kW, Vt = 220 V, Ra = 0.04 Ohm, Rs = 0.05 Ohm, Rf = 110 Ohm, = 85% = 0.85 a) Copper loss Ifl = P / V = 20kW / 220 V = 90.91 A If = Vin / Rf = 220 V / 110 Ohm = 2 A (If = Ishunt) Ia = Ifl + If = 90.91 A + 2 A = 92.91 A 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 102 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.4 Answer: a) Copper loss Is = Ia = = 92.91 A kerana sambungan siri Copper Loss = Pcu armature (Ia²Ra) + Pcu shunt field (If²Rf) + Pcu series field (Is²Rs) Copper Loss = (92.912 A x 0.04 Ohm) + (2 2 A x 110 Ohm) + (92.912 A x 0.05 Ohm) 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 103 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.4 Answer: a) Copper loss Copper Loss = (345.29 W) + (440 W) + (431.61 W) Copper loss = 1216.9 W Copper loss 1217 W # 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 104 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.4 Answer: b) Iron and friction loss Efficiency, = 0.85 = Pin = 𝑃𝑜𝑢𝑡 𝑃𝑖𝑛 𝑥 100 20𝑘𝑊 𝑃𝑖𝑛 20𝑘𝑊 0.85 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 105 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.4 Answer: b) Iron and friction loss Pin = 23529 kW Total losses = P in - Pout = (23529 – 20000) W = 3529 W Loss of iron and friction = Total losses - Loss of copper Loss of iron and friction = (3529 – 1217) W Loss of iron and friction = 2312 W 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 106 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.4 Answer: c) Torque developed by the prime mover Pin = T = 2𝜋𝑁 60 23529 W = T= 2𝜋𝑁 60 23529 𝑊 𝑥 60 2𝜋𝑁 𝑥𝑇 𝑥𝑇 = 23529 𝑊 𝑥 60 2𝜋1000 𝑟𝑝𝑚 T = 224.69 Nm 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 107 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.5 A shunt generator provides 24kW of power at a terminal voltage of 200V. The armature resistance is 0.05 ohm with field resistance of 40 ohms. If the iron and friction losses on the load conditions equivalent to copper losses, calculate a) Engine output to drives the generator b) Efficiency 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 108 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.5 Answer: Pout = 24 kW, Vt = 200 V, Ra = 0.05 Ω, Rf = 40 Ω a) Engine output to drives the generator Ifl = 24 kW / 200 V = 120 A If = 200 V / 40 Ω = 5 A Ia = 120 A + 5 A = 125 A 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 109 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.5 Answer: Pout = 24 kW, Vt = 200 V, Ra = 0.05 Ω, Rf = 40 Ω a) Engine output to drives the generator Copper Loss = Pcu armature (Ia²Ra) + Pcu shunt field (If 2 Rf) + Pcu series field (Is 2Rs) Pcu armature = Ia²Ra =125 2 A x 0.05 Ω = 781.25 W 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 110 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.5 Answer: Pout = 24 kW, Vt = 200 V, Ra = 0.05 Ω, Rf = 40 Ω a) Engine output to drives the generator Pcu shunt field = If 2Rf = 52 A x 40 Ω = 1000 W = 1 kW Pcu series field = Is 2Rs = 0 W Copper Loss = 781.25 W + 1000 W = 1781.25 W 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 111 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.5 Answer: Pout = 24 kW, Vt = 200 V, Ra = 0.05 Ω, Rf = 40 Ω a) Engine output to drives the generator Iron and friction losses = copper losses = 1781.25 W Total losses = 1781.25 W + 1781.25 W = 3562.5 W Pin = Pout + Total losses = 24 kW + 3562.5 W = 27562.5 W = 27.562 kW 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 112 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.5 Answer: Pout = 24 kW, Vt = 200 V, Ra = 0.05 Ω, Rf = 40 Ω a) Engine output to drives the generator Engine output to drives the generator = Pin Engine output to drives the generator = 27.562 kW # 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 113 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Example 1.5 Answer: Pout = 24 kW, Vt = 200 V, Ra = 0.05 Ω, Rf = 40 Ω b) Efficiency Efficiency, = Pout Pin 𝑥 100 Efficiency = (24 kW / 27.562 kW) x 100 Efficiency = 87.08% = 0.87 # 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 114 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Practice 1.5 A 10 kW, 250 V, DC 6-pole shunt generator runs at 1000 rpm when delivering full-load. The armature has 534 lap-connected conductors. Full load Cu loss is 0.64 kW. The total brush drop is 1 V. Calculate the flux per pole. Neglect shunt current. Answer: = 0.03 Wb 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 115 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Practice 1.6 A shunt generator delivers 195 A at terminal p.d. of 250 V. The armature resistance and shunt field resistance are 0.02 Ω and 50 Ω respectively. The iron and friction losses equal 950 W. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 116 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Practice 1.6 Calculate a) e.m.f. generated b) Cu losses Answer: Eg = 254 V, Total Cu loss = 2050 W 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 117 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Practice 1.7 A long-shunt generator running at 1000 r.p.m. supplies 22 kW at a terminal voltage of 220 V. The resistances of armature, shunt field and the series field are 0.05, 110 and 0.06 Ω respectively. The overall efficiency at the above load is 88%. 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 118 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Practice 1.7 Find a) Cu losses b) iron and friction losses c) the torque exerted by the prime mover 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 119 1.2.3 DRAW THE VARIOUS POWER STAGES IN DC GENERATOR Practice 1.7 Answer: Total Cu losses = 1584.5 W, Iron and friction losses = 1,415.5 W, T = 238.74 Nm 2022 MUAHMAAD ALIAS BIN OMAR ABDUL AZIZ 120 THANK YOU Muahmaad Alias Bin Omar Abdul Aziz Bangunan Staf, JKE maliaso@poliku.edu.my 018-2644034 121