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ANPQP

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19/8/2019
ANPQP_index
ANPQP Version 3.1 Phase Diagram (Matrix)
Explanation of the Matrix
Complete document
Project Milestones
Submit document
Obtain approval
1
Must
Must
Must
(1)
If Renault/Nissan requests
If Renault/Nissan requests
If Renault/Nissan requests
2
Must
Must
N/A
(2)
If Renault/Nissan requests
If Renault/Nissan requests
N/A
3
Must
If Renault/Nissan requests
N/A
ISO/TS
16949
Document submission timing
Activity timing (Document to be submitted upon changes or Renault/Nissan requests)
Category
Output Document & Document Completion Instruction (DCI)
Element Activity
Name
DCI
Format Example
Phase 1
Requirements
Review and
Planning
L
1. CONTRACT REVIEW
M
H
Phase 2
Design
Completion
L
Phase 1
1.1 Product and Process Concept Product and Process Concept Proposal
Study
(PPCP)
Product Quality Target Study Plan (PQTSP)
1.2 Product Quality and Reliability
Management
Product Reliability Target Study Plan
(PRTSP)
2
2
2
DCI
2
2
2
DCI
2
2
2
DCI
Sub-Supplier PSW or equivalent (SSPSW)
DCI
L
M
Phase 4
Off-Process
H
L
Phase 3
M
H
Phase 4
Phase 5
Ramp-Up and
Mass
Production
L
M
H
Phase 5
7.1-7.2
Phase 1
Component Supply Chain Chart (CSCC)
H
Phase 2
DCI
2. SUB-SUPPLIER MANAGEMENT
M
Phase 3
Off-Tool
Phase 2
2
2
Phase 3
Phase 4
2
2
2
Phase 5
2
7.3-7.4,
8.2
2.1 Sub-Supplier Management
3. PROJECT MANAGEMENT
(2) (2) (2)
Phase 1
Phase 2
Phase 3
3.1 Identification of Project Team Supplier Contact Directory (SCD)
DCI
2
2
2
Supplier Master Schedule (SMS)
DCI
2
2
2
DCI
3
2
2
Production Capacity Plan (PCP)
DCI
2
2
2
Capacity Submission Warrant (CSW)
DCI
Project Development Record (PDR)
DCI
Supplier Production Preparation Monitoring
Plan/Status Report (SPPMP/SR)
3.2 Project Planning and
Production Preparation Monitoring
3.3 Project Risk and Concern
Management
4. PRODUCT DEVELOPMENT
4.1 Product and Process Design
Review
4.2 Design Failure Mode
and Effects Analysis
3
2
Phase 4
2
Phase 5
3
2
2
3
2
2
5.5, 7.17.6
(1) (1) (1)
3
Phase 1
3
3
3
Phase 2
3
3
3
Phase 3
3
3
3
3
3
Phase 4
Full Process DR Record (FPDRR)
DCI
Quick DR Record (QDRR)
DCI
System Structure Diagram (SSD)
DCI
(2) (2)
2
Function Block Diagram (FBD)
DCI
(2) (2)
2
Design Potential FMEA
DCI
Fault Tree Analysis (FTA)
DCI
(2) (2) (2)
Change List (CL)
DCI
(2)
2
(2) (2) (2) (2) (2) (2) (2) (2) (2) (2)
DRBFM Work Sheet
DCI
(2)
2
(2) (2) (2) (2) (2) (2) (2) (2) (2) (2)
Renault
DCI
(2)
2
QA Table A
Nissan
DCI
(2) (2) (2)
Supplier Feasibility Commitment
(SFC)
Renault
DCI
2
3
2
3
2
3
3
7.1-7.5,
8.2
DCI
2
3
Phase 5
Suppliers Internal DR Record (SIDRR)
4.3 Identification and Deployment
of Special Characteristics and Key HCPP
Features
3
3
2
(2)
3
2
(2)
2
(2)
2
2
2
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ANPQP_index
QA Table B
4.4 Engineering Product
Specifications / Drawing Study
and Completion
4.5 Special Characteristics
Management
Nissan
(2) (2) (2)
DCI
Special Characteristics and Key Feature
Diagram (SCKFD)
DCI
3
3
3
Engineering Product Specifications
and Engineering Drawings / CAD data
DCI
1
1
1
Supplier Recommendations (SR)
DCI
Certificate of Certification (COC)
/Conformity of Product (COP)
DCI
5.2 Manufacturing Process
Design
5.3 Tooling, Gauges and Facility
Management
5.4 Process Capability Study and
Improvement
5.5 Confirmation of Full Volume
Conditions
5.6 Activities during Ramp-Up
Phase 1
2
Phase 3
Control Plan (CP)
DCI
Process Flow Chart (PFC)
DCI
Floor Plan Layout (FPL)
DCI
2
2
Work Instruction (WI)
DCI
Gauge Specification and Approval Sheet
(GSAS)
DCI
3
2
2
Process Capability Study Plan (PCSP)
DCI
3
2
2
Process Capability Study Result (PCSR)
DCI
Full Volume Confirmation Audit Results
(FVCAR)
Phase 4
Phase 5
3
3
2
(2) (2) (2)
3
2
2
1
1
1
(2) (2) (2)
3
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
1
1
(2)
2
2
7.2-7.6,
8.5
(2)
2
2
DCI
3
3
3
Ram-Up Activity Plan (RUAP)
DCI
3
2
2
Ramp-Up Activity Concern and
Countermeasure Report (RUACCR)
DCI
-
-
Phase 1
Supplier Digital Test Report (SDTR)
DCI
Supplier Test Plan and Report (STPR)
DCI
Inspection Report (IR)
DCI
Appearance Approval Report
(AAR)
DCI
(2) (2) (2)
(2) (2) (2)
Phase 2
Phase 3
Phase 4
Phase 5
(2) (2) (2)
2
2
2
2
2
2
2
2
2
7.3
(2) (2) (2)
Phase 1
Part Submission Warrant (PSW)
2
2
Phase 2
Phase 3
Phase 4
1
DCI
8. NON CONFORMING PRODUCT MANAGEMENT
8D Concern and Countermeasure Report
Summary (8D-CCR)
2
(2) (2) (2) (1) (1) (1)
7. PRODUCTION PART APPROVAL
8.1 Non Conforming Product
Management
Phase 2
DCI
6. PRODUCT CONFIRMATION
7.1 Production Part Approval
2
(2) (2) (2)
Process Potential FMEA
5.7 Identification and Traceability
6.1 Design Verification and
Product/Process Validation
2
(2) (2) (2) (2) (2) (2)
5. MANUFACTURING PROCESS DEVELOPMENT
5.1 Process Failure Mode
and Effect Analysis
3
Phase 1
Phase 2
Phase 3
1
Phase 5
1
Phase 4
7.3, 7.5
Phase 5
(2) (2) (2) (2) (2) (2) (2) (2) (2) (2) (2) (2) 8.3, 8.5
DCI
9. CHANGE MANAGEMENT
Phase 1
Phase 2
Phase 3
Phase 4
Phase 5
9.1 Design Change Management Design Change Request (DCR)
DCI
(1) (1) (1) (1) (1) (1) (1) (1) (1)
9.2 Process/Facility Site Change Process/Facility Site Change Request
Management
(PFCR)
DCI
(1) (1) (1)
10. LOGISTICS and PACKAGING
10.1 Logistics and Packaging
Phase 1
Logistics and Packaging Data Sheet
(LPDS)
DCI
11. ENVIRONMENTAL REQUIREMENT
11.1 Environmental Requirement International Material Data System (IMDS)
2
2
2
Phase 1
DCI
Phase 2
2
2
Phase 3
2
2
Phase 2
2
Phase 4
2
Phase 3
2
2
1
1
Phase 4
2
7.1-7.4,
8.5
Phase 5
1
7.4, 7.5
Phase 5
-
Copyright © Renault / Nissan
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