Bosch Rexroth. The Drive & Control Company EFC5610 Training Date: Author: 1 September 2021 Gustavo Taffarello Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Requirements: IndraWorks Ds 15V12 (ConverterWorks not available online anymore) EFC5610 with firmware FWA-03V38 EFC with Multi-Ethernet board with firmware MEP-01V12 (or higher) MLC with firmware MLC-14V20 (or higher) IndraWorks ML Engineering 14V (or higher) Supporting documentation (www.boschrexroth.com/mediadirectory): EFC x610 Series – Operating Instructions Manual – R912005854 Frequency Converter Multi-Ethernet Card - R912006860 2 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Overload Capabilities and Recovery Periods (waiting times): 3 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Normal Duty and Heavy Duty (for EFC > 5.5kW) 4 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Checklist: 5 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Wiring Diagram: 6 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Downloading the IndraWorks Ds software (“Downloads” tab): https://www.boschrexroth.com/en/xc/products/product-groups/electric-drives-andcontrols/frequency-converters/efc5610 7 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Accessing via USB cable There is an UBS port right beside the EFC’s IO connectors. Also check if your OS has detected the hardware (at Device Manager). 8 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Select “Serial” communication and pick your COM port 9 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Updating the Drive Firmware: (it has to be done through the USB interface) Reboot is necessary after Drive firmware update 10 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Checking the TCP/IP address that is overlapping the Fieldbus (in case Multi-Ethernet board MEP is being used) 11 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Connecting through the Ethernet port, via MEP (at “Network Search”) 12 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Updating the Firmware in the MEP board: (it has to be done through the Ethernet port) Reboot is necessary after Drive firmware update 13 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Loading the Factory Parameters: (via USB interface) 14 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Configuring the EFC’s Access settings via b0.00 15 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Configuring the Motor Parameters Using a Permanent Magnet Synchronous Motor (PMSM) Motor: MKD025B-144 (encoder not connected on the EFC) Motor Type (C1.00): 1 (PMSM motors) C0.00 will be auomatically set as SVC (C0.00 = 1) Rated Speed (C1.09): 5000 rpm Rated Torque (from MKD Manual, using S1 curve, 60K): 0.35 Nm Calculating Rated Power (C1.05): (0.35 x 5000 x 2 x pi) / 60 = 0.18326 kW Torque/Current Constant (from MKD Manual): 0.2 x √2 = 0.2828 Nm/A Motor Poles (from MKD Manual), (C1.11): 6 poles total (3 pole pairs) Calculating Rated Current (C1.07): 0.35 / 0.2828 = 1.237 A Calculating Rated Frequency (C1.08): 3 x 5000 / 60 = 250 Hz The C1.08 will be calculated after tuning (but user can also configure it). Maximum Output Frequency (E0.08): 300 Hz Output Frequency High Limit (E0.09): 260 Hz 16 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Auto Tuning: 17 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Step by Step to run the Auto-Tuning: 18 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training SVC parameters are adjusted after tuning 19 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Saving the Parameters after tuning 20 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Jogging the axis by taking over the Control 21 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Adjusting the Torque Limitation (C3.44 and C3.45) 22 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Adjusting the Frequency Limitations E0.08 = 300 E0.09 = 150 E0.10 = 85 E0.15 = 1 E0.16 = 0 23 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Adjusting the Acceleration/Deceleration Times 24 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Understanding the First/Second Frequency Source PLC (Sercos Master) Commands via sercos Commands via IOs 25 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Understanding the First/Second Frequency Source First Frequency Setting Source (E0.00) = 0 (panel potentiometer) First Run Command Source (E0.01) = 0 (EFC display panel) (via display panel, the U0.00 and E0.17 control the direction of the axis) 26 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Understanding the First/Second Frequency Source Second Frequency Setting Source (E0.02) = 2 (analog input AI1, see scale below) Second Run Command Source (E0.03) = 1 (via multi-function digital inputs) Configuring the Input-1 (X1) to switch from First to Second Freq. Source (E1.00 = 30) Configuring the Input-2 (X2) to switch from First to Second Run Cmd Source (E1.01 = 31) 27 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Configuring the other Digital Inputs Configuring the Input-3 (X3) as FORWARD (E1.02 = 35) Configuring the Input-4 (X4) as REVERSE (E1.03 = 36) Forward and Reverse as TRUE at the same time causes STOP Forward and Reverse as FALSE at the same time causes STOP 28 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training Using the MLC as Ethernet/Ip Scanner and the EFC5610 as Ethernet/IP Adapter 29 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training EFC under Ethernet/Ip network It is necessary to change the First Frequency Source and First Run Command Source First Frequency Setting Source (E0.00) = 20 (communication) First Run Command Source (E0.01) = 2 (communication) I am still keeping the Second Frequency Source as Analog Input and Second Run Command Source as Digital Inputs 30 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training EFC under Ethernet/Ip network Now, it is necesary to select which fieldbus the EFC is going to use: Configuring the H3.40 = EI (ethernet/ip) Rebooting is necessary after changing the Fieldbus type 31 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training EFC under Ethernet/Ip network Changing the Ethernet/Ip address for the EFC (by changing the H3.03). 32 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. EFC Basic Training EFC under Ethernet/Ip network Checking the AT and MDT lists 33 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. How to set-up MLC and EFC via Ethernet/IP communication Configuring the List of Input Data – H3.30 34 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. How to set-up MLC and EFC via Ethernet/IP communication Configuring the List of Output Data – H3.31 35 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. How to set-up MLC and EFC via Ethernet/IP communication IndraWorks Project: Adding the IoDrvCIFXEthernetIP library 36 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. How to set-up MLC and EFC via Ethernet/IP communication IndraWorks Project: Configuring the Ethernet/IP Scanner 37 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. How to set-up MLC and EFC via Ethernet/IP communication IndraWorks Project: Configuring the EFC (slave) – General tab 38 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. How to set-up MLC and EFC via Ethernet/IP communication IndraWorks Project: Configuring the EFC (slave) – Connections tab 39 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. How to set-up MLC and EFC via Ethernet/IP communication IndraWorks Project: Configuring the EFC (slave) – Assemblies tab 40 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. How to set-up MLC and EFC via Ethernet/IP communication IndraWorks Project: Creating the PLC variables 41 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. How to set-up MLC and EFC via Ethernet/IP communication IndraWorks Project: Configuring the EFC (slave) – I/O Mapping tab 42 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. How to set-up MLC and EFC via Ethernet/IP communication IndraWorks Project: Dealing with the H0.00 43 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. How to set-up MLC and EFC via Ethernet/IP communication Understanding the Stop commands 44 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. How to set-up MLC and EFC via Ethernet/IP communication Using the H0.00 (Bit-6) during acceleration 45 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. How to set-up MLC and EFC via Ethernet/IP communication Using the H0.00 (Bit-6) during deceleration 46 Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Bosch Rexroth. The Drive & Control Company Thank you! 47 Bosch Rexroth AG 2020. 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