Week 10 – Lecture 9 Introduction σ_x, σ_y, σ_z normal stress ͳ_xy, ͳ_yz, ͳ_zx ͳ_xy = ͳ_yx, ͳ_yz = ͳ_zy, ͳ_zx = ͳ_xz Complimentary shear stress: a shear stress on a given plane is accompanied by another of equal magnitude on a plane perpendicular to the first. Introduction ͳ_xy the shear stress acting in the direction of y-axis on the face ABEF. ͳ_yx the shear stress acting in the x-direction of x-axis on face ADEH Note: for shear stress, the first subscript denotes the plane on which the shear stress acts and the second subscript denotes the direction of the shear stress. Introduction Plane stress: state of stress in which two faces of the cubic element are free of stresses. Transformation of Plane Stress • Figure 1 • Figure 3 • Figure 2 • Figure 2b 5 Transformation of Plane Stress • Figure 8 • Figure 8 6 Transformation of Plane Stress • Figure 9 • Figure 9 7 ΣF_x’ = 0 σ_x’ ΔA – σ _x (ΔA cosθ)cos θ - ͳ_xy (ΔA cosθ)sin θ - σ _y (ΔA sinθ)sin θ - ͳ_xy (ΔA sinθ)cos θ = 0 ΣF_y’ = 0 ͳ_x’y’ (ΔA) + σ _x (ΔA cosθ)sin θ - ͳ_xy (ΔA cosθ)cos θ - σ _y (ΔA sinθ)cos θ + ͳ_xy (ΔA sinθ)sin θ = 0 σ_x’ = [(σ_x + σ_y)/2) + [(σ_x - σ_y)/2] cos2θ + ͳ_xy sin2 θ ----(1) σ_y’ = [(σ_x + σ_y)/2] - [(σ_x - σ_y)/2] cos2θ - ͳ_xy sin2 θ ------(2) ͳ_x’y’ = -[(σ_x - σ_y)/2] sin2 θ + ͳ_xy cos2 θ ------(3) sin2 θ = 2sin θcos θ cos2 θ = (cos θ)^2 – (sin θ)^2 σ_x’ = [(σ_x + σ_y)/2) + [(σ_x - σ_y)/2] cos2θ + ͳ_xy sin2 θ ----(1) σ_x’ - [(σ_x + σ_y)/2) = + [(σ_x - σ_y)/2] cos2θ + ͳ_xy sin2 θ Taking square on both sides [σ_x’ - [(σ_x + σ_y)/2)]^2 = [[(σ_x - σ_y)/2] cos2θ + ͳ_xy sin2 θ]^2 (a+b)^2 = (a+b)(a+b) = a^2 + b^2 +2ab (a-b)^2 = (a-b)(a-b) = a^2 + b^2 -2ab [σ_x’ - [(σ_x + σ_y)/2)]^2 = [[(σ_x - σ_y)/2] cos2θ + ͳ_xy sin2 θ]^2 = [(σ_x - σ_y)/2]^2 (cos2θ)^2 + ͳ_xy^2 (sin2 θ)^2 + 2[(σ_x - σ_y)/2] cos2θ * ͳ_xy sin2 θ ----(4) ͳ_x’y’ = -[(σ_x - σ_y)/2] sin2 θ + ͳ_xy cos2 θ ----- (3) Squaring equation 3 ͳ_x’y’^2 = ͳ_xy^2 (cos2 θ)^2 + [(σ_x - σ_y)/2]^2 (sin2 θ)^2 - 2 (ͳ_xy cos2 θ ) * [(σ_x - σ_y)/2] sin2 θ ----(5) Adding 4 and 5: [σ_x’ - [(σ_x + σ_y)/2)]^2 + ͳ_x’y’^2 = [(σ_x - σ_y)/2]^2 (cos2θ)^2 + ͳ_xy^2 (sin2 θ)^2 + 2[(σ_x - σ_y)/2] cos2θ * ͳ_xy sin2 θ + ͳ_xy^2 (cos2 θ)^2 + [(σ_x - σ_y)/2]^2 (sin2 θ)^2 - 2 (ͳ_xy cos2 θ ) * [(σ_x - σ_y)/2] sin2 θ [σ_x’ - [(σ_x + σ_y)/2)]^2 + ͳ_x’y’^2 = [(σ_x - σ_y)/2]^2 (cos2θ)^2 + ͳ_xy^2 (sin2 θ)^2 + ͳ_xy^2 (cos2 θ)^2 + [(σ_x - σ_y)/2]^2 (sin2 θ)^2 [σ_x’ - [(σ_x + σ_y)/2)]^2 + ͳ_x’y’^2 = [(σ_x - σ_y)/2]^2 (cos2θ)^2 + ͳ_xy^2 (sin2 θ)^2 + ͳ_xy^2 (cos2 θ)^2 + [(σ_x - σ_y)/2]^2 (sin2 θ)^2 (σ_x + σ_y)/2 = σ_ave R = sqrt [{(σ_x + σ_y)/2}^2 + ͳ_xy^2] (σ_x’ - σ_ave)^2 + ͳ_x’y’^2 = R^2 σ_max = σ_ave + R = (σ_x + σ_y)/2 + sqrt [{(σ_x + σ_y)/2}^2 + ͳ_xy^2] σ_min = σ_ave – R = (σ_x + σ_y)/2 - sqrt [{(σ_x + σ_y)/2}^2 + ͳ_xy^2] ͳ_max = R = sqrt [{(σ_x + σ_y)/2}^2 + ͳ_xy^2] Tan2θ_P = 2 ͳ_xy/ (σ_x - σ_y) Tan2θ_s = -(σ_x - σ_y)/ 2 ͳ_xy Principal Stresses • The previous equations are combined to yield parametric equations for a circle, 𝜎𝑥 ′ − 𝜎ave where 2 + 𝜏𝑥2′ 𝑦′ = 𝑅 2 𝜎𝑥 + 𝜎𝑦 𝜎ave = 2 • Figure 10 2 2 + 𝜏𝑥𝑦 • Principal stresses occur on the principal planes of stress with zero shearing stresses. max,min tan 2 p • Figure 11 𝑅= 𝜎𝑥 − 𝜎𝑦 2 x y 2 y 2 x xy 2 2 2 xy x y Note: defines two angles separated by 90o 11 Principal Stresses • Figure 10 • Figure 11 Maximum Shearing Stress • Maximum shearing stress occurs for x ave x y 2 max R xy 2 x y tan 2s 2 xy 2 • Figure 7.7 Circular relationship of transformed stresses. Note: defines two angles separated by 90o and offset from p by 45o ave • x y 2 Figure 7.10 Maximum shearing stress. 13 σ_x = 50 Mpa σ_y = -10 Mpa τ_xy = 40 MPa max,min tan 2 p x y 2 y 2 x xy 2 2 2 xy x y Note: defines two angles separated by 90o σ_max = (50 – 10)/2 + sqrt [[(50 + 10)/2]^2 + 40^2] = 20 + 50 = 70MPa σ_min = (50 – 10)/2 - sqrt [[(50 + 10)/2]^2 + 40^2] = 20 - 50 = -30MPa Tan 2θ_P = 2 x 40 / (50 + 10) Tan 2θ_P = 80/60 = 8/6 = 4/3 2θ_P = Tan^-1 (4/3) 2θ_P = 53.1 θ_P = 26.6o, 26.6 + 90 = 116.6 14 σ_x = 50 Mpa σ_y = -10 Mpa τ_xy = 40 MPa 𝑅= 𝜎𝑥 − 𝜎𝑦 2 2 2 + 𝜏𝑥𝑦 Maximum shear stress = +-50 𝜎𝑥 − 𝜎𝑦 tan 2 𝜃s = − 2𝜏𝑥𝑦 Tan 2θ_s = - (50 +10)/2x40 = - 60/80 = - ¾ θ_s = -18.4, -18.4 + 90 = 71.6 (c) σ_n = (50 -10) /2 = 20 MPa 15 σ_x = σ_l = Pr/2xt = (4.2 x 10^6 x 40 )/(2x 4) = 21 Mpa σ_y = σ_c = Pr/t = 42MPa d_ o – d_i = 2t d_o = 2t + d_i = 88mm τ_xy = Tr/J = (1.6x10^3 x 44 x 10^-3)/ [Pi/32 (0.088^4 –0.08^4) τ_xy = 37.7 MPa 2 x y x y 2 max,min xy 2 2 tan 2 p 2 xy x y Note: defines two angles separated by 90o 16 σ_x = σ_l = Pr/2xt = (4.2 x 10^6 x 40 )/(2x 4) = 21 Mpa σ_y = σ_c = Pr/t = 42MPa d_ o – d_i = 2t d_o = 2t + d_i = 88mm τ_xy = Tr/J = (1.6x10^3 x 44 x 10^-3)/ [Pi/32 (0.088^4 –0.08^4) τ_xy = 37.7 MPa max,min tan 2 p x y 2 x y 2 xy 2 2 2 xy x y Note: defines two angles separated by 90o σ_max/min = (21 + 42)/2 +- sqrt [[(21 - 42)/2]^2 + 37.7^2] = 31.5 +- 39.1 σ_max = 31.5 + 39.1 = 70.65 MPa σ_min = 31.5 – 39.1 = -7.65 τ_max/min = +- 39.1 17 max,min tan 2 p x y 2 x y 2 xy 2 2 2 xy x y Note: defines two angles separated by 90o Tan 2θ_P = 2 x 37.7/(21-42) θ_P = -37.2, -37.2 + 90 = 52.8 𝜎𝑥 − 𝜎𝑦 tan 2 𝜃s = − 2𝜏𝑥𝑦 Tan 2θ_S = - (21-42)/2x37.7 = θ_S = 7.8, 7.8 + 90 = 97.8 18 P = ωT = 2PiN/60 x T T = P/ (2PiN/60 ) = 200 x 1063/ (2x Pi x 800/60) = 2387.3 N-m τ_xy = Tr/J = 2387.3 x (d/2)/(Pi d^4/32) = 16 x 2387.3/ Pi x d^3 = 12158 / d^3 σ_x = My/I = 4000 x (d/2)/ (Pi x d^4/64) = 40744/d^3 τ_ max = 𝑅 = 𝜎𝑥 2 2 2 + 𝜏𝑥𝑦 20 P = ωT = 2PiN/60 x T T = P/ (2PiN/60 ) = 200 x 1063/ (2x Pi x 800/60) = 2387.3 N-m τ_xy = Tr/J = 2387.3 x (d/2)/(Pi d^4/32) = 16 x 2387.3/ Pi x d^3 = 12158 / d^3 σ_x = My/I = 4000 x (d/2)/ (Pi x d^4/64) = 40744/d^3 τ_ max = 𝑅 = 𝜎𝑥 2 2 2 + 𝜏𝑥𝑦 sqrt[(40744/d^3 /2)^2 + (12158 / d^3)^2] <= 120 MPa d >=58.3mm σ_x = 40744/0.0583^3 = 206 MPa τ_xy = 12158 / 0.0583^3 = 61 Mpa σ_y = 0 max,min tan 2 p x y 2 y 2 x xy 2 2 2 xy x y Note: defines two angles separated by 90o 21