Introduction to Food Analysis 1.1 Introduction - McGorrin stated in a review of food analysis history that “the growth and infrastructure of the model food distribution system heavily relies on food analysis as a tool for new product development, quality control, regulatory enforcement, and problem solving,” - In food analysis, it is usually the nature of the sample along with the intended use of information (data obtained from analysis) that dictated what food analytical methods should be used. This along with speed, precision, accuracy, robustness, specificity, and sensitivity are key factors in making this decision. - Validation of the analytical method is a must to ensure that the data obtained is reliable. 1.2 Reasons for Analyzing Foods and Types of Samples Analyzed - 1.2.2 Consumers demand has become one of the most significant factors in products making claims which led to product development. - 1.2.3 In order for food companies to be able to compete locally and internationally, and present their products in every marketplace, they must satisfy first the government regulations and international standard along with the guidelines and policies set to each product. - 1.2.4.1 When competing in the international market, not only do the products manufactured satisfy the regulations and standards, it also must comply to the demands of the consumers. For this reason, analytical methods used in quality control is applied in every step of the manufacturing process, especially in the examination of the raw ingredients. - Sometimes, the price of a certain good can be linked directly to the composition as determined by analytical tests. - The nature of the sample, and the way in which the information is intended to be used may dictate the analytical method that should be employed. - 1.2.4.2 Chemical and physical analysis of food is an important part of a quality management system. The following are the types of samples analyzed: 1. Raw Materials - Do they meet your specifications? - Do they meet required legal specifications? - Are they safe and authentic? - Will a processing parameter have to be modified because of any change in the composition of raw material? - Are the quality and composition the same as for previous deliveries? - How does the material from a potential new supplier compare to that from the current supplier? 2. Process Samples Control - Did a specific processing step result in a product of acceptable composition or characteristics? - Does a further processing step need to be modified to obtain a final product of acceptable quality? 3. Finished Product - Does it meet the legal requirements? - What is the nutritional value, so that label information can be developed? Or is the nutritive value as specified on an existing label? - Does it meet the product claim requirements? - Will it be acceptable to the consumer? - Will it have the appropriate shelf life? - If unacceptable and cannot be salvaged, how do you handle it? 4. Competitor’s Sample - What are its composition and characteristics? - How can we use this information to develop new products? 5. Complaint Sample - How do the composition and characteristics of a complaint sample submitted by a customer differ from a sample with no problems? - 1.2.4.3 In order to reduce the production costs and time when analyzing the raw ingredients, companies downsize and rely on select suppliers that can supply them with quality ingredients. They depend on this suppliers to satisfy not only the standards but also the specifications needed. These specifications along with the associated tests needed comes in various forms within the food industry. The following are the three commonly used forms: 1. Technical/Product Data Sheet 2. Specifications – Internal company documents that is also based on the product data sheet. 3. Certificate of Analysis – presents the actual values and is useful when shipping the ingredient. 1.3 Steps in Analysis 1. Select and Prepare Sample 2. Perform Assay – Assay is unique for each component or characteristic to be analyzed and may be unique to a specific type of food product. 3. Calculate and Interpret the Results – in order to make decisions and take action based on the results obtained from performing the assay that determined the composition or characteristics of a food product, one must make the appropriate calculations to interpret the data correctly, this process is usually referred to as “data handling”. 1.4 Method Selection - 1.4.1 The selection of the analytical method as discussed earlier is based on the nature of material and its intended use or the objective of the assay. If for example, the objective of the assay is for quality control, then secondary analytical methods that can be used for rapid online processing measurements can be used, however, if the purpose of conducting the experiment if for nutritional labeling, then official methods, can also be called as primary methods, should be used. Primary methods may take longer than secondary but their validity and reliability are second to none. Hence the reason why secondary methods are always calibrated and standardized against primary. - 1.4.3.1 To ensure the validity of the analytical method, the equipment should be standardized and appropriately used, and the performance limitations of the equipment be recognized. - 1.4.3.2 When proving whether the method is valid, control sample called as Standard Reference Materials or Check Samples are used. Sources of SRM’s can be the following: 1. NIST – National Institute of Standards and Technology 2. US Pharmacopeia 3. IRMM – Institute for Reference Material and Measurements 4. AACC International – American Association of Cereal Chemistry 5. AOCS – American Oil Chemists’ Society - SRM’s are great however, such materials need not necessarily come from outside organizations, it can be from the laboratory itself. This time SRM’s will be called as Internal Reference Materials. - 1.4.3.3 To help ensure the validity of results generated by methods of analysis, commercial, private, and government laboratories are increasingly using ISO certification (International Organization for Standardization). - 1.4.4 Proximate analysis of foods refers to determining the major components of moisture, ash, lipids, and carbohydrates. Remember that the performance of analytical methods is affected by the nature of the food or the food matrix. - AOAC International (Association of Official Analytical Chemists) suggested a “triangle scheme” for dividing foods into matrix categories. The apexes of the triangle contain food groups that were either 100% fat, 100% protein, and 100% carbohydrates. Creating nine possible combinations of high, low, and medium levels of fat, protein, and carbohydrates. - The three nutrients expected to have an effect on the applied analytical method are: fats, proteins, and carbohydrates. 1.5 Official Methods - 1.3.1 AOAC International which dates back to 1884, is well-known for its program to provide official methods of analysis that fit their intended purpose. The official methods developed are intended for use by regulated industries, regulatory agencies, contract research organizations, and testing laboratories, and academic institutions. Study Questions 1. Identify six specific reasons you might need to determine certain chemical characteristics of a food product (or ingredient) as part of a quality management program. 2. You are considering the use of a new method to measure compound X in your food product. List six factors you will consider before adopting this new method in your quality assurance laboratory. 3. In your work at a food company, you mentioned to a coworker something about the Official Methods of Analysis published by AOAC International. The coworker asks you what AOAC International does and what the Official Methods of Analysis is. Answer your coworker’s questions. 4. For each type of product listed below, identify a publication in which you can find standard methods of analysis appropriate for the product: (a) Ice cream (b) Enriched flour (c) Wastewater (from food processing plant) (d) Margarine - - - - 1. 2. 3. Lecture notes - What is the importance of food analysis? Why do we need to conduct it? Conducting food analysis through the use of various analytical tools allows us to modify the food and check its quality. Putting it simple, food analysis is a vital part of a quality management system. Widely - utilized in the field of research and development. Quality Management System, does not only refer to the checking of the quality of the final or finished product but the analysis of food quality in every part of the food manufacturing process. Note: As food engineers working in the food industry, we must conform to the consumer’s demands. Consumers demands are really the most important factor in food product development. Authenticity, one of the reasons why food analysis is important; refers to checking whether the claims of a certain product is correct (for instance, determining whether the hotdog which claims that it is composed of 100% meat is true). Consumer driven demands caused many companies to make claims which would lead to an increase need in food analysis. Food Industry Management of Product Quality. Ingredient (Raw Materials) – Specification, Certificate of Analysis, In-House Testing Processing – Process control samples Final Product – Consistent quality, Nutrition Labeling, Legal Requirements. Where to get the process control samples? In a food manufacturing process, knowing where to get the process control samples is very important in ensuring that the quality of the product is consistent. Get the process control samples at the initial, middle, and final points of the manufacturing process. - Food analysis is applied throughout - - - - - the whole manufacturing process. In the various types of samples being analyzed, in process samples control we check about the quality or capability of the equipment or the process itself. In terms of requirements, at least two of the three (Product Data Sheet, Specifications, and Certificate of Analysis). Retain Samples. These are the finished products from the previous batch that is compared to the products of a latter batch to answer the question of whether or not the quality of the product is consistent. AOAC-OMA (AOAC – Official Methods of Analysis) – widely used compilation of methods adopted over the years. Details of the method validation program are given online and in the front matter of that book. Standard Methods for the Examination of Dairy Products, Standard Methods for the Examination of Water and Wastewater, Food Chemical Codes (for food additives), and Chemistry Laboratory Guidebook are other endorsed references.