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GÜRBÜZ ENDÜSTRİYEL MAKİNA
ORGANİZE SANAYİ BÖLGESİ 14.Cad. No: 13
26110 ESKİŞEHİR / TURKEY
Phone: +90 222 236 21 46
Fax: +90 222 236 21 49
E-mail: gem@gem.com.tr
Web Site: https://www.gem.com.tr/en/
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RHS-M-700 Hot Stamp Machine Technical Document
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CONTENTS
1 Contents Page
1 Contents Page ................................................................................. 2
2
3
Using The Machine .......................................................................... 3
2.1
Settings – 1 Page .................................................................................................... 3
2.2
Settings – 2 Page .................................................................................................... 4
2.3
Parameter Page ...................................................................................................... 6
2.4
Temperature Settings Page..................................................................................... 7
2.5
Manuel Page ........................................................................................................... 8
2.6
Recipe Page............................................................................................................ 9
2.7
I / O Page ...............................................................................................................10
2.8
Alarm Page ............................................................................................................11
Appendix ........................................................................................ 12
3.1
Assembly Drawings ................................................................................................12
3.2
Ball Screw Drawings ..............................................................................................13
4
Spare Part List ............................................................................... 14
5
Electrical Part List ......................................................................... 16
6
Pneumatic Part List ....................................................................... 18
7
Pneumatic Diagram ....................................................................... 21
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2 Using The Machine
This section of the manual describes how to use the RHS-M-700 Hot Stamp machine and
control panel. In the tables below, you can find descriptions of the buttons and parameters on
the tabs.
2.1
Settings – 1 Page
HEATER ON-OFF BUTTON
Turns the heater on and off. The heater switches
itself off automatically when the emergency stop
is pressed or the windows are opened. After the
machine reset, the heater must be switched on
again. (In case of light barrier violation, the heater
does not turn itself off.)
ACT. TEMPERATURE
Displays the actual roll temperature.
SET TEMPERATURE
The desired roll temperature value is entered in
this section.
ROLL SAFETY TEMPRATURE
After heater is off, silicon wheel is still running till
temperature is decreased to the value that
entered this parameter. The silicone wheel rotates
to cool itself. (60°C is current value, not
recommended to change.)
Depending on the temperature value entered in
this section, the machine can not be started
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PRINT TOLERANCE ( + , - )
RHS-M-700 Hot Stamp Machine Technical Document
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before the silicon wheel set temperature is
reached.
HEATER WORKING TIME
Displays the operating time of the heater.
MACHINE WORKING TIME
Displays the operating time of the machine.
WINDING FORWARD TIME
Winding roller wraps forward the foil after the
cycle is completed. This is the parameter for to
gain back the unused foil.
WINDING BACKWARD TIME
Winding roller wraps backward the foil after the
cycle is completed. This is the parameter for to
gain back the unused foil.
TOTAL PRODUCTION
Displays the total production amount.
VACUUM ACTIVE
Turns the vacuum function on and off in required
jigs.
FOIL GROUP
Turns the foil group on and off. If the foil group is
not activated, the foil tension cannot be achieved.
This parameter must be off while changing the
foil.
MACHINE LIGHTING
Turns the lights of the machine on and off.
2.2
Settings – 2 Page
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ACTUAL POSITION
Displays the actual position of the moving table
on the X-axis.
STARTING OFFSET
Depending on the entered value, the point at
which the silicon wheel goes down according to
the table is set. For example; If 150mm is
entered, the silicone wheel starts to descend
150mm before the printing position. If the value
increases, the wheel goes down before, if the
value is decreased, it starts to descend later.
STARTING SPEED
Velocity of the table from beginning starting offset
to the starting printing point.
EXIT SPEED
Velocity of the table from ending printing point to
the ending exit offset.
EXIT OFFSET
Depending on the value entered, the point at
which the silicon wheel will go up is set. For
example; If 135mm is entered, silicon wheel
comes up as the print is completed and the table
moves 135mm further. If the value is increased,
the wheel will go up later, and if the value is
decreased, it will go up earlier.
PRODUCT LENGTH
The total length of the product. (The values
specified during trials should not be changed.)
PRINTING SPEED
The speed of the moving table at the time of
printing. Can be adjust depending on printing
results.
BACKWARD SPEED
The speed at which the moving table returns to its
starting point.
LOADING - UNLOADING
POSITION
It allows you to shift the loading area by a certain
amount in case of need.
LOADING - UNLOADING SPEED
Setup position determines is speed of the shift
amount entered in the section.
START PANEL BUTTON
It can be changed panel button as passive active with level 2 password.
START DOUBLE HAND
It can be changed as passive - active with level 2
password.
START FOOT PEDAL
It can be changed as passive - active with level 2
password.
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2.3 Parameter Page
GAIN
The coefficient input values of the foil
tension adjustment rollers. The entered
value must not be changed.
ACTUAL
The coefficient of the foil tension adjustment
rollers is the monitor values. The entered
value must not be changed.
START VALUE
The coefficient input values of the foil
tension adjustment rollers. The entered
value must not be changed.
FIXTURE MIDPOINT
It is the point where the center of the
silicone wheel and the center point of the
fixtures intersect. The entered value must
not be changed.
HEATER WORKING TIME RESET
The heater operating time is reset by
pressing and holding the reset button for 5
seconds. (User name and password must
be entered to reset.) (Level 2)
PRODUCTION RESET
The number of production is reset by
pressing the reset button for 5 seconds.
(User name and password must be entered
to reset.) (Level 2)
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OLD PRODUCTION; Shows previous
PRODUCTION CYCLE TIME
production cycle time.
PRODUCTION TIME; Shows current
production cycle time.
DAILY PRODUCTION
Shows the number of daily production.
HOURLY PRODUCTION
Shows the number of production completed
in 1 hour.
2.4
Temperature Settings Page
TEMPERATURE PI SETTINGS
Detailed temperature values, cannot be
changed.
TEMPERATURE CALIBRATION
The machine was calibrated for the first run.
Settings should not be changed.
DOWN ROLLER SAFETY TIME
When the pneumatic cylinder going down,
as much as the entered time value, allows
the silicone roller to rotate. Thus the silicon
roller remains at a stable temperature.
Warning: the silicone roller must stop before
it touches the part.
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After the stamping is finished, the silicone
UP ROLLER SAFETY TIME
roller starts to rotate after the entered time.
2.5
Manuel Page
X axis is the reference button. When the
machine is energized, the axis must be
referenced by touching the button. The
machine cannot be start without
referencing. (After referencing, ✔ will
appear in the box.)
Manually moves the table in the X axis in
the +, - direction.
The winder manually rotates the foil
assembly.
The unwinder manually rotates the foil
assembly.
VACUUM START
Manually switch the vacuum on and off.
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Manually switches the roller motor on and
ROLL MOTOR
off. (Silicone wheel allows to rotate
manually.)
GROUP HEAD PISTON
It performs the up and down movement of
the pressure piston manually. The machine
cannot be started with the group head
piston down. (When the start is pressed
while the piston is down, the screen will
show error, the piston must be raised
manually.)
SUSPENSION PISTON
Manually opens and closes the suspension
piston. The suspension piston must always
be open.
2.6
Recipe Page
NEW REGISTRATION
Used to create new recipes. Press the
button and enter the recipe name.
UPLOAD THE VALUES ENTERED ON
TO THE SETTINGS
PAGE.
By clicking the button; uploads the values
we entered in Settings-1 and Settings-2
page to the recipe.
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After upload the values or changing any
SAVE RECIPE
value, the recipe is saved by pressing the
button.
DELETE RECIPE
From the recipe name section, select the
recipe to be deleted and press the button to
delete the recipe.
DOWNLOAD RECIPE
This button is used when the recipe needs
to be downloaded. When the recipe is
selected from recipe name and the button is
pressed, all values in the recipe are
downloaded to the values in Settings-1 and
Settings-2 page.
2.7
I / O Page
PLC input-output page. Used in case of maintenance.
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2.8
Alarm Page
This page shows alarms and warnings. If the machine is reset with the reset button in any
alarm or warning and the alarm or warnings are disabled,
cleared with the button.
the inactivated alarms are
To change some parameters on the machine, there are 2 levels of
encryption;
Level 1; User name; gem / Password; 1983
Level 2; User name; administrator / Password; 26681982
-
Level 2
Level 1
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3 Appendix
3.1
Assembly Drawings
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3.2 Ball Screw Drawings
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4 Spare Part List
MATERIAL CODE
MEASURE/EXPLANATIO
N
QUANTITY
MARK
ROD EYE
SGS-M16x1.5 (FESTO- #9263)
1
FESTO
WORM-GEARED MOTORS
EV_030_0_0_G56_B14_ML9A P1 M1(i=14,5 0,09KW)
2
YILMAZ-GAMAK
WORM-GEARED MOTORS
1
YILMAZ-GAMAK
NUT LOCK
EV_040_0_0_2E71M_B14_ML10B P4 İ=82 M4 0.25KW
900DD/DAK
MB4
KM NUT
KM4
1
LINEAR BEARING
KH30-50
4
BALL BEARING
6004-ZZ
2
BALL BEARING
6005-ZZ
2
BALL BEARING
6202-ZZ
20
BALL BEARING
6203-2Z
2
BALL BEARING
6204-ZZ
4
ONE WAY BEARINGS
CSK15-P
1
BOW BOLT
YAC M8x10x35
2
LINEAR GUIDEWAY BLOCK
LCB 25 - ARABA
4
LMT
LINEAR GUIDEWAY RAIL
LC25 -RAY - L1900 – C20
2
LMT
BALL SCREW
LSED3232 L:1460
1
KOZANLI/ENDO
BALL SCREW NUT
LSED3232
1
KOZANLI/ENDO
BEARING
BF25
1
LMT
BEARING
BK25-7000 SERİSİ RULMANLI
1
LMT
1
INA
*
*
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TEMPERATURE MEASURING OPTC5TCLT15CB3- (CALIBRATION 0-10V / 0-600C°)
DEVICE
SILICONE ROLLER
A28 – 80 SHORE
1
OPTRIS
1
İNTERKOM KURZ
16
İNTERKOM KURZ
ELCON
SILICONE ROLLER
A28 – 80 SHORE
INFRARED HEATER
235V-1200W -200/150MM T-SW1123-B GOLD Infrared
Heater
2
THYRISTOR POWER
CONTROL DEVICE
BRD-4030
1
VACUUM PAD
ZP40HS
-
*
*
*
*
*
SMC
* MARKED PARTS ARE CRITICAL AND MUST BE KEPT IN STOCK.
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5 Electrical Part List
MATERIAL CODE
PRODUCT
6ES7215-1AG40-0XB0
SIMATIC S7-1200, CPU 1215C, COMPACT CPU, DC/DC/DC, 2 PROFINET PORT, ONBOARD
I/O: 14 DI 24V DC; 10 DO 24V DC 0.5A 2 AI 0-10V DC (6ES7215-1AG40-0XB0)
6ES7223-0BD30-0XB0
SIMATIC S7-1200, DIGITAL I/O SB 1223, 2 DI / 2 DO, 2 DI 24V DC/2 DO 24V DC
6ES7234-4HE32-0XB0
SIMATIC S7-1200, ANALOG I/O SM 1234, 4 AI / 2 AO, +/-10V, 14 BIT RESOLUTION OR 0(4) - 20
MA, 13 BIT RESOLUTION
6AV2123-2GB03-0AX0
SIMATIC HMI, KTP700 BASIC, BASIC PANEL, KEY AND TOUCH OPERATION, 7" TFT DISPLAY,
65536 COLORS, PROFINET INTERFACE, CONFIGURATION FROM WINCC BASIC V13/
6SL3040-0JA01-0AA0
6SL3210-1PE13-2UL1
6SL3210-5BB12-5UV1
SINAMICS S110 CONTROL UNIT CU305 PN WITH PROFINET INTERFACE WITHOUT MEMORY
CARD
SINAMICS POWER MODULE PM240-2 UNFILTERED WITH BUILT IN BRAKING CHOPPER
3AC380- 480V +10/-10% 47-63HZ OUTPUT HIGH OVERLOAD: 0,75KW FOR 200% 3S,150%
SINAMICS V20 1AC200-240V -10/+10% 47-63HZ RATED POWER 0,25KW WITH 150%
OVERLOAD FOR 60SEC UNFILTERED I/O-INTERFACE: 4DI, 2DO,2AI,1AO FIELDBUS: USS/
MODBUS RTU WITH INBUILT BOP PROTECTION: IP20/ UL OPEN TYPE SIZE:FSAA
68x142x108(WXHXD)
1FK7042-2AF71-1QA0
SIMOTICS S SIMOTICS S-1FK7 SYNCHRONOUS MOTOR 1FK7-CT PN=0,82 KW; UZK=600V
M0=3NM (100K); NN=3000RPM; NATURAL AIR COOLING, FRAME SIZE IMB 5 (IM V1, IM V3)
6FX5002-2DC10-1BA0
SIGNAL CABLE, PREASSEMBLED TYPE: 6FX5002-2DC10 (SINAMICS DRIVE CLIQ)
CONNECTOR IP20/IP67, WITH 24 V MOTION-CONNECT 500 LENGTH (M) = 0 + 10 + 0 + 0
6FX5002-5CS01-1AG0
POWER CABLE, PREASSEMBLED TYPE: 6FX5002-5CS01 (1FT/1FK/1PH TO SINAMICS) 4X1.5
C, CONNECTOR SIZE 1/1.5 MM2 UL/CSA DESINA, MOTION-CONNECT 500 DMAX = 8.4 MM
SR AD40ALK-A01N
Aktüatörlü güvenlik kodlu manyetik sensör
CS AR-08V024
Safety module 2NO, category 4
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50129860
IS 108MM/4NO-2E0-M12 M8 PNP NO 2mm SOKETLİ
50129878
IS 112MM/4NO-4E0-M12 Endüktif sensör. M12, PNP, NO, M12 4 kutuplu soketli. 10-30 VDC, ledli
50129879
IS 112MM/4NC-4E0-M12 M12 PNP NC UZUN GÖVDE M12 4 PİN SOKETLİ 4mm ALGILAMA
68052309
MLC100-30-900 MLC Güvenlik Bariyer Seti (el koruma, 90cm)
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6 Pneumatic Part List
PICTURE
PRODUCT
CODE
PCS
EXPLANATION
ID 1
BRAND
WEBSITE
M9B
1
SOLID STATE SWITCH
D-M9BL
SMC
WEB
AS3201F
2
SPEED CONTROLLER WITH ONE-TOUCH
FITTINGS
AS3201F-03-08S
SMC
WEB
CP96
1
ISO CYLINDER CP96
CP96SDB80125CW
SMC
WEB
D5050
1
MOUNTING BRACKETS
D5050
SMC
WEB
AS2201F
2
SPEED CONTROLLER WITH ONE-TOUCH
FITTINGS
AS2201F-02-08S
SMC
WEB
CP96
1
ISO CYLINDER CP96
CP96SDB50-50C
SMC
WEB
IR1000-A
3
PRECISION REGULATOR
IR1020-F01BGA(0)
SMC
WEB
KQ2H
1
ONE-TOUCH FITTING
KQ2H08-01AS
SMC
WEB
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KQ2L
4
ONE-TOUCH - L - FITTING
KQ2L08-01AS
SMC
WEB
CDQS
2
COMPACT CYLINDER DOUBLE ACTING,
SINGLE ROD
CDQSB12-50DCM
SMC
WEB
CQS
2
MOUNTING BRACKETS
CQS-D012
SMC
WEB
D-MP
2
ACTUATOR POSITION SENSOR
D-MP050B
SMC
WEB
KQ2H
2
ONE-TOUCH FITTING
KQ2H04-M5A
SMC
WEB
AN
2
SILENCER
AN120-M5
SMC
WEB
ISE30A
2
2 COLOR DISPLAY HIGH-PRECISION DIGITAL
PRESSURE SWITCH
ISE30A-01-B-G
SMC
WEB
ZSE30A
1
2 COLOR DISPLAY HIGH-PRECISION DIGITAL
PRESSURE SWITCH FOR VACUUM
ZSE30AF-01-BG(0)
SMC
WEB
KQ2F
3
ONE-TOUCH FITTING
KQ2F04-01A
SMC
WEB
KQ2L
4
ONE-TOUCH - L - FITTING
KQ2L04-01AS
SMC
WEB
KQ2H
4
ONE-TOUCH FITTING
KQ2H04-01AS
SMC
WEB
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AW20
1
FILTER REGULATOR
AW20-F02BE-B
SMC
WEB
KQ2H
5
ONE-TOUCH FITTING
KQ2H08-02AS
SMC
WEB
SY5000
1
5 PORT SELENOID VALVE
SY5120-5DZ-01F
SMC
WEB
AN
5
SILENCER
AN110-01
SMC
WEB
VT307
1
3 PORT DIRECT OPERATED POPPET
VT307-5DZ1-01FQ
SMC
WEB
KQ2H
4
ONE-TOUCH FITTING
KQ2H06-01AS
SMC
WEB
ZU-A
1
IN-LINE TYPE VACUUM EJECTOR
ZU07SA
SMC
WEB
KQ2U
1
ONE-TOUCH FITTING
KQ2U06-00A
SMC
WEB
SY7000
1
5 PORT SELENOID VALVE
SY7320-5DZ-02F
SMC
WEB
KQ2L
3
ONE-TOUCH - L - FITTING
KQ2L08-02AS
SMC
WEB
KQ2L
1
ONE-TOUCH - L - FITTING
KQ2L06-01AS
SMC
WEB
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7 Pneumatic Diagram
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