UNIT V POWER SUPPLIES AND ELECTRONIC DEVICE TESTING Linear mode power supply - Rectifiers - Filters - Half-Wave Rectifier Power Supply Full-Wave Rectifier Power Supply - Voltage regulators: Voltage regulation - Linear series, shunt and switching Voltage Regulators - Over voltage protection - BJT and MOSFET – Switched mode power supply (SMPS) - Power Supply Performance and Testing - Troubleshooting and Fault Analysis, Design of Regulated DC Power Supply. 1 Voltage Regulators A voltage regulator is a device designed to keep the output voltage of a power supply as nearly as constant as possible. A voltage regulator is designed to automatically ‘regulate’ voltage level. It basically steps down the input voltage to the desired level and keeps that in that same level during the supply. This makes sure that even when a load is applied the voltage doesn’t drop. 2 Voltage Regulators A voltage regulator is used for the following reasons:• To regulate or vary the output voltage of the circuit. • To keep the output voltage constant at the desired value inspite of variations in the supply voltage or in the load current. Voltage regulators -Applications • Computers • Alternators • Power generator plants 3 Voltage Regulators Voltage regulators may be classified as electromechanical or electronic. It can also be classified as AC regulators or DC regulators. There are mainly two types of voltage regulators: • Linear voltage regulators • Switching voltage regulators Linear voltage regulator is the easiest type of voltage regulators. It is available in two types, which are compact and used in low power, low voltage systems. 4 Regulator - Zener diode regulator For low current power supplies - a simple voltage regulator can be made with a resistor and a zener diode connected in reverse. Zener diodes are rated by their breakdown voltage Vz and maximum power Pz (typically 400mW or 1.3W) 5 Voltage Regulation Two basic categories of voltage regulation are: line regulation load regulation The purpose of line regulation is to maintain a nearly constant output voltage when the input voltage varies. The purpose of load regulation is to maintain a nearly constant output voltage when the load varies 6 Line Regulation Line regulation: A change in input (line) voltage does not significantly affect the output voltage of a regulator (within certain limits) 7 Line Regulation Line regulation can be defined as the percentage change in the output voltage for a given change in the input voltage. VOUT Line regulation V 100% IN Δ means “a change in” Line regulation can be calculated using the following formula: VOUT / VOUT 100% Line regulation VIN 8 Load Regulation Load regulation: A change in load current (due to a varying RL) has practically no effect on the output voltage of a regulator (within certain limits) 9 Load Regulation Load regulation can be defined as the percentage change in the output voltage from no-load (NL) to full-load (FL). VNL VFL Load regulation VFL Where: VNL = the no-load output voltage VFL = the full-load output voltage 100% 10 Load Regulation Sometimes power supply manufacturers specify the equivalent output resistance (Rout) instead of its load regulation. RFL equal the smallest-rated load resistance, then VFL: VFL RFL VNL ROUT RFL 11 Load Regulation Rearrange the equation: ROUT RFL VFL RFL VNL ROUT RFL VFL RFL Load regulation VFL VFL 100% ROUT RFL Load regulation 1 100% RFL ROUT Load regulation R 100% FL 12 Types of Regulator Fundamental classes of voltage regulators are linear regulators and switching regulators. Two basic types of linear regulator are the series regulator and the shunt regulator . The series regulator is connected in series with the load and the shunt regulator is connected in parallel with the load. 13 Series Regulator Circuit Control element in series with load between input and output. Output sample circuit senses a change in output voltage. Error detector compares sample voltage with reference voltage causes control element to compensate in order to maintain a constant output voltage. 14 Op-Amp Series Regulator Control Element VREF Error Detector Sample Circuit 15 Op-Amp Series Regulator The resistor R1 and R2 sense a change in the output voltage and provide a feedback voltage. The error detector compares the feedback voltage with a Zener diode reference voltage. The resulting difference voltage causes the transistor Q1 controls the conduction to compensate the variation of the output voltage. The output voltage will be maintained at a constant value of: R1 Vo 1 V Z R2 16 Transistor Series Regulator The transistor Q1 is the series control element. Zener diode provides the reference voltage. 17 Transistor Series Regulator Since Q1 is an NPN transistor, Vo is found as: VBE VZ Vo The response of the pass-transistor to a change in load resistance as follows: If load resistance increases, load voltage also increases. Since the Zener voltage is constant, the increase in Vo causes VBE to decrease. The decrease in VBE reduces conduction through the pass- transistor, so load current decreases. This offsets the increase in load resistance, and a relatively constant load voltage is maintained 18 Shunt Regulator Circuit The unregulated input voltage provides current to the load. Some of the current is pulled away by the control element. If the load voltage tries to change due to a change in the load resistance, the sampling circuit provides a feedback signal to a comparator. 19 Shunt Regulator Circuit The resulting difference voltage then provides a control signal to vary the amount of the current shunted away from the load to maintain the regulated output voltage across the load. 20 Op-Amp Shunt Regulator 21 Op-Amp Shunt Regulator When the output voltage tries to decrease due to a change in input voltage or load current caused by a change in load resistance, the decrease is sensed by R1 and R2. A feedback voltage obtained from voltage divider R1 and R2 is applied to the op-amp’s non-inverting input and compared to the Zener voltage to control the drive current to the transistor. The current through resistor RS is thus controlled to drop a voltage across RS so that the output voltage is maintained. 22 Transistor Shunt Regulator The control element is a transistor, in parallel with the load. While, the resistor, RS, is in series with the load. The operation of the transistor shunt regulator is similar to that of the transistor series regulator, except that regulation is achieved by controlling the current through the parallel transistor 23 Transistor Shunt Regulator Resistor RS drops the unregulated voltage depends on current supplied to load RL. Voltage across the load is set by zener diode and transistor base-emitter voltage. If RL decrease, a reduced drive current to base of Q1 shunting less collector current. Load current, IL is larger, maintaining the regulated voltage across load. 24 Transistor Shunt Regulator The output voltage to the load is: Vo VL VZ VBE Voltage across the load is set by the Zener diode voltage and the transistor base-emitter voltage. If the load resistance decreases, the load current will be larger at a value of: VL IL RL The increase in load current causes the collector current shunted by the transistor is to be less: IC I S I L The current through RS: IS Vi VL RS 25 Switching Regulator The switching regulator is a type of regulator circuit which its efficient transfer of power to the load is greater than series and shunt regulators because the transistor is not always conducting. The switching regulator passes voltage to the load in pulses, which then filtered to provide a smooth dc voltage. 26 Switching Regulator The switching regulator is more efficient than the linear series or shunt type. This type regulator is ideal for high current applications since less power is dissipated. Voltage regulation in a switching regulator is achieved by the on and off action limiting the amount of current flow based on the varying line and load conditions. With switching regulators 90% efficiencies can be achieved. 27 Switching Regulator-Step-Down Configuration With the step-down (output is less than the input) configuration the control element Q1 is pulsed on and off at variable rate based on the load current. The pulsations are filtered out by the LC filter. 28 Switching Regulator-Step-up configuration The difference is in the placement of the inductor and the fact that Q1 is shunt configured. During the time when Q1 is off the VL adds to VC stepping the voltage up by some amount. 29 Switching Regulator-Voltage-Inverter configuration Output voltage is of opposite polarity of the input. This is achieved by VL forwardbiasing reverse-biased diode during the off times producing current and charging the capacitor for voltage production during the off times. With switching regulators 90% efficiencies can be achieved. 30 IC Voltage Regulators Regulation circuits in integrated circuit form are widely used. Their operation is no different but they are treated as a single device with associated components. These are generally three terminal devices that provide a positive or negative output. Some types have variable voltage outputs. A typical 7800 series voltage regulator is used for positive voltages. The 7900 series are negative voltage regulators. These voltage regulators when used with heat sinks can safely produce current values of 1A and greater. The capacitors act as line filtration. 31 IC Voltage Regulators Several types of both linear (series and shunt) and switching regulators are available in integrated circuit (IC) form. Reference source Comparator amplifier Control device Overload protection Generally, the linear regulators are three-terminal devices that provides either positive or negative output voltages that can be either fixed or adjustable. 32 Fixed Voltage Regulator The fixed voltage regulator has an unregulated dc input voltage Vi applied to one input terminal, a regulated output dc voltage Vo from a second terminal, and the third terminal connected to ground. 33 Fixed Voltage Regulator Fixed-Positive Voltage Regulator The series 78XX regulators are the three-terminal devices that provide a fixed positive output voltage. 34 Fixed Voltage Regulator An unregulated input voltage Vi is filtered by a capacitor C1 and connected to the IC’s IN terminal. The IC’s OUT terminal provides a regulated +12 V, which is filtered by capacitor C2. The third IC terminal is connected to ground (GND) 35 Fixed Voltage Regulator Positive-Voltage Regulators in the 78XX Series IC Part Output Voltage (V) Minimum Vi (V) 7805 7806 +5 +6 7808 +8 +10.5 7810 7812 +10 +12 +12.5 +14.5 7815 +15 +17.7 7818 7824 +18 +24 +21.0 +27.1 +7.3 +8.3 36 Fixed Voltage Regulator-Negative Voltage Regulator The series 79XX regulators are the three-terminal IC regulators that provide a fixed negative output voltage. This series has the same features and characteristics as the series 78XX regulators except the pin numbers are different. 37 Fixed Voltage Regulator Negative-Voltage Regulators in the 79XX Series IC Part Output Voltage (V) Minimum Vi (V) 7905 7906 -5 -6 7908 -8 -10.5 7909 7912 -9 -12 -11.5 -14.6 7915 -15 -17.7 7918 7924 -18 -24 -20.8 -27.1 -7.3 -8.4 38 Fixed Voltage Regulator –Adjustable Voltage Regulator Voltage regulators are also available in circuit configurations that allow to set the output voltage to a desired regulated value. The LM317 is an example of an adjustable-voltage regulator, can be operated over the range of voltage from 1.2 to 37 V. 39 Summary Voltage regulators keep a constant dc output despite input voltage or load changes. The two basic categories of voltage regulators are linear and switching. The two types of linear voltage regulators are series and shunt. The three types of switching are step-up, step-down, and inverting. Switching regulators are more efficient IC regulators are available with fixed positive or negative output voltages or variable negative or positive output voltages. Both linear and switching type regulators are available in IC form. Current capacity of a voltage regulator can be increased with an external pass transistor. than linear making them ideal for low voltage high current applications 40 Fixed Voltage Regulator Power supply convert alternating current to the direct (DC) current mainly convert 110-240v AC Three types of power supply: Linear power supply Switched mode (SMPS stands for Switch Mode Power Supply). Uninterrupted (UPS) power supply This receives 230V,AC and translates it into different DC levels such as +5V, -5V, +12V, -12V. 41 Linear power supply Transformer convert the line AC voltage to a smaller peak voltage Rectifies AC signal produces large waveforms , capacitor filter is used to filter the rectified wave which contain small pulses (ripple). Depending on the requirements regulator adjust the output voltage Good line and load regulation lower output voltage ripples. 42 Linear power supply 43 Operation The power supplies used in computers are switched mode power supplies. The primary power received from AC mains is rectified and filtered as high-voltage DC. 44 Switched Mode Power Supply (SMPS) The disadvantages of LPS such as lower efficiency, the need for large value of capacitors to reduce ripples and heavy and costly transformers etc. are overcome by the implementation of Switched Mode Power Supplies. The working of SMPS is simply understood by knowing that the transistor used in LPS is used to control the voltage drop while the transistor in SMPS is used as a controlled switch. 45 SMPS SMPS stands for Switch Mode Power Supply which is an electronic power supply with switching regulator. This receives 230V AC and translates it into different DC levels such as +5V, -5V, +12V, -12V. It is switched to a high frequency approximately 10 to 100 KHz by a bipolar transistor and fed to the primary side (P) of a step-down transformer. Uses feedback mechanism 46 SMPS SCHEMATIC DIAGRAM 47 48 Input Stage The AC input supply signal 50 Hz is given directly to the rectifier and filter circuit combination without using any transformer. This output will have many variations and the capacitance value of the capacitor should be higher to handle the input fluctuations. This unregulated dc is given to the central switching section of SMPS. 49 Switching Section A fast switching device such as a Power transistor or a MOSFET is employed in this section, which switches ON and OFF according to the variations and this output is given to the primary of the transformer present in this section. The transformer used here are much smaller and lighter ones unlike the ones used for 60 Hz supply. These are much efficient and hence the power conversion ratio is higher. 50 Output Stage The output signal from the switching section is again rectified and filtered, to get the required DC voltage. This is a regulated output voltage which is then given to the control circuit, which is a feedback circuit. The final output is obtained after considering the feedback signal. Control Unit This unit is the feedback circuit which has many sections 51 SMPS working Convert AC to DC voltage with rectifier which is unregulated DC voltage sent it to filter Inverter convert DC to AC with help of power oscillator. Output transformer inverts AC voltage up to down to the required output level. Output rectifier and filter : AC output from transformer is rectified. For lower voltage uses silicon/schottky diodes used and smoothing the rectified output by using filter. 52 The SMPS is mostly used where switching of voltages is not at all a problem and where efficiency of the system really matters. SMPS circuit is operated by switching and hence the voltages vary continuously. The switching device is operated in saturation or cut off mode. The output voltage is controlled by the switching time of the feedback circuitry. Switching time is adjusted by adjusting the duty cycle.The efficiency of SMPS is high because, instead of dissipating excess power as heat, it continuously switches its input to control the output. 53 SMPS working This reduces the amount of the voltage passed through the transformer. So the output voltage will be maintained normally. Then it is sent to the output of the power supply. A sample of this output is sent back as feedback signal for regulation. 54 Types of SMPS SMPS is the Switched Mode Power Supply circuit which is designed for obtaining the regulated DC output voltage from an unregulated DC or AC voltage. There are four main types of SMPS such as DC to DC Converter AC to DC Converter Fly back Converter Forward Converter 55 Types of SMPS The AC to DC conversion part in the input section makes the difference between AC to DC converter and DC to DC converter. The Fly back converter is used for Low power applications. Also there are Buck Converter and Boost converter in the SMPS types which decrease or increase the output voltage depending upon the requirements. The other type of SMPS include Self-oscillating fly-back converter, Buck-boost converter, Cuk, Sepic, etc. 56 DC-DC Converter The power received from AC mains is rectified and filtered as a high-voltage DC. This high voltage DC voltage is then switched and fed to the step-down transformer at the primary side. At the secondary side of the step-down transformer the rectified and filtered output is collected which is ultimately sent as the output to power supply. 57 Forward Converter Irrespective of if the transistor is conducting or not the choke carries the current in forward converter. The diode inside the transistor carries the current during the OFF period to support the energy flow through the load. During the On period, the choke stores the energy and also passes a part of the energy to the output load. 58 Flyback Converter In a Flyback converter, during the On period of the switch magnetic field of the inductor stores energy. When the switch is in the open state the energy is emptied into the output voltage circuit. The Duty cycle in the Flyback converter is determined by the output voltage. 59 Self-Oscillating Flyback Converter It is based on the Flyback principle. During conduction, a current through the transformer primary starts to ramp up linearly with the slope Vin/Lp. Due to the voltage induced in the feedback winding and the secondary winding the fast recovery rectifier start to operate in reverse biased and hold the conducting transistor ON. The core begins to saturate once the current reaches its peak value. The result is a sharp rise in current is not supported by the fixed base drive supported by feedback windings. Hence, the switching begins to come out of saturation. 60 Advantages The efficiency is as high as 80 to 90% Less heat generation; less power wastage. Reduced harmonic feedback into the supply mains. The device is compact and small in size. The manufacturing cost is reduced. Provision for providing the required number of voltages. 61 Disadvantages The noise is present due to high frequency switching. The circuit is complex. It produces electromagnetic interference 62 Applications Motherboard of computers Motor vehicles Mobile phone chargers Consumer electronics HVDC measurements Laptops Battery chargers Security systems Central power distribution Space stations 63 Power Supply Characteristic Wattage The total, maximum output of the power supply in watts, Typical power ranges are from 200W to 500W. Efficiency Efficiency=Useful Power Output / Total Electrical Power Consume. Regulation The ability of a SMPS to maintain an output voltage within specified limits under varying of input voltage. 64 Power Supply Characteristic Ripple : Also called AC Ripple or Periodic and Random Deviation(PARD) or simply Noise the Power Supply of course produces DC outputs from AC input. Load Regulation: Sometimes called voltage load regulation. This specification refers to the ability of the power supply to control the output voltage level Line Regulation: The complement of load regulation, this parameter describes the ability of the power supply to control its output levels 65 Power Supply problems Brownouts (Sag): Blackouts This is complete loss of electric The under voltage condition The power where voltage and current drop high load items like air conditioners, to physical welding machine, motor etc draw to interruption in the power line due to much current that the AC voltage accidental damage by a person or act level drops. power supply will fall out of nature, loss of AC will invariably which shutdown the computer,loss of data, system operation. file may be lost or reduction productivity, corrupt file corrupted on the hard drive. 0,usually caused by resulting in intermittent structure and damage files. 66 Power Supply problems Surge: Small over voltage conditions that take place over relatively long periods and regulate power to a desired level excess energy must be switched (in SMPS). Spikes: A spike is a large over voltage condition that occurs in the milliseconds. high energy switches can cause spikes on the AC line. Example equipment like drill machine, grinders, welding equipment etc. can produce power spikes. 67 Symptoms Supply problems i. Flickering Lights ii. Premature Component Failure iii. Hard Drive Crashes iv. The PC stalls, crashes, or reboots for no apparent reason v. You suffer chronic or frequent hard drive failures or file access problems. vi. The CMOS RAM or modem NVRAM periodically looses its contents or becomes corrupted. vii. The PC behaves erratically when other high-energy devices are turned on. viii. The modem regularly looses its connection, or fails data transfers. ix. The monitor display flickers or waves. 68 Protection Devices Surge Suppressor: Simple and relatively inexpensive devices, designed to absorb high-voltage transients produced by lightning and other highenergy equipment. Device inserted in AC to avoid spikes. Avoids peak AC voltage. Protection is accomplished by clamping (or shunting) voltages above a certain level (usually above 200 volts). Metal oxide varistor, or MOV, diverts the extra voltage. Circuit Breaker : Its purpose is to protect lighting circuit wiring from accidental short-circuits and overloads. 69