ACTIVITY-BASED COSTING TRADITIONAL COSTING SYSTEM (also known as Peanut-Butter Costing, Conventional Costing System, or Broad Averaging) – is a costing approach that uses broad averages for assigning the cost of resources uniformly to cost objects when the individual products or services, in fact, use those resources in non-uniform ways. This often results to product cost crosssubsidization. ACTIVITY-BASED COSTING (ABC) – is a costing method that identifies activities in an organization and assigns the cost of each activity to all products and services according to the actual consumption by each. This model assigns more indirect costs (overhead) into direct costs compared to traditional costing. ACTIVITY BASED COSTING vs. TRADITIONAL COSTING SYSTEM Focal application Number of overhead cost pools Cost driver (usual) Manner of allocation Use in decision making ABC Indirect costs Multiple May vary based on activity Logical More reliable TRADITIONAL Direct costs Single Unit volume or DLH Uniform Less reliable ABC-RELATED MANAGEMENT DISCIPLINES ACTIVITY-BASED MANAGEMENT – application of activity-based costing and value-chain analysis in analyzing and evaluating business activities to achieve operational and strategic improvement. VALUE-CHAIN ANALYSIS – is an approach used to analyze a company's business activities to see how the company can create a competitive advantage for itself. Value chain analysis helps a company understands how it adds value to something and subsequently how it can sell its product or service for more than the cost of adding the value, thereby generating a profit margin. ACTIVITY-BASED COSTING PROCESS 1. Identify activities, activity cost pools, and activity drivers. 2. Assign overhead costs to activity cost pools. 3. Calculate activity cost application rates 4. Assign overhead costs to cost objects using the activity cost application rates and activity drivers or through the use of consumption ratio 5. Prepare management reports. ACTIVITY LEVEL HIERARCHY HIERARCHY DEFINITION EXAMPLE Unit-level activities occur every time a service is performed, or a product is made. Direct material, direct labor Batch-level activities performed each time a batch is handled or processed, regardless of how many units are in the batch. Purchase order placements, Equipment set-up, shipments to customers Product-sustaining activities activities related to specific products and carried out regardless of how many batches or units of product are produced or sold. Product design, advertisements, research and development Customer-support activities activities related to specific customers sales calls, catalog mailings, and general technical support Facility-sustaining activities or Organizational-level activities carried out regardless of which customers are served, which products are produced, how many batches are run, or how many units are made. cleaning executive offices, providing a computer network, arranging for loans, preparing annual reports to shareholders PROBLEM 1 E-goals Corporation has the following sets of activities in its operations 1. Packaging 2. Research and development 3. Cleaning workplace 4. Depreciation of machinery 5. Materials purchase order 6. Receiving shipments 7. Cutting Direct Materials 8. Quality inspection 9. Security services 10. Factory maintenance REQUIRED: Determine the proper classification of activities whether its unit-level, batch-level, product-sustaining or facility sustaining activities. PROBLEM 2 Archon Limited makes three types of figurines – Venti (V), Zhongli (Z) and Raiden (R). The company currently uses broad averaging as the basis for allocating overhead; although an activity based costing (ABC) system is being considered. Details of the three products for a typical period are: Labor hour per unit 0.50 1.50 1.00 Product V Product Z Product R Machine hour per unit 1.50 1.00 3.00 Material cost per unit 15 10 20 Production units 1,000 1,500 5,000 Total production overheads are P900,000 which are divided as follows: ReSOURCe DRIVeR% Set-ups Machining Materials handling Inspection 35 20 15 30 The following total activity levels are associated with each product line for the period as a whole: ACTIVITY DRIVeRS Product V Product Z Product R Number of inspections 150 250 600 Number of set-ups 50 100 480 Number of material moves 12 28 80 Direct labor costs P60 per hour and production overheads are absorbed on a machine hour basis. REQUIRED: 1. Calculate the cost per unit for each product using peanut-butter costing on the basis of machine hours P120/UNIT FOR V P150/UNIT FOR Z P230/UNIT FOR R 2. Calculate the cost per unit for each product using activity-based costing P139/UNIT FOR V P209.33/UNIT FOR Z P208.40/UNIT FOR R 3. Determine the over – under costing per unit of products P19/UNIT UNDR COSTING FOR V P59.33/UNIT UNDR COSTING FOR Z P21.60/UNIT OVR COSTING FOR R PROBLEM 4 Velzard Inc. manufactures air conditioners for condominium offices. The gross margin for each product is P30,000. In addition, the company incurs commercial expenses of P320,800. The company wishes to assign these costs to its three major customers, Milim Enterprise, Velgrinde Corporation, and Veldanava Incorporated. These expenses are related to three major nonmanufacturing activities: customer service, contract bidding, and engineering design. The activity cost pool and activity bases associated with these activities are: Activity Cost Pool Customer service Contract bidding Engineering design Total Cost Driver Number of service requests Number of bids Number of customer design changes Cost P 133,000 69,000 118,800 P320,800 Activity-base usage and unit volume information for the three customers is as follows: Unit volume Number of customer design changes Number of service requests Number of bids Milim 10 150 220 28 Velgrinde 20 50 70 24 Veldanava 30 70 90 40 Total 60 270 380 92 REQUIRED: 1. Determine the profit from each customer under traditional costing on the basis of unit volume 2. Determine the profit from each customer using activity-based costing PROBLEM 6 Harigold Corporation, a cement manufacturer, has been in operations since 2017. It has the newest and largest integrated cement facility in the country which enabled it to produce 100 million metric tonnes (MT) of cement annually. Its sales had constantly increase for the last 3 years due to its low cement prices for every 40 kg-bag. It has two main products: Type 1 and Type 1P. Type 1, which has a higher concentration of limestone and much stronger than Type 1P, are being sold directly to construction companies for use in the construction of high-rise building. On the other hand, Type 1P are being sold to wholesalers and retailers for the construction of households. In the past years, the Company had been using a traditional costing system which uses the number of bags in allocating overhead. However, review of cost structure across the products showed that such may not be appropriate anymore. Karen Orosco, the vice president for productions, suggested for the implementation of Activity-based costing system which was supported by the president, Kaye Formento, and approved by the board of directors. It was later determined that the Company has four relevant activities: Packaging, Order Processing, Machine Processing and Production inspection. Data relevant to these activities and the related cost drivers follow: Packaging Order Processing Machine Processing Product inspections Activity P75,000,000 70,000,000 120,000,000 85,000,000 P350,000,000 Cost driver Number of batches of cement packaged Number of orders processed Machine hours spent Number of bags inspected Other cost data and resources consumed by the Harigold’s product are as follows: Direct materials Direct labor volume (MT) number of orders machine hours number of bags per batch Type 1 P1.50/bag 1.00/bag 40,000,000 15,000 2,500 5,000 Type 1P P1.00/bag 0.80/bag 60,000,000 50,000 3,500 3,750 The company sells Type 1 and Type 1P for P12 and P10 per bag, respectively. REQUIRED: 1. Number of bags produced during the year for Type 1 and Type 1P 2. Overhead application rate under traditional cost accounting system 3. Cost per bag for Type 1 and Type 1P under traditional cost accounting system 4. Cost per bag for Type 1 and Type 1P under activity-based costing system 5. Over(under) costing between the use of traditional cost accounting system and activity-based costing system. 6. Profit per unit for Type 1 and Type 1P under activity-based costing system Answer key: 1. 2. 3. 4. 5. 6. Type 1 = 1 billion bags; Type 1P = 1.5 billion bags Overhead application rate = 0.14 per bag Cost per bag under PBC: Type 1 = P2.64; Type 1P = P1.94 Cost per bag under ABC: Type 1 = P2.63; Type 1P = P1.95 Over (under) costing = P14,846,154 Profit per unit under ABC: Type 1 = P9.37; Type 1P = P8.05