SERVICE NOTES
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of VS-640/540/420/300.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright © 2010 ROLAND DG CORPORATION
70140-03
Contents
1 Structure & Spare Parts
1-1 COVERS (VS-640/540)
(S/N VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below)...........1-1
3-16 CUTTER PROTECTION REPLACEMENT ..................3-81
3-17 CUT RIBBON CABLE REPLACEMENT . .....................3-82
3-18 LINEAR ENCODER BOARD REPLACEMENT . ..........3-88
COVERS (VS-640/540)
3-19 HOW TO FOLD RIBBON CABLE TO THE HEAD . ......3-93
(S/N VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above)..........1-3
3-20 INK TUBE REPLACEMENT .........................................3-96
COVERS (VS-420/300)
3-21 RIBBON CABLE (MAIN BOARD
(S/N VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below)...........1-5
TO CARRIAGE BOARD) REPLACEMENT . ................ 3-111
COVERS (VS-420/300)
(S/N VS-420 : ZAH0636 and above, VS-300 : ZAH0668 and above)..........1-7
1-2 FRAME ............................................................................1-9
1-3 DRIVE UNIT (VS-640) . .................................................. 1-11
4 Adjustment
4-1 SERVICE MODE ..............................................................4-2
4-2 HOW TO UPGRADE FIRMWARE/INSTALL
DRIVE UNIT (VS-540) ....................................................1-13
FIRMWARE....................................................................4-16
DRIVE UNIT (VS-420).....................................................1-15
4-3 HEAD ALIGNMENT.........................................................4-23
DRIVE UNIT (VS-300).....................................................1-17
4-4 LIMIT POSITION & CUT DOWN POSITION
1-4 HEAD CARRIAGE...........................................................1-19
INITIALIZE .....................................................................4-27
1-5 BASE FRAME(VS-640/540) ...........................................1-21
4-5 LINEAR ENCODER SETUP ...........................................4-29
BASE FRAME(VS-420/300) ...........................................1-23
4-6 FLUSHING POSITION ADJUSTMENT............................4-31
1-6 CHASSIS . ......................................................................1-25
4-7 CROP MARK SENSOR ADJUSTMENT ........................4-33
1-7 PINCH ROLLER .............................................................1-26
4-8 CROP-CUT ADJUSTMENT ............................................4-36
1-8 STAND . ..........................................................................1-27
4-9 PRINT/CUT POSITION ADJUSTMENT . ........................4-39
1-9 TOOL CARRIAGE...........................................................1-28
4-10 CALIBRATION(FEEDING DIRECTION) .......................4-42
1-10 WIPER and CAP SYSTEMs . .......................................1-29
4-11 TOOL HEIGHT ADJUSTMENT .....................................4-44
1-11 INK SYSTEM
4-12 TOOL PRESSURE ADJUSTMENT . .............................4-46
(S/N VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below,
4-13 BELT TENSION ADJUSTMENT ...................................4-50
VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below).............1-30
4-14 BELT POSITION ADJUSTMENT ..................................4-53
INK SYSTEM
4-15 TAKE-UP UNIT OPERATION CHECK ..........................4-60
(S/N VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above,
VS-420 ZAH0636 and above, VS-300 : ZAH0668 and above)..............1-32
INK TUBE WIRING (VS-640 S/N ZZ92065 and below).1-34
INK TUBE WIRING (VS-640 S/N ZZ92066 and above,
VS-540/420/300).........................................................1-35
1-12 ACCESSORY
(S/N VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below,
VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below).............1-36
ACCESSORY
(S/N VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above,
VS-420 ZAH0636 and above, VS-300 : ZAH0668 and above)..............1-38
2 Electrical Section
2-1 WIRING MAP ...................................................................2-1
2-2 MAIN BOARD . .................................................................2-3
2-3 SERVO BOARD .............................................................2-14
2-4 CARRAGE BOARD ........................................................2-20
2-5 SUB BOARD...................................................................2-23
2-6 MAINTENANCE PARTS LIST ........................................2-28
3 Replacement of Main Parts
5 Supplemental Information
5-1 SPECIAL TOOLS...............................................................5-1
5-2 SENSOR MAP...................................................................5-2
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT /
SCRATCHY PRINTING / BLURRED PRINTING...............6-1
6-2 POOR PRINTING QUALITY WHEN USING
THE METALLIC SILVER INK ...........................................6-2
6-3 MIXED COLOR IS PRINTED AT THE METALLIC
SILVER SPECIFIED AREA................................................6-2
6-4 PARTICULAR COLOR IS NOT PRINTED AT ALL.............6-3
6-5 SHIFTING IN PRINTING/COLOR SHIFTING....................6-3
6-6 INK DROPS ON THE MEDIA.................................................6-3
6-7 VERTICAL BANDING........................................................6-4
6-8 MISSING DOT OR DEFLECTED DOT APPEARS
WHEN PRINTING AFTER A LONG....................................6-4
6-9 UNWANTED LINES ARE PRINTED..................................6-4
6-10 PRINT & CUT MISALIGNMENT......................................6-5
6-11 POOR CUTTING QUALITY (STITCH CUT, DISTORTED
3-1 HEAD REPLACEMENT . ..................................................3-4
CUT, MISMATCHED START AND END POINTS)..............6-8
3-2 DAMPER REPLACEMENT ............................................ 3-11
6-12 MEDIA SKEW..................................................................6-8
3-3 WIPER REPLACEMENT . ..............................................3-18
6-13 MOTOR ERROR..............................................................6-9
3-4 FELT WIPER REPLACEMENT ......................................3-21
6-14 HEATER / DRYER TEMPERATURE DOES
3-5 CAP TOP REPLACEMENT ............................................3-24
3-6 TOOL CARRIAGE REPLACEMENT ..............................3-29
3-7 CARRIAGE MOTOR REPLACEMENT ..........................3-34
3-8 FEED MOTOR REPLACEMENT . ..................................3-40
3-9 PUMP REPLACEMENT .................................................3-51
3-10 BOARD REPLACEMENT
(MAIN BOARD SW POWER SUPPLY)..........................3-56
NOT RISE.........................................................................6-10
6-15 THE TAKE-UP UNIT* DOES NOT OPERATE
(*OPTION)........................................................................6-10
6-16 PROBLEM IN NETWORK
(RIP DOES NOT RECOGNIZE THE PRINTER)............. 6-11
6-17 ERROR MESSAGE....................................................... 6-11
6-18 SERVICE CALL.............................................................6-12
3-11 BATTERY REPLACEMENT . ........................................3-66
3-12 CARRIAGE BELT REPLACEMENT ............................3-69
3-13 ENCODER SCALE REPLACEMENT . .........................3-74
7 Service Activities
7-1 INSTALLATION CHECK LIST . .........................................7-1
3-14 GRIT ENCODER REPLACEMENT .............................3-76
7-2 MAINTENANCE CHECK LIST.........................................7-16
3-15 PINCH ROLLER REPLACEMENT ...............................3-80
7-3 SPECIFICATION..............................................................7-17
Revision Record
Revision No.
Date
Description of Changes
Approval
Issued
0
2010.5.28
First Edition
Kato
Misako
1
2010.8.10
Following section has been revised for supporting
VS-540/420/300.
Section 3, Section 4 and Section 7
Kato
Misako
2010.9.6
Following section has been revised for supporting
VS-540/420/300.
Section 1 and Section 2
7-3 SPECIFICATION has been revised.
Kato
Misako
Sawamura
Kaori
2
Sect1 has been revised.
(1-1 COVERS / 1-3 DRIVE UNIT / 1-5 BASE FRAME ~VS-640/540 ~ /
1-9 TOOL CARRIAGE
/ 1-10 WIPER and CAP SYSTEMs / 1-11
INK SYSTEM /
1-12 ACCESSORY)
3
2011.7.15
3-5 CAP TOP REPLACEMENT has been revised.
3-20 INK TUBE REPLACEMENT has been revised.
3-21 RIBBON CABLE (MAIN BOARD
TO CARRIAGE BOARD) REPLACEMENT has been revised.
7-1 INSTALLATION CHECK LIST has been revised.
7-2 MAINTENANCE CHECK LIST has been revised.
To Ensure Safe Work
About
and
Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
The
symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
The
symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the
and
: Tips and advise before the adjustment.
symbols, the symbols shown below are also used.
About the Labels Affixed to the Unit
These labels are affixed to the body of this product.
The following figure describes the location.
Caution : Pinching Hazard
Contact during operation may cause the
hand or fingers to become pinched, rsulting in injury.
Caution : Moving Print Heads
The print heads move at high speed and
pose a hazard.
Flammable
Ink and discharged fluid are flammable.
Keep away from open flame.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid
contact with the body. Use only in a wellventilated area.
Caution : High Temperature
The platen and dryer become hot. Exercise caution to avoid fire or burns.
Caution: High Voltagve
Cover removal may pose hazard of
shock or electrocution due to high
voltage.
Flammable
Ink and discharged fluid are flammable. Keep away from open flame.
Ink Is Toxic
Ink and discharged fluid are toxic.
Avoid contact with the body. Use
only in a well-ventilated area.
WARNING - FOR CONTINUED
PROTECTION AGAINST RISK OF FIRE,
REPLACE ONLY WITH FUSE OF THE
SPECIFIED TYPE AND CURRENT RATING.
F80L HS
Electric charge.
Do not touch when power is on.
The wiring terminal untended for connection of the protective earthing conductor
associated with the supply wiring.
Do not disconnect the cable of this terminal except the time of replacement.
14
S5
1-1
S4
S1
28
25
10
S1
7
27
1
S1
S10
S1
33
18
S2
37
35 36
S6
16
S1
13
19
22
26 24
39
15
S5
S6
S7
11
37
S1
17
S1
S8
34
38
23
S6
18
S1
31
S1
S3
S1
3
32
29
S1
S1
20
30
21
12 S1
S1
2
4
20
6
S9
S1
S1
1 Structure & Spare Parts
1-1 COVER
~VS-640/540~ (VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below)
1-1 COVER
~VS-640/540~ (VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below)
PARTS LIST -Main Parts-
1
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
1000006510
ASSY,COVER FRONT VS-640
1
S1 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
35
1000007209
ASSY,COVER FRONT VS-540
1
S2 31139103
PLAPOINT,FE4*6 WH
1
2
W701406010
ASSY,PANEL BOARD VS-640
1
S3 31019149
SCREW SET,BINDING M2.3*8 3CBC 100PCS
2
3
23505834
CABLE-ASSY MAINT-COVER SW FJ-540
1
S4 31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
2
4
23475212
CABLE-CARD,24P1 600L BB
1
S5 31139104
SCREW,PLAPOINT M4*6 BK FE
4
6
1000006795
COVER,CHASSIS VS-640
1
S6 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
6
7
1000006733
COVER,INK CARTRIDGE VS-640
1
31289112AS
CUPSCREW SET,M3*10 NI 100 PCS.(VS-640)
6
31289112AS
10 1000006793
11
COVER,MAINTENANCE INKHEAD VS-640
1
1000006730
COVER,RAIL B VS-640
1
1000007207
COVER,RAIL B VS-540
COVER,RAIL B-RIGHT VS-640
1000006511
COVER,RAIL F VS-640
1
12 1000006791
13
CUPSCREW SET,M3*10 NI 100 PCS.(VS-540)
5
S8 31049107AS
SCREW SET,CAP M3*12 3CBC 20 PCS
1
1
S9 31379111
CLAMP,CABLE CKS-13-H
1
1
S10 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
1
1000007208
COVER,RAIL F VS-540
1
14 1000006509
COVER,SIDE L VS-640
1
15 1000006508
COVER,SIDE R VS-640
1
16 1000006792
COVER,UNDER L VS-640
1
17 1000006756
COVER,UNDER R VS-640
1
18 12239406
CUSHION,TM-96-6
2
19 1000006770
FRAME,AUTOCUTTER VS-640
1
20 22495102
KEY TOP,CLEAR GX-24
2
21 22495101
KEY TOP,WHITE GX-24
7
22 1000004160
LABEL, REFLECTION XC-540#LA1041
1
23 1000006358
LABEL,CAUTION LEC-330#LA1149
1
24 22535460
LABEL,ENERGY STAR COLOR #LA668
1
25 1000001099
LABEL,HARMFUL FIRE #LA915
1
26 1000003489
LABEL,MARK ECO#LA1014
1
27 1000006804
LABEL,SET INK VS-640
1
28 1000001620
LABEL,USE ECO-SOL MAX#LA924
1
29 1000003089
SHEET,FRAME SUPPORT RAIL VP-540
1
30 1000003029
SHEET,LCD VP-540
1
31 1000006803
SHEET,PANEL VS-640
1
32 1000006790
STAY,PANEL VS-640
1
1000007012
FRAME,COVER F VS-640
1
1000007281
FRAME,COVER F VS-540
1
HOOK,INT SW R VS-640
1
1000007015
PLATE,NUT COVER F VS-640
1
1000007283
PLATE,NUT COVER F VS-540
1
1000007013
PLATE,COVER F VS-640
1
1000007282
PLATE,COVER F VS-540
1
37 1000004198
SHAFT,COVER F VP-540
2
21425110
WASHER,COVER FJ-50(VS-640)
14
21425110
WASHER,COVER FJ-50(VS-540)
12
KNOB,COVER FRONT VS-540
1
33
34 1000007014
35
36
38
39 1000007284
S7
* qt. indicates the number of parts that is described in the figure.
1-2
25
27
14
28
S1
S5
S1
S1
40
7
10
1-3
S1
S4
S1
1
S1
S10
33
18
S2
S1
37
35 36
S6
16
S1
S1
13
19
22
26 24
39
15
S5
S6
S7
11
37
S1
17
S1
S8
34
38
23
S6
18
S1
31
S1
S3
S1
3
32
29
S1
S1
20
30
21
12 S1
S1
2
4
20
6
S9
S1
S1
1-1 COVER Revised 3
~VS-640/540~ (VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above)
1-1 COVER Revised 3
~VS-640/540~ (VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above)
PARTS LIST -Main Parts-
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
qt.
Parts No.
1000006510
ASSY,COVER FRONT VS-640
1
1000007209
ASSY,COVER FRONT VS-540
1
2
W701406010
ASSY,PANEL BOARD VS-640
1
3
23505834
CABLE-ASSY MAINT-COVER SW FJ-540
1
S4 31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
2
4
23475212
CABLE-CARD,24P1 600L BB
1
S5 31139104
SCREW,PLAPOINT M4*6 BK FE
4
6
1000006795
COVER,CHASSIS VS-640
1
S6 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
6
7
1000008569
1
10 1000006793
11
1000006730
1000007207
12 1000006791
13
1000006511
COVER,INK CARTRIDGE VS-640_01
1
COVER,MAINTENANCE INKHEAD VS-640
1
COVER,RAIL B VS-640
1
2
S7
31289112AS
CUPSCREW SET,M3*10 NI 100 PCS.(VS-640)
6
31289112AS
CUPSCREW SET,M3*10 NI 100 PCS.(VS-540)
5
SCREW SET,CAP M3*12 3CBC 20 PCS
1
S8 31049107AS
CLAMP,CABLE CKS-13-H
1
CUPSCREW SET, M4*6 NI 100 PCS.
1
COVER,RAIL F VS-640
1
15 1000006508
COVER,SIDE R VS-640
1
16 1000006792
COVER,UNDER L VS-640
1
17 1000006756
COVER,UNDER R VS-640
1
18 12239406
CUSHION,TM-96-6
2
19 1000006770
FRAME,AUTOCUTTER VS-640
1
20 22495102
KEY TOP,CLEAR GX-24
2
21 22495101
KEY TOP,WHITE GX-24
7
22 1000004160
LABEL, REFLECTION XC-540#LA1041
1
23 1000006358
LABEL,CAUTION LEC-330#LA1149
1
24 22535460
LABEL,ENERGY STAR COLOR #LA668
1
25 1000001099
LABEL,HARMFUL FIRE #LA915
1
26 1000003489
LABEL,MARK ECO#LA1014
1
27 1000006804
LABEL,SET INK VS-640
1
28 1000001620
LABEL,USE ECO-SOL MAX#LA924
1
29 1000003089
SHEET,FRAME SUPPORT RAIL VP-540
1
30 1000003029
SHEET,LCD VP-540
1
31 1000006803
SHEET,PANEL VS-640
1
32 1000006790
STAY,PANEL VS-640
1
FRAME,COVER F VS-640
1
FRAME,COVER F VS-540
1
HOOK,INT SW R VS-640
1
1000007015
PLATE,NUT COVER F VS-640
1
1000007283
PLATE,NUT COVER F VS-540
1
1000007013
PLATE,COVER F VS-640
1
1000007282
PLATE,COVER F VS-540
1
37 1000004198
38
SCREW SET,BINDING M2.3*8 3CBC 100PCS
S9 31379111
1
36
1
S3 31019149
S10 31289111AS
1
35
39
PLAPOINT,FE4*6 WH
1
COVER,RAIL F VS-540
1000007281
CUPSCREW SET,M3*4 NI 100 PCS.
S2 31139103
1
COVER,SIDE L VS-640
34 1000007014
S1 31289109AS
COVER,RAIL B VS-540
1000007208
33
qt.
COVER,RAIL B-RIGHT VS-640
14 1000006509
1000007012
Parts Name
Revised 3: Refer to the Service Information VS640-016
SHAFT,COVER F VP-540
2
21425110
WASHER,COVER FJ-50(VS-640)
14
21425110
WASHER,COVER FJ-50(VS-540)
12
39 1000007284
KNOB,COVER FRONT VS-540
1
40 1000008570
COVER,EXTENDED ICHOLDER UNIT VS-640
1
* qt. indicates the number of parts that is described in the figure.
1-4
14
S5
10
S1
7
S1
S4
25
28
27
1-5
16
S10
S2
33
26 24
35
37
36
22
19
13
S6
18
S1
1
S1
S5
S1
15
11
S1
23
39
S1
S6
S7
34
17
S1
31
S8
38
37 S6
S3
S1
29
32
30
20
21
3
S1
2
S1
S1
S9
12
4
S1
6
S1
1-1 COVER
~VS-420/300~ (VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below)
1-1 COVER
~VS-420/300~ (VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below)
PARTS LIST -Main Parts-
1
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
1000007238
ASSY,COVER FRONT VS-420
1
S1 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
35
1000007254
ASSY,COVER FRONT VS-300
1
S2 31139103
PLAPOINT,FE4*6 WH
1
2
W701406010
ASSY,PANEL BOARD VS-640
1
S3 31019149
SCREW SET,BINDING M2.3*8 3CBC 100PCS
2
3
23505834
CABLE-ASSY MAINT-COVER SW FJ-540
1
S4 31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
2
4
23475212
CABLE-CARD,24P1 600L BB
1
S5 31139104
SCREW,PLAPOINT M4*6 BK FE
4
6
1000006795
COVER,CHASSIS VS-640
1
S6 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
6
7
1000006733
COVER,INK CARTRIDGE VS-640
1
31289112AS
CUPSCREW SET,M3*10 NI 100 PCS. (VS-420)
4
31289112AS
10 1000006793
11
COVER,MAINTENANCE INKHEAD VS-640
1
1000007236
COVER,RAIL B VS-420
1
1000007252
COVER,RAIL B VS-300
COVER,RAIL B-RIGHT VS-640
1000007237
COVER,RAIL F VS-420
1
12 1000006791
13
CUPSCREW SET,M3*10 NI 100 PCS. (VS-300)
3
S8 31049107AS
SCREW SET,CAP M3*12 3CBC 20 PCS
1
1
S9 31379111
CLAMP,CABLE CKS-13-H
1
1
S10 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
1
1000007253
COVER,RAIL F VS-300
1
14 1000006509
COVER,SIDE L VS-640
1
15 1000006508
COVER,SIDE R VS-640
1
16 1000006792
COVER,UNDER L VS-640
1
17 1000006756
COVER,UNDER R VS-640
1
18 12239406
CUSHION,TM-96-6
2
19 1000006770
FRAME,AUTOCUTTER VS-640
1
20 22495102
KEY TOP,CLEAR GX-24
2
21 22495101
KEY TOP,WHITE GX-24
7
22 1000004160
LABEL, REFLECTION XC-540#LA1041
1
23 1000006358
LABEL,CAUTION LEC-330#LA1149
1
24 22535460
LABEL,ENERGY STAR COLOR #LA668
1
25 1000001099
LABEL,HARMFUL FIRE #LA915
1
26 1000003489
LABEL,MARK ECO#LA1014
1
27 1000006804
LABEL,SET INK VS-640
1
28 1000001620
LABEL,USE ECO-SOL MAX#LA924
1
29 1000003089
SHEET,FRAME SUPPORT RAIL VP-540
1
30 1000003029
SHEET,LCD VP-540
1
31 1000006803
SHEET,PANEL VS-640
1
32 1000006790
STAY,PANEL VS-640
1
1000007285
FRAME,COVER F VS-420
1
1000007289
FRAME,COVER F VS-300
1
HOOK,INT SW R VS-640
1
1000007287
PLATE,NUT COVER F VS-420
1
1000007290
PLATE,NUT COVER F VS-300
1
1000007286
PLATE,COVER F VS-420
1
1000007288
PLATE,COVER F VS-300
1
37 1000004198
SHAFT,COVER F VP-540
2
21425110
WASHER,COVER FJ-50 (VS-420)
10
21425110
WASHER,COVER FJ-50 (VS-300)
8
KNOB,COVER FRONT VS-540
1
33
34 1000007014
35
36
38
39 1000007284
S7
* qt. indicates the number of parts that is described in the figure.
1-6
14
25
28
S1
40
S5
27
S1
7
S1
10
S1
S4
S1
1-7
16
S10
S2
13
33
S5
S1
26 24
35
37
36
S6
18
S1
22
19
S1
1
S1
15
11
S1
23
39
S1
S6
S7
34
17
S1
31
S8
38
37 S6
S3
S1
29
32
30
20
21
3
S1
2
S1
S1
S9
12
4
S1
6
S1
1-1 COVER Revised 3
~VS-420/300~ (VS-420 : ZAH0636 and above, VS-300 : ZAH0668 and above)
1-1 COVER Revised 3
~VS-420/300~ (VS-420 : ZAH0636 and above, VS-300 : ZAH0668 and above)
PARTS LIST -Main Parts-
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
qt.
Parts No.
1000007238
ASSY,COVER FRONT VS-420
1
1000007254
ASSY,COVER FRONT VS-300
1
2
W701406010
ASSY,PANEL BOARD VS-640
1
3
23505834
CABLE-ASSY MAINT-COVER SW FJ-540
1
S4 31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
2
4
23475212
CABLE-CARD,24P1 600L BB
1
S5 31139104
SCREW,PLAPOINT M4*6 BK FE
4
6
1000006795
COVER,CHASSIS VS-640
1
S6 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
6
7
1000008569
1
10 1000006793
11
1000007236
1000007252
12 1000006791
13
1000007237
COVER,INK CARTRIDGE VS-640_01
1
COVER,MAINTENANCE INKHEAD VS-640
1
COVER,RAIL B VS-420
1
2
S7
31289112AS
CUPSCREW SET,M3*10 NI 100 PCS. (VS-420)
4
31289112AS
CUPSCREW SET,M3*10 NI 100 PCS. (VS-300)
3
SCREW SET,CAP M3*12 3CBC 20 PCS
1
S8 31049107AS
CLAMP,CABLE CKS-13-H
1
CUPSCREW SET, M4*6 NI 100 PCS.
1
COVER,RAIL F VS-420
1
15 1000006508
COVER,SIDE R VS-640
1
16 1000006792
COVER,UNDER L VS-640
1
17 1000006756
COVER,UNDER R VS-640
1
18 12239406
CUSHION,TM-96-6
2
19 1000006770
FRAME,AUTOCUTTER VS-640
1
20 22495102
KEY TOP,CLEAR GX-24
2
21 22495101
KEY TOP,WHITE GX-24
7
22 1000004160
LABEL, REFLECTION XC-540#LA1041
1
23 1000006358
LABEL,CAUTION LEC-330#LA1149
1
24 22535460
LABEL,ENERGY STAR COLOR #LA668
1
25 1000001099
LABEL,HARMFUL FIRE #LA915
1
26 1000003489
LABEL,MARK ECO#LA1014
1
27 1000006804
LABEL,SET INK VS-640
1
28 1000001620
LABEL,USE ECO-SOL MAX#LA924
1
29 1000003089
SHEET,FRAME SUPPORT RAIL VP-540
1
30 1000003029
SHEET,LCD VP-540
1
31 1000006803
SHEET,PANEL VS-640
1
32 1000006790
STAY,PANEL VS-640
1
FRAME,COVER F VS-420
1
FRAME,COVER F VS-300
1
HOOK,INT SW R VS-640
1
1000007287
PLATE,NUT COVER F VS-420
1
1000007290
PLATE,NUT COVER F VS-300
1
1000007286
PLATE,COVER F VS-420
1
1000007288
PLATE,COVER F VS-300
1
37 1000004198
38
SCREW SET,BINDING M2.3*8 3CBC 100PCS
S9 31379111
1
36
1
S3 31019149
S10 31289111AS
1
35
39
PLAPOINT,FE4*6 WH
1
COVER,RAIL F VS-300
1000007289
CUPSCREW SET,M3*4 NI 100 PCS.
S2 31139103
1
COVER,SIDE L VS-640
34 1000007014
S1 31289109AS
COVER,RAIL B VS-300
1000007253
33
qt.
COVER,RAIL B-RIGHT VS-640
14 1000006509
1000007285
Parts Name
Revised 3: Refer to the Service Information VS640-016
SHAFT,COVER F VP-540
2
21425110
WASHER,COVER FJ-50 (VS-420)
10
21425110
WASHER,COVER FJ-50 (VS-300)
8
39 1000007284
KNOB,COVER FRONT VS-540
1
40 1000008570
COVER,EXTENDED ICHOLDER UNIT VS-640
1
* qt. indicates the number of parts that is described in the figure.
1-8
1-2 FRAME
1
S21
41
13 S10
11
S3
S16
S16
S16 9
17
21
37
S5
5 19 6
22
S14
8
S17
29
27
33
S19
S6
S16
S16 9 S18 36
S9
S5
S9
S16
30
S16
7
S15
1
S18
S7
14
S19
35
S22
28
40
S16
S16
S16
S3
25
S3
S17
S11
6
6
10
S21
S9
32
S17
S10
42
S18
8 S18
S7
38
S19
S19
S22
S2
S19
S1
16
7
S11
S8
S19
S20
15
12
3
S5
S13
S4
20
S13
S5
39
23
S12
4
S19
S13
18
34
31
S13
S16
S12
S6
2
26
S23
1-9
24
S15
1-2 FRAME
PARTS LIST -Main Parts-
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
qt.
Parts No.
1
21905192
ADAPTER,CLAMP MEDIA SP-540V
2
S1 31029101
2
7520501000
ASSY,CAP BOTTLE 2 FJ-52
1
S2 31029106
BUSH,SQUARE SB-6025
1
3
W701406040
ASSY,FAN JUNCTION BOARD VS-640
1
S3 31329501AS
CLAMP SET,PUSH MOUNT RT30SSF5 20P
3
4
21985140
BRACKET,INK CATCH TANK SP-540V
1
S4 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
2
5
12159573
BUSH,80F-0603
2
S5 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
6
6
12159563
BUSH,80F-1006
3
S6 31129101
PIPE SET,POLYCA 3*6*8 20PCS
2
7
12159508
BUSH,SHAFT OILES 80F-1206
2
S7 31119904
PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
4
8
1000002589
BASE,RAIL VP-540
2
S8 31149706AS
RING SET,E-RING ETW-10 SUS 20 PCS
1
9
21745109
COLLAR,LEVER FJ-540
2
S9 31149705
RING SET,E-RING ETW-7 SUS 50PCS
3
10 1000006696
CABLE-ASSY,F-COVER R VS-640
2
S10 31019149
SCREW SET,BINDING M2.3*8 3CBC 100PCS
4
11 1000006695
CABLE-ASSY,M-COVER L VS-640
1
S11 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
2
12 1000002168
CABLE-ASSY,FAN VP-540
1
S12 31409811AS
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
2
13 1000006785
COVER,INT SW L VS-640
1
S13 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
13
14 1000006728
FRAME,MIDDLE L VS-640
1
S14 31049142AS
SCREW SET,CAP M3*6 NI MEC 20 PCS
2
15 1000006721
FRAME,MIDDLE R VS-640
1
S15 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
2
16 1000006808
FRAME,RAIL STAY VS-640
1
S16 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
13
17 1000006729
FRAME,SIDE L VS-640
1
S17 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
5
18 1000006768
FRAME,SIDE R VS-640
1
S18 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
7
19 22305101
GUIDE,LEVER SP-300
1
S19 31069104
SCREW,CAP M4*6+FL NI
17
20 1000006410
HOLDER,PUMP TUBE SP-300I
1
S20 31179106
SCREW,JACK UP SP-540V
2
21 1000001601
KNOB,XC-540
1
S21 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
2
22 1000006809
LEVER,CAM PINCH VS-640
1
S22 31799107
SCREW SET,CAP M4*6 NI 20PCS
2
23 22155763
OILES BUSH 80F-0806
1
S23 31239125AS
SCREW SET,W-SEMS M3*8 SUS 50 PCS.
2
24 1000003088
PAD,BASE BOTTOM VP-540
1
25 22175105
PINCH ROLL SPRING
1
26 22055474
PLATE,INK CATCH TANK FJ-52
1
27 1000002609
PLATE,LEVER LINK VP-540
1
28 1000006689
SENSOR-INTERRUPTER,EE-SX4009-P1
1
29 22145393
SHAFT,JOINT PNC-960
1
1000004767
SHAFT,SQUARE RS-640
1
1000002526
SHAFT,SQUARE VP-540
1
1000007213
SHAFT,SQUARE VS-420
1
22295270
30
SHAFT,SQUARE SP-300
1
31 22535444
LABEL,READ MANUAL #LA637
1
32 22035196
STAND,LEVER SP-300
1
33 1000002629
STAY,COVER UNDER VP-540
1
34 1000006788
STAY,FRAME SIDE R VS-640
1
35 1000002555
STAY,LEVER SENSOR VP-540
1
36 1000002631
STAY,PINCH LEVER ADJUST VP-540
1
37 1000002551
STAY,PINCH LEVER VP-540
1
38 1000002554
STAY,SUPPORT RAIL L VP-540
1
39 1000006807
SUPPORT,CABLE VS-640
1
40 1000006783
SUPPORT,FRAME R VS-640
1
41 1000006784
SUPPORT,FRAME L VS-640
1
42 1000006786
COVER,INT SW R VS-640
1
Parts Name
qt.
BUSH,NB-19
1
* qt. indicates the number of parts that is described in the figure.
1-10
1-3 DRIVE UNIT
~VS-640~
S7
S7
68
33
S7
S7
75
S11
32
S11
45
S7
S7
S11
76
17
S1
S14
S7
79
11
50
12
56 11 7
S10
S10
37
S20
S8
S19 71
S8
S9
S18
42
64
48
S17
S15
38
S7 S22
18
S4
S5
35
18
80
S13
S1
25
S25
S7
44
25 4
49
S11
S1
40
S3
78
S7
S1
2
51
S11
77
58
52
60
59
36
47
S7
S7
34
S11
2
S7
2
S11
S7
S11
3
54
S7 46
S17
14
41
23
S11
6
S7
S5
69
S7
22
S12
19
39
21
S7
57
63 16
9
20 62
S2
S8
S17 54 43
S20
S2
S5
S7 70
10 S20
S18 S9
74 S14
24
S7
8
28 S7
55
65
S20
Revised3
S20 13
29 S23 S21
S14 72
S20
S16
53 30 Revised3
7 11 1
S20
S21
S19 11 31 27
82
S7
S8
S10
81
26
50
67 S7
66 S8
61
5 S24
S20
15 S5
S11 73 S6
Revised3
1-11
1-3 DRIVE UNIT
~VS-640~
* qt. indicates the number of parts that is described in the figure.
PARTS LIST -Main Parts-
PARTS LIST -Main Parts-
Parts Name
qt.
Parts Name
qt.
1 6701409040
ASSY,FEED MOTOR VS-640
1
56 1000001479
SHAFT,IDLE PULLEY XC-540
1
2 W701406090
ASSY,FLEX 1 VS-640
3
57 22295117
SHAFT,LOCK CJ-70
1
3 W7014060A0
ASSY,FLEX 2 VS-640
1
58 1000003089
SHEET,FRAME SUPPORT RAIL VP-540
4
4 W7014060B0
ASSY,FLEX 3 VS-640
1
59 1000006798
SHEET,HOLDER CABLE VS-640
2
5 W701407040
ASSY,GRIT ENCODER BOARD VS-640
1
60 1000003665
SHEET,LINEAR SCALE XJ-540
1
6 W701406080
ASSY,JUNCTION BOARD VS-640
1
61 1000002162
SHEET,ROTARY DISK SLIT 360LPI
1
1
Parts No.
Parts No.
7 6700469030
ASSY,PULLEY VP-540
2
62 22185101
SLIDER,LOCK CJ-70
8 6701409030
ASSY,SCAN MOTOR VS-640
1
63 22175134
SPRING,A CJ-70
2
9 11869103
BALL,4MM
1
64 22175122
SPRING,BACK UP PNC-960
1
10 1000006775
BASE,SCAN DRIVE VS-640
1
65 22175157
SPRING,C P-ROLLER CM-500
1
11 22175815
BEARING F8-16ZZ
4
66 1000000900
SPRING,PINCH 2000 AJ-1000
1
12 1000006714
BELT,150S2M2413LW-C
1
67 1000002596
STAY,G-ENCODER SENSOR VP-540
1
13 23415124
CABLE ASSY,GRIT MOTOR SP-300
1
68 1000006758
STAY,GUIDE FLEX VS-640
1
14 1000006691
CABLE-ASSY,CUT-CAR ORG VS-640
1
69 22715469
STAY,HOLD SHAFT SQUARE SP-540V
1
15 1000006694
CABLE-ASSY,GRIT ENC VS-640
1
70 1000006774
STAY,OIL GUARD VS-640
1
16 1000006690
CABLE-ASSY,PRI-CAR ORG VS-640
1
71 1000002597
STAY,RAILGUIDE L VP-540
1
17 1000006822
CABLE-CARD,15P1 2850L BB HIGH-V
1
72 1000002534
STAY,SHAFT DRIVE PULLEY VP-540
1
18 1000004962
CABLE-CARD,36P1 2930L BB HIGH-V
3
73 1000002594
STOPPER,GRIT-ENCORDER VP-540
1
19 1000006704
CABLE-CARD,40P1 400L BB HIGH-V
1
74 22135441
STOPPER,LINEAR SCALE FJ-540
1
20 21365103
CASE,LOCK CJ-70
1
75 1000006712
SUPPORT,CUT CABLE VS-640
1
21 1000006757
COVER,INNER VS-640
1
76 1000006823
SUPPORT,GUIDE CABLE VS-640
1
22 1000006801
COVER,JUNCTION BOARD VS-640
1
77 1000006797
TUBE,SJ-RDG3*4 LINK4 VS-640
1
23 1000006781
COVER,RAIL SIDE VS-640
1
78 1000007188
TUBE,SJ-RDG3*4 LINK6 VS-640_01
1
24 1000006765
COVER,SCAN MOTOR VS-640
1
79 1000006753
FRAME,SUPPORT RAIL VS-640
1
25 1000004149
FILTER(E),FRC-40-12-1.7-013
2
80 1000006514
GUIDE,TUBE 10 VS-640
25
26 1000002593
FLANGE,GRIT-ENCORDER VP-540
1
81 1000006807
SUPPORT,CABLE VS-640
27 1000006769
FLANGE,MOTOR FEED VS-640
1
82 1000008376
COVER,FEED GEAR VS-640
28 1000006777
FLANGE,MOTOR SCAN VS-640
1
29
1000006762
FRAME,SCAN MOTOR VS-640
1000008039
FRAME,SCAN MOTOR VS-640_01
Revised 3
1
1
Revised 3
1
PARTS LIST -Supplemental Parts-
1
Parts Name
qt.
30 21685128
GEAR H300 S10(B6C16POM)
1
S1 31029106
Parts No.
BUSH,SQUARE SB-6025
4
31 1000001905
GEAR,H187S20(B8)
1
S2 31329501AS
CLAMP SET,PUSH MOUNT RT30SSF5 20P
2
32 1000006711
GUIDE,CABLE FLEX-CUT VS-640
2
S3 3000000033
CLAMP,WIRE PLESS RFC-45VO
5
33 1000006710
GUIDE,CUT CABLE VS-640
1
S4 3000000030
CLAMP,WIRE PRESS RFC-33V0
5
34 1000002603
HOLDER,BACKUP SHAFTSQUARE VP-540
1
S5 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
17
35 1000005272
HOLDER,CABLE F RS-640
1
31289112AS
CUPSCREW SET,M3*10 NI 100 PCS.
S6
3
Revised 3
36 1000004782
HOLDER,CABLE RS-640
1
31049170AS
37 1000001555
HOLDER,IDLE PULLEY XC-540
1
S7 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
39
38 21655131
HOLDER,LINEAR SCALE CJ-70
1
S8 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
11
39 1000002971
LABEL,G-ROLLER 170 VP-540 #LA978
1
S9 31129102
PIPE SET,POLYCA 4*8*10 20PCS
2
40 1000002970
LABEL,G-ROLLER 50 VP-540 #LA977
7
S10 31149704AS
RING SET,E-RING ETW-6 SUS 100 PCS
3
41 1000002685
LABEL,PINCH ROLL VP-540#LA968
1
S11 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
29
42 1000006512
L-BEARING,SSR15XW1GGE/W2GE+2320L
1
S12 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
1
43 1000006763
LOCK,STAY VS-640
1
S13 31409811AS
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
1
44 1000003151
PAD,GUIDE TUBE VP-540
2
S14 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
6
45 1000006516
PLATE,CABLE CUT VS-640
1
S15 31049155AS
SCREW SET,CAP M3*12 BC+PW 20 PCS.
20
46 1000002581
PLATE,CUT ORIGIN VP-540
1
S16 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
4
47 1000004783
PLATE,HOLDER CABLE RS-640
1
S17 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
6
48 22055316
PLATE,LINEAR SCALE CJ-70
1
S18 31049174AS
SCREW SET,CAP M4*15 NI 20 PCS.
2
49 1000006760
PLATE,RAIL REAR VS-640
1
S19 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
4
50 1000001904
PULLEY,T55P2S16(B21C26)
2
S20 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
14
51 1000006759
RAIL,GUIDE VS-640
1
S21 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
4
52 1000006789
RAIL,LINEAR SCALE VS-640
1
S22 31239103AS
SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
11
53 1000006709
R-BEARING,6000ZZNR*NS7S
1
S23 31069104
SCREW,CAP M4*6+FL NI
5
54 1000006689
SENSOR-INTERRUPTER,EE-SX4009-P1
2
S24 31229103AS
SCREW SET,TRUSS M2*6 NI 100 PCS
2
55 1000001480
SHAFT,DRIVE PULLEY XC-540
1
S25 31549101
3M 898 FILAMENT TAPE 12MM*50M
1
1-12
SCRE SET,CAP M3*8 NI 50PCS.
3
1-3 DRIVE UNIT
~VS-540~
S7
S7
68
33
S7
S7
75
S11
32
S11
45
S7
S7
S11
76
17
S1
S14
S7
79
11
50
12
56 11 7
S10
S10
37
S20
S8
S19 71
S8
S9
S18
42
64
48
S17
S15
38
S7 S22
18
S4
S5
35
18
80
S13
S1
25
S25
S7
44
25 4
49
S11
S1
S3
78
S7
S1
2
51
S11
77
40
S7
52
60
58
S7
34
41
54
S7 46
S17
14
S11
2
S7
23
S11
2
S11
S7
S11
3
19
22
S12
6
S7
S5
69
S7
59
36
47
39
21
S7
57
63 16
9
20 62
S2
S8
S17 54 43
S20
S2
S5
S7 70
10 S20
S18 S9
74 S14
24
S7
8
28 S7
55
65
S20
Revised3
S20 13
29 S23 S21
S14 72
S20
S16
53 30 Revised3
S20
7 11 1
S19 11 31 27
S21
82
S7
S8
S10
81
26
50
67 S7
66 S8
61
5 S24 S20
15 S5
S11 73 S6
Revised3
1-13
1-3 DRIVE UNIT
~VS-540~
* qt. indicates the number of parts that is described in the figure.
PARTS LIST -Main Parts-
PARTS LIST -Main Parts-
Parts Name
qt.
Parts Name
qt.
1 6701409040
ASSY,FEED MOTOR VS-640
1
56 1000001479
SHAFT,IDLE PULLEY XC-540
1
2 W701406090
ASSY,FLEX 1 VS-640
3
57 22295117
SHAFT,LOCK CJ-70
1
3 W7014060A0
ASSY,FLEX 2 VS-640
1
58 1000003089
SHEET,FRAME SUPPORT RAIL VP-540
3
4 W7014060B0
ASSY,FLEX 3 VS-640
1
59 1000007205
SHEET,HOLDER CABLE VS-540
2
5 W701407040
ASSY,GRIT ENCODER BOARD VS-640
1
60 1000002544
SHEET,LINEAR SCALE VP-540
1
6 W701406080
ASSY,JUNCTION BOARD VS-640
1
61 1000002162
SHEET,ROTARY DISK SLIT 360LPI
1
1
Parts No.
Parts No.
7 6700469030
ASSY,PULLEY VP-540
2
62 22185101
SLIDER,LOCK CJ-70
8 6701409030
ASSY,SCAN MOTOR VS-640
1
63 22175134
SPRING,A CJ-70
2
9 11869103
BALL,4MM
1
64 22175122
SPRING,BACK UP PNC-960
1
10 1000006775
BASE,SCAN DRIVE VS-640
1
65 22175157
SPRING,C P-ROLLER CM-500
1
11 22175815
BEARING F8-16ZZ
4
66 1000000900
SPRING,PINCH 2000 AJ-1000
1
12 1000002547
BELT,150S2M2153LW-C
1
67 1000002596
STAY,G-ENCODER SENSOR VP-540
1
13 23415124
CABLE ASSY,GRIT MOTOR SP-300
1
68 1000006758
STAY,GUIDE FLEX VS-640
1
14 1000006691
CABLE-ASSY,CUT-CAR ORG VS-640
1
69 22715469
STAY,HOLD SHAFT SQUARE SP-540V
1
15 1000006694
CABLE-ASSY,GRIT ENC VS-640
1
70 1000006774
STAY,OIL GUARD VS-640
1
16 1000006690
CABLE-ASSY,PRI-CAR ORG VS-640
1
71 1000002597
STAY,RAILGUIDE L VP-540
1
17 23475238
CABLE-CARD,15P1 2570L BB HIGH-V
1
72 1000002534
STAY,SHAFT DRIVE PULLEY VP-540
1
18 23475240
CABLE-CARD,36P1 2670L BB HIGH-V
3
73 1000002594
STOPPER,GRIT-ENCORDER VP-540
1
19 1000006704
CABLE-CARD,40P1 400L BB HIGH-V
1
74 22135441
STOPPER,LINEAR SCALE FJ-540
1
20 21365103
CASE,LOCK CJ-70
1
75 1000003036
SUPPORT,CUT CABLE VP-540
21 1000006757
COVER,INNER VS-640
1
76 1000004142
SUPPORT,GUIDE CABLE TYPE2 VP-540
1
22 1000006801
COVER,JUNCTION BOARD VS-640
1
77 1000007211
TUBE,SJ-RDG3*4 LINK4 VS-540
1
23 1000006781
COVER,RAIL SIDE VS-640
1
78 1000007210
TUBE,SJ-RDG3*4 LINK6 VS-540
1
24 1000006765
COVER,SCAN MOTOR VS-640
1
79 1000007202
FRAME,SUPPORT RAIL VS-540
1
25 1000004149
FILTER(E),FRC-40-12-1.7-013
2
80 1000006514
GUIDE,TUBE 10 VS-640
25
26 1000002593
FLANGE,GRIT-ENCORDER VP-540
1
81 1000006807
SUPPORT,CABLE VS-640
27 1000006769
FLANGE,MOTOR FEED VS-640
1
82 1000008376
COVER,FEED GEAR VS-640
28 1000006777
FLANGE,MOTOR SCAN VS-640
1
29
1000006762
FRAME,SCAN MOTOR VS-640
1000008039
FRAME,SCAN MOTOR VS-640_01
1
Revised 3
Revised 3
1
1
Revised 3
1
PARTS LIST -Supplemental Parts-
1
Parts No.
Parts Name
qt.
30 21685128
GEAR H300 S10(B6C16POM)
1
S1 31029106
BUSH,SQUARE SB-6025
4
31 1000001905
GEAR,H187S20(B8)
1
S2 31329501AS
CLAMP SET,PUSH MOUNT RT30SSF5 20P
2
32 1000002591
GUIDE,CABLE FLEX-CUT VP-540
2
S3 3000000033
CLAMP,WIRE PLESS RFC-45VO
4
33 1000007204
GUIDE,CUT CABLE VS-540
1
S4 3000000030
CLAMP,WIRE PRESS RFC-33V0
4
34 1000002603
HOLDER,BACKUP SHAFTSQUARE VP-540
1
S5 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
17
35 1000005271
HOLDER,CABLE F RS-540
1
31289112AS
CUPSCREW SET,M3*10 NI 100 PCS.
36 1000005174
HOLDER,CABLE RS-540
1
37 1000001555
HOLDER,IDLE PULLEY XC-540
1
S6
31049170AS
S7 31289109AS
SCRE SET,CAP M3*8 NI 50PCS.
3
Revised 3
3
CUPSCREW SET,M3*4 NI 100 PCS.
29
38 21655131
HOLDER,LINEAR SCALE CJ-70
1
S8 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
11
39 1000002971
LABEL,G-ROLLER 170 VP-540 #LA978
1
S9 31129102
PIPE SET,POLYCA 4*8*10 20PCS
2
40 1000002970
LABEL,G-ROLLER 50 VP-540 #LA977
6
S10 31149704AS
RING SET,E-RING ETW-6 SUS 100 PCS
3
41 1000002685
LABEL,PINCH ROLL VP-540#LA968
1
S11 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
28
42 1000002145
L-BEARING,SSR15XW1GGE/W2GE+2050L
1
S12 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
1
43 1000006763
LOCK,STAY VS-640
1
S13 31409811AS
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
1
44 1000003151
PAD,GUIDE TUBE VP-540
2
S14 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
6
45 1000002613
PLATE,CABLE CUT VP-540
1
S15 31049155AS
SCREW SET,CAP M3*12 BC+PW 20 PCS.
18
46 1000002581
PLATE,CUT ORIGIN VP-540
1
S16 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
4
47 1000002612
PLATE,HOLDER CABLE VP-540
1
S17 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
7
48 22055316
PLATE,LINEAR SCALE CJ-70
1
S18 31049174AS
SCREW SET,CAP M4*15 NI 20 PCS.
2
49 1000007201
PLATE,RAIL REAR VS-540
1
S19 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
4
50 1000001904
PULLEY,T55P2S16(B21C26)
2
S20 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
16
51 1000007200
RAIL,GUIDE VS-540
1
S21 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
4
52 1000007203
RAIL,LINEAR SCALE VS-540
1
S22 31239103AS
SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
8
53 1000006709
R-BEARING,6000ZZNR*NS7S
1
S23 31069104
SCREW,CAP M4*6+FL NI
5
54 1000006689
SENSOR-INTERRUPTER,EE-SX4009-P1
2
S24 31229103AS
SCREW SET,TRUSS M2*6 NI 100 PCS
2
55 1000001480
SHAFT,DRIVE PULLEY XC-540
1
S25 31549101
3M 898 FILAMENT TAPE 12MM*50M
1
1-14
1-3 DRIVE UNIT
~VS-420~
S7
S11 S11
68
32
S7
S7
45
S7
S11
17
33
76
Revised3
18
S7
S1
Revised3
79
S14
S4
S5
S10
50
12
7
S10
56
11
S20
37
S19
S8
71
S8
64
S7
S18 S9
S22
48
60
38
S17
42
35
80
S7
49
S13
25
S25
S1
S11
4
59
36
47
2
S11
S7
44
78
S3
51
77
S11
S1
3
S7
34
S7
S11
52
46
S7
S17
54
14
S12
S5
40
41
S15
58
19
23
22
6
S7
39
69
S7
S7
74
9 63 57
62
S2
20
43
S8 S17
54
16 S20
S2
S17
S14
S5
S5
S18 S9
8
10 S20
24
S14
S7
55
28
S16
S7
21 81
Revised3
7
S20 13
29 S23
S10
70
S7 65
1
11
72
53
31
S20
S20
S8
11 50
S21 Revised3
S19
S8
27
S21
82
67
26
S7
5
S5 S20
61
30
15 S24
66
S11 73 S6
Revised3
1-15
1-3 DRIVE UNIT
~VS-420~
PARTS LIST -Main PartsParts No.
PARTS LIST -Main Partsqt.
Parts Name
Parts No.
qt.
Parts Name
1 6701409040
ASSY,FEED MOTOR VS-640
1
56 1000001479
SHAFT,IDLE PULLEY XC-540
1
2 W701406090
ASSY,FLEX 1 VS-640
3
57 22295117
SHAFT,LOCK CJ-70
1
3 W7014060A0
ASSY,FLEX 2 VS-640
1
58 1000003089
SHEET,FRAME SUPPORT RAIL VP-540
3
4 W7014060B0
ASSY,FLEX 3 VS-640
1
59 1000007224
SHEET,HOLDER CABLE VS-420
2
5 W701407040
ASSY,GRIT ENCODER BOARD VS-640
1
60 1000007229
SHEET,LINEAR SCALE VS-420
1
6 W701406080
ASSY,JUNCTION BOARD VS-640
1
61 1000002162
SHEET,ROTARY DISK SLIT 360LPI
1
7 6700469030
ASSY,PULLEY VP-540
2
62 22185101
SLIDER,LOCK CJ-70
1
8 6701409030
ASSY,SCAN MOTOR VS-640
1
63 22175134
SPRING,A CJ-70
2
9 11869103
BALL,4MM
1
64 22175122
SPRING,BACK UP PNC-960
1
10 1000006775
BASE,SCAN DRIVE VS-640
1
65 22175157
SPRING,C P-ROLLER CM-500
1
11 22175815
BEARING F8-16ZZ
4
66 1000000900
SPRING,PINCH 2000 AJ-1000
1
12 1000007235
BELT,150S2M1539LW-C
1
67 1000002596
STAY,G-ENCODER SENSOR VP-540
1
13 23415124
CABLE ASSY,GRIT MOTOR SP-300
1
68 1000006758
STAY,GUIDE FLEX VS-640
1
14 1000006691
CABLE-ASSY,CUT-CAR ORG VS-640
1
69 22715469
STAY,HOLD SHAFT SQUARE SP-540V
1
15 1000006694
CABLE-ASSY,GRIT ENC VS-640
1
70 1000006774
STAY,OIL GUARD VS-640
1
16 1000006690
CABLE-ASSY,PRI-CAR ORG VS-640
1
71 1000002597
STAY,RAILGUIDE L VP-540
1
17 1000007175
CABLE-CARD,15P1 2240L BB HIGH-V
1
72 1000002534
STAY,SHAFT DRIVE PULLEY VP-540
1
18 1000007177
CABLE-CARD,36P1 2370L BB HIGH-V
3
73 1000002594
STOPPER,GRIT-ENCORDER VP-540
1
19 1000006704
CABLE-CARD,40P1 400L BB HIGH-V
1
74 22135441
STOPPER,LINEAR SCALE FJ-540
1
20 21365103
CASE,LOCK CJ-70
1
21 1000006757
COVER,INNER VS-640
1
22 1000006801
COVER,JUNCTION BOARD VS-640
1
77 1000007240
TUBE,SJ-RDG3*4 LINK4 VS-420
1
23 1000006781
COVER,RAIL SIDE VS-640
1
78 1000007239
TUBE,SJ-RDG3*4 LINK6 VS-420
1
24 1000006765
COVER,SCAN MOTOR VS-640
1
1000007232
FRAME,SUPPORT RAIL VS-420
25 1000004149
FILTER(E),FRC-40-12-1.7-013
2
1000008014
FRAME,SUPPORT RAIL VS-420_01
26 1000002593
FLANGE,GRIT-ENCORDER VP-540
1
80 1000006514
GUIDE,TUBE 10 VS-640
27 1000006769
FLANGE,MOTOR FEED VS-640
1
81 1000006807
SUPPORT,CABLE VS-640
28 1000006777
FLANGE,MOTOR SCAN VS-640
1
82 1000008376
COVER,FEED GEAR VS-640
29
1000006762
FRAME,SCAN MOTOR VS-640
1000008039
FRAME,SCAN MOTOR VS-640_01
Revised 3
76
79
1000002617
SUPPORT,GUIDE CABLE VP-540
1000008015
SUPPORT,GUIDE CABLE VS-420_01
1
Revised 3
1
1
Revised 3
1
25
1
Revised 3
1
* qt. indicates the number of parts that is described in the figure.
1
PARTS LIST -Supplemental Parts-
1
30 21685128
GEAR H300 S10(B6C16POM)
1
Parts No.
Parts Name
qt.
31 1000001905
GEAR,H187S20(B8)
1
S1 31029106
BUSH,SQUARE SB-6025
4
32 1000007226
GUIDE,CABLE FLEX-CUT VS-420
2
S2 31329501AS
CLAMP SET,PUSH MOUNT RT30SSF5 20P
2
33 1000007234
GUIDE,CUT CABLE VS-420
1
S3 3000000033
CLAMP,WIRE PLESS RFC-45VO
4
34 1000002603
HOLDER,BACKUP SHAFTSQUARE VP-540
1
S4 3000000030
CLAMP,WIRE PRESS RFC-33V0
4
17
35 1000007223
HOLDER,CABLE F VS-420
1
S5 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
36 1000007222
HOLDER,CABLE VS-420
1
31289112AS
CUPSCREW SET,M3*10 NI 100 PCS.
37 1000001555
HOLDER,IDLE PULLEY XC-540
1
38 21655131
HOLDER,LINEAR SCALE CJ-70
1
S7 31289109AS
39 1000002971
LABEL,G-ROLLER 170 VP-540 #LA978
1
40 1000002970
LABEL,G-ROLLER 50 VP-540 #LA977
4
41 1000002685
LABEL,PINCH ROLL VP-540#LA968
42 1000007140
S6
31049170AS
SCRE SET,CAP M3*8 NI 50PCS.
3
Revised 3
3
CUPSCREW SET,M3*4 NI 100 PCS.
28
S8 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
11
S9 31129102
PIPE SET,POLYCA 4*8*10 20PCS
2
1
S10 31149704AS
RING SET,E-RING ETW-6 SUS 100 PCS
3
L-BEARING,SSR15XW1GGE/W2GE+1750L
1
S11 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
28
43 1000006763
LOCK,STAY VS-640
1
S12 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
1
44 1000003151
PAD,GUIDE TUBE VP-540
2
S13 31409811AS
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
1
45 1000007225
PLATE,CABLE CUT VS-420
1
S14 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
6
46 1000002581
PLATE,CUT ORIGIN VP-540
1
S15 31049155AS
SCREW SET,CAP M3*12 BC+PW 20 PCS.
16
47 1000007221
PLATE,HOLDER CABLE VS-420
1
S16 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
4
48 22055316
PLATE,LINEAR SCALE CJ-70
1
S17 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
7
49 1000007231
PLATE,RAIL REAR VS-420
1
S18 31049174AS
SCREW SET,CAP M4*15 NI 20 PCS.
2
50 1000001904
PULLEY,T55P2S16(B21C26)
2
S19 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
4
51 1000007230
RAIL,GUIDE VS-420
1
S20 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
16
52 1000007233
RAIL,LINEAR SCALE VS-420
1
S21 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
4
53 1000006709
R-BEARING,6000ZZNR*NS7S
1
S22 31239103AS
SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
7
54 1000006689
SENSOR-INTERRUPTER,EE-SX4009-P1
2
S23 31069104
SCREW,CAP M4*6+FL NI
5
55 1000001480
SHAFT,DRIVE PULLEY XC-540
1
S24 31229103AS
SCREW SET,TRUSS M2*6 NI 100 PCS
2
S25 31549101
3M 898 FILAMENT TAPE 12MM*50M
1
1-16
1-3 DRIVE UNIT
~VS-300~
S7
S11 S11
68
32
S7
45
S7
S11
76
17
33
S7
18
S1
79
S14
S4
S5
S10
50
12
7
S10
56
11
S20
37
S19
S8
71
S8
64
S7
S18 S9
S22
48
60
38
S17
42
35
80
S7
49
S13
25
S25
S1
S11
4
59
36
47
2
S11
S7
44
78
S3
51
77
S11
S1
3
S7
34
S7
S11
52
46
S7
S17
54
14
S12
S5
40
41
S15
58
19
23
22
6
S7
39
69
S7
S7
74
9 63 57
62
S2
20
43
S8 S17
54
16 S20
S2
S17
S14
S5
S5
S18 S9
8
10 S20
24
S14
S7
55
28
S16
S7
Revised3
21 81
7
S20 13
29 S23
S10
70
S7 65
11
1
72
53
31
S20
S20
S8
11 50
S21 Revised3
S19
S8
27
S21
82
67
26
S7
S20
5
S5
61
15 S24 66 30
S11
Revised3
1-17
73 S6
1-3 DRIVE UNIT
~VS-300~
PARTS LIST -Main PartsParts No.
PARTS LIST -Main Parts-
Parts Name
qt.
Parts Name
qt.
1 6701409040
ASSY,FEED MOTOR VS-640
1
56 1000001479
SHAFT,IDLE PULLEY XC-540
1
2 W701406090
ASSY,FLEX 1 VS-640
3
57 22295117
SHAFT,LOCK CJ-70
1
3 W7014060A0
ASSY,FLEX 2 VS-640
1
58 1000003089
SHEET,FRAME SUPPORT RAIL VP-540
2
4 W7014060B0
ASSY,FLEX 3 VS-640
1
59 1000007250
SHEET,HOLDER CABLE VS-300
2
5 W701407040
ASSY,GRIT ENCODER BOARD VS-640
1
60 1000002665
SHEET,LINEAR SCALE VP-300
1
6 W701406080
ASSY,JUNCTION BOARD VS-640
1
61 1000002162
SHEET,ROTARY DISK SLIT 360LPI
1
1
Parts No.
7 6700469030
ASSY,PULLEY VP-540
2
62 22185101
SLIDER,LOCK CJ-70
8 6701409030
ASSY,SCAN MOTOR VS-640
1
63 22175134
SPRING,A CJ-70
2
9 11869103
BALL,4MM
1
64 22175122
SPRING,BACK UP PNC-960
1
10 1000006775
BASE,SCAN DRIVE VS-640
1
65 22175157
SPRING,C P-ROLLER CM-500
1
11 22175815
BEARING F8-16ZZ
4
66 1000000900
SPRING,PINCH 2000 AJ-1000
1
12 1000002671
BELT,150S2M1539LW-C
1
67 1000002596
STAY,G-ENCODER SENSOR VP-540
1
13 23415124
CABLE ASSY,GRIT MOTOR SP-300
1
68 1000006758
STAY,GUIDE FLEX VS-640
1
14 1000006691
CABLE-ASSY,CUT-CAR ORG VS-640
1
69 22715469
STAY,HOLD SHAFT SQUARE SP-540V
1
15 1000006694
CABLE-ASSY,GRIT ENC VS-640
1
70 1000006774
STAY,OIL GUARD VS-640
1
16 1000006690
CABLE-ASSY,PRI-CAR ORG VS-640
1
71 1000002597
STAY,RAILGUIDE L VP-540
1
17 23475207
CABLE-CARD,15P1 1900L BB HIGH-V
1
72 1000002534
STAY,SHAFT DRIVE PULLEY VP-540
1
18 23475213
CABLE CARD,36P1 2000L BB SP-300
3
73 1000002594
STOPPER,GRIT-ENCORDER VP-540
1
19 1000006704
CABLE-CARD,40P1 400L BB HIGH-V
1
74 22135441
STOPPER,LINEAR SCALE FJ-540
1
20 21365103
CASE,LOCK CJ-70
1
76 1000002617
SUPPORT,GUIDE CABLE VP-540
1
21 1000006757
COVER,INNER VS-640
1
77 1000007256
TUBE,SJ-RDG3*4 LINK4 VS-300
1
22 1000006801
COVER,JUNCTION BOARD VS-640
1
78 1000007255
TUBE,SJ-RDG3*4 LINK6 VS-300
1
23 1000006781
COVER,RAIL SIDE VS-640
1
79 1000007247
FRAME,SUPPORT RAIL VS-300
1
24 1000006765
COVER,SCAN MOTOR VS-640
1
80 1000006514
GUIDE,TUBE 10 VS-640
25
25 1000004149
FILTER(E),FRC-40-12-1.7-013
2
81 1000006807
SUPPORT,CABLE VS-640
26 1000002593
FLANGE,GRIT-ENCORDER VP-540
1
27 1000006769
FLANGE,MOTOR FEED VS-640
1
28 1000006777
FLANGE,MOTOR SCAN VS-640
1
29
1000006762
FRAME,SCAN MOTOR VS-640
1000008039
FRAME,SCAN MOTOR VS-640_01
Revised 3
1
82 1000008376
COVER,FEED GEAR VS-640
1
Revised 3
1
* qt. indicates the number of parts that is described in the figure.
PARTS LIST -Supplemental Parts-
1
Parts No.
Parts Name
qt.
30 21685128
GEAR H300 S10(B6C16POM)
1
S1 31029106
BUSH,SQUARE SB-6025
4
31 1000001905
GEAR,H187S20(B8)
1
S2 31329501AS
CLAMP SET,PUSH MOUNT RT30SSF5 20P
2
32 1000002667
GUIDE,CABLE FLEX-CUT VP-300
2
S3 3000000033
CLAMP,WIRE PLESS RFC-45VO
4
33 1000007249
GUIDE,CUT CABLE VS-300
1
S4 3000000030
CLAMP,WIRE PRESS RFC-33V0
4
34 1000002603
HOLDER,BACKUP SHAFTSQUARE VP-540
1
S5 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
17
35 1000005564
HOLDER,CABLE F VP-300i
1
31289112AS
CUPSCREW SET,M3*10 NI 100 PCS.
36 1000005563
HOLDER,CABLE VP-300i
1
37 1000001555
HOLDER,IDLE PULLEY XC-540
1
S6
31049170AS
S7 31289109AS
Revised 3
3
SCRE SET,CAP M3*8 NI 50PCS.
3
CUPSCREW SET,M3*4 NI 100 PCS.
28
38 21655131
HOLDER,LINEAR SCALE CJ-70
1
S8 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
11
39 1000002971
LABEL,G-ROLLER 170 VP-540 #LA978
1
S9 31129102
PIPE SET,POLYCA 4*8*10 20PCS
2
40 1000002970
LABEL,G-ROLLER 50 VP-540 #LA977
3
S10 31149704AS
RING SET,E-RING ETW-6 SUS 100 PCS
3
41 1000002685
LABEL,PINCH ROLL VP-540#LA968
1
S11 31299102AS
RIVET SET,NYLON P2655B 20 PCS. Revised 3
28
42 1000002196
L-BEARING,SSR15XW1GGE/W2GE+1440L
1
S12 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
1
43 1000006763
LOCK,STAY VS-640
1
S13 31409811AS
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
1
44 1000003151
PAD,GUIDE TUBE VP-540
1
S14 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
6
45 1000002674
PLATE,CABLE CUT VP-300
1
S15 31049155AS
SCREW SET,CAP M3*12 BC+PW 20 PCS.
16
46 1000002581
PLATE,CUT ORIGIN VP-540
1
S16 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
4
47 1000002675
PLATE,HOLDER CABLE VP-300
1
S17 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
7
48 22055316
PLATE,LINEAR SCALE CJ-70
1
S18 31049174AS
SCREW SET,CAP M4*15 NI 20 PCS.
2
49 1000007246
PLATE,RAIL REAR VS-300
1
S19 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
4
50 1000001904
PULLEY,T55P2S16(B21C26)
2
S20 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
16
51 1000007245
RAIL,GUIDE VS-300
1
S21 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
4
52 1000007248
RAIL,LINEAR SCALE VS-300
1
S22 31239103AS
SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
7
53 1000006709
R-BEARING,6000ZZNR*NS7S
1
S23 31069104
SCREW,CAP M4*6+FL NI
5
54 1000006689
SENSOR-INTERRUPTER,EE-SX4009-P1
2
S24 31229103AS
SCREW SET,TRUSS M2*6 NI 100 PCS
2
55 1000001480
SHAFT,DRIVE PULLEY XC-540
1
S25 31549101
3M 898 FILAMENT TAPE 12MM*50M
1
1-18
S2
S3
1-19
S2
18
4
S2
S10
12
37
38
39
13
S2
32
S15
S3
30
S13
S2
S2
5
33
S2
S7
17
S3
3 S9
24
S5
9
S3
10
35
4
8
S2
10
S2
S5
S11 29
26
24
29
20
S9
S4 23
15
19
38
37
*
40
**
S2
8
16
31
27
36
14
2
27
S2
28
S1
34
S14 21
31
S2
22
11
S2
S6
S2
6
1
S8
25
7
S12
1-4 HEAD CARRIAGE
* Cut off 10mm when using the tube.
** Cut off 220mm when using the tube.
1-4 HEAD CARRIAGE
PARTS LIST -Main Parts-
1
Parts No.
Parts Name
W701407030
ASSY,LINEAR ENCODER BOARD VS-640
PARTS LIST -Supplemental Partsqt.
Parts No.
Parts Name
qt.
S1 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
1
S2 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
29
6700989040
1
ASSY,LINEAR ENC BOARD SERVICE 1 Revised 3
2
W701407010
ASSY,PRINT CARRIAGE BOARD VS-640
1
S3 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
6
3
1000006716
BASE,CARRIAGE AL VS-640
1
S4 31109601
NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
2
4
1000006717
BASE,CARRIAGE SIDE AL VS-640
2
S5 31149703AS
RING SET,E-RING ETW-4 100 PCS.
3
5
1000006530
BASE,HEAD VS-640
1
S6 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
2
6
1000006752
BASE,HOLDER CARRIAGE VS-640
1
S7 31409811AS
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
8
7
1000006692
CABLE-ASSY,HEAD UD SENS VS-640
1
S8 31019148AS
SCREW SET,BINDING M2.6*4 NI 100 PCS
2
8
1000006702
CABLE-CARD,29P1 256L BB HIGH-V
3
S9 31799103
SCREW SET,CAP M3*15 NI 20PCS
4
9
1000006703
CABLE-CARD,29P1 276L BBR HIGH-V
1
S10 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
2
10 21775103
CAM,CARRIAGE FJ-540
2
S11 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
8
11 11769118
CLAMP,FCM2-S6-14
1
S12 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
1
12 1000006528
COVER,HEAD INKJET VS-640
1
S13 31089121AS
SCREW SET,PAN M2.3*8 NI+PW 100PCS
3
13 1000006767
COVER,PRINT CARRIAGE VS-640
1
S14 31239125AS
SCREW SET,W-SEMS M3*8 SUS 50 PCS.
2
14 1000006805
COVER,PRINT JUNCTION VS-640
1
S15 31199905AS
SCRW SET,SET CONE M3*16 NI 20 PCS
1
15 1000006526
DAMPER,INK VS-640
4
* qt. indicates the number of parts that is described in the figure.
16 1000006718
FRAME,CARRIAGE U/D VS-640
1
17 1000006525
GUIDE,CARRIAGE CAP VS-640
1
18 6701409010
ASSY,HEAD INKJET VS-640
1
19 1000006529
JOINT,HEAD VS-640
4
20 1000002587
LEVER,CARRIAGE VP-540
1
21 21345105
LOCK,CJ-500
1
22 1000006847
MAGNET,VS-640
1
23 1000006531
PLATE,GND VS-640
1
24 22055548
PLATE,SLIDER CARRIAGE FJ-540
2
25 1000006689
SENSOR-INTERRUPTER,EE-SX4009-P1
1
26 1000006766
SHAFT,HEXAGON CARRIAGE VS-640
1
27 22185127
SLIDER,CARRIAGE FJ-540
2
28 1000002623
SPACER,U/D LEVER VP-540
1
29 22175159
SPRING,CARRIAGE SIDE FJ-50
2
30 22175520
SPRING,HEAD ADJUST 500 FJ-540
1
31 22625109
SPRING,PULL CARRIAGE 3500 FJ-540
2
32 1000006732
STAY,ALIGN HEAD VS-640
1
33 1000006722
STAY,CARRIAGE TUBE VS-640
1
34 1000000417
STAY,ENCORDER SENSOR SP-540V
1
35 1000006764
STAY,HOLDER CARRIAGE BOARD VS-640
1
36 1000006761
SUPPORT,CARRIAGE BOARD VS-640
1
37 1000002679
ADAPTER,JUNCTION VPY306
2
38 1000007020
39
40
ASSY,TUBING 3*200MM VS-640
1
1000007188
TUBE,SJ-RDG3*4 LINK6 VS-640_01
1
1000007210
TUBE,SJ-RDG3*4 LINK6 VS-540
1
1000007239
TUBE,SJ-RDG3*4 LINK6 VS-420
1
1000007255
TUBE,SJ-RDG3*4 LINK6 VS-300
1
1000006797
TUBE,SJ-RDG3*4 LINK4 VS-640
1
1000007211
TUBE,SJ-RDG3*4 LINK4 VS-540
1
1000007240
TUBE,SJ-RDG3*4 LINK4 VS-420
1
1000007256
TUBE,SJ-RDG3*4 LINK4 VS-300
1
1-20
S6
S7
5
3
S6
12
S14 S7
S6
S16
S14
S9
4
24
1-21
9
S5
2
3
10
8
S5
S12
S6
17 S16
S5
3
S15
15
17
S3
S16
3
S16
S3
4
S5
15
S2
S12
9
24
7
10
S5
21
S16
18
S15
S4
14
1
S11
11
S9
S16
S14
22
S14 S16
13
S5
S16
16
6
S11
S8
S1
20
S10 23
S13
S9
S16
S9
20
S5
6
11
S16 S5
S8
S13
16
23
19
1-5 BASE FRAME
~VS-640/540~
1-5 BASE FRAME
~VS-640/540~
PARTS LIST -Main Parts-
1
2
3
4
5
6
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
1000004772
APRON,B RS-640 (VS-640)
1
1000004795
APRON,B RS-540 (VS-540)
1
S1 31029101
BUSH,NB-19
2
S2 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
1000006802
APRON,F UNDER VS-640 (VS-640)
1
31329501AS
CLAMP SET,PUSH MOUNT RT30SSF5 20P(VS-640) 12
1
1000007199
APRON,F UNDER VS-540 (VS-540)
1
31329501AS
CLAMP SET,PUSH MOUNT RT30SSF5 20P(VS-540) 11
1000004792
ASSY,CORD HEATER RS-640 (VS-640)
4
S4 31179106
SCREW,JACK UP SP-540V
6
1000002165
ASSY,CORD HEATER VP-540 (VS-540)
2
S5 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
23
W701406060
ASSY,THERMISTOR BOARD VS-640
2
S6 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
10
6700469060
ASSY,THERMISTOR BOARD SERVICE
2
S7 31279106
LABEL,CAUTION HOT SURF NO.778
2
1000006105
APRON,F AL RS-640 (VS-640)
1
S8 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
4
1000002148
APRON,F AL RS-640 (VS-640) Revised 3
1
S9 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
6
1000002148
APRON,F AL VP-540 (VS-540)
1
S10 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
2
S3
1000002175
CABLE-ASSY,PAPER SENSOR VP-540
1
S11 31019124
SCREW SET,BINDING M3*35 NI 50 PCS
6
1000006507
BED,VS-640 (VS-640)
1
S12 31019115AS
SCREW SET,BINDING M3*4 3CBC 100 PCS
4
1000002147
BED,VP-540 (VS-540)
1
S13 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
2
1000004791
CABLE-ASSY,HEATER RS-640 (VS-640)
2
S14 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
18
1000002183
CABLE-ASSY,HEATER VP-540 (VS-540)
2
S15 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
4
1000002181
CABLE-ASSY,THERMISTOR VP-540
2
S16 31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
30
10 1000002184
CABLE-ASSY,THERMOSTAT VP-540
2
11 1000000764
FAN,A35577-55ROL
2
12 1000006794
FRAME,SIDE BED L VS-640
1
1000006713
PAD,CUTTER VS-640 (VS-640)
1
1000002598
PAD,CUTTER VP-540 (VS-540)
1
1000006813
PLATE,SHUTTER VS-640 (VS-640)
1
1000002541
PLATE,SHUTTER VP-540 (VS-540)
1
15 15099124
SENSOR,US-602SXTLAS 65OFF 50ON
2
16 15099115
SENSOR-INTERRUPTER GP2A25NJ
2
1000005695
STAY,DRY HEATER RS-640 (VS-640)
2
1000002606
STAY,DRY HEATER VP-540 (VS-540)
2
SHUTTER,BED L VP-540
1
19 1000002599
SHUTTER,BED R VP-540
1
20 21625103
SHUTTER,HEATER CORD SP-300
2
21 1000002582
SPACER,BED LOWER VP-540
3
22 1000002583
SPACER,BED UPPER VP-540
3
7
8
9
13
14
17
18 1000002600
23 1000002585
24
STAY,PAPER SENSOR VP-540
2
1000004773
STAY,PRINT HEATER RS-640 (VS-640)
2
1000002590
STAY,PRINT HEATER VP-540 (VS-540)
2
* qt. indicates the number of parts that is described in the figure.
1-22
S6
S6
S7
5
S6
17
12
S14
18
S7
4
13
3
1-23
2
9 S5
S9
S5
S15
10
15
S12
S6
3
S16
S3
24
S5
8
4
S5
15
17
S3
S16
S3
24
S16
S2
S12 10
S15
S11
1
14
21
11
22
S14
S10
S16
S14
6
S5
S11
S9
S13
16
23
S1 S8
S4
20
S9
S1
11
S5
20
S8
S16
16
23
S13
19
1-5 BASE FRAME
~VS-420/300~
1-5 BASE FRAME
~VS-420/300~
PARTS LIST -Main Parts-
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
1000007219
APRON,B VS-420
1
S1 31029101
BUSH,NB-19
2
1000005559
APRON,B SP-300i
1
S2 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
1
1000007218
APRON,F UNDER VS-420
1
1000007244
APRON,F UNDER VS-300
1
1000007276
ASSY,CORD HEATER VS-420
2
S4 31179106
SCREW,JACK UP SP-540V
2
1000002166
ASSY,CORD HEATER VP-300
2
S5 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
23
W701406060
ASSY,THERMISTOR BOARD VS-640
2
S6 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
7
6700469060
ASSY,THERMISTOR BOARD SERVICE
2
S7 31279106
LABEL,CAUTION HOT SURF NO.778
2
1000007295
APRON,F AL VS-420
1
S8 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
4
1000002152
APRON,F AL VP-300
1
S9 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
6
1000002175
CABLE-ASSY,PAPER SENSOR VP-540
1
S10 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
2
1000007295
BED,VS-420
1
31019124
SCREW SET,BINDING M3*35 NI 50 PCS (VS-420)
6
1000002151
BED,VP-300
1
31019124
SCREW SET,BINDING M3*35 NI 50 PCS (VS-300)
3
1000002183
CABLE-ASSY,HEATER VP-540
2
S12 31019115AS
SCREW SET,BINDING M3*4 3CBC 100 PCS
4
1000002755
CABLE-ASSY,HEATER VP-300
2
S13 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
2
1000002181
CABLE-ASSY,THERMISTOR VP-540
2
S14 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
10
10 1000002184
CABLE-ASSY,THERMOSTAT VP-540
2
S15 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
4
1000000764
FAN,A35577-55ROL (VS-420)
2
31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P (VS-420)
26
1000000764
FAN,A35577-55ROL (VS-300)
1
31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P (VS-300)
18
12 1000006794
FRAME,SIDE BED L VS-640
1
13 1000007220
PAD,CUTTER VS-420
1
1
2
3
4
5
6
7
8
9
11
13 1000002656
14
PAD,CUTTER VP-300
1
1000007217
PLATE,SHUTTER VS-420
1
1000002657
PLATE,SHUTTER VP-300
1
15 15099124
SENSOR,US-602SXTLAS 65OFF 50ON
2
16 15099115
SENSOR-INTERRUPTER GP2A25NJ
2
STAY,DRY HEATER VS-420
2
17
1000007296
STAY,DRY HEATER VP-300
2
18 1000002600
SHUTTER,BED L VP-540
1
19 1000002599
SHUTTER,BED R VP-540
1
20 21625103
SHUTTER,HEATER CORD SP-300
2
21 1000002582
SPACER,BED LOWER VP-540
1
22 1000002583
SPACER,BED UPPER VP-540
1
23 1000002585
24
1000002669
STAY,PAPER SENSOR VP-540
2
1000007215
STAY,PRINT HEATER VS-420
2
1000002668
STAY,PRINT HEATER VP-300
2
S3
S11
S16
31329501AS
31329501AS
CLAMP SET,PUSH MOUNT RT30SSF5 20P (VS-420) 9
CLAMP SET,PUSH MOUNT RT30SSF5 20P (VS-300) 7
* qt. indicates the number of parts that is described in the figure.
1-24
1-6 CHASSIS
S5
12
29
S5
16
27
S10
3
S9
S5
2
28
S5
24
25
13
10
S5
S11
4
19
S1
17
S12
S1
18
S1
1
S10
S6
S10
9
S5
11
S4
26
S7
6 5
7
20
21
23
8
22
S13
S8
15
S3
PARTS LIST -Main Parts-
PARTS LIST -Main Parts-
Parts No.
Parts Name
qt.
Parts No.
1
6701409020
ASSY,MAIN BOARD VS-640
1
26 13129170
2
W701406020
ASSY,POWER BOARD VS-640
1
3
1000006708
ASSY,SERVO BOARD VS-640
1
27
Parts Name
qt.
POWER SW AJ7201B
1
1000002044
CABLE-ASSY,117V SELECTOR XC-540
2
1000002043
CABLE-ASSY,230V SELECTOR XC-540
2
4
15009101
BATTERY CR2032
1
1000004962
CABLE-CARD,36P1 2930L BB HIGH-V (VS-640) 3
5
1000002189
CABLE-ASSY,JUNBI A VP-540
1
23475240
CABLE-CARD,36P1 2670L BB HIGH-V (VS-540) 3
6
1000002190
CABLE-ASSY,JUNBI B VP-540
1
7
23415268
CABLE-ASSY AC GROUND GREEN SP-540
1
8
23415116
CABLE ASSY,JUNBI D SP-300
1
9
1000002173
28
1000007177
CABLE-CARD,36P1 2370L BB HIGH-V (VS-420) 3
23475213
CABLE-CARD,36P1 2085L BB HIGH-V (VS-300) 3
29 1000004149
FILTER(E),FRC-40-12-1.7-013
1
CABLE-ASSY,JUNBI E VP-540
1
10 23415117
CABLE ASSY,POWER MAIN SP-300
1
11 1000004961
CABLE-ASSY,POWER SERVO RS-540
1
Parts No.
12 1000002180
CABLE-ASSY,RELAY JUNCTION VP-540
1
S1 31029106
BUSH,SQUARE SB-6025
3
13 23475197
CABLE CARD 25P1 105L BB FJ-540
1
S3 31289105AS
CUPSCREW SET, M3*6 3CBC 100 PCS
2
15 1000006771
CHASSIS,VS-640
1
S4 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
1
16 11769118
CLAMP,FCM2-S6-14
1
S5 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
21
1
PARTS LIST -Supplemental PartsParts Name
qt.
17 1000006174
FAN,9A0624H414
1
S6 31279116
LABEL,EARTH MARK-1 NO.E-580
18 12399353
FILTER(E) TFT-081813N F-540
1
S7 31279121
LABEL,FLASH-LIGHTING NO.E-582
1
19 12559105
FUSE,5X20 021706.3MXP 6.3A/250V
2
S8 31279191
LABEL,WARNING FUSE REPLACE #347
1
20 13429702
INLET AC P01CF01 15A250V
1
S9 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
1
21 1000002682
LABEL,LAN VP-540#LA964
1
S10 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
7
22 22535117
LABEL,POWER CM-500 NO.893
1
S11 31019124
SCREW SET,BINDING M3*35 NI 50 PCS
2
23 1000006130
POWER UNIT,LEB150F-0536-XRLD A
1
S12 31369102
SPACER,PCB SUPPORT PCB-8S
2
24 1000006772
STAY,CABLE VS-640
1
S13 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
1
25 1000002566
STAY,CHASSIS FAN VP-540
1
* qt. indicates the number of parts that is described in the figure.
1-25
1-7 PINCH ROLLER
S2
18
S2
S4
17
12
3
16
13
3
14
9
15
1
S1
2
4
4
S1
8
5
8
6
5
6
S3
7
S3
S1
11
10
S3
PARTS LIST -Main Parts-
S3
7
S1
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
6700460210
ASSY,PINCHROLL L VP-540
1
S1 31149702AS
RING SET,E-RING ETW-3 100 PCS.
4
6700460220
ASSY,PINCHROLL R VP-540
1
S2 31019702AS
SCREW SET,BIND P-TIGHT M3*6 3C 100P
2
6700460300
ASSY,PINCHROLL C VP-540 (VS-640)
6
S3 31249211AS
WASHER SET,PLAIN 4.3*7*0.5 NI 100P
2
6700460300
ASSY,PINCHROLL C VP-540 (VS-540)
5
S4 31249303
WASHER SET,SPRING M3 NI 100 PCS
2
6700460300
ASSY,PINCHROLL C VP-540 (VS-420)
3
6700460300
ASSY,PINCHROLL C VP-540 (VS-300)
2
3 21745101
COLLAR,P-ROLLER PNC-960
1
4 22195153
FRAME,PINCH ROLL SP-540V
1
5 22145416
LEVER,P-ROLLER PNC-960
1
6 11539104
PIN 3*35 SUS M6
1
7 22145831
PIN NO.1 (214-831)
1
8 22145832
PIN NO.2
1
9 22055264
PLATE,GUIDE P PNC-960
1
10 21565103
P-ROLLER FD16S4(B10) TYPE2
1
11 21565102
P-ROLLER TD16S4(B10) TYPE2
1
12 22625101
SPRING,PINCH LEFT SP-300
1
13 1000002648
SPRING,PINCH LEFT VP-540
1
14 22625102
SPRING,PINCH RIGHT SP-300
1
15 1000002649
SPRING,PINCH RIGHT VP-540
1
16 22715461
STAY,PINCH CENTER SP-540V
1
17 1000003028
STAY,PINCH SENSOR VP-540
1
18 1000002973
LABEL,PINCH SENSOR VP-540 #LA979
1
1
2
214-832
* qt. indicates the number of parts that is described in the figure.
1-26
1-8 STAND
S4
9
15
5
17
6
S4
4
16
S1
11
7
22
18
S1
S3
S2
7
13
1
S4
11
S3
S1
4
10
S6
S4
6
7
17
S5
12
5
19
S1
18
23
S2
9
14
13
S4
7
S1
S1
S1
2
22
S1
S1
23
S1
21
S1
S1
20
S1
24
3
8
8
S1
PARTS LIST -Main PartsParts Name
qt.
Parts No.
Parts Name
qt.
1 1000006779
Parts No.
ARM,L VS-640
1
17 1000004721
SHAFT,FEEDER RS-540
2
2 1000006778
ARM,R VS-640
1
18 1000005480
SPACER,BASE FEEDER RS-540
2
3 1000006533
ASSY,BASE STAND VS-640
2
19 1000006812
STAND,LEG L VS-640
1
4 1000004718
BASE,FEEDER RS-540
2
20 1000006811
STAND,LEG R VS-640
1
5 1000001068
BUSH,80F-1610
2
1000006787
STAY,STAND VS-640 (VS-640)
1
6 1000001352
BUSH,80F-1620
2
1000007198
STAY,STAND VS-540 (VS-540)
1
7 1000004720
BUSH,FEEDER R RS-540
4
1000007228
STAY,STAND VS-420 (VS-420)
1
21
8 12329505
CASTER,BWS-50BN
4
1000007243
STAY,STAND VS-300 (VS-300)
1
9 1000004719
COVER,FEEDER RS-540
2
22 1000003635
STOPPER,PIPE FEEDER XJ-740
2
10 1000004734
DAMPER,FRT-C2-301G1
1
23 1000006824
SUPPORT,STAY STAND VS-640
2
11 1000001584
FLANGE,GUIDE 3 XC-540
2
24 1000007016
STAND,BASE VS-640
2
12 1000004722
GEAR,S32(B5M0.8) RS-540
1
13 1000003545
KNOB,BOLT 117-10313
2
Parts No.
Parts Name
qt.
14 1000001090
LABEL,CLAMP L AJ-1000#LA913
1
S1 31049157
SCREW,CAP M6*20 3CBC+PW+SW
26
15 1000001089
16
PARTS LIST -Supplemental Parts-
LABEL,CLAMP R AJ-1000#LA912
1
S2 3000000110
NUT SET,SQUARE M6*11*3 3C 50PCS
2
1000004764
PIPE,FEEDER SHAFT RS-640 (VS-640)
2
S3 31119701
PIN,SNAP M14 SUS
2
1000004725
PIPE,FEEDER SHAFT RS-540 (VS-540)
2
S4 3000000124
SCREW SET,BIND P-TIGHT4*12 3CBC 50PCS
18
1000007227
PIPE,FEEDER SHAFT VS-420 (VS-420)
2
S5 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
1
1000007251
PIPE,FEEDER SHAFT VS-300 (VS-300)
2
S6 31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
2
* qt. indicates the number of parts that is described in the figure.
1-27
1-9 TOOL CARRIAGE
S5
S6
S6
11
14
S6
12
S6
S4
20
5
S9
16
4
S12
S4
S4
3
S3
10
9
23
22
17
1
S3
13
S7
S5
7
21
18
S9
S10
S5
S1
S11
8
2
15
19
S8
S2
6
PARTS LIST -Main PartsParts No.
PARTS LIST -Main PartsParts Name
qt.
Parts No.
Parts Name
qt.
1 22805571
ASSY,CARRIAGE SP-300
1
21 22715168
STAY,AUTO CUTTER 2 CM-500
1
2 22805292
ASSY,CLAMP BLADE CM-500
1
22 22175122
SPRING,BACK UP PNC-960
1
1
23 1000002531
STAY,CUT CARRIAGE BOARD VP-540
1
3 W701406050 ASSY,CROP SENS BOARD VS-640
4
W701407020 ASSY,CUT CARRIAGE BOARD VS-640
1
W701407021 ASSY,CUT CARRIAGE BOARD VS-640_01 Revised 3
PARTS LIST -Supplemental Parts-
5 W701406090 ASSY,FLEX 1 VS-640
1
6 22805291
ASSY,HOLDER BLADE CM-500
1
7 22805287
ASSY,PLATE CAM SLIDE CM-500
1
S1 31029801AS BUSH SET,ROLL 2*4 3C100PCS
8 7488739000
BASE CUTTER CJ-500
1
S2 31029803AS BUSH SET,ROLL 3*5 3C 20PCS.
1
9 1000006776
BASE,CUT CARRIAGE VS-640
1
S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
2
10 1000002185
CABLE-ASSY,PINCH SENSOR VP-540
1
S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
4
11 22025646
COVER,BELT HOLDER EGX-600
2
S5 31289102AS CUPSCREW, M3*6 NI
7
12 1000002570
COVER,CARRIAGE BOARD VP-540
1
S6 31299102AS RIVET SET,NYLON P2655B 20 PCS.
6
13 22025269
COVER,CARRIAGE CM-500
1
S7 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS
1
14 21655232
HOLDER,BELT EGX-600
2
S8 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS
1
15 21495115
SCREW,BLADE SET CM-500
1
S9 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
2
16 15099115
SENSOR-INTERRUPTER GP2A25NJ
1
S10 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS
1
17 22285503
NUT,PENHOLDER
1
S11 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS
1
18 22175154
SPRING,BLADE UP CM-500
1
S12 31069104
4
19 22175155
SPRING,SCREW CM-500
1
* qt. indicates the number of parts that is described in the figure.
20 1000002540
STAY,HOLDER BELT VP-540
1
Parts No.
Parts Name
SCREW,CAP M4*6+FL NI
Revised 3: Refer to the Service Information VS640-018
1-28
qt.
1
1-10 WIPE and CAP SYSTEMs
S7
S2
33
3
36
41
17
7
S7
S4
17
S5
28
S5
S4
40
8
42 S7
27
S5
35
7 23
26
21
31
7
S5
27
8
29
1
S4
24
33
32
S4
14
2
25
16
22
7
11
6
S4
4
S8
S4
23
7
2
37
37
7
S4
25
S4
18
10
7
37
S4
S1
S4
S4
S3
7
37
30
19
7
39
5
12
38
13
S4
18
34
39
20
S6
43
S9
15
S6
S11
PARTS LIST -Main Parts-
9
S10
44
PARTS LIST -Main Parts-
Parts No.
Parts Name
qt.
1
1000006739
ARM,WIPER CAM VS-640
1
Parts No.
2
1000006747
ARM,LINK UP VS-640
2
30 1000006825
3
6701409070
ASSY,CAP TOP VS-640
1
1000006523
SPRING,CAP VS-640
4
1000006521
BASE,BACK-UP CAP VS-640
1
1000007551
SPRING,CAP VS-640_01
5
1000006748
BASE,CAP VS-640
1
32 22175521
SPRING,PINCH ROLLER 930 FJ-540
1
6
1000006725
BELT,172P2M4-530
1
33 1000006518
SPRING,SCRAPER VS-640
1
7
1000000796
BUSH,80F-0503
11
34 1000006773
STAY,PUMP ASSY VS-640
1
8
12159573
BUSH,80F-0603
2
35 1000006724
STAY,WIPE SENSOR VS-640
1
9
1000006697
CABLE-ASSY,PUMP MOTOR VS-640
1
36 1000006720
STAY,WIPER SCRAPER VS-640
1
10 1000002182
CABLE-ASSY,WIPER MOTOR VP-540
1
37 22135349
STOPPER,PEN-HOLDER CM-24
4
11 1000006693
CABLE-ASSY,WIPER SENS VS-640
1
38 1000002019
STOPPER,PUMP XC-540
1
12 1000006754
COVER,WIPE UNDER VS-640
1
39 1000002645
STOPPER,SHAFT CAP VP-540
2
31
Parts Name
qt.
SPRING,CAP SWING VS-640
1
1
Revised 3
1
13 1000006749
FRAME,BASE CAP VS-640
1
40 1000006736
WIPER,HEAD FELT VS-640
1
14 1000006719
FRAME,WIPER VS-640
1
41 1000006517
WIPER,HEAD VS-640
1
15 1000006751
GEAR,S14S5(B12)
1
42 1000006737
WIPER,SCRAPER VS-640
1
16 1000006723
HOLDER,WIPE MOTOR VS-640
1
43 1000002119
TUBE,EPDM ID2-OD4 310MM
1
17 1000006519
HOLDER,WIPER VS-640
2
44 6700319010
ASSY,PUMP SUB XC-540
1
18 22435106
MOTOR,103-593-1041
2
19 1000006755
PAD,WIPE VS-640
1
Parts No.
20 1000006750
PLATE,P-MOTOR VS-640
1
S1 31029101
BUSH,NB-19
1
21 1000006726
PLATE,SENS WIPER VS-640
1
S2 31029803AS
BUSH SET,ROLL 3*5 3C 20PCS.
1
22 1000006738
PLATE,WIPE SCRAPER VS-640
1
S3 31329501AS
CLAMP SET,PUSH MOUNT RT30SSF5 20P
1
23 22565406
DRIVE PULLEY
2
S4 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
17
24 1000006689
SENSOR-INTERRUPTER,EE-SX4009-P1
1
S5 31149703AS
RING SET,E-RING ETW-4 100 PCS.
5
25 1000006746
SHAFT,CAP VS-640
4
S6 31049142AS
SCREW SET,CAP M3*6 NI MEC 20 PCS
5
26 1000006735
SHAFT,WIPER VS-640
1
S7 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
3
27 22165178
SPACER,6FAI FJ-50
2
S8 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
1
28 1000006745
SPACER,ARM WIPER VS-640
1
S9 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
3
29 1000006524
SPRING,CAP FRONT VS-640
1
S10 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
1
S11 31179106
SCREW,JACK UP SP-540V
2
PARTS LIST -Supplemental Parts-
* qt. indicates the number of parts that is described in the figure.
1-29
Parts Name
qt.
1-11 INK SYSTEM
(VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below, VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below)
S1
26
S5
12
S1
35
18
25
10
13
9
S3
17
S1
7
19
S4
21
S1
27
40
S1
S1
34
S1
39
31
S1
22
S1
S10
15
36
43
4
23
22
S8 S7
S11
1
5
46
5
24
6
S11
44
22
S9 11
44
45
S5
44
3
44
14
33
44
45
4
43
4
S1
S1 29
8
22
1
5
5 46
44
20
16
20
S1
S5
37
30
32 38
S2
S1
28
8
41
42
S12
1-30
S2
S1
S1
1-11 INK SYSTEM
(VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below, VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below)
PARTS LIST -Main Parts-
PARTS LIST -Main Parts-
Parts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
1
1000004796
ADAPTER,JOINT 2-3FAI RS-540
8
32 1000002563
SHAFT,PUMP VP-540
1
3
1000002679
ADAPTER,JUNCTION VPY306
2
33 1000006910
SHAFT,TUBE VALVE VS-640
1
4
11909133
ADAPTER,SCREW 2FAI FJ-50
16
34 1000006901
SPACER,INK CARTRIDGE VS-640
8
5
1000006327
ADAPTER,TUBE 3-4 LEC-330
16
35 22175167
SPRING,CARTRIDGE FJ-50
8
6
1000006909
ARM,TUBE VALVE VS-640
8
36 22625103
SPRING,PRESS CARTRIDGE SP-300
8
7
W701406070
ASSY,CARTRIDGE IC BOARD VS-640
8
37 1000006908
STAY,TUBE VALVE VS-640
1
8
6701219010
ASSY,CIRCULATING PUMP LEC-330
2
38 1000006782
STAY,W-PUMP ASSY VS-640
1
9
W701406030
ASSY,INK TANK BOARD VS-640
1
39 1000006932
SUPPORT,TUBE VALVE VS-640
1
10 1000006727
BASE,INK CARTRIDGE VS-640
1
40 21435109
TUBE,SILICONE 3*5*8 FJ-540
8
11 12159573
BUSH,80F-0603
4
41 1000003089
SHEET,FRAME SUPPORT RAIL VP-540
2
12 1000006698
CABLE-ASSY,INK IC 1-4 VS-640
1
1000006731
COVER,INK CARTRIDGE UNDER VS-640
1
13 1000006699
CABLE-ASSY,INK IC 5-8 VS-640
1
1000007515
COVER,INK CARTRIDGE UNDER VS-540
1
14 1000006700
CABLE-ASSY,MIX PUMP VS-640
1
43 22805572
ASSY,TUBING 2*80MM SP-540V
8
15 1000006907
CABLE-ASSY,VALVE SENS VS-640
1
44 1000007020
ASSY,TUBING 3*200MM VS-640
7
16 1000002564
COUPLING,PUMP VP-540
1
45 1000007021
ASSY,TUBING 3*500MM VS-640
7
17 1000006742
COVER,BOARD I/C VS-640
1
46 1000007022
ASSY,TUBING 6*42MM VS-640
8
18 12029300
COVER,HOLDER IC FJ-50
1
19
1000006743
COVER,SENSOR I/C VS-640
1000007298
COVER,SENSOR I/C VS-640_01
42
PARTS LIST -Supplemental Parts-
8
Revised 3
8
Parts Name
qt.
20 21685122
GEAR,S10S20
2
S1 31289109AS
Parts No.
CUPSCREW SET,M3*4 NI 100 PCS.
68
21 11659218
HOLDER,IC SC-500
8
S2 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
4
22 11659149
HOLDER,RING O 2FAI FJ-50
16
S3 31019801
SCREW,BINDING S-TIGHT M3*6 3C 100PCS
8
23 1000006911
LEVER,TUBE VALVE VS-640
1
S4 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
3
24 22435106
MOTOR,103-593-1041
1
S5 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
18
25 1000006740
PLATE,BASE INK CARTRIDGE VS-640
1
S7 31049174AS
SCREW SET,CAP M4*15 NI 20 PCS.
8
26 1000006744
PLATE,HOLDER I/C VS-640
8
S8 31129102
PIPE SET,POLYCA 4*8*10 20PCS
8
27 1000006741
PLATE,INK JOINT2 VS-640
1
S9 31149703AS
RING SET,E-RING ETW-4 100 PCS.
4
28 1000002595
PLATE,P-BEARING VP-540
1
S10 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
1
29 1000001585
PLATE,P-MOTOR XC-540
1
S11 31049142AS
SCREW SET,CAP M3*6 NI MEC 20 PCS
10
30 22175815
BEARING F8-16ZZ
1
S12 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
1
31 1000006689
SENSOR-INTERRUPTER,EE-SX4009-P1
1
* qt. indicates the number of parts that is described in the figure.
* Cut the tube to the following length. (mm)
Between No.1 Adapter(Ink Cartridge)
Cartridge
and
Choke
No.44
1
90
2
90
3
105
4
105
5
140
6
140
7
180
8
180
1-31
Between Choke
and
No2.Adaputer
No.44*
Between No.3 Y Adapter
and
Circulate Pump
No.45*
80
80
250
250
1-11 INK SYSTEM
Revised 3
(VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above, VS-420 : ZAH0636 and above, VS-300 : ZAH0668 and above)
S1
36
51
S13
52
50
S14
S1
13
9
S3
S5
12
26
S1
18
35
25
17
S1
10
7
S4
19
21
S1
27
40
S1
S1
34
S1
39
31
S1
S1
S10
22
15
36
43
4
23
22
S8
S11
S7
24
6
1
14
33
5
5
S11
44
22
46
11
S9
44
45
49
48
S5
44
45
4
43
4
5 46
8
22
1
5
3
S1
S1 29
44
20
16
44
44
20
S1
S5
37
S2
30
32 38
S2
S1
28
8
47
42
S12
1-32
S1
S1
1-11 INK SYSTEM
Revised 3
(VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above, VS-420 : ZAH0636 and above, VS-300 : ZAH0668 and above)
PARTS LIST -Main Parts-
PARTS LIST -Main Parts-
Parts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
1
1000004796
ADAPTER,JOINT 2-3FAI RS-540
8
3
1000002679
ADAPTER,JUNCTION VPY306
2
36 22625103
SPRING,PRESS CARTRIDGE SP-300
24
37 1000006908
STAY,TUBE VALVE VS-640
1
4
11909133
ADAPTER,SCREW 2FAI FJ-50
16
38 1000006782
STAY,W-PUMP ASSY VS-640
1
5
1000006327
ADAPTER,TUBE 3-4 LEC-330
16
39 1000006932
SUPPORT,TUBE VALVE VS-640
1
6
1000006909
ARM,TUBE VALVE VS-640
8
40 21435109
TUBE,SILICONE 3*5*8 FJ-540
8
7
W701406070
ASSY,CARTRIDGE IC BOARD VS-640
8
8
6701219010
ASSY,CIRCULATING PUMP LEC-330
2
9
W701406030
42
1000006731
COVER,INK CARTRIDGE UNDER VS-640
1
1000007515
COVER,INK CARTRIDGE UNDER VS-540
1
ASSY,INK TANK BOARD VS-640
1
43 22805572
ASSY,TUBING 2*80MM SP-540V
8
10 1000006727
BASE,INK CARTRIDGE VS-640
1
44 1000007020
ASSY,TUBING 3*200MM VS-640
7
11 12159573
BUSH,80F-0603
4
45 1000007021
ASSY,TUBING 3*500MM VS-640
7
12 1000006698
CABLE-ASSY,INK IC 1-4 VS-640
1
46 1000007022
ASSY,TUBING 6*42MM VS-640
8
13 1000006699
CABLE-ASSY,INK IC 5-8 VS-640
1
47 1000008562
TRAY,INK VS-640
1
14 1000006700
CABLE-ASSY,MIX PUMP VS-640
1
48 1000008563
PAD,TRAY VS-640
2
15 1000006907
CABLE-ASSY,VALVE SENS VS-640
1
49 1000008564
PAD,TRAY2 VS-640
2
16 1000002564
COUPLING,PUMP VP-540
1
50 1000008565
PLATE,HOLDER I/C2 VS-640
8
17 1000006742
COVER,BOARD I/C VS-640
1
51 1000008566
PLATE,IC VS-640
2
18 12029300
COVER,HOLDER IC FJ-50
1
52 1000008571
STAY,SPRING PRESS VS-640
1
19 1000007298
COVER,SENSOR I/C VS-640_01
8
PARTS LIST -Supplemental Parts-
20 21685122
GEAR,S10S20
2
21 11659218
HOLDER,IC SC-500
8
Parts No.
22 11659149
HOLDER,RING O 2FAI FJ-50
16
S1 31289109AS
23 1000006911
LEVER,TUBE VALVE VS-640
1
S2 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
4
24 22435106
MOTOR,103-593-1041
1
S3 31019801
SCREW,BINDING S-TIGHT M3*6 3C 100PCS
8
25 1000006740
PLATE,BASE INK CARTRIDGE VS-640
1
S4 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
3
26 1000006744
PLATE,HOLDER I/C VS-640
8
S5 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
18
27 1000006741
PLATE,INK JOINT2 VS-640
1
S7 31049174AS
SCREW SET,CAP M4*15 NI 20 PCS.
8
28 1000002595
PLATE,P-BEARING VP-540
1
S8 31129102
PIPE SET,POLYCA 4*8*10 20PCS
8
29 1000001585
PLATE,P-MOTOR XC-540
1
S9 31149703AS
RING SET,E-RING ETW-4 100 PCS.
4
Parts Name
qt.
CUPSCREW SET,M3*4 NI 100 PCS.
84
30 22175815
BEARING F8-16ZZ
1
S10 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
1
31 1000006689
SENSOR-INTERRUPTER,EE-SX4009-P1
1
S11 31049142AS
SCREW SET,CAP M3*6 NI MEC 20 PCS
10
32 1000002563
SHAFT,PUMP VP-540
1
S12 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
1
33 1000006910
SHAFT,TUBE VALVE VS-640
1
S13 31289112AS
CUPSCREW SET,M3*10 NI 100 PCS.
16
34 1000006901
SPACER,INK CARTRIDGE VS-640
8
S14 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
4
35 22175167
SPRING,CARTRIDGE FJ-50
8
* qt. indicates the number of parts that is described in the figure.
Revised 3: Refer to the Service Information VS640-016
* Cut the tube to the following length. (mm)
Cartridge
1
2
3
4
5
6
7
8
Between No.1 Adapter(Ink Cartridge)
and
Choke
No.44
90
90
105
105
140
140
180
180
1-33
Between Choke
and
No2.Adaputer
No.44*
Between No.3 Y Adapter
and
Circulate Pump
No.45*
80
80
250
250
1-34
3FAI Tube
3FAI Tube
430mm
3FAI Tube
430mm
3FAI Tube
Chock Valve
Tube
Chock Valve
Tube
42+/-1.0mm
Chock Valve
Tube
42+/-1.0mm
Chock Valve
Tube
3FAI Tube
90mm
3FAI Tube
105mm
3FAI Tube
105mm
3FAI Tube
140mm
2FAI Tube
80mm
2FAI Tube
80mm
2FAI Tube
80mm
2FAI Tube
80mm
1000007022
1000007188
1000006797
Chock Valve Tube
3FAI 6Link Tube
3FAI 4Link Tube
TUBE,SJ-RDG3*4 LINK4 VS-640
TUBE,SJ-RDG3*4 LINK6 VS-640_01
ASSY,TUBING 6*42MM VS-640
ASSY,TUBING 3*200MM VS-640
ASSY,TUBING 2*80MM SP-540V
1000007020
42+/-1.0mm
180mm
80mm
3FAI Tube
3FAI Tube
Chock Valve
Tube
3FAI Tube
2FAI Tube
Parts Name
80mm
42+/-1.0mm
180mm
80mm
22805572
3FAI Tube
Chock Valve
Tube
3FAI Tube
2FAI Tube
2FAI Tube
430mm
140mm
80mm
80mm
3FAI Tube
42+/-1.0mm
3FAI Tube
2FAI Tube
430mm
Chock Valve
Tube
42+/-1.0mm
430mm
430mm
42+/-1.0mm
90mm
80mm
42+/-1.0mm
3FAI Tube
Chock Valve
Tube
3FAI Tube
2-3FAI Adapter
2FAI Tube
2FAI Adapter
2FAI O Ring
Parts Name in the wiring map Parts No.
Cartridge No.8 WH
Cartridge No.7 MT
Cartridge No.6 K
Cartridge No.5 Y
Cartridge No.4 M
Cartridge No.3 Lm
Cartridge No.2 C
Cartridge No.1 Lc
2FAI Adapter
2FAI O Ring
Chock Unit
Y Joint
3-3FAI Adapter
250mm
3FAI Tube
3FAI 4Link Tube(No.10)
250mm
3FAI Tube
3FAI 4Link Tube(No.8)
3FAI 6Link Tube(No.6)
3FAI 6Link Tube(No.5)
3FAI 6Link T ube(No.4)
3FAI 6Link Tube(No.3)
3FAI 6Link Tube(No.2)
3FAI 6Link Tube(No.1)
Pump for
Circulating
System
3FAI 4Link Tube(No.9)
3FAI 4Link Tube(No.7)
Y Joint
C
Wh
20mm
3FAI Tube
20mm
3FAI Tube
K
M
Lc
Y
Mt
Lm
Front
Rear
INK TUBE WIRING
* This wiring map is shown as the machine of 8 colors of CMYKLcLmWMT(WMT mode).
VS-640：S/N ZZ92065 and below
1-35
42+/-1.0mm
Chock Valve
Tube
42+/-1.0mm
Chock Valve
Tube
42+/-1.0mm
Chock Valve
Tube
90mm
3FAI Tube
90mm
3FAI Tube
105mm
3FAI Tube
105mm
3FAI Tube
140mm
3FAI Tube
80mm
2FAI Tube
80mm
2FAI Tube
80mm
2FAI Tube
80mm
2FAI Tube
80mm
2FAI Tube
Chock Valve Tube
3FAI 4Link Tube
3FAI 6Link Tube
1000007020
3FAI Tube
ASSY,TUBING 6*42MM VS-640
TUBE,SJ-RDG3*4 LINK6 VS-640_01
TUBE,SJ-RDG3*4 LINK6 VS-540
TUBE,SJ-RDG3*4 LINK6 VS-420
TUBE,SJ-RDG3*4 LINK6 VS-300
TUBE,SJ-RDG3*4 LINK4 VS-640
TUBE,SJ-RDG3*4 LINK4 VS-540
TUBE,SJ-RDG3*4 LINK4 VS-420
TUBE,SJ-RDG3*4 LINK4 VS-300
1000007022
1000007188
1000007210
1000007239
1000007255
1000006797
1000007211
1000007240
1000007256
ASSY,TUBING 3*200MM VS-640
Parts Name
180mm
80mm
ASSY,TUBING 2*80MM SP-540V
42+/-1.0mm
3FAI Tube
2FAI Tube
22805572
3FAI Tube
Chock Valve
Tube
180mm
80mm
2FAI Tube
80mm
42+/-1.0mm
3FAI Tube
2FAI Tube
80mm
3FAI Tube
Chock Valve
Tube
140mm
80mm
42+/-1.0mm
Chock Valve
Tube
42+/-1.0mm
42+/-1.0mm
Chock Valve
Tube
Chock Valve
Tube
3FAI Tube
2-3FAI Adapter
2FAI Tube
2FAI Adapter
2FAI O Ring
Parts Name in the wiring map Parts No.
Cartridge No.8 WH
Cartridge No.7 MT
Cartridge No.6 K
Cartridge No.5 Y
Cartridge No.4 M
Cartridge No.3 Lm
Cartridge No.2 C
Cartridge No.1 Lc
2FAI Adapter
2FAI O Ring
Chock Unit
Y Joint
250mm
3FAI Tube
3FAI 4Link Tube(No.10)
250mm
3FAI Tube
3FAI 4Link Tube(No.8)
3FAI 6Link Tube(No.6)
3FAI 6Link Tube(No.5)
3FAI 6Link T ube(No.4)
3FAI 6Link Tube(No.3)
3FAI 6Link Tube(No.2)
3FAI 6Link Tube(No.1)
Pump for
Circulating
System
3FAI 4Link Tube(No.9)
3FAI 4Link Tube(No.7)
Y Joint
C
Wh
20mm
3FAI Tube
20mm
3FAI Tube
K
M
Lc
Y
Mt
Lm
Front
Rear
INK TUBE WIRING
* This wiring map is shown as the machine of 8 colors of CMYKLcLmWMT(WMT mode).
VS-640：S/N ZZ92066 and above, VS-540/420/300
1-12 ACCESSORY
(VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below, VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below)
11
13
22
117V
230V BR
230V
29
10
4
3
240VA
240VE
35
5
15
37
2
1
16
8
8
24
35
24
46
17
38
40
S4
S4
45
47
47
17
41
6
7
39
42
32
18
41
48
43
S2
49
48
18
S1
36
33
21
27
44
34
20
51
23
23
25
19
9
13
14
12
26
28
50
1-36
30
31
S3
1-12 ACCESSORY
(VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below, VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below)
PARTS LIST -Main PartsParts Name
qt.
Parts No.
Parts Name
1 23495124
Parts No.
AC CORD 3ASL100 240VA 10A SAA
1
21545178
PAD,RAIL SPACER SP-300 (VS-640)
4
2 13499111
AC CORD H05VV-F 240VE 10A S
1
36 21545178
PAD,RAIL SPACER SP-300 (VS-540)
3
3 13499109
AC CORD SJT 117V 10A 3PVC
1
PAD,RAIL SPACER SP-300 (VS-420/300)
2
4 23495125
AC-CORD H05VV 230V 10A S
1
37 1000006878
PAD,SPACER STAND L VS-640
1
5 13499209
ADAPTER PLUG (100V)
1
38 1000006877
PAD,SPACER STAND R VS-640
1
6 6701409060
ASSY,MEDIA CLAMP L LONG VS-640
1
1000006870
PAD,SUPPORT STAND VS-640
1
7 6701409050
ASSY,MEDIA CLAMP R LONG VS-640
1
39 1000007263
PAD,SUPPORT STAND VS-540
1
8 22845112
BASE,MEDIA CLAMP SP-300
2
1000007269
PAD,SUPPORT STAND VS-420
1
9 11849102
BLADE,OLFA AUTO CUTTER XB10
1
1000006876
PAD,TRAY ARM VS-640
1
10 1000006571
CABLE-AC,3P 117/230V BR 2.5M
1
40 1000007264
PAD,TRAY ARM VS-540
1
21545178
qt.
11 23495117
CABLE-AC,VCTF 100V 12A 3P-S
1
1000007270
PAD,TRAY ARM VS-420
1
12 22335143
CAP,EPDM
1
41 1000006872
PAD,TRAY FEEDER VS-640
2
1000006867
CARTON,COVER VS-640
2
42 1000006863
PAD,U-LEFT VS-640
1
1000007260
CARTON,COVER VS-540
2
43 1000006864
PAD,U-RIGHT VS-640
1
1000007266
CARTON,COVER VS-420
2
44 22155133
PIPE,TOOL D9*L150 FJ-540
1
1000007272
CARTON,COVER VS-300
2
45 22055691
PLATE,LONG CLAMP MEDIA L SP-540V
1
1000006868
CARTON,SLEEVE VS-640
2
46 22055693
PLATE,LONG CLAMP MEDIA R SP-540V
1
1000007261
CARTON,SLEEVE VS-540
2
47 1000006810
SHEET,CLAMP MEDIA VS-640
2
1000007267
CARTON,SLEEVE VS-420
2
48 1000003861
SHEET,MIRROR XJ-740
2
1000007273
CARTON,SLEEVE VS-300
2
49 1000006799
STOPPER,CARRIAGE VS-640
1
13
14
15 1000006875
CARTON,STAND LEG L/R VS-640
2
1000006879
TRAY,SKID VS-640
1
1000006869
CARTON,STAND VS-640
1
1000007265
TRAY,SKID VS-540
1
1000007262
CARTON,STAND VS-540
1
1000007271
TRAY,SKID VS-420
1
1000007268
CARTON,STAND VS-420
1
1000007275
TRAY,SKID VS-300
1
1000007274
CARTON,STAND VS-300
1
TWEEZERS PTS-01
1
17 1000006873
CARTON,TRAY ARM VS-640
2
18 1000006871
CARTON,TRAY FEEDER VS-640
2
19 11369115
CASE,PP BOTTLE
2
Parts No.
Parts Name
qt.
20 ST-037
CLEAN STICK TX712A
10
S1 31279201
LABEL,REPACKAGE #LA16
1
21 22565682
HEXAGONAL WRENCH 5
1
S2 31139103
PLAPOINT,FE4*6 WH
1
16
22 22535532
50
51 12569656
PARTS LIST -Supplemental Parts-
LABEL,CARTON CARE #LA762
1
S3 31049157
SCREW,CAP M6*20 3CBC+PW+SW
38
1000006846
LABEL,CARTON VS-640#LA1172
2
S4 31229103AS
SCREW SET,TRUSS M2*6 NI 100 PCS
8
1000007277
LABEL, CARTON VS-540#LA1191
2
1000007278
LABEL, CARTON VS-420#LA1192
2
1000007279
LABEL, CARTON VS-300#LA1193
2
24 1000003017
LABEL,CLAMP MEDIA XC-540#LA991
2
25 22535144
LABEL,DRAIN BOTTLE #LA29
1
26 1000001099
LABEL,HARMFUL FIRE #LA915
1
23
27 1000006806
LABEL,SET INK S VS-640
1
1000006683
MANUAL,INS EN VS-640
1
1000006682
MANUAL,INS JP VS-640
1
MANUAL,REP JP/EN VS-640
1
1000006681
MANUAL,USE EN VS-640
1
1000006680
MANUAL,USE JP VS-640
1
1000006685
MANUAL,USE2 EN VS-640
1
1000006684
MANUAL,USE2 JP VS-640
1
32 1000002989
PAD,DUMMY CARTRIDGE SP-540V
6
33 1000006865
PAD,L-LEFT VS-640
1
34 1000006866
PAD,L-RIGHT VS-640
1
35 1000006874
PAD,PIPE FEEDER SHAFT VS-640
2
28
29 1000006686
30
31
* qt. indicates the number of parts that is described in the figure.
1-37
1-12 ACCESSORY
Revised 3
(VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above, VS-420 : ZAH0636 and above, VS-300 : ZAH0668 and above)
11
13
22
117V
230V BR
230V
29
10
4
3
240VA
240VE
35
5
15
2
1
37
16
8
8
24
24
35
46
17
38
40
S4
S4
45
47
47
17
41
7
6
39
42
32
18
43
41
S2
48
S1
49
48
18
36
33
21
27
44
34
20
51
23
23
25
19
9
13
14
12
26
28
30
31
S3
50
1-38
1-12 ACCESSORY
Revised 3
(VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above, VS-420 : ZAH0636 and above, VS-300 : ZAH0668 and above)
PARTS LIST -Main PartsParts Name
qt.
Parts No.
Parts Name
qt.
1 23495124
Parts No.
AC CORD 3ASL100 240VA 10A SAA
1
21545178
PAD,RAIL SPACER SP-300 (VS-640)
4
2 13499111
AC CORD H05VV-F 240VE 10A S
1
36 21545178
PAD,RAIL SPACER SP-300 (VS-540)
3
3 13499109
AC CORD SJT 117V 10A 3PVC
1
PAD,RAIL SPACER SP-300 (VS-420/300)
2
4 23495125
AC-CORD H05VV 230V 10A S
1
37 1000006878
PAD,SPACER STAND L VS-640
1
21545178
5 13499209
ADAPTER PLUG (100V)
1
38 1000006877
PAD,SPACER STAND R VS-640
1
6 6701409060
ASSY,MEDIA CLAMP L LONG VS-640
1
1000008652
PAD,SUPPORT STAND VS-640_01
1
7 6701409050
ASSY,MEDIA CLAMP R LONG VS-640
1
39 1000008653
PAD,SUPPORT STAND VS-540_01
1
8 22845112
BASE,MEDIA CLAMP SP-300
2
1000008654
PAD,SUPPORT STAND VS-420_01
1
9 11849102
BLADE,OLFA AUTO CUTTER XB10
1
1000006876
PAD,TRAY ARM VS-640
1
10 1000006571
CABLE-AC,3P 117/230V BR 2.5M
1
40 1000007264
PAD,TRAY ARM VS-540
1
11 23495117
CABLE-AC,VCTF 100V 12A 3P-S
1
1000007270
PAD,TRAY ARM VS-420
1
12 22335143
CAP,EPDM
1
41 1000006872
PAD,TRAY FEEDER VS-640
2
1000006867
CARTON,COVER VS-640
2
42 1000008645
PAD,U-LEFT VS-640_01
1
1000007260
CARTON,COVER VS-540
2
43 1000008646
PAD,U-RIGHT VS-640_01
1
1000007266
CARTON,COVER VS-420
2
44 22155133
PIPE,TOOL D9*L150 FJ-540
1
1000007272
CARTON,COVER VS-300
2
45 22055691
PLATE,LONG CLAMP MEDIA L SP-540V
1
1000008648
CARTON,SLEEVE VS-640_01
2
46 22055693
PLATE,LONG CLAMP MEDIA R SP-540V
1
1000008649
CARTON,SLEEVE VS-540_01
2
47 1000006810
SHEET,CLAMP MEDIA VS-640
2
1000008650
CARTON,SLEEVE VS-420_01
2
48 1000003861
SHEET,MIRROR XJ-740
2
1000008651
CARTON,SLEEVE VS-300_01
2
49 1000008642
STOPPER,CARRIAGE LONG VS-640
1
13
14
15 1000006875
CARTON,STAND LEG L/R VS-640
2
1000006879
TRAY,SKID VS-640
1
1000006869
CARTON,STAND VS-640
1
1000007265
TRAY,SKID VS-540
1
1000007262
CARTON,STAND VS-540
1
1000007271
TRAY,SKID VS-420
1
1000007268
CARTON,STAND VS-420
1
1000007275
TRAY,SKID VS-300
1
1000007274
CARTON,STAND VS-300
1
TWEEZERS PTS-01
1
17 1000006873
CARTON,TRAY ARM VS-640
2
18 1000006871
CARTON,TRAY FEEDER VS-640
2
19 11369115
CASE,PP BOTTLE
2
Parts No.
Parts Name
qt.
20 ST-037
CLEAN STICK TX712A
10
S1 31279201
LABEL,REPACKAGE #LA16
1
21 22565682
HEXAGONAL WRENCH 5
1
S2 31139103
PLAPOINT,FE4*6 WH
1
22 22535532
16
50
51 12569656
PARTS LIST -Supplemental Parts-
LABEL,CARTON CARE #LA762
1
S3 31049157
SCREW,CAP M6*20 3CBC+PW+SW
38
1000006846
LABEL,CARTON VS-640#LA1172
2
S4 31229103AS
SCREW SET,TRUSS M2*6 NI 100 PCS
8
1000007277
LABEL, CARTON VS-540#LA1191
2
1000007278
LABEL, CARTON VS-420#LA1192
2
* qt. indicates the number of parts that is described in the figure.
1000007279
LABEL, CARTON VS-300#LA1193
2
Revised 3: Refer to the Service Information VS640-016
24 1000003017
LABEL,CLAMP MEDIA XC-540#LA991
2
25 22535144
LABEL,DRAIN BOTTLE #LA29
1
26 1000001099
LABEL,HARMFUL FIRE #LA915
1
27 1000006806
LABEL,SET INK S VS-640
1
MANUAL,INS EN VS-640
1
23
28
1000006683
1000006682
MANUAL,INS JP VS-640
1
MANUAL,REP JP/EN VS-640
1
1000006681
MANUAL,USE EN VS-640
1
1000006680
MANUAL,USE JP VS-640
1
1000006685
MANUAL,USE2 EN VS-640
1
1000006684
MANUAL,USE2 JP VS-640
1
32 1000008644
PAD,DUMMY CARTRIDGE VS-640
6
33 1000006865
PAD,L-LEFT VS-640
1
34 1000006866
PAD,L-RIGHT VS-640
1
35 1000006874
PAD,PIPE FEEDER SHAFT VS-640
2
29 1000006686
30
31
1-39
14
14
2-1
3
11
2
4
13
41
38
42
41
38
11
13
41
38
42
41
32
38
1
37
44
39
5
44
44
35
34
21
45
22
6
19
23
29
7
42
10
20
18
17
26
30
9
43
31
25
8
24
46
16
33
40
15
36
2 Electrical Section
2-1 WIRING MAP
CABLE LIST
Parts No.
Parts Name
Parts No.
Parts Name
1
1000002189 CABLE-ASSY,JUNBI A VP-540
2
1000002190 CABLE-ASSY,JUNBI B VP-540
3
23415268
CABLE-ASSY AC GROUND GREEN SP-540
4
23415116
CABLE ASSY,JUNBI D SP-300
5
1000002173 CABLE-ASSY,JUNBI E VP-540
36 1000006699 CABLE-ASSY,INK IC 5-8 VS-640
6
1000004961 CABLE-ASSY,POWER SERVO RS-540
37 1000006702 CABLE-CARD,29P1 256L BB HIGH-V
7
23415117
8
1000002188 CABLE-ASSY,SCAN MOTOR VP-540
9
1000002180 CABLE-ASSY,RELAY JUNCTION VP-540
1000004962 CABLE-CARD,36P1 2930L BB HIGH-V (VS-640)
35
CABLE ASSY,POWER MAIN SP-300
CABLE CARD,36P1 2670L BB HIGH-V(VS-540)
1000007177 CABLE-CARD,36P1 2370L BB HIGH-V (VS-420)
23475213
CABLE CARD,36P1 2000L BB SP-300 (VS-300)
1000004792 ASSY,CORD HEATER RS-640 (VS-640)
38
10 1000002168 CABLE-ASSY,FAN VP-540
11
23475240
1000002165 ASSY,CORD HEATER VP-540 (VS-540)
1000007276 ASSY,CORD HEATER VS-420 (VS-420)
1000002166 ASSY,CORD HEATER VP-300 (VS-300)
1000002044 CABLE-ASSY,117V SELECTOR XC-540 (100V)
39 1000006692 CABLE-ASSY,HEAD UD SENS VS-640
1000002043 CABLE-ASSY,230V SELECTOR XC-540 (200V)
40 1000006694 CABLE-ASSY,GRIT ENC VS-640
13 1000002184 CABLE-ASSY,THERMOSTAT VP-540
1000004791 CABLE-ASSY,HEATER RS-640 (VS-640)
14 1000002181 CABLE-ASSY,THERMISTOR VP-540
41 1000002183 CABLE-ASSY,HEATER VP-540 (VS-540/420)
15 1000006698 CABLE-ASSY,INK IC 1-4 VS-640
16 23415124
1000002755 CABLE-ASSY,HEATER VP-300 (VS-300)
CABLE ASSY,GRIT MOTOR SP-300
42 1000006696 CABLE-ASSY,F-COVER R VS-640
17 1000006701 CABLE-ASSY,PINCH UD SENS VS-640
43 1000006907 CABLE-ASSY,VALVE SENS VS-640
18 1000006695 ABLE-ASSY,M-COVER L VS-640
44 1000004149 FILTER(E),FRC-40-12-1.7-013
19 23505834
CABLE-ASSY MAINT-COVER SW FJ-540
20 1000006693 CABLE-ASSY,WIPER SENS VS-640
21 1000006691 CABLE-ASSY,CUT-CAR ORG VS-640
22 1000006690 CABLE-ASSY,PRI-CAR ORG VS-640
23 1000002175 CABLE-ASSY,PAPER SENSOR VP-540
24 1000002182 CABLE-ASSY,WIPER MOTOR VP-540
25 1000006697 CABLE-ASSY,PUMP MOTOR VS-640
26 1000006700 ABLE-ASSY,MIX PUMP VS-640
29 23475197
CABLE CARD 25P1 105L BB FJ-540
30 1000006704 CABLE-CARD,40P1 400L BB HIGH-V
1000006821 CABLE-CARD,26P1 2330L BB HIGH-V (VS-640)
31
1000007173 CABLE-CARD,26P1 2070L BB HIGH-V (VS-540)
1000007176 CABLE-CARD,26P1 1770L BB HIGH-V (VS-420)
1000007174 CABLE-CARD,26P1 1470L BB HIGH-V (VS-300)
32 1000006703 CABLE-CARD,29P1 276L BBR HIGH-V
1000006822 CABLE-CARD,15P1 2850L BB HIGH-V (VS-640)
33
23475238
CABLE-CARD, 15P1 2570L BB(VS-540)
1000007175 CABLE-CARD,15P1 2240L BB HIGH-V (VS-420)
23475207
34 23475212
CABLE CARD,15P1 1900L BB SP-300 (VS-300)
CABLE-CARD,24P1 600L BB
2-2
2-2 MAIN BOARD
MAIN BOARD_Arrangement Diagram(Component Side)
It indicates the version of the Board.
DIP SW
Bit 1
Bit 2
Bit 3
Bit 4
Bit 5
Bit 6
Bit 7
Bit 8
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
2-3
MAIN BOARD_Arrangement Diagram (Soldering Side)
2-4
R3
2.2K
T17
10
R27
10
R28
10
R29
PC5
CE0.1u
CE0.1u
RA1
10K
10K
R1
CE0.1u
PC211
CE0.1u
/Cmd_HS_MtoS
CE0.1u
PC118
CE0.1u
CE0.1u
VCC3
CE0.1u
3
GND
Cd
5
CE0.1u
PC112
TP303
VCC3
R10
10K
R152
1.0K
IC39
RN5VD29AA-TR
1
2
VDD OUT
CE0.1u
VCC3
T14
R21
10K
VCC3
VDDQ
CTS2
TCLK
MD8/RTS2
VDDQ
VSSQ
MD7/TXD
SCK2/MRESET
VDD
VSS
A18
A19
VDDQ
VSSQ
A20
A21
A22
A23
VDDQ
VSSQ
A24
A25
MD3/CE2A
MD4/CE2B
VDDQ
VSSQ
MD5/RAS2
DACK0
DACK1
A0
VDDQ
VSSQ
A1
STATUS0
STATUS1
MD6/IOIS16
VDDQ
VSSQ
ASEBRK/BRKACK
TDO
VDD
VSS
TMS
TCK
TDI
TRST
CKIO2ENB
NC
VDD-PLL2
VSS-PLL2
VDD-PLL1
VSS-PLL1
VDD-CPG
VSS-CPG
XTAL
EXTAL
NC
NC
NC
NC
NC
NC
NC
NC
VCC3
CE0.1u
B17
C16
A17
B16
C15
D15
B15
A16
C14
D14
A15
B14
C13
D13
A14
B13
A13
B12
C12
D12
A12
B11
A11
A10
C11
D11
B10
A9
B9
C8
C10
D10
D8
A8
B8
A7
C9
D9
B7
A6
C7
D7
B6
A5
B5
C4
C3
C6
A4
D6
B4
D5
A3
B3
A2
A1
C5
D16
H17
H18
N3
N4
U4
V18
VCC1.55
PC219
VCC3
T4
T10
T15
PC227
VCC3
T7
T11
T18
PC209
CE0.1u
A1
A0
A24
A25
A20
A21
A22
A23
A18
A19
PC220
CE0.1u
VCC3
Cmd_MtoS
PC226
VCC3
T12
PC214
VCC3
PC212
VCC3
/RESET1
R5 10K
A1
T6
VCC1.55
CE0.1u
CE0.1u CE0.1u CE0.1u CE0.1u
A0
T5
Y1
FA-365 20.0MHz
0
R26
10u_16V
+ C3
10u_16V
+ C4
10u_16V
+ C5
STATUS0
STATUS1
T13
CE0.1u
PC225
PC207 PC201 PC210 PC221
/Cmd_HS_MtoS
A25
A24
A23
A22
A21
A20
A19
A18
CE0.1u
VCC3
CE0.1u
PC224
VCC3
CE0.1u
PC7
Cmd_MtoS
NoMount
T1
R14
R89
10K
R2
5
7
4
8
3
9
2
10
10K
10K
1
6
R6
T19 T2
R15
VCC3
CE9p
C8
CE9p
C6
PC6
VCC3
VCC3
STATUS0
STATUS1
DACK1
VCC3
R4
2.2K
T8
DACK0
10K
R7
T16
10K
R19
VCC3
2.2K
T20
R20
VCC3
CE0.1u
CE0.1u
CE0.1u
PC223
VCC3
PC229
VCC3
PC218
VCC3
PC216
VCC3
CE0.1u
VCC3
PC9
PC22
/Cmd_HS_StoM
CE0.1u
VCC3
CE0.1u
PC38
VCC3
CE0.1u
VCC3
PC30
CE0.1u
VCC3
PC39
VCC3
CE0.1u
EXBA10E103J
CE0.1u
P
M
P
T3
R8
10K
VCC3
RRXD2
R49
47
/WR2
VCC3
VCC3
10K
10K
TXD2
R23
R22
T21
2
3
IC40B
4
R322
1.0K
VCC3
A[0..25]
6
SN74LVC14APWR
5
SN74LVC14APWRSN74LVC14APWR
IC40C
1
IC40A
T22
D47
D32
PC37
/WR2
TXD2
RA14
EXBA10E103J
VCC3
IC7
HD6417297BP267
56
R325
56
R327
R328
1.0K
VCC3
RA19
EXBA10E103J
D43
D36
D42
D37
VCC3
56
D41
D38
D40
D39
D39
D43
D40
D36
D38
D42
D41
D37
PC29
/CS0
R12
/CCS0
33
56
75
56
75
R18
R25
R32
R33
R34
/CS1
/CS4
/CS5
/CS6
/BS
75
R35
/RD2
D46
D33
6
/RESET1
TP302
RA28
EXBA10E103J
/RESET2
/RESET1
D15
D0
D14
D1
1
RA24
EXBA10E103J
D3
D1
D12
D14
D2
D0
D13
D15
M
/IRL3
/IRL2
/IRL1
/IRL0
6
RA36
EXBA10E103J
D12
D3
P
D62
D49
D45
D34
D44
D35
D35
D47
D44
D32
D34
D46
D45
D33
5
7
4
8
3
9
2
10
1
D11
D4
D10
D5
VCC3
EXBA10E103J
RA32
D29
D18
RA43
EXBA10E103J
EXBA10E103J
RA40
D25
DREQ1
DREQ0
RXD
D22
D24
D23
WE7/CAS7/DQM7/REG
VSSQ
VDDQ
WE6/CAS6/DQM6
WE3/CAS3/DQM3/ICIOWR
WE2/CAS2/DQM2/ICIORD
RD/WR
VSSQ
VDDQ
RD/CASS/FRAME
RAS
VSS
VDD
CS2
CS3
VSSQ
VDDQ
DRAK0
DRAK1
A2
A3
VSSQ
VDDQ
A4
A5
A6
CKIO2
VSSQ
VDDQ
CKIO
A7
A8
A9
VSSQ
VDDQ
A10
A11
A12
NC
VSSQ
VDDQ
A13
A14
VSS
VDD
A15
A16
VSSQ
VDDQ
A17
WE0/CAS0/DQM0
WE1/CAS1/DQM1
WE4/CAS4/DQM4
WE5/CAS5/DQM5
VSSQ
VDDQ
CKE
T25
VCC1.55
W20
U18
U17
V17
Y20
W19
Y19
W18
U16
V16
Y18
W17
Y17
W16
U15
V15
Y16
W15
U14
V14
Y15
W14
U12
V13
U13
V12
Y14
W13
U11
V11
Y13
W12
Y12
W11
U10
V10
Y11
Y10
W10
Y9
U9
V9
W9
Y8
W8
V4
U8
V8
Y7
W7
U7
V7
Y6
W6
U6
V6
Y5
W5
Y4
W4
Y3
U5
V5
W3
T29
R60
10K
VCC3
T38
A17
A15
A16
A13
A14
A10
A11
A12
A7
A8
A9
A4
A5
A6
A2
A3
D22
D24
D23
D25
T43
R57
10K
VCC3
PC228 VCC3
CE0.1u
PC222
CE0.1u
33
10
2
9
3
8
4
7
5
A10
A14
A11
A15
A12
A16
A13
A17
56
56
56
33
56
R72
R53
R71
R52
R70
R45
R64
33
56
GND
GND
S2
S1
REF
FBK
/WE1
CKE
DQM5
DQM4
DQM1
DQM0
CE0.1u
CE0.1u
D[0..63]
PC217
PC202
R91
R79
R82
R83
R80
R39
CE0.1u
PC208
CE0.1u
PC213
CE0.1u
CE0.1u
VCC3
PC58
CE0.1u
VCC3
33
33
0
0
0
0
/CS0
PC57
VCC3
T52
/DREQ0
RA[0..25]
PC215
VCC3
6
7
10
11
2
3
14
15
VCC3
VCC3
CE0.1u
RA18
RA19
RA20
RA21
RA15
RA16
RA17
A[0..25]
EXBV8V680JV
CLKB1
CLKB2
CLKB3
CLKB4
PC203
VCC3
CY2308-2
/WE0
5
12
8
9
1
16
VCC3
10K
10K
5
6
7
8
43
43
43
EXBV8V680JV
RA7
5
RA22
6
RA23
7
RA24
8
RA25
RA8
CLKA1
CLKA2
CLKA3
CLKA4
10K
CE0.1u
VCC3
VCC3
/CS3
VCC3 IC17
4
VDD
13
VDD
TP254
/RAS
/RD
/WR
DQM2
DQM3
DQM6
DQM7
R69
RRXD
RA[0..25]
PC204
/WE1
75
CE0.1u
CKE
56
PC205
DQM4
DQM1
75
DQM5
DQM0
75
75
/WE0
75
R95
R94
R42
DRAK0
/CS2
/RAS
/RD
/WR
DQM2
DQM3
DQM6
DQM7
R65
/DREQ1
75
CE0.1u
VCC3
R187
R63
R43
R62
R44
6
RA51 VCC3
1
VCC3
RA52
6
PC206
10
2
9
3
8
4
7
5
75
R54
VCC3
75
R73
T50
75
R55
1
75
R74
T41
EXBV8V330JV
4
3
2
1
4
3
2
1
R48
R47
R46
A[0..25]
A22
A23
A24
A25
EXBV8V330JV
RA46
8
RA7
7
RA8
6
RA9
5
RA10
R85
NoMount
CLK120
A2
A6
A3
A7
A4
A8
A5
A9
T31
VCC3
R76
A11
A12
A13
A14
1
2
3
4
A7
A8
A9
A10
A15
A16
A17
A18
A19
A20
A21
RA0
RA1
RA2
RA3
RA4
RA5
RA6
8
7
6
5
68
68
68
EXBV8V330JV
RA45
1
8
RA11
2
7
RA12
3
6
RA13
4
5
RA14
1
2
3
4
RA47
R31
R30
R51
A3
A4
A5
A6
A0
A1
A2
2
/RESET1
/RRD
/WWE0
R201
0
STATUS0
STATUS1
CLK60_1
CLK60_2
3
1
2
27
46
14
26
28
11
12
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
RA13
RA25
EXBV8V560JV RA20
EXBV8V560JV RA29
EXBV8V560JV
EXBV8V560JV
VSS
VSS
WP/ACC
CE
OE
WE
RESET
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15/A-1
IC2
VCC
NC
RY/BY
BYTE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
37
13
15
47
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
10
MA[0..25]
VCC3
Y
4
5
RA33
RA41
RA10
RA22
RA44
RA39
EXBV8V330JV RA37
EXBV8V330JV RA49
EXBV8V560JV RA15
EXBV8V560JV RA27
EXBV8V330JV RA31
EXBV8V330JV RA35
EXBV8V330JV
EXBV8V330JV
EXBV8V560JV
EXBV8V560JV
EXBV8V330JV
EXBV8V330JV
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
NoMount
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN2
DD[0..63]
470
R16
K
D1
VCC3
A
VCC3
MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
DD[0..63]
KPT-2012SGC (GREEN)
PC3
CE0.1u
VCC3
VCC
MA25
PC4
CE0.1u
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18
MA19
MA20
MA21
MA[0..25]
MBM29LV160BE90TN(MBM29LV320BE)
VCC
MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
/RRD
/WWE0
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15
SN74LVC1G32DCK
GND
A
B
IC1
MD[0..31]
VCC3
CLK120_1
CLK120_2
CLK120_3
CLK120_4
Normal : 2-3
JIGU : 1-2
1
JP1
DSP03-003-432G
3
JUMP1
DSP01-002-430G-0
MD[0..31]
8
7
6
5
DD33
DD46
DD32
DD47
PC21
1
2
3
4
8
7
6
5
DD35
DD44
DD34
DD45
VCC3
1
2
3
4
8
7
6
5
DD37
DD42
DD36
DD43
D13
D2
5
7
4
8
3
9
2
10
D9
D6
8
7
6
5
DD39
DD40
DD38
DD41
M
D63
D48
1
D59
D52
D58
D53
1
1
2
3
4
8
7
6
5
DD1
DD14
DD0
DD15
D7
D5
D6
D10
D8
D4
D9
D11
5
7
4
8
3
9
2
10
D8
D7
1
2
3
4
8
7
6
5
DD3
DD12
DD2
DD13
D35
D44
D34
D45
8
7
6
5
DD5
DD10
DD4
DD11
PC8
NC
4
D61
D50
D60
D51
6
D57
D54
D56
D55
1
D28
D19
10
2
9
3
8
4
7
5
D57
D53
D55
D58
D56
D59
D54
D52
D31
D16
D30
D17
6
10
2
9
3
8
4
7
5
D19
D31
D28
D16
D18
D30
D29
D17
D27
D20
D26
D21
D33
D46
D32
D47
1
2
3
4
6
10
2
9
3
8
4
7
5
D23
D24
D22
D26
D25
D20
D21
D27
8
7
6
5
DD7
DD6
DD8
DD9
D37
D42
D36
D43
10
2
9
3
8
4
7
5
5
7
4
8
3
9
2
10
6
D39
D40
D38
D41
1
2
3
4
EXBA10E103J
EXBA10E103J
1
2
3
4
8
7
6
5
DD63
DD48
DD62
DD49
D1
D14
D0
D15
1
2
3
4
8
7
6
5
DD61
DD50
DD60
DD51
D3
D12
D2
D13
D61
D63
D50
D49
D51
D62
D60
D48
1
D5
D10
D4
D11
1
2
3
4
C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
6
D7
D6
D8
D9
1
2
3
4
1
2
3
4
8
7
6
5
DD59
DD52
DD58
DD53
D63
D48
D62
D49
8
7
6
5
DD57
DD54
DD56
DD55
D61
D50
D60
D51
8
7
6
5
DD25
DD24
DD22
DD23
D59
D52
D58
D53
VSS
CA
VDD-RTC
VSS-RTC
EXTAL2
XTAL2
NMI
IRL3
IRL2
IRL1
IRL0
MD2/RXD2
MD1/TXD2
MD0/SCK
RD/WR2
VSSQ
VSSQ
VDDQ
D63
D48
VSS
VDD
D62
D49
VSSQ
VDDQ
D61
D50
D60
D51
VSSQ
VDDQ
D59
D52
D58
D53
VSSQ
VDDQ
D57
D54
D56
D55
VSSQ
VDDQ
D31
D16
D30
D17
VSSQ
VDDQ
D29
D18
VSS
VDD
D28
D19
VSSQ
VDDQ
D27
D20
D26
D21
VSSQ
VDDQ
1
D57
D54
D56
D55
1
2
3
4
1
2
3
4
8
7
6
5
DD31
DD16
DD30
DD17
D31
D16
D30
D17
1
2
3
4
8
7
6
5
DD27
DD20
DD26
DD21
D27
D20
D26
D21
RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
6
D25
D24
D22
D23
1
2
3
4
B2
B1
C2
C1
D4
D3
D2
D1
E4
E3
F3
F4
E2
E1
G3
G4
F2
F1
H3
H4
G2
G1
H2
H1
J3
J4
J2
J1
K2
K1
K3
K4
L1
L2
M1
M2
L3
L4
N1
N2
P1
P2
M3
M4
R1
R2
P3
P4
T1
T2
R3
R4
U1
U2
V1
V2
T3
T4
W1
Y1
U3
V3
W2
Y2
1
D29
D18
D28
D19
1
2
3
4
8
7
6
5
2-5
DD29
DD18
DD28
DD19
VCC3
MAIN BOARD_Circuit Diagram 1/9
RA[0..25]
/WR2
CE0.1u
PC63
VCC3
CE0.1u
PC50
VCC3
CE0.1u
PC41
VCC3
CE0.1u
PC36
VCC3
/WR2
CE0.1u
PC25
VCC3
CE0.1u
PC20
VCC3
CE0.1u
PC11
VCC3
CE0.1u
PC1
VCC3
/CS5
/RD2
/CS1
/WE1
/WE0
/WR2
RA22
RA23
RA24
RA25
RA20
RA21
RA18
RA19
RA16
RA17
RA14
RA15
RA12
RA13
RA10
RA11
RA6
RA7
RA8
RA9
RA4
RA5
RA2
RA3
RA0
RA1
DD30
DD31
DD28
DD29
DD26
DD27
DD22
DD23
DD24
DD25
DD20
DD21
DD18
DD19
DD16
DD17
DD14
DD15
/WR2
DD12
DD13
DD10
DD11
DD6
DD7
DD8
DD9
DD4
DD5
DD2
DD3
DD0
DD1
VCC3
VCC3
VCC3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE
/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
SN74LVCH16245ADGG
LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA
IC15
SN74LVCH16245ADGG
LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA
IC12
SN74LVCH16245ADGG
LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA
IC9
SN74LVCH16245ADGG
LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
VCC3
VCC3
VCC3
VCC3
10K
R202
RA48
RA42
RA38
5
MA0
6
MA1
7
MA2
8
MA3
EXBV8V680JV
5
MA4
6
MA5
7
MA6
8
MA7
EXBV8V680JV
5
MA8
6
MA9
7
MA10
8
MA11
EXBV8V560JV
MD28
MD29
MD30
MD31
5
MD20
6
MD21
7
MD22
8
MD23
EXBV8V560JV
5
MD24
6
MD25
7
MD26
8
MD27
5
MD16
6
MD17
7
MD18
8
MD19
EXBV8V560JV
EXBV8V560JV
RA34
5
6
7
8
RA30
RA26
RA21
RA59
RA57
RA56
RA54
5
6
7
8
MA25
MA24
MA23
MA22
MA21
MA20
MA19
MA0
/CCS1
WWE1
TP269 /WWE0
TP244
5
MA16
6
MA17
7
MA18
8
MA19
EXBV8V560JV
5
MA20
6
MA21
MA22
7
MA23
8
EXBV8V560JV
MA24
5
MA25
6
7
TP266
8
TP268
EXBV8V560JV
EXBV8V560JV
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
EXBV8V680JV
EXBV8V680JV
RA50
4
5
MA12
3
6
MA13
2
7
MA14
1
8
MA15
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
/GATE1
EXBV8V330JV
MD12
MD13
MD14
MD15
5
MD4
6
MD5
7
MD6
8
MD7
EXBV8V330JV
5
MD8
6
MD9
7
MD10
8
MD11
5
MD0
6
MD1
7
MD2
8
MD3
EXBV8V330JV
EXBV8V330JV
RA18
5
6
7
8
RA11
RA9
RA6
VCC3
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
/CCS1
/WWE0
/WWR
/CCS5
/RRD
T9
TP265
TP264
TP263
TP262
TP260
TP258
R224
R222
R217
MD[0..31]
TP250
MD[0..31]
56
56
56
/RRD2
/USB_WE
/FPGA_WE
/RRD2
A[0..25]
DD[0..63]
A[0..25]
R205
R206
R207
R208
R204
CE0.1u
PC80
VCC3
CE0.1u
PC68
VCC3
CLK120_2
CKE
CLK120_1
/RAS
/RD
/WR
/CS3
DQM7
DQM6
A17
A16
A15
47
CKE
/RAS
/RD
/WR
/CS3
DQM7
DQM6
47
NoMount
47
NoMount
DD14
DD15
DD12
DD13
DD10
DD11
DD6
DD7
DD8
DD9
DD4
DD5
DD2
DD3
DD0
DD1
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
+
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
SN74LVCH16245ADGG
/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
VCC3
1
14
27
3
9
43
49
10K
RA71
RA70
RA69
RA68
VCC3
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
C23
10u_16V
/GATE2
5
DB12
6
DB13
7
DB14
8
DB15
EXBV8V560JV
37
38
+
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
DB12
DB13
DB14
DB15
VDD
VDD
VDD
VDDQ
VDDQ
VDDQ
VDDQ
NC
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
TP286
TP277
TP287
TP278
TP288
TP279
TP289
TP280
TP290
TP281
TP291
TP282
TP285
TP283
TP292
TP284
1
14
27
3
9
43
49
/CCS1
/USB_WE
/WWE0
/RRD2
/RESET1
/INTUSB_0
T156
R169
NoMount
VCC3
MA13
MA14
MA15
MA16
MA17
MA18
/RESET1
63
56
55
54
53
51
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
DB[0..15]
MA[0..25]
+
VDD
VDD
VDD
VDDQ
VDDQ
VDDQ
VDDQ
NC
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
NoMount
RST
CS
WR1
WR0
RD
INT
A1
A2
A3
A4
A5
A6/ALE
D0
D1/AD1
D2/AD2
D3/AD3
D4/AD4
D5/AD5
D6/AD6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC47
PC55
CE0.1u
VCC3
1
14
27
3
9
43
49
R357
NoMount
10
11
17
16
62
60
61
57
59
58
4
43
44
45
46
47
48
49
50
52
5
3
C40
NoMount
R166
NoMount
XIN
XOUT
MPBUS
TEST
DEND1
DREQ1
DACK1/DSTB0
DREQ0
DEND0
DACK0
DP
SD0
SD1
SD2
SD3
SD4
SD5
SD6
SD7
SOF
VBUS
DM
CKE
2
1
NoMount
FL46
FL47
NoMount
NoMount
Y6
NoMount
R167
NoMount
R361
NoMount
R356
/INTUSB_1
C45
NoMount
NoMount
PC292
NoMount
PC289
VCC_1.5
NoMount
PC288
VCC_1.5
NoMount
PC126
VCC_1.5
NoMount
PC133
VCC3
NoMount
PC291
VCC3
NoMount
PC290
VCC3
NoMount
VCC3
PC125
NoMount
VCC3
+
VCC3
VCC
-Data
+Data
Ground
CASE1A
CASE1B
CN21
C29
10u_16V
PC86
CE0.1u
VCC3
PC85
CE0.1u
NoMount
R168
NoMount
1
2
3
4
5A
5B
1
14
27
3
9
43
49
+ C33
VCC3
DACK1
/DREQ1
C46
NoMount
PC73
CE0.1u
VCC3
PC74
CE0.1u
VCC3
DD0
DD1
DD2
DD3
DD4
DD5
DD6
DD7
DD8
DD9
DD10
DD11
DD12
DD13
DD14
DD15
VCC3
40
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
VCC3
VDD
VDD
VDD
VDDQ
VDDQ
VDDQ
VDDQ
NC
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
MT48LC16M16A2P-7E
VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ
CKE
CLK
RAS
CAS
WE
CS
DQMH
DQML
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
BA1
BA0
IC24
PC75
CE0.1u
R355
VCC3
NoMount
90Ω±10%
3
4
NoMount
FL45
28
41
54
6
12
46
52
37
38
18
17
16
19
39
15
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
VCC3
PC76
CE0.1u
VCC3
DQM1
DQM0
/RAS
/RD
/WR
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
PC66
CE0.1u
VCC3
PC65
CE0.1u
VCC_1.5
PC52
CE0.1u
VCC3
DD16
DD17
DD18
DD19
DD20
DD21
DD22
DD23
DD24
DD25
DD26
DD27
DD28
DD29
DD30
DD31
VCC3
40
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
VCC3
PC53
CE0.1u
VCC3
PC54
CE0.1u
VCC3
MT48LC16M16A2P-7E
VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ
CKE
CLK
RAS
CAS
WE
CS
DQMH
DQML
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
BA1
BA0
IC20
VCC3 VCC3
28
41
54
6
12
46
52
37
38
CKE
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
DB12
DB13
DB14
DB15
C24
10u_16V
DQM3
DQM2
18
17
16
19
39
15
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
/RAS
/RD
/WR
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
/INTUSB_0
PC47
CE0.1u
VCC3
PC46
CE0.1u
VCC3
DB[0..15]
MA[0..25]
DD32
DD33
DD34
DD35
DD36
DD37
DD38
DD39
DD40
DD41
DD42
DD43
DD44
DD45
DD46
DD47
VCC3
40
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
PC28
CE0.1u
VCC3
PC31
CE0.1u
VCC3
PC32
CE0.1u
VCC3
MT48LC16M16A2P-7E
VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ
CKE
CLK
RAS
CAS
WE
CS
DQMH
DQML
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
BA1
BA0
IC13
PC33
CE0.1u
28
41
54
6
12
46
52
CKE
VCC3 VCC3
DQM5
DQM4
18
17
16
19
39
15
/RAS
/RD
/WR
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
SDBK[0..2]
DD[0..63]
RA[0..25]
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
5
DB0
6
DB1
7
DB2
8
DB3
EXBV8V330JV
5
DB4
6
DB5
7
DB6
8
DB7
EXBV8V330JV
5
DB8
6
DB9
7
DB10
8
DB11
EXBV8V560JV
PC24
CE0.1u
VCC3
PC23
CE0.1u
R251
PC12
CE0.1u
VCC3
PC13
CE0.1u
VCC3
DD48
DD49
DD50
DD51
DD52
DD53
DD54
DD55
DD56
DD57
DD58
DD59
DD60
DD61
DD62
DD63
VCC3
40
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
VCC3
VDD
VDD
VDD
VDDQ
VDDQ
VDDQ
VDDQ
NC
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
MT48LC16M16A2P-7E
VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ
CKE
CLK
RAS
CAS
WE
CS
DQMH
DQML
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
BA1
BA0
IC8
PC14
CE0.1u
LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA
IC23
28
41
54
6
12
46
52
37
38
18
17
16
19
39
15
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
VCC3
PC15
CE0.1u
VCC3 VCC3
VCC3
C22
10u_16V
SDBK2
SDBK1
SDBK0
P
M
IC3
P
M
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
P
M
VCC3
VDD
AFED15V
AFEA15V
AFEA15G
AFED15G
15
42
64
2
12
VIF
VIF
VIF
AFED33V
AFEA33V
DGND
41
AFED33G
AFEA33G
1
9
40
13
6
REFRIN
8
P
M
2-6
7
14
P
M
DD[0..63]
MAIN BOARD_Circuit Diagram 2/9
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
TP330
TP331
TP332
TP334
TMS
TDI
R359
10K
TCK
R360
10K
R358
10K
VCC3
RTC_WDATA
RTC_CLK
RTC_CE
AD_CK
/AD_CS
AD_IN
HEAD_SENS
/PS_SENS
RTC_DATA
/SW0
/SW1
/SW2
/LED
LCD_RW
LCD_RS
LCD_E
/LCD_CS
TDO
53398-10
1
2
3
4
5
6
7
8
9
10
CN16
CE0.1u
PC115
VCC3
PC114
VCC3
PC111
VCC3
CE0.1u
PC99
VCC3
CE0.1u
PC98
VCC3
PC95
VCC3
PC94
VCC3
PC93
VCC3
/SENSOR
/PANEL
4
3
2
1
T152
VCC3
VCC3
5
6
7
8
RA72
EXBV8V103JV
10K
R277
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO1
GNDIO
GNDINT
IO/GCLK0
VCCINT
IO/GCLK1
I/O
I/O
I/O
I/O
I/O
I/O
I/O
TMS
TDI
TCK
TDO
10K
R276
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
EXT_OUT3
EXT_OUT2
EXT_OUT1
EXT_OUT0
EXT_IN3
10K
/SRVBRD_RESET
/SERIAL_START
/MTRERR
CROP_ON
/INTDDA
T75
EPM240T100C5N
IC27
EXT_IN2
EXT_IN1
EXT_IN0
AD_OUT
/F0_INTREQ
/ALT_STATUS
/ALT_RESET
/ALT_DCLK
/ALT_DATA
/ALT_CONF_DONE
/ALT_CONFIG
/WWE0
DB7
DB6
R171
/INTUSB_0
/GATE1
/GATE2
R156
CE100p
C28
CE100p
R136
150
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
P_POS
H_UD
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GNDINT
IO/GCLK3
VCCINT
IO/GCLK2
I/O
GNDIO
VCCIO2
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
150
T87
C27
RB_NIRQ
RB_NRES
/CCS4
/CCS4
/CCS6
/CCS6
/CCS5
/CCS5
/CCS1
/CCS1
R134
DB5
DB4
DB3
DB2
DB1
DB0
MA21
MA22
MA23
MA24
MA25
33
DB[0..15]
MA[0..25]
/RESET1
CLK60_1
DB[0..15]
RA74
EXBA10E103J
VCC3
1
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO2
GNDIO
I/O
I/O
IO/GNDINT
I/O
IO/VCCINT
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO2
GNDIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO1
GNDIO
I/O
I/O
I/O
I/O
IO/GNDINT
I/O
IO/VCCINT
I/O
I/O
I/O
IO/DEV_OE
IO/DEV_CLRn
VCCIO1
GNDIO
I/O
I/O
I/O
I/O
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
2-7
/CCS0
/RRD2
RESERVE_PORT
41V_Control
6
MA[0..25]
/IRL0
/IRL1
/IRL2
/IRL3
10
2
9
3
8
4
7
5
VCC3
1
2
3
4
KHS42E
SW1
8
7
6
5
MAIN BOARD_Circuit Diagram 3/9
2-8
T44
T30
T32
T39
R210
10K
R209
10K
VCC1.2
VCC3
MA[0..25]
MD[0..31]
/ALT_STATUS
/ALT_DATA
/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
R211
10K
VCC3
MA[0..25]
CLK60_2
MD[0..31]
/ALT_RESET
/RRD
/FPGA_WE
/CCS5
SA_/SOE
33
VCCINT
VCCINT
VCCINT
VCCINT
VCCIO1
VCCIO1
VCCIO1
VCCIO1
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO3
VCCIO3
VCCIO3
VCCIO3
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCA_PLL1
VCCD_PLL1
VCCA_PLL2
VCCD_PLL2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND_PLL1
GND_PLL1
GND_PLL2
GND_PLL2
GNDA_PLL1
GNDA_PLL2
nSTATUS
TCK
TMS
TDO
TDI
DATA0
0
R36
0
R41
T23
T24
SA_D0
SA_D1
SA_D2
SA_D3
SA_D4
SA_D5
SA_D6
SA_D7
SA_D8
SA_D9
SA_D10
SA_D11
SA_D12
SA_D13
SA_D14
SA_D15
SA_A[0..12]
/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
G9
H7
H10
J7
B1
G3
K3
R1
A2
A15
C10
C7
E10
E7
B16
G14
K14
R16
M10
M7
P7
P10
T2
T15
M5
L6
E12
F11
A1
A16
B2
B15
C8
C9
E8
E9
G8
H3
H8
H9
H14
J3
J8
J9
J14
K9
M8
M9
P8
P9
R2
R15
T1
T16
L5
N5
D12
F12
M6
E11
M13
F2
G1
G2
H5
F1
SA_D[0..15]
R68
/RRD
/FPGA_WE
/CCS5
SA_/SWE
/ALT_STATUS
/ALT_DATA
T61
T60
T66
SA_A0
SA_A1
SA_A2
SA_A3
SA_A4
SA_A5
SA_A6
SA_A7
SA_A8
SA_A9
SA_A10
SA_A11
SA_A12
J13
K12
H2
H1
J2
J1
H16
H15
J15
J16
P2
P1
N2
N1
M2
M1
L2
L1
P3
M4
M3
L4
L3
MSEL0
MSEL1
CLK0
CLK1
CLK2
CLK3
GND
CLK5
CLK6
CLK7
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
T51
T53
T55
T47
MD4
MD3
MD2
MD8
MD13
MD12
MD1
MD7
MD11
SA_D0
SA_D1
SA_D2
SA_D3
SA_D4
SA_D5
SA_D6
SA_D7
SA_D8
SA_D9
SA_D10
SA_D11
SA_D12
SA_D13
SA_D14
SA_D15
SA_/SWE
SA_/SOE
F6
F3
G6
K5
J4
K4
K1
K2
D6
E6
E5
D3
E4
E3
E2
E1
T3
R3
R6
P6
N7
N6
B4
A3
B3
D4
A6
B6
C2
A5
C5
EP2C5F256
IC16
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O CLKUSR
I/O
I/O
MA18
MA19
MD6
MD0
C11
D11
B5
C1
I/O
I/O
I/O
I/O
MD5
A4
I/O
DCLK
CONF_DONE
nCONFIG
nCE
I/O ASDO
I/O nCEO
I/O nCSO
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
NC
NC
NC
NC
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O INIT_DONE
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL2_OUTp
I/O
I/O
I/O
I/O
I/O
I/O
40
39
41
6
17
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
VSS
VSS
VCC
VCC
NC
NC
NC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
CY7C1021CV33-12ZXC
BHE
BLE
OE
CE
WE
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
I/O8
I/O9
I/O10
I/O11
I/O12
I/O13
I/O14
I/O15
I/O16
IC10
12
34
11
33
22
23
28
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
PC34
CE0.1u
VCC3
SA_A0
SA_A1
SA_A2
SA_A3
SA_A4
SA_A5
SA_A6
SA_A7
SA_A8
SA_A9
SA_A10
SA_A11
SA_A12
SB_/SOE
SB_/SWE
0
R100
0
R112
T72
T73
SB_D0
SB_D1
SB_D2
SB_D3
SB_D4
SB_D5
SB_D6
SB_D7
SB_D8
SB_D9
SB_D10
SB_D11
SB_D12
SB_D13
SB_D14
SB_D15
40
39
41
6
17
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
VSS
VSS
VCC
VCC
NC
NC
NC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
SB_D[0..15]
CY7C1021CV33-12ZXC
BHE
BLE
OE
CE
WE
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
I/O8
I/O9
I/O10
I/O11
I/O12
I/O13
I/O14
I/O15
I/O16
IC28
DAC_A[0..9]
DACLAT[0..3]
SI_B[0..3]
SI_A[0..3]
SCK[0..3]
12
34
11
33
22
23
28
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
NC
PC84
CE0.1u
VCC3
SB_A0
SB_A1
SB_A2
SB_A3
SB_A4
SB_A5
SB_A6
SB_A7
SB_A8
SB_A9
SB_A10
SB_A11
SB_A12
SB_A[0..12]
H4
L13
J5
G5
C3
T46
N14
T65
F4
T40
B8
T56
C15
T64
P4
DAC_A0
DAC_A1
R4
DAC_A2
T4
DAC_A3
P5
R5
DAC_A4
T5
DAC_A5
T6
DAC_A6
R7
DAC_A7
T7
DAC_A8
L7
DAC_A9
L8
DACLAT0
G7
DACLAT1
F10
DACLAT2
K10
DACLAT3
C16
T69
D1
T34
D2
T42
D7
T54
D9
T57
E13
T63
E15
T68
F5
T45
F13
T62
SCK0
N8
SCK1
N9
SCK2
N10
L10
SCK3
T8
SI_A0
R8
SI_A1
T9
SI_A2
R9
SI_A3
SI_B0
T10
SI_B1
R10
T11
SI_B2
R11
SI_B3
SB_A0
N12
SB_A1
N13
SB_A2
M14
SB_A3
L14
M12
SB_A4
L12
SB_A5
M16
SB_A9
M15
SB_A8
L15
SB_A6
N15
SB_A10
L16
SB_A7
N16
SB_A11
P16
SB_A12
E14
F9
ENC_PHB
ENC_PHA
F8
F7
D16
D15
E16
MD27
T37
T28
T33
T67
SB_D13
SB_D14
SB_D11
SB_D10
SB_D15
SB_D12
SB_D5
SB_D6
SB_D8
SB_D7
SB_D9
SB_D0
SB_D2
SB_D1
SB_D4
SB_D3
/DAC_RST
MD23
MD17
MD28
MD29
MD18
MD24
MD19
MD20
LLAT3
LLAT2
LLAT1
LLAT0
T27
MD21
MD16
MD22
T36
MA21
MA16
MD31
MD26
CCH3
CCH2
CCH1
CCH0
MD30
MD25
T26 T59
NNCHG3
NNCHG2
NNCHG1
NNCHG0
MA20
MA22
MA17
MD10
MD15
MD9
MD14
PC240
CE0.1u
CE0.1u
T35
PC234
PSAVE
DDA_MtoS
/F0_INTREQ
DDA_CLK
D5
B7
C4
C6
N4
P15
P14
P13
P12
C12
D13
D10
N3
K13
R13
T13
R12
T12
C14
B12
K8
B10
A7
A11
K7
C13
D8
D14
A13
K6
B13
B11
A8
A14
B14
A9
A12
B9
A10
L11
M11
N11
P11
J10
R14
T14
G15
F16
G13
H13
F15
G16
H11
G10
H12
G11
G12
K16
J12
K15
J11
K11
L9
J6
H6
G4
F14
R84
R86
DAC_A8
DAC_A9
CE0.1u
PC243
1.0K
CE0.1u
180
NNCHG[0..3]
DAC_LAT0
DAC_LAT1
DAC_LAT2
DAC_LAT3
DDA_CLK
DDA_MtoS
/F0_INTREQ
PC237
CE0.1u
PC247
CE0.1u
CE0.1u
PC64
PC238
CE0.1u
33
C209
CE100p
R225
NoMount
CE0.1u
PC69
LLAT[0..3]
R218
/DAC_RESET
PC233
NoMount
VCC1.2
PSAVE
5
6
7
8
DAC8
DAC9
DAC4
DAC5
DAC6
DAC7
DAC0
DAC1
DAC2
DAC3
EXBV8V181JV
RA58
180
180
CCH[0..3]
SB_/SOE
SB_/SWE
R216
4
3
2
1
R223
NoMount
R214
5
6
7
8
EXBV8V181JV
RA55
DACLAT0
DACLAT1
DACLAT2
DACLAT3
ENC_PHB
ENC_PHA
PC71
VCC1.2
4
3
2
1
DAC_A4
DAC_A5
DAC_A6
DAC_A7
5
6
7
8
EXBV8V181JV
4
3
2
1
DAC_A0
DAC_A1
DAC_A2
DAC_A3
RA53
CE0.1u
PC246
CE0.1u
PC236
CE0.1u
PC48
CE0.1u
PC245
CE0.1u
PC232
CE0.1u
PC45
DDA_StoM
PC244
NoMount
VCC1.2
/DAC_RESET
CE0.1u
PC242
CE0.1u
PC231
CE0.1u
PC44
DDA_StoM
DAC[0..9]
DAC_LAT0
DAC_LAT1
DAC_LAT2
DAC_LAT3
DAC[0..9]
CE0.1u
PC241
CE0.1u
PC72
CE0.1u
PC43
CE0.1u
PC239
CE0.1u
PC70
CE0.1u
PC42
VCC3
PC103
CE0.1u
SCK3
SI_A3
SI_B3
VCC3
100
R119
VCC3
R116
R118
R117
VCC3
100
100
100
VCC3
100
R121
VCC3
100
R120
PC105
CE0.1u
VCC3
100
100
R122
100
R124
R123
100
100
100
100
100
100
100
100
100
100
100
100
VCC3
PC106
CE0.1u
VCC3
100
100
R125
100
R127
R126
R143
R142
R141
R140
R139
R138
R149
R148
R147
R146
R145
R144
/RESET2
/PS_SENS
PC104
CE0.1u
SCK2
SI_A2
SI_B2
SCK1
SI_A1
SI_B1
SCK0
SI_A0
SI_B0
/RESET2
/PS_SENS
CCH2
CCH3
NNCHG0
NNCHG1
NNCHG2
NNCHG3
LLAT0
LLAT1
LLAT2
LLAT3
CCH0
CCH1
4
12
15
9
7
1
4
12
15
9
7
1
4
12
15
9
7
1
4
12
15
9
7
1
E1
E2
A1
A2
A3
A4
A5
A6
A7
A8
IC41
E1
E2
A1
A2
A3
A4
A5
A6
A7
A8
IC42
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
4Y
4Z
VCC3
GND
3Y
3Z
2Y
2Z
4Y
4Z
VCC3
GND
3Y
3Z
2Y
2Z
1Y
1Z
4Y
4Z
VCC3
GND
3Y
3Z
2Y
2Z
1Y
1Z
4Y
4Z
VCC3
GND
3Y
3Z
2Y
2Z
1Y
1Z
HD151031FPEL ET
G
G
4A
3A
2A
1A
IC32
18
17
16
15
14
13
12
11
1Y
1Z
HD151031FPEL ET
G
G
4A
3A
2A
1A
IC33
VCC
R343
R342
R341
R340
R339
R338
VCC3
VCC3
VCC3
VCC3
14
13
16
8
10
11
6
5
2
3
14
13
16
8
10
11
6
5
2
3
14
13
16
8
10
11
6
5
2
3
14
13
16
8
10
11
6
5
2
3
100
100
100
100
100
100
PC119
CE0.1u
100
100
100
100
100
100
PC120
CE0.1u
VCC
R337
R336
R335
R334
R333
R332
TC74VHCT541AFT
VCC
HD151031FPEL ET
G
G
4A
3A
2A
1A
IC34
18
17
16
15
14
13
12
11
TC74VHCT541AFT
VCC
HD151031FPEL ET
G
G
4A
3A
2A
1A
IC35
1
19
2
3
4
5
6
7
8
9
1
19
2
3
4
5
6
7
8
9
20
VCC
GND
10
20
VCC
GND
10
/ALT_RESET
CE100p
10
R282
R281
R258
R257
R259
R260
R284
R283
R286
R285
R261
R262
R263
R264
R288
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
R287
10
R290
10
10
10
10
R289
R266
R265
R267
R268
R292
10
10
R294
R291
10
10
10
10
10
10
10
R293
R269
R270
R271
R272
R296
R295
CE100p CE100p CE100p
CE100p CE100p
C220
CE220p
C212
CE220p
C213
CE220p
C221
CE220p
C222
CE220p
C214
CE220p
C215
CE220p
C223
CE220p
C224
CE220p
C216
CE220p
C217
CE220p
C225
CE220p
C226
CE220p
C218
CE220p
C219
CE220p
C227
CE220p
CE100p
C235 C234 C233 C232 C231 C230
FL13
FL20
FL38
FL23
FL14
FL11
CE100p CE100p CE100p
CE100p CE100p
C241 C240 C239 C238 C237 C236
FL36
FL21
FL12
FL35
FL37
FL22
LAT0
LAT1
LAT2
LAT3
CH0
CH1
FL1
EXCML16A270U
TP297
FL6
EXCML16A270U
FL30
EXCML16A270U
TP320
FL40
EXCML16A270U
FL24
EXCML16A270U
TP314
FL15
EXCML16A270U
FL29
EXCML16A270U
TP319
FL39
EXCML16A270U
FL5
EXCML16A270U
TP301
FL10
EXCML16A270U
FL3
EXCML16A270U
TP299
FL8
EXCML16A270U
FL4
EXCML16A270U
TP300
FL9
EXCML16A270U
FL2
EXCML16A270U
TP298
FL7
EXCML16A270U
FL28
EXCML16A270U
TP318
FL19
EXCML16A270U
FL26
EXCML16A270U
TP316
FL17
EXCML16A270U
FL27
EXCML16A270U
TP317
FL18
EXCML16A270U
FL25
EXCML16A270U
TP315
FL16
EXCML16A270U
FL34
EXCML16A270U
TP324
FL44
EXCML16A270U
FL32
EXCML16A270U
TP322
FL42
EXCML16A270U
FL33
EXCML16A270U
TP323
FL43
EXCML16A270U
FL31
EXCML16A270U
TP321
FL41
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
SCK3_ZA
TP336
SCK3_YA
SCK3_ZB
TP309
SCK3_YB
SI3_ZA
TP337
SI3_YA
SI3_ZB
TP304
SI3_YB
SCK2_ZA
TP305
SCK2_YA
SCK2_ZB
TP307
SCK2_YB
SI2_ZA
TP306
SI2_YA
SI2_ZB
TP308
SI2_YB
SCK1_ZA
TP310
SCK1_YA
SCK1_ZB
TP312
SCK1_YB
SI1_ZA
TP311
SI1_YA
SI1_ZB
TP313
SI1_YB
SCK0_ZA
TP338
SCK0_YA
SCK0_ZB
TP340
SCK0_YB
SI0_ZA
TP339
SI0_YA
SI0_ZB
TP341
SI0_YB
CH2
CH3
NCHG0
NCHG1
NCHG2
NCHG3
/HRESET
/P_SIDE_SENS
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
SCK3_ZA
SCK3_YA
SCK3_ZB
SCK3_YB
SI3_ZA
SI3_YA
SI3_ZB
SI3_YB
SCK2_ZA
SCK2_YA
SCK2_ZB
SCK2_YB
SI2_ZA
SI2_YA
SI2_ZB
SI2_YB
SCK1_ZA
SCK1_YA
SCK1_ZB
SCK1_YB
SI1_ZA
SI1_YA
SI1_ZB
SI1_YB
SCK0_ZA
SCK0_YA
SCK0_ZB
SCK0_YB
SI0_ZA
SI0_YA
SI0_ZB
SI0_YB
CH2
CH3
NCHG0
NCHG1
NCHG2
NCHG3
/HRESET
/P_SIDE_SENS
LAT0
LAT1
LAT2
LAT3
CH0
CH1
MAIN BOARD_Circuit Diagram 4/9
/PANEL
/WWR
/HRESET
/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1
41V_SENSE
ENV_TH
33
R154
33
R137
33
R135
33
R133
/PANEL
/WWR
/HRESET
DBB7
DBB6
DBB5
DBB4
DBB3
DBB2
DBB1
DBB0
/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1
33
2
3
4
5
6
7
8
9
1
19
R161
33
R158
R157 10K_1%
41V_SENSE
VCC
P_SIDE
HEAD_TH2
DBB[0..7]
CROPMARK
P_SIDE
HEAD_TH2
HEAD_TH1
HEAD_TH1
18
17
16
15
14
13
12
11
B0
B1
B2
B3
B4
B5
B6
B7
IC5
E1
E2
A1
A2
A3
A4
A5
A6
A7
A8
IC4
VCC3
E
DIR
19
1
2
3
4
5
6
7
8
9
R13
33
SN74LVC245APWR
A0
A1
A2
A3
A4
A5
A6
A7
PC17
CE0.1u
4
3
2
1
4
3
2
1
4
3
2
1
5
6
7
8
AD_CK
AD_IN
5
6
7
8
RA3
EXBV8V330JV
RA4
EXBV8V330JV
5
6
7
8
5
6
7
8
EXBV8V330JV
RA5
EXBV8V330JV
RA2
AD_CK
AD_IN
6
11
R59
10K
12
2
7
/AD_CS
CE0.1u
PC27
/AD_CS
TC74VHCT541AFT
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
1SS355
K
1SS355
K
4
3
2
1
PC16
CE0.1u
D3
A
D2
A
18
17
16
15
14
13
12
11
VCC
PC122
CE1.0u
PC117
CE1.0u
PC113
CE1.0u
PC110
CE1.0u
PC107
CE1.0u
PC101
CE1.0u
10K
VCC3
RTC_WDATA
RTC_CLK
RTC_CE
16
17
13
18
1
2
3
4
5
6
7
8
9
DO
TEST
NC
NC
NC
NC
NC
/INT
FOUT
5
1
4
8
9
14
10
3
13
TLC0838CPW
CLK
DI
SE
CS
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7
COM
IC38
RX-4045SA
GND
VDD
DI
CLK
CE
IC11
19
10
12
11
14
15
TP209
TP216
TP210
TP208
TP207
TP201
TP211
TP202
TP220
TP203
TP212
TP221
TP213
TP204
TP214
TP205
TP215
TP206
TP222
TP223
VCC
NC
DGND
REF
AGND
DO
SARS
VCC
VCC
20
RTC_DATA
EXT_IN0
EXT_IN1
EXT_IN2
EXT_IN3
AD_OUT
P_POS
H_UD
RRXD2
R215
10K
IC209
18
Y1
17
Y2
16
Y3
15
Y4
14
Y5
13
Y6
12
Y7
11
Y8
VCC3
EXT_OUT0
EXT_OUT1
EXT_OUT2
EXT_OUT3
TXD2
RXD2
E1
E2
R203
10K
VCC
DB[0..15]
VCC
TP253
TP252
TP251
TP249
TP248
DB[0..15]
RXD2
1
19
2
3
4
5
6
7
8
9
PC293
CE0.1u
EXT_OUT0
EXT_OUT1
EXT_OUT2
EXT_OUT3
A1
A2
A3
A4
A5
A6
A7
A8
STATUS0
STATUS1
HD74LVC541AT
EXT_IN0
EXT_IN1
EXT_IN2
EXT_IN3
AD_OUT
P_POS
H_UD
To PANEL BOARD
00 6232 124 015 800+
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
CN3
PC102
CE0.1u
RTC_DATA
1
19
2
3
4
5
6
7
8
9
18
17
16
15
14
13
12
11
5
6
7
8
DBB4
DBB5
DBB6
DBB7
DBB0
DBB1
DBB2
DBB3
5
6
7
8
1.0K
R17
C249
C254
C253
C250
C251
DDA_CLK
18
17
16
15
14
13
12
11
E1
E2
33
4
3
2
1
5
6
7
8
1
19
2
3
4
5
6
7
8
9
33
/SENSOR
C1
CE100p
1
6
IC48C
C208
5
IC48B
4
9
IC48D
8
10
13
SN74LVC14APWR
11
IC48E
PC137
CE0.1u
VCC3
VCC3
C207
C205
C206
5
6
7
8
EXBA10E103J
RA23
ENV_TH
EXBA10E103J
RA12
VCC3
/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM
DDA_StoM
RESERVE_PORT
DDA_CLK
C2
CE100p
R11
/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM
33
TP219
TP227
TP226
TP225
TP224
TP230
TP229
TP228
TP241
TP240
TP239
TP238
TP237
TP236
TP235
/INTDDA
DDA_MtoS
DDA_StoM
TP242
TP245
TP246
TP218
TP232
TP233
TP231
TP247
TP234
VCC
TP217
CROPMARK
CROP_ON
/SERIAL_START
/SRVBRD_RESET
/MTRERR
MAINTENANCECOVER_L
RESERVE_PORT
EXBV8V330JV
RA17
EXBV8V330JV
5
6
7
8
VCC
NoMount
(MD-S6100-90)
1
2
3
4
5
6
CN11
MD-S8100-90
1
2
3
4
5
6
7
8
CN23
PINCHPOS
4
3
2
1
4
3
2
1
RA16
CROP_ON
/SERIAL_START
/SRVBRD_RESET
/MTRERR
SN74LVC14APWR
12
IC48F
SN74LVC14APWR SN74LVC14APWR
3
C204
VCC
R61
NoMount
(0)
TP1
CE100p CE100p CE100p CE100p
C201
SN74LVC14APWR SN74LVC14APWR
2
IC48A
C203
TP335
R371
NoMount
VCC
CE100p CE100p CE100p CE100p
C202
TP345
TP350
TP349
TP347
TP348
TP343
TP351
TP344
RA80
EXBV8V103JV
PRINT_CARRIAGE_ORG
MAINTENANCECOVER_L
FRONT_COVER
MAINTENANCE_COVER R
REAR_PAPER
FRONT_PAPER
CUTTING_CARRIAGE_ORG
PINCH_ROLL_U/D
PC18
CE0.1u
EXBV8V330JV
RA81
HD74LVC541AT
A1
A2
A3
A4
A5
A6
A7
A8
C7
CE100p
R9
R24
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
IC6
VCC3
HEAD_UD
PINCHPOS
DDA_MtoS
/INTDDA
DBB0
DBB1
DBB2
DBB3
DBB4
DBB5
DBB6
DBB7
VCC
C252
CE100p CE100p CE100p CE100p
C255
CE100p CE100p CE100p CE100p
C248
EXBV8V330JV
RA82
HEAD_UD
DBB[0..7]
EXBV8V560JV
RA202
EXBV8V560JV
RA201
5
6
7
8
150
R170
C49
CE100p
150
R172
4
3
2
1
To Monitor Serial
4
3
2
1
4
3
2
1
53398-05
1
2
3
4
5
CN10
DB4
DB5
DB6
DB7
DB0
DB1
DB2
DB3
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
TC74VHCT541AFT
C48
CE100p
E1
E2
A1
A2
A3
A4
A5
A6
A7
A8
IC45
VCC
GND
10
RTC_WDATA
RTC_CLK
RTC_CE
TP4
TP5
TP6
TP7
TP8
20
VCC
GND
10
20
VCC
20
VCC
GND
10
CR2032-RTC BACKUP
HOLDER BATTERY BCR20V4
R37
BT1 1 2
20
VCC
10
GND
20
VCC
GND
10
6
5
6
7
8
4
3
2
1
14
1
PC128
CE0.1u
7
6
10
2
9
3
8
4
7
5
1
2-9
10
2
9
3
8
4
7
5
VCC
TP243
To SERVO BOARD
CUT_ORG_Sensor
PAPER FRONT Sensor
PAPER REAR Sensor
Maintenance_Cover_SW
Reserve
PRINT ORG Sensor
Reserve
00 6232 125 015 800+
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CN8
53398-03
1
2
3
CN4
53398-06
1
2
3
4
5
6
CN7
53014-02
1
2
CN6
53014-03
1
2
3
CN9
53398-04
1
2
3
4
CN5
53398-02
1
2
CN1
MAIN BOARD_Circuit Diagram 5/9
PC51
CE0.1u
VCC3
B4P-VH
CE0.1u
3
GND
VCC
3
2
1
2
1
5
A
N.C.
VCC
A
GND
K
VIN
A
2
FIN
3
FIN
3
TP267
10u_16V
+ C44
AIC1086PM
VOUT
1SS355
D5
BD12KA5FP
N.C.
OUT
1SS355
VCC
IC49
K
GND
D203
NoMount
OUT
NoMount
K
D202
C11
CE0.01u
IC205
IC208
VCC3
VCC3
Cd
R81
1.0K
C13
CE0.33u
CE0.1u
220u_50V
PC130
VCC3
PC129
+ C43
P
IC14 RN5VD29AA-TR
2
1
VDD OUT
NC
4
VC
R366
270_1%
R369
120_1%
R370
120_1%
R367
120_1%
C47
220u_6.3V
TP12
+
4
+
PC294
CE0.1u
T158
PC284
NoMount
T155
VADJ
R212
1.0K_1%
R219
120_1%
PC123
CE0.1u
T146
R373
10K
VCC1.2
VHV1
VHV0
R163
10K
VCC3
C12
100u_25V
41V_Control
R220
120_1%
R331
NoMount
VCC_1.5
01543.15DR
F1
01543.15DR
F2
PQ070XZ1HZ
3
VO
TP27
+
A
1SS355
D4
C38
100u_25V
VIN
C34
NoMount
2
1
IC19
K
220u_50V
P
VCC
+ C42
GND
5
M
P
M
P
M
+
T58
T147
COM0
COM1
COM2
COM3
VCC
41V_SENSE
R87
10K
VCC1.55
COM0
COM1
COM2
COM3
VHV1 VHV0
R160
1.0K
53398-09
1
2
3
4
5
6
7
8
9
CN18
B04B-XASK-1
1
2
3
4
CN22
R164
22K
+41V
VCC
C18
C19
CE0.1u CE0.01u
Q1
DTD113EK
PC59
CE0.1u
41V_SENSE
+
TP11
2
C16
220u_16V
P
M
M
ADJ
1
P
M
P
M
P
M
3
1
+41V
10K
R221
C21
CE0.1u
VCC3
PSAVE
DAC_LAT3
DAC_LAT2
DAC_LAT1
DAC_LAT0
/DAC_RESET
DAC[0..9]
12
VCC3
DAC[0..9]
14
IC40F
SN74LVC14APWR
13
T70
8
23
5
6
DAC_LAT3
PSAVE
4
3
2
1
30
29
28
27
26
25
8
DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9
T71
5
6
DAC_LAT2
23
4
3
2
1
30
29
28
27
26
25
8
DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9
T48
5
6
DAC_LAT1
23
4
3
2
1
30
29
28
27
26
25
8
23
5
6
4
3
2
1
30
29
28
27
26
25
DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9
T49
DAC_LAT0
/DAC_RESET
DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9
ENC_PHA
IC,E09A54RA
DAOUT
TEST
LAT
RST
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
IC25
IC,E09A54RA
DAOUT
TEST
LAT
RST
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
IC26
IC,E09A54RA
DAOUT
TEST
LAT
RST
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
IC21
IC,E09A54RA
DAOUT
TEST
LAT
RST
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
IC22
T139
9
11
12
13
15
17
19
21
7
10
14
24
20
18
16
22
9
11
12
13
15
17
19
21
7
10
14
24
20
18
16
22
9
11
12
13
15
17
19
21
7
10
14
24
20
18
16
22
9
11
12
13
15
17
19
21
7
10
14
24
20
18
16
22
ENC_PHA
DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND
VCC5
NPNB
FB
PNPB
VCC45
DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND
VCC5
NPNB
FB
PNPB
VCC45
DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND
VCC5
NPNB
FB
PNPB
VCC45
DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND
VCC5
NPNB
FB
PNPB
VCC45
100
R150
PC81
CE0.1u
VCC3
PC82
CE0.1u
VCC3
PC60
CE0.1u
VCC3
PC61
CE0.1u
VCC3
8
9
SN74LVC14APWR
IC40D
R323
3
ENC_PHB
T141
ENC_PHB
3
TR12
2SC2873
3
3
TR4
2SC2873
TR3
2SA1213
3
R56
43
R90
43
3
TR5
2SC2873
TR9
2SA1213
3
R101
43
R115
43
3
TR13
2SC2873
R107
43
R97
43
3
TR16
2SA1213
510
10
510
R99
R114
33
C228
CE1000p
3
R77
43
R199
43
3
3
3
3
TR8
2SA1213
510
R88
R128
1ohm
R102
10
R92
1ohm
510
R50
510
R58
R198
10
510
R38
1ohm
R78
510
10
R75
R98
510
R110
R96
1ohm
R106
3
100
R153
11
SN74LVC14APWR
IC40E
PC249
CE0.1u
HEAT-SINK
VCC
33
C229
CE1000p
R329
R330
1.0K
R324
1.0K
VCC
R176
0
VCC3
(10K)
SI3_YB
SI3_ZB
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB
NCHG2
CH2
LAT2
NCHG3
CH3
LAT3
SCK3_ZB
SCK3_YB
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
NCHG1
CH1
LAT1
P_SIDE
HEAD_UD
/P_SIDE_SENS
HEAD_SENS
HEAD_TH2
PC121
CE0.1u
VHV1
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB
NCHG0
CH0
LAT0
HEAD_TH1
PC131
CE0.1u
VHV0
NoMount
PC136
CE0.1u
VCC3
R344
VCC
R177
NoMount
VHV1
VHV0
22u_50V
+ C26
HS3
C20
CE0.022u
R104
4.7
COM3
R67
4.7
COM2
10
TR11
2SC4131
C10
CE0.022u
TR7
2SA1746
TR15
2SA1746
3
C9
CE0.022u
R66
4.7
COM1
PC235
CE0.1u
HEAT-SINK
HS2
22u_50V
+ C25
C17
CE0.022u
R103
4.7
COM0
PC230
CE0.1u
TR2
2SC4131
TR1
2SA1746
TR6
2SC4131
TR10
2SA1746
TR14
2SC4131
PC257
CE0.1u
P
M
2
1
1
2
2
1
1
2
2
2
1
1
2
2
1
1
4
3
2
1
7
2
1
1
2
1
1
2
2
1
1
2
2
1
2
1
2-10
2
P
M
CN19
COM2
GND
COM2
GND
COM2
GND
COM2
GND
COM3
GND
COM3
GND
LAT3
GND
CH3
GND
NCHG3
GND
LAT2
GND
CH2
GND
NCHG2
GND
SI3_YB
SI3_ZB
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB
36FMN-BTK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN14
36FMN-BTK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN15
36FMN-BTK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN17
GND
COM1
GND
COM1
GND
COM1
GND
COM1
GND
COM3
GND
P_SIDE
HEAD_UD
/P_SIDE_SENS
HEAD_SENS
HEAD_TH2
GND
LAT1
GND
CH1
GND
NCHG1
VCC3
GND
SCK3_ZB
SCK3_YB
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
COM0
GND
COM0
GND
COM0
GND
COM0
GND
COM3
GND
ENC_PH_A
VCC
ENC_PH_B
GND
HEAD_TH1
GND
LAT0
GND
CH0
GND
NCHG0
GND
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB
MAIN BOARD_Circuit Diagram 6/9
/WR
DD[0..63]
DD30
DD31
DD28
DD29
DD26
DD27
DD22
DD23
DD24
DD25
DD20
DD21
DD18
DD19
DD16
DD17
PC78
CE0.1u
DD14
DD15
DD12
DD13
DD10
DD11
DD6
DD7
DD8
DD9
DD4
DD5
DD2
DD3
DD0
DD1
PC2
CE0.1u
VCC3
VCC3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
SN74LVCH16245ADGG
LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA
IC37
PC35
CE0.1u
SN74LVCH16245ADGG
LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA
IC30
VCC3
VCC3
5
ND16
6
ND17
7
ND18
8
ND19
EXBV8V330JV
5
ND20
6
ND21
7
ND22
8
ND23
EXBV8V330JV
5
ND24
6
ND25
7
ND26
8
ND27
EXBV8V330JV
5
ND28
6
ND29
7
ND30
8
ND31
EXBV8V330JV
4
3
2
1
RA63
4
3
2
1
RA65
4
3
2
1
RA67
4
3
2
1
RA84
R180
10K
/CCS4
5
ND12
6
ND13
7
ND14
8
ND15
EXBV8V330JV
4
3
2
1
RA61
VCC3
5
ND0
6
ND1
7
ND2
8
ND3
EXBV8V330JV
5
ND4
6
ND5
7
ND6
8
ND7
EXBV8V330JV
5
ND8
6
ND9
7
ND10
8
ND11
EXBV8V330JV
4
3
2
1
RA60
4
3
2
1
RA64
4
3
2
1
RA73
PC19
CE0.1u
L4
ND[0..31]
L5
MMZ1608S800A
VCC3
MMZ1608S800A
VCC3
ND[0..31]
1
A
OUT
GND
BD12KA5FP
N.C.
VCC
1SS355
A
GND
OUT
BD25KA5FP
N.C.
VCC
1SS355
D11
2.5V Max500mA
2
1
IC53
K
1.2V Max500mA
2
IC52
K
D10
FIN
3
FIN
3
RA[0..25]
RA6
RA7
RA8
RA9
RA4
RA5
RA2
RA3
RA0
RA1
C15
220u_6.3V
C14
220u_6.3V
CLK120_3
/CS6
/BS
/CS4
Cmd_StoM
RA[0..25]
PC10
CE0.1u
P
M
P
2-11
M
DD[0..63]
+
+
VCC3
/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
CE0.1u
PC88
TP29
CE0.1u
PC87
T82
T81
R382
10K
VCC2.5
R381
10K
VCCC1.2
SN74LVCH16245ADGG
LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA
TP28
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
IC31
VCC3
R179
R132
R151
R162
4
3
2
1
RA62
4
3
2
1
RA66
R93
R129
PC26
CE0.1u
33
33
33
33
CB59
CE0.1u
VCC2.5
M12
N13
L12
E5
D4
F5
CB58
CE0.1u
E12
CE0.1u
VCC2.5
D13
F12
CB55
N4
L5
B2
B15
C5
C12
D7
D10
E4
E13
G4
G13
K4
K13
M4
M13
N7
N10
P5
P12
R2
R15
H7
H8
H9
H10
J7
J8
J9
J10
F6
F10
J11
K8
G11
K6
K12
L9
L10
L11
M5
VCC2.5
VCC2.5
VCCC1.2
/CCS6
RB_NBS
/CCS4
RB_CKIOB
R213
10K
VCC3
IC44F
Power Supply
GND
GND
GND
GND
IO
IO
IO
IO
IO
IO
GNDA_PLL4
VCCD_PLL4
VCCA_PLL4
GNDA_PLL3
VCCD_PLL3
VCCA_PLL3
GNDA_PLL2
VCCD_PLL2
VCCA_PLL2
GNDA_PLL1
IO
IO
IO
IO
3C5/3C10
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
3C5/
3C16 3C10
EP3C10F256N
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
3C5/
3C10
VCCIO8
VCCIO8
VCCIO8
VCCIO7
VCCIO7
VCCIO7
VCCIO6
VCCIO6
VCCIO5
VCCIO5
VCCIO4
VCCIO4
VCCIO4
VCCIO3
VCCIO3
VCCIO3
VCCIO2
VCCIO2
VCCIO1
VCCIO1
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
3C16
VCCINT
VCCINT VCCINT
VCCINT VCCINT
VCCINT VCCINT
VCCINT VCCINT
VCCINT
IO
VCCINT
IO
VCCINT
IO
VCCINT
IO
VCCINT
IO
VCCINT
IO
all pin functions are common between
3C5, 3C10, 3C16, 3C25 unless otherwise noted
VCCD_PLL1
VCCA_PLL1
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
RRXD
NA[0..25]
CE0.1u
CB50
/CCS4
NA0
5
6
NA1
7
NA2
8
NA3
EXBV8V680JV
5
NA4
6
NA5
7
NA6
8
NA7
EXBV8V680JV
68
NA8
68
NA9
NA[0..25]
G6
G7
G8
G9
G10
H6
H11
K7
F7
F11
J6
K11
M11
J12
L6
K9
K10
M9
A1
C4
C7
A16
C10
C13
E14
G14
K14
M14
P10
P13
T16
P4
P7
T1
K3
M3
E3
G3
VCCC1.2
VCC3
CB60
CE0.1u
CB56
CE22u
CB51
CE0.1u
CB46
CE0.1u
CB42
CE0.1u
CB35
CE0.1u
CB30
CE0.1u
CB28
CE0.1u
CB61
CE0.1u
CB57
CE22u
CB52
CE0.1u
CB47
CE0.1u
CB43
CE0.1u
CB36
CE0.1u
CB31
CE0.1u
CB62
CE0.1u
CB53
CE0.1u
CB48
CE0.1u
CB44
CE0.1u
CB37
CE0.1u
CB32
CE0.1u
CB29
CE22u
VCC3
CB39
CE0.1u
CB34
CE0.1u
CB40
CE22u
CB41
CE22u
Place on bottom side under FPGA
Place one on each side of FPGA as close as possible
Place one on each side of FPGA as close as possible
Place on bottom side under FPGA
CB63
CE0.1u
Place at FPGA side opposite to 1.2V regulator
CB54
CE0.1u
CB49
CE0.1u
CB45
CE0.1u
Place two capacitors at FPGA side oriented to SDRAM
Place one capacitor on each other side of FPGA
CB38
CE0.1u
CB33
CE0.1u
Place on bottom side under FPGA
MAIN BOARD_Circuit Diagram 7/9
Place one capacitor close to each VCCA pin
Bank 3+4
Bank 1+2
2-12
EP3C10F256N
IO
IO
VREF (3C16 only) IO
IO
IO
IO
IO
Bank 2
IO
IO
IO
IO
IO
IO
Bank 1
IO
IO
IO
IO
IO
IO
IO
VREF (3C16 only) IO
VREF B2N0 / IO
VREF B1N0 / IO
IC44B
EP3C10F256N
IO
IO
IO
IO
IO
IO
IO
IO
Bank 4
IO
IO
IO
IO
IO
IO
VREF (3C16 only) IO
IO
IO
IO
VREF (3C16 only) IO
IO
IO
IO
IO
IO
IO
Bank 3
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
VREF B4N0 / IO
VREF B3N0 / IO
IC44C
B1
C2
D1
G5
F2
F1
G2
G1
xSDR_D1
xSDR_D3
xSDR_D2
xSDR_D5
xSDR_D4
xSDR_D9
xSDR_D8
xSDR_DQM0
xSDR_D7
xSDR_D6
xSDR_D0
xSDR_D10
xSDR_A11
xSDR_A10
xSDR_CAS
xSDR_CS
xSDR_D15
xSDR_D14
xSDR_D13
L3
J2
J1
K2
K1
L2
L1
N2
N1
K5
L4
R1
P2
P1
xSDR_BANK0
xSDR_BANK1
F3
xSDR_A2
xSDR_DQM2
xSDR_D17
xSDR_D16
xSDR_D26
xSDR_D18
xSDR_D22
xSDR_D19
xSDR_D21
xSDR_D28
xSDR_D27
xSDR_D20
xSDR_D23
xSDR_A1
N9
R10
T10
R11
T11
R12
T12
P9
R13
T13
M10
N11
T14
T15
N12
NA6
NA7
NA0
LED_0
NA1
xSDR_D12
xSDR_D11
xSDR_WE
LED_0
xSDR_A8
xSDR_DQM1
xSDR_RAS
xSDR_A9
xSDR_D24
xSDR_A4
xSDR_A7
xSDR_A6
xSDR_D30
xSDR_A5
xSDR_A0
xSDR_D31
xSDR_DQM3
xSDR_A3
xSDR_D29
xSDR_D25
P11
N3
P3
R3
T3
T2
N5
N6
M6
M7
R5
T5
R6
T6
L7
R7
T7
L8
M8
N8
P8
NA8
P6
NA[0..25]
CE22u
CB15
VCC3
SDR_CLK
CB17
SDR_CLK
CB18
CB19
CB20
CB21
CB22
xSDR_CKE
xSDR_DQM0
xSDR_DQM1
xSDR_DQM2
xSDR_DQM3
Place around SDRAM
1.2K
R196
CB23
1
15
29
43
3
9
35
41
49
55
75
81
14
30
57
69
70
73
68
67
16
71
28
59
17
18
19
20
22
23
xSDR_BANK0
xSDR_BANK1
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
CB16
VCC3
xSDR_WE
xSDR_CAS
xSDR_RAS
xSDR_CS
25
26
27
60
61
62
63
64
65
66
24
21
xSDR_A0
xSDR_A1
xSDR_A2
xSDR_A3
xSDR_A4
xSDR_A5
xSDR_A6
xSDR_A7
xSDR_A8
xSDR_A9
xSDR_A10
xSDR_A11
NA[0..25]
GMII_RX_CLK
GMII_MTX_CLK
Bank 5
INTP
NMAXRES
CLK25_PHY
EP3C10F256N
Bank 6
VREF (3C16 only)
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
MII_RXD2
GMII_RXD4
MII_COL
MII_RXDV
MII_RXER
GMII_RXD5
GMII_RXD6
GMII_RXD7
H16
H15
F13
B16
C15
D16
D15
C16
INTP
MII_TXD1
MII_TXD3
MII_TXD2
MII_TXD0
GMII_TXD6
GMII_TXD5
MII_TXEN
GMII_TXD7
MII_CRS
GMII_TXD4
MII_RXD0
MII_RXD1
MII_RXD3
MII_MDIO
MII_MDC
N14
P15
P16
R16
N16
N15
L13
L16
L15
K16
K15
J14
J13
L14
VREF B5N0 / IO
(3C16: VREF B5N1)
F14
VREF B6N0 / IO
VREF (3C16 only)
IC44D
xSDR_D24
xSDR_D25
xSDR_D26
xSDR_D27
xSDR_D28
xSDR_D29
xSDR_D30
xSDR_D31
45
47
48
50
51
53
54
56
44
58
72
86
6
12
32
38
46
52
78
84
xSDR_D16
xSDR_D17
xSDR_D18
xSDR_D19
xSDR_D20
xSDR_D21
xSDR_D22
xSDR_D23
xSDR_D8
xSDR_D9
xSDR_D10
xSDR_D11
xSDR_D12
xSDR_D13
xSDR_D14
xSDR_D15
74
76
77
79
80
82
83
85
31
33
34
36
37
39
40
42
xSDR_D0
xSDR_D1
xSDR_D2
xSDR_D3
xSDR_D4
xSDR_D5
xSDR_D6
xSDR_D7
2
4
5
7
8
10
11
13
Bank 5+6
VSS
VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
DQ24
DQ25
DQ26
DQ27
DQ28
DQ29
DQ30
DQ31
DQ16
DQ17
DQ18
DQ19
DQ20
DQ21
DQ22
DQ23
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
MT48LC4M32B2P-6
VDD
VDD
VDD
VDD
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
NC
NC
NC
NC
NC
NC
CLK
CKE
DQM0
DQM1
DQM2
DQM3
WE
CAS
RAS
CS
BA0
BA1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
SDRAM
IC50
VCC3
TP18
TP19
TP20
TP17
TP16
TP15
TP13
TP14
TP21
VCC3
MII_MDC
MII_MDIO
MII_COL
MII_CRS
R17310K
1
2
3
4
R113
R109
470
R131
CE100p
CB11
VCC3
0
0
EXBV8V101JV
1
2
3
4
R155 NoMount
8
7
6
5
MII_TXEN
MII_TXD3
MII_TXD2
MII_TXD1
MII_TXD0
MII_RXDVP
MII_RXCLKP
MII_RXERP
RA87
EXBV8V101JV
RA86
MII_RXD3
MII_RXD2
MII_RXD1
MII_RXD0
MII_RXDV
8
GMII_RX_CLK 7
6
MII_RXER
GMII_MTX_CLK5
R174
6.49K 1%
NMAXRES
CLK25_PHY
MII_MDCP
MII_COLP
MII_RXCLKP
MII_RXDVP
MII_RXD3P
MII_RXD2P
MII_RXD1P
MII_RXD0P
MII_RXERP
MII_TXCLKP
NLINK_LED
NWAYEN
KSZ8041NL
Paddle
INTRP
REXT
RST
XI/REFCLK
XO
MDC
MDIO
GND
VDDPLL_1.8
VDDA_3.3
VDDIO_3.3
LED1/SPEED
LED0/NWAYEN
COL/CONFIG0
CRS/CONFIG
RX+
RX-
1
2
3
17
CB14
CE0.1u
NACT_LED
31
CB13
CE22u
RDRS
TDRS
CB12
CE0.1u
TP3
TP2
CE0.1u
CB6
R111
49.9 1%
NLINK_LED
RD+
RD-
R108
49.9 1%
CE0.1u
CB1
VCC3
30
5
4
TD+
TD-
1.0K
R190
7
6
1.0K
1.0K
1.0K
1.0K
1.0K
1.0K
1.0K
1.0K
1.0K
R189
R188
R40
RXC
RXDV/CRSDV/CONFIG2
RXD3/PHYAD0
RXD2/PHYAD1
RXD1/RXD[1]/PHYAD2
RXD0/RXH[0]/DUPLEX TX+
RXER/RX_ER/ISO
TX-
TXC
TXEN/TX_EN
TXD3
TXD2
TXD1/TXD[1]
TXD0/TXD[0]
IC46
MII_RXD0P
NACT_LED
MII_RXERP
DUPLEX
SPEED
ISO
R186
R185
R184
R183
R182
R181
for Strapping Options
MII-Transceiver
33
21
10
32
9
8
12
11
28
29
19
18
13
14
15
16
20
22
23
27
26
25
24
MII_CRS
CONFIG1
MII_COLP
MII_RXDVP
CONFIG0
MII_RXD3P
PHYAD0
MII_RXD2P
PHYAD1
CONFIG2
MII_RXD1P
PHYAD2
Power-up / reset setting
CB3
LED_0
LED_1
TD+
VCC3
CB9
CE22u
VCC3
RD+
RD-
TD-
L1
TP10
TP9
VTAP
330
330
R165
R159
CE0.1u
CB7
CE0.1u
CB5
MMZ1608S800A
100Ω±10%
CE0.1u CE0.1u
CB2
CB8
CE0.1u
VCC3
MMZ1608S800A
L2
CB10
CE22u
R130
49.9 1%
R105
49.9 1%
VCC3
VCC3
CE0.1u
CB4
L3
J1011F21PNL
A_LED_L FG
K_LED_L FG
A_LED_R
K_LED_R
TDCT
TD+
GND
GND
RDCT
RD+
CN12
MMZ1608S800A
12
11
9
10
2
3
1
4
5
8
6
7
13
14
MAIN BOARD_Circuit Diagram 8/9
IC44G
2-13
CLK2 / I
CLK3 / I
GND / I
CLK5 / I
CLK6 / I
CLK7 / I
CLK8 / I
CLK9 / I
CLK10 / I
CLK11 / I
CLK12 / I
CLK13 / I
CLK14 / I
CLK15 / I
PLL1_OUTp / IO
PLL1_OUTn / IO
PLL3_OUTp / IO
PLL3_OUTn / IO
PLL4_OUTp / IO
PLL4_OUTn / IO
PLL2_OUTp / IO
PLL2_OUTn / IO
CLK
CLK
CLK
CLK
CLK
CLK
I
I
I
I
I
I
I
I
PLL1
PLL1
IO
IO
IO
IO
PLL2
PLL2
Bank 2
Bank 6
Bank 5
Bank 7
Bank 8
Bank 4
Bank 3
Bank 3
Bank 8
Bank 4
Bank 7
EP3C10F256N
CLK0 / I
CLK1 / I
CLK
CLK
3C16, 3C25
J5
H3
H4
J4
G12
H12
H13
10K
R242
R243
RB_NIRQ
B14
A14
/WWR
GMII_GTX_CLK
CY2_RECONFIG
RB_NIRQ
/WWR
TP24
/CCS4
/DREQ0
SDR_CLK
10K
10K
DRAK0
10K
DACK0
R239
R241
10K
10K
NMRES
TP22
VCC
CY2_RECONFIG
1.5K
R232
NoMount
R226
NA[0..25]
8
7
6
5
1
2
3
4
VCC3
EXBV8V103JV
RA88
R227
1.5K
NMRES
DIAG5V
UART_TX
UART_RX
CY2_NCE
NMAXRES
FPGA Configuration Mode: Active serial via SPI
J41: 1-2 & J42: 2-3 => fast POR (3-9ms)
J41: 2-3 & J42: 1-2 => normal POR (50-200ms)
NMAXRES
VCC3
D9
RB481K
CY2_TMS
CY2_TDI
CY2_TCK
CY2_TDO
R236 10K
GMII_MTX_CLK
GMII_RX_CLK
R235 10K
NA[0..25]
INTP
R231 10K
1.5K
R230 10K
R240
R237
R238
SDR_CLK
RB_SPARE
TP23
UART_RX
INTP
VCC2.5
GMII_MTX_CLK
GMII_RX_CLK
CLK25_FPGA
NA9
CY2_TMS
CY2_TCK
CY2_TDI
CY2_TDO
SPI_CLK
SPI_Q
SPI_D
SPI_NCS
P14
R14
D3
C3
R4
T4
T8
R8
T9
R9
A8
B8
A9
B9
M15
M16
E15
E16
M2
M1
E2
E1
MSEL2
MSEL1
22
22
22
22
CY2_NSTATUS
CY2_CONF_DONE
LED_1
LED_1
F4
H14
G16
G15
H1 R175
H2 R228
C1 R178
D2 R273
F16
R229
10K
RB_NRES
CY2_NCE
CY2_NCONFIG
RB_NRES
BUTTON
UART_TX
J3
H5
F15
J15
J16
Bank 1
3C5, 3C10
Clockports
EP3C10F256N
JTAG
TMS
TCK
TDI
TDO
MSEL2
MSEL1
MSEL0
DCLK
DATA0 / IO
DATA1, ASDO / IO
FL_nCE, nCSO / IO
nCEO / IO
nSTATUS
CONF_DONE
INIT_DONE / IO
CRC_ERROR / IO
nCE
nCONFIG
CLKUSR / IO
nDEV_CLR / IO
DEV_OE / IO
Configuration
IC44A
VCC3
1
2
FPGA Configuration Interface
4
3
1
3
5
7
9
11
13
15
Brecis
Nios2
3.3V
/SE_HOLD
/MR
+5V
S_TX
S_RX
BOOTSRC
GND
JTAG_TDO
/SE_CS
SE_D
SE_Q
SE_CLK
JTAG_TDI
JTAG_TCK
JTAG_TMS
CLK120_4
RB_CKIOB
CY2_[TMS..TDI..TCK..TDO]
Brecis
SE_SW_CS
SE_BOOT_CS
SE_D
SE_Q
SE_CLK
NC
NC
NC
2
4
6
8
10
12
14
16
CY2_TDO
SPI_NCS
SPI_D
SPI_Q
SPI_CLK
CY2_TDI
CY2_TCK
CY2_TMS
EP3C10F256N
IO
IO
IO
IO
IO
IO
IO
IO
IO
Bank 8
IO
IO
IO
IO
IO
IO
VREF (3C16 only) IO
IO
IO
IO
IO
IO
IO
IO
VREF (3C16 only) IO
IO
IO
IO
IO
Bank 7
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
VREF B8N0
VREF B7N0
IC44E
Bank 7+8
C8
D8
E8
F8
A7
B7
A6
B6
E7
E6
A5
B5
D6
A4
B4
A2
A3
D5
B3
C14
D14
D11
D12
A13
B13
E11
E10
A12
B12
A11
B11
A15
F9
A10
B10
C9
D9
E9
C6
C11
NA3
NA2
NA4
NA5
RB_NBS
RB_SENSE_B R244
TP26
RB_SENSE_A
RB_NRDY
ROBI interface at FPGA
signal names & derections relate to
header mounted on printserver PCB
PS-16PE-D4T1-B1E
3.3V
NC
MR
NC
S_TX
S_RX
BOOTSRC
GND
SPI_[CLK..Q..D..NCS]
VCC3
ST1
SERIALIZATION & DEBUG CONNECTOR
SPI_CLK
M25P32
NC
NC
NC
NC
SCLK
WP
HOLD
CS
D
IC51
0
INH
GND
VCC
OUT
4
3
ND30
ND16
ND31
ND23
ND24
ND22
ND25
ND21
ND26
ND20
ND27
ND19
ND28
ND18
ND29
ND17
TP25
ND13
ND2
ND12
ND3
ND11
ND4
ND10
ND5
ND9
ND6
ND8
ND7
ND15
ND0
ND14
ND1
11
12
13
14
49.9 1%
10K
10K
10K
R372
R376
NoMount
10K
RB_NBS
RB_NRES
DACK0
RB_NRDY
NoMount
RB_NIRQ
10K
R350
R318
R320
R278
R305
VCC3
CLK25_PHY
CB24
CE0.1u
VCC3
SPI_Q
CLK25_FPGA
CB26
CE0.1u
49.9 1%
R234
R233
CB25
CE0.1u
ND[0..31]
F25M
RB_NBS
ND[0..31]
NA[0..25]
SG-710ECK-25M-B
NA[0..25]
1
2
Y2
8
2
10
VCC3
NC
NC
NC
NC
VCC
VSS
Q
SPI Serial Flash
Main 25 MHz Clock
3
4
5
6
7
15
16
9
1
SPI_NCS
SPI_D
VCC3
R200
10K
VCC3
/CCS4
RB_NRES
/DREQ0
RB_NIRQ
R362
R321
R347
R314
R280
DACK0
10K
10K
NoMount RB_NRES
10K
NoMount RB_NIRQ
Pull up/down to inactive levels
DACK0
DRAK0
/WWR
MAIN BOARD_Circuit Diagram 9/9
2-3 SERVO BOARD
SERVO BOARD_Arrangement Diagram (Component Side)
It indicates the
version of the Board.
2-14
SERVO BOARD_Arrangement Diagram (Soldering Side)
2-15
APRON_TH
BED_TH
33
X_CURNT
Y_CURNT
SOL_CURNT
CropMark
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
C212
T250
T27
TP34
VCC
X_CURNT
Y_CURNT
SOL_CURNT
R25
47K
VM
D35
1SS355
3.3K
R75
R315
10K
3.3K
R74
R321
R322
R323
R316
10K
VCC3 VCC3 VCC3
R109
R108
R107
R106
R105
R130
2.2K
EXBA10E103J
5
7
4
8
3
9
2
10
WIPE_Org
100
100
100
C62
CE470p
VCC3
TP414
TP413
CE470p
T24 T21 T25 T22
C305
CE470p
3
R121
10K
R123
0(NON)
R80
0
VM_Voltage
D32
1SS355
VCC3
X_CURNT_AD
Y_CURNT_AD
SOL_CURNT_AD
EXT_Port1
EXT_Port2
EXT_Port3
C304
D33
1SS355
2
1
RA6
EXBA10E103J
CE0.1u
C22
C67
CE0.1u
VCC3
CE0.1u
C68
C40
CE27p
TP401
C66
EXBA10E103J
RA7
C41
CE27p
P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1
2
4
3
C401
CE0.1u
VCC3
Y1
HC49/U-S 8MHZ
TP26
CE0.1u
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
VCC3
VFWE
DDA_StoM
/MON_HS_toPC
DDA_CLK
Rxd Sub_to_Servo
CAP_Org
WIPE_Org
TS2
SUB_DATA_IN
SOL_CURNT_AD
Y_CURNT_AD
X_CURNT_AD
VM_Voltage
DDA_MtoS
Servo_to_Sub
JP3
TP406
TP400
SUB_DATA_OUT
SUB_STORE
TS1
R86
1.8K
RA4
EXBV8V103J
TP28
single:pull_dowm
multi:pull_up
DSP03-003-432G(NON)
ExtCLK
ExtDout
ExtDin
ExtStore
ExtLoad
T23
R76
10K
R62
VCC3
10K(NON)
Slow_Power_On
C35
CE0.1u
VCC3
VCC3
T29
T3
CE470p
R122
10K
T20
T37
C60
T30
T35
CE100p
CE100p
C59
T48
T36
C303
D34
1SS355
3.3K
R73
33
33
33
33
33
R339
10K
SUB_CLK
SUB_LOAD
VCC
CE100p
C58
DDA_CLK
/Cmd_MtoS_
/Cmd_HS_MtoS
DDA_MtoS
INTDDA
SUB_STORE
Bed_Heater_ON
Apron_Heater_ON
0
R125
TP5 TP4 TP3 TP2 TP1
TP33TP32
6
T31
T28
T260 VCC3 RA5
1
CAP_Org
SUB_DATA_IN
SUB_DATA_OUT
R314
TP301
10K
TP302
TP300
CE1u
C57
CropMark
33
33
1
19
2
3
4
5
6
7
8
9
DDA_StoMout
INTDDA
T8
R400
R401
74LVC541
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
IC15
DDA_StoMExtin
Maintenance_Cover_L
FO_OUT
33
C213
10K(NON)
Sub_to_Servo
Servo_to_Sub
VCC3
T32
CE0.1u CE0.1u
R251
R243
R252
10K 1%
R124
T33
33
R112
MAINTENANCE_HATCH
/MTRERR
/SERVO_RES
/Serial_Start
/CropOn
/CropOn
PinchPos
PinchPos
RESERVE
DDA_StoMout
DDA_MtoS
/Cmd_StoM
/Cmd_MtoS
/Cmd_HS_StoM
DDA_CLK
/MON_HS_toPC
Sub_to_Servo
Servo_to_Sub
C18
CE0.1u
VCC3
53398-1190
1
2
3
4
5
6
7
8
9
10
11
CN13
VCC
53398-0590
1
2
3
4
5
CN10
VCC3
R242
10K 1%
CN11
52808-2591
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CN12 52808-1891
T407
T405
T406
18
17
16
15
14
13
12
11
R113
10K(NON)
/Cmd_HS_StoM_out
T402
T403
T404
TP20
C64
CE0.1u
R120
220
VCC3
TP19
RA11
1
EXBA10E103J
VCC3
/MTRERR
DDA_StoMExtin
T34
T39
T41
33
R110
C73
CE0.022u
PowerON
TP412
220
R97
IC16
PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF
IC-CPU HD6432673A06FC
T26
Cd
OUT
RN5VD29A
VDD
NC
GND
IC8
EXBA10E103J
RA8
1
5
1
2
74LVC14
IC7A
T5
C21
CE0.1u
VCC3
R54
1.0K
5
EXBA10E103J
RA9
6
3
74LVC14
IC7C
4
74LVC14
IC7B
9
8
VCC3
74LVC14
IC7D
EXBA10E103J
RA10
RA400
EXBV8V103J
T52
T45
CE0.1u
C63
CE0.1u
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
C61
CE0.1u
C65
R61
1.0K
VCC3
YPWM
XPWM
ExtDin
ExtDout
StpBRef
StpARef
SolPWM
D4
D5
D6
D7
VFWE
ExtLoad
ExtStore
D15
D0
D1
D2
D3
10
2
9
3
8
4
7
5
10
2
9
3
8
4
7
5
FANPWM2
FANPWM1
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
/RES
T51
T50
T43 T49 T42
T54
T47
T53
T46
T44
Q4
1
3 DTC114EK
VCC3
SEL-6414E
D15
2
/Cmd_StoM_out
C70
CE0.022u
R118
10K(NON)
C69
CE0.022u
TP409
2.2K
R132
1.5K
R128
1.5K
R129
R126
1.2K(NON)
R117
10K(NON)
1.5K
R131
8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
R64 2.2K
6
1
R111 2.2K(NON)
0
R119
SCLKO
1
10
2
9
3
8
4
7
5
A1
A2
A3
A4
A5
5
7
4
8
3
9
2
10
6
1
TP411
A1
A2
A3
A4
A5
R77
10K(NON)
C72
CE0.022u
1
5
7
4
8
3
9
2
10
D12
D13
D14
6
/RD
/HWR
/LWR
A12
A13
A14
A15
6
/H8_RES
A6
A7
A8
A9
A10
A11
A6
A7
A8
A9
A10
A11
A12
A13
5
7
4
8
3
9
2
10
6
A14
A15
1
1
6
1
6
10K
10K
X_En_Pha
X_En_Phb
ExtCLK
Y_En_Pha
INTDDA
Y_En_Phb
ExtLoad
ExtStore
FANPWM2
FANPWM1
ExtDin
ExtDout
R114
R115
Head_Power_On
Head_Slow_Power_On
GRIT_ORG
EXT_Port1
EXT_Port2
EXT_Port3
VCC3
RA15
EXBA10E103J
T55
T56
T57
T58
T59
T38
T40
VCC3
27
20
22
/LWR
/CS1
/RD
C75
IO
IO
IO
IO
IO
IO
IO
IO
VCCIO1
GNDIO
GNDINT
IO/GCLK0
VCCINT
IO/GCLK1
IO
IO
IO
IO
IO
IO
IO
TMS
TDI
TCK
TDO
CE0.1u
SolPWM
YPWM
XPWM
C77
CE0.1u
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
10K
10K
10K
10K
10K
10K
10K
C74
CE0.1u
Stp0BPh
Stp0APh
Stp0BPWM
Stp0APWM
Stp0Decay
/CS2
StpARef
StpBRef
Stp0Decay
Stp0APWM
Stp0BPWM
Stp0APh
Stp0BPh
TMS
TDI
TCK
TDO
SCLK
VCC3
/SERVO_RES
/H8_RES
A1
A2
A3
A4
D0
D1
D2
D3
VCC3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
28
21
23
24
25
26
1
2
3
4
5
6
7
8
9
10
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3
CE0.1u
CY7C1399BN-12ZXC C51
GND
/OE
/CS
/WE
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
IC20
R300
R301
R302
R303
R304
R305
R306
VCC3
14
11
12
13
15
16
17
18
19
D0
D1
D2
D3
D4
D5
D6
D7
/RD
/CS1
/HWR
D8
D9
D10
D11
D12
D13
D14
D15
TP415
T14
T13
T12
T400
T11
T401
10
2
9
3
8
4
7
5
G_CWW
G_CW
D8
D9
D10
D11
5
7
4
8
3
9
2
10
RA13
RA14
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
6
1
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
EXBA10E103J
EXBA10E103J
14
22
20
27
11
12
13
15
16
17
18
19
IC11
EPM240T100C5N
VCC3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
R307
R308
R309
R310
R311
R312
R313
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
GNDINT
IO/GCLK3
VCCINT
IO/GCLK2
IO
GNDIO
VCCIO2
IO
IO
IO
IO
IO
IO
IO
IO
Stp3BPh
Stp3APh
Stp3BPWM
Stp3APWM
Stp3Decay
C79
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
CE0.1u
C76
10K
10K
10K
10K
10K
10K
10K
Y_PWM+
CE0.1u CE0.1u
C80
28
21
23
24
25
26
1
2
3
4
5
6
7
8
9
10
CE0.1u
C52
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3
R317
R318
R342
10K
T408
T409
Stp3BPh
Stp3APh
Stp3BPWM
Stp3APWM
Stp3Decay
Stp2BPh
Stp2APh
Stp2BPWM
Stp2APWM
Stp2Decay
Stp1BPh
Stp1APh
Stp1BPWM
Stp1APWM
Stp1Decay
Y_PWM+
VCC3
10K
10K
53398-1090
1
2
3
4
5
6
7
8
9
10
CN9
DDA_StoMExtin
TDI
TMS
TDO
TCK
R135
10K(NON)
R136
10K
VCC3
Sol_En
Sol_PWMSol_PWM+
X_En
X_PWMX_PWM+
Y_En
Y_PWM-
/GE_PhB
/GE_PhA
VCC3
R133
10K
R134
10K
DDA_StoMout
TP417
Sol_En
Sol_PWMSol_PWM+
X_En
X_PWMX_PWM+
Y_En
Y_PWM-
TP416
/MTD_En3
/MTD_En2
/MTD_En1
/MTD_En0
RA3
VCC3 VCC3 EXBV8V103J
CY7C1399BN-12ZXC
GND
/OE
/CS
/WE
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
IC19
4
3
2
1
4
3
2
1
5
6
7
8
/RD
G_CW
T300
T301
T302
T303
T304
T18
Stp1Decay
Stp1APWM
Stp1BPWM
Stp1APh
Stp1BPh
5
7
4
8
3
9
2
10
T17
T16
T15
/LWR
Stp2Decay
Stp2APWM
Stp2BPWM
Stp2APh
Stp2BPh
6
T10
/MTD_En3
/MTD_En2
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
IO
IO
IO
IO
IO
IO
VCCIO2
GNDIO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
VCCIO2
GNDIO
IO
IO
IO
IO
IO
IO
IO
IO
VCCIO1
GNDIO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO/DEV_OE
IO/DEV_CLRn
VCCIO1
GNDIO
IO
IO
IO
IO
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
2-16
T9
T7
5
6
7
8
/MTD_En1
/MTD_En0
G_CWW
DDA_StoM
/RES
/SERVO_RES
/Serial_Start
TP39
TP40
TP38
TP37
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
SERVO BOARD_Circuit Diagram 1/4
2-17
6
4
2
1
74LVC14
5
74LVC14
IC5C
3
74LVC14
IC5B
IC5A
Sub_to_Servo
X_CURNT
R169
R170
Comment: 10K
10K
X_CURNT
X_En
8
3
13
Sol_En
TP74
7
4
14
TP70 TP68 TP73
EN1
EN2
EN3
IN1
IN2
IN3
IC2
C110
CE1u/25V
Sol_PWMX_PWM+
X_PWM-
C84
CE0.1u
VCC3
X_En
Sol_En
Sol_PWMX_PWM+
X_PWM-
C100
CE0.22u/50V
D43
DAN217U
C103
CE0.22u/50V
6
5
15
9
12
10
9
0
R156
SUB_LOAD
SUB_CLK
VCC
NJM3403AM
IC1C
100K 0.1%
Servo_to_Sub
SUB_STORE
GRIT_ORG
MAINTENANCE_HATCH
R157
R20
100K 0.1%
0
13
8
10
R47
R35
R48
R36
11
5
9
74LVC14
IC6D
74LVC14
IC6C
12K 0.1%
10K
150
R33
C85
R43
R403
C86
CE100p
CE1.0u
R42
R44
TP85
150
150
150
33
10K
R34
TP93
11
TP84
C92
CE1000p
TP92
13
10
IC6E
74LVC14
CE1000p CE1000p
CE1000p CE1000p
C16 C15 C14 C13
IC6F
74LVC14
12
R3
1ohm/1W
R46
C91
CE100p
VCC3
TP94 TP86
C400
CE100p
TP87
/GE_PhB
/GE_PhA
R11
4.7K 0.1%
R9
74LVC14
R162
4.7K 0.1%
3
74LVC14
IC6B
9
IC5D
74LVC14
IC5E
150
33
33
33
33
R161
4.7K 0.1%
R165
12K 0.1%
0.1ohm/1W
R164
12K 0.1%
R4
R49
C88
CE100p
74LVC14
12
8
X_En_Phb
R320
6
X_En_Pha
R167
4.7K 0.1%
4
Y_En_Phb
1
74LVC14
IC6A
R168 12K 0.1%
2
Y_En_Pha
330(NON)
IC5F
R10
100K 0.1%
VCC
R319
X_En_Phb
X_En_Pha
Y_En_Phb
Y_En_Pha
330(NON)
NJM3403AM
5
6
100K 0.1%
SUB_DATA_OUT
8
R21
7
IC1B
R12
Maintenance_Cover_L
SUB_DATA_IN
L6234
OUT1
OUT2
OUT3
VS
VS
CE0.01u
C102
VM
2
1
3
C101
CE0.22u/50V
16
VREF
C112
Sol_CURNT
18
VBOOT
GND
GND
GND
GND
1
11
10
20
17
VCP
19
2
Sol_CURNT
+
-
CE0.22u/50V
+
-
SENSE2
SENSE1
1
2
3
4
8
7
6
5
TP402
TP91
TP83
C89
CE1000p
R37
R50
470
470
R31
R30
10K
1.0K
VCC
R2
1.0K
VCC
R402 10K
EXBV8V470J
1 8
2 7
3 6
4 5
RA2
R1
1.0K
VCC
TP95 TP88
TP69
Sol_En
Y_En
R7
Feed_Motor-
CropMark
Feed_Motor+
Y_CURNT
TP75
TP78
14
EN1
EN2
EN3
IN1
IN2
IN3
IC3
0(NON)
R8
1
NJM3403AM
8
3
13
7
4
14
C111
CE1u/25V
D44
DAN217U
2
1
-
+
3
12
13
100K 0.1%
2
IC1A
3
R163
VCC
NJM3403AM
IC1D
R15
To FEED MOTOR BOARD
0
C104
CE0.22u/50V
TP76
R171
10K
TP77
Y_CURNT
40FMN-BTK-A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CN2
Sol_En
Y_En
Y_PWM+
Y_PWM+
Y_PWMY_PWMSol_PWM+
Sol_PWM+
@SUB_CLK
@SUB_LOAD
@SUB_DATA_OUT
@SUB_STORE_OUT
@SUB_DATA_IN
@Sub_to_Servo
@Servo_to_Sub
@MAINTENANCE_HATCH
@Maintenance_Cover_L
/GE_PhB_in
/GE_PhA_in
FeedEn_Ph_B_in
FeedEn_Ph_A_in
VCC3
C1
CE0.1u
FL1
TP81
EXCML20A390U
FL2
TP82
EXCML20A390U
RA1
EXBV8V102J
TP90 TP89
VCC
5
6
7
8
C105
CE0.22u/50V
4
11
4 5
3 6
2 7
1 8
4
3
2
1
16
VREF
18
VBOOT
17
VCP
0
6
5
15
9
12
CE0.22u/50V
C113
CE0.1u
R14
0
+24V
R13
100
C4
CE470p
R6
100K
PinchPos
/Crop_ON@
R139
VCC
R17
4.7K 0.1%
R51
10K
R160
4.7K 0.1%
R16
12K 0.1%
0.1ohm/1W
VM
R19
12K 0.1%
R5
+ C5
100u/63V
R166
0(NON)
VCC
330(NON)
R159
R18
100K 0.1%
L6234
OUT1
OUT2
OUT3
VS
VS
C108
C107
CE0.22u/50V
C106
CE0.01u
SENSE2
SENSE1
19
2
GND
GND
GND
GND
1
11
10
20
C17
CE0.1u
R141
10K(NON)
+
-
VCC3
0
TP79
TP80
TP71
C93
CE0.1u
Sol-
Scan_Motor+
Scan_Motor-
Scan_Encoder_Phase_A
Scan_Encoder_Phase_B
To SCAN MOTOR
5267-08A
1
2
3
4
5
6
7
8
CN3
PinchPos
/Crop_ON
CropMark
Sol-
Sol+
52808-1591
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CN6
To CUT CARRIAGE BOARD
Sol+
TP43
VCC
FL9
TP44
EXCML20A390U
FL8
EXCML20A390U
EXCML20A390U
TP47TP48TP49
FL17
FL18
EXCML20A390U
TP72
VCC
SERVO BOARD_Circuit Diagram 2/4
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
C402
CE0.1u
74VHCT541
E1
E2
VCC
1
19
D1
D2
D3
D4
D5
D6
D7
D8
IC12
18
17
16
15
14
13
12
11
/Crop_ON@
TP41
R96
1.0K
3.3K
R99
R79
1.0K
R71 3.3K
Stp2BPWM
Stp2APWM
Stp1BPWM
TP29
TP30
R81
1.0K
3.3K
R78
R69
1.0K
3.3K
R70
R98
1.0K(NON)
3.3K(NON)
R95
R92
1.0K(NON)
TP11
TP18
C308
TP9
Stp1APh
Stp1BPh
Stp1Decay
C50
C33
CE0.047u
CE0.047u
C30
R66
10K
CE820p
C28
CE3900p C27
R89
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
R63
1ohm/1W
220
C53
28
15
HS1
HS2
2
4
6
9
11
13
21
3
7
8
12
R87
1ohm/1W
220
R85
LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB
OUT1
OUT2
OUT3
OUT4
C55
CE820p(NON)
C39
C38
CE820p
CE0.22u/50V
CE0.22u/50V
C36
R407
0ohm/1W
+24V VMTD
1
14
C56
D302
DG1S6
D301
DG1S6
D300
DG1S6
D303
DG1S6
D12
DG1S6
D10
DG1S6
D11
DG1S6
D9
DG1S6
D29
DG1S6
D37
DG1S6
D31
DG1S6
D39
DG1S6
DG1S6(NON)
D17
DG1S6(NON)
D21
DG1S6(NON)
D19
DG1S6(NON)
D23
R406
0ohm/1W(NON)
+24V VMTD
CE0.22u/50V(NON)
CE0.22u/50V(NON)
220(NON)
VMMA
VMMB
C310
CE820p
C302
CE0.22u/50V
R404
0ohm/1W(NON)
R104
1ohm/1W(NON)
R405
0ohm/1W(NON)
IC14
MTD2005F-3072
R65
22
23
20
25
27
16
26
17
18
19
24
VCC
R88
1ohm/1W(NON)
28
15
HS1
HS2
2
4
6
9
11
13
21
3
7
8
12
1
14
R103
LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
IC18
MTD2005F-3072(NON)
220(NON)
22
23
20
25
27
16
26
17
18
19
24
VCC
220
TP23 TP22 TP36
TP35
27
7
21
9
15
16
19
10
12
14
18
8
20
R334
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
C49
CE820p
C301
VMTD CE0.22u/50V
R332
0.68ohm/1W
CE0.1u
C37
220
R102
0.68ohm/1W
220
TP8 TP7 TP17
TP15
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
IC301
MTD2005-7101
R333
1
2
26
4
6
22
5
23
24
25
3
VCC
27
7
21
9
15
16
19
10
12
14
18
C44
CE0.22u/50V
CE0.22u/50V
VMTD C45
8
20
R100
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
R331
0.68ohm/1W
C43
C42
CE3900p(NON)
CE820p(NON)
VCC
TP25
Stp2APh
Stp2BPh
Stp2Decay
CE0.047u(NON)
C54
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
IC17
MTD2005-7101
R68
0.68ohm/1W
220
R72
1
2
26
4
6
22
5
23
24
25
3
VCC
CE0.1u(NON)
CE820p
C309
TP309
R90
10K(NON)
CE0.047u(NON)
C47
VCC
TP21
TP6
CE0.1u
C300
TP307 TP308 TP310
VCC
R330
10K
TP27
C34
C31
CE3900p
CE820p
TP306
Stp3APh
Stp3BPh
Stp3Decay
CE3900p
C307
CE0.047u
C306
CE0.047u
TP305
R84
10K
CE0.1u
C46
TP14 TP16 TP24
VCC
TP13
Stp0APh
Stp0BPh
Stp0Decay
C48
CE0.047u
CE0.047u
C32
3.3K(NON)
TP12
R94
3.3K
R329
1.0K
TP304
R327
R328
1.0K
TP303
R326 3.3K
TP10
TP31
Stp1APWM
Stp3BPWM
Stp3APWM
Stp0BPWM
Stp0APWM
/Crop_ON@
TP42
RSB
2
3
4
5
6
7
8
9
PG
13
RSA
11
RSA
11
FL16
FL12
EXCML20A390U
FL303
EXCML20A390U
FL302
EXCML20A390U
FL300
EXCML20A390U
FL301
EXCML20A390U
FL13
EXCML20A390U
FL14
EXCML20A390U
FL15
EXCML20A390U
D20
D22
D30
DG1S6
D38
DG1S6
D36
DG1S6
D40
DG1S6
DG1S6(NON)
D18
DG1S6(NON)
EXCML20A390U
FL3
EXCML20A390U
FL4
EXCML20A390U
FL5
EXCML20A390U
FL6
EXCML20A390U(NON)
FL7
EXCML20A390U(NON)
FL10
EXCML20A390U(NON)
FL11
D25
EXCML20A390U(NON)
DG1S6(NON)
D307
D306
DG1S6(NON)
DG1S6
DG1S6
DG1S6
D305
D304
D24
DG1S6
D27
DG1S6
D26
DG1S6
D28
DG1S6
DG1S6
VMTD
VMTD
100
100
R60
R59
1
2
3
4
UPA1759G-E2-A
Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2
IC10
8
7
6
5
C20
10u/100V
+
D2FS6-5063
+
RCH895NP-181K
L3
C19
10u/100V
RCH895NP-181K
D4
D2FS6-5063
L4
D3
TP56
TP53
TP46
BED_TH
TP45
APRON_TH
R53
0ohm/1W
+24V
TP50
TP54
TP57
TP52
TP311
TP313
TP314
TP312
TP58
TP60
TP61
TP59
150
R38
150
R39
R22
10K
VCC
CE0.1u
C99
Cap_Org
VCC
+A_I2
-A_I2
-B_I2
+B_I2
+A_I1
-A_I1
-B_I1
+B_I1
+A_I0
-A_I0
-B_I0
+B_I0
+A_I3
-A_I3
-B_I3
+B_I3
TP404
TP403
Wipe_Org
R23
10K
TP66 TP67
TP62
TP64
TP65
TP63
17
RSB
17
PG
13
RSA
FANPWM1
FANPWM2
/CropOn
/MTD_En0
/MTD_En1
/MTD_En2
/MTD_En3
NC
13
RSB
10
RSB
5
RSA
5
NC
13
2-18
10
FANPWM1
FANPWM2
/CropOn
/MTD_En0
/MTD_En1
/MTD_En2
/MTD_En3
To FAN JUNCTION
BOARD
CHASSIS FAN
Reserve
PUMP MOTOR
C11
CE100p
13
C12
CE100p
11
10
12
74LVC14
IC7F
CAP_Org
WIPE_Org
WIPE ORG
SENSOR
WIPER MOTOR
74LVC14
IC7E
53014-07
1
2
3
4
5
6
7
CN404
53014-06
1
2
3
4
5
6
CN403
53014-05(NON)
1
2
3
4
5
CN402
53014-08
1
2
3
4
5
6
7
8
CN401
53398-0890
1
2
3
4
5
6
7
8
CN400
5267-02A
1
2
CN7
SERVO BOARD_Circuit Diagram 3/4
+41V
CE0.047u
CE0.1u
C10
9
10
11
12
13
14
15
16
47
R26
C8
R408
10K 1%
NC
SWout
NC
Reg
CE/SS
DGND
NC
AGND
8
7
6
5
4
3
2
1
R56
R58
SPI-8010A (NON)
C25
CE1000p (NON)
NC
NC
VIn
B.S
NC
Comp
Vref
NC
IC9
C23
CE0.1u (NON)
CE0.1u
C96
+ C2
1000u/63V
1.8K 1% (NON) 100 1% (NON)
9
10
11
12
13
14
15
16
47 (NON)
R55
R27
1.0K 1%
CE1000p
8
7
6
5
4
3
2
1
CE0.1u
C97
NC
SWout
NC
Reg
CE/SS
DGND
NC
AGND
SPI-8010A
NC
NC
VIn
B.S
NC
Comp
Vref
NC
IC4
R57
C9
+41V
R29
B6P-VH
470 1%(NON)
CE1000p
C95
+
T4
D41
D2FS6-5063(NON)
RCH895NP-470K (NON)
L2
D2
D2FS6-5063
L1
RCH895NP-470K
220u/35V
C6
To SW POWER SUPPLY
CE0.1u
C78
470 1%
CE0.047u (NON)
C26
+
T6
C7
CE0.1u
C83
CE0.1u
VCC
R40
1K/1W
+24V
Q5
DTC114EK
2
R152
1K/0.5W
VCC
Slow_Power_ON
PowerON
C98
CE1000p
+41V
Head_Slow_Power_On
Head_Power_On
C403
CE0.1u
2
Q1
T2
11CT 3.15A
F1
2
OUT
3
1SS355
UPC2933T
GND
IN
IC13
D5
Q6
DTC114EK
R146
100
R148
15K
1
2
15K
R155
2SJ553S
D1
DE3L20U-7061
Q7
DTC114EK
R154
2.2K/0.5W
R158
1K/0.5W
Q2
2SJ553S
R147
2.2K/0.5W
2
C109
CE1000p
C29
C71
100u/25V CE0.1u
+
T19
RXEF185
BR1
+
R127
10K
VCC3
VMTD
Q8
DTC114EK
R153
100
+VHEAD
R151 1.0K
+41V
3
1
3
1
6
5
4
3
2
1
C82
3
1
3
1
+41V
CE1000p (NON)
C81
CE0.1u (NON)
2-19
C24 330u/16V
1000u/63V
C3
CN1
T1
1
C94
CE470p
R150
100
D42
PTZ43A
+41V
3
2
Apron_Heater_ON
Bed_Heater_ON
To MAIN BOARD
Q3
2SK2796STR-E
R24
47/1W
R149
47/1W
VM
B4P-VH
4
3
2
1
CN4
R257
R255
0
0
T258 T261
1
2
3
4
C219
CE0.1u(NON)
R256
47/1W
+24V
C223
VCC
R260
15/1W(NON)
UPA1759G-E2-A
8
7
6
5
CE0.1u(NON)
Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2
IC207
R253
47/1W
+24V
VCC3
VCC
VCC
R250
15/1W(NON)
+24V
5267-04A
1
2
3
4
CN207
5267-05A
1
2
3
4
5
CN405
To Power Board
To SW POWER SUPPLY
SERVO BOARD_Circuit Diagram 4/4
2-4 CARRIAGE BOARD
CARRIAGE BOARD_Arrangement Diagram (Component Side)
2-20
from MAIN BOARD CN14
from MAIN BOARD CN15
from MAIN BOARD CN17
si4_z
si4_y
si3_z
si3_y
+3.3
chB
si6_y
si6_z
si5_y
si5_z
si8_y
si8_z
COM2B
COM2B
COM2A
COM2A
COM2A
VHV1
VHV1
COM2A
VHV1
+3.3
GND_COM2B
GND_COM2A
GND_COM2B
GND_COM1B
36FMN-BTK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN6
0
p_side
head_u/d
/p_side_enable
xhot
COM2B
COM1B
COM1B
COM1B
COM1B
VHV0
VHV1
VHV0 VHV1
R36
GND_COM1A
GND_COM2B
36FMN-BTK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN5
36FMN-BTK
Head_TH
C1
CE0.1u
NoMount
R1
(1.0K)
+5
TP1
TP2
COM2B
COM1B
COM2A
COM1A
CE0.1u
C3
enc_phB
enc_phA
+5
-
-
++
R9
2.2K
2
C10
CE220p
R28
82
R12
82
3.3K
C6
CE220p
R5
82
R7
82
1SS355
R11 AD2 K
R13
82
R14
82
19
1
2
3
4
5
6
7
8
9
R33
82
R15
82
C7
CE220p
R6
82
R19
82
1SS355
C19
CE220p
R32
82
C18
CE220p
R30
82
C14
CE220p
C13
CE220p
R17
82
C8
NoMount
(CE1000p)
C31
C20
CE0.1u
P
ENB
ENA
GND
VCC
ROUT1
ROUT2
ROUT3
ROUT4
12
4
8
16
RIN1+
ENB
ENA
GND
VCC
ROUT1
ROUT2
ROUT3
ROUT4
15
9
14
7
10
1
6
2
ENB
ENA
GND
VCC
12
4
8
16
DS26LV32ATM/NOPB
RIN4-
RIN3RIN4+
RIN2RIN3+
RIN1RIN2+
RIN1+
IC2
ROUT1
ROUT2
ROUT3
ROUT4
DC FAN
53261-03
1
2
3
C5
CE0.1u
+3.3
33
C22
CE100p
C17
CE0.1u
+3.3
si7
si1
si2
si3
3 si4
5 si8
11 si5
13 si6
12
4
8
16
DS26LV32ATM/NOPB
RIN4-
RIN3RIN4+
RIN2RIN3+
RIN1RIN2+
3
5
11
13
C12
CE0.1u
CE100p
+3.3
C23
CE0.1u
+3.3
3 R35
5
11
13
DS26LV32ATM/NOPB
RIN4-
RIN3RIN4+
RIN2RIN3+
RIN1RIN2+
IC1
C29
47u_16V
+ C4
C30
M
CE100p CE100p CE100p
C32
33
33
33
33
RIN1+
IC4
CN3
15
9
14
7
10
1
6
2
15
9
14
7
10
1
6
2
SN74LVC245APWR
18 R41
17 R40
16 R39
15 R37
14
13
12
11
NoMount
R16
82
R18
82
IC5
B0
B1
B2
B3
B4
B5
B6
B7
(22K) 3
C11
CE220p
1ohm
R8
D1
A
K
0
R10
TR1
DTB123EK
+3.3
R31
82
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
R20 (1.0K) 1
NoMount
VR1
C9
CE220p
lat
chA
chB
NCHG
C26
CE0.1u
+5
2 IC3A
BA-10358F
3
R4
82
CE1000p
C15
1
+5
NoMount
CE0.1u
C16
R21
R29
82
To HEAD
UP/DOWN
SENSOR
53261-05
1
2
3
4
5
CN1
53261-04
1
2
3
4
CN2
To LINEAR ENCODER
BOARD
+5
P
M
VHV0 +5
20
VCC
GND
10
VHV0
36
35 VHV0
34 COM1A
33
COM1A
32
31
COM1A
30
29
COM1A
28
27
COM2B
26
25
24 enc_phA
23 +5
22 enc_phB
21
20 head_th
19
18 lat
17
16 chA
15
14 NCHG
13
12
11
10 si7_y
9 si7_z
8 sck_y
7 sck_z
6 si1_y
5 si1_z
4
3
2 si2_y
1 si2_z
8
4
1
3
2-21
2
Head_TH
R46
R45
R44
R43
R38
33
TP7
+5
C40
C41
C35
CE100p CE100p
C37
CE100p CE100p
C36
si7
CE100p
CE100p
TP21
0
R27
-
IC3B
BA-10358F+
R25 7
A
LED1
K
6
5
COM1A
0
R24
10K_1%
R26
TP17
TP16
TP15
TP14
TP10
COM2B
COM1B
52808-29
+5
+3.3
GND_COM1B
chA
si2
si4
si6
si8
VHV0
+3.3
GND_COM1A
xhot
sck
to Rear CN4
COM2A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
GND_COM2B
25
26
27
28
29
CN9
52808-29
to Front CN4
+3.3
to Front CN3
C34
CE0.1u
VHV0
52808-29
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
CN7
C43
CE0.1u
52808-29
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
CN8
C44
CE0.1u
+3.3
VHV0
C27
CE0.1u
VHV0
R2
10K
+3.3
R3
10K
+5
GND_COM1B
to DP
53398-11
1
2
3
4
5
6
7
8
9
10
11
CN12
GND_COM2A GND_COM1A
GND_COM2B
COM1A
COM1B
COM2A
COM2B
PRINT CARRIAGE BOARD
to Rear CN3
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
GND_COM2A
5
4
3
2
1
CN10
SEL6410E
NoMount
-
+
GND_COM1B
chB
si1
TP20
si5
COM1B
COM2B
VHV0 +3.3
si3
C38
C42
NCHG
lat
330
R34
GND_COM1A
GND_COM2A
+5
TP19
TP18
TP13
COM1A
COM2A
GND_COM2B
R23
NoMount
(10K)
10u_50V
+ C24
CE100p CE100p CE100p
C39
TP9
TP5
C28
TP3
33
33
33
33
33
TP6
C33
CE100p
33
33
R49
R50
33
33
33
C21
CE100p
R22
TP8
sck
TP11
TP12
C25
CE0.1u
VHV0
R48
R47
R42
TP4
47u_16V
+ C2
P
M
CN4
CARRIAGE BOARD_Circuit Diagram 1/2
CARRIAGE BOARD_Circuit Diagram 2/2
CUT CARRIAGE BOARD
+5
C104
CE0.1u
8
1
BA-10358F
CN100
-
-
3
2
+5
CN101
So1+
So1-
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
So1+
CN103
PinchPos
/Crop_ON
CropSens
PinchPos
+5
-
R102
10K
R103
NoMount
VR100
R106
R107
390
0
A
+5
IC200
1
2
3
4
1
2
3
4
LENC_PHA
LENC_PHB
C200
CE0.1u
A
K
A
K
CABLE-ASSY,LINEAR ENCODER VP-540
VCC
GND
Vout(A)
Vout(B)
An
5
R200
150
K
6
KE-2107-18
D200
UDZS 7.5B
GRIT ENCODER BOARD
+5
33
33
D301
UDZS 7.5B
3
4
5
6
PH_A
PH_B
K
K
5267-04
U300
R301
R302
A
1
2
3
4
+5
A
CN300
D300
UDZS 7.5B
C300
CE0.1u
Vout(A) An
GND
VCC
Vout(B) K
1
R300
150
2
SENSOR,KE-2A10-36
2-22
P
M
A
K
C103
R104
CE0.1u
NoMount
+5
CN200
+5
K
R105
NoMount
LINEAR ENCODER BOARD
PINCH POS SENSOR
53398-04
CN102
C105
CE1000p
C102 CE1000p
D100
NoMount
CE0.1u
@Crop_ON
@Crop_Sens
+5
D101
NoMount
1M
1
2
3
4
Q100
DTB123EK
2
BA-10358F
2.2K
C106
R100
1
R101 NoMount
IC100B +
+ 5
7
- 6
C100
NoMount
D201
To SOLENOID
+5
52808-15
UDZS 7.5B
1
2
ILS-2T
So1-
3
To SERVO BOARD
++
4
IC100A
+ C101
47u_16V
1
2
3
53398-03
To CROP SENSOR BOARD
2-5 SUB BOARD
SUB BOARD_Arrangement Diagram (Component Side)
2-23
from MAIN BOARD
52806-24
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN501
+5
P
47u_16V
+ C508
C500
NoMount
/RESET
/SW1
/SW0
/LED
/LCD_CS
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
LCD_RS
LCD_R/W
LCD_E
M
R508
100
C510
NoMount
R515 100
C512
NoMount
R516 100
C514
NoMount
R517 100
C515
NoMount
R518 100
PD[0..7]
100
R509
100
R513
100
R514
PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD4
PD5
PD6
PD7
PD3
PD2
PD1
PD0
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
1
11
19
1
2
3
4
5
6
7
8
9
19
1
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC504
E
DIR
10
IC503C
9
E
DIR
+5
+5
+5
19
1
2
3
4
5
6
7
8
9
+5
2
5
6
9
12
15
16
19
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
CONFIG
PAUSE
POWER
POWER_LED
BASE LED
PAUSE_LED
BUZZER
BUSY_LED
SETUP_LED
LCD_ON
HEATER_LED
+5
2
LEFT CURSOR
TOP CURSOR
RIGHT CURSOR
MENU
DOWN CURSOR
ENTER
TC74VHCT245AFT
B0
B1
B2
B3
B4
B5
B6
B7
TC74VHCT245AFT
B0
B1
B2
B3
B4
B5
B6
B7
SN74HCT273APWR
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
+5
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
TC74VHCT245AFT
A0
A1
A2
A3
A4
A5
A6
A7
8
TC74VHC32FT
IC503A TC74VHC32FT
1
3
2
IC503B TC74VHC32FT
4
6
5
CLK
CLR
IC505
2
A0
3
A1
4
A2
5
A3
6
A4
7
A5
8
A6
9
A7
11
1
IC506
3
D1
4
D2
7
D3
8
D4
13
D5
14
D6
17
D7
18
D8
19
18
17
16
15
14
13
12
TC74VHCT574AFT
1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q
11
TC74VHC32FT
OC
CLK
IC500
2
1D
3
2D
4
3D
5
4D
6
5D
7
6D
8
7D
9
8D
IC501
18
B0
17
B1
16
B2
15
B3
14
B4
13
B5
12
B6
11
B7
C501
CE100p
C506
CE100p
C507
CE100p
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
TC74VHC14FT
14
+5
20 7
VCC
GND
10
13
20
VCC
GND
10
C
C
EXBA10E103J
+5
+5
R505
10K
EXBA10E103J
RA501
10
C
9
8
7
6
R506
10K
RA500
1
10
C
2
9
3
8
4
7
6
5
1
2
3
4
5
DTD113EK
Q503
470
R504
+5
+5
R502 100
R503
10K
Q500
2SK2796S-TR
EVQ21305R
EVQ21305R
EVQ21305R
SW506
SW507
EVQ21305R
SW504
EVQ21305R
SW505
EVQ21305R
EVQ21305R
SW508
SW501
EVQ21305R
SW503
EVQ21305R
SW502
2
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
MENU
ENTER
CONFIG
PAUSE
POWER
To LCD
MDF7-16P-2.54DSA(55)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
CN500
SW500
VLED
VLSS
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
VSS
VDD
V0
RS
R/W
E
+5
3
1
IC503D
12
3
1
2
2
DTD113EK
Q507
DTD113EK
Q508
2
DTD113EK
Q505
3
1
2
2
DTD113EK
Q504
+5
2
1
Q501
DTD113EK
2
DTD113EK
Q506
TMB-05
BZ500
BUSY
A
A
BASE
330
R500
390
A
BUZZER
SEL6410E
K
LED501
330
R501
HEATER
SEL6410E
A
LED500
K
390
POWERR511
SLR343BC4T3F
K
LED504
330
PAUSE R507
SLR343BC4T3F
K
LED502
330
R512
SETUP R510
SEL6410E
A
LED503
K
Q502
DTD113EK
2
A
SEL6410E
K
LED505
C503
CE0.1u
+5
C502
CE0.1u
C505
CE0.1u
PANEL BOARD
3
1
IC502A
3
1
20
VCC
GND
10
20
VCC
GND
10
20
VCC
GND
10
3
1
3
1
3
1
C504
CE0.1u
C513
CE0.1u
C511
CE0.1u
+5
4
IC502B
12
TC74VHC14FT
10
TC74VHC14FT
IC502E
8
TC74VHC14FT
IC502D
6
TC74VHC14FT
IC502C
+5
C509
CE0.1u
IC502F TC74VHC14FT
13
11
9
5
3
14
2-24
7
1
SUB BOARD_Circuit Diagram 1/4
SUB BOARD_Circuit Diagram 2/4
POWER BOARD
to SW Power Supply
to Power SW
CN1101
CN1102
1
2
3
4
1
2
3
B2P3-VH
B2(4-2 3)P-VH
CN1103
1
2
to Print Thermostat
F1A
CLIP PFC-5000-0202
B2P-VH
CN1104
1
2
3
CN1100
R1100
LOAD1
LOAD2
1
2
3
4
5
6
7
0
1
2
3
4
F2B
CLIP PFC-5000-0202
to 100/200V Select Cable
1
2
3
LOAD1
to Print Heater 2
B2P3-VH
CN1106
1
INPUTINPUT+
4
3
C1101
NoMount
LOAD2
SSR1101
RELAY,SSR AQ1208
0
2
R1101
F2A
CLIP PFC-5000-0202
B4P7-VH
CN1105
C1100
NoMount
5267-04
to Print Heater 1
B2P3-VH
CN1109
1
4
3
to Servo Board
2
INPUTINPUT+
SSR1100
RELAY,SSR AQ1208
F1B
CLIP PFC-5000-0202
FS1100
5X20 021706.3MXP 6.3A/250V
FS1101
5X20 021706.3MXP 6.3A/250V
1
2
to DryerThermostat
B2P-VH
CN1107
1
2
3
to Dryer Heater 1
B2P3-VH
CN1110
1
2
3
4
5
6
7
to 100/200V Select Cable
B4P7-VH
CN1108
1
2
3
to Dryer Heater 2
B2P3-VH
THERMISTOR BOARD ×2
FAN JUNCTION BOARD
CN402
CN400
1
2
3
4
5
6
7
8
to Servo Board
1
2
to FAN
5267-02
CN600
CN401
1
2
1
2
to FAN
TH600
103KT
53398-02
5267-02
53398-08
CN404
1
2
to Print Thermistor Board
53014-02
CN403
1
2
CN601
to Dryer Thermistor Board
1
2
53014-02
TH601
103KT
53398-02
CROP MARK SENSOR BOARD 1
CN100
1
2
3
4
1
CABLE-ASSY,CROP SENSOR VP-540
3
2
U100
RPR-220
CARTRIDGE IC BOARD ×8
CN1014
2
1
5268-02
CN1012
CN1015
1
2
2
1
5
3
4
5268-02
CN032-004-000
CN1013
1
2
CN1006
2
1
5
3
4
5268-02
CN032-004-000
GND1
GND2
CN1004
CN1007
1
2
2
1
5
3
4
5268-02
CN032-004-000
2
1
5268-02
CN1008
CN1011
1
2
2
1
5
3
4
5268-02
CN032-004-000
GND3
1
2
5
3
4
CN032-004-000
GND5
CN1010
CN1005
GND6
CN1009
1
2
CN1002
2
1
5
3
4
5268-02
CN032-004-000
GND4
CN1000
CN1003
1
2
2
1
5
3
4
5268-02
CN032-004-000
GND7
CN1001
1
2
5
3
4
CN032-004-000
GND8
2-25
+5
TP18
R30
1
2
3
4
RXD
TXD
POL
VPP
C36
NoMount
(CE470p)
DS2480B+T&R
GND
1-W
NC
VDD
IC3
8
7
6
5
+ C35
47u_16V
+3.3
+ C15
47u_16V
+5
C3
TP19
+5
100
100
100
100
33
33
100
Ink_RxD
Ink_TxD
TP7
NoMount
C2
TP6
NoMount
R27
R20
R19
R18
R17
R16
R15
SEL_IHB
SEL_A
SEL_B
SEL_C
7
6
3
11
10
9
VCC
GND
0
1
2
3
4
5
6
7
16
8
13
14
15
12
1
5
2
4
TC74HC4051AFT
VEE
INH
COM
A
B
C
IC4
CE470p
C16
C7
C6
C5
C4
CE470p CE470p CE470p CE470p
to PINCH U/D SENSOR
5267-03
1
2
3
CN18
R26
10K
SUB_CLK
SUB_LOAD
SUB_DATA_IN
SUB_STORE_IN
SUB_DATA_OUT
Sub_to_Servo
Servo_to_Sub
Maintenance_Cover_L
Front_Cover_L
C14
CE0.1u
+3.3
C1
CE0.1u
PC9
CE0.1u
0
+5
MIX_PUMP_+A
MIX_PUMP_-A
MIX_PUMP_-B
MIX_PUMP_+B
CE0.1u
from JUNCTION
BOARD
52808-26
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN6
C37
53398-10
TDI
TMS
P
M
P
M
E1
E2
A1
A2
A3
A4
A5
A6
A7
A8
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
+5
+5
RA5
EXBV8V222JV
1
19
2
3
4
5
6
7
8
9
+3.3
C12
+3.3
to JIGU
PC10
CE0.1u
C11
C10
C9
C17
R9
10K
C18
R28
R29
@sub_load
R10
10K
+3.3
+5
+3.3
RA2
EXBV8V222JV
5267-02
1
2
CN4
PC6
CE0.1u
K
K
A
A
K
K
K
A
A
A
K
K
A
K
A
A
D4
UDZS 7.5B
D5
UDZS 7.5B
D6
UDZS 7.5B
D7
UDZS 7.5B
D8
UDZS 7.5B
D9
UDZS 7.5B
D10
UDZS 7.5B
D11
UDZS 7.5B
NoMount NoMount
NoMount NoMount
NoMount
NoMount
RD74LVC541B
100
18 R25
100
17 R24
100
16 R23
100
15 R22
14
13
R21 100
12
11
IC2
/RESET
R12
22K TP12
2.2u_50V
+ C13
+3.3
D3
1SS355
K
A
TDO
20
VCC
TCK
@sub_load
TP1
TP2
TMS
NoMount
C8
TP5
TP4
TP3
33
33
TDI
53014-08
1
2
3
4
5
6
7
8
53014-09
CN7
1
2
3
4
5
6
7
8
9
CN8
+3.3
N.C.
N.C.
VCCIO
A7/TDI
N.C.
A6
N.C.
A5
A4
A3
GNDIO
A2
A1
A0
B14/TMS
B13
B12
VCCIO
B11
B10
B9
N.C.
B8
N.C.
B7
EPM3064ATC100-10N
IC1
R7
1.0K
to CARTRIDGE IC BOARD
+5
R8
10K
Ink_TxD
Ink_RxD
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
TP10
TP8
1
2
3
4
5
6
7
8
9
10
/RESET
TP11
TP9
R13
10K
TP15
GND
10
D7
GNDIO
D6/TDO
N.C.
D5
N.C.
D4
D3
D2
VCCIO
GNDIO
D1
D0
C15/TCK
C14
C13
GNDIO
C12
C11
C10
N.C.
C9
GNDIO
C8
VCCIO
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
A8
A9
A10
A11
A12
GNDIO
A13
A14
A15
VCCINT
I4/OE2/GCLK2
I3/GCLRn
I2/OE1
I1/GCLK1
GNDINT
D14
D13
D12
VCCIO
D11
D10
D9
GNDIO
N.C.
D8
GNDIO
N.C.
N.C.
B6
B5
B4
B3
GNDIO
VCCIO
B2
B1
B0
GNDINT
VCCINT
C0
C1
C2
GNDIO
C3
C4
C5
C6
C7
N.C.
N.C.
+5
SEL_IHB
SEL_C
SEL_B
SEL_A
TCK
TDO
+3.3
C33
C32
C31
C30
C29
C28
C27
C25
C24
C23
C22
C21
C20
C19
PC2
CE0.1u
PC1
CE0.1u
PC3
CE0.1u
PC7
CE0.1u
Q1
NoMount
(DTC114EK)
R11
0
PC8
CE0.1u
CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p
C26
CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p
C34
INK TANK BOARD
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
RA1
EXBV8V103JV
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
5
6
7
8
4
3
2
1
CN5
TP17
TP14
TP16
TP13
+3.3
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
2
PC5
CE0.1u
+5
PC4
CE0.1u
EXBV8V101JV
RA3
EXBV8V101JV
RA4
EXBV8V101JV
RA6
EXBV8V101JV
RA7
D2
NoMount
(D1FL20U)
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
K
A
P
8
7
6
5
1
2
3
4
3
1
1
1
1
M
8
7
6
5
1
2
3
4
K
A
+3.3
RA9
EXBA10E103J
6
+3.3
10
2
9
3
8
4
7
5
RA8
EXBA10E103J
6
D1
NoMount
(1SS355)
+5
10
2
9
3
8
4
7
5
12
5
N.O.
3
N.C.
N.C.
4
COM COM
9
N.O.
8
2-26
10
R14
+3.3 10K
(0)
0
R1
R2
0
R5
0
R4
(0)
NoMount
NoMount
R3
(ATXS206)
RELAY1
NoMount
R6
0
NoMount
+5
Ink_Emputy_7
INK_Exist_7
Ink_Emputy_6
INK_Exist_6
Ink_Emputy_5
INK_Exist_5
Ink_Emputy_4
INK_Exist_4
Ink_Emputy_3
INK_Exist_3
Ink_Emputy_2
INK_Exist_2
Ink_Emputy_1
INK_Exist_1
Ink_Emputy_0
INK_Exist_0
+5
to MIX PUMP
To Ink 1
To Ink 2
To Ink 3
To Ink 4
To Ink 5
To Ink 6
To Ink 7
To Ink 8
MAINTENANCE
COVER_L_2
COVER_L_1
to MAINTENANCE
VALVE SENSOR
53014-04
1
2
3
4
CN1
NoMount
53014-03
1
2
3
CN2
53014-03
1
2
3
CN3
292132-4
1
2
3
4
292132-4
CN10
1
2
3
4
292132-4
CN11
1
2
3
4
292132-4
CN12
1
2
3
4
CN13
292132-4
1
2
3
4
292132-4
CN14
1
2
3
4
292132-4
CN15
1
2
3
4
292132-4
CN16
1
2
3
4
CN17
53014-05
1
2
3
4
5
CN9
SUB BOARD_Circuit Diagram 3/4
40FMN-STK-A
from SERVO BOARD
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CN901
+5
F_MOTOR_+
F_MOTOR_-
C901
CE1.0u
+3.3
FRONT_COVER
PINCH U/D SENS
MAINTENANCE_COVER_L
Servo_to_Sub
Sub_to_Servo
SUB_DATA_out
SUB_STORE_in
SUB_DATA_in
SUB_LOAD_in
SUB_CLK_in
+5
53014-05
1
2
3
4
5
MIX_PUNP_+A
MIX_PUNP_-A
MIX_PUNP_-B
MIX_PUNP_+B
(to PINCH U/D)
CN906
(5267-03)
1
2
3
NoMount
CN909
from SERVO BOARD
C905
NoMount
(CE0.1u)
R902
NoMount
(10K)
+5
+3.3
52808-26
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN903
3
D902
NoMount
(D1FL20U)
+5
+5
5267-07
1
2
3
4
5
6
7
CN904
5267-04
1
2
3
4
CN905
C903
CE0.1u
FEED_Ph_A
FEED_Ph_B
GRIT_Ph_A
GRIT_Ph_B
C904
CE0.1u
(53014-03)
NoMount
(53398-03)
1
2
3
CN907
Q901
NoMount
DTC114EK
RELAY900
NoMount
(G5NB-1A)
to FEED MOTOR
2
+5
RESERVE
to GRIT ENCODER
to MAIN BOARD
2
K
A
to INK TANK BOARD
1
Q900
NoMount
DTC114EK
D900
NoMount
(1SS355)
K
A
1
2
3
2
0
1
4
+5
R900
0
3
NoMount
CN900
D901
NoMount
(1SS355)
D903
NoMount
(D1FL20U)
+5
47u_16V
+ C902
+3.3
1
4
R901
47u_16V
+ C900
+5
(G5NB-1A)
RELAY901
NoMount
NoMount
(5267-02)
1
2
CN908
to RELAY BOARD
MAINTENANCE COVER_R
(53014-04)
1
2
3
4
NoMount
CN902
3
+5
3
1
K
A
K
A
P
M
2
P
2-27
M
JUNCTION BOARD
SUB BOARD_Circuit Diagram 4/4
2-6 MAINTENANCE PARTS LIST_Electrical Parts
MAIN BOARD
Parts No
Parts Name
Description
Function
IC22
1000001098
IC21
IC,E09A54RA
D/A Converter
IC26
IC25
TR14
15129122
TR6
TR 2SC4131 GB
Transistor for Driving HEAD
TR2
TR11
TR1
15129121
TR10
TR 2SA1746 OY
Transistor for Driving HEAD
TR7
TR15
1000000659
FUSE,01543.15DR
F1
DC Fuse for Head
F2
DC Fuse for Head
SERVO BOARD
Parts No
Parts Name
Description
IC17
Function
Pump Motor Driver
15189105
IC-LINEAR,MTD2005-7101
IC301
Circulation Pump Motor Driver
15189111
IC-LINEAR,MTD2005F-3072
IC14
Wipe Motor Driver
15119119
TR,MOS UPA1759G-E2-A
IC10
Fan Driver
15119119
TR,MOS UPA1759G-E2-A
IC207
Relay Driver
12559102
FUSE 11CT 3.15A
F1
DC Fuse for Step Motor Driver
15189116
IC-LINEAR L6234PD013TR ET
IC2
Solenoid Drive Control
15189116
IC-LINEAR L6234PD013TR ET
IC3
Solenoid Drive Control
POWER BOARD
Parts No
Parts Name
Description
12559105
FUSE,5X20 021706.3MXP 6.3A/250V
1000004355
RELAY,SSR AQ1208
Function
FS1100
AC Fuse for Print Heater
FS1101
AC Fuse for Dryer
SSR1100
Relay for Printer Heater
SSR1101
Relay for Dryer
2-28
3 Replacement of Main Parts
To Ensure safe Work
Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and
deodorization equipment before performing parts replacement.
Performing the parts replacement while the power is on may result in injury by unintended
operation of the machine.
< Rear View >
Unplug
AC INLET for the Printer Unit
Static electricity can harm some electronic devices. To prevent static damage, discharge static
electricity from your body before you touch any of electronic devices. You can do so by touching
an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z
When unpacking a static-sensitive device from its shipping carton, do not remove the
device from the antistatic packing material until you are ready to install the device to the
machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z
When transporting a sensitive device, first place it in an antistatic container or packaging.
z
Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.
3-1
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min.
1. THERMISTER CHECK
It can be checked in the SERVICE MENU>[THERMISTOR CHK].
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CROP-CUT ADJUSTMENT
5. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 35min
Total Time : 50min.
TOOL CARRIAGE REPLACEMENT : 20 min
1. LIMIT & CUT DOWN POSITION ADJUSTMENT
2. FLUSHING POSITION ADJUSTMENT
3. TOOL HEIGHT ADJUSTMENT
4. TOOL PRESSURE ADJUSTMENT
5. CROP MARK SENSOR ADJUSTMENT
6. CROP-CUT ADJUSTMENT
7. PRINT/CUT POSITION ADJUSTMENT
Adj. Time : 40min
Total Time : 60min.
CAP TOP REPLACEMENT : 20 min.
Total Time : 10min.
WIPER/FELT WIPER REPLACEMENT : 20 min.
Total Time : 10min.
CARRIAGE MOTOR REPLACEMENT : 20 min
1. SERVO LOCK CHECK
It can be checked in the [MOTOR MENU]>[SERVO LOCK]>[S].
2. AGING
It can be performed in the [MOTOR MENU]>[AGING]>[SCAN].
3. MOTOR HOURS CLEAR
Adj. Time : 5min
Total Time : 25min.
FEED MOTOR REPLACEMENT : 40 min
1. SERVO LOCK CHECK
2. AGING
It can be performed in the [MOTOR MENU]>[AGING]>[FEED].
3. GRIT ENCODER CHECK
4. MOTOR HOURS CLEAR
Adj. Time : 6min
Total Time : 46min.
GRIT ENCODER REPLACEMENT : 10 min.
1. GRIT ENCODER CHECK
Adj. Time : 2min.
Total Time : 12min.
CARRIAGE BELT REPLACEMENT : 35min.
1. BELT TENSION ADJUSTMENT
2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE
4. CUTTING QUALITY CHECK
Adj. Time : 20min
Total Time : 55min.
MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 35 min.
1. BATTERY INSTALLATION
2. FIRMWARE INSTALLATION
3. SYSTEM PARAMETER INITIALIZE
4. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU]>[SUB MENU]>[CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. HEAD RANK SETTING
It can be set in the [PRINT MENU]>[HEAD RANK].
7. SERIAL NUMBER INPUT
It can be set in the [SUB MENU]>[SERIAL NO.].
8. INK TYPE SETTING
It can be set in the [SUB MENU]>[CHANGE INKTYPE].
9. SENSOR CHECK
It can be performed in the SENSOR CHECK.
10. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
11. FLUSHING POSITION ADJUSTMENT
12. LINEAR ENCODER SETUP
13. TOOL PRESSURE ADJUSTMENT
14. HEAD ALIGNMENT
Only Bidirectional Adjustments are required.
15. CALIBRATION
16. CROP MARK SENSOR ADJUSTMENT
17. CROP-CUT ADJUSTMENT
18. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 115min
Total Time : 150min.
3-2
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 35 min.
1. BATTERY INSTALLATION
2. FIRMWARE INSTALLATION
3. SYSTEM PARAMETER INITIALIZE
4. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
5. PUT PARAMETER
6. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU]>[SUB MENU]>[CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].
7. SENSOR CHECK
It can be performed in the SENSOR CHECK.
8. CROP MARK SENSOR ADJUSTMENT
9. CROP-CUT ADJUSTMENT
Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
Adj. Time : 35min
Total Time : 70min.
CUTTING CARRIAGE BOARD REPLACEMENT : 7min.
1. TOOL UP/DOWN CHECK
2. PINCH ROLLER SENSOR CHECK
3. CROP MARK SENSOR ADJUSTMENT
4. CROP-CUT ADJUSTMENT
Adj. Time : 23min
Total Time : 30min.
CARRIAGE BOARD REPLACEMENT : 10min.
1. HEAD UP/DOWN SENSOR CHECK
It can be performed in the SERVICE MENU>[SENSOR CHECK].
2. THERMISTER CHECK
3. LINEAR ENCODER SETUP
Adj. Time : 10min
Total Time : 20min.
PANEL BOARD REPLACEMENT : 7min.
1. LCD/LED/BUZ CHECK
It can be performed in the [SUB MENU]>[LCD/LED/BUZ CHK].
2. KEY CHECK
It can be performed in the [SUB MENU]>[KEY CHECK].
Adj. Time : 3min
Total Time : 10min.
SERVO BOARD REPLACEMENT : 18min.
1. I/S CHECK
It can be performed in the [I/S MENU]>[I/S CHECK].
2. IC CHECK
It can be performed in the [I/S MENU]>[CARTRIDGE]>[IC CHECK].
3. FAN CHECK
It can be performed in the [SUB MENU]>[FAN CHECK]>[VACUUM FAN] to check that there is a operation sound of the vacuum fans.
4. PUMP CHECK
It can be performed in the [I/S MENU]>[PUMP CHECK]>[PUMP SUCTION] to check the pumps work correctly.
5. SENSOR CHECK
It can be performed in the [SENSOR CHECK].
6. HEATER CHECK
It can be performed in the [HEATER MENU]>[HEATER CHECK].
7. GRIT ENCODER CHECK
It can be performed in the [MOTOR MENU]>[G-ENC. CHECK].
8. AGING
It can be performed in the [MOTOR MENU]>[AGING]>[BOTH].
9. TOOL UP/DOWN CHECK
It can be performed by [PAUSE] key in the [CUTTING MENU]>[FORCE ADJUST].
10. TOOL PRESSURE ADJUSTMENT
11. CROP MARK SENSOR ADJUSTMENT
11. CROP-CUT ADJUSTMENT
Adj. Time : 40min
Total Time : 58min.
PUMP REPLACEMENT : 10 min.
1. PUMP CHECK
2. PUMP TIMES CLEAR
Adj. Time : 2min
Total Time : 12min.
ENCODER SCALE REPLACEMENT : 25min.
1. LINEAR ENCODER SETUP
Adj. Time : 5min.
Total Time : 30min.
ENCODER BOARD REPLACEMENT : 15min.
1. LINEAR ENCODER SETUP
Adj. Time : 5min.
Total Time : 20min.
BATTERY REPLACEMENT : 7min.
1. TIME AND DATE SETTING
Adj. Time : 2min.
Total Time : 9min.
CUT RIBBON CABLE REPLACEMENT : 20min.
Total Time : 20min.
3-3
3-1 HEAD REPLACEMENT
1
Turn off the Sub Power SW, and then turn off the Main Power
SW.
Be sure to turn off the main power when replacing
the head. The Head or Main Board could break, otherwise. It is recommended to disconnect the power
cord.
2
OFF
Remove the Right Cover and the Right Top Cover.
Right Top Cover
Right Cover
3
4
Open the Front Cover and move the Tool Carriage with the
Head Carriage leftwards to the position where it is not above
the Capping Unit.
Then, disconnect the Tool Carriage from the Head Carriage.
Remove the Carriage Cover.
The positions of fixing screws for the Carriage Cover are at
the left, right and top of the cover.
The Head Carriage Cover has six screws.
3-4
2
1
Carriage Cover
5
6
Disconnect all Head Ribbon Cables from the Head.
Put the disconnected Head Ribbon Cables underneath the
Carriage Board.
Unhook the Head Cover from the Head.
<Left>
<Right>
Hook
Hook
7
Open the Wire Saddles for bundling the ink tubes and pull
the ink tubes toward you.
Wire Saddle
3-5
8
Pull up the Damper, the ink tubes and the Head Covers slowly with opening the Hook of the Head Cover.
Do not touch the valve
of the Damper. When
you touch the valve,
the ink leaks from the
Damper.
Valve
When the ink drops on the Head Board, the Head
will be broken.
To prevent the ink from leaking or spattering, put
the cloth on the Right Under Cover.
9
Remove the screws as shown in the figure and remove the
Head.
<Left>
<Right>
Screw
Screw
3-6
10
Fix the Damper, the ink tubes and the Head Cover set to the
new Head.
Tu r n t h e h e a d
rank label to the
Head rank
left and fix the
Label
Head.
Do not touch the
valve of the Damper.
When you touch the
valve, the ink leaks
from the Damper.
Valve
Press the Head Cover to the Head until the hook of
the Head Cover clicks into place.
Hook
Be careful not to make the head surface touch with
the Head Carriage Base.
11
Connect the Head Ribbon Cables to the Head.
Do not connect the cables to the wrong connector
or connect the cables halfway. The Head will be
broken.
12
Check whether the Head Ribbon Cables are connected to
the correct connectors.
4
2
3
1
4
3-7
3
2
1
13
Fix the Head with the screws as shown in the figure.
You do not have to care about the order for fixing the screws.
<Left>
<Right>
Use the 6kgf·cm torque driver (ST-056) and the
hexagonal bit (1000006902 TOOL,BIT HEXAGONAL ST-118) to tighten up the screws.
Screw
Screw
14
Bundle the ink tubes with the wire saddles with pushing ink
tubes toward the back of the Head Carriage.
Wire Saddle
15
16
Fix the Right Top Cover.
Right Top Cover
Connect the Tool Carriage to the Head Carriage.
Then, move the Head Carriage by hand to the lock position.
3-8
Turn on the Main Power SW, and then turn on the Sub Power
17 SW while pressing the left, right and down keys to enter the
ON
Service Mode.
+
In [PRINT MENU]>[HEAD RANK] menu, input the Head
18 Rank shown in the figure printed on the label on the carton
SERVICE MENU
PRINT MENU
box of the Head.
Input the Head Rank by selecting the digit with the left and
right keys and changing the parameters with the up and
down keys.
Press the [ENTER] key to save the settings.
[ ]
PRINT MENU
HEAD RANK
[ ]
HEAD RANK
1234567 (1/3)
[ ]
HEAD RANK
1234567 (3/3)
ENTER
Carton Box
You have to input these values
Head Rank
19
Perform [FUNCTION]>[CLEANING]>[POWERFUL CL.] once.
FUNCTION
CLEANING
[ ]
CLEANING
POWERFUL CL.
ENTER
3-9
C l e a r t h e H e a d i n f o r m a t i o n . P e r f o r m [ S E RV I C E
MENU]>[HEAD GROUP]>[SHOT
COUNT 1] to [SHOT COUNT 8]>[CLEAR].
20 MODE]>[HISTORY
SERVICE MENU
HISTORY MENU
[ ]
HISTORY MENU
HEAD GROUPE
[ ]
SHOT COUNT 1
333333 KShot
[ ]
SHOT COUNT 1
CLEAR
ENTER
21
Perform the following adjustments.
1. THERMISTER CHECK
[SERVICE MENU]>[THERMISTOR CHK]
2. Test Print
When the printing result has a banding, a missing dot, a scratchy printing, or a blurred printing,
perform the cleaning again.
3. [4-3 HEAD ALIGNMENT]
4. [4-8 CROP-CUT ADJUSTMENT]
5. [4-9 PRINT / CUT POSITION ADJUSTMENT]
3-10
3-2 DAMPER REPLACEMENT
Before replacing the damper, check which ink is filled in the damper that you will replace by referring the following im-
M
8 Slot #
M
K
K
Y
Y
Print head
P P
Ink cartridge
3 4 5 6 7
C
C
C
1 2
M
7 8 Slot #
K
M
C
5 6
Print head
P P
1
Lm
Lc
1 2 3 4
4 colors
Y
W
Mt
Lm
Y
8 Slot #
K
1 2
M
6 colors
Ink cartridge
C
8 colors
Ink cartridge
3 4 5 6 7
Lc
age.
Print head
P P
A
C
D
F
A
C
D
F
A
C
D
F
B
E
G
H
B
E
G
H
B
E
G
H
Turn off the Sub Power SW, and then turn off the Main Power
SW.
OFF
2
Close the Chock Valve with the hexagonal wrench which is
bundled with the machine.
When you keep the Chock valve closed for a long
time under the high temperature environment, the
shape of the tube in the Chock Valve changes and
this affects the ink firing.
3
Remove the Right Cover and the Right Top Cover.
Right Top Cover
Right Cover
3-11
4
5
Open the Front Cover and move the Tool Carriage with the
Head Carriage leftwards to the position where it is not above
the Capping Unit.
Then, disconnect the Tool Carriage from the Head Carriage.
Remove the Carriage Cover.
The positions of fixing screws for the Carriage Cover are at
the left, right and top of the cover.
The Head Carriage Cover has six screws.
6
Disconnect all Head Ribbon Cables from the Head.
Put the disconnected Head Ribbon Cables underneath the
Carriage Board.
3-12
2
1
Carriage Cover
7
Unhook the Head Cover from the Head.
<Left>
<Right>
Hook
Hook
8
Open the Wire Saddles for bundling the ink tubes and pull
the ink tubes toward you.
Wire Saddle
9
Pull up the Damper, the ink tubes and the Head Covers slowly with opening the Hook of the Head Cover.
Do not touch the valve
of the Damper. When
you touch the valve,
the ink leaks from the
Damper.
Valve
Hook
When the ink drops on the Head Board, the Head
will be broken.
To prevent the ink from leaking or spattering, put
the cloth on the Right Under Cover.
3-13
10
Pick the both ends of the Damper Joint and remove it from
the Damper.
Damper Joint
Ink leaks from the Damper right after removing the
Damper Joint.
11
Pull out the Damper from the Head Cover.
Head Cover
Damper
12
Insert the new Damper into the Head Cover.
Head Cover
The Damper has no particular right or left orientation.
Damper
13
Connect the Damper Joint to the Damper with supporting the
bottom of the Damper.
Opening the both ends of the Damper Joint makes
you fix it easily.
Check whether the Damper Joint cannot be removed by pulling up it.
3-14
Damper Joint
Fix the Damper, the ink tubes and the Head Cover set to the
14 Head with opening the hook of the Head Cover.
When you straighten the Damper, the ink tubes and
the Head Cover set, you can fix them easily.
Hook
Do not touch the valve of the Damper. When you
touch the valve, the ink leaks from the Damper.
Press the Head Cover to the Head until the hook of
the Head Cover clicks into place.
15
Hook
Bundle the ink tubes with the wire saddles with pushing ink
tubes toward the back of the Head Carriage.
Wire Saddle
16
Connect the Head Ribbon Cables.
Do not connect the cables to the wrong connector
or connect the cables halfway. The Head will be
broken.
3-15
17
Check whether the Head Ribbon Cables are connected to
the correct connectors.
3
2
1
4
3 2
1
4
18
19
20
Open the Chock Valve.
Fix the Right Top Cover.
Right Top Cover
Connect the Tool Carriage to the Head Carriage.
Then, move the Head Carriage by hand to the lock position.
3-16
21 Turn on the Main Power SW, and then turn on the Sub Power
SW while pressing the left, right and down keys to enter the
Service Mode.
ON
+
22
Perform [FUNCTION]>[CLEANING]>[POWERFUL CL.] once.
FUNCTION
CLEANING
[ ]
CLEANING
POWERFUL CL.
ENTER
23
P e r f o r m [ S E RV I C E M O D E ] > [ S U B M E N U ] > [ C H O C K
CL]>[START]. Open and close the Chock Valve by following
the message.
SERVICE MENU
SUB MENU
[ ]
SUB MENU
CHOCK CL
[ ]
CHOCK CL
START
ENTER
3-17
3-3 WIPER REPLACEMENT
1
Turn off the Sub Power SW, and then turn off the Main Power
SW.
ON
2
Select [SUB MENU]>[MAINTENANCE]>[REPLACE WIPER]
in the Users Menu and press the [ENTER] key.
MENU
SUB MENU
SUB MENU
MAINTENANCE
MAINTENANCE
REPLACE WIPER
3
When the message shown in the figure appears, remove the
Right Cover.
OPEN COVER R
4
Touch the location shown in the figure to discharge any static
electricity.
And, the preparation completes when the message shown in
the figure appears.
FINISHED?
3-18
5
Detach the Hook to the hole on the Felt Wiper with the tweezers.
When you press the Wiper Frame, it will rotate and
you can return it to the original position. Even if
you rotate the Wiper Frame and change its position,
there is no problem because the machine always
detects the wiper origin position after replacing the
Wiper.
When there is any buildup of ink on the Wiper
Frame and the Wiper Scraper, clean them with the
Cleaning Stick.
Wiper Frame
Scraper
6
Detach the old Wiper and insert the new Wiper.
The Wiper has the particular direction.
Place the inclined end on the back side and the
surface for wiping the Head on the right side.
7
Attach the Hook and press the part shown in the figure with
the tweezers.
You have to attach the Hook. When you do not attach the Hook, the Wiper may be removed during
the operation.
3-19
8
9
Fix the Right Cover and press the [ENTER] key.
The Head Carriage moves to the lock position and perform
the cleaning automatically. Then, the message shown in the
figure appears after finishing the cleaning.
CLEANING...
>>
MAINTENANCE
REPLACE WIPER
3-20
3-4 FELT WIPER REPLACEMENT
1
Turn off the Sub Power SW, and then turn off the Main Power
SW.
ON
2
Select [SUB MENU]>[MAINTENANCE]>[REPLACE FELT] in
the Users Menu and press the [ENTER] key.
MENU
SUB MENU
SUB MENU
MAINTENANCE
MAINTENANCE
REPLACE FELT
3
When the message shown in the figure appears, remove the
Right Cover.
OPEN COVER R
4
Touch the location shown in the figure to discharge any static
electricity.
And, the preparation are complete when the message shown
in the figure appears.
FINISHED?
3-21
5
Detach the Hook to the hole on the Felt Wiper with the tweezers.
When you press the Wiper Frame, it will rotate and
you can return it to the original position. Even if
you rotate the Wiper Frame and change its position,
there is no problem because the machine always
detects the wiper origin position after replacing the
Wiper.
When there is any buildup of ink on the Wiper
Frame and the Wiper Scraper, clean them with the
Cleaning Stick.
Wiper Frame
Scraper
6
Detach the old Felt Wiper and insert the new Felt Wiper.
The Felt Wiper has no particular direction.
7
Attach the Hook and press the part shown in the figure with
the tweezers.
You have to attach the Hook. When you do not
attach the Hook, the Felt Wiper may be removed
during the operation.
3-22
8
9
Fix the Right Cover and press the [ENTER] key.
The Head Carriage moves to the lock position and perform
the cleaning automatically. Then, the message shown in the
figure appears after finishing the cleaning.
CLEANING...
>>
MAINTENANCE
REPLACE FELT
3-23
3-5 CAP TOP REPLACEMENT
1
Turn off the Sub Power SW, and then turn off the Main Power
SW.
OFF
2
Remove the Right Cover.
Right Cover
3
Move the Head Carriage leftwards to the position where it is
not above the Capping Unit.
4
Remove the Right Under Cover.
Right under Cover
3-24
5
Open the Wire Saddles for bundling the tubes of the Cap
Top.
Wire Saddle
6
7
Remove the tubes of the Cap Top from the Pump.
Remove the Spring.
Do not lose the Spring becasue it is small.
Spring
8
Remove the Cap Top with pressing the [T] shape hook downward and pull up the Cap Top.
Be careful with the ink leakage from the tubes when
you pull up the Cap Top.
<[T] shape hook>
3-25
9
Fix the new Cap Top by fitting the [T] shape hook with the
Cap Top Base.
Groove
When you fix the Cap Top, fit the Spring in the
Groove on the bottom of the Cap Top.
10
Fix the Spring.
Spring
11
Connect the tubes of the Cap Top to the Pump. Both tubes
can be connected to the both connectors shown in the figure.
Revised 3
Be sure to wipe off the
ink if ink is adhered to
the joints.
3-26
12
Bundle the tubes of the Cap Top with the Wire Saddles.
Bundle the tubes as shown in the figure. If you do
not bundle the tubes, the ink is not drained correctly.
Wire Saddle
13
Move the Head Carriage by hand to the lock position.
Turn on the Main Power SW, and then turn on the Sub Power
14 SW while pressing the left, right and down keys to enter the
ON
Service Mode.
+
15
Perform [FUNCTION]>[CLEANING]>[POWERFUL CL.] once.
FUNCTION
CLEANING
[ ]
CLEANING
POWERFUL CL.
ENTER
3-27
16
Fix the Right Under Cover.
Be careful not to pinch the tubes of the Cap Top
with the Right Under Cover.
3-28
Right Under Cover
3-6 TOOL CARRIAGE REPLACEMENT
1
Remove the following covers in order.
1. Right Cover
2. Front Cover
3. Front Rail Cover
4. Left Cover
5. Top Cover
Top Cover
Left Cover
Front Rail Cover
Front Cover
2
Separate the Tool Carriage from the Head Carriage.
3
Remove the Tool Carriage Cover.
Right Cover
Tool Carriage Cover
4
Remove the four rivets shown in the figure to remove the
Tool Carriage Board Cover.
Tool Carriage Board Cover
3-29
5
Disconnect the Crop Mark Sensor, Pinch Roller Sensor and
Solenoid wirings.
Solenoid
Crop Mark Sensor Cable
Pinch Roller Sensor Cable
6
Remove the two screws fixing the Tool Carriage Board.
Tool Carriage Board
7
Remove the two screws to remove the Tool Carriage Board
Stay from the Tool Carriage Assy.
8
Remove the two screws as shown in the figure to remove the
Tool Carriage Assy.
3-30
Tool Carriage Board Stay
9
Remove the screws shown in the figure and remove the Auto
Sheet Cutter from the Tool Carriage.
Tool Carriage
Be careful not to lose the spring.
Screw
< Rear side >
Auto Sheet Cutter
Spring
Screw
10
Fix the Auto Sheet Cutter to the new Tool Carriage.
Tool Carriage
Do not forget to fix the spring.
< Rear side >
Screw
Auto Sheet Cutter
Spring
Screw
Fix the new Tool Carriage Assy with two screws while push-
11 ing it upwards.
Fix the Tool Carriage by pushing it toward the step
of the Cut Carriage Stay.
Tool Carriage
Screw
Step
Cut Carriage Stay
3-31
12
Fix the Tool Carriage Assy to the Tool Carriage Board Stay
with the two screws as shown in the figure.
Tool Carriage Board Stay
Fix the Tool Carriage Board with the two screws as shown in
13 the figure.
Tool Carriage Board
14
Connect the Crop Mark Sensor, Pinch Roller Sensor and
Solenoid wirings.
Solenoid
Crop Mark Sensor Cable
Pinch Roller Sensor Cable
15
Fix the Tool Carriage Board Cover with the four rivets shown
in the figure.
Tool Carriage Board Cover
3-32
16
Remove the Tool Carriage Cover.
Tool Carriage Cover
17
Perform the following adjustments and settings.
1. [4-4 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
2. [4-11 TOOL HEIGHT ADJUSTMENT]
3. [4-12 TOOL PRESSURE ADJUSTMENT]
4. [4-7 CROP MARK SENSOR ADJUSTMENT]
5. [4-8 CROP-CUT ADJUSTMENT]
6. [4-9 PRINT / CUT POSITION ADJUSTMENT]
3-33
3-7 CARRIAGE MOTOR REPLACEMENT
1
Turn off the Sub Power SW, and then turn off the Main Power
SW.
OFF
2
Remove the following covers in order.
1. Right Cover
2. Right Top Cover
3. Chassis Cover
4. Panel Cover
5. Right Under Cover
6. Right Frame
Right Top Cover
Chassis Cover
When removing the
Panel Cover, remove
the sensor with the cable and the ribbon cable
from the Panel Board.
Right Under Cover
Right Frame
Panel Cover
3
Disconnect the connector of the Motor Cable.
3-34
4
Remove the spring on the Flange.
Spring
5
Remove the three screws fixing the Flange, and remove the
motor together with the Flange.
The fixing direction
of one screw near
the spring is different from the others.
6
Remove the three screws shown in the figure to remove the
motor from the Flange.
And fix a new motor to the Flange.
Be careful with the fixing direction of the Flange in
relation to the motor cables.
7
Fix the Flange with the three screws temporarily.
The fixing direction
of one screw near
the spring is different from the others.
3-35
8
Fix the spring.
Spring
9
Unlock the Head Carriage.
10
Turn the Drive Gear by hand to check if the gears mesh together.
11
Tighten up the three screws to fix the Flange in the order
shown in the figure.
1
2
3-36
3
12
Turn the Drive Gear by hand for short steps back and forth to
check if there is no backlash all the way around.
Apply a proper quantity of grease (FLOIL G902) to
gears of the motor and Drive Gear.
13
14
Connect the connector of the Motor Cable.
Move the Head Carriage by hand to the lock position.
3-37
15
Fix the Right Frame and Panel Cover.
When fixing the Panel
Cover, fix the sensor with
the sensor cable and the
ribbon cable to the Panel
Board.
Right Frame
Panel Board
16
Perform the SERVO LOCK CHECK.
After turning on the Main Power SW, turn on the Sub Power
SW while pressing the left, right and down keys to enter the
Service Mode.
+
MENU
MENU
SERVICE MENU
17
In [MOTOR MENU]>[SERVO LOCK] menu, select [S].
Move the Head Carriage left and right by hand and make
sure the value on the LCD changes depending on the head
position.
SERVICE MENU
MOTOR MENU
[ ][ ]
MOTOR MENU
SERVO LOCK
[ ]
SERVO LOCK
S:
3
Press the [ENTER] key to excite the motor.
18 Check the Head Carriage can not be moved easily by hand
and the value on the LCD doesn't change.
SERVO LOCK
S:
1688
[ENTER]
SERVO LOCK
S: *
1688
3-38
Perform the AGING.
19 Go back to the [MOTOR MENU], and select [AGING]>[SCAN]
and press the [ENTER] key. Make sure the machine performs AGING and then, finish it by pressing [ENTER] key.
SERVICE MENU
MOTOR MENU
[ ]
MOTOR MENU
AGING
[ ]
Do not load any media when performing [AGING].
AGING
SCAN
Clear the motor working hours.
20 Go back to the Service Menu, and select [HISTORY MENU]
>[MOTOR GROUP]>[MOTOR HOURS S]>[CLEAR] and
press the [ENTER] key. The motor working hours will be reset to 0.
SERVICE MENU
HISTORY MENU
[ ]
HISTORY MENU
MOTOR GROUP
[ ][ ]
MOTOR HOURS S
1653 hours
[ ]
MOTOR HOURS S
CLEAR
ENTER
3-39
3-8 FEED MOTOR REPLACEMENT
1
Turn off the Sub Power SW, and then turn off the Main Power
SW.
OFF
2
Remove the following covers in order.
1. Right Cover
2. Right Top Cover
3. Chassis Cover
4. Panel Cover
5. Right Under Cover
6. Right Frame
Right Top Cover
When removing the
Panel Cover, remove
the sensor with the
cable and the ribbon
cable from the Panel
Board.
Chassis Cover
Right Under Cover
Right Frame
Panel Cover
3
Remove the Right Side Frame Stay.
Right Side Frame Stay
3-40
4
Remove the Grit Encoder Board.
Grit Encoder Board
5
Remove the Grit Encoder Stopper.
Grit Encoder Stopper
6
Remove the Grit Encoder.
Grit Encoder
Make sure not to scratch or leave any fingerprints
on the Grit Encoder.
7
Move the Head Carriage leftwards by hand.
3-41
8
Remove the Inner Cover
Inner Cover
9
Remove the screw fixing the Cable Support and make it
floated.
Cable Support
Remove the Feed Motor Cable with the junction cable from
10 the Junction Board.
11
Junction Board
Remove the spring.
Spring
3-42
12
Remove the three screws shown in the figure and remove
the Feed Motor.
The bottom screw shown in the figure is removed through the
slit on the bottom of the Bed
13
Pull out the Feed Motor leftward and taking out it from the
rear side of the Cap Top unit.
14
Remove the Feed Motor Cable from the connector of the
junction cable. .
3-43
Remove the three screws as shown in the figure to remove
15 the motor from the Flange.
And fix a new motor to the Flange.
Be careful with the fixing direction of the Flange in
relation to the motor cables.
16
Connect the Feed Motor Cable to the junction cable.
Take in the new Feed Motor from the rear of the Cap Top unit
17 and fit it with the Frame.
18
Fix the Flange with the three screws temporarily.
3-44
Fix the bottom screw temporarily through the slit on the bottom of the Bed
19
Fix the spring.
Spring
Turn the Drive Gear by hand to check if the gears mesh to-
20 gether.
Tighten up the three screws to fix the Flange in the order
21 shown in the figure.
1
3
2
3-45
22
Turn the Drive Gear by hand for short steps back and forth to
check if there is no backlash all the way around.
Apply a proper quantity of grease (FLOIL G902) to
gears of the motor and Drive Gear.
23
24
Connect the Feed Motor Cable to the Junction Board.
Junction Board
Fix the Cable Support.
Cable Support
25
Fix the Inner Cover.
Inner Cover
3-46
26
27
Move the Head Carriage by hand to the lock position.
Fix the Grit Encoder.
Grit Encoder
The both sides of the Grit Encoder is the same.
When fixing the Grit Encoder, make sure not to
scratch or leave any fingerprints on it.
28
Fix the Grit Encoder Stopper with the three screws while
holding the Shaft
Grit Encoder Stopper
Fix the Grit Encoder Board together with the stay so that the
29 Grit Encoder is in between the gap of sensor.
Grit Encoder Board
Adjust the position
of the sensor so that
the clearance with
the Grit Encoder is
around 1mm.
1mm
3-47
30
Rotate the Shaft to check that the Grit Encoder does not
touch the sensor
Shaft
31
Fix the Right Side Frame Stay.
Right Side Frame Stay
32
Fix the Right Frame and the Panel Cover.
When fixing the Panel
Cover, fix the sensor with
the sensor cable and the
ribbon cable to the Panel
Board.
Right Frame
Panel Board
Perform the SERVO LOCK CHECK.
33 After turning on the Main Power SW, turn on the Sub Power
ON
SW while pressing the left, right and down keys to enter the
Service Mode.
+
3-48
In [MOTOR MENU]>[SERVO LOCK] menu, select [F].
the Head Carriage left and right by hand and make
sure the value on the LCD changes depending on the head
position.
34 Move
SERVICE MENU
MOTOR MENU
[ ][ ]
MOTOR MENU
SERVO LOCK
[ ]
SERVO LOCK
F: 140
140
Press the [ENTER] key to excite the motor.
35 Check the Grit Roller can not be rotated easily by hand and
the value on the LCD doesn't change.
SERVO LOCK
F: 80
80
[ENTER]
SERVO LOCK
F:* 80
80
Check the Grit Encoder.
back to the [MOTOR MENU], and select [G-ENC.
CHECK] and press the [ENTER] key. Make sure the Grit Encoder functions correctly by confirming the display to show
[G-ENC. CHECK COMPLETED].
36 Go
SERVICE MENU
MOTOR MENU
[ ] [
]
MOTOR MENU
G-ENC. CHECK
[ENTER]
In case that [G-ENC. CHECK FAILED] appears, check the
followings.
M-ENC:
G-ENC:
6654
6653
G-ENC. CHECK
COMPLETED
1. Grit Encoder is fixed correctly.
2. Feed Motor is fixed correctly.
3. There are no scratches or fingerprints.
G-ENC. CHECK
FAILED
Perform AGING.
37 Go back to the [MOTOR MENU], and select [AGING]>[FEED]
and press the [ENTER] key. Make sure the machine performs AGING and then, finish it by pressing [ENTER] key.
SERVICE MENU
MOTOR MENU
[ ]
MOTOR MENU
AGING
[ ][ ]
Do not load any media when performing [AGING].
3-49
AGING
FEED
Clear the motor working hours.
back to the Service Menu, and select [HISTORY MENU]>[MOTOR GROUP]>[MOTOR HOURS
F]>[CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.
38 G o
SERVICE MENU
HISTORY MENU
[ ]
HISTORY MENU
MOTOR GROUP
[ ][ ]
MOTOR HOURS F
1653 hours
[ ]
MOTOR HOURS F
CLEAR
ENTER
3-50
3-9 PUMP REPLACEMENT
1
Turn off the Sub Power SW, and then turn off the Main Power
SW.
OFF
2
Remove the Right Cover.
Right Cover
3
4
Move the Head Carriage leftwards to the position where it is
not above the Capping Unit.
Remove the Panel Cover and the Right Under Cover.
Panel Cover
When removing the
Panel Cover, remove
the sensor with the
cable and the ribbon
cable from the Panel
Board.
Right Under Cover
3-51
5
Remove the motor cable from the connector.
6
Remove the tubes of the Cap Top and the drain tube.
7
Remove the two screws fixing the Pump Unit Stay and take
out the Pump Unit.
8
Remove the two screws shown in the figure and remove the
Pump Unit Stay.
Pump Unit Stay
3-52
9
Remove the three screws shown in the figure and remove
the motor from the Pump.
Then, fix the new Pump to the motor.
Fox the Pump Unit Stay to the Pump with the two screws
10 shown in the figure.
Pump Unit Stay
11
Fix the Pump Unit with the two screws shown in the figure.
Connect the tubes of the Cap Top and the drain tube to the
12 Pump Unit.
Tubes of the Cap Top
Drain tube
Be careful with the position to connect each tube.
3-53
13
14
Connect the motor cable to the connector.
Fix the Right Frame and the Panel Cover.
Panel Board
When fixing the Panel
Cover, fix the sensor with
the sensor cable and the
ribbon cable to the Panel
Board.
Right Frame
15
16
Move the Head Carriage by hand to the lock position.
Turn on the Main Power SW, and then turn on the Sub Power
SW while pressing the left, right and down keys to enter the
Service Mode.
ON
+
3-54
17
Select [SERVICE MENU]>[I/S MENU]>[PUMP CHECK], and
perform [PUMP SUCTION] and [PUMP RELEASE] to check
the pumps work correctly.
SERVICE MENU
I/S MENU
[ ][ ]
I/S MENU
PUMP CHECK
PUMP CHECK
PUMP SUCTION
PUMP CHECK
PUMP RELEASE
Clear the pump times.
[SERVICE MENU]>[HISTORY MENU]>[MOTOR
GROUP]>[PUMP TIMES]>[CLEAR], and press the [ENTER]
key.
18 Select
SERVICE MENU
HISTORY MENU
[ ]
HISTORY MENU
MOTOR GROUP
[ ]
PUMP TIMES
9134 times
3-55
PUMP TIMES
CLEAR
3-10 BOARDS REPLACEMENT (MAIN BOARD / SW POWER SUPPLY)
BOARD LAYOUT (IN CHASSIS)
SERVO BOARD
MAIN BOARD
SW POWER SUPPLY
MAIN BOARD REPLACEMENT
MAIN BOARD CONNECTOR LAYOUT
CN4
CN3
CN8
CN6
CN9
POWER BOARD
CN7
CN5
CN14
CN15
CN17
CN19 CN22
3-56
1
Turn on the Main Power SW.
ON
< Rear View >
2
3
4
Start the Peck.
Perform [Get Report] and [Get Parameters], and save the
Service Report and the parameters.
Turn off the Main Power SW and pull out the Power Cord.
OFF
< Rear View >
3-57
5
Remove the Right Cover, the Right Top Cover and the Chassis Cover.
Chassis Cover
Right Cover
6
Right Top Cover
Remove the four screws shown in the figure.
Screw
Screw
<Top View>
7
Disconnect the cables and release the cables from the
clamps.
Do not forget
to disconnect
the cables
shown in the
figure.
CN1108
CN1107
CN1106
CN1105
CN1104
CN11
CN1103
CN904 CN905 CN906
CN2
8
Disconnect all the cables from the Servo Board.
CN405
CN207
CN400
CN11
CN401
CN7
CN403
CN404
CN3
CN4
CN1
3-58
9
Pull out the Chassis to the front side.
Chassis
10
11
Remove the four screws shown in the figure to remove the
Servo Board.
Disconnect the connector and flexible cable shown in the figure and fix them to the new Main Board.
Remove the four screws shown in the figure and replace with
the new Main Board.
CN4
CN7
CN5
CN8
CN14
CN15
CN17
CN19
CN22
CN3
CN9
3-59
CN6
12
13
Fix the Servo Board with the four screws shown in the figure.
Put back the Chassis.
Chassis
14
Connect all the cables to the Servo Board.
CN405
CN207
CN400
CN11
CN401
CN7
CN403
CN404
CN3
CN4
CN1
15
Connect the cables and bundle the cables with the clamps.
Do not forget
to connect the
cables shown
in the figure.
CN1108
CN1107
CN1106
CN1105
CN1104
CN11
CN1103
CN904 CN905 CN906
CN2
3-60
16
Fix the Chassis with the four screws shown in the figure.
Screw
< Top View >
17
Perform the following operations after replacement.
1. BATTERY INSTALLATION
Refer to [3-11 BATTERY REPLACEMENT].
2. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE].
3. SYSTEM PARAMETER INITIALIZE
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE].
4. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
5. PUT PARAMETER
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE].
6. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU]>[SUB MENU]>[CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
7. SENSOR CHECK
It can be performed in the Sensor Check.
8. CROP MARK SENSOR ADJUSTMENT
Refer to [4-7 CROP MARK SENSOR ADJUSTMENT].
9. CROP-CUT ADJUSTMENT
Refer to [4-8 CROP-CUT ADJUSTMENT].
Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
3-61
Screw
Perform the following operations if it is not possible to transfer the parameters by Peck4.exe.
1. BATTERY INSTALLATION
Refer to [3-11 BATTERY REPLACEMENT].
2. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE].
3. SYSTEM PARAMETER INITIALIZE
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE].
4. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU]>[SUB MENU]>[CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. HEAD RANK SETTING
It can be set in the [PRINT MENU]>[HEAD RANK].
7. SERIAL NUMBER INPUT
It can be set in the [SUB MENU]>[SERIAL NO.].
8. INK TYPE SETTING
9. SENSOR CHECK
It can be performed in the Sensor Check.
10. LIMIT & CUT DOWN POSITION INITIALIZE
Refer to [4-4 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
11. FLUSHING POSITION ADJUSTMENT
Refer to [4-6 FLUSHING POSITION ADJUSTMENT].
* Perform the required adjustment depending on the serial number.
12. LINEAR ENCODER SETUP
Refer to [4-5 LINEAR ENCODER SETUP].
13. TOOL PRESSURE ADJUSTMENT
Refer to [4-12 TOOL PRESSURE ADJUSTMENT]
14. HEAD ALIGNMENT
Refer to [4-3 HEAD ADJUSTMENT].
Only Bidirectional Adjustment is required.
15. CALIBRATION
Refer to [4-10 CALIBRATION].
16. CROP MARK SENSOR ADJUSTMENT
Refer to [4-7 CROP MARK SENSOR ADJUSTMENT].
17. CROP-CUT ADJUSTMENT
Refer to [4-8 CROP-CUT ADJUSTMENT].
18. PRINT / CUT POSITION ADJUSTMENT
Refer to [4-9 PRINT/CUT POSITION ADJUSTMENT].
3-62
SW POWER SUPPLY REPLACEMENT (41V)
SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the [CN1]
and [CN405] on the SERVO BOARD, and [CN22]
on the Main Board
Connected to the
[CN302] on the Power
Board
1
Turn off the Sub Power SW, and then turn off the Main Power
SW and pull out the Power Cord.
OFF
2
Remove the Right Cover, the Right Top Cover and the Chassis Cover.
Chassis Cover
Right Cover
3-63
Right Top Cover
3
Remove the four screws shown in the figure.
Screw
Screw
< Top View >
4
Disconnect the cables and release the cables from the
clamps.
Do not forget
to disconnect
the cables
shown in the
figure.
CN1108
CN1107
CN1106
CN1105
CN1104
CN11
CN1103
CN904 CN905 CN906
CN2
5
Pull out the Chassis to the front side.
Chassis
6
Disconnect all the cable from the SW Power Supply.
3-64
7
Remove the five screws shown in the figure and replace with
the new SW Power Supply.
Connect all the cables to the SW Power Supply.
In case that the volume is accidentally turned
around, adjust the output voltage value to +41 +/0.1.
Volume
8
Put back the Chassis.
Chassis
9
Fix the Chassis with the four screws shown in the figure.
Screws
Screws
< Top View >
10
Connect the cables and bundle the cables with the clamps.
Do not forget
to connect the
cables shown
in the figure.
CN1108
CN1107
CN1106
CN1105
CN1104
CN11
CN1103
CN904 CN905 CN906
CN2
3-65
3-11 BATTERY REPLACEMENT
Do not recharge, short-circuit, disassembly the lithium battery, nor put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery for insulation for disposal or preservation.
It may cause heat, explosion and fire.
1
Turn off the Sub Power SW, and then turn off the Main Power
SW.
Remove the Chassis Cover.
OFF
2
Remove the battery on the Main Board by pushing it down
and tilting towards right.
1
Socket
2
Main Board
3-66
3
Replace the battery with new one.
Socket
Battery
Be careful with the direction of the battery.
Main Board
4
Turn on the Main Power SW, then turn on the Sub Power
SW while pressing the left, right and down keys to enter the
Service Mode.
+
MENU
MENU
SERVICE MENU
5
Select [SUB MENU]>[CLOCK]>[TIME], and set the time and
press [ENTER] key.
SERVICE MENU
SUB MENU
SUB MENU
CLOCK
[ ][ ]
CLOCK
TIME
[ ]
TIME
00:00:59 B
The display of [B] which shows a battery exhaus-
[ ]
tion disappears by this step.
TIME
13:01:59 B
[ ENTER]
6
Select [SUB MENU]>[CLOCK]>[DATE], and set the date and
press [ENTER] key.
SERVICE MENU
SUB MENU
SUB MENU
CLOCK
[ ][ ]
CLOCK
DATE
[ ]
DATE
00/00/00
[ ]
DATE
09/01/13
[ ENTER ]
3-67
7
Turn off the Sub Power SW, and then turn off the Main Power
SW.
Fix the Chassis Cover.
OFF
8
Dispose of the battery.
3-68
3-12 CARRIAGE BELT REPLACEMENT
!! IMPORTANT !!
When replacing the Carriage Belt, make sure to connect the new belt to the current belt, and pass the new belt
at the same time as removing the current belt.
There is a possibility that the new belt cannot be fixed without connecting the new belt to the current belt.
1
Turn off the Sub Power SW, and then turn off the Main Power
SW.
OFF
2
Remove the Covers in order.
1. Front Cover
2. Right Cover
3. Right Top Cover
4. Left Cover
5. Front Rail Cover
6. Top Cover
7. Ink Cartridge Cover
Ink Cartridge Cover
Top Cover
Left Cover
Right Top Cover
Front Rail Cover
Front Cover
3
Separate the Tool Carriage from the Head Carriage.
3-69
Right Cover
4
Remove the Tool Carriage Cover.
Tool Carriage Cover
5
Remove the four rivets as shown in the figure to remove the
Tool Carriage Board Cover.
Tool Carriage Board Cover
6
Disconnect the Crop Mark Sensor, Pinch Roller Sensor and
Solenoid wirings.
Solenoid Cable
Crop Mark Sensor Cable
Pinch Roller Sensor Cable
7
Remove the Tool Carriage Board from the Tool Carriage Stay.
Tool Carriage Board
3-70
8
Remove the two screws to remove the Tool Carriage Board
Stay from the Tool Carriage Assy.
9
Loosen the two fixing screws as shown in the figure.
And loosen the Adjustment Screw.
Tool Carriage Board Stay
< Top View / Left Side of the BELT >
Fixing Screw
Adjustment Screw
10
Loosen the four screws as shown in the figure.
Screw
Remove the Carriage Belt from the plate, and connect the
11 new belt with the scotch tape.
Tape
New Belt
Carriage Belt
3-71
12
Slowly pull the belt end which is not connected the new belt
until the new one reaches to the Belt Stay.
Belt Stay
Check that the belt is not twisted.
Apply adequate quantity of grease (P/# : 39008297
FLOIL G 902 14KG) to pulleys.
< Left Side>
< Right Side>
Tighten the screws as shown in the figure to fix both ends of
13 the Carriage Belt to the Belt Holder with the plastic plate and
metal plate.
< Cross-section diagram >
OK)
Screw
Carriage Belt
Carriage Belt
When fixing the Carriage Belt, make sure the ends
of the Carriage Belt are not overlapped.
Metal Plate
Plastic Plate
Belt Holder
NG)
Be careful with the fixing direction of the plastic
plate and the fixing order of the plates.
Screw
Carriage Belt
Carriage Belt
Metal Plate
< Cross-section diagram >
OK)
Screw
Metal Plate
Belt Holder
Plastic Plate
Screw
Plastic Plate
Carriage Belt
Carriage Belt
Metal Plate
Carriage Belt
Belt Holder
Plastic Plate
Tighten the Adjustment Screw to have tension on the belt.
14 And tighten the two Fixing screws as shown in the figure.
Belt Holder
< Top view - Left side of the Belt >
Do not tighten the Adjustment Screw tight.
Adjustment Screw
3-72
Fixing Screw
15
Fix the Tool Carriage Assy to the Tool Carriage Board Stay.
Tool Carriage Board Stay
Fix the Tool Carriage Board with the two screws as shown in
16 the figure.
Tool Carriage Board
Connect the Crop Mark Sensor, Pinch Roller Sensor and So-
17 lenoid wirings.
Solenoid Cable
Crop Mark Sensor Cable
Pinch Roller Sensor Cable
18
Move the Head Carriage in a whole width of the Guide Rail several times to remove the slack in the Carriage Belt.
Then, carry out the following adjustments.
1. [4-13 BELT TENSION ADJUSTMENT]
2. [4-14 BELT POSITION ADJUSTMENT]
3. [4-4 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
4. CUTTING QUALITY CHECK
3-73
3-13 ENCODER SCALE REPLACEMENT
1
Remove the Covers in order.
1. Right Cover
2. Left Cover
3. Front Cover
4. Right Top cover
5. Front Rail Cover
6. Top Cover
7. Ink Cartridge Cover
Ink Cartridge Cover
Top Cover
Left Cover
Right Top Cover
Front Rail Cover
Front Cover
Right Cover
2
Move the Head Carriage leftwards.
3
Remove the Encoder Scale by removing the plate fixing the
Encoder Scale at its right end and the spring on its left end.
Spring
Encoder Scale
Plate
4
Remove the Spring Plate from the Encoder Scale and fix it to
the new Encoder Scale where there is no cutout on it.
Spring Plate
Make sure not to scratch or put grease on the Encoder Scale when fixing it.
Do not touch the surface of the Encoder Scale.
3-74
Cutout
5
Put the Encoder Scale in between the Encoder Plate and the
Guide Rail.
Then, fix the right end with the plate and hook up the spring
on the left end.
Make sure that the Encoder Scale is in place.
Encoder Scale
Guide Rail
Encoder Plate
Do not loosen or tighten the screws fixing the
Encoder Plate.
Encoder Scale
Spring
6
Move the Head Carriage in a whole width of the machine.
Make sure that the Encoder Scale doesn't make contact with
the Encoder Module and also Encoder Scale is between the
slit of the Encoder Module.
Carry out the [4-6 LINEAR ENCODER SETUP].
<Closeup image of Encoder Scale and Module>
Module
Encoder Scale
3-75
Screw
Plate
3-14 GRIT ENCODER REPLACEMENT
1
Turn off the Sub Power SW, and then turn off the Main Power
SW.
OFF
2
Remove the following covers in order.
1. Right Cover
2. Right Top Cover
3. Chassis Cover
4. Panel Cover
5. Right Under Cover
6. Right Frame
3
Right Top Cover
When removing the
Panel Cover, remove
the sensor with the
cable and the ribbon
cable from the Panel
Board.
Chassis Cover
Right Under Cover
Right Frame
Panel Cover
4
Remove the Right Side Frame Stay.
Right Side Frame Stay
3-76
5
Remove the Grit Encoder Board.
Grit Encoder Board
6
Remove the Grit Encoder Stopper.
Grit Encoder Stopper
7
Remove the Grit Encoder.
Grit Encoder
Make sure not to scratch or leave any fingerprints
on the Grit Encoder.
8
Fix the Grit Encoder.
Grit Encoder
The both sides of the Grit Encoder is the same.
When fixing the Grit Encoder, make sure not to
scratch or leave any fingerprints on it.
3-77
9
10
Fix the Grit Encoder Stopper with the three screws while
holding the Shaft
Grit Encoder Stopper
Fix the Grit Encoder Board together with the stay so that the
Grit Encoder is in between the gap of sensor.
Grit Encoder Board
Adjust the position
of the sensor so that
the clearance with
the Grit Encoder is
around 1mm.
11
1mm
Rotate the Shaft to check that the Grit Encoder does not
touch the sensor
シャフト
12
Turn on the Main Power SW, and then turn on the Sub Power
SW while pressing the left, right and down keys to enter the
Service Mode.
+
MENU
MENU
SERVICE MENU
3-78
Check the GRIT ENCODER.
back to the [MOTOR MENU], and select [G-ENC.
CHECK] and press the [ENTER] key. Make sure the Grit
Encoder functions correctly by confirming the display shows
[G-ENC. CHECK COMPLETED].
13 Go
SERVICE MENU
MOTOR MENU
[ ] [
]
MOTOR MENU
G-ENC. CHECK
[ENTER]
M-ENC:
G-ENC:
In case that [G-ENC. CHECK FAILED] appears, check the
followings.
6654
6653
G-ENC. CHECK
COMPLETED
G-ENC. CHECK
FAILED
1. Grit Encoder is fixed correctly.
2. Feed Motor is fixed correctly.
3. There is no scratches or finger prints.
Fix the following covers.
1. Right Cover
2. Right Top Cover
3. Chassis Cover
4. Panel Cover
5. Right Under Cover
6. Right Frame
3-79
3-15 PINCH ROLLER REPLACEMENT
1
Conical type is used on both left & right Pinch Rollers and flat
type is used for the Middle Pinch Rollers.
Left Pinch Roller
Right Pinch Roller
The violet marking is done on the outer side of left
and right Pinch Rollers.
There is no marking on the middle Pinch Rollers.
Violet marking
2
Remove the E Ring on one side of the Pinch Roller and pull
out the Shaft.
Pinch Roller
Make sure not to lose the washers which are
fixed at both sides of the Pinch Roller.
E Ring
Shaft
3
Put the new Pinch Roller with washers and insert the Shaft
into the Pinch Roller.
Fixing operation becomes easy when you put the washers to
the Pinch Roller with grease.
Washer
4
Fix the E Ring and check that the Pinch Roller rotates
smoothly.
E Ring
3-80
3-16 CUTTER PROTECTION REPLACEMENT
1
Open the Front Cover and remove the Cutter Protection.
2
Wipe and remove the adhesion on the Bed with alcohol.
3 Install the Cutter Protection from 1mm from right edge
Cutter Protection
Cutter Protection
of the Bed.
4
Make sure that the Cutter Protection is not bumpy.
Cutter Protection
1mm
3-81
3-17 CUT RIBBON CABLE REPLACEMENT
1
Remove the following covers in order.
1. Right Cover
2. Right Top Cover
3. Chassis Cover
4. Front Cover
5. Front Rail Cover
6. Left Cover
7. Top Cover
Top Cover
Chassis Cover
Right Top Cover
Left Cover
Front Rail Cover
Front Cover
Right Cover
2
Separate the Tool Carriage from the Head Carriage.
3
Remove the Tool Carriage Cover.
Tool Carriage Cover
4
Remove the four rivets shown in the figure to remove the
Tool Carriage Board Cover.
Tool Carriage Board Cover
3-82
5
Remove the Cable Holder and disconnect the Cut Ribbon
Cable from the Carriage Board.
Cut Ribbon Cable
Cable Holder
6
Remove the three screws shown in the figure and remove
the Cable Support. (For VS-640/540)
Pull the Cut Ribbon Cable to access the screws.
7
Remove the two Cable Holders at the rear side of the machine
3-83
Cable Support
8
Remove the 12 rivets fixing the Cut Ribbon Cable and Cable
Holder shown in the figure.
9
Disconnect the Cut Ribbon Cable from the Servo Board and
take out it from the Cable Guides.
Cable Guide
Cable Guide
Cut Ribbon
Cable
3-84
10 Connect the Cut Ribbon Cable to the Servo Board and put it
between the Cable Guides.
Put the Cut Ribbon Cable rightward with holding the Inner
Cable Guide so that the Cut Ribbon Cable fits to the Inner
Cable Guide.
Cut Ribbon Cable
Inner Cable Guide
Outer Cable Guide
Cut Ribbon Cable
Inner Cable Guide
Outer Cable Guide
11
Fix the 12 rivets fixing the Cut Ribbon Cable and Cable Holder shown in the figure.
3-85
12 Fix the two Cable Holders at the rear side of the machine
13
Fix the Cable Holder and connect the Cut Ribbon Cable to
the Carriage Board.
Cut Ribbon Cable
Cable Holder
14
Connect the Tool Carriage to the Head Carriage by hand.
15 Move the Head Carriage in a whole width of the machine and
check whether the Cut Ribbon Cable does not jam.
Then, move the Head Carriage by hand to the lock position.
3-86
16 Fix the Cable Support with the three screws shown in the figure. (For VS-640/540)
Cable Support
Pull the Cut Ribbon Cable to access the screws.
17 Fix the Tool Carriage Board Cover with the four rivets shown
in the figure.
Tool Carriage Board Cover
18 Fix the Tool Carriage Cover.
Tool Carriage Cover
3-87
3-18 LINEAR ENCODER BOARD REPLACEMENT
1
Turn off the Sub Power SW, and then turn off the Main Power
SW.
OFF
2
Remove the Right Cover, the Right Top Cover and the Chassis Cover.
Right Top Cover
Chassis Cover
Right Cover
3
4
Open the Front Cover and move the Tool Carriage and the
Head Carriage leftwards to the position where it is not above
the Capping Unit.
Then, disconnect the Tool Carriage from the Head Carriage.
Remove the Carriage Cover.
The fixing screws for the Carriage Cover is at the left, right
and top of the cover.
3-88
Carriage Cover
5
Remove the two rivets fixing the Print Junction Cover.
Print Junction Cover
6
7
8
Disconnect all Head Ribbon Cables which are fix to the Print
Carriage Board.
Remove four screws fixing the Print Carriage Board.
Disconnect the Linear Encoder Board Cable and the Head
Up Down Sensor Cable from the Print Carriage Board.
3-89
9
Remove the Linear Encoder Board with the Stay by erecting
the Print Carriage Board as shown in the figure.
Linear Encoder Board with the Stay
10
Remove the Linear Encoder Board from the Stay.
Then, fix the new the Linear Encoder Board to the Stay
Linear Encoder Board
Stay
11
Fix the Linear Encoder Board with the Stay by erecting the
Print Carriage Board as shown in the figure.
Make sure that the Encoder Scale doesn't
make contact with the
Encoder Module and
also Encoder Scale is
between the slit of the
Encoder Module.
Module
Encoder Scale
12
Connect the Linear Encoder Board Cable and the Head Up
Down Sensor Cable to the Print Carriage Board.
3-90
13
14
15
Fix the Print Carriage Board with the four screws shown in
the figure.
Connect all Head Ribbon Cables to the Print Carriage Board.
Fix the Print Junction Cover with the two rivets shown in the
figure.
Print Junction Cover
16 Remove the Carriage Cover.
The fixing screws for the Carriage Cover is at the left, right
and top of the cover.
3-91
Carriage Cover
17
Move the Head Carriage in a whole width of the machine.
Make sure that the Encoder Scale doesn't make contact with
the Encoder Module and also Encoder Scale is between the
slit of the Encoder Module again.
Carry out the [4-5 LINEAR ENCODER SETUP].
3-92
3-19 HOW TO FOLD RIBBON CABLE TO THE HEAD
These procedures are for the ribbon cables to the Head. The ribbon
cable and the procedure are different from each connector. Refer to
the following list and procedures and fold the ribbon cables.
Connector A : 1000006702 CABLE-CARD,29P1 256L BB HIGH-V
A
Connector B : 1000006702 CABLE-CARD,29P1 256L BB HIGH-V
A
C
B
Connector C : 1000006703 CABLE-CARD,29P1 276L BBR HIGH-V
<Connector A : 1000006702 CABLE-CARD,29P1 256L BB HIGH-V>
1
Place the ribbon cable whose character side faces up.
Character side
There is no difference between left and right direction.
2
Fold the ribbon cable with 90 degree at the 18 +/-5 mm point
from the left end.
18 +/- 5mm
Character side
18 +/- 5mm
90 degree
Plain side
3
Fold back the ribbon cable at the 20 +/- 5mm point.
18 +/- 5mm
Character side
18 +/- 5mm
20 +/- 5mm
Character side
Plain side
3-93
20 +/- 5mm
Plain side
<Connector B : 1000006702 CABLE-CARD,29P1 256L BB HIGH-V>
Place the ribbon cable whose plain side faces up.
1
Plain side
There is no difference between left and right direction.
2
Fold the ribbon cable with 90 degree at the 18 +/-5 mm point
from the left end.
18 +/- 5mm
Plain side
18 +/- 5mm
Plain side
90 degree
Character side
3
Fold back the ribbon cable at the 20 +/- 5mm point.
18 +/- 5mm
Plain side
Plain side
18 +/- 5mm
20 +/- 5mm
Plain side
Character side
3-94
20 +/- 5mm
Character side
<Connector C : 1000006703 CABLE-CARD,29P1 276L BBR HIGH-V>
1
Place the ribbon cable whose plain side faces up.
Plain side
The black band should be placed at the left side.
Black Band
2
Fold the ribbon cable with 90 degree at the 18 +/-5 mm point
from the left end.
18 +/- 5mm
Plain side
18 +/- 5mm
Plain side
90 degree
Character side
3
Fold back the ribbon cable at the 20 +/- 5mm point.
18 +/- 5mm
Plain side
Plain side
20 +/- 5mm
18 +/- 5mm
Plain side
Character side
3-95
20 +/- 5mm
Character side
3-20 INK TUBE REPLACEMENT
1
Turn on the Main Power SW, and then turn on the Sub Power
SW while pressing the left, right and down keys to enter the
Service Mode.
+
MENU
MENU
SERVICE MENU
2
Select [SERVICE MENU]>[SUB MENU]>[PUMP UP], and
take out the ink in the Ink Tube by following the messages
SERVICE MENU
SUB MENU
on the LCD panel. It takes about 35 minutes to finish [PUMP
UP].
When you perform [PUMP UP], you have to use six
Dummy Cartridges. Do not use the Dummy Cartridge which has been used for more than 10 times.
If you use such Dummy Cartridge, the ink line may
] [
[
]
]
EMPTY
DRAIN BOTTLE
ENTER
REMOVE SOL CTR.
12345678
PUMPING-UP
>>>>>
not be sealed completely.
3
[
SUB MENU
PUMP UP
Turn off the Sub Power SW, and then turn off the Main Power
SW.
OFF
4
Remove the following covers in order.
1. Right Cover
2. Right Top Cover
3. Chassis Cover
4. Front Cover
5. Front Rail Cover
6. Left Cover
7. Ink Cartridge Cover
8. Top Cover
Ink Cartridge Cover
Top Cover
Chassis Cover
Left Cover
Right Top Cover
Front Rail Cover
Front Cover
Right Cover
3-96
5
Remove the Cut Cable Support by removing the three screws
shown in the figure. (For VS-640/540)
6
Remove the Left Cover Sensor from the Plate by removing
the two screws shown in the figure.
7
Remove the Plate fixed to the Left Cover Sensor Cable by
removing the two screws shown in the figure.
Cut Cable Support
Plate
3-97
8
Remove the Left Support Frame by removing the two screws
shown in the figure.
9
Remove the Cut Cable Guide by removing the three screws
shown in the figure.
3-98
Left Support Frame
Cut Cable Guide
10
11
Move the Tool Carriage and the Head Carriage leftwards to
the position where it is not above the Capping Unit.
Then, disconnect the Tool Carriage from the Head Carriage.
2
Remove the Carriage Cover.
The positions of screws fixing the Carriage Cover are at the
left, right and top of the Carriage Cover.
1
Head Carriage Cover
The Head Carriage Cover has six screws.
12
Remove the Ink Tubes from the Damper Joints and Y Tube
Joints.
The other side of the Y tube joint goes to the head.
Do not replace this tube.
Y Tube Joint
Damper Joint
Open the Wire Saddles fixing the Ink Tubes and put the clear
tape at the tip of the Ink Tube to prevent the ink from coming
out.
3-99
Y Tube Joint
13
Mark or put the label to the Cartridge side of the Ink Tube to
identify which is connected to the Head Carriage side of the
Ink Tube.
In this procedure, the number labels are put on the Cartridge
side of the Ink Tube. The number has been written on the
Head Carriage Side of Ink Tubes.
Joint Adapter
Revised 3
No. 1 to No.10 are lined from the top to the bottom of the Ink
Tubes (Head Carriage Side).
No.1 to 6 :
1000007188 TUBE,SJ-RDG3*4 LINK6 VS-640_01
1000007210 TUBE,SJ-RDG3*4 LINK6 VS-540
1000007239 TUBE,SJ-RDG3*4 LINK6 VS-420
1000007255 TUBE,SJ-RDG3*4 LINK6 VS-300
No.7 to 10 :
1000006797 TUBE,SJ-RDG3*4 LINK4 VS-640
1000007211 TUBE,SJ-RDG3*4 LINK4 VS-540
1000007240 TUBE,SJ-RDG3*4 LINK4 VS-420
1000007256 TUBE,SJ-RDG3*4 LINK4 VS-300
Number Label
<Number on the Ink Tube (Head Carriage Side)>
No.1
No.2
No.3
No.4
No.5
No.6
No.7
No.8
No.9
No.10
Tube Guide
The Ink Tube (Head Carriage Side) from No. 7 to No.10 are
connected to the Circulating Pump and the Y Tube Joints to
circulate the ink. Put the number labels on the Plate of the
Circulating Pump and the Ink Tubes from the Chock Unit to
the Y Tube Joints.
The number is not printed on the Ink Tube connected to the Circulating Pump and the Y Tube Joints.
The number of the label is printed on the Ink Tubes
connected to the Head Carriage.
3-100
Number
Label
Number
Label
14
Disconnect the Ink Tubes (Head Carriage Side) from the
Joint Adapters, the Y Tube Joints and the Circulating Pump.
And, put the clear tape at the tip of the Ink Tube to prevent
the ink from coming out.
<No.1 to 6>
It is not necessary to replace the Ink Tubes (Cartridge Side).
<No.7 to 10>
Revised 3
No.1 to 6 :
1000007188 TUBE,SJ-RDG3*4 LINK6 VS-640_01
1000007210 TUBE,SJ-RDG3*4 LINK6 VS-540
1000007239 TUBE,SJ-RDG3*4 LINK6 VS-420
1000007255 TUBE,SJ-RDG3*4 LINK6 VS-300
No.7 to 10 :
1000006797 TUBE,SJ-RDG3*4 LINK4 VS-640
1000007211 TUBE,SJ-RDG3*4 LINK4 VS-540
1000007240 TUBE,SJ-RDG3*4 LINK4 VS-420
1000007256 TUBE,SJ-RDG3*4 LINK4 VS-300
15
Open the Wire Saddle fixing the Ink Tubes and pull up the
Ink Tube from No.7 to No.10 on the Support Frame.
Support Frame
16
Wire Saddle
Open the Wire Saddle fixing the Ink Tubes at the rear of the
Head Carriage. And pull out the Ink Tubes from the Cable
Tie and the Tube Guide.
Tube Guide
Wire Saddle
Cable Tie
3-101
When you cut the Ink Tube at the rear of the Head
Carriage, it is easy to remove the Ink Tube.
Be careful with the ink in the Ink Tubes when you
cut the Ink Tube.
17
Remove the Ink Tubes with the Tube Guides from the Holder
Cable Plate and the Support Frame.
Holder Cable Plate
Support Rail Frame
When you move the Head Carriage to the center of
the machine, you can take out the Ink Tubes easily.
18
Remove the Tube Guides from the Ink Tubes and fix them to
the new Ink Tubes
Tube Guide
3-102
Revised 3
Confirm that No. 1 to No.10 are lined from the top to
the bottom of the Ink Tubes (Head Carriage Side).
No.1 to 6 :
1000007188 TUBE,SJ-RDG3*4 LINK6 VS-640_01
1000007210 TUBE,SJ-RDG3*4 LINK6 VS-540
1000007239 TUBE,SJ-RDG3*4 LINK6 VS-420
1000007255 TUBE,SJ-RDG3*4 LINK6 VS-300
No.7 to 10 :
1000006797 TUBE,SJ-RDG3*4 LINK4 VS-640
1000007211 TUBE,SJ-RDG3*4 LINK4 VS-540
1000007240 TUBE,SJ-RDG3*4 LINK4 VS-420
1000007256 TUBE,SJ-RDG3*4 LINK4 VS-300
19
Put the Ink Tubes with the Tube Guide on the Support Rail
Frame.
20
Pass the Ink Tubes through the Cable Tie at the rear of the
Head Carriage.
<Number on the Ink Tube (Head Carriage Side)>
No.1
No.2
No.3
No.4
No.5
No.6
No.7
No.8
No.9
No.10
Tube Guide
Tube Guide
No.3
No.8
No.5
No.1
No.7
No.4
Head
3-103
Damper
Joint
No.6
When you connect the Ink Tubes, the Ink Tubes
may bend. Do not use the bent Ink Tube.
No.9
Connect the Ink Tubes to the Damper Joints and the Y Tube
Joints. Check which number of the Ink Tube is connected to
which Damper Joint and Y Tube Joint by referring the figure.
No.2
21
No.10
Cable Tie
22
Fix the Ink Tubes with the three Wire Saddles shown in the
figure. Check which number of the Ink Tube is fixed to which
Wire Saddles by referring the figure.
Fix the Ink Tubes with the Wire Saddles while pushing them
backward so as not to locate the front of the Head Carriage.
No.1
No.3
No.5
No.7
No.8
No.10
No.2
No.4
No.6
No.9
If you do not fix the Ink Tubes as shown in the figure, the Ink Tubes would pull up the Head Carriage
and the Head Carriage would be tilted.
23
Fix the Ink Tubes with the three Wire Saddles at the rear of
the Head Carriage. Push the Ink Tubes toward the Tube
Guide and fix them with the Wire Saddle.
No.3
No.4
No.6
No.8
When you connect the Ink Tubes, the Ink Tubes
may bend. Do not use the bent Ink Tube.
24
Fix the Ink Tubes with the Tube Guides to the Holder Cable
Plate and the Support Rail Frame.
No.7
No.8
No.9
Holder Cable Plate
Support Rail Frame
When you move the Head Carriage to the center of
the machine, you can fix the Ink Tubes easily.
3-104
No.7
No.9
25
Pass the Ink Tube from No.7 to No.10 through the Support
Rail Frame. And, fix them with the Wire Saddle shown in the
figure.
Wire Saddle
Support Rail Frame
26
Connect the Ink Tube (Head Carriage Side) to the Joint
Adapters, Y Tube Joints and the Circulating Pump.
No.1 to 6 :
1000007188 TUBE,SJ-RDG3*4 LINK6 VS640_01
1000007210 TUBE,SJ-RDG3*4 LINK6 VS-540
1000007239 TUBE,SJ-RDG3*4 LINK6 VS-420
1000007255 TUBE,SJ-RDG3*4 LINK6 VS-300
No.7 to 10 :
1000006797 TUBE,SJ-RDG3*4 LINK4 VS-640
1000007211 TUBE,SJ-RDG3*4 LINK4 VS-540
1000007240 TUBE,SJ-RDG3*4 LINK4 VS-420
1000007256 TUBE,SJ-RDG3*4 LINK4 VS-300
<No.1 to 6>
<No.7 to 10>
When you connect the Ink Tubes, the Ink Tubes
may bend. Do not use the bent Ink Tube.
Revised 3
Confirm that No. 1 to No.10 are lined from the top to
the bottom of the Ink Tubes (Head Carriage Side).
No.1 to 6 :
1000007188 TUBE,SJ-RDG3*4 LINK6 VS-640_01
1000007210 TUBE,SJ-RDG3*4 LINK6 VS-540
1000007239 TUBE,SJ-RDG3*4 LINK6 VS-420
1000007255 TUBE,SJ-RDG3*4 LINK6 VS-300
No.7 to 10 :
1000006797 TUBE,SJ-RDG3*4 LINK4 VS-640
1000007211 TUBE,SJ-RDG3*4 LINK4 VS-540
1000007240 TUBE,SJ-RDG3*4 LINK4 VS-420
1000007256 TUBE,SJ-RDG3*4 LINK4 VS-300
3-105
<Number on the Ink Tube (Head Carriage Side)>
No.1
No.2
No.3
No.4
No.5
No.6
No.7
No.8
No.9
No.10
Tube Guide
No.3
No.5
No.1
No.10
No.4
No.6
No.9
Damper
Joint
Move the Head Carriage to the position of the right figure.
check the clearance between the Ink Tube and the
Guide Cable Support is less than 6mm.
Using a 6mm hex wrench is easy to check.
Adjustment is not necessary if the clearance is less than
6mm. Go to 31 step.
27 Then,
Guide Cable Support
Revised 3
6mm hex wrench
28
Move the Head Carridge to the capping position.
Then, open the clamps that bundle the Ink Tube.
Revised 3
3-106
No.8
Head
No.7
No.2
Check which number of the Ink Tube is connected
to which Damper Joint and Y Tube Joint by referring the figure.
29
Pull and move the Ink Tubes to the Print Head side.
Revised 3
If the cable tie is extremely loosen, tighten it.
Be careful not to make it too tight.
30
Fix the Ink Tubes with the clamps.
Perform 27 step [Checking the clearance] again.
Revised 3
3-107
Fix the Cut Cable Guide with the three screws shown in the
31 figure.
Cut Cable Guide
If the Head Carriage is not locked, lock it.
32
Fix the Left Support Frame with the two screws shown in the
figure.
33
Fix the Plate fix to the Left Cover Sensor Cable with the two
screws shown in the figure.
Left Support Frame
Plate
3-108
34
Fix the Left Cover Sensor Cable with the two screws shown
in the figure.
35
Fix the Cut Cable Support with the three screws shown in the
figure. (For VS-640/540)
36
Move the Head Carriage in a whole width of the machine
manually to check that the Tube Guides make physical contact with the Rail.
When the Tube Guides make physical contact
with the Rail, remove the Ink Tubes with the Tube
Guides from the Cable Holder Plate and the Support Frame. Then, fix the Ink Tubes with the Tube
Guides again.
3-109
Cut Cable Support
37
Turn on the Main Power SW, and then turn on the Sub Power
SW while pressing the left, right and down keys to enter the
Service Mode.
+
MENU
MENU
SERVICE MENU
38 Select [SERVICE MENU]>[SUB MENU]>[FILL INK], and per-
form Ink Filling by following the sequences. It takes about 10
minutes to finish [PUMP UP].
SERVICE MENU
SUB MENU
SUB MENU
FILL INK
[
] [
[
]
]
EMPTY
DRAIN BOTTLE
ENTER
3-110
3-21 RIBBON CABLE (MAIN BOARD TO CARRIAGE BOARD) REPLACEMENT
1
Turn off the Sub power SW and the Main Power SW.
OFF
You do not need to perform [PUMP UP].
2
Remove the following covers in order.
1. Right Cover
2. Right Top Cover
3. Chassis Cover
4. Front Cover
5. Front Rail Cover
6. Left Cover
7. Ink Cartridge Cover
8. Top Cover
Ink Cartridge Cover
Top Cover
Chassis Cover
Left Cover
Right Top Cover
Front Rail Cover
Front Cover
Right Cover
3
Remove the Cut Cable Support by removing the three screws
shown in the figure. (For VS-640/540)
3-111
Cut Cable Support
4
Remove the Left Cover Sensor from the Plate by removing
the two screws shown in the figure.
5
Remove the Plate fixed to the Left Cover Sensor Cable by
removing the two screws shown in the figure.
Plate
6
Remove the Left Support Frame by removing the two screws
shown in the figure.
3-112
Left Support Frame
7
8
Remove the Cut Cable Guide by removing the three screws
shown in the figure.
Open the Front Cover and move the Tool Carriage and the
Head Carriage leftwards to the position where it is not above
the Capping Unit.
Then, disconnect the Tool Carriage from the Head Carriage.
3-113
Cut Cable Guide
2
1
9
Remove the Carriage Cover.
The positions of screws for fixing the Carriage Cover are at
the left, right and top of the Carriage Cover.
Head Carriage Cover
The Head Carriage Cover has six screws.
10
Open all Wire Saddles fixing the Ink Tubes shown in the figure.
Wire Saddle
11
Remove the Ink Tubes with the Tube Guides from the Holder
Cable Plate and the Support Rail Frame.
Support Rail Frame
Holder Cable Plate
12
Open the Cable Clamp and remove the Cable Tie from the
Cable Clamp.
Cable Clamp
Cable Tie
3-114
Move the Ink Tubes with the Tube Guides rightward and re-
13 move the Ribbon Cables from the Carriage Board.
Carriage Board
Remove the Ribbon Cables from the Main Board and remove
14 the Cable Clamp from the Ribbon Cables.
Cable Clamp
Main Board
15
Remove the Ferrite Core from the Ribbon Cables.
Ferrite Cores
16
Open the four Clamps shown in the figure.
Clamp
3-115
Remove the Boards fixed to the Ribbon Cables and remove
17 the Ferrite Core from the Ribbon Cables.
Board
Board
Ferrite Core
Remove the Ferrite Core from the Ribbon Cables and take
18 out the Ribbon Cables from the machine.
Ribbon Cable
Character
Side
Ferrite Core
3-116
Fold the new Ribbon Cable by referring the figure below.
19 The position to fold the Ribbon Cable is different depending
on the position to fix the Ribbon Cable to the Carriage Board.
1
2
3
There is no difference between left and right direction.
<No.1 Ribbon Cable>
Carriage Board
Main Board
150 +/- 5mm
Plain side
137 +/- 5mm
Character
side
150 +/- 5mm
137 +/- 5mm
Character
side
Plain side
<No.2 Ribbon Cable>
Carriage Board
Main Board
137 +/- 5mm
Plain side
Character
side
137 +/- 5mm
Character
side
137 +/- 5mm
137 +/- 5mm
Plain side
<No.3 Ribbon Cable>
Main Board
Plain side
137 +/- 5mm
Character
side
124 +/- 5mm
Carriage Board
137 +/- 5mm
124 +/- 5mm
Character
side
Plain side
Pass the three Ferrite Cores through the Ribbon Cables and
20 locate the Ferrite Cores shown in the figure.
Carriage Board
Main Board
Ferrite Core
Character
side
Character
side
Plain side
3-117
Locate the Ribbon Cables among the Cable Holders, the
21 Holder Cable Sheets and the Holder Cable Plate.
Ribbon Cable
Character
Side
22
Connect the Ribbon Cables to the Carriage Board.
Carriage Board
Fix the Ink Tubes with the Tube Guides to the Holder and the
23 Plate.
Holder Cable Plate
Confirm that the Cables fit in the grooves of the Tube Guides.
Ink Tube
Cables
Tube Guide
3-118
< Cross Section >
Confirm the Ribbon Cables, the Cable Holders, the Holder Cable Plate and the Holder Cable Sheets to the Tube
24 Guides by referring the following figures.
Cable Holder
Ribbon Cable x 1
Holder Cable Sheet x 2
Ribbon Cable x 2
Cable Holder
Holder Cable Plate
Tube Guide
25
Confirm that the fixing direction of the Holder Cable Plate is correct.
Holder Cable Sheet
Ribbon Cable
Ribbon Cable
Cable Holder
Cable Holder
Holder Cable Plate
Ink Tube
NG
< Cross Section >
Holder Cable Plate
OK
< Cross Section >
3-119
26
27
Pull out the Ribbon Cables from the Bush shown in the figure
and fix them with the Board.
And, move the Ferrite Core to the position shown in the figure.
Pull out the Ribbon Cables to the position near the Scan Motor and fix them with the Board.
Ferrite Core
Board
Bush
Scan Motor
Board
28
Connect the Ribbon Cables to the Main Board.
Ferrite Core
Put the Ferrite Core on the Cable Clamp and close the Cable
Clamp.
Cable Clamp
Main Board
3-120
29
Close the four Clamps shown in the figure.
Clamp
Hook the Cable Tie to the Cable Clamp and close the Cable
30 Clamp to cover the Ferrite Core.
Cable Clamp
Ferrite Core
Cable Tie
Move the Head Carriage to the position of the right figure.
check the clearance between the Ink Tube and the
Guide Cable Support is less than 6mm.
Using a 6mm hex wrench is easy to check.
Adjustment is not necessary if the clearance is less than
6mm. Go to 35 step.
31 Then,
Guide Cable Support
Revised 3
6mm hex wrench
3-121
32
Move the Head Carridge to the capping position.
Then, open the clamps that bundle the Ink Tube.
Revised 3
33
Pull and move the Ink Tubes to the Print Head side.
Revised 3
If the cable tie is extremely loosen, tighten it.
Be careful not to make it too tight.
3-122
34
Fix the Ink Tubes with the clamps.
Perform 31 step [Checking the clearance] again.
Revised 3
35
Fix the Cut Cable Guide with the three screws shown in the
figure.
Cut Cable Guide
If the Head Carriage is not locked, lock it.
36
Fix the Left Support Frame with the two screws shown in the
figure.
3-123
Left Support Frame
37
Fix the Plate to the Left Cover Sensor Cable with the two
screws shown in the figure.
Plate
38
Fix the Left Cover Sensor Cable with the two screws shown
in the figure.
39
Fix the Cut Cable Support with the three screws shown in the
figure. (For VS-640/540)
3-124
Cut Cable Support
40
Move the Head Carriage to the width of the machine manually to check that the Tube Guides make physical contact
with the Rail.
When the Tube Guides make physical contact
with the Rail, remove the Ink Tubes with the Tube
Guides from the Cable Holder Plate and the Support Frame. Then, fix the Ink Tubes with the Tube
Guides again.
3-125
4 Adjustment
To Ensure safe Work
Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and
deodorization equipment before performing parts replacement.
Performing the parts replacement while the power is on may result in injury by unintended
operation of the machine.
Unplug
AC INLET for the Printer Unit
< Rear View >
Static electricity can harm some electronic devices. To prevent static damage, discharge static
electricity from your body before you touch any of electronic devices. You can do so by touching
an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z
When unpacking a static-sensitive device from its shipping carton, do not remove the
device from the antistatic packing material until you are ready to install the device to the
machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z
When transporting a sensitive device, first place it in an antistatic container or packaging.
z
Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.
4-1
4-1 SERVICE MODE
+ POWER ON
SERVICE MENU
PRINT MENU
[ MENU ] key
MENU
SERVICE MENU
PRINT MENU
HEAD RANK
HEAD RANK
12345678 (1/3)
PRINT MENU
HEAD ADJUST
HEAD ADJUST
BIAS
This menu is used for entering the Head Rank for each head with 24 digit number and alphabet.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with
[ ] and [ ] keys. The digit being changed is marked with an under bar.
Press [ENTER] key to save the settings. It beeps for alerting when the calculation for verification,
CHECK SUM, is not correct in order to avoid input error.
HEAD ADJUST
BI-DIR.DEFAULT
BIAS
TEST PRINT
PERFORMING
TEST PRINT
BIAS
--- VIEW ---
Feeds media for visual check of the test pattern, by pressing
[ ] or [ ] keys while in [TEST PRINT] menu. Also by
pressing [ ] or [ ] keys again after feeding, media returns
to the original position.
BI-DIR.DEFAULT
TEST PRINT
PERFORMING
TEST PRINT
Ink type : PIGMENT
BI-DIR.DEFAULT
SETTING
No.1
-15
No.2
-20
No.3
-15
No.4
-20
Ink type : MAX
No.1
-15
No.2
-20
No.19
-15
No.20
-20
Dot pattern can be selected with [ ] and [ ] keys, and value can be selected with [ ] and [ ] keys.
[ENTER] key for saving the setting. The value being selected is marked with an under bar.
It returns to the former menu after setting.
Default: * * (0) It can be changed starting from the standard value (15) with [ ] and [ ] keys.
Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.
HEAD ADJUST
BIAS 2
BIAS 2
TEST PRINT
PERFORMING
TEST PRINT
BIAS
--- VIEW ---
Feeds media for visual check of the test pattern, by pressing
[ ] or [ ] keys while in [TEST PRINT] menu. Also by
pressing [ ] or [ ] keys again after feeding, media returns
to the original position.
Normal (beeps 1 time)
PRINT MENU
LINEAR ENCODER
NOW PROCESSING..
POS:
1361.00mm
This is for checking the installation and
operation of Linear Encoder and Scale.
Refer to [4-5 LINEAR ENCODER SETUP].
LINEAR ENCODER
SETUP COMPLETED
Error (beeps 2 times)
LINEAR ENCODER
SETUP FAILED
Error is found on Linear
Encoder and Scale.
Error (beeps 2 times)
LINEAR ENCODER
HEADBOARD FAILED
Error is found on Head
Board.
Normal (beeps 1 time)
PRINT MENU
LINEAR CHECK
NOW PROCESSING..
This is for checking if there are dusts,
greases or scratches on Linear Encorder.
LINEAR CHECK
COMPLETED
Error (beeps 3 times)
LINEAR CHECK
FAILED:1000.00mm
Dusts, greases or scratches
are found on Linear Scale.
Normal (beeps 1 time)
PRINT MENU
LINEAR CALIB.
LINEAR CALIB.
SETUP COMPLETED
NOW PROCESSING..
This is for calibrating the cutting size in the scan direction
by calculating the expansion and contraction amount of the
Encoder Scale.
LINEAR CALIB.
0.18%
Error (beeps 2 times)
LINEAR CALIB.
FAILED TO SETUP
PRINT MENU
CALIB.DEFAULT
PRINT MENU
TEST PATTERN
PRINT MENU
FLUSHING ADJ.
CALIB.DEFAULT
TEST PRINT
PERFORMING
TEST PRINT
CALIB.DEFAULT
TEST PRINT2
PERFORMING
TEST PRINT
CALIB.DEFAULT
SETTING
SETTING
+0.05%
TEST PATTERN
BI-DIR.
PERFORMING
TEST PRINT
This is for checking the Head Alignment in Bidirectional.
TEST PATTERN
FILL
PERFORMING
TEST PRINT
It prints on the entire print range with solid single color by each head.
Print mode is fixed at 720 dpi and 8 pass.
TEST PATTERN
BI-DIR. CHECK
PERFORMING
TEST PRINT
This print pattern is for checking a shifting error in Bidirectional and
also for confirming the mechanical tendency.
NOW PROCESSING..
FLUSHING ADJ.
+0.10%
This menu is used for Calibration.
Refer to [4-10 CALIBRATION].
When it shows [ ***** ], it means that it has never been setup and
it needs to be set. In this case, even if adjustment is unnecessary
by the test result, [0] must be set here.
NOW PROCESSING..
0.00mm -0.40mm
This is for adjusting the flushing position. Set the head height to LOW. As entering the menu, the Head Carriage moves to the current flushing position.
With [left] and [right] keys, Move the Head Carriage to the position where the slot of the Carriage Cap Guide makes contact with the tip of the Backup Cap Base, and press [ENTER] key to save
the position. Or, start the adjustment from the leftmost position and press [ENTER] key to save the position where arm part of cap unit starts to move.
As [ENTER] key is pressed, the head is automatically capped and it backs out the menu. For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key.
4-2
SERVICE MENU
I/S MENU
I/S MENU
I/S CHECK
NOW PROCESSING..
MOVE CARRIAGE
TO AVOID WIPER
Checking
I/S CHECK
COMPLETED
Error
I/S CHECK ERROR
WIPER
This is for checking the operation of the wiper motor and sensor.
Make sure not to have the Head Carriage and Tool Carriage above the wiper unit during the check.
I/S MENU
PUMP CHECK
PUMP CHECK
PUMP SUCTION
PUMP CHECK
PUMP RELEASE
PUMP SUCTION
A
NOW PROCESSING..
PUMP SUCTION
CIR-PUMP
NOW PROCESSING..
PUMP RELEASE
A
NOW PROCESSING..
PUMP RELEASE
CIR-PUMP
NOW PROCESSING..
This is for checking the pump motor. The rotation for both ink suction and release can be checked.
Pump motor rotates for 5 seconds and stop.
I/S MENU
I/S CONTROL
I/S CONTROL
WIPER/FELT
MOVE CARRIAGE
TO AVOID WIPER
WIPER/FELT
ORIGIN
The wiper can be moved manually.
Option: ORIGIN / WIPER / FELT / FELT WAITING
Default: ORIGIN
Caution: Make sure not to have the Head Carriage and Tool carriage above the wiper unit during this operation.
I/S MENU
CARTRIDGE
Remove all cartridges
before pressing [ENTER] key
Set cartridge to SLOT1
CARTRIDGE
IC CHECK
IC CHECK
SLOT1
INSERT
Error
IC CHECK
SLOT1
ERROR
Normal
IC CHECK
SLOT1
OK
From SLOT1 to 8 in order
Set cartridge to SLOT12
IC CHECK
SLOT8
INSERT
Error
IC CHECK
SLOT8
ERROR
Normal
IC CHECK
SLOT8
OK
IC CHECK
COMPLETED
All cartridges must be removed before entering IC HECK menu.
It detects Ink Cartridge IC, writes and loads information, and checks the communication. First, it confirms
if there is the driver for IC detection. The message below is shown when an error is found on the driver.
IC CHECK
SYSTEM ERROR
Next, IC communication is checked individually by slot.
When a cartridge is inserted, it automatically starts to communicate with the cartridge IC for checking. Display
shows [OK], when the communication is done properly. As cartridge is removed, the slot number of next
cartridge to be inserted is displayed. Starting from SLOT1, it continues to SLOT8 in order. When the check
of SLOT8 is completed, the following message is displayed at the end of check.
IC CHECK
COMPLETED
It returns to IC CHECK menu by pressing [ENTER] key. When communication is failed, it displays as below.
IC CHECK
SLOT1
ERROR
It returns to IC CHECK menu by pressing [ENTER] key.
NOTE:
Any cartridge can be used for this check as long as it has IC chip on it.
No information is written on IC chip during this check. (Normally, the count of the cartridge installation is
written. However, the count of the installation in this check is not written.)
Before this IC CHECK, make sure Cartridge Sensor is working properly.
4-3
CARTRIDGE
SLOT 1
SL1 : SERIAL
1402A30C010000A5
Serial No. of the Ink Cartridge IC is displayed.
SL1 : INK TYPE
Max K
Ink type of the Ink Cartridge IC is displayed.
SL1 : CAPACITY
200cc
Ink capacity of the Ink Cartridge IC is displayed.
SL1 : LOT NO.
40216A
Lot No. of the Ink Cartridge IC is displayed.
SL1 : CONSUM.
100.000cc
Ink consumption of the Ink Cartridge is displayed.
SL1 : TIME
0y000d00h00m00s
The used time of the Ink Cartridge is displayed.
SL1 : INSERT
1 times
The insert count of the Ink Cartridge is displayed.
SL1 : FLAG
000000000
The Flag information of the Ink Cartridge is displayed.
It reads the information written on the IC of each carriage.
Following messages are displayed when some error is found.
CARTRIDGE
SLOT 2
Ink cartridge is not inserted
SLOT1
NO CARTRIDGE
A cartridge with no IC is inserted, wire break or short
CARTRIDGE
SLOT 8
SLOT1
NO IC CHIP
System error due to the trouble such as a damage of driver IC placed on Ink Tank Board
SLOT1
SYSTEM ERROR
Data error
SLOT1
DATA ERROR
I/S MENU
CIRCULATE INK
CIRCULATING INK
CIRCULATE INK
CIRCULATION
This menu is to circulate the white ink.
CIRCULATION : Circulate ink.
CIR-DISCHARGE : Circulate ink and
discharge the determinate quantity of ink.
SERVICE MENU
CUTTING MENU
CUTTING MENU
CROPMARK SENSE
CUTTING MENU
FORCE ADJUST
CUTTING MENU
CROP-CUT ADJ.
CIRCULATE INK
CIR-DISCHARGE
CIRCULATING INK
CROPMARK SENSE
OUTLEVEL CHECK
MIN 0.7V MAX2.3
[2.0V ]
CROPMARK SENSE
ADJUST
ADJUST
+2
+1
This is for adjusting the Crop Mark Sensor sensitivity.
There are 3 levels of sensitivity, 0, +1 and +2.
This adjustment may help when Crop Mark detection is
failed with the default level setting.
Default: 0
FORCE ADJUST
30gf
30gf
17
16
This is for adjusting the Tool Pressure.
Refer to [4-12 TOOL PRESSURE ADJUSTMENT].
30gf Range: 0 to 30 Default: 17
200gf Range: 31 to 80 Default: 56
FORCE ADJUST
200gf
200gf
56
57
CROP-CUT ADJ.
TEST PRINT
PERFORMING
TEST PRINT
CROP-CUT ADJ.
SETTING
F:+0.30 +0.30mm
S:-0.40 -0.40mm
Returns to menu with [MENU] key
PERFORMING
TEST PRINT
CROP-CUT ADJ.
TEST PRINT 2
4-4
This is for adjusting the level of Crop Mark Sensor.
Refer to [4-7 CROP MARK SENSOR ADJUSTMENT].
This test pattern is for adjusting the cut position during
automatic Crop Mark detection. It prints a square
Crop Mark and cuts the contour after detecting the mark.
When it shows [ ***** ], it means that it has never
been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
[0] must be set here.
This test pattern is for adjusting the cut position during
automatic Crop Mark detection. It prints a square
Crop Mark and continuously prints 0.1mm scales for
both scan and feed direction, and then cuts crosswise
after detecting the mark.
CUTTING MENU
PRINT-CUT ADJ.
PRINT-CUT ADJ.
TEST PRINT
PERFORMING
TEST PRINT
PRINT-CUT ADJ.
SETTING
F:+0.30 +0.30mm
S:-0.40 -0.40mm
This test pattern is for adjusting the print & cut
position. It prints three square Crop Marks along the
scan direction and cuts the contours of the marks.
When it shows [ ***** ], it means that it has never
been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
[0] must be set here.
Returns to menu with [MENU] key
PRINT-CUT ADJ.
TEST PRINT 2
SERVICE MENU
SENSOR CHECK
FRSHODPULWwabC
***
H *
PERFORMING
TEST PRINT
This test pattern is for adjusting the print & cut
position. It prints 0.1mm scales for both scan and
feed direction and then cuts crosswise.
12345678
*EC
This menu displays the real-time status of each sensor.
* It shows [ ] when the sensor is ON.
The first page shows the status of each sensor. Each alphabet stands for as follows.
F: Front Paper Sensor
R: Rear Paper Sensor
S: Crop Mark Sensor
H: Head Lock Sensor
O: Limit Sensor
D: Side Cover Sensor
P: Maintenance Cover Sensor
U: Head Up/Down Sensor
L: Sheet Load Sensor
SERVICE MENU
THERMISTOR CHK
THERMISTOR CHK
HEAD:25 C/ 77 F
SERVICE MENU
SUB MENU
SUB MENU
SERIAL NO.
SERIAL NO.
ZS00000
SUB MENU
CHANGE INKTYPE
CHANGE INKTYPE
MAX 4
MAX 4
The second page shows the status of each
Cartridge Sensor and Ink Empty Sensor.
Each color has two positions and the left side
on the display shows the left-side head.
Head Up/Down Sensor
H: Head HIGH
L: Head LOW
W: Pinch Roller Sensor
w: Wiper Sensor
a: TU Motor Drive Sensor
(When TU is connected)
b: Chock Valve Sensor
(* is disappear when the Choke Valve is closed.)
C: Front Cover Sensor
(When the DipSW PAGE16bit1 is 1.)
Blank: Cartridge not inserted, Ink remains
C: Cartridge inserted, Ink remains
E: Cartridge not inserted, Ink empty
* : Cartridge inserted, Ink empty
TU Motor Drive Sensor
* : Driving
Blank : Not driving
This is for checking Thermistor. It displays the temperature read from the thermistor placed on the board of the Head1.
The temperature on the left is in Celsius and the right is in Fahrenheit.
Since the temperature of the device possibly rises, it normally shows higher temperature than the room temperature.
This menu is for entering the Serial No. of the machine in seven digits. The cursor moves
between digits with [ ] and [ ] keys. The parameter can be changed with [ ] and [ ] keys.
NOW PROCESSING..
To Setup View
BUSY LED flashes
This is for changing the Ink Type. Different from the process in the User Menu,
operations such as Head Wash and Fill Ink are not included.
This menu is used as a correction purpose when a wrong-type ink is selected.
When the ink type is changed, Ink System is initialized internally and then it exits
the menu and Setup is canceled.
SUB MENU
FILL INK
Ink Type
PIG 4 : PIGMENT CMYK
Max 4 : ECO-SOL Max CMYK
Max 6 : ECO-SOL Max CMYKLcLm
Max WMT : ECO-SOL Max WMT
UNKNOWN: Ink Type not specified
EMPTY
DRAIN BOTTLE
When ink is not filled
SET SOL CRT.
12345678
INSTALL
DRAIN BOTTLE
SELECT INK TYPE
E-SOL Max4COLOR
SET CARTRIDGE
12345678
Goes next, when cartridge is set
CHECK
DRAIN BOTTLE
FILLING INK...
>>>>>
Goes next, when completed
SUB MENU
PUMP UP
REMOVE SOL CRT.
12345678
EMPTY
DRAIN BOTTLE
REMOVE CARTRIDGE
12345678
PUMPING-UP...
>>>>>
Goes next, when completed
Goes next, when cartridge is removed
SET DUMMY CRT.
123456
PUMPING-UP...
>>>>>
REMOVE DUMMY CRT
123456
PUMPING-UP...
>>>>>
Goes next, after pressing ENTER
SUB MENU
HEAD REPLACE
EMPTY
DRAIN BOTTLE
[HEAD REPLACE]
sequence
Cleaning and ink filling for after head replacement.
4-5
[FILL INK]
sequence
EMPTY
DRAIN BOTTLE
SUB MENU
HEAD WASH
REMOVE SOL CRT.
12345678
SET SOLCL-LIQUID
12345678
REMOVE CARTRIDGE
12345678
SET CL-LIQUID
12345678
SET DUMMY CRT.
123456
Goes next, after pressing ENTER
Goes next, when cartridge is removed Goes next, when cleaning cartridge is set
EMPTY
DRAIN BOTTLE
REMOVE DUMMY CRT
123456
WASHING HEAD...
>>>>>
SET SOLCL-LIQUID
12345678
Goes next, after pressing ENTER
SET CL-LIQUID
12345678
Goes next, when cartridge is set.
EMPTY
DRAIN BOTTLE
WASHING HEAD...
>>>>>
REMOVE SOL CL
12345678
WASHING HEAD...
>>>>>
REMOVE CL-LIQUID
12345678
Goes next, when cleaning cartridge is removed
SET SOLCL-LIQUID
12345678
REMOVE SOL CL
12345678
WASHING HEAD...
>>>>>
WASHING HEAD...
>>>>>
REMOVE CL-LIQUID
12345678
SET CL-LIQUID
12345678
Goes next, when cleaning cartridge is set
SET SOLCL-LIQUID
12345678
Goes next, when cleaning cartridge is removed
EMPTY
DRAIN BOTTLE
WASHING HEAD...
>>>>>
REMOVE SOL CL
12345678
REMOVE CL-LIQUID
12345678
SET CL-LIQUID
12345678
Goes next, when cleaning cartridge is set
Goes next, when cleaning cartridge is removed
WASHING HEAD...
>>>>>
SET DUMMY CRT.
123456
WASHING HEAD...
>>>>>
Goes next, after pressing ENTER
EMPTY
DRAIN BOTTLE
REMOVE DUMMY CRT
123456
Goes next, after pressing ENTER
SET DUMMY CRT.
123456
SET SOLCL-LIQUID
12345678
WASHING HEAD...
>>>>>
Goes next, after pressing ENTER
SET CL-LIQUID
12345678
Goes next, when cleaning cartridge is set
REMOVE DUMMY CRT
123456
SET DUMMY CRT.
123456
REMOVE DUMMY CRT
123456
WASHING HEAD...
>>>>>
Goes next, after pressing ENTER
Goes next, after pressing ENTER
SET DUMMY CRT.
123456
WASHING HEAD...
>>>>>
Goes next, after pressing ENTER
REMOVE DUMMY CRT
123456
WASHING HEAD...
>>>>>
Goes next, after pressing ENTER
Goes next, after pressing ENTER
beeps two times beeps one times (while closing)
SUB MENU
CHOKE CL
CHOKE CL
START
CLOSE THE VALVE
Perform 2 times after ink filling
beeps two times beeps one times (while closing)
NOW PROCESSING..
OPEN THE VALVE
NOW PROCESSING..
Suction Pump starts sucioning
Pump Mootor stops
After performing two times,
Powerful Cleaning is performed.
This is for cleaning by opening and closing the Choke Valve.
This sequence stops once when the following conditions. After the follosing sitiations are solved, ths sequence start again.
- If the valve was operated before [OPEN THE VALVE] or [CLOSE THE VALVE] appears.
- If the Ink Cartridge is removed.
- If ink gets empty.
- If five minutes have passed after [OPEN THE VALVE] appear.
SUB MENU
PERIODIC CL.
This is for selecting a cleaning type for [PERIODIC CL.] function.
Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL
PERIODIC CL.
LIGHT LIGHT
WIPE: Wiping and Flushing only
LIGHT: Wiping and light evacuation (lighter than regular cleaning) only
NORMAL/MEDIUM: The regular NORMAL/MEDIUM cleaning
SUB MENU
FAN CHECK
FAN CHECK
VACUUM FAN
SUB MENU
TU CHECK
TU CHECK
TU
This is for checking the operation of fans. Press [ENTER] key for ON/OFF of fans.
Fan turns off automatically as exiting this menu.
TU
START
STOP
When Take-Up unit is not connected
TU IS
NOT CONNECTED
4-6
Selecting [START], the operation of TU can be
confirmed by manually moving the dancer roller of TU.
The driving status of TU is indicated on the upper right
of the display. It shows [ * ] while driving and it is blank
when not driving. Also selecting [STOP], make sure TU
does not drive when the dancer roller is moved. Once
back out this menu, the initial status here is always
[START] despite what is selected before.
SUB MENU
CLOCK
DATE
09/01/15
CLOCK
DATE
DATE
09/01/15
Display
[Year/Month/Day]
TIME
01:01:59
CLOCK
TIME
[Year/Month/Day]
Edit
TIME
01:01:59
Display
TIME
01:01:59
Edit
TIME
01:01:59
B
B
It shows [B], when
battery is dead.
This is for displaying and editing the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly. For instance, it
performs cleaning every time the main power is turned on. The time set here is used for the timings of maintenance operations and for the time
record of Event Log function. It must be aware that it affects the maintenance operations when the setting is changed here.
When this setting is changed, it is recorded on the Event Log. The time before change is used for the log time, and the new time is recorded as
a referential information.
SUB MENU
DIP SW CHECK
DIP SW CHECK
0000
This is for checking Dip Switch. It displays the real-time status of the No.1 to 8 in
order from the left. [0] is OFF and [1] is ON.
bit # [ 1 2 3 4 ]
SUB MENU
KEY CHECK
This is for checking the operation of panel keys. It shows [NONE] on the lower LCD
before pressing any key. It shows the key name when a key is pressed. And it shows
the message [KEY ERROR] when two or more keys are pressed at the same time, and
it is considered that no buttons are pressed. You can exit this menu with [ ] key.
Therefore, [ ] key needs to be the last button to be pressed in order to check all
keys. No operations for 10 seconds or pressing [ ] key let it exit this menu. When
exiting, the names of the keys that never been pressed are displayed with a buzzer.
This means that if a buzzer does not go off when exiting, all keys are checked properly.
The power cannot be turned off with the Sub Power SW while performing this menu
KEY CHECK
NONE
SUB MENU
LCD/LED/BUZ CHK
Abbreviated
Returns when completed
This is for checking LCD, LED and buzzer. When this menu is selected, it sequentially
performs the functions of LCD, LED and buzzer. The functions are as follows. ON/OFF
of LCD contrast, LCD back light, ON/OFF of buzzer, display all dots of LCD.
Confirm that all functions operate properly, visually and by the sound.
While checking ON/OFF of buzzer, press ENTER key to
Waiting for incoming data
SUB MENU
PORT CHECK
DETECTING...
00:
0B
Receiving data from network
NETWORK
B3:1073741624B
SERVICE MENU
MOTOR MENU
This is for checking the data input from network. The check sum and input data byte
are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of
two digits. On the right, it displays the input data byte in decimal of max. 10 digits. They
are cleared when [ENTER] key is pressed. The input data byte overflows at
4GB(4294967296B) and is reset to 0.
This is for setting the timing to show the message for maintenance. It displays the
message suggesting to perform maintenance when the total print time reaches the
specified hours. Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE
SUB MENU
MAINTE. MSG.
MAINTE. MSG.
NONE 100 hours
MOTOR MENU
AGING
AGING
SCAN
SCAN
NOW AGING
AGING
FEED
FEED
NOW AGING
AGING
BOTH
BOTH
NOW AGING
AGING
CUTTING
CUTTING
NOW AGING
SCAN : Aging for Scan Motor.
The Head Carriage runs max. printing width
in Scan direction.
FEED : Aging for Feed Motor.
Grit Roller runs 100mm back and forth.
BOTH : The Head Carriage runs max. printing width
in Scan direction, and at the same time, Grit Roller
runs 100mm back and forth.
CUTTING : The Tool Carriage runs max. printing width
in Scan direction, and at the same time, Grit Roller
runs the half of max. printing width back and forth.
To stop Aging, press [ENTER] key. The Head Carriage
automatically returns to the capping position, and it returns to the
former menu after the Head is capped.
Make sure not to perform Aging for excessive time when the
head has ink, in order to prevent the head from being damaged
by dried ink. When Aging is performed with ink filled, it runs while
performing the Flushing operation. No Flushing when ink is not
filled.
Servo Motor : LOCKED
MOTOR MENU
SERVO LOCK
SERVO LOCK
F: * 0
SERVO LOCK
S:
100
0
Servo Motor : FREE
SERVO LOCK
F:
240
20
M-ENC:
G-ENC:
6654
6653
SERVO LOCK
F:
0
0
This is for checking whether Servo Motor can be locked
properly. While in this menu, Servo Motor is free. When the
Carriages are moved by hands, the displayed values change as
long as the feed-back is proper.
Servo Motor can be locked by pressing [ENTER] key.
When it is locked while the motor is in pause, the power is
controlled normally.
As for [F(Feed direction)], the value displayed on the left changes
by Grid Encoder, and the right changes by Motor Encoder.
Normal (beeps one time)
MOTOR MENU
G-ENC. CHECK
G-ENC. CHECK
COMPLETED
Error (beeps two times)
G-ENC. CHECK
FAILED
4-7
This is for checking whether the Grit Encoder functions normally.
Be careful with the Feed Motor which drives as executing this
menu.
The motor drives about four times and it displays the coordinates
of the stop position of Motor Encoder and Grit Encoder at each
time. The result is judged by the last Encoder coordinates.
SERVICE MENU
HEATER MENU
The heater does not operate when the machine is started in Service Mode.
Set [START] here when the heater needs to be on. [START] is canceled once the
Sub Power is turned off and the setting is back to [STOP] when entering the
Service Mode next time.
HEATER MENU
SVC. MODE HEAT.
SVC.MODE HEAT.
STOP > STOP
HEATER MENU
HEATER ADJUST
HEATER ADJUST
PRINT
PRINT
0
-3
HEATER ADJUST
DRYER
DRYER
0
-3
This is for setting the offset of heater temperature.
The heater is controlled with this offset value added
to the temperature displayed on the LCD.
Range: -5 to +5 Default: 0
HEATER MENU
PREHEAT TEMP.
PREHEAT TEMP.
35 C
35 C
This is for setting the heater temperature for [PREHEATING] under the
[HEATER MENU] in the User Menu.
Range: 20 to 40 C
Default: 30 C
HEATER MENU
HEAT TIMEOUT
HEAT TIMEOUT
OFF
10min
This is for setting the time to show the confirmation message when controlling
heater temperature before printing. It shows the message of
[HEATING TIMEOUT CONTINUE?] when the temperature controll is not completed
at the specified timing when controlling the heater temperature before printing.
Range: OFF, 10 to 30 min (by 10 min) Default: 20 min
Print Heater : OFF
PRINT
DRYER
HEATER MENU
HEATER CHECK
Print Heater : ON
_ 25 C
25 C
PRINT
DRYER
_ 40 C
*
25 C
This is for checking the heaters and thermistors.
While in this menu, it shows ON/OFF status and the temperatures read from the thermistors of Print heater and Dryer. [ ] and [ ] keys
are for selecting the heater or dryer and [ENTER] key is for turning ON/OFF the selected heater or dryer. "ON/OFF" mentioned here only
means to power on or off manually, and not to control the temperature. Be aware that the temperature keeps rising while it is ON. It turns off
automatically when exiting the menu.
Check if the temperature rises when the heater or dryer is ON and also if the temperature decreases to the room temperature when it is OFF.
The temperature is displayed in Celsius only.
SERVICE MENU
SYSTEM SWITCH
SYSTEM SWITCH
PAGE1
PAGE1
00000000
This is the software switch for switching the setting of supporting functions.
Normally, it is not necessary to change. Each bit can be selected by [ ] and [ ] keys
and switched by [ ] and [ ] keys.
Press [ENTER] key to save the settings. There are 16 pages of 8 bit System Switches.
bit #[ 8 7 6 5 4 3 2 1 ]
SYSTEM SWITCH
PAGE16
PAGE16
00000000
bit #[ 8 7 6 5 4 3 2 1 ]
Bit
Contents
PAGE1:Bit4
Reflection of the heater related
parameters to the test pattern
[1] enables the settings of [FULL WIDTH S] and
[PERIODIC CL.] for all test patterns.
Meanings
Default
0
PAGE1:Bit7
Periodic flushing of MAX ink
Enables with [0], Disables with [1]
0
PAGE4:Bit7
Pump Operation
The AQUEOUS PIGMENT ink with [1].
ECO-SOL MAX ink with [0].
0
* All the default of the items not shown here is [0].
CAUTION : The machine may make unexpected move when the Bits not shown here are changed.
SERVICE MENU
HISTORY MENU
HISTORY MENU
MOTOR GROUP
MOTOR HOURS F
3 hours
MOTOR HOURS F
CLEAR
In History Menu, the parameters are separated in groups
by categories. The parameters can be displayed or cleared
by selecting the group.
SERVICE MENU
REPORT
REPORT
SERVICE REPORT
CATEGORIES: MOTOR GROUP / HEAD GROUP / MAINTE GROUP /
WIPE GROUP / PRINT GROUP / CUTTING GROUP /
INK GROUP / HEATER GROUP / ERROR GROUP /
SYSTEM
Reports can be printed. The head to print the report is selectable, considering the
case of head trouble. Select a head with [ ] and [ ] keys and press [ENTER] key
to start printing.
SERVICE :
Service Report is printed. It prints the Service Information additionally
to the System Report of the standard menu.
HISTORY : History Report is printed.
CARTRIDGE : Ink Cartridge IC Report is printed. It lists the information written on
the IC of the Ink Cartridges installed on the machine.
EVENT LOG : Event Log Report is printed. The number of Event to be printed is
selectable from 100/200/ALL(400).
ALL : All Reports are printed together. (System Report, Service Report,
History Report, Ink Cartridge IC Report, Event Log Report).
SERIAL :
Service Report and History Report can be sent to RS-232C Serial
using special tool. (9600bps, N81, X : ON/OFF)
REPORT
HISTORY REPORT
REPORT
CARTRIDGE
REPORT
EVENT LOG
NUM PRINT LOGS
100 LOGS
Options: 100LOGS/200LOGS/ALL
REPORT
ALL
REPORT
SERIAL
4-8
Required Printing Area
SERVICE: W270 L360mm
HISTORY: W165 L160mm
CARTRIDGE: W180 L35mm
EVENT LOG/100 LOGS: W280 L155mm
EVENT LOG/200 LOGS: W280 L285mm
EVENT LOG/ALL(400): W280 L545mm
HISTORY MENU
MOTOR
Item
GROUP
Contents
Unit
Reference
MOTOR HOURS F
MOTOR HOURS S
PUMP TIMES
PUMP TIMES CIR
CLEAR ALL
Total time that the Feed Motor has been rotated.
Total time that the Scan Motor has been rotated.
Total time that the Pump Motor has been rotated.
Total time that the Circuit Pump Motor has been rotated.
Clear all the value in the Motor Group.
hour
hour
times
times
Life: 3000 hours
Life: 200,000 times
Life:
HEAD
Item
Contents
Unit
Reference
SHOT COUNT 1
Number of shots fired from the nozzle(H1 A)
Shots/1000
SHOT COUNT 2
Number of shots fired from the nozzle(H1 B)
Shots/1000
SHOT COUNT 3
Number of shots fired from the nozzle(H1 C)
Shots/1000
SHOT COUNT 4
Number of shots fired from the nozzle(H1 D)
Shots/1000
SHOT COUNT 5
Number of shots fired from the nozzle(H1 E)
Shots/1000
SHOT COUNT 6
Number of shots fired from the nozzle(H1 F)
Shots/1000
SHOT COUNT 7
Number of shots fired from the nozzle(H1 G)
Shots/1000
SHOT COUNT 8
Number of shots fired from the nozzle(H1 H)
Shots/1000
GROUP
WIPE H1
Number of times the Wiping has been performed.(H1)
times
RUB H1
Number of times the Rubbing has been performed.(H1)
times
RUB H2
times
CLEAR
H1
Number of times the Rubbing has been performed.(H2)
Number of times the Normal Cleaning has been
performed.(H1)
Number of times the Medium Cleaning has been
performed.(H1)
Number of times the Powerful Cleaning has been
performed.(H1)
Number of times the Automatic Cleaning has been
performed.(H1)
Clear all the value of the H1.
CLEAR
ALL
Clear all the value of all the Head.
NORMAL CL. H1
MEDIUM CL. H1
POWERFUL CL.H1
AUTO CL.H1
MAINTENANCE GROUP
Item
Contents
Life: 6 billion Shots/nozzle
Ink from SLOT3
Life: 6 billion Shots/nozzle
Ink from SLOT1
Life: 6 billion Shots/nozzle
Ink from SLOT7
times
times
times
times
Unit
MAINTE. COUNT
Number of times the Head Maintenance([SUB
MENU]>[MAINTENANCE]>[CLEANING]) has been
performed.
times
TOTAL TIME
Lapsed time from the last Head Maintenance
hour
PRINTING TIME
Printing time from the last Head Maintenance
hour
CLEAR
Clear all the value in the MAINTENANCE GROUP.
ALL
Life: 6 billion Shots/nozzle
Ink from SLOT8
Life: 6 billion Shots/nozzle
Ink from SLOT2
Life: 6 billion Shots/nozzle
Ink from SLOT4
Life: 6 billion Shots/nozzle
Ink from SLOT5
Life: 6 billion Shots/nozzle
Ink from SLOT6
Reference
This value is cleared automatically after
carrying out the Head Maintenance.
This value is cleared automatically after
carrying out the Head Maintenance.
WIPE GROUP
Item
Contents
Unit
Reference
WIPING COUNT
Number of times the Wiping has been performed.
times
This value is cleared automatically after
replacing it.
WIPE REPLACE
Number of times the Wipe has been replaced.
times
FELT WIP COUNT
Number of times the Felt Wiping has been performed.
times
FELT WIPE REPLACE Number of times the Felt Wipe has been replaced.
CLEAR
ALL
This value is cleared automatically after
replacing it.
times
Clear all the value in the WIPE GROUP.
PRINT GROUP
Item
Contents
Unit
Reference
PRINTING TIME
Total time of printing performed.
hour
Test print time is excluded.
PRINT PAGES
Number of pages printed
pages
CLEAR
Clear all the value in the PRINT GROUP.
ALL
4-9
CUTTING GROUP
Item
Contents
Unit
Reference
CUTTING TIME
Total time of cutting performed.
hour
DISCONNECT
Number of times the carriage has been disconnected.
times
Test print time is excluded.
Disconnection of Tool Carriage and Head
Carriage.
CLEAR
Clear all the value in the CUTTING GROUP.
ALL
INK GROUP
Item
Contents
CARTRIDGE 1
Number of times the Ink Cartridge 1 has been changed. times
CARTRIDGE 2
Number of times the Ink Cartridge 2 has been changed. times
CARTRIDGE 3
Number of times the Ink Cartridge 3 has been changed. times
CARTRIDGE 4
Number of times the Ink Cartridge 4 has been changed. times
CARTRIDGE 5
Number of times the Ink Cartridge 5 has been changed. times
CARTRIDGE 6
Number of times the Ink Cartridge 6 has been changed. times
CARTRIDGE 7
Number of times the Ink Cartridge 7 has been changed. times
CARTRIDGE 8
Number of times the Ink Cartridge 4 has been changed. times
CHANGE INK
Number of times the Ink type has been changed.
INK CIRCULATE
Number of times the Ink Circuration has been performed times
INK DISCHARGE 1
Number of times the Ink Circuration and discharge have
times
been performed (discharge amount : low)
INK DISCHARGE 2
INK DISCHARGE 3
CLEAR
ALL
Unit
times
Number of times the Ink Circuration and discharge have
times
been performed (discharge amount : middle)
Number of times the Ink Circuration and discharge have
times
been performed (discharge amount : high)
Clear all the value in the INK GROUP.
ERROR GROUP
Item
Contents
Unit
SERVICE CALL
Number of times the Service Call has occurred.
times
S-CALL HISTORY
Service Call Number of the last 5 Calls.
No.
MOTOR ERROR F
Number of times the Feed Motor Error has occurred.
times
MOTOR ERROR S
Number of times the Scan Motor Error has occurred.
Number of times the Low Temperature Error has
occurred.
Number of times the High Temperature Error has
occurred.
times
LOW TEMP.ERR.
HIGH TEMP.ERR.
times
EMERG. CAPPING
times
START UNCAPPED
Number of times the machine has started uncapped.
times
CLEAR
Clear all the value in the ERROR GROUP.
HEATER GROUP
Item
Contents
Unit
PRINT USE TIME
Total time of Print Heater used.
hour
DRY USE TIME
Total time of Dryer used.
hour
CLEAR
Clear all the value in the HEATER GROUP.
ALL
SYSTEM GROUP
Item
Contents
Unit
POWER ON COUNT
Number of times Sub Power has been turned on.
times
POWER ON TIME
Total time of Sub Power ON.
hour
SLEEP TIME
Total time of the machine in Sleep Mode.
hour
SHEETCUT COUNT
Number of times the Sheet Cut has been performed.
times
CLEAR
Clear all the value in the SYSTEM GROUP.
ALL
4-10
Reference
times
Number of times the Emergency Capping Error has
occurred.
ALL
Reference
Number of times of forced capping for
Head dry prevention that works when cap
is left open for 3 minutes or more due to
cover open or other reasons.
When cap is left open, it is detected when
machine is started.
Reference
Reference
Sleep time is excluded.
It counts Auto Sheet Cut performed by
both printer and RIP.
SERVICE REPORT
Service Report
Head rank
:
Head bi
Pigment :
No.1
: +15.5
No.2
No.3
: +24.5
No.4
Max
:
No.1
: +19
No.2
No.6
:
+7.5
No.7
No.11 : +28
No.12
No.16 : +13
No.17
Dip SW
:
System SW page ( 1- 4) :
System SW page ( 5- 8) :
System SW page ( 9-12) :
System SW page (13-16) :
Ink Mode
:
:
Maintenance request
Booter version
:
:
Battery
:
Periodic CL. degree
Limit position
:
Cutter down position
:
Calibration default
:
:
Encoder position(L)
Encoder position(R)
:
Encorder calibration
Force adjust 30gf
Force adjust 200gf
198968685919089899F9ER0Y
:
:
+5.5
+10.5
: +15.5
No.3 : +13.5
No.4 : +17
: +10.5
No.8 :
+4.5
No.9 :
+6.5
: +22.5
No.13 : +22.5
No.14 : +26.5
: +16.5
No.18 :
+9.5
No.19 : +11.5
0000
00000000 00000000 00000000 00000000
00000000 00000000 00000000 00000000
00000000 00000000 00000000 00000000
00000000 00000000 00000000 00000000
E-SOL Max6COLOR
NONE
1.00
Heater adjust(PRINT)
:
:
Charged
Heater adjust(DRYER)
:
Preheat temperature
NORMAL
25.0 mm
Heating timeout
:
2016.7 mm
-0.28 %
Drain liquid volume
:
1803.7 mm
Standard head
:
178.1 mm
Flushing pos adjust
:
Crop-tool adjust (F/S)
Print-cut adjust (F/S)
Crop sensor adjust
:
+0.087 %
: 13
: 51
:
:
:
No.5
No.10
No.15
No.20
:
:
:
:
+14
+5
+22.5
+9.5
0 C
0 C
30 C
20 min
302.1 cc
1
-0.48 mm
-0.10/ 0.25 mm
-0.30/ +0.35 mm
0
Roland Versa CAMM series
Model
Version
Serial No.
Date
:
:
:
:
VS-640
2.10
XXXXXXX
2010/03/10 14:19
IP Address
Subnet Mask
Gateway Address
MAC Address
:
:
:
:
192.168.000.100
255.255.255.000
000.000.000.000
00:40:AB:00:7C:E5
Head Temperature
:
27 C / 80.6 F
Heater temp.(PRINT)
Heater temp.(DRYER)
:
:
23 C / 72 F
23 C / 72 F
Menu language
Length unit
Temperature unit
Head height
Edge detection
Empty mode
Media Release
Bi-dir. simple
Bi-dir. adjust No.1
No.6
:
:
:
:
:
:
:
:
:
:
Japanese
mm
C
Low
Enable
Stop
Disable
0
0
0
Calibration
Full width scanning
Scan interval
Sleep
Sleep interval
Sheet remain
Periodic cleaning
Alternation
No.2
:
0
No.7
:
0
:
:
:
:
:
:
:
:
+1.00 %
FULL
0.0 sec
Enable
30 min
0.0m
NONE
Enable
No.3 :
No.8 :
Tool parameter
Force
Velocity
Offset
Up velocity
:
: 90 gf
: 30 cm/s
: 0.250 mm
: 30 cm/s
Preset name
Calibration
Heater setting(PRINT)
Heater setting(DRYER)
Feed for dry
Bi-dir. simple
Bi-dir. adjust No.1
No.6
:
:
:
:
:
:
:
:
NAME1
0.00 %
35 C / 94 F
40 C / 104 F
Disable
0
0
0
Scan interval
Edge detection
Full width S
Preheating
Vacuum power
No.2
:
No.7
:
:
:
:
:
:
Preset name
Calibration
Heater setting(PRINT)
Heater setting(DRYER)
Feed for dry
Bi-dir. simple
Bi-dir. adjust No.1
No.6
:
:
:
:
:
:
:
:
NAME2
0.00 %
35 C / 94 F
40 C / 104 F
Disable
0
0
0
Scan interval
Edge detection
Full width S
Preheating
Vacuum power
No.2
:
No.7
:
:
:
:
:
:
Preset name
Calibration
Heater setting(PRINT)
Heater setting(DRYER)
Feed for dry
Bi-dir. simple
Bi-dir. adjust No.1
No.6
:
:
:
:
:
:
:
:
NAME8
0.00 %
35 C / 94 F
40 C / 104 F
Disable
0
0
0
Scan interval
Edge detection
Full width S
Preheating
Vacuum power
No.2
:
No.7
:
:
:
:
:
:
Cutting calib. (F/S) :
Print-cut adjust (F/S) :
Crop-cut adjust (F/S) :
0.0 sec
Enable
FULL
Preheat
AUTO
0
0
0.0 sec
Enable
FULL
Preheat
AUTO
0
0
0.0 sec
Enable
FULL
Preheat
AUTO
0
0
: E-SOL Max 6Color
63/ 63/ 63/ 63
:
:
63/ 63/ 42/ 42
Vacuum power
Set remain at loading
Heater setting(PRINT)
Heater setting(DRYER)
Feed for dry
Preheating
Drying Time
:
:
:
:
:
:
:
0
0
No.4
No.9
0.00/ 0.00 %
0.00/ -0.05 mm
+0.10/ +0.05 mm
Force
Velocity
Offset
Up velocity
Drying Time
No.3 :
No.8 :
:
:
:
:
:
0
0
Force
Velocity
Offset
Up velocity
Drying Time
No.3 :
No.8 :
Force
Velocity
Offset
Up velocity
Drying Time
No.3 :
No.8 :
4-11
Ink type
Ink remain (1-4)
Ink remain (5-8)
:
:
Cutting priority
Prefeed
Auto Env Match
Auto
Disable
35 C / 94 F
40 C / 104 F
Disable
PREHEAT
0 min
0
0
No.5
No.10
:
:
0
0
: Command
: Disable
: Enable
Cutting calib. (F/S) :
Print-cut adjust (F/S) :
Crop-cut adjust (F/S) :
Media Release
:
:
Alternation
No.4
0
:
No.9
0
:
0.00/ 0.00
0.00/ 0.00
0.00/ 0.00
Disable
Enable
No.5
:
No.10 :
%
mm
mm
: 50 gf
: 30 cm/s
: 0.250 mm
: 30 cm/s
:
0 min
0
0
Cutting calib. (F/S) :
Print-cut adjust (F/S) :
Crop-cut adjust (F/S) :
Media Release
:
:
Alternation
No.4
0
:
No.9
0
:
0.00/ 0.00
0.00/ 0.00
0.00/ 0.00
Disable
Enable
No.5
:
No.10 :
%
mm
mm
: 50 gf
: 30 cm/s
: 0.250 mm
: 30 cm/s
:
0 min
0
0
Cutting calib. (F/S) :
Print-cut adjust (F/S) :
Crop-cut adjust (F/S) :
Media Release
:
:
Alternation
No.4
0
:
No.9
0
:
0.00/ 0.00
0.00/ 0.00
0.00/ 0.00
Disable
Enable
No.5
:
No.10 :
%
mm
mm
50 gf
30 cm/s
0.250 mm
30 cm/s
0 min
0
0
0
0
0
0
HISTORY REPORT
History Report
Model
: VS-640
Serial No.
Version
: 2.10
Date
==== Motor group ====
Motor feed
(trip / total [clear]):
0/
0
hours
Motor scan
(trip / total [clear]):
9/
9
hours
Pump Times
(trip / total [clear]):
1,703/
1,703
times
Pump TimesCIR(trip / total [clear]):
232/
232
times
==== Maintenance group ====
:
Maintenance Count
0 times
:
45 hours
Total time
:
8 hours
Printing time
==== Wiper group ====
Wiping count
:
8 times
Wiper replace count
:
0 times
Felt Wiping count
:
8 times
Felt Wiper replace count:
0 times
==== Head group ====
Shot Cnt. 1 (trip/total [clear]):
2,697/
2,697
Shot Cnt. 2 (trip/total [clear]):
2,701/
2,701
Shot Cnt. 3 (trip/total [clear]):
10,361/
10,361
Shot Cnt. 4 (trip/total [clear]):
10,357/
10,357
2,697
Shot Cnt. 5 (trip/total [clear]):
2,697/
Shot Cnt. 6 (trip/total [clear]):
2,701
2,701/
Shot Cnt. 7 (trip/total [clear]):
10,361
10,361/
Shot Cnt. 8 (trip/total [clear]):
10,357
10,357/
:
H1
Wiping count for head
:
43 times
Headrank set count
:
0 times
:
Auto cleaning count
17 times
Normal cleaning count
:
4 times
Medium cleaning count
:
0 times
Powerful cleaning count :
1 times
==== Print group ====
Printing time
:
6 hours
Print pages
:
34 pages
==== Ink group ====
:
Cartridge change(1-4)
0
1
times
2
0
:
Cartridge change(5-8)
0
1
2
0
times
:
Change ink type
0 times
:
Ink Circulation
0 times
:
Ink Discharge (1-3)
0 times
0 times
0 times
==== Error group ====
0 times
Service call count
:
Service call history
: **** **** **** **** ****
Motor error
(feed)
:
0 times
Motor error
(scan)
2 times
:
Low temperature error
0 times
:
High temperature error :
0 times
Emergency capping
0 times
:
Start uncapped
2 times
:
PRINT
DRYER
==== Heater group ====
Heater used time
:
6
6 hours
==== System group ====
Power on count
97 times
:
Power on time
37 hours
:
Sleep time
:
2 hours
Sheet cut count
:
33 times
Peck used count
:
0 times
==== Cutting group ====
Cutting time
:
0 hours
Disconnect carr. count :
67 times
4-12
: XXXXXXX
: 2010/03/10
[0]
[0]
[0]
14:24
INK CARTRIDGE REPORT
Ink Cartridge Report
Model
Version
: VS-640
: 2.10
No:
SERIAL/ INK TYPE/
Max Lc/
1: 14d178b002000071/
Max C/
2: 14d178b002000071/
3: 14d178b002000071/ Max Lm/
Max M/
4: 14d178b002000071/
5: 14d178b002000071/
Max Y/
6: 14d178b002000071/
Max K/
7: 14d178b002000071/
Max C/
8: 14d178b002000071/
Max M/
Serial No.
CAP./ LOT No/
200cc/ 60907A/
200cc/ 61004A/
200cc/ 61021A/
200cc/ 61026A/
200cc/ 60907A/
200cc/ 61004A/
200cc/ 61021A/
200cc/ 61026A/
: XXXXXXX
CONSUM./
TIME/ INS./
FLAG
47.879cc/0y015d04h14m08s/
1/ 00000000
75.914cc/0y015d04h14m03s/
1/ 00000000
81.901cc/0y015d04h13m58s/
1/ 00000000
53.789cc/0y015d04h13m52s/
1/ 00000000
47.879cc/0y015d04h14m08s/
1/ 00000000
75.914cc/0y015d04h14m03s/
1/ 00000000
81.901cc/0y015d04h13m58s/
1/ 00000000
53.789cc/0y015d04h13m52s/
1/ 00000000
EVENT LOG REPORT
Event log Report
Model
: VS-640
Serial No.
: XXXXXXX
Date
: 2010/03/10 17:20
Version
: 2.10
Last event
: 500
Date
Time Event
Information
Date
Time Event
Information
+--------+-----+-----------------+------------------------------------------+ +--------+-----+-----------------+--------------------------------10/03/10 17:20 Print start
27 C Testpattern
10/03/10 12:57 Print start
27 C Testpattern
10/03/10 17:19 Print done
27 C Testpattern
10/03/10 12:56 Print done
27 C Testpattern
10/03/10 17:18 Print start
27 C Testpattern
10/03/10 12:55 Print start
27 C Testpattern
10/03/10 17:17 Print done
27 C Testpattern
10/03/10 12:55 Setup done
Width : 926mm Env.:0.038
10/03/10 17:14 Print start
27 C Testpattern
10/03/10 12:53 Cancel done
10/03/10 17:14 Print done
27 C Testpattern
10/03/10 12:53 Cancel start
Pinch lever up
10/03/10 17:13 Print start
27 C Testpattern
10/03/10 12:53 Setup done
Width : 1222mm Env.:0.010
10/03/10 17:11 Print done
27 C Testpattern
10/03/10 12:52 Cancel done
10/03/10 17:09 Print start
27 C Testpattern
10/03/10 12:52 Cancel start
Pinch lever up
10/03/10 17:09 Print done
27 C Testpattern
10/03/10 12:50 Print done
27 C Testpattern
10/03/10 17:06 Print start
27 C Testpattern
10/03/10 12:49 Print start
27 C Testpattern
10/03/10 17:06 etup done
Width : 932mm Env.:0.028
10/03/10 12:48 Setup done
Width : 1222mm Env.:0.011
10/03/10 17:05 Sub power on
Service mode
10/03/10 12:46 Sub power on
Service mode
10/03/10 15:59 Sub power off
10/03/10 12:46 Main power on
Normal
10/03/10 15:56 Print done
27 C Testpattern
10/03/10 12:46 Sub power off
10/03/10 15:54 Print start
27 C Testpattern
10/03/10 12:08 Setup done
Width : 1222mm Env.:0.012
10/03/10 15:53 Setup done
Width : 932mm Env.:0.028
10/03/10 12:07 Cancel done
10/03/10 15:52 Sub power on
Service mode
10/03/10 12:07 Cancel start
Pinch lever up
10/03/10 15:13 Sub power off
10/03/10 12:07 Setup done
Width : 1315mm Env.:0.012
10/03/10 15:00 Print done
27 C Testpattern
10/03/10 12:05 Cancel done
10/03/10 14:59 Print start
27 C Testpattern
10/03/10 12:05 Cancel start
Pinch lever up
10/03/10 14:57 Print done
27 C Testpattern
10/03/10 12:03 Print done
27 C Testpattern
10/03/10 14:55 Print start
27 C Testpattern
10/03/10 12:03 Print start
27 C Testpattern
10/03/10 14:55 Setup done
Width : 932mm Env.:0.034
10/03/10 12:02 Print done
27 C Testpattern
10/03/10 14:54 Sub power on
Service mode
10/03/10 12:01 Print start
27 C Testpattern
10/03/10 14:39 Sub power off
10/03/10 12:01 Print done
27 C Testpattern
10/03/10 14:38 Print done
27 C Testpattern
10/03/10 12:00 Print start
27 C Testpattern
10/03/10 14:36 Print start
27 C Testpattern
10/03/10 11:59 Print done
27 C Testpattern
10/03/10 14:36 Print done
27 C Testpattern
10/03/10 11:59 Print start
27 C Testpattern
10/03/10 14:36 Print start
27 C Testpattern
10/03/10 11:50 Setup done
Width : 1217mm Env.:0.014
10/03/10 14:35 Print done
27 C Testpattern
10/03/10 11:49 Sub power on
Service mode
10/03/10 14:33 Print start
27 C Testpattern
10/03/10 11:48 Sub power off
10/03/10 14:32 Setup done
Width : 932mm Env.0.031
10/03/10 11:47 Print done
27 C Testpattern
10/03/10 14:28 Sub power on
Service mode
10/03/10 11:47 Print start
27 C Testpattern
10/03/10 23:57 Sub power off
10/03/10 11:45 Print done
27 C Testpattern
10/03/10 13:10 Print done
27 C Testpattern
10/03/10 11:44 Print start
27 C Testpattern
10/03/10 13:10 Print start
27 C Testpattern
10/03/10 11:42 Print done
27 C Testpattern
10/03/10 13:06 Print done
27 C Testpattern
10/03/10 11:40 Print start
27 C Testpattern
10/03/10 13:04 Print start
27 C Testpattern
10/03/10 11:39 Print done
27 C Testpattern
10/03/10 13:04 Print done
27 C Testpattern
10/03/10 11:39 Print start
27 C Testpattern
10/03/10 13:03 Print start
27 C Testpattern
10/03/10 11:38 Print done
27 C Testpattern
10/03/10 13:02 Print done
27 C Testpattern
10/03/10 11:37 Print start
27 C Testpattern
10/03/10 13:01 Print start
27 C Testpattern
10/03/10 11:36 Setup done
Width : 1315mm Env.:0.017
10/03/10 13:01 Print done
27 C Testpattern
10/03/10 11:33 Sub power on
Service mode
10/03/10 13:00 Print start
27 C Testpattern
10/03/10 11:29 Sub power off
10/03/10 12:59 Print done
27 C Testpattern
10/03/10 11:28 Sub power on
Service mode
10/03/10 12:59 Print start
27 C Testpattern
10/03/10 11:27 Main power on
Normal
10/03/10 12:58 Print done
27 C Testpattern
10/03/10 11:27 Sub power off
10/03/10 12:58 rint start
27 C Testpattern
10/03/10 11:27 Error
Scan motor 00500
10/03/10 12:57 Print done
27 C Testpattern
10/03/10 11:36 Print start
27 C Testpattern
4-13
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
+
ENTER
INITIALIZE ALL
SYS.PARAMETER
[ ]
SELECT MODEL
VS-640
[ ]
All parameters will be initialized. Turn on the Sub Power SW
while pressing [ ], [ ] and [ENTER] keys to start the
machine in system parameter initialize mode.
Select the model by pressing [ ] and [ ] keys.
Press [ENTER] key to initialize the system parameter or
press the Sub Power SW more than 1 second to cancel it.
The machine turns off automatically when the initialization is
completed. All the parameters are reset to the default.
It is necessary to initialize the limit position after this
initialization. [SERVICE CALL 0101] occurs without initializing
the limit position.
INITIALIZATION
COMPLETED
LANGUAGE / UNIT
SELECTION
MENU
SERVICE REPORT PRINTING
+
Roland DG Corp.
VS-640
MENU LANGUAGE
ENGLISH
+
SERVICE REPORT
[ ]
LENGTH UNIT
mm > INCH
[ ]
TEMP. UNIT
C > F
4-14
Turn on the Sub Power SW while
pressing [ ] key to start the machine
in the service report printing
mode.
The service report will be printed
automatically when the media is set
up. It prints with Black ink.
(Printing Area : W270 L360mm)
The machine turns to be the normal
mode after printing.
Key Combinations
Function for Service
Combination Key Selection
+
Service Mode
F/W Upgrade Mode
Comments
Press [MENU] and [
Menu.
] to enter Service
+
"[UPDATE FIRMWARE?] will be displayed.
Press [ENTER] to upgrade F/W."
+
Use this when the Main Board is replaced.
F/W Installation Mode for a
brand-new Main Board
ENTER
System Parameter Initialize
+
ENTER
Limit Position/Cut Down Position
+
Initialize
+
Function for Users
Combination Key Selection
MENU
"All parameters will be initialized.
Press [ENTER] to start initialize."
"Press [ENTER] to initialize Limit Position.
Then set up Cut Down Position."
"Service Report will be printed.
It is the same as the Service Report in the
Service Menu."
Service Report
Language/Unit Selection
"[SUM-ERROR] will be displayed.
Press [ENTER] to upgrade F/W."
+
4-15
Comments
Press [
Unit.
] and [
] to select Language /
4-2 HOW TO UPGRADE/INSTALL FIRMWARE
It is necessary to prepare the followings to upgrade/install the firmware.
1.Firmware file
2.WindowsPC (Network port is required.)
3.Peck.exe
4.Network cable (A cross cable is required when you connect the printer to PC directly.)
HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)
1
Check the IP address of the printer.
Turn on the Main Power SW and Sub Power SW, then press
[MENU] key.
Select [SYSTEM INFO.]>[NETWORK]>[IP ADDRESS].
MENU
[ ]
MENU
SYSTEM INFO.
[ ] [ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.100
2
Turn off the Sub Power SW.
4-16
3
4
Start the Peck.
[Peck] screen is displayed, and click [Select Port] button.
Select [Type4 SPi,VS etc.] from [Product].
Also, select [Via Network] and input IP address of the printer.
Click [OK] button.
5
6
[Peck] screen is displayed again.
Click [Firmware Upgrade] button.
[OPEN] screen is displayed.
Select the rmware le and click [Open].
The firmware will be sent to the printer.
4-17
7
The machine goes into the Firmware Upgrade
mode automatically.
When upgrade is completed, the Sub Power SW
turns off automatically.
NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
FIRMWARE
V3.0
COMPLETED
HOW TO INSTALL FIRMWARE (Referential Time : 10 min)
This is required when a new Main Board without the firmware is installed.
1
Turn on the Main Power SW while pressing [
[
] keys.
], [
], and
+
UPDATE FIRMWARE?
2
Press [ENTER] key to set the machine ready to receive the
firmware.
UPDATE FIRMWARE?
[ ]
WAITING
000.000.000.000
4-18
3
Press [MENU] key, and set [IP ADDRESS], [SUBNET MASK]
and [GATEWAY ADDR.].
Press [
] and [
] keys for moving between digits, and
[
] and [
] keys for selecting value. After setting an address, press [ENTER] key to go next address setting.
When [GATEWAY ADDR.] is set, it returns to the waiting
mode for receiving the firmware by pressing [ENTER] key.
WAITING
000.000.000.000
MENU
IP ADDRESS
192.168.000.100
[ ]
The setting made here is only temporary for the firmware installation and it is not saved.
SUBNET MASK
255.255.255.000
[ ]
GATEWAY ADDR.
000.000.000.000
[ ]
WAITING
192.168.000.100
4
5
Start the Peck on PC.
[Peck] screen is displayed, and click [Select Port] button.
Select [Type4 Spi, VS etc.] from [Product].
Also, select [Via Network] and input IP address of the printer.
Click [OK] button.
4-19
6
7
8
[Peck] screen is displayed again.
Click [Firmware Upgrade] button.
[OPEN] screen is displayed.
Select the firmware le and click [Open].
The firmware will be sent to the printer.
It starts loading the firmware.
The firmware installation is completed when
[COMPLETED] message is displayed.
Turn off the Sub Power SW.
NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
FIRMWARE
COMPLETED
4-20
V3.0
9
Turn on the Sub Power SW while pressing [
], [
], and
[ENTER] keys to enter [INITIALIZE ALL SYS. PARAMETER]
menu.
Select the model by pressing [
] and [
] keys,
and press [ENTER] key to start initialization. The Sub Power
turns off automatically when it is completed.
+
ENTER
INITIALIZE ALL
SYS.PARAMETER
[ ]
SELECT MODEL
VS-640
[ ]
INITIALIZATION
COMPLETED
Turn on the Sub Power SW while pressing [
] keys to enter the Service Mode.
10 [
], [
] and
+
MENU
MENU
SERVICE MENU
Enter the [NETWORK] menu and input [IP AD-
11 DRESS], [SUBNET MASK] and [GATEWAY
ADDR.].
Turn off the Sub Power when the network setting
is completed.
MENU
SERVICE MENU
[ ]
MENU
SYSTEM INFO.
[ ] [ ]
SYSTEM INFO.
NEETWORK
[ ]
[ ]
NETWORK
IP ADDRESS
IP ADDRESS
192.168.000.100
[ ]
SUBNET MASK
255.255.255.000
[ ]
GATEWAY ADDR.
000.000.000.000
[ ]
[ ]
NETWORK
SUBNET MASK
[ ]
[ ]
NETWORK
GATEWAY ADDR.
4-21
[ ]
12
Start the Peck on PC.
[Peck] screen is displayed, and click [Put Parameters] button.
[OPEN] screen is displayed.
the System Parameter le that is saved before the
Main Board replacement.
Click [Open]. Peck starts to send the System Parameter to
the printer.
13 Select
14
Click [Get Report] button to import the System Report file.
Confirm that the System Parameter is reloaded properly.
The network settings set at the step 11 are replaced
with the ones saved in the System Parameter as [Put
Parameters] is executed.
Please do the network settings again if necessary.
4-22
4-3 HEAD ALIGNMENT (Referential Time : 15 min.)
This is necessary to obtain the good printing quality. Be sure to operate this alignment when the head is replaced.
If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could occur.
The PET-G is required for this alignment.
Please DO NOT use Take-Up Unit for this alignment.
1
Remove the Right Cover and Right Top Cover.
Right Top Cover
Right Cover
2
Open the Front Cover.
Release the cap of the Head Carriage and disconnect
the Tool Carriage from the Head Carriage.
2
3
1
Remove the Head Carriage Cover.
Lock the Head Carriage.
Head Carriage Cover
The Head Carriage Cover has six screws.
4-23
4
Turn on the Sub Power SW while pressing [
[
] keys to enter the Service Mode.
], [
] and
+
Set up the PET-G on the machine.
MENU
MENU
SERVICE MENU
5
Select [PRINT MENU]>[HEAD ADJUST]>[BIAS]>[TEST
PRINT] and press [ENTER] key.
SERVICE MENU
PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
6
Test pattern is printed. The test pattern is different depending
on the ink type.
< Firmware : ~ Ver.1.30 >
<CMYK>
<CMYKLcLm>
<CMYKLcLmWMT>
The printed test pattern can be fed forward and backward by [ ] and [ ] keys to be seen easily.
Head can be adjusted with the existing test pattern
by selecting [PRINT MENU]>[HEAD ADJUST]>[BIAS
2]. Adjustment can be performed by whichever of
test pattern. Because the machine does not feed the
media for [BIAS] test pattern, it is not affected by media feeding.
7
< Firmware : Ver.1.30 ~ >
<CMYK>
<CMYKLcLm>
<CMYKLcLmWMT>
[BIAS ADJUSTMENT]
Loosen the three screws fixing the Head in the order of the
figure.
3
Loosen the screws fixing the head for 1/2 turn.
If the screws are loosened too much, the adjustment
cannot be done correctly.
1
2
4-24
8
Insert the 1.5 mm Hexagonal Wrench through the hole of the
Head Carriage, then turn the Adjustment Screw to make the
lines of each color in the test pattern straight.
Position of the printing moves one line by turning the
screw 1/4 turn.
When the right half of the lines are shifting upwards, turn the
screw CW.
When the right half of the lines are shifting downwards, turn
the screw CCW two or three round once to get back to the
position where the right-side lines are upper than the left
ones. Print the test pattern again, and perform the head adjustment
When adjusting the head position, turn the screw
CW.
Turning the screw CWW is only when fitting back
the misalignment.
9
< Firmware : ~ Ver.1.30 >
< Firmware : Ver.1.30 ~ >
This side only
Tighten the screws fixing the head in order as shown in the
figure, using the Torque Driver (ST-056).
1
Torque for tightening is 2kgf • cm (20cNm).
Make sure not to tighten the screws too strong.
3
2
4-25
[BIDIRECTION ADJUSTMENT]
10 Select [PRINT MENU]>[HEAD ADJUST]>[BI-DIR. DEFAULT]
>[TEST PRINT] and press [ENTER] key.
SERVICE MENU
PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
Loosen the screws fixing the head for 1/2 turn.
If the screws are loosened too much, the adjustment
cannot be done correctly.
11
Test pattern is printed.
Find the position where the two lines are
overlapping and check the number of
each color.
In case of having problem selecting one
between two numbers, half
value is also available for inputting.
The number with
is the current setting.
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
H1
No.20
0
+12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+40
0
+12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+40
0
+12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+40
0
+12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+40
0
+12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+40
0
+12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+40
H1
No.19
H1
No.18
H1
No.3
H1
No.2
H1
No.1
Select [No.1] to [No.20] from [HEAD ADJUST]>[BIDIR.
menu and enter the parameters
checked at step 11 with [ ] and [ ] keys.
Press [ENTER] key to save the settings.
12 DEFAULT]>[SETTING]
BI-DIR.DEFAULT
TEST PRINT
BI-DIR.DEFAULT
SETTING
Parameters can be entered with an increment of 0.5.
No. 1 No. 2
-15
-20
No. 19 No. 20
-15
-20
4-26
4-4 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 3min.)
This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also detecting the
distance from the Cut Down Position to the Limit Sensor after completing the adjustment.
When the Limit Position is not correctly set, it may cause some problems such as a head capping error and a head
carriage lock error. Also, when the cutter-down position is not correct, there will be some problems such as a cutterdown error when separating the sheet.
1
2
Remove the Right Cover.
Turn on the Sub Power SW while pressing [
[ ] keys to enter the Limit Initialize mode.
], [
] and
+
LIMIT INITIALIZE
MENU
3
Connect the Tool Carriage to the Head Carriage.
And lock the Head Carriage.
Confirm that the Head Carriage is locked by pushing it lightly
to left and eliminate the looseness.
2
1
4-27
4
Confirm that the head is capped properly, and press [ENTER]
key. The Tool Carriage will be separated from the Head Carriage and the limit position initialize will start.
After initialize is completed, the message is displayed.
SETTING UP
THE LIMIT
[ ]
DETECTING..
SETTING UP
CUTTER DOWN POS
5
To be in the Cut Down condition, move the Tool Carriage
with your hand until it makes full contact with the Auto Cutter
Frame.
Auto Cutter Frame
6
Press [ENTER] key to perform the Cut Down Position Initialize.
After initialize is completed, the message is displayed.
SETTING UP
CUTTER DOWN POS
[ ]
DETECTING..
Perform the following adjustment.
[4-6 FLUSHING POSITION ADJUSTMENT]
INITIALIZATION
COMPLETED
4-28
4-5 LINEAR ENCODER SETUP (Referential Time : 5min.)
This is for checking the reading of the linear encoder and for calibrating its expansion/contraction caused by the operation environment. This operation is required when Limit Sensor, Encoder Scale or Encoder Module is replaced or
the position is adjusted.
1
Turn on the Sub Power SW while pressing [
[
] keys to enter the Service Mode.
], [
] and
+
MENU
MENU
SERVICE MENU
2
3
Make sure to unload the media.
Lower the Pinch Rollers.
Also, be sure to remove the Media Clamps.
Select [PRINT MENU]>[LINEAR ENCODER], and press [ENTER] key.
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
LINEAR ENCODER
[ ]
NOW PROCESSING..
POS: 1361.00mm
4-29
4
One of the messages appears at the completion of the set
up. In case of Setup error, check the followings.
Dirt/Scratch on the Encoder Scale.
Dirt/Scratch on the Encoder Module.
Encoder Scale is not between the Encoder Module.
Backlash of the Carriage Motor Gear and the Drive Gear.
Fixation between the Carriage and the Carriage Belt.
Bad Contact in the cables.
5
When LINEAR ENCODER SETUP is completed, perform the
[LINEAR CALIB.] in the Service Menu.
LINEAR ENCODER
SETUP COMPLETED
LINEAR ENCODER
SETUP FAILED
PRINT MENU
LINEAR CALIB.
[ ]
NOW PROCESSING..
LINEAR CALIB.
SETUP COMPLETED
[ ]
LINEAR CALIB.
0.18%
6
In case of an error, check the followings.
Dirt/Scratch on the Encoder Scale.
Dirt/Scratch on the Encoder Module.
Encoder Scale is not between the Encoder Module.
Backlash of the Carriage Motor Gear and the Drive Gear.
Fixation between the Carriage and the Carriage Belt.
Bad Contact in the cables.
PRINT MENU
LINEAR CALIB.
[ ]
NOW PROCESSING..
LINEAR CALIB.
FAILED TO SETUP
4-30
4-6 FLUSHING POSITION ADJUSTMENT (Referential Time : 5min.)
This is to adjust the flushing position. Without this adjustment, the Flushing may not be performed properly.
1
Turn off the Sub Power SW, and then turn off the Main Power
SW.
OFF
2
3
The Head height should be set LOW.
High
Remove the Right Cover.
Right Cover
4
Move the Head Carriage leftwards to the position where it is
not above the Capping Unit.
4-31
Low
5
Remove the Right Under Cover and lock the Head Carriage.
Right under Cover
6
Turn on the Sub Power SW while pressing [
[
] keys to enter the Service Mode.
], [
] and
+
MENU
MENU
SERVICE MENU
7
Select [PRINT MENU]>[FLUSHING ADJ.], and press [ENTER] key.
The Head Carriage automatically moves to the current flushing position.
SERVICE MENU
PRINT MENU
[ ]
PRINT MENU
FLUSHING ADJ.
FLUSHING ADJ.
0.00mm - 0.40mm
8
Move the Head Carriage to the position where the slot of the
Carriage Cap Guide makes contact with the tip of the Backup
Cap Base by pressing [
] and [
] keys. Then, press [ENTER] key to set the flushing position.
Or, start adjustment from the leftmost position and press
[ENTER] key to save the position where arm part of cap unit
starts to move.
When you press [MENU] key before pressing [ENTER] to set
the position, the flushing position is not updated and exits to
the menu.
Carriage Cap Guide
Arm Part
4-32
Backup Cap Base
4-7 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)
This adjustment is for adjusting the sensitivity of the Crop Mark Sensor. If not adjusted, the crop marks cannot be
read correctly and it results in the misaligned cut with the print. This adjustment is required under following cases.
- Crop Mark Sensor or Tool Carriage Board is replaced or adjusted.
- The VR for adjusting the voltage is unexpectedly moved.
- The distance between Crop Mark Sensor and the bed surface is changed.
When it needs to be adjusted for a particular media, use the media instead of SV-GG. However, in this case, the adjustment is to be optimized for the media and it may affect the crop mark detection on other media. The result of the
crop mark recognition on Roland media is not assured, when any media other than SV-GG is used for this adjustment.
The Print Heater and Dryer must be off during this adjustment..
1
Remove the Covers in order.
1. Right Cover
2. Left Cover
3. Front Cover
4. Front Rail Cover
6. Top Cover
Top Cover
Front Rail Cover
Left Cover
Front Cover
Right Cover
2
3
Remove the Tool Carriage from the Head Carriage.
Remove the Tool Carriage Cover.
Tool Carriage Cover
4-33
4
Remove the four rivets as shown in the figure for removing
the Tool Carriage Board Cover.
ツールキャリッジボードカバー
5
Turn on the Sub Power SW while pressing [
[ ] keys to enter the Service Mode.
Setup the SV-GG on the machine.
], [
] and
+
MENU
MENU
SERVICE MENU
6
Select [CUTTING MENU>[CROPMARK SENS]>[OUTLEVEL
CHECK], and press [ENTER] key.
A Crop Mark will be printed.
SERVICE MENU
CUTTING MENU
[ ]
CUTTING MENU
CROPMARK SENSE
[ ]
CROPMARK SENSE
OUTLEVEL CHECK
[ ]
7
After printing a Crop Mark, the Tool Carriage moves to above
the Crop Mark automatically.
It is not necessary to adjust when the MAX voltage is 2.7
+/-0.2V.
Min2.5V Max2.7V
[2.5V]
4-34
8
If the MAX voltage is not proper, refer to the voltage displayed in [ ] on the lower screen. Adjust the VR on the Tool
Carriage Board so that the voltage in [ ] to be 2.7 +/-0.2V.
VR
Because of the ink dry, the voltage displayed in [ ]
decreases in time. Perform this operation quickly for
the adjustment is done smoothly
Min2.5V Max2.7V
[2.5V]
9
Perform [OUTLEVEL CHECK] again and confirm that the
MAX voltage is proper.
If the voltage is not proper, adjust the voltage again.
Min2.5V Max2.7V
[2.5V]
4-35
4-8 CROP-CUT ADJUSTMENT (Referential Time : 10min.)
This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If it is not adjusted, the cutting position based on the detected Crop Marks becomes wrong, and that results in the mis-alignment of the Print
and Cut performed under the auto crop mark detection.
This adjustment is required when Crop Mark Sensor or Tool Carriage is replaced.
Before this adjustment, it is necessary to confi rm that [ENABLE] is selected for [AUTO ENV. MATCH].
Also, Take-up Unit must not be used during this adjustment.
1
Turn on the Sub Power SW while pressing [
[ ] keys to enter the Service Mode.
Set up media on the machine.
], [
] and
+
Any media can be used for this adjustment.
MENU
MENU
SERVICE MENU
2
Perform Bidirectional Adjustment referring to [4-3 HEAD ADJUSTMENT].
SERVICE MENU
PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
3
[TEST PRINT 2]
Select [CUTTING MENU]>[CROP-CUT ADJ.]>[TEST PRINT
2], and press [ENTER] key.
The test print and cut will be performed.
SERVICE MENU
CUTTING MENU
[ ][ ]
CUTTING MENU
CROP-CUT ADJ.
For this step, use the same media that bidirectional
adjustment is done.
[ ][ ]
CROP-CUT ADJ.
TEST PRINT2
[ ]
4-36
4
From the test pattern, find the value where the print line
matches the cut line.
In this case, the correction value for the scan direction is
"- 0.3".
<TEST PATTERN>
Correction-value scale
.0
- .0
.
- .
.0
- .0
-0.
0.
If it is difficult to see the cut line visually, use a magnifier.
0.0
.0
.
.0
0.
-0.
-0.0
Scan
0.0
Feed
- .0
- .
- .0
-0.
-0.0
Cut line
5
Select [CUTTING MENU]>[CROP-CUT ADJ.]>[SETTING],
and enter the correction-values found in the test pattern for
both Feed and Scan.
[ ][ ]
F: Feed direction S: Scan direction
Left: Current value Right: New value
(Setting range: +/-2.00mm In 0.01mm unit)
key : Value of F, towards +
key : Value of F, towards key : Value of S, towards +
key : Value of S, towards ENTER key : Saves new setting
MENU key : Moves out SETTING menu
6
CUTTING MENU
CROP-CUT ADJ.
CROP-CUT ADJ.
SETTING
[ ]
F:+0.30
S:+-0.40
+0.30mm
-0.40mm
[ ]
[TEST PRINT]
Select [CUTTING MENU]>[CROP-CUT ADJ.]>[TEST
PRINT], and press [ENTER] key.
The test print and cut will be performed.
CUTTING MENU
CROP-CUT ADJ.
[ ]
CROP-CUT ADJ.
TEST PRINT
[ ]
7
A Crop Mark is printed, and it is detected by the Crop Mark
Sensor, and its contour is cut. Confirm the cut line position on
the print visually.
If it is difficult to see the cut line visually, use a magnifier.
4-37
Broken line is indicating the cut line
8
Adjustment is completed if the position error of cut line is
within +/-0.1mm. If not, select [SETTING] menu again for further adjustment.
CUTTING MENU
CROP-CUT ADJ.
[ ][ ]
key : Moves cut position towards front
key : Moves cut position towards rear
key : Moves cut position towards right
key : Moves cut position towards left
ENTER key : Saves new setting
MENU key : Moves out SETTING menu
CROP-CUT ADJ.
SETTING
[ ]
F:+0.30
S:+-0.40
+0.30mm
-0.40mm
[ ]
Fine Adjustment
F:
S:
9
Perform the test print again for confirmation. Adjustment is
completed if the position of cut line is satisfactory.
If not, repeat the adjustment again.
+
+
Broken line is indicating the cut line
Before adjustment
After adjustment
4-38
4-9 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)
This adjustment is for calibrating the relative positions of printing and cutting. If it is not adjusted, it may result in the
misalignment of the printing and cutting.
This adjustment is required when Tool Carriage is replaced, or a head is replaced or adjusted, and also when the
relative distance between the Carriage and head is changed.
Before this adjustment, it is necessary to confi rm that [ENABLE] is selected for [AUTO ENV. MATCH].
Also, Take-up Unit must not be used during this adjustment
1
Turn on the Sub Power SW while pressing [
[ ] keys to enter the Service Mode.
], [
] and
+
Set up media on the machine.
Any media can be used for this adjustment.
MENU
MENU
SERVICE MENU
2
Perform Bidirectional Adjustment referring to [4-3 HEAD ADJUSTMENT].
SERVICE MENU
PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
3
[TEST PRINT 2]
Select [CUTTING MENU]>[PRINT-CUT ADJ.]>[TEST PRINT
2], and press [ENTER] key.
The test print and cut will be performed.
SERVICE MENU
CUTTING MENU
[ ][ ]
CUTTING MENU
PRINT-CUT ADJ.
For this step, use the same media that bidirectional
adjustment is done.
[ ][ ]
PRINT-CUT ADJ.
TEST PRINT2
[ ]
4-39
4
From the test pattern, find the value where the print line
matches the cut line.
In this case, the correction value for the scan direction is
"- 0.3".
<TEST PATTERN>
Correction-value scale
.0
- .0
.
- .
.0
- .0
-0.
0.
If it is difficult to see the cut line visually, use a magnifier.
0.0
.0
.
.0
0.
- .0
- .
- .0
-0.
0.0
-0.
-0.0
Scan
Feed
-0.0
Cut line
5
Select [CUTTING MENU]>[PRINT-CUT ADJ.]>[SETTING],
and enter the correction-values found in the test pattern for
both Feed and Scan.
[ ][ ]
F: Feed direction S: Scan direction
Left: Current value Right: New value
(Setting range: +/-5.00mm In 0.01mm unit)
key : Value of F, towards +
key : Value of F, towards key : Value of S, towards +
key : Value of S, towards ENTER key : Saves new setting
MENU key : Moves out SETTING menu
6
CUTTING MENU
PRINT-CUT ADJ.
PRINT-CUT ADJ.
SETTING
[ ]
F:+0.30
S:+-0.40
+0.30mm
-0.40mm
[ ]
Select [PRINT-CUT ADJ.]>[TEST PRINT], and press [ENTER]
key.
The test print and cut will be performed.
CUTTING MENU
PRINT-CUT ADJ.
[ ]
PRINT-CUT ADJ.
TEST PRINT
[ ]
7
Three marks are printed at the left-end, right-end and the
center of the media, and each mark is cut. Confirm the cut
line positions on the marks visually.
If it is difficult to see the cut line visually, use a magnifier.
Broken line is indicating the cut line
4-40
8
Adjustment is completed if the position error of cut line is
within the range below. If not, select [SETTING] menu again
for further adjustment.
Mark on the right: Within +/-0.1mm
Mark on the left: Within +/-0.3mm
(Make an adjustment based on the mark on the right)
CUTTING MENU
PRINT-CUT ADJ.
[ ][ ]
PRINT-CUT ADJ.
SETTING
[ ]
key : Moves cut position towards front
key : Moves cut position towards rear
key : Moves cut position towards right
key : Moves cut position towards left
ENTER key : Saves new setting
MENU key : Moves out SETTING menu
F:+0.30 +0.30mm
S:+-0.40-0.40mm
[ ]
Fine Adjustment
F:
S:
9
Perform the test print again for confirmation. Adjustment is
completed if the position of cut line is satisfactory.
If not, repeat the adjustment again.
Left
+/-0.3mm
+
+
Center
Right (Base)
+/-0.1mm
Broken line is indicating the cut line
4-41
4-10 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)
This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper amount by calibrating the variation in Grit Roller diameter. Calibration is made based on the value in feeding media [PET-G].
Without proper calibration, it may cause misalignment in the feed amount of media, and it results in the problems
such as white banding, banding of overlap or the dimension error of print result compared to the original data.
Take-up Unit must not be used during this adjustment.
1
Turn on the Sub Power SW while pressing [
[ ] keys to enter the Service Mode.
], [
] and
+
Setup the PET-G on the machine.
MENU
MENU
SERVICE MENU
2
Select [PRINT MENU]>[CALIB.DEFAULT]>[TEST PRINT],
and press [ENTER] key.
Test Pattern will be printed.
SERVICE MENU
PRINT MENU
[ ][ ]
PRINT MENU
CALIB.DEFAULT
Test print requires 510mm or more of the media
setup width.
[ ][ ]
CALIB.DEFAULT
TEST PRINT
[ ]
3
Measure the length of the feed direction and use the value to
calculate the calibration amount with the formula shown at
4 .
400mm
Feed
Test pattern is always printed with offset 0.00%.
Even if a correction is made in the [SETTING]
menu, the test pattern is not changed.
500mm
Scan
4-42
4
Calculate the amount to be calibrated with the formula as
shown in the figure.
400 Calibration
=
Value
5
Select [PRINT MENU]>[CALIB.DEFAULT]>[SETTING], and
enter the calibration value with [ ] and [ ] keys.
Press [ENTER] key to save the setting.
Measured
Length
x 100
Measured
Length
SERVICE MENU
PRINT MENU
[ ][ ]
PRINT MENU
CALIB.DEFAULT
Parameters can be entered with an increment of
0.01%.
(MAX. +2.00% to MIN. -2.00%)
[ ][ ]
CALIB.DEFAULT
SETTING
[ ]
SETTING
+0.00% + 0.15%
[ ]
4-43
4-11 TOOL HEIGHT ADJUSTMENT (Referential Time : 5min.)
1
Install the White Dummy Pen (ST-006) to the Tool Carriage.
White Dummy Pen
2
Position the Pinch Rollers as shown in the figure, and lower the loading lever.
Pinch Roller
Grit Roller
3
4
Remove the Right Cover.
Disconnect the Tool Carriage from the Head Carriage.
4-44
5
Remove the Tool Carriage Cover.
Tool Carriage Cover
6
7
Connect the Tool Carriage to the Head Carriage.
Lock the Head Carriage.
And move the Tool Carriage to the right side of the bed.
Turn the Adjustment Screw to adjust the space between the
pen end and bed to be 2.5 mm to 2.6 mm.
Perform [4-12 TOOL PRESSURE ADJUSTMENT].
Adjustment
Screw
4-45
4-12 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min)
This adjustment is to correct the tool pressure during cutting.
Before this adjustment, it is necessary to perform [4-11 TOOL HEIGHT ADJUSTMENT].
1
Install the White Dummy Pen (ST-006) to the Tool Carriage.
White Dummy Pen
2
Move the Pinch Rollers at the positions as shown in the figure, and lower them.
Pinch Roller
Grit Roller
3
Remove the Covers in order.
1. Right Cover
2. Left Cover
3. Front Cover
4. Front Rail Cover
5. Top Cover
Top Cover
Front Rail Cover
Left Cover
Front Cover
Right Cover
4-46
4
5
Disconnect the Tool Carriage from the Head Carriage.
Remove the Tool Carriage Cover.
Tool Carriage Cover
6
7
Connect the Tool Carriage to the Head Carriage.
Lock the Head Carriage.
And move the Tool Carriage to the right side of the bed.
Turn on the Sub Power SW while pressing [
[ ] keys to enter the Service Mode.
], [
] and
+
MENU
MENU
SERVICE MENU
4-47
8
Select [CUTTING MENU]>[FORCE ADJUST].
MENU
SERVICE MENU
[ ][ ]
SERVICE MENU
CUTTING MENU
Only the Tool Carriage can be moved in [FORCE
[ ][ ]
ADJUST] menu.
CUTTING MENU
FORCE ADJUST
9
Select [FORCE ADJUST]>[30gf], and press [PAUSE] key to
move the Tool Carriage down.
CUTTING MENU
FORCE ADJUST
[ ]
FORCE ADJUST
30gf
[ ]
30gf
17
16
[PAUSE]
Lift up the Tool Holder with the Dial Gauge (ST-013) and
10 measure the pressure when the pen tip leaves the bed.
Adjust the parameter in [30gf] menu with [ ] and [
for the pressure to be 25 to 35gf (0.25N to 0.35N).
Press [ENTER] key to save the settings.
] keys
30gf
17
16
[ ][ ]
[ENTER]
ST-013
Select [FORCE ADJUST]>[200gf], and press [PAUSE] key to
11 move the Tool Carriage down.
CUTTING MENU
FORCE ADJUST
[ ]
FORCE ADJUST
200gf
[ ]
200gf
56
57
[PAUSE]
4-48
Lift up the Tool Holder with the Tension Gauge (ST-002) and
12 measure the pressure when the pen tip leaves the bed.
Adjust the parameter in [200gf] menu with [
] and [
keys for the pressure to be 195 to 205gf (1.9N to 2.0N).
Press [ENTER] key to save the settings.
]
200gf
56
ST-002
[ ][ ]
[ENTER]
Select [30gf] menu under [FORCE ADJUST] menu.
13 Confirm that the force is 25 to 35gf (0.25N to 0.35N) when
the tip of the pen leaves the bed by lifting the Tool Holder
with the Dial Tension Meter (ST-013).
30gf
17
16
[ ][ ]
[ENTER]
If the value of the force is not proper, repeat the adjustment
again.
ST-013
4-49
57
4-13 BELT TENSION ADJUSTMENT
1
2
(Referential Time : 20min.)
Connect the Tool Carriage to the Head Carriage and move
them to the right in the lock position.
Remove the Covers in order.
Ink Cartridge Cover
1. Right Cover
2. Left Cover
3. Front Cover
4. Front Rail Cover
5. Top Cover
6. Ink Cartridge Cover
Top Cover
Left Cover
Front Rail Cover
Front Cover
Right Cover
3
Measure the tension of the belt at the position above the center of the fourth Grit
Roller from the left using Tension Gauge
(ST-001)(*1).
Pull up the belt until its inside comes to the
top surface of the Cut Cable Guide when
you see it from the machine front(*2). The
tension is proper if the measured value is
0.62kgf - 0.71kgf.
If the tension is improper, move on to the
next step and adjust the belt tension.
<The Belt Tension Measurement Position and
Measured Value>
Position of the Grit
Measured
Model
Roller
Value
0.62kgf
VS-640 The fifth from the left
to
0.71kgf
0.82kgf
VS-540 The fourth from the left
to
0.90kgf
0.74kgf
VS-420 The third from the left
to
0.85kgf
Between the second and
VS-300 the third Grit Roller from
the left
<*1>
<*1>
<*2>
Cut Cable Guide
Belt
1.25kgf
to
1.40kgf
4-50
4
Loosen the two Fixing Screws which is located on the left
end of the belt halfway round.
<Top view>
Fixing Screw
Be careful with the sharp edges around the belt
when loosening the screws. It may cause injury.
Fixing Screw
5
Insert a wrench through the holes on the Side Frame and
loosen the two screws to make a gap of three millimeters
between the tip of the screw and Idle Pulley Holder.
(The belt tension cannot be adjusted higher when the
screw contacts with Idle Pulley Holder.)
3mm
Screws
The gap between the screws and Idle Pulley can be
seen from both front side and rear side of the machine.
Idle Pulley Holder
6
Turn the Adjustment Screw as shown in the figure to adjust
the value of the tension gauge within acceptable range referring to 3 .
Adjustment
Screw
Turn the screw CW: Tension is increased
Turn the screw CCW: Tension is decreased
7
Tighten the two Fixing Screws shown in the figure, and again
confirm that the tension is within the proper value.
Fixing Screw
Fixing Screw
4-51
8
Tighten the two screws shown in the figure to slightly contact
with Idle Pulley Holder.
Move on to [4-14 BELT POSITION ADJUSTMENT].
Screws
Make sure not to tighten the screws too tight.
It may move the fixed Idle Pulley Holder accidentally.
Idle Pulley Holder
4-52
4-14 BELT POSITION ADJUSTMENT
(Referential Time : 30min.)
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley Flanges excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and adjusted if it is necessary.
1
Remove the Covers in order.
Ink Cartridge Cover
1. Right Cover
2. Left Cover
3. Front Cover
4. Front Rail Cover
5. Top Cover
6. Right Top Cover
7. Chassis Cover
8. Ink Cartridge Cover
Top Cover
Chassis Cover
Left Cover
Right Top Cover
Front Cover
Front Rail Cover
Right Cover
2
Turn on the Sub Power SW while pressing [
[ ] keys to enter the Service Mode.
], [
] and
+
MENU
MENU
SERVICE MENU
3
[ADJUSTMENT ON THE DRIVE PULLEY SIDE]
Perform the Aging test for the belt.
Select [MOTOR MENU]>[AGING]>[SCAN], and press
[ENTER] key.
SERVICE MENU
MOTOR MENU
[ ]
MOTOR MENU
AGING
[ ]
AGING
SCAN
[ ]
4-53
4
Confirm the belt position.
The position is proper when the belt is not touching the
Flanges of the Drive Pulley excessively. When the position
is proper, skip this adjustment and go to [ADJUSTMENT ON
THE IDLE PULLEY SIDE] described in the later step of this
adjustment leaving the belt aging on. When the position is
improper, make adjustment as follows.
Flange
Belt partly touching the Flange is acceptable.
5
Press [ENTER] key to cancel Aging.
SCAN
NOW AGING
[ ]
6
7
Release the Head Carriage and move it to the left by hands.
Remove the Right Under Cover and Right Side Frame.
Right Side Frame
Right Under Cover
4-54
8
Loosen the two Fixing Screws located on the right end of the
belt.
Loosen the screws about a few rounds for the
bottom of the screw head not to contact with the
Stay.
9
Fixing Screw
Press [ENTER] key to restart Aging.
AGING
SCAN
[ ]
10
Adjust the belt position turning the Adjustment Screw as follows.
Touching the Flange on the FRONT side of machine
Belt leans to the front side of the machine
-Turn the screw carefully in CW (loosening).
The work space is narrow. Be careful and try not to
touch the driving pulley and belt.
Belt leans to the rear side of the machine
-Turn the screw carefully in CCW (tightening).
Adjustment Screw
Touching the Flange on the REAR side of machine
Adjustment Screw
4-55
Tighten the two Fixing Screws for the bottom of the screw
11 head to slightly contact with the Stay.
Fixing Screw
Confirm that the belt is not touching the pulley anges exces-
12 sively.
When the belt is in improper position, adjust it again.
When it is proper, leave the belt aging on, and go to the following [ADJUSTMENT ON THE IDLE PULLEY SIDE].
Flange
[ADJUSTMENT ON THE IDLE PULLEY SIDE]
<Top view(L)>
13 Confirm the position of the belt.
The position is proper when the belt is not touching the
Flanges excessively. When the position is proper, close this
BELT POSITION ADJUSTMENT. When it is improper, make
adjustment as follows.
Flange
Belt partly touching the Flange is acceptable.
14 Press [ENTER] key to cancel Aging.
SCAN
NOW AGING
[ ]
4-56
Loosen the two Fixing Screws located at the left end of the
15 belt eighth to quarter round.
Fixing Screw
When the screw is loosen more than necessary, it
gives difficulty in adjusting the belt. Also, you need
to be careful with the sharp edges around it when
turning the screws. It may cause injury.
Fixing Screw
Insert a wrench through the holes on the Side Frame and
16 loosen the two screws to make a gap of three millimeters
between the tip of the screw and Idle Pulley Holder.
3mm
Screws
The gap between the screws and Idle Pulley can be
seen from both front side and rear side of the machine
Idle Pulley Holder
17
Press [ENTER] key to restart Aging.
AGING
SCAN
[ ]
Insert a wrench through the holes on the Side Frame and ad-
18 just the belt position turning the screw 1 and 2 as follows.
Belt leans to the front side of the machine
-Turn the screw 1 carefully in CW to press it to the Idle Pulley
Holder.
* Make sure to have a gap of three millimeters between the
screw 2 and Idle Pulley Holder when turning the screw 1.
Screw 1
Screw 2
4-57
Belt leans to the rear side of the machine
-Turn the screw 2 carefully in CW to press it to the Idle Pulley
Holder.
* Make sure to have a gap of three millimeters between the
screw 1 and Idle Pulley Holder when turning the screw 2.
Screw 1
Screw 2
one of the screws that has no contact with the Idle
19 Tighten
Pulley Holder to slightly touch the Idle Pulley Holder.
Screws
Make sure not to tighten the screws too tight.
It may move the Idle Pulley Holder accidentally.
Idle Pulley Holder
20
Tighten the two fixing screws as shown in the figure.
Fixing Screw
Be careful with the moving Carriages during the
work, and also with the sharp edges of the mechanical parts around it.
Fixing Screw
Confirm that the belt is not touching the Pulley Flanges ex-
21 cessively.
When the belt is in improper position, adjust it again.
When it is proper, press [ENTER] key to cancel Aging.
Flange
SCAN
NOW AGING
[ ]
4-58
Fix the Right Side Frame by sliding it from
22 behind to hook the tab as shown in the figure.
4-59
4-15 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)
This is to check whether Take-up Unit operates properly.
1
Confirm that the cable of Take-up Unit is connected to the
connector and turn on the Main Power SW.
2
Turn on the Sub Power SW while pressing [
[
] keys to enter the Service Mode.
], [
<Rear View>
] and
+
MENU
MENU
SERVICE MENU
3
Select [SUB MENU]>[TU CHECK]>[TU].
SERVICE MENU
SUB MENU
[ ][ ]
SUB MENU
TU CHECK
[ ][ ]
TU CHECK
TU
[ ]
TU
START
START
[ ]
4-60
4
Confirm that [START] is selected, and press [ENTER] key to
turn on the Take-up Unit.
TU
START
[ ]
[START] or [STOP] can be selected with [
] and
[
] keys.
The current setting is displayed on the left and the
new setting is displayed on the right.
5
Set [AUTO] switch of the Take-up Unit to either [FORWARD]
or [BACKWARD].
6
Move the Dancer Roller up and down by hand, and confirm
that the drive part rotates.
START
Drive Part
The operation status of Take-up Unit can be confirmed also on the LCD. [ * ] is displayed on the right
side of upper LCD while driving, and not displayed
while not driving.
TU
START
*
START
Dancer Roller
7
Select [STOP] with [
key.
] and [
] keys, and press [ENTER]
TU
START
STOP
[ ]
4-61
8
Move the Dancer Roller up and down by hand, and confirm
that the drive part does not rotate.
Drive Part
The setting of [STOP] is canceled when exiting the
menu. The initial setting is [START] every time entering [TU] menu.
Dancer Roller
4-62
5 Supplemental Information
5-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.
Parts No.
ST-056
Parts Name
TORQUE DRIVER N6
Purpose
HEAD ALIGNMENT
Parts No.
1000005463
Parts Name
TOOL,BIT PHILLIPS NO.1 L150MM ST-107
Purpose
HEAD ALIGNMENT
Parts No.
1000006902
Parts Name
TOOL,BIT HEXAGONAL ST-118
Purpose
HEAD REPLACEMENT
Parts No.
ST-002
Parts Name
TENSION GAUGE 300GF/300CN
Purpose
TOOL PRESSURE ADJUSTMENT
Parts No.
ST-006
Parts Name
WHITE DUMMY PEN
Purpose
TOOL HEIGHT ADJUSTMENT
TOOL PRESSURE ADJUSTMENT
Parts No.
ST-013
Parts Name
DIAL TENSION METER DT-100
Purpose
TOOL PRESSURE ADJUSTMENT
Parts No.
ST-001
Parts Name
TENSION GAUGE 2000GF/2000CN
Purpose
BELT TENSION ADJUSTMENT
Parts No.
ST-037
Parts Name
CLEANING STICK TX712A
Purpose
HEAD CLEANING
Parts No.
21755107
Parts Name
CLEANING LIQUID(SL) 500ML
Purpose
HEAD CLEANING (SOL)
Parts No.
21755102
Parts Name
CLEANING LIQUID,500ML CJ-70
Purpose
HEAD CLEANING (PIG/DYE)
5-1
5-2 SENSOR MAP
FRONT COVER SENSOR
It detects whether the Front Cover is opened or closed.
REAR PAPER SENSOR
LIMIT SENSOR
HEAD LOCK SENSOR
It detects the rear edge of the
media and also whether the
media is loaded or not.
It detects the limit positon of
the head carriage in the scan
direction.
It detects whether the HEAD
CARRIAGE is at the lock position or
not.
RIGHT COVER
SENSOR
It detects whether the
Right Cover is opened or
closed.
FEED ENCODER
MODULE
It detects the rotation
position of the Grit Roller.
(Right side of the machine)
THERMOSTAT (HEATER)
THERMOSTAT (DRYER)
If the Dryer exceeds the limit
If the Heater exceeds the limit temperature, it stops the power supply.
temperature, it stops the power
supply.
FRONT PAPER SENSOR
It detects the front edge of the media.
THERMISTOR(DRYER )
It takes the temperature of the Dryer.
THERMISTOR(HEATER)
(Front side of the machine)
It takes the temperature of the Heater.
LEFT COVER SENSOR
It detects whether the Left Cover is opened or
closed.
SHEET LOAD SENSOR
It detects whether the Sheet Loading
Lever is UP or DOWN.
CHOKE VALVE SENSOR
It detects if the choke valve is closed or
not.
(Left side of the machine)
5-2
WIPER SENSOR
It detects the limit position of the Wiper
movement.
ENCODER MODULE
HEAD UP/DOWN SENSOR
It detects the coordinates in the carriage moving
direction, and also generates the print signal.
It detects the position of the Head Height Lever.
THERMISTOR
It takes the temperature around the Head.
5-3
PINCH ROLLER SENSOR
It detects the positions of Pinch Roller.
CROP MARK SENSOR
It detects the Crop Mark.
INK CARTRIDGE IC SENSOR
INK EMPTY SENSOR
It communicates with the IC chip of the Ink
Cartridge.
It detects whether the Ink Cartridge is
empty or not.
INK CARTRIDGE SENSOR
It detects whether the Ink Cartridge is installed
or not.
5-4
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
Missing dot or
deflected-fired dot
appears on the test
pattern.
Yes
Perform Normal
Cleaning
*Several Normal Cleanings and a Powerful Cleaning did not
improve the printing result.
Go to 14 to 23
Go to 1 to 13
CHECK
Completed
Not Improved
No
NO
Improved
ACTION
REFERENCE
OUTLINE
1
The machine is not
Install in a location that is
installed in an appropriate level and stable offering
location
good operating conditions
Never install the machine in a location where it is tilted or where
it may wobble or librate.
2
The media is not set up
correctly
Load and set up the media
User's Manual
at the correct position
Feed is not smooth when the media is tilted or tensioned
unevenly on the left or right. Reload and set up the media
correctly.
Set appropriate
temperature
When the temperature of the print heater is too high and the ink
dries too fast, it may result in banding because the dots stay
small after landing on media.
When the temperature of the print heater is too low and the ink
dries too slow, it may result in black banding because the dots
stay large and overlap each other after landing on media.
Temperature of the Print
3 heater / Dryer is
inappropriate
User's Manual
4
The media is not
appropriate
5
Bi-directional adjustment is Correct the setting for
not correct
Bidirectional Printing
User's Manual
6
FEED CALIBRATION is
not correct
Correct Calibration
User's Manual
If the calibration is not correct, white fine line caused by gaps or
dark line caused by overlapping appears.
7
Scanning distance of the
Head Carriage
Set the [FULL WIDTH S]
to [FULL]
User's Manual
Set [FULL WIDTH S] to [FULL] to equalize the heating time on
each pass. This may improve printing quality.
8 [PERIODIC CL.] setting
Set [PERIODIC CL.] to
[NONE] or [Page]
User's Manual
When this is set to [1 min] to [990 min], self cleaning is
performed while printing is paused. And it may cause uneven
printing before and after cleaning.
Wrong profile for the
media
Use the suitable profile
9
The substrate which stretches or shrinks considerably or the
one which does not absorb the ink efficiently cannot be used.
Use other media
10 Head Rank is not correct
Set Head Rank
[3-1 HEAD
REPLACEMENT]
Head Rank setting affects the amount of the ink fired. If it is not
set properly, the ink dots are not fired in appropriate sizes.
11 Head is not adjusted
Adjust Head
[4-3 HEAD
ADJUSTMENT]
Check whether [BIAS] setting is correct.
12
Ink tubes are not bundled
correctly
Correct the order of ink
tubes in the saddles
[3-20 INK TUBE
REPLACEMENT]
Ink tubes incorrectly bundled in the saddles pull the print head
upward, that may tilt the print head.
13
Ink agitation in the ink
cartridge
Shake the cartridges
gently
User's Manual
The message to shake the cartridges is displayed periodically. If
you do not follow the message, the ink generates high or low
density inside to bring about inappropriate printing result.
14 Defect of Cap Top
Replace Cap Top
[3-5 CAP TOP
REPLACEMENT]
Cleaning does not work effectively and the nozzle condition
cannot be improved. Also, if the head is not capped correctly,
the head dries and it may cause the nozzle clog.
15 Air inside the ink damper
Perform [CHOKE CL]
[3-2 DAMPER
REPLACEMENT]
If the ink damper has the air inside, the ink is supplied
intermittently. Therefore, it causes missing dots or deflected
dots.
16 Foreign substances
Perform Manual Cleaning
User's Manual
Nozzle condition becomes poor due to the foreign substances
stuck on the surface of the Head.
6-1
17
The wrong fitting direction
Refit the wiper
of the wiper
User's Manual
The wiper has its fitting direction. If the wiper is fitted in the
wrong direction, wiping cannot be done efficiently.
18 Wiper wears out
Replace Wiper
[3-2 WIPER
REPLACEMENT]
Wiping does not work effectively and foreign substances left on
the head surfaces cannot be removed completely.
19 Felt wiper wears out
Replace Felt Wiper
User's Manual
The felt wiper is to absorb the ink on the print head surface.
When absorbing performance is low, cleaning cannot be done
efficiently.
Correct mounting of Cap
top tube
[3-5 CAP TOP
REPLACEMENT]
The cap top's tube is in correct length for proper pumping. If the
tube is mounted wrongly or cut in shorter length, pumping
cannot be done appropriately.
20
Cap top tube is wrongly
mounted
21 Head nozzle is clogged
Clean the head surface
using the cleaning stick
(Manual Cleaning)
22 Broken Head
Replace Head
23 Broken Pump
Replace Pump
Generally, we do not recommend to wipe the surface of Head
with a cleaning stick. Howerver, it is worth trying before
replacing the Head. Soak the cleaning stick in cleaning liquid
fully, and then tap and lightly rub the surface of Head with it.
[3-1 HEAD
REPLACEMENT]
Ink suction during cleaning does not work and the nozzle
condition cannot be improved.
6-2 POOR PRINTING QUALITY WHEN USING THE METALLIC SILVER INK
NO
1
CHECK
Heater temperature is not
appropriate
2 Media is not appropriate
3
4
ACTION
Set appropriate
temperature
REFERENCE
User's Manual
OUTLINE
If the temperature settings of Print heater and Dryer are not
appropriate to dry the metallic silver ink, the ink may not dry.
The ambient temperature should be appropriate to obtain the
correct temperature of heaters as specified.
If the media is not appropriate for the metallic silver ink, the ink
may not settle on the media.
Use appropriate media
Density of the metallic
Adjust the density of
silver ink is not appropriate metallic silver ink
If too much ink is fired, the ink may not dry and the printing
surface may not look shiny.
Adjust the density on the drawing software or VersaWorks.
Way of creating print data
Check created print image
is not appropriate
The metallic silver ink can not cover up the color underneath it.
If the color underneath the metallic silver ink is visible, do not
overlap the area specified for metallic silver and CMYK when
creating print image, or select the spot color from the Roland
color library.
6-3 MIXED COLOR IS PRINTED AT THE METALLIC SILVER SPECIFIED AREA
NO
1
CHECK
ACTION
REFERENCE
OUTLINE
Mixed color will be printed if the CMYK area is overlapped with
RDG_MetallicSilver. Do not overlap the metallic silver area and
CMYK area when creating print job, or select the spot color from
the Roland color library.
Way of creating print data
Check created print image
or printing mode is not
/ printing mode
appropriate
6-2
6-4 PARTICULAR COLOR IS NOT PRINTED AT ALL
NO
CHECK
1 Defect of Cap Top
ACTION
Replace Cap Top
2
Ink Cartridge is almost
empty
Check remaining Ink /
Replace the Ink Cartridge
3
Error of Ink Empty
detection
Replace the ink cartridge /
sensor
REFERENCE
OUTLINE
[3-5 CAP TOP
REPLACEMENT]
If the Head is not capped correctly, ink suction for one color may
not be done. And, the Head dries and it may cause the nozzle
clog.
User's Manual
When the machine keeps printing with ink cartridge almost
empty, the negative pressure delivered in the ink tube causes
the improper ink supplying and the head cannot fire the ink
correctly.
If the cartridge tab does not stick out when the cartridge is
empty, Ink Empty cannot be detected and printing continues
without ink firing. Also, if the sensor is not working, Ink Empty
cannot be detected even if the cartridge tab sticks out.
If there is a bad communication between the head and the Main
Board, the signal for driving head is not sent properly and
results in improper printing. If the Flexible cable is fixed slanted,
it may cause the bad electrical contact or shortcircuit. And, the
cable which has been connected and disconnected several
times may have a damaged terminal.
4 Bad contact / Broken cable Refix / Replace the cable
Remove air bubbles with
Service Menu [CHOKE CL]
When air bubbles are inside the Ink line, the head may not fire
the Ink temporarily. Air bubbles tend to go into the Ink line
if Ink Cartridge is installed and uninstalled many times.
The air bubbles inside the lines can be removed by performing
[CHOKE CL] in the service menu.
Eliminate the looseness of
the tube joint
If the tube has air due to the looseness of the tube joint, fix the
joint and remove the air.
5 Air bubbles in Ink line
6 Broken Ink Tube
Replace Ink Tube
[3-20 INK TUBE
REPLACEMENT]
7 Broken Head
Replace Head
[3-1 HEAD
REPLACEMENT]
8 Broken Main Board
Replace Main Board
[3-10 BOARDS
REPLACEMENT]
6-5 SHIFTING IN PRINTING/COLOR SHIFTING
NO
CHECK
1 The media is set tilted
ACTION
REFERENCE
OUTLINE
If media is not set straight, it comes loose on the Platen and it
wrinkles, and results in shifting. Set the media straight referring
to the User's Manual.
Set the media correctly
User's Manual
[3-13 ENCODER SCALE When Encoder Scale is not read correctly, printing position may
REPLACEMENT]
shift.
2
Encoder Scale is dirty /
broken
Clean or replace Encoder
Scale
3
Encoder Module is dirty /
broken
Clean or replace Encoder
Module
When Encoder Module does not read Encoder Scale correctly,
printing position may shift.
4
Bad contact of Flexible
Cable
Refix / Replace the
Flexible Cable
If the Flexible Cable is not fixed correctly, the Head moves
incorrectly and results in the shift in printing.
6-6 INK DROPS ON THE MEDIA
NO
CHECK
ACTION
1 Foreign substances
Perform Manual Cleaning
2 Media strikes Head
Use the media clamps /
Replace to the suitable
media
REFERENCE
User's Manual
OUTLINE
When foreign substances such as fiber dust are stuck on the
surface of the Head, Ink sometimes leaks from it. Wipe the
surface of Head with a cleaning stick.
If media tends to curl or become bumpy due to the Ink
absorption, the Head sometimes strikes the media and it causes
the Ink dropping problem.
6-3
3
Static electricity of the
media
Perform [PERIODIC CL]
User's Manual
If media produces static electricity easily, the ink tends to
remain on the head surface while printing and results in ink
dropping. When [PERIODIC CL] is set to [1 min] to [990 min],
automatic cleaning is performed while printing and it may
prevent the ink dropping.
4 Wiper wears out
Replace Wiper
User's Manual
Cleaning does not work effectively with worn wiper. Therefore,
foreign substances stuck on the head surface cannot be
removed completely and the ink flows through it and results in
ink dropping.
5 Broken ink tube
Replace Ink Tube
[3-20 INK TUBE
REPLACEMENT]
When the ink tube is broken, it is not possible to keep the ink
line air tight and results in ink dropping.
6-7 VERTICAL BANDING
NO
CHECK
ACTION
1 Encoder Scale is dirty
Clean / Replace Encoder
Scale
2 LM Guide is dirty
Clean LM Guide
3
REFERENCE
OUTLINE
When there is a scratch or dirt on the Encoder Scale, the
[3-13 ENCODER SCALE
printing image could be affected and the vertical bandings could
REPLACEMENT]
appear at the position where there is a scratch or dirt.
When the sliding resistance with the moving Head Carriage
increases partly due to some dirt on the LM Guide, it may affect
the printing at the position where there is dirt and the vertical
banding may appear.
When there are foreign substances on the teeth of the gear, the
movement of the Head Carriage changes at the position where
there is dirt. And it results in the periodical vertical banding.
There is dirt in teeth of the
Clean the gear
gear
6-8 MISSING DOT OR DEFLECTED DOT APPEARS WHEN PRINTING AFTER A LONG INTERVAL
NO
CHECK
ACTION
REFERENCE
OUTLINE
1
Check the main power
switch
Do not switch off the main
User's Manual
power
When the main power is off, the maintenance flushing is not
performed and it may cause the nozzle clog. Make sure to turn
the power on / off with only the sub power switch for daily use.
2
Ink agitation in the ink
cartridge
Gently shake the cartridge User's Manual
The message to shake the cartridges is displayed periodically. If
you do not follow the message, the ink generates high or low
density inside to bring about inappropriate printing result.
Periodic ink circulation is
not working
Perform ink circulation /
Check the cable
connection of circulation
[4-1 SERVICE MODE]
pump / Check the ink lines
including the circulation
pump
If the ink circulation is not performed, the ink settles and
separates. The precipitated material may be solidified and
cause clogging of the print heads or other malfunction.
3
6-9 UNWANTED LINES ARE PRINTED
NO
1
CHECK
Encoder Scale is dirty /
broken
ACTION
Clean or replace Encoder
Scale
REFERENCE
OUTLINE
[3-13 ENCODER SCALE If the Encoder Scale has any fine dust on it, some unwanted
REPLACEMENT]
lines may be printed on that area.
6-4
6-10 Print & Cut Misalignment
Ideal Conditions
The above illustration shows the ideal print and cut conditions where the red stars signify the printed image and the black lines signify the cut
path. Since the actions to be taken are different depending on the conditions of shifting, check how cutting is shifted first and take
appropriate actions. Most of the actions can be done by users.
Symptom 1 : Cut is Shifted in the Same Direction for the Same Amount
Possible Causes
Print & Cut adjustment is not correctly done.
Actions
1. Perform [ADJUST BI-DIR] in the User menu.
2. Perform [PRINT-CUT ADJ.] in the User menu.
Symptom 2 : Cut is OK at Right Side but is Getting Shifted as It Goes to the Left Side
Possible Causes
1. Expansion / Contraction of the Encoder Scale
2. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING].
3. Expansion / Contraction of the media
4. There is a problem in reading the Encoder Scale.
Actions
1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu.
2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] in the User menu.
3. Perform [ADJUST BI-DIR] in the User menu.
4. Perform [PRINT-CUT ADJ.] in the User menu.
5. Use the crop marks.
6. Clean or replace the Encoder Scale.
6-5
Symptom 3 : Cut is OK at Lead Edge but is Getting Shifted as It Goes to the End of Print
Possible Causes
1. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING].
2. Expansion/Contraction of the media
3. Strong back tension of the heavy roll media causes the media to be fed less than it should be when printing.
Actions
1. Set 0 in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING] in the User menu.
2. Prefeed the media to make it unrolled before starting a printing to decrease the back tension.
3. Use the crop marks.
4. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter.
Symptom 4 : Symptom1, 2 and 3 are Mixed or Details are Not Clear
Actions
1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu.
2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] and [FEED SETTING] in the User menu.
3. Perform [ADJUST BI-DIR] in the User menu.
4. Perform [PRINT-CUT ADJ.] in the User menu.
5. Prefeed the media to make it unrolled before starting a printing to decrease the back tension.
6. Decrease [SPEED] and [UP-SPEED] in [CUT CONFIG].
7. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter.
8. Use the crop marks.
9. Adjust the belt tension.
10. Clean or replace the Encoder Scale.
6-6
Symptom 5 : Cut is Shifted When Using Crop Marks
Possible Causes
1. Crop-cut adjustment is not correctly done.
2. Crop mark sensor adjustment is not correctly done.
Actions
1. Perform [ADJUST BI-DIR] in the User menu.
2. Perform [CROP-CUT ADJ.] in the User menu.
3. Perform the crop mark sensor adjustment by executing [CROPMARK SENS]>[OUTLEVEL CHECK] in the Service menu.
6-7
6-11 POOR CUTTING QUALITY (STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS)
NO
CHECK
ACTION
REFERENCE
OUTLINE
1 Blade Holder is fixed loose Fix the Blade Holder tightly
2
Blade-offset setting is not
correct
Set the blade-offset
correctly
3 Cutting force is not correct Adjust Tool pressure
4
Middle Pinch Rollers are
not used
5 Blade tip is worn out
6
[4-12 TOOL PRESSURE
ADJUSTMENT]
When using only left and right pinch rollers, middle part of the
media will not follow both edges when the media is fed and this
may affect the cutting quality.
Use the Middle Pinch
Rollers.
Replace the Blade
Depending on the surface condition or the types of media, Blade
Holder tip gets caught by the substrate and it results in stitch
cut.
Blade Holder tip is caught Do not use the Blade
by the media
Holder tip
Bearing inside Blade
7 Holder does not rotate
Replace the Blade Holder
smoothly
8
Scratches in Cutter
Protection
Replace the Cutter
Protection
Adjust the tool height
[4-11 TOOL HEIGHT
ADJUSTMENT]
Replace the Tool Carriage
[3-6 TOOL CARRIAGE
REPLACEMENT]
11 Tool Carriage is loose
Replace the Tool Carriage
[3-6 TOOL CARRIAGE
REPLACEMENT]
Holder part of Tool
Carriage is loose
Replace the Tool Carriage
[3-6 TOOL CARRIAGE
REPLACEMENT]
9 Tool height is not correct
10
12
Tool does not move up /
down smoothly
13 Backlash of Motor Gear
When there is a backlash at the Scan motor or Feed motor,
Tool Carriage and Grit Roller will be driven unstable and results
in symptoms such as mismatched start and end points.
Adjust Backlash
14 Belt Tension is not correct Adjust Belt Tension
15
Solenoid IC on Servo
Board is damaged
When the driver IC that drives solenoid is damaged, rarely
abnormal tool pressure is given. In this case, the blade hits the
bed and jumps when it goes down and it results in stitch cutting.
Replace IC2 and IC3 on
the Servo Board
6-12 MEDIA SKEW
NO
CHECK
ACTION
OUTLINE
1
Fixing of the Media
Holders
User's Manual
If the Media Holders are not fixed firmly, the media cannot be
fed because the Media Holders are unstable.
2
Setting of the Media to the Set the Media to the Media
User's Manual
Media Holders
Holders again
When the media is not set to the Media Holders correctly, the
media is fed tilted and it may result in Media shifting.
3 The sticky media is used
4
Fix the Media Holders
firmly
REFERENCE
Set the [MEDIA
RELEASE] menu to
[ENABLE.]
Media is not set straight to
Setup Media again
the machine
5 Grit Roller is dirty
Clean the Grit Roller
6 Pinch Roller is worn out
Replace the Pinch Roller
7 Grit Roller is loose
Fix the Grit Roller
User's Manual
Some types of media may tend to stick to the platen. Starting
printing with that type of media may have a feed problem. By
setting [MEDIA RELEASE] menu to [ENABLE.], the machine
feeds the media back and forth before starting printing and the
sticking can be removed.
User's Manual
The most effective measure against Media shifting is to set
Media straight to the machine. Especially on lengthy printing,
small tilt of Media setup results in big Media shifting while
printing.
When dust such as pieces of vinyl is stuck to the Grit Roller,
ability to hold Media decreases and it results in Media shifting.
Use a brush to clean the Grit Roller.
[3-15 PINCH ROLLERS
REPLACEMENT]
6-8
When pinch rollers wear out, ability to hold media decreases
and it results in media shifting.
6-13 MOTOR ERROR
NO
CHECK
ACTION
REFERENCE
OUTLINE
Remove cause of
Media Jamming
1
Media Jamming
2
Back tension of media is
Use appropriate Media
too high
3
Limit position is not
appropriate
Perform Limit Position &
Cut Down Position
Initialize
4
There is a dirt in teeth of
Drive Gear
Clean Drive Gear
5
Motor is broken or comes
Replace Motor
to its end of life
6
Servo Board is broken
7
Power Supply for Motor is Replace Switching
broken
Power Supply
When using hard-to-unroll or too heavy media, Motor Error
occurs due to over load for feeding the media.
[4-4 LIMIT POSITION &
CUT DOWN POSITION
INITIALIZE]
When the limit position is not correctly set, it causes a Scan
Motor Error.
When the Drive Gear has dirt on its teeth and cannot rotate,
the Motor Error occurs.
When the Motor is broken or reaches its end of life, the Motor
[3-7 CARRIAGE MOTOR
cannot follow the order from the CPU and it results in a Motor
REPLACEMENT]
Error.
When the Motor Driver is broken, the Power Supply voltage for
the motor is not supplied and the motor cannot move. It results
in the Motor Error.
Replace Servo Board
[3-10 BOARDS
REPLACEMENT]
When the Power Supply voltage for the Motor is not supplied,
the Motor cannot move and it results in the Motor Error.
ERROR DESCRIPTION
SCAN MOTOR ERROR
CODE : 0000 0000
Error Detected at first
Error detected as a result
NO
MEANING
0001
Feed Motor Deviation Error
(The order from the CPU does not match the
feedback of the Feed Motor.)
0004
Feed Motor Overcurrent Error 1
(Big load is put on the motor movement
instantaneously.)
0008
000C
0005
0009
0010
0040
0080
CAUSE
Feed Motor Overcurrent Error 2
(A little load is put on the motor movement for
< External factors >
a long time.)
1. Media Jamming
0004 and 0008 occurred at the same time. 2. Pull or Move the Carriage by hands.
3. Carriage runs into a thing or hands.
0001 and 0004 occurred at the same time. 4. Media is stuck because it is caught by the paper pipe.
5. Media is pulled forcedly.
0001 and 0008 occurred at the same time. 6. Too heavy media is loaded.
< Machine factors >
Scan Motor Deviation Error
(The order from the CPU does not match the 1. The grease lubrication of the motor gear is not enough.
2. Motor is broken or end of life
feedback of the Scan Motor.)
3. Servo Board is broken.
Scan Motor Overcurrent Error 1
4. Tool Carriage fixation to the belt is loose.
(Big load is put on the motor movement
5. The bearing inside the idle pulley is worn out.
instantaneously.)
6. The carriage belt loses steps.
Scan Motor Overcurrent Error 2
(The symptom may be improved when you grease the belt.)
(A little load is put on the motor movement for
a long time.)
00C0
0040 and 0080 occurred at the same time.
0050
0010 and 0040 occurred at the same time.
0090
0010 and 0080 occurred at the same time.
6-9
6-14 HEATER / DRYER TEMPERATURE DOES NOT RISE
NO
CHECK
1 The media is not loaded
2
ACTION
Set up the media
Inappropriate temperature Check the temperature
is set on the machine
setting
3 Media width is too small
REFERENCE
OUTLINE
User's Manual
User's Manual
When the [PRINT HEATER / DRYER] is [OFF] on the machine,
the Heater does not operate.
A narrow media may take a long time to heat because it is
subject to be cooled by a suction fan.
Use a wider media
In cold environment, it may take a long time or the Heater may
fail to reach the preset temperature. Suggest using the machine
under the environment from 20 to 32 °C.
4
Environmental temperature Raise the environmental
is low
temperature
5
The voltage of power
supply is unstable
Check the voltage
If the voltage is unstable, the heater cannot function fully.
6
Bad contact or cut line on
the cable between the
Heater Unit and Main
Board
Re-fix / Replace the cable
If the cable between the Heater unit and Main Board is broken,
the Heater temperature does not rise. Check the connection of
the each cable or replace it if it is broken.
7
Fuse on the Power Board
is broken
Replace the Fuse on the
Power Board
The temperature of the Heater does not rise if the Fuse FS1100
or FS1101 is blown out on the Power Board. FS1100 for Print
Heater, FS1101 for Dryer.
Replace the Power board
The Heater does not work correctly because the signal to the
Heater is not transferred correctly.
8 Power Board is broken
User's Manual
6-15 THE TAKE-UP UNIT* DOES NOT OPERATE (*OPTION)
NO
CHECK
ACTION
1
The cable for Take-Up Unit Connect the cable to the
is not connected
machine
2
The media is set up in
[TU2] mode
3 AUTO switch is not ON
4
Select [TU]
OUTLINE
User's manual
If the media is set in [TU2] mode, switching operation by
MANUAL or AUTO is not active. When the take-up unit starts
automatic taking up, the switches become active since then.
[Section 3 TAKE-UP
BOARD
REPLACEMENT]
(Ref. XJ or LEC series)
Check the connection / bad contact of the cable from AC
Junction Board to SW Power Unit, DC Junction Board, Head
Board, Main Board, TU Junction Board and Take-Up Board.
Replace the cable if there is a problem in the cable itself.
Make the setting for the
AUTO switch on
Check the cable
Cable is in bad connection
connection / bad contact
or bad contact
Replace the cable
5 Take-Up Board is broken
REFERENCE
Replace the Take-Up
Board
[Section 3 TAKE-UP
BOARD
REPLACEMENT]
(Ref. XJ or LEC series)
6-10
6-16 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)
NO
1
CHECK
ACTION
REFERENCE
Turn off the main power
and restart the printer
OUTLINE
It can be solved by restarting the printer with the main power.
Try it several times.
It can be solved by refixing the network cable. Try it several
times.
2 Refix the cable
3 Network problem
Connect them directly
with a crossover cable
The problem may be in the network when they are connected
through LAN. It can be identified whether the problem is on the
printer or the network, by connecting the PC and the printer
directly with a crossover cable.
4 Main board is damaged
Replace the Main board
Main board may be damaged if the problem is not solved by the
measures above.
6-17 ERROR MESSAGE
NO
CHECK
ACTION
REFERENCE
Restart the machine
OUTLINE
Restart the machine and see if the same error occurs again.
1 service call
Refer to SERVICE CALL
as follows
[6-18 SERVICE CALL]
Restart the machine
Restart the machine and see if the same error occurs again.
Upgrade the firmware to
the latest version
Check the revision record of the firmware version and upgrade it
if the error has been solved in the firmware.
2 Internal Error
6-11
6-18 SERVICE CALL
CODE
CAUSE
EXPLANATION
ACTION
Disorder of communication with
Sub CPU
0002
Servo Board does not work correctly.
Sub CPU does not work correctly.
This occurs when the Sub CPU is There is a bad connection between Main
not detected after turning on the Board and Servo Board.
machine
Check cable connection between Main Board and Servo Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement
SRAM is broken.
Servo Board replacement
An error occurs during
downloading a program for sub
CPU.
Servo Board does not work correctly.
Sub CPU does not work correctly.
There is a bad connection between Main
Board and Servo Board.
A noise on a signal.
Check cable connection between Main Board and Servo Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement
An error occurs when trying to
connect with sub CPU.
A noise on a signal while sending a
command.
Sub CPU was reset to default.
Tried to communicate when Sub CPU was
reset to default.
Check cable connection between Main Board and Servo Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement
0007
An error occurs while sending a
command.
Servo Board does not work correctly.
Sub CPU does not work correctly.
There is a bad connection between Main
Board and Servo Board.
A noise on a signal while sending a
command.
Sub CPU was reset while sending a
command.
Check cable connection between Main Board and Servo Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement
0008
There is a problem with
synchronizing serial
communication to Sub CPU.
Servo Board does not work correctly.
Sub CPU does not work correctly.
There is a bad connection between Main
Board and Servo Board.
A noise on a signal.
Check cable connection between Main Board and Servo Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement
0010
Network I/F Initialize has not
been completed.
Network I/F does not work correctly.
Firmware for Network I/F is not installed.
Check the firmware is installed into Network I/F.
Main Board replacement
Limit Position Initialize in the
Limit Position Initialize has not been done.
Limit Position Initialize is ended before it Complete Limit Position Initialize correctly.
is completed.
0004 Sub CPU SRAM error
0005
0006
0101 Service Mode has not been
done.
0102
Head Lock Sensor does not work correctly
Head Lock Sensor replacement
Head Lock Sensor is ON when it or is broken.
Check the mechanical backlash or loose with the scan axis related
Head Carriage is not located at the correct
should be OFF, or vice versa.
parts.
position.
0103
Limit Sensor is ON when it
should be OFF, or vice versa.
Limit Sensor does not work correctly or is
Limit Sensor replacement
broken.
Check the mechanical backlash or loose with the scan axis related
Tool Carriage is not located at the correct
parts.
position.
0105
Tool Carriage Connection Error
Fault of Tool Carriage Connection
Loose of Connection Part
Fault of the Limit Position Initialize value
Limit Sensor does not work correctly or is
broken.
Check the mechanical Backlash or loose with the Tool Carriage
part.
Connection Part Replacement
Limit Position Initialize
0106
Machine fails to disconnect the
Tool Carriage from the Head
Carriage.
Fault of Tool Carriage Connection
Loose of Connection Part
Fault of the Limit Position Initialize value
Limit Sensor does not work correctly or is
broken.
Check the mechanical Backlash or loose with the Tool Carriage
part.
Connection Part Replacement
Limit Position Initialize
0107
Linear Encoder Setup has not
been done.
Linear Encoder Setup has not been done.
Linear Encoder Setup is ended before it is Carry out Linear Encoder Setup in service menu.
completed.
6-12
CODE
0109
0110
EXPLANATION
Wiper unit does not work
correctly.
CAUSE
ACTION
Wiper Unit hits the Tool Carriage
Wiper Motor error
Defect of Wiper Unit
Defect of Wiper Sensor
Cut-line or short-circuit of cable and Flexible
cable
Input value from Linear Encoder
is not changed by the Linear
Read error of Linear Encoder.
Encoder origin setup.
Read error of Encoder on Scan Motor side.
When Motor stops during
Belt is not fixed to Head Carriage firmly.
printing, expected movement is
not completed on some head.
This error occurs when the
Crop-Cut Adjustment in the Service menu has
0111 machine performs the Auto Crop not been performed.
Move the Carriages on the bed not to hit the Wiper Unit.
Wiper Motor Replacement
Wiper Unit Replacement
Wiper Sensor Replacement
Cable and Flexible Cable Replacement
Confirm whether Encoder Scale is between the slit of
Encoder Module in a whole width of the machine.
Check cable connection between Linear Encoder Board and
Main Board.
Confirm connection between Belt and Carriage.
Linear Encoder replacement
Scan Motor replacement
Servo Board replacement
Main Board replacement
Carry out Crop-Cut Adjustment in service menu.
Mark Detection
0112
Communication error with
Cartridge IC driver
Cartridge IC driver is broken.
Cartridge IC driver cable has short circuited or Ink cartridge IC sensor replacement
cut-line.
0130
There is a problem with
Thermistor for Print Heater
Thermistor cable has short circuited or cutline. Check cable connection around Thermistor.
Thermistor has a problem.
Thermistor replacement
0135
Print Heater temperature has
reached 60°C and above.
Print Heater Cable connection has a problem.
Thermostat has a problem.
Thermistor has a problem.
0140
There is a problem with
Thermistor for dryer.
Thermistor cable has short circuited or cutline. Check Cable connection around Thermistor
Thermistor has a problem.
Thermistor replacement
0145
Dryer temperature has reached
80°C and above.
Dryer cable connection has a problem.
Thermostat has a problem.
Thermistor has a problem.
6-13
Check Print Heater
Check Thermostat
Check Thermistor
Check Dryer
Check Thermostat
Check Thermistor
7 Service Activities
7-1 INSTALLATION CHECK LIST
VS-640/540/420/300 INSTALLATION CHECK LIST
Date :
User Name :
Serial Number :
Checking the place of installation
There is a space necessary for installing the machine as below.
3600 mm(141.7 in) VS-640
3400 mm(133.9 in) VS-540
3100 mm(122 in) VS-420
2800 mm(110.2 in) VS-300
Work Space
2600mm(102.4 in) VS-640
2400mm(94.5 in) VS-540
2100mm(82.7 in) VS-420
1800mm(70.9 in) VS-300
2000 mm(78.7 in)
800 mm(31.5 in)
Unit Space
Install the machine in a location that is level, stable, and able to bear the weight of the machine.
The total weight of the machine can reach 200 kg (441 lb.) or more (170kg (375 lb.) or more for the 50inch model, 150kg (331 lb.) or more for the 42-inch model, 130kg (287 lb.) or more for the 30-inch model).
Installation in an unsuitable location may cause serious accidents, such as tipping over, falling, and collapsing
of the machine.
Never install the machine in an outdoor location or in a location where it can be exposed to water or moisture.
Such circumstances may cause electric leakage and lead to electric shock,electrocution, or fire.
Never install the machine close to any flammable objects or in a gas-filled location.
Combustion or explosion may be a danger.
It may cause fire or explosion.
Operating the machine in a dark and clattered location may result in such accidents as your inadvertent
stumbling and getting caught in the machine.
Ensure adequate ventilation for the work area.
Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.
Connect to an electrical outlet that complies with this machine's ratings (for voltage, frequency, and current).
Incorrect voltage or insufficient current may cause fire or electrical shock.
Position the machine where you can keep the power plug within immediate reach at all times.
This is to enable quick disconnection of the power plug in the event of an emergency. Install the machine next
to an electrical outlet. Also, provide enough empty space to allow immediate access to the electrical outlet.
7-1
Unpacking
Manual, CD-ROM, DVDROM etc.
7-2
Checking the Accessories
Arms (one for right and
left each)
Power cord : 1
Stand stay : 1
Heaxagonal
wrench : 1
Middle pinch rollers* :
VS-640 : 6, VS-540 : 5,
VS-420 : 3, VS-300 : 2
*Installed on the machine
SOL INK cleaning
cartridges : 2
Software RIP : 1
Cartridge-slot label : 1
Shafts : 2
Pipe : 1
Shaft clamps : 2
Cable clamp : 1
Blade holder/Blade/Pin
(one for each)
Dummy cartridges : 6
Media holder and
retaining screws (one
for right and left each)
Setup guide : 1
Cleaning sticks : 10
Roland OnSupport Installation & Setting
Guide/Installation disc (one for each)
7-3
Bolts : 38
Media clamps* (one for
right and left each)
* Installed on the machine
Drain bottles : 2
Replacement blades for
separating knife : 1
Replacement wiper
:1
User's Manual : 1
Cleaning
fluid : 1
Stand legs (one for
right and left each
Casters : 2
Replacement felt
wiper : 1
Tweezers : 1
Special Color Ink Guide : 1
Inkjet Printer Maintenance
Guide : 1
Assembling and Installing
Set up the followings in reference to the Setup Guide [3.Assembling and Installing] to [7. Network Settings].
Assembling the Stand – Mounting the Machine
Installing the Drain Bottle
Removing the Packing Materials
Connecting the Cables
Revised 3
Apply the cleaning liquid to the rubber gasket of the Cap Top with the cleaning stick.
It is necessary to apply the cleaning liquid to the Cap Top before performing the initial FILL INK because the Cap Top
can not keep the air tight in case of the Cap Top is dry.
Moisten the cleaning stick with the cleaning liquid.
Be sure to use the included cleaning stick.
Apply the cleaning liquid to the rubber gasket of the Cap Top.
Installing the Ink Cartridges
- Affixing the Cartridge-slot Labels
* Using the bundled cartridge-slot label (black label), mask the colors you are not using.
In the case of 4 colors of CMYK (CMYK mode)
In the case of 6 colors (CMYKLcLm mode)
In the case of 8 colors (WMT mode)
7-4
Installing the Ink Cartridges
Gently shake the ink cartridges before inserting them to the slots.
Dummy cartridges
MAX ink cartridges
Cleaning cartridges
(Cleaning the heads : approx. 60 minutes)
Using 2 pcs of cleaning cartirdges and dummy cartridges,
insert and remove them several times in the order of the slots
from 1 and 2 to 7 and 8.
(Ink filling : approx.10 minutes )
First, insert the MAX cartridges into slots 7 and 8. Insert
dummy cartridges into the rest of slots. Then, insert the MAX
cartridges into slots 1 to 6.
!! IMPORTANT !!
When the message "EMPTY DRAIN BOTTLE" appears, be sure to discard. If not discarded at this step, the
discharged ink will overflow.
If it is hard to remove the dummy cartridges, use the
retainer.
Retainer
If you attempt to remove them strongly by hand,the
dummy cartridge may be shaved and its scraps may
enter the ink line.
Installing the Blade
Network Settings
IP address of PC
IP address of VS-640/540/420/300
Bidirectional Adjustment
Perform Bidirectional Adjustment from service menu using PET-G. The default bidirectional adjustment values
for VS-640/540/420/300 may be off from the appropriate value.
7-5
Upgrading the Firmware
Upgrade the firmware to the latest version.
Setting Date and Time
Go to SERVICE MENU > SUB MENU > CLOCK and set date and time to the local time.
Installing Roland
VersaWorks
Install Roland VersaWorks in reference to the Quick Start Guide.
System requirements for installing the software.
Operating system (OS)
Windows 7 Professional/Ultimate (32-bit edition)
Windows Vista Business/Ultimate Service Pack 1 (32-bit edition)
Windows Vista Business/Ultimate (32-bit edition)
Windows XP Professional Service Pack 2 or later
Windows 2000 Service Pack 4
Processor
2.0-GHz or faster Pentium 4
(2.0-GHz or faster Core 2 Duo recommended)
Memory (RAM)
512 MB of RAM (1 GB or more recommended)
( For Windows Vista/7, 1 GB ( 2 GB or more recommended) )
Video card and monitor
A resolution of 1,280 x 1,024 or more recommended
Free hard-disk space required
as a working space
40 GB or more recommended
Hard-disk file system
NTFS format
Optical drive
DVD-ROM drive
Other requirements
� Ethernet port
� For AppleTalk connection: Windows 2000 Service Pack 4 as the
operating system, with AppleTalk protocol installed
� To use Roland@NET and VersaWorks Online: Internet connection and web browser
For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com/)
Make the setting for Roland@NET
Select the check box [Download Updates Automatically and Notify] if the customer accepts it.
Power-saving setting on PC
Turn off the PC's Power-saving functions which make the PC goes stanby or sleep. It may stop a job being
output.
7-6
Installing Roland
OnSupport
Install Roland OnSupport in reference to the Startup Guide.
System Requirements
Operating system (OS)
Windows 7 Professional/Ultimate (32-bit edition)
Windows Vista Business/Ultimate Service Pack 1 (32-bit edition)
Windows Vista Business/Ultimate (32-bit edition)
Windows XP Professional Service Pack 2 or later
Processor
2.0 GHz or faster Pentium 4
(2.0-GHz or faster Core 2 Duo recommended)
Memory (RAM)
512 MB of RAM (1 GB or more recommended)
( For Windows Vista/7, 1 GB ( 2 GB or more recommended) )
Video card and monitor
A resolution of 1,280 x 1,024 or more recommended
Free hard-disk space required as a working space
40 GB or more recommended
NTFS format
Optical drive
CD-ROM drive
Other requirements
� Ethernet port
� Internet connection and web browser
� Communication environment where you can send e-mails
* For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com).
Basic Operations
- How to display OnSupport Help
Environmental Settings (Language/Network)
- Checking the Network Connection
To fully utilize OnSupport, you need to connect your computer to our OnSupport server via the Internet. If your
computer is linked to the Internet, you will enable its connection to our OnSupport server only by installing
OnSupport.
- Setting the E-mail Server
- What is “OnSupport Mail”?
Registering/Loging in/Updating the Account
- Registering the Roland DG Account if the customer accepts it
When you register the Roland DG Account (Roland DG ID), you will become able to use OnSupport more
effectively. You are to communicate with our OnSupport server in registering your account.
E-mail address is required.
- How to update OnSupport
Connecting and Managing the Devices
When you make the management settings, you will become able to use “OnSupport Mail function” and the
“Device Firmware Update function.” To update the firmware, you need to log in OnSupport with the computer
with which you made the management settings.
7-7
Basic Operation
Explain following items in reference to the User's Manual.
Switch On!
!! IMPORTANT !!
Always leave the main power on. Maintenance operation is automatically carried out every 12 hours while the
machine is not in use. Use the sub power switch for the daily powering on and off.
Loading Media
For the stable media feeding, place the middle pinch rollers above all the grit rollers that lie between the left
and right pinch rollers.
Setup of Media
- About [Media Setting] menu
[Media Setting] menu guides the settings in the interactive mode. Using this menu, you can set all of the basic settings
only by setting according to the instructions on the display. The setting details can be stored as the preset menu. The
items set through the [Media Setting] menu can be also set individually.
Setting the Output-start Location
Printing Tests and Cleaning
Setting The Cutting Test And The Blade Force
Pausing and Canceling Output
Switch Off
Keep the loading lever raised when the machine is not in use.
Maintenance: For always using the printer in the best condition
Checking for Remaining Ink and Replacing Cartridges
!! IMPORTANT !!
The remaining ink amount shown on the machine and VersaWorks is only an approximate guide, which may
differ somewhat from the actual amount remaining.
How to Replace Ink Cartridges
!! IMPORTANT !!
- Shake the cartridge gently before installing a ECO-SOL MAX ink cartridge.
- Be sure to replace with an item of identical type. Never mix items of different types.
- Never leave the machine with any ink cartridge removed. The print heads may become clogged.
- Never frequently insert and remove an ink cartridge. Air may leak into the ink tube and be a cause of missing
dots.
- When printing is paused, the coloring at the seam may be altered when printing resumes. Before you perform
lengthy printing, check the amount of ink remaining in the ink cartridges.
- Never store ink at any locations where high temperature may occur or exposed to open flame.
7-8
Maintenance of Ink Cartridges
- Shake the ink cartridge periodically to maintain the good ink condition.
- "SHAKE CARTRIDGE" appears periodically.
- "SHAKE CARTRIDGE" does not appear when in the sleep mode or the sub power is off.
- The message shows up with beeps. After that, no beeps are made.
- During the message is displayed, the machine does not do anything unless the message is cleared.
- When plural printing jobs are printed continuously, the message does not show up.When the machine stays
idling for several minutes, the message shows up. (Overnight printing is available.)
Disposing of Discharged Ink
The message "CHECK DRAIN BOTTLE" appears when a certain amount of discharged fluid has collected in the bottle.
!! IMPORTANT !!
- When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] > [SUB MENU] >
[MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK DRAIN BOTTLE" message
appears at the inappropriate timing.
- Never place discarded fluid in the location close to fire.
- To store discharged fluid temporarily, use the included drain bottle or durable sealed container such as a metal can
or polyethylene tank, and cap it tightly.
- Dispose of discharged fluid properly, in accordance with your local laws.
Cleaning
- Pinch rollers
- Grit rollers
- Platen
- Paper side sensor
- Front cover
- Media clamps
!! IMPORTANT !!
- Never use gasoline, alcohol, thinner, or any other flammable material.
- Clean by wiping with a cloth moistened by neutral detergent diluted with water then wrung dry.
About Care and Maintenance of Print Head
- Normal Cleaning
- Medium Cleaning
- Powerful Cleaning
The ink consumption of VS-640's Powerful Cleaning is equivalent to the medium cleaning of older printers,
Medium Cleaning is equivalent to the normal cleaning of older printers, and Normal Cleaning consumes less
ink than the normal cleaning of older printers.
Manual Cleaning of Print Head
!! IMPORTANT !!
- To keep the stable output condition at all times, perform the manual cleaning more than once a month.
- The cut rail is not detected by the sensor. Be sure to put it back when completing the manual cleaning.
7-9
When Problems Such As Dot Drop-out are Not Cleared Up
- About [INK RENEWAL]
Even after performing cleaning using the cleaning function (normal, medium, or powerful) or manual cleaning, perform
this operation.
Replacing the Wiper (Be careful about the fitting direction.)
Replacing the Felt Wiper
Replacing the Blade
Replacing the Separating Knife
When Not in Use for a Prolonged Period
- Switch on the sub power once a month.
[PRESS THE POWER KEY TO CLEAN] message appears once a month.
- Keep at a Constant Temperature and Relative Humidity
Even when the machine is not in use, keep it at a temperature of 5 to 40°C (41 to 104°F) and a relative humidity
of 20 to 80% (with no condensation). Temperatures that are too high may degrade the ink and cause malfunction.
Temperatures that are too low may cause the ink to freeze and damage the heads.
Explain following items in reference to the Setup Guide.
When Transferring the Unit
VS-640/540/420/300 is transported with the ink filled. The ink pressure applied from the ink cartridges closes
the inner valve of the ink damper. So that, you do not have to worry about ink dripping during transporting.
When the machine has to be tilted, always keep the cartridge slot side upper than the print head side.
Part of Practice
Fully Utilizing Preset Function
- Saving Various Settings as a Name Assigned Preset
- Loading a Saved Preset
All menu items listed below can be saved in Presets.
- [PRINT] (Print heater), [DRYER]
- [PREHEATING]
- [DRYING TIME]
- [ADJUST BI-DIR SIMPLE SETTING]
- [ADJUST BI-DIR DETAIL SETTING]
- [CALIBRATION]
- [EDGE DETECTION]
- [SCAN INTERVAL]
- [VACUUM POWER]
- [FULL WIDTH S]
- [FEED FOR DRY]
- [FORCE], [SPEED], [OFFSET], [UP-SPEED]
- [CALIBRATION] (in the [CUTTING MENU])
- [PRINT-CUT ADJ.]
- [CROP-CUT ADJ.]
7-10
Fully Utilize the Media Heating System
!! IMPORTANT !!
To obtain stable temperature, use the machine at an ambient temperature of 20 to 32°C (68 to 90°F).
The optimal temperature for the media varies according to the type of media and differences in the print mode.
If the ink forms lumps or smudges, raise the temperature. If it still occurs even after raising the temperature, try
using a print mode of higher image quality by VersaWorks. If problems persist, try reducing the amount of ink by
VersaWorks.
Fully Utilizing the Correction Function *
Alleviating Horizontal Bands and the Like (feed correction function) *
Adjusting Head Height to Match Media Thickness *
!! IMPORTANT !!
* These adjustments are required for each Media individually.
If you are setting Feed Calibration on your machine, check in advance that [Use
Printer Settings] is set on VersaWorks.
Accommodating to the Types and Condition of Media
Using Transparent Media [EDGE DETECTION DISABLE]
Printing Hard-to-dry Media [SCAN INTERVAL OFF]
Using the Media Easy to be Winkled/Hard to be Fed [VACUUM POWER]
Speeding Up Output for Narrow Media [FULL WIDTH S]
Preventing Soiling of the Media and Dot Drop-out [PERIODIC CL.NONE]
Using Sticky Media [MEDIA RELEASE ENABLE]
Clamping the Nozzle Array to be Used (CMYKLcLm mode only) [ALTERNATION DISABLE]
Fully Utilizing Cutting Function
- Preventing Pulling of the Media with Undue Force When Performing Cutting Only [PREFEED]
- Fine-tuning the Cutting Conditions [CUT CONFIG FORCE/SPEED/OFFSET/UP-SPEED]
- Accurately Adjusting the Cutting-in Amount
- Performing Distance Correction During Cutting [CUTTING MENU CALIBRATION]
When you perform Print & Cut, be sure to set [CALIBRATION] in the [CUTTING MENU] to “0.00%.” Otherwise
the printing and cutting positions may become misaligned. This calibration is to be used only when performing
cutting only.
Correcting Misalignment of the Printing and Cutting Positions
- [PRINT - CUT ADJ.] (Print & Cut Position Adjustment)
Prioritize The Suttings Setting of This Machine to The Settings of a Computer Side
- [CUTTING PRIOR]
7-11
Viewing the Automatic Environment Correction Function Settings
!! IMPORTANT !!
This function is for correcting the Print & Cut misalignment caused by the stretch/shrinkage of Encoder Scale.
Make sure to set it to [ENABLE] at all times. [AUTO ENV. MATCH]: ENABLE (default)
Printing with Crop Marks
- Aligning Automatically and Cutting
- Aligning Manually and Cutting
Correcting Misalignment for Printing and Cutting When Using Crop Marks
- If misalignment occurs when performing Print & Cut with Crop Marks printed, perform this correction.
- Perform bidirectional adjustment before doing this correction.
Using Media Take-up
System*
* The take-up system is optional part.
Explain following items in reference to the User's Manual of Automatic Media Take-up Unit.
How to Load Media
- Setting for the AUTO switch on the take-up unit (Take-up with outward curl, Take-up with inward curl)
How to Remove Taken-up Media
!! IMPORTANT !!
Never use automatic cutoff of the media by the printer.
Avoid following operations that pull the media with undue force.
- Never operate the MANUAL switch when the loading lever is lowered.
- Never use [UP] cursor key of the printer to feed the media in reverse.
Explain following items in reference to the User's Manual of VS-640.
Use The Media Take-up System When The Output Accompanied With The Pull-back Operation is Performed
- Use Conditions of Take-up System When “TU2” is Selected
(This is mainly for Print & Cut operation.)
- How to Output by Limiting Length (Roland VersaWorks)
(Select ”CustomCUT” from [Size] under “Media Settings.” and Set “H”at 300mm.)
- If the length of output at one time is too long, the media may get soiled by touching the work floor. To avoid
the media from getting soiled by touching the floor, output the media by about 300 mm.
- When performing printing in [TU2] mode, the Take-up system never responds to any manual switch
operation. When the automatic taking up starts, the switching operation responds.
7-12
Output Operation Management
Determining What Happens When Ink Runs Out
- [EMPTY MODE]
Returning All Settings to Their Initial Values
When you use metallic silver ink and white ink
* Only for the ink type 8 colors (WMT mode)
Explain following items in reference to the SPECIAL COLOR INK GUIDE.
Characteristics of Inks and Important Notes
- White ink and metallic silver ink precipitate.
- Maintenance must be performed.
- Drying inks
- We strongly recommend lamination.
Before Starting the Day's Work
- The ingredients in white and metallic silver inks tend to settle.
Each day, before starting the day's operations, remove just the white and metallic silver ink cartridges, shake them
gently, then reinsert them.
Creating Printing Data
- Basic Approach for Creating Printing Data
- Creating Data for Printing
Printing With Metallic Silver/CMYKLcLm Color (Both or Individually)
Printing With Metallic Silver/White/CMYK Color in a Single Pass
Printing With White/CMYKLcLm Color (Both or Individually)
All 8 colors (CMYKLcLmWMt) cannot be printed simultaneously.
The following printings are available.
- CMYKLcLmMt printing
- CMYKLcLm printing
- White printing
- CMYKLcLm and White in a Single Pass
- Mt printing
- CMYKMt and White in a Single Pass
Consequently, when CMYKLcLmMt printing, White cannot be printed. And, when CMYKMt and White printing,
LcLm cannot be printed.
!! IMPORTANT !!
In the print mode which uses Mt ink, it may not dry fully depending on the media. In that case, set [ SCAN
INTERVAL] or raise the temperature of the heaters.
7-13
!! IMPORTANT !!
The accuracy of Dual-pass Printing (Printing after pull-back the printing) is not specified.
The default media profiles in VersaWorks do not provide any Dual-pass print mode such as [-onWhite] or
[-underWhite].
Message for Ink Circulation
White ink and metallic silver ink are circulated periodically to prevent the ink precipitation automatically.
Adding Media Profiles
Explain the procedure of adding Media Profiles of third-party media.
Downloading Media Profiles from the web site.
Adding Media Profiles to VersaWorks.
!! IMPORTANT !!
In the print mode for Mt ink, the ink may not dry fully depending on the type of the media. Confirm the proper
printing result in a trial printing beforehand.
Job outputting from
Roland VersaWorks
Explain each procedure as follows on a job outputting from Roland VersaWorks.
Printing
Cutting
!! IMPORTANT !!
Never use the Media clamps during cutting.
Printing and cutting
Print then Cutting with Crop Marks (Refer to User's Manual [Printing with Crop Marks])
- Aligning Automatically and Cutting
- Aligning Manually and Cutting
When printing and cutting are performed using Crop Marks, misalignment of cutting caused by media stretch/
shrinkage can be avoided.
7-14
Others
Explain to refer to the User's Manual when an error message is displayed. And also explain to switch off and on
the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it occasionally
solves the problem just by restarting.
Explain the procedure of capping the print heads referring to the User's Manual [If the Heads Still Do Not Move]. When
the print carriage does not return to the standby position, capping needs to be done manually by user.
Consumable Parts and
Replacement Cycle
Parts Name
Replacement Cycle
Print Head
Wiper
Felt Wiper
Cap Top
Scan Motor
Ink Tube
Sponge for Wipers
Lithium Battery
Cutter Protection
Pinch Roller
6 billion shots / nozzle (6,000,000 kshots)
Wiping 3000 times
Wiping 800 times
6 months
3000 hours
3000 hours
Replace it appropriately diagnosing from the appearance of it
24 months
Replace it depending on the scratches
Replace it depending on the wear of the rubber part
7-15
7-2 Maintenance Check List
VS-640/540/420/300 Maintenance Check List
Date :
User Name :
Check items
Serial Number :
Operation points
Check
Interview the customer
Ask the customer if there is something that he/she is concerned about.
Done
Output / Get Report before maintenance
[Get Report] by Peck, or print both Service Report and History Report.
Done
Check drain bottle
If large amount of ink is discharged in the drain bottle, dispose of it and give
an explanation to the customer. Make sure to reset the discharged-ink count.
Good
Upgrade the firmware to the latest version
Upgrade the firmware if the installed firmware is not the latest version.
OK
Determine if it should be replaced based on the SHOT COUNT in the History
Report, the test print result and the customer's interview.
Replacemnet cycle : 6 billions shots
Good
Perform manual cleaning by using cleaning sticks and cleaning liquid.
Perform Cleaning
Output the test patterns of BIAS to check the error, and perform adjustment if
necessary.
Good
Check
Consumable
Parts
Head
Scan Motor
Determine if it should be replaced based on MOTOR ERROR and MOTOR
HOURS S in the History Report, or on the motor sound when performing a
print and the customer's interview. Put grease on the gear if you replace the
motor.
Replacement Cycle : 3,000 hours
Wiper
Dispose
Replacement
Done
Reset
Reset
Adjustment Done
Good
Replacement
Done
Reset
Determine if it should be repalced on the performance of the cleaning or the
wiping times of the history report.
Replacement Cycle : Wiping count 3,000 times
Perform
Cleaning
Replacement Done
Felt Wiper
Determine if it should be repalced on the performance of the cleaning or the
wiping times of the history report.
Replacement Cycle : Wiping count 800 times
Perform
Cleaning
Replacement Done
Linear Encoder Scale 1
Check if the Encoder Scale has any dirt or dust or any ink on. And, check the
Encoder Module, too.
Perform
Cleaning
Replacement Done
Check the Linear Encorder Sheet with [SERVICE MENU]>[PRINT
MENU]>[LINEAR CHECK]. If result is not good, upgrade the firmware and the
RVW and perform cleaning and replacement if necessary.
Good
Linear Encorder Scale 2
RVW, Firmware
Upgrading
Perform
Cleaning
Replacement Done
Cap Top
Determine if it should be replaced based on the performance of the cleaning or
the period from the time when the Cap Top was repalced last time.
Replacement Cycle : 6 months
Sponge under the Wipers
Determine if it should be replaced diagnosing from the appearance of it.
Wiper Scraper
Perform manual cleaning using cleaning sticks and cleaning liquid. Replace it
depending on the performance or appearance.
Good
Perform
Cleaning
Replacement Done
Lithuium Battery
Replacement Cycle : 24 months
Good
Replacement Done
Check if the carriage belt does not touch the upper end or lower end of the
drive pulley and idle pulley when the head carriage moves in the full width.
Adjust the belt position, if necessary.
Good
Adjustment Done
Cutter Protection
Replace it depending on the scratches.
Good
Replacement Done
Pinch Roller
Check if it is not worn out or not dirty, or not deformed. Check if it rotates
smoothly.
Good
Replacement Done
Grid Roller
Remove foreign substances put on it by using a brush.
Done
Check printing
Check that there is no problem with the printing operation and printing result.
Done
Check cutting
Check that there is no problem with the cutting operation and cutting result.
Done
Output / Get Report after maintenace
[GET REPORT] by Peck, or print both Service Report and History Report.
Done
Revised 3
Carriage Belt
Check
Mechanical Parts
7-16
Good
Perform
Cleaning
Replacement Done
Good
Perform
Cleaning
Replacement Done
7-3 Specifications
Main unit specifications
Printing technology
Media
VS-640
Piezoelectric inkjet
VS-540
VS-420
VS-300
210 to 1,371 mm (8.3
to 54 in.)
182 to 1,071 mm (7.2
to 42.2 in.)
182 to 762 mm (7.2
to 30 in.)
Width
210 to 1,625 mm (8.3
to 64 in.)
Thickness
Maximum 1.0 mm (39 mil) with liner, for printing
Maximum 0.4 mm (16 mil) with liner and 0.22 mm (9 mil) without liner, for cutting
Roll outer diameter
Maximum 210 mm (8.3 in.)
Roll weight
Max. 40 kg (88 lb.)
Core diameter(*1)
76.2 mm (3 in.) or 50.8 mm (2 in.)
Max. 30 kg (66 lb.)
Max. 25 kg (55 lb.)
Max. 1,046 mm
(41.2 in.)
Max. 736 mm
(29 in.)
Printing/cutting width(*2)
Max. 1,600 mm
(63 in.)
Ink
cartridges
Types
220-cc cartridge / 440-cc cartridge
Colors
Printing resolution (dots per inch)
Four colors (cyan, magenta, yellow, and black) or,
Six colors (cyan, magenta, yellow, black, light cyan, light magenta) or,
Eight colors (cyan, magenta, yellow, black, light cyan, light magenta, metallic silver, white)
Maximum 1,440 dpi
Cutting speed
10 to 300 mm/s
30 to 300 gf
Blade force
Cutting
blade
Max. 1,346 mm
(53 in.)
Max. 25 kg (55 lb.)
Type
Roland CAMM-1 series compatible
Blade offset
0 to 1.5 mm(0 to 0.059 in)
Software resolution (when cutting)
0.025 mm/step
Distance accuracy (when printing)
(*3)(*4)
Error of less than ±0.3% of distance traveled, or ±0.3 mm, whichever is greater
Distance accuracy
(when cutting)(*3)
Error of less than ±0.4% of distance traveled, or ±0.3 mm, whichever is greater
When distance correction has been performed (when the setting for [CUTTING MENU] - [CALIBRATION]
has been made): Error of less than ±0.2% of distance traveled, or ±0.1 mm, whichever is greater
Repeatability (when cutting)
(*3)(*5)
±0.1 mm or less
Alignment accuracy for printing and
cutting (*3)(*6)
±0.5 mm or less
Alignment accuracy for printing
and cutting when reloading media
(*3)(*7)
Error of less than ±0.5% of distance traveled, or ±3 mm, whichever is greater
Media heating system (*8)
Print heater, setting range for the preset temperature: 30 to 45°C (86 to 112°F)
Dryer, setting range for the preset temperature: 30 to 50°C (86 to 122°F)
Connectivity
Ethernet (10BASE-T/100BASE-TX, automatic switching)
Power-saving function
Automatic sleep feature
Power requirements
AC 100 to 120 V ±10%,
8.2 A, 50/60 Hz or
AC 220 to 240 V ±10%,
4.2 A, 50/60 Hz
Approx. 1,080 W
AC 100 to 120 V ±10%,
7.9 A, 50/60 Hz or
AC 220 to 240 V ±10%,
4.0 A, 50/60 Hz
Approx. 1,050 W
AC 100 to 120 V ±10%,
7.2 A, 50/60 Hz or
AC 220 to 240 V ±10%,
3.7 A, 50/60 Hz
Approx. 960 W
AC 100 to 120 V ±10%,
5.6 A, 50/60 Hz or
AC 220 to 240 V ±10%,
2.9 A, 50/60 Hz
Approx. 740 W
Sleep mode
Approx. 14.8 W
Approx. 14.4 W
Approx. 14.5 W
Approx. 14.4 W
During operation
64 dB (A) or less
During standby
41 dB (A) or less
2,315 ( W ) x 705 (D)
x 1,105 (H) mm (91.2
(W) x 27.8 (D) x 43.5
(H) in.)
120 kg (265 lb.)
2,015 ( W ) x 705 (D)
x 1,105 (H) mm (79.4
(W) x 27.8 (D) x 43.5
(H) in.)
105 kg (232 lb.)
1,705 ( W ) x 705 (D)
x 1,105 (H) mm (67.2
(W) x 27.8 (D) x 43.5
(H) in.)
90 kg (199 lb.)
Power
Acoustic
noise level
During operation
Dimensions (with stand)
Weight (with stand)
EnvironPower on (*9)
mental
Power off
Accessories
2,575 (W) x 705 (D) x
1,105 (H) mm (101.4
(W) x 27.8 (D) x 43.5
(H) in.)
130 kg (287 lb.)
Temperature: 15 to 32°C (59 to 90°F) (20°C [68°F] or more recommended), humidity: 35 to 80%RH
(non-condensing)
Temperature: 5 to 40°C (41 to 104°F), humidity: 20 to 80%RH (non-condensing)
Exclusive stands, power cord, blade, blade holder, media clamps, media holder, replacement blade
for separating knife, software RIP, User's Manual, etc.
7-17
*1
Note: The media holder of this machine is exclusive use for the media of paper tube (core) inner diameter 3 inches. To use 2 inches media, the optional
media flanges are required.
*2
The length of printing or cutting is subject to the limitations of the program.
*3
� Media type: Media specified by Roland DG Corp. (Cutting only)
� Temperature: 25°C (77°F), humidity: 50%
� Roll media must be loaded correctly.
� Applicable when all pinch rollers available to the media width are used.
� Side margins: 25 mm or more for both the left and right margins
� Front margin: 35 mm or more
� Excluding expansion/contraction of the media
� Not assured when the print heater or dryer is used.
� All correction or adjustment function of this machine has been made properly.
*4
� With Roland PET film, print travel: 1 m
*5
� [PREFEED] menu item must be set to "ENABLE."
Range for assured repetition accuracy
64-inch model
� For media with a width exceeding 610 mm: Length 4,000 mm
� For media with a width of 610 mm or less: Length 8,000 mm
54-inch model
� For media with a width exceeding 610 mm: Length 4,000 mm
� For media with a width of 610 mm or less: Length 8,000 mm
42-inch model
� Length 3,000 mm
30-inch model
� Length 3,000 mm
*6
� Provided that media length is under 3,000 mm
� Excludes the effects of slanted movement and of expansion and contraction of the media.
*7
� Data size:
64-inch model:1,000 mm in the media-feed direction, 1,600 mm in the carriage-movement direction
54-inch model:1,000 mm in the media-feed direction, 1,346 mm in the carriage-movement direction
42-inch model:1,000 mm in the media-feed direction, 1,046 mm in the carriage-movement direction
30-inch model:1,000 mm in the media-feed direction, 736 mm in the carriage-movement direction
� No lamination
� Automatic detection of crop marks at 4 points when media is reloaded.
� During cutting, [PREFEED] menu item must be set to "ENABLE."
� Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media.
*8
� Warm-up is required after power up. This may require 5 to 20 minutes, depending on the operating environment.
� Depending on the ambient temperature and media width, the preset temperature may fail to be reached.
*9
� Operating environment
Use in an operating environment with this range.+
7-18