Contents 1. INTRODUCTION......................................................................................................................... 3 1.1 INVENTORY ........................................................................................................................ 3 1.2 INVENTORY MANAGEMENT ......................................................................................... 6 1.2.1 1.3 INVENTORY AND FINANCIAL PERFORMANCE OF A FIRM .............................. 14 1.3.1 2. INVENTORY MANAGEMENT METHODS ............................................................ 7 INVENTORY TURNOVER RATIO ........................................................................ 14 PHARMACEUTICAL SECTOR IN INDIA ............................................................................ 17 2.1 PHARMACEUTICAL COMPANIES IN INDIA ............................................................ 18 2.1.1 CIPLA LIMITED ....................................................................................................... 18 2.1.2 LUPIN .......................................................................................................................... 20 2.1.3 SUN PHARMACEUTICALS .................................................................................... 22 2.1.4 BIOCON ...................................................................................................................... 24 2.1.5 DIVIS LABORATORIES .......................................................................................... 26 3. NEED OF THE STUDY ............................................................................................................. 28 4. LITERATURE REVIEW .......................................................................................................... 29 5. RESEARCH METHODOLOGY .............................................................................................. 32 6. 8. 5.1.1 RESEARCH DESIGN ................................................................................................ 32 5.1.2 RESEARCH DATA: ................................................................................................... 33 5.1.3 TOOL USED: .............................................................................................................. 34 DATA ANALYSIS AND INTERPRETATION ....................................................................... 35 6.1 CIPLA LIMITED ............................................................................................................... 35 6.2 LUPIN .................................................................................................................................. 37 6.3 SUN PHARMACEUTICALS ............................................................................................ 39 6.4 DR. REDDY'S LABORATORIES .................................................................................... 41 6.5 DIVIS LABORATORIES .................................................................................................. 43 BIBLIOGRAPHY ....................................................................................................................... 46 1 Figure 1- Just in Time Objectives .............................................................................................. 8 Figure 2 - Overview of MRP Inputs and Outputs ...................................................................... 9 Figure 3 - Economic Order Quantity ....................................................................................... 12 Figure 4 - Reorder Level .......................................................................................................... 13 Figure 5 - Standalone Balance Sheet ....................................................................................... 15 Figure 6 - Standalone Profit and Loss Statement..................................................................... 16 Figure 7 - CIPLA Limited........................................................................................................ 18 Figure 8 - LUPIN ..................................................................................................................... 20 Figure 9 - SUN PHARMA ....................................................................................................... 22 Figure 10 - BIOCON ............................................................................................................... 24 Figure 11 - DIVIS Labs ........................................................................................................... 26 Figure 12 - ITR and Profit Comparison (CIPLA) .................................................................... 35 Figure 13 - Scatter Plot (CIPLA) ............................................................................................. 36 Figure 14 - ITR and Profit Comparison (LUPIN) ................................................................... 37 Figure 15 - Scatter Plot (LUPIN) ............................................................................................. 38 Figure 16 - ITR and Profit Comparison (SUN PHARMACEUTICALS) ............................... 39 Figure 17 - Scatter Plot (SUN PHARMACEUTICALS) ........................................................ 40 Figure 18 - ITR and Profit Comparison (Dr Reddy's Laboratories) ....................................... 41 Figure 19 - Scatter Plot (DR. REDDY's LABORATORIES) ................................................. 42 Figure 20 - ITR and Profit Comparison (DIVIS Laboratories) ............................................... 43 Figure 21 - Scatter Plot (DIVIS LAB) ..................................................................................... 44 2 1. INTRODUCTION 1.1 INVENTORY The materials to be utilized in the manufacturing of goods, the materials on the production shop floor, and the commodities available for sale are all referred to as inventory, also known as stock. Raw materials, Work in Progress, and Finished Goods are the three basic forms of inventories in a business. ➢ Raw materials are the unprocessed resources that are used to make the final product. The following are some examples of raw materials: Automobiles are made out of aluminum and steel. ➢ Work-in-progress (WIP) inventory refers to semi-finished goods that are in the process of being completed and converted into finished goods. WIP Inventory is something like a car body on the production floor waiting to be put together with the engine. ➢ Finished goods are products that have completed all of the manufacturing processes and are ready for sale. A finished good is a fully built car that is ready to be sent. Inventory is one of a company's most valuable assets since inventory turnover indicates revenue creation and, as a result, earnings for the company and its shareholders. Inventory is classed as a current asset on a company's balance sheet. Inventory serves as a buffer between production and order fulfilment. Inventory is a financial investment made by a company in expectation of future sales. As a result, the company must keep inventory at an appropriate level, as too much inventory can result in higher storage costs, spoilage costs, the threat of obsolescence, and a loss of opportunity to use those funds elsewhere, while too little inventory can result in stockouts and missed sales opportunities. Inventory has a number of costs associated with it, including: a. Ordering Costs b. Inventory Holding Costs c. Shortage Costs d. Spoilage Costs 3 e. Inventory Carrying Costs • Ordering Costs This includes: ▪ Transportation costs ▪ Cost of sourcing and expediting orders ▪ Receiving costs ▪ Overhead costs of preparing purchase orders ▪ Cost of electronic data interchange Typically, these expenditures are included in overhead costs and then distributed to the amount of units produced in each month. • Inventory Holding Costs This is the amount of cost a business incurs for the storage area where they hold the inventory. • ▪ Inventory services costs ▪ Inventory risk costs ▪ Opportunity cost - money invested in inventory ▪ Storage space costs ▪ Inventory financing costs Shortage Costs Shortage costs or stock-out costs, occurs when businesses become out of stock for various reasons such as below: ▪ Emergency shipments costs ▪ Disrupted production costs ▪ Customer loyalty and reputation 4 • Spoilage Costs Perishable inventory is stock that can decay or deteriorate if not sold quickly enough, hence inventory control is critical to avoid spoilage. The food and beverage, pharmaceutical, healthcare, and cosmetic industries are all affected by expiration. • Inventory Carrying Costs The amount of interest a company loses on unsold stock sitting in warehouses is referred to as inventory carrying costs. This is a facet of inventory cost that is less well-known. To determine the magnitude of this cost's influence on your P&L statement, you'll need to do some math. 5 1.2 INVENTORY MANAGEMENT The process of ordering, storing, eating, and selling a company's inventory is known as inventory management. This includes the management of raw materials, work-in-progress, and final products, as well as inventory warehousing and processing. Inventory management streamlines inventories to prevent both excess and shortages. For all types of organisations, inventory management is critical. When to restock inventory, how much to buy at what price, and when to sell and at what price are all difficult decisions to make. Smaller businesses can frequently maintain track of stock manually and use a spreadsheet to determine reorder points and quantities. Larger companies, on the other hand, must employ enterprise resource planning (ERP) software. Software as a service (SaaS) systems that are highly customised are used by the world's largest organisations. Depending on the industry, different inventory management strategies are used. An oil depot can hold enormous amounts of product for long periods of time while waiting for demand to build up. While storing oil is costly and dangerous—a fire in the UK in 2005 resulted in millions of pounds in damage and fines—there is no fear of the stock spoiling or going out of style. Stocking inventory for a long period of time is not an option for firms dealing in perishable goods or products with particularly time-sensitive demand, such as yearly calendars or fast-fashion items, and misjudging the timing or quantity of purchases can be costly. Benefits of Inventory Management: Inventory management has two key advantages: it guarantees that incoming or open orders are fulfilled, and it increases earnings. It also: ▪ Reduces cost: Inventory management also saves money since it allows a company to see how much and where it has something in stock, allowing it to make better use of what it has. This also allows the firm to hold less stock at each location (store, warehouse) because it can fulfil orders from anywhere - all of this lowers inventory costs and reduces the amount of product that goes unsold before it becomes obsolete. 6 ▪ Improves Cash Flow: Proper inventory management allows you to spend money on inventory that sells, allowing cash to flow freely throughout the company. ▪ Satisfies Customers: Providing clients with the things they desire without having to wait is one aspect of building loyal customers. Balancing the hazards of inventory excess and shortages is especially difficult for organisations with complicated supply chains and manufacturing processes. Firms have developed many inventory management strategies, including just-in-time (JIT) and materials requirement planning, to achieve these balances (MRP). 1.2.1 INVENTORY MANAGEMENT METHODS Based on the business type or the product, a company may use different inventory management methods. Some of these methods include Just-in-Time (JIT) manufacturing, Materials Requirement Planning (MRP), Economic Order Quantity (EOQ). a. Just-in-Time Management (JIT) This model originated in Japan in the 1960s and 1970s. Toyota Motors (TM) contributed the most to the development of this technique. Toyota manufacturing plants popularized the concept in the early 1970s meeting consumer demands with minimum delivery time. The main goal of JIT is to maintain zero inventories across the organization and its supply chain completely utilizing the capabilities of the firm and maximize ROI. The work ethic developed shortly after World War II wherein the Japanese worked towards attainment of the optimal cost – quality relationships in their manufacturing process in order to counter the constraint they were facing due to acute shortage of materials. 7 Zero Inventory Just in Time (JIT) Zero Failures Zero Lead Time Zero Delay Figure 1- Just in Time Objectives The concept of JIT is extended to the whole system of production: ▪ To produce and deliver finished goods just in time to be sold, ▪ To sub-assemblies just in time to be assembled in to finished goods, ▪ To fabricate parts just in time to go in to sub-assemblies, ▪ To purchase materials just in time to be transformed into fabricated parts. Thus, JIT stands for producing necessary units, in necessary quantities, at the necessary time. The just-in-time (JIT) inventory system is a strategy that lines up raw-material orders from suppliers directly with production schedules. This inventory technique aims to increase efficiency and reduce waste by receiving materials only when they are needed for the production process thereby reducing inventory costs. This approach minimizes storage, insurance costs, cost of liquidating or discarding excess inventory. One of the requirement for this method is an accurate forecast demand. For the success of this technique, companies must have a steady production schedule and reliable suppliers. 8 b. Materials requirement planning (MRP) Material requirements planning (MRP) is a manufacturing process management system that includes production planning, scheduling, and inventory control. Even if most MRP systems are software-based, MRP can also be done manually. Material requirements planning systems are used by businesses to predict raw material amounts and schedule deliveries. Figure 2 - Overview of MRP Inputs and Outputs The primary objectives of an MRP system are as follows: • Ascertain that raw materials and finished goods are available for manufacture and delivery to clients. • Maintain the lowest feasible stock levels of materials and products in the store. • Plan out your manufacturing, transport, and purchasing activities. 9 The MRP includes the following basic steps: • MRP starts with a finished goods production plan, which is translated into a list of needs for the subassemblies, component components, and raw materials required to manufacture the final product on time. • Demand estimation and the supplies required to meet it. Identifying client demand and the requirements to meet it is the first stage in the MRP process. MRP breaks down demand into particular raw materials and components using the bill of materials, which is basically a list of raw materials, assemblies, and components required to make an end product. • Demand should be compared to inventory, and resources should be allocated accordingly. This phase entails comparing demand to what you already have on hand. The MRP then allocates resources appropriately. In other words, the MRP assigns inventory to the precise regions where it is required. • Scheduling the production. The following step is to simply calculate the amount of time and manpower required to finish the manufacturing process. There is also a time limit. • Keep an eye on the situation. The process's final stage is merely to keep an eye on it for any problems. In order to satisfy build deadlines, the MRP may immediately warn management to any delays and even suggest contingency solutions. MRP is a data extensive process. The following types of data are usually considered by Material Requirements Planning (MRP): • The name of the ultimate product being created: This is also known as independent demand or BOM Level "0." • Information on what to expect and when to expect it: What is the minimum quantity required to meet demand? When will it be required? • The storage materials' shelf life. • Inventory status records: These are records of net materials that are already in stock (on hand) and materials that are on order from suppliers. • Material bills of lading: Each product's materials, components, and sub-assemblies are listed in detail. 10 • Planning data: This refers to all of the constraints and instructions for producing products including routing, labour and machine standards, quality and testing standards, lot sizing methodologies, and other inputs. Material Requirements Planning's Benefits and Drawbacks (MRP) The MRP process has a number of benefits: • Minimized inventory levels and associated expenses • Assurance that supplies and components would be accessible when needed • Improved inventory management • Shortened customer lead times • Boosted manufacturing efficiency • Boosted labour productivity • Boosted overall customer happiness The MRP approach does, however, have several drawbacks: • MRP systems can be complex and expensive to establish • Lack of flexibility when it comes to production schedules • Heavy dependency on input data correctness (garbage in, garbage out) 11 c. Economic Order Quantity (EOQ) To maintain inventory levels at optimum level, it is necessary to determine an optimal level of the inventory to avoid excess or shortages. Economic Order Quantity model is one such tool which can be used to calculate the optimal quantity of units to be procured which will minimize the total holding costs and ordering costs. The credit for the development of this model belongs to Ford W. Harris in the year 1913. In Economic Order Quantity each order has a fixed cost known as the Ordering cost irrespective of the number of units ordered. It consists of costs incurred for communicating with the supplier, the salary of the purchase department, transportation cost, stationary cost etc. The more the number of orders placed and lesser units procured greater is the Ordering Cost. Also, there is a cost associated with the storage of the units which comprises of storage cost, insurance, warehouse rent, overheads of warehouse/store etc. and is commonly known as Holding cost. The more the units procured in a single order the greater will be the Holding Cost. These two costs together form the total cost of procurement which the Economic Order Quantity model aims to minimize by determining the intersection of the ordering cost curve and holding cost line. Figure 3 - Economic Order Quantity 12 • Reorder Level Reorder point is the level at which stocks have to be re-ordered to prevent stock-out. Figure 4 - Reorder Level Reorder point is determined by the number of units consumed during the lead time and the safety stock which is held to match any fluctuations in demand. It assumes that the lead time is always constant. In a business ordering at the right time is important because if ordered earlier then there is a chance of extra stock being accommodated and if it is ordered late then there will an interruption in the process due to stock-out. Reorder Level is calculated as Average daily consumption * Lead time in days. Here the lead time is the time taken for the vendor to complete the order. Also, the consumption is assumed to be constant. If the firm maintains a safety stock, then ▪ Reorder level = (Average daily consumption * Lead time in days) + Safety Stock. 13 Safety stock is the stock maintained by any firm to meet any fluctuations in demand. 1.3 INVENTORY AND FINANCIAL PERFORMANCE OF A FIRM Inventory creates money for the company when it is sold. Inventory, on the other hand, consumes cash before it can be sold (despite being represented as an asset on the balance sheet). Having too much inventory, as a result, costs money and reduces cash flow. One indicator of good inventory management is inventory turnover. Inventory turnover is a financial measure that indicates how often stock is sold over time. A business does not want to stock up on inventory that it cannot sell. Low inventory turnover can result in deadstock, or unsold inventory. 1.3.1 INVENTORY TURNOVER RATIO Inventory turnover is a financial statistic that shows how often a company's inventory is sold and replaced in a particular period. Average inventory is used to help eliminate seasonality effects. The rate at which a company's inventory is sold is referred to as inventory turnover. Low turnover suggests slow sales and, maybe, surplus inventory (also known as overstocking). It could be due to a lack of marketing or a problem with the products being offered for sale. A high ratio, on the other hand, suggests either large sales or insufficient inventories. Although the former is preferred, the latter may result in a commercial loss. A company's ability to sell inventory quickly is a major indicator of its success. When selling perishable and other timesensitive commodities, inventory turnover is especially important for maximising efficiency. Just a few examples include milk, eggs, fruit, fast fashion, and autos. Inventory turnover analyses how quickly a company's inventory is sold over the course of a year and is commonly used to assess overall operational success. Inventory turnover can be calculated in two ways. In the first way, divide the company's yearly sales by the average inventory balance, and in the second method, divide the annual cost of goods sold (COGS) by the average inventory balance. In any case, the average inventory balance is calculated by dividing the total of the year's beginning and ending inventory by two. 14 Depending on the industry, what defines a "good" inventory turnover will differ. Companies that carry relatively inexpensive products will often have higher inventory turnovers, whereas industries that stock more expensive items—where purchasers need longer to make a purchasing decision—would have lower inventory turnovers. A company selling low-cost goods, for example, may sell 30 times its inventory in a year, while a company selling large industrial machines may only sell 3 times its inventory. Inventory turnover ratios must be compared to the industry and competitors of the company to determine whether they are positive or negative. In a company's balance sheet, inventory is classed as a current asset. The Balance Sheet of a company's financials contains these information. This is the inventory information that will be used to determine the Inventory Turnover Ratio. Figure 5 - Standalone Balance Sheet 15 The money earned by a company's principal business operations on a daily basis is known as revenue from operations or operating revenue. The Profit and Loss statement of a company's financials contains this information. This is the revenue information that will be used to determine the Inventory Turnover Ratio. Figure 6 - Standalone Profit and Loss Statement The Inventory Turnover Ratio is computed by dividing the company's revenue from operations by its average inventory during the same time period. The average inventory is computed by multiplying the closing and opening inventories by two. 16 2. PHARMACEUTICAL SECTOR IN INDIA In the global medicines industry, India holds a significant place. The Indian pharmaceutical sector is the third largest in terms of volume and the 14th largest in terms of value in the world. Pharmaceuticals had a total annual turnover of Rs. 2,89,998 crores in 2019-2020. In the fiscal year 2019-20, total pharmaceutical exports and imports were Rs. 1,46,260 crore and Rs. 42,943 crores, respectively. Generic medications, over-the-counter medicines, API/bulk drugs, vaccines, contract research and manufacturing, biosimilars, and biologics are the major segments of the pharmaceutical industry. Outside of the United States, India has the second-highest number of FDA-approved plants. India is the world's largest supplier of DPT, BCG, and Measles vaccines. India produces 60% of the world's vaccines, meeting 40–70% of WHO demand for DPT and BCG vaccines, and 90% of WHO need for measles vaccine. India is the world's top supplier of generic pharmaceuticals. One of the greatest success stories in medicine is India's provision of affordable HIV therapy. India is one of the world's largest suppliers of low-cost vaccinations. Indian pharmaceuticals are preferred internationally due to their low cost and good quality, earning the country the title of "Pharmacy of the World." The pharmaceutical industry currently accounts for 1.72 percent of the country's GDP. The pharmaceutical industry in India is a significant part of the country's international commerce, providing appealing channels and prospects for investment. India provides millions of people throughout the world with accessible and low-cost generic medications and operates a large number of Good Manufacturing Practices (GMP)-compliant factories, according to the US Food and Drug Administration (USFDA) and the World Health Organization (WHO). India has risen to the top of the list of countries producing pharmaceuticals in the globe. India is the world's third largest market for APIs, with an 8% share of the worldwide API industry, 500+ different APIs created in India, and it supplies 57 percent of APIs to the WHO's prequalified list. The domestic pharmaceutical industry includes a network of 3,000 drug companies and ~10,500 manufacturing units. 17 2.1 PHARMACEUTICAL COMPANIES IN INDIA Following are the few of the listed Pharmaceutical Companies in India which are considered for this study. 2.1.1 CIPLA LIMITED Figure 7 - CIPLA Limited Cipla Limited, located in Mumbai, India, is an Indian multinational pharmaceutical corporation. Cipla primarily produces drugs for the treatment of respiratory, cardiovascular, arthritis, diabetes, weight loss, and depression, as well as other medical disorders. As of 2022, its market capitalization was ₹ 78,018.92 crores. On 1st Sep,2016 Umang Vohra was elected as the Chief Executive Officer. • HISTORY Khwaja Abdul Hamied started 'The Chemical, Industrial & Pharmaceutical Laboratories' in Mumbai in the year 1935. In 1984 on July 20, the company's name was changed to 'Cipla Limited.' The company's bulk medication manufacturing facilities were licensed by the US FDA in 1985. The company supplies generic AIDS and other pharmaceuticals to people in the 18 developing world, led by the founder's son Yusuf Hamied, a Cambridge-educated chemist. In the year 1995 Cipla produced Deferiprone, the world's first oral iron chelator. Cipla began offering HIV treatment drugs (antiretrovirals) for a fraction of the cost (less than $350 per patient per year) in 2001. Cipla purchased Cipla-Medpro in South Africa in 2013, retained it as a subsidiary, and renamed it Cipla Medpro South Africa Limited. Cipla-Medpro had been a distribution partner for Cipla and was South Africa's third largest pharmaceutical company at the time of the acquisition. Enaleni Pharmaceuticals Ltd was the name of the company when it was created in 2002. Enaleni purchased all of the shares in Cipla-Medpro, a joint venture between Cipla and Medpro Pharmaceuticals, a South African generics company, in 2005, and renamed it Cipla-Medpro in 2008. • OPERATIONS Cipla has a presence in over 80 countries and has 34 manufacturing sites in 8 locations across India. For the fiscal year 2013–14, exports accounted for 48 percent of revenue, or Rs 4,948 crore (equivalent to Rs 71 billion or US$940 million in 2020). Cipla spent 517 crores (5.4 percent of revenue) on R&D in FY 2013–14. The development of innovative formulations, drug delivery methods, and APIs were the key focal areas for R&D. (active pharmaceutical ingredients). Cipla also works with other companies on consulting, commissioning, engineering, project appraisal, quality control, know-how transfer, support, and plant supply. As of March 31, 2013, the company employed 22,036 people, including 2,455 women (7.30 percent) and 23 people with disabilities (0.1 percent). Employee perk expenses cost the corporation Rs 1,285 crore in FY 2013–14 (equal to US$17 billion or US$230 million in 2020). • PRODUCTS Cipla sells active pharmaceutical ingredients, as well as pharmaceutical and personal care products, such as escitalopram oxalate (antidepressant), lamivudine, and fluticasone propionate, to other manufacturers. They are the largest producer of antiretroviral medications in the world. After reaching a voluntary licensing agreement with parent company Gilead Sciences and DCGI approval for "restricted emergency use" in COVID-19 treatment of critical confirmed patients, the company announced the introduction of Gilead Sciences' remdesivir under the brand name CIPREMI in India in July 2020. 19 2.1.2 LUPIN Figure 8 - LUPIN Lupin Limited, situated in Mumbai, Maharashtra, India, is an Indian multinational pharmaceutical corporation. It is one of the world's most profitable generic pharmaceutical companies. Pediatrics, cardiovascular, anti-infectives, diabetology, asthma, and antituberculosis are among the company's primary emphasis areas. • HISTORY: Lupin was developed in 1968 by Desh Bandhu Gupta, a chemical professor at BITS-Pilani in Rajasthan. In the 1960s, Gupta travelled to Mumbai to continue his business venture, for which he borrowed Rs 5000 from his wife. After securing money from the Central Bank of India, the company was able to begin production of folic acid and iron tablets for the Government of India's mother and child health program. Lupin then began manufacturing anti-TB drugs, which at one point accounted for 36% of the company's sales, making it the world's largest TB drug manufacturer. Desh Bandhu Gupta founded the Lupin Human Welfare & Research Foundation, the company's CSR arm, in 1988. (LHWRF). This effort was dedicated to long-term rural development with the goal of assisting low-income families. 20 • OPERATIONS: Lupin plants are located in Aurangabad, Ankleshwar, Mandideep, Pune, Tarapur, Goa, Jammu, Vadodara, Indore, Nagpur, Visakhapatnam, Sikkim, Mexico, Brazil, USA. • PRODUCTS: o Anti-Tuberculosis Lupin is the world's leading manufacturer of cephalosporins, cardiovascular pharmaceuticals, and anti-tuberculosis medications. GDF is a major provider of anti-TB drugs to the Stop TB Partnership, obtaining them in more than 50 nations. Rgwduen is also a global leader in antiTB APIs and is linked with the Revised National Tuberculosis Control Program of the Indian government. It provides supplies to organizations such as the Pan American Health Organization (PAHO), Médecins Sans Frontières (MSF), and the Damien Foundation, as well as government agencies such as the Stop TB Partnership. Ethambutol, rifampicin, and pyrazinamide are three of the company's most popular tuberculosis drugs. o Biotechnology research The Lupin Biotechnology Research Group, situated in Ghotawade & Wakad, near Pune, focuses on biosimilar development. It has a pipeline of ten biosimilar pharmaceuticals in development as of May 2013, and two of its oncology therapies are close to receiving marketing authorization for the Indian market. Lupin has the capability to design and manufacture recombinant protein therapeutics from high yielding and proprietary microbial and mammalian cell culture platforms. Product development skills include clone development, process optimization, analytical method development, bioassay, formulation, stability studies, nonclinical and clinical investigations, all of which are underpinned by a thorough awareness of regulatory and IP issues. The biotech development projects at the company are compliant with and adhere to ICH, EMEA, and Indian regulatory norms. Biosimilar versions of Etanercept, Filgrastim, Peg-filgrastim, and Ranibizumab have been created by the company. o Diagnostics In December 2021, Lupin offering a long range of diagnostic tests ventured into the diagnostics sector providing molecular diagnostics, cytogenetics, flow cytometry, microbiology, and serology, among others. 21 2.1.3 SUN PHARMACEUTICALS Figure 9 - SUN PHARMA Sun Pharmaceutical Industries Limited (d/b/a Sun Pharma) is a multinational pharmaceutical firm based in Mumbai, Maharashtra, that develops and sells pharmaceutical formulations and active pharmaceutical ingredients (APIs) in over 100 countries. • HISTORY: Dilip Shanghvi launched Sun Pharmaceuticals in Vapi, Gujarat, in 1983 with five medications to treat psychiatric disorders. In 1987, cardiology items were released, followed by gastrointestinal products in 1989. It is now the market leader in cardiology, gastroenterology, ortho, diabetology, dermatology, urology, and vitamins / minerals / nutrients in India, with 9 different classes of doctors prescribing it. Sun Pharma became the largest pharma firm in India, the largest Indian pharma company in the United States, and the fourth largest specialty generic company in the world after acquiring Ranbaxy in 2014. The United States is the company's single largest market, accounting for roughly 30% of total sales; formulations or completed dosage forms account for 93 percent of total turnover. Manufacturing takes place in 44 locations throughout the world, including India, the United States, Asia, Africa, Australia, and Europe. 22 • OPERATIONS: Sun Pharma has plants and development centers at Haryana, Vadodara, Mumbai, Dadra & Nagar Haveli, Bharuch, Himachal Pradesh, Madhya Pradesh, Punjab, Goa, Tamil Nadu, Ahmednagar, Karnataka, Bhind. • PRODUCTS: o Speciality Medications Sun Pharma has developed a patent-protected range of specialty pharmaceuticals for global markets. Dermatology, ophthalmology, and cancer are the main focus areas. Sun Pharma is one of the most well-known branded firms in the United States, and it has a number of specialty items on the market. o Generic Medications Generic Medications include tablets, capsules, injectables, inhalers, ointments, creams, and liquids, among other dosage forms. Psychiatry, anti-infectives, neurology, cardiology, orthopaedics, diabetology, gastroenterology, ophthalmology, nephrology, urology, dermatology, gynaecology, respiratory, cancer, dental, and nutritional are among the therapeutic categories covered by the portfolio of approximately 2000 compounds. o Over-the-Counter Medications A variety of over-the-counter (OTC) / consumer healthcare products are available. Faringosept (sore throat), Revital (vitamins), and Volini (topical analgesics) are some of the most wellknown OTC brands available in a variety of nations. Coldact & Flustat (cold & flu), Brustan, Painamol & Paduden (analgesics), Aspenter, Aspacardin, Nudrate & Fortifikat (lifestyle OTCs), Gestid (digestives), and Chericof (cosmetics) are some of the other category-defining products (cough). o Active Pharmaceutical Ingredients There are over 300 APIs available, which are used in-house and sold to customers in over 60 countries. APIs are produced in 14 sites in India, Hungary, the United States, Israel, and Australia. The product list includes generics and complex APIs that require isolated manufacturing areas, such as anti-cancers, peptides, steroids, sex hormones, and controlled substances, such as poppy-derived opiate raw materials sold as both Narcotic Raw Materials (NRM) and APIs, which are primarily used in the manufacture of analgesics. 23 2.1.4 BIOCON Figure 10 - BIOCON Biocon Limited, situated in Bangalore, India, is an Indian biopharmaceutical business. Kiran Mazumdar-Shaw established it in 1978. The company produces generic active pharmaceutical ingredients (APIs) that are sold in more than 120 countries around the world, including developed markets like the United States and Europe. • HISTORY: Biocon was established in 1978 with a capital of Rs. 10,000. Biocon was the first Indian company to manufacture and export enzymes to the United States and Europe in 1979. It was the first Indian business to be certified by the USFDA to manufacture lovastatin in 2001. Biocon was the first business in the world to generate human insulin using the Pichia expression system in 2003. Biocon moved to Malaysia in 2010 and opened a biopharmaceutical manufacturing and research and development facility in Iskandar Malaysia, Johor. The next year, Biocon released INSUPen, a reusable insulin administration device that was both convenient and inexpensive. ALZUMAb, a biologic medication developed by Biocon, was released in 2013 to treat psoriasis. Biocon released CANMAb, the world's first biosimilar 24 medicine, to treat breast cancer in 2014. Biocon introduced the CIMIVIR-L hepatitis-C medication in India in 2015. • OPERATIONS: Biocon has five state-of-the-art facilities in Bangalore, Hyderabad, and Visakhapatnam, India, that produce high-quality, reliable, and efficient goods. Strategic alliances with global CMOs, in addition to our in-house manufacturing sites, are used to bring value to our partners. Our state-of-the-art oral solid facility is equipped with comparable unit operations as the R&D facility, such as wet/dry granulators, fluidised bed dryers, blenders, compressors, capsule and blister packing machines, ensuring a smooth transition from R&D to cGMP. • PRODUCTS: Biocon has 36 product names spread over four therapeutic divisions: diabetes, nephrology, cancer, and cardiology. 25 2.1.5 DIVIS LABORATORIES Figure 11 - DIVIS Labs Divi's Laboratories Limited, headquartered in Hyderabad, Telangana, India, is an Indian pharmaceuticals firm and a producer of active pharmaceutical ingredients (APIs) and intermediates. Generic APIs, intermediates, and nutraceutical components are manufactured and custom synthesized by the company. By market value, Divi's Laboratories is India's second most valuable pharmaceutical company. • HISTORY: Divi's Laboratories began as Divi's Research Centre in 1990. Initially, the company focused on creating commercial techniques for the production of APIs and intermediates. In 1994, Divi's Research Centre renamed itself Divi's Laboratories Limited to announce its intention to enter the API and intermediates manufacturing business. After that, in 1995, the company opened its first manufacturing facility in Choutuppal, Telangana. The company's second manufacturing site opened at Chippada, near Visakhapatnam, in 2002. On February 17, 2003, the company 26 went public with an initial public offering (IPO). The business opened a research center in Hyderabad in 2010. • OPERATIONS: Six production facilities and three research and development centers are located throughout India.: Choutuppal Unit - Telangana. DC SEZ Unit - Telangana Export Oriented Unit - Andhra Pradesh Divi's Pharma SEZ Unit - Andhra Pradesh DSN SEZ Unit - Andhra Pradesh DCV SEZ Unit - Andhra Pradesh • PRODUCTS: DIVIS lab has three product categories namely Generic APIs, Custom Synthesis Nutraceuticals. 27 3. NEED OF THE STUDY The management of inventory of a firm can very well be the most defining factor in differentiating it from the competitors in terms of converting the inventory to sales faster than them. Following are the objectives of this study: • To form a conclusion that the management of inventory is an important contributing factor to a pharmaceutical firm’s financial performance. • To conclude that Inventory Turnover ratio is positively correlated to the Profit of the firm. • To display reduction in Capital tied in Inventory by Companies year-on-year. • To compare Inventory Turnover ratios of companies between the Pharmaceutical Companies selected for the study. 28 4. LITERATURE REVIEW a. Effect of inventory management on financial performance: Evidence from the Saudi manufacturing company: Case study Author: Torky Althaqafi During the recent Covid crisis, the world has experienced a serious financial crisis that has impacted many multinational enterprises and economies that had scheduled their production rates based on marketing estimates created just prior to the global disaster. Using a case study technique, this research investigates the relationship between inventory control and financial performance of a certain organisation. It also looks at the variables that slow down the inventory control process. The findings revealed that a company's profitability has a substantial association with inventory management, implying that good inventory management ensures increased profitability, whereas poor inventory management equates to poor financial performance. b. Impacts of Inventory Management Practices on Organization Performance Authors: Olaniyan, Ibunkunoluwa Hannah, Akinde, Blessing Onyi, Adegbola, Muritala Makinde, Aladesoun, Caroline Bunmi, Ayoade, Abayomi Adewuyi The effects of inventory management systems on the performance of selected retailers and supermarkets in Osogbo, Osun State are the subject of this study. The goals of this study are to determine the impact of inventory management practises on store and supermarket organisational growth, examine the impact of inventory management practises on store and supermarket organisational profitability, and determine the impact of inventory management practises on store and supermarket sales turnover. The research was conducted using a crosssectional descriptive research design. The study takes place in Osogbo, Osun State. Primary data was used in this experiment. The primary information was gathered via a well-structured questionnaire. According to the findings, effective inventory management strategies have a beneficial impact on organisational growth, profitability, and sales turnover. According to the report, management of various organisations should guarantee that various inventory management procedures in stores are reviewed on a regular basis in order to maintain profitability and consistency. Additionally, the management of various companies, particularly stores and supermarkets, should recognise the need of implementing inventory systems that 29 will enable commercial success and, as a result, organisational growth. According to the findings of this study, businesses and supermarkets that have a good inventory management system are more likely to thrive and satisfy their consumers and shareholders. c. New insights into inventory dynamics and its financial implications: Evidence for US and International Public Companies Author: Serguei Roumiantsev Traditional inventory models provide a wealth of information about how to best manage particular product stockpiles. This research then goes on to answer the question of whether these models' insights can be used to describe full company inventory dynamics. Is it possible to assess the quality of a company's operations only based on publicly available information? The purpose of this study is to analyse those concerns in depth using empirical data from a number of businesses and nations. In the second chapter, the authors use a quarterly data panel to analyse absolute and relative inventories and discover empirical evidence that enterprises with more uncertain demand, longer lead times, and better margins have larger inventory levels. Our findings show that traditional inventory models can assist with both high-level strategic and tactical decisions. After adjusting for industry- and firm-specific factors, it is shown in Chapter 3 that greater earnings are linked to inventory management speed of change/responsiveness. Chapter 4 concludes by empirically demonstrating inventory dynamics for a large sample of publicly held enterprises from nine OECD nations. Our model explains between 76% and 95% of the variation in absolute inventory, depending on the country, and we show that raw materials inventory is the cash cycle component with the most negative significant association with accounting performance. d. Study of Inventory Management in Pharmaceuticals: A Review of COVID-19 Situation Authors: Mir Mohammed Junaid Basha, Navya V.S, Sonali Wani, Vivekanand S Gogi The inventory audit approach is used in this study to improve the inventory status of medicines by employing selective inventory control strategies. Pharmaceuticals are critical sectors of the medical industry, but due to the current circumstance, where there is a significant reduction in capsule production due to the COVID-19 Pandemic, many pharmaceutical companies have denied orders due to a lack of medicinal items during the lockdown. This research incorporates systematic evaluation, statistical methodologies, fuzzy logic, ABC-VED, 30 EOQ, JIT, and other methods to classify diverse pharmaceutical inventory models. This also outlines some of the case studies undertaken based on annual pharmaceutical expenditures using the ABC classification. The main goal is to identify and address inventory management issues by providing rapid and accurate analysis. All methods often employed in the inventory management of drug handling are reviewed in this study, and the best ways are proposed, which, when combined and performed in an automated setting, can help to keep inventory at an optimal level. e. The effect of inventory management on firm performance Authors: Dimitrios P. Koumanakos In today's extremely competitive market, lean management is gaining increasing traction. The goal of this research is to see if efficient (lean) inventory management improves a company's financial performance. The investigation used data from the ICAP database, which covers financial data on all medium and large Greek businesses. The study took place between 2000 and 2002. Each year, all manufacturing companies having the legal form of societe's anonyms operating in any of Greece's three representative industrial sectors: food, textiles, and chemicals were chosen. Preliminary results, obtained by cross-section linear regressions, reveal that the higher the level of inventories preserved (departing from lean operations) by a firm, the lower its rate of returns. Findings are additionally tested by the use of pseudo-likelihood ratio test which constitutes a more reliable tool, thus verifying the robustness of the linearity of the relationship. Research limitations/implications – Given the great number of the possible determinants of performance it is difficult to isolate the effect of inventories even by using large samples and advanced methodologies. Since the results from other empirical studies on the microeconomic determinants and consequences of inventories are somewhat contradictory, this study sheds light to this issue by employing more sophisticated statistical tests applied to a large and recent sample of Greek manufacturers across different industries. 31 5. RESEARCH METHODOLOGY 5.1.1 RESEARCH DESIGN The main purpose of this research is to establish a correlation between the company’s inventory and profit. For this a correlational research design type is used. Correlational study seeks to determine the amount of a relationship between two or more variables using statistical data. This design approach looks for and understands connections between and among a variety of information. This type of research will find trends and patterns in data, but it will not go so far as to prove causation in its analysis. Cause and effect aren't used in this type of observational research. The data, relationships, and distributions of the variables. Extraneous variables in correlational research have no effect on the variables being studied. Characteristics of correlational research There are three key characteristics of correlational research. They are as follows: • Correlational research is a non-experimental method. It suggests that researchers don't need to use scientific methodology to modify variables in order to agree or disagree with a hypothesis. The researcher just measures and observes the relationship between the variables, not changing or conditioning them in any way. • Correlational research is only interested in looking back at historical data and observing past events. Researchers use it to measure and spot historical patterns between two variables. A correlational analysis may reveal a favorable association between two variables, but that relationship could shift in the future. • Dynamic: Correlational research patterns between two variables are never static and are continually evolving. Due to a variety of causes, two variables with a negative correlation in the past may have a positive correlation connection in the future. 32 5.1.2 RESEARCH DATA: Main source of data for this study comes from the various companies annual financial statements. The Balance sheet and the Profit & Loss statement of the companies over 10 years (2012 to 2021) were referred. Additionally, certain websites with the data were also observed. Balance Sheet: A balance sheet (also known as a statement of financial position or a statement of financial condition) is a summary of an individual's or organization's financial balances in financial accounting. The assets, liabilities, and ownership equity of a company are listed as of a given date, such as the end of the fiscal year. A balance sheet is frequently referred to as a "snapshot of a company's financial situation." Profit and Loss Statement: A profit and loss (P&L) statement is a financial statement that summarizes revenue, expenditures, and spending for a specific time period, usually a quarter or fiscal year. These documents reveal a company's ability (or inability) to produce profit via growing revenue, lowering costs, or both. Inventories data from the company’s balance sheet were taken. This data is present under the current asset section of the balance sheet. Further, data of Revenue from Operations and Profit was taken from the Profit & Loss statement of the companies for the same time period (2012-2021). Inventories: In a balance sheet, Inventories is classified under Current Asset section. Current assets are those assets which are to be realized in 12 months. Inventories includes the sum of value of Raw Materials, Work-In Progress and Finished Goods. The bifurcations of Inventories between the three types are included in the notes provided in balance sheet. Revenue from Operations: Revenue from Operations, also known as income from operations, is calculated by subtracting all operational expenses from a company's gross income, which is equal to total revenue minus COGS. After deducting cost of goods sold (COGS) and other operating expenses from sales revenues, a company's operational income is what's left. It does not, however, account for taxes, interest or financing costs, or depreciation and amortization. This 33 information can be found in the P&L statement of the company's financial report under the Revenue section. Profit before tax: Profit before tax is a metric that examines a company's earnings before it has to pay corporate income tax. It is essentially all of a company's profits before any taxes are taken into account. On the Profit and Loss statement, profit before taxes is calculated as operating profit minus interest. The number used to calculate a company's tax obligation is profit before tax. Inventory Turnover Ratio: For this study Inventory turnover ratio is considered. It has been calculated by dividing Revenue from Operations by average Inventory for the same period. Revenue from Operations Average Inventory All the financial statements were taken from the company’s official website. Inventory Turnover Ratio = • CIPLA - https://www.cipla.com/investors/annual-reports • LUPIN - https://www.lupin.com/investors/reports-filings/ • SUN PHARMACEUTICALS - https://sunpharma.com/investors-annual-reportspresentations/ • DR REDDY - https://www.drreddys.com/investor • DIVIS LABS - https://www.divislabs.com/investor-relations/reports-andfilings/annual-reporting/ Also, data was taken from Moneycontrol website - https://www.moneycontrol.com/ 5.1.3 TOOL USED: Tool used to consolidate and analyze the data is Microsoft Excel 2019. Once consolidated the Charts tool of the Excel was used for visualization of the data for graphical representation. Also, the ‘CORREL’ function was used to calculate correlation. 34 6. DATA ANALYSIS AND INTERPRETATION 6.1 CIPLA LIMITED Figure 12 - ITR and Profit Comparison (CIPLA) The above graph shows the progress of the CIPLA’s Profit and the Inventory Turnover ratio over a time period of 9 years. At all points, the graphs of both variables have the same incline and decline pattern. This is highly evident of the fact that at CIPLA the ITR and Profit are related. The major fall in profit in 2017 is due to high employee costs (18% revenue went towards employees which was one of the highest among similar companies) and also a one time impairment charge of 32 million dollars towards litigation and regulatory developments for certain assets of Invagen (child company of CIPLA). 35 Figure 13 - Scatter Plot (CIPLA) The scatter diagram chart plotted between the Inventory Turnover ratio on X-axis and the Profit on Y-axis is shown above. From the graph it is evident that the variables share a positive correlation between them. It means that with the increase in Inventory Turnover Ratio at CIPLA the profit tends to increase. The line equation for this scatter plot is y = 2048.3x – 6104. Here the slope is 2048.3 and intercept -6104. This equation shows how change in Inventory Turnover Ratio triggers a change in the Profit. The correlation coefficient between the two variables is 0.894 which points towards a high positive correlation. 36 6.2 LUPIN Figure 14 - ITR and Profit Comparison (LUPIN) The above graph shows the progress of the LUPIN’s Profit and the Inventory Turnover ratio over a time period of 9 years. At various points (2014, 2017, 2018,2019,2020) the graphs of both variables have the same incline and decline pattern. This is a mildly evident of the fact that at LUPIN the Inventory Turnover ratio and Profit are related. The growth in Profit in 2014 was attributed to the fact of decreasing personnel cost, manufacturing costs, material costs and strong performance in the US. The fall in profit in 2018 and 2020 is due to the decrease in US revenues and certain onetime expenses. In 2019-20 the US FDA also put several Lupin drug plants on notice for quality problems further declining revenue. 37 Figure 15 - Scatter Plot (LUPIN) The scatter diagram chart plotted between the Inventory Turnover ratio on X-axis and the Profit on Y-axis is shown above. From the graph it is evident that the variables share a positive correlation between them. It means that with the increase in Inventory Turnover Ratio at LUPIN the profit tends to increase. The correlation coefficient between the two variables comes out to be 0.810 which points towards a high positive correlation. 38 6.3 SUN PHARMACEUTICALS Figure 16 - ITR and Profit Comparison (SUN PHARMACEUTICALS) The above graph shows the progress of the SUN PHARMA’s Profit and the Inventory Turnover ratio over a time period of 9 years. At various points (2014, 2015, 2018,2019,2020,2021) the graphs of both variables have the same incline and decline pattern. This is a mildly evident of the fact that at SUN PHARMA the Inventory Turnover ratio and Profit are related. 39 Figure 17 - Scatter Plot (SUN PHARMACEUTICALS) 40 6.4 DR. REDDY'S LABORATORIES Figure 18 - ITR and Profit Comparison (Dr Reddy's Laboratories) 41 Figure 19 - Scatter Plot (DR. REDDY's LABORATORIES) 42 6.5 DIVIS LABORATORIES Figure 20 - ITR and Profit Comparison (DIVIS Laboratories) 43 Figure 21 - Scatter Plot (DIVIS LAB) 44 7. CONCLUSION 45 8. BIBLIOGRAPHY [1] EFFECT OF INVENTORY MANAGEMENT ON FINANCIAL PERFORMANCE: EVIDENCE FROM THE SAUDI MANUFACTURING COMPANY: CASE STUDY, 2020. [2] "The Evolution Of Inventory Management: Connecting The Shop Floor With The Top Floor," ProQuest, 2018. [3] O. Q. Wu, "Production-Inventory Systems: Optimal Control and Empirical Analysis," 2006. [4] W. Kenton, "Inventory," 03 December 2021. [Online]. Available: https://www.investopedia.com/terms/i/inventory.asp. [5] A. Hayes, "Inventory Management," 17 March 2022. [Online]. Available: https://www.investopedia.com/terms/i/inventory-management.asp. https://www.uniassignment.com/essay-samples/finance/the-correlation-betweeninventory-management-and-profitability-finance-essay.php https://www.ibef.org/industry/pharmaceutical-india - Reference for Pharmaceutical sector in India https://pharmaceuticals.gov.in/sites/default/files/english%20Annual%20Report%20202 0-21.pdf – Reference for Pharmaceutical sector in India 46