Applied Thermal Engineering 209 (2022) 118177 Contents lists available at ScienceDirect Applied Thermal Engineering journal homepage: www.elsevier.com/locate/ate Research paper Large Eddy Simulation of a supersonic air ejector Sergio Croquer a ,∗, Olivier Lamberts b , Sébastien Poncet a , Stéphane Moreau a , Yann Bartosiewicz b a b Department of Mechanical Engineering, Université de Sherbrooke, 2500 boulevard de l’Université, J1K 2R1, Sherbrooke (QC), Canada Université Catholique de Louvain (UCLouvain), Institute of Mechanics, Materials and Civil Engineering (iMMC), Louvain-la-Neuve, 1348, Belgium ARTICLE Keywords: Supersonic ejectors Large Eddy Simulation Turbulence Refrigeration INFO ABSTRACT This paper presents a study on the flow topology in the mixing chamber of a supersonic ejector using Large Eddy Simulation (LES). To this end, a supersonic air ejector of squared crossed-section was modelled using a specialized finite-element code. Comparisons with experimental data showed good agreement, both in terms of the primary jet shock cell structures and wall pressure measurements (mean deviation of 12%). Results have been discussed both in terms of time averaged profiles and instantaneous structures in the mixing layer. The general flow features have been identified by means of instantaneous temperature fields and pressure profiles through the device. Results show that, under the assessed conditions, the mixing layer is laminar at first and transitions towards turbulence in the first quarter of the mixing chamber, where π¬ vortices have been identified. These evolve into hairpin vortices and finally break down around half of the mixing chamber. Time-averaged velocity profiles show self-similarity in this section. In comparison with an unconfined mixing layer (Fang et al., 2018), the supersonic ejector mixing layer grows slower first but then develops at a similar rate after the transition region. A shock train occurs towards the end of the mixing chamber, which enhances mixing. Given its location, it generates a recirculation bubble in the diffuser which narrows the main flow passage and breaks the flow vertical symmetry. This pioneer study shows the enormous potential that LES offers for the optimization and detailed analysis of supersonic ejectors. 1. Introduction The supersonic ejector is a simple device which uses the exergy of a high pressure flow to compress a secondary stream. It does not have any moving parts and its design is relatively simple. Hence, it has attracted research interest during the last decade as a means to reduce the compressor load in refrigeration systems or to recover the work normally loss across the throttling stage. Other popular applications include: novel CO2 capture systems [1], desalination processes [2], blast furnace gas plants [3] and low-pressure gas reservoirs [4]. The interested reader is referred to the book of Grazzini et al. [5] and the reviews of Aidoun et al. [6] for a thorough discussion on its applications and state of the art. In a supersonic ejector, the primary (motive) flow is accelerated in a converging–diverging nozzle. The resulting supersonic jet discharges into a mixing chamber, dragging along the secondary flow and transferring exergy to it through a mixing layer. Then, the streams go through a series of shock waves before entering the diffuser, where they are compressed to the outlet pressure. The performance of supersonic ejectors is commonly assessed in terms of their entrainment ratio (ππ , the proportion of secondary to primary mass flow rates) and their compression ratio (π±, the proportion of outlet to secondary inlet pressures). Optimization of these parameters is key, since they have a direct effect on the efficiency of the whole system [7]. Within this context, the general device behaviour with regards to the operating conditions [8], interactions with the rest of the system [9] and the influence of certain geometrical parameters such as the mixing chamber length [10] and the area ratios [11] is already well known. From a global perspective, ejector optimization and design using data driven models such as Artificial Neural Networks have shown promising results for both single-phase [12] and condensing steam ejectors [13]. Nonetheless, these tools are difficult to extrapolate outside of their training range and provide no information regarding the underlying physics. Hence, from a local perspective, recent experimental and numerical efforts have focused on the relationships between ππ , π± and specific flow characteristics. In this sense, different flow visualization techniques and wall pressure measurements have been used to study the influence of the turbulent intensity and spreading rate of the mixing layer [14], the primary jet non-mixed and core lengths [15,16], the primary jet condensation fraction [17] and the secondary flow choking type [18]. Furthermore, Reynolds-Averaged Navier–Stokes (RANS) modelling of supersonic ejectors has become a popular tool to study the internal flow structure in detail [19]. For instance, in calculating ∗ Corresponding author. E-mail address: sergio.croquer@usherbrooke.ca (S. Croquer). https://doi.org/10.1016/j.applthermaleng.2022.118177 Received 27 October 2021; Received in revised form 27 January 2022; Accepted 3 February 2022 Available online 23 February 2022 1359-4311/© 2022 Elsevier Ltd. All rights reserved. Applied Thermal Engineering 209 (2022) 118177 S. Croquer et al. Fig. 1. Schematic view of the ejector with relevant notations. the relationships between shock intensity and exergy losses [20] and drawing the paths of momentum and exergy through the device [21]. Given its relatively low computational cost, RANS has been adopted for geometrical optimization, particularly in combination with data driven algorithms [22]. However, RANS only offers an approximate description of the mean flow, and is very limited when it comes to the analysis of turbulent quantities. The next step for the fundamental study of ejectors and a better quantification of the transfer mechanisms inside would be the application of more advanced turbulence closures. Considering the advances in computational power available today, a feasible approach is Large Eddy Simulation (LES), which has shown its capacity for the accurate analysis of supersonic mixing layers [23] and acoustic wave propagation of free supersonic jets [24–26], among many other applications. To the best of our knowledge, the sole available publication on the analysis of supersonic ejectors using LES is a brief paper by Bouhanguel et al. [27]. However, its objective was to propose LES as a better tool to study flow instabilities inside the device rather than doing a complete flow analysis. Hence, it leaves out many important details regarding numerical setup and only shows preliminary results. It also makes a point regarding the complexity of LES of supersonic ejectors, given that these devices are characterized by high Mach numbers (ππ) and high Reynolds numbers based on the nozzle diameter or height (π π). With the main goal of better understanding the supersonic ejector flow topology and enhance their performance, this study presents an analysis of the mixing layer characteristics of a supersonic ejector using LES. For this, a supersonic air ejector operating at ππ0 = 5 bar, ππ 0 = 0.974 bar and πππ’π‘ = 1.2 bar has been modelled using a specialized finite-element code [28]. A further description of the device and the flow characterization are provided in Section 2. Then, the numerical setup is described in Section 3. Results are presented and discussed in Section 4, including a comparison with Schlieren imagery and wall pressure measurements for experimental validation, as well as discussions on the main flow features, time averaged profiles, turbulent structures and secondary flow choking. Closing comments are summarized in Section 6. directly drawn from the atmosphere. The outflow is discharged out of the laboratory. The ejector backpressure is tuned with a butterfly valve placed at the outlet of the diffuser. Pressure, temperature and mass flow rates are measured at both inlets and the ejector outlet. Endres Hauser and Kistler transducers are used for pressure measurements (uncertainty < ±300 Pa) whereas PT100 RTD probes are used for temperature measurement (uncertainty < ±0.5 °C). The mass flow rates are measured using plate orifices of known geometry. Moreover, the static pressure along the constant area section and the diffuser is measured at the locations shown in Table 2. Furthermore, the ejector side panels are made of Plexiglass to allow for flow visualization. Specifically, the shock patterns in the mixing chamber are captured using a slightly modified schlieren Z-type setup with a light source of 150 W and two mirrors characterized by a πβ4 surface flatness [29]. Two cameras were used for capturing the experimental images. A Nikon D5000 with a spatial resolution of about 25 pixelsβmm and a exposure time of 1 × 10−3 s, and LaVision HighSpeedStar 3G with a spatial resolution of 5.5 pixelsβmm and a exposure time of 6.67 × 10−5 s. The operating conditions summarized in Table 1 were chosen for the numerical setup. Following isentropic calculations at these conditions, the motive jet leaves the primary nozzle with velocity ππ =516.6 m s−1 and temperature ππ =223 K, which leads to a Reynolds number based on π»π π ππ =4.14 × 105 and a Mach number πππ =1.72. The air properties at the nozzle exit are: ππ =1.582 × 10−5 kg m−1 s and ππ =1.52 kg m−3 . Based on these values, a characteristic flow through time could be πΏ defined as π‘π = πππ =0.003 s. π 3. Numerical methods Calculations were carried out using the finite element solver AVBP [28], developed as a joint effort by CERFACS and IFPen. This solver was originally developed to tackle LES of reacting and non-reacting flows on unstructured grids as well as accurately solve acoustic wave propagation problems in supersonic jets [24,26], landing gears [30], high-lift devices [31] and turbomachines [32] at both high Mach and Reynolds numbers. Therefore it is considered properly suited for this study. The solver uses a Two-Step Taylor Galerkin (TTG4 A) high-order explicit scheme, which is 3rd order in space and 4th order in time [33]. The explicit subgrid scale WALE model [34], is used to model the subgrid scale effects to yield the proper asymptotic behaviour at the walls. Air thermodynamic properties are modelled assuming ideal gas behaviour. 2. Flow configuration The numerical domain is based on an experimental supersonic ejector test bench located at the Thermodynamic and Fluid Mechanics Laboratory of the Université Catholique de Louvain (Belgium). The test facility is described in detail by Lamberts [29]. Fig. 1 presents a side view of the ejector profile. The device has a 50 mm wide rectangular cross-section. Other ejector dimensions are given in Table 1. The working fluid is air, which is stored in a pressurized tank at 16 bar and served to the primary inlet via a pneumatic valve which regulates the motive inlet pressure to the desired value. The secondary flow is air Boundary conditions A single LES case was performed using the operating conditions shown in Table 1. Total pressure, total temperature and static pressure values were imposed at both inlets and outlet using Navier–Stokes 2 Applied Thermal Engineering 209 (2022) 118177 S. Croquer et al. Table 1 Ejector characteristics. Dimensions Operating conditions Parameter Length [mm] Parameter Value Nozzle throat height, π»π‘ Nozzle exit height, π»π Nozzle exit Position, πππ Mixing chamber height, π»π Ejector exit height, π»π Mixing chamber length, πΏπ Ejector length, πΏππ 6.0 8.0 18.4 27.0 125.0 280.6 1520.0 Primary inlet total pressure, ππ0 Primary inlet total temperature, ππ0 Secondary inlet total pressure, ππ 0 Secondary inlet total temperature, ππ0 Outlet pressure, πππ’π‘ Entrainment ratio, ππ Compression ratio, π π 5 bar 300 K 0.974 bar 300 K 1.2 bar 0.44 1.23 Table 2 Wall pressure sensor locations through the ejector. π πΏπ Domain initialization and convergence = 0 is the start of the constant area section. Probe X [mm] π πΏπ 1 2 3 4 5 6 7 8 9 1 9 17 25 33 41 49 57 65 0.004 0.032 0.061 0.089 0.118 0.146 0.175 0.203 0.232 [−] Probe X [mm] π πΏπ 10 11 12 13 14 15 16 17 18 73 113 153 193 233 273 293 301 309 0.260 0.403 0.545 0.688 0.830 0.973 1.044 1.073 1.101 [−] Probe X [mm] π πΏπ 19 20 21 22 23 24 25 26 27 317 325 333 350 390 507 624 741 858 1.130 1.158 1.187 1.247 1.390 1.807 2.224 2.641 3.058 The calculations were initialized using a preliminary RANS result obtained with the π − π SST turbulence model on the top half of the geometry (assuming symmetry at π = 0). The converged result was interpolated onto the finer grid used for the LES. The LES was initially ran until stable values of pressure, temperature, total energy and mass flow rates were observed through the inlet/outlet boundaries and at different locations through the domain. From that point onward, the simulation was ran for about 2π‘π (π»π βππ ∼ 380) to collect the flow statistics. For this, velocity, density, temperature and pressure were sampled at a frequency of 10 MHz at various locations along the mixing section and diffuser. A CFL condition πΆπΉ πΏ ≤ 1.0 was imposed through the calculations, which lead to a mean time step size under 0.002π‘π . Computations were carried out on the Mammouth Parallele-2B supercomputer at Université de Sherbrooke, which is managed by Calcul Québec and Calcul Canada. The special allocation for this project included 200 AMD Opteron 6172 nodes, each with 31 GB RAM and 24 cores. Using this configuration, the simulation of one flow-through time (π‘π ∼0.003 s) took about 30 days. [−] characteristic boundary conditions, which allow compressible waves to cross the domain boundaries based on the method of characteristics [35]. Additionally, element size was doubled in the regions adjacent to inflow and outflow boundaries to further ensure numerical stability [24]. No turbulence is imposed at the inlets at this stage since no experimental information is available. Walls were modelled as adiabatic with the adjacent flow velocity imposed using a logarithmic wall law (wall-modelled LES). Translational periodicity was set in the transverse direction, with no mass flow or energy penalization. 4. Results 4.1. Comparison with experimental data Fig. 3 compares a Schlieren image of the primary jet and a corresponding β∇πβ field obtained numerically. The LES captures the main flow features well. In particular, the double expansion compression fan arising from the nozzle end, and the location of the shock waves and their reflections. Nonetheless, the shear layer in the experimental image appears to be more turbulent already at the nozzle lip. Meanwhile, the LES, which had no turbulence injected at the primary inlet boundary condition, shows a quasi-laminar shear layer that becomes unstable by the appearance of Kelvin–Helmholtz roll ups and vortex pairing further downstream, which marks the transition towards turbulence. As the jet leaves the primary nozzle, a series of shock cells are observed, which indicates that the jet is underexpanded. The first shock cell is well defined and undisturbed but as the mixing layer widens, the vortices disturb the jet core flow and the fourth cell becomes very difficult to distinguish. Observations of the primary jet structure in air supersonic ejectors using Planar Laser Mie Scattering have captured between 1 and 4 cells in the jet non-mixed length, the number and size of these structures depending mainly on the inlet pressure ratios [15]. At the nozzle lip, two rarefaction fans are observed. The first one (slightly darker) is generated by the geometry change. Whereas the second one occurs due to the interactions of the incoming secondary flow in the near wall region with the mixing layer. Observation of subsequent instantaneous results show that fluctuations in the incoming secondary flow momentarily disturb the thickness of the secondary fan. Fig. 4 compares the experimental and numerically obtained static pressure profiles along the ejector constant area section and diffuser. The experimental data corresponds to time-averaged values from two runs taken at two different days with similar ambient conditions. The time-averaged LES profile was produced by recording the pressure at several points along the centre line. The shaded area represents the Grid The computational domain is based on the as built dimensions of the experimental ejector, i.e., considering the small deviations from the nominal values listed in Table 1. For instance, the CAS crossed section reduces by about 0.3% from inlet to outlet, and the top secondary inlet crossed section is 0.9% smaller than the bottom one. An unstructured grid made of tetrahedral elements with 13 prismatic layers adjacent to wall boundaries was used. The nominal element length scale (πβπ»π ) was set to 0.02 at the nozzle exit and to 0.01 at the nozzle lip. Thus, the grid has about 6 points across the mixing-layer momentum thickness at the nozzle lip, which is approximated as πΏ0 ∼ 0.03π»π [36]. From these locations, element size increases linearly up to 0.025 at 1β3 of the diffuser length. The mesh grid configuration and sizes were chosen based on the ranges selected in previous simulations of supersonic jets using the unstructured solver AVBP [26,36]. Furthermore, they lie in the range ξΈβπ»π β« πβπ»π β« ππΎ βπ»π proposed by Bellan [37], where ξΈβπ»π ∼0.1 to 0.5 is the integral length scale to jet height ratio and ππΎ βπ»π ∼3.0 × 10−5 to 5.2 × 10−5 is the Kolmogorov length scale to jet height ratio for π ππ =4.14 × 105 . The average dimensionless wall adjacent element lengths in the streamwise, crosswise and spanwise directions (π₯π₯+ × π₯π¦+ × π₯π§+ ) were, respectively, 11.4 × 6.6 × 12.4 at the nozzle tip, 61.1 × 15.7 × 45.6 at the start of the constant area section and 72.7×22.0×63.7 at the start of the diffuser. Details of the resulting mesh, which has in total 237 × 106 elements and 55 × 106 nodes, are shown in Fig. 2. Tetrahedral elements adapted to the shear layer spreading have been used from the nozzle exit. These have similar aspect rations, which also ensures a proper development of the jet in all directions [26]. 3 Applied Thermal Engineering 209 (2022) 118177 S. Croquer et al. Fig. 2. Details of the mesh grid used in the LES computations. Fig. 3. Details of the flow structure at the exit of the primary nozzle. Comparison between Schlieren imagery (experimental) and a (numerical) pseudo-Schlieren β∇πβ. min/max range of oscillation in the instantaneous LES results. The RANS profile corresponds to a 2D steady state simulation using the numerical setup of Lamberts et al. [21] with the π − π SST turbulence model. A thorough comparison of the LES time-averaged field versus the RANS results, showing that the LES mean velocity profiles tends towards the RANS results is provided in [38]. Both numerical approaches provide similar pressure profiles. At the start of the mixing chamber (π₯βπΏπ = 0), the LES and RANS time-averaged pressures are, respectively, 8% and 9% lower than the average experimental values. Then, between 0 ≤ π₯βπΏπ ≤ 0.25, the pressure profiles for both LES and RANS expand further, which corresponds with the overexpanded jet configuration found in Fig. 3 (LES result), whereas the experimental data remains almost constant (the maximum variation is +2% relative to the initial reading). In the mixing chamber until the shock onset location at π₯βπΏπ ∼ 1.1, all pressure profiles stabilize. The mean deviation between the time-averaged LES and the experimental data is −21%. Along this region, the RANS values coincide with the maximum in the LES instantaneous oscillations (the top of the shaded area). Also, the difference in between the experimental points grows at the same rate than the range of the LES fluctuations. It must be noted that, although the inlet pressure and temperature conditions are similar among the experimental cases, the secondary inlet air was taken directly from the atmosphere and thus certain properties such as air humidity were not controlled. This would help explain the difference between the experimental results along the region π₯βπΏπ ≤ 0. Moreover, the experimental test section of the ejector was not isolated. Thus, the adiabatic assumption in the numerical cases can explain, in part, the differences with the experimental results. Heat transfer towards the supersonic flow in the constant area section of the ejector would decelerate the flow and increase its pressure in comparison with the numerical case. Moreover, the smaller difference between the RANS and LES (time averaged) results can be explained by recalling that there was no induced turbulence in the LES results, leading to a slightly faster flow and thus, lower average pressure. Further downstream, the shock train Fig. 4. Comparison of static pressure profiles through the constant area section and diffuser. The shaded area indicates the variation range of the LES instantaneous results. is marked by a disturbance in the experimental data around π₯βπΏπ = 1 yielding first a dip in pressure followed by a sudden pressure increase. This trend is well captured by the LES time-averaged result. The RANS model predicts the jump location earlier shortly before π₯βπΏπ = 1 with only a consequent pressure increase. Through the diffuser, both LES and RANS results come closer to the experimental profile. In this section, the mean deviation between the time-averaged LES values and the experimental data is −8%. Note that the LES instantaneous pressure variation increases significantly in this section. As will be shown below, flow detachment at the beginning of the diffuser leads to the creation of relatively big turbulent vortices in this area. These lead to important transverse effects in the diffuser. Thus, the following sections limit the analysis to the flow topology through the mixing section. 4.2. Main flow features Fig. 5(a) presents an instantaneous static temperature field over a streamwise midspan plane. This provides an overview of the flow 4 Applied Thermal Engineering 209 (2022) 118177 S. Croquer et al. Fig. 5. Instantaneous static temperature field over a streamwise midspan plane. (a) Whole ejector. (b) Close up of the shock train region. structure through the device, which is typical of supersonic ejectors according to RANS studies [20] and experimental observations [15]. Namely: a supersonic jet discharging into a mixing section, wherein both inlet flows interact through the mixing layer, followed by a series of shocks and the final expansion in the diffuser as shown in the close up of Fig. 5(b). The flow in the mixing chamber can be considered as a confined jet. For this type of jet, three stages can be recognized [39]: close to the nozzle exit the prevailing mixing mechanism is a thin shear layer, followed by jet mixing (when the shear layer thickness occupies as much duct crossed section as the potential core) and finally, turbulent pipe flow. In ejectors working under single-choke regime, shear mixing followed by pipe flow has been observed using Schlieren and laser scattering techniques [40]. However, no pipe flow regime is observed in Fig. 5 since the primary jet potential core extends over most of the constant area section. This is an indication that the ejector operates in double-choke regime, which is characterized by a shock train towards the end of the mixing section when the ratio ππ0 βπππ’π‘ is high enough [20]. The choking regime for the assessed ejector configuration is discussed in detail in Section 4.4. The mixing layer develops slowly at first and the exchange surface between the streams becomes important towards the end of the constant area section. At this point, the shock train enhances mixing and it becomes difficult to separate the high and low temperature regions. An interesting feature in Fig. 5(b) is the fact that the shock train deviates towards the upper wall of the diffuser. Numerical simulations of supersonic ejectors often assume that the flow is symmetric around the main axis or the midspan plane. In fact, the LES computation was initialized using a 3D RANS steady state using this assumption. However, this shock train shifted at the start of the LES run and stabilized as shown in Fig. 5. A 2D RANS simulation considering the whole domain in the vertical direction (i.e. no symmetry at π¦ = 0) showed the same trend [38]. The reason for this behaviour might be the recirculating zone on the lower side of the diffuser, which constraints the flow passage. In this sense, the preliminary results of Bouhanguel et al. [27] showed that, in double-choke operation, the shock train enters the diffuser and flaps between the top and bottom under the effect of recirculation zones around the supersonic flow region. However, neither the experimental nor the numerical results in the present study showed evidence of this flapping phenomenon. A possible explanation for this behaviour might be the slight geometrical asymmetries in the domain. A close up of the shock train is shown in Fig. 6, which depicts the magnitude of the static pressure gradient along with streamlines from the primary and secondary inlets. This train is characterized by an important first shock followed by smaller ones. The analysis of subsequent images showed that the first shock location moves around a centre position, taking ∼ 1.75π‘π to return to its starting location [38]. These oscillations have been linked to pressure disturbances generated as the boundary layer becomes turbulent [41]. As seen in Fig. 6, the first shock cell imposes oblique pressure jumps which accelerate the flow in the vertical direction and draw the streamlines closer together. Moreover, as the main flow passage is narrowed across each shock, detachment is observed near the walls. This leads to the development of the large recirculating zone pointed out in Fig. 5 and the flow asymmetry in the diffuser. Despite this large recirculation zone the primary and secondary flows remain parallel along the diffuser. Time averaged profiles A discussion on the mean flow characteristics through the mixing section will be presented in the following. These profiles were obtained by processing the velocity statistics collected during 2π‘π (roughly 380π»π βππ ) once the simulation stabilized. First, Fig. 7 shows the mean streamwise velocity β¨π β© profiles at subsequent π₯βπΏπ locations (made dimensionless by the centreline mean streamwise velocity β¨ππ β©). In Fig. 7(a), the velocity profile just after the nozzle exit (π₯βπΏπ = −0.04) has a prominent maximum at the centre. This is explained by the fact that the rarefaction fans stemming from the nozzle lip meet at this point. After that, the profiles between −0.02 ≤ π₯βπΏπ ≤ 0.18 (Fig. 7(b)) alternate between a double peaked and a smooth shape as they cross the mixing layer. The velocity dips close to the centre correspond to the shock diamond expansion waves. Furthermore, as the mixing layer grows, the profiles change from top hat to bell shaped. The mean streamwise velocity profiles show self-similarity further down the tube (π₯βπΏπ ≥ 0.46), particularly around −0.1 ≤ π¦βπ»π ≤ 0.1. Furthermore, as the main flow diverges towards the top wall in the diffuser, the peaks of the β¨π β© profiles also move along π¦ ≥ 0. This is clear when comparing the superposition of the profiles around π¦ ∼ 0.2 in contrast with their separation around π¦ ∼ −0.2 in Fig. 7(d). Regarding the β¨π β© tails of the profiles, the mean velocity tends to π ∼ 0.2 for the π most part of the mixing chamber. This is in contrast with free jets profiles, where the velocity tends towards zero. This reflects the effect of the jet confinement and its acceleration as the flow expands through the mixing section. Such profile characteristics, namely the tail ends β¨π β© separation and the limiting π end values have been reported in the π self-similar region of confined jets using hot-wire measurements [42]. The development of the mixing layer is shown in Fig. 8, which depicts the root-mean-square (rms) of the velocity fluctuations in the vertical direction at five positions along the constant area section. Slightly after the nozzle lip, at π₯βπΏπ = 0, fluctuations are very weak. Energy transfer between the primary and secondary flow at this location is weak and dominated by molecular diffusion. Further down the constant area section, at position π₯βπΏπ = 0.25, the maxima in the profile mark the vertical location of both shear layers. The peak π£′rms ββ¨π πβ© in this position is ∼ 0.005. Then, at positions π₯βπΏπ = 0.5 and 0.75, the intensity of the fluctuations does not augment but they 5 Applied Thermal Engineering 209 (2022) 118177 S. Croquer et al. Fig. 6. Pressure gradient magnitude (∇π) field showing the instantaneous shock structure at the end of the constant area section. Fig. 7. Vertical profiles of the mean streamwise velocity β¨π β©ββ¨ππ β© along the ejector constant area section. β¨ππ β© is the mean streamwise velocity at the centreline. Fig. 8. Profiles of the normalized crosswise rms velocity π£′rms ββ¨π πβ© at different locations through the constant area section. where π1 =467 m s−1 and π2 =156 m s−1 are, respectively, the average velocities of the primary and secondary flows at the nozzle exit location. In Fig. 9, πΏπ€0 is the vorticity thickness at the NXP. The top of Fig. 9 shows an isocontour of the Q-criterion coloured by the rotational direction (the rotation vector would be normal to the paper), green indicates clockwise rotation and pink counterclockwise rotation. The experimental data of Fang et al. [23] for an unconfined supersonic mixing layer has been added as a reference with the objective of assessing the effects of jet confinement. Regarding the supersonic ejector results, both mixing layers evolve similarly. Mild differences are observed at the end of the constant area section, where the shock train and the main flow shift towards the upper wall affect each mixing layer differently. The growth rate of the vorticity thickness is characterized by the slope cover a wider section of the ejector which indicates the extent of the mixing layer. Shortly after π₯βπΏπ = 0.5 the boundary layers developing on both walls start interacting with the mixing layer. Towards, π₯βπΏπ = 1 the symmetry in the profile starts to break down and the whole ejector crossed section is turbulent. The vertical fluctuations intensity is increased, specially because of the oblique shock waves which, as mentioned above, √ create a pressure gradient in the vertical direction. The maximum π£′2 ββ¨ππ β© intensity has increased to 0.01 with the fluctuations on the bottom (π¦βπ»π < 0) being slightly stronger. The vorticity thickness of the top and bottom mixing layers is shown in Fig. 9. The vorticity thickness πΏπ€ is calculated as [43]: πΏπ€ = π1 − π2 πβ¨π β© | | ππ¦ |πππ₯ (1) 6 Applied Thermal Engineering 209 (2022) 118177 S. Croquer et al. similar shape but opposing rotating sense are generated at the top and bottom nozzle lips. Small vortices are generated just at the nozzle lips, but these are not advected into the main flow. Instead, they are engulfed by the recirculation zones created at the blunt ends of the nozzle. The close up of the top nozzle lip structures in Fig. 10(a) shows the appearance of small hairpin vortices which are rapidly dissipated by the incoming flow. As pointed out in Fig. 3, the secondary expansion fans are a result of these recirculation pockets disturbing the jet boundary. As the vortices are generated and destroyed in this region, the thickness of the secondary expansion fans changes. Moreover, these fans cross the jet and interact with the opposite jet boundary. At the point of this interaction, the shear layer is destabilized and roller type vortices are observed. These are clearly seen at the start of the second shock diamond. These roller vortices lead to Kelvin–Helmholtz structures with counter rotating cores typical of shear mixing layers [44,45]. Further downstream, π¬-type coherent structures are formed close to the third shock cell. A close up of such structures is shown in Fig. 10(b). Their formation (roll-up) leads to the first slope change point (π₯βπΏπ ∼ 0.14) in the vorticity thickness profile shown in Fig. 9. LES of supersonic mixing layers show that these vortices transform into hairpin vortices further downstream [43]. Fig. 10(c) presents a close up of a hairpin vortex in the bottom mixing layer. In comparison with the LES data of Fang et al. [23], these appear elongated in the streamwise direction, probably under the effect of shear and flow confinement. These hairpin are eventually broken into smaller vortices through the second half of the ejector. Fig. 9. Vorticity thickness (πΏπ€ , Eq. (1)) of the top and bottom mixing layers. Comparison with the LES results of Fang et al. [23] for a free supersonic mixing layer. πΏπ€0 is the vorticity thickness at the NXP. changes marked with vertical lines in Fig. 9. The latter reveal changes πβ¨π β© in the main shear rate ( ππ¦ ) which, in turn, are related to vortex formation and roll-up [43]. Shortly after the nozzle exit the mixing layer grows at a slow pace, confirming that both flows are laminar at the nozzle exit position. Then, for 0.14 ≥ π₯βπΏπ ≥ 0.32, the mixing layer becomes unstable and starts transitioning towards turbulence. Structures of increasing size are observed in this region, in particular π¬ type vortices. In contrast with the first section where the shock cells in the jet core are clearly distinguishable, the shear layers in this section are wide enough that the shock cells break down and disappear. The structures observed along the mixing layer will be discussed in detail in the next section. The vortex pairing of the π¬ type structures triggers the transition to turbulence and leads to the rapid increase in vorticity thickness along 0.14 ≤ π₯βπΏπ ≤ 0.32 [23], and the narrowing of the jet potential core as observed in free jets. Further downstream, between π₯βπΏπ ∼ 0.32 and π₯βπΏπ ∼ 0.67, the mixing layer is fully turbulent. Recall that the velocity profiles in Fig. 7 become self-similar in this region. The vorticity thickness grows at a slower pace than in the previous region because the contribution by vortex pairing is balanced by the confinement within the mixing chamber. Moreover, the boundary layers appearing close to π₯βπΏπ ∼ 0.5 reach the mixing layer. As these two regions interact, πΏπ€ on its own cannot be used to interpret the behaviour of the mixing layer. Nonetheless, it can be observed that πΏπ€ decreases in the region π₯βπΏπ ≥ 0.67, meaning that the vertical streamwise gradient augments. In comparison with the free mixing layer of Fang et al. [23], both profiles augment rapidly at the start of the mixing section. Then, the free mixing layer slightly decays and plateaus at π₯βπΏπ ∼ 0.10, which was related with the formation and sustaining of hairpin vortices over a short period before breaking up into smaller vortices. After the hairpin vortices break up, the free-mixing layer becomes self-preserved and its growth rate is almost constant. In contrast, the supersonic ejector mixing layer has a higher growth rate in the region 0.1 ≤ π₯βπΏπ ≤ 0.32, which indicates that the flow is still transitioning towards turbulence. Nonetheless, in the following section (π₯βπΏπ ∼ 0.32 and π₯βπΏπ ∼ 0.67) the πΏπ slope reduces and approximates the corresponding growth rate of the free mixing layer in the self-preserving region (these are indicated by the red dashed lines). Similarly, the mean velocity profiles of Fig. 7 show self-similarity in this region. 4.4. Compound choking Finally, as was noted previously, the present ejector flow condition does not lead to a fully turbulent pipe flow and the primary jet potential core extends all the way to the diffuser at the end of the mixing chamber, yielding two separate streams. Indeed, Fig. 11(a) shows a Mach number contour over the ejector midspan plane for the averaged flow along with the dividing streamlines and the sonic line (the isoline ππ = 1). The dividing streamline is defined as the streamline passing through a point between the primary and secondary flow at the nozzle exit plane [21]. By definition, there is no mass flow across this line. Hence, it establishes a boundary between the primary and secondary flows through the ejector. Given than the ejector in this study has a rectangular crossed section, two separate dividing streamlines are constructed. Although this configuration implies a greater shear perimeter, the difference in entrainment ratio in comparison with a circular nozzle ejector should be small [46]. These two streamlines define three regions: the top secondary flow, the primary flow and the bottom secondary flow. Following their paths in Fig. 11(a), the three flows remain practically horizontal through the constant area section. At the diffuser, the primary flow deviates slightly and remains parallel to the top wall, in agreement with the instantaneous structure shown in Fig. 5. With regards to the ππ contour, as the primary jet interacts with the secondary flows, the area with ππ > 1 increases but it does not reach the ejector walls. According to the sonic line criterion (also known as Fabri-choking criterion), this would mean that the secondary flows do not reach the sonic condition and thus, the ejector works in single-choke regime. However, if this were the case, no shock train should be observed at the start of the diffuser. This shock train indicates the ejector works in double-choke regime. From an operational point of view, the double-choke regime is preferred since it maximizes the ejector entrainment ratio. Thus, being able to accurately determine the working condition for a given operating point is important in the analysis of supersonic ejectors. For compound flows (i.e. multiple parallel streams with different inlet conditions), Bernstein et al. [47] shows that the overall flow can 4.3. Turbulent structures in the mixing layer Fig. 10 provides a qualitative visualization of the turbulent structures generated along the mixing layers using isocontours of the Qcriterion coloured by the vorticity rotation direction, i.e.: considering a rotation vector parallel with the spanwise direction, green indicates clockwise rotation and pink counterclockwise rotation. The density gradient magnitude field has also been added to indicate the position of the primary jet shock cells. As expected, two mixing layers with very 7 Applied Thermal Engineering 209 (2022) 118177 S. Croquer et al. Fig. 10. Instantaneous Q-criterion contour at the start of the constant area section along with details of (a) the recirculation zone at the nozzle lip, (b) π¬-vortices and (c) hairpin vortices in the mixing layer. The structures are coloured by vorticity rotation direction. i.e.: considering a rotation vector parallel with the span wise direction, green indicates clockwise rotation and pink counterclockwise rotation. Fig. 11. (a) Average Mach number field through the ejector along with the sonic line (ππ = 1) in thin red and the dividing streamlines in black. (b) Individual ππ and compound choke criterion (π½) profiles through the constant area section. behave as a single sonic or supersonic flow even if some of the substreams remain subsonic. This can be verified by using the compound choke indicator π½ which, for perfect gases, is [47]: ( ) π ∑ π΄π 1 π½= −1 , (2) πΎ ππ2π π=1 π as in double-choke regime even though the secondary flow is not choked [48,49]. If the flow behaves as compound-sonic or compoundsupersonic, the ejector behaves as in double-choke and the entrainment ratio remains independent of changes in the back-pressure. The π½ parameter for the compound flow, along with the individual ππ profiles for the three flows along the constant area section are shown in Fig. 11(b). The individual ππ profiles were calculated by considering that each flow is confined within the corresponding dividing streamlines and/or the ejector walls and averaging the velocity at subsequent crossed sections. Concerning the primary flow, it remains supersonic through the constant area section as expected. It becomes subsonic after the shock trains in the diffuser. On the other hand, the secondary flows enter the mixing constant area section in subsonic where π΄π , πΎπ and πππ are the cross-sectional area, the heat capacity ratio, and the Mach number of each substream (in this case: topsecondary, primary and bottom-secondary) respectively. The subscript ‘‘i’’ represents the individual sub-streams. Based on this parameter, the total flow can be regarded as compound-subsonic (π½ > 0), compoundsonic (π½ = 1) or compound-supersonic (π½ < 0). Using this theory, it has been shown that close to the limiting pressure the ejector might behave 8 Applied Thermal Engineering 209 (2022) 118177 S. Croquer et al. regime but are accelerated at different rates. The secondary top flow barely surpasses ππ > 1 at π₯βπΏπ = 0.2 whereas the secondary bottom flow becomes supersonic right at the entrance of the mixing chamber reaching ππ = 1.3 at π₯βπΏπ = 0.2. At this location the three flows are closed to their top speeds and the π½ parameter has a minimum. The higher velocity for the secondary bottom flow might be related to the deviation of the main jet towards the upper wall of the diffuser. Both secondary flows begin their deceleration and become subsonic at, respectively, π₯βπΏπ = 0.8 and π₯βπΏπ = 0.9. The shock train, which can be located based on the bumps in the primary flow ππ profile begins at about this location. With regards to the π½ parameter, this is an indicator of the sonic regime of the (overall) compound flow. It rapidly decreases and becomes negative just before the constant area section, indicating the location where the flow becomes compound-sonic, even though at this point the secondary top flow is still subsonic. π½ remains negative for most of this region and increases rapidly along with the deceleration of the secondary flows. It becomes positive again after the first shock (π₯βπΏπ ∼ 0.9). From that point onward, the flow is compound-subsonic, event though ππ = 1.5 for the primary flow. Thus, based on the π½ indicator, the flow configuration shown here corresponds to an ejector in double-choke regime. The fact that the primary flow shows a slower deceleration and becomes subsonic later in the diffuser is in agreement with the ππ contour of Fig. 11(a). this regard is the use of tabulated equations of state, which have shown to greatly reduce the time dedicated to property calculation at each time step in RANS models of πΆπ2 ejectors [52]. Another point of improvement is the full resolution of the near wall flow. In this study, a 2.5D wall-modelled approach was chosen. However, the imposed near wall velocity profile is based on a standard logarithmic law of the wall, which does not consider complex phenomena such as high compressibility and adverse pressure gradients. Adopting a full 3D wall-resolved LES approach would be ideal to remove these simplifications, however this would greatly increase the mesh element count in the order of π π13β7 [53], which would be impossible to handle with the existing computational resources. Finally, in terms of applicability, the higher computational cost of LES makes it difficult to use this approach for geometrical optimization, specially when comparing several designs at once. An alternative to circumvent this would be to shortlist a few design alternatives using a less expensive approach (such as RANS or thermodynamic modelling) and then apply LES for the final comparison. Similarly, all in all, it is evident that LES offers greater insight and a more detailed description of the flow through the ejector than RANS. Its true limitation being the currently available computational power. 6. Conclusions A pioneer study on the flow topology in the mixing chamber of a supersonic ejector using LES has been presented. To this end, a supersonic air ejector of squared crossed-section was modelled using a specialized finite-element code. Comparisons with experimental data showed good agreement, both in terms of the primary jet shock cell structures and wall pressure measurements (mean deviation of 12%). Results were discussed both in terms of time averaged profiles and instantaneous structures in the mixing layer. The general flow features have been identified by means of instantaneous temperature fields and pressure profiles through the device. The following conclusions can be drawn: 5. Discussion The results presented above show the main value of LES over RANS for the study of supersonic ejectors. In essence, RANS provides the mean flow characteristics. Thus, it is not surprising that the time averaged LES results are very similar to the RANS solution. However, the statistical nature of RANS prevents a fine description of any kind of transfer mechanism [50]. More so when turbulence plays an important role in these mechanisms. On the other hand, LES is an unsteady approach which only models the structures smaller than the filter threshold (i.e., the local grid size) while fully resolves the larger ones. This results in a stricter description of the flow unsteady behaviour and topology. For instance, this approach offers a more accurate quantification of the crossed terms π’′ π£′ , which play a central role in the energy and exergy accounting of supersonic ejectors. This would lead to a better understanding of the link between the flow topology and the loss coefficients, similar to the work carried out in [51], as well as to the improvement of detailed analysis tools such as the exergy transport tubes proposed by [21]. Moreover, LES results allow for a thorough visualization of the larger turbulent structures that develop across the ejector, namely those in the shear mixing layer and the diffuser. It also allows studying the nature of the shock waves at the end of the constant area section, which are a major source of exergy losses through the device. This visualization has been difficult to achieve experimentally given the limited size of typical test benches and the handling of hazardous fluids. The ejector used in this study is a clear example of these limitations, as its design deviates from typical ejectors for industrial applications to allow for flow visualization. Another added value of the LES presented in this study is the influence of small geometrical imperfections in the domain. These are normally averaged out in RANS studies, given the coarser mesh size and treatment of the governing equations. However, its influence can be captured in the LES study, as reflected by the flow asymmetry observed in this study. Nonetheless, LES still presents some limitations for the generalized study of supersonic ejectors. For instance, the working fluid in this study is air, whose thermodynamic behaviour has been modelled using the simple perfect gas model. However, most ejectors for industrial applications work with refrigerants such as π 134π, π 1234π¦π , ππ»3 or πΆπ2 . These often require the use of more complex equations of state. Moreover, modelling transcritical and two-phase ejectors would require different formulations at extra computational costs. An alternative in • Instantaneous pressure fluctuations suggest that turbulent structures spawn at the mixing layer and increase in size as they travel down the ejector. A noticeable enlargement is observed in the diffuser. • At the assessed conditions, the shock train onsets towards the end of the mixing chamber. This interacts with a recirculation zone in the diffuser, which narrows the main flow passage. • Primary jet velocity profiles show self-similarity slightly before the first half of the mixing chamber. Moreover, their tail end velocity is β¨π β©βππ ∼ 0.2, in agreement with hot-wire measurements in confined jets. • Vorticity thickness and instantaneous images showcase the development of different turbulent structures in the mixing layer, namely rollers close to the NXP and then π¬ vortices which evolve into hairpin vortices and eventually break down before the shock train. • Following the compound-choke indicator π½, under the assessed conditions the ejector works in double-choke regime. This study shows the great potential that LES offers for the detailed analysis of supersonic ejectors. LES offers a different kind of information than RANS, most notably in the unsteady description of the flow, visualization and quantification of the fluctuation terms. Although its higher cost prevents the direct application in geometrical optimization problems, LES fully resolves the energy transport in the larger turbulent structures, which in turn leads to a more accurate energy and exergy accounting. This information can be proven useful for a better estimation of loss coefficients and detailed exergy studies. The next stage would be the generalization of this approach to ejectors for industrial applications. Further steps in this direction would be: 9 Applied Thermal Engineering 209 (2022) 118177 S. Croquer et al. the construction of a full 3D model (dropping the 2.5D assumption), tripping the primary stream to induce turbulence in the primary jet (as was done in supersonic free jets by Pérez Arroyo and Moreau [24]), modelling a circular crossed-section ejector, performing an exergy accounting based on LES results and expand the model to two-phase ejectors (e.g. πΆπ2 ejectors). [16] S.K. Karthick, S.M. Rao, G. Jagadeesh, K.P.J. 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