FRICTIONAL PROPERTIES 10-01-2022 1 FRICTIONAL PROPERTIES • The knowledge about frictional properties is essential for selection of sowing, harvesting, transport, cleaning, sorting, storage and processing parameters of biological materials. it is important for analyzing and modeling various handling processes • The frictional properties of biological materials can differ significantly due to their morphological variation. 10-01-2022 2 FRICTIONAL PROPERTIES Cont.. Frictional parameters of plant materials are determined by; • Species (variety), ripeness, moisture content, • Friction surface, material porosity, • Orientation relative to the direction of motion, • Normal pressure exerted on particles, • Variations in particle shape and • Time of material storage 10-01-2022 3 FRICTIONAL PROPERTIES Cont.. • The need for knowledge of coefficient of friction of agricultural materials on various surfaces has long been recognised by engineers concerned with rational design of grain bins, silos and other bulk storage structures. • Static and dynamic coefficient of friction of grain, forage and other agricultural materials on wood, metal, plastic and other materials are needed by design engineers for rational design and prediction of motion and power required to move or handle materials during harvesting, handling and processing. 10-01-2022 4 FRICTIONAL PROPERTIES CONT.. • Frictional properties such as angle of repose and coefficient of friction are important in designing equipment for solid flow and storage structures and the angle of internal friction between seed and wall in the prediction of seed pressure on walls. • The coefficient of static friction plays also an important role in transports (load and unload) of goods and storage facilities. • It is important in filling flat storage facility when grain is not piled at a uniform bed depth but rather is peaked 10-01-2022 5 FRICTIONAL PROPERTIES CONT…. • The coefficient of friction is also important in determining the pressure exerted by grain or any other free flowing commodity against retaining walls, storage bins and silo walls. • Before agricultural materials such as grain can slide down a chute or discharge from a bulk bin, the forces of static friction due to inter particle friction and particle – wall friction must be overcome. • Coefficient of friction is important in designing storage bins, hoppers, chutes, screw conveyors, forage harvesters, and threshers. • Once the material begins to flow the coefficient of dynamic friction must be exceeded in order that flow should continue. All these must be known before designing discharge hoppers and chutes. 10-01-2022 6 FRICTIONAL PROPERTIES CONT…. • In design of material handling equipment, such as mechanical and pneumatic conveying machines, the material comes in direct contact with the trough, casing or other components of the machine over which it must slide. • The total power required to drive these machines is composed of several components, of which power consumed to overcome friction is one of the important component. • Its rational estimate requires knowledge of frictional properties of the material to be handled. • In design of silos, bins and retaining walls, friction is an important factor in determining the pressure exerted by the material against the walls. It is therefore a very useful design data in the construction of these structures. 10-01-2022 7 ANGLE OF REPOSE • When bulk granular materials are poured onto a horizontal surface, a conical pile will form. The internal angle between surface of the pile and a horizontal surface is known as the angle of repose. 10-01-2022 8 ANGLE OF REPOSE Cont.. Angle of repose is defined as the angle with the horizontal at which a granular material (such as grain flour, sugar, salt etc.) will stand when piled freely. There are two angles of repose, i.e. static and dynamic angles of repose. • The static angle of repose is the angle taken up by a granular material about to slide upon itself. • The dynamic angle of repose is more important as it arises in all cases where bulk of material in motion such as movement of grain discharging from a bin or a hopper come to rest. This is very important in the design of gravity discharge hoppers and self-emptying bins 10-01-2022 9 Angle of repose Cont.. • The angle of repose can range from 0° to 90° • It is affected by the morphology of a material. • It is related to the density, surface area and shapes of the particles and the coefficient of friction of the material. 10-01-2022 10 Angle of repose Cont.. • The angle of repose is used in design of equipment for the processing of particulate solids. • It may be used to; • design an appropriate hopper or silo to store the material • size a conveyor belt for transporting the material. • determine whether or not a slope of a stockpile will likely collapse. • Calculate correctly the vessels’ stability. 10-01-2022 11 Methods applied to determine the angle of repose 1. Tilting box method. This method is appropriate for fine-grained, non-cohesive materials, with individual particle size less than 10 mm eg. Maize, rice, sorghum etc. can be determined using a wooden box full of grain mounted on a tilting top drafting table. The table is tilted until the grain began to move leaving an inclined surface. The angle of inclination of the table is then measured as the angle of repose of that particular grain sample 10-01-2022 12 2. Fixed funnel method The material is poured through a funnel to form a conical shape. The tip of the funnel should be held close to the growing cone and slowly raised as the pile grows, to minimize the impact of falling particles. Stop pouring the material when the pile reaches a predetermined height or the base reaches a predetermined width. Rather than attempt to measure the angle of the resulting cone directly, divide the height by half the width of the base of the cone. The inverse tangent of this ratio is the angle of repose. A tan 1 H D Where A = Angle of repose H = height of the pile and D = Diameter of the pile 10-01-2022 13 3. Use of glass box Method Using of a glass box with a lifting door on one side is another method for determining the angle of repose. The box with the door closed, is filled with the material whose angle of repose is to be measured. The door is then opened to allow the material to flow out of the box freely leaving a small quantity of the material at the bottom with inclined surface. Then measure the angle between the horizontal surface and the surface of grain left on the box. NOTE: Angle of repose varies widely with moisture content and the type of material 10-01-2022 14 The angle of repose for some of the grains is given in Table 10-01-2022 15 Angle of internal friction/coefficient of internal friction • In predicting the lateral pressure on retaining wall in storage bins or design of bins and hoppers for gravity discharge the coefficients of friction between particles of the granular materials is needed as a design parameter. • For example in design of shallow bins the Rankine equation is used, this require knowledge of angle of internal friction of the material 3 wy tan 2 i 45 2 • Where 3 = lateral pressure against the wall at point Y = depth of grain, below the top of the wall w = density of the material (kg/m3) and i = angle of internal friction 10-01-2022 16 Angle of internal friction/coefficient of internal friction Cont.. • In designing of deep bins and other similar storage structures such as silos, the pressure ratio k, which is the ratio of the lateral pressure 3 to the vertical pressure 1 at a given point in the material is needed k 10-01-2022 3 1 17 Angle of internal friction/coefficient of internal friction Cont.. • The pressure ratio k can also be found from the angle of internal friction as follows: k 1 sin i 1 sin i • Knowing the value of k the horizontal pressure against the wall can be estimated for any given vertical pressure. 10-01-2022 18 • The vertical pressure causes a column action while the lateral pressure causes a bending action on the wall (bursting force). • The value of k varies with the type of material, geometry of the bin, depth and moisture content of the material, friction and cohesion properties of the material. • In designing of deep bins, Janssen’s equation for lateral pressure is used; 10-01-2022 3 wR 1 f s kf s h R 19 • Where: R = the hydraulic radius (=cross-sectional area /circumference), w = bulk density of the material, fs = static coefficient of friction against the wall, h = the depth of material in the bin • Vertical pressure 1 can be calculated from: 10-01-2022 1 1 k wR f s kf s R h 20 Definition of shallow and deep bins. • A grain bin is referred to as a shallow bin when the depth of the granular material in the bin is less than or equal to the equivalent diameter of the bin. • In a deep bin, the depth of the grain is greater than the equivalent diameter. • The equivalent diameter is taken as four times the hydraulic radius of the bin. • Another method of determining the deepness of a bin is to draw a line at an angle equal to the angle of repose of the granular material from the intersection of the bin wall and floor to the opposite bin wall. • In a deep bin, this line intersects the opposite wall before passing through the upper surface of the granular material. • In a shallow bin, the line meets the opposite wall at or above the surface of the granular material. 10-01-2022 21 Measurement of static and dynamic coefficient of friction • The usual methods for determination of coefficient of friction include, 1. The use of inclined plane method or moving of a given surface against the material. • The inclined plane method can be used for cereal grains, coffee fruits and coffee beans, and different types of fruits. 10-01-2022 22 • The object whose coefficient of friction is to be measured is placed on the inclined plane and the inclined plane is slowly raised by cranking the handle (see figure) until the object begin to slide down the inclined plane. • The ratio between the force of friction F, and the force normal to the surface of contact, N is given by the well-known relationship: F N 10-01-2022 23 • The coefficient of friction can also be given by the tangent of the angle of the inclined surface upon which the friction force tangent to the surface and the component of the weight normal to the surface are acting. tan • Where Ø is the angle of inclination 10-01-2022 24 Incline plane Apparatus 10-01-2022 25 2. Another method is the one, which places the material in contact with a positively driven surface; the surface is either mounted on a revolving circular disc or horizontal table. This method can be used with chopped forage, straw, silage, or grains. • The surface is driven at known velocity against the material that is held in a container (usually loaded with dead weights). • The horizontal force required to move the surface is equal to the friction force (F) and can be measured with a spring scale. F N • where F = friction force, N = Normal force (weight of material in container plus dead weights) and = Dynamic coefficient of friction 10-01-2022 26 Rotating disc apparatus for friction determination 10-01-2022 27 3. Another method, which can be used, for measuring the coefficient of friction of things like a single fibre of wool, cotton, sisal or a stalk of straw or grass is shown on the diagram below. • The fibre is placed on the rotating drum B that is covered with the friction surface under study. • The force F2 for a given F1 at a given drum speed is determined. 10-01-2022 28 • The coefficient of friction can be calculated from the following equation: 1 ln F2 F1 • where = angle of contact of material with the friction drum and = coefficient of friction 10-01-2022 29 Apparatus for determination of coefficient of friction of a single fiber 10-01-2022 30 Aerodynamic and hydrodynamic properties • Aerodynamic and hydrodynamic properties of agricultural products are essential for air and water conveying and separation of foreign matter. • Aero and /or hydrodynamic properties are very important characters in hydraulic transport and handling as well as hydraulic sorting of agricultural products. • To provide basic data for the development of equipment for sorting and sizing of agricultural commodities, several properties such as physical characteristics and terminal velocity are needed. 10-01-2022 31 Aerodynamic and hydrodynamic properties cont… • When air stream is used for separation of products such as grain from its associated foreign matter such as straw and chaff, a knowledge of terminal velocity of all the particles involved would define the range of air velocities which will affect good separation of the grain from the foreign materials. • For this reason terminal velocity is an important aerodynamic characteristic of materials in such applications as pneumatic conveying and separation from foreign materials. • Density, size, shape and the drag coefficient are the physical properties needed in calculating the terminal velocity of an object in the fluid 10-01-2022 32 Terminal Velocity • The terminal velocity of a particle may be defined as equal to the air velocity at which a particle remains in suspended state in a vertical pipe. • In free fall, the object will attain a constant terminal velocity Vt at which, where acceleration will be zero. • Net gravitational accelerating net upward equals to the sum of buoyant force and drag force • Gravitational force acting downward = buoyant force exerted by the fluid on the body in upward direction + drag force (frictional resistance due to motion of the body in the fluid medium) Measurement of terminal velocity • Most scientists and researchers employ air column to find out the terminal velocity of grains. • The set up usually consists of a vertical air column, which is blown from the bottom and passes through the screen. The screen uniformly distributes the air velocity. • The air column is also attached with velocity measuring device. The blower maintains variable speed. • When grains are allowed to drop into the column, initially they attains acceleration, once the velocity is adjusted they fall to the bottom with a constant velocity. This constant velocity is termed as terminal velocity Terminal Velocity cont.. • In air conveying or pneumatic separation, an air velocity greater than the terminal velocity will lift the particle • While an air velocity lower than the terminal velocity will allow the particle to fall. • To allow the particle to fall gently, the air velocity is adjusted to a point just below the terminal velocity • while to lift the particle gently the air velocity is adjusted to air velocity just above the terminal velocity of the particle. 10-01-2022 35 Terminal Velocity cont.. • Terminal velocity can be determined from the following equation: 2 mg p Vt p f A p C f 1 2 • Where; m = Mass of the particle, g = Acceleration due to gravity, p = Mass density of the particle, f = Mass density of the fluid, Ap = Projected area of the particle normal to the direction of motion and C = Drag coefficient • This principle has been employed in design of Aspirators for cleaning of agricultural produce ( fig below) 10-01-2022 36 Aspirator for cleaning of agricultural materials 10-01-2022 37 Working principle of Aspirator • Under steady state condition, where terminal velocity has been achieved, if the particles density is greater than fluid density, the particles motion will be downward. • If particles density is smaller than the fluid density, the particle will be rise. 10-01-2022 38 Application to Agricultural products 1. Separation of foreign materials from seeds, grains potato, blue berry 2. Conveying and handling of grains, chopped forage small & large fruits 3. Hydraulic handling of apples, cherries, mango& potatoes etc. 10-01-2022 39 Table 1. Air velocity requirement for air borne of some of the agricultural materials Grain Unit density, kg/m3 Terminal velocity, m/s Wheat 998-1238 9-11.5 Rye 1158-1218 8.5-10 Oats 738-968 8-9 Corn 1138-1198 34.9 Soybean 1029-1152 44.3 10-01-2022 40 Table 2. Terminal velocity and drag coefficient for groundnut and soybean Grain Terminal velocity m/s Drag Coefficient Range Mean Range Mean Groundnut kernel 12.31-13.78 13.23 0.52-0.64 0.58 Soybean 12.30-13.92 13.40 0.38-0.62 0.47 10-01-2022 41 Drag Coefficient • It is used to quantify drag or resistance of an object is a fluid environment such as air or water. It is a dimensionless quantity. • Drag coefficient is always associated with surface area: • When fluid flow occurs about immersed objects, the action of the forces involved can be illustrated as follows. • The pressure of the upper side of the object is less than that of lower side is great than that of and that of lower side is greater than the pressure p in the undisturbed fluid stream. • In addition to these force normal to the surface of the object, there are shear stresses, C acting tangential to the surfaces in the direction of flow and resulting from frictional effects. ELECTRICAL PROPERTIES • Electrical properties are important when processing foods involving electric fields, electric current conduction, or heating through electromagnetic waves. • The electrical properties of agricultural products, which are important in handling and processing, are: • Electrical conductance and capacitance, dielectric properties, and reaction to electromagnetic radiation. • Electrical conductance and capacitance are used in moisture content determination of products such as cereal grains. 10-01-2022 43 Electrical properties cont.. • The principle of electrostatic separation is used in separation and cleaning of agricultural seeds. • With small seeds, it has been found that electrostatic separation is essentially independent of size, shape, weight, and surface texture. • When devices depending upon these physical characteristics fail to separate similar seed varieties, the seed’s ability to hold electrostatic charge can be used for separation. • Conductivity of the seed is the property, which would determine, basically the ability of the seed to hold surface charge. 10-01-2022 44 Electrostatic separation/cleaning 10-01-2022 45 Electrical properties cont.. • These properties are also useful in the detection of processing conditions or the quality of foods. • Electrical conductivity is a measure of how well electric current flows through a food of unit cross-sectional area A, unit length L, and resistance R. • It is the inverse value of electrical resistivity (measure of resistance to electric flow) and is expressed in SI units S/m in the following relation: ƒÐ = L /(AR) 10-01-2022 46 Electrical properties cont.. • Electrical permittivity is a dielectric property used to explain interactions of foods with electric fields. • It determines the interaction of electromagnetic waves with matter and defines the charge density under an electric field. • In solids, liquid, and gases the permittivity depends on two values: a. The dielectric constant; related to the capacitance of a substance and its ability to store electrical energy. b. The dielectric loss factor; related to energy losses when the food is subjected to an alternating electrical field (i.e., dielectric relaxation and ionic conduction) 10-01-2022 47 Dielectric properties • Dielectric properties of agricultural materials and foods provide information about their behavior during electromagnetic heating. • These properties of materials need to be known in order to understand the microwave heating mechanism, and hence for simulating, modeling, and applying microwave heating successfully, and for designing microwave heating systems. • The dielectric constant (ε′) and dielectric loss factor (ε″), which are the real and the imaginary parts of the relative complex permittivity (εr), respectively, are the major dielectric parameters, and the relationship between them is given by the following equation: • Ɛr = έ - Ɛ″ • The dielectric constant is the ability of a material to store microwave energy, whereas the dielectric loss factor is the ability of a material to dissipate microwave energy as heat. 10-01-2022 48 Optical properties • Light transmittance and reflectance properties of agricultural products have been exploited in recent years for electronic sorting and grading, maturity and surface colour determinations, and in the study of the interior characteristics of fruits and vegetables. • An instrument has been developed which allows the transmittance and measurement of monochromatic light through intact biological specimens. • The technique, which is based on light transmittance characteristics and absorption spectra of the material has been exploited to determine internal colour of fruits like • tomatoes, smut content of wheat, fruit maturity, internal discoloration of potatoes, blood spots and green rot in eggs, water core in apples, insect infestation in grain and moisture content of seeds. 10-01-2022 49 Detection of water core in apples 10-01-2022 50 Optical properties cont… • Light reflectance characteristics of agricultural products are also exploited in sorting ,grading and cleaning or separation of desirable products from foreign materials. • The use of this principle has been explored in the design of a colour-sorting machine (see fig 17). • It is also used in sorting potatoes from soil clods and stones. • The reflectance properties of potatoes are sufficiently different from those of soil clods to allow reflectance to be used to differentiate between the two materials electronically. • Light reflectance curves of different fruits have shown distinct variation in various stages of fruit maturity. 10-01-2022 51 Color sorting machine 10-01-2022 52 Firmness and hardness • Firmness is an important textural attribute in fruits and vegetables in connection with readiness of the crop for harvest, quality evaluation during storage for fresh market, as well as prior to processing, and • its influence on the correlation between the quality of the raw material and that of the processed or manufactured product. • Such correlations are due to the fact that many changes in physical, chemical and structural properties of fruits and vegetables are reflected in changes in firmness of the material. • Hardness of grain is important in evaluating their feeding values as well as their size reduction and milling characteristics. 10-01-2022 53 Determination of firmness and hardness • Hardness of several agronomic crops as well as some manufactured food products is also important in ascertaining other physical and chemical properties during and after processing • Numerous devices have been proposed and used in measurement of firmness and hardness of food materials. • Results obtained are however, usually expressed in arbitrary units which makes it practically impossible to compare samples tested by means of different and sometimes even same instrument. • A good example is the difficulty involved in trying to convert the readings from a Magness-Taylor pressure tester using a 7/16-inch tip to those using a 5/16-inch tip. 10-01-2022 54 Magness – Taylor fruit pressure tester 10-01-2022 55 Firmness determination • Firmness of fruits and vegetables • To imitate the pressing of a fruit with the ball of the thumb to determine its ripeness, • the amount of force required to press a marble into the side of an apple was noted on a dial of a spring scale. • This development was followed by the Magness-Taylor fruit pressure tester. • This instrument, which is still widely used, consist of a plunger either 7/16-inch or 5/16-inch in diameter attached to a calibrated spring. • The round tip of the plunger is pressed into the fruit to the depth of 5/16-inch, marked on the plunger, and the penetrating force is read on the scale. 10-01-2022 56 Firmness determination cont… • The Magnes-tylor pressure tester has been modified recently to reduce the depth of penetration of the tip to 0.055-inch indicated by means of a small bulb connected to a battery and to eliminate the ‘human element’ from the reading of this instrument mechanical press and automatic recording has been employed. • Another instrument employed in measurement of firmness of fruits and vegetables is the firmness meter (figure 12). • It is designed to pre-stress the specimen, apply load, and measure deformation of the specimen during a given time. • The right weight pre-stresses the sample and ensures good contact. 10-01-2022 57 Firmness determination cont.. • The left weight deforms the sample for a given time. • After this time, a solenoid sets the brake and stops the deforming force. • The force is applied through a selection of roller chains, flat surfaces, and fibreglass tape to products such as apples, onions, tomatoes etc. • the force is applied uniformly around the circumference of the object simulating firmness measurement of fruits and vegetables when held in hand. 10-01-2022 58 Firmness meter 10-01-2022 59 Hardness Determination • Hardness can be defined as the resistance of a material to permanent deformation. • A number of tests have been made to provide quantitative measure of hardness of individual seeds and grain or of the average hardness of bulk samples. • Determination of percent of “floury” portion in the kernel of cereal grains, • crushing the grain between the jaws of a force-measuring device, and • measuring the torque required for crushing a sample of grain between two crushing wheels are among the methods used to determine the hardness of agricultural materials. 10-01-2022 60 Hardness Determination cont… • A common method used for determination of hardness under dynamic loading of agricultural material is the pendulum impacter. • This apparatus employ the principle of a simple pendulum (figure 13). • The pendulum can be a small steel ball used as an indenter, impacting the fixed test specimen, or the specimen itself hung by a string striking a rigid surface. • In the latter case, the dynamic hardness Pd can be expressed as a function of the rebound height h2 and height of fall h1 according to the following equation: 10-01-2022 61 Hardness Determination cont… Pd 3 mg h 1 h 2 8 Va • where Pd =dynamic hardness, m =mass of the indenter, g = acceleration due to gravity, Va = apparent volume of the indentation (obtained by assuming that the indentation has the same radius of curvature as the indenter), h1 and h2 = height of drop and height of rebound respectively 10-01-2022 62 Pendulum Impacter 10-01-2022 63