Supply Chain Management Transportation Presented by • Muhammad Milad • Dilawar Sadiq 38049 Submitted To Sir Zeeshan Ahmed Ganatra ISMAIL INDUSTRIES LTD. • Ismail Industries Limited is one of the largest food companies in Pakistan, manufacturing a wide range of confectionery, biscuits, snacks and packaging films under the brand names of CandyLand, Bisconni, SnackCity and Astro Films respectively • Established in 1988 • Company converted into public Ltd. in 1989 • Exports; 40 above countries, mainly in USA, Europe, Australia, Africa, Far East and the Middle East Transportation Introduction • Transportation is a key function of supply chains which runs from suppliers through to customers or stores. • With successful transportation execution, inventory can be kept lean and can be moved in and out of a warehouse quickly and efficiently. This improves warehouse efficiency, reduces overall lead time and saves money on storage. Process View • Warehouses: HUB, Lahore, Port Qasim, Gidani • Their transportation is outsourced • Ismail industries deals with two major process of transportation: • Primary Movements • Secondary Movements • Primary: in this process they deliver products from Factory to Warehouses and uses 40-45 ft containers • Their main goal is to use FCL strategy • Mode of transportation is by ROAD • Secondary: In this process they deliver products from Warehouse to Distributors and uses 16-20 ft trucks • They target one route per container, and club their stock if needed • It also uses railway KPI: Turnaround Time • Purpose: To check the efficiency of movements of targeted trips Calculation : Total Trips May19 : 3.8/vehicle Targeted trips: 5/month/vehicle Result : 24% behind success. • Strategy: Avoid more than 100 hrs to achieve targeted trips. • They use TMS tracking management system to track each vehicle • Frequent follow ups and actively reporting daily on trips to avoid unnecessary waiting, stops to secure time wastage. KPI: Cost of Transportation • Purpose: Minimize Total cost of transportation. Calculation : Total Transportation Cost : Rs 6095036 Travelled km : 97850 Cost/km : Rs 62.28 Target / Km : Rs 55. • Strategy: Concentrating on FTL movements. • Consolidate LTL for the orders come under 300km radar ensuring route planning. • They use PSO alert system to keep track of fuel consumption of each vehicle in transit. • Agreements with vendors for fuel per vehicle is limited. KPI: Load ability • Purpose: To reduce LCL trips and increase FCL trips to achieve the maximum trips Calculation: Total FTL : 85% Total LTL : 15% Target : 100% FTL Result : 15% behind to achieve target • Strategy: Depending on the volume of goods, truck or container capacity is decided. • Mostly focuses on FTL to reduce variable cost and to avoid dead freight. • They reduce LCL with 5% rate every year Challenges • • • • • • Fuel rates Damage of goods Return of goods Climatic conditions Increasing regulations Commoditization of carrier pricing Challenges • Fuel rates: rise and fall of fuel prices causes high cost • Damage of goods: Due to LCL or poor handling of goods causes damage • Loss on returned goods: Exchange on return goods causes loss to company • Climatic conditions: heavy rainfall or other weather condition can causes barriers in the routes which consume time • Increasing regulation: Not fulfilling regulations on hours of service, safety, compliance requirements is a hassle • commoditization of carrier pricing: pricing competition Achievements • • • • • Partner/Customer Relations Minimum product damage Delivery performance Freight economy Setting clear KPI’s Acheivements • Partner/customer relations: Ismail industries have good relationship with vendors due to good terms of contracts • Minimum product damage: strict policies has decreased the damaged of products • Delivery performance: On time deliveries due to proper planning • Freight economy: by adopting measures such as freight consolidations, route planning, transport selection and load utilizing • Setting clear KPI’s: focused on setting right key indicators. Conclusion • Learning and Findings : • Manager must account inventory cost when selecting a mode of transportation. • It is important driver because products are rarely produce and consumed in same location. • Enables trade between people, essential for civilization development. • Must be future ready and innovative. • Keep upgrading transportation standards. Conclusion • Align transportation strategy with competitive strategy. • Design a network that can handle e-commerce. • Use technology to improve transportation. • Design flexibility into the transportation network. Business Proposal Best for best • Ismail Industries is dealing with 2 vendors Celerity and Agility Logistics. • We observed that Celerity is serving best in numbers achieving turnaround time by 86% contributing in overall efficiency and affectivity. • Ismail must shift more business towards Celerity which will help them in achieving monthly target of trips per vehicle and help to reduce their cost drastically. • For better accountability, cost saving, negotiation benefits, better efficiency, quicker delivery. Business Proposal Business Forecasting • Ismail Industries should give business projections for at least 6 months in advance to each vendor to attain favorable pricing and reservation of vehicles. • This forecasting should be done to predict future outcomes based on past and management insight. • It will help both the parties in budgeting, planning and estimating future growth. Business Proposal Maintenance of Vehicles • We observed their was some transaction mismanaged by the vendors due to vehicles broke down during transaction caused failure in achieving targeted trips. • Ismail Industries must restrict vendors to carry out routine maintenance of their vehicles and record must be maintained and evaluated to secure maximum incidents and timely deliveries. Business Proposal Lock Fuel Rates • Since the uncertainty in Fuel rates is the major problem nowadays, Ismail Industries must lock their rates by setting monthly projections with PSO. • It will lead them towards the best utilization of given budged and avoid major fluctuation. THANKS FOR ALL