CH2015: HEAT AND MASS TRANSFR L12: DIFFUSION MASS TRANSFER Dr. Dilhara Sethunga dilharap@uom.lk|0778589964 27 December 2022 1 Diffusion in Gasses Equimolar Counter Diffusion Diffusion of A through stagnant, non diffusing B Diffusion through varying cross-sectional area Diffusion coefficient for gasses 2 Equimolar counter diffusion in Gasses • This is the situation in which the components A and B both diffuses at equal rates but in opposite directions. NA= -NB πΆπ΄ ππΆπ΄ ππ΄ = (ππ΄ + ππ΅ ) − π·π΄π΅ πΆ ππ§ ππΆπ΄ ππ΄ = −π·π΄π΅ ππ§ 3 Equimolar Counter diffusion in Gasses Carbon particle burns in air Here the carbon particle is surrounded by an air film through which the molecules of O2 diffuse and reach the surface of the particle to sustain combustion. If a O2 molecule diffuses to the surface a CO2 molecule is formed (provided that CO2 is the only product of combustion) which diffuses through the air film at steady state. Therefore, O2 and CO2 undergo “equimolar counter diffusion”. 4 Equimolar Counter diffusion in Gasses Industrial Example: Distillation The vapor rising through a distillation column remains in intimate contact with the down-flowing liquid. Exchange of mass occurs between the phases-the more volatile component moves from the liquid to the vapor phase and the less volatile one gets transported from vapor to the liquid phase. If the column is perfectly insulated against the heat loss and the molar heats of vaporization of the components are equal, the mass exchange between the phases will occur in equimolar counter diffusion mode. 5 Equimolar counter diffusion in Gasses - Examples Ammonia gas (A) is diffusing through a uniform tube 0.10 m long containing N2 gas (B) at 1.0132 x 105 Pa pressure and 298 K. At point 1, pA1 = 1.013 x 104 Pa and at point 2, pA2 = 0.507 x 104 Pa. The diffusivity DAB = 0.230 x 10-4 m2/s. (a) Calculate the flux NA at steady state (b) Repeat for NB 6 Counter diffusion in Gasses Examples An aqueous solution of methanol is being separated by distillation in a column. Methanol (A), which is the more volatile component, moves from the liquid phase to the vapor phase while water (B), the less volatile component, gets transported in the opposite direction. At a section of the column the vapor phase contains 0.76 mole fraction methanol, and the liquid has 0.6 mole fraction of it. The temperature is 71.2 0C and the total pressure is essentially atmospheric. The diffusional resistance offered is equivalent to that of a stagnant vapor film of 1 mm thickness. If the latent heat of vaporization of methanol is 274.6 kcal/kg and that of water is 557.7 kcal/kg at the given temperature, calculate the flux of methanol and that of water vapor. Given: if the mole fraction of methanol in the solution is 0.6, its mole fraction in the equilibrium vapor would be 0.825. The vapor-phase mutual diffusivity DAB=1.816 x 10-5 m2/s 7 Diffusion of A through Stagnant, Non-Diffusive B Industrial Example Dry air is needed for burning sulfur in Sulfuric Acid Manufacturing Plant. Dry air is produced in a packed tower by contacting air with concentrated sulfuric acid. The moisture (A) in the air (B) diffuses through the air layer (film) into the concentrated sulfuric acid. (air is the source of moisture and the concentrated sulfuric acid is the sink for moisture). Since air is virtually insoluble with Sulfuric acid, it can be considered as non-diffusive with respect to moisture. 8 Diffusion of A through Stagnant, Non-Diffusive B General Mass Transfer Equation ππ΄ = π·π΄π΅ π ππ π ππ§ π − ππ΄π§ π − ππ΄0 or ππ΄ = π·π΄π΅ π(ππ΄0 − ππ΄π§ ) π ππ§ππ΅,πΏπ Where; ππ΅,πΏπ = ππ΅π§ − ππ΅0 π ππ π΅π§ ππ΅0 9 Diffusion of A through Stagnant, Non-Diffusive B Example Water in the bottom of a narrow metal tube is held at a constant temperature of 293 K. The total pressure of air (assumed dry) is 1.01325 x 105 Pa (1.0 atm) and the temperature is 293 K (20 °C). Water evaporates and diffuses through the air in the tube, and the diffusion path z2-z1 is 0.1524 m long. Calculate the rate of evaporation at steady state. The diffusivity of water vapor at 293 K and 1 am pressure is 0.250 x 10-4 m2/s. Assume that the system is isothermal. 10 Diffusion of A through Stagnant, Non-Diffusive B Example Ammonia (A) diffuses through a stagnant layer of air (B), 1 cm thick, at 25 0C and 1 atm total pressure. The partial pressures of ammonia on the two sides of the air layer are 0.9 atm and 0.1 atm respectively. Air is non-diffusing. Calculate, (a) molar flux of ammonia (b) prepare the plots of partial pressure distributions of ammonia and air along the diffusion path. Given DAB=0.214 cm2/s 11 Diffusion of A through Stagnant, Non-Diffusive B Example A test tube, 1.5 cm in diameter and 12 cm tall, is partly filled with a solution of alkaline pyrogallate. The depth of the empty space above the solution is 5 cm. The temperature is 25 0C and the total pressure is 1 atm. Air may be assumed to contain 21% O2 and 79% N2. The diffusivity of O2 in N2 at the given condition is 0.21 cm2/s. a) Calculate the rate of absorption of oxygen from air in the solution at steady state if air flows gently over the open end of the test tube. Make plots of the distribution of partial pressures of the gasses along the diffusion path. b) Calculate the partial pressure gradient of oxygen midway in the diffusion path 12 Diffusion of through Varying Cross Sectional Area Diffusion in Spherical Geometry Example: Evaporation of liquid droplet, burn carbon particle in air, Catalytic Reactions in spherical geometry, etc.. 13 Diffusion of through Varying Cross Sectional Area General mass transfer equation 14 Diffusion of through Varying Cross Sectional Area Example: Calculate the time required for the sublimation of 3g of naphthalene from a naphthalene ball of mass 4g kept suspension in a large volume of stagnant air at 45 0C and 1.013 bar pressure. Diffusivity of naphthalene in air under the given conditions is 6.92×10-6 m2/s, its density is 1140 kg/m3 and its sublimation pressure at 45 0C is 0.8654 mmHg. 15 Diffusion of through Varying Cross Sectional Area Example: A 1 cm diameter spherical pellet of a strongly basic oxide is held at the center of a closed vessel of 5 litre volume. Initially the vessel is evacuated and then filled with an equimolar mixture of H2S and N2 at 25 °C and 1 atm total pressure. As the molecules of H2S reach the surface of the pellet, they get absorbed instantaneously so that the concentration of H2S at the surface remains zero at all time. Diffusion of H2S occurs through a stagnant film of estimated thickness of 4 mm surrounding the pellet. The bulk of the gas may be assumed to have a uniform composition at any time. Calculate the time of absorption of 95% of the H2S gas. The temperature remains at 25°C and the diffusivity of H2S in nitrogen is 1.73 x 10-5 m2/s at this temperature and 1 atm pressure. 16 Diffusion of through Varying Cross Sectional Area Diffusion in Cylindrical Geometry 17 Diffusion of through Varying Cross Sectional Area Diffusion in Cylindrical Geometry Example: Sublimation of a 20 cm long naphthalene cylinder of mass 10 g occurs in a large volume of air in a room at 45°C and 1 atm pressure. The vapor diffuses through a stagnant film of air of thickness 3 mm surrounding the cylinder. The air beyond the film is well-mixed. Calculate the time required for sublimation of half of the naphthalene. Loss of mass because of sublimation from the flat ends may be neglected (as their combined area is considerably smaller than that of the cylindrical surface). The data given in above may be used. 18 Diffusion Coefficient The units of diffusion coefficient is m2/s. In general, the smaller the component (species) size the higher the diffusion coefficients. 19 Diffusion Coefficient Empirical Equations 20 Diffusion Coefficient Empirical Equations 21 Diffusion Coefficient In general, Diffusion Coefficient is a function of temperature and pressure. The relation is; ππ π·∝ π Example: The diffusivity of H2S in nitrogen is 1.73 x 10 -5 m2/s at 25°C temperature and 1 atm pressure. Calculate the diffusivity of H2S in nitrogen at 50 0C and 3 atm. 22 Diffusion in Liquids ππ΄ = πΆπ΄ πΆ (ππ΄ + ππ΅ ) − π·π΄π΅ π πΆ= π ππΆπ΄ ππ§ ππ£ π: density of the solution π:Molecular weight of the solution π : π ππ£ Average molar concentration of the solution Above equation can be re arranged as: ππ΄ = (ππ΄ + ππ΅ )π₯π΄ − π·π΄π΅ π π ππ₯π΄ ππ£ ππ§ 23 Diffusion in Liquids Case a: for the diffusion of A through non-diffusing B; π π·π΄π΅ π ππ£ ππ΄ = π₯π΄0 − π₯π΄π§ π§π₯π΅,πΏπ Where π₯π΅,πΏπ = π₯π΅π§ −π₯π΅0 π₯ ln π₯π΅π§ π΅0 Case b: for equimolar counter diffusion of A and B ππ΄ = π·π΄π΅ π π π§ ππ£ π₯π΄0 − π₯π΄π§ 24 Diffusion in Liquids Exercise: In a slurry reactor the gas A is sparged in an agitated suspension of catalyst particles, 1 mm in average diameter, in a liquid (B). The gas dissolves in the liquid and is transported to the surface of the catalyst particles where it undergoes an instantaneous reaction. In a particular case the concentration of A in the liquid is 1 kmol/m3, the rate of reaction is 3.15 ×10-6 kmol/m2.s based on the external surface area of the catalyst particles, and the diffusivity of A in the liquid is 7×10-10 m2/s. If the diffusion of dissolved A to the catalyst surface occurs through a stagnant film surrounding a particle, calculate the thickness of the liquidfilm. 25 Mass Transfer Coefficient Any solution obtained in above discussion can be written in the form of following equation. ππ΄ = π πΆπ΄2 − πΆπ΄1 NA- The molar flux CA2 - concentration of species A at point 2 CA1 - concentration of species A at point 1 kthe mass transfer coefficient. k is depending on, 1. the type of the medium which the mass transfer occurs (gas or liquid) 2. the driving force (concentration, partial pressure, mole fraction) 3. mass transport of A through non diffusing B or counter diffusion 26 Mass Transfer Coefficient Different Mass Transfer Coefficients 27 Mass Transfer Coefficient Notations 28 Mass Transfer Coefficient Notations 29 Mass Transfer Coefficient Conversions between different mass transfer coefficients 30 Diffusion through Solids ππ΄ = −π·π΄ ππΆπ΄ ππ Diffusion through a Solid Slab with Constant Area π§ πΆπ΄2 ΰΆ± ππ΄ ππ§ = − ΰΆ± 0 π·π΄ ππΆπ΄ πΆπ΄1 ππ΄ = π·π΄ (πΆπ΄1 − πΆπ΄2 ) π§ 31 Diffusion through Solids ππ΄ = −π·π΄ ππΆπ΄ ππ Diffusion through a Hollow Cylinder π΄πΏπ π·π΄ πΆπ΄1 − πΆπ΄2 π= π‘ π‘ = ππ − ππ π΄πΏπ = 2ππ ππ − ππ π ππ ππ π 32 Diffusion through Porous Solids Practical Examples: Catalytic reactions inside porous solids, adsorption or membrane (porous membranes) separation Diffusion mechanism: 1. Molecular diffusion (d/λ>20, d=pore diameter, λ: mean free path: mean free path is the average distance travelled by a moving particle between successive impacts (collisions)) πΆπ΄ ππΆπ΄ ππ΄ = π + ππ΅ − π·π΄π΅,πππ πΆ π΄ ππ§ π·π΄π΅,πππ ππ΄ πΆ ππ΄ = ππ ππ΄ + ππ΅ π§ πΆππ΄ − πΆπ΄2 ππ΄ + ππ΅ πΆππ΄ − πΆπ΄1 ππ΄ + ππ΅ At steady-state NA and NB and hence NA+NB are constant. Assumed that flow through a constant cross-sectional area 33 Diffusion through Porous Solids Practical Examples: Catalytic reactions inside porous solids, adsorption or membrane (porous membranes) separation Diffusion mechanism: 2. Knudsen diffusion (d/λ<0.2) π·πΎ,π΄ ππ΄1 − ππ΄2 ππ΄ = π π·πΎ,π΄ : Knudsen diffusivity π: length of the pore ππ΄π : partial pressure of the diffusing substance A at each side Knudsen Diffusivity can be calculated by; π·πΎ,π΄ π = 3 8ππ π πππ΄ 1/2 34 Diffusion through Porous Solids Practical Examples: Catalytic reactions inside porous solids, adsorption or membrane (porous membranes) separation Diffusion mechanism: 3. If 0.2< d/λ<20, both molecular and Knudsen diffusion take place πβπ πππππππ‘πππ‘πππ ππππππππ‘πππ‘ππ πππππ π·ππππ’π πππ = πΆπ·π΄π΅,πππ ππ΄ = ln ππ΄ + ππ΅ π§ ππΆπ΄ ππΆπ΄ + ππ§ ππππππ’πππ ππ§ πΎππ’ππ ππ πΆπ΄2 − ππ΄ πΆ π·π΄π΅,πππ + π·π΄,πππ ππ΄ + ππ΅ π·π΄π΅,πππ π·π΄,πππ πΆπ΄1 − ππ΄ πΆ π·π΄π΅,πππ + π·π΄,πππ ππ΄ + ππ΅ π·π΄π΅,πππ π·π΄,πππ 35 Diffusion in Crystalline Solids • Interstitial mechanism • Vacancy mechanism • Interstitialcy mechanism • Crowded-ion mechanism • Diffusion along grain boundaries 36