6 HIDEALOO 5 7 CABINET INSTALLATION MANUAL HIDEALOO 27KG SCAN ME 8 1 ITEMS NEEDED INDEX Pages 2-15.................................................................Hidealoo Cabinet Installation Pages 16-20...............................................................Appendix Cabinet Panel Dimensions Hidealoo PARTS - Hidealoo Unit - Install Template - Plastic Pan Support Packer ADDITIONAL SELF-SOURCED PARTS - Toilet pan and fixing studs/washers/ bushes/nuts - Pan connector adapter pipe - Concealed Flush Cistern - Low height (290mm) side entry - 50mm output pipe size and standard 44mm pan connecting grommet - Surrounding cabinet and doors Cabinet SELF-SOURCED PARTS - Base panel - Rear panel - 2x Side panels - Front panel - Large Door - Small Door - Top panel For masonry floor and walls - 8x M8 resin fixing anchors and penny washers For timber floor and walls - 8x 6mmx60mm coach screws and penny washers - 5x T25 Torx Screws TOOLS FOR INSTALLATION - Masonry Drill and bits - Socket set with 17 & 19mm sizes - Spanners, to include 17 & 19mm sizes - Adjustable spanner - Flat & ‘cross head’ screwdrivers - Hacksaw - Measuring tape - Pencil/pens - Silicone grease (vaseline will suffice) - 2x Sash clamps - T25 Torx Bit - Ratchet Spanner to fit torx bits from the side INTRODUCTION 2 10 908 10 25 11 45 5 DEBURR AND FINISH: UNLESS OTHERWISE SPECIFIED: DO NOT SCALE DRAWING a REVISION This manual outlines the minimum dimension requirements of a cabinet to house BREAK SHARP DIMENSIONS ARE IN MILLIMETERS EDGES SURFACE FINISH: MILL Hidealoo and how it could be designed and constructed. Each installation will have its TOLERANCES: .5 LINEAR: own unique requirements and this manual is intended to be a guide only - showing tips as ANGULAR: .2 to how you may build your own version. NAME DRAWN JG SIGNATURE DATE TITLE: 05/03/21 HIDEALOO CABINET INSTALL Please see the Appendix of this document for a suggested cut-list of panels. CHK'D APPV'D This manual will need to be used in conjunction with the Hidealoo Installation Manual. MFG Q.A 4 MATERIAL: DWG NO. WEIGHT: SCALE:1:10 3 2 SHEET 38 OF 44 1 5 3 6 UNPACKING mm463 TENIBAC FO ECAF POT OT A A 9 T mm6 ISTUO O D E O AC F TENIB 65 T mm1 ISTUO O D E FO IBAC TEN 04 This Template board has been designed to make the installation as easy as possible. It is marked up to show you where to fix Hidealoo to the floor and wall. Unbolt the 4x feet anchor bolts and remove the template board from the feet. DETAIL A Check the flush pipe protrudes by an amount to match your pan socket (approx 60mm), adjust with the pipe clamp slackened if required. A NOISIVER GNIWARD ELACS TON OD DNA RRUBED PRAHS KAERB SEGDE :HSINIF LLIM :DEIFICEPS ESIWRE SRETEMILLIM NI ERA S LLIM :HSIN :S 5. 2. : 5 4 6 7 REAR & BASE PANEL FIXING Fasten the Base Panel to the Rear Panel with 5x screws through the bottom Screws x5 Rear Panel x1 Base Panel x1 4 5 3 2 1 WALL TEMPLATE F Mark 4x wall fixing holes on Rear Panel 316 E TO TO m 543m CABINET F EO INSID m ET 78m CABIN F EO INSID Optional flush pipe position if using a proprietary wall hung pan chassis with builtin concealed cistern 40 D C Align Hidealoo centreline marked on template with wastepipe centreline Ensure 110mm female pipe socket extends 40mm as shown Offer up the Template to the wall you’re installing the cabinet to. Ensure the Base Panel is placed underneath the template to achieve the correct height. Mark on the Rear panel the 4x holes to drill out for fixing the Hidealoo. holes will need theAND cabinet into the wall behind DEBURR FINISH:to extend beyond UNLESS These OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: MILL TOLERANCES: LINEAR: .5 ANGULAR: .2 MILL DO NOT SCALE DRAWING BREAK SHARP EDGES REVISION B A Also confirm the waste/flush pipe lengths and confirm adequate room space around the template for the cabinet as per the suggested dimensions on the template. NAME DRAWN CHK'D APPV'D MFG Q.A Rear Panel SIGNATURE DATE 09/09/20 TITLE: x1 Base Panel x1 Install Template x1 MATERIAL: DWG NO. A A3 6 BASE PANEL TEMPLATE 310 Align Template centreline with wastepipe centreline 775 Mark 4x holes on Base Panel for the Hidealoo feet fixings UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: MILL TOLERANCES: LINEAR: .5 ANGULAR: .2 Using the template in the horizontal orientation, mark on the Base Panel the 4x holes NAME to drill DRAWN out for fixing in the Hidealoo. CHK'D These holes will be used to fix the Hidealo and the Cabinet into the floor. APPV'D Ensure not to use the holes marked “Transit Hole Only” MATERIAL FINISH 7 6 Rear Panel x1 Base Panel x1 Install Template x1 QTY PART WELDED TO HOLED FACE OF TUBE MFG Q.A USED IN 5 4 SIGNATURE 8 7 6 5 4 3 Hidealoo UNIT 7 590 Install the Hidealoo as per instructions in the Hidealoo Install Manual, ensuring to position the Hidealoo unit to align the 110mm waste pipe and match the dimensions shown (if using the suggested cabinetry). D C A 6 5 4 3 2 1 550 130 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: MILL TOLERANCES: LINEAR: .5 ANGULAR: .2 NAME DRAWN SIGNATURE JG DEBURR A BREAK SH EDGES FINISH: DATE E 05/03/21 CHK'D PART NUMBER QTY APPV'D MFG MATERIAL: Q.A 8 7 6 5 WEIGHT: 4 3 D C 550 Hidealoo Unit x1 Hidealoo Installation Manual Washers x1 89 x4 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: MILL TOLERANCES: LINEAR: .5 B FINISH: DEBURR AND BREAK SHARP EDGES DO NOT SCALE DRAWING REVISION A 8 SIDE PANELS 5 6 7 8 F E D C 1 2 3 4 B NU ID US OT L RD HC PA F Install the 2x Side Panels. Glue and screw the joints up the back Yedge TQ and across the bottom. 8 ?EMAN TRAP wercS dooW mm04 x 2ZP 2 M A slenaP ediS Q E 5 6 7 8 D C Side Panel x2 Screws x14 B A NOISIVER DNA RRUBED PRAHS KAERB SEGDE GNIWARD ELACS TON OD ENOLADNATS OOLAEDIH :ELTIT :HSINIF ETAD 12/30/50 :DEIFICEPS ESIWREHTO SSELNU SRETEMILLIM NI ERA SNOISNEMID LLIM :HSINIF ECAFRUS :SECNARELOT 5. :RAENIL 2. :RALUGNA ERUTANGIS EMAN GJ NWARD 9 5 FRONT PANEL 6 7 8 F E D C B SSELNU SNEMID CAFRUS ARELOT AENIL GNA ?SNOISNEMID NWARD YTQ ?EMAN TRAP 1 lenaP tnorF Installl the Front Panel by glueing and screwing into the Side Panels 1 dutS rewarD D'KHC D'VPPA GFM A.Q 5 6 Front Panel x1 Screws x8 7 8 A LARGE DOOR 10 6 R 5 E With Hidealoo in the closed position, position the Large Door against the metal Door Mount Plate on the side of the Hidealoo as shown. Align door 3 edges with Front Panel 2 cut-out and space 3mm. Clamp in place with 2x sash clamps and mark hole positions on back of door. 4 Clamp positions 78 Q D 6 7 3 3 5 DETAIL D 3 8 7 DETAIL E 6 DETAIL P Remove door and drill out marked positions with 3mm drill at max. SCALE 1 : 1 10mm deep on rear face Using a ratchet spanner and T25 Torx bit, secure door to the Door Mount Plate with 5x T25 Torx countersunk screws through the rear of theDEBURR Door AND Mount FINISH: UNLESS OTHERWISE SPECIFIED: DO NOT SCALE DRAWIN :HSINIF DIMENSIONS ARE IN MILLIMETERS :DEIFICEPS ESIWREHTO SSELNU BREAK SHARP EDGES SURFACE FINISH: S MILL RETEMILLIM NIPlate. ERA SNOISNEMID DNA RRUBED PRAHS KAERB SEGDE Large Door :ELTIT T25 Torx countersunk screws DIMENSIONS? TOLERANCES: LINEAR: .5 ANGULAR: .2 x1 x5 NAME DRAWN ETAD 12/30/50 JG CHK'D ERUTANGIS APPV'D MFG Q.A LLIM :HSINIF ECAFRUS :SECNARELOT AENIL SIGNATURE 5. :RDATE 2. :RA05/03/21 LUGNA EMAN Sash clamps GJ NWARD MATERIAL: D'KHC User-sourced TITLE: x2 HIDEALOO CA Sma DWG NO. 5 11 6 7 8 HIDEALOO POSITIONING F E D C Mag-catch If the door is not flush with the front of the cabinet, the Hidealoo unit can be moved forward or backward to fit flush. Loosen the 8x securing screws holding main chassis in place and slide the Hidealoo unit outwards until the door is in the position you require. Insert shims behind the top chassis securing screws to the backplate/wall and tighten securely. Finally tighten Base Panel screws. Add a small mag-catch to the top outer end of the main closing door to hold the door flush when shut. YTQ REBMUN TRAP 5 6 7 8 B A 4 5 6 7 8 SMALL DOOR 12 F E SF D 3 2 C 1 F Door handles B :HSINIF TAD 30/50 :DEIFICEPS ESIWREHTO SSELNU SRETEMILLIM NI ERA SNOISNEMID LLIM :HSINIF ECAFRUS :SECNARELOT 5. :RAENIL 2. :RALUGNA ERUTANGIS EMAN E NWARD GJ D'KHC D'VPPA ?SNOISNEMID GFM A.Q 5 m 3m 4 Install the Small Door. This can be with any YTQ ?EMAN TRAP A kind of soft-close hinge you prefer that 1 rooD llamS allows the door to open approx. 100º. 6Alternatively a c-sunk 7 magnet can 8be set into the back of the door to hold it shut against the Hidealoo door support plate. D handles will also need to be installed Door on both doors. 3mm DETAIL F User-sourced DETAIL D Small Door SCALE 1 : 3 x1 C Door hinge x1 Door handles x2 F TOILET PAN 13 1. Use silicone grease (or similar) to lubricate all the flush and waste pipe connectionsE to make sure all lip seals can fully settle in, and be removed for final adjustments if needs. 2. Then push on the pan connector pipe (bought with your pan) to seat firmly on the ceramic output. D 3. Place the Plastic Pan Support Packer on the Hidealoo frame as shown. Hold in place with tape until pan installed. C 3. Plastic Pan Support Packer 4. Push the flush pipe seal onto the protruding 44mm pipe and Blubricate outside. 5. Place pan on suitable spacers on the floor so you can easily slide it into connection with the pan connector going into the 110mm waste pipe, and the 44mm flush pipe and seal 1going into the 2flush water socket. 3 4 5 6 7 6. Insert the pan connecting (bought ?SNO ISNEM ID YTbolts/studs Q ?EMANwith TRAP pan) intoAplace with washers and ensure the load spreading bushes are on theroceramic 1 oD llamS side. 5 6 7 8 Ensure pan nuts are at least 15mm threaded onto the studs for maximum strength. Over tightening may damage the pan. Check fitting instructions supplied with your pan. User-sourced Plastic Pan Support Packer A NOISIVER GNIWARD ELACS TON OD x1 DNA RRUBED :HSINIF :DEIFICEPS ESIWREHTO SSELNU Toilet Pan x1 Pan mounting Studs x2 Pan connector x1 Flush pipe seal connector x1 Washers x2 Nuts x2 Load Spreading Bushes x2 Silicone Grease x1 5 14 6 7 8 CISTERN F E D C B U S T D Install the cistern following the process detailed in the Hidealoo Installation Manual. A ?SNOISNEMID User-sourced Hidealoo Installation Manual Side input cistern - 2” output pipe size Silicone Grease 5 x1 x1 x1 6 YTQ ?EMAN TRAP 1 lenaP poT 7 A 8 5 15 TOP 4 PANEL 3 2 1 F E 10 D 10 8 7 6 C 5 F B Fit Top Panel which can be left loose to allow easy access to check cistern and maintain Hidealoo. UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: MILL TOLERANCES: LINEAR: .5 ANGULAR: .2 NAME DRAWN JG SIGNATURE DEBURR AND BREAK SHARP EDGES FINISH: E DATE TITLE: 05/03/21 CHK'D APPV'D MFG MATERIAL: Q.A 5 WEIGHT: 4 3 DO NOT SCALE DRAWING HIDEALOO STANDALONE CABINET Top Panel DWG NO. 10 A REVISION 207 SCALE:1:7 A A3 SHEET 41 OF 44 2 1 D 10 C Top Panel B x1 UNL DIM SUR TOL LI A APPENDIX 16 4 :HSINIF ETAD 5 6 7 This section details the recommended panel dimensions to build a Hidealoo cabinet :DEIFICEPS ESIWREHTO SSELNU SRETEMILLIM NI ERA SNOISNEMID :HSINIF ECAFRUS :SECNARELOT :RAENIL :RALUGNA ERUTANGIS EMAN NWARD D'KHC D'VPPA GFM A.Q F D E BASE PANEL C 17 437 1089 TOP VIEW QTY x1 REV. B MATERIAL 18mm thick board REAR PANEL 18 8 7 6 5 4 3 REV. C 1089 F 878 D 878 E 70 170 225 C 0 1089 B 314 0 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: MILL TOLERANCES: LINEAR: .5 ANGULAR: .2 FRONT VIEW NAME SIGNATURE FINISH: MILL DATE 09/09/20 DRAWN CHK'D A APPV'D MFG PART # DESCRIPTION MATERIAL FINISH QTY USED IN HC3 REAR PANEL 18mm MOISTURE RESISTANT MDF - 1 HC 8 MATERIAL 18mm thick board 7 QTY x1 6 5 MATERIAL: Q.A 18 R 4 WEIGHT: 3 19 SIDE PANEL 8 7 6 437 F D 896 E C B A FRONT VIEW MATERIAL 18mm thick board QTY x2 5 FRONT PANEL 20 8 7 6 5 4 REV. B F 511 D 896 E C 1025 50 B 1125 FRONT VIEW UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: MILL TOLERANCES: LINEAR: .5 ANGULAR: .2 NAME SIGNATURE FINISH: MI DATE 09/09/20 DRAWN CHK'D A APPV'D MFG PART # DESCRIPTION MATERIAL FINISH QTY USED IN HC1 FACE PANEL 18mm MOISTURE RESISTANT MDF - 1 HC 8 7 MATERIAL 18mm thick board QTY x1 6 5 M Q.A 4 W C REV. 590 F C LARGE DOOR 21 18 579.6 E 487 D C B 590 8 C 57 6 6 4 5 3 REVISIONS REV. 590 F A DESCRIPTION DATE C NAME 19/04/22 590 FINI UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: MILL TOLERANCES: LINEAR: .5 ANGULAR: APPROVED .2 41 2 DRAWN REV. SIGNATURE F JG CHK'D APPV'D G HD1 DESCRIPTION MATERIAL LARGE DOOR 18mm MOISTURE RESISTANT MDF 8 FINISH - 7 579.6 QTY USED IN 1 HC 6 Q.A 18 PART # 18 MFG 579.6 5 4 E E RONT VIEW ISOMETRIC VIEW D 120 487 MATERIAL 18mm thick board QTY x1 DETAIL G DETAIL C SCALE 2 : 1 487 D TOP VIEW ° AT PATTERN SIDE VIEW C C 18 437 22 SMALL DOOR E 437 487 D C B 8 7 6 UNLESS O DIMENSIO SURFACE TOLERAN LINEAR: ANGULA 5 4 DRAWN C CHK'D AF 7 6 5 PART # DESCRIPTION MATERIAL HD2 SMALL DOOR 426.6 18mm MOISTURE RESISTANT MDF 437 18 8 18 8 E 7 4 426.6 APPV'D 3 FINISH REV. C C 437 2 1 REVISIONS QTY DESCRIPTION HC 5 FLAT PATTERN SIDE VIEW F H 4 E 437 FRONT VIEW Q.A APPROVED 19/04/22 1 6 MFG USED IN DATE TOP VIEW 437 ISOMETRIC VIEW 12 0° D 487 MATERIAL D 18mm thick board QTY x1 DETAIL H DETAIL C SCALE 2 : 1 C REV. DATE E F B D TOP PANEL C 23 DESCRIPTION A 29/07/21 465 415 8 7 12 30 6 6 1145 1085 TOP VIEW 20 5 30 4 18 SIDE VIEW REV. B 30 30 x1 FINISH: x1 DEBURR AND BREAK SHARP EDGES RE DIMENSIONS ARE IN MILLIMETERS Optional 6mm panel SURFACE FINISH: MILL TOLERANCES: LINEAR: .5 ANGULAR: .2 QTY The Top Panel may have an additional inset panel to help locate it within the cabinet walls. DO NOT SCALE DRAWING DESCRIPTION MATERIAL Min 12mm thickSPECIFIED: worktop UNLESS OTHERWISE 3 20 REVI