PRODUCT BULLETIN DX100 EXTERNAL AXIS AMPLIFIER KITS 100 Automation Way Miamisburg, OH 45342 937.847.6200 www.motoman.com info@motoman.com Product: DX100 External Axis Amplifier Kits Release Date: April 1, 2009 Part Number: Description: Single External Axis Kits, 6-Axis Robot: (12-Amp Converter) 155704-1 External Axis Kit, DX100, Single, 6-Axis Robot, Integral, 6A Continuous 155704-2 External Axis Kit, DX100, Single, 6-Axis Robot, Integral, 28.7A Continuous 155704-3 External Axis Kit, DX100, Single, 6-Axis Robot, Stand-Alone, 33A Continuous Dual External Axis Kits, 6-Axis Robot: (12-Amp Converter) 155705-1 External Axis Kit, DX100, Dual, 6-Axis Robot, Integral, 6A Continuous 155705-2 External Axis Kit, DX100, Dual, 6-Axis Robot, Integral, 28.7A Continuous 155705-3 External Axis Kit, DX100, Dual, 6-Axis Robot, Integral, 28.7 & 6A Continuous 155705-4 External Axis Kit, DX100, Dual, 6-Axis Robot, 33A Stand-Alone, 6A Integral 155705-5 External Axis Kit, DX100, Dual, 6-Axis Robot, 33A Stand-Alone, 28.7A Integral Triple External Axis Kits, 6-Axis Robot: (12-Amp Converter) 155750-1 External Axis Kit, DX100, Triple, 6-Axis Robot, 33A Stand-Alone, (2) 28.7A Integral 155750-2 External Axis Kit, DX100, Triple, 6-Axis Robot, 33A Stand-Alone, (2) 6A Integral Single External Axis Kits, 7-Axis Robot, V-Series: (12-Amp Converter) 155858-1 External Axis Kit, DX100, Single, 7-Axis Robot, Integral, 6A Continuous 155858-2 External Axis Kit, DX100, Single, 7-Axis Robot, Integral, 28.7A Continuous 155858-3 External Axis Kit, DX100, Single, 7-Axis Robot, Stand-Alone, 33A Continuous Dual External Axis Kits, 7-Axis Robot, V-Series: (12-Amp Converter) 155860-1 External Axis Kit, DX100, Dual, 7-Axis Robot, Integral, 6A Continuous 155860-2 External Axis Kit, DX100, Dual, 7-Axis Robot, Integral, 28.7A Continuous 155860-3 External Axis Kit, DX100, Dual, 7-Axis Robot, Integral, 28.7 & 6A Continuous 155860-4 External Axis Kit, DX100, Dual, 7-Axis Robot, 33A Stand-Alone, 6A Integral 155860-5 External Axis Kit, DX100, Dual, 7-Axis Robot, 33A Stand-Alone, 28.7A Integral Single External Axis Kits, 6-Axis Robot: (30-Amp Converter) 158461-1 External Axis Kit, DX100, Single, 6-Axis Robot, Integral, 6A Continuous 158461-2 External Axis Kit, DX100, Single, 6-Axis Robot, Integral, 28.7A Continuous Dual External Axis Kits, 6-Axis Robot: (30-Amp Converter) 165049-1 External Axis Kit, DX100, Dual, 6-axis Integral, 6A Continuous 165049-2 External Axis Kit, DX100, Dual, 6-axis Integral, 28.7A Continuous 165049-3 External Axis Kit, DX100, Dual, 6-axis Integral, 28.7 & 6A Continuous NOTE: 12-Amp converter is used in small payload robots typically 20 kg and under. 30-Amp converter is used in MA1800 and medium to large payload robots typically 50 kg and larger. Description: The DX100 can control up to eight robots and 72 axes. Most workcells use just a few external axes and the DX100 controller has the capability of housing amplifiers for three external axes inside the standard cabinet. The robot’s six axes backplane has been expanded to provide heat sink and power capacity for two additional amplifiers to be integrated with the robot axes. One of these would be used for a V-series 7-axis robot or the motor for a servo spot gun. There is a third position inside the controller for a standalone amplifier with self-contained heatsink and converter. Stand-alone amplifiers are typically be used to drive larger motors (> 3.2 kW) to prevent overtaxing the robot’s main converter. The above external axis amplifier kits are packaged for one, two or three external axes. Using the motor chart provided, select the corresponding amplifier size. The final kit part number would include the proper combination of integral and stand-alone amplifiers for the proper positioner. Additional multi-axis kits will be available to house additional ©2013 YASKAWA AMERICA, INC. MOTOMAN ROBOTICS DIVISION APRIL 2013, PB-279-B Copies of Product Bulletins can be found on the Yaskawa Motoman iNet on the Marketing web page. The information within this document is the proprietary property of Yaskawa America, Inc., Motoman Robotics Division, and may not be copied, reproduced or transmitted to other parties without the expressed written authorization of Yaskawa Motoman. Technical specifications are subject to change without notice. PRODUCT BULLETIN Page 2 of 3 Description (continued): stand-alone amplifiers in side-mount cabinets. Consult engineering for applications which exceed the above kit ratings. DX100 EXTERNAL AXIS AMPLIFIER KITS Features: • Lower cost and quick installation due to integrated amplifier design. All amplifiers use the same electrical connectors. • External axis daughter board, controls up to 3 axes (for 6-axis robots) • Regen resistors and external cooling fans, where needed. • Wire harnesses and mounting hardware (cable connectors located on rear of controller). • Larger size transformer, where required. • Not included: motors and external cables NOTE: Standard contactor is sized to handle external axes power and 24 volt brake power for all axes. Compatibility: • DX100 Controller with Sigma III and Sigma-V Series motors Amplifier and motor selection chart: Part # 155371-3 155371-6 155756-3 ©2013 YASKAWA AMERICA, INC. MOTOMAN ROBOTICS DIVISION APRIL 2013, PB-279-B Amplifier Selection SRDA-SDA14A01A-E (Integral) SRDA-SDA71A01A-E (Integral) SRDA-SDB95A01A-E (Stand-Alone) Amplifier Current Rating 6A Continuous, 14A Max 28.7A Continuous, 71A Max 33A Continuous, 95A Max Yaskawa Part # Part # SGMPH-01A2A-YR12 149568-1 SGMPH-02A2A-YR12 149568-3 SGMRS-06A2B-YR11 149568-4 SGMRS-12A2B-YR11 149568-5 SGMPH-01ANA-YR11 156010-1 SGMPH-02ANA-YR11 156010-2 SGMPH-04ANA-YR11 156010-3 SGMRV-05ANA-YR11 156009-1 SGMRV-09ANA-YR11 156009-2 SGMRS-13A2A-YR11 149568-6 SGMRS-20A2A-YR11 149568-12 SGMRS-30A2A-YR11 149568-7 SGMRS-37A2A-YR11 149568-8 SGMRV-13ANA-YR11 156009-3 SGMRV-20ANA-YR11 156009-4 SGMRV-30ANA-YR11 156009-5 SGMRV-37ANA-YR11 156009-6 SGMRV-44ANA-YR21 156009-7 SGMRS-44A2A-YR21 149568-10 SGMRS-55A2A-YR21 149568-11 Description Servo Motor, Sigma III, 0.1kW, 0.89A Cont., 2.8A Max Servo Motor, Sigma III, 0.2kW, 2A Cont., 6A Max Servo Motor, Sigma III, 0.55kW, 4A Cont., 14A Max Servo Motor, Sigma III, 1.15kW, 6A Cont., 14A Max Servo Motor, Sigma-V, 0.1kW, 0.89A Continuous Servo Motor, Sigma-V, 0.2kW, 2A Continuous Servo Motor, Sigma-V, 0.4kW, 2.6A Continuous Servo Motor, Sigma-V, 0.45kW, 5.2A Cont., 14A Max Servo Motor, Sigma-V, 0.85kW, 5.7A Cont., 14A Max Servo Motor, Sigma III, 1.3kW, 14A Cont., 35A Max Servo Motor, Sigma III, 2.0kW, 22.3A Cont., 71A Max Servo Motor, Sigma III, 2.9kW, 22.7A Cont., 62.3A Max Servo Motor, Sigma III, 3.7kW, 23.6A Cont., 71A Max Servo Motor, Sigma-V, 1.3kW, 14A Cont., 35A Max Servo Motor, Sigma-V, 1.8kW, 16.7A Cont., 47A Max Servo Motor, Sigma-V, 2.9kW, 22.7A Cont., 62.3A Max Servo Motor, Sigma-V, 3.7kW, 23.6A Cont., 71A Max Servo Motor, Sigma-V, 4.4kW, 28.7A Cont., 71A Max Servo Motor, Sigma III, 4.4kW, 38.1A Cont., 95A Max Servo Motor, Sigma III, 5.5kW, 36.2A Cont., 95A Max Copies of Product Bulletins can be found on the Yaskawa Motoman iNet on the Marketing web page. The information within this document is the proprietary property of Yaskawa America, Inc., Motoman Robotics Division, and may not be copied, reproduced or transmitted to other parties without the expressed written authorization of Yaskawa Motoman. Technical specifications are subject to change without notice. PRODUCT BULLETIN DX100 EXTERNAL AXIS AMPLIFIER KITS Page 3 of 3 Drawings: Stand-alone Stand-alone Servo control board Servo control board removed for clarity removed for clarity Robot axes Robot axes Axis-7 or Integral 1 Axis-7 or Integral 1 Integral 2 Integral 2 DX100 Front Stand-alone Resistor Stand-alone Resistor External axis connectors External axis connectors DX100 Rear ©2013 YASKAWA AMERICA, INC. MOTOMAN ROBOTICS DIVISION APRIL 2013, PB-279-B Copies of Product Bulletins can be found on the Yaskawa Motoman iNet on the Marketing web page. The information within this document is the proprietary property of Yaskawa America, Inc., Motoman Robotics Division, and may not be copied, reproduced or transmitted to other parties without the expressed written authorization of Yaskawa Motoman. Technical specifications are subject to change without notice.