OPERATING TABLE MODEL NO: CHS-1500 Operating & Service Manual OMT15-03 (2002/07/01) Before Reading the Manual : This manual contains general characteristics of the electro-hydraulic operating table CHS-1500: introduction, specification, installation, operating methods, cleaning and maintenance. Before installation, it is strongly recommended to fully read all the instructions. Symbols used in the manual WARNING A WARNING statement is used when the possibility of injury to the patient or the operator exists. CAUTION A CAUTION statement is used when the possibility of damage to the equipment exists. NOTE A NOTE provides additional information to clarify a point in the text. CHOONGWAE MEDICAL Corporation has the entire copyright of this manual. No part of this manual may be photocopied or reproduced in any form without prior consent from CHOONGWAE MEDICAL Corporation. The contents may be changed without any prior notice for the improvement. PROLOGUE OPERATING TABLE 1500 Thank you very much for selecting manufactured goods of Choongwae. To correctly operate the equipment and to keep it in normal function for a long time, it is very important to be well familiarized with the functions of equipment components as well as the operating and maintaining procedures of the equipment. So it is requested to carefully read this instruction manual before putting the equipment in service. Although this equipment is designed and manufactured with major consideration for safety of the operator and patient, as well as the reliability of the equipment, strictly observe the following for further assurance of the safety. CAUTION FOR SAFETY (1) The equipment must be operated by a qualified personnel or one who has taken a specific course of training (2) Never try to remodel the equipment. (3) Because Equipment is fully set and assembled, don't touch a fixed part. (4) Keep the assemble and disassemble procedures described in this manual. if not, patient or operator can be received an electric shock or it can give damage to a controller. (5) Any abnormality occur, immediately disconnect the power to the equipment and contact and consult an nearby Choongwae Service center or local representative office. (6) If any problems are found, checkup the reason according to the methods described in the manual. In case there is not the method, don't repair it without reason and contact an nearby Choongwae Service center or local representative office. (7) Equipment should not be installed in the place as follows. - The place environment temperature is over +40℃ or under 0℃. - The place the atmospheric pressure is over 1060hPa or under 700hPa. - The place exposed to noxious gas. - The place in excessive high temperature. - The place exposed to steam. - The place in water drop. - The place in much dust and sand. - The place exposed to excessive oil-contained steam - The place exposed to salinity-contained air. - The place exposed to explosive gas. OPERATING TABLE 1500 - The place in excessive vibration or impact. - The place in the slope over 0.3。(5/1,000mm). - The place the power source and voltage are extraordinarily fluctuated. - The place the power source and voltage are excessively dropped - The place exposed to direct ray of sunlight included reflection light and should not be installed at a place where the risk of a fire or an explosion exists. - The place should not be installed at a place where difficult air circulation. - The place in high humidity. (8) If operator clean or rinse manufactured goods, always turn off the power and give attention to get into the water. (9) Equipment should not be inflict excess impact or force. (10) Certainly contact Choongwae Medical company, when equipment is electrically mechanically connected with the other company' machine.(The equipment which is connected or remodeled without reason can not be given an assurance. caution) (11) A patient or operator should not be inflict excess impact or force in the corner of Leg Section, etc. (12) During an examination or drive, an operator should not be move an equipment. (13) When operator clean down Hand Switch because of an alien matter or dirt, it should not be clean with water. Please, clean with dry a piece of cloth or a piece of cloth with alcohol. (14) If operator go down Back Section or Table after going down Back Section, it will touch with lower Base. (15) If operator go down Back Section after Trendelennburg, it will touch with lower Base. (16) If the equipment touched with lower Base as like condition of (14), (15), please don't tilt the equipment with the direction of left or right. For using safe and sure manufactured goods, give attention to drive. (17) For using safe and sure manufactured goods, please certainly check to coincide with manufactured goods and source voltage before turn on the power. ABOUT LABEL OPERATING TABLE 1500 For safety and proper using, warning label is adhered. Read the followings before operating this machine The label of CHS-1500 [1] [2] [3] CONTENTS 1. OUTLINE 1 2. FEATURES 1 3. MATTERS THAT DEMAND SPECIAL ATTENTION 2 4. SPECIFICATION AND FUNCTIONS 3 4.1 Specification 3 4.2 Functions 4 5. ACCESSORIES 8 5.1 Stand Accessories 8 5.2 Optional Accessories 8 6. INSTALLATIONS INSTRUCTION AND OPERATION 9 6.1 Installations 9 6.2 Regulation 11 7. OPERATION 12 7.1 HAND S/W Operation 12 7.2 Hand S/W Function and Operation 13 8. MAINTENANCE AND REPAIR (TROUBLESHOOTING) 14 8.1 Maintenance 14 8.2 Repair(Troubleshooting) 15 9. OIL CIRCUIT DIAGRAM 16 10. ELECTRIC CIRCUIT DIAGRAM 17 CHOONGWAE OPERATING TABLE 1. OUTLINE 1. OUTLINE. This device is composed of electro-hydraulic system and multi-function system so that can provide complete operations,. This manual contains information on equipment operations and maintenance intended to help purchasers of the operation table (CHS-1500) understand the products better. 2. FEATURES. 2.1 It was designed by the electro-hydraulic system that provide more accurate and speedy position. 2.2 It was designed for a low ground voltage and Ampere that os less than 100 micro Ampere. 2.3 At the remote control, it is considered the human factor in order to operate easier. 2.4 A person who lie down on the table will feel comfortable because this table os controlled by the oil pump for up and down positions. 2.5 It os adjustable for height from 690 to 1000 mm 2.6 To prevent human errors, it is equipped interlock switch, It is supposed to press position switches and interlock switch. 2.7 To prevent overheated, it will restrict voltage automatically CHOONGWAE OPERATING TABLE 3. MATTERS THAT DEMAND SPECIAL ATTENTION 3. MATTERS THAT DEMAND SPECIAL ATTENTION 3.1 It is necessary to provide 15 Amp circuit protection device and safety grounding circuit 3.2 It is prohibited to clean water because of the electronic circuit 3.3 Do not apply the unexpected force at the bottom leg 3.4 Do not try to operate over the limit of direction CHOONGWAE OPERATING TABLE 4. SPECIFICATION AND FUNCTIONS 4. SPECIFICATION AND FUNCTIONS 4.1 Specification 4.1.1 Table Size : (W)500x(L)1900 (Made of 8㎜ Thick Black Bakelite) 4.1.2 Height Adjustment : 690~1000㎜ 4.1.3 Trendelenburg : 25° 4.1.4 Reverse Trendelenburg : 25° 4.1.5 Lateral Tilt : Each ±20° 4.1.6 Back SECTION : Form 75°Above to 35°Below 4.1.7 Electric Source : AC 220V, 50/60㎐ 4.1.8 Power Consumption : 500W CHOONGWAE OPERATING TABLE 4.2 Functions 4.2.1 Table Lifting Mechanism (Electric-Hydraulic System by Remote Control) 4.2.2 Trendelennburg, Reverse Trend 4. SPECIFICATION AND FUNCTIONS CHOONGWAE OPERATING TABLE 4.2.3 Lateral Tilt (Remote Control) 4. SPECIFICATION AND FUNCTIONS 4.2.4 Back Section Control (Remote Control) CHOONGWAE OPERATING TABLE 4.2.5 Leg Section Control (Manual Control) - Leg Break Lever - 4.2.6 Head Section Control (Manual Control) 4. SPECIFICATION AND FUNCTIONS - Head Break Lever - CHOONGWAE OPERATING TABLE 4.2.7 Kidney Elevator System ① Remote Control 4. SPECIFICATION AND FUNCTIONS ② Manual Control (Option) CHOONGWAE OPERATING TABLE 5. ACCESSORIES 5.1 STANDARD ACCESSORIES NO. PART NAME QUANTITY 1 REMOTE CONTROL HAND SWITCH 1 EA 2 ARM REST 2 EA 3 CHEST & WAIST SUPPORTERS 2 EA 4 SCREEN FRAME 1 EA 5 POWER CORD 1 EA 6 MANUAL 1 COPY 5.2 OPTIONAL ACCESSSORIES NO. PART NAME QUANTITY 1 KNEE CRUTCHES 2 EA 2 FOOT BOARDS 2 EA 3 SHOULDER SUPPORTERS 2 EA 4 DRAIN TRAY& WASTE RECEPTACLE 5 X-RAY FILM CASSETTE PLATE 6 HAND SURGERY ARM REST 7 HEAD REST 8 KIDNEY ELEVATOR CHOONGWAE OPERATING TABLE 1 EA 1 SET 1 EA 1 SET 1 EA 6. INSTALLATIONS INSTRUCTION AND OPERATION 6. INSTALLATIONS INSTRUCTION AND OPERATION 6.1 Installations 6.1.1 Place the examining table in required position : After unpacking the case, place the examining table on the ground and press the fixing panel by foot to the active position. Thus the table can be moved easily to the setting place, press the fixing panel again to the fixed position Adjust the base to its horizontal and stable position 6.1.2 Connect the ground cable to the ground pin on the bed. 6.1.3 Put the electric plug of hand control box into the corresponding outlet on the base, 6.1.4 Put power plug into power outlet on the base. 6.1.5 If ever step above is OK, the indicator on the hand control panel will be lit. 6.1.6 Just adjust appropriate positions by the interlock switch, 6.1.7 Accessory Crutch : ① Knee Crutch : This is a device that patient's legs can be reached in good condition. There ate two controllers that adjust right weight and moving direction under the knee crutch. At the installation, just stick the knee crutch in the fixations socker (stick to the bar). Then, insert the whole assembled unit in the side rail and tighten them by handle under the knee crutch. ② Arm Rest It hold two arms completely and can be rotate 180 degree. Make a Wide the arm rest holder as much as possible and insert them into the side rail. ③ Chest & Waist Supporters This is a device to prevent patients to fall down from the table. Insert fixations sockets if the side rail, plug waist supporters and tighten them up. ④ Shoulder Supporters. This device support patient's shoulders when the slope of table is up and down. Insert fixations sockets if the side rail, plug waist supporters and tighten them up. CHOONGWAE OPERATING TABLE 6. INSTALLATIONS INSTRUCTION AND OPERATION ⑤ Screen Frame It is purposed that patients force not to look at the operation., Insert fixations sockets in the middle of side rail, plug waist supporters and tighten them up. ⑥ Drain Tray It is designed to get all the drain from patients. Just hang the drain tray at the hanger. ⑦ Head Switch It is connected to the connector at a base and can operate appropriate positions. ⑧ X-ray Film Cassette Holder Plate It is placed under the each board so that it is easy to take an x-ray without taking patients to X-ray room. ⑨ Hand Rest It is required to insert head rest while you are in the neurological surgery. ⑩ Kidney Elevator Insert the kidney Elevator into the side rail and rotate the tightening handle for counterclockwise. For the height adjustment, rotate handle right hand - side for the direction, Otherwise, inverse direction. upper CHOONGWAE OPERATING TABLE 6. INSTALLATIONS INSTRUCTION AND OPERATION 6.2 Regulation 6.2.1 Oil Pressure Control : Speed control depends on the oil block in the vase cover, There are valves can restrict the amount of oil and the direction. 6.2.2 Electric Control : This is a device can control the oil pump and solenoid in oil block. This device is located in side of base cover. If there is no response, then look at "Maintenance and repair" Otherwise, please contact Choongwae Medical Ltd. 6.2.3 Head Board : When you pull down the handle under the head board, it will incline from 15 degrees degrees 6.2.4 Leg board up & down, left & right : ① Leg board up & down to 90 When you desire to down, pull down the bending bar as much as you want. Otherwise, just move up the bar. ② Leg board left & right : Release the tightening label to move left or right hand - side as much as you desire. CHOONGWAE OPERATING TABLE 7. OPERATION 7.1 HAND S/W Operation 7. OPERATION Trendlenburg(Head Up) Trendlenburg(Head Down) Elevation Up Elevation Down Tilt (Right) Tilt (Left) Back Up Back Down Power ON(Interlock) CHOONGWAE OPERATING TABLE 7.2 Hand S/W Function and Operation Power ON(Interlock) 7. OPERATION Trendelenburg Position Press Power-ON S/W and Trendelenburg Position S/W button simultaneously. Elevation Press Power-ON S/W and Base Up, Down S/W button simultaneously. Lateral-Tilt Position Press Power-ON S/W and Lateral-Tilt Position S/W button simultaneously. Back-Break Press Power-ON S/W and Back-Break S/W button simultaneously. CHOONGWAE OPERATING TABLE 8. MAINTENANCE AND REPAIR 8. MAINTENANCE AND REPAIR(TROUBLESHOOTING) 8.1 Maintenance 8.1.1 When it is not on operations, remember power off and remove the electric plug from power outlet and keep hand switch connector away from the water. 8.1.2 After you did the operations, put the position back to the origin and lowest level. 8.1.3 For the movement, release the break pedal at first . Do not make any force at the base portion. 8.1.4 Clean the table whenever used. 1) Wipe off the stainless part every other week. 2) Clean the sheet by soap water and keep it dry. 3) Keep away from sun and heater. 4) Keep away from oil. 8.1.5 Do not get wet any part of the table. CHOONGWAE OPERATING TABLE 8.2 Repair (Troubleshooting) 8. MAINTENANCE AND REPAIR No 1 2 3 Trouble Non-work position Noise on the operation Cause Solution Defect of relay in the base cover. Check and replace parts. Disconnect wires inside switch. Check and repair Unexpected air at the valve Check and repair Unexpected water at the valve Check and repair Unexpected position after the There is dirty materials at the valve Check and repair right operation. 4 Position error Disconnection of fuse. Check power replace fuse. 5 Movement of Defect on the valve Check and repair position are too slow or too fast. control the quantity of oil. Table 1. Troubleshooting during the operation of CHS-1500. wire and