1 • Fuel Filters and
Fuel/Water Separators
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Suggested Fuel Filtration Systems by Engine Size . . . . . . 1-7
Filter Elements by Engine Application . . . . . . . . . . . . . . . . 1-8
Fuel Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Diverter Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Diesel Pro® 235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Diesel Pro® 236 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-18
DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . .1-19
AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Fuel Pro® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-24
DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . .1-25
AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Industrial Pro® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31
Single with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
Dual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33
Dual with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
Duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
Duplex with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . 1-36
Triple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37
Triple with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . . .1-38
Triplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39
Triplex with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . .1-41
AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-43
Sea Pro® 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45
Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-49
Single with Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50
Dual with Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51
Duplex with Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52
Duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-53
Triple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-54
Triplex with Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-55
Spin-On Fuel/Water Separators . . . . . . . . . . . . . . . . . . . .
FS1240B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FS1241B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FS1242B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-57
1-59
1-60
1-61
Stationary Fuel Coalescers . . . . . . . . . . . . . . . . . . . . . . . 1-63
Single Element Design Coalescer . . . . . . . . . . . . . . . . . . 1-65
Multiple Element Design Coalescer . . . . . . . . . . . . . . . . . 1-68
Discontinued Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71
DC Heaters for Fuel Pro® . . . . . . . . . . . . . . . . . . . . . . . 1-72
Diesel Pro® 232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73
Diesel Pro® 233 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-77
Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-80
DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . .1-81
AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-82
Sea Pro® 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-83
Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-85
Dual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-86
Duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-87
Triple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-88
Triplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-89
Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-90
Sea Pro® 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-91
Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-93
Dual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-94
Duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-95
Triple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-96
Triplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-97
Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . .1-98
FH230 Series Fuel Pro® . . . . . . . . . . . . . . . . . . . . . . . . 1-99
FH234 Series Industrial Pro® . . . . . . . . . . . . . . . . . . . . 1-99
AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-99
Single Element Design Coalescer . . . . . . . . . . . . . . . 1-100
Multiple Element Design Coalescer . . . . . . . . . . . . . . 1-100
Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-101
Introduction
Fuel Filtration Technology
It is quite common to find diesel engines equipped with at least a basic fuel filtration device. Yet, significant changes in global
diesel emissions standards have driven even greater changes in fuel system pressures, component tolerances, and the need
for even better filtration. At the same time, the general worldwide decline in the quality of diesel fuel itself and the significant
increase in the use of biodiesel and bio-oils means that basic forms of filtration and standard on-engine filtration may not
adequately protect precision components.
No matter how carefully fuel is handled, contaminants will find their way into fuel during transfer, storage, or on vehicle tanks.
One of the biggest enemies of fuel system components, water, condenses directly from the air during normal operation of
equipment and during storage. This water forms a layer which allows for the growth of microbes which form solid and semi-solid
contaminants. Finally, particles are introduced during the storage and transfer of fuel.
In addition to contaminant challenges, paraffin wax, a natural component of diesel fuel, forms crystals when temperatures fall
below the freezing point of diesel fuel. These crystals plug filters, preventing fuel from flowing to the engines.
Each of these threats to smooth engine and component performance can be addressed with a properly designed, high quality
and effective diesel fuel filter/water separator. The addition of such a high quality filtration system can increase up time, reduce
overall maintenance expenses and assure that your equipment performs when expected.
Water Contamination
Water is commonly found in diesel fuel, due mainly to condensation, handling and environmental conditions. While water is
always present in diesel fuel, it is more pronounced in humid areas and marine applications. However, today’s High Pressure
Common Rail (HPCR) fuel systems cannot have even small amounts of water in the injectors.
The presence of water in diesel fuel systems may cause the following problems:
•
•
•
•
•
Water causes rust and corrosion of iron components, forming loose particles of iron oxide which contribute to injector wear
and component failure.
At the interface of water and diesel fuel, microbiological growth rapidly occurs under the proper conditions. The microbes
form a sludge that can plug filters and hinder injector performance. Additionally, the acid excreted by these microbes causes
the corrosion of storage tanks and vehicle tanks, which leads to an increase in particles found in fuel.
Water can overwhelm standard on-engine fuel filtration. Water that makes it past the fuel filtration system to the injector
system, since it doesn’t have the same lubrication as diesel fuel oil, can cause premature wear and injector failure.
Water in the fuel can also lead to premature wear of fuel pumps and other system components that rely upon the lubricating
properties of diesel fuel oil.
Biodiesel and bio-oil fuels have become increasingly popular. However, these fuels have a greater affinity to water, and
therefore are more difficult from which to remove water. Additionally, these fuels contribute to the more aggressive growth of
microbes. Both of these items require the addition of secondary filtration systems to adequately protect modern
HPCR systems.
Solid Contamination
Small particles such as sand, rust, rubber, and dirt routinely find their way into diesel fuel. Sometimes larger identifiable objects
such as pebbles, leaves, and paint chips are also present. These small particles create substantial wear in today’s tight
tolerance, HPCR fuel systems.
The most common cause of plugged filters is organic sludge referred to as asphaltenes. Additional fuel filtration decreases the
likelihood of short filter life affecting equipment performance. Utilizing proprietary media, such as StrataPore™ multilayer meltblown media and technologies such as EleMax™, fuel filtration can be designed to handle these organic materials.
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Introduction
Cold Weather Operation
Diesel fuel has several components which can be significantly affected by cold weather. Two of the most impacted components
are water and paraffin. Water contributes to fuel line freezing. Additionally, there are two specific points that are very important to
filter life and cold weather performance. These points are Cloud Point and Cold Filter Plug Point (CFPP). Cloud Point is the point
at which paraffin crystals precipitate. CFPP is the highest temperature at which a certain fuel will cause filter plugging.
Depending upon the quality of the fuel, the point at which most diesel fuels form paraffin (wax) crystals may be from 0 °F to
45 °F (-17 °C to 7.2 °C). The CFPP for fuels can vary from -10 °F to 15 °F (-23 °C to -9 °C), depending upon fuel quality. These
paraffin crystals quickly coat filters and prevent fuel flow, as well as plug fuel lines. In addition, water contamination in the form of
icy slush compounds the problem, slowing fuel flow even more quickly. It is therefore desirable to heat diesel fuel as close to the
filter element as possible, to re-liquefy wax and ice crystals.
Specifying the Right Fuel Processor for the Job
There are several possible strategies that can be used in applying fuel/water separators and heaters. Each depends on:
•
The demands on the fuel environment
•
The perceived needs of the equipment operator
•
•
•
The type of OEM filtration already on the engine
The type of fuel system (mechanical, electronic, high pressure common rail, etc.)
The engine manufacturer’s requirements
Some of the more common situations encountered are listed as follows:
1. Add Water Separation Capability to an Existing Standard Filter System.
Modern fuel systems cannot handle even small amounts of water without long term damage occurring to the fuel injectors. HPCR
fuel systems have pressures in excess of 30,000 lb/in2 (2,068 bar), with extremely small tolerances. Therefore, even if the engine
comes with a fuel/water separator as original equipment, additional water separating filtration provides additional protection for
the highly sensitive fuel components.
In the absence of a water separator, standard primary elements become water-logged and ineffective. When water-logged, they
are especially susceptible to waxing in cold temperatures.
Finally, an upstream water separator and filter will significantly enhance the performance and life of primary filter elements. The
Fleetguard® Fuel Pro® series illustrates this type of device.
2. Add Water Separation and Filtration Capacity to an Existing System.
Frequent replacement of primary filters is required when the volume of contaminants is significant. This is especially true in
emerging markets and off-highway markets. In such cases, engine damage may result because filters are not immediately
available for replacement, or operators are not aware of the need to replace them. Additionally, on-engine filtration can be
overwhelmed by large amounts of water or other contaminants. Therefore, adding upstream filtration capacity and water
separation capability can, when properly applied, as much as triple the filtration system service life. Evidence indicates that
the addition of StrataPore™ media while chaining together different micron rating filters can have this effect. For example, if
the original equipment filter is 10 microns, then placing a 25 micron StrataPore media filter upstream can as much as triple the
service life.
3. Add Water Separation, Higher Filtration Efficiency and Capacity to the Existing Standard Filtration Device.
Similar to the preceeding example but with fine filtration to as small as 98.7% efficient, two micron media, almost all contaminant
can be removed. The Fuel Pro series fuel/water separators can be fitted with such filters to remove practically all water and most
solid contamination.
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Introduction
4. Replace On-Engine Filtration with a Remote Mount Fuel/Water Separator.
Depending upon the application, there may be opportunities to use a diverter cap to plug off the on-engine filter and replace it
with a remote mount fuel/water separator. This change allows easier access to the filter and additional benefits such as heaters,
finer filtration, increased capacity and/or longer life. In order to do this, one must understand:
a. The current on-engine filtration requirements for filter efficiency
b. The current on-engine filtration water separation requirements (both free water and emulsified)
c. Maximum and minimum flow rates of the fuel system
d. Maximum fuel system restriction guidelines
5. Add a Diesel Heater to the Fuel System.
There are several methods used to heat diesel fuel to maintain operation in cold weather. The following are the most common:
a. Electric DC Pre-Heaters: Built into the diesel fuel/water separator
b. Electric AC Pre-Heaters: Built into the diesel fuel/water separator
c. Coolant or Return Fuel Heaters: Built into the diesel fuel/water separator
For most cold weather conditions, electric pre-heaters will provide sufficient localized heating to assure cold weather starting. For
much colder environments or higher fuel flow systems, the addition of coolant or return fuel heaters may be necessary.
For biodiesel and bio-oil fuel applications, higher wattage DC heaters are necessary, as well as combining with coolant or return
fuel heat. This heating is necessary to assure proper fuel viscosity.
These options will prevent paraffin crystals from coating the filter media and assist in providing diesel fuel flow to the injection
system in the most cold weather conditions.
Details of the Application
After initial decisions are made about the type of fuel/water separator and/or heater requirements, it is important to study the
details of the application more specifically to find the system most closely suited.
1. Physical package size and location determine specifically where the fuel/water separator can be mounted and how
large it can be. This space must also include enough space for service/filter removal.
2. Determine what environmental parameters will be required to properly install the unit. These parameters would
include items like:
a. Maximum and minimum temperatures
b. Vibration
c. Hose diameter and length
d. Housing pressure
e. Restriction
f. Types of fittings
g. Free and emulsified water separation efficiency requried by engine
h. Viscosity Requirements
3. Determine what fuel type will be used. Global fuel sources can differ greatly, so it's vital to know what type of fuel
will be used. Each of the following types of fuel can have very different filtration requirements:
a. Greater than 500 ppm sulfur diesel
b. Greater than 15 ppm sulfur diesel
c. Less than 15 ppm sulfur diesel
d. Biodiesel type and blend percentage (defined as a Methyl Esther Biofuel blended with regular diesel). For
example, a Rapeseed Methyl Esther (RME) blended with diesel at 20% would be known as B20 RME. There are
both US ASTM and European EIN standards for these fuels.
e. Bio-oil (defined as pure vegetable oil, such as Rapeseed Oil or Soybean Oil). Note: Bio-oil requires fuel
temperatures of 158 °F (70 °C) to gain the appropriate viscosity necessary to flow properly in diesel engines.
Therefore special heaters on the fuel processor and fuel system are required.
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Introduction
4. Fuel system rated flow: Given that one has determined the overall type of fuel/water separator, determine what
the maximum flow rate will be. For example, each Fleetguard® fuel/water separator is rated for flow rates where
maximum flow and minimum restriction can be achieved while maintaining maximum contaminant removal
efficiency and capacity.
5. Determine what micron rating would be appropriate for the application. For primary filters where increased capacity
and life is desired, the filter media should be to maximize contaminant holding capacity. Usually a 98.7% efficient 25
or 50 micron filter element would be applied.
Summary
Today’s modern diesel engines and fuel systems face many challenges. Ongoing governmental emissions regulations continue
to drive the performance of engines and fuel systems. Due to these changes, fuel/water separators face many challenging
conditions. Each filter separator system should be carefully tailored to specific equipment/contamination problems, and close
attention must be devoted to system maintenance.
Factors such as filtration efficiency, emulsified water separation, free water separation, size, mounting location, and
environmental parameters greatly narrow the possible filtration alternatives when choosing a system for a particular application.
Specific information such as system flow rate, desired service life, anticipated housing pressure, acceptable restriction, and
customer needs help further define the choice of filter separators.
As time progresses, more original equipment manufacturers are specifying fuel filter/water separators on their diesel engines.
Many have added items such as Water-In-Fuel (WIF) sensors or heaters and utilize technology such as Seeing Is Believing®
and EleMax™. These requests reflect the growing recognition of the need for additional fuel/water separation and additional
efficiency to protect these complicated fuel systems.
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Suggested Fuel Filtration Systems by Engine Size
Engine Size
1
2
3
4
5
Industrial
Pro®1
Fuel
Pro®2
FH234
Series
FH230
Series
Diesel
Pro®3,4
FH235
Series
Sea
Pro®5
FH236
Series
2 Liter
X
3 Liter
X
4 Liter
X
5 Liter
X
6 Liter
X
X
7 Liter
X
X
8 Liter
X
9 Liter
X
FH234
Series
10 Liter
X
X
11 Liter
X
X
12 Liter
X
X
13 Liter
X
X
14 Liter
X
X
15 Liter
X
X
16 Liter
X
X
17 Liter
X
X
19 Liter
Single Unit or Duplex Unit
X
23 Liter
Single Unit or Duplex Unit
30 - 45 Liter
Dual Unit or Triplex Unit
Dual Unit or Triplex Unit
46 - 50 Liter
Triple Unit or (2) Duplex Units
Triple Unit or (2) Duplex Units
61 - 80 Liter
(2) Dual Units or
(2) Triplex Units
(2) Dual Units or
(2) Triplex Units
X
Single Unit or Duplex Unit
Single Unit or Duplex Unit
This table contains suggestions only. Exact requirements should be determined by consulting engine OEM or Owner's Manual information. Engine OEMs reserve
the right to make changes at any time. Some fuel system lay-outs in all engine sizes re-circulate fuel directly to the lift pump. Thus, a significantly lower flow rate
(effective fuel consumption rate) circulates through the fuel processor unit.
Industrial Pro® Fuel Flow: Single Unit – 200 gal/h (757 L/h), Dual/Duplex Unit – 400 gal/h (1515 L/h), Triple/Triplex Unit – 600 gal/h (2272 L/h)
Fuel Pro® Fuel Flow: 180 gal/h (681 L/h)
Diesel Pro® Fuel Flow: 90 gal/h (341 L/h)
If the engine uses a cam-driven mechanical lift pump, no suction side filtration can be used. In this case, an additional electric or mechanical lift pump, not
supplied by Cummins Filtration®, needs to be available or installed to use a fuel processor in the fuel suction line.
Sea Pro® Fuel Flow: Single Unit – 200 gal/h (757 L/h), Dual/Duplex Unit – 400 gal/h (1515 L/h), Triple/Triplex Unit – 600 gal/h (2272 L/h)
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Filter Elements by Engine Application
TM
Application
Part
Number
Description
Optimal
Performance
Application
Part
Number
ISX Oct 2002+
ISX 1998 - 2002
FS19728
EleMax StrataPore™
25 micron
X
FS19727
EleMax StrataPore
10 micron
MBE 900
ISM Oct 2002+
ISM 1998 - 2002
ISM Pre 1998
M11 All Engines
FS19624
FS19624
X
FS19624
X
ASET Maxidyne
All Engines
X
ASET Maxicruise
X
FS19727
EleMax StrataPore
10 micron
E7
X
ACERT
S60 1998 - 2002
X
S60 Pre 1998
X
FS19558 StrataPore 7 micron
FS19624
S50 All Engines
FS19558 StrataPore 7 micron
EleMax StrataPore
7 micron
FS19728
EleMax StrataPore
25 micron
FS19761
EleMax StrataPore
5 micron
Non ACERT
FS19761
EleMax StrataPore
5 micron
X
X
X
FS19536 Cellulose 2 micron
DT444 and DT466
FS19624
EleMax StrataPore
7 micron
X
VT365
FS19624
EleMax StrataPore
7 micron
X
X
FS19558 StrataPore 7 micron
Volvo®
X
VDE
FS19728
EleMax StrataPore
25 micron
FF5369W Cellulose 25 micron
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LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
X
FS19558 StrataPore 7 micron
FF5369W Cellulose 25 micron
EleMax StrataPore
FS19624
7 micron
X
International®
FS19558 StrataPore 7 micron
EleMax StrataPore
FS19728
25 micron
EleMax StrataPore
7 micron
FS19536 Cellulose 2 micron
FS19558 StrataPore 7 micron
EleMax StrataPore
FS19624
7 micron
X
FF5369W StrataPore 25 micron
Detroit Diesel®
S60 Oct 2002+
EleMax StrataPore
7 micron
Caterpillar®
FS1029W StrataPore 10 micron
EleMax StrataPore
FS19624
7 micron
X
FS19558 StrataPore 7 micron
FS1029W StrataPore 10 micron
N14 All Engines
EleMax StrataPore
7 micron
FS19558 StrataPore 7 micron
FS1029W StrataPore 10 micron
EleMax StrataPore
FS19727
10 micron
X
Mack®
FS1029W StrataPore 10 micron
EleMax StrataPore
FS19727
10 micron
EleMax™ StrataPore™
7 micron
FS19558 StrataPore 7 micron
ASET Econodyne
All Engines
FS1029W StrataPore 10 micron
EleMax StrataPore
FS19727
10 micron
FS19624
FS19558 StrataPore 7 micron
X
FS1029W StrataPore 10 micron
EleMax StrataPore
FS19727
10 micron
MBE 4000
All Engines
X
FF5369W Cellulose 25 micron
ISX Pre 1998
Optimal
Performance
Mercedes
Cummins Filtration®
EleMax™ Cellulose
FS19729
50 micron
Description
cumminsfiltration.com
X
Fuel Filter Elements
Standard
Small
Plus
Marine Spin-On
Specifications
Style
Small
3
4
5
Filter
Type
Capacity2
g
Flow Rate3
gal/h (L/h)
Emulsified Free Fuel
Fuel Water
Water
Efficiency4 Efficiency5
Overall Height
in (mm)
OD
in (mm)
4.69 (119.13)
3.50 (88.90)
4.69 (119.13)
3.50 (88.90)
4.69 (119.13)
3.50 (88.90)
7.039 (178.79)
3.82 (97.03)
7.039 (178.79)
3.82 (97.03)
7.039 (178.79)
3.82 (97.03)
7.039 (178.79)
3.82 (97.03)
FS19730
7
StrataPore™ Cartridge
33
60 (227.13)
FS19731
10
StrataPore
Cartridge
46
60 (227.13)
FS19785
25
StrataPore
Cartridge
33
60 (227.13)
72
100 (378)
78
100 (378)
62
100 (378)
54
100 (378)
80
100 (378)
7.039 (178.79)
3.82 (97.03)
82
180 (681.37)
7.039 (178.79)
4.21 (106.93)
89
180 (681.37)
7.039 (178.79)
4.21 (106.93)
71
180 (681.37)
7.039 (178.79)
4.21 (106.93)
91
180 (681.37)
7.039 (178.79)
4.21 (106.93)
7.039 (178.79)
4.21 (106.93)
12.323 (313.00)
4.735 (120.27)
12.323 (313.00)
4.736 (120.29)
12.323 (313.00)
4.736 (120.29)
EleMax™
Cartridge
EleMax
Cartridge
EleMax
Cartridge
EleMax
Cartridge
EleMax
Cartridge
EleMax
Cartridge
EleMax
Cartridge
EleMax
Cartridge
EleMax
Cartridge
7
StrataPore
FS19727
10
StrataPore
Standard FS19728
25
StrataPore
FS19729
50
Cellulose
FS19761
5
StrataPore
FS19763
7
StrataPore
FS19764
10
StrataPore
FS19765
25
StrataPore
FS19766
5
StrataPore
FS19905
50
Cellulose
EleMax
Cartridge
87
180 (681.37)
FS1013
10
StrataPore
Spin-On
100
180 (681.37)
FS19804
25
StrataPore
Spin-On
132
180 (681.37)
FS19841
7
StrataPore
Spin-On
135
180 (681.37)
Marine
Spin-On
2
Media
Type
FS19624
Plus
1
Filter
Micron
Part
Rating1
Number
95% at
60 gal/h
(227 L/h)
95%
95% at
60 gal/h
(227 L/h)
95%
90%
90%
95% at
180 gal/h
(681 L/h)
95% at
180 gal/h
(681 L/h)
90% at
180 gal/h
(681 L/h)
90% at
180 gal/h
(681 L/h)
95% at
180 gal/h
(681 L/h)
95% at
180 gal/h
(681 L/h)
Micron rating is 98.7% efficient at rated flow per SAE J1985.
Capacity is at rated flow per SAE J905.
Flow rate is established based upon emulsified water separation of 95%. Higher flow rates will reduce emulsified water separation efficiency, which may be
acceptable based on application requirements.
Emulsified fuel/water separator efficiency per SAE J1488.
Free fuel/water separator efficiency per SAE J1839.
cumminsfiltration.com
1-9
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Diverter Caps
Parts List
The fuel processor can be used as the only fuel filter in the fuel
system by removing the existing filter and heads, or by removing the
filters only and replacing with special diverter caps (sold separately,
see below). The diverter caps replace the existing filter and cause
the fuel to flow directly through the filter head.
Note: If the fuel processor is used as the primary filter and
a secondary filter is required, secondary filter life may
be extended.
Diverter Cap
Part Number
Required Filter
Head Stud Size
Required Filter
Head Seal ID
in (mm)
Required Filter
Head Seal OD
in (mm)
3945182 S
1"-14
2.475 (62.865)
2.895 (73.533)
3945183 S
1"-14
3.225 (81.915)
3.435 (84.158)
3945184 S
M16 x 1.5
2.475 (62.865)
2.895 (73.533)
3945185 S
3/4" x 16
2.475 (62.865)
2.895 (73.533)
3945186 S
7/8" x 14
2.475 (62.865)
2.895 (73.533)
3945187 S
M18 x 1.5
2.475 (62.865)
2.895 (73.533)
3945188 S
13/16" x 12
3.225 (81.915)
3.235 (79.576)
Note: Diverter Caps for FS1216 and FS1006s not included.
1-10
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Specifications
Specification
Diesel Pro® 235
Height Overall
10.75" (273.1 mm)
Depth Overall
5.8" (147.3 mm)
Width, max
Mount Bracket Centers
or Rear Mount Centers
Weight (Dry)
6.22" (158.0 mm)
5.25" (133.4 mm)
3.0" (76.2 mm)
5 lbs (2.27 kg)
Fuel Connections (Inlet)
7/8"-14 (M16 x 1.5)
Fuel Connection (Outlet)
7/8"-14 (M16 x 1.5)
Fuel Capacity (w/o filter)
70.2 fl oz (1995 mL)
Operation Fuel Flow Rate
60 gal/h (230 L/h)
Recommended Applications
Light and Medium Duty Engines
Water Trap Capacity
15.2 fl oz (450 mL)
Filter Service Clearance
Min. 1.5" (38.1 mm)
Mounting Bracket
Cast in Head
12 VDC, 150 W, 12.5 A ± 1.3 A
24 VDC, 150 W, 6.3 A ± 0.6 A
24 VDC, 250 W, 10.4 A ± 1.0 A
120 VAC, 75 W, 0.64 A ± 0.06 A
Compatible for use with Diesel #1, Diesel
#2, Kerosene, Biodiesel, and JP8
Electrical Heater
Fuel Types
Diesel Pro® 235
Filter/Separator/Warmer
Specifications subject to change without notice.
cumminsfiltration.com
1-11
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Diesel Pro®
FH235 Series
Parts List
Part
A
Description
A
FH235 Cover Assembly includes Vent
Cap, Vent Cap O-Ring, Collar, Cover,
Cover O-Ring, and Spring)
3973506 S
B
Biodiesel O-Ring Pack – only
required for >B5 fuel (includes Vent
Cap O-Ring and Cover O-Ring)
3950444 S
C
Filter Element
D
Check Valve Assembly
E
Diesel Pro® FH235, Unheated
F
Adapter - 7/8"-14 to M16 x 1.5
Adapter - 7/8"-14 to 3/8" NPT
G
12 VDC, 150 W Combo/Thermo Heater
24 VDC, 150 W Combo/Thermo Heater
24 VDC, 250 W Combo/Thermo Heater
120 VAC, 75 W Heater
B
FH235 Cover
Assembly
Includes
Vent Cap,
Vent Cap O-Ring,
Collar, Cover,
Cover O-Ring,
and Spring
Biodiesel O-Ring Pack
Includes Vent Cap O-Ring
and Cover O-Ring
K
C
E
J
I
F
G
H
See Ordering
Information
3973689 S
3980209 S
3972254 S
3976892 S
3976891 S
3980208 S
3972255 S
3957158 S
J
3945059 S
K
Collar Wrench, Metal
3944458 S
N
Bottom Bowl Assembly
Includes Bottom
Bowl Seal,
Bottom Bowl, Screws,
Drain Valve O-Ring,
and Drain Valve
SP1413
Collar for Reduced Clearance
Applications (optional)
WIF Wiring Harness
Not
Shown WIF LED
Manual Primer Pump Plunger
L
Assembly
M
Manual Primer Pump Check Valve
F
O
P
I
3950729 S
3946670 S
3975110 S
3975109 S
Manual Primer Pump (M16)
3979203 S
Manual Primer Pump (M18)
3979202 S
Primer Pump Service Kit
3975111 S
Check Valve (M16)
3981659 S
Check Valve (M18)
3981660 S
Manual Primer Pumps
O
1-12
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
See Ordering
Information
Bottom Bowl Assembly (includes
Bottom Bowl Seal, Bottom Bowl,
Screws, Drain Valve O-Ring, and
Drain Valve)
Water-In-Fuel (WIF) Sensor
H
D
Part Number
L
M
N
3979203 S (M16)
3979202 S (M18)
cumminsfiltration.com
L
P
3981659 S (M16)
3981660 S (M18)
FH235 Series
Diesel Pro®
Ordering Information
Housing Part
Number
Filter Element
Heater
WIF
Cover
Fuel Flow
Fuel In & Fuel Out
Port Size
Priming Pump
FH23500
FS19730
N/A
N/A
Short
In Right/Out Left
7/8"-14
No
FH23501
FS19730
24 VDC, 150 W
N/A
Short
In Right/Out Left
7/8"-14
No
FH23502
FS19730
12 VDC, 150 W
N/A
Short
In Right/Out Left
7/8"-14
No
No
FH23503 M*
FS19785
N/A
Yes
Short
In Right/Out Left
M16
FH23504 M*
FS19785
24 VDC, 150 W
Yes
Short
In Right/Out Left
M16
No
FH23506
FS19731
24 VDC, 150 W
Yes
Short
In Right/Out Left
7/8"-14
No
FH23508
FS19731
N/A
Yes
Short
In Right/Out Left
7/8"-14
No
FH23509 M*
FS19731
N/A
Yes
Short
In Right/Out Left
M16
No
FH23510
FS19731
12 VDC, 150 W
Yes
Short
In Right/Out Left
7/8"-14
No
Short
In Right/Out Left
(all open)
M16
Yes
FH23515 M*
FS19731
N/A (open)
Yes
FH23517
FS19730
N/A
N/A
Short
In Right/Out Left
3/8" NPTF
No
FH23518 M*
FS19731
24 VDC, 150 W
Yes
Short
In Right/Out Left
M16
No
* Metric units - not available in Europe
Note: The Diesel Pro 235 can be upgraded to a Diesel Pro 236 by replacing the cover with Fleetguard part number 3973506 S and the filter
with Fleetguard part number FS19624. For more information, contact Fleetguard Customer Assistance.
Filter Specifications
Replacement Filters
Part Number
• Emulsified Water Separation: 95% efficiency at
60 gal/h (227 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
60 gal/h (227 L/h) flow per SAE J1839
Description
FS19730
StrataPore™ 7 micron
FS19731
StrataPore 10 micron
FS19785
StrataPore 25 micron
Mounting/Dimensions
2.92
(74.1)
Service Height
1.5 (38.1)
6.22
(158.0)
5.25
(133.4)
2.28
(58.0)
∅.41
(10.3)
(2X )
All dimensions
are in inches
(millimeters)
1.54
(39.2)
Performance
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0.0
0
50
100
Flow (L/hr)
150 200
Filter Capacity vs Restriction
250
300
FS19624
0
10
20
30 40 50 60
Flow (gal/hr)
70
80
90
0.21
0.18
0.15
0.12
0.09
0.06
0.03
0.00
Differential Pressure (psi)
Differential Pressure (kPa)
Filter Restriction vs Flow
cumminsfiltration.com
30
25
20
15
10
5
0
4
3
2
FS19624
12 18 24 30 36 42 48 54 60 66 72 78 84
Capacity (g)
1
0
Differential Pressure (lb/in2)
5.71
(145.0)
Differential Pressure (kPa)
11.10
(281.9)
1-13
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Notes
1-14
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Specifications
Specification
Diesel Pro® 236
Height Overall
13.0" (330.2 mm)
Depth Overall
5.8" (147.3 mm)
Width, max
Mount Bracket Centers
or Rear Mount Centers
Weight (Dry)
6.22" (158.0 mm)
5.25" (133.4 mm)
3.0" (76.2 mm)
5 lbs (2.27 kg)
Fuel Connections (Inlet)
7/8"-14 (M16 x 1.5)
Fuel Connection (Outlet)
7/8"-14 (M16 x 1.5)
Fuel Capacity (w/o filter)
70.2 fl oz (1995 mL)
Operation Fuel Flow Rate
90 gal/h (341 L/h)
Recommended Applications
Light and Medium Duty Engines
Water Trap Capacity
15.2 fl oz (450 mL)
Filter Service Clearance
Min. 1.5" (38.1 mm)
Mounting Bracket
Cast in Head
Electrical Heater
Fuel Types
Diesel Pro® 236
Filter/Separator/Warmer
12 VDC, 150 W, 12.5 A ± 1.3 A
24 VDC, 150 W, 6.3 A ± 0.6 A
24 VDC, 250 W, 10.4 A ± 1.0 A
120 VAC, 75 W, 0.64 A ± 0.06 A
Compatible for use with Diesel #1, Diesel
#2, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.
cumminsfiltration.com
1-15
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Diesel Pro®
FH236 Series
Parts List
Part
A
FH236 Cover
Assembly
Includes
Vent Cap,
Vent Cap O-Ring,
Collar, Cover,
Cover O-Ring,
and Spring
B
Biodiesel O-Ring Pack
Includes Vent Cap O-Ring
and Cover O-Ring
K
C
D
E
Description
A
FH236 Cover Assembly includes Vent
Cap, Vent Cap O-Ring, Collar, Cover,
Cover O-Ring, and Spring)
3974145 S
B
Biodiesel O-Ring Pack – only
required for >B5 fuel (includes Vent
Cap O-Ring and Cover O-Ring)
3950444 S
C
Filter Element
D
Check Valve Assembly
F
G
E
Diesel Pro® FH236, Unheated
F
Adapter - 7/8"-14 to M16 x 1.5
Adapter - 7/8"-14 to 3/8" NPT
3973689 S
3980209 S
G
12 VDC, 150 W Combo/Thermo Heater
24 VDC, 150 W Combo/Thermo Heater
24 VDC, 250 W Combo/Thermo Heater
120 VAC, 75 W Heater
3972254 S
3976892 S
3976891 S
3980208 S
H
Bottom Bowl Assembly (includes
Bottom Bowl Seal, Bottom Bowl,
Screws, Drain Valve O-Ring, and Drain
Valve)
3972255 S
I
Water-In-Fuel (WIF) Sensor
3957158 S
J
Collar for Reduced Clearance
Applications (optional)
3945059 S
K
Collar Wrench, Metal
3944458 S
WIF Wiring Harness
3950729 S
N
F
P
H
Bottom Bowl Assembly
Includes Bottom
Bowl Seal,
Bottom Bowl, Screws,
Drain Valve O-Ring,
and Drain Valve
1-16
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
O
SP1413
See Ordering
Information
O
I
See Ordering
Information
Not
Shown WIF LED
Manual Primer Pump Plunger
L
Assembly
M
Manual Primer Pump Check Valve
J
Part Number
3946670 S
3975110 S
3975109 S
Manual Primer Pump (M16)
3979203 S
Manual Primer Pump (M18)
3979202 S
Primer Pump Service Kit
3975111 S
Check Valve (M16)
3981659 S
Check Valve (M18)
3981660 S
Manual Primer Pumps
L
M
N
3979203 S (M16)
3979202 S (M18)
cumminsfiltration.com
L
P
3981659 S (M16)
3981660 S (M18)
FH236 Series
Diesel Pro®
Ordering Information
Housing Part
Number
Filter Element
Heater
WIF
Cover
Fuel Flow
Fuel In & Fuel Out
Port Size
Priming Pump
FH23600
FH23601
FH23602
FH23603
FH23604 M*
FH23605 M*
FH23606 M*
FH23607
FH23608 M*
FH23610
FH23616 M**
FH23617 M*
FH23618
FH23621 M**
FH23622 M**
FH23624 M*
FH23625 M*
FH23627
FH23696***
FS19624
FS19624
FS19624
FS19728
FS19728
FS19728
FS19728
FS19727
FS19727
FS19728
FS19624
FS19728
FS19727
FS19624
FS19624
FS19728
FS19728
FS19728
FS19624
N/A
12 VDC, 150 W
24 VDC, 150 W
N/A
N/A
24 VDC, 150 W
24 VDC, 250 W
N/A
N/A
N/A
N/A
N/A (open)
N/A
12 VDC, 250 W
24 VDC, 250 W
12 VDC, 250 W
24 VDC, 250 W
N/A
N/A
N/A
N/A
N/A
Yes
Yes
Yes
Yes
Yes
Yes
N/A
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Tall
Tall
Tall
Tall
Tall
Tall
Tall
Tall
Tall
Tall
Tall
Tall
Tall
Tall
Tall
Tall
Tall
Tall
Tall
In Right/Out Left
In Right/Out Left
In Right/Out Left
In Right/Out Left
In Right/Out Left
In Right/Out Left
In Right/Out Left
In Right/Out Left
In Right/Out Left
In Right/Out Left
In Right/Out Left
In Right/Out Left (all open)
In Right/Out Left
In Right/Out Left
In Right/Out Left
In Right/Out Left
In Right/Out Left
In Right/Out Left
In Right/Out Left
7/8"-14 SAE
7/8"-14 SAE
7/8"-14 SAE
7/8"-14 SAE
M16
M16
M16
7/8"-14 SAE
M16
7/8"-14 SAE
M16
M16
7/8"-14 SAE
M16
M16
M16
M16
3/8" NPTF
M16
No
No
No
No
No
No
No
No
No
No
No
Yes
Yes
No
No
No
Yes
No
No
* Metric units - available outside North America except Europe
** Metric units available in Europe
*** Includes drain valve with hose barb connection
Note: The Diesel Pro 235 can be upgraded to a Diesel Pro 236 by replacing the cover with
Fleetguard part number 3973506 S and the filter with Fleetguard part number FS19624.
For more information, contact Fleetguard Customer Assistance.
Replacement Filters
Mounting/Dimensions
Description
FS19761
EleMax™ StrataPore™ 5 micron
FS19624
EleMax StrataPore 7 micron
FS19729
EleMax Cellulose 50 micron
FS19728
EleMax StrataPore 25 micron
FS19727
EleMax StrataPore 10 micron
Service Height
1.5 (38.1)
6.22
(158.0)
5.25
(133.4)
13.1
(332.7)
Filter Specifications
All dimensions
are in inches
(millimeters)
Performance
100
Flow (L/hr)
150 200
250
300
FS19624
0
10
20
30 40 50 60
Flow (gal/hr)
70
80
90
0.21
0.18
0.15
0.12
0.09
0.06
0.03
0.00
cumminsfiltration.com
Differential Pressure (kPa)
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0.0
50
1.54
(39.2)
Filter Capacity vs Restriction
Differential Pressure (psi)
Differential Pressure (kPa)
Filter Restriction vs Flow
2.28
(58.0)
∅.41
(10.3)
(2X )
5.71
(145.0)
• Emulsified Water Separation: 95% efficiency at
100 gal/h (379 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
100 gal/h (379 L/h) flow per SAE J1839
0
2.92
(74.1)
30
25
20
15
10
5
0
4
3
2
FS19624
12 18 24 30 36 42 48 54 60 66 72 78 84
Capacity (g)
1
0
Differential Pressure (lb/in2)
Part Number
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
1-17
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Water-In-Fuel (WIF) Sensor
FH235 and FH236 Series
Ordering Information
Part Number
Description
3957158 S
Water-In-Fuel (WIF) Sensor
3950729 S
WIF Wiring Harness
3946670 S
WIF LED
Note: The WIF sensor is not included, but can be purchased separately.
Installation
WIF Probe
Specifications
Specification
WIF
Resistance Across Pins
82 kΩ ±2% (at 25° C)
Voltage Rating
5 – 50 VDC or VAC
Signal Type
Analog
Thread
1/2" 20 UNF-2B
Output Deutsch Connector
EDLRDT13-2PR-002
WIF Harness Deutsch Connector
DT06-2S
Height to Water Sensing (Switch is in ON Position)
0.58" (14.73 mm)
Overall Length
2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle
1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin
0.79" (20.0 mm)
Distance Between Pins (Center to Center)
0.215" (5.46 mm)
Specifications subject to change without notice.
1-18
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
FH235 and FH236 Series
DC Combo Thermo/Heater Unit
Ordering Information
Part Number
Description
3972254 S
12 VDC, 150 W Combo Thermo/Heater
3976893 S
24 VDC, 150 W Combo Thermo/Heater
3976891 S
24 VDC, 250 W Combo Thermo/Heater
3980208 S
120 VAC, 75 W Heater
Specifications
Specification
3972254 S
3976892 S
3976891 S
3980208 S
Volts
12 VDC
24 VDC
24 VDC
120 VAC
Watts
150 W
150 W
250 W
75 W
Amps
12.5 ± 1.3 A
6.3 ± 0.6 A
10.4 ± 1.0 A
0.64 A ± 0.06 A
Cold Resistance
0.86 - 1.02 Ω
3.5 - 4.1 Ω
2.45 - 2.55 Ω
175-199 Ω
Switch Open Temp.
≥ 62 °F (17 °C) ≥ 62 °F (17 °C) ≥ 62 °F (17 °C)
–
Switch Closed Temp.
≤ 40 °F (4 °C)
–
≤ 40 °F (4 °C)
≤ 40 °F (4 °C)
Specifications subject to change without notice.
Installation
Combo Thermo/Heater
Performance
Temperature vs Time - SME Biodiesel Fuel
Temperature vs Time - #2 Diesel Fuel
70
60
20
-10
10
0
-20
-10
Ambient Temperature
-20
-30
0
2
4
6
8
Time (Min)
10
12
40
0
30
20
-10
10
0
-20
-10
Ambient Temperature
-20
-30
Temperature (°C)
0
30
Temperature (°F)
40
10
50
10
Temperature (°C)
Temperature (°F)
50
-30
20
60
-30
0
5
10
15
Time (Min)
20
25
Note: Typical temperature rise from the heater is 5°. Large increases in temperature over time can be attributed to the hot fuel returned back from the tank.
cumminsfiltration.com
1-19
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
AC Heater Unit
FH235 and FH236 Series
Specifications
Ordering Information
Part Number
Specification
Description
3951841 S
120 VAC, 37 W Heater
3951841 S
Volts
120 VAC
Watts
37 W
Amps
0.3 A
Cold Resistance
396 - 411 Ω
Plug
Molded 120 V Male Wall Plug
Temp. Rating
221 °F (105 °C)
Cordset Length
11.5" (29.2 cm)
Specifications subject to change without notice.
Installation
120 VAC/37 W Heater
3/8"-18 NPTF
3.00
(76.20)
4.87
(123.70)
#16 or #18 Gauge
11.5" (292.1) with
3 Prong Connector
All dimensions are in inches (millimeters)
Performance
Temperature vs Time - SME Biodiesel Fuel
Temperature vs Time - #2 Diesel Fuel
70
70
20
50
0
30
20
-10
10
0
-20
-10
Ambient Temperature
-20
-30
0
100
200
300
Time (Min)
400
500
Temperature (°F)
10
40
Temperature (°C)
Temperature (°F)
50
-30
20
60
10
40
0
30
20
-10
10
0
-20
-10
Ambient Temperature
-20
-30
-30
0
100
200
300
Time (Min)
400
500
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.
1-20
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Temperature (°C)
60
Fuel Pro®
Filter/Separator/Warmer
Fuel Pro®
FH230 Series
Specifications
Specification
Fuel Pro®
Height Overall
16.13" (409.7 mm)
Depth Overall
7.25" (184.15 mm)
Width, max
6.89" (175 mm)
Mount Bracket Centers
5.91" (150.11 mm)
Weight (Dry)
7.25 - 9.75 lbs (3.9 - 4.42 kg)
Fuel Connection (Inlet)
1/2"-14 NPTF (M22 x 1.5)
Fuel Connection (Outlet)
1/2"-14 NPTF (M22 x 1.5)
Fluid Heat Connection (Inlet)
3/8" -18 NPTF (M14 x 1.5)
Fluid Heat Connection (Outlet)
3/8" -18 NPTF (M14 x 1.5)
Fuel Capacity (w/ filter)
64.2 fl oz (1.9 L)
Operation Fuel Flow Rate
180 gal/hr (681 L/hr)
Recommended Applications
Heavy Duty Engines
Water Trap Capacity
33.8 fl oz (1.0 L)
Filter Service Clearance
Min. 1.5" (38.1 mm)
Electrical Heater
12 VDC, 250 W, 20.4 A ± 2.1 A
24 VDC, 250 W, 10.4 A ± 2 A
120 VAC, 75 W, 0.63 A ± 0.1 A
Fuel Types
Compatible for use with #1 Diesel, #2
Diesel, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.
cumminsfiltration.com
1-21
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Fuel Pro®
FH230 Series
Parts List
A
B
Vent Cap and Assembly
(part no. 3944440 S)
Includes Vent Cap and
Vent Cap Seal
C
D
O-Ring Set
(part no. 3944449 S)
Includes Vent Cap Seal
and Cover Seal
E
F
G
O
H
3946706 S
B
Vent Cap
C
O-Ring
Vent Cap and Assembly
3944440 S
D
Cover Assembly
SP1244
E
Holddown Spring
3944441 S
F
Filter Element (Includes Grommet
and O-Rings)
See Ordering Information
G
O-Ring Pack - included with each
replacement element
Biodiesel Gasket Pack - only
required for >B5 fuel
3944447 S
I
Fuel Pro , Unheated
See Ordering Information
J
Drain Valve
3944453 S
K
Fuel Pro, Heated
See Ordering Information
L
12 VDC Combo Thermo/Heater
24 VDC Combo Thermo/Heater
3959753 S
3952119 S
M
120 VAC Electric Heater
See AC Heater Unit page
Water-In-Fuel (WIF) Sensor
3911940 S
Water-In-Fuel (WIF) Sensor
for Units with Fluid Heat
3977418 S
Collar Wrench, Plastic
Collar Wrench, Metal
3944451 S
3944448 S
WIF Wiring Harness
3950729 S
WIF LED
3946670 S
®
Note: The WIF sensor is not included, but can be purchased separately.
L
H
Heated
N
1-22
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
3950445 S
Check Valve Service Kit
M
K
3944449 S
H
Not
Shown
J
Part Number
Collar
O
Unheated
Description
A
N
I
OR
Part
cumminsfiltration.com
FH230 Series
Fuel Pro®
Ordering Information
Housing
Part No.
FH23027
FH23028
FH23029
FH23030
FH23031
FH23032
FH23038
FH23039
FH23040
FH23041
FH23042
FH23045
FH23049
FH23050
FH23054
FH23060
Filter
PrePreFluid
WIF
Element** Heater 1 Heater 2 Heat
FS19763 12 VDC 120 VAC
FS19763 24 VDC 120 VAC
FS19763
N/A
N/A
FS19905
N/A
N/A
FS19763 12 VDC
N/A
FS19763 24 VDC
N/A
FS19763
N/A
N/A
FS19763
N/A
N/A
FS19763 12 VDC
N/A
FS19763 12 VDC
N/A
FS19763 24 VDC
N/A
FS19763 120 VAC
N/A
FS19763 12 VDC
N/A
FS19763 24 VDC
N/A
FS19763 12 VDC 120 VAC
FS19765
N/A
N/A
Yes
Yes
N/A
N/A
N/A
N/A
Yes
Yes
Yes
Yes
Yes
Yes
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Yes
N/A
Yes
N/A
N/A
Yes
Yes
N/A
Yes
Fuel Flow
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
Housing
Part No.
FH23061
FH23067M*
FH23068M*
FH23069M*
FH23076
FH23072
GM***
FH23082M
FH23127
FH23128
FH23129
FH23130
FH23131M
FH23132M
Filter
PrePreFluid
WIF Fuel Flow
Element** Heater 1 Heater 2 Heat
FS19763
N/A
FS19765 24 VDC
FS19765 Ports Avail.
FS19765 24 VDC
FS19765
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Yes
N/A
FS19763 Ports Avail.
N/A
Yes N/A In Rt./Out Lt.
FS19765
N/A
FS19764 12 VDC
FS19765 12 VDC
FS19905
N/A
FS19764
N/A
FS19764 Ports Avail.
FS19763 24 VDC
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Yes
Yes
Yes
Yes
N/A
N/A
Yes
Yes
Yes
Yes
Yes
Yes
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
In Rt./Out Lt.
* M designates metric connections of M22 x 1.5.
** For Biofuels above B5, the following gasket pack must be used to replace the
standard gaskets that are provided with the filter element, 3950445 S.
*** Bio Oil Fuel Pro. Accepts only Plus Size replacement filters.
Replacement Filters
Part Number
FS19761
FS19624
FS19727
FS19728
FS19729
Description
Part Number
EleMax™ StrataPore™ 5 micron
EleMax StrataPore 7 micron
EleMax StrataPore 10 micron
EleMax StrataPore 25 micron
EleMax Cellulose 50 micron
FS19763
FS19764
FS19765
FS19766
FS19905
Description
EleMax™ StrataPore™ 7 micron (plus size)
EleMax StrataPore 10 micron (plus size)
EleMax StrataPore 25 micron (plus size)
EleMax StrataPore 5 micron (plus size)
EleMax StrataPore 50 micron (plus size)
Mounting/Dimensions
3.28
(83.3)
Filter Specifications
1/2-14
NPTF
Fuel
Inlet
1/2-14
NPTF
Fuel
Outlet
16.00
(406.4)
Service Height
1.5 (38.1)
3.90
(99.1)
7.30
(185.2)
∅0.43
(11.0)
(2X )
Fuel Pro®
FUEL
IN
FH230 Series
5.10
(129.5)
0.97
(24.6)
5.91
(150.0)
5.91
(150.0)
All dimensions are in
inches (millimeters)
3.46
(88.00)
6.58
(167.1)
0.50
(12.7)
Standard Size Filter
• Emulsified Water Separation: 95% efficiency at
100 gal/h (379 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
100 gal/h (379 L/h) flow per SAE J1839
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Note: Performance information included on the following page.
cumminsfiltration.com
1-23
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Fuel Pro®
FH230 Series
Performance
1.4
1.2
8
1.0
6
0.8
FS19763
0.6
4
0.4
2
0
0.2
0
2
4
6
8
Flow (L/min)
10
12
0.0
Differential Pressure (kPa)
Differential Pressure (lb/in2)
10
30
25
20
15
10
5
0
4
3
2
FS19763
1
8
16
24
32
40 48 56
Capacity (g)
Ordering Information
Installation
Description
3911940 S
Water-In-Fuel (WIF) Sensor
3977418 S
Water-In-Fuel (WIF) Sensor
for Units with Fluid Heat
3950729 S
WIF Wiring Harness
3946670 S
WIF LED
Note: The WIF sensor is not included, but can be purchased separately.
WIF Probe
Specifications
Specification
WIF
Resistance Across Pins
82 kΩ ±2% (at 25° C)
Voltage Rating
5 – 50 VDC or VAC
Signal Type
Analog
Thread
1/2" 20UNF-2B
Output Deutsch Connector
EDLRDT13-2PR-002
WIF Harness Deutsch Connector
DT06-2S
Height to Water Sensing (Switch is in ON Position)
0.58" (14.73 mm)
Overall Length
2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle
1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin
0.79" (20.0 mm)
Distance Between Pins (Center to Center)
0.215" (5.46 mm)
Specifications subject to change without notice.
1-24
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
72
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
Water-In-Fuel (WIF) Sensor
Part Number
64
cumminsfiltration.com
80
0
Differential Pressure (lb/in2)
Filter Capacity vs Restriction
Differential Pressure (kPa)
Filter Restriction vs Flow
FH230 Series
DC Combo Thermo/Heater Unit
Ordering Information
Part Number
3959753 S
3952119 S
Specifications
Specification
Description
3959753 S
3952119 S
12 VDC Combo Thermo/Heater
Volts
12 VDC
24 VDC
24 VDC Combo Thermo/Heater
Watts
250 W
250 W
Amps
≤ 20.6 A
10.4 ± 1 A
Cold Resistance
0.614 - 0.770 Ω
2.0 - 2.43 Ω
Switch Open Temp.
≥ 65 °F (18 °C)
≥ 65 °F (18 °C)
Switch Closed Temp. ≤ 55 °F (13 °C)
≤ 55 °F (13 °C)
Specifications subject to change without notice.
Installation
Combo Thermo/Heater
Performance
Temperature vs Time - SME Biodiesel Fuel
Temperature vs Time - #2 Diesel Fuel
70
60
-10
10
0
-20
-10
Ambient Temperature
-20
-30
0
2
4
6
8
Time (Min)
10
12
40
0
30
20
-10
10
0
-20
-10
Ambient Temperature
-20
-30
Temperature (°C)
20
Temperature (°F)
0
30
10
50
10
40
Temperature (°C)
Temperature (°F)
50
-30
20
60
-30
0
5
10
15
Time (Min)
20
25
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.
cumminsfiltration.com
1-25
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
AC Heater Unit
FH230 Series
Ordering Information
Part Number
Specifications
Heater
Description
Specification
3945126 S
Single Cordset
3946716 S
Y Cordset (Y cord to processor and
block heater w/ locking ring)
3945121 S
Volts
120 VAC
Watts
75 W
Amps
0.63 ± 0.1 A
Cold Resistance
187 ± 12 Ω
Cordsets
Specification
3945126 S
3946716 S
Plug
120 V Male
Wall Plug
120 V Male
Wall Plug
221 °F
(105 °C)
221 °F
(105 °C)
72"
(182.9 cm)
Straight Leg –
84" (213.3 cm)
Long Leg –
120" (304.8 cm)
Temp. Rating
Cordset Length
Specifications subject to change without notice.
Installation
Y Cordset
Single Cordset
84" (213.3 cm)
72" (182.9 cm)
Part number
3945126 S
120 V, 15 A
Plug
120 V, 15 A
Plug
Part number
3946716 S
120" (304.8 cm)
Performance
Temperature vs Time - #2 Diesel Fuel
70
20
60
10
40
0
30
20
-10
10
0
-20
-10
Ambient Temperature
-20
-30
Temperature (°C)
Temperature (°F)
50
-30
0
100
200
300
Time (Min)
400
500
Note: Tests for #2 Diesel Fuel run per ASTM D-975.
1-26
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Dual
Duplex
Industrial Pro
Industrial Pro
FH234 Series
FH234 Series
Industrial Pro
®
FH234 Series
With Individual Filter
On-Off Valve
Triple
Triplex
Industrial Pro
Industrial Pro
FH234 Series
FH234 Series
Note: All Units Shown with Primer Pump
FH234XXX Rev. 2
Specifications
Specification
With Individual Filter
On-Off Valve
Industrial Pro®
234 Series
Single
Note: Effective March 2006, Cummins Filtration® switched to a lower restriction design
for the Fleetguard® Industrial Pro® series. These low restriction units have some
dimension changes and a significant reduction in overall restriction of between
Indicates Unit Is
3.4 - 6.8 kPa (0.49 - 0.98 lb/in2), depending on the model. The low restriction units
a Low Restriction
can be identified by the label located on the right side of the unit. The part number
Model
will contain "Rev. 2" if it is a low restriction unit. This revision number does not
appear on the originally designed units.
Single
Dual/Duplex
Triple/Triplex
Height Overall
19.02" (483.1 mm)
19.02" (483.1 mm)
19.02" (483.1 mm)
Depth Overall
7.27" (187.2 mm)
10.47" (265.8 mm)/11.04 (280.4)
10.46" (265.8 mm)/11.04 (280.4)
Width, max
6.30" (160.0 mm)
18.75" (476.3 mm)
22.24" (564.9 mm)
Mt. Brkt. Centers (Vert.)
Mt. Brkt. Centers (Horiz.)
4.25" (108.0 mm)
5.20" (132.0 mm)
6.60" (167.6 mm)
6.75" (171.5 mm)
6.60" (167.6 mm)
6.75" (171.5 mm)
Weight (Dry)
17 lbs (7.7 kg)
51 lbs (23.1 kg)
70 lbs (31.75 kg)
Fuel Capacity (w/o filter)
0.37 gal (1.4 L)
0.74 gal (2.8 L)
1.11 gal (4.2 L)
Fuel Connections
3/4" NPT (M26 x 1.5)
1-1/4" NPT (M42 x 2)
1-1/4" NPT (M42 x 2)
Fuel Flow Rate
200 gal/hr (757 L/hr)
400 gal/hr (1515 L/hr)
600 gal/hr (2272 L/hr)
Recommended Applications
Heavy Duty Engines
Heavy Duty Engines
Heavy Duty Engines
Water Trap Capacity
20.3 fl oz (600 ml)
40.6 fl oz (1200 ml)
60.9 fl oz (1800 ml)
Filter Service Clearance
Min. 1.5" (38.1 mm)
Min. 1.5" (38.1 mm)
Min. 1.5" (38.1 mm)
Electrical Heater
One Heater Required:
12 VDC, 250 W, 21 A ± 3 A
24 VDC, 250 W, 10 A ± 2 A
Two Heaters Required:
12 VDC, 250 W, 21 A ± 3 A
24 VDC, 250 W, 10 A ± 2 A
Three Heaters Required:
12 VDC, 250 W, 21 A ± 3 A
24 VDC, 250 W, 10 A ± 2 A
Primer Pump (Single, Dual and
Triple Units Only)
Supply Voltage: 24 VDC
Temperature Range: -20 °F (-29 °C) - 250 °F (120 °C)
Fuel Types
Compatible for use with Diesel #1, Diesel #2, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.
cumminsfiltration.com
1-27
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Industrial Pro®
FH234 Series
Industrial Pro® Single
Parts List
Part
A
B
C
D
E
O
F
P
3946706 S
B
C
Vent Cap
O-Ring
Vent Cap and Assembly
3944440 S
D
Cover
SP1244
E
Filter Spring
3944441 S
F
Filter Element (includes
Grommet and O-Rings)
See Ordering Information
3944449 S
G
O-Ring Pack - included with
each replacement element
Biodiesel Gasket Pack - only
required for >B5 Biodiesel fuel
(use each filter change)
H
Industrial Pro®
See Ordering Information
I
Bottom Seal
3945125 S
J
Bottom Plate
3956011 S
Drain Valve
3944453 S
L
Bottom Bolts (6)
3946704 S
M
Bottom Plate
3947502 S
N
Bowl Assembly and Bowl
Assembly Seal
3960670 S
Single Primer Pump Kit (Pump,
Hoses, Bracket, and Vibration
Isolators)
SP1124
Inlet Hose
SP1067
Outlet Hose
SP1068
P
Single Primer Pump Fitting Set:
3961283 S
Q
12 VDC Combo Thermo/Heater
24 VDC Combo Thermo/Heater
3959754 S
3959755 S
R
SAE 3/4” Plug with M14
Diagnostic Port and O-Ring Seal
SP1046
S
Check Valve Service Kit
(Single unit only)
SP1073
T
Check Valve Body:
Dual/Duplex/Triple/Triplex only
3954139 S
U
Water-In-Fuel (WIF) Sensor
3957158 S
V
Collar/Vent Cap Wrench
3944448 S
W
Heater/Thermoswitch Adapter
3956562 S
O
R
S
Industrial Pro
®
FH234 Series
H
M
Q
Covered under
one or more of
the
U.S. Patents:
4368716, 4428351, following
US RE37165E,
5507942,
5832902 and
foreign patents
or others pending.
cumminsfiltration.c
om
L4749
W
I
OR
N
U
T
J
K
L
Note:
Adapter required for
Triple Industrial Pro
units with heaters only.
3950445 S
K
G
R
Part Number
Collar
V
Note:
The Collar/Vent
Cap Wrench is
only supplied
with the Single,
Dual and Triple
Industrial Pro
units with
primer pumps.
Description
A
WIF Wiring Harness
Not
WIF LED
Shown
120 VAC Electric Heater
3950729 S
3946670 S
See AC Heater Unit page
Note: The WIF sensor is not included, but can be purchased separately.
1-28
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
FH234 Series
Industrial Pro®
Industrial Pro® Dual/Duplex
Parts List
A
B
C
D
E
M
F
G
Part
Collar
3946706 S
B
C
Vent Cap
O-Ring
Vent Cap and Assembly
3944440 S
D
Cover
SP1244
E
Filter Spring
3944441 S
F
Filter Element (includes
Grommet and O-Rings)
See Ordering Information
3944449 S
G
O-Ring Pack - included with
each replacement element
Biodiesel Gasket Pack - only
required for >B5 Biodiesel fuel
(use each filter change)
H
Industrial Pro®
See Ordering Information
I
Bottom Seal
3945125 S
J
3956011 S
L
Bottom Plate
Bowl Assembly and Bowl
Assembly Seal
Bottom Bolts (6)
M
Dual/Duplex/Triple/Triplex Primer
Pump Kit (Pump, Hoses, Bracket,
and Vibration Isolators)
3950445 S
3960670 S
3946704 S
3961287 S
Inlet Hose
Outlet Hose
Dual/Duplex Primer
Pump Fitting Set
SP1066
SP1066
O
Water-In-Fuel (WIF) Sensor
3957158 S
I
P
3968219 S
J
Dual Inlet/Outlet Manifold
with Plug
Q
Duplex Inlet/Outlet Manifold
with Plug
3968220 S
R
Diagnostic Fitting and Plug
SP1046
S
Check Valve Assembly
SP1045
H
O
Part Number
A
K
N
Description
K
N
T
L
U
V
U
3961284 S
Manifold Spacer and Seals for
Units without Valves
Shut-Off Valve Kit for Units with
Valves only (Two Valve Kit)
Manifold Capscrew (12)
3968209 S
3970753 S
3968205 S
T
P
Q
R
Check Valve
R
S
V
cumminsfiltration.com
For Dual/Duplex systems, if a check valve is required, part no.
3954139 S must be purchased and installed at or near the inlet
3.09
of the Industrial Pro assembly.
(78.49)
Note: When the engine is shut
off, fuel levels may drop until
the engine
is restarted.
2.35
(59.7)
1 1/4"-11 1/2
NPTF (2x)
All dimensions are in inches (millimeters)
1-29
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Industrial Pro®
FH234 Series
Industrial Pro® Triple/Triplex
Parts List
Part
A
C
B
D
E
M
F
G
N
Collar
3946706 S
B
Vent Cap
C
O-Ring
Vent Cap and
Assembly
3944440 S
D
Cover
SP1244
E
Filter Spring
3944441 S
F
Filter Element (includes
Grommet and O-Rings)
See Ordering
Information
3944449 S
G
O-Ring Pack - included with
each replacement element
Biodiesel Gasket Pack - only
required for >B5 Biodiesel fuel
(use each filter change)
H
Industrial Pro®
See Ordering
Information
I
Bottom Seal
3945125 S
J
3947502 S
L
Bottom Plate
Bowl Assembly and Bowl
Assembly Seal
Bottom Bolts (6)
M
Dual/Duplex/Triple/Triplex Primer
Pump Kit (Pump, Hoses, Bracket,
and Vibration Isolators)
H
N
Inlet Hose
Outlet Hose
Triple/Triplex Primer
Pump Fitting Set
SP1066
SP1066
3961285 S
J
P
Triple Inlet/Outlet Manifold
with Plug
3968221 S
Q
Triplex Inlet/Outlet Manifold
with Plug
3968222 S
R
Diagnostic Fitting and Plug
SP1046
S
Check Valve Assembly
SP1045
T
1-30
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
3961287 S
3959754 S
3959755 S
T
U
V
3946704 S
12 VDC Combo Thermo/Heater
24 VDC Combo Thermo/Heater
U
R
3960670 S
Q
L
Q
3950445 S
I
K
P
Part Number
A
K
O
Description
V
R
Manifold Spacer and Seals for
Units without Valves
Shut-Off Valve Kit for Units with
Valves only (Three Valve Kit)
Manifold Capscrew (12)
3968209 S
3968207 S
3968205 S
Check Valve
S
For Triple/Triplex systems, if a check valve is required,
part no. 3954139 S must be purchased and installed
at or near the inlet of the
3.09
Industrial Pro assembly.
(78.49)
Note: When the engine is
shut off, fuel levels may
drop until the engine
is restarted.
cumminsfiltration.com
2.35
(59.7)
1 1/4"-11 1/2
NPTF (2x)
All dimensions are in inches (millimeters)
FH234 Series
Industrial Pro® Single
Ordering Information
Housing
Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF**
Drain
Check
Valve
Heat
FH23400
FS19763
200 (757)
No
No
Optional
Yes
Yes
N/A
* DP = Differential Pressure
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately.
Fuel In &
Fuel Out
Fuel In &
Fuel Out
Port Size
Fuel In &
Fuel Out
Port Size***
(metric)
Left or Right
3/4" NPT
M26 x 1.5
*** Metric connections require metric adapter fittings. For M26 x 1.5 fittings, use
part no. 3954136 S (which includes an outlet M26 x 1.5 outlet fitting, M26 x
1.5 inlet fitting with check valve body, check valve ball, check valve retainer,
and check valve spring) and install to inlet and outlet ports of housing.
Replacement Filters
Part Number
Filter Specifications
Description
FS19766
EleMax™ StrataPore™ 5 micron (plus size)
FS19763
EleMax StrataPore 7 micron (plus size)
FS19764
EleMax StrataPore 10 micron (plus size)
FS19765
EleMax StrataPore 25 micron (plus size)
FS19729
EleMax Cellulose 50 Micron
FS19905
EleMax Cellulose 50 micron (plus size)
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Mounting/Dimensions
7.27
(187.2)
4.23
(107.4)
Note: Only one Fuel Inlet and
Service Height
one Fuel Outlet port can be
1.5 (38.1)
utilized. The unused ports must
be plugged before use.
Optional
Heater Ports
on Each Side
of Flow Output
3/4" NPTF
(M26 x 1.5)
Fuel Outlet
3/4" NPTF
(M26 x 1.5)
Fuel Inlet
3/4" NPTF
(M26 x 1.5)
Fuel Inlet
6.60
(167.6)
Industrial Pro
®
FH234 Series
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents
or others pending.
cumminsfiltration.com
0.70
0.35
6.00
(17.9)
(8.9)
(152.4)
3/4" NPTF
(M26 x 1.5)
Fuel Inlet
All dimensions are in inches (millimeters)
L4749
Performance
Filter Capacity vs Restriction
Filter Restriction vs Flow
13
12
11
10
9
8
7
6
5
4
3
2
1
200
Flow (L/hr)
400
600
800
1000
1.8
FS19763 —
with Check
Valve
1.6
1.4
1.2
FS19763
FS19764
FS19766
1.0
0.8
0.6
0.4
FS19765
Differential Pressure (psi)
Differential Pressure (kPa)
0
30
25
20
15
10
5
0
4
FS19764
3
FS19766
2
FS19763
FS19765
8
16
24
32
40 48 56
Capacity (g)
64
72
80
1
0
Differential Pressure (lb/in2)
WIF
Port
19.02
(483.1)
Max.
0.55
(14.0)
Differential Pressure (kPa)
3.34
(84.8)
7.75
(196.9)
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0.2
0
50
100
150
200
Flow (gal/hr)
250
300
cumminsfiltration.com
1-31
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Industrial Pro® Single with Primer Pump
FH234 Series
Ordering Information
Filter
Element
Fuel Flow
gal/h (L/h)
FH23466
FS19763
200 (757)
Primer
DP*
Pump Gauge WIF**
Yes
No
Yes
Drain
Yes
* DP = Differential Pressure
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately.
Replacement Filters
Part Number
Check
Valve
Heat
Fuel In &
Fuel Out
Fuel In &
Fuel Out
Port Size
Yes
Ports Available
In Left/Out Right
3/4" NPT
FS19766
EleMax™ StrataPore™ 5 micron (plus size)
FS19763
EleMax StrataPore 7 micron (plus size)
FS19764
EleMax StrataPore 10 micron (plus size)
FS19765
EleMax StrataPore 25 micron (plus size)
FS19729
EleMax Cellulose 50 Micron
FS19905
EleMax Cellulose 50 micron (plus size)
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Mounting/Dimensions
Note: The FH23466 has
reversed Pump and Inlet/Outlet
as shown below.
12.15
(308.6)
3/4" NPTF
(M26 x 1.5)
Fuel Outlet
18.81
(477.8)
Max.
7.75
(196.9)
7.70
(195.6)
Optional
Heater
Ports on
Each Side
of Flow
Output
0.55
(14.0)
6.60
(167.6)
Industrial Pro
®
FH234 Series
Industrial Pro
®
FH234 Series
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents
or others pending.
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents
or others pending.
cumminsfiltration.com
cumminsfiltration.com
3/4" NPTF
(M26 x 12.5)
Fuel Inlet
6.00
(152.4)
Filter Restriction vs Flow
800
1000
1.8
FS19763 —
with Check
Valve
1.6
1.4
1.2
FS19763
FS19764
FS19766
1.0
0.8
0.6
0.4
FS19765
Differential Pressure (kPa)
Flow (L/hr)
400
600
WIF Port
Filter Capacity vs Restriction
Differential Pressure (psi)
Differential Pressure (kPa)
13
12
11
10
9
8
7
6
5
4
3
2
1
200
0.35
(8.9)
All dimensions are in
inches (millimeters)
Performance
0
L4749
L4749
0.70
(17.9)
3/4" NPTF
(M26 x 1.5)
Fuel Outlet
Primer
Pump
30
25
20
15
10
5
0
4
FS19764
50
100
150
200
Flow (gal/hr)
250
1-32
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
3
FS19766
2
FS19763
FS19765
8
16
24
32
40 48 56
Capacity (g)
64
72
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0.2
0
M26 x 1.5
*** Metric connections require metric adapter fittings. For M26 x 1.5 fittings, use
part no. 3954136 S (which includes an outlet M26 x 1.5 outlet fitting, M26 x
1.5 inlet fitting with check valve body, check valve ball, check valve retainer,
and check valve spring) and install to inlet and outlet ports of housing.
Filter Specifications
Description
Service Height
1.5 (38.1)
Fuel In &
Fuel Out
Port Size***
(metric)
300
cumminsfiltration.com
80
1
0
Differential Pressure (lb/in2)
Housing
Part
Number
FH234 Series
Industrial Pro® Dual
Ordering Information
Housing
Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF**
Drain
Check
Valve
Heat
FH23439
FS19763
400 (1514)
No
No
Optional
Yes
No
Ports Available
* DP = Differential Pressure
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately.
Fuel In &
Fuel Out
Fuel In &
Fuel Out
Port Size
Fuel In &
Fuel Out
Port Size***
(metric)
Left or Right
1-1/4" NPT
M42 x 2
*** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.
Replacement Filters
Part Number
Filter Specifications
Description
FS19766
EleMax™ StrataPore™ 5 micron (plus size)
FS19763
EleMax StrataPore 7 micron (plus size)
FS19764
EleMax StrataPore 10 micron (plus size)
FS19765
EleMax StrataPore 25 micron (plus size)
FS19729
EleMax Cellulose 50 Micron
FS19905
EleMax Cellulose 50 micron (plus size)
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Mounting/Dimensions
1 1/4" NPTF
(M42 x 2)
Fuel Outlet
1 1/4" NPTF
(M42 x 2)
Fuel Outlet
Note: Only one Fuel Inlet and
one Fuel Outlet port can be
utilized. The unused ports must
be plugged before use.
22.75 (577.9)
R.203 (R5.2)
Thru Slot
(12X)
Service Height
1.5 (38.1)
Heater/
Thermostat
Ports
0.55
(14.0)
0.50 (12.7)
18.81
(477.9)
Max.
Industrial Pro
®
FH234 Series
1 1/4" NPTF
(M42 x 2)
Fuel Inlet
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents
or others pending.
6.60
(167.6)
L4749
2.20
(55.9)
1 1/4" NPTF
(M42 x 2)
Fuel Inlet
6.76
(171.7)
6.75
(171.5)
3.49 (88.8)
WIF
Port
4.23
(107.3)
10.47
(265.8)
All dimensions are in inches (millimeters)
Performance
Filter Restriction vs Flow
Filter Capacity vs Restriction
2.0
13
1.8
12
FS19763 —
with Check
11
1.6
Valve
10
1.4
9
FS19766
1.2
8
FS19763
7
1.0
FS19764
6
FS19765
0.8
5
0.6
4
3
0.4
2
100 150 200 250 300 350 400 450 500 550
Flow (gal/hr)
Differential Pressure (psi)
Flow (L/hr)
400 600 800 1000 1200 1400 1600 1800 2000
Differential Pressure (kPa)
4.15
(105.4)
0.35 (8.9)
2.20 (55.9)
cumminsfiltration.com
Differential Pressure (kPa)
7.70
(195.6)
30
25
20
15
10
5
0
4
FS19764
3
FS19766
2
FS19763
FS19765
8
16
24
32
40 48 56
Capacity (g)
64
72
80
1
0
Differential Pressure (lb/in2)
5.75 (146.1)
7.25
(184.2)
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
1-33
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Industrial Pro® Dual with Primer Pump
FH234 Series
Ordering Information
Housing
Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
FH23458
FS19763
400 (1514)
Yes
No
WIF** Drain
Yes
Yes
* DP = Differential Pressure
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately.
Check
Valve
Heat
Yes
Ports Available
Fuel In & Fuel
Out
Fuel In &
Fuel In &
Fuel Out
Fuel Out Port Size***
Port Size
(metric)
In Right/Out Left 1-1/4" NPT
M42 x 2
*** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.
Replacement Filters
Part Number
Filter Specifications
Description
FS19766
EleMax™ StrataPore™ 5 micron (plus size)
FS19763
EleMax StrataPore 7 micron (plus size)
FS19764
EleMax StrataPore 10 micron (plus size)
FS19765
EleMax StrataPore 25 micron (plus size)
FS19729
EleMax Cellulose 50 Micron
FS19905
EleMax Cellulose 50 micron (plus size)
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Mounting/Dimensions
25.25 (641.4)
M14
Diagnostic
Port
Heater/
Thermostat Ports
Both Sides of Body
0.55
(14.0)
18.81
(477.9)
7.70 Max.
(195.6)
Industrial Pro
®
FH234 Series
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents
or others pending.
6.60
(167.6)
L4749
M14
Diagnostic
Port
Performance
2.20
(55.9)
1 1/4" NPTF
(M42 x 2)
Fuel Inlet
Filter Restriction vs Flow
Differential Pressure (psi)
Differential Pressure (kPa)
1-34
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
6.75
(171.5)
3.49 (88.8)
0.35 (8.9)
2.20 (55.9)
10.64
(270.3)
All dimensions are in inches (millimeters)
Filter Capacity vs Restriction
Flow (L/hr)
400 600 800 1000 1200 1400 1600 1800 2000
2.0
13
1.8
12
FS19763 —
with Check
11
1.6
Valve
10
1.4
9
FS19766
1.2
8
FS19763
7
1.0
FS19764
6
FS19765
0.8
5
0.6
4
3
0.4
2
100 150 200 250 300 350 400 450 500 550
Flow (gal/hr)
6.76
(171.7)
Differential Pressure (kPa)
Primer
Pump
30
25
20
15
10
5
0
4
FS19764
3
FS19766
2
FS19763
FS19765
8
16
24
32
40 48 56
Capacity (g)
64
72
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
cumminsfiltration.com
80
1
0
Differential Pressure (lb/in2)
1 1/4" NPTF
(M42 x 2)
Fuel Outlet
Bypass
Valve
Service Height
1.5 (38.1)
Note: Only one Fuel Inlet and
one Fuel Outlet port can be
utilized. The unused ports must
be plugged before use.
22.75 (577.9)
R.203 (R5.2)
Thru Slot
0.50 (12.7)
(12X)
FH234 Series
Industrial Pro® Duplex
Ordering Information
Housing
Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF**
Drain
Check
Valve
Heat
FH23440
FS19763
400 (1514)
No
No
Optional
Yes
No
Ports Available
* DP = Differential Pressure
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately.
Replacement Filters
Part Number
FS19766
EleMax™ StrataPore™ 5 micron (plus size)
FS19763
EleMax StrataPore 7 micron (plus size)
FS19764
EleMax StrataPore 10 micron (plus size)
FS19765
EleMax StrataPore 25 micron (plus size)
FS19729
EleMax Cellulose 50 Micron
FS19905
EleMax Cellulose 50 micron (plus size)
M42 x 2
Service Height
1.5 (38.1)
R.203 (R5.2)
Thru Slot
(8X )
0.35
(8.9)
18.81
(477.9)
Max.
®
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents
or others pending.
6.60
(167.6)
0.55
(14.0)
1 1/4" NPTF
(M42 x 2)
Fuel Inlet
4.15
(105.4)
6.75
(171.5)
6.75
(171.5)
3.50 (88.9)
18.75 (476.3)
0.70
(17.8)
All dimensions are in inches (millimeters)
Performance
Filter Capacity vs Restriction
Filter Restriction vs Flow
Differential Pressure (psi)
Flow (L/hr)
400 600 800 1000 1200 1400 1600 1800 2000
2.0
13
1.8
12
FS19763 —
with Check
11
1.6
Valve
10
1.4
9
FS19766
1.2
8
FS19763
7
1.0
FS19764
6
FS19765
0.8
5
0.6
4
3
0.4
2
100 150 200 250 300 350 400 450 500 550
Flow (gal/hr)
6.75
(171.5)
9.40 (238.8)
11.04 (280.4)
cumminsfiltration.com
Differential Pressure (kPa)
L4749
30
25
20
15
10
5
0
4
FS19764
3
FS19766
2
FS19763
FS19765
8
16
24
32
40 48 56
Capacity (g)
64
72
80
1
0
Differential Pressure (lb/in2)
1 1/4" NPTF
(M42 x 2)
Fuel Outlet
FH234 Series
Differential Pressure (kPa)
1-1/4" NPT
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Industrial Pro
1 1/4" NPTF
(M42 x 2)
Fuel Inlet
Left or Right
*** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.
Mounting/Dimensions
7.70
(195.6)
Fuel In &
Fuel Out
Port Size***
(metric)
Filter Specifications
Description
1 1/4" NPTF
(M42 x 2)
Fuel Outlet
Fuel In &
Fuel Out
Fuel In &
Fuel Out
Port Size
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
1-35
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
FH234 Series
Industrial Pro® Duplex with Primer Pump
Ordering Information
Housing
Part
Filter
Number Element
Fuel Flow
gal/h (L/h)
FH23467
400 (1514)
FS19763
Primer
DP*
Pump Gauge
No
No
WIF**
Drain
Check
Valve
Heat
Fuel In &
Fuel Out
Optional
Yes
No
Ports Available
Fuel In &
Fuel Out
Fuel In & Fuel Port Size***
Out Port Size
(metric)
Left or Right 1-1/4"-11.5 NPT
M42 x 2
* DP = Differential Pressure
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately.
*** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.
Replacement Filters
Filter Specifications
Part Number
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19766
EleMax™ StrataPore™ 5 micron (plus size)
FS19763
EleMax StrataPore 7 micron (plus size)
FS19764
EleMax StrataPore 10 micron (plus size)
FS19765
EleMax StrataPore 25 micron (plus size)
FS19729
EleMax Cellulose 50 Micron
FS19905
EleMax Cellulose 50 micron (plus size)
Mounting/Dimensions
M14
Diagnostic
Port
(Optional
Fuel
Outlet)
1 1/4"-11.5
NPTF
(M42 x 2)
Fuel Outlet
Bypass
Valve
Service Height
1.5 (38.1)
Note: Only one Fuel Inlet and
one Fuel Outlet port can be
utilized. The unused ports must
be plugged before use.
22.75 (577.9)
R.20 (R5.2)
Thru Slot
0.50 (12.7)
(12X)
Heater/
Thermostat Ports
Both Sides of Body
0.55
(14.0)
18.81
(477.9)
7.70 Max.
(195.6)
Industrial Pro
®
FH234 Series
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents
or others pending.
6.60
(167.6)
L4749
M14
Diagnostic
Port (Optional
Fuel Inlet)
2.20
(55.9)
1 1/4"-11.5 NPTF
(M42 x 2)
Fuel Inlet
Performance
Flow (L/hr)
400 600 800 1000 1200 1400 1600 1800 2000
13
1.8
12
FS19763 —
with Check
11
1.6
Valve
10
1.4
9
FS19766
1.2
8
FS19763
7
1.0
FS19764
6
FS19765
0.8
5
0.6
4
3
0.4
2
100 150 200 250 300 350 400 450 500 550
Flow (gal/hr)
Differential Pressure (psi)
2.0
Differential Pressure (kPa)
6.76
(171.7)
3.49 (88.8)
0.35 (8.9)
2.20 (55.9)
11.48
(291.6)
All dimensions are in inches (millimeters)
Filter Capacity vs Restriction
Filter Restriction vs Flow
1-36
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
6.76
(171.7)
Differential Pressure (kPa)
Primer
Pump
30
25
20
15
10
5
0
4
FS19764
3
FS19766
2
FS19763
FS19765
8
16
24
32
40 48 56
Capacity (g)
64
72
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
cumminsfiltration.com
80
1
0
Differential Pressure (lb/in2)
25.25 (641.4)
FH234 Series
Industrial Pro® Triple
Ordering Information
Fuel In &
Fuel Out
Fuel In &
Fuel Out
Port Size
Fuel In &
Fuel Out
Port Size***
(metric)
Ports Available
Left or Right
1-1/4" NPT
M42 x 2
24 VDC
Left or Right
1-1/4" NPT
M42 x 2
Housing
Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF**
Drain
Check
Valve
Heat
FH23441
FS19763
600 (2271)
No
No
Optional
Yes
No
FH23491
FS19765
600 (2271)
No
No
Yes
Yes
Yes
* DP = Differential Pressure
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately.
*** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.
Replacement Filters
Filter Specifications
Description
FS19766
EleMax™ StrataPore™ 5 micron (plus size)
FS19763
EleMax StrataPore 7 micron (plus size)
FS19764
EleMax StrataPore 10 micron (plus size)
FS19765
EleMax StrataPore 25 micron (plus size)
FS19729
EleMax Cellulose 50 Micron
FS19905
EleMax Cellulose 50 micron (plus size)
Mounting/Dimensions
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Service Height
1.5 (38.1)
Note: Only one Fuel Inlet and
one Fuel Outlet port can be
utilized. The unused ports must
be plugged before use.
1 1/4" NPTF
22.75 (577.9)
(M42 x 2)
0.50
R.203 (R5.2)
Fuel Outlet
(12.7)
Thru Slot (8X)
22.24 (564.9)
1 1/4" NPTF
(M42 x 2)
Fuel Outlet
Heater/
Thermostat
Ports
0.35
(8.9)
18.79
(477.2)
Max.
7.70
(195.6)
Industrial Pro
®
FH234 Series
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents
or others pending.
6.60
(167.6)
L4749
4.15
(105.4)
3.49
(88.7)
0.55
(14.0)
6.76
6.76
1 1/4" NPTF
(171.7)
(171.7)
2.20
2.20
(M42 x 2)
(55.9)
(55.9)
Fuel Inlet
All dimensions are in inches (millimeters)
Performance
Flow (L/hr)
800 1000 1200 1400 1600 1800 2000 2200 2400 2600
2.0
1.8
FS19763 —
with Check
Valve
FS19766
FS19763
FS19764
FS19765
1.6
1.4
1.2
1.0
0.8
0.6
0.4
Differential Pressure (psi)
Differential Pressure (kPa)
13
12
11
10
9
8
7
6
5
4
3
2
1
0
WIF
Port
10.46
(265.8)
4.22
(107.3)
Filter Capacity vs Restriction
Filter Restriction vs Flow
Differential Pressure (kPa)
1 1/4" NPTF
(M42 x 2)
Fuel Inlet
30
25
20
15
10
5
0
4
FS19764
3
FS19766
2
FS19763
FS19765
8
16
24
32
40 48 56
Capacity (g)
64
72
80
1
0
Differential Pressure (lb/in2)
Part Number
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0.2
0.0
200 250 300 350 400 450 500 550 600 650 700 750
Flow (gal/hr)
cumminsfiltration.com
1-37
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Industrial Pro® Triple with Primer Pump
FH234 Series
Ordering Information
Housing
Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
FH23459
FS19763
600 (2271)
Yes
DP*
Gauge WIF**
No
Yes
Drain
Yes
* DP = Differential Pressure
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately.
Heat
Fuel In &
Fuel Out
Yes
Ports Available
In Right/Out Left
1-1/4" NPT
Fuel In &
Fuel Out
Port Size***
(metric)
M42 x 2
*** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.
Replacement Filters
Part Number
Check
Valve
Fuel In &
Fuel Out
Port Size
Filter Specifications
Description
FS19766
EleMax™ StrataPore™ 5 micron (plus size)
FS19763
EleMax StrataPore 7 micron (plus size)
FS19764
EleMax StrataPore 10 micron (plus size)
FS19765
EleMax StrataPore 25 micron (plus size)
FS19729
EleMax Cellulose 50 Micron
FS19905
EleMax Cellulose 50 micron (plus size)
Mounting/Dimensions
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Note: Only one Fuel Inlet and one Fuel Outlet port can be
utilized. The unused ports must be plugged before use.
1 1/4" NPTF
(M42 x 2)
Fuel Outlet
1 1/4" NPTF
(M42 x 2)
Fuel Outlet
22.75 (577.9)
R.203 (R5.2)
Thru Slot (8X)
0.50
(12.7)
Heater/
Thermostat
Ports
Service Height
1.5 (38.1)
18.58
(471.9)
Max.
0.35
(8.9)
Industrial Pro
®
FH234 Series
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents
or others pending.
0.55
(14.0)
2.20
(55.9)
Performance
Flow (L/hr)
800 1000 1200 1400 1600 1800 2000 2200 2400 2600
1.8
FS19766
FS19763
FS19764
FS19765
1.6
1.4
1.2
1.0
0.8
0.6
0.4
Differential Pressure (psi)
Differential Pressure (kPa)
2.0
FS19763 —
with Check
Valve
6.76
(171.7)
2.20
(55.9)
All dimensions are in inches (millimeters)
30
25
20
15
10
5
0
4
FS19764
3
FS19766
2
FS19763
FS19765
8
16
24
32
40 48 56
Capacity (g)
64
72
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0.2
0.0
200 250 300 350 400 450 500 550 600 650 700 750
Flow (gal/hr)
1-38
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
WIF
Port
10.64
(270.3)
Filter Capacity vs Restriction
Filter Restriction vs Flow
13
12
11
10
9
8
7
6
5
4
3
2
1
0
3.49
(88.7)
6.76
(171.7)
cumminsfiltration.com
80
1
0
Differential Pressure (lb/in2)
30.69 (779.5)
1 1/4" NPTF
(M42 x 2)
Fuel Inlet
Differential Pressure (kPa)
1 1/4" NPTF
(M42 x 2)
Fuel Inlet
Primer
Pump
7.70
(195.6)
6.60
(167.6)
L4749
FH234 Series
Industrial Pro® Triplex
Ordering Information
Housing
Part
Number
Filter
Element
Fuel Flow Primer DP*
gal/h (L/h) Pump Gauge
FH23438
FS19763
600 (2271)
No
FH23477
FS19765
600 (2271)
No
WIF**
Drain
Check
Valve
Heat
Fuel In &
Fuel Out
No
Optional
Yes
No
Ports Available
Left or Right
1-1/4" NPT
M42 x 2
No
Optional
Yes
No
Ports Available
Left or Right
1-1/4" NPT
M42 x 2
* DP = Differential Pressure
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately.
*** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.
Replacement Filters
Part Number
Fuel In &
Fuel Out
Fuel In & Fuel Port Size***
Out Port Size
(metric)
Filter Specifications
Description
FS19766
EleMax™ StrataPore™ 5 micron (plus size)
FS19763
EleMax StrataPore 7 micron (plus size)
FS19764
EleMax StrataPore 10 micron (plus size)
FS19765
EleMax StrataPore 25 micron (plus size)
FS19729
EleMax Cellulose 50 Micron
FS19905
EleMax Cellulose 50 micron (plus size)
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Mounting/Dimensions
Service Height
1.5 (38.1)
1 1/4" NPTF
(M42 x 2)
Fuel Outlet
1 1/4" NPTF
(M42 x 2)
Fuel Outlet
22.75 (577.9)
R.203 (R5.2)
Thru Slot (8X)
0.50
(12.7)
18.79
(477.2)
Max.
0.35
(8.9)
Industrial Pro
®
FH234 Series
6.60
(167.6)
L4749
1 1/4" NPTF
(M42 x 2)
Fuel Inlet
22.24 (564.9)
0.55
(14.0)
1 1/4" NPTF
2.20
(M42 x 2)
(55.9)
Fuel Inlet
3.49
(88.7)
6.76
(171.7)
1.8
FS19763 —
with Check
Valve
FS19766
FS19763
FS19765
1.6
1.4
1.2
1.0
0.8
0.6
0.4
Differential Pressure (psi)
Differential Pressure (kPa)
2.0
Differential Pressure (kPa)
Flow (L/hr)
800 1000 1200 1400 1600 1800 2000 2200 2400 2600
FS19764
2.20
(55.9)
10.40
(264.2)
11.04
(280.4)
4.23
(107.3)
Filter Capacity vs Restriction
Filter Restriction vs Flow
13
12
11
10
9
8
7
6
5
4
3
2
1
0
6.76
(171.7)
All dimensions are in inches (millimeters)
Performance
7.70
(195.6)
4.15
(105.4)
30
25
20
15
10
5
0
4
FS19764
3
FS19766
2
FS19763
FS19765
8
16
24
32
40 48 56
Capacity (g)
64
72
80
1
0
Differential Pressure (lb/in2)
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents
or others pending.
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0.2
0.0
200 250 300 350 400 450 500 550 600 650 700 750
Flow (gal/hr)
cumminsfiltration.com
1-39
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Industrial Pro® Triplex with Primer Pump
FH234 Series
Ordering Information
Fuel Flow
gal/h (L/h)
FH23468 FS19763
600 (2271)
Primer
DP*
Pump Gauge
Yes
No
WIF**
Drain
Optional
Yes
Check
Valve
No
* DP = Differential Pressure
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately.
Ports Available Left or Right 1-1/4"-11.5 NPT
EleMax™ StrataPore™ 5 micron (plus size)
FS19763
EleMax StrataPore 7 micron (plus size)
FS19764
EleMax StrataPore 10 micron (plus size)
FS19765
EleMax StrataPore 25 micron (plus size)
FS19729
EleMax Cellulose 50 Micron
FS19905
EleMax Cellulose 50 micron (plus size)
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Note: Only one Fuel Inlet and one Fuel Outlet port can be
utilized. The unused ports must be plugged before use.
1 1/4" NPTF
(M42 x 2)
Fuel Outlet
1 1/4" NPTF
(M42 x 2)
Fuel Outlet
22.75 (577.9)
R.203 (R5.2)
Thru Slot (8X)
0.50
(12.7)
0.35
(8.9)
Heater/
Thermostat
Ports
Both Sides
of Body
Service Height
1.5 (38.1)
18.81
(477.9)
7.70 Max.
(195.6)
Industrial Pro
®
FH234 Series
Covered under one or more of the following
U.S. Patents: 4368716, 4428351, 5507942,
US RE37165E, 5832902 and foreign patents
or others pending.
6.60
(167.6)
L4749
1 1/4" NPTF
(M42 x 2)
Fuel Inlet
30.69 (779.5)
1 1/4" NPTF
(M42 x 2)
Fuel Inlet
2.20
(55.9)
Performance
Flow (L/hr)
800 1000 1200 1400 1600 1800 2000 2200 2400 2600
1.8
FS19766
FS19763
FS19764
FS19765
1.6
1.4
1.2
1.0
0.8
0.6
0.4
Differential Pressure (psi)
Differential Pressure (kPa)
2.0
FS19763 —
with Check
Valve
6.76
(171.7)
30
25
20
15
10
5
0
4
FS19764
3
FS19766
2
FS19763
FS19765
8
16
24
32
40 48 56
Capacity (g)
64
72
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0.2
0.0
200 250 300 350 400 450 500 550 600 650 700 750
Flow (gal/hr)
1-40
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
11.48
(291.6)
2.20
(55.9)
All dimensions are in inches (millimeters)
Filter Capacity vs Restriction
Filter Restriction vs Flow
13
12
11
10
9
8
7
6
5
4
3
2
1
0
3.49
(88.7)
6.76
(171.7)
0.55
(14.0)
Differential Pressure (kPa)
Primer
Pump
M42 x 2
Filter Specifications
Description
FS19766
Mounting/Dimensions
Fuel In & Fuel
Out Port Size
*** Metric connections require metric adapter fittings. For M42 x 2 fittings, use
part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet
and outlet ports of assembly.
Replacement Filters
Part Number
Fuel In &
Fuel Out
Heat
Fuel In &
Fuel Out
Port Size***
(metric)
cumminsfiltration.com
80
1
0
Differential Pressure (lb/in2)
Housing
Part
Filter
Number Element
FH234 Series
DC Combo Thermo/Heater Unit
Ordering Information
Part Number
Specifications
Specification
Description
3959754 S
3959755 S
3959754 S
3959755 S
12 VDC Combo Thermo/Heater
Volts
12 VDC
24 VDC
24 VDC Combo Thermo/Heater
Watts
250 W
250 W
Amps
≤ 20.6 A
10.4 ± 1 A
Cold Resistance
0.614 - 0.770 Ω
2.0 - 2.43 Ω
Switch Open Temp.
≥ 62 °F (17 °C)
≥ 62 °F (17 °C)
Switch Closed Temp. ≤ 40 °F (4 °C)
≤ 40 °F (4 °C)
Specifications subject to change without notice.
Installation
Combo Thermo/Heater
Performance
Temperature vs Time - SME Biodiesel Fuel
Temperature vs Time - #2 Diesel Fuel
70
60
-10
10
0
-20
-10
Ambient Temperature
-20
-30
0
2
4
6
8
Time (Min)
10
12
40
0
30
20
-10
10
0
-20
-10
Ambient Temperature
-20
-30
Temperature (°C)
20
Temperature (°F)
0
30
10
50
10
40
Temperature (°C)
Temperature (°F)
50
-30
20
60
-30
0
5
10
15
Time (Min)
20
25
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.
cumminsfiltration.com
1-41
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
AC Heater Unit
FH234 Series
Specifications
Ordering Information
Part Number
Heater
Description
3945121 S
120 VAC/75 W Heater
Specification
3945121 S
3945126 S
Single Cordset
Volts
120 VAC
3946716 S
Y Cordset (Y cord to processor and
block heater w/ locking ring)
Watts
75 W
Amps
0.63 ± 0.1 A
Cold Resistance
187 ± 12 Ω
Cordsets
Specification
3945126 S
3946716 S
Plug
120 V Male
Wall Plug
120 V Male
Wall Plug
221 °F
(105 °C)
221 °F
(105 °C)
72"
(182.9 cm)
Straight Leg –
84" (213.3 cm)
Long Leg –
120" (304.8 cm)
Temp. Rating
Cordset Length
Specifications subject to change without notice.
Installation
Y Cordset
Single Cordset
84" (213.3 cm)
72" (182.9 cm)
Part number
3945126 S
120 V, 15 A
Plug
120 V, 15 A
Plug
Part number
3946716 S
120" (304.8 cm)
Performance
Temperature vs Time - #2 Diesel Fuel
70
20
60
10
40
0
30
20
-10
10
0
-20
-10
Ambient Temperature
-20
-30
Temperature (°C)
Temperature (°F)
50
-30
0
100
200
300
Time (Min)
400
500
Note: Tests for #2 Diesel Fuel run per ASTM D-975.
1-42
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
FH234 Series
Water-In-Fuel (WIF) Sensor
Ordering Information
Part Number
Description
3957158 S
Water-In-Fuel (WIF) Sensor
3950729 S
WIF Wiring Harness
3946670 S
WIF LED
Note: The WIF sensor is not included, but can be purchased separately.
Installation
Note:
Depending on the model (Single,
Dual, Duplex, Triple or Triplex),
the WIF port can be located on
the bottom left or the bottom
right side of the unit.
WIF Probe
Specifications
Specification
WIF
Resistance Across Pins
82 kΩ ±2% (at 25° C)
Voltage Rating
5 – 50 VDC or VAC
Signal Type
Analog
Thread
1/2" 20 UNF-2B
Output Deutsch Connector
EDLRDT13-2PR-002
WIF Harness Deutsch Connector
DT06-2S
Height to Water Sensing (Switch is in ON Position)
0.58" (14.73 mm)
Overall Length
2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle
1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin
0.79" (20.0 mm)
Distance Between Pins (Center to Center)
0.215" (5.46 mm)
Specifications subject to change without notice.
cumminsfiltration.com
1-43
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Notes
1-44
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Dual Tall
Single Tall
Duplex Short
Specification
Industrial Pro®
239 Series
Single Short
Duplex Tall
Single Short
Single Tall
Dual Tall
Height Overall
20" (508 mm)
28" (711 mm)
Depth Overall
12" (305 mm)
12" (305 mm)
11.2" (284 mm)
13.9" (352 mm)
23.8" (604 mm)
32" (813 mm)
32" (813 mm)
75 lbs (34.0 kg)
71 lbs (32.2 kg)
w/ check valve
66 lbs (29.9 kg)
w/o check valve
91 lbs (41.3 kg)
w/ check valve
86 lbs (39.0 kg)
w/o check valve
127 lbs (57.6 kg)
w/ check valve
122 lbs (55.3 kg)
w/o check valve
5.0 gal (19 L)
Width, max
Weight (Dry)
Weight (Wet)
Fuel Capacity (w/o filter)
Fuel Connections
Fuel Flow Rate
Bottom Bowl Water
Holding Capacity
Filter Service Clearance
29 lbs (13.2 kg)
39 lbs (17.7 kg)
Duplex Short
Duplex Tall
28" (711 mm)
20" (508 mm)
28" (711 mm)
12" (305 mm)
12.4" (314 mm)
12" (305 mm)
37 lbs (16.8 kg)
57 lbs (25.6 kg)
112 lbs (50.8 kg)
87 lbs (39.5 kg)
w/ check valve
82 lbs (37.2 kg)
w/o check valve
1.1 gal (4.3 L)
2.5 gal (9.5 L)
5.0 gal (19 L)
2.2 gal (8 L)
1-1/4" NPT
1-1/4" NPT
1-1/4" NPT
1-1/4" NPT
1-1/4" NPT
1200 gal/hr
(63.1 L/min)
300 gal/hr Duplex
mode (12.6 L/min)
600 gal/hr Dual mode
(37.9 L/min)
600 gal/hr Duplex
mode (37.9 L/min)
1200 gal/hr Dual mode
(63.1 L/min)
29 fl oz (860 ml)
Single mode
58 fl oz (1720 ml)
Dual mode
Min. 6.0" (152 mm)
300 gal/hr
(12.6 L/min)
600 gal/hr
(37.9 L/min)
29 fl oz (860 ml)
29 fl oz (860 ml)
58 fl oz (1720 ml)
29 fl oz (860 ml)
Single mode
58 fl oz (1720 ml)
Dual mode
Min. 3.5" (89 mm)
Min. 6.0" (152 mm)
Min. 6.0" (152 mm)
Min. 3.5" (89 mm)
Electrical Heater Options 12 VDC or 24 VDC
Primer Pump
Supply Voltage: 24 VDC, 6 A
Fuel Types
Compatible for use with Diesel #1, Diesel #2, Kerosene, Biodiesel B20, and JP8
cumminsfiltration.com
1-45
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Industrial Pro®
FH239 Series
Industrial Pro® Single Short
Parts List
Part
A
B
C
Vent Cap Assembly
Cover Assembly
D
E
F
Filter Element Assembly
(includes part C)
G
H
J
I
K
M
L
L
I
O
N
Q
M
P
O
R
S
Bottom
Bowl
Assembly
W
T
U
V
1-46
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Description
A
Collar
B
Vent Cap
C
O-Ring
D
Cover
E
Filter Spring
Vent Cap
Assembly
SP1053
Part
Number
Cover
Assembly
SP1127
F
Filter Element (includes Part C)
G
O-Ring
H
Priming Pump (includes
Isolators)
SP1124
I
(2) Priming Pump Clamp and
(4) Screws
SP1133
J
Industrial Pro®
K
Bracket with Fasteners
SP1131
L
(2) Priming Pump Hoses and
(4) Fittings
SP1128
M
Plug 1/2" STOR
SP1125
N
Bypass Check Valve
SP1121
O
Diagnostic Plug Fitting
SP1130
FS53015
(includes Part C)
See Ordering
Information
P
Water-In-Fuel (WIF) Sensor
SP1328
Q
Check Valve
SP1120
R
O-Ring
S
Bottom Bowl
T
Drain Flange
U
Drain Valve
V
Bottom Bracket and Bolts (8)
W
Wrench
Bottom Bowl
Assembly
SP1134
SP1076
WIF Wiring Harness
3950729 S
WIF LED
3946670 S
Not
Electric Heater
Shown
Adapter Fitting, 3/4" to 1-1/4"
Adapter Fitting, 1-1/4" NPT
to M42 x 1.5
cumminsfiltration.com
See Heater Page
SP1135
3956561 S
FH239 Series
Industrial Pro®
Industrial Pro® Single Tall
Parts List
Part
A
B
Cover Assembly
C
Vent Cap Assembly
D
E
F
Filter Element Assembly
(includes part C)
G
J
H
I
K
L
M
M
N
O
O
N
R
P
Q
S
T
Bottom
Bowl
Assembly
X
U
Description
A
Collar
B
Vent Cap
C
O-Ring
D
Cover
E
Filter Spring
F
Filter Element (includes Part C)
G
O-Ring
H
Industrial Pro®
Vent Cap Assembly
SP1053
Part
Number
Cover
Assembly
SP1127
FS53014
(includes Part C)
See Ordering
Information
I
Bracket with Fasteners
SP1132
J
Diagnostic Plug Fitting - Extended
SP1205
K
Priming Pump (includes Isolators)
SP1124
L
Check Valve - Extended
SP1206
M
(2) Priming Pump Clamps and
(4) Screws
SP1133
N
(2) Priming Pump Hoses and
(4) Fittings
SP1128
O
Plug 1/2" STOR
SP1125
P
Bypass Check Valve
SP1121
Q
Water-In-Fuel (WIF) Sensor
SP1328
R
Diagnostic Plug Fitting
SP1130
S
O-Ring
T
Bottom Bowl
U
Drain Flange
V
Drain Valve
W
Bottom Bracket and Bolts (8)
X
Wrench
Bottom Bowl
and Drain Valve
Assembly
SP1134
SP1076
WIF Wiring Harness
3950729 S
WIF LED
3946670 S
Not
Electric Heater
Shown
Adapter Fitting, 3/4" to 1-1/4"
Adapter Fitting, 1-1/4" NPT
to M42 x 1.5
See Heater Page
SP1135
3956561 S
V
W
cumminsfiltration.com
1-47
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Industrial Pro®
FH239 Series
Parts List
Industrial Pro® Dual Tall
Part
A
Vent Cap
Assembly
B
C
Cover Assembly
D
E
Filter
Element
Assembly
(includes
part C)
F
I
M
M
N
K
N
G
L
H
O
J
X
P
O
O
R
Q
S
T
Bottom
Bowl
Assembly
U
V
W
Description
A
Collar
B
Vent Cap
C
O-Ring
D
Cover
E
Filter Spring
F
Filter Element
(includes Part C)
G
O-Ring
H
Industrial Pro®
I
Bracket with Fasteners
SP1329
J
Diagnostic Plug Fitting Extended
SP1205
K
Priming Pump
(includes Isolators)
SP1124
L
Check Valve Extended
SP1206
M
(2) Priming Pump
Clamps and
(4) Screws
SP1133
N
(2) Priming Pump
Hoses and
(4) Fittings
SP1128
O
Plug 1/2" STOR
SP1125
P
Bypass Check Valve
SP1121
Q
Water-In-Fuel (WIF)
Sensor
SP1328
R
Diagnostic Plug Fitting
SP1130
S
O-Ring
T
Bottom Bowl
U
Drain Flange
V
Drain Valve
W
Bottom Bracket and
Bolts (8)
X
Wrench
Vent Cap
Assembly
SP1053
Cover
Assembly
SP1127
FS53014
(includes
Part C)
See Ordering
Informaiton
Bottom Bowl
Assembly
SP1134
SP1076
WIF Wiring Harness
3950729 S
WIF LED
3946670 S
Not Electric Heater
Shown
Adapter Fitting,
3/4" to 1-1/4"
Adapter Fitting, 1-1/4"
NPT to M42 x 1.5
1-48
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Part
Number
cumminsfiltration.com
See Heater
Page
SP1135
3956561 S
FH239 Series
Industrial Pro®
Parts List
Part
Industrial Pro® Duplex Short
Part
Number
Description
Description
Fuel In Diagnostic
O
A
Collar
B
C
Vent Cap Vent Cap
Assembly
O-Ring
SP1053
D
Cover
E
Filter Spring
F
Filter Element
(includes Part C)
G
O-Ring
H
Priming Pump
(includes Isolators)
SP1124
I
(2) Priming Pump
Clamp and
(4) Screws
SP1133
J
Industrial Pro
See Ordering
Informaiton
K
Bracket with
Fasteners
SP1429
L
(2) Priming Pump
Hoses and
(4) Fittings
SP1430
M
Plug 1/2" STOR
SP1125
N
Bypass Check Valve
SP1447
®
Part
Cover
Assembly
SP1127
A
FS53015
(includes Part
C)
Vent
Cap
Assembly
B
C
Cover
Assembly
D
E
F
Filter
Element
Assembly
(includes
part C)
G
Plug Fitting
Part
Number
SP1130
P
Fuel Out Diagnostic
Plug Fitting
SP1444
Q
Water-In-Fuel
(WIF) Sensor
SP1328
Check Valve
SP1446
R
Fuel In Fitting
(no check valve)
SP1486
S
O-Ring
T
Bottom Bowl
U
Drain Flange
V
Drain Valve
W
Bottom Bracket
and Bolts (8)
X
Three-way Valve
SP1431
Y
Wrench
SP1076
Bottom
Bowl and
Drain Valve
Assembly
SP1134
WIF Wiring Harness 3950729 S
3946670 S
WIF LED
Electric Heater
Not
Shown Adapter Fitting, 3/4"
to 1-1/4"
Adapter Fitting,
1-1/4" NPT
to M42 x 1.5
See Heater
Page
SP1135
3956561 S
M
M
K
J
I
L
I
P
O
P
M
R
H
N
Q
X
R
S
Y
cumminsfiltration.com
Q
T
U
Bottom
Bowl
Assembly
L
V
W
EE Caution:
Do not attempt to
remove or relocate
manifolding on
duplex units. Doing
so will void the
warranty.
1-49
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Industrial Pro®
FH239 Series
Industrial Pro® Duplex Tall
Parts List
Part
Description
Part
Number
A
Collar
B
C
Vent Cap Vent Cap
Assembly
O-Ring
SP1053
D
Cover
E
Filter Spring
F
Filter Element
(includes Part C)
G
O-Ring
H
Industrial Pro®
I
Bracket with
Fasteners
SP1429
J
Diagnostic Plug
Fitting - Extended
SP1205
K
Priming Pump
(includes Isolators)
SP1124
Check Valve
SP1485
Fuel In Fitting
(no check valve)
SP1516
L
M
(2) Priming Pump
Clamps and
(4) Screws
Part
A
Cover
Assembly
SP1127
Vent Cap
Assembly
B
FS53014
(includes
Part C)
C
Cover
Assembly
D
See Ordering
Information
E
Filter
Element
Assembly
(includes
part C)
F
G
SP1133
L
H
J
M
K
N
(2) Priming Pump
Hoses and
(4) Fittings
SP1432
O
Plug 1/2" STOR
SP1125
P
Bypass Check Valve
SP1447
Q
Water-In-Fuel (WIF)
Sensor
SP1328
R
Fuel Out Diagnostic
Plug Fitting
SP1444
S
O-Ring
T
Bottom Bowl
U
Drain Flange
V
Drain Valve
W
Bottom Bracket and
Bolts (8)
X
Three-way Valve
SP1431
Y
Wrench
SP1076
J
O
O
Q
1-50
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Bottom
Bowl
Assembly
WIF Wiring Harness
3950729 S
WIF LED
3946670 S
See Heater
Page
SP1135
3956561 S
Q
R
N
S
P
Y
Bottom
Bowl
Assembly
SP1134
M
O
X
R
N
Electric Heater
Not
Shown Adapter Fitting, 3/4"
to 1-1/4"
Adapter Fitting,
1-1/4" NPT to
M42 x 1.5
I
X
Part
Number
Description
T
U
V
W
cumminsfiltration.com
EE Caution:
Do not attempt to
remove or relocate
manifolding on
duplex units. Doing
so will void the
warranty.
FH239 Series
Industrial Pro® Single Short
Ordering Information
Housing Part
Number
Filter
Element
FH23900
FH23904
FH23916
FH23917
Primer
Pump
FS53015
FS53015
FS53015
FS53015
Yes
Yes
No
No
Clear
Bowl
WIF
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Bracket
Included
Yes
Yes
Yes
Yes
Heater
No
No
No
No
Check
Valve
Yes
Yes
Yes
Yes
Bypass
Valve
Yes
Yes
No
No
Fuel In & Fuel Out
Port Size
In Right/Out Left
In Left/Out Right
In Right/Out Left
In Left/Out Right
Fuel In &
Fuel Out
Port Size
(metric)
1-1/4" NPTF
1-1/4" NPTF
1-1/4" NPTF
1-1/4" NPTF
Replacement Filters
Part Number
FS53015
Filter Specifications
Description
Elemax™ NanoNet™ Filter
• Emulsified Water Separation: 95% efficiency at
300 gal/h (1135 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
300 gal/h (1135 L/h) flow per SAE J1839
EleMax NanoNet 5 micron (short)
Mounting/Dimensions
Service Height
3.5 (88.9)
2.75 (69.9)
2.75
(69.9)
All dimensions are in inches (millimeters)
7/8"-14 UNF-2B
Optional Heater
O-Ring Boss Port
0.75
(19.1) WIF
Sensor
.040
(10.2)
Fuel In
1-1/4"-11-1/2 NPTF
M14 Diagnostic Port
Optional Fuel Out
10.78
(273.8) 1.50
(38.1)
20.00
(508.0)
Max.
2.53
(64.1)
0.32
(8.0)
7.70
1.50
(195.6)
(38.1)
6.60
(167.6)
0.55 (14.0)
0.92 (23.4)
5.20
(132.1)
1.08 (27.4)
2.00 (50.8)
5.97
(151.6)
∅ 0.22
Fuel Out
(5.6)
1-1/4"-11-1/2 NPTF
(x4)
0.75
(19.1)
6.00
(152.4)
8.20
(208.3)
0.35
(8.9)
0.40
(10.2)
M14
Diagnostic
Port
Optional
Fuel In
7.75
(196.8)
7/8"-14 UNF-2B
Optional Heater
O-Ring Boss Port
1.50
(38.1)
0.32
(8.0)
2.00
(50.8)
(Left-In, Right-Out Unit Shown)
Performance
2.5
0
200
Flow (L/hr)
400
600
8
2.0
1.5
1.0
0.5
0
800
0
50
100
Flow (gal/hr)
150
7
6
5
4
3
2
1
0
200
Differential Pressure (psi)
Differential Pressure (in-Hg)
Filter Restriction vs Flow
cumminsfiltration.com
1-51
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Industrial Pro® Single Tall
FH239 Series
Ordering Information
Housing Part
Number
Filter
Element
FH23901
FH23903
FH23905
FH23906
FH23912
FH23913
FH23914
FH23915
Primer
Pump
FS53014
FS53014
FS53014
FS53014
FS53014
FS53014
FS53014
FS53014
Yes
Yes
Yes
Yes
No
No
No
No
Clear
Bowl
WIF
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Bracket
Included
Heater
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
Check
Valve
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Bypass
Valve
Fuel In & Fuel Out
Port Size
Yes
Yes
Yes
Yes
No
No
No
No
In Left/Out Right
In Right/Out Left
In Left/Out Left
In Right/Out Right
In Right/Out Left
In Left/Out Right
In Left/Out Left
In Right/Out Right
Fuel In &
Fuel Out
Port Size
(metric)
1-1/4" NPTF
1-1/4" NPTF
1-1/4" NPTF
1-1/4" NPTF
1-1/4" NPTF
1-1/4" NPTF
1-1/4" NPTF
1-1/4" NPTF
Replacement Filters
Part Number
Filter Specifications
Description
FS53014
Elemax™ NanoNet™ Filter
• Emulsified Water Separation: 95% efficiency at
600 gal/h (2271 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
600 gal/h (2271 L/h) flow per SAE J1839
EleMax™ NanoNet™ 5 micron (tall)
Mounting/Dimensions
Service Height
6.0 (152.4)
4.20 (106.7)
4.20
(106.7)
Fuel In
1-1/4"-11-1/2
NPTF
11.92
(302.8) 2.77
(70.5)
27.600
(701.1)
Max.
All dimensions are in inches (millimeters)
0.35
(8.9)
1.50 (38.1)
9.56
(242.7)
8.32
(211.3)
0.55 (14.0)
0.52 (13.2)
M14
Diagnostic
Port Optional
Fuel Out
Performance
1.20 (30.5)
2.00 (50.8)
13.85
(351.8)
∅ 0.22
(5.6) (x12)
5.08
(128.9)
5.97
(151.6)
2.77
(70.5)
2.20
(55.9)
3.50
(88.9)
8.96
(227.6)
10.26
(260.60
12.46
(316.5)
0.40
(10.2)
Flow (L/hr)
1000
1500
2.5
2.0
1.5
1.0
0.5
0
2000
10
9
8
7
6
5
4
3
2
1
0
500
Differential Pressure (psi)
Differential Pressure (in-Hg)
3.0
500
0
100
200
300
Flow (gal/hr)
400
1-52
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
7/8"-14 UNF-2B
Optional Heater
O-Ring Boss Port
Fuel Out
1-1/4"-11-1/2
NPTF
Filter Restriction vs Flow
0
M14
Diagnostic
Port
Optional
Fuel In
1.50
9.56 (38.1)
(242.7)
7.70 6.60
(195.6) (167.6)
.040
(10.2)
7/8"-14 UNF-2B
Optional Heater
O-Ring Boss Port
7.75
(196.8)
cumminsfiltration.com
2.00
(50.8)
(Left-In, Right-Out Unit Shown)
FH239 Series
Industrial Pro® Dual Tall
Ordering Information
Housing Part
Number
Filter
Element
FH23907
FH23908
FH23910
FH23911
FH23918
FH23919
FH23920
FH23921
FS53014*
FS53014*
FS53014*
FS53014*
FS53014*
FS53014*
FS53014*
FS53014*
Primer
Pump
WIF
Yes
Yes
Yes
Yes
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Clear
Bowl
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Bracket
Included
Heater
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
Check
Valve
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Bypass
Valve
Yes
Yes
Yes
Yes
No
No
No
No
Fuel In &
Fuel Out
Port Size
(metric)
Fuel In & Fuel Out
Port Size
In Right/Out Right
In Right/Out Left
In Left/Out Right
In Left/Out Left
In Right/Out Left
In Left/Out Right
In Left/Out Left
In Right/Out Right
1-1/4" NPTF
1-1/4" NPTF
1-1/4" NPTF
1-1/4" NPTF
1-1/4" NPTF
1-1/4" NPTF
1-1/4" NPTF
1-1/4" NPTF
* Requires two filter elements
Replacement Filters
Part Number
Filter Specifications
Description
FS53014
Elemax™ NanoNet™ Filter
• Emulsified Water Separation: 95% efficiency at
600 gal/h (2271 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
600 gal/h (2271 L/h) flow per SAE J1839
EleMax™ NanoNet™ 5 micron (tall)
Mounting/Dimensions
4.20
5.08
(106.7) (128.9)
Fuel In
Service Height
6.0 (152.4)
All dimensions are in inches (millimeters)
Fuel In
1-1/4"-11-1/2
NPTF
11.92
(302.8) 2.77
(70.5)
0.35
(8.9)
1.50
(38.1)
27.600
(701.1)
Max.
.040
(10.2)
0.55
(14.0)
0.50
(12.7)
7/8"-14 UNF-2B
Optional Heater
O-Ring Boss Port
M14 Diagnostic
Port Optional
Fuel Out
12.69
(322.3)
1.20 (30.5)
2.00 (50.8)
5.97
(151.6)
Fuel Out
Performance
7.75
(196.8)
M14
Diagnostic
Port
Optional
Fuel In
22.75
(577.9)
∅ 0.22
(5.6) (x12)
7.70
(195.6)
6.60
(167.6)
8.32
(211.3)
4.20
(106.7)
2.77
1.50 (70.5)
(38.1)
9.56
(242.7)
2.20
(55.9)
8.96
(227.6)
12.46
(316.5)
0.40
(10.2)
19.22
(488.2)
21.42
(544.1)
Fuel Out
1-1/4"11-1/2
NPTF
7/8"-14
UNF-2B
Optional
Heater
O-Ring
Boss Port
2.00
(50.8)
(Left-In, Right-Out Unit Shown)
Filter Restriction vs Flow
Flow (L/hr)
1000
1500
500
2000
2.5
2.0
1.5
1.0
0.5
0
2500
10
9
8
7
6
5
4
3
2
1
0
700
Differential Pressure (psi)
Differential Pressure (in-Hg)
3.0
0
0
100
200
300 400 500
Flow (gal/hr)
600
cumminsfiltration.com
1-53
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Industrial Pro® Duplex Short
FH239 Series
Ordering Information
Housing Part
Number
Filter
Element
FH2392600JX
FH2392700JX
FS53015*
FS53015*
Primer
Pump
Clear
Bowl
WIF
No
Yes
Yes
Yes
Yes
Yes
Bracket
Included
Yes
Yes
Heater
No
No
Check
Valve
No
Yes
Bypass
Valve
No
Yes
Fuel In & Fuel Out
Port Size
In Center/Out Center
In Center/Out Center
Fuel In &
Fuel Out
Port Size
(metric)
1-1/4" NPTF
1-1/4" NPTF
* Requires two filter elements
Replacement Filters
Part Number
Filter Specifications
Description
FS53015
Elemax™ NanoNet™ Filter
• Emulsified Water Separation: 95% efficiency at
300 gal/h (1135 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
300 gal/h (1135 L/h) flow per SAE J1839
EleMax NanoNet 5 micron (short)
Mounting/Dimensions
M14
Diagnostic
Port
7.06
(179.39)
6.50
(165.10)
Service Height
3.50 (88.90)
0.75
(19.05)
0.40
(10.16)
0.75
(19.05)
0.85
(21.59)
All dimensions are in inches (millimeters)
Fuel In
1-1/4"-11-1/2
NPTF
15.00
(381.00)
1.08 (27.43)
2.00 (50.80)
2.15 (54.61)
2.75
(69.85)
20.23
(513.80)
15.00
(381.00)
0.75
(19.05)
3.60
(91.44)
2.21
(56.13)
3.33
(84.53)
9.37
(238.08)
9.13
(231.98)
0.75
(19.05)
16.00 (406.40)
Fuel Out
1-1/4"-11-1/2
NPTF
18.75
(476.15)
Performance
6.0
500
Flow (L/hr)
1000
1500
5.0
4.0
FH23927
3.0
FH23926
2.0
1.0
0
100
150
200
250
300
Flow (gal/hr)
2000
20
18
16
14
12
10
8
6
4
2
0
400
Differential Pressure (psi)
Differential Pressure (in-Hg)
Filter Restriction vs Flow
0
350
1-54
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
M14
Diagnostic
Port
cumminsfiltration.com
2.21
(56.13)
2.75
(69.85)
0.40
(10.16)
0.85
(21.59)
1.08 (27.43)
2.00 (50.80)
2.15 (54.61)
FH239 Series
Industrial Pro® Duplex Tall
Ordering Information
Housing Part
Number
FH2392200JX
FH2392300JX
Filter
Element
FS53014*
FS53014*
Primer
Pump
WIF
No
Yes
Yes
Yes
Clear
Bowl
Yes
Yes
Bracket
Included
Heater
Yes
Yes
No
No
Check
Valve
No
Yes
Bypass
Valve
No
Yes
Fuel In & Fuel Out
Port Size
In Center/Out Center
In Center/Out Center
Fuel In &
Fuel Out
Port Size
(metric)
1-1/4" NPTF
1-1/4" NPTF
* Requires two filter elements
Replacement Filters
Part Number
FS53014
Filter Specifications
Description
Elemax™ NanoNet™ Filter
• Emulsified Water Separation: 95% efficiency at
600 gal/h (2271 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
600 gal/h (2271 L/h) flow per SAE J1839
EleMax™ NanoNet™ 5 micron (tall)
Mounting/Dimensions
11.18
(284.06)
7.06
(179.38)
6.50
(165.10)
Service Height
6.0 (152.4)
18.02 (457.66)
9.01
(228.83)
All dimensions are in inches (millimeters)
3.33
(84.53)
15.00
(381.00)
9.13
(231.98)
M14
Diagnostic
Port
1.20 (30.48)
2.00 (50.80)
2.15 (54.61)
7/8"-14 UNF-2B
Optional Heater
O-Ring Boss Port
Fuel In
1-1/4"-11-1/2
NPTF
Fuel Out
1-1/4"-11-1/2
NPTF
M14
Diagnostic
27.84
Port
(707.03)
15.00
(381.00)
9.56
(242.70)
0.75
(19.05)
16.00 (406.40)
4.20
(106.68)
3.60
(91.44) 0.85
(21.60)
1.54
(39.12)
Fuel Out
1-1/4"11-1/2
NPTF
9.56
(242.70)
0.40
(10.15)
1.20
(30.48)
2.00
(50.80)
2.15
(54.61)
Performance
6.0
0
500
Flow (L/hr)
1000
1500
5.0
4.0
FH23923
3.0
FH23922
2.0
1.0
0
100
150
200
250
300
Flow (gal/hr)
2000
20
18
16
14
12
10
8
6
4
2
0
400
Differential Pressure (psi)
Differential Pressure (in-Hg)
Filter Restriction vs Flow
350
cumminsfiltration.com
1-55
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
FH239 Series
Electric Heater Unit
Ordering Information
Part Number
Specifications
Specification
Description
SP1312
SP1313
SP1312
12 VDC Pre-heater
Volts
12 VDC
24 VDC
SP1313
24 VDC Pre-heater
Watts
195 W
195 W
Inrush Current
≤ 28 A
14 A
Average Current
< 12 A
<7A
Cold Resistance
0.425 - 0.575 Ω
2.0 - 3.0 Ω
Switch Open Temp.
N/A
N/A
Switch Closed Temp. N/A
N/A
Specifications subject to change without notice.
Installation
Pre-heater
Performance
Temperature vs Time - SME Biodiesel Fuel
20
-10
10
-15
0
-20
-10
-25
Ambient Temperature
-20
-30
0
100
200
300
Time (Min)
-30
400
500
Temperature (°F)
-5
Temperature (°F)
30
Temperature (°C)
40
30
25
20
15
10
5
0
-5
-10
-15
-20
-25
3
6
9
12
15
18
21
24
27
Ambient Temperature
0
5
10
15
Time (Min)
30
20
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.
1-56
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
25
Temperature (°C)
Temperature vs Time - #2 Diesel Fuel
Water-In-Fuel (WIF) Sensor
FH239 Series
Ordering Information
Part Number
Description
SP1328 S
Water-In-Fuel (WIF) Sensor
3950729 S
WIF Wiring Harness
3946670 S
WIF LED
Note: The WIF sensor is not included, but can be purchased separately.
Installation
Specifications
WIF
SP1328 S
Specification
Resistance Across Pins
82 kΩ ±2%
Voltage Rating
5 – 50 VDC
Signal Type
Analog
Thread
1/2" 20 UNF-2A
WIF Harness Connector
Deutsch DT04-2P
WIF Harness Length
12.09" (307 mm)
Specifications subject to change without notice.
cumminsfiltration.com
1-57
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Notes
1-58
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Dual
Duplex
Sea Pro 5
Sea Pro 5
FH234 Series
FH234 Series
Sea Pro 5
®
FH234 Series
Marine Fuel Processor
With Individual Filter
On-Off Valve
Duplex w/o
Pump
Triple
Sea Pro 5
Triplex
Sea Pro 5
Sea Pro 5
FH234 Series
FH234 Series
FH234 Series
With Individual Filter
On-Off Valve
Specifications
Specification
Sea Pro® 5
Single
Single
Dual
Duplex
Triple
Triplex
Height Overall
22.27" (566 mm)
22.27" (566 mm)
22.27" (566 mm)
22.27" (566 mm)
22.27" (566 mm)
Depth Overall
7.24" (184 mm)
10.64" (270 mm)
10.64" (270 mm)
10.64" (270 mm)
10.64" (270 mm)
Width, max
11.98" (304 mm)
25.36" (644 mm)
25.36" (644 mm)
31.37" (797 mm)
31.37" (797 mm)
Mt. Brkt. Centers (Horiz.) 5.20" (132 mm)
Mt. Brkt. Centers (Vert.) 4.25" (108 mm)
6.60" (168 mm)
6.76" (172 mm)
6.60" (168 mm)
6.76" (172 mm)
6.60" (168 mm)
6.76" (172 mm)
6.60" (168 mm)
6.76" (172 mm)
Weight (Dry)
50.33 lbs (22.83 kg)
53.57 lbs (24.30 kg)
68.28 lbs (73.14 kg)
73.14 lbs (33.18 kg)
15.2 lbs (6.9 kg)
Fuel Capacity (w/o filter)
0.71 gal (2.7 L)
1.42 gal (5.4 L)
1.42 gal (5.4 L)
2.13 gal (8.1 L)
2.13 gal (8.1 L)
Fuel Connections
SAE #12 (37° Flare,
1-1/16"-12)
SAE #12 (37° Flare,
1-1/16"-12)
SAE #12 (37° Flare,
1-1/16"-12)
SAE #12 (37° Flare,
1-1/16"-12)
SAE #12 (37° Flare,
1-1/16"-12)
Water Trap Capacity
11.0 fl oz (325 ml)
22.0 fl oz (650 ml)
22.0 fl oz (650 ml)
33.0 fl oz (976 ml)
33.0 fl oz (976 ml)
Filter Service Clearance
Min. 1.5" (38.1 mm)
Min. 1.5" (38.1 mm)
Min. 1.5" (38.1 mm)
Min. 1.5" (38.1 mm)
Min. 1.5" (38.1 mm)
Fuel Types
Compatible for use with Diesel #1, Diesel #2, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.
RINE
UL
TE
®
ST
IN
G
FO
R PUBLIC
6F64
R
Y
O
ET
ENT LA
B
F
ND
RY
AN
PE
TO
IN
E
A
D
MA
SA
Also meets the following standards: USCG, ANSI 1105, ASTM F1201
For additional agency approvals, see TB07/05-2 Certification Matrix Bulletin
cumminsfiltration.com
1-59
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Sea Pro® 5
FH234 Series
Parts List
Sea Pro® 5 Single
K
L
Part
A*
M
B
N
O
C
A
M
J
Q
L
Sea Pro 5
FH234 Ser
ies
I
Bottom Seal
3970958 S
4919920
F
Bottom Plate
3970959 S
4919921
G
Drain Valve
3954131 S
4919916
H
Bottom Bolts (6)
I*
Sea Pro 5
3946704 S
4919915
See Individual Unit
Ordering Information
L4741B
P
SP1069
4919983
SP1070
4919984
Not Service Replaceable
3946691 S
N
Lift Pump Bracket
and Bolts
Not Service Replaceable
O
Primer Pump
D
E
Lift Pump Inlet
Hose
Lift Pump Outlet
Hose
90° Fittings and
O-Ring Seals
Vibration Isolators
P
tion.com
®
M
UL tested with
cumminsfiltra
4919995
E
FUEL FILTER
AND SEPARATOR
• Member ABYC
6F64
• Meets ASTM
diesel fuel only.
F1201
• ISO 10088 Compliant
Maximum Flow
Maximum Allowable Rate = 200 gph (757 lph)
Working Pressure
15 psig (1.03
(MAWP) =
bars) at 1200
Intended for use
°F (649 °C)
with Diesel, Kerosene,
Biodiesel, & JP8
For Use in Suction
Side Only.
www.
3968203 S
4919917
L
C
Not Service Replaceable
3960826 S
®
Marine Fuel Processor
–
Water-In-Fuel (WIF)
Sensor
K
B
FS19841
D
J
B
Description
Spin-On Filter
SAE 3/4" Plug with
M14 Diagnostic
Port and O-Ring
Seal
SAE #12 Flare
Adapter (Standard
SAE J514 or MIL-F18866 Fitting)
Fleetguard® Cummins
Part
Part
Number
Number
Q
Primer Pump Fitting
Set for Single Units
Delta Pressure (DP)
Gauge Kit for Single
Body Units
4919914
SP1124
4919922
3961296 S
4919918
3966456 S
4919919
* Order this part directly from Fleetguard.
Note: Remove plug from water drain valve prior
to operation.
F
G
H
Check Valve
For Dual/Duplex and Triple/Triplex
systems, if a check valve is required,
part no. 3954139 S must be purchased
and installed at or near the inlet of the
Sea Pro assembly.
Note: When the engine is shut off,
fuel levels may drop until the engine is
restarted.
1-60
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
3.09
(78.49)
2.35
(59.7)
1 1/4"-11 1/2
NPTF (2x)
All dimensions are in inches (millimeters)
Parts List
Sea Pro® 5 Dual/Duplex
K
Part
L
J
A*
N
M
A
L
K
I
B
G
C
O
D
E
Q
W
H
C
D
E
F
Bottom Seal
Bottom Plate
Drain Valve
Bottom Bolts (6)
3970958 S
3970959 S
3954131 S
3946704 S
4919920
4919921
4919916
4919915
G
Water-In-Fuel (WIF)
Sensor Dual
Duplex
3960826 S
3966459 S
4919917
4919928
H
Dual Water-In-Fuel (WIF)
Harness
(Duplex only)
3966458 S
4919927
I
Lift Pump Inlet Hose
SP1069
4919983
J
Lift Pump Outlet Hose
SP1070
4919984
K
90° Fittings and O-Ring
Seals
Not Service Replaceable
L
Vibration Isolators
3946691 S
M
Lift Pump Bracket and
Bolts
Not Service Replaceable
N
Primer Pump
P
R
U
S
Q
R
T
–
See Individual Unit
Ordering Information
Sea Pro® 5
O
V
FS19841
B*
F
P
Description
Spin-On Filter
Fleetguard® Cummins
Part
Part
Number
Number
S
Primer Pump
Fitting Set for
Dual/Duplex/Triple/
Triplex Units
Shut-Off Valve Kit (for
Assemblies with
Valves only):
Two Valve Kit
Manifold Spacer Seal
for Assemblies without
Valves
Dual/Duplex Outlet
Manifold w/ Plug
Dual/Duplex Inlet
Manifold w/ Plug
4919914
SP1124
4919922
3961295 S
4919925
3970753 S
4919937
3968209 S
4919932
3968211 S
4919934
3968210 S
4919933
4919930
T
Manifold Capscrew (12)
3968205 S
U
SAE 3/4" Plug with M14
Diagnostic Port and
O-Ring Seal
Not Service Replaceable
V
SAE #12 Flare Adapter
(Standard SAE J514 or
MIL-F-18866 Fitting)
3968203 S
4919929
W
Delta Pressure (DP)
Gauge Kit for Multiple
Body Units
3966457 S
4919926
* Order this part directly from Fleetguard.
Note: Remove plug from water drain valve prior
to operation.
cumminsfiltration.com
1-61
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Parts List
Sea Pro® 5 Triple/Triplex
K
Part
L
J
N
M
A
L
K
Spin-On Filter
B*
Sea Pro® 5
C
D
E
F
Bottom Seal
Bottom Plate
Drain Valve
Bottom Bolts (6)
Water-In-Fuel (WIF)
Sensor Triple
Triplex
Dual Water-In-Fuel
(WIF) Harness
(Triplex only)
G
I
H
B
I
G
J
O
C
D
W
K
H
E
Q
U
4919983
SP1070
4919984
Not Service Replaceable
N
Primer Pump
T
U
V
1-62
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
SP1069
Not Service Replaceable
S
* Order this part directly from Fleetguard.
Note: Remove plug from water drain valve
prior to operation.
4919927
M
R
T
3966458 S
3946691 S
Q
S
4919917
4919928
Lift Pump Bracket
and Bolts
P
R
3960826 S
3966459 S
Vibration Isolators
O
V
Lift Pump
Inlet Hose
Lift Pump
Outlet Hose
90° Fittings and
O-Ring Seals
FS19841
–
See Individual Unit
Ordering Information
3970958 S 4919920
3970959 S 4919921
3954131 S 4919916
3946704 S 4919915
L
F
P
Description
A*
Fleetguard® Cummins
Part
Part
Number
Number
V
Primer Pump
Fitting Set for
Dual/Duplex/Triple/
Triplex Units
Shut-Off Valve Kit
(for Assemblies with
Valves only):
Three Valve Kit
Manifold Spacer
Seal for Assemblies
without Valves
Triple/Triplex Outlet
Manifold w/ Plug
Triple/Triplex Inlet
Manifold w/ Plug
Manifold Capscrew
(12)
SAE 3/4" Plug with
M14 Diagnostic Port
and O-Ring Seal
SAE #12 Flare
Adapter (Standard
SAE J514 or
MIL-F-18866 Fitting)
Delta Pressure
(DP) Gauge Kit for
Multiple Body Units
cumminsfiltration.com
4919914
SP1124
4919922
3961295 S
4919925
3968207 S
4919931
3968209 S
4919932
3968213 S
4919936
3968212 S
4919935
3968205 S
4919930
Not Service Replaceable
3968203 S
4919929
3966457 S
4919926
FH234 Series
Water-In-Fuel (WIF) Sensor
Ordering Information
Part Number
Description
3960826 S
Water-In-Fuel (WIF) Sensor
3950729 S
WIF Wiring Harness
3946670 S
WIF LED
Note: The WIF sensor is not included, but can be purchased separately.
Installation
Note:
Depending on the model (Single,
Dual, Duplex, Triple or Triplex),
the WIF port can be located on
the bottom left or the bottom
right side of the unit.
WIF Probe
Specifications
WIF
3960826 S
(4919917)
Specification
Dual WIF
3966459 S (4919928)
(qty 2)
Resistance Across Pins
82 kΩ ±2% (at 25° C) 165 kΩ ±2% (at 25° C)
Voltage Rating
5 – 50 VDC or VAC
5 – 50 VDC or VAC
Signal Type
Analog
Analog
Thread
1/2" 20 UNF-2A
1/2" 20 UNF-2A
Output Deutsch Connector
EDLRDT13-2PR-002
EDLRDT13-2PR-002
WIF Harness Deutsch Connector
DT04-2P
DT06-2S
Height to Water Sensing
(Switch is in ON Position)
1.21" (30.73 mm)
1.21" (30.73 mm)
Overall Length (WIF Body)
1.94" (49.28 mm)
1.94" (49.28 mm)
Distance Between Blades (Center to Center)
0.168" (4.27mm)
0.168" (4.27mm)
Specifications subject to change without notice.
cumminsfiltration.com
1-63
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Sea Pro® 5 Single with Pump
FH234 Series
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF
Drain
Fuel In &
Fuel Out
Fuel In & Fuel Out Port Size
FH23460
FS19841
200 (757)
FH23473
FS19841
200 (757)
Yes
No
Yes
Yes
In Right/Out Left
SAE #12 (37° Flare, 1-1/16"-12)
Yes
Yes
Yes
Yes
In Right/Out Left
SAE #12 (37° Flare, 1-1/16"-12)
* DP = Differential Pressure
Replacement Filters
Filter Specifications
Part Number
Spin-On Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19841
StrataPore™ 7 micron Spin-On Filter
FS1013
StrataPore 10 micron Spin-On Filter
FS19804
StrataPore 25 micron Spin-On Filter
Mounting/Dimensions
Service Height
1.5 (38.1)
Front
SAE #12
(37° Flare,
1-1/16"-12)
Fuel Outlet
22.10
(561.3)
R.203 (R5.2)
Thru Slot
(4X )
Sea Pro 5
7.70
(195.6)
®
FH234 Series
Marine Fuel Processor
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
6.60
(167.6)
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
Maximum Flow Rate = 200 gph (757 lph)
Maximum Allowable Working Pressure (MAWP) =
15 psig (1.03 bars) at 1200 °F (649 °C)
Intended for use with Diesel, Kerosene, Biodiesel, & JP8
For Use in Suction Side Only.
L4741B
SAE #12
(37° Flare, 1-1/16"-12)
Fuel Inlet
0.35
All dimensions are in inches (millimeters) (8.9)
6.00
(152.4)
0.55
(14.0)
0.70
(17.9)
7.24
(183.9)
Performance
Filter Restriction vs Flow
2000
3.6
3.0
20
2.4
15
FS19841
1.8
10
1.2
5
0.6
0
0
0
100
200
300
400
Flow (gal/hr)
500
1-64
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
600
Differential Pressure (psi)
25
Differential Pressure (kPa)
Flow (L/hr)
1000
1500
500
Filter Capacity vs Restriction
30
25
4
FS19804
20
3
15
FS1013
10
FS19841
1
5
0
2
0
16
32
48
0
62 80 96 112 128 144 160
Capacity (g)
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
cumminsfiltration.com
Differential Pressure (lb/in2)
www. cumminsfiltration.com
Differential Pressure (kPa)
Primer
Pump
FH234 Series
Sea Pro® 5 Dual with Pump
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF
Drain
Fuel In &
Fuel Out
Fuel In & Fuel Out Port Size
FH23461
FS19841
400 (1514)
FH23469
FS19841
400 (1514)
Yes
No
Yes
Yes
In Left/Out Left
SAE #12 (37° Flare, 1-1/16"-12)
Yes
Yes
Yes
Yes
In Left/Out Left
SAE #12 (37° Flare, 1-1/16"-12)
* DP = Differential Pressure
Filter Specifications
Replacement Filters
Part Number
Spin-On Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19841
StrataPore™ 7 micron Spin-On Filter
FS1013
StrataPore 10 micron Spin-On Filter
FS19804
StrataPore 25 micron Spin-On Filter
Mounting/Dimensions
Service Height
1.5 (38.1)
22.25 (641.4)
M14
Diagnostic
Port
Optional
Fuel
Outlet
SAE #12
(37° Flare,
1-1/16"-12)
Fuel Outlet
R.20 (R5.2)
Thru Slot
(12X)
22.27
(565.7)
22.75 (577.9)
Sea Pro 5
®
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
FH234 Series
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
0.35
M14
SAE #12
(8.9)
(37° Flare, 1-1/16"-12)
Diagnostic Port
2.20
Fuel Inlet
Optional Fuel Inlet (55.9)
All dimensions are in inches (millimeters)
6.75
(171.5)
3.49 (88.8)
2000
3.6
3.0
20
2.4
15
1.8
10
FS19841
5
0
1.2
0.6
0
100
200
300
400
Flow (gal/hr)
500
600
0
cumminsfiltration.com
Differential Pressure (kPa)
25
Flow (L/hr)
1000
1500
10.64
(270.3)
Filter Capacity vs Restriction
Differential Pressure (psi)
Differential Pressure (kPa)
Filter Restriction vs Flow
500
0.55
(14.0)
0.50 (12.7)
2.20 (55.9)
6.76
(171.7)
Performance
0
7.70
(195.6)
6.60
(167.6)
L4776A
30
25
4
FS19804
20
3
15
FS1013
10
FS19841
1
5
0
2
0
16
32
48
0
62 80 96 112 128 144 160
Capacity (g)
Differential Pressure (lb/in2)
Marine Fuel Processor
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
1-65
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Sea Pro® 5 Duplex with Pump
FH234 Series
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF
Drain
Fuel In &
Fuel Out
Fuel In & Fuel Out Port Size
FH23465
FS19841
400 (1514)
Yes
No
Yes
Yes
In Left/Out Right
SAE #12 (37° Flare, 1-1/16"-12)
FH23472
FS19841
400 (1514)
Yes
Yes
Yes
Yes
In Left/Out Left
SAE #12 (37° Flare, 1-1/16"-12)
* DP = Differential Pressure
Replacement Filters
Filter Specifications
Part Number
Spin-On Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19841
StrataPore™ 7 micron Spin-On Filter
FS1013
StrataPore 10 micron Spin-On Filter
FS19804
StrataPore 25 micron Spin-On Filter
Mounting/Dimensions
Service Height
1.5 (38.1)
25.36 (644.1)
M14
Diagnostic
Port
Optional
Fuel
Outlet
SAE #12
(37° Flare,
1-1/16"-12)
Fuel Outlet
R.20 (R5.2)
Thru Slot
(12X)
22.75 (577.9)
22.27
(565.7)
Sea Pro 5
®
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
FH234 Series
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
0.35
M14
SAE #12
(8.9)
(37° Flare, 1-1/16"-12)
Diagnostic Port
2.20
Fuel Inlet
Optional Fuel Inlet (55.9)
All dimensions are in inches (millimeters)
6.75
(171.5)
3.49 (88.8)
2000
3.6
3.0
20
2.4
15
1.8
10
FS19841
5
0
1.2
0.6
0
100
200
300
400
Flow (gal/hr)
500
1-66
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
600
0
Differential Pressure (kPa)
25
Flow (L/hr)
1000
1500
11.48
(270.3)
Filter Capacity vs Restriction
Differential Pressure (psi)
Differential Pressure (kPa)
Filter Restriction vs Flow
500
0.55
(14.0)
0.50 (12.7)
2.20 (55.9)
6.76
(171.7)
Performance
0
7.70
(195.6)
6.60
(167.6)
L4776A
30
25
4
FS19804
20
3
15
FS1013
10
FS19841
1
5
0
2
0
16
32
48
0
62 80 96 112 128 144 160
Capacity (g)
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
cumminsfiltration.com
Differential Pressure (lb/in2)
Marine Fuel Processor
FH234 Series
Sea Pro® 5 Duplex
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF
Drain
Fuel In &
Fuel Out
Fuel In & Fuel Out Port Size
FH23463
FH19841
400 (1514)
No
No
Yes
Yes
In Left/Out Left
SAE #12 (37° Flare, 1-1/16"-12)
* DP = Differential Pressure
Filter Specifications
Replacement Filters
Part Number
Spin-On Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19841
StrataPore™ 7 micron Spin-On Filter
FS1013
StrataPore 10 micron Spin-On Filter
FS19804
StrataPore 25 micron Spin-On Filter
Mounting/Dimensions
Service Height
1.5 (38.1)
22.75 (577.9)
M14
Diagnostic
Port
Optional
Fuel
Outlet
SAE #12
(37° Flare,
1-1/16"-12)
Fuel Outlet
R.20 (R5.2)
Thru Slot
(12X)
22.10
(561.2)
22.75 (577.9)
Sea Pro 5
®
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
FH234 Series
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
6.60
(167.6)
L4776A
0.35
M14
SAE #12
(8.9)
Diagnostic Port
(37° Flare, 1-1/16"-12)
2.20
Fuel Inlet
Optional Fuel Inlet (55.9)
All dimensions are in inches (millimeters)
6.75
(171.5)
3.49 (88.8)
6.76
(171.7)
Performance
Filter Restriction vs Flow
2000
3.6
3.0
20
2.4
15
1.8
10
FS19841
5
0
1.2
0.6
0
100
200
300
400
Flow (gal/hr)
500
600
0
cumminsfiltration.com
Differential Pressure (kPa)
Flow (L/hr)
1000
1500
500
11.48
(270.3)
Filter Capacity vs Restriction
Differential Pressure (psi)
Differential Pressure (kPa)
25
0
0.55
(14.0)
0.50 (12.7)
2.20 (55.9)
30
25
4
FS19804
20
3
15
FS1013
10
FS19841
1
5
0
2
0
16
32
48
0
62 80 96 112 128 144 160
Capacity (g)
Differential Pressure (lb/in2)
Marine Fuel Processor
7.70
(195.6)
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
1-67
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Sea Pro® 5 Triple
FH234 Series
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF
Drain
Fuel In &
Fuel Out
Fuel In & Fuel Out Port Size
FH23462
FS19841
600 (2271)
FH23470
FS19841
600 (2271)
Yes
No
Yes
Yes
In Left/Out Left
SAE #12 (37° Flare, 1-1/16"-12)
Yes
Yes
Yes
Yes
In Left/Out Left
SAE #12 (37° Flare, 1-1/16"-12)
FH23497
FS19841
600 (2271)
No (not
shown)
Yes
Yes
Yes
In Right/Out Right
SAE #12 (37° Flare, 1-1/16"-12)
* DP = Differential Pressure
Replacement Filters
Filter Specifications
Part Number
Spin-On Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19841
StrataPore™ 7 micron Spin-On Filter
FS1013
StrataPore 10 micron Spin-On Filter
FS19804
StrataPore 25 micron Spin-On Filter
Mounting/Dimensions
Service Height
1.5 (38.1)
31.45 (798.8)
M14
Diagnostic
Port
Optional
Fuel Outlet
SAE #12
(37° Flare,
1-1/16"-12)
Fuel Outlet
R.20 (R5.2)
Thru Slot
(12X)
22.75 (577.9)
22.27
(565.7)
Sea Pro 5
®
FH234 Series
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
L4776A
All dimensions are in inches (millimeters)
M14
0.35
Diagnostic (8.9)
Port
2.20
(55.9)
Optional
Fuel Inlet
6.76
(171.7)
3.49 (88.8)
Performance
Filter Restriction vs Flow
Flow (L/hr)
1500
2000
2500
3.6
3.0
20
2.4
15
1.8
FS19841
10
1.2
5
0.6
0
100
0
200
300
400
500
Flow (gal/hr)
10.64
(270.3)
Filter Capacity vs Restriction
600
700
1-68
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Differential Pressure (psi)
Differential Pressure (kPa)
25
1000
0.55
(14.0)
0.50 (12.7)
2.20 (55.9)
6.76
(171.7)
Differential Pressure (kPa)
SAE #12
(37° Flare, 1-1/16"-12)
Fuel Inlet
500
7.70
(195.6)
6.60
(167.6)
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
30
25
4
FS19804
20
3
15
FS1013
10
FS19841
1
5
0
2
0
16
32
48
0
62 80 96 112 128 144 160
Capacity (g)
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
cumminsfiltration.com
Differential Pressure (lb/in2)
Marine Fuel Processor
FH234 Series
Sea Pro® 5 Triplex with Pump
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF
Drain
Fuel In &
Fuel Out
Fuel In & Fuel Out Port Size
FH23464
FS19841
600 (2271)
FH23471
FS19841
600 (2271)
Yes
No
Yes
Yes
In Left/Out Left
SAE #12 (37° Flare, 1-1/16"-12)
Yes
Yes
Yes
Yes
In Left/Out Left
SAE #12 (37° Flare, 1-1/16"-12)
* DP = Differential Pressure
Replacement Filters
Filter Specifications
Part Number
Spin-On Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19841
StrataPore™ 7 micron Spin-On Filter
FS1013
StrataPore 10 micron Spin-On Filter
FS19804
StrataPore 25 micron Spin-On Filter
Mounting/Dimensions
Service Height
1.5 (38.1)
31.45 (798.8)
M14
Diagnostic
Port
Optional
Fuel Out
SAE #12
(37° Flare,
1-1/16"-12)
Fuel Outlet
R.20 (R5.2)
Thru Slot
(12X)
22.75 (577.9)
22.27
(565.7)
Sea Pro 5
®
FH234 Series
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
6.60
(167.6)
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
L4776A
All dimensions are in inches (millimeters)
6.76
(171.7)
3.49 (88.8)
Performance
Filter Restriction vs Flow
1000
Flow (L/hr)
1500
2000
2500
3.6
3.0
20
2.4
15
1.8
FS19841
10
1.2
5
0.6
0
100
0
200
300
400
500
Flow (gal/hr)
10.64
(270.3)
Filter Capacity vs Restriction
600
700
Differential Pressure (psi)
Differential Pressure (kPa)
25
500
0.55
(14.0)
0.50 (12.7)
2.20 (55.9)
6.76
(171.7)
cumminsfiltration.com
Differential Pressure (kPa)
SAE #12
(37° Flare, 1-1/16"-12)
Fuel Inlet
M14
0.35
Diagnostic (8.9)
Port
2.20
(55.9)
Optional
Fuel In
7.70
(195.6)
30
25
4
FS19804
20
3
15
FS1013
10
FS19841
1
5
0
2
0
16
32
48
0
62 80 96 112 128 144 160
Capacity (g)
Differential Pressure (lb/in2)
Marine Fuel Processor
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
1-69
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Notes
1-70
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Spin-On Fuel/Water
Separators
FS1241B
FS1240B
FS1242B
Specifications
Specification
FS1240B
FS1241B
FS1242B
Assembly Height Overall
5.87 in (149.0 mm)
6.87 in (175.0 mm)
8.87 in (225.0 mm)
Element Height Overall
3.80" (96.52 mm)
4.81" (122.17 mm)
6.83" (173.51 mm)
Diameter, max
3.75 in (95.0 mm)
3.75 in (95.0 mm)
3.75 in (95.0 mm)
Thread Size
1-14 UNS-2B
1-14 UNS-2B
1-14 UNS-2B
Weight (Dry)
1.0 lbs (0.45 kg)
1.15 lbs (0.52)
1.40 lbs (0.64 kg)
Flow Rate
30 gal/h (113.56 L/h)
45 gal/h (170.34 L/h)
90 gal/h (340.69 L/h)
Flow Direction
Outside/In
Outside/In
Outside/In
Specifications subject to change without notice.
cumminsfiltration.com
1-71
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Spin-On Fuel/Water Separators
Parts List
Part
A
B
Description
A
Head Assembly
B
Heater and Gasket
3833198 S
3907766 S
See Individual
Assembly
Ordering
Information
C
Filter Element with Spud Seal and
O-Ring Drain
D
Clear Collection Bowl
3831871 S
E
Bowl Sensor
3834335 S
Bowl Sensor for 12 VDC Systems
(not shown)
3834217 S
C
D
E
1-72
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Part Number
cumminsfiltration.com
Spin-On Fuel/Water Separators
FS1240B
Ordering Information
Assembly*
Part Number
Filter Element
FS1240B
FS1240
* Assembly includes self-venting drain valve, clear collection bowl, and filter element.
Filter Specifications
Replacement Filter
Part
Number
FS1240
Description
30 gal/h (113.56 L/h) Spin-On Fuel/Water Separator
• Emulsified Water Separation: 90% per SAE J1488
• Free Water Separation: 90% per SAE J1839
• Efficiency: 98.7% @ 25µ @ rated flow per SAE J1985
Mounting/Dimensions
2.19
(55.63)
7/8-14 UNF-2B
R0.25 (R6.3)
Thru Slot
(2X)
1.88
(47.75)
Service Height
3.0 (76.2)
4.88
(123.95)
7/8-14 UNF-2B
2.43
(61.72)
5.87
(149.0)
3.00
(76.2)
3.93
(99.82)
All dimensions are in inches (millimeters)
Performance
Flow (L/hr)
200
300
30
400
0.36
0.30
2.0
0.24
1.5
FS1240
1.0
FS1241
0.18
FS1242
0.12
0.5
0.06
0.0
0.00
0
0
20
40
60
80
Flow (gal/hr)
100
120
Differential Pressure (kPa)
100
Differential Pressure (lb/in2)
Differential Pressure (kPa)
2.5
0
4
25
3
20
FS1240
FS1241
FS1242
15
2
10
1
5
0
0
5
10
15
20
Capacity (g)
25
30
35
0
Differential Pressure (lb/in2)
Filter Capacity vs Restriction
Filter Restriction vs Flow
Note: Capacity vs Restriction tests run with a Flow Rate of 95 gal/h.
Performance data based on #2 Diesel.
cumminsfiltration.com
1-73
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
FS1241B
Spin-On Fuel/Water Separators
Ordering Information
Assembly*
Part Number
Filter Element
FS1241B
FS1241
* Assembly includes self-venting drain valve, clear collection bowl, and filter element.
Filter Specifications
Replacement Filter
Part
Number
FS1241
Description
45 gal/h (170.34 L/h) Spin-On Fuel/Water Separator
• Emulsified Water Separation: 90% per SAE J1488
• Free Water Separation: 90% per SAE J1839
• Efficiency: 98.7% @ 25µ @ rated flow per SAE J1985
Mounting/Dimensions
2.19
(55.63)
R0.25 (R6.3)
Thru Slot
(2X)
1.88
(47.75)
7/8-14 UNF-2B
Service Height
3.0 (76.2)
4.88
(123.95)
7/8-14 UNF-2B
2.43
(61.72)
6.87
(149.0)
3.00
(76.2)
3.93
(99.82)
All dimensions are in inches (millimeters)
Performance
Flow (L/hr)
200
300
30
400
0.36
0.30
2.0
0.24
1.5
FS1240
1.0
FS1241
0.18
FS1242
0.12
0.5
0.06
0.0
0.00
0
0
20
40
60
80
Flow (gal/hr)
100
120
Differential Pressure (kPa)
100
Differential Pressure (lb/in2)
Differential Pressure (kPa)
2.5
0
4
25
3
20
FS1240
FS1241
FS1242
15
2
10
1
5
0
0
5
10
15
20
Capacity (g)
25
30
Note: Capacity vs Restriction tests run with a Flow Rate of 95 gal/h.
Performance data based on #2 Diesel.
1-74
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
35
0
Differential Pressure (lb/in2)
Filter Capacity vs Restriction
Filter Restriction vs Flow
Spin-On Fuel/Water Separators
FS1242B
Ordering Information
Assembly*
Part Number
Filter Element
FS1242B
FS1242
* Assembly includes self-venting drain valve, clear collection bowl, and filter element.
Filter Specifications
Replacement Filter
Part
Number
FS1242
Description
90 gal/h (340.69 L/h) Spin-On Fuel/Water Separator
•
•
•
•
Emulsified Water Separation: 90% per SAE J1488
Free Water Separation: 90% per SAE J1839
Efficiency: 98.7% @ 25µ @ rated flow per SAE J1985
FS1015 StrataPore Upgrade Efficiency: 98.7% @ 10µ @
rated flow per SAE J1985
Mounting/Dimensions
2.19
(55.63)
R0.25 (R6.3)
Thru Slot
(2X)
1.88
(47.75)
7/8-14 UNF-2B
Service Height
3.0 (76.2)
4.88
(123.95)
7/8-14 UNF-2B
2.43
(61.72)
8.87
(225.0)
3.00
(76.2)
3.93
(99.82)
All dimensions are in inches (millimeters)
Performance
Flow (L/hr)
200
300
30
400
0.36
0.30
2.0
0.24
1.5
FS1240
1.0
FS1241
0.18
FS1242
0.12
0.5
0.06
0.0
0.00
0
0
20
40
60
80
Flow (gal/hr)
100
120
Differential Pressure (kPa)
100
Differential Pressure (lb/in2)
Differential Pressure (kPa)
2.5
0
4
25
3
20
FS1240
FS1241
FS1242
15
2
10
1
5
0
0
5
10
15
20
Capacity (g)
25
30
35
0
Differential Pressure (lb/in2)
Filter Capacity vs Restriction
Filter Restriction vs Flow
Note: Capacity vs Restriction tests run with a Flow Rate of 95 gal/h.
Performance data based on #2 Diesel.
cumminsfiltration.com
1-75
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Notes
1-76
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Stationary Fuel Coalescers
cumminsfiltration.com
1-77
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Introduction
Fleetguard® Stationary Fuel Coalescer
To appreciate the 99% water and dirt removal efficiency of the Fleetguard Stationary Fuel Coalescer, it is important to
understand why a coalescer is valuable in the first place.
Water in Fuel
Inconsistencies in diesel fuel handling, storage and delivery all contribute to water in fuel. Water can also enter underground
storage tanks through deteriorated tank walls, vents or through filler tubes. Changes in temperature and additions of warmer fuel
can cause condensation to form and collect at the bottom of the tank. Whatever the cause, water is generally present in fuel, and
it exists in two forms: free water and emulsified water.
A static holding tank accumulates free water, which is visible as large droplets or as a layer found at the bottom of the tank.
However, once vibration or movement occurs in the fuel system, free water breaks down into very small droplets and emulsifies
with the fuel. The fuel pump also breaks down free water. The result is emulsified water, water droplets small enough to escape
detection by the unaided eye. An emulsion of fuel and water will have a milky appearance.
Water Contamination of Either Type Spells Danger to Your Engine
Diesel injection systems consist of precision components with extremely close tolerances relying completely on the fuel for
lubrication. Water causes a multitude of difficulties both for the fuel system as well as for the engine itself. Water can lead to
scored pump surfaces, destruction of the injector nozzle, premature valve wear, and cracked cylinder liners – just to name a few
of the possible problems.
Sulfur, in concentrations as high as 0.5% in today’s fuels, combines with water to form corrosive acids. These acids can not only
damage the fuel injection system, they can also find their way into the lubricating oil, resulting in premature bearing wear.
Water accumulated during diesel fuel storage encourages bacterial growth. These bacteria and other microbes are a significant
cause of untimely engine fuel filter plugging.
Optimum engine life and economic performance depend upon having pure fuel delivered to the combustion chambers.
The Benefits
When properly installed, the Fleetguard Stationary Fuel Coalescer offers:
•
Lower maintenance costs
•
Better fuel economy
•
•
Longer engine operating life
Reduced exhaust emissions
With flexible installation options, you can achieve clean fuel with no system-damaging water.
Common Water Removal Methods
Many devices claim 100% water removal. The majority of these devices fall into two categories: mechanical or pleated
separators. Mechanical separators usually employ either centrifugal action or static deflection to remove larger drops of free
water from diesel fuel. Pleated paper separators use a single stage, water-repellent paper to separate the large drops of free
water from the fuel passing through the media. These two methods of fuel/water separation remove free water but have little or
no effect on emulsified water. However, many fuel systems contain more emulsified water than free water.
How a Coalescer Works
The practical removal of both free and emulsified water mandates the use of coalescence. The Fleetguard Stationary Fuel
Coalescer uses a two-stage process for water removal. In the first stage, inside-out flow dynamics direct fuel through a fibrous
media that allows fuel to pass through but attracts and holds the emulsified water. These tiny droplets of water unite, or coalesce,
to form larger droplets of free water. This free water is then released to the second stage, water repellent media, which easily
separates the free water from the fuel. Separated water simply drops into a collection sump.
Beyond Water Separation
Stationary Fuel Coalescers have excellent contaminant efficiency in addition to their water removal capabilities and will remove
water indefinitely until they become plugged with contaminants. Water removal efficiency is unaffected by the filtration process.
The Fleetguard Stationary Fuel Coalescer is a floor standing, multiple element unit. A wide range of accessories are available
to fit your specific application. Unlike conventional separators, these units can be installed on either the pressure side or suction
side of the transfer or fuel pump.
1-78
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Stationary Fuel Coalescers
Single Element Design Coalescer
Coalescers Feature Inside-Out Flow
Outlet
Outlet
Inlet
Inlet
Specifications
Housing
Part
Number
Design
Pressure
lb/in2 (kPa)
Flow Rate*
gal/min
(L/min)
Pressure
Drop**
in Hg (kPa)
91284N
91293N
75 (517.1)
6 (22.7)
2.5 (8.5)
75 (517.1)
15 (56.8)
2.5 (8.5)
* Clean filter at rated flow, based on #2 Diesel fuel.
** Change filter at 5 PSID (34.5 kPa) above initial pressure drop.
cumminsfiltration.com
1-79
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Single Element Design Coalescer
Stationary Fuel Coalescers
Parts List
Part
B
A
Cover Assembly
N/A
N/A
B
O-Ring
Q58403
Q58878
Q53087A
N/A
N/A
Q53473
C
D
E
Description
Part Number
A
91293N
C
Band Clamp
D
Seal Nut Assembly
E
Gasket
Q58031
Q58403
F
Filter Element
88471N
88473N
G
Housing
91284N
N/A
F
G
1-80
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
91284N
cumminsfiltration.com
Stationary Fuel Coalescers
Single Element Design Coalescer
Ordering Information
Housing Part
Number
Filter Element
91284N
88471N
91293N
88473N
Replacement Elements
Part
Number
Filter Efficiency
• Emulsified Water Removal: 99% per SAE J1488
• Free Water Removal: 99% efficiency per SAE J1839
• Contaminant Efficiency: B5 = 100
Description
88471N
Two-stage coalesing element
88473N
Two-stage coalesing element
Mounting/Dimensions
Vent
3/8" NPT
Outlet
1" NPT
Plug
1/8" NPT
B
Part
Number
A
Height
in (mm)
B
Inlet Height
in (mm)
91284N
21.5 (546.1)
16.62 (442.2)
91293N
32.46 (822.5)
27.5 (698.5)
A
5.56
(141.2)
Inlet
1-14" NPT
Plug
.25 (6.35)
8.65
(219.7)
Drain
1/4" NPT
3.00
(76.2)
5.75
(146.1)
8.65
(219.7)
All dimensions are in inches (millimeters)
cumminsfiltration.com
2.00
(50.1)
∅.41 (10.4)
(4X)
1.75
(44.5)
1-81
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Multiple Element Design Coalescer
Stationary Fuel Coalescers
Coalescers Feature Inside-Out Flow
Outlet
Intlet
Specifications
Part
Number
Design
Pressure
lb/in2 (kPa)
Flow Rate*
gal/min
(L/min)
Pressure
Drop**
in Hg (kPa)
91292N
75 (517.1)
100 (378.5)
3.5 (11.9)
* Clean filter at rated flow, based on #2 Diesel fuel.
** Change filter at 5 PSID (34.5 kPa) above initial pressure drop.
1-82
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Stationary Fuel Coalescers
A
Multiple Element Design Coalescer
Parts List
B
C
D
Part
Description
Part Number
A
Cover Assembly
Q80660A
B
O-Ring
Q79058
C
Seal Nut Assembly
D
Gasket
Q58878
N/A
E
Filter Element
88472N
F
Housing
91292N
E
F
cumminsfiltration.com
1-83
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Multiple Element Design Coalescer
Stationary Fuel Coalescers
Ordering Information
Housing Part
Number
Filter Element
91292N
88472N
Replacement Filter
Part
Number
Filter Efficiency
• Emulsified Water Removal: 99% per SAE J1488
• Free Water Removal: 99% efficiency per SAE J1839
• Contaminant Efficiency: B5 = 100
Description
88472N
Two-stage coalesing element
Mounting/Dimensions
24 (609.6)
Required for
Element
Replacement
1/4" NPT
Pressure
Gauge Port
46.8
(1188.7)
39.00
(990.6)
1" NPT
Oil Drain
1" NPT
Water
Drain
13.00
(330.2)
6.75
6.00
(171.5) (152.4)
3.00
(76.2)
39.50
(1003.3)
2" NPT
Plug
1/4" NPT
Pressure
Gauge Port
15.75 (400.1)
2.50
(63.5)
19.3 (490.2)
1-84
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Discontinued Products
cumminsfiltration.com
1-85
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
DC Heaters for Fuel Pro®
12 V and 24 V Heater for Fuel Pro
Thermostat
Switch
Heater
1
2
5
7
Discontinued Products
A B
A B
A B
A B
6
7
Fuel Processor
Harness
3
Ground Lead (–)
w/ Loop
B A
8
B A
9
3944450 S
3945136 S
12 VDC
24 VDC
Product
Fuel Pro
Fuel Pro
2
Thermostat
Switch
3946703 S
3946673 S
3
Fuel Processor
Harness
3945120 S – Included with all
Fuel Pro units
4
Chassis-Ground
Harness
3945123 S
Power Lead – 180" (457.2 cm)
Ground Lead – 24" (60.96 cm)
Sold separately
®
Power
Lead (+)
Connectors for 12 V and 24 V Heater Kits
for Fuel Pro
Chassis-Ground
Harness
4
Heater
Description
1
Chassis Ground Harness
24.00 (609.6)
Ground Lead (White)
1
Heater
5
Connector
6
Connector
7
Connector
Packard 12015793 – 2 pieces
8
Connector
Packard 12103584 – 1 piece
9
Connector
Packard 12010973
3944450 S
Packard 12015792
Power Lead (Black)
180.00 (4572.0)
All dimensions are in inches (millimeters)
Note: Wiring Harness requied for all Fuel Pro
applications. Sold separately.
Replacement Kits
Part Number
Replaces
Previous
Number
3959748 S
–
3959749 S
–
Description
12 V Heater Upgrade Kit
24 V Heater Upgrade Kit
3959750 S
–
24 V Preheater Upgrade Kit
3959751 S
3944456 S
12 V Preheater Upgrade Kit
3959752 S
3944455 S
12 V Replacement Heater/Thermo Kit
3959753 S
3946703 S
12 V Replacement Heater/Thermo Kit
3959754 S
3946707 S
12 V Combo Heater Kit
3959755 S
3946708 S
24 V Combo Heater Kit
Note: Contact Cummins Filtration® Customer Assistance for proper part number information.
1-86
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
3945136 S
Packard 12015792
cumminsfiltration.com
Packard 12103584
Diesel Pro® 232
Filter/Separator/Warmer
Specifications
Specification
Diesel Pro®
Height Overall
14.0" (356.6 mm)
Depth Overall
5.90" (150 mm)
Width, max
6.25" (159 mm)
Mount Bracket Centers
or Rear Mount Centers
5.25" (133.4 mm)
3.0" (76.2 mm)
Weight (Dry)
4.94 lbs (2.24 kg)
Fuel Connections (Inlet)
3/8" NPTF (M16 x 1.5)
Fuel Connection (Outlet)
3/8" NPTF (M16 x 1.5)
Fuel Capacity (w/o filter)
15.2 fl oz (0.45 L)
Operation Fuel Flow Rate
60 gal/h (230 L/h)
Recommended Applications
Light and Medium Duty Engines
Water Trap Capacity
11.0 fl oz (0.32 L)
Filter Service Clearance
Min. 1.5" (38.1 mm)
Mounting Bracket
Cast in Head
Electrical Heater
12 VDC, 150 W, 13 A ± 3 A
24 VDC, 150 W, 6.5 A ± 2 A
24 VDC, 250 W, 9.7 A ± 3 A
120 VAC, 37 W, 3 A ± 0.05 A
Fluid Heater
Optional
Fuel Types
Compatible for use with #1 Diesel, #2
Diesel, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.
cumminsfiltration.com
1-87
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Diesel Pro® 232
A
Discontinued Products
Vent Cap Assembly
(part no. 3944440 S)
Includes Vent Cap and
Vent Cap Seal
B
C
O-Ring Set
(part no. 3945061 S)
Includes Vent Cap Seal
and Cover Seal
D
E
F
COLLAR
VENT
CAP
DIESEL PRO
G
N
Parts List
Part
H
B
O-Ring
Vent Cap and Assembly
3944440 S
C
Collar
3945059 S
D
Cover
3945148 S
E
O-Ring Pack - included with each
replacement element
Biodiesel Gasket Pack – only
required for >B5 fuel
3950444 S
Filter Spring
3944441 S
G
Filter Element
See Ordering Information
H
Check Valve Service Kit
3945062 S
I
Diesel Pro FH232, Unheated
See Ordering Information
J
Drain Valve
3945063 S
K
Water-In-Fuel (WIF) Sensor
3911940 S
L
12 VDC, 150 W Combo/Thermo Heater 3945064 S
24 VDC, 150 W Combo/Thermo Heater 3945065 S
24 VDC, 250 W Combo/Thermo Heater 3960976 S
M
120 VAC, 37 W Electric Heater
3951841 S
N
Collar Wrench, Plastic
Collar Wrench, Metal
3944460 S
3944458 S
O
Diesel Pro FH232, Heated
See Ordering Information
®
3950729 S
3946670 S
Note: The WIF sensor is not included, but can be purchased separately.
L
K
3944459 S
F
WIF Wiring Harness
Not
Shown WIF LED
J
Part Number
Vent Cap
Unheated
I
Description
A
M
OR
Heated
O
1-88
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Discontinued Products
Diesel Pro® 232
Ordering Information
Housing Part
Number
Filter Element
Pre-Heater 1
Pre-Heater 2
Fluid Heat
WIF
Fuel Flow
Fuel In & Fuel Out
Port Size
FH23200
FH23201
FS19730
N/A
N/A
N/A
N/A
In Right/Out Left
3/8" NPTF
FS19730
24 VDC
N/A
N/A
N/A
In Right/Out Left
3/8" NPTF
FH23202
FS19730
12 VDC
N/A
N/A
N/A
In Right/Out Left
3/8" NPTF
FH23209 M
FS19785
Ports Available
N/A
N/A
Yes
In Right/Out Left
M16 x 1.5
FH23210 M
FS19785
24 VDC
N/A
N/A
Yes
In Right/Out Left
M16 x 1.5
FH23211 M
FS19785
24 VDC
N/A
Yes
Yes
In Right/Out Left
M16 x 1.5
FH23215
FS19731
12 VDC
N/A
N/A
Yes
In Right/Out Left
3/8" NPTF
FH23216 M
FS19785
12 VDC
N/A
Yes
Yes
In Right/Out Left
M16 x 1.5
Note:
The Diesel Pro® 232 can be upgraded to a Diesel Pro 233 by replacing the cover with Fleetguard® part number 3945060 S and the filter with Fleetguard
part number FS19624. For more information, contact Cummins Filtration® Customer Assistance.
Filter Specifications
Replacement Filters
Part Number
• Emulsified Water Separation: 95% efficiency at
100 gal/h (379 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
100 gal/h (379 L/h) flow per SAE J1839
Description
FS19730
StrataPore™ 7 micron
FS19731
StrataPore 10 micron
FS19785
StrataPore 25 micron
Mounting/Dimensions
Service Height
1.5 (38.1)
6.97
(177.0)
3.00
(76.2)
4.41
(112.0)
2.80
(71.0)
5.25
(133.4)
∅.334
(8.48)
(2X )
∅.406
(10.31)
(2X )
.29 (7.4)
4.29
(109.0)
All dimensions
are in inches
(millimeters)
2.91
(74.0)
5.43
(138.0)
6.25
(158.8)
Performance
400
8.0
2.0
6.0
1.5
FS19730
1.0
4.0
2.0
.5
0
0
20
40
60
80
Flow (gal/hr)
100
120
0
cumminsfiltration.com
30
25
20
15
10
5
0
4
3
2
FS19730
6
12
18
24
30
Capacity (g)
1
36
42
0
46.6
Differential Pressure (lb/in2)
Flow (L/hr)
200
300
100
Differential Pressure (kPa)
2.5
0
Filter Capacity vs Restriction
Differential Pressure (kPa)
Differential Pressure ("Hg)
Filter Restriction vs Flow
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
1-89
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Notes
1-90
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Diesel Pro® 233
Filter/Separator/Warmer
Specifications
Specification
Diesel Pro®
Height Overall
16.5" (419 mm)
Depth Overall
5.90" (150 mm)
Width, max
6.25" (159 mm)
Mount Bracket Centers
or Rear Mount Centers
5.25" (133.4 mm)
3.0" (76.2 mm)
Weight (Dry)
4.94 lbs (2.24 kg)
Fuel Connections (Inlet)
3/8" NPTF (M16 x 1.5)
Fuel Connection (Outlet)
3/8" NPTF (M16 x 1.5)
Fuel Capacity (w/o filter)
15.2 fl oz (0.45 L)
Operation Fuel Flow Rate
90 gal/h (341 L/h)
Recommended Applications
Light and Medium Duty Engines
Water Trap Capacity
11.0 fl oz (0.32 L)
Filter Service Clearance
Min. 1.5" (38.1 mm)
Mounting Bracket
Cast in Head
Electrical Heater
12 VDC, 150 W, 13 A ± 3 A
24 VDC, 150 W, 6.5 A ± 2 A
24 VDC, 250 W, 9.7 A ± 3 A
120 VAC, 37 W, 3 A ± 0.05 A
Fluid Heater
Optional
Fuel Types
Compatible for use with #1 Diesel, #2
Diesel, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.
cumminsfiltration.com
1-91
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Diesel Pro® 233
Discontinued Products
Vent Cap Assembly
(part no. 3944440 S)
Includes Vent Cap and
Vent Cap Seal
A
B
C
O-Ring Set
(part no. 3945061 S)
Includes Vent Cap Seal
and Cover Seal
D
E
F
Parts List
Part
COLLAR
N
Unheated
B
O-Ring
Vent Cap and Assembly
3944440 S
C
Collar
3945059 S
D
Cover
3945060 S
E
O-Ring Pack - included with each
replacement element
Biodiesel Gasket Pack - only
required for >B5 fuel
3950444 S
Filter Spring
3944441 S
G
Filter Element
See Ordering Information
H
Check Valve Service Kit
3945062 S
I
Diesel Pro FH233, Unheated
See Ordering Information
J
Drain Valve
3945063 S
K
Water-In-Fuel (WIF) Sensor
3911940 S
L
12 VDC, 150 W Combo/Thermo Heater 3945064 S
24 VDC, 150 W Combo/Thermo Heater 3945065 S
24 VDC, 250 W Combo/Thermo Heater 3960976 S
M
120 VAC, 37 W Electric Heater
3951841 S
N
Collar Wrench, Plastic
Collar Wrench, Metal
3944460 S
3944458 S
O
Diesel Pro FH232, Heated
See Ordering Information
WIF Wiring Harness
3950729 S
®
3946670 S
Note: The WIF sensor is not included, but can be purchased separately.
H
J
L
K
3944459 S
F
Not
Shown WIF LED
I
Part Number
Vent Cap
VENT
CAP
DIESEL PRO
G
Description
A
M
OR
Heated
O
1-92
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Discontinued Products
Diesel Pro® 233
Ordering Information
Housing Part
Number
Filter Element
Pre-Heater 1
Pre-Heater 2
Fluid Heat
WIF
Fuel Flow
Fuel In & Fuel Out
Port Size
FH23302
FH23303
FS19624
N/A
N/A
N/A
N/A
In Right/Out Left
3/8" NPTF
FS19624
12 VDC
N/A
N/A
N/A
In Right/Out Left
3/8" NPTF
FH23304
FS19624
24 VDC
N/A
N/A
N/A
In Right/Out Left
3/8" NPTF
FH23308
FS19728
N/A
N/A
N/A
Yes
In Right/Out Left
3/8" NPTF
FH23315 M
FS19728
Ports Available
N/A
N/A
Yes
In Right/Out Left
M16 x 1.5
FH23316 M
FS19728
24 VDC
N/A
N/A
Yes
In Right/Out Left
M16 x 1.5
FH23317 M
FS19728
24 VDC
N/A
Yes
Yes
In Right/Out Left
M16 x 1.5
Filter Specifications
Replacement Filters
Part Number
• Emulsified Water Separation: 95% efficiency at
60 gal/h (227 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
60 gal/h (227 L/h) flow per SAE J1839
Description
FS19761
EleMax™ StrataPore™ 5 micron
FS19624
EleMax StrataPore 7 micron
FS19729
EleMax Cellulose 50 micron
FS19728
EleMax StrataPore 25 micron
FS19727
EleMax StrataPore 10 micron
Mounting/Dimensions
Service Height
1.5 (38.1)
9.29
(236.0)
3.00
(76.2)
4.41
(112.0)
2.80
(71.0)
5.25
(133.4)
∅.334
(8.48)
(2X )
∅.406
(10.31)
(2X )
.29 (7.4)
4.29
(109.0)
All dimensions
are in inches
(millimeters)
2.91
(74.0)
5.43
(138.0)
6.25
(158.8)
Performance
400
8.0
2.0
6.0
1.5
FS19624
1.0
4.0
2.0
.5
0
0
20
40
60
80
Flow (gal/hr)
100
120
0
cumminsfiltration.com
30
25
20
15
10
5
0
4
3
2
FS19624
12 18 24 30 36 42 48 54 60 66 72 78 84
Capacity (g)
1
0
Differential Pressure (lb/in2)
Flow (L/hr)
200
300
100
Differential Pressure (kPa)
2.5
0
Filter Capacity vs Restriction
Differential Pressure (kPa)
Differential Pressure ("Hg)
Filter Restriction vs Flow
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
1-93
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Water-In-Fuel (WIF) Sensor
Discontinued Products
Ordering Information
Part Number
Description
3911940 S
Water-In-Fuel (WIF) Sensor
3950729 S
WIF Wiring Harness
3946670 S
WIF LED
Note: The WIF sensor is not included, but can be purchased separately.
Installation
WIF Probe
Specifications
Specification
WIF
Resistance Across Pins
82 kΩ ±2% (at 25° C)
Voltage Rating
5 – 50 VDC or VAC
Signal Type
Analog
Thread
M14 x 2 – 6 g
Output Deutsch Connector
EDLRDT13-2PR-002
WIF Harness Deutsch Connector
DT06-2S
Height to Water Sensing (Switch is in ON Position)
0.58" (14.73 mm)
Overall Length
2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle
1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin
0.79" (20.0 mm)
Distance Between Pins (Center to Center)
0.215" (5.46 mm)
Specifications subject to change without notice.
1-94
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Discontinued Products
DC Combo Thermo/Heater Unit
Specifications
Ordering Information
Specification
3945064 S
3945065 S
3960976 S
Part Number
Description
3945064 S
12 VDC, 150 W Combo Thermo/Heater
Volts
12 VDC
24 VDC
24 VDC
3945065 S
24 VDC, 150 W Combo Thermo/Heater
Watts
150 W
150 W
250 W
24 VDC, 250 W Combo Thermo/Heater
Amps
13 ± 3 A
6.5 ± 2 A
9.7 ± 3 A
Cold Resistance
0.86 - 1.02 Ω
3.5 - 4.1 Ω
2.45 - 2.55 Ω
3960976 S
Switch Open Temp. ≥ 62 °F (17 °C) ≥ 62 °F (17 °C) ≥ 62 °F (17 °C)
Switch Closed
Temp.
≤ 40 °F (4 °C)
≤ 40 °F (4 °C)
≤ 40 °F (4 °C)
Specifications subject to change without notice.
Installation
Combo
Thermo/Heater
Performance
Temperature vs Time - SME Biodiesel Fuel
Temperature vs Time - #2 Diesel Fuel
70
60
20
-10
10
0
-20
-10
Ambient Temperature
-20
-30
0
2
4
6
8
Time (Min)
10
12
40
0
30
20
-10
10
0
-20
-10
Ambient Temperature
-20
-30
Temperature (°C)
0
30
Temperature (°F)
40
10
50
10
Temperature (°C)
Temperature (°F)
50
-30
20
60
-30
0
5
10
15
Time (Min)
20
25
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.
cumminsfiltration.com
1-95
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
AC Heater Unit
Discontinued Products
Specifications
Ordering Information
Part Number
Specification
Description
3951841 S
120 VAC, 37 W Heater
3951841 S
Volts
120 VAC
Watts
37 W
Amps
0.3 A
Cold Resistance
396 - 411 Ω
Plug
Molded 120 V Male Wall Plug
Temp. Rating
221 °F (105 °C)
Cordset Length
11.5" (29.2 cm)
Specifications subject to change without notice.
Installation
120 VAC/37 W Heater
3/8"-18 NPTF
3.00
(76.20)
4.87
(123.70)
#16 or #18 Gauge
11.5" (292.1) with
3 Prong Connector
All dimensions are in inches (millimeters)
Performance
Temperature vs Time - SME Biodiesel Fuel
Temperature vs Time - #2 Diesel Fuel
70
70
20
50
0
30
20
-10
10
0
-20
-10
Ambient Temperature
-20
-30
0
100
200
300
Time (Min)
400
500
Temperature (°F)
10
40
Temperature (°C)
Temperature (°F)
50
-30
20
60
10
40
0
30
20
-10
10
0
-20
-10
Ambient Temperature
-20
-30
-30
0
100
200
300
Time (Min)
400
500
Note: Tests for #2 Diesel Fuel run per ASTM D-975. Tests for SME (Soybean Methyl Esther) Biodiesel Fuel run per ASTM D-975 and ASTM D6751.
1-96
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Temperature (°C)
60
Dual
Duplex
With Individual
Filter
On-Off Valve
Sea Pro 6
Sea Pro 6
FH234 Series
FH234 Series
Sea Pro 6
®
FH234 Series
Marine Fuel Processor
Triple
Triplex
With Individual
Filter
On-Off Valve
Sea Pro 6
Sea Pro 6
FH234 Series
FH234 Series
FH234XXX Rev. 2
Indicates Unit Is
a Low Restriction
Model
Specifications
Specification
Sea Pro® 6
Single
Note: Effective April 2007, Cummins Filtration® switched to a lower restriction design for
the Fleetguard® Sea Pro® 6 series. These low restriction units have some dimension
changes and a significant reduction in overall restriction of between
3.4 - 6.8 kPa (0.49 - 0.98 lb/in2), depending on the model. The low restriction units
can be identified by the label located on the right side of the unit. The part number
will contain "Rev. 2" if it is a low restriction unit. This revision number does not
appear on the originally designed units.
Single
Dual
Duplex
Triple
Triplex
Height Overall
27.13" (689.0 mm)
27.30" (693.4 mm)
27.30" (693.4 mm)
27.30" (693.4 mm)
27.30" (693.4 mm)
Depth Overall
7.08" (179.8 mm)
10.40" (264.2 mm)
11.48" (291.6 mm)
10.46" (265.8 mm)
11.48" (291.6 mm)
Width, max
6.30" (160.0 mm)
18.75" (476.3 mm)
18.75" (476.3 mm)
21.18" (538.0 mm)
21.18" (538.0 mm)
Mt. Brkt. Centers (Horiz.)
Mt. Brkt. Centers (Horiz)
Mt. Brkt. Centers (Vert.)
5.20" (132.1 mm)
4.25" (108.0 mm)
6.75" (171.5 mm)
3.50" (88.9 mm)
6.75" (171.5 mm)
6.75" (171.5 mm)
3.50" (88.9 mm)
6.75" (171.5 mm)
6.75" (171.5 mm)
3.50" (88.9 mm)
6.75" (171.5 mm)
6.75" (171.5 mm)
3.50" (88.9 mm)
6.75" (171.5 mm)
Weight (Dry)
19.01 lbs (8.62 kg)
40.53 lbs (18.38 kg)
41.34 lbs (18.75 kg)
71.43 lbs (32.40 kg)
72.99 lbs (33.11 kg)
Fuel Capacity (w/o filter)
0.37 gal (1.40 L)
0.74 gal (2.80 L)
0.74 gal (2.80 L)
1.11 gal (4.20 L)
1.11 gal (4.20 L)
Fuel Connections
3/4" NPT (M26 x 1.5)
1-1/4" NPT (M42 x 2)
1-1/4" NPT (M42 x 2)
1-1/4" NPT (M42 x 2)
1-1/4" NPT (M42 x 2)
Water Trap Capacity
40.5 fl oz (1196 ml)
91.0 fl oz (2392 ml)
91.0 fl oz (2392 ml)
131.5 fl oz (3588 ml)
131.5 fl oz (3588 ml)
Filter Service Clearance
Min. 1.5" (38.1 mm)
Min. 1.5" (38.1 mm)
Min. 1.5" (38.1 mm)
Min. 1.5" (38.1 mm)
Min. 1.5" (38.1 mm)
Fuel Types
Compatible for use with #1 Diesel, #2 Diesel, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.
UL
TE
®
ST
IN
G
FO
R PUBLIC
6F64
R
Y
O
ET
ENT LA
B
F
ND
RY
AN
PE
TO
IN
E
A
D
M
ARINE
SA
Also meets the following standards: USCG, ANSI 1105, ASTM F1201
For additional agency approvals, see TB07/05-2 Certification Matrix Bulletin
cumminsfiltration.com
1-97
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Sea Pro® 6
Discontinued Products
Parts List
Part
A
B
C
C
®
Marine Fuel
D
UL tested
Part Number
A
Spin-On Filter
FS1013
B
Outlet Fitting
Airway # 6405-14-12
C
3/4" NPTF Plugs
Airway # 6408-14-0
D
Sea Pro® 6
See Individual Unit
Ordering Information
E
3/4" NPTF Inlet Fitting
3946712 S
F
Bottom Plate Seal
3945125 S
G
Bottom Plate
3954132 S
H
Bowl Kit
3954130 S
I
Drain Valve
3954131 S
J
Water-In-Fuel (WIF) Sensor
3960826 S
WIF Wiring Harness
3950729 S
WIF LED
3946670 S
Not
Shown
F
Sea Pr
FH234 o 6
Serie
Description
s
Note: The WIF sensor is not included, but can be purchased separately.
Processor
FUEL FILTER
AND SEPARATO
R
6F64
• Member
with diesel
fuel only.
• Meets ABYC
ASTM F1201
Maximum
• ISO 10088
Flow Rate
Maximum
Complian
= 200
Allowable
t
Working gph (757 lph)
15 psig
Pressure
(1.03 bars)
(MAWP)
for use
=
with Diesel,at 1200 °F (649
Intended
°C)
Kerosene
www. cumminsf For Use in Suction
, Biodiesel
, & JP8
Side Only.
iltration.co
m
L4742B
F
J
G
Check Valve
For Dual/Duplex and Triple/Triplex
systems, if a check valve is required,
part no. 3954139 S must be purchased
and installed at or near the inlet of the
Sea Pro assembly.
Note: When the engine is shut off,
fuel levels may drop until the engine is
restarted.
H
I
D
Bowl Ring
included
with housing
1-98
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
3.09
(78.49)
2.35
(59.7)
1 1/4"-11 1/2
NPTF (2x)
All dimensions are in inches (millimeters)
Discontinued Products
Sea Pro® 6 Single
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
FH23411
FH23414
FH23446
WIF
Drain
Fuel In &
Fuel Out
FS1013
200 (757)
No
FS1013
200 (757)
No
FS19804
200 (757)
No
Fuel In & Fuel Fuel In & Fuel Out
Out Port Size Port Size** (metric)
No
No
Yes
Left or Right
3/4"-14 NPTF
M26 x 1.5
No
Yes
Yes
Left or Right
3/4"-14 NPTF
M26 x 1.5
No
Yes
No
Left or Right
3/4"-14 NPTF
M26 x 1.5
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M26 x 1.5 fittings, use part no. 3954136 S (which includes an outlet M26 x 1.5 outlet fitting, M26 x 1.5 inlet
fitting with check valve body, check valve ball, check valve retainer, and check valve spring) and install to inlet and outlet ports of housing.
Filter Specifications
Replacement Filters
Part Number
Spin-On Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19841
StrataPore™ 7 micron Spin-On Filter
FS1013
StrataPore 10 micron Spin-On Filter
FS19804
StrataPore 25 micron Spin-On Filter
Mounting/Dimensions
Service Height
1.5 (38.1)
3/4"-14 NPTF
Optional (M26 x 1.5)
R.203 (R5.2)
Fuel Outlet
Fuel
Thru Slot
Oulet
(4X )
3/4"-14 NPTF
(M26 x 1.5)
Fuel Outlet
27.13
(689.0)
3.35
(85.1)
Sea Pro 6
®
6.00
4.25
(108.0) (152.4)
FH234 Series
Marine Fuel Processor
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
Maximum Flow Rate = 200 gph (757 lph)
Maximum Allowable Working Pressure (MAWP) =
15 psig (1.03 bars) at 1200 °F (649 °C)
Intended for use with Diesel, Kerosene, Biodiesel, & JP8
For Use in Suction Side Only.
L4742B
5.20
(132.1)
6.30
(160.0)
0.70
(17.8)
All dimensions are in inches (millimeters)
7.08
(179.8)
Performance
Filter Restriction vs Flow
2000
3.6
3.0
20
2.4
15
FS19841
1.8
10
1.2
5
0.6
0
0
0
100
200
300
400
Flow (gal/hr)
500
600
Differential Pressure (psi)
25
Differential Pressure (kPa)
Flow (L/hr)
1000
1500
500
Filter Capacity vs Restriction
cumminsfiltration.com
30
25
4
FS19804
20
3
15
FS1013
10
FS19841
1
5
0
2
0
16
32
48
0
62 80 96 112 128 144 160
Capacity (g)
Differential Pressure (lb/in2)
0.55
(14.0)
Differential Pressure (kPa)
www. cumminsfiltration.com
Optional
Fuel Inlet
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
1-99
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Sea Pro® 6 Dual
Discontinued Products
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF
Drain
Fuel In &
Fuel Out
Fuel In & Fuel Out
Port Size
Fuel In & Fuel Out
Port Size** (metric)
FH23412
FS1013
400 (1515)
No
No
No
Yes
Left or Right
1-1/4"-11.5 NPTF
M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.
Filter Specifications
Replacement Filters
Part Number
Spin-On Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19841
StrataPore™ 7 micron Spin-On Filter
FS1013
StrataPore 10 micron Spin-On Filter
FS19804
StrataPore 25 micron Spin-On Filter
Mounting/Dimensions
Service Height
1.5 (38.1)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Outlet
Optional
Fuel
Outlet
R.20 (R5.2)
Thru Slot
(8X)
Sea Pro 6
®
FH234 Series
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
6.60
(167.6)
L4776A
0.55
(14.0)
0.70
(17.8)
Optional
Fuel
Inlet
6.75
(171.5)
6.75
(171.5)
3.50
(88.9)
0.35
(8.9)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Inlet
All dimensions are in inches (millimeters)
Performance
Filter Restriction vs Flow
Flow (L/hr)
1000
1200
1400
1600
3.5
3.0
20.00
2.5
15.00
2.0
10.00
FS1013
1.5
5.00
0.00
150
1.0
200
250
300
Flow (gal/hr)
350
1-100
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
400
Differential Pressure (kPa)
800
10.40 (264.2)
Filter Capacity vs Restriction
Differential Pressure (psi)
Differential Pressure (kPa)
25.00
600
27.30
(693.4)
4.15
(105.4)
30
25
4
FS19804
20
3
15
FS1013
10
FS19841
1
5
0
2
0
16
32
48
0
62 80 96 112 128 144 160
Capacity (g)
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0
cumminsfiltration.com
Differential Pressure (lb/in2)
Marine Fuel Processor
7.70
(195.6)
Discontinued Products
Sea Pro® 6 Duplex
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF
Drain
Fuel In &
Fuel Out
FH23417
FS1013
400 (1515)
No
No
No
Yes
Left or Right
Fuel In & Fuel Out Fuel In & Fuel Out
Port Size
Port Size** (metric)
1-1/4"-11.5 NPTF
M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.
Filter Specifications
Replacement Filters
Part Number
Spin-On Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19841
StrataPore™ 7 micron Spin-On Filter
FS1013
StrataPore 10 micron Spin-On Filter
FS19804
StrataPore 25 micron Spin-On Filter
Mounting/Dimensions
Service Height
1.5 (38.1)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Outlet
Optional
Fuel
Outlet
R.20 (R5.2)
Thru Slot
(8X)
Sea Pro 6
®
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
FH234 Series
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
6.60
(167.6)
L4776A
0.55
(14.0)
0.70
(17.8)
Optional
Fuel
Inlet
27.30
(693.4)
4.15
(105.4)
6.75
(171.5)
6.75
(171.5)
3.50
(88.9)
0.35
(8.9)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Inlet
All dimensions are in inches (millimeters)
Performance
Filter Restriction vs Flow
1400
1600
3.5
3.0
20.00
2.5
15.00
FS1013
2.0
10.00
1.5
5.00
0.00
150
1.0
200
250
300
Flow (gal/hr)
350
400
Differential Pressure (kPa)
Flow (L/hr)
1000
1200
800
Filter Capacity vs Restriction
Differential Pressure (psi)
Differential Pressure (kPa)
25.00
600
11.48 (291.6)
30
25
4
FS19804
20
3
15
FS1013
10
FS19841
1
5
0
2
0
16
32
48
0
62 80 96 112 128 144 160
Capacity (g)
Differential Pressure (lb/in2)
Marine Fuel Processor
7.70
(195.6)
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0
cumminsfiltration.com
1-101
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Sea Pro® 6 Triple
Discontinued Products
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF
Drain
Fuel In &
Fuel Out
FH23413
FS1013
600 (2272)
No
No
No
Yes
Left or Right
Fuel In & Fuel Out Fuel In & Fuel Out
Port Size
Port Size** (metric)
1-1/4"-11.5 NPTF
M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.
Filter Specifications
Replacement Filters
Part Number
Spin-On Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19841
StrataPore™ 7 micron Spin-On Filter
FS1013
StrataPore 10 micron Spin-On Filter
FS19804
StrataPore 25 micron Spin-On Filter
Mounting/Dimensions
Service Height
1.5 (38.1)
27.30
(693.4)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Outlet
Optional
Fuel
Outlet
R.20 (R5.2)
Thru Slot
(8X)
Sea Pro 6
®
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
FH234 Series
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
6.60
(167.6)
L4776A
0.55
(14.0)
0.70
(17.8)
Optional
Fuel
Inlet
7.70
(195.6)
4.15
(105.4)
6.75
(171.5)
6.75
(171.5)
3.50
(88.9)
0.35
(8.9)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Inlet
All dimensions are in inches (millimeters)
Performance
Filter Restriction vs Flow
2000
3.5
3.0
20.00
2.5
15.00
2.0
10.00
1.5
FS1013
5.00
0.00
1.0
0
100
200
300
400
Flow (gal/hr)
500
1-102
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
600
Differential Pressure (kPa)
Flow (L/hr)
1000
1500
500
Filter Capacity vs Restriction
Differential Pressure (psi)
Differential Pressure (kPa)
25.00
0
10.46 (265.8)
30
25
4
FS19804
20
3
15
FS1013
10
FS19841
1
5
0
2
0
16
32
48
0
62 80 96 112 128 144 160
Capacity (g)
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0
cumminsfiltration.com
Differential Pressure (lb/in2)
Marine Fuel Processor
Discontinued Products
Sea Pro® 6 Triplex
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF
Drain
Fuel In &
Fuel Out
Fuel In & Fuel
Out Port Size
Fuel In & Fuel Out
Port Size** (metric)
FH23418
FS1013
600 (2272)
No
No
No
Yes
Left or Right
1-1/4"-11.5 NPTF
M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.
Filter Specifications
Replacement Filters
Part Number
Spin-On Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19841
StrataPore™ 7 micron Spin-On Filter
FS1013
StrataPore 10 micron Spin-On Filter
FS19804
StrataPore 25 micron Spin-On Filter
Mounting/Dimensions
Service Height
1.5 (38.1)
27.30
(693.4)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Outlet
Optional
Fuel
Outlet
R.20 (R5.2)
Thru Slot
(8X)
Sea Pro 6
®
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
FH234 Series
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
6.60
(167.6)
L4776A
0.55
(14.0)
0.70
(17.8)
Optional
Fuel
Inlet
7.70
(195.6)
4.15
(105.4)
6.75
(171.5)
6.75
(171.5)
3.50
(88.9)
0.35
(8.9)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Inlet
All dimensions are in inches (millimeters)
Performance
Filter Restriction vs Flow
2000
3.5
3.0
20.00
2.5
15.00
FS1013
2.0
10.00
1.5
5.00
0.00
1.0
0
100
200
300
400
Flow (gal/hr)
500
600
Differential Pressure (kPa)
Flow (L/hr)
1000
1500
500
Filter Capacity vs Restriction
Differential Pressure (psi)
Differential Pressure (kPa)
25.00
0
11.48 (291.6)
30
25
4
FS19804
20
3
15
FS1013
10
FS19841
1
5
0
2
0
16
32
48
0
62 80 96 112 128 144 160
Capacity (g)
Differential Pressure (lb/in2)
Marine Fuel Processor
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0
cumminsfiltration.com
1-103
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Water-In-Fuel (WIF) Sensor
Discontinued Products
Ordering Information
Part Number
Description
3957158 S
Water-In-Fuel (WIF) Sensor
3950729 S
WIF Wiring Harness
3946670 S
WIF LED
Note: The WIF sensor is not included, but can be purchased separately.
Installation
Note:
Depending on the model (Single,
Dual, Duplex, Triple or Triplex),
the WIF port can be located on
the bottom left or the bottom
right side of the unit.
WIF Probe
Specifications
Specification
WIF
Resistance Across Pins
82 kΩ ±2% (at 25° C)
Voltage Rating
5 – 50 VDC or VAC
Signal Type
Analog
Thread
1/2" 20 UNF-2B
Output Deutsch Connector
EDLRDT13-2PR-002
WIF Harness Deutsch Connector
DT06-2S
Height to Water Sensing (Switch is in ON Position)
0.58" (14.73 mm)
Overall Length
2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle
1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin
0.79" (20.0 mm)
Distance Between Pins (Center to Center)
0.215" (5.46 mm)
Specifications subject to change without notice.
1-104
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Dual
Duplex
With Individual
Filter
On-Off Valve
Sea Pro 7
Sea Pro 7
FH234 Series
FH234 Series
Sea Pro 7
FH234 Series
Marine Fuel Processor
Triple
Triplex
With Individual
Filter
On-Off Valve
Sea Pro 7
Sea Pro 7
FH234 Series
FH234XXX Rev. 2
Specifications
Specification
FH234 Series
Sea Pro® 7
Single
Note: Effective April 2007, Cummins Filtration® switched to a lower restriction design for
the Fleetguard® Sea Pro® 7 series. These low restriction units have some dimension
changes and a significant reduction in overall restriction of between
Indicates Unit Is
3.4 - 6.8 kPa (0.49 - 0.98 lb/in2), depending on the model. The low restriction units
a Low Restriction
Model
can be identified by the label located on the right side of the unit. The part number
will contain, "Rev. 2," if it is a low restriction unit. This revision number does not
appear on the originally designed units.
Single
Dual
Duplex
Triple
Triplex
Height Overall
23.71" (602.3 mm)
23.41" (594.6 mm)
23.41" (594.6 mm)
23.68" (613.7 mm)
23.68" (613.7 mm)
Depth Overall
7.36" (186.9 mm)
10.40" (264.2 mm)
11.48" (291.6 mm)
10.46" (265.8 mm)
11.48" (291.6 mm)
Width, max
6.30" (160.0 mm)
18.75" (476.3 mm)
18.75" (476.3 mm)
21.18" (538.0 mm)
21.18" (538.0 mm)
Mt. Brkt. Centers (Horiz.)
Mt. Brkt. Centers (Horiz.)
Mt. Brkt. Centers (Vert.)
5.20" (132.1 mm)
4.25" (108.0 mm)
6.75" (171.5 mm)
3.50" (88.9 mm)
6.75" (171.5 mm)
6.75" (171.5 mm)
3.50" (88.9 mm)
6.75" (171.5 mm)
6.75" (171.5 mm)
3.50" (88.9 mm)
6.75" (171.5 mm)
6.75" (171.5 mm)
3.50" (88.9 mm)
6.75" (171.5 mm)
Weight (Dry)
18.92 lbs (8.58 kg)
40.35 lbs (18.30 kg)
41.16 lbs (18.67 kg)
71.16 lbs (32.28 kg)
72.72 lbs (32.99 kg)
Fuel Capacity (w/o filter)
0.37 gal (1.40 L)
0.74 gal (2.80 L)
0.74 gal (2.80 L)
1.11 gal (4.20 L)
1.11 gal (4.20 L)
Fuel Connections
3/4" NPT (M26 x 1.5)
1-1/4" NPT (M42 x 2)
1-1/4" NPT (M42 x 2)
1-1/4" NPT (M42 x 2)
1-1/4" NPT (M42 x 2)
Water Trap Capacity
40.5 fl oz (1196 ml)
91.0 fl oz (2392 ml)
91.0 fl oz (2392 ml)
131.5 fl oz (3588 ml)
131.5 fl oz (3588 ml)
Filter Service Clearance
Min. 1.5" (38.1 mm)
Min. 1.5" (38.1 mm)
Min. 1.5" (38.1 mm)
Min. 1.5" (38.1 mm)
Min. 1.5" (38.1 mm)
Fuel Types
Compatible for use with #1 Diesel, #2 Diesel, Kerosene, Biodiesel, and JP8
Specifications subject to change without notice.
RINE
UL
TE
®
ST
IN
G
FO
R PUBLIC
6F64
R
Y
O
ET
ENT LA
B
F
ND
RY
AN
PE
TO
IN
E
A
D
MA
SA
Also meets the following standards: USCG, ANSI 1105, ASTM F1201
For additional agency approvals, see TB07/05-2 Certification Matrix Bulletin
cumminsfiltration.com
1-105
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Sea Pro® 7
Discontinued Products
Parts List
A
B
Part
COLLAR
C
D
E
F
G
Sea Pro 7
Serie
G
®
FH234
s
Marine Fue
I
l Processor
H
UL tested
Part Number
A
Vent Cap
B
Vent Seal
C
Cover Assembly (includes
Cover, Shield and Collar)
3954128 S
D
Filter Spring
3944441 S
E
Filter Element (includes
Grommet and O-Rings)
FS19763
F
Outlet Fitting
Airway # 6405-14-12
G
3/4" NPTF Plugs
Airway # 6408-14-0
H
Sea Pro® 7
See Individual Unit
Ordering Information
VENT
CAP
FUEL PRO
J
Description
Vent Cap and Assembly
3944440 S
I
3/4" NPTF Inlet Fitting
3946712 S
J
Collar/Vent Cap Wrench
3944451 S
K
Bottom Plate Seal
3945125 S
L
Bottom Plate
3954132 S
M
Bowl Kit
3954130 S
N
Drain Valve
3954131 S
O
Water-In-Fuel (WIF) Sensor
3960826 S
WIF Wiring Harness
3950729 S
WIF LED
3946670 S
Not
Shown
Note: The WIF sensor is not included, but can be purchased separately.
FUEL
FILTER
AND SEPARAT
OR
6F64
with diesel
• Membe
fuel only.
• Meets r ABYC
ASTM
Maximu
• ISO 10088
F1201
m Flow
Maximu
Complia
m Allowab Rate = 200
nt
le Working gph (757
15 psig
(1.03 bars)
Pressure lph)
for use
(MAWP)
with Diesel,at 1200 °F
=
For Use
Kerosen (649 °C)
e, Biodiese
in Suction
filtration.
Side Only.
l, & JP8
com
Intended
www. cummins
L4743B
K
O
L
Check Valve
For Dual/Duplex and Triple/Triplex
systems, if a check valve is required,
part no. 3954139 S must be purchased
and installed at or near the inlet of the
Sea Pro assembly.
M
N
Note: When the engine is shut off,
fuel levels may drop until the engine is
restarted.
H
Bowl Ring
included
with housing
1-106
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
3.09
(78.49)
2.35
(59.7)
1 1/4"-11 1/2
NPTF (2x)
All dimensions are in inches (millimeters)
Discontinued Products
Sea Pro® 7 Single
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF
Drain
Fuel In &
Fuel Out
Fuel In & Fuel
Out Port Size
Fuel In & Fuel Out
Port Size** (metric)
FH23419
FS19763
200 (757)
No
FH23422
FS19763
200 (757)
No
No
No
Yes
Left or Right
3/4"-14 NPTF
M26 x 1.5
No
Yes
Yes
Left or Right
3/4"-14 NPTF
M26 x 1.5
FH23447
FS19765
200 (757)
No
FH23448
FS19765
200 (757)
No
No
No
No
Left or Right
3/4" NPT
M26 x 1.5
No
Yes
No
Left or Right
3/4" NPT
M26 x 1.5
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M26 x 1.5 fittings, use part no. 3954136 S (which includes an outlet M26 x 1.5 outlet fitting, M26 x 1.5 inlet
fitting with check valve body, check valve ball, check valve retainer, and check valve spring) and install to inlet and outlet ports of housing.
Filter Specifications
Replacement Filters
Part Number
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19766
EleMax™ StrataPore™ 5 micron (plus size)
FS19763
EleMax StrataPore 7 micron (plus size)
FS19764
EleMax StrataPore 10 micron (plus size)
FS19765
EleMax StrataPore 25 micron (plus size)
FS19905
EleMax Cellulose 50 micron (plus size)
Mounting/Dimensions
Service Height
1.5 (38.1)
Optional 3/4"-14 NPTF
(M26 x 1.5)
Fuel
Fuel Outlet
Outlet
3/4"-14 NPTF
(M26 x 1.5)
Fuel Outlet
3.34
(84.9)
Sea Pro 7
®
4.25
(108.0)
FH234 Series
Marine Fuel Processor
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
R.20 (R5.2)
Thru Slot
(4X)
23.71
(602.3)
6.00
(152.4)
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
Maximum Flow Rate = 200 gph (757 lph)
Maximum Allowable Working Pressure (MAWP) =
15 psig (1.03 bars) at 1200 °F (649 °C)
Intended for use with Diesel, Kerosene, Biodiesel, & JP8
For Use in Suction Side Only.
L4742B
0.55
(14.0)
Performance
5.20
(132.1)
0.70
(17.8)
All dimensions are in inches (millimeters)
7.36
(186.9)
Filter Restriction vs Flow
5.05
Flow (L/min)
7.57 10.09 12.62
15.14 17.66
1.0
6
FS19763
FS19764
FS19766
5
0.8
0.6
4
3
0.4
FS19765
2
0.2
1
0
.67
1.33
2.00
2.67
3.33
Flow (gal/min)
4.00
Differential Pressure (psi)
Differential Pressure (kPa)
2.52
7
Filter Capacity vs Restriction
30
25
20
15
10
5
0
4
FS19764
3
FS19766
2
FS19763
FS19765
8
16
24
32
40 48 56
Capacity (g)
64
72
80
1
0
Differential Pressure (lb/in2)
Optional
Fuel
Inlet
Differential Pressure (kPa)
www. cumminsfiltration.com
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0.0
4.67
cumminsfiltration.com
1-107
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Sea Pro® 7 Dual
Discontinued Products
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF
Drain
Fuel In &
Fuel Out
Fuel In & Fuel Out
Port Size
Fuel In & Fuel Out
Port Size** (metric)
FH23420
FS19763
400 (1515)
No
No
No
Yes
Left or Right
1-1/4"-11.5 NPTF
M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.
Filter Specifications
Replacement Filters
Part Number
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19766
EleMax™ StrataPore™ 5 micron (plus size)
FS19763
EleMax StrataPore 7 micron (plus size)
FS19764
EleMax StrataPore 10 micron (plus size)
FS19765
EleMax StrataPore 25 micron (plus size)
FS19905
EleMax Cellulose 50 micron (plus size)
Mounting/Dimensions
Service Height
1.5 (38.1)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Outlet
R.20 (R5.2)
Thru Slot
(8X)
Sea Pro 7
23.41
(594.6)
®
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
FH234 Series
6.60
(167.6)
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
L4776A
0.55
(14.0)
0.70
(17.8)
Optional
Fuel
Inlet
4.15
(105.4)
6.75
(171.5)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Inlet
6.75
(171.5)
3.50
(88.9)
All dimensions are in inches (millimeters)
Performance
Filter Restriction vs Flow
6.30
Flow (L/min)
9.45 12.60 15.75 18.90 25.20
4.2
25
3.6
20
3.0
FS19766
15
FS19764
10
0
2.4
FS19763
1.8
1.2
FS19765
5
0.6
.83
1.66
10.40 (264.2)
Filter Capacity vs Restriction
2.50 3.33 4.16 4.99
Flow (gal/min)
1-108
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
6.66
Differential Pressure (psi)
Differential Pressure (kPa)
30
3.15
0.35
(8.9)
Differential Pressure (kPa)
Marine Fuel Processor
7.70
(195.6)
30
25
20
15
10
5
0
4
FS19764
3
FS19766
2
FS19763
FS19765
8
16
24
32
40 48 56
Capacity (g)
64
72
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0.0
cumminsfiltration.com
80
1
0
Differential Pressure (lb/in2)
Optional
Fuel
Outlet
Discontinued Products
Sea Pro® 7 Duplex
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF
Drain
Fuel In &
Fuel Out
FH23425
FS19763
400 (1515)
No
No
No
Yes
Left or Right
Fuel In & Fuel Out Fuel In & Fuel Out
Port Size
Port Size** (metric)
1-1/4"-11.5 NPTF
M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.
Filter Specifications
Replacement Filters
Part Number
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19766
EleMax™ StrataPore™ 5 micron (plus size)
FS19763
EleMax StrataPore 7 micron (plus size)
FS19764
EleMax StrataPore 10 micron (plus size)
FS19765
EleMax StrataPore 25 micron (plus size)
FS19905
EleMax Cellulose 50 micron (plus size)
Mounting/Dimensions
Service Height
1.5 (38.1)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Outlet
Optional
Fuel
Outlet
R.20 (R5.2)
Thru Slot
(8X)
Sea Pro 7
23.41
(594.6)
®
Marine Fuel Processor
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
7.70
(195.6)
FH234 Series
6.60
(167.6)
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
L4776A
4.15
(105.4)
0.55
0.70
(17.8)
6.75
(171.5)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Inlet
6.75
(171.5)
3.50
(88.9)
All dimensions are in inches (millimeters)
Performance
Filter Restriction vs Flow
Flow (L/min)
9.45 12.60 15.75 18.90 25.20
4.2
25
3.6
20
3.0
FS19766
15
FS19764
10
FS19763
1.8
1.2
FS19765
5
0
2.4
0.6
.83
1.66
2.50 3.33 4.16 4.99
Flow (gal/min)
6.66
30
25
20
15
10
5
0
4
FS19764
3
FS19766
2
FS19763
FS19765
8
16
24
32
40 48 56
Capacity (g)
64
72
80
1
0
Differential Pressure (lb/in2)
6.30
11.48 (291.6)
Filter Capacity vs Restriction
Differential Pressure (psi)
Differential Pressure (kPa)
30
3.15
0.35
(8.9)
Differential Pressure (kPa)
Optional
Fuel
Inlet
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
0.0
cumminsfiltration.com
1-109
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Sea Pro® 7 Triple
Discontinued Products
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF
Drain
Fuel In &
Fuel Out
Fuel In & Fuel Out
Port Size
Fuel In & Fuel Out
Port Size** (metric)
FH23421
FS19763
600 (2272)
No
No
No
Yes
Left or Right
1-1/4"-11.5 NPTF
M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.
Filter Specifications
Replacement Filters
Part Number
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19766
EleMax™ StrataPore™ 5 micron (plus size)
FS19763
EleMax StrataPore 7 micron (plus size)
FS19764
EleMax StrataPore 10 micron (plus size)
FS19765
EleMax StrataPore 25 micron (plus size)
FS19905
EleMax Cellulose 50 micron (plus size)
Mounting/Dimensions
Service Height
1.5 (38.1)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Outlet
Optional
Fuel
Outlet
23.68
(601.4)
R.20 (R5.2)
Thru Slot
(8X)
Sea Pro 7
®
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
FH234 Series
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
6.60
(167.6)
L4776A
0.55
(14.0)
0.70
(17.8)
Optional
Fuel
Inlet
6.75
(171.5)
6.75
(171.5)
3.50
(88.9)
0.35
(8.9)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Inlet
All dimensions are in inches (millimeters)
Performance
3.6
FS19766
2.4
15
10
FS19764
FS19763
1.8
FS19765
5
0
3.0
1.2
0.6
3.33
5.00
6.67 8.34 10.00 11.67
Flow (gal/min)
1-110
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
0.0
Differential Pressure (kPa)
Flow (L/min)
12.62 18.93 25.24 31.55 37.85 44.16
20
10.46 (265.8)
Filter Capacity vs Restriction
Differential Pressure (psi)
Differential Pressure (kPa)
Filter Restriction vs Flow
25
7.70
(195.6)
4.15
(105.4)
30
25
20
15
10
5
0
4
FS19764
3
FS19766
2
FS19763
FS19765
8
16
24
32
40 48 56
Capacity (g)
64
72
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
cumminsfiltration.com
80
1
0
Differential Pressure (lb/in2)
Marine Fuel Processor
Discontinued Products
Sea Pro® 7 Triplex
Ordering Information
Housing Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
WIF
Drain
Fuel In &
Fuel Out
Fuel In & Fuel Out Fuel In & Fuel Out
Port Size
Port Size** (metric)
FH23426
FS19763
600 (2272)
No
No
No
Yes
Left or Right
1-1/4"-11.5 NPTF
M42 x 2
* DP = Differential Pressure
** Metric connections require metric adapter fittings. For M42 x 2 fittings, use part no. 3956561 S (which contains two M42 x 2 fittings) and install to inlet and outlet
ports of assembly.
Filter Specifications
Replacement Filters
Part Number
Plus Size Filter
• Emulsified Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1488
• Free Water Separation: 95% efficiency at
180 gal/h (681 L/h) flow per SAE J1839
Description
FS19766
EleMax™ StrataPore™ 5 micron (plus size)
FS19763
EleMax StrataPore 7 micron (plus size)
FS19764
EleMax StrataPore 10 micron (plus size)
FS19765
EleMax StrataPore 25 micron (plus size)
FS19905
EleMax Cellulose 50 micron (plus size)
Mounting/Dimensions
Service Height
1.5 (38.1)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Outlet
Optional
Fuel
Outlet
23.71
(602.3)
R.20 (R5.2)
Thru Slot
(8X)
Sea Pro 7
®
Marine Fuel Processor
• Member ABYC
• Meets ASTM F1201
• ISO 10088 Compliant
FH234 Series
FUEL FILTER
AND SEPARATOR
6F64
UL tested with diesel fuel only.
6.60
(167.6)
L4776A
7.70
(195.6)
4.15
(105.4)
0.55
0.70
(17.8)
6.75
(171.5)
1-1/4"-11.5 NPTF
(M42 x 2)
Fuel Inlet
3.6
2.4
15
10
FS19764
FS19763
1.8
FS19765
5
0
3.0
1.2
0.6
3.33
5.00
6.67 8.34 10.00 11.67
Flow (gal/min)
0.0
cumminsfiltration.com
30
25
20
15
10
5
0
4
FS19764
3
FS19766
2
FS19763
FS19765
8
16
24
32
40 48 56
Capacity (g)
64
72
80
1
0
Differential Pressure (lb/in2)
Flow (L/min)
12.62 18.93 25.24 31.55 37.85 44.16
FS19766
11.48 (291.6)
Filter Capacity vs Restriction
Differential Pressure (psi)
Differential Pressure (kPa)
Filter Restriction vs Flow
20
0.35
(8.9)
All dimensions are in inches (millimeters)
Performance
25
6.75
(171.5)
3.50
(88.9)
Differential Pressure (kPa)
Optional
Fuel
Inlet
Note: Restriction vs Flow and Capacity vs Restriction tests run per
SAE J905 standard. Performance data based on #2 Diesel.
1-111
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Water-In-Fuel (WIF) Sensor
Discontinued Products
Ordering Information
Part Number
Description
3957158 S
Water-In-Fuel (WIF) Sensor
3950729 S
WIF Wiring Harness
3946670 S
WIF LED
Note: The WIF sensor is not included, but can be purchased separately.
Installation
Note:
Depending on the model (Single,
Dual, Duplex, Triple or Triplex),
the WIF port can be located on
the bottom left or the bottom
right side of the unit.
WIF Probe
Specifications
Specification
WIF
Resistance Across Pins
82 kΩ ±2% (at 25° C)
Voltage Rating
5 – 50 VDC or VAC
Signal Type
Analog
Thread
1/2" 20 UNF-2B
Output Deutsch Connector
EDLRDT13-2PR-002
WIF Harness Deutsch Connector
DT06-2S
Height to Water Sensing (Switch is in ON Position)
0.58" (14.73 mm)
Overall Length
2.328" (59.12 mm)
Length – Top of Probe to Bottom of Knuckle
1.201" (30.50 mm)
Length – Bottom of Knuckle to Top of Pin
0.79" (20.0 mm)
Distance Between Pins (Center to Center)
0.215" (5.46 mm)
Specifications subject to change without notice.
1-112
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com
Discontinued Products
FH230 Series Fuel Pro®
Ordering Information
Housing
Part No.
Filter
PrePreFluid
WIF Fuel Flow
Element* Heater 1 Heater 2 Heat
FH23070
FS19763
N/A
Ports
No In Rt./Out Lt.
Avail.
N/A
* For Biofuels above B5, the following gasket pack must be used to replace the
standard gaskets that are provided with the filter element, 3950445 S.
FH234 Series Industrial Pro®
Ordering Information
Housing
Part
Number
Filter
Element
Fuel Flow
gal/h (L/h)
Primer
Pump
DP*
Gauge
FH23402
FH23401
FH23453
FS19763
FS19763
FS19765
200 (757)
200 (757)
200 (757)
No
No
No
No
No
No
FH23457
FS19763
200 (757)
Yes
No
WIF**
Drain
Heat
Fuel In &
Fuel Out
12 VDC
24 VDC
24 VDC
Left or Right
Left or Right
Left or Right
3/4" NPT
3/4" NPT
3/4" NPT
M26 x 1.5
M26 x 1.5
M26 x 1.5
Yes
Ports
Available
In Right/Out
Left
3/4" NPT
M26 x 1.5
No
Ports
Available
Left or Right 1-1/4" NPT
M42 x 2
Check
Valve
Single
Optional
Yes
Yes
Optional
Yes
Yes
Optional
Yes
Yes
Single with Primer Pump
Yes
Yes
Fuel In &
Fuel Out
Port Size***
(metric)
Fuel In &
Fuel Out
Port Size
Dual
FH23435
FS19765
400 (1514)
No
No
Optional
FH23494
FS19765
600 (2271)
No
No
Yes
Yes
No
24 VDC
Left or Right 1-1/4" NPT
M42 x 2
FH23495
FS19905
600 (2271)
No
No
Yes
Yes
No
24 VDC
Left or Right 1-1/4" NPT
M42 x 2
24 VDC Left In/Left Out 1-1/4" NPT
M42 x 2
Yes
Triple
Triple with Primer Pump
FH23488
FS19765
600 (2271)
Yes
No
Yes
* DP = Differential Pressure
** Water-In-Fuel (WIF) sensor, part number 3957158 S, available separately.
Yes
Yes
*** Metric connections require metric adapter fittings. For M26 x 1.5 fittings, use
part no. 3954136 S (which includes an outlet M26 x 1.5 outlet fitting, M26 x
1.5 inlet fitting with check valve body, check valve ball, check valve retainer,
and check valve spring) and install to inlet and outlet ports of housing.
AC Heater Unit
Ordering Information
Part Number
3945121 S
Specifications
Heater
Description
120 VAC/75 W Heater
cumminsfiltration.com
Specification
3945121 S
Volts
120 VAC
Watts
75 W
Amps
0.63 ± 0.1 A
Cold Resistance
187 ± 12 Ω
1-113
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Discontinued Products
Single Element Design Coalescer
Parts List
Part
A
Description
Cover Assembly
B
O-Ring
C
Band Clamp
D
Seal Nut Assembly
E
F
G
Part Number
91284N
91293N
Q80039A
Q80749A
–
–
Q52874A
Q53776
–
Gasket
–
–
Filter Element
–
–
Housing
–
91393N
Multiple Element Design Coalescer
Parts List
Part
Description
Part Number
A
Cover Assembly
B
O-Ring
C
Seal Nut Assembly
D
Gasket
–
E
Filter Element
–
F
Housing
–
1-114
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
–
–
Q53779
cumminsfiltration.com
Revisions
cumminsfiltration.com
1-115
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
Revisions
Revisions
Revision
A
Date
Part Number
•
•
•
•
•
•
10-11-2016
•
•
•
•
SP1413 was 3972249 S
SP1244 was 3946705 S
FH230802 M was FH23082
SP1073 was 3954219 S
Removed 3957159 S and 3957160 S
SP1124 was 3946995 S
Added FH23696 M; 3950729 S was 3945151 S
Removed 3836525 S from the table and BOM balloon “E”
Changed Bowl Sensor Part “F” to “E” in table and BOM balloon
Moved the following to the Discontinued section: FH23070, FH23401, FH23402, FH23453, FH23457, FH23435,
FH23494, FH23495, FH23488, FH23623 M, Q80039A, Q53776, Q80749A, 91393N, and Q5377
• Added Revision Block
LT36497
©2016 Cummins Filtration Inc.
Printed in the U.S.A.
1-116
LT32599 Rev. 1 ©2016 Cummins Filtration Inc.
cumminsfiltration.com