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TLE – Grade -10 Electrical Installation Maintenance
Alternative Delivery Mode
Module 4: Flexible Armored Cable Wiring
First Edition, 2020
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Borrowed materials (i.e., songs, stories, poems, pictures, photos, brand names,
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Every effort has been exerted to locate and seek permission to use these materials from
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ownership over them.
Published by the Schools Division of Palawan
Schools Division Superintendent:
Natividad P. Bayubay, CESO VI
Assistant Schools Division Superintendent:
Loida Palay- Adornado, Ph.D.
Felix M. Famaran
Development Team of the Module
Writers: Joel B. Bocala/Eden C. Palen
Editors: Earl Gringo A. Padul
Reviewers: Eden C. Palen
Illustrator: John Laurince Dioso
Layout Artist: Wilma Rey Ledesma- Francisco
Management Team: Aurelia B. Marquez
Rodgie S. Demalinao
Clemencia G. Paduga
Mary Jane D. Virrey
Printed in the Philippines by ________________________
Department of Education – MIMAROPA Region – Sangay ng Palawan
Office Address:
PEO Road, Barangay Bancao-Bancao, Puerto Princesa City
Telephone
:
(048) 433-6392
E-mail Address:
palawan@deped.gov.ph
Website
:
www.depedpalawan.com
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
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iii
Introductory Message
For the facilitator:
Welcome to the TLE- Electrical Installation Maintenance Grade 10 Alternative Delivery Mode
(ADM) Module on Flexible Armored Cable Wiring!
This module was collaboratively designed, developed and reviewed by educators both from public
and private institutions to assist you, the teacher or facilitator in helping the learners meet the
standards set by the K to 12 Curriculum while overcoming their personal, social, and economic
constraints in schooling.
This learning resource hopes to engage the learners into guided and independent learning activities at
their own pace and time. Furthermore, this also aims to help learners acquire the needed 21st century
skills while taking into consideration their needs and circumstances.
As a facilitator, you are expected to orient the learners on how to use this module. You also need to
keep track of the learners' progress while allowing them to manage their own learning. Furthermore,
you are expected to encourage and assist the learners as they do the tasks included in the module.
For the learner:
Welcome to the TLE-Electrical Installation Maintenance Grade -10 Alternative Delivery Mode
(ADM) Module on Flexible Armored Cable Wiring!
This module was designed to provide you with fun and meaningful opportunities for guided and
independent learning at your own pace and time. You will be enabled to process the contents of the
learning resource while being an active learner.
This module has the following parts and corresponding icons:
What I Need to Know
What I Know
This will give you an idea of the skills or
competencies you are expected to learn in the module.
This part includes an activity that aims to check what
you already know about the lesson to take. If you get
all the answers correct (100%), you may decide to
skip this module.
What’s In
This is a brief drill or review to help you link the
current lesson with the previous one.
What’s New
In this portion, the new lesson will be introduced to
you in various ways; a story, a song, a poem, a
problem opener, an activity or a situation.
What is It
This section provides a brief discussion of the
lesson. This aims to help you discover and
understand new concepts and skills.
iv
What’s More
What I Have Learned
What I Can Do
This comprises activities for independent practice
to solidify your understanding and skills of the
topic. You may check the answers to the exercises
using the Answer Key at the end of the module.
This
includes
questions
or
blank
sentence/paragraph to be filled in to process what
you learned from the lesson.
This section provides an activity which will help
you transfer your new knowledge or skill into real
life situations or concerns.
Assessment
This is a task which aims to evaluate your level of
mastery in achieving the learning competency.
Additional Activities
In this portion, another activity will be given to
you to enrich your knowledge or skill of the
lesson learned.
Answer Key
This contains answers to all activities in the
module.
The following are some reminders in using this module:
1. Use the module with care. Do not put unnecessary mark/s on any part of the module.
Use a separate sheet of paper in answering the exercises.
2. Don’t forget to answer What I Know before moving on to the other activities included
in the module.
3. Read the instruction carefully before doing each task.
4. Observe honesty and integrity in doing the tasks and checking your answers.
5. Finish the task at hand before proceeding to the next.
6. Return this module to your teacher/facilitator once you are through with it.
If you encounter any difficulty in answering the tasks in this module, do not hesitate to
consult your teacher or facilitator. Always bear in mind that you are not alone.
We hope that through this material, you will experience meaningful learning and gain
deep understanding of the relevant competencies. You can do it!
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What I Need to Know
Hello learners! This module is designed and written for you. The scope of this module helps
you a lot in enhancing your skill and attitude towards Electrical Installation Maintenance. It can
improve your knowledge, skills and attitude about Electrical Installation and its Maintenance.
Likewise, it will help you understand the use of each wires and cables, electrical symbols, wiring
diagram, installation using flexible armoured cable [BX] and flexible Metallic. The lessons are
arranged to follow the standard sequence directed to the achievement of two or more learning
objectives as shown below:
Content Standard: The learner demonstrates an understanding of the basic concepts and underlying
theories in electrical installation and maintenance..
Performance Standard: The learner independently demonstrates the common competencies in
electrical installation and maintenance as prescribed by TESDA
Training Regulations.
Module 1: LO2. Understand Installation Electrical Lighting Systems, Auxiliary Outlets and Lighting
Fixtures.
(TLE_EIMC10-12PE-Ia-b-2)
After going through this module the learner will be able to:
1. Identify the flexible armored cable and metallic tubing
2. Familiarize the type of flexible armored cable and metallic tubing
3. Draw a plan and describe the materials use
1
What I Know
Pre-Test
Directions: Choose the letter of the correct answer and write the letter of your answer on
the separate sheet of paper
_____1. This is fabricated assembly of insulated conductors walled in
flexible
metal sheath.
a. flexible armored cable (type AC)
b. Flexible Armored Cable (BX)
c. Type ACV
d. Type AC and ACT
_____2. A type of flexible armored cable with a rubber insulated
conductors inside the armor.
a.
b.
c.
d.
type AC
type ACT
type ACL
type ACV
_____3. A type of flexible armored cable that has varnish cambric
insulation
a.
b.
c.
d.
type
type
type
type
AC
ACT
ACL
ACV
_____4. The appropriate tool used in cutting flexible armored cable.
a. pliers
b. backsaw
c. hacksaw
d. knife
_____5. The free conductor inside the outlets or switch points for making
up of joints or connections of fixtures or devices.
a. 100mm
b. 120mm
c. 160mm
d. 180mm
2
What’s In
ACTIVITY-1
1. Do you have a flexible armored cable in your home or barangay?
__________________________________________________________________
__________________________________________________________________
2. In what place it is located?
__________________________________________________________________
_________________________________________________________________.
ACTIVITY 2.
MATCH ME!
Direction: Label each picture. Choose the best answer inside the box.
Write it on the space provided for after the picture.
1.______________________
4.___________________
2._______________________
5.___________________
3._______________________
Connector Assembly
Connector
Locking Connector
Box and Cutting Armor
Bushing and
Assembling Cable to Junction
3
What’s New
PICTURE ANALYSIS
1. What did you see in the picture?
__________________________________________________________________
_________________________________________________________________.
2. What does the picture imply?
__________________________________________________________________
_________________________________________________________________.
3. Where does the picture use?
__________________________________________________________________
_________________________________________________________________.
4
What is It
Lesson 2.4
Week 4
FLEXIBLE ARMORED CABLE WIRING
Flexible Armored Cable (type AC) is a fabricated assembly of insulated
conductors walled in flexible metal sheath. It is commonly known as
BX. It consists of spiraled metal sheet forming flexible steel tube through
which the rubber covered wires are enclosed. The armor protects the
wires from injury and to some extent from moisture.
FLEXIBLE ARMORED CABLE (BX)
Type of flexible armored cable
1. Types AC- The conductors inside are insulated with rubber
insulation.
2. Type ACT- The conductors inside are insulated with
thermoplastic insulation.
3. Type ACL- Has a rubber and lead sheath between the conductor
and the armor.
4. Type ACV- Has a varnish cambric insulation. Varnish cambric is a
closely woven fabric of cotton or linen impregnated with insulating
varnish.
Usages of Flexible Armored Cable
o Type AC and ACT
• Used for both exposed and concealed work in dry
locations.
5
•
Can be embedded in plastic finish on brick or other
masonry work except in damp and wet locations.
o Type ACV
• Used only for exposed work in dry locations in buildings
used for industrial or commercial purposes.
• Shall not be smaller than 5.19mm.
o Type ACL
• Can be used when exposed to weather or continuous
moisture.
• For underground runs and embedded in masonry,
concrete or buried in building during constructions.
• Where exposed to oil, gasoline or other conditions having
deteriorating effect on the insulation.
Flexible Armored Cable must not be used in
o
o
o
o
o
o
o
Theaters
Motion picture studios
Hazardous locations
Where exposed to corrosive fumes and vapors
Storage battery rooms
Cranes and hoist
Hoistways or elevators
Supports
Flexible Armored Cable must be secured by approved clamps,
straps or similar fittings so designed and mounted not to injure cable.
The cable shall be secured at the wired surface approximately every 1
meter interval and within 30mm away from outlet box or fittings.
Exposed Work
Expose runs of cables must follow closely the surface of the
building finisher of running board except:
o lengths of not more than 60 cm where flexibility is desired;
o on the undesirable of floor joist in basements where supported at
each floor joist and so located as not to be subjected to mechanical
injury;
o in accessible attics and roof spaces, cables shall be installed as
follows:
• where run across the top floor joist of within approximately 2
meters of floor joist across the face of rafters, the cable shall
be protected by guard strips which are at least as high as the
cable. When this space is not accessible by permanent
ladders or stairs, protection can be required within 2 meters
from the attic entrance.
• Where cable is insulated along the sides of rafters, studs, or
floor joist guard strips or running boards are not needed.
6
Protection of Cable Ends
At all points, where the cable terminates, a fitting should be
provided to protect the wires from abrasion, unless the design of the
outlet box is such that it affords equivalent protection to the wires. An
approved insulating bushing should be installed between the conductors
and the armor.
Electrical Continuity of Metal Enclosure
The metal enclosure consists of the cable armor and any outlet
boxes or other box fitting, or cabinets used as electrical continuity shall
be ensured by setting up tightly all connectors, clamps, and locknuts.
Grounding
The cable armor and all other parts and enclosure will be
effectively grounded if electrical continuity is ensured through the wiring
system.
Cutting
In cutting a flexible armored cable the appropriate tools to be used
is hacksaw.
Bends
In making bends, precautions must be made in order not to injure
the armor of the cable. The diameter of any bends should not be less
than 5 times the diameter of the cable.
Boxes at Outlets and Free Lengths of Conductor
A box shall be installed at each outlet, switch, or junction points of
the armored cable. At least 150mm of free conductor shall be left at each
outlet and switch points for making up of joints or connections of
fixtures or devices, except where conductors are intended to be looped
without joints.
General Requirements for Wiring Methods
Protection against corrosion and mechanical injury in metal
raceways, armored cable, boxes, cabinets, metallic elbows, coupling, and
fitting, unless made of corrosion resistant material inside and outside
shall be coated with zinc, cadinium and enamel. Except that ferrous
raceways fittings and boxes protected solely with enamel may be only
indoors and occupancies not subject to severe corrosion influences. The
following are judged to subject to corrosive conditions:
7
o
o
o
o
o
o
o
o
Meat packing plants
Tanneries
Hide cellars, glue houses
Salt storage
Metal refineries
Pulp mills
Sugar mills
Casing rooms and stables
Components of Flexible Armored Cable (BX
Connector Assembly, Installing Bushing and Connector,
Locking Connector, Assembling Cable to Junction Box and Cutting
the Armor.
8
9
FLEXIBLE ARMORED CABLE WIRING INSTALLATION
Example of Installation ”one lamp controlled by a single pole switch
using a flexible armored cable”, based on the given Actual Connection
Diagram below.
Actual Connection Diagram of "One lamp controlled by a single pole
switch using a flexible armored cable”.
Materials Needed:
3
2
1
1
1
1
1
1
6
Quantity
meters
pcs.
pc.
pc.
pc.
pc.
pc.
pc.
pcs.
6 pcs.
6 pcs.
10 pcs.
1 roll
1 pc.
Description
BX Armored Cable #14/2AWG (1.60mm)
Junction box, octagonal, 2” deep (5cm)
Lamp holders, flush type
Incandescent lamps 25 watts
Utility box 2”x 4” (5cm x 10cm)
Single Pole Switch, flush type
Switch/Face Cover, metal
Circuit Breaker, 20 ampere
BX Connectors, straight, ½” diameter
Bushings
Metal Straps
Woods Screws, ¼”
Electrical tape
Wiring Board 4’ x 4’ x ¾”
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Work Instructions:
1. Detached knockouts on the boxes where to anchor the armored
cable with fittings.
2. Attach the boxes according to your working plan or layout.
3. Layout the armored cable and cut extra length according to desired
distance. Give allowance of 160mm for connection at both ends of
the cable.
4. Cut the BX armored cable providing 160mm length of conductors
at both ends.
5. Place the BX connectors in the armored cable
6. Fasten the armored cable with metal strap and anchor both ends
on the boxes.
7. Make the proper connections and wrapped electrical tape on the
different joints.
8. Mount the incandescent lamps and test the wiring connection
What’s More
ACTIVITY 1.
Matching type
Directions: Choose the correct answer of column A in column B.
write your answer on the answer sheet.
A
___1. Type AC
___2. Type
___3. Type
___4. Type
___5. Type
B
a. conductors inside are insulated with
thermoplastic insulation.
ACT
b. used for both exposed and concealed work in
dry location
ACL
c. has a rubber and lead sheath between the
conductor and the armor
ACV
d. conductors inside are insulate with rubber
insulation
AC and ACT e. varnish cambric insulation
11
ACTIVITY 2
Directions: Put (/) if the statement is true and (X) if the statement is
wrong.
_________ 1. Flexible armored cable must not be used in theather.
_________ 2. Type ACL can be used when exposed to weather on
continuous moisture
_________ 3. Flexible armored cable must be used in crane and hoist.
_________ 4. Hacksaw is the appropriate tools using in cutting of flexible
armored cable.
_________ 5. The diameter of any bends should not be less than 5 times
the diameter of the cable
What I Have Learned
Activity 1.
Directions: Give the meaning of the following words.
1. Electrical continuity of metal enclosure
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
_________________________________________________________________.
2. Grounding
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
_________________________________________________________________.
3. Cutting
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
_________________________________________________________________.
4. Bends
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
_________________________________________________________________.
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5. Supports
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
_________________________________________________________________.
Activity 2
Directions: Write a short paragraph or sentence.
1.What is the general requirements for wiring methods.
What I can do
Directions: Write the components of flexible armored cable (BX)
1.______________________
5.______________________
2.______________________
6.______________________
3.______________________
7._____________________
4.______________________
13
Assessment
SELF ASSESSMENT
Directions: On your answer sheet, write True if the statement is correct
and False if the statement is wrong.
_________1. The cable shall be secured at the wired surface approximately every 1meter
interval.
___________2. Exposed runs of cables must follow closely the surface of the building
finisher of running board.
___________ 3. The diameter of any bends should not be less than 6 times the diameter
of the cable.
__________ 4. Meat packing plants is subject to corrosive conditions.
__________ 5. The metal enclosure is consisting of the cable armor and any outlet boxes
Additional Activities
ACTIVITY SHEET 2.3
FLEXIBLE ARMORED CABLE WIRING INSTALLATION
Directions: Based on the Actual Connection Diagram of "one
lamp controlled by two 3-way switches in different locations" given
below.
1. Make a list of electrical materials needed.
2. Install wiring using 4' x 4' x 3/4 ply wood/ply board.
3
Electrical Materials Needed:
Quantity
Description
Additional Activities
Make an actual connection Diagram of two lamp, Lamp a is controlled by
single switch and lamp b is controlled by 3way switch in different location
Congratulations! You did a great job! Good luck as you move to the
next lesson.
4
Answer Key
ANSWER SHEET
Pretest
What I Learned
1.
2.
3.
4.
5.
Activity 1 & 2
A
D
D
C
C
ANSWERS MAY VARY
What In
What’s New
Activity 1
ANSWERS MAY VARY
ANSWERS MAY VARY
Activity -2
What Can I Do
1.
2.
3.
4.
5.
6.
7.
Conductor
Rubber insulation
Color coded tape
Shielding
tape
Binder tape
Steel interlocked flexible armored
What’s More
Activity 1
1.
2.
3.
4.
5.
D
A
C
E
B
Activity 2
1. /
4. /
5
1.
2.
3.
4.
5.
Connector assembly
Locking connector
Assembling cable
Cutting armor
Bushing and connector
What I Need to Know
After going through this module the learner will be able to:
1. Identify the flexible armored cable and metallic tubing
2. Familiarize the type of flexible armored cable and metallic tubing
3. Draw a plan and describe the materials use.
What I Know
PRE TEST
1. What size of conduit can accommodate a maximum of 10 wires /
conductors? THHN # 12
a. 3/8
b. ½
c. ¾
d. 1 1/2
2. It is a type of condulet which make conduit run turns to the right.
a. C
b. LL
c. LB
d. LR
3. What is the standard length of Rigid Medical Conduit?
a. 10 ft
b. 12 ft
c. 14 ft
d. 20 ft
4. It is a type of fitting which is used to change directions.
a. Connector b. Coupling c. Adaptor d. Elbow
5. It is a short length conduit or tubing which is used to extend a conduit
system and also used between conduit and tubing such as boxes or
enclosures between two boxes.
a. Connector b. Coupling c. Adaptor d. Elbow
6
What’s In
FLEXIBLE METALLIC TUBING
A. Directions: On your answer sheet, write the word or words being
referred to by the statement of your answer.
1. It is the support used to hold the flexible metallic
tubing.
2. It is the minimum length of conduit in a single roll.
3. It is the maximum number of conductors for a trade
size no. 12 AWG. in a ½ diameter size conduit.
4. FMT means ___________________________________.
5. It is the fitting used for joining flexible to metal
conduit.
6. These are the locations where metallic conduits are
not allowed to use.
What’s New
Directions: Name the following Flexible Metallic tubing materials.
1 ______________
2 _____________
7
3 ______________
4 _____________
What is it
Lesson 2.5
week 5
FLEXIBLE METALLIC TUBBING (FMT)
INTRODUCTION
Flexible metallic conduit is a kind of wiring installation which is
commonly used for external motor terminal connection. It is being
manufactured in rolled in the form of coil
FLEXIBLE METALLIC TUBING
This type of wiring method should not be allowed under the following
conditions:
•
•
•
•
in
in
in
in
wet location
hoist way
storage battery room
hazardous location
8
•
when exposed to oil, gasoline or materials which affects rubber
A flexible conduit consists of flexible steel tube which is made from
convex to concave metal strip in a spiral winding with length from 50 to
200 feet.
Flexible metallic conduit should be supported with a distance of
136cm or closer. Every turn should be done carefully to avoid deformity.
Straps or clamp can be used to secure the conduit.
Flexible metallic conduit (FMT) is used in a connection where the load
being supplied no definite place where flexibility is desired. Some
common equipment are the portable motor, drill press lathe machine and
the like.
The minimum size of this type of conduit ranges from ½ to 1 ½ inches
electrical trade size.
Maximum number of conductors in a trade size conduit
Trade size of
conduit
Size in AWG
No. of Conductors
3/8
16
8
1/2
12
8
3/4
8
10
1
6
12
1½
2
12
Flexible metallic tubing fittings
FMT Connector
Clamps/Straps
9
Adapter/Locknut
Electrical boxes- boxes such as utility, square and octagonal are used
for the installation of electrical wiring fixtures like switches, receptacles
and for making electrical termination.
Octagonal box with
fitting
Square box
Octagonal box
What’s More
CUT FLEXIBLE METALLIC TUBING
Supplies and Materials
•
•
•
•
pencil
chalk
rag
FMT
Tools and Equipment
•
•
•
bench vise
hack saw
personal protective equipment
- gloves
- goggles
- hardhat
10
Procedure
1. Prepare the necessary tools, materials, equipment and PPE in
performing the activity.
2. Wear the appropriate PPE.
3. Measure and mark the location of cut.
4. Cut the flexible metallic conduit only on the single armor. Be careful
not to cut conductors inside the FMT.
5. Twist off the armor then pull one end of the flexible conduit.
6. Remove the sharp end of the newly cut conduit using the file or
reamer.
7. Have your teacher check your work.
ACTIVITY SHEET 2.5
INSTALL FLEXIBLE METAL TUBING (FMT)
Supplies and Materials
•
•
•
•
•
•
•
•
•
•
•
serving cap
panel box
utility box
octagonal box
panel box
flush receptacle
incandescent bulb
flexible metallic tubing
connector (fmt)
metal strap
wiring plan
Tools and Equipment
•
•
•
•
•
•
•
wiring booth
metric rule
try square
bench vise
hack saw / pipe cutter
level
plumb bob
11
•
•
•
•
chalk line
screw driver
hammer
personal protective equipment
- gloves
- goggles
- hardhat
- tight clothes
Plan / Working Drawing
1
CB
12
1
Procedure
1.
Prepare the necessary tools, materials and equipment.
2.
Read/interpret the working drawing.
3.
Wear appropriate PPE.
4.
Remove knockout on metallic boxes where conduit will enter boxes.
5.
Layout and measure the position of all electrical boxes based on the
given working drawing.
6.
Install boxes.
7.
Cut conduit to desired length.
8.
Ream conduit ends.
9.
Install FMT by following the given work drawing.
10. Secure conduit to boxes using connector and locknuts.
11. Check the horizontality and verticality of the mounted boxes.
12. Perform good housekeeping.
13. Have your teacher check your work.
What I Have Learned
Directions: Identify the following electrical boxes, conduits and tubing
materials. Write your answer on the space provided on the opposite side.
1. __________________________________
2. _________________________________
3. __________________________________
13
4__________________________________
5. _________________________________
What I Can Do
Draw ME!!!
Draw electrical installation plan on a bond paper showing the flexible
metallic tubing.
Assessment
Directions: On your answer sheet, write the word or words being
referred to by the statement.
__________1. They are used for the installation of electrical wiring fixtures
like switches, receptacles and for making electrical
termination.
__________2. It is a wiring diagram using standard electrical symbols for
wiring devices. It is a representation of the elements of a
system using abstract and graphic symbol rather ta Han
realistic pictures.
__________3. It is the maximum number of conductors for a trade size no.
12 AWG in a ½ diameter size conduit.
__________4. This wire is used for winding transformers, high speed
winding, wet winding operations, and oil filled transformers.
14
__________5. Draw the symbol for Push Button Switch, Remote, Start and
Stop.
Additional Activities
Selfie Time!!!
Selfie with the background that displays some of the Metallic tubing
around your house.
15
Answer Key
What I Know
Pre-Test
1.d
2.d
3.b
4.d
5.b
What’s In
1. Clamps/straps
2. ½ to 1 ½ inches
3. 8
4. Flexible Metallic Tubing
5. FMT Connector
6. Grounding
What’s New
1. FMT Connector
2. Clamps/ Straps
3. Adapter/ Lacknut
4. Flexible armored Cable
What I Have Learned
1. Flexible Armored Cable
2. Octagonal Box with Fitting
3. Flexible Metallic Tubing
4. FMT Connector
5. Adapter/ Lacknut
Assessment
1. Electrical boxes
2. Pictorial Diagram
3. 8
4. Hypertemp Magnet Wire
5.
o
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References
Rojo et. al. (1998) Home Economics III. Quezon City: Adriana Publishing,
Co., Inc. ISBN 971-8540-21-0
Diaz, Eden C. and Soriano, Nora N. (1995) Home Technology, Third Year.
Phoenix Publishing House, Inc. ISBN 971-06-1519.Azares, Efren F. and Recana, Cirilo B. Practical Electricity III; Adriana
Publishing: 1999.
Agpaoa, Feleciano.
National
Interior and Exterior Wiring Troubleshooting;
Bookstore: 1991.
Richter, Herbert P. and Schwan, Creighton W. Practical Electrical Wiring
16th Edition
Fajardo, Max P. and Fajardo, Leo B. Electrical Layout and Estimates
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For inquiries or feedback, please write or call:
Department of Education – SDO Palawan
Curriculum Implementation Division Office
2nd Floor Deped Palawan Building
Telephone no. (048) 433-6392
Learning Resources Management Section
LRMS Building, PEO Compound
Telephone no. (048) 434-0099
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