PRINCIPLES FOR FLEXIBLE PAVEMENTS The primary function of the pavement structure is to reduce and distribute the surface stresses (contact tire pressure) to an acceptable level at the subgrade. A flexible pavement reduces the stresses by distributing the traffic wheel loads over greater and greater areas, through the individual layers, until the stress at the subgrade is at an acceptably low level. LOAD DISTRIBUTION STRESS DISTRIBUTION SERVICEABILITY CONCEPT Pavement failure is an important factor in considering the serviceability of a pavement. Its occurrence affects the structural and functional performance of a pavement. Structural performance relates to the physical condition of the pavement while the functional performance pertains to the riding quality. To quantify the performance of a pavement, The Pavement Serviceability-Performance Concept of Carey and Irick [1962] was developed. PAVEMENT PERFORMANCE TRENDS Pavement performance, at any point in time, is known as the present serviceability index, or PSI It has been found that new pavements usually have an initial serviceability index rating of approximately 4.2 to 4.5. The terminal serviceability index (TSI) varies by type of highway. Highway facilities such as interstate highways or principal arterials usually have TSIs of 2.5 or 3.0, whereas local roads can have TSIs of 2.0. FLEXIBLE-PAVEMENT DESIGN EQUATION WHERE: W 18 = 18-kip–equivalent single-axle load (ESAL) Z R = standard normal deviate S o = overall standard deviation of traffic, SN = structural number, Δ PSI = loss in serviceability from the time the pavement is new until it reaches its TSI, and MR = soil resilient modulus of the subgrade in 2 lb/in INPUTS The predicted loading (W 18 ) Reliability ( Z R , So ) Pavement structure (SN) Serviceable life ( Δ PSI) Subgrade support (M R ) INPUTS Reliability Predicted loading The predicted loading is simply the predicted number of 18-Kip ESALs that the pavement will experience over its design lifetime. The reliability of the pavement design-performance process is the probability that a pavement section designed using the process will perform satisfactorily over the traffic and environmental conditions for the design period (AASHTO, 1993) Pavement structure The pavement structure is characterized by the Structural Number. The structural number, SN, represents the overall structural requirement needed to sustain the design’s traffic loadings. INPUTS Serviceable life Subgrase support The difference in present serviceability index (PSI) between post construction and end-of-life is the serviceability life. Loss of serviceability is caused by pavement roughness, cracking, patching, and rutting. Subgrade support is characterized by the subgrade’s resilient modulus(MR). Intuitively, the amount of structural support offered by the subgrade should be a large factor in determining the required pavement structure. STRUCTURAL NUMBER Function Relationship to Pavement Layers Coefficients FUNCTION The primary purpose of any pavement design is to protect the subgrade soil from the stresses due to the loading, as well as penetration of surface water into the subgrade soil. Structural number of a pavement is defined as a criterion to measure the ability of pavement to withstand the applied load. The structural number of a pavement is a function of type, thickness, and drainage capability of different materials used in the pavement structure. The weaker the subgrade soil the higher the required structural number will be for the same loading and climatic conditions. RELATIONSHIP TO PAVEMENT LAYERS As previously mentioned, there are many pavement material combinations and thicknesses that will provide satisfactory pavement service life. The following equation can be used to relate individual material types and thicknesses to the structural number: SN = a 1 D 1 + a 2D2 M2 + a3 D3 M 3+ ..... Where: a 1 , a2 , a3 = structural-layer coefficients of the wearing surface, base, and subbase layers, respectively D1 , D2 , D3 = thickness of the wearing surface, base, and subbase layers in inches, respectively, and drainage coefficients for the base and subbase, M2 , M3 = respectively. COEFFICIENT STRUCTURAL-LAYER COEFFICIENT Since the layer coefficient represents the strength of the material, this is the primary variable that factors in the type of material you plan to use for each layer. For design purposes, layer coefficients are typically determined empirically based on the performance of the material. COEFFICIENT DRAINAGE COEFFICIENT A drainage coefficient is a value assigned to a pavement layer that represents its relative loss of strength due to drainage characteristics and exposure to moisture saturation. A value of 1.0 for a drainage coefficient represents a material with good drainage characteristics (a sandy material). Assume a value of SN Let SN = 4 Convert the given loads into 18-Kip ESAL For cars, pickups, light vans; 18-Kip ESAL = 0.0004 2-kip single-axle equivalent = 0.0002 For single-unit truck, 18-Kip ESAL = 2.131 8-kip single-axle equivalent = 0.041 22-kip single-axle equivalent = 2.090 10-kip single-axle equivalent = 0.102 For tractor semi-trailer truck, 18-Kip ESAL = 0.928 16-kip tandem-axle equivalent = 0.057 44-kip triple-axle equivalent = 0.769 Use : Table 4.1 for single-axle equivalent Table 4.2 for tandem-axle equivalent Table 4.3 for triple-axle equivalent Solve for Total 18-Kip ESAL, W18 0.0004 x 30,000 + 2.131 x 1000 + 0.928 x 350 = 2467.8 18-Kip ESAL (Daily) W18 = 2467.8 x 365 x 10 = 9,007,470 18-kip ESAL Solve for SN ZR = - 1.645 SN = 3.94 So = 0.4 PSI = 4.2 - 2.5 = 1.7 Solve for base thickness, D2 a 1 = 0.44 D = 10.0 inches a 3 = 0.11 M3 = 1.0 a 2 =30.20 M2 = 1.0 D1 = 4.0 inches SN = a 1 D 1 + a 2D2 M2 + a3 D3 M 3+ ..... 3.94 = 0.44(4) + 0.20D2(1.0) + 0.11(10.0)(1.0) D2 = 5.4 = 5.5 inches RIGID PAVEMENT PRINCIPLES OF RIGID PAVEMENTS What is rigid pavement? Composition and structure of rigid pavement WHAT IS RIGID PAVEMENT? Rigid pavements support loads through rigidity and high modulus of elasticity of concrete slab. Rigid pavements are constructed of Portland cement concrete slabs resting on a prepared sub-base of granular material or directly on a granular subgrade. COMPOSITION OF RIGID PAVEMENT The reinforcement is provided in the slab depending upon the soil strength and loading conditions. The strength of Rigid pavement is mostly depending upon the concrete slab so, it should be laid strongly while the bottom layers are constructed using low cost materials to make it economical. TYPICAL RIGID PAVEMENT STRUCTURE CONCRETE PAVEMENT This is also called as surface course or concrete slab It is water resistant and prevents the water infiltration into the base course. It offers friction to the vehicles to provide skid resistance. Concrete slab laying BASE COURSE This is also called as base course or granular base or stabilized base This course helps the surface course to take additional loads It provides stable platform to construct rigid pavement Laying of base course SUBBASE COURSE This is also called as Granular Subbase or Stabilized Subbase Course Its primary function is to provide support for the top layers and it also serves as frost action controller and prevents the intrusion of fines from subgrade to top layers Laying of subbase course SUBGRADE SOIL The subgrade is nothing but the existing soil layer which is compacted using equipment to provide stable platform for rigid pavement. The subgrade soils are subjected to lower stresses than the top layers since the stresses will reduce with depth Preparing subgrade soil TRADITIONAL AASHTO RIGID-PAVEMENT DESIGN PROCEDURE 1. Develop effective Modulus of Subgrade Reaction (k-value) 2. Determining the required slab thickness 1. DEVELOP EFFECTIVE MODULUS OF SUBGRADE REACTION (K-VALUE) MODULUS OF SUBGRADE REACTION (K-VALUE) The modulus of subgrade reaction (k) is used as a primary input for rigid pavement design. The modulus of subgrade reaction came about because work done by Westergaard during the 1920s developed the k-value as a spring constant to model the support beneath the slab MODULUS OF SUBGRADE REACTION (K-VALUE) 1. Identify the combinations or levels that are to be considered a. Subbase types b. Subbase thickness c. Loss of support LS d. Depth to rigid foundation MODULUS OF SUBGRADE REACTION (K-VALUE) 1. he combinations or levels that are to be considered 2. Identify the seasonal roadbed soil resilient modulus values 3. Estimating the effective k-value is to assign subbase elastic (resilient) modulus values for each season 4. Estimate the composite modulus subgrade reaction for each season, assuming a semi-infinite subgrade depth (ie depth to bedrock greater that 10ft) 5. Develop a k-value which includes the effect of a rigid foundation near the surface 4. Estimate the composite modulus subgrade reaction for each season, assuming a semi-infinite subgrade depth (ie depth to bedrock greater that 10ft) a. If the slab is placed directly on the subgrade (ie no subbase), the composite modulus of subgrade reaction is defined using the following theoretical relationship between k-values from a plate bearing stress and elastic modulus of the roadbed soil 5. Develop a k-value which includes the effect of a rigid foundation near the surface a. Note: this step should be disregarded if the depth to a rigid foundation is greater than 10 ft MODULUS OF SUBGRADE REACTION (K-VALUE) 6. Estimate the thickness of the slab to get the relative damage in each season 7. Add all Relative damage and divide the total by the number of seasonal increments to determine the average, then k-value will be determined ROADBED MODULUS SUBBASE MODULUS COMPOSITE K-VALUE K-VALUE ON RIGID FOUNDATION RELATIVE DAMAGE 2. DETERMINING THE REQUIRED SLAB THICKNESS BY THE USE OF NOMOGRAPH SLAB THICKNESS EQUATION WHERE, W18 = 18-kip - equivalent single-axle loads, Estimated future traffic for the performance period The 18-kip–equivalent single-axle load is the same concept as discussed for the flexible-pavement design procedure. However, instead of being a function of the structural number, this value is a function of slab thickness. WHERE, Zr = Reliability (z-statistic from the standard normal curve), As in flexible-pavement design, the reliability, ZR, is defined as the probability that serviceability will be maintained at adequate levels from a user’s point of view throughout the design life of the facility (the PSI will stay above the TSI). WHERE, So = Overall standard deviation of traffic,. D = PCC slab thickness in inches TSI = Pavement’s terminal serviceability index, The pavement’s terminal serviceability index, TSI, is the point at which the pavement can no longer perform in a serviceable manner, ΔPSI = Loss in serviceability from the time when the pavement is new until it reaches its TSI, ΔPSI = PSI - TSI WHERE, S’c = Concrete modulus of rupture in lb/in2 The concrete modulus of rupture, S’c, is a measure of the tensile strength of the concrete and is determined by loading a beam specimen, at the third points, to failure. Cd = Drainage coefficient, The drainage coefficient in rigid-pavement design, it accounts for the drainage characteristics of the subgrade. A value of 1.0 for the drainage coefficient represents a material with good drainage characteristics (such as a sandy material). Soils with less-than-ideal drainage characteristics will have drainage coefficients less than 1.0. WHERE, J = Load transfer coefficient The load transfer coefficient, J, is a factor that is used to account for the ability of pavement to transfer a load from one PCC slab to another across the slab joints. Many rigid pavements have dowel bars across the joints to transfer loads between slabs. Pavements with dowel bars at the joints are typically designed with a J value of 3.2. Ec = Concrete modulus of elasticity in lb/ in2 , and The concrete modulus of elasticity, Ec, is derived from the stressstrain curve as taken in the elastic region. Typical values of Ec for portland cement concrete are between 3 and 7 million lb/in2 k = Modulus of subgrade reaction in lb/in3 PROBLEM SOLVING PROBLEM A rigid pavement is to be designed to provide a service life of 20 years and has an initial PSI of 4.4 and a TSI of 2.5. The modulus of subgrade reaction is determined to be 300 lb/in3 . For design, the daily car, pickup truck, and light van traffic is 20,000; and the daily truck traffic consists of 200 passes of single-unit trucks with single and tandem axles, and 410 passes of tractor semi-trailer trucks with single, tandem, and triple axles. The axle weights are Reliability is 95%, the overall standard deviation is 0.45, the concrete’s modulus of elasticity is 4.5 million lb/in2 , the concrete’s modulus of rupture is 900 lb/in2 , the load transfer coefficient is 3.2, and the drainage coefficient is 1.0. Determine the required slab thickness. GIVEN 20 yrs life span For design the daily car, pickup truck, and light van traffic is 20,000; the daily truck traffic consists of 200 passes of single-unit trucks with single and tandem axles, 410 passes of tractor semi-trailer trucks with single, tandem, and triple axles. W18 = ? PSI = 4.4 TSI = 2.5, ΔPSI = 1.9 ZR = -1.645 So = 0.45 S’c = 900 lb/in2 Ec = 4.5 million lb/in2 Cd = 1.0 J = 3.2 k = 300 lb/in3 SOLUTION Step 1 - Typical assumption for slab thickness D = 10inches Step 2 - Determine the axle equivalent factor - 18-kip ESAL For cars, pickups, and light vans is 2-kip single-axle equivalent = 0.0002 (Table 4.6) This gives an 18-kip ESAL total of 0.0004 for each vehicle. For single-unit trucks, 10-kip single-axle equivalent = 0.081 (Table 4.6) 22-kip tandem-axle equivalent = 0.305 (Table 4.7) This gives an 18-kip ESAL total of 0.386 for single-unit trucks For tractor semi-trailer trucks, 12-kip single-axle equivalent = 0.175 (Table 4.6) 18-kip tandem-axle equivalent = 0.132 (Table 4.7) 50-kip triple-axle equivalent = 3.020 (Table 4.8) This gives an 18-kip ESAL total of 3.327 for tractor semi-trailer trucks. Step 3 - Compute for the traffic on this highway Daily traffic = (0.0004 x 20,000 + 0.386 x 200 + 3.327 x 410) = 1449.27 18-kip ESAL Traffic (total axle accumulations) over the 20year = 1449.27 x 365 x 20 = 10,579,671 18-kip ESAL W18 = 10,579,671 18-kip ESAL SOLUTION Step 4 - Compute for slab thickness, D SOLUTION Step 4 - Compute for slab thickness, D SOLUTION Step 5 - Determine the axle equivalent factor - 18-kip ESAL using D = 9 For cars, pickups, and light vans gives 2-kip single-axle equivalent = 0.0002 (Table 4.6) This gives an 18-kip ESAL total of 0.0004 (same as before) for each vehicle. Step 6 - Compute for the traffic on this highway Daily traffic = (0.0004 x 20,000 + 0.390 x 200 + 3.249 x 410) = 1418.09 18-kip ESAL For single unit trucks, 10-kip single-axle equivalent = 0.082 (Table 4.6) 22-kip tandem-axle equivalent = 0.308 (Table 4.7) Traffic (total axle accumulations) This gives an 18-kip ESAL total of 0.390 (up from 0.386) for single-unit trucks. over the 20-year = 1418.09 x 365 x 20 = 10,352,057 18-kip For tractor semi-trailer trucks, ESAL 12-kip single-axle equivalent = 0.176 (Table 4.6) 18-kip tandem-axle equivalent = 0.133 (Table 4.7) D = 9 inches 50-kip triple-axle equivalent = 2.940 (Table 4.8) W18 = 10,352,057 18-kip ESAL This gives an 18-kip ESAL total of 3.249 (down from 3.327) for tractor semitrailer trucks. D = 10 inches W18 = 10,579,671 18-kip ESAL MEASURING PAVEMENT QUALITY AND PERFORMANCE 1. International Roughness Index 2. Friction Measurements 3. Rut Depth 4. Cracking 5. Faulting 6. Punchouts MEASURING PAVEMENT QUALITY AND PERFORMANCE The design procedure for pavements originally focused on the pavement serviceability index (PSI) as a measure of pavement quality. However, the pavement serviceability index is based on the opinions of a panel of experts which can introduce some variability into their determination. As a result, efforts have been undertaken to develop quantitative measures of pavement condition that provide additional insights into pavement quality and performance and that correlate with the traditional pavement serviceability index. 1. INTERNATIONAL ROUGHNESS INDEX (IRI) The International Roughness Index (IRI) has become the most popular measure for evaluating the condition of pavements. The IRI evolved out of a study commissioned by the World Bank [Sayers et al., 1986] to establish uniformity of the physical measurement of pavement roughness. The IRI is determined by measuring vertical movements in a standardized vehicle’s suspension per unit length of roadway. Units of IRI are reported in inches per mile (in/mi). 1. INTERNATIONAL ROUGHNESS INDEX (IRI) The higher the value of the IRI, the rougher the road. Tables 4.11 and 4.12 provide IRI and PSI values corresponding to what is considered poor, mediocre, fair, good, and very good for Interstate and non-Interstate highways. due to the higher design standards and performance expectations, interstate highways are held to a higher standard for fair, mediocre, and poor pavement assessments. 2. FRICTION MEASUREMENT Surface friction is critical because low friction values can increase stopping distances and the probability of accidents. Given the variability of pavement surfaces, weather conditions, and tire characteristics, determining pavement friction over the range of possible values is not an easy task. To estimate friction, a standardized test is conducted under wet conditions using either a treaded or smooth tire. Although other speeds are sometimes used, the standard test is generally conducted at 40 mi/h using a friction-testing trailer in which the wheel is locked on the wetted road surface, and the torque developed from this wheel locking is used to measure a friction number. 3. RUT DEPTH Rut depth, which is a measure of pavement surface deformation in the wheel paths, can affect roadway safety because the ruts accumulate water and increase the possibility of vehicle hydroplaning . Because of its potential impact on vehicle control, rut depths are regularly measured on many highways to determine if pavement rutting has reached critical values that would require resurfacing or other pavement treatments. Usually, rut depths are considered unacceptably high when their values reach between 0.5–1.0 inches, indicating that corrective action is warranted. Primary cause of rutting: 1. Asphalt layer problem, 2. Structural layer Problem, 3. Weak subgrade layer problem 4. CRACKING For flexible pavements, four types of cracking are usually monitored: longitudinal fatigue cracking, transverse cracking, alligator cracking, and reflection cracking. ALLIGATOR CRACKING LONGITUDINAL FATIGUE CRACKING TRANSVERSE CRACKING REFLECTION CRACKING LONGITUDINAL FATIGUE CRACKING Longitudinal-fatigue cracking is a surface-down cracking that occurs due to material fatigue in the wheel path. Such cracking can accelerate over time and require significant repairs to protect against water penetration into the flexible pavement structure. TRANSVERSE CRACKING Transverse cracking is generally the result of low temperatures that cause fractures across the traffic lanes (resulting in an increase in pavement roughness). For rigid pavements, transverse cracking is a common measure of pavement distress. Such cracking can be the result of slab fatigue and can be initiated either at the surface or base of the slab. The spacing and width of transverse cracks, and the potential impact of severe cracking on the structural integrity of the pavement, are critical measures of rigidpavement distress. ALLIGATOR-FATIGUE CRACKING Alligator-fatigue cracking is a consequence of material fatigue in the wheel path, generally starting from the bottom of the asphalt layer. Such material fatigue creates a patch of connected cracks that resembles the skin of an alligator (as with other types of cracks, these can accelerate quickly over time and generate the need for maintenance to protect the integrity of the pavement structure). REFLECTION CRACKING Reflection cracking occurs when hot-mix asphalt (HMA) overlays are placed over exiting pavement structures that had alligator-fatigue cracking, or other indications of pavement distress, and these old distresses manifest themselves in new distresses in the overlay. This results in surface cracking that increases surface roughness and the need for maintenance to protect water intrusion into the pavement structure. 5. FAULTING Faulting is an indicator of erosion or fatigue of the layers beneath the slab and reflects a failure of the load-transfer ability of the pavement between adjacent slabs. Faulting is associated with increased roughness and will be reflected in International Roughness Index measurements. 6. PUNCHOUTS Fatigue damage at the top of the slab is often measured by punchouts, which occur when the close spacing of transverse cracks cause in high tensile stresses that result in portions of the slab being broken into pieces. Punchouts are associated with increased roughness and are reflected in International Roughness Index measurements. MECHANISTICEMPIRICAL PAVEMENT DESIGN Pavement Design Mechanistic-Empirical Pavement Design Software Advantages PAVEMENT DESIGN Selection of materials and layer thicknesses so that the pavement can withstand the traffic, environmental, and location issues. Process of developing the most economical combination of pavement layers with respect to both material type and thickness to suit the soil foundation and the traffic load during the design period. PAVEMENT DESIGN Pavement design life is a term that engineers use when they’re planning to build a new road or maintain an existing roadway MECHANISTIC-EMPIRICAL PAVEMENT DESIGN MECHANISTIC APPROACH - Seeks to explain pavement responses only by reference to physical causes - Use of mathematical model EMPIRICAL APPROACH -Dependent onexperiments and experience or a combination of both -Observed performance to determine relationships MECHANISTIC-EMPIRICAL PAVEMENT DESIGN The design of the pavement structure is initially assumed on a trial basis, along with inputs for traffic and climate. Uses software to calculate all the data needed to design a pavement that will be used for long and be an effective structure to use. MEPDG Mechanistic-Empirical Pavement Design Guide (MEPDG) is to provide the highway community with a state-of-the-practice tool for the design and analysis of new and rehabilitated pavement structures. Mechanistic-Empirical design is an iterative process. Evaluating alternatives helps increase confidence that the pavement design that is ultimately selected is optimal for the circumstances. MEPDG Process analyzes the pavement design with respect to performance indicators that reflect the projected impact of stresses and strains on the pavement over time. These performance indicators include pavement roughness for all pavements, quantified according to the International Roughness Index (IRI), along with specific indicators according to the pavement type. MEPDG International Roughness Index (IRI ) – a measurement of the roughness of a pavement, expressed as the ratio of the accumulated suspension motion to the distance traveled obtained from a mathematical model of a standard quarter car traversing a measured profile at a speed of 50mi/hr (80 km/h). AASHTOWARE PAVEMENT ME DESIGN It calculates pavement responses (stresses, strains, and deflections) based on traffic, climate, and materials parameters to predict the progression of key pavement distresses and smoothness loss over time for asphalt concrete (AC) and portland cement concrete (PCC) pavements. Provides tools to optimize pavement designs based on given requirements allowing the user to evaluate and fine-tune the design. ADVANTAGES It can be used for both existing pavement rehabilitation and new pavement construction It accommodates changing load types It can better characterize materials allowing for: - Better utilization of available materials - Accommodation of new materials - An improved definition of existing layer properties ADVANTAGES It uses material properties that relate better to actual pavement performance It provides more reliable performance predictions It better defines the role of construction It accommodates environmental and aging effects on materials Reduce early failures and increase pavement life THANK YOU! MECHANISTICEMPIRICAL PAVEMENT DESIGN Pavement Design Mechanistic-Empirical Pavement Design Software Advantages PAVEMENT DESIGN Selection of materials and layer thicknesses so that the pavement can withstand the traffic, environmental, and location issues. Process of developing the most economical combination of pavement layers with respect to both material type and thickness to suit the soil foundation and the traffic load during the design period. PAVEMENT DESIGN Pavement design life is a term that engineers use when they’re planning to build a new road or maintain an existing roadway MECHANISTIC-EMPIRICAL PAVEMENT DESIGN MECHANISTIC APPROACH - Seeks to explain pavement responses only by reference to physical causes - Use of mathematical model EMPIRICAL APPROACH -Dependent onexperiments and experience or a combination of both -Observed performance to determine relationships MECHANISTIC-EMPIRICAL PAVEMENT DESIGN The design of the pavement structure is initially assumed on a trial basis, along with inputs for traffic and climate. Uses software to calculate all the data needed to design a pavement that will be used for long and be an effective structure to use. MEPDG Mechanistic-Empirical Pavement Design Guide (MEPDG) is to provide the highway community with a state-of-the-practice tool for the design and analysis of new and rehabilitated pavement structures. Mechanistic-Empirical design is an iterative process. Evaluating alternatives helps increase confidence that the pavement design that is ultimately selected is optimal for the circumstances. MEPDG Process analyzes the pavement design with respect to performance indicators that reflect the projected impact of stresses and strains on the pavement over time. These performance indicators include pavement roughness for all pavements, quantified according to the International Roughness Index (IRI), along with specific indicators according to the pavement type. MEPDG International Roughness Index (IRI ) – a measurement of the roughness of a pavement, expressed as the ratio of the accumulated suspension motion to the distance traveled obtained from a mathematical model of a standard quarter car traversing a measured profile at a speed of 50mi/hr (80 km/h). AASHTOWARE PAVEMENT ME DESIGN It calculates pavement responses (stresses, strains, and deflections) based on traffic, climate, and materials parameters to predict the progression of key pavement distresses and smoothness loss over time for asphalt concrete (AC) and portland cement concrete (PCC) pavements. Provides tools to optimize pavement designs based on given requirements allowing the user to evaluate and fine-tune the design. ADVANTAGES It can be used for both existing pavement rehabilitation and new pavement construction It accommodates changing load types It can better characterize materials allowing for: - Better utilization of available materials - Accommodation of new materials - An improved definition of existing layer properties ADVANTAGES It uses material properties that relate better to actual pavement performance It provides more reliable performance predictions It better defines the role of construction It accommodates environmental and aging effects on materials Reduce early failures and increase pavement life