Chitravathi Pump Storage Project (500 MW) Hydraulic Design - Power Intake Structure Chitravathi PSP Upper Intake Design 1.0 Design Inputs: 2.0 Normal Operation (100%) = Full Reservoir Level (FRL) = 300.38 m3/s 495.00 m Min. Drawdown Level (MDDL) = 460.00 m Penstock Diameter, D (Circular) = 7.70 m No of Penstock = 1.00 nos Design Calculations: 2.1 Flow Characteristics Normal Operation (100%) Total design discharge Discharge through each Intake Flow velocity in Intake tunnel/HRT 2.2 300.38 m3/s 300.38 /1 300.38 m3/s 6.45 m/s = = = = Required Bellmouth Opening Cross sectional area of tunnel, A = 0.7854 x 7.7^2 46.57 m2 0.60 = Coefficient of contraction, C c (as per IS 9761:1995) = Inclination of intake (with horizontal), Ø Required Opening Area, Ao = = 0.00 A/(Cc . CosΦ ) = 46.566 / (0.6 x Cos 0) 77.70 m2 = 2.3 Bell Mouth Shape Calculations Gate Size: Deeply seated intake structure which subjected to water head of; 55.0 m Provided Gate Size: Gate Width, w = 8.5 m Gate Height, h = 8.5 m Number of bays, n = Area provided at gate section, = Bellmouth Shapes: a) Elevation (roof/bottom) = a1 1.1 b1 0.291 Height of opening, he Hence, required width of opening, *h = = *h = = = = 1.0 nos 72.3 m2 x a 1 2 y b 1 2 1.1*8.5 9.40 0.291 x 8.5 2.50 2*b1 + h 1 m m m m = 2.5*2 + 8.5 13.50 m Ao / he = 77.7 / 13.5 = 5.80 m Chitravathi Pump Storage Project (500 MW) Hydraulic Design - Power Intake Structure be = 8.50 m b) Plan 2 Sides profile x y a b 2 2 = a2 0.6 *be = 1 4.70 m 0.2143 *be = 0.2143 x 8.5 = Width of opening, 2 0.55 x 8.5 = b2 1.80 m = (2*b2 + w) = 12.1 = 12.1 m width is more than require hence ok Hence area provided = 163.35 hence ok Note: The side profiles for intake have been proposed in reference to IS 9761:1995 2.4 Intake Submergence: Proposed Intake Sill level = 440.00 m Intake approach invert level = 440.00 m Center Line Elevation = 440 +2.5+ 8.5/2 = MDDL EL 460.0 EL 11.00 x a1 9.40 m H = 13.2 m 2 y b1 446.800 m 2 1 2.500 m Flow 7.70 m EL 446.800 2.500 440.00 9.40 m Elevation 4.700 1.800 x a 2 2 y b2 2 1 8.500 Flow 12.10 7.70 m Plan INTAKE STRUCTURE - GENERAL ARRANGEMENT [ NOT TO SCALE] i) As per IS 9761:1995 = Submergence depth, S Hence, S = 460 - 446.8 13.20 m Chitravathi Pump Storage Project (500 MW) Hydraulic Design - Power Intake Structure Determination of Froude Number, Fr = V/gD a) Flow Area at Intake Gate = (8.5 x 8.5) 72.30 m2 46.60 m2 = b) Flow Area at HRT = Minimum area of above shall governs the submergence. Normal Operation (100%) Velocity of flow at Intake Gate = Froude No, Fr 300.38 / 72.3 = 4.20 m/s = 4.2 / Sqrt (9.81 x 7.7) = 0.480 Overloading Operation (110%) Velocity of flow = Froude No, Fr 300.38 / 72.3 = 4.20 m/s = 4.2 / Sqrt (9.81 x 7.7) = 0.480 Since Froud Number 'Fr' is more than 1/3, considered as medium/small size installation H/D Normal Operation (100%) = 0.50 = 0.5 + 2 x 0.48 = 1.50 Minimum invert required Normal Operation (100%) Required Invert level = = Take additional depth for saftey = Invert level at entrance = 460 - 1.5 x 7.7 - 7.7/2 442.10 m 2.00 m(assumed) 440.00 m ii) As per Gordon Formula Min. submergence over tunnel crown, = S = C*V*[D/g]0.5 where, Gordon's Coefficient, c 1.7 ; for symmetrical approach 2.3 ; for asymmetrical approach Normal Operation (100%) considering asymmetric approach, s = = Minimum invert required = = 1.7 x 4.2 x (7.7 / 9.81)^0.5 6.33 m 460 - 6.33 - 7.7 445.97 m Take additional depth for saftey = Invert level at entrance = 443.00 2.00 m(assumed) Hence, sill level is adequately provided at elevation; = 440.00 m Chitravathi Pump Storage Project (500 MW) Hydraulic Design - Power Intake Structure 2.5 Trash Rack Layout Arrangement Intake approach floor level = Permissible velocity - Mechanical Cleaning = 440.0 m 1.50 m/s Net area excluding trash rack = 65% Clogging % (for design) = 30% Flow depth at MDDL = 460 - 440 = 20.00 m Provide 5 bays of 4.5 m width Width provided = Gross area of flow = 22.50 m 20 x 22.5 450.00 m2 292.50 m2 = = Net area of flow Net area in clogged condition AKN/mB Fixed Support Support Fixed 256 along BA KN/m B z-direction = = 292.5 x (1 - 0.3) KD 59 C C x 2yC D204.75 D C 59 m zD Check for velocity Flow velocity = Discharge / Area of flow Velocity on gross area = 300.38 / 450 = 0.70 m/s Velocity on net area = 1.03 m/s Velocity on net area in clogged condition = 1.47 m/s < 1.50 m/s No of bays = 5.00 No of intermediate piers = 4.00 Width of Intermediate piers = 2.00 m No. of side pier = 2.00 m Width of side pier = 3.00 m Clear width = 22.50 m Total width provided = 36.50 m Trash rack Dimensions 3.0 Reference: 1. IS 9761:1995 (Reaffirmed 2000), “Hydropower Intakes – Criteria for hydraulic design”. 2. IS 11388:1995 (Reaffirmed 2000), “Recommendation for design of Trash Racks for Intakes”. 3. IS 11570:1985, “Criteria for Hydraulic Design of Irrigation Intake Structures”. OK