Page 1 of 585
BS-VI Projects for Panipat Refineriy of IOCL
COLUMN/ TOWER CARBON STEE L, CLAD
(Document No : A882-999-CC-MR-6511)
Click on the Document Title to go to that section of the document
Table of Contents
Document Number
A882-999-CC-MR6511
A882-80-42-LL-6511
A882-80-42-SP-6511
A882-80-42-SS-6511
A882-80-42-TR-6511
A882-999-80-42TCL-6511
A882-999-80-42VDR-6511
A882-999-81-41SOQ-6511
A882-999-81-41VDR-6511
A882-303-80-42-DS3501
A882-303-80-42-DS3501S2
A882-303-80-42-DS3501S3
A882-303-80-42-DS3502
A882-303-80-42-DS3502s2
A882-303-80-42-DS3502s3
A882-303-80-42-DS3502s4
A882-303-80-42-DS3503
A882-303-80-42-DS3503s2
A882-303-80-42-DS3503s3
A882-303-80-42-DS3503s4
A882-303-80-42-DS3504
A882-303-80-42-DS3504s2
A882-303-80-42-DS3504s3
A882-303-80-42-DS3504s4
A882-303-02-DSCO-C111
A882-303-02-DSCO-C301
A882-303-02-DSCO-C302
A882-303-02-DSCO-C401
A882-303-02-DSDR-V304
A886-087-80-42-DS3501
Page 2 of 585
Rev.
Document Title
Page
Number
6
A
COLUMN/ TOWER CARBON STEE L, CLAD
A
0
A
A
A
LIST OF ATTACHMENTS
MR JOB SPECIFICATION
SCOPE OF WORK AND SUPPLY
INSTRUCTIONS TO BIDDERS
TECHNICAL COMPLIANCE STATEMENT
27
32
35
37
46
A
VENDOR DATA REQUIREMENTS
48
A
52
A
SCHEDULE OF QUANTITIES FOR LADDERS & PLATFORMS
FOR COLUMNS (CS)
VENDOR DOCUMENT REVIEW FOR COLUMNS (CS)
2
LCN SPLITTER (303-C-111)
59
2
MECHANICAL DATASHEETS
60
2
MECHANICAL DATASHEETS
61
0
2ND HDS AMINE ABS. COL & V (303-C-301 & 303-V-301)
62
0
MECHANICAL DATASHEETS
63
0
MECHANICAL DATASHEETS
64
0
MECHANICAL DATASHEETS
65
0
2ND HDS STABILIZER 303-C-302
66
0
MECHANICAL DATASHEETS
67
0
MECHANICAL DATASHEETS
68
0
MECHANICAL DATASHEETS
69
0
COKER NAPHTHA SPLITTER 303-C-401
70
0
MECHANICAL DATASHEETS
71
0
MECHANICAL DATASHEETS
72
0
MECHANICAL DATASHEETS
73
3
COLUMN DATASHEET
74
4
COLUMN DATASHEET
91
3
COLUMN DATASHEET
100
3
COLUMN DATASHEET
112
2
VESSEL DATASHEET
124
0
87-C-101
131
57
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Table of Contents
Document Number
A886-087-80-42-DS3501S2
A886-087-80-42-DS3501S3
A886-087-80-42-DS3501S4
A886-087-80-42-DS3501S5
A886-087-80-42-DS3502
A886-087-80-42-DS3502S2
A886-087-80-42-DS3502S3
A886-87-02-DS-COC101
A886-87-02-DS-COC102
A886-87-02-DS-DRB103
A887-306-80-42-DS3501
A887-306-80-42-DS3501S2
A887-306-80-42-DS3501S3
A887-306-80-42-DS3501S4
A887-306-80-42-DS3501S5
A887-307-02-DS10CO-C101
A887-307-02-DS10CO-C102
A887-307-02-DS10DR-V102
A888-081-80-42-DS3002
A888-081-80-42-DS300202
A888-081-80-42-DS300203
A888-86A-80-42-DS3101
A888-86A-80-42-DS310102
A888-86A-80-42-DS3102
A888-86A-80-42-DS310202
A888-86A-80-42-DS310203
A888-86A-80-42-DS3103
A888-86A-80-42-DS310302
Page 3 of 585
Rev.
Document Title
0
MECHANICAL DATASHEETS
Page
Number
132
0
MECHANICAL DATASHEETS
133
0
MECHANICAL DATASHEETS
134
0
MECHANICAL DATASHEETS
135
0
87-C-102
136
0
MECHANICAL DATASHEETS
137
0
MECHANICAL DATASHEETS
138
2
COLUMN D/S-FREE NUMBER FORMAT
139
2
COLUMN D/S-FREE NUMBER FORMAT
147
2
VERTICAL VESSEL D/S-FREE NUMBER FORMAT
158
0
AMINE ABSORBER (307-C-101)
165
0
MECHANICAL DATASHEETS
166
0
MECHANICAL DATASHEETS
167
0
MECHANICAL DATASHEETS
168
0
MECHANICAL DATASHEETS
169
2
COLUMN D/S-FREE NUMBER FORMAT
170
2
COLUMN D/S-FREE NUMBER FORMAT
179
2
VERTICAL VESSEL D/S-FREE NUMBER FORMAT
187
0
MECHANICAL DATASHEETS
194
0
MECHANICAL DATASHEETS
195
0
MECHANICAL DATASHEETS
196
0
MECHANICAL DATASHEETS
197
0
MECHANICAL DATASHEETS
198
0
MECHANICAL DATASHEETS
199
0
MECHANICAL DATASHEETS
200
0
MECHANICAL DATASHEETS
201
0
MECHANICAL DATASHEETS
202
0
MECHANICAL DATASHEETS
203
Click on the Document Title to go to that section of the document
Table of Contents
Document Number
Rev.
Document Title
Page
Number
204
A888-86A-80-42-DS310303
A888-86A-02-42-DS1001
A888-86A-02-42-DS1002
A888-86A-02-42-DS1003
6-12-0001
6-12-0002
6-12-0007
6-12-0011
6-12-0014
0
MECHANICAL DATASHEETS
2
QUENCH TOWER
205
2
MDEA ABSORBER
215
2
COLUMN D/S-FREE NUMBER FORMAT
227
5
7
4
8
6
238
251
258
268
275
6-12-0015
6-12-0020
6-14-0009
4
8
4
6-79-0013
1
General specification for pressure vessels.
Supplementary specification for carbon steel vessels.
Supplementary specification for clad vessels.
Standard specification for boiler quality carbon steel plates.
Standard specification for weldable structural quality steel plates
for tanks and vessels
Supplementary specification for clad plates.
Standard specification for stainless steel plates.
Packing, marking & shipping specifications for tray and tower
internals.
Material requirements for carbon steel components used in sour
service for petroleum refinery environments
INSPECTION AND TEST PLAN (JOB SPECIFIC)
INSPECTION AND TEST PLAN (JOB SPECIFIC)
310
Specification for quality management system requirements from
bidders
Specification for documentation requirement from suppliers
PAINTING SPECIFICATION FOR IOCL BS VI JOB
317
Standard specification civil & structural works structural steel
works.
IN-045-EN-7.0-General statement about selection and
specification of materials for equipment and piping
427
STANDARD MATERIAL SPECIFICATIONS FOR WET H2S
SERVICES
IN-042.0-EN-2.1-Std material spec Carbon steels for pressure
service
470
Vessel tolerances.
Skirt base details.
Skirt opening details.
Manhole with davit.
Ladder rungs for manhole/demister.
Nozzle reinforcement and projection.
Standard bolt hole orientation.
Alloy liner details.
Internal flanges.
Vortex breakers.
Inlet deflector baffle.
Support ring & bolting bar.
Support ring sizes for packed tower's interns.
504
506
507
509
511
512
514
515
517
518
519
520
521
A882-00-000--ITP-6- 0
81-0001 Rev 01
A882-00-000--ITP-6- 0
81-0011 Rev 0
6-78-0001
1
6-78-0003
1
A882-000-07-41-SP- 0
001121-02
6-68-0006
6
General statement
7.0
about selection and
specification of
materials for
equipment and piping
06533_303_IN-043 2.1
Std material spec
Carbon steels for
pressure service
7-12-0001
7-12-0004
7-12-0005
7-12-0010
7-12-0011
7-12-0013
7-12-0015
7-12-0016
7-12-0018
7-12-0019
7-12-0020
7-12-0021
7-12-0022
Page 4 of 585
2.1
6
7
6
7
6
6
6
6
6
6
6
6
6
280
285
290
296
302
324
333
451
484
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Table of Contents
Document Number
Rev.
Document Title
Page
Number
522
525
526
527
528
529
530
532
7-12-0023
7-12-0024
7-12-0026
7-12-0027
7-12-0028
7-12-0029
7-12-0032
7-12-0036
7
8
6
6
6
6
5
4
A885-999-80-42-ST0025
A885-999-80-42-ST25S2
A885-602-80-42-SK0001
7-68-0507
7-68-0509
7-68-0512
7-68-0540
7-68-0546
7-68-0547
7-68-0552
7-68-0553
7-68-0557
7-68-0697
0
Pipe davit.
Lifting lug top head type (for vertical vessels / columns).
Earthing lug.
Name plate.
Manufacturer name plate.
Bracket for name plate.
Supports for internal feed pipe.
Typical details of wire mesh demister and its supports (for vessels
and columns).
FIREPROOFING AND INSULATION SUPPORTS
0
JOB STANDARDS
537
A
JOB SKETCHES
538
7
6
5
0
0
0
7
7
5
3
Details of steel ladder
Steel ladder joint details
Ladder support clips for hot vessels
Platform Details for Horizontal Hot Vessels
Details of brackets for circular platforms of hot vessels
Platform support clips for hot vessels
Circular platform for hot vessels
Details of brackets of circular platforms for hot vessels
Platform support clips for hot vessels
Electroforged grating type-I & type-II
539
542
546
548
554
559
562
570
575
578
Page 5 of 585
536
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
MATERIAL REQUISITION (TOP SHEET)
ITEM DESCRIPTION: COLUMN/ TOWER CARBON STEEL
GROUP ITEM CODE: 01BA
MR CATEGORY:
DESTINATION: As per Commercial Documents
I
DELIVERY PERIOD: As per Commercial Documents
DOCUMENT NUMBER
( Always quote the Document Number given below as reference )
A882
999
CC
MR
6511
A
04/06/2018
JOB NO.
UNIT/
AREA
MAIN
COST
CENTRE
DOC.
CODE
SR. NO.
REV.
DATE
80
DIVN.
42
DEPT.
ORIGINATOR
NOTES :
1
This page is a record of all the Revisions of this Requisition.
2
The nature of the Revision is briefly stated in the "Details" column below, the
Requisition in its entirety shall be considered for contractual purposes.
3
Vendor shall note the MR category and shall submit his offer in line with the
requirements included in attached 'Instructions to Bidders'.
REV.
DATE
A
04/06/2018
BY
CHK.
APPD.
DETAILS
AD
TK
TK
ISSUED FOR BIDS
This is a system generated approved document and does not require signature.
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
Sheet
File Name: F:\A882-999-CC-MR-6511-A.pdf
Page 6 of 585
1 of 7
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
SR. NO.
TAG NO/
ITEM CODE/ [ ID. NO. ]
01.01 A1 303-C-111
01.02 A1 303-C-301
01.03 A1 303-C-302
01.04 A1 303-C-401
02.00
02.01 A1 {02}303-C-111
02.04 A1 {02}303-C-401
03.00
{03}303-C-111
{03}303-C-301
{03}303-C-302
{03}303-C-401
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
QUANTITY
Residual Design & engineering,
procurement of materials and bought out
components, fabrication including
assembly/sub assembly at shop (refer note
no. 1), NDT & PWHT, inspection by TPIA,
testing at manufacturer's works,
hydrotest, surface preparation and
application of primer, cutting of
completed columns (only item nos. 303-C111 & 303-C-401) in two sections, all
structural supply & works (refer note-2),
pickling and passivation of SS surface,
packing, delivery including supply of all
mandatory spares & documentation as per
the enclosed specifications, instructions
to vendors, job specification, data
sheets etc. and other codes and standards
attached or referred to.
LCN SPLITTER
2ND HDS AMINE ABSORBER ALONG WITH 303-V304 (2ND HDS AMINE ABSORBER K.O. DRUM)
2ND HDS STABILIZER
COKER NAPHTHA SPLITTER
Loading & Unloading of column sections at
site (Refer Commercial document),
handling, storage, assembly,
installation, Site weld, Local NDS &
local PWHT (As applicable) of
Circumferential- seam (For item 303-C-111
& 303-C-401) in horizontal position, NDT,
surface preparation & application of
primer, inspection and completing the
column in all respects at site as per MR.
All machinery, lifting equipments, tools
and tackles, power rollers, pumps etc for
site assembly, local PWHT and local box
type hydrotest including strengthening /
compaction of ground if required, shall
be in vendor's scope.
For Sr. No. 01.01
For Sr. No. 01.04
Transportation of completed columns
having item nos. 303-C-301/303-V-304 &
303-C-302 from Vendor's work/ shop in
single piece to site (FOT) &
transportation of Column having item nos.
303-C-111 & 303-C-401 in two sections
from Vendor's work/ shop to site (FOT)
(Refer Commercial documents) for the
following as per the enclosed
specifications, instructions to vendors,
job specification, data sheets etc
For Sr. No. 01.01
For Sr. No. 01.02
For Sr. No. 01.03
For Sr. No. 01.04
<< DELETED >>
<< DELETED >>
Indicate charges for the following for
01.00
03.01 A1
03.02 A1
03.03 A1
03.04 A1
04.00
05.00
06.00
DESCRIPTION
Client:
IOCL
1 Nos
1 Nos
1 Nos
1 Nos
1 Nos
1 Nos
1
1
1
1
REQUISITION NO.
REV.
A882-999-CC-MR-6511
A
Sheet
File Name: F:\A882-999-CC-MR-6511-A.pdf
Page 7 of 585
Nos
Nos
Nos
Nos
2 of 7
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
SR. NO.
TAG NO/
ITEM CODE/ [ ID. NO. ]
DESCRIPTION
QUANTITY
future addition / deletion of components
PIPE DAVIT 100NB SCH 160
PIPE DAVIT 150NB SCH 80
PIPE DAVIT 200NB SCH 80
PIPE DAVIT 200NB SCH 160
PIPE DAVIT 300NB SCH 160
PIPE DAVIT 400NB SCH 160
External Support clip of material SA
516GR 60
06.01
06.02
06.03
06.04
06.05
06.06
06.07
1
1
1
1
1
1
1
1 kg
06.08
External Support clip of material SA 516
GR 70
06.09
External Support clip of material IS 2062 1 kg
GR E250BR
06.10
Insert Plate / Reinforcement pad of
material SA 516 GR 60
Insert Plate / Reinforcement pad of
material SA 516 GR 60 (NACE + HIC)
Insert Plate / Reinforcement pad of
material SA 516 GR 70
Change in Support Dimension/ bracket/
Skirt height of material SA 516 GR 60
Change in Support Dimension/ bracket/
Skirt height of material SA 516 GR 70
Change in Support Dimension/ bracket/
Skirt height of material IS 2062 GR
E250BR
Change in equipment dimension /thickness
of material SA516 GR 60
Change in equipment dimension /thickness
of material SA516 GR 70
Change in equipment dimension /thickness
of material SA516 GR 60 (NACE+HIC)
Change in nozzle pipe size/ length of
material SA 106 GR B (SEAMLESS)
Change in nozzle pipe size/ length of
material SA 516 GR.60
Change in nozzle pipe size/ length of
material SA 516 GR.70
Change in nozzle pipe size/ length of
material SA 516 GR. 60 (NACE+HIC)
Change in nozzle pipe size/ length of
material SA 106 GR B (SEAMLESS)
(NACE+HIC)
Change in pipe fitting of material SA-234
Gr. WPB (seamless)
06.11
06.12
06.13
06.14
06.15
06.16
06.17
06.18
06.19
06.20
06.21
06.22
06.23
06.24
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
06.25
Change in pipe fitting of material SA-234 1 kg
Gr. WPB (seamless) (NACE+HIC)
06.26
Change in standard flange of material SA
105
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
1 kg
REQUISITION NO.
REV.
A882-999-CC-MR-6511
A
Sheet
File Name: F:\A882-999-CC-MR-6511-A.pdf
Page 8 of 585
m
m
m
m
m
m
kg
3 of 7
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
SR. NO.
TAG NO/
ITEM CODE/ [ ID. NO. ]
DESCRIPTION
QUANTITY
06.27
Change in standard flange of material SA
105 (NACE+HIC)
1 kg
06.28
Change in non standard flange / LWN/SRN
nozzle of material SA 105
1 kg
06.29
Change in non standard flange / LWN/SRN
nozzle of material SA 105 (NACE+HIC)
1 kg
06.30
Change in internals of material SA 516
GR. 70
1 kg
06.31
Change in internals of material SA 516
GR. 60
1 kg
06.32
Change in internals of material SA 516
GR. 60 (NACE+HIC)
1 kg
06.33
Change in internals of material SA 106 GR
B (SEAMLESS) (NACE+HIC)
Change in internals of material SA 106 GR
B (SEAMLESS)
Change in internals of material SS 304
Change in internals of material SS 316
C-seam at site in horizontal position SA
516 GR 60 to IS 2062 E250BR
1 kg
06.38
C-seam at site in horizontal position SA
516 GR 70 to IS 2062 E250BR
1 kg
06.39
C-seam at site in horizontal position
IS2062-E250B to IS2062-E250B
1 kg
06.40
C-seam at site in horizontal position SA
516 GR 70 to SA 516 GR 70
1 kg
06.41
C-seam at site in horizontal position SA
516 GR 60 to SA 516 GR 60
1 kg
06.42
1 kg
C-seam at site in horizontal position
SA516 GR 60 (NACE+HIC) to SA516 GR 60
<< DELETED >>
<< DELETED >>
Drawings and documents as per attached
Lot
Vendor Data requirement for all supplies
and services covered above in Sr.Nos.1.00
to Sr.No.8.00
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
06.34
06.35
06.36
06.37
07.00
08.00
09.00
10.00
11.00
12.00
13.00
14.00
15.00
16.00
17.00
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
1 kg
1 kg
1 kg
1 kg
REQUISITION NO.
REV.
A882-999-CC-MR-6511
A
Sheet
File Name: F:\A882-999-CC-MR-6511-A.pdf
Page 9 of 585
4 of 7
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
SR. NO.
TAG NO/
ITEM CODE/ [ ID. NO. ]
18.00
DESCRIPTION
QUANTITY
<< DELETED >>
Vendors shall quote prices in EIL Price Schedule except for Sr.No.9.00. Price for
documentation is implied to be included in the prices quoted against Sr.No.1.00 to
Sr.No.8.00
Vendor to note that the numbers given in square '[]' and curly '{}' brackets are
not for their use and meant for store purpose only. Items shall be tagged as per
main equipment Tag No. only.
Note:
Bidder to note that,one fixed price is to be quoted for grouped items. The groups
of items are identified by A1 where A1 indicates one group and so on.
Grouped items shall not be split ordered.
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
REQUISITION NO.
REV.
A882-999-CC-MR-6511
A
Sheet
File Name: F:\A882-999-CC-MR-6511-A.pdf
Page 10 of 585
5 of 7
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
LIST OF ATTACHMENTS
SL.
No.
DOCUMENT TITLE
DOCUMENT NO.
A882-80-42-LL-6511
REV.
DATE
A
1
List of attachments
2
A
3
A882-80-42-SP-6511
Job specification for site
assembly of column (Horizontal
Assembly)
A882-80-42-SS-6511
Scope of Supply
4
Technical Compliance Sheet
A
5
Instructions to Bidders
A882-999-80-42TCL-6511
A882-80-42-TR-6511
REVISION
REV.
REV.
DATE
REV.
DATE
DATE
A
A
A
A882-999-80-42VDR-6511
0
7 Equipment Design Data for 303- A882-303-80-42-DS3501
C-111
0
8 Equipment Design Data for 303- A882-303-80-42-DS3502
C-301/303-V-304
0
9 Equipment Design Data for 303- A882-303-80-42-DS3503
C-302
0
10 Equipment Design Data for 303- A882-303-80-42-DS3504
C-401
A
A882-999-81-4111 Schedule of Quantities for
SOQ-6511
Ladder & Platforms
A
A882-999-81-4112 Vendor Data Requirements for
VDR-6511
Ladder & Platforms
06533_303_10CO_303
13 Process Data Sheet FOR 303-C-C-111
111
06533_303_10CO_303
14 Process Data Sheet FOR 303-C-C301/303-V-304
301/06533_303_10DR
_303-V-304
06533_303_10CO_303
15 Process Data Sheet FOR 303-C-C-302
302
06533_303_10CO_303
16 Process Data Sheet FOR 303-C-C-401
401
In case of any subsequent revision of MR or PR, only revised sheets of the
attachments listed above shall be issued alongwith the revision.
6
Vendor data requirements
GENERAL NOTES:
1. BIDDER TO INCLUDE COST OF EXTERNALS (STRUCTURE & PIPING CLEATS) AS MENTIONED IN
CL. B.17 OF INSTRUCTION TO BIDDER DOC NO. A882-80-42-TR-6511 IN QUOTED PRICE.
2. BIDDER TO INCLUDE COST OF SUPPLY & FABRICATION OF ALL MATERIALS FOR PLATFORMS,
LADDERS, CAGE LADDERS, HOT DIPPED ELECTRO FORGED GALVANIZED GRATING, HAND RAILING AND
OTHER STRUCTURAL WORKS INCLUDING SHOP PRIMER AND HOT DIP GALVANIZING AS PER SCHEDULE
OF QUANTITIES DOCUMENT NO. A882-999-81-41-SOQ-6511.
3. GROUPING:
COLUMNS HAVE BEEN GROUPED AS A1. COLUMN SUPPLIER SHALL BE RESPONSIBLE FOR SUPPLYLING
ALL COLUMNS FOR A1 IN ACCORDANCE WITH BIDDER'S CAPABILITY. (FOR BIDDER'S CAPABILITY,
REFER EIL-MSL)
4. REFER SL.NO.6 UNIT RATES:A.) QUOTED RATES SHALL BE APPLICABLE FOR COMPONENTS / PARTS / ATTACHMENTS INCLUDING
THE FABRICATION & TESTING.
B.) THE UNIT RATES QUOTED SHALL BE APPLICABLE FOR ADDITION AS WELL AS FOR DELETION OF
THE ITEMS.
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
REQUISITION NO.
REV.
A882-999-CC-MR-6511
A
Sheet
File Name: F:\A882-999-CC-MR-6511-A.pdf
Page 11 of 585
6 of 7
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
LIST OF ATTACHMENTS
SL.
No.
DOCUMENT TITLE
DOCUMENT NO.
REV.
DATE
REVISION
REV.
REV.
DATE
C.) VENDOR TO
NOTE
THAT
FINISH / FABRICATED WlEIGHTS SHALL
FOR
FINAL S ETTLE.lolENT.
D.) THE
WlEIGHTS
INDICATED ON
ENGINEERING DRAIHNGS
DO NOT
BASIS FOR OFFER,
SINCE THESE ARE APPROXIMATIONS
ONLY
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
BE
CONSIDERED
FORM THE
REQUISITION NO.
REV.
A882-999-CC-MR-6511
A
Sheet
File Name: F:\A882-999-CC-MR-6511-A.pdf
Page 12 of 585
REV.
DATE
DATE
7 of 7
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
MATERIAL REQUISITION (TOP SHEET)
ITEM DESCRIPTION: COLUMN/ TOWER CARBON STEEL
GROUP ITEM CODE: 01BA
MR CATEGORY:
DESTINATION: As per Commercial Documents
I
DELIVERY PERIOD: As per Commercial Documents
DOCUMENT NUMBER
( Always quote the Document Number given below as reference )
A886
999
CC
MR
6511
A
04/06/2018
JOB NO.
UNIT/
AREA
MAIN
COST
CENTRE
DOC.
CODE
SR. NO.
REV.
DATE
80
DIVN.
42
DEPT.
ORIGINATOR
NOTES :
1
This page is a record of all the Revisions of this Requisition.
2
The nature of the Revision is briefly stated in the "Details" column below, the
Requisition in its entirety shall be considered for contractual purposes.
3
Vendor shall note the MR category and shall submit his offer in line with the
requirements included in attached 'Instructions to Bidders'.
REV.
DATE
A
04/06/2018
BY
CHK.
APPD.
DETAILS
AD
TK
TK
ISSUED FOR BIDS
This is a system generated approved document and does not require signature.
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
Sheet
File Name: F:\A886-999-CC-MR-6511-A.pdf
Page 13 of 585
1 of 5
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
SR. NO.
TAG NO/
ITEM CODE/ [ ID. NO. ]
DESCRIPTION
Residual Design & engineering,
procurement of materials and bought out
components, fabrication including
assembly/sub assembly at shop (refer note
no. 1), NDT & PWHT, inspection by TPIA,
testing at manufacturer's works,
hydrotest, surface preparation and
application of primer, cutting of
completed columns (only item nos. 87-C102) in two sections, all structural
supply & works (refer note-2), pickling
and passivation of SS surface, packing,
delivery including supply of all
mandatory spares & documentation as per
the enclosed specifications, instructions
to vendors, job specification, data
sheets etc. and other codes and standards
attached or referred to.
2ND STAGE HDS AMINE ABSORBER ALONG WITH
87-B-103 (2ND STAGE AMINE ABSORBER K.O.
DRUM)
2ND STAGE HDS STABILIZER
Loading & Unloading of column sections at
site (Refer Commercial document),
handling, storage, assembly,
installation, Site weld, Local NDS &
local PWHT (As applicable) of
Circumferential- seam (For item 87-C-102)
in horizontal position, NDT, surface
preparation & application of primer,
inspection and completing the column in
all respects at site as per MR. All
machinery, lifting equipments, tools and
tackles, power rollers, pumps etc for
site assembly, local PWHT and local box
type hydrotest including strengthening /
compaction of ground if required, shall
be in vendor's scope.
For Sr. No. 01.02
Transportation of completed columns
having item nos. 87-C-101/87-B-103 from
Vendor's work/ shop in single piece to
site (FOT) & transportation of Column
having item nos. 87-C-102 in two sections
from Vendor's work/ shop to site (FOT)
(Refer Commercial documents) for the
following as per the enclosed
specifications, instructions to vendors,
job specification, data sheets etc.
For Sr. No. 01.01
For Sr. No. 01.02
<< DELETED >>
<< DELETED >>
Indicate charges for the following for
future addition / deletion of components
PIPE DAVIT 100NB SCH 160
PIPE DAVIT 150NB SCH 80
PIPE DAVIT 200NB SCH 80
PIPE DAVIT 200NB SCH 160
01.00
01.01 A1 87-C-101
01.02 A1 87-C-102
02.00
02.02 A1 {02}87-C-102
03.00
03.01 A1 {03}87-C-101
03.02 A1 {03}87-C-102
04.00
05.00
06.00
06.01
06.02
06.03
06.04
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
QUANTITY
Client:
IOCL
1 Nos
1 Nos
1 Nos
1 Nos
1 Nos
1
1
1
1
REQUISITION NO.
REV.
A886-999-CC-MR-6511
A
Sheet
File Name: F:\A886-999-CC-MR-6511-A.pdf
Page 14 of 585
m
m
m
m
2 of 5
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
SR. NO.
TAG NO/
ITEM CODE/ [ ID. NO. ]
DESCRIPTION
QUANTITY
1 m
1 m
1 kg
06.05
06.06
06.07
PIPE DAVIT 300NB SCH 160
PIPE DAVIT 400NB SCH 160
External Support clip of material SA
516GR 60
06.08
External Support clip of material IS 2062 1 kg
GR E250BR
06.09
Insert Plate / Reinforcement pad of
material SA 516 GR 60 (NACE + HIC)
Change in Support Dimension/ bracket/
Skirt height of material SA 516 GR 60
Change in Support Dimension/ bracket/
Skirt height of material IS 2062 GR
E250BR
Change in equipment dimension /thickness
of material SA516 GR 60 (NACE+HIC)
Change in nozzle pipe size/ length of
material SA 106 GR B (SEAMLESS)(NACE+HIC)
Change in nozzle pipe size/ length of
material SA 516 GR. 60 (NACE+HIC)
Change in pipe fitting of material SA-234
Gr. WPB (seamless) (NACE+HIC)
1 kg
06.16
Change in standard flange of material SA
105 (NACE+HIC)
1 kg
06.17
Change in non standard flange / LWN/SRN
nozzle of material SA 105 (NACE+HIC)
1 kg
06.18
Change in internals of material SA 106 GR 1 kg
B (SEAMLESS) (NACE+HIC)
Change in internals of material SA 516
1 kg
GR. 60 (NACE+HIC)
06.10
06.11
06.12
06.13
06.14
06.15
06.19
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
06.20
06.21
Change in internals of material SS 304
C-seam at site in horizontal position SA
516 GR 60 to IS 2062 E250BR
1 kg
1 kg
06.22
C-seam at site in horizontal position
IS2062-E250B to IS2062-E250B
1 kg
06.23
C-seam at site in horizontal position
1 kg
SA516 GR 60 (NACE+HIC) to SA516 GR 60
(NACE+HIC)
<< DELETED >>
<< DELETED >>
Drawings and documents as per attached
Lot
Vendor Data requirement for all supplies
and services covered above in Sr.Nos.1.00
to Sr.No.8.00
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
07.00
08.00
09.00
10.00
11.00
12.00
13.00
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
REQUISITION NO.
REV.
A886-999-CC-MR-6511
A
Sheet
File Name: F:\A886-999-CC-MR-6511-A.pdf
Page 15 of 585
3 of 5
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
SR. NO.
TAG NO/
ITEM CODE/ [ ID. NO. ]
14.00
15.00
16.00
17.00
18.00
DESCRIPTION
<<
<<
<<
<<
<<
DELETED
DELETED
DELETED
DELETED
DELETED
QUANTITY
>>
>>
>>
>>
>>
Vendors shall quote prices in EIL Price Schedule except for Sr.No.9.00. Price for
documentation is implied to be included in the prices quoted against Sr.No.1.00 to
Sr.No.8.00
Vendor to note that the numbers given in square '[]' and curly '{}' brackets are
not for their use and meant for store purpose only. Items shall be tagged as per
main equipment Tag No. only.
Note:
Bidder to note that,one fixed price is to be quoted for grouped items. The groups
of items are identified by A1 where A1 indicates one group and so on.
Grouped items shall not be split ordered.
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
REQUISITION NO.
REV.
A886-999-CC-MR-6511
A
Sheet
File Name: F:\A886-999-CC-MR-6511-A.pdf
Page 16 of 585
4 of 5
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
LIST OF ATTACHMENTS
SL.
No.
DOCUMENT TITLE
DOCUMENT NO.
A882-80-42-LL-6511
REV.
DATE
A
1
List of attachments
2
A
3
Job specification for site
A882-80-42-SP-6511
assembly of column (Horizontal
Assembly)
A882-80-42-SS-6511
Scope of Supply
4
Technical Compliance Sheet
A
5
Instructions to Bidders
A882-999-80-42TCL-6511
A882-80-42-TR-6511
REVISION
REV.
REV.
DATE
REV.
DATE
DATE
A
A
A
A882-999-80-42VDR-6511
0
7 Equipment Design Data for 87A886-087-80-42-DSC-101/87-B-103
3501
0
8 Equipment Design Data for 87A886-087-80-42-DSC-102
3502
A
9 Schedule of Quantities for
A882-999-81-41SOQ-6511
Ladder & Platforms
A
10 Vendor Data Requirements for
A882-999-81-41VDR-6511
Ladder & Platforms
11 Process Data Sheet FOR 87-CA886-87-02-DS-CO101/87-B-103
C101
12 Process Data Sheet FOR 87-CA886-87-02-DS-CO102
C102
13 Process Data Sheet FOR 87-BA886-87-02-DS-DR103
B103_2
In case of any subsequent revision of MR or PR, only revised sheets of the
attachments listed above shall be issued alongwith the revision.
6
Vendor data requirements
GENERAL NOTES:
1. BIDDER TO INCLUDE COST OF EXTERNALS (STRUCTURE & PIPING CLEATS) AS MENTIONED IN
CL. B.17 OF INSTRUCTION TO BIDDER DOC NO. A882-80-42-TR-6511 IN QUOTED PRICE.
2. BIDDER TO INCLUDE COST OF SUPPLY & FABRICATION OF ALL MATERIALS FOR PLATFORMS,
LADDERS, CAGE LADDERS, HOT DIPPED ELECTRO FORGED GALVANIZED GRATING, HAND RAILING AND
OTHER STRUCTURAL WORKS INCLUDING SHOP PRIMER AND HOT DIP GALVANIZING AS PER SCHEDULE
OF QUANTITIES DOCUMENT NO. A882-999-81-41-SOQ-6511.
3. GROUPING:
COLUMNS HAVE BEEN GROUPED AS A1. COLUMN SUPPLIER SHALL BE RESPONSIBLE FOR SUPPLYLING
ALL COLUMNS FOR A1 IN ACCORDANCE WITH BIDDER'S CAPABILITY. (FOR BIDDER'S CAPABILITY,
REFER EIL-MSL)
4. REFER SL.NO.6 UNIT RATES:A.) QUOTED RATES SHALL BE APPLICABLE FOR COMPONENTS / PARTS / ATTACHMENTS INCLUDING
THE FABRICATION & TESTING.
B.) THE UNIT RATES QUOTED SHALL BE APPLICABLE FOR ADDITION AS WELL AS FOR DELETION OF
THE ITEMS.
C.) VENDOR TO NOTE THAT FINISH / FABRICATED WEIGHTS SHALL BE CONSIDERED FOR FINAL
SETTLEMENT.
D.) THE WEIGHTS INDICATED ON ENGINEERING DRAWINGS DO NOT FORM THE BASIS FOR OFFER,
SINCE THESE ARE APPROXIMATIONS ONLY
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
REQUISITION NO.
REV.
A886-999-CC-MR-6511
A
Sheet
File Name: F:\A886-999-CC-MR-6511-A.pdf
Page 17 of 585
5 of 5
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
MATERIAL REQUISITION (TOP SHEET)
ITEM DESCRIPTION: COLUMN/ TOWER CARBON STEEL
GROUP ITEM CODE: 01BA
MR CATEGORY:
DESTINATION: As per Commercial Documents
I
DELIVERY PERIOD: As per Commercial Documents
DOCUMENT NUMBER
( Always quote the Document Number given below as reference )
A887
999
CC
MR
6511
A
30/05/2018
JOB NO.
UNIT/
AREA
MAIN
COST
CENTRE
DOC.
CODE
SR. NO.
REV.
DATE
80
DIVN.
42
DEPT.
ORIGINATOR
NOTES :
1
This page is a record of all the Revisions of this Requisition.
2
The nature of the Revision is briefly stated in the "Details" column below, the
Requisition in its entirety shall be considered for contractual purposes.
3
Vendor shall note the MR category and shall submit his offer in line with the
requirements included in attached 'Instructions to Bidders'.
REV.
DATE
A
30/05/2018
BY
CHK.
APPD.
DETAILS
AD
TK
TK
ISSUED FOR BIDS
This is a system generated approved document and does not require signature.
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
Sheet
File Name: F:\A887-999-CC-MR-6511-A.pdf
Page 18 of 585
1 of 4
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
SR. NO.
TAG NO/
ITEM CODE/ [ ID. NO. ]
01.00
01.01 A1 307-C-101 (N)
02.00
03.00
03.01 A1 {03}307-C-101 (N)
04.00
05.00
06.00
06.01
DESCRIPTION
QUANTITY
Residual Design & engineering,
procurement of materials and bought out
components, fabrication including
assembly/sub assembly at shop (refer note
no. 1), NDT & PWHT, inspection by TPIA,
testing at manufacturer's works,
hydrotest, surface preparation and
application of primer, all structural
supply & works (refer note-2), pickling
and passivation of SS surface, packing,
delivery including supply of all
mandatory spares & documentation as per
the enclosed specifications, instructions
to vendors, job specification, data
sheets etc. and other codes and standards
attached or referred to.
2ND STAGE AMINE ABSORBER ALONG WITH 307- 1 Nos
V-102 (N) (2ND STAGE AMINE ABSORBER K.O.
DRUM)
<< DELETED >>
Transportation of completed columns
having item nos. 307-C-101 (N) /307-V-102
(N) from Vendor's work/ shop in single
piece to site (FOT) (Refer Commercial
documents) for the following as per the
enclosed specifications, instructions to
vendors, job specification, data sheets
etc
1 Nos
For Sr. No. 01.01
<< DELETED >>
<< DELETED >>
Indicate charges for the following for
future addition / deletion of components
External Support clip of material SA 516 1 kg
GR 60
06.02
External Support clip of material IS 2062 1 kg
GR E250BR
06.03
Insert Plate / Reinforcement pad of
material SA 516 GR 60 (NACE + HIC)
Change in Support Dimension/ bracket/
Skirt height of material SA 516 GR 60
Change in Support Dimension/ bracket/
Skirt height of material IS 2062 GR
E250BR
Change in equipment dimension /thickness
of material SA516 GR 60 (NACE+HIC)
Change in nozzle pipe size/ length of
material SA 106 GR B (SEAMLESS)(NACE+HIC)
Change in nozzle pipe size/ length of
material SA 516 GR. 60 (NACE+HIC)
Change in pipe fitting of material SA-234
Gr. WPB (seamless) (NACE+HIC)
1 kg
Change in standard flange of material SA
105 (NACE+HIC)
1 kg
06.04
06.05
06.06
06.07
06.08
06.09
06.10
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
REQUISITION NO.
REV.
A887-999-CC-MR-6511
A
Sheet
File Name: F:\A887-999-CC-MR-6511-A.pdf
Page 19 of 585
2 of 4
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
SR. NO.
TAG NO/
ITEM CODE/ [ ID. NO. ]
DESCRIPTION
QUANTITY
1 kg
06.11
Change in non standard flange / LWN/SRN
nozzle of material SA 105 (NACE+HIC)
06.12
Change in internals of material SA 106 GR 1 kg
B (SEAMLESS) (NACE+HIC)
Change in internals of material SA 516
1 kg
GR. 60 (NACE+HIC)
06.13
06.14
06.15
Change in internals of material SS 304
C-seam at site in horizontal position SA
516 GR 60 to IS 2062 E250BR
1 kg
1 kg
06.16
C-seam at site in horizontal position
IS2062-E250B to IS2062-E250B
1 kg
06.17
1 kg
C-seam at site in horizontal position
SA516 GR 60 (NACE+HIC) to SA516 GR 60
(NACE+HIC)
<< DELETED >>
<< DELETED >>
Drawings and documents as per attached
Lot
Vendor Data requirement for all supplies
and services covered above in Sr.Nos.1.00
to Sr.No.8.00
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
07.00
08.00
09.00
10.00
11.00
12.00
13.00
14.00
15.00
16.00
17.00
18.00
Vendors shall quote prices in EIL Price Schedule except for Sr.No.9.00. Price for
documentation is implied to be included in the prices quoted against Sr.No.1.00 to
Sr.No.8.00
Vendor to note that the numbers given in square '[]' and curly '{}' brackets are
not for their use and meant for store purpose only. Items shall be tagged as per
main equipment Tag No. only.
Note:
Bidder to note that,one fixed price is to be quoted for grouped items. The groups
of items are identified by A1 where A1 indicates one group and so on.
Grouped items shall not be split ordered.
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
REQUISITION NO.
REV.
A887-999-CC-MR-6511
A
Sheet
File Name: F:\A887-999-CC-MR-6511-A.pdf
Page 20 of 585
3 of 4
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
LIST OF ATTACHMENTS
SL.
No.
DOCUMENT TITLE
DOCUMENT NO.
A882-80-42-LL-6511
REV.
DATE
A
1
List of attachments
2
A
3
Job specification for site
A882-80-42-SP-6511
assembly of column (Horizontal
Assembly)
A882-80-42-SS-6511
Scope of Supply
4
Technical Compliance Sheet
A
5
Instructions to Bidders
A882-999-80-42TCL-6511
A882-80-42-TR-6511
REVISION
REV.
REV.
DATE
REV.
DATE
DATE
A
A
A
A882-999-80-42VDR-6511
0
7 Equipment Design Data for 307- A887-306-80-42-DS3501
C-101
A
8 Schedule of Quantities for
A882-999-81-41Ladder & Platforms
SOQ-6511
A
A882-999-81-419 Vendor Data Requirements for
VDR-6511
Ladder & Platforms
10 Process Data Sheet FOR 307-CA887-307-02-DS-COC101
101
11 Process Data Sheet FOR 307-VA887-307-02-DS10DR-V102
102
In case of any subsequent revision of MR or PR, only revised sheets of the
attachments listed above shall be issued alongwith the revision.
6
Vendor data requirements
GENERAL NOTES:
1. BIDDER TO INCLUDE COST OF EXTERNALS (STRUCTURE & PIPING CLEATS) AS MENTIONED IN
CL. B.17 OF INSTRUCTION TO BIDDER DOC NO. A882-80-42-TR-6511 IN QUOTED PRICE.
2. BIDDER TO INCLUDE COST OF SUPPLY & FABRICATION OF ALL MATERIALS FOR PLATFORMS,
LADDERS, CAGE LADDERS, HOT DIPPED ELECTRO FORGED GALVANIZED GRATING, HAND RAILING AND
OTHER STRUCTURAL WORKS INCLUDING SHOP PRIMER AND HOT DIP GALVANIZING AS PER SCHEDULE
OF QUANTITIES DOCUMENT NO. A882-999-81-41-SOQ-6511.
3. GROUPING:
COLUMNS HAVE BEEN GROUPED AS A1. COLUMN SUPPLIER SHALL BE RESPONSIBLE FOR SUPPLYLING
ALL COLUMNS FOR A1 IN ACCORDANCE WITH BIDDER'S CAPABILITY. (FOR BIDDER'S CAPABILITY,
REFER EIL-MSL)
4. REFER SL.NO.6 UNIT RATES:A.) QUOTED RATES SHALL BE APPLICABLE FOR COMPONENTS / PARTS / ATTACHMENTS INCLUDING
THE FABRICATION & TESTING.
B.) THE UNIT RATES QUOTED SHALL BE APPLICABLE FOR ADDITION AS WELL AS FOR DELETION OF
THE ITEMS.
C.) VENDOR TO NOTE THAT FINISH / FABRICATED WEIGHTS SHALL BE CONSIDERED FOR FINAL
SETTLEMENT.
D.) THE WEIGHTS INDICATED ON ENGINEERING DRAWINGS DO NOT FORM THE BASIS FOR OFFER,
SINCE THESE ARE APPROXIMATIONS ONLY
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
REQUISITION NO.
REV.
A887-999-CC-MR-6511
A
Sheet
File Name: F:\A887-999-CC-MR-6511-A.pdf
Page 21 of 585
4 of 4
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
MATERIAL REQUISITION (TOP SHEET)
ITEM DESCRIPTION: COLUMN/ TOWER -SS CLADDED, COLUMN/ TOWER CARBON STEEL
GROUP ITEM CODE: 01BF,01BA
MR CATEGORY:
DESTINATION: As per Commercial Documents
I
DELIVERY PERIOD: As per Commercial Documents
DOCUMENT NUMBER
( Always quote the Document Number given below as reference )
A888
999
CC
MR
6511
A
04/06/2018
JOB NO.
UNIT/
AREA
MAIN
COST
CENTRE
DOC.
CODE
SR. NO.
REV.
DATE
80
DIVN.
42
DEPT.
ORIGINATOR
NOTES :
1
This page is a record of all the Revisions of this Requisition.
2
The nature of the Revision is briefly stated in the "Details" column below, the
Requisition in its entirety shall be considered for contractual purposes.
3
Vendor shall note the MR category and shall submit his offer in line with the
requirements included in attached 'Instructions to Bidders'.
REV.
DATE
A
04/06/2018
BY
CHK.
APPD.
DETAILS
AD
TK
TK
ISSUED FOR BIDS
This is a system generated approved document and does not require signature.
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
Sheet
File Name: f:\A888-999-CC-MR-6511-A.pdf
Page 22 of 585
1 of 5
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
SR. NO.
TAG NO/
ITEM CODE/ [ ID. NO. ]
01.00
01.01 A1
01.02 A1
01.03 A2
01.04 A2
02.00
81-C-002
86A-C-101
86A-C-102
86A-C-103
For Sr. No. 01.01
Transportation of completed column having
item nos. 81-C-102 in two sections from
Vendor's work/ shop to site (FOT) (Refer
Commercial documents) for the following
as per the enclosed specifications,
instructions to vendors, job
specification, data sheets etc. and
transportation of completed columns( Tag
No:86A-C-101/86A-C-102/86A-C-103) from
Vendor's work / shop in single piece to
site (FOT) (Refer Commercial documents)
for the following as per the enclosed
specifications, instructions to vendors,
job specification, data sheets etc.
For Sr. No. 01.01
For Sr. No. 01.02
For Sr. No. 01.03
For Sr. No. 01.04
<< DELETED >>
{03}81-C-002
{03}86A-C-101
{03}86A-C-102
{03}86A-C-103
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
QUANTITY
Residual Design & engineering,
procurement of materials and bought out
components, fabrication including
assembly/sub assembly at shop (refer note
no. 1), NDT & PWHT, inspection by TPIA,
testing at manufacturer's works,
hydrotest, surface preparation and
application of primer, cutting of
completed columns (only item nos. 81-C002) in two sections, all structural
supply & works (refer note-2), pickling
and passivation of SS surface, packing,
delivery including supply of all
mandatory spares & documentation as per
the enclosed specifications, instructions
to vendors, job specification, data
sheets etc. and other codes and standards
attached or referred to.
NAPHTHA STABILIZER
QUENCH TOWER
MDEA ABSORBER
MDEA REGENERATOR
Loading & Unloading of column sections at
site (Refer Commercial document),
handling, storage, assembly,
installation, Site weld, Local NDS &
local PWHT (As applicable) of
Circumferential- seam (For item 81-C-002)
in horizontal position, NDT, surface
preparation & application of primer,
inspection and completing the column in
all respects at site as per MR. All
machinery, lifting equipments, tools and
tackles, power rollers, pumps etc for
site assembly, local PWHT and local box
type hydrotest including strengthening /
compaction of ground if required, shall
be in vendor's scope.
02.01 A1 {02}81-C-002
03.00
03.01 A1
03.02 A1
03.03 A2
03.04 A2
04.00
DESCRIPTION
Client:
IOCL
1
1
1
1
1 Nos
1
1
1
1
Page 23 of 585
Nos
Nos
Nos
Nos
REQUISITION NO.
REV.
A888-999-CC-MR-6511
A
Sheet
File Name: f:\A888-999-CC-MR-6511-A.pdf
Nos
Nos
Nos
Nos
2 of 5
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
SR. NO.
TAG NO/
ITEM CODE/ [ ID. NO. ]
05.00
06.00
DESCRIPTION
QUANTITY
<< DELETED >>
Indicate charges for the following for
future addition / deletion of components
External support clip of material SA 516
GR. 60
06.01
1 kg
06.02
External support clip of material IS 2062 1 kg
GR. E250 BR
06.03
Reinforcement pad/insert plate of
material SA 516 GR. 60 (NACE
MR0103+HIC+EIL SPEC. 6-79-0013)
Change in support dimension / skirt
height of material SA 516 GR.60
Change in support dimension / skirt
height of material IS 2062 GR.E250BR
Change in equipment dimension/thickness
of material SA516 GR 60(NACE
MR0103+HIC+EIL SPEC. 6-79-0013)
Change in equipment dimension/thickness
of material SA516 GR60 (NACEHIC+6-79-13)+
SA240 GR.316LCLAD
Change in nozzle pipe size/ length of
material SA 516 GR. 60 (NACE
MR0103+HIC+EIL SPEC. 6-79-0013)
Change in nozzle pipe size/ length of
material SA 106 GR B (SEAMLESS)
Change in pipe fitting of material SA-234
Gr. WPB (seamless)
Change in non standard flange/LWN/SRN
nozzle of material SA 105
1 kg
06.12
Change in standard flange of material SA
105
1 kg
06.13
Change in internals of material SA 516
GR. 60 (NACE MR0103+HIC+EIL SPEC. 6-790013)
1 kg
06.14
06.15
06.16
06.17
06.18
06.19
Pipe davit 100 NB Sch160
Pipe davit 150 NB Sch.80
Pipe davit 200 NB Sch.80
Pipe davit 200 NB Sch.160
Pipe davit 300 NB Sch.160
Change in nozzle pipe size/ length of
material SA 516 GR. 60 (NACE+HIC+6-7913)+SA 240 GR.316L CLAD
Change in nozzle pipe size/ length of
material SA 106 GR B (SEAMLESS)
+SS 316 WELD OVERLAY
Change in non standard flange/LWN/SRN
nozzle of material SA 105+ SS 316L WELD
OVERLAY
Change in standard flange of material
SA105+SS 316L WELD OVERLAY
1
1
1
1
1
1
06.04
06.05
06.06
06.07
06.08
06.09
06.10
06.11
06.20
06.21
06.22
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
1 kg
REQUISITION NO.
REV.
A888-999-CC-MR-6511
A
Sheet
File Name: f:\A888-999-CC-MR-6511-A.pdf
Page 24 of 585
m
m
m
m
m
kg
3 of 5
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
SR. NO.
TAG NO/
ITEM CODE/ [ ID. NO. ]
DESCRIPTION
QUANTITY
1 kg
1 kg
1 kg
06.23
06.24
06.25
Change in internal for SA 240 GR 316L
Change in internal for SA 312 TP 316L
Change in standard flange of material SA
105 (NACE+HIC)
06.26
Change in internals of material SA 106 GR 1 kg
B (SEAMLESS) (NACE+HIC)
Change in internals of material SA 516GR. 1 kg
60 (NACE+HIC)
06.27
06.28
C-seam at site in horizontal position
SA516 GR 60 to IS 2062 E250BR
1 kg
06.29
C-seam at site in horizontal
positionIS2062-E250B to IS2062-E250B
1 kg
06.30
1 kg
C-seam at site in horizontal position
SA516 GR 60 (NACE+HIC) to SA516 GR 60
(NACE+HIC)
<< DELETED >>
<< DELETED >>
Drawings and documents as per attached
Lot
Vendor Data requirement for all supplies
and services covered above in Sr.Nos.1.00
to Sr.No.8.00
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
<< DELETED >>
07.00
08.00
09.00
10.00
11.00
12.00
13.00
14.00
15.00
16.00
17.00
18.00
Vendors shall quote prices in EIL Price Schedule except for Sr.No.9.00. Price for
documentation is implied to be included in the prices quoted against Sr.No.1.00 to
Sr.No.8.00
Vendor to note that the numbers given in square '[]' and curly '{}' brackets are
not for their use and meant for store purpose only. Items shall be tagged as per
main equipment Tag No. only.
Note:
Bidder to note that,one fixed price is to be quoted for grouped items. The groups
of items are identified by A2, A1 where A2 indicates one group and so on.
Grouped items shall not be split ordered.
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
REQUISITION NO.
REV.
A888-999-CC-MR-6511
A
Sheet
File Name: f:\A888-999-CC-MR-6511-A.pdf
Page 25 of 585
4 of 5
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
LIST OF ATTACHMENTS
SL.
No.
DOCUMENT TITLE
DOCUMENT NO.
A882-80-42-LL-6511
REV.
DATE
A
1
List of attachments
2
A
3
Job specification for site
A882-80-42-SP-6511
assembly of column (Horizontal
Assembly)
A882-80-42-SS-6511
Scope of Supply
4
Technical Compliance Sheet
A
5
Instructions to Bidders
A882-999-80-42TCL-6511
A882-80-42-TR-6511
REVISION
REV.
REV.
DATE
REV.
DATE
DATE
A
A
A
A882-999-80-42VDR-6511
0
7 Equipment Design Data for 081- A888-081-80-42-DSC-002
3002
A
8 Schedule of Quantities for
A882-999-81-41Ladder & Platforms
SOQ-6511
A
9 Vendor Data Requirements for
A882-999-81-41VDR-6511
Ladder & Platforms
0
10 Equipment Design Data for 86A- A888-86A-80-42-DS3101
C-101
0
11 Equipment Design Data for 86A- A888-86A-80-42-DSC-102
3102
0
12 Equipment Design Data for 86A- A888-86A-80-42-DSC-103
3103
In case of any subsequent revision of MR or PR, only revised sheets of the
attachments listed above shall be issued alongwith the revision.
6
Vendor data requirements
GENERAL NOTES:
1. BIDDER TO INCLUDE COST OF EXTERNALS (STRUCTURE & PIPING CLEATS) AS MENTIONED IN
CL. B.17 OF INSTRUCTION TO BIDDER DOC NO. A882-80-42-TR-6511 IN QUOTED PRICE.
2. BIDDER TO INCLUDE COST OF SUPPLY & FABRICATION OF ALL MATERIALS FOR PLATFORMS,
LADDERS, CAGE LADDERS, HOT DIPPED ELECTRO FORGED GALVANIZED GRATING, HAND RAILING AND
OTHER STRUCTURAL WORKS INCLUDING SHOP PRIMER AND HOT DIP GALVANIZING AS PER SCHEDULE
OF QUANTITIES DOCUMENT NO. A882-999-81-41-SOQ-6511.
3. GROUPING:
COLUMNS HAVE BEEN GROUPED AS A1/A2. COLUMN SUPPLIER SHALL BE RESPONSIBLE FOR
SUPPLYLING ALL COLUMNS FOR A1/A2 IN ACCORDANCE WITH BIDDER'S CAPABILITY. (FOR
BIDDER'S CAPABILITY, REFER EIL-MSL)
4. REFER SL.NO.6 UNIT RATES:A.) QUOTED RATES SHALL BE APPLICABLE FOR COMPONENTS / PARTS / ATTACHMENTS INCLUDING
THE FABRICATION & TESTING.
B.) THE UNIT RATES QUOTED SHALL BE APPLICABLE FOR ADDITION AS WELL AS FOR DELETION OF
THE ITEMS.
C.) VENDOR TO NOTE THAT FINISH / FABRICATED WEIGHTS SHALL BE CONSIDERED FOR FINAL
SETTLEMENT.
D.) THE WEIGHTS INDICATED ON ENGINEERING DRAWINGS DO NOT FORM THE BASIS FOR OFFER,
SINCE THESE ARE APPROXIMATIONS ONLY
Project: BS VI PROJECT
ENGINEERS INDIA LIMITED
NEW DELHI
Client:
IOCL
REQUISITION NO.
REV.
A888-999-CC-MR-6511
A
Sheet
File Name: f:\A888-999-CC-MR-6511-A.pdf
Page 26 of 585
5 of 5
Page 27 of 585
DOCUMENT No.
A882-80-42-LL-6511
Rev. A
Page 1 of 5
LIST OF APPLICABLE
SPECIFICATIONS &
STANDARDS
LIST OF APPLICABLE
SPECIFICATIONS & STANDARDS
A
30.05.2018
ISSUED FOR BIDS
AD
TK
TK
Rev.
No
Date
Purpose
Prepared
by
Checked
by
Approved by
Format No. EIL 1641-1924 Rev. 1
Copyright EIL – All rights reserved
Page 28 of 585
DOCUMENT No.
A882-80-42-LL-6511
Rev. A
Page 2 of 5
LIST OF APPLICABLE
SPECIFICATIONS &
STANDARDS
LIST OF APPLICABLE SPECIFICATIONS
[X] indicates applicability
Title
specification
for
Doc No.
Shts.
Rev
[X]
General
Vessels
pressure
6-12-0001
13
5
[X]
Supplementary specification for carbon
steel vessels
6-12-0002
7
7
[]
Supplementary specification for low
alloy steel vessels
6-12-0003
7
4
[]
Supplementary
specification
austenitic stainless steel vessels
for
6-12-0006
7
5
[X]
Supplementary
specification
stainless steel clad vessels
for
6-12-0007
10
4
[]
Supplementary specification for
3½ % Ni steel pressure vessels
6-12-0008
7
4
[X]
Standard specification for boiler quality
carbon steel plates
6-12-0011
7
7
[X]
Standard specification for weldable
structural quality steel plates for
storage tanks and vessels
6-12-0014
4
5
[X]
Standard specification for clad plates
6-12-0015
5
4
[]
Standard specification for
3½%Ni steel plates for
vessels
6-12-0016
6
4
pressure
[]
Standard specification for 1%Cr-½%Mo
& 1½%Cr-½%Mo steel plates
6-12-0017
5
4
[]
Standard specification
Mo steel plates
for 2.25-Cr-1
6-12-0018
7
4
[X]
Standard specification for stainless
steel plates
6-12-0020
5
7
[X]
Packing,
marking
specification.
shipping
6-14-0009
6
4
[]
General Specification for Wire Mesh
Demisters
6-14-0017
6
3
[]
Standard specification for mechanical
agitators
6-26-0001
12
3
[X]
Material requirements for carbon steel
components used in sour service for
petroleum refinery environments
6-79-0013
6
1
[X]
Standard Specification for Positive
Material Identification (PMI) at Vendor’s
works
A882-6-81-0001
9
0
[X]
Inspection & Test Plan for Pressure
Vessels/Columns
A882-6-81-0011
7
0
[]
Inspection & test plan for weld overlay
6-81-0130
7
2
Format No. EIL 1641-1924 Rev. 1
&
Copyright EIL – All rights reserved
Page 29 of 585
DOCUMENT No.
A882-80-42-LL-6511
Rev. A
Page 3 of 5
LIST OF APPLICABLE
SPECIFICATIONS &
STANDARDS
Title
Standard Specification For Health,
Safety & Environment (Hse)
Management At Construction Sites
Doc No.
6-82-0001
Shts.
55
Rev
4
[X]
Specification for quality management
system requirements from bidders
6-78-0001
7
1
[X]
Specification for documentation
requirements from suppliers
6-78-0003
8+1
1
[]
Standard specification for positive
material identification (PMI) at
construction sites
6-82-0002
9+1
2
[]
Standard specification for erection of
equipment and machinery
6-76-0001
22
2
[X]
Specification for Surface Preparation &
Protective Coating(New Construction)
A882-000-07-41-SP-01121-02
94
0
[X]
Standard specification civil & structural
works structural steel works
6-68-0006
24
6
[X]
Standard material specifications carbon
steels for pressure service
IN-042.0
2.1
20
[X]
Standard material specifications for wet
H2S services
IN-043
2.1
14
[X]
General statement about selection and
specification of materials for equipment
and piping
IN-45
7
19
Doc No.
Shts.
Rev
[]
LIST OF APPLICABLE STANDARDS
[X] indicates applicability
Title
[X]
Vessel tolerances
7-12-0001
2
6
[]
Support for horizontal vessel
7-12-0002
1
6
[]
Wooden pillows for saddle support
7-12-0003
1
6
[X]
Skirt base details
7-12-0004
1
7
[X]
Skirt opening details
7-12-0005
2
6
[]
Angle leg support
7-12-0006
2
6
[]
Pipe leg support
7-12-0007
1
6
[]
Bracket support for vertical vessel
7-12-0008
1
6
[]
Manhole with hinged cover
7-12-0009
2
7
[X]
Manhole with davit
7-12-0010
2
7
[X]
Ladder rungs for manhole/ demister
7-12-0011
1
6
[]
Retaining plate
7-12-0012
1
6
[X]
Nozzle reinforcement and projection
7-12-0013
2
6
Format No. EIL 1641-1924 Rev. 1
Copyright EIL – All rights reserved
Page 30 of 585
LIST OF APPLICABLE
SPECIFICATIONS &
STANDARDS
Title
DOCUMENT No.
A882-80-42-LL-6511
Rev. A
Page 4 of 5
Doc No.
Shts.
Rev
[]
Pad nozzles for vessels
7-12-0014
1
6
[X]
Standard bolt hole orientation
7-12-0015
1
6
[X]
Alloy liner details
7-12-0016
2
6
[]
Sight glasses for pressure vessels
7-12-0017
2
6
[X]
Internal flanges
7-12-0018
1
6
[X]
Vortex breakers
7-12-0019
1
6
[X]
Inlet deflector baffle
7-12-0020
1
6
[X]
Support ring and bolting bar (for
guidance)
7-12-0021
1
6
[X]
Support ring sizes for packed towers
internals (for guidance)
7-12-0022
1
6
[X]
Pipe davit
7-12-0023
3
7
[X]
Lifting lug top head type
7-12-0024
1
8
[]
Fire proofing and insulation supports
7-12-0025
2
6
[X]
Earthing lug
7-12-0026
1
6
[X]
Name plate
7-12-0027
1
6
[X]
Manufacturer name plate
7-12-0028
1
6
[X]
Bracket for name plate
7-12-0029
1
6
[]
Name plate for small equipment
7-12-0030
1
5
[]
Details of forged nozzles
7-12-0031
1
5
[X]
Supports for internal feed pipe
7-12-0032
2
5
[]
Hot insulation supports for horizontal
vessel
7-12-0033
1
5
[]
Pipe davit support detail for cold
insulated vessels
7-12-0034
1
5
[X]
Typical details of wire mesh demister
and its supports (for guidance)
7-12-0036
4
4
[]
SR nozzle neck
7-12-0037
1
4
[]
Allowable Nozzle loads
7-12-0038
4
0
[X]
Fire proofing and insulation supports
A885-999-80-42-ST-0025
2
0
[X]
Monkey Ladder Sketch
A885-602-80-42-SK-0001
1
0
[X]
Details of steel ladder
7-68-0507
3
7
[X]
Steel ladder joint details
7-68-0509
4
6
[X]
Ladder support clips for hot vessels
7-68-0512
2
5
Format No. EIL 1641-1924 Rev. 1
Copyright EIL – All rights reserved
Page 31 of 585
LIST OF APPLICABLE
SPECIFICATIONS &
STANDARDS
Title
DOCUMENT No.
A882-80-42-LL-6511
Rev. A
Page 5 of 5
Doc No.
Shts.
Rev
[X]
Platform Details for Horizontal Hot and
Vessels
7-68-0540
6
0
[X]
Details of brackets for circular platforms
of hot vessels
7-68-0546
5
0
[X]
Platform support clips for hot vessels
7-68-0547
3
0
[X]
Circular platform for hot vessels
7-68-0552
8
7
[X]
Details of brackets of circular platforms
for hot vessels
7-68-0553
5
7
[X]
Platform support clips for hot vessels
7-68-0557
3
5
[X]
Electroforged grating type-I & type-II
7-68-0697
8
3
Format No. EIL 1641-1924 Rev. 1
Copyright EIL – All rights reserved
Page 32 of 585
JOB SPECIFICATION FOR
SITE ASSEMBLY OF
COLUMN
(HORIZONTAL ASSEMBLY)
DOCUMENT No.
A882-80-42-SP-6511
Rev 0
Page 1 of 3
JOB SPECIFICATION
FOR
SITE ASSEMBLY
OF
COLUMN
(HORIZONTAL ASSEMBLY)
0
30.05.2018
ISSUED AS JOB SPEC.
AD
TK
TK
Rev.
No
Date
Purpose
Prepared
by
Checked
by
Approved
by
Format No. EIL 1641-1924 Rev. 1
Copyright EIL – All rights reserved
Page 33 of 585
JOB SPECIFICATION FOR
SITE ASSEMBLY OF
COLUMN
(HORIZONTAL ASSEMBLY)
DOCUMENT No.
A882-80-42-SP-6511
Rev 0
Page 2 of 3
This specification covers scope of work and supply at site (Refer Commercial
document) for site assembly and welding of site joint and subsequent local NDT, local
PWHT (as applicable) radiography, and box-type (from inside) hydrotest (as
applicable) for Column 303-C-111, 303-C-401, 081-C-002 & 87-C-102.
1.
Vendor shall fabricate the complete column; carry out all NDT including the hydro
testing of entire Column in single piece at shop. After hydro test the Column shall be
cut in two sections (refer mechanical datasheet for site-seam location), and weld
edge prepared for welding at site. Vendor shall consider extra length to account for
cutting in sections & re-welding at site. Fabricator shall trial assemble the Column
sections after cutting the Column into sections at shop, match mark, provide
alignment/fitment cleats, spiders at open end sections to maintain circularity, etc.,
before dispatch of Column sections to site.
2.
Transportation of Column sections to site (where final Circumferential-seam welding
shall be carried out), unloading at site, handling, conducting visual inspection of weld
edges and conducting DP test, completing site seam(s) in horizontal position. It is
vendor’s responsibility to maintain verticality and plumbness of the completed
Column. Erection of completed Column is NOT envisaged in vendor’s scope.
Requirements called out in the specifications, codes, standards, drawings and other
special conditions stipulated in the MR shall be adhered to.
3.
Tentative location of site Circumferential seam (C-seam) is shown in the Mechanical
Datasheet of Columns. However, section length shall be decided based on
transportation feasibility so that all work is done at Fabricator’s shop and only
minimum closing circumferential seams are done at site. Fabricator to provide
additional length to take care of cutting and rejoining allowance.
4.
Fabricator shall carry out complete route survey taking into account the overall
dimensions of Column sections from fabricator works to site and within site. It is the
responsibility of the bidder to obtain approval from various statutory bodies such as
follows for the movement of the consignment.
Electricity Board
Railways
P.W.D.
Local Authorities
Mercantile Marine Deptt.
Irrigation authorities
Environment authorities
All roads within the plant battery limit for transportation of column sections till the
assembly point are in bidder’s scope. In case of any required modifications like
strengthening of road or widening etc. the same shall be informed to EIL Engineer-incharge at site / Owner. Any required modification in route with in plant battery limit
shall be in bidder’s scope with permission of EIL Engineer / Owner. Overall plot plan
and equipment layout indicating equipment location at site will be provided to the
successful bidder.
5.
Assembly of Column sections shall not be undertaken without the use of power rollers
/ automatic welding machine with mounting on column throughout the circumference
(the welding machine shall move on the mounting rail for complete circ. welding).
Fabricator shall mobilize crane(s) of adequate capacity to handle column sections for
site assembly in horizontal position. In case bidder adopts power roller option, bidder
Format No. EIL 1641-1924 Rev. 1
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Page 34 of 585
JOB SPECIFICATION FOR
SITE ASSEMBLY OF
COLUMN
(HORIZONTAL ASSEMBLY)
DOCUMENT No.
A882-80-42-SP-6511
Rev 0
Page 3 of 3
shall provide power rollers of adequate capacity and numbers for carrying out the job
at site. The rollers shall be properly placed so that column is not damaged while
fabrication. In addition, supply of idlers of adequate capacity and number is the
responsibility of the fabricator. All power rollers and idlers shall be kept on compacted
ground/hard stand, as necessary and shall be properly leveled before rollers are kept.
Compaction/ strengthening of ground, if reqd. for assembly shall be in vendor’s scope
and shall be included for in the quoted price. Only plain leveled ground within the unit
shall be provided for site activities by Owner. (Refer Commercial document)
6.
Fabricator shall erect stationary shed for all site activities. In addition a temporary
movable shed shall also be provided by fabricator to ensure protection from wind and
rain for all site activities like welding etc. In addition, fabricator shall provide proper
storage for all critical equipments, machinery, tools & tackles, consumables etc.
7.
Based on the schedule and quantum of site activities, fabricator shall provide all
resources such as welders, fitters, markers, supervisors, QA/QC personnel, NDT
personnel, NDT equipments, welding materials, temporary circumferential stiffeners,
saddles of adequate strength, tools & tackles, baking ovens/portable ovens for
electrodes, saw machines etc. required for carrying out C-seam welds, NDT etc. All
welding shall be carried out by qualified welders with approved procedures. NDT
personnel shall be qualified to ASNT level-II. Qualified welding inspectors from
approved body shall be employed.
8.
Lifting lug / Trunions / tailing lug shall be provided on the column sections for
assembly/ handling.
9.
Construction power: Refer commercial document.
10.
Construction/ Hydrotest water: Refer commercial document.
11.
Pumps for hydrostatic test for item no. 84A-C-001 shall be of adequate capacity (to
be arranged by fabricator) so that filling and pressurizing is being carried out to the
required conditions. While draining water, adequate care shall be taken to avoid any
damage to the Column. Draining shall be so regulated that occurrence of vacuum and
subsequent damage is avoided. After hydrotest box type compartment shall be cut
and remaining portion of the same shall be ground flush with grinding. Drying of
Column shall be carried out by blowing hot/dry air.
12.
Fabricator shall keep the Column sections well ventilated and well illuminated during
all activities inside the Column. For this purpose suitable exhaust, air purge
connections and low voltage/ I2V with step down transformer connection shall be
provided.
13.
All safety requirements of the plant as dictated by the operation group of the client
shall be adhered to by fabricator. All necessary safety equipments required shall be
arranged by fabricator. Fabricator shall provide dedicated safety engineer throughout
the contract period.
14.
After completion of all site activities and handing over the complete Columns in
horizontal position on saddles, vendor shall clear the site of all debris, scrap and all
materials used for assembly/testing etc. to the satisfaction of Engineer-in-Charge.
Format No. EIL 1641-1924 Rev. 1
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Page 35 of 585
SCOPE OF SUPPLY
FOR COLUMNS
DOCUMENT No.
A882-80-42-SS-6511Rev. A
Page 1 of 2
SCOPE OF SUPPLY
FOR
COLUMNS
A
30.05.2018
ISSUED FOR BIDS
Rev.
No
Date
Purpose
Format No. EIL 1641-1924 Rev. 1
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DOCUMENT No.
SCOPE OF SUPPLY
FOR COLUMNS
A882-80-42-SS-6511
Rev. A
Page 2 of 2
1.0
VENDOR’S SCOPE
1.1
Complete equipment along with all the accessories as per requirements of mechanical
data sheet and requisition except as covered in exclusions in clause 2.0
All items specifically not specified and also not covered in exclusions in clause 2.0 but
required to complete the work in all respect as per the requisition is in vendor’s scope
1.2
All consumables tools, tackles, machinery & accessories for completing the equipment
in all respect as per requisition.
1.3
Gasket / Studs / bolts and nuts for manway / handholes / internal flanges / nozzles with
blind flange / shell flange / reducing flange / companion flange, including jack bolts for
manways and reducing flanges
1.4
Supply of Platform and ladder including shop primer / galvanizing as per A882-999-8042-SOQ-6511.
1.5
Spares:
Mandatory Spares (to be included in base price):
i)
ii)
20% (min 2 nos. in each size) of fasteners and two sets of gaskets for each
nozzle shown with blind flange / reducing flange / shell flange / companion
flange.
Demister / Mist eliminator / Coalescer - 20% (min. 4 nos. of each size/type)
extra fasteners (bolts, nuts, clamps, spacers etc.) as required for holding the
Demister / Mist eliminator / Coalescer.
1.6
All the drawings and documents (including residual design calculations) as specified in
the requisition.
1.7
Design and supply of anchor bolt assembly (including anchor bolts, nuts, washers etc.)
1.8
Calculation for erection of equipments and supply of non-welded type supporting /
bracing arrangement, if required.
1.9
For item nos. 303-C-111, 303-C-401, 87-C-102 & 81-C-002: Site assembly and
welding of site joint, subsequent local NDT, Local PWHT (as applicable),
radiography, etc. (Refer Job Specification #A885-80-42-SP-6511 & Mechanical
Datasheet)
2.0
EXCLUSIONS
2.1
Supply & installation of Permanent instruments
2.2
Supply & application of Finish paint.
2.3
Erection of equipment
2.4
Supply and application of Fire proofing
2.5
Tray/down comer/seal pan/chimney tray not welded to the equipment
2.6
Supply & application of insulation
2.7
Installation of ladder / platform members and gratings
Format No. EIL 1641-1924 Rev. 1
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Page 37 of 585
INSTRUCTIONS TO BIDDERS
DOCUMENT No.
A882-80-42-TR-6511
Rev. A
Page 1 of 9
INSTRUCTIONS TO BIDDERS
A
30.05.2018
ISSUED FOR BIDS
Rev.
No
Date
Purpose
Format No. EIL 1641-1924 Rev. 1
AD
Prepared
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INSTRUCTIONS TO BIDDERS
DOCUMENT No.
A882-80-42-TR-6511
Rev. A
Page 2 of 9
INSTRUCTIONS TO BIDDERS
(A) Bidding Instructions
It is understood thata) The quoted price includes for the “HOLDS” details of which are indicated on the Drg.
b) The weights indicated on EIL Engineering Drgs. do not form the basis for offer, since
these are approximations only.
c) Spares as included in Doc. No. A882-80-42-SS-6511 are included in the quoted
price.
(B) Technical Instructions
1.
The shape of dished end/toricone, profile of conical reducer, knuckle radius, cone angle
and overall height shall be as per engineering drawing. Minimum thickness of shell, cone
and dished end shall be achieved taking into account thinning and scaling etc.
2.
Dished ends and hot formed pressure parts shall have 10% or 2mm (whichever is
higher) allowance for scaling and thinning, in order to achieve minimum thickness
specified on the drawing.
3.
a.
Wherever hot forming and subsequent heat treatment is involved, adopted
procedure shall not impair the mechanical properties of the material beyond the
limits specified in respective material specification.
b.
For low temperature equipment and hot formed parts, number of production
coupons and the tests thereon shall be as per requisition.
4.
Post weld heat treatment and all non-destructive testing like radiography, ultrasonic
testing, and magnetic particle/dye penetrant examination etc. shall be conducted as per
requisition.
5.
Transportation of equipment to site shall be in a single piece/ two pieces with all
internals in installed condition.
6.
Workmanship and materials, in Bidder's scope of supply, shall be guaranteed.
7.
Pickling and passivation of stainless steel (SS) clad surfaces and internal / external
surface of SS internals shall be carried out as per ASTM A-380.
8.
For IBR vessels complete design of equipment as per IBR, approval of drawings,
documents, stagewise inspection and final certification of the equipment by Inspectorate
of Boilers shall be included in Bidder’s scope.
9.
For items which are to approved by PESO,Nagpur ,approval of drawings, documents,
stagewise inspection and final certification of the equipment by PESOshall be included in
Bidder’s scope and getting approval from PESO shall be sole responsibility of bidder.
10.
The main equipment shall not be subcontracted, however the bought out items/
components can be sub-ordered or sub-contracted to EIL approved vendors/subcontractors only.
Format No. EIL 1641-1924 Rev. 1
Copyright EIL – All rights reserved
Page 39 of 585
INSTRUCTIONS TO BIDDERS
DOCUMENT No.
A882-80-42-TR-6511
Rev. A
Page 3 of 9
11.
Demister/Mist Eliminator shall be procured from approved vendors only, as enclosed
elsewhere in the requisition.
12.
Fabricator to supply template for checking the orientation of anchor bolts on foundation
and to ensure matching of base plate that is drilled in advance. The schedule of supply
of template at site shall be 8 weeks from LOI.
13.
Gaskets used for hydrotesting of equipment shall be of the same specification as service
gaskets and the fabricator shall supply new gaskets for manholes and nozzles with blind
/companion flanges apart from spares. Gaskets used for hydrotest shall not be used for
actual hook up.
14.
Design and supply of transportation saddles and extension pieces for multi modal
transportation of equipment upto site is in scope of vendor. Additionally design and
supply of stools required for unloading of equipment from trailor is also in vendor’s scope
of supply. Transportation saddles including extension pieces and stools shall not be
returned back and the same shall be included in base price.
While transporting complete equipment, fabricator shall design & provide suitable type
and number of supports so that no deformation of any part of the equipment takes place.
Finalisation of numbers and dimensions of transportation saddle shall be based on
reconciliation with transportation agency being mobilised at the time of execution for
both the locations i.e. at vendor’s works and site. Accordingly, dimensions of extension
pieces and stools shall be finalised. Equipment vendor to consider the same and include
the same in base price.
15.
Fabricator shall exercise utmost care during loading/unloading of equipment so that no
damage to any part of the equipment occurs. Suitable type and no. of supports shall be
provided for supporting the equipment.
16.
Following shall be considered for Transportation of equipment:
i)
The Package / Equipment with length up to 20 Meter, width upto 4.0 Meter,
Height upto 4.0 Meter and Weight up to 32 MT can be transported on
Mechanical Trailers. However additional support is to be given for the
length to avoid overhanging.
ii)
The EQUIPMENT / PACKAGE where any of the dimension (Length, Width,
Height or Weight) exceeds the limits indicated in Point No. 1 above, shall
compulsorily be transported by Hydraulic Axles in compliance to all
statutory norms of the authorities concerned.
iii)
For the movement by Hydraulic Axles, the GPS Tracking System shall be
installed on the equipment being transported on Prime Mover(s) of the
vehicle(s). The operational password for the GPS Tracking System shall be
provided to EIL / Owner, to enable all concerned to monitor movement enroute.
iv)
Transportation of equipment tags 303-C-301/303-V-304 & 303-C-302 shall be
in single piece & 303-C-111 & 303-C-401 in two sections (refer respective
MDS) to Panipat Refinery.
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INSTRUCTIONS TO BIDDERS
DOCUMENT No.
A882-80-42-TR-6511
Rev. A
Page 4 of 9
17.
v)
Transportation of equipment tags 87-C-101 / 87-B-103 shall be in single
piece & 87-C-102 in two sections (refer respective MDS) to Haldia Refinery.
vi)
Transportation of equipment tags 081-C-002 shall be in two sections (refer
respective MDS) to Bongaigaon Refinery.
vii)
Transportation of equipment tags 307-C-101(N) / 307-V-102(N) shall be in
single piece to Mathura Refinery.
viii)
All equipment shall be dispatched with all internals (as supplied by column
fabricator) in installed condition.
Fabricator to note that quoted price shall include following weights for Piping clips and
Structural Clips. Any increase / decrease in weight shall be settled as per Unit rates for
addition / deletion.
ITEM NO.
SA 516 GR-60
IS-2062 GR. E250 B
303-C-111
2500
2000
2500
1000
1000
800
800
700
800
300
300
700
303-C-302
303-C-401
87-C-102
081-C-002
86A-C-102
18.
Erection weight given in equipment data sheet is approximate. Vendor shall calculate the
actual equipment weight and furnish calculation. Erection weight furnished in vendor
drawing shall be based on fabricator’s calculation. Calculation of Centre of Gravity (C.G.)
of the equipment shall also be done by vendor and marked on the equipment &in the
fabrication GA drawing.
19.
When spot radiography is specified the extent of radiography defined in Clause
5.4.2 of EIL specification 6-12-0001 Rev. 5 shall be replaced as follows:
Each category A or B pressure containing weld shall be spot radiographed in
accordance with ASME Section-VIII Division-I, paragraph UW-52 as a minimum
requirement. Each Spot radiograph shall be a minimum of six inches (150mm) in
length and minimum one spot shall be selected in each circumferential &
longitudinal seam. Additionally at least one T-joint in each circumferential seam
shall also be selected. Welds from each welding procedure, welded/welding
operator shall be examined.
20.
For CS / LAS Equipment: All production welding shall be examined by RT. In case
vendor want to perform UT by TOFD technique in lieu of RT the same is acceptable
subject to the following:
a) Thickness of plate is greater than 38mm.
b) With Code Case 2235, Automated UT incorporating TOFD and pulse echo probes or
TOFD and Phased Array mounted on the same chassis that automatically traverses
along the joints to be inspected and displaying both results simultaneously on a
single screen may be considered in lieu of RT.
c) Calibration block of similar material/thickness shall be used. Calibration block shall
have suitable notches to simulate longitudinal as well as transverse cracks on
Format No. EIL 1641-1924 Rev. 1
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Page 41 of 585
INSTRUCTIONS TO BIDDERS
DOCUMENT No.
A882-80-42-TR-6511
Rev. A
Page 5 of 9
outside and inside surface. Setup should be capable of detecting defects on outside
as well as inside while scanning from one surface only.
d) The system that is proposed to be deployed in lieu of radiography shall be submitted
along with the track record prior to use for EIL review. The vendor shall demonstrate
successfully the capability of AUT machine and the defects evaluation in the same
screen during the site visit of EIL inspector/EIL representative.
21.
For marine transportation, the following shall be taken care / provided by vendor:
After completion of all testing and inspection, the inside of complete equipment shall be
thoroughly drained and dried out. Equipment shall be completely dried by passing air for
sufficient time until no further increase in relative humidity of outgoing air is observed.
After drying, the equipment shall be purged and filled with dry N2 at 0.25 kg/cm2. The
equipment shall be provided with pressure gauge to monitor N2 pressure and ½” nonreturn valve. Vendor to provide all accessories to ensure that N2 pressure is maintained
up to equipmentdelivery at site. All threaded holes other than tell-tale holes for testing
shall be suitably protected with steel bar plugs. All nozzles not provided with blind flange
shall be provided with steel covers, temporary gaskets and bolts. All external surfaces
shall be properly protected / covered against sea environments.
22.
Refer to EIL Specification for pressure vessels # 6-12-0001:
a) Following new clause shall be considered after existing clause 3.5:
“3.6
Internals
3.6.1 For support beams, allowable deflection shall be limited to L/325 where L is the
length of the beam.
3.6.2 For plates, allowable deflection shall be limited to T/2 where T is the corroded
thickness of plate.
3.6.3 Allowable stress at design temperature shall be as per applicable Code.”
b) Following new clauses shall be considered at the end of existing clause 4.5 for Internals
and externals:
“4.5.8 Internal perforated plate inside the vessel shall be removable type unless
specified otherwise and should be able to pass through nearest manhole.
4.5.9 Unless specified otherwise, Full support rings shall be provided below catalyst
bed to support same.”
(C) General Instructions
1.
Stage-wise & final inspection of the equipment including all components and internals
shall be carried out by third party inspection agency. Quoted price shall include for the
same.
For approved third party inspection agencies (TPIA), refer commercial documents.
Fabrication shall not commence before their approval except as noted at Sl.No. 2 & 3.
2.
Raw material procurement may proceed prior to approval of vendor drawings on the
basis of Purchase Requisition. However for plates& nozzles where there is no Hold in
Format No. EIL 1641-1924 Rev. 1
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Page 42 of 585
INSTRUCTIONS TO BIDDERS
DOCUMENT No.
A882-80-42-TR-6511
Rev. A
Page 6 of 9
size, thickness, etc, material procurement shall be initiated by successful vendor based
on MR drawings immediately after placement of order.
3.
Shell rolling/welding and dished - head fabrication shall commence without awaiting
fabrication drawing approval.
Inspection shall be carried out in accordance with Purchase Requisition documents till
approved fabrication drawings are available.
4.
Material for shell, dished ends and skirt shall be considered as major raw material
wherever identification of major raw material is one of the payment milestones.
5.
Purchase requisition shall be issued within two weeks of Fax of intent (FOI).Final nozzle
sizes (without any holds) shall be issued along with purchase requisition or latest within
two months of Fax of intent (FOI).
6.
Nozzle orientation of the equipment shall be issued latest by mid of contractual delivery
period reckoned from date of issue of Fax of Intent (FOI).
7.
Pipe support/structural clip details shall be issued latest by three months before
contractual delivery date.
8.
Minimum course width shall be 1 meter. Maximum no. of longitudinal seams shall be as
follows:
( a)
vessels upto 2 metre diameter
:
1 seam
( b)
vessels from 2 metre upto 4 metre dia.
:
2 seam
( c)
vessels from 4 metre upto 6 metre dia.
:
3 seam
In any case, distance between two longitudinal seams shall not be less than 3 meter.
9.
If any discrepancy is found during design and fabrication stages, the fabricator shall
inform EIL immediately and shall obtain necessary clarification/approval before
proceeding with that portion of the job any further.
EIL's review of fabricator's drawings and documents must not be considered as a check
and shall not relieve the fabricator of his responsibilities to supply equipment as per
requisition. Fabricator shall remain responsible for conflicts between his
drawings/documents and EIL drawings/documents.
10.
English language and metric units shall be used in all documents. Drawings shall be
prepared in prescribed sizes as standardized by bureau of Indian standards (BIS) and
shall be preferably in the sizes such as 210 x 297, 297 x 420, 420 x 597, 597 x 841, 841
x 1189 mm.
11.
All fabricator's drawings submitted to EIL shall be based on purchase requisition and
shall bear reference number and revision of the corresponding EIL drawings. In addition,
it shall indicate item number, client's name, project name, fabricator's name, purchase
order number, purchase requisition number,drawing number, revision number etc. all in
the lower right hand corner. All revisions shall be clearly marked by encircling with
revision marks.
12.
Submission of required drawings/documents shall be the responsibility of fabricator. In
the event of fabricator's failure to meet this requirement, the supply of equipment shall
be considered as incomplete.
Format No. EIL 1641-1924 Rev. 1
Copyright EIL – All rights reserved
Page 43 of 585
INSTRUCTIONS TO BIDDERS
DOCUMENT No.
A882-80-42-TR-6511
Rev. A
Page 7 of 9
13.
Preparation & Submission of Document Control Index (DCI):
Vendor shall prepare Document Control Index (list of those drawings,
which are to be submitted to EIL along with the submission dates for each
drawing) after placement of FOI. Vendor shall strictly adhere to this
drawing submission schedule. Successful bidder to submit DCI (document
control index) and all the vendor data through vendor portal
(http://edocx.eil.co.in/vportal) only. The detail guidelines for uploading the
documents on vendor portal are available on the site itself.
Vendor to note that unscheduled documents (documents which are not
listed in DCI) shall not be accepted by EIL. All vendor drawings/documents
shall be submitted as scheduled document only.
14.
Dimensions of all flanges shall be as per ANSI B16.5 for nozzle sizes 24"NB and below
and as per ANSI B16.47 Series B for sizes greater than 24"NB unless otherwise stated.
15.
Fabrication drawings shall be submitted in following stages:
Stage-I
General arrangement drawing indicating design data, fabricated equipment's
weight, general notes, nozzle schedule, detail of shell, heads, skirt/supporting
arrangement, main weld seams, nozzle orientation plan, cutting layout (in case of
free issue material) etc.
-
Detail of all nozzles, manholes, accessories etc.
-
Bill of material for each item showing part size, quantity, material specification,
scope of supply and weight etc.
Stage-II
-
16.
Detail of internals such as tray, tray support ring, support beam, inlet weir and
bolting bar.
Detail of internal distributor, demister support and packing support, etc.
-
Detail of external clips for ladder, platform, pipe support, insulation, fire proofing,
pipe davit, lifting trunnion, tailing lugs, lifting lugs etc.
-
Shell development drawing incorporating all attachments and weld seams,
highlighting all the fouling along with suggestions for resolution.
-
Bill of material for each item showing part size, quantity, material specification,
scope of supply and weight etc.
-
In case of owner's free issue plate material, fabricator shall submit plate cutting
diagram for EIL's approval.
After receipt of order, fabricator shall submit to EIL, the planning of fabrication which
shall indicate the details and scheduled date of:
Format No. EIL 1641-1924 Rev. 1
Copyright EIL – All rights reserved
Page 44 of 585
INSTRUCTIONS TO BIDDERS
DOCUMENT No.
A882-80-42-TR-6511
Rev. A
Page 8 of 9
-
Sub orders.
-
Purchase of materials such as plates, pipes, forged flanges, bolting, gaskets, etc.
-
Start of fabrication of dished ends and shell, welding of shell and heads.
-
Welding of nozzles and external attachments such as cleats etc.
-
Phased program of shop/site fabrication of equipment section, shop assembly,
testing and dispatch to site.
This planning shall be established to extend from purchasing of equipment components
to the end of fabrication and delivery of equipment.
17.
In case; any plate material is supplied by owner, fabricator shall tabulate each plate
detail as per following table:
Plate No./
Material
Size of Plate
Plate mark Specification Thk x Width x Length
(mm) x (M) x (M)
Size of Plate
Thk x Width x Length
(mm) x (M) x (M)
Returnable offcut
size with sketch
Heat/
sample
number
Returnable offcut
weight (Kgs.)
Equipment
Number
Plate Weight
(Kgs.)
Ref. Dwg.
Part
number and
No.
qty.
Used plate
weight (Kgs.)
Non returnable scrap
weight (Kgs.)
Burnout
losses
(Kgs.)
Remarks
Fabricator shall be allowed 2% burnout losses against the material consumed in case of
pressure vessels and 1% in case of storage tanks and spheres unless otherwise specified. In
general purchase conditions.all offcuts of width 800mm and perimeter 2400mm in carbon
steel materials and 150mm width and perimeter 1500mm in stainless steel materials shall be
returned to owner, unless otherwise specified. Returnable offcuts shall have original plate
markings transferred and duly stamped by inspector. All other non returnable scrap shall be
sold by fabricator on the basis of owner's instructions and approval.
18.
Words “fabricator”, “vendor”, “contractor” appearing anywhere in the MR/Specifications/
Standards etc. shall be read as “bidder”.
19.
Bidder to note that interference of nozzles with circumferential seams is not acceptable.
Vendor to take suitable care to avoid fouling of external/internal attachments with shell
seams.
20.
Standard Inspection and test plans are attached with requisition for guidance. Vendor
shall submit inspection test plans for the approval of visiting inspection engineer.
Inspection shall take care of all the requirements of specifications. Inspection engineer
has the authority to modify the plan depending on the criticality of the item.
21.
In the event of conflict, most stringent requirement in following order of
precedence shall govern:
Format No. EIL 1641-1924 Rev. 1
Copyright EIL – All rights reserved
Page 45 of 585
INSTRUCTIONS TO BIDDERS
DOCUMENT No.
A882-80-42-TR-6511
Rev. A
Page 9 of 9
a) EIL Mechanical Data Sheet
b) Process Data Sheet (as applicable)
c) Job specification
d) Licensor Standards & Specifications (as applicable)
e) EIL specifications and standards
f) Codes
However in event of conflict it shall be the duty of the Vendor to bring it to EIL /
IOCL attention for resolution and resolve it before proceeding with the
manufacture. EIL / IOCL comments shall be final and binding on vendor without
any cost and delivery implications.
Format No. EIL 1641-1924 Rev. 1
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Page 46 of 585
DOCUMENT No.
TECHNICAL COMPLIANCE
STATEMENT
A882-999-80-42-TCL-6511
Rev. A
Page 1 of 2
TECHNICAL COMPLIANCE STATEMENT
A
30.05..2018
ISSUED FOR BIDS
AD
TK
TK
Rev.
No
Date
Purpose
Prepared
by
Checked
by
Approved
by
Format No. EIL 1641-1924 Rev. 1
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Page 47 of 585
DOCUMENT No.
TECHNICAL COMPLIANCE
STATEMENT
A882-999-80-42-TCL-6511
Rev. A
Page 2 of 2
TECHNICAL COMPLIANCE STATEMENT
(TO BE SIGNED BY VENDOR'S PRINCIPAL CORPORATE LEVEL SIGNATORY ON
COMPANY LETTERHEAD)
I, ON BEHALF OF M/s
______CONFIRM THAT THE PROPOSAL OF
----------------------------------------------------QUOTED BY M/s
_____________ FOR
BS VI PROJECT AT PANIPAT, GUJARAT, MATHURA, HALDIA, BONGAIGAON AND
DIGBOI OF M/S INDIAN OIL COPORATION LIMITED AGAINST MATERIAL
REQUISITION /TENDER/PACKAGE No. -------------------------------------------------- IS IN
TOTAL COMPLIANCE TO THE FOLLOWING:
A. SCOPE OF SUPPLY AND WORK
B. PROCESS DATA SHEETS
C. EQUIPMENT DATA SHEETS
D. BATTERY LIMIT/INTERFACE REQUIREMENTS
E. TECHNICAL AMENDMENT IF APPLICABLE
F. ANY OTHER DOCUMENT ATTACHED AS PART OF MR
AS WELL AS ALL THE TECHNICAL SPECIFICATION AND NO DEVIATION,
VARIATION OR RESERVATION WHATSOEVER HAS BEEN MENTIONED IN THE
TECHNICAL OFFER. IT IS FURTHER AGREED THAT THE TECHNICAL DETAILS
FURNISHED IN OUR OFFER WILL BE REVIEWED BY EIL/IOCL DURING DETAILED
ENGINEERING STAGE AFTER ORDER AND ANY CHANGE REQUIRED TO MEET
THE REQUIREMENTS OF ENQUIRY SCOPE AND SPECIFICATION INCLUDING
AMENDMENT(S) (IF ANY) WILL BE INCORPORATED BY US WITHOUT ANY PRICE
AND TIME IMPLICATION.
(SIGNATURE WITH SEAL)
Format No. EIL 1641-1924 Rev. 1
Copyright EIL – All rights reserved
Document No.
A882-999-80-42-VDR-6511
Rev. A
VENDOR DATA REQUIREMENTS
FOR
COLUMN
Page 1 of 4
VENDOR DATA REQUIREMENTS
FOR
COLUMN
A
30-MAY-2018
ISSUED FOR BIDS
AD
TK
TK
Rev.
No.
Date
Purpose
Prepared by
Checked by
Approved by
Format No. EIL-1642-1924 Rev.1
Page 48 of 585
Copyright EIL - All rights reserved
Document No.
A882-999-80-42-VDR-6511
Rev. A
VENDOR DATA REQUIREMENTS
FOR
COLUMN
Page 2 of 4
VENDOR DATA REQUIREMENTS
The following drawings/documents marked "
S.
N
O.
1.
POST ORDER
DESCRIPTION
2.
GENERAL ARRANGEMENT DRAWING
INDICATING DESIGN DATA, FABRICATED
EQUIPMENT WEIGHT, GENERAL NOTES,
NOZZLE SCHEDULE, DETAIL OF SHELL,
HEADS, SUPPORTING ARRANGEMENT,
MAIN WELD SEAMS, NOZZLE ORIENTATION
PLAN, CUTTING LAYOUT ETC.
DETAIL OF NOZZLES, ACCESSORIES ETC
3.
DETAIL OF MANHOLES, ACCESSORIES ETC
4.
DETAIL OF INTERNALS SUCH AS TRAY,
TRAY SUPPORT RING, BOLTING BARS.
5.
DETAILS OF DEMISTER.
6.
DETAILS OF PACKING SUPPORT, CWMS
SUPPORTS, GRATINGS, AND GRATING
SUPPORTS.
DETAIL OF INTERNAL DISTRIBUTOR.
7.
8.
DETAIL OF EXTERNAL CLIPS SUCH AS
LADDER, PLATFORM, PIPE SUPPORT.
9.
DETAIL OF INSULATION, FIRE PROOFING
10. DETAIL OF PIPE DAVIT
11. DESIGN CALCULATION AND DETAIL OF
LIFTING LUG,TRUNION AND TAILING LUG
ETC.
12. TEMPLATE DRAWINGS FOR EACH
EQUIPMENT
Format No. EIL-1642-1924 Rev.1
Page 49 of 585
" shall be furnished by the bidder.
WITH
BID
FOR
REVIEW
FOR
RECORD
WITH
DATA
BOOK
(FINAL)
REMARKS
Documents shall be
submitted within 3 to 4
weeks. Plate cutting
layout is not to be
submitted.
(NOTE-19)
Documents shall be
submitted within 3 to 4
weeks.
(NOTE-19)
Documents shall be
submitted within 3 to 4
weeks .
Documents shall be
submitted highlighting
areas of discrepancy
or fouling, etc. within
10 to 12 weeks.
Documents shall be
submitted within 3 to 4
weeks.
Documents shall be
submitted within 3 to 4
weeks.
Documents shall be
submitted within 3 to 4
weeks.
(NOTE-19)
Documents shall be
submitted highlighting
areas of discrepancy
or fouling, etc. within
10 to 12 weeks.
Documents shall be
submitted highlighting
areas of discrepancy
or fouling, etc. within
10 to 12 weeks.
Documents shall be
submitted highlighting
areas of discrepancy
or fouling, etc. within
10 to 12 weeks.
Documents shall be
submitted highlighting
areas of discrepancy
or fouling, etc. within
10 to 12 weeks.
Documents shall be
submitted within 3 to 4
weeks.
Copyright EIL - All rights reserved
Document No.
A882-999-80-42-VDR-6511
Rev. A
VENDOR DATA REQUIREMENTS
FOR
COLUMN
S.
N
O.
Page 3 of 4
POST ORDER
DESCRIPTION
13. SHELL DEVELOPMENT DRAWINGS
INCORPORATING ALL ATTACHMENTS AND
WELD SEAMS
14. ERECTION DRAWINGS INCLUDING
WEIGHTS, C.G & SLINGING FACILITIES
ETC.
15. ASSEMBLY & INSTALLATION DETAILS
16. TRANSPORTATION SCHEME
17. CERTIFIED 'AS BUILT' DRAWINGS
INCORPORATING ACTUAL DIMENSIONS
AND MATERIAL USED, DULY CERTIFIED BY
THE INSPECTOR @
18. DATA FOLDER AS PER SPECIFICATION @
WITH
BID
FOR
REVIEW
FOR
RECORD
WITH
DATA
BOOK
(FINAL)
REMARKS
Documents shall be
submitted highlighting
areas of discrepancy
or fouling, etc. within
10 to 12 weeks.
Document shall be
submitted within 1
week after final
inspection.
Documents shall be
submitted within 12
weeks.
Documents shall be
submitted within 12
weeks.
Documents approved
by Inspector shall be
submitted within 2
weeks after dispatch of
equipment.
Documents approved
by Inspector shall be
submitted within 2
weeks after dispatch of
equipment.
19. INSPECTION AND TESTING PLAN @
20. WELDING PROCEDURES AND
QUALIFICATION TEST REPORTS @
21. DESTRUCTIVE AND NON-DESTRUCTIVE
TEST REPORTS @
22. MATERIAL TEST CERTIFICATES @
23. RADIOGRAPHIC EXAMINATION REPORTS
WITH FILMS @
24. HEAT TREATMENT PROCEDURE AND TIME
TEMPERATURE CHARTS @
25. CODE CERTIFICATES (INCLUDING
INSPECTION CERTIFICATE, HYDROSTATIC
TEST CERTIFICATE, LOCAL CODE
REQUIREMENTS, RUBBING OF CODE
STAMP AND NAME PLATE ETC.) @
26. PACKING AND FORWARDING
INSTRUCTIONS @
27. LIST OF SPARE PARTS WITH DETAILS
Vendor to store these
for 5 years.
Documents shall be
submitted within 5 to 6
weeks .
Notes :
1. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
2. Document shall be provided with equipment no. while enlisting in vendor portal/DCI.
3. All post order document shall be submitted/ approved through EIL eDMS portal.
4. Final documentation shall be submitted in hard copy (Six prints) and soft ( two CDs/DVDs ) in addition to
submission through EIL eDMS.
5. Refer - 6-78-0001: Specification for quality management system from Bidders.
6. Refer - 6-78-0003: Specification for documentation requirement from Suppliers.
Format No. EIL-1642-1924 Rev.1
Page 50 of 585
Copyright EIL - All rights reserved
VENDOR DATA REQUIREMENTS
FOR
COLUMN
Document No.
A882-999-80-42-VDR-6511
Rev. A
Page 4 of 4
7. All drawings & documents shall be submitted in A4 or A3 paper sizes. Documents in higher paper size shall
be submitted in exceptional circumstances or as indicated in the MR/Tender.
8. Post order- The schedule of drawing / data submission shall be mutually agreed between EIL & the bidder /
contractor / supplier during finalization of Document Control Index (DCI).
9. All drawings shall be thoroughly checked and duly signed by fabricator.Unchecked drawings and drawings
without revisions clearly marked shall be returned without review. Successive review of the same fabricator's
drawing shall apply only to PMC's latest data sheet/comments on the previous revision. Drawings and
documents returned to fabricator for revision shall be resubmitted preferably with in 10 days of receipt.
10. All drawings shall be drawn in AUTOCAD R-14 or above. No hand drawn drawings shall be accepted. All
residual calculations ahll be computerized.
11. Documents and letters shall be furnished in electronic format. The software used shall be as follows:
a) MS OFFICE 2000 or above
b) ABODE ACROBAT 5.0 & above
12. Vendor shall note that the vendor drawing for the following standard components (as applicable) shall not
be reviewed by EIL. It shall be solely vendor's responsibility to ensure the correctness of these drawings as per
EIL / LICENSOR Standards and Drawings. If any discrepancy/mistake is found at a later date the vendor shall
rectify the same at his time and cost.
-Manhole davit/hinge arrangement & Ladder rungs
-Pipe Davit
-EIL Name plate, Manufacturer's Nameplate, Nameplate bracket
-Skirt (Pipe) opening details, Access Opening Details, Skirt vent
-Lifting lugs (Standard Type)
-Fireproofing nad Insulation Support
-Earthing lug
-Pipe support cleats and ladder and platform cleats (Fouling of external support cleats (if any), shall be
highlighted to EIL along with shell development drawing and suggestion for resolution)
13. Bill of Material shall form part of the respective drawing.
14. Also refer other department's VDR :15. Structures
16. DCI shall be prepared by the vendor based on the VDR and submitted within 15 days from the date of FOA.
17. Vendor shall submit record / information category documents to Engineer-in-charge with one copy through
e-DMS portal to EIL-HO and vendor shall proceed further without waiting for comments from EIL / Owner.
18. "@" indicates submission of documents to Inspection Agency. All inspection related documents
(QA/QC/ITP) shall be submitted to TPIA.
19. SCOPE OF REVIEW OF VENDOR DRAWING WILL BE ONE ITEM PER PURCHASE
REQUISITION/ORDER.
20. DURATION OF SUBMISSION MARKED AGAINST EACH DRAWING / DOCUMENT SHALL BE
CONSIDERED FROM DATE OF FOA.
Format No. EIL-1642-1924 Rev.1
Page 51 of 585
Copyright EIL - All rights reserved
Page 52 of 585
Document No.
A882-999-81-41-SOQ-6511
Rev No A
Page 1 of 5
SCHEDULE OF QUANTITIES
LADDERS & PLATFORMS
COLUMNS
(STRUCTURAL)
SCHEDULE OF QUANTITIES
LADDERS & PLATFORMS FOR
COLUMNS
(CS)
(MR NO.: A882-999-CC-MR-6511)
(STRUCTURAL)
PROJECT : BS-VI PROJECT
OWNER : M/S INDIAN OIL CORPORATION LTD.
A
29.05.2018
ISSUED WITH MR
CS SHARMA
K. MADHAVILATA
PAPIA MANDAL
Rev No
Date
Purpose
Prepared by
Reviewed by
Approved by
Template No 5-0000-0001-T3 Rev 1
Copyrights EIL – All rights reserved
Page 53 of 585
Document No.
A882-999-81-41-SOQ-6511
Rev No A
Page 2 of 5
SCHEDULE OF QUANTITIES
LADDERS & PLATFORMS
COLUMNS
(STRUCTURAL)
SL.
NO.
DESCRIPTION OF
ITEMS
QUANTITY- A882 (PANIPAT)
QUANTITY- A886 (HALDIA)
QUANTITY- A887
(MATHURA)
QUANTITY- A888
(BONGAIGOAN)
A882-303
A886-87
A887-307
A888-81
UNIT
STRUCTURAL
303-C-111
303-C-301/
303-V-304
LCN SPLITTER
2ND STAGE AMINE
ABSORBER KOD/ 2ND
STAGE AMINE
ABSORBER
303-C-401
87-C-101/
87-V-103
87-C-102
307-C-101(N) /
307-V-102 (N)
81-C-002
HDS STABILIZER
COKER NAPTHA
SPLITTER
2ND STAGE HDS AMINE
ABSORBER / 2ND STAGE
AMINE ABSORBER KOD
2ND STAGE HDS
STABILIZER
2ND STAGE AMIJNE
ABSORBER / 2ND
STAGE AMINE
ABSORBER KOD
NAPTHA STABILIZER
303-C-302
1
Refer Item Description
at S. No. 1 Below
MT
16.0
-
9.50
11.5
-
9.50
-
-
2
Refer Item Description
at S. No. 2 Below
MT
3.0
-
3.00
3.5
-
3.00
-
-
3
Refer Item Description
at S. No. 3 Below
M
100.0
-
90.0
110.0
-
115.0
-
-
QUANTITY- A888 (BONGAIGAON)
SL. DESCRIPTION OF
NO.
ITEMS
UNIT
A888-86A
STRUCTURAL
86A-C-101
86A-C-102
86A-C-103
QUENCH TOWER
MDEA ABSORBER
MDEA REGENERATOR
1.
Refer Item Description
at S. No. 1 Below
MT
-
8.9
-
2.
Refer Item Description
at S. No. 2 Below
MT
-
3.4
-
3.
Refer Item Description
at S. No. 3 Below
M
-
73.8
-
Template No 5-0000-0001-T3 Rev 1
Copyrights EIL – All rights reserved
SCHEDULE OF QUANTITIES
LADDERS & PLATFORMS
COLUMNS
(STRUCTURAL)
Document No.
A882-999-81-41-SOQ-6511
Rev No A
Page 3 of 5
ITEM DESCRIPTION:S. No.
Item Description
1.
Supplying & fabricating bolted and/ or welded structural steel works of Grade E250 BR (conforming to IS:2062) comprising of rolled/ built-up sections made of joists, channels, angles, flats rounds, plates cut and/ or bent to any shape and size, in
beams, girders, trusses columns, brackets, bracings, ladders (with or without cage), safety chain brackets, staircases and platforms of any shape and size (excluding chequered plates/ gratings), on vertical and/ or horizontal equipment, in
miscellaneous valve operating platforms, pipe supports etc., including preparation and submission of all fabrication drawings, straightening, cutting and/ or bending the steel to required size/ shape, edge preparation, preheating, bolting, welding of
joints (including sealing of joints of box sections with continuous welding wherever shown), grinding the prepared edges/ surfaces to a smooth finish, preparation of surfaces and applying shop primer as per EIL Specification No. A882-000-07-41-SP01121-02 after fabrication, etc., all complete as shown, specified and directed. SUPPLY OF ALL MATERIAL IN PACKAGE VENDOR'S SCOPE.
2.
Supplying & fabricating ELECTROFORGED GALVANISED GRATING (purchased from approved manufacturer by the PACKAGE VENDOR) conforming to EIL Standard No. 7-68-0697 (in walkways, platforms, stair treads etc.) including cutting to
required size, shape, making holes, notches, openings of required size, nosing, straightening if required, making the edges smooth, removing the burrs, fixing with manufacturer's supplied galvanized clamps, preparation and submission of fabrication
drawings, all complete as specified and directed.(SUPPLY OF ALL MATERIALS IN PACKAGE VENDOR'S SCOPE).
3.
Supplying, fabricating and fixing in position (to already erected vertical posts for Hand Railing) at all locations ONLY TOP RAIL 32mm nominal diameter medium grade M.S. Tubes conforming to IS:1239 including straightening if required, cutting,
welding, bending, surface preparation, shop primer as per EIL Specification No. A882-000-07-41-SP-01121-02 , preparation and submission of fabrication drawings etc. all complete as specified, shown and directed. (SUPPLY OF ALL MATERIALS IN
PACKAGE VENDOR'S SCOPE).
SPECIFIC INSTRUCTIONS:1)
Bidder to ensure that all connections made for structural steel members are bolted connections and no field welds shall be envisaged.
2)
Bidder to ensure that proper traceability is maintained right from preparation of drawing to identification of supplied parts at site. All fabrication drawings must contain the proper part number of the finished member being supplied loose and proper stencilling or punching is
carried out in the finished member at fabrication shop. The packing list must clearly specify these identification numbers along with the referred drawing so that after receipt of material at site, no problem is encountered at site.
3)
During fabrication, bidder to ensure that the platform is pre-assembled at shop. Prior to detaching and packing, all parts are properly match marked so that no mismatch or missing members are encountered during erection at site.
4)
In case the vendor’s stay at site for supervision erection gets extended due to such mismatches or missing members at site, the supervision charges shall not be considered tenable.
5)
Refer Annexure-I of this document for considering rates for addition and deletion of any structure.
Page 54 of 585
LIST OF APPLICABLE JOB STANDARDS/JOB SPECIFICATIONS (STRUCTURAL)
(For Structural steel works in platforms under scope of this MR)
S. No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
STD. NO.
7-68-0507
7-68-0509
7-68-0512
7-68-0540
7-68-0546
7-68-0547
7-68-0552
7-68-0553
7-68-0557
7-68-0697
6-68-0006
A882-000-07-41-SP-01121-02
DESCRIPTION OF STANDARD
Details of Steel Ladder
Steel ladder joint details.
Ladder support clips for hot vessels.
Platform details for horizontal hot vessels
Details of brackets for circular platforms of hot vessels
Platform support clips for hot vessels
Circular Platforms
Details of Brackets of Circular Platform
Platform support clips for hot vessels.
Electro forged Grating Type I or Type II
Standard Specification for Structural Steel Works.
Specification for surface preparation & protective coating
(SIGNATURE OF THE BIDDER)
Template No 5-0000-0001-T3 Rev 1
Copyrights EIL – All rights reserved
Page 55 of 585
SCHEDULE OF QUANTITIES
LADDERS & PLATFORMS
COLUMNS
(STRUCTURAL)
Document No.
A882-999-81-41-SOQ-6511
Rev No A
Page 4 of 5
ANNEXURE- I
SCHEDULE OF QUANTITIES
LADDERS & PLATFORMS FOR
COLUMNS
(CS)
(MR NO.: A882-999-CC-MR-6511)
(STRUCTURAL)
PROJECT : BS-VI PROJECT
OWNER : M/S INDIAN OIL CORPORATION LTD.
Template No 5-0000-0001-T3 Rev 1
Copyrights EIL – All rights reserved
Page 56 of 585
Document No.
A882-999-81-41-SOQ-6511
Rev No A
Page 5 of 5
SCHEDULE OF QUANTITIES
LADDERS & PLATFORMS
COLUMNS
(STRUCTURAL)
RATE FOR ADDITION DELETION OF STRUCTURAL QUANTITY :
S. No.
Item Description
Unit
1.
Supplying & fabricating bolted and/ or welded structural steel works of grade Grade E250 BR (conforming to IS:2062) comprising of rolled/
built-up sections made of joists, channels, angles, flats rounds, plates cut and/ or bent to any shape and size, in beams, girders, trusses
columns, brackets, bracings, ladders (with or without cage), safety chain brackets, staircases and platforms of any shape and size (excluding
chequered plates/ gratings), on vertical and/ or horizontal equipments, in miscellaneous valve operating platforms, pipe supports etc.,
including preparation and submission of all fabrication drawings, straightening, cutting and/ or bending the steel to required size/ shape, edge
preparation, preheating, bolting, welding of joints (including sealing of joints of box sections with continuous welding wherever shown),
grinding the prepared edges/ surfaces to a smooth finish, preparation of surfaces and applying shop primer as per EIL Specification No.
A882-000-07-41-SP-01121-02 after fabrication, etc., all complete as shown, specified and directed. SUPPLY OF ALL MATERIAL IN
PACKAGE VENDOR'S SCOPE.
MT
2.
Supplying & fabricating ELECTROFORGED GALVANISED GRATING (purchased from approved manufacturer by the PACKAGE VENDOR)
conforming to EIL Standard No. 7-68-0697 (in walkways, platforms, stair treads etc.) including cutting to required size, shape, making holes,
notches, openings of required size, nosing, straightening if required, making the edges smooth, removing the burrs, fixing with manufacturer's
supplied galvanized clamps, preparation and submission of fabrication drawings, all complete as specified and directed.(SUPPLY OF ALL
MATERIALS IN PACKAGE VENDOR'S SCOPE).
MT
3.
Supplying, fabricating and fixing in position (to already erected vertical posts for Hand Railing) at all locations ONLY TOP RAIL 32mm
nominal diameter medium grade M.S. Tubes conforming to IS:1239 including straightening if required, cutting, welding, bending, surface
preparation, shop primer as per EIL Specification No. A882-000-07-41-SP-01121-02 , preparation and submission of fabrication drawings etc.
all complete as specified, shown and directed. (SUPPLY OF ALL MATERIALS IN PACKAGE VENDOR'S SCOPE).
M
UNIT RATE (INR) (FIGURES)
NOTE;
Bidders to note that above unit rate are required for addition & deletion purpose for change in SOR quantities as per Doc No. A882-999-81-41-SOQ-6511. However, Bidder to include cost of supply of all materials including painting, fabrication of
all platforms, ladders, cage ladders and other structural works, supply, fabrication of hot dipped electro forged galvanized grating, supply, fabrication and installation of hand railing and other works as per quantities & scope identified in
document no. A882-999-81-41-SOQ-6511 in the basic price quoted for respective equipment.
(SIGNATURE OF THE BIDDER)
Template No 5-0000-0001-T3 Rev 1
Copyrights EIL – All rights reserved
Document No.
A882-999-81-41-VDR-6511
Rev. A
VENDOR DATA REQUIREMENTS
FOR
COLUMNS (CS)
Page 1 of 2
VENDOR DATA REQUIREMENTS
FOR
COLUMNS (CS)
A
29-MAY-2018
ISSUED WITH MR
CSS
KML
PM
Rev.
No.
Date
Purpose
Prepared by
Checked by
Approved by
Format No. EIL-1642-1924 Rev.1
Page 57 of 585
Copyright EIL - All rights reserved
Document No.
A882-999-81-41-VDR-6511
Rev. A
VENDOR DATA REQUIREMENTS
FOR
COLUMNS (CS)
Page 2 of 2
VENDOR DATA REQUIREMENTS
The following drawings/documents marked "
S.
N
O.
1.
" shall be furnished by the bidder.
POST ORDER
DESCRIPTION
WITH
BID
FOR
REVIEW
FOR
RECORD
WITH
DATA
BOOK
(FINAL)
REMARKS
Drawing of equipment mounted platforms
Notes :
1. "TICK" denotes applicability.
2. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
3. All post order documents shall be submitted / approved through EIL eDMS portal.
4. Post order- The schedule of drawing / data submission shall be mutually agreed between EIL & the bidder /
contractor / supplier during finalization of Document Control Index (DCI).
Format No. EIL-1642-1924 Rev.1
Page 58 of 585
Copyright EIL - All rights reserved
MARK
ekdZ
I1
QTY
FLANGES
ukfeuy
DokfUVVh Mka;k
1
250
'kMwy o
fFkduSl
120
PROJECTIO
FACING N NOTE-4
CLASS
TYPE
Dykl
VkbZi
Qsflx
izksts'ku
300
WN
RF
1270
I2
1
150
120
300
WN
RF
1270
I3
1
450
16 THK.
300
WN
RF
1620
0
O1
1
300
16 THK.
300
WN
RF
1000
0
O2
1
200
80
300
WN
RF
O3
1
350
16 THK.
300
WN
RF
O4
1
150
120
300
WN
RF
SEE
DWG.
SEE
DWG.
1270
GENERAL NOTES (tujy uksV~l½
PAD W
xT
SERVICE
iSaM
lfoZl
115
XT
70
XT
195
XT
160
XT
85
XT
175
XT
70
XT
255
XT
255
XT
255
XT
REBOILER RETURN
LIQUID OUTLET
LIQUID TO REBOILER
150
WN
RF
1620
MH
2-5
4
600
16 THK.
150
WN
RF
1320
MH6
1
600
16 THK.
150
WN
RF
1320
0
UC
1
50
160
300
WN
RF
1570
-
0
V
1
50
160
150
WN
RF
1000
45
XT
0
PI
1
50
160
300
WN
RF
1570
-
0
PSV
1
250
120
300
WN
RF
1000
4
50.8
ID
85
XT
-
300
LWN
RF
1270
-
THERMOWELL
2
50
160
300
WN
RF
1570
-
STAND PIPE
0
0
TW
1-4
SP
1-2
SP
3-4
LT
1-2
LT3
A-C
LT4
A-C
LT7
A-C
LT8
A-C
SKV
1-4
2
50
160
300
WN
RF
1270
MANHOLE + B.F. + DAVIT
MANHOLE + B.F. + DAVIT
MANHOLE + B.F. + DAVIT
VENT
RF
1570
-
LEVEL TRANSMITTER (DP)
3
50
160
300
WN
RF
1570
-
LEVEL TRANSMITTER (DP)
3
50
160
300
WN
RF
1570
-
LEVEL TRANSMITTER (DP)
3
50
160
300
WN
RF
1270
-
LEVEL TRANSMITTER (GWR)
3
50
160
300
WN
RF
1270
-
LEVEL TRANSMITTER (GWR)
4
100
40
AS PER EIL STD.
-
SKIRT VENT
AO
1
500
14 THK.
AS PER EIL STD.
PT
1-2
250
XT
2
50
160
`T'
1570/
1270
-
PRESSURE TRANSMITTER
DENOTES CORRESPONDING SHELL/TORICONE/DISH END THICKNESS
DESIGN PRESSURE
6-12-0011
WORKING TEMPERATURE
6-12-0014
DESIGN TEMPERATURE
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF
NOZZLE PIPE.
(kg/cm 2g)
(0C)
(0C)
A882-000-07-41-SP-01121-02
X VESSEL TOLERANCES
SUPPORT FOR HORIZONTAL VESSEL
WOODEN PILLOWS FOR SADDLE SUPPORT
X SKIRT BASE DETAILS
X SKIRT OPENING DETAILS
MDMT
( C)
CORROSION ALLLOWANCE (MM)
2:1 ELLIPTICAL
SHELL 0.85
HEAD/TORICONE
1
RADIOGRAPHY
HEAD/TORICONE
FULL
POST WELD HEAT TREATMENT
SHELL SPOT
AS PER CODE
HEAT TREATMENT
HEAD/TORICONE-AS PER SPEC.
7-12-0001
OPERATING MEDIUM
HC
7-12-0002
SP. GRAVITY
0.5904
7-12-0003
WIND SPECIFICATION
IS:875
7-12-0004
EARTH QUAKE SPECIFICATION
IS: 1893 + SITE SPECTRA
7-12-0005
135
7-12-0007
INSULATION THICKNESS (mm)(HEAT CONSERVATION)
BRACKET SUPPORT FOR VERTICAL VESSEL
7-12-0008
FIRE PROOFING (BY OTHERS)
11
ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH
MANHOLE.
MANHOLE WITH HINGED COVER
7-12-0009
HYDROSTATIC TEST
7-12-0010
PRESSURE (NEW & COLD)
12
PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT
BY VENDOR AS PER PAINTING JOB SPEC.
7-12-0011
INSPECTION BY
13
ALL FABRICATED NOZZLES/PIPE FITTINGS SHALL BE FULLY RADIOGRAPHED.
14
COLUMN SHALL BE SUBJECTED TO STEAM OUT CONDITIONS OF 0.5 Kg/cm 2g
0
@190 C. 0
SPARES SHALL BE AS PER THE REQUISITION.
19
20
21
23
CORROSION ALLOWANCE FOR INTERNALS:
FIXED = 3.0 mm
REMOVABLE = 1.5 mm
CORROSION ALLOWANCE IS INDICATED FOR EACH EXPOSED SURFACE.
X NOZZLE REINFORCEMENT AND PROJECTION
7-12-0016
X INTERNAL FLANGES
COLUMN VENDOR SHALL SUBMIT THE PROCEDURE FOR SITE JOINT, LOCAL
NDT FOR EIL REVIEW.
25
COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN TWO SECTION
WITH SITE JOINT IN SKIRT AS SHOWN IN SHT.2
26
COLUMN SHALL BE ASSEMBLED AT SITE IN HORIZONTAL POSITION
COMPLETE IN ALL RESPECTS. DP EXAMINATION SHALL BE CARRIED OUT ON
SITE JOINT IN SKIRT FOR ROOT RUN & FINAL RUNS (INSIDE & OUTSIDE) BY
COLUMN FABRICATOR.
NO
VERTICAL (AT TOP)
11.7
CIB
EIL
X
TPIA
MATERIAL OF CONSTRUCTION
¼eSfVfj;y vk¡Q dUlVªD'ku)
(AS PER ASME / IS OR EQUIVALENT)
7-12-0018
VORTEX BREAKERS
7-12-0019
SHELL/TORICONE
SA 516 GR.70
INLET DEFLECTOR BAFFLE
7-12-0020
REINFORCEMENT PAD
SA 516 GR.70
7-12-0021
HEADS
SA 516 GR.70
7-12-0022
SHELL FLANGES
-
7-12-0023
NOZZLE FLANGES
SA 105
7-12-0024
NOZZLE NECK UPTO 250 NB
SA 106 GR.B
7-12-0025
NOZZLE NECK ABOVE 250 NB
SA 516 GR.70
7-12-0026
PIPE FITTINGS
SA 234 GR.WPB (SEAMLESS)
7-12-0027
GASKET EXTERNAL
SPIRAL WOUND WITH SS 304 METAL WINDING & GRAFOIL
FILLER WITH CS OUTER RING AS PER ASME B16.20
SUPPORT RING SIZES FOR PACKED TOWERS
FIRE PROOFING AND INSULATION SUPPORTS
X EARTHING LUG
X NAME PLATE
X MANUFACTURER NAME PLATE
X BRACKET FOR NAME PLATE
7-12-0028
7-12-0029
GASKET INTERNAL (NOTE-10)
COMPRESSED FIBRE ASBESTOS FREE
NAME PLATE FOR SMALL EQUIPMENT
7-12-0030
EXTERNAL STUDS/BOLTS/NUTS
SA 193 GR.B7 / SA 194 GR.2H
DETAILS OF FORGED NOZZLES
7-12-0031
INTERNAL STUDS/BOLTS/NUTS
SS 304
7-12-0032
SKIRT/ SUPPORT
SA 516 GR.70 / IS 2062 GR.E 250 BR
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
7-12-0033
IS 2062 GR.E 250 BR
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
7-12-0034
SKIRT/ SUPPORT BASE
INTERNAL PARTS (WELDED)
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
7-12-0036
INTERNAL PARTS (BOLTED)
SA 516 GR.70 / SA 106 GR.B
S.R NOZZLE NECK
FIRE PROOFING AND INSULATION SUPPORTS
7-12-0037
CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL) SA 516 GR.70
X SUPPORTS FOR INTERNAL FEED PIPE
X
COLD
YES
HORIZONTAL
7-12-0017
SA 516 GR.70 / SA 106 GR.B
A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) SA 516 GR.70
WRAPPER PLATE
SITE WELD OF TWO PIECES OF COLUMN INCLUDING LOCAL NDT
SHALL BE DONE BY COLUMN VENDOR.
24
COLUMN SHALL BE TRANSPORTED TO
IOCL, PANIPAT REFINERY
7-12-0015
ALLOY LINER DETAILS
SIGHT GLASSES FOR PRESSURE VESSELS
X PIPE DAVIT
X LIFTING LUG TOP HEAD TYPE
VENDOR SHALL INCREASE THE LENGTH OF COLUMN SHELL SUITABLY
FOR CUTTING AT SHOP BEFORE TRANSPORTATION & PREPARATION
OF WELD EDGE FOR SITE JOINT.
HOT
X
7-12-0014
X STANDARD BOLT HOLE ORIENTATION
VENDOR SHALL DESIGN AND PROVIDE LIFTING LUG. LIFTING LUG SHALL BE
DESIGNED FOR ERECTION WEIGHT + INSULATION, FIRE PROOFING.
MECHANICAL DESIGN OF LIFTING LUG SHALL BE CARRIED OUT
CONSIDERING ACTUAL EQUIPMENT WEIGHT WITH ADDITIONAL 25% MARGIN
FOR DRESSED UP EQUIPMENT AND AN IMPACT FACTOR OF 2.0.
COLUMN SHALL BE FABRICATED, PWHT (IF ANY) & HYDROTESTED IN
SINGLE PIECE (COMPLETE IN ALL RESPECT) AT VENDORS
WORK/SHOP. FOR TRANSPORTATION, COLUMN SHALL BE CUT IN TWO
PIECES AS PER LOCATION MARKED ON SHEET 2.
(kg/cm2g)
0 50 mm
7-12-0013
PAD NOZZLES FOR VESSELS
X SUPPORT RING AND BOLTING BAR (FOR GUIDANCE)
FLUID CONTAIN WET H2S AND MAXIMUM CONTINUOUS BENZENE CONTENT
>0.1%wt.
AS PER SPEC. (NOTE-12)
7-12-0012
RETAINING PLATE
EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT
VENDOR'S WORKS/SHOP AND SUPPLIED IN SINGLE PIECE.
VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER (2
0
NOS., 180 APART) INSIDE THE SKIRT TO APPROACH THE BOTTOM DISHED
END FOR INSPECTION.
BOT. 188
JOINT EFFICIENCY
PIPE LEG SUPPORT
X MANHOLE WITH DAVIT
X LADDER RUNGS FOR MANHOLE/DEMISTER
EXT. -
TOP 97
3 (NOTE-16)
VENDOR SHALL ENSURE THAT INTERNAL GASKET USED IS SUITABLE FOR
SPECIFICED DESIGN CONDITION & PROCESS FLUID.
10
BOT. 7.0
INT. 9.0
TYPE OF HEAD
7-12-0006
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK
FLATS 900 APART.
INT. TOP 6.5
216
(-)0.7
0
STANDARDS ¼LVS.MMZl½
0
Page 59 of 585
6-12-0002
2
(kg/cm g)
ANGLE LEG SUPPORT
22
ACCESS OPENING
WORKING PRESSURE
CAPACITY
(M3)
PAINTING/CLEANING
STAND PIPE
WN
RF
DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME
B16.47 SERIES 'B' UNLESS SPECIFIED OTHERWISE.
¼fMtkbu MkVk½
ASME SECTION VIII DIV.-1 EDITION 2015
6-12-0001
THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
7
18
300
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
17
160
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
CENTER LINE TO FLANGE CONTACT FACE.
6
PRESSURE SAFETY VALVE
50
WN
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
15
16
PRESSURE INDICATOR
2
300
3
9
UTILITY CONNECTION
-
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
8
LCN DRAW OFF
16 THK.
2
5
VAPOR OUTLET
600
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
4 (B)
X
X GENERAL SPEC. FOR PRESSURE VESSELS
X SUPP. SPEC. FOR CS VESSELS
X STD. SPEC. FOR BQCS PLATE
X STD. SPEC. FOR STRUCTRAL QUALITY PLATES
JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE
X COATING (NEW CONSTRUCTION)
DESIGN DATA
CODE
DENOTES APPLICABLITY
1
4 (A)
REFLUX INLET
1
SPECIFICATIONS ¼LisflfQds'kUl½
UNLESS STATED OTHER WISE
FEED INLET
MH1
FILE NAME : A882-303-80-42-DS-3501-2-1
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the lender
to the borrower for the intended use.
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½
NOM. DIA SCH./THK.
DEMISTER/GRID
-
PAD FOR EXTERNAL ATTACHMENT
SA 516 GR.70
PIPE DAVIT
SA 106 GR.B / SA 53
LIFTING TRUNION / LUG
SA 516 GR.70
TAILING LUG
IS 2062 GR.E 250 BR
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
X NOZZLE ORIENTATIONS
X LADDERS/PLATFORM CLEATS
X PIPE SUPPORT CLEATS
X TRAY SUPPORT AND BOLTING BARS
A882-303-16-43-NZ-4501
A882-303-81-41-16711/16712
A882-303-16-43-EC-3501
A882-303-80-42-4001
DEMISTER DATA SHEET
X AXENS PROCESS DATA SHEET
X AXENS STD. MATERIAL SPEC.
X MONKEY LADDER
06533_303_10CO_303-C-111
IN-42.0 & IN-45.0
A885-602-80-42-SK-0001
$ ERECTION WEIGHT INDICATED IS EXCLUSIVE OF WEIGHT OF PLATFORMS, INSULATION AND PIPING
SPOOL.
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
LICENSOR'S SPECIFICATION
ykbZlsUlj LisflfQds'lUl
TYPE
LICENSOR'S STANDARD
ykbZlsUlj LVS.MlZ
MAX MOMENT AT BASE (M)
SEISMIC
(DB)
WIND
970000
41000
840000
34000
JOB NO:
dk;Z l[;k
NEW DELHI
CLIENT :
bathfu;lZ bafM;k fyfeVsM
PLANT :
¼Hkkjr ljdkj dk midze½
DykbZV
IykaV
A882
UNIT NO:
;÷fuV l[;k
HOLD UPS ¼gksYM vIl½
NOZZLE ORIENTATIONS
MAX. SHEAR FORCE AT BASE (H)
(kg)
PIPE SUPPORT CLEATS
LADDER/PLATFORM CLEATS
SUPPORT HEIGHT
DETAILS OF INTERNAL
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
PACKING SUPPORT
303
IOCL, PANIPAT
REVAMP OF FCC GASOLINE
DESULPHURIZATION (PRIME G+)
2
09.05.2018
REVISED AS MARKED
DINESH
AD/RRJ
TK
1
23.04.2018
REVISED AS MARKED
DINESH
AD/RRJ
TK
0
08.03.2018
ISSUED FOR PURCHASE
SUJEET
RRJ
TK
C
17.11.2017
REVISED AS MARKED
NS
RRJ
TK
A
19.05.2017
ISSUED FOR BIDS/ENGG.
NS
RRJ
TK
REV
DATE
REVISION
BY
CHECKED
APPROVED
INDIAN BOILER REGULATIONS (IBR)
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
APPROXIMATE WEIGHT (kgs)
SIZE OF NOZZLES UC,V,PI,PSV,TW1-4
NOZZLE ELEVATIONS
36000
845000
SEISMIC
(MC)
ENGINEERS INDIA LIMITED
(kgm)
0
ITEM NO.
74000
ERECTION $
HYDROTEST(SHOP)
209000
NUMBER OF ITEMS :
ONE
DESIGN DATA
fMtkbu MkVk
LCN SPLITTER
,y lh ,u LifyVj
303-C-111
vkbVe uEcj
303&lh&111
(PER ITEM)
¼,ijkSfDlesaV otu½
OPERATING
160000
HYDROTEST ( FIELD )
275000
DRAWING NUMBER
MkbZx uEcj
REV
A882-303-80-42-DS-3501
2
SHEET 1 OF 3
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
vkbVe uEcj 303&lh&111
Page 60 of 585
,y lh ,u LifyVj
vkbVe uEcj 303&lh&111
Page 61 of 585
,y lh ,u LifyVj
Page 62 of 585
MARK
ekdZ
I1
QTY
FLANGES
NOM. DIA SCH./THK.
ukfeuy
DokfUVVh Mka;k
1
'kMwy o
fFkduSl
200
#
CLASS
TYPE
FACING
PROJECTIO
N NOTE-4
Dykl
VkbZi
Qsflx
izkstsD'ku
300
SRWN
(303-V-304)
PAD W
xT
SERVICE
iSaM
lfoZl
RF
#
-
LIQUID OUTLET
1
50
XXS
300
WN
RF
O2
1
200
#
300
SRWN
RF
#
-
VAPOR OUTLET
0
UC
1
XXS
300
WN
RF
610
-
UTILITY CONNECTION
0
PI
1
XXS
300
WN
RF
610
-
PRESSURE INDICATOR
LG
1-2
LT
1-2
LT
3-4
0
1
2
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
4 (B)
5
6
7
2
50
XXS
300
WN
RF
610
-
LEVEL GAUGE (MAGNETIC)
2
50
XXS
300
WN
RF
610
-
LEVEL TRANSMITTER (GWR)
2
50
XXS
300
WN
RF
610
-
LEVEL TRANSMITTER (GWR)
HH
1
200
#
300
SRWN
RF
660
-
HANDHOLE + B.F.
SKV
5-6
2
100
40
AS PER EIL STD.
-
SKIRT VENT
AO2
1
450
14 THK.
AS PER EIL STD.
225
XT
8
9
10
11
12
ACCESS OPENING
13
0
14
15
16
`T'
SPECIFICATIONS ¼LisflfQds'kUl½
UNLESS STATED OTHER WISE
4 (A)
O1
50
HOLD
50
HOLD
GENERAL NOTES (tujy uksV~l½
FEED INLET
SEE
DWG.
DENOTES CORRESPONDING SHELL/TORICONE/DISH END THICKNESS
17
# REFER SHEET - 4
18
19
20
21
THIS EQUIPMENT IS IN H2 + H2S
SERVICE
22
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER
LINE TO FLANGE CONTACT FACE.
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
X DENOTES APPLICABLITY
X GENERAL SPEC. FOR PRESSURE VESSELS
X SUPP. SPEC. FOR CS VESSELS
X STD. SPEC. FOR BQCS PLATE
X STD. SPEC. FOR STRUCTRAL QUALITY PLATES
JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE
X COATING (NEW CONSTRUCTION)
DESIGN DATA
CODE
WORKING PRESSURE
6-12-0002
DESIGN PRESSURE
6-12-0011
WORKING TEMPERATURE
6-12-0014
DESIGN TEMPERATURE
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK
FLATS 900 APART.
(kg/cm 2g)
INT. 14.8
(kg/cm 2g)
INT. 20.1
(0C)
EXT. FV @ AMB.
45
(0C)
120
MDMT
( 0C)
A882-000-07-41-SP-01121-02
CORROSION ALLLOWANCE (MM)
(-)0.7
6 (NOTE-16)
2:1 ELLIPTICAL
JOINT EFFICIENCY
SHELL 1
HEAD
1
RADIOGRAPHY
HEAD
FULL
POST WELD HEAT TREATMENT
SHELL FULL
YES (NOTE-21)
HEAT TREATMENT
HEAD AS PER SPEC.
7-12-0001
OPERATING MEDIUM
SUPPORT FOR HORIZONTAL VESSEL
7-12-0002
SP. GRAVITY
HC
0.79
WOODEN PILLOWS FOR SADDLE SUPPORT
7-12-0003
WIND SPECIFICATION
IS:875
7-12-0004
EARTH QUAKE SPECIFICATION
IS: 1893 + SITE SPECTRA
7-12-0005
CAPACITY
(M3)
PAINTING/CLEANING
10.35
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF
NOZZLE PIPE.
(303-V-304)
ASME SECTION VIII DIV.-1 EDITION 2015
6-12-0001
THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.47
SERIES 'B' UNLESS SPECIFIED OTHERWISE.
¼fMtkbu MkVk½
TYPE OF HEAD
STANDARDS ¼LVS.MMZl½
X VESSEL TOLERANCES
X SKIRT BASE DETAILS
X SKIRT OPENING DETAILS
ANGLE LEG SUPPORT
7-12-0006
VENDOR SHALL ENSURE THAT INTERNAL GASKET USED IS SUITABLE FOR
SPECIFICED DESIGN CONDITION & PROCESS FLUID.
PIPE LEG SUPPORT
7-12-0007
AS PER SPEC. (NOTE-12)
NIL
INSULATION THICKNESS (mm)(HEAT CONSERVATION)
HOT
X
BRACKET SUPPORT FOR VERTICAL VESSEL
7-12-0008
FIRE PROOFING (BY OTHERS)
ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH
MANHOLE.
MANHOLE WITH HINGED COVER
7-12-0009
HYDROSTATIC TEST
7-12-0010
PRESSURE (NEW & COLD)
7-12-0011
INSPECTION BY
PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT
BY VENDOR AS PER PAINTING JOB SPEC.
ALL FABRICATED NOZZLES/PIPE FITTINGS SHALL BE FULLY RADIOGRAPHED.
STEAM OUT IS PROHIBITED AS PER AXENS
X MANHOLE WITH DAVIT
X LADDER RUNGS FOR MANHOLE/DEMISTER
X NOZZLE REINFORCEMENT AND PROJECTION
X
SPARES SHALL BE AS PER THE REQUISITION.
CORROSION ALLOWANCE FOR INTERNALS:
FIXED = 6.0 mm
REMOVABLE = NIL (MATL. = SS 304)
FIXED INTERNALS SHALL HAVE THE FULL CORROSION ALLOWANCE ON EACH
EXPOSED FACE.
EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT
VENDOR'S WORKS/SHOP AND SUPPLIED IN SINGLE PIECE.
2nd HDS AMINE ABSORBER (303-C-301) IS STACKED ON TOP OF THIS
EQUIPMENT.
VENDOR SHALL DESIGN AND PROVIDE LIFTING LUG WITH COVER PLATE
BOLTED TO THE TOP MANWAY FLANGE. LIFTING LUG SHALL BE DESIGNED
FOR ERECTION WEIGHT + INSULATION, FIRE PROOFING. MECHANICAL
DESIGN OF LIFTING LUG SHALL BE CARRIED OUT CONSIDERING ACTUAL
EQUIPMENT WEIGHT WITH ADDITIONAL 25% MARGIN FOR DRESSED UP
EQUIPMENT AND AN IMPACT FACTOR OF 2.0.
VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER (2
NOS., 1800 APART) INSIDE THE SKIRT TO APPROACH THE BOTTOM DISHED
END FOR INSPECTION.
ALL BUTT WELD (CIRCUMFERENTIAL & LONGITUDINAL SEAMS) IN PRESSURE
PART INCLUDING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE TO PIPE
FITTING SHALL BE 100% RADIOGRAPHED.
HORIZONTAL
26.13
VERTICAL (AT TOP)
CIB
EIL
X
TPIA
7-12-0014
ALLOY LINER DETAILS
SIGHT GLASSES FOR PRESSURE VESSELS
7-12-0016
INTERNAL FLANGES
7-12-0018
VORTEX BREAKERS
7-12-0019
SHELL
SA 516 GR.60 *
INLET DEFLECTOR BAFFLE
7-12-0020
REINFORCEMENT PAD
SA 516 GR.60 *
7-12-0021
HEADS
SA 516 GR.60 *
7-12-0022
SHELL FLANGES
SA 105 *
7-12-0023
NOZZLE FLANGES
SA 105 *
LIFTING LUG TOP HEAD TYPE
7-12-0024
NOZZLE NECK UPTO 250 NB
SA 106 GR.B *
FIRE PROOFING AND INSULATION SUPPORTS
7-12-0025
NOZZLE NECK ABOVE 250 NB
SA 516 GR.60 *
7-12-0026
PIPE FITTINGS
SA 234 GR.WPB (SEAMLESS) *
7-12-0027
GASKET EXTERNAL
SPIRAL WOUND WITH SS 304 METAL WINDING & GRAFOIL
FILLER WITH CS OUTER RING AS PER ASME B16.20
7-12-0029
GASKET INTERNAL (NOTE-10)
COMPRESSED FIBRE ASBESTOS FREE
NAME PLATE FOR SMALL EQUIPMENT
7-12-0030
EXTERNAL STUDS/BOLTS/NUTS
SA 193 GR.B7M / SA 194 GR.2HM
DETAILS OF FORGED NOZZLES
7-12-0031
INTERNAL STUDS/BOLTS/NUTS
SS 304
7-12-0032
SKIRT/ SUPPORT
SA 516 GR.60 / IS 2062 GR.E 250 BR
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
7-12-0033
SKIRT/ SUPPORT BASE
IS 2062 GR.E 250 BR
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
7-12-0034
INTERNAL PARTS (WELDED)
SA 516 GR.60 / SA 106 GR.B
7-12-0036
INTERNAL PARTS (BOLTED)
SA 516 GR.60 / SA 106 GR.B
S.R NOZZLE NECK
FIRE PROOFING AND INSULATION SUPPORTS
7-12-0037
CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL) SA 516 GR.60
7-12-0015
MATERIAL OF CONSTRUCTION
¼eSfVfj;y vk¡Q dUlVªD'ku)
7-12-0017
X PIPE DAVIT
X EARTHING LUG
X NAME PLATE
X MANUFACTURER NAME PLATE
X BRACKET FOR NAME PLATE
(AS PER ASME / IS OR EQUIVALENT)
7-12-0028
X SUPPORTS FOR INTERNAL FEED PIPE
A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) SA 516 GR.60
WRAPPER PLATE
DEMISTER/GRID
SS 304
PAD FOR EXTERNAL ATTACHMENT
SA 516 GR.60
PIPE DAVIT
-
LIFTING TRUNION FOR BOTTOM SECTION
-
TAILING LUG
-
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
0
X NOZZLE ORIENTATIONS
A882-303-16-43-NZ-4502
LADDERS/PLATFORM CLEATS
COLUMN SHALL BE TRANSPORTED TO
IOCL, PANIPAT REFINERY
(kg/cm2g)
NO
PAD NOZZLES FOR VESSELS
STANDARD BOLT HOLE ORIENTATION
SUPPORT RING SIZES FOR PACKED TOWERS
X
YES
7-12-0013
X SUPPORT RING AND BOLTING BAR (FOR GUIDANCE)
COMPLETE EQUIPMENT INCLUDING SKIRT (INTERMEDIATE TOP COURSE) TO
BE STRESS RELIEVED. HARDNESS OF CS PORTION WELD AND HAZ AFTER
PWHT SHALL NOT EXCEED 200 HB.
COLD
7-12-0012
RETAINING PLATE
GUIDED EQUIPMENT, NO
PIPING/LADDER CLIP IS ALLOWED ON
THIS EQUIPMENT
* HIC RESISTANT + NACE MR 0103 COMPLIANT (REFER AXEN'S SPEC. IN-42.0, IN-43.0 & IN45.0) + NACE SP0472.
PIPE SUPPORT CLEATS
X TRAY SUPPORT AND BOLTING BARS
A882-303-80-42-4002
X AXENS PROCESS DATA SHEET
X AXENS STD. MATERIAL SPEC.
X MONKEY LADDER
06533_303_10DR_303-V-304
DEMISTER DATA SHEET
IN-42.0, IN-43.0 & IN-45.0
A885-602-80-42-SK-0001
$ ERECTION WEIGHT INDICATED IS EXCLUSIVE OF WEIGHT OF PLATFORMS, INSULATION AND PIPING
SPOOL.
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
A882-303-80-42-DS-3502-0-1
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the
lender to the borrower for the intended use.
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
LICENSOR'S SPECIFICATION
ykbZlsUlj LisflfQds'lUl
TYPE
LICENSOR'S STANDARD
ykbZlsUlj LVS.MlZ
MAX MOMENT AT BASE (M)
SEISMIC
(DB)
(kgm)
-
-
WIND
-
-
NEW DELHI
bathfu;lZ bafM;k fyfeVsM
¼Hkkjr ljdkj dk midze½
dk;Z l[;k
CLIENT :
DykbZV
PLANT :
IykaV
A882
UNIT NO:
;÷fuV l[;k
PIPE SUPPORT CLEATS
LADDER/PLATFORM CLEATS
SUPPORT HEIGHT
DETAILS OF INTERNAL
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
PACKING SUPPORT
REVAMP OF FCC GASOLINE
DESULPHURIZATION (PRIME G+)
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
APPROXIMATE WEIGHT (kgs)
0
08.03.2018
ISSUED FOR PURCHASE
SUJEET
RRJ
TK
B
05.10.2017
REVISED AS MARKED
NS
RRJ
TK
A
19.05.2017
ISSUED FOR BIDS/ENGG.
NS
RRJ
TK
REV
DATE
REVISION
BY
CHECKED
APPROVED
2nd HDS AMINE ABSORBER/2nd HDS
AMINE ABSORBER K.O. DRUM
ITEM NO.
303-C-301/303-V-304
(PER ITEM)
¼,ijkSfDlesaV otu½
ERECTION $
20500
OPERATING
30000
HYDROTEST(SHOP)
30850
HYDROTEST ( FIELD )
37500
NUMBER OF ITEMS :
ONE
fMtkbu MkVk
DESIGN DATA
303
IOCL, PANIPAT
INDIAN BOILER REGULATIONS (IBR)
SIZE OF NOZZLES UC, PI
NOZZLE ELEVATIONS
-
SEISMIC
(MC)
ENGINEERS INDIA LIMITED
NOZZLE ORIENTATIONS
MAX. SHEAR FORCE AT BASE (H)
(kg)
-
JOB NO:
0
HOLD UPS ¼gksYM vIl½
DRAWING NUMBER
lSd.M ,p Mh ,l ,ekbu ,ct+kjcj@lSd.M ,p Mh
,l ,ekbu ,ct+kjcj ds vks Mªe
vkbVe uEcj
303&lh&301@303&oh&304
MkbZx uEcj
REV
A882-303-80-42-DS-3502
0
SHEET 1 OF 4
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
Page 63 of 585
MARK
ekdZ
I1
QTY
FLANGES
NOM. DIA SCH./THK.
ukfeuy
DokfUVVh Mka;k
1
'kMwy o
fFkduSl
200
#
CLASS
TYPE
FACING
PROJECTIO
N NOTE-4
Dykl
VkbZi
Qsflx
izkstsD'ku
300
SRWN
RF
#
(303-C-301)
PAD W
xT
SERVICE
iSaM
lfoZl
-
GENERAL NOTES (tujy uksV~l½
1
RICH GAS INLET
50
XXS
300
WN
RF
610
-
LEAN AMINE INLET
I3
1
50
HOLD
XXS
300
WN
RF
610
-
SKIMMING NOZZLE
O1
1
200
#
300
SRWN
RF
#
-
SWEET GAS OUTLET
O2
1
80
#
300
SRWN
RF
-
RICH AMINE OUTLET
MH
1-2
SEE
DWG.
2
500
#
300
SRWN
RF
#
-
MANHOLE + B.F. + DAVIT
MH3
1
0
UC
1
0
V
1
0
PSV
0
PT
LG
1-2
LT
1-2
LT
3-4
SKV
1-4
AO1
X DENOTES APPLICABLITY
DESIGN DATA
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
STD. SPEC. FOR BQCS PLATE
6-12-0011
WORKING TEMPERATURE
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER
LINE TO FLANGE CONTACT FACE.
STD. SPEC. FOR STRUCTRAL QUALITY PLATES
JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE
COATING (NEW CONSTRUCTION)
6-12-0014
DESIGN TEMPERATURE
5
6
7
8
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
GENERAL SPEC. FOR PRESSURE VESSELS
SUPP. SPEC. FOR CS VESSELS
6-12-0001
WORKING PRESSURE
6-12-0002
DESIGN PRESSURE
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.47
SERIES-B. UNLESS SPECIFIED OTHERWISE.
(kg/cm 2g)
(kg/cm 2g)
(0C)
(0C)
STANDARDS ¼LVS.MMZl½
BOT. 14.7
INT. 20.1
EXT. FV @ AMB.
TOP 52
BOT. 46
(-)1.0
6 (NOTE-16)
TYPE OF HEAD
2:1 ELLIPTICAL
JOINT EFFICIENCY
SHELL 1
HEAD
1
RADIOGRAPHY
HEAD
FULL
POST WELD HEAT TREATMENT
SHELL FULL
YES (NOTE-21)
HEAT TREATMENT
HEAD AS PER SPEC.
VESSEL TOLERANCES
7-12-0001
OPERATING MEDIUM
SUPPORT FOR HORIZONTAL VESSEL
7-12-0002
SP. GRAVITY
HC
1.01
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF
NOZZLE PIPE.
WOODEN PILLOWS FOR SADDLE SUPPORT
7-12-0003
WIND SPECIFICATION
IS:875
SKIRT BASE DETAILS
7-12-0004
EARTH QUAKE SPECIFICATION
IS: 1893 + SITE SPECTRA
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK
FLATS 900 APART.
SKIRT OPENING DETAILS
7-12-0005
REFER SHEET-1
ANGLE LEG SUPPORT
7-12-0006
CAPACITY
(M3)
PAINTING/CLEANING
PIPE LEG SUPPORT
7-12-0007
500
HOLD
50
HOLD
50
HOLD
#
300
SRWN
RF
#
-
MANHOLE
XXS
300
WN
RF
610
-
UTILITY CONNECTION
XXS
300
WN
RF
430
-
VENT
BRACKET SUPPORT FOR VERTICAL VESSEL
7-12-0008
MANHOLE WITH HINGED COVER
7-12-0009
HYDROSTATIC TEST
1
150
#
300
SRWN
RF
#
-
PRESSURE SAFETY VALVE
MANHOLE WITH DAVIT
7-12-0010
PRESSURE (NEW & COLD)
7-12-0011
INSPECTION BY
1
50
HOLD
LADDER RUNGS FOR MANHOLE/DEMISTER
XXS
300
WN
RF
610
-
PRESSURE TRANSMITTER
RETAINING PLATE
7-12-0012
7-12-0013
2
50
XXS
300
WN
RF
610
-
LEVEL TRANSMITTER
(MAGNETIC)
NOZZLE REINFORCEMENT AND PROJECTION
PAD NOZZLES FOR VESSELS
STANDARD BOLT HOLE ORIENTATION
7-12-0016
9
INT. TOP 14.4
120
MDMT
( 0C)
A882-000-07-41-SP-01121-02
CORROSION ALLLOWANCE (MM)
THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
(303-C-301)
ASME SECTION VIII DIV.-1 EDITION 2015
2
4 (B)
¼fMtkbu MkVk½
CODE
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
4 (A)
1
0
SPECIFICATIONS ¼LisflfQds'kUl½
UNLESS STATED OTHER WISE
I2
AS PER SPEC. (NOTE-12)
INSULATION THICKNESS (mm)(HEAT CONSERVATION)
HOT
X
0 25
FIRE PROOFING (BY OTHERS)
COLD
YES
(kg/cm2g)
HORIZONTAL
26.13
NO
VERTICAL (AT TOP)
CIB
EIL
X
TPIA
7-12-0014
7-12-0015
MATERIAL OF CONSTRUCTION
¼eSfVfj;y vk¡Q dUlVªD'ku)
2
50
XXS
300
WN
RF
610
-
LEVEL TRANSMITTER (DP)
ALLOY LINER DETAILS
SIGHT GLASSES FOR PRESSURE VESSELS
2
50
XXS
300
WN
RF
610
-
LEVEL TRANSMITTER (DP)
INTERNAL FLANGES
7-12-0018
VORTEX BREAKERS
7-12-0019
SHELL
SA 516 GR.60 *
4
100
40
AS PER EIL STD.
-
SKIRT VENT
INLET DEFLECTOR BAFFLE
7-12-0020
REINFORCEMENT PAD
SA 516 GR.60 *
7-12-0021
HEADS
SA 516 GR.60 *
1
400
14 THK.
AS PER EIL STD.
200
XT
SUPPORT RING AND BOLTING BAR (FOR GUIDANCE)
ACCESS OPENING
SUPPORT RING SIZES FOR PACKED TOWERS
7-12-0022
SHELL FLANGES
SA 105 *
PIPE DAVIT
7-12-0023
NOZZLE FLANGES
SA 105 *
LIFTING LUG TOP HEAD TYPE
7-12-0024
NOZZLE NECK UPTO 250 NB
SA 106 GR.B *
FIRE PROOFING AND INSULATION SUPPORTS
7-12-0025
NOZZLE NECK ABOVE 250 NB
SA 516 GR.60 *
EARTHING LUG
7-12-0026
PIPE FITTINGS
SA 234 GR.WPB (SEAMLESS) *
NAME PLATE
7-12-0027
GASKET EXTERNAL
MANUFACTURER NAME PLATE
7-12-0028
SPIRAL WOUND WITH SS 304 METAL WINDING & GRAFOIL
FILLER WITH CS OUTER RING AS PER ASME B16.20
BRACKET FOR NAME PLATE
7-12-0029
GASKET INTERNAL (NOTE-10)
COMPRESSED FIBRE ASBESTOS FREE
NAME PLATE FOR SMALL EQUIPMENT
7-12-0030
EXTERNAL STUDS/BOLTS/NUTS
SA 193 GR.B7M / SA 194 GR.2HM
DETAILS OF FORGED NOZZLES
7-12-0031
INTERNAL STUDS/BOLTS/NUTS
SS 304
SUPPORTS FOR INTERNAL FEED PIPE
7-12-0032
SKIRT/ SUPPORT
SA 516 GR.60 / IS 2062 GR.E 250 BR
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
7-12-0033
SKIRT/ SUPPORT BASE
IS 2062 GR.E 250 BR
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
7-12-0034
INTERNAL PARTS (WELDED)
SA 516 GR.60 / SA 106 GR.B
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
7-12-0036
INTERNAL PARTS (BOLTED)
SA 516 GR.60 / SA 106 GR.B
S.R NOZZLE NECK
FIRE PROOFING AND INSULATION SUPPORTS
7-12-0037
CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL) SA 516 GR.60
# REFER SHEET - 4
`T'
DENOTES CORRESPONDING SHELL/TORICONE/DISH END THICKNESS
7-12-0017
(AS PER ASME / IS OR EQUIVALENT)
A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) SA 516 GR.60
WRAPPER PLATE
DEMISTER/GRID
SS 304
PAD FOR EXTERNAL ATTACHMENT
SA 516 GR.60
PIPE DAVIT
-
LIFTING TRUNION FOR BOTTOM SECTION
-
TAILING LUG
-
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
NOZZLE ORIENTATIONS
LADDERS/PLATFORM CLEATS
COLUMN SHALL BE TRANSPORTED TO
IOCL, PANIPAT REFINERY
* HIC RESISTANT + NACE MR 0103 COMPLIANT (REFER AXEN'S SPEC. IN-42.0, IN-43.0 & IN45.0) + NACE SP0472.
PIPE SUPPORT CLEATS
TRAY SUPPORT AND BOLTING BARS
DEMISTER DATA SHEET
X AXENS PROCESS DATA SHEET
X AXENS STD. MATERIAL SPEC.
X MONKEY LADDER
06533_303_10CO_303-C-301
IN-42.0, IN-43.0 & IN-45.0
A885-602-80-42-SK-0001
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
A882-303-80-42-DS-3502-0-2
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the
lender to the borrower for the intended use.
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
LICENSOR'S SPECIFICATION
ykbZlsUlj LisflfQds'lUl
TYPE
LICENSOR'S STANDARD
ykbZlsUlj LVS.MlZ
MAX MOMENT AT BASE (M)
SEISMIC
(DB)
(kgm)
-
-
WIND
-
-
ENGINEERS INDIA LIMITED
NEW DELHI
bathfu;lZ bafM;k fyfeVsM
¼Hkkjr ljdkj dk midze½
dk;Z l[;k
CLIENT :
DykbZV
PLANT :
IykaV
A882
UNIT NO:
;÷fuV l[;k
PIPE SUPPORT CLEATS
LADDER/PLATFORM CLEATS
SUPPORT HEIGHT
DETAILS OF INTERNAL
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
PACKING SUPPORT
REVAMP OF FCC GASOLINE
DESULPHURIZATION (PRIME G+)
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
APPROXIMATE WEIGHT (kgs)
0
08.03.2018
ISSUED FOR PURCHASE
SUJEET
RRJ
TK
B
05.10.2017
REVISED AS MARKED
NS
RRJ
TK
A
19.05.2017
ISSUED FOR BIDS/ENGG.
NS
RRJ
TK
REV
DATE
REVISION
BY
CHECKED
APPROVED
2nd HDS AMINE ABSORBER/2nd HDS
AMINE ABSORBER K.O. DRUM
ITEM NO.
303-C-301/303-V-304
(PER ITEM)
¼,ijkSfDlesaV otu½
ERECTION
REFER SHT.-1
OPERATING
REFER SHT.-1
HYDROTEST(SHOP)
REFER SHT.-1
HYDROTEST ( FIELD )
REFER SHT.-1
NUMBER OF ITEMS :
ONE
fMtkbu MkVk
DESIGN DATA
303
IOCL, PANIPAT
INDIAN BOILER REGULATIONS (IBR)
SIZE OF NOZZLES UC, V, PSV, PT
NOZZLE ELEVATIONS, PSU
-
SEISMIC
(MC)
HOLD UPS ¼gksYM vIl½
x NOZZLE ORIENTATIONS
MAX. SHEAR FORCE AT BASE (H)
(kg)
-
JOB NO:
0
DRAWING NUMBER
lSd.M ,p Mh ,l ,ekbu ,ct+kjcj@lSd.M ,p Mh
,l ,ekbu ,ct+kjcj ds vks Mªe
vkbVe uEcj
303&lh&301@303&oh&304
MkbZx uEcj
REV
A882-303-80-42-DS-3502
0
SHEET 2 OF 4
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
vkbVe uEcj 303&lh&301@303&oh&304
Page 64 of 585
lSd.M ,p Mh ,l ,ekbu ,ctk+jcj@
lSd.M ,p Mh ,l ,ekbu ,ctk+jcj
ds vks Me
vkbVe uEcj 303&lh&301@303&oh&304
Page 65 of 585
lSd.M ,p Mh ,l ,ekbu ,ctk+jcj@
lSd.M ,p Mh ,l ,ekbu ,ctk+jcj
ds vks Me
Page 66 of 585
MARK
ekdZ
0
0
QTY
TYPE
FACING
Dykl
VkbZi
Qsflx
izksts'ku
SERVICE
iSaM
lfoZl
1
I2
1
76.2
I.D.
-
300
LWN@
RF
720
-
REFLUX INLET
I3
1
300
#
300
SRWN
RF
#
-
REBOILER RETURN
O1
1
152.4
I.D.
-
300
LWN@
RF
870
-
VAPOR OUTLET
O2
1
150
#
300
SRWN
RF
#
-
LIQUID OUTLET
O3
1
250
#
300
SRWN
RF
#
-
LIQUID TO REBOILER
MH1
1
500
#
150
SRWN
RF
#
-
MANHOLE + B.F. + DAVIT
MH2
1
600
#
150
SRWN
RF
#
-
MANHOLE + B.F. + DAVIT
MH3
1
600
#
150
SRWN
RF
#
-
MANHOLE + B.F. + DAVIT
UC
1
50
XXS
300
WN
RF
1320
-
UTILITY CONNECTION
V
1
50
-
LWN@
RF
870
-
VENT
PI
1
0
1
0
TW
1
SP
1-2
LT
1-2
LT
3-4
SKV
1-4
AO
50
50
#
300
0 150
XXS
300
SRWN
WN
RF
RF
#
1320
-
FEED INLET
-
2
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
4 (A)
4 (B)
5
6
7
8
9
10
11
12
PRESSURE INDICATOR
XXS
300
WN
RF
1320
-
PRESSURE TRANSMITTER
-
300
LWN@
RF
870
-
PRESSURE SAFETY VALVE
-
300
LWN
RF
1100
-
THERMOWELL
152.4
I.D.
50.8
I.D.
50
XXS
300
WN
RF
1320
-
STAND PIPE
2
50
XXS
300
WN
RF
1320
-
LEVEL TRANSMITTER (DP)
2
50
XXS
300
WN
RF
1320
-
LEVEL TRANSMITTER (DP)
4
100
40
AS PER EIL STD.
-
SKIRT VENT
1
500
14 THK.
AS PER EIL STD.
250
XT
19
ACCESS OPENING
21
@ LWN WITH LIP REFER SHEET - 4
22
23
24
25
COLUMN SHALL BE TRANSPORTED TO
IOCL, PANIPAT REFINERY
26
CODE
DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.47
SERIES 'B' UNLESS SPECIFIED OTHERWISE.
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF
NOZZLE PIPE.
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK
FLATS 900 APART.
¼fMtkbu MkVk½
ASME SECTION VIII DIV.-1 EDITION 2015
6-12-0001
WORKING PRESSURE
6-12-0002
DESIGN PRESSURE
6-12-0011
WORKING TEMPERATURE
6-12-0014
DESIGN TEMPERATURE
(kg/cm 2g)
(kg/cm 2g)
(0C)
INT. TOP 9.4
BOT. 9.7
INT. 11.7
EXT. FV @ 2330C
BOT. 218
TOP 127
(0C)
246
MDMT
( 0C)
A882-000-07-41-SP-01121-02
CORROSION ALLLOWANCE (MM)
(-)0.7
6 (NOTE-16)
TYPE OF HEAD
2:1 ELLIPTICAL
JOINT EFFICIENCY
SHELL 1
RADIOGRAPHY
POST WELD HEAT TREATMENT
SHELL FULL
HEAD/TORICONE
YES (NOTE-25)
HEAT TREATMENT
HEAD/TORICONE-AS PER SPEC.
7-12-0001
OPERATING MEDIUM
SUPPORT FOR HORIZONTAL VESSEL
7-12-0002
SP. GRAVITY
HDS (HOLD) (NOTE-26)
0.6442
WOODEN PILLOWS FOR SADDLE SUPPORT
7-12-0003
WIND SPECIFICATION
IS:875
7-12-0004
EARTH QUAKE SPECIFICATION
IS: 1893 + SITE SPECTRA
7-12-0005
CAPACITY
(M3)
PAINTING/CLEANING
53
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
STANDARDS ¼LVS.MMZl½
X VESSEL TOLERANCES
X SKIRT BASE DETAILS
X SKIRT OPENING DETAILS
HEAD/TORICONE
ANGLE LEG SUPPORT
7-12-0006
VENDOR SHALL ENSURE THAT INTERNAL GASKET USED IS SUITABLE FOR
SPECIFICED DESIGN CONDITION & PROCESS FLUID.
PIPE LEG SUPPORT
7-12-0007
AS PER SPEC. (NOTE-12)
65 (IH)
INSULATION THICKNESS (mm)(HEAT CONSERVATION)
HOT
X
BRACKET SUPPORT FOR VERTICAL VESSEL
7-12-0008
FIRE PROOFING (BY OTHERS)
ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH
MANHOLE.
MANHOLE WITH HINGED COVER
7-12-0009
7-12-0010
HYDROSTATIC TEST
(kg/cm 2g)
PRESSURE (NEW & COLD)
7-12-0011
INSPECTION BY
PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT
BY VENDOR AS PER PAINTING JOB SPEC.
COLUMN SHALL BE SUBJECTED TO STEAM OUT CONDITIONS OF 0.5 Kg/cm 2g
@1900C .
0
SPARES SHALL BE AS PER THE REQUISITION.
15
16
X DENOTES APPLICABLITY
X GENERAL SPEC. FOR PRESSURE VESSELS
X SUPP. SPEC. FOR CS VESSELS
X STD. SPEC. FOR BQCS PLATE
X STD. SPEC. FOR STRUCTRAL QUALITY PLATES
JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE
X COATING (NEW CONSTRUCTION)
DESIGN DATA
THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
14
20
DENOTES CORRESPONDING SHELL/TORICONE/DISH END THICKNESS
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
ALL FABRICATED NOZZLES/PIPE FITTINGS SHALL BE FULLY RADIOGRAPHED.
18
# REFER SHEET - 4
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER
LINE TO FLANGE CONTACT FACE.
13
17
2
`T'
SPECIFICATIONS ¼LisflfQds'kUl½
UNLESS STATED OTHER WISE
150
PSV
0
CLASS
PAD W
xT
2
1
0
'kMwy o
fFkduSl
PROJECTIO
N NOTE-4
GENERAL NOTES (tujy uksV~l½
I1
A-B
PT
0
FLANGES
NOM. DIA SCH./THK.
ukfeuy
DokfUVVh Mka;k
0
CORROSION ALLOWANCE FOR INTERNALS:
FIXED = 6.0 mm
REMOVABLE = 3.0 mm
CORROSION ALLOWANCE IS INDICATED FOR EACH EXPOSED SURFACE.
X MANHOLE WITH DAVIT
X LADDER RUNGS FOR MANHOLE/DEMISTER
X NOZZLE REINFORCEMENT AND PROJECTION
X
PAD NOZZLES FOR VESSELS
STANDARD BOLT HOLE ORIENTATION
7-12-0014
ALLOY LINER DETAILS
SIGHT GLASSES FOR PRESSURE VESSELS
7-12-0016
7-12-0015
X INTERNAL FLANGES
IMPLY
TPIA
MATERIAL OF CONSTRUCTION
¼eSfVfj;y vk¡Q dUlVªD'ku)
(AS PER ASME / IS OR EQUIVALENT)
INLET DEFLECTOR BAFFLE
7-12-0020
REINFORCEMENT PAD
-
7-12-0021
HEADS
SA 516 GR.60 *
7-12-0022
SHELL FLANGES
-
7-12-0023
NOZZLE FLANGES/LWN/SRWN
SA 105 *
7-12-0024
NOZZLE NECK UPTO 250 NB
SA 106 GR.B (SEAMLESS) *
7-12-0025
NOZZLE NECK ABOVE 250 NB
SA 516 GR.60 *
7-12-0026
PIPE FITTINGS
SA 234 GR.WPB (SEAMLESS) *
7-12-0027
GASKET EXTERNAL
SPIRAL WOUND WITH SS 304 METAL WINDING & GRAFOIL
FILLER WITH CS OUTER RING AS PER ASME B16.20
7-12-0029
GASKET INTERNAL (NOTE-10)
COMPRESSED FIBRE ASBESTOS FREE
NAME PLATE FOR SMALL EQUIPMENT
7-12-0030
EXTERNAL STUDS/BOLTS/NUTS
SA 193 GR.B7M / SA 194 GR.2HM
DETAILS OF FORGED NOZZLES
7-12-0031
INTERNAL STUDS/BOLTS/NUTS
SS 304
7-12-0032
SKIRT/ SUPPORT
SA 516 GR.60 / IS 2062 GR.E 250 BR
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
7-12-0033
SKIRT/ SUPPORT BASE
IS 2062 GR.E 250 BR
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
7-12-0034
INTERNAL PARTS (WELDED)
SA 516 GR.60 * / SA 106 GR.B (SEAMLESS) *
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
7-12-0036
INTERNAL PARTS (BOLTED)
SA 516 GR.60 * / SA 106 GR.B (SEAMLESS) *
7-12-0037
CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL) SA 516 GR.60
SUPPORT RING SIZES FOR PACKED TOWERS
FIRE PROOFING AND INSULATION SUPPORTS
7-12-0028
X SUPPORTS FOR INTERNAL FEED PIPE
X S.R NOZZLE NECK
X FIRE PROOFING AND INSULATION SUPPORTS
A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) SA 516 GR.60
WRAPPER PLATE
ALL BUTT WELD (CIRCUMFERENTIAL AND LONGITUDINAL SEAMS) IN
PRESSURE PART INCLUDING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE
TO PIPE FITTING SHALL BE 100% RADIOGRAPHED.
FLUID CONTAIN WET H2S AND MAXIMUM CONTINUOUS BENZENE CONTENT
>0.1%wt.
MAXIMUM CONTINUOUS AROMATICS C7-C9>12.5%wt.
X
SA 516 GR.60 *
100%.
COMPLETE EQUIPMENT INCLUDING SUPPORT SHALL BE POST WELD HEAT
TREATED. HARDNESS OF BASE METAL, WELD & HAZ SHALL NOT EXCEED 200
HB.
CIB
EIL
SHELL/TORICONE/INSERT PLATE
X EARTHING LUG
X NAME PLATE
X MANUFACTURER NAME PLATE
X BRACKET FOR NAME PLATE
SHALL
15.21 (AT TOP)
7-12-0019
PROJECTION OF VACUUM STIFFENERS (OUTSIDE INSULATION) SHALL BE
PROVIDED WITH INSULATION.
SPECIFIED
VERTICAL
VORTEX BREAKERS
X PIPE DAVIT
X LIFTING LUG TOP HEAD TYPE
FULL RADIOGRAPHY WHEREVER
RADIOGRAPHY OF ALL BUTT WELDS.
HORIZONTAL
NO
7-12-0018
SUPPLY OF LADDERS & PLATFORMS IS IN THE SCOPE OF EQUIPMENT
FABRICATOR. EQUIPMENT VENDOR SHALL FURNISH ALL THE STRUCTURAL
MEMBERS FOR PLATFORMS & LADDERS SUPPORTED ON THE EQUIPMENT.
VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER (2
NOS., 1800 APART) INSIDE THE SKIRT TO APPROACH THE BOTTOM DISHED
END FOR INSPECTION.
COLD
YES
7-12-0017
X SUPPORT RING AND BOLTING BAR (FOR GUIDANCE)
LIFTING TRUNION SHALL BE DESIGNED BY VENDOR FOR BOTTOM SECTION,
(CONSIDERING AN IMPACT FACTOR OF 2.0). CALCULATION TO BE SUBMITTED
FOR REVIEW. LIFTING LUG SHALL BE PROVIDED AT TOP AS PER EIL STD.
FULL
7-12-0013
EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT
VENDOR'S WORKS/SHOP AND SUPPLIED IN SINGLE PIECE.
EQUIPMENT SHALL BE ERECTED IN DRESSED UP CONDITION (BY OTHERS).
DRESSED UP IMPLIES THAT THE EQUIPMENT WILL BE ERECTED AFTER
INSTALLATION OF INSULATION, PLATFORM/LADDERS AND PIPING SPOOLS.
CORRESPONDINGLY EQUIPMENT VENDOR SHALL SELECT LIFTING LUG BASED
ON 1.5 TIMES THE ACTUAL ERECTION WEIGHT.
1
7-12-0012
RETAINING PLATE
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
0
X NOZZLE ORIENTATIONS
X LADDERS/PLATFORM CLEATS
X PIPE SUPPORT CLEATS
X TRAY SUPPORT AND BOLTING BARS
A882-303-16-43-NZ-4503
X AXENS PROCESS DATA SHEET
X AXENS STD. MATERIAL SPEC.
X MONKEY LADDER
06533_303_10CO_303-C-302
DEMISTER/GRID
-
PAD FOR EXTERNAL ATTACHMENT
SA 516 GR.60
PIPE DAVIT
SA 106 GR.B / SA 53
LIFTING TRUNION
-
TAILING LUG
IS 2062 GR.E 250 BR
LIFTING LUG
SA 516 GR.60
VACCUM STIFFENER
SA 516 GR.60
A882-303-81-41-06714
A882-303-16-43-EC-3503
A882-303-80-42-4003
* HIC RESISTANT + NACE MR 0103 COMPLIANT (REFER AXEN'S SPEC. IN-42.0, IN-43.0 & IN45.0) + NACE SP0472.
DEMISTER DATA SHEET
IN-42.0, IN-43.0, IN-45.0
A885-602-80-42-SK-0001
EQUIPMENT IS IN WET H2S
SERVICE (NOTE-26)
$ ERECTION WEIGHT INDICATED IS EXCLUSIVE OF WEIGHT OF PLATFORMS, INSULATION AND PIPING
SPOOL.
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
A882-303-80-42-DS-3503-0-1
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the
lender to the borrower for the intended use.
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
LICENSOR'S SPECIFICATION
ykbZlsUlj LisflfQds'lUl
TYPE
LICENSOR'S STANDARD
ykbZlsUlj LVS.MlZ
MAX MOMENT AT BASE (M)
SEISMIC
(DB)
(kgm)
722000
43000
WIND
294000
18000
NEW DELHI
bathfu;lZ bafM;k fyfeVsM
¼Hkkjr ljdkj dk midze½
dk;Z l[;k
CLIENT :
DykbZV
PLANT :
IykaV
A882
UNIT NO:
;÷fuV l[;k
PIPE SUPPORT CLEATS
LADDER/PLATFORM CLEATS
SUPPORT HEIGHT
DETAILS OF INTERNAL
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
PACKING SUPPORT
DESIGN DATA
303
IOCL, PANIPAT
REVAMP OF FCC GASOLINE
DESULPHURIZATION (PRIME G+)
0
08.03.2018
ISSUED FOR PURCHASE
NS
CK
TK
B
08.11.2017
REVISED AS MARKED
NS
CK
TK
A
19.05.2017
ISSUED FOR BIDS/ENGG.
NS
CK
TK
REV
DATE
REVISION
BY
CHECKED
APPROVED
INDIAN BOILER REGULATIONS (IBR)
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
APPROXIMATE WEIGHT (kgs)
SIZE OF NOZZLES
NOZZLE ELEVATIONS
38000
829000
ENGINEERS INDIA LIMITED
NOZZLE ORIENTATIONS
MAX. SHEAR FORCE AT BASE (H)
(kg)
SEISMIC
(MC)
JOB NO:
0
HOLD UPS ¼gksYM vIl½
2nd HDS STABILIZER
ITEM NO.
303-C-302
48000
ERECTION $
HYDROTEST(SHOP)
101000
NUMBER OF ITEMS :
ONE
112000
HYDROTEST ( FIELD )
153000
DRAWING NUMBER
lSd.M ,p Mh ,l LVscykbt+j
303&lh&302
¼,ijkSfDlesaV otu½
OPERATING
fMtkbu MkVk
vkbVe uEcj
(PER ITEM)
MkbZx uEcj
REV
A882-303-80-42-DS-3503
0
SHEET 1 OF 4
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
lSd.M ,p Mh ,l
LVscykbt+j
vkbVe uEcj 303&lh&302
Page 67 of 585
osLksy fMtkbu MkVk
lSd.M ,p Mh ,l
LVscykbt+j
vkbVe uEcj 303&lh&302
Page 68 of 585
osLksy fMtkbu MkVk
lSd.M ,p Mh ,l
LVscykbt+j
vkbVe uEcj 303&lh&302
Page 69 of 585
osLksy fMtkbu MkVk
MARK
ekdZ
QTY
FLANGES
ukfeuy
DokfUVVh Mka;k
'kMwy o
fFkduSl
PROJECTIO
FACING N NOTE-4
GENERAL NOTES (tujy uksV~l½
PAD W
xT
SERVICE
lfoZl
CLASS
TYPE
Dykl
VkbZi
Qsflx
izksts'ku
iSaM
1
100
#
300
SRWN
RF
#
-
FEED INLET
I2
1
80
#
300
SRWN
RF
#
-
REFLUX INLET
I3
1
450
#
300
SRWN
RF
#
-
REBOILER RETURN
0
I4
1
80
#
300
SRWN
RF
#
-
MINIMUM FLOW RETURN
0
O1
1
304.8
I.D.
-
300
LWN*
RF
1050
-
VAPOR OUTLET
O2
1
150
#
300
SRWN
RF
#
-
LIQUID OUTLET
0
0
0
0
0
0
0
0
0
#
300
SRWN
MH1
1
600
#
150
SRWN
RF
#
-
MANHOLE + B.F. + DAVIT
MH2
1
600
#
150
SRWN
RF
#
-
MANHOLE + B.F. + DAVIT
MH
3-4
2
600
#
150
SRWN
RF
#
-
MANHOLE + B.F. + DAVIT
UC
1
50
160
300
WN
RF
1220
-
UTILITY CONNECTION
V
1
50
160
300
WN
RF
1050
-
VENT
PI
1
50
160
300
WN
RF
1220
-
PRESSURE INDICATOR
PSV
1
-
300
LWN*
RF
1050
-
PRESSURE SAFETY VALVE
-
300
LWN
RF
1050
-
THERMOWELL
-
300
LWN
RF
1250
-
THERMOWELL
2
2
50
160
300
WN
RF
1220
LIQUID TO REBOILER
-
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME
B16.47 SERIES 'B' UNLESS SPECIFIED OTHERWISE.
RF
1220
-
LEVEL TRANSMITTER (DP)
2
50
160
300
WN
RF
1220
-
LEVEL TRANSMITTER (DP)
2
50
160
300
WN
RF
1220
-
LEVEL TRANSMITTER (DP)
2
50
160
300
WN
RF
1220
-
LEVEL TRANSMITTER (DP)
-
300
LWN
RF
1050
-
PRESSURE TRANSMITTER
-
300
LWN
RF
1250
-
PRESSURE TRANSMITTER
SKIRT VENT
PT1
1
PT2
1
SKV
1-4
4
100
40
AS PER EIL STD.
-
AO
1
500
14 THK.
AS PER EIL STD.
250
XT
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
LICENSOR'S SPECIFICATION
Page 70 of 585
ykbZlsUlj LisflfQds'lUl
TYPE
LICENSOR'S STANDARD
ykbZlsUlj LVS.MlZ
MAX MOMENT AT BASE (M)
SEISMIC
(DB)
WIND
884000
38000
600000
26000
JOB NO:
dk;Z l[;k
NEW DELHI
CLIENT :
bathfu;lZ bafM;k fyfeVsM
PLANT :
¼Hkkjr ljdkj dk midze½
DykbZV
IykaV
MAX. SHEAR FORCE AT BASE (H)
(kg)
33000
780000
SEISMIC
(MC)
ENGINEERS INDIA LIMITED
(kgm)
A882
UNIT NO:
;÷fuV l[;k
DESIGN TEMPERATURE
STANDARDS ¼LVS.MMZl½
X VESSEL TOLERANCES
SUPPORT FOR HORIZONTAL VESSEL
WOODEN PILLOWS FOR SADDLE SUPPORT
X SKIRT BASE DETAILS
X SKIRT OPENING DETAILS
(0C)
2:1 ELLIPTICAL
JOINT EFFICIENCY
SHELL 1
RADIOGRAPHY
POST WELD HEAT TREATMENT
SHELL FULL
HEAD/TORICONE
YES (NOTE-25)
HEAT TREATMENT
HEAD/TORICONE-AS PER SPEC.
OPERATING MEDIUM
NAPTHA (NOTE-26)
7-12-0002
SP. GRAVITY
0.6055
7-12-0003
WIND SPECIFICATION
IS:875
7-12-0004
EARTH QUAKE SPECIFICATION
IS: 1893 + SITE SPECTRA
7-12-0005
94.5
ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH
MANHOLE.
MANHOLE WITH HINGED COVER
7-12-0009
HYDROSTATIC TEST
7-12-0010
PRESSURE (NEW & COLD)
12
PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT
BY VENDOR AS PER PAINTING JOB SPEC.
7-12-0011
INSPECTION BY
ALL FABRICATED NOZZLES/PIPE FITTINGS SHALL BE FULLY RADIOGRAPHED.
COLUMN SHALL BE SUBJECTED TO STEAM OUT CONDITIONS OF 0.5 Kg/cm 2g
0
@190 C. 0
SPARES SHALL BE AS PER THE REQUISITION.
19
20
21
22
CORROSION ALLOWANCE FOR INTERNALS:
FIXED = 3.0 mm
REMOVABLE = 1.5mm
CORROSION ALLOWANCE IS INDICATED FOR EACH EXPOSED SURFACE.
VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER (2
NOS., 1800 APART) INSIDE THE SKIRT TO APPROACH THE BOTTOM DISHED
END FOR INSPECTION.
FULL RADIOGRAPHY WHEREVER
RADIOGRAPHY OF ALL BUTT WELDS.
SPECIFIED
SHALL
IMPLY
7-12-0015
7-12-0016
ALLOY LINER DETAILS
SIGHT GLASSES FOR PRESSURE VESSELS
X INTERNAL FLANGES
27
COLUMN SHALL BE FABRICATED, PWHT & HYDROTESTED IN SINGLE
PIECE (COMPLETE IN ALL RESPECT) AT VENDORS WORK/SHOP. FOR
TRANSPORTATION, COLUMN SHALL BE CUT IN TWO PIECES AS PER
LOCATION MARKED ON SHEET 2.
28
VENDOR SHALL INCREASE THE LENGTH OF COLUMN SHELL SUITABLY
FOR CUTTING AT SHOP BEFORE TRANSPORTATION & PREPARATION
OF WELD EDGE FOR SITE JOINT.
29
SITE WELD OF TWO PIECES OF COLUMN INCLUDING LOCAL NDT,
PWHT SHALL BE DONE BY COLUMN VENDOR.
#
HOT
X
COLD
YES
HORIZONTAL
NO
VERTICAL
5.2 (AT TOP)
CIB
EIL
X
TPIA
# BELOW TRAY #1 = 40, ABOVE TRAY #1 = 25.
MATERIAL OF CONSTRUCTION
0
¼eSfVfj;y vk¡Q dUlVªD'ku)
(AS PER ASME / IS OR EQUIVALENT)
VORTEX BREAKERS
7-12-0019
SHELL/TORICONE/INSERT PLATE
SA 516 GR.60
INLET DEFLECTOR BAFFLE
7-12-0020
REINFORCEMENT PAD
-
7-12-0021
HEADS
SA 516 GR.60
7-12-0022
SHELL FLANGES
-
7-12-0023
NOZZLE FLANGES/LWN/SRWN
SA 105
7-12-0024
NOZZLE NECK UPTO 250 NB
SA 106 GR.B (SEAMLESS)
7-12-0026
NOZZLE NECK ABOVE 250 NB
SA 516 GR.60
7-12-0027
PIPE FITTINGS
SA 234 GR.WPB (SEAMLESS)
7-12-0028
GASKET EXTERNAL
SPIRAL WOUND WITH SS 304 METAL WINDING & GRAFOIL
FILLER WITH CS OUTER RING AS PER ASME B16.20
SUPPORT RING SIZES FOR PACKED TOWERS
7-12-0029
NAME PLATE FOR SMALL EQUIPMENT
7-12-0030
GASKET INTERNAL (NOTE-10)
COMPRESSED FIBRE ASBESTOS FREE
DETAILS OF FORGED NOZZLES
7-12-0031
EXTERNAL STUDS/BOLTS/NUTS
SA 193 GR.B7 / SA 194 GR.2H
7-12-0032
INTERNAL STUDS/BOLTS/NUTS
SS 304
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
7-12-0033
SKIRT/ SUPPORT
SA 516 GR.60 / IS 2062 GR.E 250 BR
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
7-12-0034
IS 2062 GR.E 250 BR
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
7-12-0036
SKIRT/ SUPPORT BASE
INTERNAL PARTS (WELDED)
7-12-0037
INTERNAL PARTS (BOLTED)
SA 516 GR.60 / SA 106 GR.B (SEAMLESS)
X SUPPORTS FOR INTERNAL FEED PIPE
X S.R NOZZLE NECK
X FIRE PROOFING AND INSULATION SUPPORTS
0
X NOZZLE ORIENTATIONS
X LADDERS/PLATFORM CLEATS
X PIPE SUPPORT CLEATS
X TRAY SUPPORT AND BOLTING BARS
SA 516 GR.60 / SA 106 GR.B (SEAMLESS)
A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL) SA 516 GR.60
CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) SA 516 GR.60
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
WRAPPER PLATE
-
DEMISTER/GRID
-
PAD FOR EXTERNAL ATTACHMENT
SA 516 GR.60
PIPE DAVIT
SA 106 GR.B / SA 53
LIFTING TRUNION
-
TAILING LUG
IS 2062 GR.E 250 BR
LIFTING LUG
SA 516 GR.60
VACCUM STIFFENER
SA 516 GR.60
A882-303-16-43-NZ-4504
A882-303-81-41-06713
A882-303-16-43-EC-3504
A882-303-80-42-4004
DEMISTER DATA SHEET
X AXENS PROCESS DATA SHEET
X AXENS STD. MATERIAL SPEC.
X MONKEY LADDER
06533_303_10CO_303-C-401
IN-42.0 & IN-45.0
A885-602-80-42-SK-0001
$ ERECTION WEIGHT INDICATED IS EXCLUSIVE OF WEIGHT OF PLATFORMS, INSULATION AND PIPING
SPOOL.
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
0
COLUMN VENDOR SHALL SUBMIT THE PROCEDURE FOR SITE JOINT, LOCAL
NDT, PWHT EIL REVIEW.
NOZZLE ORIENTATIONS
COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN TWO SECTION
WITH SITE JOINT IN SKIRT AS SHOWN IN SHT.2
NOZZLE ELEVATIONS - I4
COLUMN SHALL BE ASSEMBLED AT SITE IN HORIZONTAL POSITION
COMPLETE IN ALL RESPECTS. DP EXAMINATION SHALL BE CARRIED OUT ON
SITE JOINT IN SKIRT FOR ROOT RUN & FINAL RUNS (INSIDE & OUTSIDE) BY
COLUMN FABRICATOR.
(kg/cm2g)
0
7-12-0018
ALL BUTT WELD (CIRCUMFERENTIAL AND LONGITUDINAL SEAMS) IN
PRESSURE PART INCLUDING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE
TO PIPE FITTING SHALL BE FULLY RADIOGRAPHED.
COMPLETE EQUIPMENT INCLUDING SUPPORT (TOP COURSE) SHALL BE POST
WELD HEAT TREATED. HARDNESS OF BASE METAL, WELD & HAZ SHALL NOT
EXCEED 200 HB.
AS PER SPEC. (NOTE-12)
7-12-0017
100%.
FLUID CONTAIN WET H2S AND MAXIMUM CONTINUOUS BENZENE CONTENT
>0.1%wt.
31
7-12-0014
X STANDARD BOLT HOLE ORIENTATION
X PIPE DAVIT
X LIFTING LUG TOP HEAD TYPE
X EARTHING LUG
X NAME PLATE
X MANUFACTURER NAME PLATE
X BRACKET FOR NAME PLATE
LIFTING TRUNION SHALL BE DESIGNED BY VENDOR FOR BOTTOM SECTION,
(CONSIDERING AN IMPACT FACTOR OF 2.0). CALCULATION TO BE
SUBMITTED FOR REVIEW. LIFTING LUG SHALL BE PROVIDED AT TOP AS PER
EIL STD.
FULL
7-12-0013
PAD NOZZLES FOR VESSELS
SUPPLY OF LADDERS & PLATFORMS IS IN THE SCOPE OF EQUIPMENT
FABRICATOR. EQUIPMENT VENDOR SHALL FURNISH ALL THE STRUCTURAL
MEMBERS FOR PLATFORMS & LADDERS SUPPORTED ON THE EQUIPMENT.
26
30
X NOZZLE REINFORCEMENT AND PROJECTION
X SUPPORT RING AND BOLTING BAR (FOR GUIDANCE)
EQUIPMENT SHALL BE ERECTED IN DRESSED UP CONDITION (BY OTHERS).
DRESSED UP IMPLIES THAT THE EQUIPMENT WILL BE ERECTED AFTER
INSTALLATION OF INSULATION, PLATFORM/LADDERS AND PIPING SPOOLS.
CORRESPONDINGLY EQUIPMENT VENDOR SHALL SELECT LIFTING LUG BASED
ON 1.5 TIMES THE ACTUAL ERECTION WEIGHT.
1
7-12-0012
RETAINING PLATE
EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT
VENDOR'S WORKS/SHOP AND SUPPLIED IN SINGLE PIECE.
PROJECTION OF VACUUM STIFFENERS (OUTSIDE INSULATION) SHALL BE
PROVIDED WITH INSULATION.
HEAD/TORICONE
7-12-0001
11
14
0
3 (NOTE-16)
FIRE PROOFING (BY OTHERS)
13
EXT. FV @ 2400C
BOT. 128
TYPE OF HEAD
7-12-0008
X MANHOLE WITH DAVIT
X LADDER RUNGS FOR MANHOLE/DEMISTER
BOT. 2.0
INT. 4.0
156
(-)0.7
MDMT
( 0C)
CORROSION ALLLOWANCE (MM)
BRACKET SUPPORT FOR VERTICAL VESSEL
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK
FLATS 900 APART.
INT. TOP 1.6
TOP 69
INSULATION THICKNESS (mm)(HEAT CONSERVATION)
32
303
6-12-0014
A882-000-07-41-SP-01121-02
(0C)
7-12-0007
25
COLUMN SHALL BE TRANSPORTED TO
IOCL, PANIPAT REFINERY
WORKING TEMPERATURE
PIPE LEG SUPPORT
# REFER SHEET - 4
DENOTES CORRESPONDING SHELL/TORICONE/DISH END THICKNESS
6-12-0011
(kg/cm 2g)
VENDOR SHALL ENSURE THAT INTERNAL GASKET USED IS SUITABLE FOR
SPECIFICED DESIGN CONDITION & PROCESS FLUID.
10
24
`T'
DESIGN PRESSURE
7-12-0006
23
ACCESS OPENING
6-12-0002
2
(kg/cm g)
ANGLE LEG SUPPORT
STAND PIPE
WN
WORKING PRESSURE
CAPACITY
(M3)
PAINTING/CLEANING
18
300
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF
NOZZLE PIPE.
¼fMtkbu MkVk½
ASME SECTION VIII DIV.-1 EDITION 2015
6-12-0001
THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
7
17
160
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
15
16
50
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
CENTER LINE TO FLANGE CONTACT FACE.
6
9
2
50.8
ID
50.8
ID
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
8
300
2
-
2
5
1
TW
1-2
TW
3-4
SP
1-2
LT
1-2
LT3
A-4A
LT3
B-4B
LT3
C-4C
#
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
4 (B)
X
X GENERAL SPEC. FOR PRESSURE VESSELS
X SUPP. SPEC. FOR CS VESSELS
X STD. SPEC. FOR BQCS PLATE
X STD. SPEC. FOR STRUCTRAL QUALITY PLATES
JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE
X COATING (NEW CONSTRUCTION)
DESIGN DATA
CODE
DENOTES APPLICABLITY
1
4 (A)
O3
254
I.D.
50.8
I.D.
50.8
I.D.
RF
SPECIFICATIONS ¼LisflfQds'kUl½
UNLESS STATED OTHER WISE
I1
A882-303-80-42-DS-3504-0-1
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the lender
to the borrower for the intended use.
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½
NOM. DIA SCH./THK.
HOLD UPS ¼gksYM vIl½
PIPE SUPPORT CLEATS
LADDER/PLATFORM CLEATS
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
PACKING SUPPORT
08.03.2018
ISSUED FOR PURCHASE
NS
CK
TK
IOCL, PANIPAT
C
29.11.2017
REVISED AS MARKED
NS
CK
TK
B
08.11.2017
REVISED AS MARKED
NS
CK
TK
REVAMP OF FCC GASOLINE
DESULPHURIZATION (PRIME G+)
A
19.05.2017
ISSUED FOR BIDS/ENGG.
NS
CK
TK
REV
DATE
REVISION
BY
CHECKED
APPROVED
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
APPROXIMATE WEIGHT (kgs)
SIZE OF NOZZLES
SUPPORT HEIGHT
DETAILS OF INTERNAL
0
INDIAN BOILER REGULATIONS (IBR)
62000
ERECTION $
HYDROTEST(SHOP)
156500
NUMBER OF ITEMS :
ONE
DESIGN DATA
fMtkbu MkVk
COKER NAPHTHA SPLITTER
dksdj ukiFkk LifyVj
ITEM NO.
303-C-401
vkbVe uEcj
303&lh&401
(PER ITEM)
¼,ijkSfDlesaV otu½
OPERATING
151000
HYDROTEST ( FIELD )
237000
DRAWING NUMBER
MkbZx uEcj
REV
A882-303-80-42-DS-3504
0
SHEET 1 OF 4
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
dksdj ukiFkk
LifyVj
vkbVe uEcj 303&lh&401
Page 71 of 585
osLksy fMtkbu MkVk
dksdj ukiFkk
LifyVj
vkbVe uEcj 303&lh&401
Page 72 of 585
osLksy fMtkbu MkVk
vkbVe uEcj 303&lh&401
Page 73 of 585
osLksy fMtkbu MkVk
dksdj ukiFkk
LifyVj
Page 74 of 585
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MARK
ekdZ
0
0
0
QTY
FLANGES
NOM. DIA SCH./THK.
ukfeuy
DokfUVVh Mka;k
'kMwy o
fFkduSl
PROJECTIO
FACING N NOTE-4
(87-B-103)
PAD W
xT
SERVICE
lfoZl
CLASS
TYPE
Dykl
VkbZi
Qsflx
izkstsD'ku
iSaM
GENERAL NOTES (tujy uksV~l½
1
150
#
300
SRWN
RF
#
-
FEED INLET
O2
1
50
#
300
SRWN
RF
#
-
HC LIQUID OUTLET
O1
1
150
#
300
SRWN
RF
#
-
VAPOR OUTLET
UC
1
50
#
300
SRWN
RF
#
-
UTILITY CONNECTION
V
1
50
#
300
SRWN
RF
#
-
VENT
2
50
#
300
SRWN
RF
#
-
LEVEL GAUGE
-
LEVEL TRANSMITTER
FOR CONTROL COMMAND
4
50
#
300
SRWN
RF
#
HH
1
150
#
300
SRWN
SKV
1-2
2
100
40
AS PER EIL STD.
SKIRT VENT
AO1
1
400
14 THK.
AS PER EIL STD.
ACCESS OPENING
RF
#
-
SPECIFICATIONS ¼LisflfQds'kUl½
UNLESS STATED OTHER WISE
I1
LG
1-2
LT
1~4
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
2
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
4 (A)
4 (B)
5
HANDHOLE + B.F.
DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME
B16.47 SERIES 'B' UNLESS SPECIFIED OTHERWISE.
6-12-0002
DESIGN PRESSURE
6-12-0011
WORKING TEMPERATURE
6-12-0014
DESIGN TEMPERATURE
A882-000-07-41-SP-01121-02
STANDARDS ¼LVS.MMZl½
X VESSEL TOLERANCES
SUPPORT FOR HORIZONTAL VESSEL
WOODEN PILLOWS FOR SADDLE SUPPORT
X SKIRT BASE DETAILS
X SKIRT OPENING DETAILS
2
(kg/cm 2g)
(0C)
HEAD
1
HEAD
FULL
POST WELD HEAT TREATMENT
SHELL FULL
YES (NOTE-21)
HEAT TREATMENT
HEAD AS PER SPEC.
7-12-0001
OPERATING MEDIUM
HYDROCARBON
7-12-0002
SP. GRAVITY
0.6
7-12-0003
WIND SPECIFICATION
IS:875
7-12-0004
EARTH QUAKE SPECIFICATION
IS: 1893 + SITE SPECTRA
7-12-0005
0.325
FIRE PROOFING (BY OTHERS)
11
ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH
MANHOLE.
MANHOLE WITH HINGED COVER
7-12-0009
HYDROSTATIC TEST
MANHOLE WITH DAVIT
7-12-0010
PRESSURE (NEW & COLD)
12
PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT
BY VENDOR AS PER PAINTING JOB SPEC.
X LADDER RUNGS FOR
7-12-0011
INSPECTION BY
13
ALL FABRICATED NOZZLES/PIPE FITTINGS SHALL BE FULLY RADIOGRAPHED.
14
COLUMN 87-C-101 IS SUBJECT TO STEAM OUT 0.5 kg/cm2(g) @ 160°C.
X NOZZLE REINFORCEMENT AND PROJECTION
15
SPARES SHALL BE AS PER THE REQUISITION.
16
CORROSION ALLOWANCE FOR INTERNALS:
FIXED = 6.0 mm
REMOVABLE SS 316L = 1mm (FOR 87-C-101)
PACKING SS 316L = 1mm (FOR 87-C-101)
MIST ELIMINATOR SS 304 = 1mm (FOR 87-B-103)
FIXED INTERNALS SHALL HAVE THE FULL CORROSION ALLOWANCE ON EACH
EXPOSED FACE.
22
23
24
COMPLETE EQUIPMENT INCLUDING SUPPORT SHALL BE POST WELD HEAT
TREATMENT. HARDNESS OF BASE METAL,WELD AND HAZ SHALL NOT EXCEED
200 BHN.
ALL BUTT WELD (CIRCUMFERENTIAL & LONGITUDNAL SEEMS) IN PRESSURE
PART INCULADING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE TO PIPE
FITTING SHALL BE 100% RADIOGRAPHED.
6 (NOTE-16)
SHELL 1
7-12-0008
21
AMB.
RADIOGRAPHY
BRACKET SUPPORT FOR VERTICAL VESSEL
VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER (2
0
NOS., 180 APART) INSIDE THE SKIRT TO APPROACH THE BOTTOM DISHED
END FOR INSPECTION.
EXT.
2:1 ELLIPSOIDAL
INSULATION THICKNESS (mm)
20
150
JOINT EFFICIENCY
7-12-0007
VENDOR SHALL DESIGN AND PROVIDE LIFTING LUG WITH COVER PLATE
BOLTED TO TOP MANWAY FLANGE. LIFTING LUG SHALL BE DESIGNED FOR
ERECTION WEIGHT + INSULATION. MECHANICAL DESIGN OF LIFTING LUG
SHALL BE CARRIED OUT CONSIDERING ACTUAL EQUIPMENT WEIGHT WITH
ADDITIONAL 25% MARGIN FOR DRESSED-UP EQUIPMENT AND WITH IMPACT
FACTOR OF 2.0.
CLOUMN 87-C-101 IS DESIGNED FOR PRESSURE DROP OF 0.2 Kg/cm2.
INT.
5
TYPE OF HEAD
PIPE LEG SUPPORT
EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT
VENDOR'S WORKS/SHOP AND SUPPLIED IN SINGLE PIECE.
40
MDMT
( 0C)
CORROSION ALLLOWANCE (MM)
VENDOR SHALL ENSURE THAT INTERNAL GASKET USED IS SUITABLE FOR
SPECIFICED DESIGN CONDITION & PROCESS FLUID.
MANHOLE/DEMISTER
EXT. FV
INT. 19
(0C)
7-12-0006
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK
FLATS 900 APART.
INT. 14.7
(kg/cm g)
ANGLE LEG SUPPORT
19
COLUMN SHALL BE TRANSPORTED TO IOCL,
HALDIA REFINERY.
WORKING PRESSURE
CAPACITY
(M3)
PAINTING/CLEANING
9
18
NO PIPING, PLATFORM & LADDER,PIPE DAVIT
SHALL BE SUPPORTED FROM COLUMN.
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF
NOZZLE PIPE.
¼fMtkbu MkVk½(FOR ITEM NO. 87-B-103)
ASME SECTION VIII DIV.-1 EDITION 2015
6-12-0001
THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
7
17
THE COLUMN IS STRUCTURE SUPPORTED/GUIDED.
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
10
THIS EQUIPMENT IS IN H2+H2S SERVICE.
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
CENTER LINE TO FLANGE CONTACT FACE.
6
8
X
X GENERAL SPEC. FOR PRESSURE VESSELS
X SUPP. SPEC. FOR CS VESSELS
X STD. SPEC. FOR BQCS PLATE
X STD. SPEC. FOR STRUCTRAL QUALITY PLATES
JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE
X COATING (NEW CONSTRUCTION)
DESIGN DATA
CODE
DENOTES APPLICABLITY
1
# REFER SHEET-5
AS PER SPEC. (NOTE-12)
NIL
HOT
X
COLD
YES
(kg/cm2g)
HORIZONTAL
NO
VERTICAL (AT TOP)
24.7
CIB
EIL
X
TPIA
7-12-0012
RETAINING PLATE
7-12-0013
7-12-0014
PAD NOZZLES FOR VESSELS
X STANDARD BOLT HOLE ORIENTATION
7-12-0015
MATERIAL OF CONSTRUCTION
¼eSfVfj;y vk¡Q dUlVªD'ku)
ALLOY LINER DETAILS
SIGHT GLASSES FOR PRESSURE VESSELS
7-12-0016
INTERNAL FLANGES
VORTEX BREAKERS
7-12-0018
7-12-0019
SHELL
SA 516 GR.60 *
INLET DEFLECTOR BAFFLE
SUPPORT RING AND BOLTING BAR (FOR GUIDANCE)
7-12-0020
REINFORCEMENT PAD
-
7-12-0021
HEADS
SA 516 GR.60 *
7-12-0022
SHELL FLANGES
SA 105 *
PIPE DAVIT
7-12-0023
NOZZLE FLANGES
SA 105 *
LIFTING LUG TOP HEAD TYPE
FIRE PROOFING AND INSULATION SUPPORTS
7-12-0024
NOZZLE NECK UPTO 250 NB
SA 106 GR.B *
7-12-0025
NOZZLE NECK ABOVE 250 NB
SA 516 GR.60 *
7-12-0026
PIPE FITTINGS
SA 234 GR.WPB (SEAMLESS) *
7-12-0027
GASKET EXTERNAL
SPIRAL WOUND WITH SS 304 METAL WINDING & GRAFOIL
FILLER WITH CS OUTER RING AS PER ASME B16.20
7-12-0029
GASKET INTERNAL (NOTE-10)
COMPRESSED FIBRE ASBESTOS FREE
7-12-0030
EXTERNAL STUDS/BOLTS/NUTS
SA 193 GR.B7 / SA 194 GR.2H
7-12-0031
INTERNAL STUDS/BOLTS/NUTS
SS 304
7-12-0032
SKIRT/ SUPPORT
SA 516 GR.60 / IS 2062 GR.E 250 QUALITY BR
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
7-12-0033
IS 2062 GR.E 250 QUALITY BR
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
7-12-0034
SKIRT/ SUPPORT BASE
INTERNAL PARTS (WELDED)
7-12-0036
INTERNAL PARTS (BOLTED)
SS 304 *
7-12-0037
CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL) SA 516 GR.60
7-12-0017
X SUPPORT RING SIZES FOR PACKED TOWERS (FOR GUIDANCE)
X EARTHING LUG
X NAME PLATE
X MANUFACTURER NAME PLATE
X BRACKET FOR NAME PLATE
(AS PER ASME / IS OR EQUIVALENT)
7-12-0028
NAME PLATE FOR SMALL EQUIPMENT
DETAILS OF FORGED NOZZLES
X SUPPORTS FOR INTERNAL FEED PIPE
X S.R NOZZLE NECK
X FIRE PROOFING AND INSULATION SUPPORTS
SA 516 GR.60 * / SA 106 GR.B *
A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) IS 2062 GR.E 250 QUALITY BR
WRAPPER PLATE
NOZZLE SHOWN WITH BLIND FLANGE SHALL BE PROVIDE WITH BOLTS,NUTS
& GASKET.
DEMISTER/GRID
SS 304
PAD FOR EXTERNAL ATTACHMENT
SA 516 GR.60
FULL RADIOGRAPHY WHERE EVER SPECIFIED SHALL IMPLY 100%
RADIOGRAPHY OF ALL BUTT WELDS.
PIPE DAVIT
-
TAILING LUG
IS 2062 GR.E 250 QUALITY BR
25
MAXIMUM CONTINOUS H2 PARTIAL PRESSURE = 15.2 kg/cm2(ABS) FOR 87-B103 & 15.1 kg/cm2(ABS) FOR 87-C-101.
26
MAXIMUM CONTINOUS H2S CONTENT = 0.03 MOL% IN VAPOR PHASE FOR 87B-103 & 305.6 PPM MOL AT VAPOR INLET.
27
2nd STAGE HDS AMINE ABSORBER (87-C-101) IS STACKED ON 2nd STAGE
AMINE ABSORBER K.O. DRUM (87-B-103).
NOZZLE ORIENTATIONS
LADDERS/PLATFORM CLEATS
NOT APPLICABLE
28
RICH AMINE RESIDENCE TIME IN 87-C-101 = 10 minuts.
PIPE SUPPORT CLEATS
NOT APPLICABLE
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
* HIC RESISTANT + NACE MR0103 COMPLAINT + NACE SP 0472 (REFER AXENS SPEC. IN-43 FOR
ADDITIONAL REQUIREMENT)
TRAY SUPPORT AND BOLTING BARS
X MONKEY LADDER
X AXENS PROCESS DATA SHEET
X AXENS STD. MATERIAL RECOMMENDATIONS
X AXENS STD. MATERIAL SPECIFICATION FOR WET H2S
X AXENS GENERAL STATEMENT ABOUT MOC.
A885-602-80-42-SK-0001
07213_87_10DR_87-B-103
IN-42.0
IN-43
IN-45
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
LICENSOR'S SPECIFICATION
A886-87-80-42-DS-3501-0-1
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the lender
to the borrower for the intended use.
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½
Page 131 of 585
ykbZlsUlj LisflfQds'lUl
TYPE
LICENSOR'S STANDARD
ykbZlsUlj LVS.MlZ
MAX MOMENT AT BASE (M)
SEISMIC
(DB)
WIND
JOB NO:
dk;Z l[;k
NEW DELHI
CLIENT :
bathfu;lZ bafM;k fyfeVsM
PLANT :
¼Hkkjr ljdkj dk midze½
DykbZV
IykaV
-
-
-
A886
UNIT NO:
;÷fuV l[;k
M/S IOCL
BS-VI PROJECT, HALDIA
PRIME G + (REVAMP)
PIPE SUPPORT CLEATS
LADDER/PLATFORM CLEATS
SUPPORT HEIGHT
DETAILS OF INTERNAL
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
PACKING SUPPORT
87
0
15.03.2018
ISSUED FOR PURCHASE
NS
RRJ
TK
A
19.05.2017
ISSUED FOR BIDS/ENGG.
SUNIL
CSM/PSV
AT
REV
DATE
REVISION
BY
CHECKED
APPROVED
INDIAN BOILER REGULATIONS (IBR)
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
SIZE OF NOZZLES LG1-2,LT1A-B,
LT2A-B,O2
NOZZLE ELEVATIONS
-
-
HOLD UPS ¼gksYM vIl½
NOZZLE ORIENTATIONS
MAX. SHEAR FORCE AT BASE (H)
(kg)
-
SEISMIC
(MC)
ENGINEERS INDIA LIMITED
(kgm)
0
APPROXIMATE WEIGHT (kgs)
14000
9625
HYDROTEST ( FIELD )
15050
NUMBER OF ITEMS :
ONE
DESIGN DATA
fMtkbu MkVk
lSd.M LVst ,p Mh ,l ,ekbZu ,ctk+jcj@
lSd.M LVst ,ekbZu ,ctk+jcj ds vks Mªe
87-C-101/87-B-103
vkbVe uEcj
¼,ijkSfDlesaV otu½
8000
HYDROTEST(SHOP)
2nd STAGE HDS AMINE ABSORBER/
2nd STAGE AMINE ABSORBER K.O. DRUM
ITEM NO.
(PER ITEM)
OPERATING
ERECTION
87&lh&101@87&ch&103
DRAWING NUMBER
MkbZx uEcj
REV
A886-87-80-42-DS-3501
0
SHEET 1 OF 5
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
QTY
ekdZ
DokfUVVh
I1
1
0
FLANGES
NOM. DIA SCH./THK.
MARK
ukfeuy
Mka;k
'kMwy o
fFkduSl
50
#
PROJECTIO
FACING N NOTE-4
(87-C-101)
PAD W
xT
SERVICE
lfoZl
CLASS
TYPE
Dykl
VkbZi
Qsflx
izkstsD'ku
iSaM
300
SRWN
RF
#
-
1
150
#
300
SRWN
RF
#
-
GAS INLET
HH
1
150
#
300
SRWN
RF
#
-
HAND HOLE +B.F.
O1
1
150
120
300
SRWN
RF
SEE
DWG.
-
GAS OUTLET
O2
1
50
#
300
SRWN
RF
#
-
RICH AMINE OUTLET
UC1
1
50
#
300
SRWN
RF
#
-
UTILITY CONNECTION
0
UC2
1
50
#
300
SRWN
RF
#
GENERAL NOTES (tujy uksV~l½
-
SPECIFICATIONS ¼LisflfQds'kUl½
X
UNLESS STATED OTHER WISE
LEAN AMINE INLET
I2
2
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
WORKING PRESSURE
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
GENERAL SPEC. FOR PRESSURE VESSELS
SUPP. SPEC. FOR CS VESSELS
6-12-0001
2
6-12-0002
DESIGN PRESSURE (NOTE-19)
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
STD. SPEC. FOR BQCS PLATE
6-12-0011
WORKING TEMPERATURE
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
CENTER LINE TO FLANGE CONTACT FACE.
STD. SPEC. FOR STRUCTRAL QUALITY PLATES
JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE
COATING (NEW CONSTRUCTION)
6-12-0014
DESIGN TEMPERATURE
4 (B)
5
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
7
DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME
B16.47 SERIES-B. UNLESS SPECIFIED OTHERWISE.
8
9
(kg/cm g)
(kg/cm2g)
(0C)
(0C)
0
A882-000-07-41-SP-01121-02
THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
6
¼fMtkbu MkVk½
STANDARDS ¼LVS.MMZl½
(FOR ITEM NO. 87-C-101)
ASME SECTION VIII DIV.-1 EDITION 2015
1
4 (A)
SKIMMING OUTLET
DESIGN DATA
CODE
DENOTES APPLICABLITY
MDMT
( C)
CORROSION ALLLOWANCE (MM)
INT. TOP 14.3
BOT. 14.6
INT. 19
EXT. FV
TOP 42
BOT. 40
INT.
5
EXT. 160
150
6 (NOTE-16)
TYPE OF HEAD
2:1 ELLIPSOIDAL
JOINT EFFICIENCY
SHELL 1
HEAD
1
RADIOGRAPHY
HEAD
FULL
POST WELD HEAT TREATMENT
SHELL FULL
YES (NOTE-21)
HEAT TREATMENT
HEAD AS PER SPEC.
VESSEL TOLERANCES
7-12-0001
OPERATING MEDIUM
HYDROCARBON
SUPPORT FOR HORIZONTAL VESSEL
7-12-0002
SP. GRAVITY
1.01
7-12-0003
WIND SPECIFICATION
IS:875
IS: 1893 + SITE SPECTRA
1.3
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF
NOZZLE PIPE.
WOODEN PILLOWS FOR SADDLE SUPPORT
SKIRT BASE DETAILS
7-12-0004
EARTH QUAKE SPECIFICATION
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK
FLATS 900 APART.
SKIRT OPENING DETAILS
7-12-0005
ANGLE LEG SUPPORT
7-12-0006
CAPACITY
(M3)
PAINTING/CLEANING
PIPE LEG SUPPORT
7-12-0007
INSULATION THICKNESS (mm)
AS PER SPEC. (NOTE-12)
V
1
50
#
300
SRWN
RF
#
-
VENT
PSV
1
50
#
300
SRWN
RF
#
-
PRESSURE SAFETY VALVE
BRACKET SUPPORT FOR VERTICAL VESSEL
7-12-0008
FIRE PROOFING (BY OTHERS)
7-12-0009
HYDROSTATIC TEST
PDT
2
50
#
300
SRLWN
RF
#
-
DIFFERENTIAL PRESSURE
TRANSMITTER
MANHOLE WITH HINGED COVER
MANHOLE WITH DAVIT
7-12-0010
PRESSURE (NEW & COLD)
LADDER RUNGS FOR MANHOLE/DEMISTER
7-12-0011
INSPECTION BY
3
50
#
300
SRWN
RF
#
-
LEVEL GAUGE
RETAINING PLATE
7-12-0012
50
#
300
SRWN
RF
#
-
LEVEL TRANSMITTER
FOR CONTROL
NOZZLE REINFORCEMENT AND PROJECTION
PAD NOZZLES FOR VESSELS
7-12-0013
3
STANDARD BOLT HOLE ORIENTATION
7-12-0015
2
50
#
300
SRWN
RF
#
-
STAND PIPE
ALLOY LINER DETAILS
SIGHT GLASSES FOR PRESSURE VESSELS
7-12-0016
2
100
40
AS PER EIL STD.
SKIRT VENT
INTERNAL FLANGES
7-12-0018
VORTEX BREAKERS
7-12-0019
SHELL
SA 516 GR.60 *
1
400
14 THK.
AS PER EIL STD.
ACCESS OPENING
INLET DEFLECTOR BAFFLE
7-12-0020
REINFORCEMENT PAD
-
SUPPORT RING AND BOLTING BAR (FOR GUIDANCE)
7-12-0021
HEADS
SA 516 GR.60 *
SUPPORT RING SIZES FOR PACKED TOWERS
7-12-0022
SHELL FLANGES
SA 105 *
PIPE DAVIT
7-12-0023
NOZZLE FLANGES
SA 105 *
LIFTING LUG TOP HEAD TYPE
7-12-0024
NOZZLE NECK UPTO 250 NB
SA 106 GR.B *
FIRE PROOFING AND INSULATION SUPPORTS
7-12-0025
NOZZLE NECK ABOVE 250 NB
SA 516 GR.60 *
EARTHING LUG
7-12-0026
PIPE FITTINGS
SA 234 GR.WPB (SEAMLESS) *
NAME PLATE
7-12-0027
GASKET EXTERNAL
MANUFACTURER NAME PLATE
BRACKET FOR NAME PLATE
7-12-0028
7-12-0029
GASKET INTERNAL (NOTE-10)
SPIRAL WOUND WITH SS 316L METAL WINDING &
GRAFOIL FILLER WITH CS OUTER RING AS PER ASME
B16.20
COMPRESSED FIBRE ASBESTOS FREE
NAME PLATE FOR SMALL EQUIPMENT
DETAILS OF FORGED NOZZLES
7-12-0030
EXTERNAL STUDS/BOLTS/NUTS
SA 193 GR.B7 / SA 194 GR.2H
7-12-0031
INTERNAL STUDS/BOLTS/NUTS
SS 316L
SUPPORTS FOR INTERNAL FEED PIPE
7-12-0032
SKIRT/ SUPPORT
SA 516 GR.60 / IS 2062 GR.E 250 QUALITY BR
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
7-12-0033
IS 2062 GR.E 250 QUALITY BR
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
7-12-0034
SKIRT/ SUPPORT BASE
INTERNAL PARTS (WELDED)
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
7-12-0036
INTERNAL PARTS (BOLTED)
SS 316L *
S.R NOZZLE NECK
FIRE PROOFING AND INSULATION SUPPORTS
7-12-0037
CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL) SA 516 GR.60
LT
3A-3C
LT
0 4A-4C
SP
0
1-2
SKV
3-4
0
AO2
# REFER SHEET-5
NIL
HOT
X
COLD
YES
(kg/cm2g)
HORIZONTAL
NO
VERTICAL (AT TOP)
24.7
CIB
EIL
TPIA
X
7-12-0014
MATERIAL OF CONSTRUCTION
¼eSfVfj;y vk¡Q dUlVªD'ku)
7-12-0017
(AS PER ASME / IS OR EQUIVALENT)
SA 516 GR.60 * / SA 106 GR.B *
A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) IS 2062 GR.E 250 QUALITY BR
WRAPPER PLATE
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
DEMISTER/GRID
SS 316L
PAD FOR EXTERNAL ATTACHMENT
SA 516 GR.60
PIPE DAVIT
-
TAILING LUG
-
* HIC RESISTANT + NACE MR0103 COMPLAINT + NACE SP0472 (REFER AXENS SPEC. IN43 FOR ADDITIONAL REQUIREMENT)
NOZZLE ORIENTATIONS
LADDERS/PLATFORM CLEATS
PIPE SUPPORT CLEATS
TRAY SUPPORT AND BOLTING BARS
X MONKEY LADDER
X AXENS PROCESS DATA SHEET
X AXENS STD. MATERIAL RECOMMENDATIONS
X AXENS STD. MATERIAL SPECIFICATION FOR WET H2S
X AXENS GENERAL STATEMENT ABOUT MOC.
A885-602-80-42-SK-0001
A886-87-02-DS-CO-C101
IN-42.0
IN-43
IN-45
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
LICENSOR'S SPECIFICATION
A886-87-80-42-DS-3501-0-2
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the lender
to the borrower for the intended use.
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½
Page 132 of 585
ykbZlsUlj LisflfQds'lUl
TYPE
LICENSOR'S STANDARD
ykbZlsUlj LVS.MlZ
MAX MOMENT AT BASE (M)
SEISMIC
(DB)
WIND
JOB NO:
dk;Z l[;k
NEW DELHI
CLIENT :
bathfu;lZ bafM;k fyfeVsM
PLANT :
¼Hkkjr ljdkj dk midze½
DykbZV
IykaV
X NOZZLE ORIENTATIONS
X NOZZLE ELEVATIONS
MAX. SHEAR FORCE AT BASE (H)
(kg)
-
-
SEISMIC
(MC)
ENGINEERS INDIA LIMITED
(kgm)
HOLD UPS ¼gksYM vIl½
-
-
-
-
A886
UNIT NO:
;÷fuV l[;k
M/S IOCL
BS-VI PROJECT, HALDIA
PRIME G + (REVAMP)
X
LADDER/PLATFORM CLEATS
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
X
87
0
15.03.2018
ISSUED FOR PURCHASE
NS
RRJ
TK
A
19.05.2017
ISSUED FOR BIDS/ENGG.
sunil
CSM/PSV
AT
REV
DATE
REVISION
BY
CHECKED
APPROVED
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
APPROXIMATE WEIGHT (kgs)
SIZE OF NOZZLES I1,O2
PIPE SUPPORT CLEATS
SUPPORT HEIGHT
DETAILS OF INTERNAL
INDIAN BOILER REGULATIONS (IBR)
PACKING SUPPORT
-
-
HYDROTEST ( FIELD )
-
NUMBER OF ITEMS :
-
DESIGN DATA
fMtkbu MkVk
lSd.M LVst ,p Mh ,l ,ekbZu ,ctk+jcj@
lSd.M LVst ,ekbZu ,ctk+jcj ds vks Mªe
87-C-101/87-B-103
vkbVe uEcj
¼,ijkSfDlesaV otu½
-
HYDROTEST(SHOP)
2nd STAGE HDS AMINE ABSORBER/
2nd STAGE AMINE ABSORBER K.O. DRUM
ITEM NO.
(PER ITEM)
OPERATING
ERECTION
87&lh&101@87&ch&103
DRAWING NUMBER
MkbZx uEcj
REV
A886-87-80-42-DS-3501
0
SHEET 2 OF 5
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
UNIT: 87
CLIENT : M/s. IOCL
PLANT
: BS-VI PROJECT,HALDIA
PRIME G + (REVAMP)
osLksy fMtkbu MkVk
lSd.M LVst ,p Mh ,l ,ekbu ,ctk+jcj@
lSd.M LVst ,ekbu ,ctk+jcj
ds vks Mªe
vkbVe uEcj 87&lh&101@87&ch&103
Page 133 of 585
JOB NO. : A886
UNIT:
CLIENT : M/s. IOCL
PLANT
: BS-VI PROJECT,HALDIA
PRIME G + (REVAMP)
87
osLksy fMtkbu MkVk
lSd.M LVst ,p Mh ,l ,ekbu ,ctk+jcj@
lSd.M LVst ,ekbu ,ctk+jcj
ds vks Mªe
vkbVe uEcj 87&lh&101@87&ch&103
Page 134 of 585
JOB NO. : A886
JOB NO. : A886
UNIT:
CLIENT : M/s. IOCL
PLANT
: BS-VI PROJECT,HALDIA
PRIME G + (REVAMP)
87
osLksy fMtkbu MkVk
lSd.M LVst ,p Mh ,l ,ekbu ,ctk+jcj@
lSd.M LVst ,ekbu ,ctk+jcj
ds vks Me
vkbVe uEcj 87&lh&101@87&ch&103
Page 135 of 585
NOTE:
MARK
QTY
ukfeuy
DokfUVVh Mka;k
ekdZ
I1
1
I2
1
FLANGES
100
50
(HOLD)
'kMwy o
fFkduSl
160
XXS
CLASS
TYPE
Dykl
VkbZi
300
300
WN
WN
PROJECTIO
FACING N NOTE-4
Qsflx
RF
RF
izkstsD'ku
720
380
GENERAL NOTES (tujy uksV~l½
PAD W
xT
SERVICE
iSaM
lfoZl
-
REFLUX INLET
4 (B)
120
300
WN
RF
720
85 XT REBOILER RETURN
O1
1
100
160
300
WN
RF
430
60 XT VAPOUR OUTLET
O2
1
200
100
300
WN
RF
SEE
DWG.
HH
1
150
120
150
WN
RF
430
MH1
1
600
40
150
WN
RF
SEE
DWG.
3
600
16 THK.
150
WN
RF
770
3
50.8
I.D
-
300
LWN
RF
380
670
V
1
50
XXS
300
WN
RF
UC
1
50
XXS
300
WN
3
50.8
I.D
-
300
2
50
XXS
2
50
2
3
PT
1-3
SP
1-2
LT
1-2
LT
3-4
SKV
1-3
AO
1
110 XT LIQUID OUTLET
85 XT HAND HOLE + B.F.
-
MANHOLE + BF
300 XT MANHOLE + BF+ DAVIT
THERMOWELL (NOTE-21)
SEE
DWG.
-
VENT
RF
670
-
UTILITY CONNECTION
LWN
RF
670
-
PRESSURE TRANSMITTER
300
WN
RF
670
-
STAND PIPE
XXS
300
WN
RF
670
-
50
XXS
300
WN
RF
670
-
100
40
AS PER EIL STD.
14 THK.
AS PER EIL STD.
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME
B16.47 SERIES 'B' UNLESS SPECIFIED OTHERWISE.
X DENOTES APPLICABLITY
X GENERAL SPEC. FOR PRESSURE VESSELS
X SUPP. SPEC. FOR CS VESSELS
X STD. SPEC. FOR BQCS PLATE
X STD. SPEC. FOR STRUCTRAL QUALITY PLATES
JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE
X COATING (NEW CONSTRUCTION)
DESIGN DATA
CODE
6-12-0001
ASME SECTION VIII DIV.-1 EDITION 2015
(kg/cm 2g)
WORKING PRESSURE
6-12-0002
DESIGN PRESSURE (NOTE-19)
6-12-0011
WORKING TEMPERATURE
0
6-12-0014
DESIGN TEMPERATURE
TOP:
2
STANDARDS ¼LVS.MMZl½
X VESSEL TOLERANCES
7.8
BOTTOM:
TOP:
( C)
(0C)
152
BOTTOM:
INT. 228
MDMT
( C)
CORROSION ALLLOWANCE (MM)
5
TYPE OF HEAD
BOTTOM: 2:1 ELLIPSOIDAL
JOINT EFFICIENCY
SHELL 1
HEAD/CONE 1
RADIOGRAPHY
SHELL FULL
AS PER CODE
HEAD AS PER SPEC.
HEAD/CONE FULL
POST WELD HEAT TREATMENT
HEAT TREATMENT
6 (NOTE-16)
OPERATING MEDIUM
HYDROCARBON
7-12-0002
SP. GRAVITY
WOODEN PILLOWS FOR SADDLE SUPPORT
7-12-0003
WIND SPECIFICATION
0.683
IS:875
7-12-0004
EARTH QUAKE SPECIFICATION
IS: 1893 + SITE SPECTRA
7-12-0005
CAPACITY
ANGLE LEG SUPPORT
7-12-0006
PAINTING/CLEANING
AS PER SPEC. (NOTE-12)
VENDOR SHALL ENSURE THAT INTERNAL GASKET USED IS SUITABLE FOR
SPECIFICED DESIGN CONDITION & PROCESS FLUID.
PIPE LEG SUPPORT
7-12-0007
INSULATION THICKNESS (mm)
45mm (IH)(HOLD)
BRACKET SUPPORT FOR VERTICAL VESSEL
7-12-0008
FIRE PROOFING (BY OTHERS)
11
ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH
MANHOLE.
MANHOLE WITH HINGED COVER
7-12-0009
HYDROSTATIC TEST
12
PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT
BY VENDOR AS PER PAINTING JOB SPEC.
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF
NOZZLE PIPE.
9
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK
FLATS 900 APART.
13
ALL FABRICATED NOZZLES/PIPE FITTINGS SHALL BE FULLY RADIOGRAPHED.
14
COLUMN IS SUBJECT TO STEAM OUT AT 0.5 kg/cm2 @ 160 C.
15
SPARES SHALL BE AS PER THE REQUISITION.
CORROSION ALLOWANCE FOR INTERNALS:
FIXED = 6.0 mm
REMOVABLE = 3.0 mm
TRAY 11/13cr. = 1.0mm
FIXED INTERNALS SHALL HAVE THE FULL CORROSION ALLOWANCE ON EACH
EXPOSED FACE.
X SKIRT BASE DETAILS
X SKIRT OPENING DETAILS
X MANHOLE WITH DAVIT
VENDOR SHALL DESIGN AND PROVIDE LIFTING LUG WITH COVER PLATE
BOLTED TO TOP MANWAY FLANGE. LIFTING LUG SHALL BE DESIGNED FOR
ERECTION WEIGHT + INSULATION + PLATFORM & LADDER. MECHANICAL
DESIGN OF LIFTING LUG SHALL BE CARRIED OUT CONSIDERING ACTUAL
EQUIPMENT WEIGHT WITH ADDITIONAL 25% MARGIN FOR DRESSED-UP
EQUIPMENT AND WITH IMPACT FACTOR OF 2.0.
19
CLOUMN IS DESIGNED FOR PRESSURE DROP OF 0.7 Kg/cm2.
20
VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER (2
NOS., 1800 APART) INSIDE THE SKIRT TO APPROACH THE BOTTOM DISHED
END FOR INSPECTION.
21
NOZZLE TW1 IS LOCATED AT TOP OF PACKING.
22
ALL BUTT WELD (CIRCUMFERENTIAL & LONGITUDNAL SEEMS) IN PRESSURE
PART INCULADING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE TO PIPE
FITTING SHALL BE 100% RADIOGRAPHED.
PRESSURE (NEW & COLD)
INSPECTION BY
RETAINING PLATE
7-12-0012
HORIZONTAL
12.48
CIB
EIL
7-12-0015
MATERIAL OF CONSTRUCTION
¼eSfVfj;y vk¡Q dUlVªD'ku)
ALLOY LINER DETAILS
SIGHT GLASSES FOR PRESSURE VESSELS
7-12-0016
INTERNAL FLANGES
7-12-0018
VORTEX BREAKERS
7-12-0019
SHELL/TORICONE
SA 516 GR.60 *
INLET DEFLECTOR BAFFLE
7-12-0020
REINFORCEMENT PAD
SA 516 GR.60 *
7-12-0021
HEADS
SA 516 GR.60 *
7-12-0022
SHELL FLANGES
SA 105 *
7-12-0023
NOZZLE FLANGES
SA 105 *
LIFTING LUG TOP HEAD TYPE
7-12-0024
NOZZLE NECK UPTO 250 NB
SA 106 GR.B *
FIRE PROOFING AND INSULATION SUPPORTS
7-12-0025
NOZZLE NECK ABOVE 250 NB
SA 516 GR.60 *
7-12-0026
PIPE FITTINGS
SA 234 GR.WPB (SEAMLESS) *
7-12-0027
GASKET EXTERNAL
SPIRAL WOUND WITH SS 304 METAL WINDING & GRAFOIL
FILLER WITH CS OUTER RING AS PER ASME B16.20
7-12-0017
X SUPPORT RING AND BOLTING BAR (FOR GUIDANCE)
X SUPPORT RING SIZES FOR PACKED TOWERS (FOR GUIDANCE)
X PIPE DAVIT
X EARTHING LUG
X NAME PLATE
X MANUFACTURER NAME PLATE
X BRACKET FOR NAME PLATE
(AS PER ASME / IS OR EQUIVALENT)
7-12-0028
7-12-0029
GASKET INTERNAL (NOTE-10)
COMPRESSED FIBRE ASBESTOS FREE
NAME PLATE FOR SMALL EQUIPMENT
7-12-0030
EXTERNAL STUDS/BOLTS/NUTS
SA 193 GR.B7 / SA 194 GR.2H
DETAILS OF FORGED NOZZLES
7-12-0031
INTERNAL STUDS/BOLTS/NUTS
SS 304
7-12-0032
SKIRT/ SUPPORT
SA 516 GR.60 / IS 2062 GR.E 250 QUALITY BR
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
7-12-0033
IS 2062 GR.E 250 QUALTY BR
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
7-12-0034
SKIRT/ SUPPORT BASE
INTERNAL PARTS (WELDED)
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
7-12-0036
INTERNAL PARTS (BOLTED)
SA 516 GR.60 * / SA 106 GR.B *
7-12-0037
CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL) SA 516 GR.60
X SUPPORTS FOR INTERNAL FEED PIPE
X S.R NOZZLE NECK
X FIRE PROOFING AND INSULATION SUPPORTS
SA 516 GR.60 * / SA 106 GR.B *
DEMISTER/GRID
-
25
MAXIMUM CONTINOUS H2 PARTIAL PRESSURE = 0.82 kg/cm2(ABS).
PAD FOR EXTERNAL ATTACHMENT
SA 516 GR.60
26
MAXIMUM CONTINOUS H2S CONTENT = 0.25 mol % IN VAPOR OVERHEAD
OUTLET.
PIPE DAVIT
SA106 Gr.B/SA 53
TAILING LUG
IS 2062 GR.E 250 QUALTY BR
29
HC LIQUID RESIDENCE TIME (NHLL-NLLL) = 5 mins.
30
COLUMN SHALL BE FABRICATED, PWHT & HYDROTESTED IN SINGLE
PIECE (COMPLETE IN ALL RESPECT) AT VENDORS WORK/SHOP. FOR
TRANSPORTATION, COLUMN SHALL BE CUT IN TWO PIECES AS PER
LOCATION MARKED ON SHEET 2.
TPIA
7-12-0014
X STANDARD BOLT HOLE ORIENTATION
FULL RADIOGRAPHY WHERE EVER SPECIFIED SHALL IMPLY 100%
RADIOGRAPHY OF ALL BUTT WELDS.
PROJECTION OF SIFFENERS (OUTSIDE INSULATION) SHALL BE PROVIDED
WITH INSULATION.
X
7-12-0013
24
28
NO
VERTICAL (AT TOP)
NOZZLE SHOWN WITH BLIND FLANGE SHALL BE PROVIDE WITH BOLTS,NUTS
& GASKET.
BRACKET OF PIPE DAVIT SHALL BE DESIGNED AND MODIFIED BY VESSEL
VENDOR TO ACCOMMODATE THE TOP BODY FLANGE. MINIMUM THICKNESS
OF BRACKET SHALL BE CONSIDER AS 20mm (min.).
COLD
YES
(kg/cm2g)
7-12-0011
HOT
X
23
27
TOP: BLIND FLANGE
14.86
7-12-0010
PAD NOZZLES FOR VESSELS
EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT
VENDOR'S WORKS/SHOP AND SUPPLIED IN SINGLE PIECE.
(M3)
LADDER RUNGS FOR MANHOLE/DEMISTER
X NOZZLE REINFORCEMENT AND PROJECTION
198
EXT. 198
7-12-0001
8
8.1
EXT. FV
INT. 9.6
(kg/cm g)
0
A882-000-07-41-SP-01121-02
¼fMtkbu MkVk½
SUPPORT FOR HORIZONTAL VESSEL
ACCESS OPENING
COLUMN SHALL BE TRANSPORTED TO
IOCL, HALDIA REFINERY
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
CENTER LINE TO FLANGE CONTACT FACE.
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
18
DENOTES CORRESPONDING SHELL/TORICONE/DISH END THICKNESS
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
6
7
17
SKIRT VENT
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
16
LEVEL TRANSMITTER
(DP TYPE)
LEVEL TRANSMITTER
(DP TYPE)
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
5
10
-
450
`T'
2
3
150
MH
2-4
TW1
TW2-3
1
4 (A)
1
SPECIFICATIONS ¼LisflfQds'kUl½
UNLESS STATED OTHER WISE
60 XT FEED INLET
I3
A885-999-80-42-ST-0025 CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) IS2062 Gr.E 250 QUALITY BR
WRAPPER PLATE
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
X NOZZLE ORIENTATIONS
A886-87-16-43-NZ-4008
* HIC RESISTANT + NACE MR0103 COMPLAINT + NACE SP0472 (REFER AXENS SPEC IN-43 FOR
ADDITIONAL REQUIREMNETS).
LADDERS/PLATFORM CLEATS
PIPE SUPPORT CLEATS
31
VENDOR SHALL INCREASE THE LENGTH OF COLUMN SHELL SUITABLY
FOR CUTTING AT SHOP BEFORE TRANSPORTATION & PREPARATION
OF WELD EDGE FOR SITE JOINT.
32
SITE WELD OF TWO PIECES OF COLUMN INCLUDING LOCAL NDT,
PWHT SHALL BE DONE BY COLUMN VENDOR.
33
COLUMN VENDOR SHALL SUBMIT THE PROCEDURE FOR SITE JOINT, LOCAL
NDT, PWHT EIL REVIEW.
34
COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN TWO SECTION
WITH SITE JOINT IN SKIRT AS SHOWN IN SHT.2
35
COLUMN SHALL BE ASSEMBLED AT SITE IN HORIZONTAL POSITION
COMPLETE IN ALL RESPECTS. DP EXAMINATION SHALL BE CARRIED OUT ON
SITE JOINT IN SKIRT FOR ROOT RUN & FINAL RUNS (INSIDE & OUTSIDE) BY
COLUMN FABRICATOR.
TRAY SUPPORT AND BOLTING BARS
X MONKEY LADDER
X AXENS PROCESS DATA SHEET
X AXENS STD. MATERIAL RECOMMENDATIONS
X AXENS STD. MATERIAL SPECIFICATION FOR WET H2S
X AXENS GENERAL STATEMENT ABOUT MOC.
A885-602-80-42-SK-0001
07213_87_10CO_87-C-102
IN-42.0
IN-43
IN-45
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
LICENSOR'S SPECIFICATION
A886-87-80-42-DS-3502-0-1
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the lender to
the borrower for the intended use.
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½
NOM. DIA SCH./THK.
Page 136 of 585
ykbZlsUlj LisflfQds'lUl
TYPE
LICENSOR'S STANDARD
ykbZlsUlj LVS.MlZ
MAX MOMENT AT BASE (M)
SEISMIC
(DB)
(kgm)
MAX. SHEAR FORCE AT BASE (H)
(kg)
9000
171000
SEISMIC
(MC)
186000
11000
WIND
191000
12500
ENGINEERS INDIA LIMITED
JOB NO:
dk;Z l[;k
NEW DELHI
CLIENT :
bathfu;lZ bafM;k fyfeVsM
PLANT :
¼Hkkjr ljdkj dk midze½
DykbZV
IykaV
A886
UNIT NO:
;÷fuV l[;k
87
HOLD UPS ¼gksYM vIl½
X
X
X
X
NOZZLE ORIENTATIONS
X NOZZLE ELEVATIONS
I2
SUPPORT HEIGHT
DETAILS OF INTERNAL
12.02.2018
ISSUED FOR PURCHASE
NS
CK
TK
M/S, IOCL
C
22.12.2017
REVISED AS MARKED
NS
CK
TK
B
08.09.2017
REVISED & ISSUED FOR BIDS/ENGG.
NS
CK
TK
BS-VI PROJECT, HALDIA
PRIME G + (REVAMP)
A
19.05.2017
ISSUED FOR BIDS/ENGG.
SUNIL
CSM/PSV
AT
REV
DATE
REVISION
BY
CHECKED
APPROVED
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
SIZE OF NOZZLES I2
APPROXIMATE WEIGHT (kgs)
PIPE SUPPORT CLEATS
LADDER/PLATFORM CLEATS
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
PACKING SUPPORT
0
INDIAN BOILER REGULATIONS (IBR)
23000
OPERATING
58000
HYDROTEST(SHOP)
37860
HYDROTEST ( FIELD )
68700
NUMBER OF ITEMS :
ONE
fMtkbu MkVk
SECOND STAGE HDS STABLIZER
lsds.M LVst ,p Mh ,l LVscykbZtj
87-C-102
¼,ijkSfDlesaV otu½
ERECTION
DESIGN DATA
ITEM NO.
(PER ITEM)
vkbVe uEcj
87&lh&102
DRAWING NUMBER
MkbZx uEcj
REV
A886-87-80-42-DS-3502
0
SHEET 1 OF 3
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
UNIT:
87
CLIENT : M/s. IOCL
PLANT
: BS-VI PROJECT,IOCL HALDIA
PRIME G + (REVAMP)
osLksy fMtkbu MkVk
lsds.M LVst
,p Mh ,l LVscykbZtj
vkbVe uEcj 87&lh&102
Page 137 of 585
JOB NO. : A886
UNIT:
87
CLIENT : M/s. IOCL
PLANT
: BS-VI PROJECT,IOCL HALDIA
PRIME G +(REVAMP)
osLksy fMtkbu MkVk
lsds.M LVst
,p Mh ,l LVscykbZtj
vkbVe uEcj 87&lh&102
Page 138 of 585
JOB NO. : A886
INDIAN OIL CORPORATION LIMITED
BS VI PROJECT
HALDIA, INDIA
Prime G+ (Revamp)
UNIT 87
PROCESS BOOK
SECTION 10-02
87-C-101
SECOND STAGE HDS AMINE ABSORBER
DOCUMENT NUMBER :
Page 139 of 585
07213_87_10CO_87-C-101
Page 140 of 585
Page 141 of 585
Page 142 of 585
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PACKING COLUMN PROCESS DATA SHEET
EIL DOCUMENT NUMBER : A886-87-02-DS-CO-C101
Client
Job Number
Unit
Type
Item
Page
07213
87
10CO
87-C-101
8/8
INDIAN OIL CORPORATION LIMITED
BS VI PROJECT - HALDIA, INDIA
Unit
Prime G+ (Revamp)
Service
SECOND STAGE HDS AMINE ABSORBER
Date
By
Check By
Rev
11/18/16
CBI
GGO
0
COLUMN CHARACTERISTICS
Existing column or in design
Inside diameter
Packing diameter
Packing height
Packing type
Number of beds
In Design
400 (1)
400 (1)
6 800 (1)
(1)
1
mm
mm
mm
TRAY CHARACTERISTICS
Bed identification
Location
Run case
Pressure
Liquid temperature
Vapor temperature
Mass rate
Molecular weight
Molar rate
Vapor
Density
Volume rate
Viscosity
Mass rate
Density
Liquid
Volume rate
Viscosity
Surface tension
Foaming factor
Overall column pressure drop
Tray material
gage
(PT)
(PT)
(PT)
(PT)
kg/cm²
°C
°C
kg/h
kg/kmol
kmol/h
kg/m3
m3/h
cP
kg/h
kg/m3
m3/h
cP
kg/cm²
1
1
Top
Top
DESIGN CASE 2 SOR (2) DESIGN CASE 1 SOR (3)
(4)
(4)
14.4
14.6
41
40
40
40
980
1 017
3.86
4.29
253.87
236.75
2.234
2.508
438.7
405.5
0.024
0.022
914
1 142
1 009
1 009
0.9
1.1
1.7
1.7
68.0
68.2
0.73 (5)
0.73 (5)
0.2
0.2
SS 316 L (5)
NOTES
(1) Design based on KOCH-GLITSCH random packing INTALOX® ULTRA A or SULZER NEX RING #1. Selected vendor to confirm sizing and
internal types in order to achieve 4 theoretical trays.
(2) Normal flowrate and properties of the most loaded theoritical tray of the column.
(3) Normal flowrate and properties of the least loaded theoritical tray of the column.
(4) Packing vendor shall guarantee satisfactory packing operation from 50% to 125% of the packing loading shown above.
2
(5) Amine service.
2
1
REV.
Rev.1 15/07/14
Page 146 of 585
04.05.2017
06.03.17
DATE
REVISED AS MARKED
ISSUED FOR ENGG.
PURPOSE
RM
PKG
BY
RA
IK
CHKD. BY
IK
IK
APPD. BY
This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.
INDIAN OIL CORPORATION LIMITED
BS VI PROJECT
HALDIA, INDIA
Prime G+ (Revamp)
UNIT 87
PROCESS BOOK
SECTION 10-02
87-C-102
SECOND STAGE HDS STABILIZER
DOCUMENT NUMBER :
Page 147 of 585
07213_87_10CO_87-C-102
Page 148 of 585
Page 149 of 585
Page 150 of 585
Page 151 of 585
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Page 155 of 585
PACKING PROCESS DATA SHEET
EIL DOCUMENT NUMBER : A886-87-02-DS-CO-C102
Job Number
07213
Client
Unit
87
Type
10CO
INDIAN OIL CORPORATION LIMITED
BS VI PROJECT - HALDIA, INDIA
Unit
Prime G+ (Revamp)
Service
SECOND STAGE HDS STABILIZER
Item
87-C-102
Page
10/11
Date
By
Check By
Rev
12/23/16
CBI
GGO
0
COLUMN CHARACTERISTICS
Existing column or in design
Inside diameter
Packing diameter
Packing height
Packing type
Number of beds
In Design
450 (1) / 1000 (trays)
450 (1)
1 560 (1)
(1)
1
mm
mm
mm
TRAY CHARACTERISTICS
Bed identification
Location
Run case
Pressure
Liquid temperature
Vapor temperature
Mass rate
Molecular weight
Molar rate
Vapor
Density
Volume rate
Viscosity
Mass rate
Density
Liquid
Volume rate
Viscosity
Surface tension
Foaming factor
Overall column pressure drop
Tray material
gage
(PT)
(PT)
(PT)
(PT)
kg/cm²
°C
°C
kg/h
kg/kmol
kmol/h
kg/m3
m3/h
cP
kg/h
kg/m3
m3/h
cP
kg/cm²
1
1
Top
Top
DESIGN CASE 1 SOR (2) DESIGN CASE 2 EOR (3)
(4)
(4)
7.8
7.8
135
151
151
166
3 014
2 883
75.81
78.92
39.77
36.53
21.92
21.98
137.5
131.2
0.010
0.011
2 957
2 844
554.1
588.9
5.3
4.8
0.12
0.12
7.5
8.2
(1)
(1)
0.7
0.7
(1)
(1)
NOTES
(1) Design based on KOCH-GLITSCH random packing INTALOX® ULTRA A or SULZER NEX RING #1 or equivalent. Selected vendor to confirm
sizing and internals type in order to achieve 3 theoretical trays.
(2) Normal flowrate and properties of the most loaded theoritical tray of the column.
(3) Normal flowrate and properties of the least loaded theoritical tray of the column.
(4) Packing vendor shall guarantee satisfactory packing operation from 50% to 125% of the packing loading shown above.
2
(5) Wet H2S service.
2
1
REV.
Rev.1 15/07/14
Page 156 of 585
04.05.2017
06.03.17
DATE
REVISED AS MARKED
ISSUED FOR ENGG.
PURPOSE
RM
PKG
BY
RA
IK
CHKD. BY
IK
IK
APPD. BY
This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.
TRAY COLUMN PROCESS DATA SHEET
EIL DOCUMENT NUMBER : A886-87-02-DS-CO-C102
Job Number
07213
Client
Unit
87
Type
10CO
INDIAN OIL CORPORATION LIMITED
BS VI PROJECT - HALDIA, INDIA
Unit
Prime G+ (Revamp)
Service
SECOND STAGE HDS STABILIZER
Item
87-C-102
Page
11/11
Date
By
Check By
Rev
12/26/16
CBI
GGO
0
COLUMN CHARACTERISTICS
Existing column or in design
Inside diameter
Normal tray spacing
Tray type
Total number of trays
In Design
450 / 1000
600 (1)
Valve trays
17
mm
mm
2
TRAY CHARACTERISTICS
Section (First tray - Last tray)
Section inside diameter
Number of paths
Number of trays in section
Tray spacing
mm
mm
Run case
Tray Identification
Pressure
Liquid temperature
Vapor temperature
Mass rate
Molecular weight
Molar rate
Vapor
Density
Volume rate
Viscosity
Mass rate
Density
Liquid
Volume rate
Viscosity
Surface tension
Foaming factor
Overall column pressure drop
Trays material
gage
(PT)
(PT)
(PT)
(PT)
kg/cm²
°C
°C
kg/h
kg/kmol
kmol/h
kg/m3
m3/h
cP
kg/h
kg/m3
m3/h
cP
kg/cm²
1-17 (6)
1-17 (6)
1,000
1,000
1
1
17
17
600 (1)
600 (1)
2
2
DESIGN CASE 2 SOR (2) DESIGN CASE 1 EOR (3)
(4)
(4)
1
17
8.1
7.9
189
175
197
176
10,426
6,796
93.49
86.49
111.52
78.58
26.09
24.3
399.6
279.7
0.011
0.011
27,542
25,904
565.1
577.9
48.7
44.8
0.11
0.12
6.7
7.6
1.0
1.0
0.7
0.7
11/13 Cr + 1mm C.A.
11/13 Cr + 1mm C.A.
NOTES
(1) To be checked by tray manufacturer.
(2) Normal flowrate and properties of the most loaded theoritical tray of the column.
(3) Normal flowrate and properties of the least loaded theoritical tray of the column.
(4) Tray vendor shall guarantee satisfactory tray operation from 50% to 125% of the tray loading shown above.
(6) Trays are numbered from bottom to top.
2
1
REV.
Rev.1 15/07/14
Page 157 of 585
04.05.2017
06.03.17
DATE
REVISED AS MARKED
ISSUED FOR ENGG.
PURPOSE
RM
PKG
BY
RA
IK
CHKD. BY
IK
IK
APPD. BY
This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.
Page 158 of 585
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MARK
0
NOM. DIA
QTY
FLANGES
SCH./THK.
ukfeuy Mka;k
'kMwy o
fFkduSl
(307-V-102(N))
PROJECTIO PAD W
xT
FACING N NOTE-4
GENERAL NOTES (tujy uksV~l½
SERVICE
ekdZ
DokfUVVh
I1
1
200
#
300
SRWN
RF
#
-
FEED INLET
1
2
3
4 (A)
O1
1
50
#
300
SRWN
RF
#
-
HC LIQUID OUTLET
4 (B)
O2
1
200
#
300
SRWN
RF
#
-
VAPOR OUTLET
UC
1
50
#
300
SRWN
RF
#
-
UTILITY CONNECTION
2
50
#
300
SRWN
RF
#
-
LEVEL GAUGE (MAGNETIC)
2
50
#
300
SRWN
RF
#
-
LEVEL TRANSMITTER (GWR)
3
50
#
300
SRWN
RF
#
-
LEVEL TRANSMITTER (GWR)
3
50
#
300
SRWN
RF
#
-
LEVEL TRANSMITTER (GWR)
HH
1
200
#
300
SRWN
RF
#
-
HANDHOLE + B.F.
SKV
1-2
2
100
40
AS PER EIL STD.
SKIRT VENT
AO1
1
400
14 THK.
AS PER EIL STD.
ACCESS OPENING
LG
1-2
LT
1-2
LT3
A~C
LT4
A~C
CLASS
TYPE
Dykl
VkbZi
Qsflx izkstsD'ku
lfoZl
iSaM
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.47
SERIES 'B' UNLESS SPECIFIED OTHERWISE.
8
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF
NOZZLE PIPE.
9
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK
FLATS 900 APART.
10
ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH
MANHOLE.
12
PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT
BY VENDOR AS PER PAINTING JOB SPEC.
21
22
COLUMN SHALL BE TRANSPORTED TO
IOCL, MATHURA REFINERY
COMPLETE EQUIPMENT INCLUDING SUPPORT SHALL BE POST WELD HEAT
TREATMENT. HARDNESS OF BASE METAL,WELD AND HAZ SHALL NOT EXCEED
200 BHN.
ALL BUTT WELD (CIRCUMFERENTIAL & LONGITUDNAL SEEMS) IN PRESSURE
PART INCULADING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE TO PIPE
FITTING SHALL BE 100% RADIOGRAPHED.
24
FULL RADIOGRAPHY WHERE EVER SPECIFIED SHALL IMPLY 100%
RADIOGRAPHY OF ALL BUTT WELDS.
25
FOR 307-V-102(N): H2 PARTIAL PRESSURE = 14.2 kg/cm2(ABS).
FOR 307-C-101(N): MAXIMUM CONTINUOUS H 2 PARTIAL PRESSURE = 14.0
kg/cm2(ABS).
26
FOR 307-V-102(N): MAXIMUM CONTINUOUS H2S CONTENT = 0.02 % MOL.
FOR 307-C-101(N): MAXIMUM CONTINUOUS H 2S CONTENT = 0.02 MOL % IN
TOTAL STREAM AT VAPOR INLET.
28
STANDARDS ¼LVS.MMZl½
X VESSEL TOLERANCES
X
X
2ND STAGE AMINE ABSORBER (307-C-101)(N) IS STACKED ON 2nd STAGE
AMINE ABSORBER K.O.D (307-V-102)(N).
X
X
X
X
SUPPORT FOR HORIZONTAL VESSEL
WOODEN PILLOWS FOR SADDLE SUPPORT
SKIRT BASE DETAILS
SKIRT OPENING DETAILS
ANGLE LEG SUPPORT
PIPE LEG SUPPORT
BRACKET SUPPORT FOR VERTICAL VESSEL
MANHOLE WITH HINGED COVER
MANHOLE WITH DAVIT
LADDER RUNGS FOR MANHOLE/DEMISTER
RETAINING PLATE
NOZZLE REINFORCEMENT AND PROJECTION
PAD NOZZLES FOR VESSELS
STANDARD BOLT HOLE ORIENTATION
X
INTERNAL FLANGES
VORTEX BREAKERS
INLET DEFLECTOR BAFFLE
SUPPORT RING AND BOLTING BAR (FOR GUIDANCE)
SUPPORT RING SIZES FOR PACKED TOWERS
PIPE DAVIT
LIFTING LUG TOP HEAD TYPE
FIRE PROOFING AND INSULATION SUPPORTS
EARTHING LUG
NAME PLATE
X
X
X MANUFACTURER NAME PLATE
X BRACKET FOR NAME PLATE
NAME PLATE FOR SMALL EQUIPMENT
DETAILS OF FORGED NOZZLES
X SUPPORTS FOR INTERNAL FEED PIPE
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
X S.R NOZZLE NECK
X FIRE PROOFING AND INSULATION SUPPORTS
0
ykbZlsUlj LisflfQds'lUl
TYPE
MAX MOMENT AT BASE (M)
(kgm)
-
-
SEISMIC
(MC)
-
-
WIND
-
-
ENGINEERS INDIA LIMITED
NEW DELHI
JOB NO:
dk;Z l[;k
A887
UNIT NO:
;÷fuV l[;k
X NOZZLE ORIENTATIONS
CLIENT :
bathfu;lZ bafM;k fyfeVsM
M/s IOCL
PLANT :
¼Hkkjr ljdkj dk midze½
IykaV
BS-VI PROJECT,IOCL, MATHURA
FCC GASOLINE DESULPHURIZATION UNIT
DykbZV
CODE
ASME SECTION VIII DIV.-1 EDITION 2015
INT. 14.7
INT. 19.4 0
EXT. FV
45
150
2
6 (NOTE-16)
2:1 ELLIPTICAL
WORKING PRESSURE
(kg/cm2g)
DESIGN PRESSURE
(kg/cm2g)
WORKING TEMPERATURE
(0C)
DESIGN TEMPERATURE
(0C)
MDMT
( 0C)
A882-000-07-41-SP-01121-02
CORROSION ALLLOWANCE (MM)
TYPE OF HEAD
JOINT EFFICIENCY
RADIOGRAPHY
POST WELD HEAT TREATMENT
HEAT TREATMENT
OPERATING MEDIUM
7-12-0001
SP. GRAVITY
7-12-0002
WIND SPECIFICATION
7-12-0003
EARTH QUAKE SPECIFICATION
7-12-0004
7-12-0005
CAPACITY
(M3)
PAINTING/CLEANING
7-12-0006
INSULATION THICKNESS (mm)
7-12-0007
FIRE PROOFING (BY OTHERS)
7-12-0008
HYDROSTATIC TEST
(kg/cm2g)
7-12-0009
PRESSURE (NEW & COLD)
7-12-0010
INSPECTION BY
7-12-0011
6-12-0001
6-12-0002
6-12-0011
6-12-0014
MATERIAL OF CONSTRUCTION
SHELL 1
SHELL FULL
YES (NOTE-21)
HEAD AS PER SPEC.
HYDROCARBON
0.7142
HEAD
HEAD
1
FULL
IS:875
IS: 1893 + SITE SPECTRA
2.23
AS PER SPEC. (NOTE-12)
NIL
HOT
X
HORIZONTAL
25.22
COLD
NO
YES
VERTICAL (AT TOP)
CIB
EIL
X
TPIA
¼eSfVfj;y vk¡Q dUlVªD'ku)
(AS PER ASME / IS OR EQUIVALENT)
SHELL
REINFORCEMENT PAD
HEADS
SHELL FLANGES
NOZZLE FLANGES
NOZZLE NECK UPTO 250 NB
NOZZLE NECK ABOVE 250 NB
PIPE FITTINGS
GASKET EXTERNAL
SA 516 GR.60 *
SA 516 GR.60 *
SA 105 *
SA 105 *
SA 106 GR.B *
SA 516 GR.60 *
SA 234 GR.WPB (SEAMLESS) *
SPIRAL WOUND WITH SS 304 METAL WINDING &
GRAFOIL FILLER WITH CS OUTER RING AS PER ASME
B16.20
COMPRESSED FIBRE ASBESTOS FREE
GASKET INTERNAL (NOTE-10)
SA 193 GR.B7 / SA 194 GR.2H
EXTERNAL STUDS/BOLTS/NUTS
SS 304
INTERNAL STUDS/BOLTS/NUTS
SA 516 GR.60 / IS 2062 GR.E 250 QUALITY BR
SKIRT/ SUPPORT
IS 2062 GR.E 250 QUALITY BR
SKIRT/ SUPPORT BASE
SA 516 GR.60 */ SA 106 GR.B *
INTERNAL PARTS (WELDED)
SS 304
INTERNAL PARTS (BOLTED)
CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL)SA 516 GR.60 *
CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL)IS 2062 GR.E 250 QUALITY BR
WRAPPER PLATE
SS304
DEMISTER/GRID
SA 516 GR.60
PAD FOR EXTERNAL ATTACHMENT
PIPE DAVIT
IS 2062 GR.E 250 QUALITY BR
TAILING LUG
A-887-307-16-43-N2-4501
LADDERS/PLATFORM CLEATS
PIPE SUPPORT CLEATS
NOT APPLICABLE
X TRAY SUPPORT AND BOLTING BARS
INTERNALS TO BE DISMOUNTABLE AND REMOVABLE THROUGH MANHOLE
FOR INSPECTION & MAINTENANCE.
X MONKEY LADDER
X AXENS PROCESS DATA SHEET
X AXENS STD. MATERIAL RECOMMENDATIONS
X AXENS STD. MATERIAL SPECIFICATION FOR WET H2S
X AXENS GENERAL STATEMENT ABOUT MOC.
NOT APPLICABLE
A887-306-80-42-4101
* HIC RESISTANCE + NACE MR0103 COMPLAINT + NACE SP0472 (REFER AXENS SPEC IN-43
FOR ADDITIONAL REQUIREMENT)
DEMISTER DATA SHEET
A885-602-80-42-SK-0001
06534_306_307_10CO_20-C-102 N
IN-42.0
IN-43
IN-45
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
0
HOLD UPS ¼gksYM vIl½
NOZZLE ORIENTATIONS
NOZZLE ELEVATIONS
PIPE SUPPORT CLEATS
LADDER/PLATFORM CLEATS
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
PACKING SUPPORT
DESIGN DATA
0
C
B
A
06.03.2018
22.12.2017
20.11.2017
19.05.2017
ISSUED FOR PURCHASE
REVISED AS MARKED
REVISED AS MARKED
ISSUED FOR BIDS/ENGG.
SUJEET
NS
NS
SUNIL
RRJ
RRJ
RRJ
KVR/PSV
REV
DATE
REVISION
BY
CHECKED
TK
TK
TK
AT
APPROVED
INDIAN BOILER REGULATIONS (IBR)
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
APPROXIMATE WEIGHT (kgs)
SIZE OF NOZZLES LG1-2,LT1A-B,LT2A-C
SUPPORT HEIGHT
DETAILS OF INTERNAL
307
¼fMtkbu MkVk½(FOR ITEM NO.307-V-102(N))
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
FOR 307-C-101(N):- RICH AMINE RESIDENCE TIME (NHLL-NLLL)= 8
MINUTES.
MAX. SHEAR FORCE AT BASE (H)
(kg)
SEISMIC
(DB)
DESIGN DATA
7-12-0012
7-12-0013
7-12-0014
7-12-0015
7-12-0016
7-12-0017
7-12-0018
7-12-0019
7-12-0020
7-12-0021
7-12-0022
7-12-0023
7-12-0024
7-12-0025
7-12-0026
7-12-0027
7-12-0028
7-12-0029
7-12-0030
7-12-0031
7-12-0032
7-12-0033
7-12-0034
7-12-0036
7-12-0037
A885-999-80-42-ST-0025
ALLOY LINER DETAILS
SIGHT GLASSES FOR PRESSURE VESSELS
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
LICENSOR'S SPECIFICATION
ykbZlsUlj LVS.MlZ
VENDOR SHALL DESIGN AND PROVIDE LIFTING LUG WITH COVER PLATE
BOLTED TO TOP MANWAY FLANGE. LIFTING LUG SHALL BE DESIGNED FOR
ERECTION WEIGHT + INSULATION. MECHANICAL DESIGN OF LIFTING LUG
SHALL BE CARRIED OUT CONSIDERING ACTUAL EQUIPMENT WEIGHT WITH
ADDITIONAL 25% MARGIN FOR DRESSED-UP EQUIPMENT AND WITH IMPACT
FACTOR OF 2.0.
CLOUMN 307-C-101(N) IS DESIGNED FOR PRESSURE DROP OF 0.3 Kg/cm2.
VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER (2
NOS., 1800 APART) INSIDE THE SKIRT TO APPROACH THE BOTTOM DISHED
END FOR INSPECTION.
NOZZLE SHOWN WITH BLIND FLANGE SHALL BE PROVIDE WITH BOLTS,NUTS
& GASKET.
29
LICENSOR'S STANDARD
ALL FABRICATED NOZZLES/PIPE FITTINGS SHALL BE FULLY RADIOGRAPHED.
STEAM OUT IS PROHIBITED.
SPARES SHALL BE AS PER THE REQUISITION.
CORROSION ALLOWANCE FOR INTERNALS:
FIXED = 6.0 mm
REMOVABLE : SS = NIL, CS = 3.0 mm
FIXED INTERNALS SHALL HAVE THE FULL CORROSION ALLOWANCE ON EACH
EXPOSED FACE.
EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT
VENDOR'S WORKS/SHOP AND SUPPLIED IN SINGLE PIECE.
23
27
X DENOTES APPLICABLITY
X GENERAL SPEC. FOR PRESSURE VESSELS
X SUPP. SPEC. FOR CS VESSELS
X STD. SPEC. FOR BQCS PLATE
X STD. SPEC. FOR STRUCTRAL QUALITY PLATES
JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE COATING (NEW
X CONSTRUCTION)
VENDOR SHALL ENSURE THAT INTERNAL GASKET USED IS SUITABLE FOR
SPECIFICED DESIGN CONDITION & PROCESS FLUID.
11
19
20
COLUMN IS STRUCTURE
SUPPORTED/GUIDED
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
6
7
18
NO PLATFORM,PIPING,PIPE DAVIT
SHALL BE SUPPORTED FROM COLUMN
UNLESS STATED OTHER WISE
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
CENTER LINE TO FLANGE CONTACT FACE.
THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
17
THIS EQUIPMENT IS IN H2 + H2S
SERVICE
SPECIFICATIONS ¼LisflfQds'kUl½
5
13
14
15
16
# REFER SHEET- 5
A887-306-80-42-DS-3501-0-1
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by
the lender to the borrower for the intended use.
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½
2nd STAGE AMINE ABSORBER/
2nd STAGE AMINE ABSORBER K.O. DRUM
ITEM NO.
307-C-101(N)/307-V-102(N)
(PER ITEM)
¼,ijkSfDlesaV otu½
ERECTION
16700
OPERATING
26900
HYDROTEST(SHOP)
27050
HYDROTEST ( FIELD )
30300
NUMBER OF ITEMS :
ONE
fMtkbu MkVk
lSd.M LVst ,ekbZu ,ctk+jcj@
lSd.M LVst ,ekbZu ,ctk+jcj ds vks Mªe
vkbVe uEcj
307&lh&101¼,u½@307&oh&102¼,u½
DRAWING NUMBER
MªkbZx uEcj
REV
A887-306-80-42-DS-3501
0
SHEET 1 OF 5
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
Page 166 of 585
MARK
0
NOM. DIA
QTY
FLANGES
SCH./THK.
ukfeuy Mka;k
'kMwy o
fFkduSl
(307-C-101N)
PROJECTIO PAD W
xT
FACING N NOTE-4
GENERAL NOTES (tujy uksV~l½
SERVICE
ekdZ
DokfUVVh
I1
1
50
#
300
SRWN
RF
#
-
LEAN AMINE INLET
1
2
3
4 (A)
I2
1
200
#
300
SRWN
RF
#
-
GAS INLET
4 (B)
MH
1
900
-
300
WN
RF
-
-
MANHOLE
O1
1
200
#
300
SRWN
RF
#
-
SWEET GAS OUTLET
-
RICH AMINE OUTLET
CLASS
TYPE
Dykl
VkbZi
Qsflx izkstsD'ku
lfoZl
iSaM
O2
1
50
#
300
SRWN
RF
SEE
DWG.
UC1
1
50
#
300
SRWN
RF
#
-
UTILITY CONNECTION
UC2
1
50
#
300
SRWN
RF
#
-
SKIMMING OUTLET
V
1
50
#
300
SRWN
RF
#
-
VENT
PSV
1
100
#
300
SRWN
RF
#
-
PRESSURE SAFETY VALVE
PT
1
50.8 ID.
-
300 SRLWN
RF
#
-
PRESSURE TRANSMITTER
2
50
#
300
SRWN
RF
#
-
LEVEL GAUGE (MAGNETIC)
2
50
#
300
SRWN
RF
#
-
LEVEL TRANSMITTER (GWR)
LG
1-2
LT
1-2
LT3
A-C
LT4
A-C
SKV
3-4
AO2
SPECIFICATIONS ¼LisflfQds'kUl½
UNLESS STATED OTHER WISE
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
CENTER LINE TO FLANGE CONTACT FACE.
X
5
THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
6
7
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME
B16.47 SERIES-B. UNLESS SPECIFIED OTHERWISE.
8
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF
NOZZLE PIPE.
9
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK
FLATS 900 APART.
¼fMtkbu MkVk½
CODE
STD. SPEC. FOR BQCS PLATE
STD. SPEC. FOR STRUCTRAL QUALITY PLATES
JOB. SPEC. FOR SURFACE PREPARATION AND PROTECTIVE COATING
(NEW CONSTRUCTION)
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
DESIGN DATA
DENOTES APPLICABLITY
GENERAL SPEC. FOR PRESSURE VESSELS
SUPP. SPEC. FOR CS VESSELS
STANDARDS ¼LVS.MMZl½
VESSEL TOLERANCES
SUPPORT FOR HORIZONTAL VESSEL
WOODEN PILLOWS FOR SADDLE SUPPORT
SKIRT BASE DETAILS
SKIRT OPENING DETAILS
ANGLE LEG SUPPORT
PIPE LEG SUPPORT
BRACKET SUPPORT FOR VERTICAL VESSEL
MANHOLE WITH HINGED COVER
MANHOLE WITH DAVIT
LADDER RUNGS FOR MANHOLE/DEMISTER
RETAINING PLATE
NOZZLE REINFORCEMENT AND PROJECTION
PAD NOZZLES FOR VESSELS
STANDARD BOLT HOLE ORIENTATION
3
50
#
300
SRWN
RF
#
-
LEVEL TRANSMITTER (GWR)
ALLOY LINER DETAILS
SIGHT GLASSES FOR PRESSURE VESSELS
3
50
#
300
SRWN
RF
#
-
LEVEL TRANSMITTER (GWR)
2
100
40
AS PER EIL STD.
SKIRT VENT
1
400
14 THK.
AS PER EIL STD.
ACCESS OPENING
INTERNAL FLANGES
VORTEX BREAKERS
INLET DEFLECTOR BAFFLE
SUPPORT RING AND BOLTING BAR (FOR GUIDANCE)
SUPPORT RING SIZES FOR PACKED TOWERS
PIPE DAVIT
LIFTING LUG TOP HEAD TYPE
FIRE PROOFING AND INSULATION SUPPORTS
EARTHING LUG
NAME PLATE
MANUFACTURER NAME PLATE
BRACKET FOR NAME PLATE
NAME PLATE FOR SMALL EQUIPMENT
DETAILS OF FORGED NOZZLES
SUPPORTS FOR INTERNAL FEED PIPE
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
# REFER SHEET-5
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
S.R NOZZLE NECK
FIRE PROOFING AND INSULATION SUPPORTS
ASME SECTION VIII DIV.-1 EDITION 2015
TOP 14.3
BOTTOM 14.5
INT. 19.4
EXT. FV
0
TOP 48
BOTTOM
45
150
EXT.
AMB.
2
6 (NOTE-16)
2:1 ELLIPTICAL
WORKING PRESSURE
(kg/cm2g)
DESIGN PRESSURE
(kg/cm2g)
WORKING TEMPERATURE
(0C)
DESIGN TEMPERATURE
(0C)
MDMT
( 0C)
A882-000-07-41-SP-01121-02
CORROSION ALLLOWANCE (MM)
TYPE OF HEAD
JOINT EFFICIENCY
RADIOGRAPHY
POST WELD HEAT TREATMENT
HEAT TREATMENT
OPERATING MEDIUM
7-12-0001
SP. GRAVITY
7-12-0002
WIND SPECIFICATION
7-12-0003
EARTH QUAKE SPECIFICATION
7-12-0004
7-12-0005
CAPACITY
(M3)
PAINTING/CLEANING
7-12-0006
INSULATION THICKNESS (mm)
7-12-0007
FIRE PROOFING (BY OTHERS)
7-12-0008
HYDROSTATIC TEST
(kg/cm2g)
7-12-0009
PRESSURE (NEW & COLD)
7-12-0010
INSPECTION BY
7-12-0011
6-12-0001
6-12-0002
6-12-0011
6-12-0014
7-12-0012
7-12-0013
7-12-0014
7-12-0015
7-12-0016
7-12-0017
7-12-0018
7-12-0019
7-12-0020
7-12-0021
7-12-0022
7-12-0023
7-12-0024
7-12-0025
7-12-0026
7-12-0027
7-12-0028
7-12-0029
7-12-0030
7-12-0031
7-12-0032
7-12-0033
7-12-0034
7-12-0036
7-12-0037
A885-999-80-42-ST-0025
MATERIAL OF CONSTRUCTION
FOR ITEM NO. 307-C-101(N)
SHELL 1
SHELL FULL
YES (NOTE-21)
HEAD AS PER SPEC.
HYDROCARBON
1.012
HEAD
HEAD
1
FULL
IS:875
IS: 1893 + SITE SPECTRA
8.09
AS PER SPEC. (NOTE-12)
25(IH) (HOLD) X
HOT
HORIZONTAL
25.22
COLD
NO
YES
VERTICAL (AT TOP)
CIB
EIL
TPIA
X
¼eSfVfj;y vk¡Q dUlVªD'ku)
(AS PER ASME / IS OR EQUIVALENT)
SHELL
REINFORCEMENT PAD
HEADS
SHELL FLANGES
NOZZLE FLANGES
NOZZLE NECK UPTO 250 NB
NOZZLE NECK ABOVE 250 NB
PIPE FITTINGS
GASKET EXTERNAL
SA 516 GR.60 *
SA 516 GR.60 *
SA 105 *
SA 105 *
SA 106 GR.B *
SA 516 GR.60 *
SA 234 GR.WPB (SEAMLESS) *
SPIRAL WOUND WITH SS 304 METAL WINDING &
GRAFOIL FILLER WITH CS OUTER RING AS PER ASME
B16.20
COMPRESSED FIBRE ASBESTOS FREE
GASKET INTERNAL (NOTE-10)
SA 193 GR.B7 / SA 194 GR.2H
EXTERNAL STUDS/BOLTS/NUTS
SS 316L
INTERNAL STUDS/BOLTS/NUTS
SKIRT/ SUPPORT
SKIRT/ SUPPORT BASE
SA 516 GR.60 / SA 106 GR.B *
INTERNAL PARTS (WELDED)
SS316L*
INTERNAL PARTS (BOLTED)
CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL)SA 516 GR.60
IS 2062 Gr.E 250 QUALITY BR
CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL)
WRAPPER PLATE
SS316L
DEMISTER/GRID
SA 516 GR.60
PAD FOR EXTERNAL ATTACHMENT
PIPE DAVIT
TAILING LUG
SA 516 GR.60
INTERMIDIATE SKIRT
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
A887-306-80-42-DS-3501-0-2
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by
the lender to the borrower for the intended use.
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½
ykbZlsUlj LisflfQds'lUl
TYPE
ykbZlsUlj LVS.MlZ
NOZZLE ORIENTATIONS
X
X
X
X
LADDERS/PLATFORM CLEATS
PIPE SUPPORT CLEATS
TRAY SUPPORT AND BOLTING BARS
DEMISTER DATA SHEET
A885-602-80-42-SK-0001
MONKEY LADDER
06534_306_307_10CO_20-C-102 N
AXENS PROCESS DATA SHEET
AXENS STD. MATERAIL RECOMMENDATIONS
IN-42.0
AXENS STD. MATERAIL SPECIFICATION FOR WET IN-43
H2S
AXENS GENERAL STATEMENT ABOUT MOC.
IN-45
MAX MOMENT AT BASE (M)
(kgm)
-
-
SEISMIC
(MC)
-
-
WIND
-
-
ENGINEERS INDIA LIMITED
JOB NO:
dk;Z l[;k
NEW DELHI
CLIENT :
bathfu;lZ bafM;k fyfeVsM
PLANT :
¼Hkkjr ljdkj dk midze½
DykbZV
IykaV
A887
0
UNIT NO:
;÷fuV l[;k
NOZZLE ELEVATIONS
M/s IOCL
BS-VI PROJECT,IOCL, MATHURA
FCC GASOLINE DESULPHURIZATION UNIT
0
C
B
A
06.03.2018
22.12.2017
20.11.2017
19.05.2017
ISSUED FOR PURCHASE
REVISED AS MARKED
REVISED AS MARKED
ISSUED FOR BIDS/ENGG.
SUJEET
NS
NS
SUNIL
RRJ
RRJ
RRJ
KVR/PSV
REV
DATE
REVISION
BY
CHECKED
TK
TK
TK
AT
APPROVED
INDIAN BOILER REGULATIONS (IBR)
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
APPROXIMATE WEIGHT (kgs)
SIZE OF NOZZLES LG1-2, LT1A-B
PIPE SUPPORT CLEATS
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
PACKING SUPPORT
SUPPORT HEIGHT
DETAILS OF INTERNAL
307
0
HOLD UPS ¼gksYM vIl½
NOZZLE ORIENTATIONS
MAX. SHEAR FORCE AT BASE (H)
(kg)
SEISMIC
(DB)
A-887-307-16-43-N2-4501
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
LICENSOR'S SPECIFICATION
LICENSOR'S STANDARD
X
-
OPERATING
-
HYDROTEST(SHOP)
-
HYDROTEST ( FIELD )
-
NUMBER OF ITEMS :
ONE
fMtkbu MkVk
2nd STAGE AMINE ABSORBER/
2nd STAGE AMINE ABSORBER K.O. DRUM
lSd.M LVst ,ekbZu ,ctk+jcj@
lSd.M LVst ,ekbZu ,ctk+jcj ds vks Mªe
307-C-101(N)/307-V-102(N)
¼,ijkSfDlesaV otu½
ERECTION
DESIGN DATA
ITEM NO.
(PER ITEM)
vkbVe uEcj
307&lh&101¼,u½@307&oh&102¼,u½
DRAWING NUMBER
MªkbZx uEcj
REV
A887-306-80-42-DS-3501
0
SHEET 2 OF 5
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
UNIT:
307
CLIENT : M/s. IOCL
PLANT
: BS-VI PROJECT,IOCL, MATHURA
(FCC GALOLINE DESULPHURIZATION UNIT)
osLksy fMtkbu MkVk
lSd.M LVst ,ekbZu ,ctk+jcj@
lSd.M LVst ,ekbZu ,ctk+jcj
ds vks Mªe
vkbVe uEcj 307&lh&101¼,u½@307&oh&102¼,u½
Page 167 of 585
JOB NO. : A887
UNIT:
307
CLIENT : M/s. IOCL
PLANT
: BS-VI PROJECT,IOCL, MATHURA
(FCC GALOLINE DESULPHURIZATION UNIT)
osLksy fMtkbu MkVk
lSd.M LVst ,ekbZu ,ctk+jcj@
lSd.M LVst ,ekbZu ,ctk+jcj
ds vks Mªe
vkbVe uEcj 307&lh&101¼,u½@307&oh&102¼,u½
Page 168 of 585
JOB NO. : A887
JOB NO. : A887
UNIT:
307
CLIENT : M/s. IOCL
PLANT
: BS-VI PROJECT,IOCL, MATHURA
(FCC GALOLINE DESULPHURIZATION UNIT)
osLksy fMtkbu MkVk
lSd.M LVst ,ekbZu ,ctk+jcj@
lSd.M LVst ,ekbZu ,ctk+jcj
ds vks Mªe
vkbVe uEcj 307&lh&101¼,u½@307&oh&102¼,u½
Page 169 of 585
NOTE:
Page 170 of 585
INDIAN OIL CORPORATION LIMITED
QUALITY IMPROVEMENT PROJECT
MATHURA REFINERY
FCC GASOLINE DESULPHURIZATION UNIT
UNIT 306_307
PROCESS BOOK
SECTION 10-02
307-C-101 (N)
SECOND STAGE AMINE ABSORBER
DOCUMENT NUMBER :
06534_306_307_10CO_020-C-101N
Page 171 of 585
Page 172 of 585
Page 173 of 585
Page 174 of 585
Page 175 of 585
Page 176 of 585
Page 177 of 585
TRAY COLUMN PROCESS DATA SHEET
EIL DOCUMENT NUMBER : A887-20-02-DS-10CO-C101
Client
Job Number
Unit
Type
Item
Page
06534
306_307
10CO
307-C-101 (N)
9 of 9
INDIAN OIL CORPORATION LIMITED
QUALITY IMPROVEMENT PROJECT - MATHURA REFINERY
Unit
FCC GASOLINE DESULPHURIZATION UNIT
Service
SECOND STAGE AMINE ABSORBER
Date
By
Check By
Rev
28/11/16
DEC
CSG
0
COLUMN CHARACTERISTICS (1)
Existing column or in design
Inside diameter
Normal tray spacing
Tray type
Total number of trays
In Design
900 (1)
450 (1)
Valve Trays (1)
20 (2)
mm
mm
TRAY CHARACTERISTICS (1)
Section (First tray - Last tray)
Section inside diameter
Number of paths
Number of trays in section
Tray spacing
Run case
Tray Identification
Pressure
Liquid temperature
Vapor temperature
Mass rate
Molecular weight
Molar rate
Vapor
Density
Volume rate
Viscosity
Mass rate
Density
Liquid
Volume rate
Viscosity
Surface tension
Foaming factor
Overall column pressure drop
Tray material
Top / Bottom (Trays 1 to 20)
900
1
20
450
mm
mm
gage
(PT)
(PT)
(PT)
(PT)
kg/cm²
°C
°C
kg/h
kg/kmol
kmol/h
kg/m3
m3/h
cP
kg/h
kg/m3
m3/h
cP
dyn/cm
(3)(5)
1
14.3
48
46
4 915
5.88
835.88
3.311
1 484.4
0.024
3 489
1 011
3.5
1.6
66.2
(4)(6)
20
14.5
45
45
4 916
5.89
84.63
3.365
1 460.9
0.011
3 491
1 011
3.5
1.8
66.6
0.73
0.3 (7)
SS 316L
kg/cm²
NOTES
(1) To be checked by manufacturer.
(2) Trays are numbered from top to bottom of the column.
(3) Normal flowrate and properties of the most loaded tray corresponding to SOR case.
(4) Normal flowrate and properties of the least loaded tray corresponding to EOR case.
(5) Tray manufacturer shall guarantee satisfactory operation for 115% of indicated tray loading.
(6) Tray manufacturer shall guarantee satisfactory operation for 50% of indicated tray loading.
(7) Including 0.1 kg/cm2 pressure drop for mesh.
(8) Minimum flooding factor : 70%.
2
1
REV.
05.01.18
17.02.17
DATE
REVISED AS MARKED
ISSUED FOR ENGG.
PURPOSE
SG
PKG
BY
PKG
IK
CHKD. BY
MSM
IK
APPD. BY
Rev.1 15/07/14 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.
Page 178 of 585
Page 179 of 585
INDIAN OIL CORPORATION LIMITED
QUALITY IMPROVEMENT PROJECT
MATHURA REFINERY
FCC GASOLINE DESULPHURIZATION UNIT
UNIT 306_307
PROCESS BOOK
SECTION 10-02
307-C-102 (N)
H2S STRIPPER
DOCUMENT NUMBER :
06534_306_307_10CO_020-C-102N
Page 180 of 585
Page 181 of 585
Page 182 of 585
Page 183 of 585
Page 184 of 585
Page 185 of 585
TRAY COLUMN PROCESS DATA SHEET
EIL DOCUMENT NUMBER : A887-20-02-DS-10CO-C102
Client
Job Number
Unit
Type
Item
Page
06534
306_307
10CO
307-C-102 (N)
8 of 8
INDIAN OIL CORPORATION LIMITED
QUALITY IMPROVEMENT PROJECT - MATHURA REFINERY
Unit
FCC GASOLINE DESULPHURIZATION UNIT
Service
H2S STRIPPER
Date
By
Check By
Rev
28/11/16
DEC
CSG
0
COLUMN CHARACTERISTICS (1)
Existing column or in design
Inside diameter
Normal tray spacing
Tray type
Total number of trays
In Design
1110 / 2000 (Bottom) (1)
450 (1)
Valve Trays (7)
20 (2)
mm
mm
TRAY CHARACTERISTICS (1)
Section (First tray - Last tray)
Section inside diameter
Number of paths
Number of trays in section
Tray spacing
Run case
Tray Identification
Pressure
Liquid temperature
Vapor temperature
Mass rate
Molecular weight
Molar rate
Vapor
Density
Volume rate
Viscosity
Mass rate
Density
Liquid
Volume rate
Viscosity
Surface tension
Foaming factor
Overall column pressure drop
Tray material
Top / Bottom (Trays 1 to 20)
1,100
1
20
450
mm
mm
gage
(PT)
(PT)
(PT)
(PT)
kg/cm²
°C
°C
kg/h
kg/kmol
kmol/h
kg/m3
m3/h
cP
kg/h
kg/m3
m3/h
cP
dyn/cm
(3)(5)
1
15.4
132
131
2 781
16.74
166.13
8.058
345.1
0.015
43 374
681.7
63.6
0.20
14.0
(4)(6)
20
15.6
122
95
614
4.37
140.50
2.310
265.8
0.011
41 207
694.1
59.4
0.22
14.7
1
0.2
11/13 Cr
kg/cm²
NOTES
(1) To be checked by manufacturer.
(2) Trays are numbered from top to bottom of the column.
(3) Normal flowrate and properties of the most loaded tray corresponding to EOR case.
(4) Normal flowrate and properties of the least loaded tray corresponding to SOR case.
(5) Tray manufacturer shall guarantee satisfactory operation for 115% of indicated tray loading.
(6) Tray manufacturer shall guarantee satisfactory operation for 50% of indicated tray loading.
(7) Maximum flooding factor : 82%
2
1
REV.
05.01.18
17.02.17
DATE
REVISED AS MARKED
ISSUED FOR ENGG.
PURPOSE
SG
PKG
BY
PKG
IK
CHKD. BY
MSM
IK
APPD. BY
Rev.1 15/07/14 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.
Page 186 of 585
Page 187 of 585
Page 188 of 585
Page 189 of 585
Page 190 of 585
Page 191 of 585
Page 192 of 585
Page 193 of 585
Page 194 of 585
MARK
QTY
ekdZ
DokfUVVh ukfe Mka;k
F
1
SCH./THK.
0
FLANGES
'kMwy o
fFkduSl
CLASS
TYPE
Dykl
VkbZi
80
160
300
WN
PROJECTI
PAD W
ON NOTExT
FACING
4
Qsflx
RF
T
1
150
80
300
WN
RF
B
1
100
120
300
WN
RF
V
1
50
160
150
WN
RF
UC
1
50
160
300
WN
RF
LT1-6
6
-
300
LWN
PI
1
-
300
TI1-2
2
-
MH1-4
4
500
SP1-2
2
50
RI
0
NOM. DIA
1
izksts'ku
SERVICE
lfoZl
iSaM
720
45XT
SEE
DWG.
SEE
DWG.
SEE
DWG.
GENERAL NOTES (tujy uksV~l½
FEED
TOP OUTLET
60XT
BOTTOM OUTLET
-
VENT + B.F.
670
-
UTILITY CONNECTION (STEAM
OUT) + B.F.
RF
670
-
LEVEL TRANSMITTER (DP)
LWN
RF
670
-
PRESSURE INSTRUMENT
300
LWN
RF
670
-
TEMPERATURE INSTRUMENT
14 THK.
150
WN
RF
770
250XT
MANHOLE + B.F. + DAVIT
160
300
WN
RF
670
-
STAND PIPE
RF
SEE
DWG.
50.8
I.D.
50.8
I.D.
50.8
I.D.
200
80
300
WN
110XT
1
UNLESS STATED OTHER WISE
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
2
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
4 (A)
85XT
4 (B)
5
6
7
8
9
10
11
12
13
REBOILER INLET
RR
1
250
80
300
WN
RF
720
135XT
REBOILER RETURN
R
1
50.8
I.D.
-
300
LWN
RF
670
-
REFLUX
MCF
1
50
160
300
WN
RF
670
-
PUMP MINIMUM FLOW
AO
1
450
14 THK.
AS PER EIL STD.
225 X T
ACCESS OPENING
SKV 13
3
100
40
AS PER EIL STD.
-
SKIRT VENT
SPECIFICATIONS ¼LisflfQds'lUl½
(kg/cm2g)
6.0 (TOP)
6-12-0002
DESIGN PRESSURE
(kg/cm2g)
INT. 8.0 (TOP) / 8.7 (BOTTOM)
6-12-0011
WORKING TEMPERATURE
(0C)
61.9 (TOP)
6-12-0014
DESIGN TEMPERATURE
(0C)
220
6-12-0020
MDMT
(0C)
CORROSION ALLLOWANCE (MM)
8
TYPE OF HEAD
2:1 ELLIPSOIDAL
JOINT EFFICIENCY
SHELL 1
HEAD
1
RADIOGRAPHY
SHELL 100%
HEAD
SINGLE PIECE
POST WELD HEAT TREATMENT
YES (NOTE-20)
HEAT TREATMENT
HEAD-AS PER SPEC.
OPERATING MEDIUM
SP. GRAVITY
HYDROCARBON (VAPOUR+LIQUID)
LIQUID: 0.59
WIND SPECIFICATION
IS:875, 50 m/s
7-12-0001
EARTH QUAKE SPECIFICATION
IS: 1893 + SITE SPECTRA
SUPPORT FOR HORIZONTAL VESSEL
7-12-0002
18.3
WOODEN PILLOWS FOR SADDLE SUPPORT
7-12-0003
CAPACITY
(M3)
PAINTING/CLEANING
7-12-0004
INSULATION THICKNESS(mm)(BY OTHERS)
7-12-0005
FIRE PROOFING (BY OTHERS)
ANGLE LEG SUPPORT
7-12-0006
HYDROSTATIC TEST
PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT
BY VENDOR AS PER PAINTING SPEC.
PIPE LEG SUPPORT
7-12-0007
PRESSURE (NEW & COLD)
BRACKET SUPPORT FOR VERTICAL VESSEL
7-12-0008
INSPECTION BY
ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH
MANHOLE.
MANHOLE WITH HINGED COVER
7-12-0009
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
CENTER LINE TO FLANGE CONTACT FACE.
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
THE INDICATED
CONSTRUCTION.
THICKNESS
IS
THE
MINIMUM
ACCEPTABLE
AFTER
X
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF
NOZZLE PIPE/SHELL.
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK
FLATS 900 APART.
ALL FABRICATED NOZZLES SHALL BE FULLY RADIOGRAPHED.
NOZZLES SHOWN WITH BLIND FLANGES SHALL BE PROVIDED
BOLTS/NUTS AND GASKETS.
A882-000-07-41-SP01121-02
MATERIAL REQUIREMENTS FOR CARBON STEEL
COMPONENTS USED IN SOUR SERVICE FOR PETROLEUM
REFINERY ENVIRONMENTS
DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME
B16.47 SERIES 'B' UNLESS SPECIFIED OTHERWISE.
6-79-0013
STANDARDS ¼LVS.MMZl½
X VESSEL TOLERANCES
X SKIRT BASE DETAILS
WITH X SKIRT OPENING DETAILS
15
FULL RADIOGRAPHY WHEREVER SPECIFIED IMPLY 100% RADIOGRAPHY OF
ALL BUTT WELDS.
17
COLUMN IS IN SOUR SERVICE.
18
ALL BUTT WELD (CIRCUMFERENTIAL AND LONGITUDINAL SEAMS) IN
PRESSURE PART INCLUDING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE
TO PIPE FITTING SHALL BE FULLY RADIOGRAPHED.
X MANHOLE WITH DAVIT
X LADDER RUNGS FOR MANHOLE/DEMISTER
'T' DENOTES CORRESPONDING SHELL/DISH END/SKIRT NOMINAL THICKNESS.
22
23
24
STRUCTURAL GUIDED COLUMN
25
26
NO WELDING IS PERMITTED ON THIS COLUMN AFTER PWHT
NO LADDER / PLATFORM / PIPING SHALL BE SUPPORTED FROM THE COLUMN
FILE NAME A888-84A-80-42-DS-3001-0-1 (PDS REV-0)
COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN TWO SECTION
a)
FOR WELDED CS INTERNALS, TWICE OF C.A. SHALL BE ADDED IN THE
THICKNESS MENTIONED IN EIL STANDARD.
b)
FOR BOLTED CS INTERNALS, SINGLE C.A. SHALL BE ADDED IN THE
THICKNESS MENTIONED IN EIL STANDARD.
27
COLUMN SHALL BE FABRICATED, PWHT & HYDROTESTED IN SINGLE
PIECE (COMPLETE IN ALL RESPECT) AT VENDORS WORK/SHOP. FOR
TRANSPORTATION, COLUMN SHALL BE CUT IN TWO PIECES AS PER
LOCATION MARKED ON SHEET 2.
28
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
TYPE
LICENSOR'S STANDARD
ykbZlsUlj LVS.MlZ
MAX MOMENT AT BASE (M)
(kgm)
SITE WELD OF TWO PIECES OF COLUMN INCLUDING LOCAL NDT,
PWHT SHALL BE DONE BY COLUMN VENDOR.
30
COLUMN VENDOR SHALL SUBMIT THE PROCEDURE FOR SITE JOINT, LOCAL
NDT, PWHT EIL REVIEW.
31
COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN TWO SECTION
WITH SITE JOINT IN SKIRT AS SHOWN IN SHT.2
32
MAX. SHEAR FORCE AT BASE (H)
(kg)
SEISMIC
(DB)
-
-
SEISMIC
(MC)
-
-
WIND
-
-
VENDOR SHALL INCREASE THE LENGTH OF COLUMN SHELL SUITABLY
FOR CUTTING AT SHOP BEFORE TRANSPORTATION & PREPARATION
OF WELD EDGE FOR SITE JOINT.
29
COLUMN IS TRANSPORTED TO IOCL, BONGAIGAON REFINERY
ykbZlsUlj LisflfQds'lUl
EIL
CIB
TPI
X
¼eSfVfj;y vk¡Q dUlVªD'ku)
(AS PER ASME / IS OR EQUIVALENT) (CS ZONE)
REINFORCEMENT PAD
SA 516 Gr.60
7-12-0014
HEADS
SA 516 Gr.60 #
7-12-0015
SHELL FLANGES
-
ALLOY LINER DETAILS
7-12-0016
NOZZLE FLANGES / LWN
SA 105
SIGHT GLASSES FOR PRESSURE VESSELS
7-12-0017
NOZZLE NECK UPTO 250 NB
SA 106 GR.B (SEAMLESS)
7-12-0018
NOZZLE NECK ABOVE 250 NB
SA 516 Gr.60 #
7-12-0019
PIPE FITTINGS
SA 234 GR. WPB (SEAMLESS)
7-12-0020
GASKET EXTERNAL
SPIRAL WOUND GASKET WITH SS 316L METAL
WINDING & GRAFOIL FILLER MATERIAL WITH CS
OUTER RING & SS 316L INNER RING AS PER ASME
B16.20
7-12-0024
GASKET INTERNAL (NOTE-24)
COMPRESSED FIBRE (ASBESTOS FREE)
7-12-0025
EXTERNAL STUDS/BOLTS/NUTS
SA 193 GR.B7M / SA 194 GR.2HM
7-12-0026
INTERNAL STUDS/BOLTS/NUTS
SS 304
7-12-0027
SKIRT / SUPPORT
SA 516 GR.60 / IS 2062 GR.E250 'BR'
7-12-0028
SKIRT / SUPPORT BASE
IS 2062 GR.E250 'BR'
7-12-0029
INTERNAL PARTS (WELDED)
SA 516 Gr.60 # / SA106 Gr.B #
NAME PLATE FOR SMALL EQUIPMENT
7-12-0030
INTERNAL PARTS (BOLTED)
SA 516 Gr.60 # / SA106 Gr.B (SEAMLESS)
DETAILS OF FORGED NOZZLES
7-12-0031
CLIPS & ATTACHMENTS (EXTERNAL)
SA 516 GR.60 / IS 2062 GR.E250 'BR'WELDED
OVER BQCS PAD
X STANDARD BOLT HOLE ORIENTATION
7-12-0021
7-12-0022
X PIPE DAVIT
X LIFTING LUG TOP HEAD TYPE
7-12-0023
FIRE PROOFING AND INSULATION SUPPORTS
X SUPPORTS FOR INTERNAL FEED PIPE
7-12-0032
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
7-12-0033
PAD FOR EXTERNAL ATTACHMENT
SA 516 GR.60
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
7-12-0034
VORTEX BREAKER
SA 516 Gr.60 #
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
7-12-0036
TAILING LUG
IS 2062 GR.E250 'BR'
S.R NOZZLE NECK
7-12-0037
x FIRE PROOFING AND INSULATION SUPPORTS
A885-999-80-42-ST-0025
THICKNESSES SHOWN IN EIL STANDARD ARE MINIMUM WITHOUT C.A.
COLUMN IS IN SOUR SERVICE
LICENSOR'S SPECIFICATION
FOR CARBON STEEL INTERNALS FOLLOWING SHALL BE COMPLIED WITH :-
HORIZONTAL / VERTICAL (AT TOP)
11.3
7-12-0013
X NOZZLE REINFORCEMENT AND PROJECTION
X EARTHING LUG
DESIGN AND SUPPLY OF SEA TRANSPORTATION, METALIC SADDLE, X NAME PLATE
EXTENSION PIECES FOR TRANSPORTATION SADDLES, SUITABLE STOOLS
MANUFACTURER NAME PLATE
X
FOR LOADING / UNLOADING AND ACCESSORIES ARE IN VENDOR'S SCOPE.
X BRACKET FOR NAME PLATE
THICKNESS FURNISHED IN EIL STANDARD IS MINIMUM TO BE FOLLOWED.
(ALSO REFER NOTE-26).
NO
SA 516 Gr.60 #
X INTERNAL FLANGES
X VORTEX BREAKERS
COMPLETE EQUIPMENT INCLUDING SUPPORT SHALL BE POST WELD HEAT X INLET DEFLECTOR BAFFLE
TREATED. HARDNESS OF BASE METAL, WELD & HAZ SHALL NOT EXCEED 200
X SUPPORT RING AND BOLTING BAR (FOR GUIDANCE)
BHN.
REQUIREMENTS OF INTERNALS GASKETS SHALL BE AS PER SPEC/STD.
GASKET SHALL BE FULL FACED.ALL INTERNAL GASKETS SHALL BE SUITABLE
FOR THE DESIGN TEMPERATURE.
YES
SHELL / INSERT PLATE
EQUIPMENT IS SUBJECTED TO STEAM OUT CONDITION OF 0.5 Kg/cm2(g)
AND 158°C
VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER
INSIDE THE SKIRT FOR COLUMN TO APPROACH THE BOTTOM END FOR
INSPECTION.
AS PER PAINTING SPEC. (NOTE-12)
45
HOT
COLD
X
7-12-0012
PAD NOZZLES FOR VESSELS
EQUIPMENT SHALL BE ERECTED IN DRESSED UP CONDITION (BY OTHERS).
DRESSED UP IMPLIES THAT THE EQUIPMENT WILL BE ERECTED AFTER
INSTALLATION OF INSULATION, PLATFORM/LADDERS AND PIPING SPOOLS.
CORRESPONDINGLY EQUIPMENT VENDOR SHALL DESIGN AND SELECT LIFTING
LUG BASED ON 1.5 TIMES THE ACTUAL ERECTION WEIGHT.
178.7 (BOTTOM)
X
(kg/cm2g)
7-12-0011
RETAINING PLATE
6.4 (BOTTOM)
3
MATERIAL OF CONSTRUCTION
7-12-0010
SUPPORT RING SIZES FOR PACKED TOWERS
21
ASME SEC.VIII DIV.-1 2015
WORKING PRESSURE
SPARES SHALL BE AS PER THE REQUISITION.
20
CODE
¼fMtkbu MkVk½
6-12-0001
14
19
X DENOTES APPLICABLITY
X GENERAL SPEC. FOR PRESSURE VESSELS
X SUPP. SPEC. FOR CS VESSELS
x SUPP. SPEC. FOR BQCS PLATE
X STD. SPEC. FOR STRUCTRAL QUALITY PLATES
X STD. SPEC. FOR STAINLESS STEEL PLATES
SPEC. FOR SURFACE PREPARATION AND PROTECTIVE
X COATING (NEW CONSTRUCTION)
DESIGN DATA
33
COLUMN SHALL BE ASSEMBLED AT SITE IN HORIZONTAL POSITION
COMPLETE IN ALL RESPECTS. DP EXAMINATION SHALL BE CARRIED OUT ON
SITE JOINT IN SKIRT FOR ROOT RUN & FINAL RUNS (INSIDE & OUTSIDE) BY
COLUMN FABRICATOR.
COLUMN VENDOR SHALL DESIGN THE LIFTING LUG, TAILING LUG AND SKIRT
STIFFENING AS PER NOTE-21 AND SUBMIT THE SAME FOR EIL REVIEW.
0
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
X NOZZLE ORIENTATIONS
# MATERIAL SHALL BE COMPLIANT TO NACE MR 0103 & EIL SPEC. 6-79-0013
HIC RESISTANT QUALITY (NOTE-17).
A888-081-16-43-NZ-4005
LADDERS/PLATFORM CLEATS
NOT APPLICABLE
PIPE SUPPORT CLEATS
NOT APPLICABLE
X TRAY SUPPORT AND BOLTING BARS
DEMISTER DATA SHEET
X MONKEY LADDER
A888-081-80-42-4002
NOT APPLICABLE
A885-602-80-42-SK-0001
$$
ERECTION WEIGHT IS EXCLUDING WEIGHT OF INSULATION ETC.
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
0
INDIAN BOILER REGULATIONS (IBR)
HOLD UPS ¼gksYM vIl½
NOZZLE ORIENTATIONS
NOZZLE ELEVATIONS
SIZE, QUANTITY & ELEVATION OF LEVEL
INSTRUMENT
SUPPORT HEIGHT
PIPE SUPPORT CLEATS
DETAILS OF INTERNALS
LADDER/PLATFORM CLEATS
SIZE OF NOZZLE MCF
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
APPROXIMATE WEIGHT (kgs)
17000 ($$)
ERECTION
HYDROTEST(SHOP)
36000
NUMBER OF ITEMS :
ONE
(PER ITEM)
¼,ijkSfDlesaV otu½
OPERATING
33000
HYDROTEST ( FIELD )
44000
P
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the lender to
the borrower for the intended use.
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (CS ZONE)
ENGINEERS INDIA LIMITED
NEW DELHI
bathfu;lZ bafM;k fyfeVsM
¼Hkkjr ljdkj dk midze½
JOB NO:
dk;Z l[;k
CLIENT :
DykbZV
PLANT :
IykaV
A888
UNIT NO:
;÷fuV l[;k
DESIGN DATA
081
IOCL
BS-VI PROJECT, IOCL-BONGAIGAON
(DHDT)
0
13.02.2018
ISSUED FOR PURCHASE
NRJ
RR
AK
A
24.03.2017
ISSUED FOR BIDS/ENGG.
IS
SB/RR
AK
REV
DATE
REVISION
BY
CHECKED
APPROVED
NAPHTHA STABILISER
ITEM NO.
081-C-002
fMtkbu MkVk
DRAWING NUMBER
नफथा स्टबिबिजर
vkbZVe ua
81&lh&002
MkbZx uEcj
REV
A888-081-80-42-DS-3002
0
SHEET 1 OF 3
FORMAT NO.3-1646-0150 REV.0 (21.05.2012) A3-420 X 297
48 WIDE
SLOT
10
48
12
ø
20
14
(TYP.)
ø
80
300
30
850
2132 B.C.D
2000 SKIRT O/D
750
275
1820 BASE I/D
300
50
2220 BASE RING
O.D
26
750
300
SKIRT O.D.
130
70
1200
ø
200
2500
230
10
150
=
14
120
=
26
12
(*)
ø
PIPE DAVIT
CAPACITY 1000KGS.
2200
102
39
ø
60
650
1500
1000
6 X 450 = 2700
1000
11 X 450 = 4950
1000
10 X 450 = 4500
1800
5350
osLksy fMtkbu MkVk
नाफ्टास्टबिलीज़र A888-081-80-42-DS-3002
vkbVe uEcj 81&lh&002
Page 195 of 585
550
200
200
SLOT LENGTH
150
200
osLksy fMtkbu MkVk
नाफ्टास्टबिलीज़र A888-081-80-42-DS-3002
vkbVe uEcj 81&lh&002
Page 196 of 585
45°
250
MARK
ekdZ
N1
N2
QTY
NOM. DIA
DokfUVVh ukfe Mka;k
1
1
FLANGES
SCH./THK.
'kMwy o
fFkduSl
4"
160
2"
XXS
CLASS
TYPE
Dykl
VkbZi
300
WN
300
WN
PROJECTI
ON NOTEFACING
4
SERVICE
izksts'ku
iSaM
lfoZl
RF
670
60XT
TOP QUENCH WATER INLET
-
BOTTOM QUENCH WATER
INLET
620
N3
1
14"
16THK
300
WN
RF
720
175XT
GAS INLET
N4
1
2"
XXS
300
WN
RF
620
-
FILLING UP NOZZLE
N5
1
12"
16THK
300
WN
RF
160XT
GAS OUTLET (NOTE-20)
N6
1
4"
160
300
WN
RF
60XT
WATER OUTLET
N7
1
2"
XXS
150
WN
RF
-
VENT +BF
N8
1
2"
XXS
300
WN
RF
-
UTILITY CONNECTION +BF
SEE
DRG
SEE
DRG
SEE
DRG
620
H
1-2
2
8"
100
150
WN
RF
670
110XT
M1-3
3
20"
16THK
150
WN
RF
770
250XT
LI
1-2
LT
1-2
LT
3-4
HANDHOLE + B.F.
MANHOLE + B.F. + DAVIT
(NOTE-20)
MAGNETIC LEVEL GAUGE
(NOTE-20)
LEVEL TRANSMITTER-DIA SEAL
45XT
(DP) (NOTE-20)
LEVEL TRANSMITTER-DIA SEAL
45XT
(DP) (NOTE-20)
PRESSURE INDICATOR
(NOTE-20)
DIFFERENTIAL PRESSURE
45XT
TRANSMITTER (NOTE-20)
PRESSURE SAFETY VALVE
(NOTE-20)
300
LWN
RF
670
2
3" I.D.
XXS
300
WN
RF
670
2
3" I.D.
XXS
300
WN
RF
670
K4
1
2" I.D.
-
300
LWN
RF
670
K5A/B
2
3" I.D.
XXS
300
WN
RF
670
K6
1
2" I.D.
SKV
1-2
2
100
40
AS PER EIL STD.
-
SKIRT VENT
AO
1
14 THK.
AS PER EIL STD.
200XT
ACCESS OPENING
N
9-24
400
I.D.
16
1/2"
-
STEAM TRACING (IN/OUT)
NOZZLE
160
(HOLD)
300
WN
RF
RF
670
BY
VENDOR
2
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
4 (A)
4 (B)
6
7
FILE NAME A888-86A-80-42-DS-3101-0-1 , PDS REV.2
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER
ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.47
SERIES 'B' UNLESS SPECIFIED OTHERWISE.
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF
NOZZLE PIPE/SHELL.
X
ykbZlsUlj LisflfQds'lUl
TYPE
MAX MOMENT AT BASE (M)
SEISMIC
(DBE)
(kgm)
WIND
-
-
RADIOGRAPHY
X JOB SPEC. FOR KNITTED WIRE MESH DEMISTER
X STANDARD SPEC FOR SS PLATES
STANDARDS ¼LVS.MMZl½
X VESSEL TOLERANCES
IS:875
PRESSURE (NEW & COLD)
INSPECTION BY
13
ALL REMOVABLE INTERNALS SHALL BE SIZED SO AS TO PASS THROUGH
MANHOLE.
MANHOLE WITH HINGED COVER
7-12-0009
14
SPARES SHALL BE AS PER THE REQUISITION.
15
EQUIPMENT SHALL BE COMPLETELY FABRICATED, PWHT
HYDROTEST IN SINGLE PIECE AT VENDORS WORK/SHOP.
17
18
FULL RADIOGRAPHY WHEREVER
RADIOGRAPHY OF ALL BUTT WELDS.
SPECIFIED
SHALL
IMPLY
100%.
ALL BUTT WELD (CIRCUMFERENTIAL AND LONGITUDINAL SEAMS) IN
PRESSURE PART INCLUDING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE
TO PIPE FITTING SHALL BE FULLY RADIOGRAPHED.
EQUIPMENT IS SUBJECT TO STEAM OUT CONDITION : 158ºC @ 0.5Kg/cm²g.
ALL NOZZLES IN CONTACT WITH WATER SATURATED GAS TO BE STEAM
TRACED. DETAIL OF STEAM TRACING SHALL BE PROVIDED BY VENDOR.
LIFTING LUGS SHALL BE DESIGNED BY VENDOR, CONSIDERING AN IMPACT
FACTOR OF 2.0 AND 1.5 TIMES THE ACTUAL ERECTION WEIGHT. THE INDUCED
STRESS IN SHELL & LIFTING LUG SHALL BE WITHIN 0.9 YIELD.
26
REQUIREMENTS OF INTERNALS GASKETS SHALL BE AS PER SPEC/STD.
GASKET SHALL BE FULL FACED. ALL INTERNAL GASKETS SHALL BE SUITABLE
FOR THE DESIGN TEMPERATURE.
ALL WELDED INTERNALS AS PER PROCESS DATA SHEET (PDS) SHALL BE
PROCURED & SUPPLIED BY COLUMN VENDOR.
COLUMN VENDOR SHALL DESIGN THE LIFTING LUG, TAILING LUG AND SKIRT
STIFFENING AS PER NOTE-21 AND SUBMIT THE SAME FOR EIL REVIEW.
29
2" DRAIN CONNECTION TO BE PROVIDED ON LIQUID OUTLET LINE. SAME TO
BE TAKEN CARE BY PIPING.
30
STEAM DATA FOR STEAM TRACING:
:
7.0 / FV
180
HOT
X
X
4.55
EIL
CIB
(AS PER ASME / IS OR EQUIVALENT)
SA 516 GR.60#
7-12-0014
HEAD
SA 516 GR.60#
7-12-0015
SHELL FLANGES
-
ALLOY LINER DETAILS
7-12-0016
NOZZLE FLANGES / LWN
SA 105#
SIGHT GLASSES FOR PRESSURE VESSELS
7-12-0017
NOZZLE NECK UPTO 250 NB
SA 106 GR. B#
7-12-0018
NOZZLE NECK ABOVE 250 NB
SA 516 GR.60#
7-12-0019
PIPE FITTINGS
7-12-0020
GASKET EXTERNAL
X INTERNAL FLANGES
X VORTEX BREAKERS
X SUPPORT RING AND BOLTING BAR (FOR GUIDANCE)
X SUPPORT RING SIZES FOR PACKED TOWERS
X PIPE DAVIT
X LIFTING LUG TOP HEAD TYPE (FOR GUIDANCE)
TPI
X
¼eSfVfj;y vk¡Q dUlVªD'ku)
SA 516 GR.60#
X STANDARD BOLT HOLE ORIENTATION
NO
HORIZONTAL / VERTICAL (AT TOP)
REINFORCEMENT PAD
PAD NOZZLES FOR VESSELS
COLD
YES
7-12-0013
X NOZZLE REINFORCEMENT AND PROJECTION
SA 234 GR.WPB(SEAMLESS)#
SPIRAL WOUND WITH SS 316L METAL WINDING &
GRAFOIL FILLER WITH SS 316L INNER RING & CS
OUTER RING AS PER ASME B16.20
7-12-0021
7-12-0022
7-12-0023
GASKET INTERNAL
CAF (NOTE-26)
7-12-0024
EXTERNAL STUDS/BOLTS/NUTS
SA 193 GR.B7M / SA 194 GR.2HM #
7-12-0025
INTERNAL STUDS/BOLTS/NUTS
SS 316L#
7-12-0026
SKIRT/ SUPPORT
SA 516 GR.60 / IS 2062 GR.E250 BR
7-12-0027
SKIRT/ SUPPORT BASE
IS 2062 GR.E250 BR
7-12-0028
INTERNAL PARTS (WELDED)
SA 516 GR.60#
7-12-0029
INTERNAL PARTS (BOLTED)
SS 316L #
NAME PLATE FOR SMALL EQUIPMENT
7-12-0030
CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL)
SA 516 GR.60
DETAILS OF FORGED NOZZLES
7-12-0031
CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL)
IS 2062 GR.E250 BR
7-12-0032
WRAPPER PLATE
-
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
7-12-0033
DEMISTER
AS PER PROCESS DATA SHEET
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
7-12-0034
PAD FOR EXTERNAL ATTACHMENT
SA 516 GR.60
7-12-0036
PIPE DAVIT
SA 106 GR.B/SA 53
7-12-0037
LIFTING LUG
SA 516 GR.60
A885-999-80-42-ST-0025
TAILING LUG
IS 2062 GR.E250 BR
FIRE PROOFING AND INSULATION SUPPORTS
X EARTHING LUG
X NAME PLATE
X MANUFACTURER NAME PLATE
X BRACKET FOR NAME PLATE
X TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS (FOR GUIDANCE)
DESIGN AND SUPPLY OF SEA TRANSPORTATION, METALIC SADDLE,
EXTENSION PIECES FOR TRANSPORTATION SADDLES, SUITABLE STOOLS FOR
LOADING / UNLOADING AND ACCESSORIES ARE IN VENDOR'S SCOPE.
(kg/cm2g)
40 (PP)
SHELL / INSERT PLATE
COMPLETE EQUIPMENT SHALL BE POST WELD HEAT TREATED ALONG WITH
SUPPORT. HARDNESS OF BASE METAL, WELD & HAZ SHALL NOT EXCEED
200BHN.
25
AS PER PAINTING SPEC.
7-12-0012
X SUPPORTS FOR INTERNAL FEED PIPE
TWICE OF CORROSION ALLOWANCE (2X6MM) SHALL BE ADDED IN THE
THICKNESS MENTIONED IN EIL STANDARD FOR WELDED INTERNALS.
6.3
(mm)
7-12-0011
VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER
INSIDE THE SKIRT FOR COLUMN TO APPROACH THE BOTTOM DISHED END
FOR INSPECTION.
24
IS: 1893 + SITE SPECTRA
3
(M )
MATERIAL OF CONSTRUCTION
7-12-0010
INLET DEFLECTOR BAFFLE
DEMISTER SHALL BE WIRE MESH TYPE. DEMISTER ALONG WITH SUPPORT
SHALL BE DESIGNED & SUPPLIED BY COLUMN VENDOR. DESIGN OF
DEMISTER SUPPORT SHALL ENSURE THAT THE FLOW RESTRICTION IS
NEGLIGIBLE. EIL STANDARD 7-12-0036 SHALL BE USED FOR GUIDANCE ONLY.
SEPERATION EFFICIENCY TO BE CONFIRMED AND GUARANTEED BY SUPPLIER
AS PER PROCESS DATA SHEET.
HEAD (AS PER CODE/SPEC.)
WIND SPECIFICATION
7-12-0008
16
SINGLE PIECE
-
7-12-0007
RETAINING PLATE
1
HEAD
6 (NOTE-24)
1.0
BRACKET SUPPORT FOR VERTICAL VESSEL
AND
HEAD
SHELL 100%
YES (NOTE-23 )
200
SP. GRAVITY
PIPE LEG SUPPORT
X MANHOLE WITH DAVIT
X LADDER RUNGS FOR MANHOLE/DEMISTER
SHELL 1
(0C)
3.5
OPERATING MEDIUM
PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT
AS PER PAINTING SPEC.
12
X SKIRT BASE DETAILS
X SKIRT OPENING DETAILS
-
165
A885-602-80-42-SP-0002 POST WELD HEAT TREATMENT
HEAT TREATMENT
6-12-0020
HYDROSTATIC TEST
S.R NOZZLE NECK
X FIRE PROOFING AND INSULATION SUPPORTS
# MATERIAL SHALL BE COMPLIANT TO NACE MR0103 & EIL SPEC. 6-79-0013 (HIC).
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
0
X
NOZZLE ORIENTATIONS
A888-86A-16-43-NZ-4001
LADDERS/PLATFORM CLEATS
NOT APPLICABLE
PIPE SUPPORT CLEATS
NOT APPLICABLE
X TRAY SUPPORT AND BOLTING BARS
X DEMISTER DATA SHEET
X PROCESS DATA SHEET (PDS)
X MONKEY LADDER
BY INTERNAL VENDOR (LATER)
A888-86A-02-42-DS-1001, REV.2
A888-86A-02-42-DS-1001, REV.2
A885-602-80-42-SK-0001
Kg/cm²g
$$
ERECTION WEIGHT IS EXCLUDING WEIGHT OF INSULATION ETC.
ºc
: SA 106 Gr.B
STEAM COIL SIZE
: 1/2" X SCH.160
STEAM COIL PITCH
: TO SUIT (BY VENDOR)
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
0
MAX. SHEAR FORCE AT BASE (H)
(kg)
-
2:1 ELLIPSOIDAL
JOINT EFFICIENCY
A882-000-07-41-SP01121-02
7-12-0006
STEAM COIL MOC
-
TYPE OF HEAD
ANGLE LEG SUPPORT
NOZZLES SHOWN WITH BLIND FLANGES SHALL BE PROVIDED WITH
BOLTS/NUTS AND GASKETS.
STEAM DESIGN TEMPERATURE :
SEISMIC
(MCE)
8
EXT.
INT.
(0C)
0
FIRE PROOFING (BY OTHERS)
ALL FABRICATED NOZZLES SHALL BE FULLY RADIOGRAPHED.
-
-
MDMT
( C)
CORROSION ALLLOWANCE (MM)
6-79-0013
SPEC. FOR SURFACE PREPARATION AND PROTECTIVE
COATING (NEW CONSTRUCTION)
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
LICENSOR'S SPECIFICATION
DESIGN TEMPERATURE
6-12-0014
7-12-0005
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK
FLATS 900 APART.
STEAM DESIGN PRESSURE
ykbZlsUlj LVS.MlZ
AFTER
6-12-0011
INSULATION THICKNESS
NO WELDING IS PERMITTED ON THIS COLUMN AFTER PWHT
LICENSOR'S STANDARD
ACCEPTABLE
WORKING TEMPERATURE
7-12-0004
10
11
28
STRUCTURAL GUIDED COLUMN
MINIMUM
6-12-0007
(kg/cm2g)
7-12-0003
27
EQUIPMENT IS UNDER SOUR SERVICE
THE
DESIGN PRESSURE
WOODEN PILLOWS FOR SADDLE SUPPORT
23
0
IS
X SUPP. SPEC. FOR BQCS PLATE
X STD. SPEC. FOR STRUCTRAL QUALITY PLATES
MATERIAL REQUIREMENT FOR CS COMPONENTS USED
X IN SOUR SERVICE
0.22
6-12-0002
CAPACITY
PAINTING/CLEANING
22
NO PIPING AND LADDER/PLATFROM CELATS SHALL BE WELDED TO THIS COLUMN
THICKNESS
SUPP. SPEC. FOR SS CLAD VESSELS
ASME SEC.VIII DIV.-1 2015 EDITION
(kg/cm2g)
WORKING PRESSURE
7-12-0002
21
COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN SINGLE PIECE.
THE INDICATED
CONSTRUCTION.
¼fMtkbu MkVk½
6-12-0001
SUPPORT FOR HORIZONTAL VESSEL
20
COLUMN SHALL BE TRANSPORTED TO IOCL, BGR REFINERY.
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
DESIGN DATA
CODE
EARTH QUAKE SPECIFICATION
19
'T' DENOTES CORRESPONDING SHELL/DISH END/CONE/SKIRT NOMINAL THICKNESS.
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER
LINE TO FLANGE CONTACT FACE.
X DENOTES APPLICABLITY
X GENERAL SPEC. FOR PRESSURE VESSELS
X SUPP. SPEC. FOR CS VESSELS
7-12-0001
9
-
LWN
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
8
2" I.D.
300
1
5
2
-
SPECIFICATIONS ¼LisflfQds'lUl½
UNLESS STATED OTHER WISE
Qsflx
RF
GENERAL NOTES (tujy uksV~l½
0
0
PAD W
xT
INDIAN BOILER REGULATIONS (IBR)
HOLD UPS ¼gksYM vIl½
NOZZLE ORIENTATIONS
INSTT. NOZZLES SIZE, QTY (AS MARKED)
NOZZLE ELEVATIONS (AS MARKED)
PIPE SUPPORT CLEATS
SUPPORT HEIGHT
LADDER/PLATFORM CLEATS
X
DETAILS OF INTERNALS
DETAIL & ELEVATION OF
STRUCTURAL SUPPORT GUIDE
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
APPROXIMATE WEIGHT (kgs)
10000 ($$)
ERECTION
HYDROTEST(SHOP)
16000
NUMBER OF ITEMS :
ONE
(PER ITEM)
¼,ijkSfDlesV otu½
OPERATING
19000
HYDROTEST ( FIELD )
20000
P
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the lender to the
borrower for the intended use.
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½
Page 197 of 585
ENGINEERS INDIA LIMITED
JOB NO:
dk;Z l[;k
NEW DELHI
CLIENT :
bathfu;lZ bafM;k fyfeVsM
PLANT :
¼Hkkjr ljdkj dk midze½
DykbZV
IykaV
A888
UNIT NO:
;÷fuV l[;k
IOCL, BS-VI PROJECT
BONGAIGAON REFINERY
(UNIT: NEW SRU)
86A
0
13.04.18
ISSUED FOR PURCHASE
NRJ
RR
AK
A
22.11.17
ISSUED FOR BIDS/ENGG.
NRJ
RR
AK
REV
DATE
REVISION
BY
CHECKED
APPROVED
ITEM NO.
DESIGN DATA
fMtkbu MkVk
QUENCH TOWER
DoSUp Vkoj
86A-C-101
vkbZVe ua
86,&lh&101
DRAWING NUMBER
REV
A888-86A-80-42-DS-3101
0
MkbZx uEcj
SHEET 1 OF 2
FORMAT NO.3-1646-0150 REV.0 (21.05.2012) A3-420 X 297
A888-86A-80-42-DS-3101
Page 198 of 585
osLksy fMtkbu MkVk
DoSUp Vkoj
vkbVe uEcj 86,&lh&101
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (SS 316L CLAD ZONE)
NOM. DIA
MARK
QTY
ekdZ
DokfUVVh
N1
A/B
FLANGES
SCH./THK.
ukfeuy Mka;k
'kMwy o
fFkduSl
2
3" I.D.
N5
1
N7
CLASS
TYPE
FACING
Dykl
VkbZi
Qsflx
-@
300
LWN
12"
16THK+
3CLAD
300
1
3" I.D.
-@
N8
1
3" I.D.
N9A
1
PROJECTI
PAD W
ON NOTExT
4
SERVICE
lfoZl
iSaM
RF
720
-
WN
RF
SEE
DWG.
300
LWN
RF
720
-
-@
150
LWN
RF
SEE
DWG.
LIQUID DRAW-OFF FROM DRY
TRAY
-
VENT +BF
3" I.D.
-@
300
LWN
RF
720
-
UTILITY CONNECTION +BF
2
3" I.D.
-@
300
LWN
RF
720
-
MAGNETIC LEVEL GAUGE
2
3" I.D.
-@
300
LWN
RF
720
-
K6
1
3" I.D.
-@
300
LWN
RF
SEE
DWG.
LEVEL TRANSMITTER-DIA SEAL
(DP)
-
PRESSURE INDICATOR
K7A
1
3" I.D.
-@
300
LWN
RF
720
-
DIFFERENTIAL PRESSURE
TRANSMITTERS (FOR INDICATION)
K9
1
3" I.D.
-@
300
LWN
RF
720
-
PRESSURE SAFETY VALVE
M
3-4
2
20"
16THK+
3CLAD
150
WN
RF
820
@
GENERAL NOTES (tujy uksV~l½
LEAN AMINE INLET
160XT TREATED GAS OUTLET
1
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
2
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
4 (A)
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER
LINE TO FLANGE CONTACT FACE.
4 (B)
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
5
6
7
8
9
10
11
12
250XT MANHOLE+BF+DAVIT
5-7 mm SS 316L WELD OVERLAY FOR MIN. 3 mm UNDILUTED CHEMISTRY.
IS
THE
MINIMUM
ACCEPTABLE
AFTER
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF
NOZZLE PIPE/SHELL.
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK
FLATS 900 APART.
ALL FABRICATED NOZZLES SHALL BE FULLY RADIOGRAPHED.
NOZZLES SHOWN WITH BLIND FLANGES SHALL BE PROVIDED WITH
BOLTS/NUTS AND GASKETS.
PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT
BY VENDOR AS PER PAINTING SPEC.
DEMISTER TYPE SHALL BE SULZER CHEMTECH KNITMESH 9033 SS OR
EQUIVALENT. DEMISTER ALONG WITH SUPPORT SHALL BE SUPPLIED BY
COLUMN VENDOR. DESIGN OF DEMISTER SUPPORT SHALL ENSURE THAT THE
FLOW RESTRICTION IS NEGLIGIBLE. EIL STANDARD 7-12-0036 SHALL BE
USED FOR GUIDANCE ONLY.
SEPERATION EFFICIENCY TO BE CONFIRMED AND GUARANTEED BY SUPPLIER
AS PER PROCESS DATA SHEET.
20
21
NO WELDING IS PERMITTED AFTER PWHT
22
23
ALL SS SURFACES SHALL BE PICKLED & PASSIVATED IN ACCORDANCE WITH
ASTM A380.
LIFTING LUGS SHALL BE DESIGNED BY VENDOR, CONSIDERING AN IMPACT
FACTOR OF 2.0 AND 1.5 TIMES THE ACTUAL ERECTION WEIGHT. THE
INDUCED STRESS IN SHELL & LIFTING LUG SHALL BE WITHIN 0.9 YIELD.
COLUMN VENDOR SHALL DESIGN THE LIFTING LUG, TAILING LUG AND SKIRT
STIFFENING ACCORDINGLY AND SUBMIT THE SAME FOR EIL REVIEW.
COMPLETE EQUIPMENT INCLUDING SUPPORT SHALL BE POST WELD HEAT
TREATED. HARDNESS OF BASE METAL, WELD & HAZ SHALL NOT EXCEED 200
BHN.
EQUIPMENT IS SUBJECTED TO STEAM OUT CONDITION OF 0.5 Kg/cm2(g)
AND 158 °C
24
VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER INSIDE
THE SKIRT FOR COLUMN TO APPROACH THE BOTTOM END FOR INSPECTION.
25
DESIGN AND SUPPLY OF SEA TRANSPORTATION, METALIC SADDLE,
EXTENSION PIECES FOR TRANSPORTATION SADDLES, SUITABLE STOOLS FOR
LOADING / UNLOADING AND ACCESSORIES ARE IN VENDOR'S SCOPE.
26
FOR WELD OVERLAY FLANGES, MINIMUM THICKNESS OF FLANGES SHALL BE
AS PER ASME B16.5 UNLESS SPECIFIED OTHERWISE. VENDOR TO CONSIDER
EXTRA THICKNESS TO MEET UNDERCUT REQUIREMENT FOR WELD OVERLAY.
27
THICKNESS FURNISHED IN EIL STANDARD IS MINIMUM TO BE FOLLOWED.
(ALSO REFER NOTE-28).
28
FOR CARBON STEEL INTERNALS FOLLOWING SHALL BE COMPLIED WITH :THICKNESSES SHOWN IN EIL STANDARD ARE MINIMUM WITHOUT C.A.
Page 199 of 585
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
LICENSOR'S SPECIFICATION
ykbZlsUlj LisflfQds'lUl
TYPE
LICENSOR'S STANDARD
ykbZlsUlj LVS.MlZ
MAX MOMENT AT BASE (M)
SEISMIC
(DBE)
(kgm)
MAX. SHEAR FORCE AT BASE (H)
(kg)
32000
432000
SEISMIC
(MCE)
531000
39000
WIND
123000
10000
ENGINEERS INDIA LIMITED
JOB NO:
dk;Z l[;k
NEW DELHI
CLIENT :
bathfu;lZ bafM;k fyfeVsM
PLANT :
¼Hkkjr ljdkj dk midze½
DykbZV
IykaV
A888
UNIT NO:
;÷fuV l[;k
M/S IOCL, BS-VI PROJECT
BONGAIGAON REFINERY
(UNIT: NEW SRU)
a)
FOR WELDED CS INTERNALS, DOUBLE OF C.A. SHALL BE ADDED IN THE
THICKNESS MENTIONED IN EIL STANDARD.
b)
FOR BOLTED / WELDED SS INTERNALS, THICKNESS SHALL BE AS
MENTIONED IN EIL STANDARD.
29
REQUIREMENTS OF INTERNALS GASKETS SHALL BE AS PER SPEC/STD.
GASKET SHALL BE FULL FACED.ALL INTERNAL GASKETS SHALL BE SUITABLE
FOR THE DESIGN TEMPERATURE.
30
SUPPLY OF LADDER AND PLATFORM IS IN THE SCOPE OF COLUMN VENDOR.
EQUIPMENT VENDOR SHALL FURNISH ALL THE STRUCTURAL MEMBERS FOR
LADDER & PLATFORM SUPPORT ON THE VESSEL.
31
32
33
ALL WELDED INTERNALS AS PER PROCESS DATA SHEET (PDS) SHALL BE
PROCURED & SUPPLIED BY COLUMN VENDOR.
JOINT EFFICIENCY
SHELL 1
SHELL FULL
RADIOGRAPHY
HEAD
1
-
SP. GRAVITY
1.031
7-12-0001
WIND SPECIFICATION
IS: 875
SUPPORT FOR HORIZONTAL VESSEL
7-12-0002
SEISMIC
IS: 1893 + SITE SPECTRA
WOODEN PILLOWS FOR SADDLE SUPPORT
7-12-0003
7-12-0004
CAPACITY
(M3)
PAINTING/CLEANING
9.65
AS PER SPEC. (NOTE-12)
A882-000-07-41-SP01121-02
X VESSEL TOLERANCES
X SKIRT BASE DETAILS
X SKIRT OPENING DETAILS
7-12-0005
INSULATION THICKNESS (mm)
ANGLE LEG SUPPORT
7-12-0006
FIRE PROOFING
PIPE LEG SUPPORT
7-12-0007
HYDROSTATIC TEST
BRACKET SUPPORT FOR VERTICAL VESSEL
MANHOLE WITH HINGED COVER
7-12-0008
PRESSURE (NEW & COLD)
7-12-0009
INSPECTION BY
X MANHOLE WITH DAVIT
X LADDER RUNGS FOR MANHOLE/DEMISTER
X STANDARD BOLT HOLE ORIENTATION
X ALLOY LINER DETAILS
19
3
2:1 ELLIPSOIDAL
HEAD (AS PER SPEC./CODE)
X NOZZLE REINFORCEMENT AND PROJECTION
EQUIPMENT IS IN SOUR SERVICE.
8
OPERATING MEDIUM
FULL RADIOGRAPHY WHEREVER
RADIOGRAPHY OF ALL BUTT WELDS.
18
TYPE OF HEAD
-
HEAT TREATMENT
16
ALL BUTT WELD (CIRCUMFERENTIAL AND LONGITUDINAL SEAMS) IN
PRESSURE PART INCLUDING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE
TO PIPE FITTING SHALL BE FULLY RADIOGRAPHED.
6-12-0015
STANDARDS ¼LVS.MMZl½
EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT
VENDORS WORK/SHOP AND SUPPLIED IN SINGLE PIECE.
100%.
MDMT
(0C)
CORROSION ALLLOWANCE (MM)
EXT.
POST WELD HEAT TREATMENT
15
IMPLY
6-12-0007
6-79-0013
7-12-0010
75
(BY OTHERS)
mm
(kg/cm2g)
HORIZONTAL
7-12-0012
X INTERNAL FLANGES
X VORTEX BREAKERS
X INLET DEFLECTOR BAFFLE
X SUPPORT RING AND BOLTING BAR
MATERIAL OF CONSTRUCTION
TPIA
X
REINFORCEMENT PAD / INSERT PLATE
TOP HEAD
SA 516 Gr.60#
7-12-0016
SHELL FLANGES
-
7-12-0017
NOZZLE FLANGES / LWN
SA 105# + SS 316L WELD OVERLAY@
7-12-0018
NOZZLE NECK UPTO 150 NB
SA 106 GR. B# + SS 316L WELD OVERLAY@
7-12-0019
NOZZLE NECK ABOVE 150 NB
SA 516 Gr.60# + SA 240 GR.316L CLAD@
7-12-0020
PIPE FITTINGS
SA 234 GR.WPB (SEAMLESS)#+SS 316L WELD
OVERLAY@
GASKET EXTERNAL
SA 516 Gr.60# + SA 240 GR.316L CLAD*
SPIRAL WOUND WITH SS 316L METAL WINDING &
GRAFOIL FILLER WITH CS OUTER RING AND SS 316L
INNER RING AS PER ASME B16.20
7-12-0024
X EARTHING LUG
X NAME PLATE
X MANUFACTURER NAME PLATE
X BRACKET FOR NAME PLATE
CIB
EIL
(AS PER ASME / IS OR EQUIVALENT)
7-12-0023
FIRE PROOFING AND INSULATION SUPPORTS
NO
7-12-0015
7-12-0022
SUPPORT RING SIZES FOR PACKED TOWERS
COLD
VERTICAL (AT TOP)
¼eSfVfj;y vk¡Q dUlVªD'ku)
7-12-0021
X PIPE DAVIT
X LIFTING LUG TOP HEAD TYPE
YES
SA 516 Gr.60#+ SA 240 GR.316L CLAD*
-
7-12-0014
SIGHT GLASSES FOR PRESSURE VESSELS
HOT
SHELL/TORICONE
-
7-12-0013
PAD NOZZLES FOR VESSELS
X
X
4.55
7-12-0011
RETAINING PLATE
SHALL
DESIGN PRESSURE
6-12-0020
X COATING
SPARES SHALL BE AS PER THE REQUISITION.
SPECIFIED
(kg/cm2g) 0.14
(kg/cm2g) 3.5
48
WORKING TEMPERATURE (IN/OUT) (0C)
80
DESIGN TEMPERATURE
(0C)
WORKING PRESSURE (IN/OUT)
6-12-0002
6-12-0014
¼fMtkbu MkVk½
ASME SEC.VIII DIV.-1 2015 EDITION
6-12-0001
6-12-0011
JOB SPEC. FOR SURFACE PREPARATION & PROTECTIVE
DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER ASME
B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.47
SERIES 'B' UNLESS SPECIFIED OTHERWISE.
DESIGN DATA
CODE
HEAD
FULL
YES (COMPLETE EQUIPMENT, NOTE-22)
14
COLUMN SHALL BE TRANSPORTED TO IOCL, BONGAIGAON REFINERY
COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN SINGLE PIECE
THICKNESS
ALL INTERNALS MUST BE DISMOUNTABLE AND REMOVABLE THROUGH
MANHOLE.
DENOTES CORRESPONDING BASE PLATE THICKNESS OF SHELL/TORICONE/DISH END.
EQUIPMENT IS IN SOUR SERVICE
THE INDICATED
CONSTRUCTION.
X DENOTES APPLICABLITY
X GENERAL SPEC. FOR PRESSURE VESSELS
X SUPP. SPEC. FOR CS VESSELS
X STD. SPEC. FOR BQCS PLATE
X STD. SPEC. FOR STRUCTRAL QUALITY PLATES
X STD. SPEC. FOR SS PLATES
X SUPP. SPEC. FOR SS CLAD VESSEL
X STD. SPEC. FOR CLAD PLATES
MATERIAL REQUIREMENTS FOR CARBON STEEL COMPONENTS USED
X IN SOUR SERVICE FOR PETROLEUM REFINERY ENVIRONMENTS.
13
17
`T'
SPECIFICATIONS ¼LisflfQds'lUl½
UNLESS STATED OTHER WISE
izksts'ku
LI
3-4
LT
5-6
FILE NAME :A888-86A-80-42-DS-3102-0-1, PDS REV.2
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the lender to the
borrower for the intended use.
0
7-12-0025
GASKET INTERNAL (NOTE-29)
COMPRESSED FIBRE ASBESTOS FREE
7-12-0026
EXTERNAL STUDS/BOLTS/NUTS
SA 193 GR.B7M / SA 194 GR.2HM
7-12-0027
INTERNAL STUDS/BOLTS/NUTS
SS 316 L
7-12-0028
SKIRT/ SUPPORT
-
7-12-0029
-
NAME PLATE FOR SMALL EQUIPMENT
7-12-0030
SKIRT/ SUPPORT BASE
INTERNAL PARTS (WELDED)
DETAILS OF FORGED NOZZLES
7-12-0031
INTERNAL PARTS (BOLTED)
SA 240 GR.316L# / SA 312 TP 316L#
7-12-0032
CLIPS & ATTACHMENTS DIRECTLY WELDED
(EXTERNAL)
SA 516 GR.60
7-12-0036
CLIPS & ATTACHMENTS (EXTERNAL)
WELDED OVER PAD
IS 2062 GR.E250 BR
7-12-0037
PAD FOR EXTERNAL ATTACHMENT
SA 516 Gr.60
X SUPPORTS FOR INTERNAL FEED PIPE
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
7-12-0033
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
7-12-0034
X TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
S.R NOZZLE NECK
X FIRE PROOFING AND INSULATION SUPPORTS
SA 240 GR.316L# / SA 312 TP 316L#
A882-999-80-42-ST-0025 DEMISTER GRID
A882-999-80-42-ST-0033 VORTEX BREAKER
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
SS 316 L (AS PER PROCESS DATA SHEET)
-
# MATERIAL SHALL BE COMPLIANT TO NACE MR 0103 & EIL SPEC. 6-79-0013 (HIC)
* ALL CLAD PLATES SHALL CONFORM TO SA-264 REQUIREMENTS.
0
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
X NOZZLE ORIENTATIONS
X LADDERS/PLATFORM CLEATS
X PIPE SUPPORT CLEATS
X TRAY SUPPORT AND BOLTING BARS
X DEMISTER DATA SHEET
X PROCESS DATA SHEET (PDS)
X MONKEY LADDER
@ 5-7 mm SS 316L WELD OVERLAY FOR MIN. 3 mm UNDILUTED CHEMISTRY
A888-86A-16-43-NZ-4002
A888-86A-81-41-16702
A888-86A-16-43-EC-3001
A888-86A-80-42-4001
A888-86A-02-42-DS-1002, REV.2
A888-86A-02-42-DS-1002, REV.2
A885-602-80-42-SK-0001
@ ERECTION WEIGHT INDICATED IS EXCLUSIVE OF WEIGHT OF PLATFORMS,
INSULATION AND, ' PIPING SPOOL
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
0
HOLD UPS ¼gksYM vIl½
NOZZLE ORIENTATIONS
SIZE OF NOZZLES (AS MARKED)
DISTRIBUTION PIPE FOR NOZZLE N1B SHALL BE SUPPLIED BY COLUMN
VENDOR.
NOZZLE ELEVATIONS (AS MARKED)
PIPE SUPPORT CLEATS
FIXED/SLIDING SUPPORT
LADDER/PLATFORM CLEATS
2" DRAIN CONNECTION TO BE PROVIDED ON LIQUID OUTLET LINE. SAME TO
BE TAKEN CARE BY PIPING.
DETAILS OF INTERNALS
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
PACKING SUPPORT
86A
0
13.04.18
ISSUED FOR PURCHASE
NRJ
RR
AK
A
23.11.17
ISSUED FOR BIDS/ENGG.
NRJ
RR
AK
REV
DATE
REVISION
BY
CHECKED
APPROVED
ITEM NO.
INDIAN BOILER REGULATIONS (IBR)
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
APPROXIMATE WEIGHT (kgs)
¼,ijkSfDlesaV otu½
ERECTION @
20000
OPERATING
62000
HYDROTEST(SHOP)
30000
HYDROTEST ( FIELD )
46000
NUMBER OF ITEMS :
ONE
DESIGN DATA
fMtkbu MkVk
MDEA ABSORBER
,eMhb, ,clksjcj
86A-C-102
(PER ITEM)
vAbVe uEcj
86,&lh&102
DRAWING NUMBER
MkbZx uEcj
REV
A888-86A-80-42-DS-3102
0
SHEET 1 OF 3
FORMAT NO.3-1646-0115 REV.2 (06.12.2011) A3-420 X 297
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (CS ZONE)
FLANGES
NOM. DIA SCH./THK.
MARK
QTY
ekdZ
DokfUVVh
ukfeuy
Mka;k
'kMwy o
fFkduSl
CLASS
TYPE
Dykl
VkbZi
PROJECTIO
FACING N NOTE-4
Qsflx
izksts'ku
PAD W
xT
SERVICE
iSaM
lfoZl
GENERAL NOTES (tujy uksV~l½
1
12"
16THK
300
WN
RF
730
N3
1
2"
160
300
WN
RF
680
-
PUMP MIN. FLOW
N4
1
2"
160
300
WN
RF
680
-
LIQUID FROM DRY TRAY RETURN
N6
1
3"
160
300
WN
RF
SEE
DWG.
45XT
N9B
1
2"
160
300
WN
RF
680
-
LT
1-2
LT
3-4
LI
1-2
K7B
K8
A/B
M
1-2
SKV
1-2
AO
SPECIFICATIONS ¼LisflfQds'kUl½
X DENOTES APPLICABLITY
UNLESS STATED OTHER WISE
N2
160XT FEED GAS INLET
RICH AMINE OUTLET
1
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
2
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
4 (A)
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL
CENTER LINE TO FLANGE CONTACT FACE.
4 (B)
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
5
6
DESIGN DATA
CODE
GENERAL SPEC. FOR PRESSURE VESSELS
6-12-0001
WORKING PRESSURE
SUPP. SPEC. FOR CS VESSELS
6-12-0002
DESIGN PRESSURE
(kg/cm2g)
INT. TOP -
BOT. -
(kg/cm2g)
INT. TOP -
BOT. -
0
BOT. -
STD. SPEC. FOR BQCS PLATE
6-12-0011
WORKING TEMPERATURE
( C)
TOP -
STD. SPEC. FOR STRUCTRAL QUALITY PLATES
6-12-0014
DESIGN TEMPERATURE
(0C)
15
MDMT
(0C)
CORROSION ALLLOWANCE (MM)
THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER
CONSTRUCTION.
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
STANDARDS ¼LVS.MMZl½
¼fMtkbu MkVk½
ASME SEC.VIII DIV.-1 (LATEST)
-
TYPE OF HEAD
-
JOINT EFFICIENCY
SHELL -
HEAD/TORICONE
-
RADIOGRAPHY
HEAD/TORICONE
-
POST WELD HEAT TREATMENT
SHELL AS PER CODE
HEAT TREATMENT
HEAD/TORICONE-
VESSEL TOLERANCES
7-12-0001
OPERATING MEDIUM
-
LEVEL TRANSMITTER-DIA SEAL
(DP)
LEVEL TRANSMITTER-DIA SEAL
(DP)
SUPPORT FOR HORIZONTAL VESSEL
7-12-0002
SP. GRAVITY
-
WOODEN PILLOWS FOR SADDLE SUPPORT
7-12-0003
WIND SPECIFICATION
IS:875
SKIRT BASE DETAILS
7-12-0004
EARTH QUAKE SPECIFICATION
IS: 1893 + SITE SPECTRA
SKIRT OPENING DETAILS
7-12-0005
-
UTILITY CONNECTION +BF
2
3"
160
300
WN
RF
730
45XT
2
3"
160
300
WN
RF
730
45XT
2
2" I.D.
-
300
LWN
RF
680
-
MAGNETIC LEVEL GAUGE
ANGLE LEG SUPPORT
7-12-0006
CAPACITY
(M3)
PAINTING/CLEANING
PIPE LEG SUPPORT
7-12-0007
INSULATION THICKNESS (mm)
1
2" I.D.
-
300
LWN
RF
680
-
DIFFERENTIAL PRESSURE
TRANSMITTERS (FOR INDICATION)
BRACKET SUPPORT FOR VERTICAL VESSEL
7-12-0008
FIRE PROOFING
MANHOLE WITH HINGED COVER
7-12-0009
HYDROSTATIC TEST
MANHOLE WITH DAVIT
7-12-0010
PRESSURE (NEW & COLD)
LADDER RUNGS FOR MANHOLE/DEMISTER
7-12-0011
INSPECTION BY
RETAINING PLATE
7-12-0012
NOZZLE REINFORCEMENT AND PROJECTION
PAD NOZZLES FOR VESSELS
7-12-0013
STANDARD BOLT HOLE ORIENTATION
7-12-0015
ALLOY LINER DETAILS
7-12-0016
SIGHT GLASSES FOR PRESSURE VESSELS
7-12-0017
INTERNAL FLANGES
7-12-0018
VORTEX BREAKERS
7-12-0019
SHELL/INSERT PLATE
SA 516 GR.60 #
INLET DEFLECTOR BAFFLE
7-12-0020
REINFORCEMENT PAD
SA 516 GR.60 #
SUPPORT RING AND BOLTING BAR
7-12-0021
HEAD-BOTTOM
SA 516 GR.60 #
SUPPORT RING SIZES FOR PACKED TOWERS
7-12-0022
SHELL FLANGES
-
PIPE DAVIT
7-12-0023
NOZZLE FLANGES
SA 105 #
LIFTING LUG TOP HEAD TYPE
7-12-0024
NOZZLE NECK UPTO 250 NB
SA 106 GR. B
FIRE PROOFING AND INSULATION SUPPORTS
7-12-0025
NOZZLE NECK ABOVE 250 NB
SA 516 GR.60 #
EARTHING LUG
7-12-0026
PIPE FITTINGS
SA 234 GR.WPB (SEAMLESS)
NAME PLATE
7-12-0027
GASKET EXTERNAL
MANUFACTURER NAME PLATE
7-12-0028
SPIRAL WOUND WITH SS 316L METAL WINDING & GRAFOIL FILLER WITH CS
OUTER RING & SS 316L INNER RING AS PER ASME B16.20
BRACKET FOR NAME PLATE
7-12-0029
GASKET INTERNAL (NOTE-29)
COMPRESSED FIBRE ASBESTOS FREE
NAME PLATE FOR SMALL EQUIPMENT
7-12-0030
EXTERNAL STUDS/BOLTS/NUTS
SA 193 GR.B7M / SA 194 GR.2HM
DETAILS OF FORGED NOZZLES
7-12-0031
INTERNAL STUDS/BOLTS/NUTS
SS 316L
SUPPORTS FOR INTERNAL FEED PIPE
7-12-0032
SKIRT/ SUPPORT
SA 516 GR.60 / IS 2062 GR.E 250BR
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
7-12-0033
IS 2062 GR.E250 BR
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
7-12-0034
SKIRT/ SUPPORT BASE
INTERNAL PARTS (WELDED)
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
7-12-0036
INTERNAL PARTS (BOLTED)
SS 316L
S.R NOZZLE NECK
7-12-0037
CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL) SA 516 GR.60
2
2" I.D.
-
300
LWN
RF
680
2
20"
16 THK.
150
WN
RF
830
2
100
40
AS PER EIL STANDARD
1
400
I.D
14 THK.
AS PER EIL STANDARD
`T'
-
TEMPERATURE TRANSMITTERS
250XT MANHOLE + B.F + DAVIT
-
SKIRT VENT
200XT ACCESS OPENING
DENOTES CORRESPONDING SHELL/TORICONE/DISH END/SKIRT THICKNESS
AS PER SPEC.
-
HOT
X
YES
(kg/cm2g)
COLD
NO
VERTICAL (AT TOP)
HORIZONTAL
-
CIB
EIL
LLOYDS
7-12-0014
MATERIAL OF CONSTRUCTION
¼eSfVfj;y vk¡Q dUlVªD'ku)
(AS PER ASME / IS OR EQUIVALENT)
(CS ZONE)
(SEAMLESS)
SA 516 GR.60 # / SA 106 GR.B
CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL) IS 2062 GR.E250 BR
WRAPPER PLATE
-
DEMISTER/GRID
-
PAD FOR EXTERNAL ATTACHMENT
SA 516 GR.60
PIPE DAVIT
SA 106 GR. B
LIFTING TRUNION
-
TAILING LUG
IS 2062 GR.E250 BR
VORTEX BREAKER
SA 516 GR.60 #
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
# MATERIAL SHALL BE COMPLIANT TO NACE MR 0103 & EIL SPEC. 6-79-0013
NOZZLE ORIENTATIONS
LADDERS/PLATFORM CLEATS
PIPE SUPPORT CLEATS
TRAY SUPPORT AND BOLTING BARS
DEMISTER DATA SHEET
FILE NAME A888-86A-80-42-DS-3102-0-2
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the
lender to the borrower for the intended use.
0
Page 200 of 585
ykbZlsUlj LisflfQds'lUl
TYPE
LICENSOR'S STANDARD
ykbZlsUlj LVS.MlZ
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
LICENSOR'S SPECIFICATION
MAX MOMENT AT BASE (M)
SEISMIC
(DB)
(kgm)
-
-
-
-
WIND
-
-
JOB NO:
dk;Z l[;k
NEW DELHI
CLIENT :
bathfu;lZ bafM;k fyfeVsM
PLANT :
¼Hkkjr ljdkj dk midze½
DykbZV
IykaV
A888
NOZZLE ORIENTATIONS
MAX. SHEAR FORCE AT BASE (H)
(kg)
SEISMIC
(MC)
ENGINEERS INDIA LIMITED
HOLD UPS ¼gksYM vIl½
UNIT NO:
;÷fuV l[;k
M/S IOCL, BS-VI PROJECT
BONGAIGAON REFINERY
(UNIT: NEW SRU)
PIPE SUPPORT CLEATS
SUPPORT HEIGHT
DETAILS OF INTERNALS
LADDER/PLATFORM CLEATS
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
86A
0
13.04.18
ISSUED FOR PURCHASE
NRJ
RR
AK
23.11.17
ISSUED FOR BIDS/ENGG.
NRJ
RR
AK
REV
DATE
REVISION
BY
CHECKED
APPROVED
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
APPROXIMATE WEIGHT (kgs)
SIZE OF NOZZLES
NOZZLE ELEVATIONS
A
INDIAN BOILER REGULATIONS (IBR)
ITEM NO.
-
-
HYDROTEST ( FIELD )
-
NUMBER OF ITEMS :
-
fMtkbu MkVk
MDEA ABSORBER
,eMhb, ,clksjcj
vkbVe uEcj
¼,ijkSfDlesaV otu½
-
HYDROTEST(SHOP)
DESIGN DATA
86A-C-102
(PER ITEM)
OPERATING
ERECTION
86,&lh&102
DRAWING NUMBER
MkbZx uEcj
REV
A888-86A-80-42-DS-3102
0
SHEET 2 OF 3
FORMAT NO.3-1646-0113 REV.2 (20.09.2011) A3-420 X 297
Page 201 of 585
osLksy fMtkbu MkVk
,eMhb, ,clksjcj
vkbVe uEcj 86,&lh&102
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (SS 316L CLAD ZONE)
NOM. DIA
MARK
QTY
ekdZ
DokfUVVh
N1
FLANGES
SCH./THK.
PROJECTI
ON NOTE4
PAD
WxT
SERVICE
iSaM
lfoZl
'kMwy o
fFkduSl
CLASS
TYPE
FACING
Dykl
VkbZi
Qsflx
1
3"/4"
120+@
300
WN
RF
600
60XT RICH AMINE INLET (NOTE-29)
N2
1
3" I.D.
-@
300
LWN
RF
600
45XT SOUR WATR DRAW-OFF
N4
1
4"
120+@
300
WN
RF
600
60XT VAPOR FROM REBOILER
N8
1
3" I.D.
-@
300
LWN
RF
600
-
SOUR WATER RETURN
N11
1
3" I.D.
-@
300
LWN
RF
600
-
EQUILIBRIUM LINE
N12 A
1
3" I.D.
-@
300
LWN
RF
600
-
UTILITY CONNECTION +BF
K4
1
3" I.D.
-@
300
LWN
RF
600
K5A
1
3" I.D.
-@
300
LWN
RF
600
K7
A&C
2
4"
120+@
300
WN
RF
600
N7
1
4"
120+@
300
WN
RF
600
izksts'ku
GENERAL NOTES (tujy uksV~l½
1
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
2
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
4 (A)
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER
LINE TO FLANGE CONTACT FACE.
4 (B)
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
5
6
7
TEMPERATURE TRANSMITTER
(CONTROL)
DIFF. PRESSURE
TRANSMITTER(ALARM)
TEMPERATURE TRANSMITTER
60XT
(INDICATION)
-
8
9
10
11
12
60XT LIQUID TO REBOILER
DENOTES CORRESPONDING BASE PLATE THICKNESS OF SHELL/TORICONE/DISH END.
Page 202 of 585
LICENSOR'S STANDARD
ykbZlsUlj LVS.MlZ
MAX MOMENT AT BASE (M)
(kgm)
MAX. SHEAR FORCE AT BASE (H)
(kg)
-
-
WIND
-
-
dk;Z l[;k
NEW DELHI
CLIENT :
bathfu;lZ bafM;k fyfeVsM
PLANT :
¼Hkkjr ljdkj dk midze½
DykbZV
IykaV
ALL FABRICATED NOZZLES SHALL BE FULLY RADIOGRAPHED.
NOZZLES SHOWN WITH BLIND FLANGES SHALL BE PROVIDED WITH
BOLTS/NUTS AND GASKETS.
PAINTING: SURFACE PREPARATION & SHOP PRIMER SHALL BE CARRIED OUT
BY VENDOR AS PER PAINTING SPEC.
SPECIFIED
IMPLY
100%.
ALL BUTT WELD (CIRCUMFERENTIAL AND LONGITUDINAL SEAMS) IN
PRESSURE PART INCLUDING NOZZLE NECK TO FLANGE, PIPE TO PIPE, PIPE
TO PIPE FITTING SHALL BE FULLY RADIOGRAPHED.
A888
UNIT NO:
;÷fuV l[;k
M/S IOCL, BS-VI PROJECT
BONGAIGAON REFINERY
(UNIT: NEW SRU)
0.9596
7-12-0001
WIND SPECIFICATION
IS: 875
SUPPORT FOR HORIZONTAL VESSEL
7-12-0002
SEISMIC
IS: 1893 + SITE SPECTRA
WOODEN PILLOWS FOR SADDLE SUPPORT
7-12-0003
7-12-0004
CAPACITY
(M3)
PAINTING/CLEANING
7.93
AS PER SPEC. (NOTE-12)
40 (IH)
X VESSEL TOLERANCES
X SKIRT BASE DETAILS
X SKIRT OPENING DETAILS
THICKNESS FURNISHED IN EIL STANDARD IS MINIMUM TO BE FOLLOWED.
(ALSO REFER NOTE-27).
27
FOR CARBON STEEL INTERNALS FOLLOWING SHALL BE COMPLIED WITH :FOR WELDED CS INTERNALS, DOUBLE C.A.(2x4.5MM, UP TO TRAY#1) SHALL
BE ADDED IN THE THICKNESS MENTIONED IN EIL STANDARD.
HEAD
FULL
(COMPLETE EQUIPMENT)
7-12-0005
INSULATION THICKNESS (mm)
ANGLE LEG SUPPORT
7-12-0006
FIRE PROOFING
PIPE LEG SUPPORT
7-12-0007
HYDROSTATIC TEST
BRACKET SUPPORT FOR VERTICAL VESSEL
MANHOLE WITH HINGED COVER
7-12-0008
PRESSURE (NEW & COLD)
7-12-0009
INSPECTION BY
7-12-0010
MATERIAL OF CONSTRUCTION ¼eSfVfj;y vk¡Q dUlVªD'ku)
X MANHOLE WITH DAVIT
X LADDER RUNGS FOR MANHOLE/DEMISTER
(BY OTHERS)
(kg/cm2g)
HORIZONTAL
X
HOT
X
YES
COLD
NO
VERTICAL (AT TOP)
4.55
CIB
EIL
7-12-0011
X
(AS PER ASME / IS OR EQUIVALENT)
TPIA
(CLAD
7-12-0012
PAD NOZZLES FOR VESSELS
SIGHT GLASSES FOR PRESSURE VESSELS
X INTERNAL FLANGES
X VORTEX BREAKERS
X PIPE DAVIT
X LIFTING LUG TOP HEAD TYPE
26
JOINT EFFICIENCY
SP. GRAVITY
LIFTING LUGS SHALL BE DESIGNED BY VENDOR, CONSIDERING AN IMPACT
FACTOR OF 2.0 AND 1.5 TIMES THE ACTUAL ERECTION WEIGHT. THE
INDUCED STRESS IN SHELL & LIFTING LUG SHALL BE WITHIN 0.9 YIELD.
COLUMN VENDOR SHALL DESIGN THE LIFTING LUG, TAILING LUG AND SKIRT
STIFFENING ACCORDINGLY AND SUBMIT THE SAME FOR EIL REVIEW.
FOR WELD OVERLAID FLANGES, MINIMUM THICKNESS OF FLANGES SHALL BE
AS PER ASME B16.5 UNLESS SPECIFIED OTHERWISE. VENDOR TO CONSIDER
EXTRA THICKNESS TO MEET UNDERCUT REQUIREMENT FOR WELD OVERLAY.
1
NOTE-30
2:1 ELLIPSOIDAL
HEAD (AS PER SPEC.)
20
25
HEAD
8
OPERATING MEDIUM
STANDARDS ¼LVS.MMZl½
X SUPPORT RING AND BOLTING BAR
DESIGN AND SUPPLY OF SEA TRANSPORTATION, METALIC SADDLE,
EXTENSION PIECES FOR TRANSPORTATION SADDLES, SUITABLE STOOLS FOR
LOADING / UNLOADING AND ACCESSORIES ARE IN VENDOR'S SCOPE.
TYPE OF HEAD
FV
YES
ALL SS SURFACES SHALL BE PICKLED & PASSIVATED IN ACCORDANCE WITH
ASTM A380.
VENDOR SHALL PROVIDE PERMANENT SLOPING STEEL MONKEY LADDER INSIDE
THE SKIRT FOR COLUMN TO APPROACH THE BOTTOM END FOR INSPECTION.
6-12-0015
(0C)
EXT.
HEAT TREATMENT
19
EQUIPMENT IS SUBJECTED TO STEAM OUT CONDITION OF 0.5 Kg/cm2(g)
AND 158 °C
MDMT
CORROSION ALLLOWANCE (MM)
A882-000-07-41-SP01121-02
INLET DEFLECTOR BAFFLE
COMPLETE EQUIPMENT INCLUDING SUPPORT SHALL BE POST WELD HEAT
TREATED. HARDNESS OF BASE METAL, WELD & HAZ SHALL NOT EXCEED 200
BHN.
6-12-0007
6-79-0013
RETAINING PLATE
SHALL
(kg/cm2g)
POST WELD HEAT TREATMENT (NOTE-21)
EQUIPMENT IS IN SOUR SERVICE.
7-12-0013
SHELL
SA 516 Gr.60# + SA 240 GR.316L CLAD*
7-12-0014
SA 516 Gr.60#
7-12-0015
REINFORCEMENT PAD / INSERT PLATE
HEADS
7-12-0016
SHELL FLANGES
SA 105# + SS 316L WELD OVERLAY@
7-12-0017
NOZZLE FLANGES/LWN
SA 105# + SS 316L WELD OVERLAY@
7-12-0018
NOZZLE NECK UPTO 150 NB
SA 106 GR. B# + SS 316L WELD OVERLAY@
7-12-0019
NOZZLE NECK ABOVE 150 NB
SA 516 Gr.60# + SA 240 GR.316L CLAD@
7-12-0020
PIPE FITTINGS
SA 234 GR.WPB (SEAMLESS)+SS 316L WELD
OVERLAY@
GASKET EXTERNAL
SPIRAL WOUND WITH SS 316L METAL WINDING &
GRAFOIL FILLER WITH CS OUTER RING & SS316L
INNER RING AS PER ASME B16.20
7-12-0025
GASKET INTERNAL (NOTE-28)
COMPRESSED FIBRE ASBESTOS FREE
7-12-0026
EXTERNAL STUDS/BOLTS/NUTS
SA 193 GR.B7M / SA 194 GR.2HM
7-12-0027
INTERNAL STUDS/BOLTS/NUTS
SS 316L
7-12-0028
SKIRT/ SUPPORT
-
7-12-0029
-
7-12-0030
SKIRT/ SUPPORT BASE
INTERNAL PARTS (WELDED)
7-12-0031
INTERNAL PARTS (BOLTED)
SA 240 GR.316L / SA 312 TP 316L
7-12-0032
CLIPS & ATTACHMENTS DIRECTLY WELDED
(EXTERNAL)
SA 516 GR.60
IS 2062 GR.E250 BR
SA 516 Gr.60
7-12-0021
7-12-0022
SUPPORT RING SIZES FOR PACKED TOWERS
7-12-0023
7-12-0024
FIRE PROOFING AND INSULATION SUPPORTS
X EARTHING LUG
X NAME PLATE
X MANUFACTURER NAME PLATE
X BRACKET FOR NAME PLATE
NAME PLATE FOR SMALL EQUIPMENT
DETAILS OF FORGED NOZZLES
X SUPPORTS FOR INTERNAL FEED PIPE
7-12-0033
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
7-12-0034
7-12-0036
CLIPS & ATTACHMENTS (EXTERNAL)
WELDED OVER PAD
S.R NOZZLE NECK
FIRE PROOFING AND INSULATION SUPPORTS
7-12-0037
PAD FOR EXTERNAL ATTACHMENT
X
X HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
SA 516 Gr.60# + SA 240 GR.316L CLAD*
SA 240 GR.316L / SA 312 TP 316L
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
A882-999-80-42-ST-0025 TAILING LUG
A882-999-80-42-ST-0033 VORTEX BREAKER
-
# MATERIAL SHALL BE COMPLIANT TO NACE MR 0103 & EIL SPEC. 6-79-0013 (HIC)
* ALL CLAD PLATES SHALL CONFORM TO SA-264 REQUIREMENTS.
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
0
X NOZZLE ORIENTATIONS
b)
FOR WELDED CS INTERNALS, DOUBLE C.A.(2x3MM, FROM TRAY#2 TO TRAY#23)
SHALL BE ADDED IN THE THICKNESS MENTIONED IN EIL STANDARD.
c)
FOR BOLTED / WELDED SS INTERNALS, THICKNESS MENTIONED IN EIL
STANDARD SHALL BE FOLLOWED.
X TRAY SUPPORT AND BOLTING BARS
28
REQUIREMENTS OF INTERNALS GASKETS SHALL BE AS PER SPEC/STD.
GASKET SHALL BE FULL FACED.ALL INTERNAL GASKETS SHALL BE SUITABLE
FOR THE DESIGN TEMPERATURE.
X PDS FOR MDEA REGENERATOR
X MONKEY LADDER
29
N1 CONNECTION TO LINE IS 3". N1 HAS 3" SS FLANGE TO ALLOW
DISMANTLING OF DISTRIBUTION PIPE FROM EXTERNAL.
30
CORROSIOM ALLOWANCE IS 4.5MM FOR REGENERATOR BOTTOM (INCLUDING
NOZZLES FROM / TO REBOILER AND LEAN AMINE OUTLET).
CORROSION ALLOWANCE IS 3.0MM FOR REST PART OF THE COLUMN.
31
ALL WELDED INTERNALS AS PER PROCESS DATA SHEET (PDS) SHALL BE
PROCURED & SUPPLIED BY COLUMN VENDOR.
32
RICH AMINE INLE PIPE (NOZZLE N1) ALONG WITH SUPPORT SHALL BE
PROVIDED BY COLUMN VENDOR. SCHEDULE OF INLET PIPE SHALL BE SAME
AS NOZZLE.
N1 CONNECTION TO LINE IS 6'' . N1 HAS 6'' SS FLANGE TO ALLOW
DISMANTLING OF DISTRIBUTION PIPE FROM EXTERNAL. 8'' IS ACCEPTABLE
FOR EXTERNAL FLANGE IF NECESSARY FOR MECHANICAL DESIGN. N1 PIPE
SHALL BE STRONGLY ANCHORED AND SUPPORTED.
ANTI-SPLASH DEVICE SUPPORTING ARRANGEMENT OF ANTI-SPLASH SHALL
BE SUPPLIED BY OTHERS.
34
6-12-0020
X COATING
18
33
-
-
SEISMIC
(MC)
JOB NO:
NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK
FLATS 900 APART.
DESIGN PRESSURE
SHELL 1
SHELL FULL
X STANDARD BOLT HOLE ORIENTATION
X ALLOY LINER DETAILS
a)
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
ENGINEERS INDIA LIMITED
ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF
NOZZLE PIPE/SHELL.
(kg/cm2g) 1.41
3.5
WORKING TEMPERATURE (IN/OUT)
(0C) 130
160
DESIGN TEMPERATURE
(0C)
WORKING PRESSURE (IN/OUT)
6-12-0002
6-12-0014
¼fMtkbu MkVk½
ASME SEC.VIII DIV.-1 2015 EDITION
6-12-0001
6-12-0011
JOB SPEC. FOR SURFACE PREPARATION & PROTECTIVE
DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER ASME
B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.47
SERIES 'B' UNLESS SPECIFIED OTHERWISE.
THICKNESSES SHOWN IN EIL STANDARD ARE MINIMUM WITHOUT C.A.
NO PIPING AND LADDER/PLATFROM CELATS SHALL BE WELDED TO THIS COLUMN
TYPE
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
DESIGN DATA
CODE
RADIOGRAPHY
FULL RADIOGRAPHY WHEREVER
RADIOGRAPHY OF ALL BUTT WELDS.
23
EQUIPMENT IS IN SOUR SERVICE
SEISMIC
(DB)
AFTER
X NOZZLE REINFORCEMENT AND PROJECTION
COLUMN SHALL BE TRANSPORTED FROM SHOP TO SITE IN SINGLE PIECE
ykbZlsUlj LisflfQds'lUl
ACCEPTABLE
EQUIPMENT SHALL BE COMPLETELY FABRICATED AND HYDROTEST AT
VENDORS WORK/SHOP AND SUPPLIED IN SINGLE PIECE.
24
LICENSOR'S SPECIFICATION
MINIMUM
15
22
0
THE
SPARES SHALL BE AS PER THE REQUISITION.
21
NO WELDING IS PERMITTED ON THIS COLUMN AFTER PWHT
IS
14
5-7 mm SS 316L WELD OVERLAY FOR MIN. 3mm UNDILUTED CHEMISTRY.
COLUMN SHALL BE TRANSPORTED TO IOCL, BGR REFINERY
THICKNESS
ALL INTERNALS MUST BE DISMOUNTABLE AND REMOVABLE THROUGH
FLANGES FOR INSPECTION AND MAINTENANCE.
17
STRUCTURAL GUIDED COLUMN
THE INDICATED
CONSTRUCTION.
X DENOTES APPLICABLITY
X GENERAL SPEC. FOR PRESSURE VESSELS
X SUPP. SPEC. FOR CS VESSELS
X STD. SPEC. FOR BQCS PLATE
X STD. SPEC. FOR STRUCTRAL QUALITY PLATES
X STD. SPEC. FOR SS PLATES
X SUPP. SPEC. FOR SS CLAD VESSEL
X STD. SPEC. FOR CLAD PLATES
MATERIAL REQUIREMENTS FOR CARBON STEEL COMPONENTS USED
X IN SOUR SERVICE FOR PETROLEUM REFINERY ENVIRONMENTS.
13
16
@
SPECIFICATIONS ¼LisflfQds'lUl½
UNLESS STATED OTHER WISE
ukfeuy Mka;k
`T'
FILE NAME : A888-86A-80-42-DS-3103-0-1, PDS REV.2
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the lender to the
borrower for the intended use.
0
@ 5-7 mm SS316L WELD OVERLAY FOR MIN. 3mm UNDILUTED CHEMISTRY
A888-86A-16-43-NZ-4003
NA
LADDERS/PLATFORM CLEATS
PIPE SUPPORT CLEATS
NA
A888-86A-80-42-4002
DEMISTER DATA SHEET
NA
A888-86A-02-42-DS-1003, REV.2
A885-602-80-42-SK-0001
@ ERECTION WEIGHT INDICATED IS EXCLUSIVE OF WEIGHT OF INSULATION ETC.
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
0
HOLD UPS ¼gksYM vIl½
NOZZLE ORIENTATIONS
SIZE OF NOZZLES (AS MARKED)
NOZZLE ELEVATIONS(AS MARKED)
PIPE SUPPORT CLEATS
FIXED/ROLLER SUPPORT
LADDER/PLATFORM CLEATS
DETAILS OF INTERNALS
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
PACKING SUPPORT
0
13.04.2018
ISSUED FOR PURCHASE
NRJ
RR
AK
23.11.2017
ISSUED FOR BIDS/ENGG.
NRJ
RR
AK
REV
DATE
REVISION
BY
CHECKED
APPROVED
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
APPROXIMATE WEIGHT (kgs)
OPERATING
32000
HYDROTEST(SHOP)
24000
HYDROTEST ( FIELD )
30000
NUMBER OF ITEMS :
ONE
MDEA REGENERATOR
,eMhb, fjtsusjsVj
86A-C-103
¼,ijkSfDlesaV otu½
16000
fMtkbu MkVk
ITEM NO.
(PER ITEM)
ERECTION @
DESIGN DATA
86A
A
INDIAN BOILER REGULATIONS (IBR)
vAbVe uEcj
86,&lh&103
DRAWING NUMBER
MkbZx uEcj
REV
A888-86A-80-42-DS-3103
0
SHEET 1 OF 3
FORMAT NO.3-1646-0115 REV.2 (06.12.2011) A3-420 X 297
NOZZLES AND CONNECTIONS ¼uksty o duSD'ku½ (CS ZONE)
NOM. DIA
MARK
QTY
ekdZ
DokfUVVh
N3
FLANGES
SCH./THK.
ukfeuy Mka;k
'kMwy o
fFkduSl
1
4"
N6
1
N12B
PROJECTI
PAD W
ON NOTExT
4
CLASS
TYPE
FACING
Dykl
VkbZi
Qsflx
160
300
WN
RF
3"
XXS
300
WN
RF
1
2"
XXS
300
WN
RF
600
-
2
3" I.D.
XXS
300
WN
RF
600
45XT
2
3" I.D.
XXS
300
WN
RF
600
2
2" I.D.
-
300
LWN
RF
600
K5B
1
2" I.D.
-
300
LWN
RF
600
K7B
1
4"
160
300
WN
RF
600
SKV
1-2
2
100
AO
1
400
I.D
LT
1-2
LT
3-4
LI
1-2
izksts'ku
lfoZl
60XT LIQUID FROM REBOILER
LEVEL TRANSMITTER-DIA
SEAL(DP)
LEVEL TRANSMITTER-DIA
45XT
SEAL(DP)
GENERAL SPEC. FOR PRESSURE VESSELS
6-12-0001
WORKING PRESSURE (IN/OUT)
ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE.
SUPP. SPEC. FOR CS VESSELS
6-12-0002
DESIGN PRESSURE
3
NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.
STD. SPEC. FOR BQCS PLATE
6-12-0011
WORKING TEMPERATURE (IN/OUT)
FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER
LINE TO FLANGE CONTACT FACE.
STD. SPEC. FOR STRUCTRAL QUALITY PLATES
6-12-0014
DESIGN TEMPERATURE
STD. SPEC. FOR SS PLATES
JOB SPEC. FOR SURFACE PREPARATION & PROTECTIVE
COATING
6-12-0020
MDMT
(0C)
CORROSION ALLLOWANCE (MM)
5
6
35
THE INDICATED
CONSTRUCTION.
THICKNESS
IS
THE
MINIMUM
ACCEPTABLE
FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.
2" DRAIN CONNECTION TO BE PROVIDED ON LIQUID OUTLET LINE. SAME TO
BE TAKEN CARE BY PIPING.
MAGTETIC LEVEL GAUGE
DIFFERENTIAL PRESSURE
TRANSMITTER (ALARM)
TEMPERATURE TRANSMITTER
60XT
(INDICATION)
AS
PER
AS
14 THK.
PER
200
XT
A882-000-07-41-SP01121-02
AFTER
-
40
(kg/cm2g)
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO
FLANGE CONTACT FACE.
¼fMtkbu MkVk½
ASME SEC.VIII DIV.-1 LATEST EDITION
2
4 (B)
UTILITY CONNECTION +BF
DESIGN DATA
CODE
DENOTES APPLICABLITY
1
4 (A)
45XT LEAN AMINE OUTLET
-
SPECIFICATIONS ¼LisflfQds'lUl½
UNLESS STATED OTHER WISE
SERVICE
iSaM
SEE
DRG
SEE
DRG
GENERAL NOTES (tujy uksV~l½
(kg/cm2g)
EXT.
(0C)
(0C)
EXT.
-
TYPE OF HEAD
JOINT EFFICIENCY
SHELL
HEAD
RADIOGRAPHY
SHELL
HEAD
POST WELD HEAT TREATMENT (NOTE-18)
STANDARDS ¼LVS.MMZl½
HEAT TREATMENT
VESSEL TOLERANCES
7-12-0001
OPERATING MEDIUM
SUPPORT FOR HORIZONTAL VESSEL
7-12-0002
SP. GRAVITY
WOODEN PILLOWS FOR SADDLE SUPPORT
7-12-0003
WIND SPECIFICATION
SKIRT BASE DETAILS
7-12-0004
SEISMIC
SKIRT OPENING DETAILS
7-12-0005
ANGLE LEG SUPPORT
7-12-0006
CAPACITY
(M3)
PAINTING/CLEANING
PIPE LEG SUPPORT
7-12-0007
INSULATION THICKNESS (mm) (NOTE-23)
SKIRT VENT
BRACKET SUPPORT FOR VERTICAL VESSEL
7-12-0008
FIRE PROOFING
MANHOLE WITH HINGED COVER
7-12-0009
HYDROSTATIC TEST
ACCESS OPENING
MANHOLE WITH DAVIT
LADDER RUNGS FOR MANHOLE/DEMISTER
7-12-0010
PRESSURE (NEW & COLD)
7-12-0011
INSPECTION BY
RETAINING PLATE
7-12-0012
MATERIAL OF CONSTRUCTION
NOZZLE REINFORCEMENT AND PROJECTION
7-12-0013
PAD NOZZLES FOR VESSELS
7-12-0014
STANDARD BOLT HOLE ORIENTATION
7-12-0015
SHELL
ALLOY LINER DETAILS
7-12-0016
REINFORCEMENT PAD
SA 516 GR.60 #
SIGHT GLASSES FOR PRESSURE VESSELS
7-12-0017
HEAD-BOTTOM
SA 516 GR.60 #
INTERNAL FLANGES
7-12-0018
SHELL FLANGES
SA 105 #
VORTEX BREAKERS
7-12-0019
NOZZLE FLANGES / LWN
SA 105 #
INLET DEFLECTOR BAFFLE
7-12-0020
NOZZLE NECK UPTO 250 NB
SA 106 GR. B
SUPPORT RING AND BOLTING BAR
7-12-0021
NOZZLE NECK ABOVE 250 NB
SA 516 GR.60 #
SUPPORT RING SIZES FOR PACKED TOWERS
7-12-0022
PIPE FITTINGS
SA 234 GR.WPB (SEAMLESS)
PIPE DAVIT
7-12-0023
GASKET EXTERNAL
LIFTING LUG TOP HEAD TYPE
7-12-0024
FIRE PROOFING AND INSULATION SUPPORTS
7-12-0025
GASKET INTERNAL (NOTE-18)
SPIRAL WOUND WITH SS 316L METAL WINDING &
GRAFOIL FILLER WITH CS OUTER RING & SS 316L
INNER RING AS PER ASME B16.20
EARTHING LUG
7-12-0026
EXTERNAL STUDS/BOLTS/NUTS
SA 193 GR.B7M / SA 194 GR.2HM
NAME PLATE
7-12-0027
INTERNAL STUDS/BOLTS/NUTS
SS 316L
MANUFACTURER NAME PLATE
7-12-0028
SKIRT/ SUPPORT
SA 516 GR.60 / IS 2062 GR.E 250BR
BRACKET FOR NAME PLATE
7-12-0029
IS 2062 GR.E250 BR
NAME PLATE FOR SMALL EQUIPMENT
7-12-0030
SKIRT/ SUPPORT BASE
INTERNAL PARTS (WELDED)
DETAILS OF FORGED NOZZLES
7-12-0031
INTERNAL PARTS (BOLTED)
SS 316L
SUPPORTS FOR INTERNAL FEED PIPE
7-12-0032
CLIPS & ATTACHMENTS DIRECTLY WELDED (EXTERNAL)
SA 516 GR.60
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
7-12-0033
CLIPS & ATTACHMENTS WELDED OVER PAD (EXTERNAL)
IS 2062 GR.E250 BR
PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
7-12-0034
WRAPPER PLATE
-
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
7-12-0036
DEMISTER/GRID
-
S.R NOZZLE NECK
7-12-0037
PAD FOR EXTERNAL ATTACHMENT
SA 516 GR.60
"T" DENOTES CORRESPONDING SHELL / DISH END THICKNESS
HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL
HOT
X
(BY OTHERS)
COLD
YES
(kg/cm2g)
HORIZONTAL
NO
VERTICAL (AT TOP)
XX
CIB
TPIA
¼eSfVfj;y vk¡Q dUlVªD'ku)
LLOYDS
(AS PER ASME / IS OR
EQUIVALENT)
(CS ZONE)
SA 516 GR.60 #
(SEAMLESS)
COMPRESSED FIBRE ASBESTOS FREE
SA 516 GR.60 * / SA 106 GR.B *
A882-999-80-42-ST-0025 PIPE DAVIT
A882-999-80-42-ST-0033 LIFTING TRUNION
FIRE PROOFING AND INSULATION SUPPORTS
-
TAILING LUG
IS 2062 GR.E250 BR
# MATERIAL SHALL BE COMPLIANT TO NACE MR 0103 & EIL SPEC. 6-79-0013
REFERENCE DRAWINGS¼jsQjsUl MkbZx½
NOZZLE ORIENTATIONS
NA
LADDERS/PLATFORM CLEATS
NA
PIPE SUPPORT CLEATS
NA
TRAY SUPPORT AND BOLTING BARS
NA
DEMISTER DATA SHEET
NA
PDS FOR MDEA REGENERATOR (86A-C-103)
FILE NAME : A888-86A-80-42-DS-3103-0-2
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given by the lender to the
borrower for the intended use.
0
Page 203 of 585
STATUTORY REGULATIONS ¼LVSpqvjh jsxqys'kUl½
FOUNDATION LOADING DATA (OPERATING CONDITION)
QkaÅMs'ku yksfMxa MkVk ¼vksijsfVax dufM'ku)
LICENSOR'S SPECIFICATION
ykbZlsUlj LisflfQds'lUl
TYPE
LICENSOR'S STANDARD
ykbZlsUlj LVS.MlZ
MAX MOMENT AT BASE (M)
SEISMIC
(DB)
(kgm)
MAX. SHEAR FORCE AT BASE (H)
(kg)
-
-
SEISMIC
(MC)
-
-
WIND
-
-
ENGINEERS INDIA LIMITED
JOB NO:
dk;Z l[;k
NEW DELHI
CLIENT :
bathfu;lZ bafM;k fyfeVsM
PLANT :
¼Hkkjr ljdkj dk midze½
DykbZV
IykaV
HOLD UPS ¼gksYM vIl½
A888
UNIT NO:
;÷fuV l[;k
M/S IOCL, BS-VI PROJECT
BONGAIGAON REFINERY
(UNIT: NEW SRU)
NOZZLE ORIENTATIONS
SIZE OF NOZZLES
NOZZLE ELEVATIONS
PIPE SUPPORT CLEATS
FIXED/SLIDING SUPPORT
LADDER/PLATFORM CLEATS
DETAILS OF INTERNALS
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT
PACKING SUPPORT
INDIAN BOILER REGULATIONS (IBR)
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
APPROXIMATE WEIGHT (kgs)
0
13.04.2018
ISSUED FOR PURCHASE
NRJ
RR
AK
A
23.11.2017
ISSUED FOR BIDS/ENGG.
NRJ
RR
AK
REV
DATE
REVISION
BY
CHECKED
APPROVED
OPERATING
HYDROTEST(SHOP)
HYDROTEST ( FIELD )
ONE
DESIGN DATA
fMtkbu MkVk
MDEA REGENERATOR
,eMhb, fjtsusjsVj
ITEM NO.
86A-C-103
¼,ijkSfDlesaV otu½
ERECTION @
NUMBER OF ITEMS :
86A
(PER ITEM)
vAbVe uEcj
86,&lh&103
DRAWING NUMBER
MkbZx uEcj
REV
A888-86A-80-42-DS-3103
0
SHEET 2 OF 3
FORMAT NO.3-1646-0115 REV.2 (06.12.2011) A3-420 X 297
Page 204 of 585
osLksy fMtkbu MkVk
,eMhb, fjtsusjsVj
vkbVe uEcj 86,&lh&103
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
DATASHEET – 86A-C-101
2
03/05/2018
ISSUED FOR ENGG.
VS
PPR
KV
1
26/10/2017
ISSUED FOR ENGG.
PPR
KV
KV
REV
DATE
PURPOSE
PREPARED
BY
CHECKED
BY
APPROVED
BY
REF. N°: 61619-15-101
PAGE: 1 / 10
REV.: 0
EIL Doc. No.: A888-86A-02-42-DS-1001
Equipment Process Datasheet
Quench Tower 86A-C-101
PROSERNAT NO.:
61619-15-101
0
16/10/2017
PROCESS BOOK ISSUE
J. PLUMAIL
T. HEIM
T. HEIM
REV
DATE
DESCRIPTION
BY
CHECKED
APPROVED
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 205 of 585
Page 206 of 585
File : 61619-15-101-Rev-2.dwg
Page 207 of 585
File : 61619-15-101-Rev-0.dwg
Page 208 of 585
File : 61619-15-101-Rev-0.dwg
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
DATASHEET – 86A-C-101
REF. N°: 61619-15-101
PAGE: 5 / 10
REV.: 0
DETAIL 4: PACKING LIQUID DISTRIBUTOR - NOZZLES N1 – TYPICAL ARRANGEMENT
The packing water distributor shall be a Spray Nozzle Type, efficient to ensure a good coverage and
wetting of packing as well as heat transfer due to the large exchange surface produced by droplets.
Spray nozzle is installed on a branched pipe. The branched pipe shall be equipped with a pressure
gauge, filter and block valves as shown on the relevant P&ID. In order to prevent choking of spray
distributors and to ensure good wetting of the packing, the individual strainers and downstream
branches & fittings shall be made of Stainless Steel.
The nozzle shall be full conical type, with spray cone at 90°, to be confirmed by vendor according to
distance between spray and top of packing.
Spray nozzle shall be convenient to allow reliable operation without risk of plugging by sulphur
particles.
Pressure drop through water nozzle to be confirmed by Internals Vendor (0.5 kg/cm² available).
Elements of liquid distributor will be introduced inside the column through manhole for installation
and connection.
Quench Water
Inlet
Distributor pipe (4”)
introduced in nozzle A2
(6”)
Area
covered
droplets
by
Conical
(90°)
spray
nozzle
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 209 of 585
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
DATASHEET – 86A-C-101
REF. N°: 61619-15-101
PAGE: 6 / 10
REV.: 0
DETAIL 5: PACKING LIQUID DISTRIBUTOR - NOZZLES N2 – TYPICAL ARRANGEMENT
The liquid distributor for gas saturation in the column bottom shall be a Spray Nozzle Type too,
efficient to ensure a total coverage of the cross section area as well as heat transfer due to the large
exchange surface produced by droplets.
Spray nozzle is installed on a branched pipe. The branched pipe shall be equipped with a pressure
gauge, filter and block valves as shown on the relevant P&ID. In order to prevent choking of spray
distributors and to ensure good wetting of the packing, the individual strainers and downstream
branches & fittings shall be made of Stainless Steel.
The nozzle shall be full conical type, with spray cone at 90°, to be confirmed by vendor according to
distance between spray and gas inlet nozzle.
Spray nozzle shall be convenient to allow reliable operation without risk of plugging by sulphur
particles.
Pressure drop through water nozzle to be confirmed by Internals Vendor (0.5 kg/cm²available).
Elements of liquid distributor will be introduced inside the column through manhole for installation
and connection.
Quench Water
Inlet
Distributor pipe (2”)
introduced in nozzle A2
(6”)
Area
covered
droplets
by
Conical
(90°)
spray
nozzle
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 210 of 585
REF. N°: 61619-15-101
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
PAGE: 7 / 10
DATASHEET – 86A-C-101
REV.: 0
Existing column or in design
In design
Inside diameter
mm
900
Packing type
Pall Ring or Equivalent
1
Number of beds
Packing element diameter
1.5
inches
DETAIL OF NOZZLES
DESIGN CASE (2)
Operating case
Nozzles Location
2
NOZZLE N1
NOZZLE N2
NOZZLE N3
NOZZLE N5
NOZZLE N6
0.20
0.14
0.20
Pressure
kg/cm g
(15)
(11)
Liquid temperature
°C
42.0
70.5
N/A
N/A
70.5
°C
N/A
N/A
165.0
45.0
N/A
N/A
N/A
Process Gas
Process Gas
N/A
Vapor temperature
Nature
Mass rate
kg/h
N/A
N/A
3298 x1.1
(18)
2574 x1.1
(18)
N/A
Molecular weight
kg/kmol
N/A
N/A
24.33
26.99
N/A
Molar rate
kmol/h
N/A
N/A
135.6 x1.1
(18)
95.4 x1.1 (18)
N/A
Density (PT)
kg/m
N/A
N/A
0.81
1.18
N/A
Volume rate (PT)
m /h
N/A
N/A
4072 x 1.1
(18)
2181 x 1.1
(18)
N/A
Normal Volume rate Nm3/h
N/A
N/A
3039 x 1.1
(18)
2138 x 1.1
(18)
N/A
Viscosity
N/A
N/A
0.022
0.018
N/A
Water (13)
Water (13)
N/A
N/A
Water (13)
19587 x 1.1
(18)
156 x1.1 (18)
N/A
N/A
20468 x 1.1 (18)
991.4
977.4
N/A
N/A
977.4
19.8 x 1.1 (18)
0.2 x1.1 (18)
N/A
N/A
20.9 x 1.1 (18)
Vapor
3
3
cP
Nature
Mass rate
kg/h
Density (PT)
kg/m
Volume rate (PT)
m /h
Surface tension
mN/m
69.3
64.4
N/A
N/A
64.4
Viscosity
cP
0.40
0.40
N/A
N/A
0.40
3
Liquid
3
NOTES: Refer to page 10.
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 211 of 585
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
DATASHEET – 86A-C-101
REF. N°: 61619-15-101
PAGE: 8 / 10
REV.: 0
PACKING CHARACTERISTICS
DESIGN CASE (2)
Operating Case
TOP
Packing location
BOTTOM
Number of beds
Bed height
1
mm
3 500
2
Pressure
kg/cm g
0.10
0.20
Liquid temperature
°C
42.0
70.5
Vapor temperature
°C
45.0
80.5
Gas Outlet
Gas Inlet
2574 x 1.1 (18)
3454 x 1.1 (18)
kg/kmol
26.99
23.95
Molar rate
kmol/h
95.4 x 1.1 (18)
144.2 x 1.1 (18)
Density (P,T)
kg/m
1.18
0.99
3
m /h
2181 x 1.1 (18)
3489 x 1.1 (18)
3
2138 x 1.1 (18)
3232 x 1.1 (18)
0.018
0.018
Water Inlet (13)
Water Outlet (13)
Nature
Vapor
Mass rate
kg/h
Molecular weight
Volume rate (P,T)
3
Normal Volume rate
Nm /h
Viscosity
cP
Nature
Liquid
Mass rate
kg/h
19587.0 x 1.1 (18)
20467.5 x 1.1 (18)
Density (P,T)
kg/m
991.4
977.1
3
19.8 x 1.1 (18)
20.9 x1.1 (18)
3
Volume rate (P,T)
m /h
Viscosity
cP
0.63
0.40
Surface tension
mN/m
69.3
64.4
By internal vendor
Maximum flooding factor
N/A
Maximum foaming factor
Overall column pressure drop
Hydraulic Flexibility
Packing material
kg/cm
2
Maximum Pressure Drop = 0.05 (12)
Liquid: 50% - 110% (9) Gas: 20% - 110% (9)
SS 316L
NOTES: Refer to page 10.
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 212 of 585
REF. N°: 61619-15-101
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
PAGE: 9 / 10
DATASHEET – 86A-C-101
REV.: 0
DEMISTER OPERATING CONDITIONS
DEMISTER
Service
Quantity
ONE
Position
HORIZONTAL
2
Pressure
kg/cm g
Temperature
°C
0.14
45.0
(1) (10)
Performances
DEMISTER INLET GAS PHASE
DESIGN CASE (2)
OPERATING CASE
Process Gas
Nature
Nominal flowrate
Hydraulic Flexibility
3
2158.5 x 1.1 (18)
Nm /h
3
2137.9 x 1.1 (18)
kg/h
2574.0 x 1.1 (18)
kmol/h
95.4 x 1.1 (18)
%
30 – 110
Am /h
1.00
Z factor
Density at T,P
Molecular Weight
Viscosity
3
kg/m
1.18
kg/kmol
26.99
cP
0.018
DEMISTER INLET LIQUID PHASE
WATER (13)
Nature
Estimated Flowrate
3
(16)
m /h
3
Density at T, P
kg/m
991.4
Surface tension
mN/m
69.3
DEMISTER DEFINITION
Wire Mesh
Type
Demister thickness
mm
150
Size
mm
900
Flow gas section
m²
(16)
Free volume
%
Pressure drop Calc. / Allow.
Wire diameter
Demister Material
Grid Material
Installation
kg/cm
mm
(16)
2
(16)
(16)
SS 316L
SS 316L
Removable from manhole
NOTES: Refer to page 10.
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 213 of 585
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
DATASHEET – 86A-C-101
REF. N°: 61619-15-101
PAGE: 10 / 10
REV.: 0
NOTES
(1) Deleted.
2
(2) Corresponding to operating case “Design Case – EOR – 94.5% wt Claus recovery”.
(3) Internals must be dismountable and removable through manhole for inspection and
maintenance.
(4) Maximum H2S concentration is 2.00% wt in gas outlet (water saturated).
(5) Steam-out conditions: 158°C at 0.5 kg/cm²g.
(6) Design pressure in vapor phase. Bottom design pressure shall be calculated by
manufacturer considering maximum liquid density of 1000 kg/m3.
(7) Deleted.
2
(8) 2” drain connection shall be provided on liquid outlet line.
(9) Hydraulic flexibility to be guaranteed by Packing Supplier.
(10) Separation efficiency to be advised and guaranteed by Demister Supplier.
(11) Gas is saturated by spray of water while entering the column, below support plate of
packing. Pressure drop through spray nozzle to be given by Internals Vendor.
(12) Maximum overall column pressure drop to be guaranteed by Packing Supplier (nozzles and
demister included).
(13) Liquid is water saturated with H2S (50 ppm wt) and CO2 (80 ppm wt).
(14) All nozzles in contact with water saturated gas to be steam traced.
(15) The packing water distributor shall be a spray nozzle type. Pressure drop through spray
nozzle to be given by Internal Vendor.
(16) By Demister Supplier.
(17) To be defined/confirmed by Detailed Engineering Contractor according to Internals Vendor
recommendations.
(18) 10% hydraulic margin to be added on indicated flowrate as per BEDB part B section 8.1.
(19) Deleted.
2
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 214 of 585
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
DATASHEET – 86A-C-102
2
03/05/2018
ISSUED FOR ENGG.
VS
PPR
KV
1
26/10/2017
ISSUED FOR ENGG.
PPR
KV
KV
REV
DATE
PURPOSE
PREAPRED
BY
CHECKED
BY
APPROVED
BY
REF. N°: 61619-15-201
PAGE: 1/ 12
REV.: 0
EIL Doc. No.: A888-86A-02-42-DS-1002
Equipment ProcessDatasheet
MDEA Absorber 86A-C-102
PROSERNAT NO.:
61619-15-201
0
16/10/2017
PROCESS BOOK ISSUE
J. PLUMAIL
TH. NGUYEN
T. HEIM
REV
DATE
DESCRIPTION
BY
CHECKED
APPROVED
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 215 of 585
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Page 221 of 585
File : 61619-15-201-Rev-0.dwg
REF. N°: 61619-15-201
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
PAGE: 8/ 12
DATASHEET – 86A-C-102
REV.: 0
COLUMN CHARACTERISTICS
Existing column or in design
In design
Inside diameter
mm
1000
Tray spacing
mm
450
Tray type
Valves Trays + 1 Chimney Tray on top (22)
Total number of trays
14 + 1 Chimney Tray (22)
Number of Pass
1
Weir Height
50 (24)
2
Total Active Area
m
0.4 (15)
DETAIL OF NOZZLES
DESIGN CASE (2)
Operating case
Nozzles Location
2
NOZZLE N1 A/B
NOZZLE N2
NOZZLE N5
NOZZLE N6
Pressure
kg/cm g
0.03
0.14
0.02
0.14
Liquid temperature
°C
42.2
N/A
N/A
N/A
Vapor temperature
°C
N/A
45.0
42.1
47.0
N/A
Feed Gas
Treated Gas
N/A
Nature
Vapor
Mass rate
kg/h
N/A
2 574.0 x 1.1 (32)
2 490.5 x 1.1 (32)
N/A
Molecular weight
kg/kmol
N/A
26.99
26.96
N/A
Molar rate
kmol/h
N/A
95.38 x 1.1 (32)
92.37 x 1.1 (32)
N/A
Density (PT)
kg/m
N/A
1.18
1.07
N/A
Volume rate (PT)
m /h
3
N/A
2 183.6 x 1.1 (32)
2 332.7 x 1.1 (32)
N/A
Viscosity
cP
N/A
0.018
0.018
N/A
Lean Amine (27)
N/A
N/A
Rich Amine
7 319.0 x 1.1 (32)
N/A
N/A
7 404.4 x 1.1 (32)
3
Nature
Mass rate
kg/h
Density (PT)
kg/m
1029.0
N/A
N/A
1029.0
Volume rate (PT)
m /h
3
7.1 x 1.1 (32)
N/A
N/A
7.2 x 1.1 (32)
Surface tension
mN/m
47.3
N/A
N/A
46.8
Viscosity
cP
3.9
N/A
N/A
3.4
Liquid
3
NOTES: Refer to pages 11& 12.
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 222 of 585
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
DATASHEET – 86A-C-102
REF. N°: 61619-15-201
PAGE: 9/ 12
REV.: 0
TRAY CHARACTERISTICS
Operating Case
DESIGN CASE (2)
Number of trays in section
14
Tray location (1:bottom)
2
#14/#12 (19)
#1
Pressure
kg/cm g
0.02
0.14
Liquid temperature
°C
42.2
47.0
Vapor temperature
°C
42.1
45.0
Gas from Tray #14/#12
Gas to Tray #1
2 490.5 x 1.1 (32)
2 574.0 x 1.1 (32)
Nature
Vapor
Mass rate
kg/h
Molecular weight
kg/kmol
26.96
26.99
Molar rate
kmol/h
92.37 x 1.1 (32)
95.38 x 1.1 (32)
Density (P,T)
kg/m3
1.07
1.18
2 332.7 x 1.1 (32)
2 183.6 x 1.1 (32)
0.018
0.018
Amine to Tray #14/#12 (12)
Amine from Tray #1
7 319.0 x 1.1 (32)
7 404.4 x 1.1 (32)
1029.0
1029.0
7.1 x 1.1 (32)
7.2 x 1.1 (32)
3
Volume rate (P,T)
m /h
Viscosity
cP
Nature
Mass rate
Density (P,T)
Liquid
kg/h
kg/m
3
3
Volume rate (P,T)
m /h
Viscosity
cP
3.9
3.4
Surface tension
mN/m
47.3
46.8
Foaming tendency factor
73 %
Maximum flooding factor
82 %
Max. velocity in downcomers
Overall column pressure drop
Hydraulic Flexibility
Tray material
cm/s
kg/cm
12.0
2
Maximum Pressure Drop = 0.12 (29)
Liquid: 40% - 110% (28)
Gas: 20% - 110% (28)
SS 316L
NOTES: Refer to pages 11& 12.
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 223 of 585
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
DATASHEET – 86A-C-102
REF. N°: 61619-15-201
PAGE: 10/ 12
REV.: 0
DEMISTER OPERATING CONDITIONS
Service
DEMISTER
Quantity
DOUBLE x 150 mm
Position
HORIZONTAL
2
Pressure
kg/cm g
0.02
Temperature
°C
42.1
Performances
Liquid carry over < 2 USG/MMSCFD (18)
DEMISTER INLET GAS PHASE
OPERATING CASE
Nature
Nominal flowrate
Hydraulic Flexibility
Z factor
Density at T,P
Molecular Weight
Viscosity
3
Am /h
kg/h
kmol/h
%
3
kg/m
kg/kmol
cP
DESIGN CASE (2)
Process Gas
2 332.7 x 1.1 (32)
2 490.5 x 1.1 (32)
92.37 x 1.1 (32)
20 – 110
1.00
1.07
26.96
0.018
DEMISTER INLET LIQUID PHASE
Nature
Estimated Flowrate
Density at T, P
Surface tension
3
m /h
3
kg/m
mN/m
Lean Amine Solution
(17)
1029.0
47.3
DEMISTER DEFINITION
Type
Demister thickness
Size
Flow gas section
Free volume
Pressure drop Calc. / Allow.
Wire diameter
Demister Material
Grid Material
Installation
mm
mm
m²
%
2
kg/cm
mm
Wire Mesh
300
(17)
(17)
(17)
(17)
(17)
SS 316L
SS 316L
Removable from manhole
NOTES: Refer to pages 11& 12.
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 224 of 585
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
DATASHEET – 86A-C-102
REF. N°: 61619-15-201
PAGE: 11/ 12
REV.: 0
NOTES
(1)
Deleted.
(2)
Corresponding to operating case “Design Case – EOR – 94.5% wt Claus recovery”.
(3)
Internals must be dismountable and removable through manhole for inspection and maintenance.
(4)
Maximum H2S concentration is 2.0 %wt in gas phase (water saturated) and 0.73 %wt in liquid
phase.
(5)
Steam-out conditions: 158°C at 0.5 kg/cm²g.
(6)
Design pressure in vapor phase. Bottom design pressure shall be calculated by Manufacturer
considering a maximum liquid density of 1031 kg/m3.
(7)
Deleted.
(8)
2” drain connection is provided on liquid outlet line.
(9)
To be defined/confirmed by Tray Supplier.
2
2
(10) Deleted
(11) Deleted.
2
(12) Alternative with slots facing up 45° is acceptable as per licensor standards.
(13) Tube equipped with 2 holes at tube end: oneface up for venting and one face down for draining.
(14) Deleted
(15) Figure required by Licensor for the design and the procurement of trays. Supplier shall respect
indicated Active Area with ± 2%.
(16) Compartment equipped with 1” hole for draining.
(17) By Demister Supplier.
(18) Separation efficiency to be confirmed and guaranteed by Demister Supplier. Demister type: Sulzer
Chemtech Knitmesh 9033 SS or equivalent.
(19) One MDEA inlet nozzle to be selected at a time. 2 injections are provided in order to adjust the
absorption performances (H2S selectivity).
(20) Maximum liquid velocity in slot is 1m/s.
(21) Level transmitter upper nozzle shall be protected with weir plates. Level gauge nozzles are not
concerned by this note. Number and size of weir plate to be defined later according to final
orientation of nozzle K3A and K4A.
(22) Dry tray used to knock-out and recover amine solvent in case of foaming or any liquid
entrainment.
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 225 of 585
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
DATASHEET – 86A-C-102
REF. N°: 61619-15-201
PAGE: 12/ 12
REV.: 0
(23) Maximum liquid velocity in pipe downcomer: 30 cm/s. Downcomers are vertical pipes installed in
liquid trapout pan. Number of pipe downcomers to be defined by Tray Supplier.
(24) 50 mm minimum Weir Height shall be respected.
(25) SS 316L clad on the top part down to tray #12 (including nozzle and manholes) or Plain SS 316L.
(26) Number of chimneys, dimensions and arrangement by Tray Supplier. ρv² shall not exceed 900
kg/m/s2 in chimneys. Estimated chimney number is 12 (3” each).
(27) Liquid is aqueous 45.6 %wt MDEA solution.
(28) Hydraulic flexibility to be guaranteed by Tray Supplier on the given range. Tray Supplier to indicate
weeping rate between 20 and 30 % (no weeping beyond 30% of gas flow).
(29) Maximum overall column pressure drop to be guaranteed by Tray Supplier (nozzles and demister
included).
(30) Pump miniflow requirement to be confirmed by Detailed Engineering Contractor.
(31) Temperature element to be located in liquid phase of downcomers of trays #10 and #5.
(32) 10% hydraulic margin to be added on liquid & gas flowrate as indicated. The requirement is as per
BEDB part B section 8.1.
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 226 of 585
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
DATASHEET – 86A-C-103
2
03/05/2018
ISSUED FOR ENGG.
VS
PPR
KV
1
26/10/2017
ISSUED FOR ENGG.
PPR
KV
KV
REV
DATE
PURPOSE
PREPARED
BY
CHECKED
BY
APPROVED
BY
REF. N°: 61619-15-202
PAGE: 1/ 11
REV.: 0
EIL Doc.No.: A888-86A-02-42-DS-1003
Equipment ProcessDatasheet
MDEA Regenerator 86A-C -103
PROSERNAT NO.:
61619-15-202
0
16/10/2017
PROCESS BOOK ISSUE
J. PLUMAIL
TH. NGUYEN
T. HEIM
REV
DATE
DESCRIPTION
BY
CHECKED
APPROVED
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 227 of 585
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File : 61619-15-202-Rev-0.dwg
REF. N°: 61619-15-202
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
PAGE: 7/ 11
DATASHEET – 86A-C-103
REV.: 0
COLUMN CHARACTERISTICS
Existing column or in design
In design
Inside diameter
mm
750
Tray spacing
mm
450
Tray type
Conventional Valves Trays (13)
Total number of trays
27 (20)
Number of Pass
1
Weir Height
50
2
Total Active Area
m
(9)
DETAIL OF NOZZLES
Operating case
DESIGN CASE (2)
Nozzles Location
2
NOZZLE N1
NOZZLE N2
NOZZLE N3
NOZZLE N4
Pressure
kg/cm g
1.16
1.16
1.41
1.41
Liquid temperature
°C
111.6
44.0
129.5
N/A
Vapor temperature
°C
111.6
N/A
N/A
Acid Gas
N/A
N/A
129.5
Vapor from
Reboiler
0.02 x 1.1 (29)
N/A
N/A
683.7 x 1.1 (29)
Nature
Vapor
Mass rate
kg/h
Molecular weight
kg/kmol
21.38
N/A
N/A
18.03
Molar rate
kmol/h
0.01 x 1.1 (29)
N/A
N/A
37.9 x 1.1 (29)
Density (PT)
kg/m
1.4
N/A
N/A
1.313
Volume rate (PT)
m /h
3
0.01 x 1.1 (29)
N/A
N/A
520.7 x 1.1 (29)
Viscosity
cP
0.017
N/A
N/A
0.016
Rich Amine (24)
Sour Water
Draw-off
7 404.4 x 1.1
(29)
356.5 x 1.1 (29)
Lean Amine fr
Reboiler (24)
7 318.4 x 1.1
(29)
3
Nature
N/A
N/A
Mass rate
kg/h
Density (PT)
kg/m
978.8
990.6
959.6
N/A
Volume rate (PT)
m /h
3
7. 6 x 1.1 (29)
0.36 x 1.1 (29)
7.6 x 1.1 (29)
N/A
Surface tension
mN/m
39.3
68.7
37.2
N/A
Viscosity
cP
0.80
0.61
0.56
N/A
3
Liquid
NOTES: Refer to pages 10 & 11.
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 233 of 585
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
DATASHEET – 86A-C-103
REF. N°: 61619-15-202
PAGE: 8/ 11
REV.: 0
DETAIL OF NOZZLES
Operating case
DESIGN CASE (2)
Nozzles Location
2
NOZZLE N5
NOZZLE N6
NOZZLE N7
NOZZLE N8
Pressure
kg/cm g
1.11
1.41
1.41
1.16
Liquid temperature
°C
N/A
129.5
128.9
44.0
Vapor temperature
°C
44.0
N/A
N/A
N/A
Acid Gas
N/A
N/A
N/A
61.4 x 1.1 (29)
N/A
N/A
N/A
34.53
N/A
N/A
N/A
Nature
Mass rate
kg/h
Molecular weight kg/kmol
Vapor
Molar rate
kmol/h
1.78 x 1.1 (29)
N/A
N/A
N/A
Density (PT)
kg/m3
2.812
N/A
N/A
N/A
21.8 x 1.1 (29)
N/A
N/A
N/A
0.014
N/A
N/A
N/A
N/A
Lean Amine
(24)
Lean Amine to
Reboiler (24)
Sour Water
Return
Volume rate (PT) m3/h
Viscosity
cP
Nature
Liquid
Mass rate
kg/h
N/A
7 318.4 x 1.1
(29)
8 002.1 x 1.1
(29)
332.5 x 1.1
(29)
Density (PT)
kg/m3
N/A
959.6
958.8
990.6
Volume rate (PT) m3/h
N/A
7.6 x 1.1 (29)
8.4 x 1.1 (29)
0.33 x 1.1
(29)
Surface tension
N/A
37.2
38.0
68.7
N/A
0.56
0.51
0.61
Viscosity
cP
NOTES: Refer to pages 10 & 11.
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 234 of 585
mN/m
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
DATASHEET – 86A-C-103
REF. N°: 61619-15-202
PAGE: 9/ 11
REV.: 0
TRAY CHARACTERISTICS
Operating Case
DESIGN CASE (2)
Section
Number of trays in section
Tray location (1:bottom)
2
REFLUX
STRIPPING
2
24
#27
#2
#25
Pressure
kg/cm g
1.16
1.41
1.16
Liquid temperature
°C
44.0
128.9
111.6
Vapor temperature
°C
119.9
129.5
119.9
Gas from Tray
Gas to Tray
Gas from Tray
417.9 x 1.1 (29)
683.7 x 1.1 (29)
417.9 x 1.1 (29)
Nature
Vapor
Mass rate
kg/h
Molecular weight
kg/kmol
19.38
18.03
19.38
Molar rate
kmol/h
21.6 x 1.1 (29)
37.9 x 1.1 (29)
21.6 x 1.1 (29)
1.293
1.313
1.293
323.2 x 1.1 (29)
520.7 x 1.1 (29)
323 x 1.1 (29)
0.016
0.016
0.016
Liquid from Tray
Liquid from Tray
Liquid to Tray
356.5 x 1.1 (29)
8 002.1 x 1.1 (29)
7 404.4 x 1.1 (29)
990.6
958.8
978.8
0.36 x 1.1 (29)
8.4 x 1.1 (29)
7. 6 x 1.1 (29)
Density (P,T)
kg/m
3
3
Volume rate (P,T)
m /h
Viscosity
cP
Nature
Mass rate
Density (P,T)
Liquid
kg/h
kg/m
3
3
Volume rate (P,T)
m /h
Viscosity
cP
0.61
0.51
0.80
Surface tension
mN/m
68.7
38.0
39.3
Hydraulic Flexibility
(21)
(22)
Foaming tendency factor
85 %
Maximum flooding factor
82 %
Max. velocity in downcomers
Overall column pressure drop
Tray material
cm/s
kg/cm
15.0
2
Maximum Pressure Drop = 0.25 (16)
SS 316L
NOTES: Refer to pages 10 & 11.
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 235 of 585
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
DATASHEET – 86A-C-103
REF. N°: 61619-15-202
PAGE: 10/ 11
REV.: 0
GENERAL NOTES
A.
B.
C.
Column is equipped with flanges for installation ease of internals due to low column diameter. The
number and position of flanges are indicative only, based on Licensor preliminary analysis. The final
arrangement shall be determined by Contractor.
Tray #25 to tray #15 and tray #14 to tray #2 shall be welded together in respect of defined tray spacings.
Each cartridge of trays shall be slided in and out of the column through flanges down to support beams.
All instruments on column shall be non-intrusive devices and removable through external flanges.
NOTES
(1)
Deleted.
(2)
Corresponding to operating case “Design Case – EOR – 94.5% wt Claus recovery”.
(3)
Internals must be dismountable and removable through flanges for inspection and maintenance.
(4)
Maximum H2S concentration is 7.62 %wt in gas phase (water saturated) and 1.15 %wt in liquid
phase.
(5)
Steam-out conditions: 158°C at 0.5 kg/cm²g.
(6)
Design pressure in vapor phase. Bottom design pressure shall be calculated by Manufacturer
considering a maximum liquid density of 959.6 kg/m3.
(7)
Deleted.
(8)
2” drain connection is provided on liquid outlet line.
(9)
To be defined/confirmed by Tray Supplier.
2
2
(10) Reinforced beam/structure for trays #25 and #26.
(11) Maximum ρv2 for slot calculation is 6000 kg/m/s2.
(12) Plain SS 316L or SS 316L clad on the top part, from MDEA Regenerator Condenser 86A-E-105
flange down to tray #23 (including nozzles and manholes). SS 316L clad from chimney tray #1 up to
tray #2.
(13) Tray thickness shall be 3mm.
(14) Flanges shall be installed between Nozzle N1 and anti-splash device.
(15) Temperature element to be located in Liquid phase of downcomers of tray #25, #15 and #2 and
positioned when the trays are already installed. Envelope of corresponding downcomers to be
made with slot for installation of temperature elements.
(16) Maximum overall column pressure drop to be guaranteed by Tray Supplier (nozzles included).
(17) Orientation of N4 and N7 nozzles on column to be determined in order to minimize pressure drops
in lines from and to reboiler.
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 236 of 585
New SRU BGR (BS-VI), Bongaigaon Refinery (IOCL)
Sulphur Recovery Unit – SultimateTM technology
DATASHEET – 86A-C-103
REF. N°: 61619-15-202
PAGE: 11/ 11
REV.: 0
(18) Welded internals material:
- SS 316L above tray #23 (and tray #23) and between tray #1 and tray #2.
- KCS + 3 mm CA elsewhere.
(19) Downcomer of tray #26 is pipe downcomer type (pipes number and diameter to be defined by
Tray Supplier). Maximum velocity is 15 cm/s.
(20) 2 reflux trays, 24 stripping trays and 1 chimney tight seal tray.
(21) Requested hydraulic flexibility to be guaranteed for reflux section (tray #26 and #27) is:
- 20% - 110% of gas flows given page 9/11.
- 40% - 120% of liquid flows given page 9/11.
(22) Requested hydraulic guarantee for tray #2 to #25 is:
- 20% - 110% of gas flows given page 9/11.
- 40% - 110% of liquid flows given page 9/11.
(23) Design of Regenerator Condenser 86A-E-105 to be confirmed by Heat Exchanger Supplier.
(24) Solvent is 45.5 %wt MDEA + H2S and CO2 + heat stable salts (acidic).
(25) Reinforced grid, strongly anchored SS 316L, 200 mm to 300 mm thickness (mesh to avoid any
flooding of liquid flow). No valve below reinforced grid.
(26) N1 connection to line is 3”. N1 has 3” SS flange to allow dismantling of distribution pipe from
external. 4” is acceptable for external flange if necessary for mechanical design. Distribution pipe
shall be strongly anchored and supported.
(27) CA is 4.5 mm for regenerator bottom (including nozzles from/to reboiler and lean amine outlet).
(28) Refer to MDEA Regenerator Reboiler 86A-E-104 PDS, document no. 61619-15-231.
2
(29) 10% hydraulic margin to be added on liquid & gas flowrate as indicated. The requirement is as per
BEDB part B section 8.1.
(30) Refer to MDEA Regenrator Condenser 86A-E-105 PDS no. 61619-15-232.
2
“CONFIDENTIAL - The information and data contained here are the property of PROSERNAT and are not to be disclosed to any
third party or made public or copied without PROSERNAT prior written consent.”
Page 237 of 585
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Page 268 of 585
ENGINEERS
INDIA LIMITED
‘31 el
$tazir 251e-6
AMIAPOP3,19.1 ,
IA Govt of locha Undsrtal.og)
GIN(YR
STANDARD SPECIFICATION FOR
BOILER QUALITY CARBON
STEEL PLATES
STANDARD SPECIFICATION No.
6-12-0011 Rev. 8
Page 1 of 7
74e1
craiiciz1
I vi
fq-W
STANDARD SPECIFICATION FOR
BOILER QUALITY CARBON
STEEL PLATES
1W1A,
RN
8
19.01.2017
REVISED & REISSUED AS STD. SPEC.
RK
SK/KJH
7
30.06.2010
REVISED & REISSUED AS STD. SPEC.
KA
RKT
AKM/DM
N.DUARI
6
10.09.09
REVISED & REISSUED AS STD. SPEC.
VB
RKG
AKM
N.DUARI
5
16.04.04
REVISED & REISSUED AS STD. SPEC.
DNN
AKM
SSA
SKG
4
26.11.99
REVISED & REISSUED AS STD. SPEC.
RKT
AKM
CRMN
A SONI
Purpose
Prepared
by
Checked
by
Standards
Committee
Convenor
Standards
Bureau
Chairman
Rev.
No
Date
Approved by
Format No. 8 00 0001 F1 Rev. 0
-
-
-
Copyright Ell — All rights reserved
Page 269 of 585
711 elei
-
51g- 1 faf5leu
I wen cArame an X21(.4)
ENGINEERS
INDIA LIMITED
(A Govt of India Undertaking)
STANDARD SPECIFICATION FOR
BOILER QUALITY CARBON
STEEL PLATES
STANDARD SPECIFICATION No.
6-12-0011 Rev. 8
Page 2 of 7
Abbreviations:
ASME
EN
HIC
IBR
SSC
American Society of Mechanical Engineers
European Norm
Hydrogen Induced Cracking
Indian Boiler Regulations
Sulphide Stress Cracking
Static Equipment Standards Committee
Convenor:
Members:
Mr. K.J. Hari Narayanan
Mr. P.Bhattacharjee
Mr. Sanjay Mazumdar
Mr. PP.Pandey
Mr. Nalin Kumar
Mr. K. Anjaneyulu
Mr. Arun Kumar
Mr. Inder Kumar
Mr. Tarun Kumar
Mr. Anish Trehan
Mr. M.Azim (Projects)
Mr. S. Ghosal (Process)
Mr. T. Kamalakannan (Inspection)
Format No. 8-00-0001-F1 Rev. 0
Copyright EIL — All rights reserved
Page 270 of 585
Eiardu
511gar m
ENGINEERS
INDIA LIMITED
Mln ciltaxed31J031.1/
G01.4 01 India Uncle'taking)
STANDARD SPECIFICATION FOR
BOILER QUALITY CARBON
STEEL PLATES
STANDARD SPECIFICATION No.
6-12-0011 Rev. 8
Page 3 of 7
CONTENTS
1.0
4
SCOPE
2.0 GENERAL
4
3.0 SUPPLEMENTARY TECHNICAL REQUIREMENTS
4
4.0 CERTIFIED DOCUMENTS
6
5.0 PAINTING AND COATING
7
6.0 INSPECTION AUTHORITY
7
•
Format No. 8-00-0001-F1 Rev. 0
Copyright EIL — All rights reserved
Page 271 of 585
ENGINEERS
51gzir agjeg INDIA LIMITED
10117710,0me 0113900:0
(A Goof. 01 India UndeItaking)
STANDARD SPECIFICATION FOR
BOILER QUALITY CARBON
STEEL PLATES
STANDARD SPECIFICATION No.
6-12-0011 Rev. 8
Page 4 of 7
1.0
SCOPE
1.1
This specification covers requirements for carbon steel plates intended primarily for pressure
vessels/heat exchangers. The steel plates shall meet the requirements of ASME Boiler and
Pressure Vessel Code Section II (latest). This is intended to supplement the minimum
applicable requirements of the material specification indicated in the material requisition.
1.2
Following codes, standards etc shall be followed in their latest edition and addenda, errata,
amendments unless specified otherwise:
1.2.1
ASME Sec VIII Div 1
1.2.2 ASME Sec II part A
1.2.3
EN 10163: Delivery Requirements for Surface Conditions.
1.2.4
EN 10204: metallic products — Types of Inspection Documents.
2.0 GENERAL
2.1
Plates supplied to this specification shall conform to specification SA-20 of ASME sec II part
A with additional requirements mentioned herein.
2.2
The tolerance on thickness of steel plates shall be positive only.
2.3
Final Rolling shall be lengthwise.
2.4
The plates shall be free from injurious defects and shall have workmanlike finish.
Reconditioning/repair of plates by welding shall not be permitted. Surface conditions shall
meet requirements of EN 10163 Class A Subclass 3.
3.0 SUPPLEMENTARY TECHNICAL REQUIREMENTS
3.1
All plates shall be supplied in normalised condition except when the applicable material
specifications require supply of plates in quenched and tempered condition.
3.2
a.
One product analysis of each heat shall be carried out and reported. Chemical
analysis shall be as per applicable specification.
b.
The carbon content for plates shall not exceed 0.23%.
Additionally, one of the following requirements for carbon equivalent based on heat
analysis, shall be also satisfied:
Ceq = C + Mn < 0.42
6
Ceq = C + Mn + Cr+Mo+V + Cu+Ni < 0.43
6
5
15
(Eqn. - 1)
(Eqn. - 2)
Equation-1 shall be used when applicable material specification specifies C and Mn
only.
Equation-2 shall be used when applicable material specifies the above elements or
restricted chemical requirements are specified or supplementary requirements S 19 and
S21 of SA-20 are specified in material requisition.
Format No. 8-00-0001-F1 Rev. 0
Copyright EIL — All rights reserved
Page 272 of 585
k31
Igar Elf5ieg
lairen rIrAme an JqiNA)
ENGINEERS
INDIA LIMITED
(A Govt al India Undeltaking)
STANDARD SPECIFICATION FOR
BOILER QUALITY CARBON
STEEL PLATES
STANDARD SPECIFICATION No.
6-12-0011 Rev. 8
Page 5 of 7
For HIC services, these requirements shall be as listed separately.
3.3
3.4
Ultrasonic Examination of Plates
a.
Plates having thickness 16 mm to 50 mm (both inclusive) shall be examined
ultrasonically as per SA-435.
b.
For thicknesses above 50mm ultrasonic examination shall be carried out as per SA578 and shall have acceptance standard of level-B.
c.
For quenched and tempered steel plates, ultrasonic examination shall be done after the
heat treatment of plates.
Simulated Heat Treatment of Test Coupons
The following heat treatment shall be conducted on the test coupons representative of heat
treated plates before the specified mechanical testing like tensile, bend, impact tests, etc. to
meet minimum ASME Sec. II Part - A requirements and these details shall also be recorded on
the test certificates.
a.
All plates supplied in Normalised condition and intended for hot rolling / hot
forming:
Heat Treatment Cycle
One normalising* + One stress relieving as per UCS-56 of ASME Sec. VIII Div.1
complying with UCS-85 of ASME Section VIII Div. 1.
Note: Any other special requirement shall be specified in MR.
b.
All plates supplied in Quenched & Tempered condition and intended for hot rolling/
hot forming:
Heat Treatment Cycle
One normalising* + quenched & tempering + One stress relieving as per UCS-56
ASME Section VIII Div.1 complying with UCS-85 of ASME Section VIII Div.1 .
Note : Tempering temperature shall be at least 20° C above highest stress relieving
temperature.
* Recommended normalising cycle :
i)
Soaking temperature: 900°C to 1000°C
ii)
Holding time one hour per 25 mm thickness but not less than half an hour
Cooling in still air
iii)
c.
All plates supplied in Quenched & Tempered condition and intended for cold
forming:
Heat Treatment Cycle
One stress relieving as per UCS-56 ASME Section VIII Div.1 complying with UCS85 of ASME Section VIII Div.1 .
Format No. 8-00-0001-F1 Rev. 0
Copyright EIL — All rights reserved
Page 273 of 585
draelei
tri-
$fgar
ENGINEERS
faoleg INDIA LIMITED
laarn riecnir ansgar,a)
(A Govt
Ind.. Undertaking)
STANDARD SPECIFICATION FOR
BOILER QUALITY CARBON
STEEL PLATES
STANDARD SPECIFICATION No.
6-12-0011 Rev. 8
Page 6 of 7
3.5
Impact test requirements shall be ascertained as per ASME Sec VIII Div.1 or Div.2 as
applicable. When required, Impact testing shall be performed as per supplementary
requirement of S5 of specification SA-20 and acceptance criteria for energy absorption shall
be as per table A2.15 of SA-20.
3.6
If specified in the material requisition, plates shall meet the requirements of Indian Boiler
Regulations (IBR).
3.7
Additional Requirements for High Thickness Plates
Plates above 50mm thickness shall meet following additional requirements:
a.
Vacuum Degassing treatment as per the supplementary requirement Si of
specification SA-20. If vacuum degassing is not reported in the test certificates, then
through thickness tests as per SA 770 shall be conducted and minimum reduction in
area of 35% shall be ensured.
b.
Charpy V-notch impact test as per the supplementary requirement S5 of specification
SA-20.
Material meant to be used for design temperature warmer than 0°C, impact test shall
be carried out at 0°C or MDMT whichever is lower and acceptance criteria for energy
absorption shall be as per Table A2.15 of SA-20. Incase the acceptance criteria is not
available in SA-20, then applicable design code shall be referred unless otherwise
specified in material requisition.
c)
Simulated heat treatment of test coupons for all plates as per Clause 3.4 mentioned
above.
4.0 CERTIFIED DOCUMENTS
The supplier shall furnish certificates/documents (number of copies as specified in requisition)
inclusive of all the following tests required as per specification duly certified by the Inspecting
Authority before shipment of plates. The actual values obtained shall be recorded in the test
certificates/documents. Material certificates shall conform to EN 10204 Type 3.1/3.2 as
required.
a.
Chemical Analysis
b.
Mechanical Tests
c.
Data of heat treatment i.e. initial temperature, heating rate, soaking temperature,
cooling rate, etc.
d.
Simulated Heat Treatment of Mechanical Test coupons (S3 of SA-20) at indicated
Heat Treatment Cycle (if specified in the requisition or whenever applicable)
e.
Ultrasonic Examination (S8 or S12 of SA-20)
f.
Charpy V-notch impact tests (S5 of SA-20 if specified in the requisition or whenever
applicable)
g.
Certification as per IBR (if specified in the requisition)
h.
SSC and/or HIC tests (if specified in material requisition)
Format No. 8-00-0001-F1 Rev. 0
Copyright EIL — All rights reserved
•
Page 274 of 585
ENGINEERS
5fgar &Reg INDIA LIMITED
NEW efeont onoTiM
A Govt of India Uncle, talong)
STANDARD SPECIFICATION FOR
BOILER QUALITY CARBON
STEEL PLATES
STANDARD SPECIFICATION No.
6-12-0011 Rev. 8
Page 7 of 7
Additional tests (if specified in requisition).
5.0 PAINTING AND COATING
No painting/coating of any kind is permitted on the steel plates, except stencil marking.
However steel plates shall be carefully protected and packed against any damage during transit
and shall be of sea worthy condition.
6.0 INSPECTION AUTHORITY
Material test certificates, duly certified by Mill's Quality Assurance Department are acceptable
i.e. 3.1 certification as per EN 10204. However, if third party inspection is required
specifically for plates in material requisition, all test certificates and documents shall be duly
certified by the third party. i.e. 3.2 certification as per EN 10204.
Format No. 8-00-0001-F1 Rev. 0
Copyright EIL — All rights reserved
Page 275 of 585
(ft ENGINEERS
ogej, EII51-es.W INDIA LIMITED
t31 ei
1
V.A.7A(AA)
(A Govt of India Undeftak.9)
MR UI
1:
STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No.
WELDABLE STRL. QUALITY STEEL
6-12-0014 Rev. 6
PLATES FOR STORAGE TANKS
Page 1 of 5
AND VESSELS
*(:1
Ch
'&(%1
4
Ct CI
4-1 lot)
4R-Ytrr
I Fri a
ci
-61.
f-4-9fti
STANDARD SPECIFICATION FOR
WELDABLE STRUCTURAL QUALITY
STEEL PLATES FOR STORAGE
TANKS AND VESSELS
6
22.09.2017
REVISED AND REISSUED AS STD. SPEC.
SK
KJH
RKT
RN
5
30.06.2010
REVISED AND REISSUED AS STD. SPEC.
KA
RKT
AKM/DM
N.DUARI
4
15.09.09
REVISED & REISSUED AS STD. SPEC.
VB
RKG
AKM,
N.DUARI
3
08.04.04
REVISED & REISSUED AS STD. SPEC.
DNN
AKM
SSA
SKG
2
19.09.00
REVISED & REISSUED AS STD. SPEC.
KPS
AKM
CRMN
MI
Purpose
Prepared
by
Checked
by
Standards
Committee
Convenor
Standards
Bureau
Chairman
Rev.
No
Date
Approved by
Format No. 8-00-0001-F1 Rev. 0
Copyright EIL — All rights reserved
Page 276 of 585
Offleg
lawn riemll M13.70.0
ENGINEERS
INDIA LIMITED
(A Govt of India UndertakIng)
STANDARD SPECIFICATION FOR
STANDARD SPECIFICATION No.
WELDABLE STRL. QUALITY STEEL
6-12-0014 Rev. 6
PLATES FOR STORAGE TANKS AND
Page 2 of 5
VESSELS
Abbreviations:
EN
European Norm
IS
Indian Standard
Static Equipment Standards Committee
Convenor:
Mr. R.K. Trivedi
Members:
Mr. K.J Hari Narayanan
Mr. P. Bhattacharjee
Mr. Sanjay Mazumdar
Mr. P.P. Pandey
Mr. Nalin Kumar
Mr. K. Anjaneyulu
Mr. Arun Kumar
Mr. Inder Kumar
Mr. Tarun Kumar
Mr. Anish Trehan
Mr. Srikanth Karanam
Mr. M. Azim (Projects)
Mr. S. Ghosal (Process)
Mr. T. Kamalakannan (Inspection)
Format No. 8-00-0001-F1 Rev. 0
Copyright EIL — All rights reserved
Page 277 of 585
alReA ft, ENGINEERS
o1 at ofwegv_v INDIA LIMITED
: -
aaJoirtal)
(A Govt of India Undertaking)
STANDARD SPECIFICATION FOR
STANDARD SPECIFICATION No.
WELDABLE STRL. QUALITY STEEL
6-12-0014 Rev. 6
PLATES FOR STORAGE TANKS AND
Page 3 of 5
VESSELS
CONTENTS
1.0
SCOPE
4
2.0 GENERAL
4
3.0 SUPPLEMENTARY TECHNICAL REQUIREMENTS
4
4.0 CERTIFIED DOCUMENTS
4
5.0 PAINTING AND COATING
5
6.0 INSPECTION AUTHORITY
5
Format No. 8-00-0001-F1 Rev. 0
Copyright EIL — All rights reserved
Page 278 of 585
45-tifR_Ie-i ft ENGINEERS
Ogell
lEffiregW INDIA LIMITED
(A Govt of moo uneertakm91
STANDARD SPECIFICATION FOR
STANDARD SPECIFICATION No.
WELDABLE STRL. QUALITY STEEL
6-12-0014 Rev. 6
PLATES FOR STORAGE TANKS AND
Page 4 of 5
VESSELS
1.0
SCOPE
1.1
This specification covers additional and supplementary requirements for weldable structural
quality Steel Plates to IS: 2062 (latest), intended primarily for storage tanks and vessels.
1.2
Following Codes, standards etc. shall be followed in their latest edition and addenda, errata,
amendments unless specified otherwise:
1.3
IS:2062, IS:1852, IS:10842
1.4
EN 10163: Delivery for Surface Condition.
1.5
EN 10204: Metallic products — Types of Inspection Documents.
2.0 GENERAL
2.1
The maximum under tolerance permissible on the thickness of plate shall be 0.25 mm.
Tolerances on other dimensions of plates shall be as per IS: 1852.
2.2
Direction of final rolling shall be lengthwise.
2.3
Reconditioning/Repair of plates by welding shall not be permitted. Surface finish shall be
ground/flush smooth and shall be free from any surface imperfection.
3.0 SUPPLEMENTARY TECHNICAL REQUIREMENTS
3.1
Heat analysis and product analysis shall be carried out for each heat and chemical composition
shall meet the limits as specified in IS: 2062.
3.2
Y-groove weld crackability test as per IS: 10842 shall be carried out for plates conforming to
Gr. E250 C having thickness 12mm and above.
3.3
Charpy impact test shall be carried out on the plates having thickness greater than 12 mm
conforming to Grade E250 BR, E250 BO & E250 C. Test temperature and acceptance criteria
for energy absorption shall be as mentioned in Table-2 of the specification IS: 2062.
4.0 CERTIFIED DOCUMENTS
The supplier shall furnish certificates/documents (number of copies as specified in requisition)
inclusive of all the following tests required as per specification, duly certified by the
Inspecting Authority before shipment of plates. The actual values obtained during tests shall
be recorded in the test certificates/documents. Material certificates shall conform to EN 10204
Type 3.1/3.2 as required.
a.
b.
c.
d.
e.
Chemical Analysis
Mechanical Tests
Data of heat treatment
Charpy V-notch impact tests
Y- groove crackability test
Format No. 8-00-0001-F1 Rev. 0
Copyright EIL — All rights reserved
Page 279 of 585
4arael
ENGINEERS
51gem faitegW INDIA LIMITED
21EvoR tolJoilta)
(A Govt of Inds Undeftakmg)
STANDARD SPECIFICATION FOR
STANDARD SPECIFICATION No.
WELDABLE STRL. QUALITY STEEL
6-12-0014 Rev. 6
PLATES FOR STORAGE TANKS AND
Page 5 of 5
VESSELS
5.0 PAINTING AND COATING
No painting/coating of any kind is permitted on the steel plates except stencil marking.
However steel plates shall be carefully protected and packed against any damage during transit
and shall be of sea worthy conditions.
6.0 INSPECTION AUTHORITY
Material test certificates, duly certified by Mill's Quality Assurance Department are acceptable
i.e. 3.1 certification as per EN 10204. However, if third party inspection is required specially
for plates in material requisition, all test certificates and documents shall be duly certified by
the third party. i.e. 3.2 certification as per EN 10204.
Format No. 8-00-0001-F1 Rev. 0
Copyright EIL — All rights reserved
Page 280 of 585
Page 281 of 585
Page 282 of 585
Page 283 of 585
Page 284 of 585
Page 285 of 585
/t3I
ENGINEERS
INDIA LIMITED
*Igen 'Meg
meet, eventra ort•avkrna)
STANDARD SPECIFICATION FOR
STAINLESS STEEL PLATES
STANDARD SPECIFICATION No.
6-12-0020 Rev. 8
Page 1 of 5
(A Govt a India Undertaking)
tera
47-14U
-
I 1-1
feffbi
STANDARD SPECIFICATION
FOR
STAINLESS STEEL PLATES
8
22.09.2017 REVISED AND REISSUED AS STD. SPEC.
s&k
RNK
SK/KJH
RKT
7
30.06.2010 REVISED AND REISSUED AS STD. SPEC.
KA
RKT
AKM/DM
N.DUARI
r RN
6
25.09.09
REVISED AND REISSED AS STD. SPEC
VB
RKG
AKM
N.DUARI
5
16.04.04
REVISED AND REISSED AS STD. SPEC
DNN
AKM
SSA
SKG
4
26.11.99
REVISED AND REISSED AS STD. SPEC
RKT
AKM
CRMN
A. SONI
Rev.
No
Date
Purpose
Prepared Checked
by
by
Standards Standards
Committee Bureau
Convenor Chairman
Approved by
Format No. 8-00-0001-F1 Rev. 0
Copyright EIL — All rights reserved
Page 286 of 585
$1g-ar Rift
(.7A rircAte om.3,70(.3)
ENGINEERS
INDIA LIMITED
(A Govt Of Incto UndettakIng)
STANDARD SPECIFICATION FOR
STAINLESS STEEL PLATES
STANDARD SPECIFICATION No.
6-12-0020 Rev. 8
Page 2 of 5
Abbreviations:
ASME
American Society of Mechanical Engineers
ASTM
American Society for Testing & Materials
EN
European Standard
RB
Rockwell Hardness Scale B
SS
Stainless Steel
Static Equipment Standards Committee
Convenor:
Mr. R.K. Trivedi
Members:
Mr. K.J Hari Narayanan
Mr. P. Bhattacharjee
Mr. Sanjay Mazumdar
Mr. P.P. Pandey
Mr. Nalin Kumar
Mr. K. Anjaneyulu
Mr. Arun Kumar
Mr. Inder Kumar
Mr. Tarun Kumar
Mr. Anish Trehan
Mr. Srikanth Karanam
Mr. M. Azim (Projects)
Mr. S. Ghosal (Process)
Mr. T. Kamalakannan (Inspection)
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18diazie aft ENGINEERS
slgeir fairegW INDIA LIMITED
own eRtnre MIJ.91.1)
(A Govt 04 inch Undeltak ,n9)
STANDARD SPECIFICATION FOR
STAINLESS STEEL PLATES
STANDARD SPECIFICATION No.
6-12-0020 Rev. 8
Page 3 of 5
CONTENTS
1.0
SCOPE
4
2.0 GENERAL
4
3.0 SUPPLEMENTARY TECHNICAL REQUIREMENTS
4
4.0 CERTIFIED DOCUMENTS
5
5.0 PAINTING AND COATING
5
6.0 INSPECTION AUTHORITY
5
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t.191aeitlift ENGINEERS
Oaez lell5ftW INDIA LIMITED
1.1R,f 2,244'
i W3.2.1)
to °m<. of India UncIntalong)
STANDARD SPECIFICATION FOR
STAINLESS STEEL PLATES
STANDARD SPECIFICATION No.
6-12-0020 Rev. 8
Page 4 of 5
1.0
SCOPE
1.1
This specification covers requirements for chromium, chromium-nickel and chromiummanganese-nickel stainless and heat resisting steel plates intended primarily for pressure
vessels/heat exchangers. The steel plates shall meet the requirements of ASME Boiler and
Pressure Vessel Code Section II (latest). This is intended to supplement the minimum
applicable requirements of the material specification indicated in the material requisition.
1.2
Following codes, standards etc shall be followed in their latest edition and addenda, errata,
amendments unless specified otherwise:
1.2.1 ASME Sec II Part A.
1.2.2 EN10163: Delivery Requirements for Surface Conditions.
1.2.3 EN 10204: Metallic products- Types of Inspection Documents.
2.0 GENERAL
2.1
Plates supplied to this specification shall conform to specification SA-480 with additional
requirements mentioned herein.
2.2
Plate length and width provide tolerance for shear and plasma cutting only. The tolerance on
thickness of plates shall be positive only.
2.3
Final Rolling shall be lengthwise.
2.4
Plates shall have no. 1 finish on both sides with reference to SA-480.
3.0 SUPPLEMENTARY TECHNICAL REQUIREMENTS
3.1
All plates shall be supplied in hot-rolled, fully annealed and pickled condition. All stabilized
grades of Stainless Steel (SS 321, SS 347etc.) shall be given stabilization heat treatment in
addition to solution annealing. The soaking temperatures for stabilization heat treatment shall
be 915°C ± 10° C and soaking period shall be minimum of 4 hours (2 hours for thickness <
3.5mm).
3.2
Unless specified otherwise in material requisition, plate representative of each heat shall be
subjected to intergranular corrosion tests as per ASTM A-262 Practice E for all the 300 series
materials. The bend test specimen shall be examined at a magnification of 200 x; and bent
specimen shall be free of any cracks or grain dropping.
3.3
For straight chrome (13% Cr) material, maximum carbon content shall not exceed 0.06%.
Hardness of UNS No. S41000, S41008 and S40500 shall not exceed 88 RB.
3.4
a. Plate having thickness 16 mm to 50 mm (both inclusive) shall be examined ultrasonically
as per SA-435.
b. For thickness above 50mm ultrasonic examination shall be carried out as per SA-578 and
shall have acceptance standard of level-B.
3.5
All mandatory tests as per material specification shall be carried out. However tension test
specimen shall be from finished material and shall be selected in transverse direction.
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‘39f-Qt4ift,
- ENGINEERS
OfftliPT
: INDIA S
STANDARD SPECIFICATION FOR
TA INLESS STEEL PLATES
STANDARD SPECIFICATION No.
6-12-0020 Rev. 8
Page 5 of 5
4.0 CERTIFIED DOCUMENTS
The supplier shall furnish certificates/documents (number of copies as specified in requisition)
inclusive of all the following tests required as per specification duly certified by the Inspecting
Authority before shipment of plates. The actual values obtained shall be recorded in the test
certificates/documents. Material certificates shall conform to EN 10204 Type3.1/3.2 as
required.
a. Chemical Analysis
b. Mechanical Tests
c. Data of heat treatment i.e. initial temperature, heating rate, soaking temperature, cooling
rate, etc.
d. Ultrasonic Examination
e. Intergranular corrosion test for 300 series
f.
Intergranular corrosion test for series other than 300 (whenever specified in the
requisition)
g. Type of finish for plate surfaces
5.0
PAINTING AND COATING
Plates are not to be painted/coated but shall be covered with plastic foils or paper or by other
means for careful protection and shall be packed against any damage during transit and seaweather conditions.
6.0
INSPECTION AUTHORITY
Material test certificates, duly certified by Mill's Quality Assurance Department are acceptable
i.e. 3.1 certification as per EN 10204. However, if third party inspection is required
specifically for plates in material requisition, all test certificates and documents shall be duly
certified by the third party. i.e. 3.2 certification as per EN 10204.
Format No. 8-00-0001-F1 Rev. 0
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Page 290 of 585
PACKING, MARKING AND
SHIPPING SPECIFICATIONS
FOR TRAYS AND TOWER
INTERNALS
ENGINEERS
INDIA LIMITED
(A Govt of India Undertaking)
t.,
6-14-0009 Rev. 4
Page 1 of 6
ragdi, atw,'
zrq-z
.risfur
STANDARD SPECIFICATION No.
-ftw
PACKING, MARKING
AND
SHIPPING SPECIFICATIONS
FOR
TRAYS AND TOWER INTERNALS
4
12.09.14
3
16.11.09
2
21.07.04
Rev.
No
REVISED AND REISSUED AS STANDARD
SPECIFICATION
REAFFIRMED AND REISSUED AS
STANDARD SPECIFICATION
REAFFIRMED AND REISSUED AS
STANDARD SPECIFICATION
Date
Purpose
PG
SKM/HCN
PB
SKM/HCN
Prepared Checked
by
by
AKG
ND
RKA
SKG
Standards Standards
Committee
Bureau
Convenor Chairman
Approved by
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Page 291 of 585
ENGINEERS
Ogzu 22-eg ~w INDIA LIMITED
1~1 elecnr1 ffil 3~ )
I A GOvt ot indla Undertak I
STANDARD SPECIFICATION No.
PACKING, MARKING AND
SHIPPING SPECIFICATIONS FOR
6-14-0009 Rev. 4
TRAYS AND TOWER INTERNALE
Page 2 of 6
Abbreviations:
Heat and Mass Transfer Standards Committee
Convenor :
Members :
Sh. Amit Prakash
Sh. Mandip Kapoor
Sh. Inder Kumar
Sh. Ratan Lal (Projects)
Sh. G. K. Iyer (Const.)
Format No. 8-00-0001-F1 Rev. 0
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Page 292 of 585
mar i~f~lz5
ENGINEERS
INDIA LIMITED
IA Govt ot Intha Unellaking)
STANDARD SPECIFICATION No.
PACKING, MARKING AND
SHIPPING SPECIFICATIONS FOR
6-14-0009 Rev. 4
TRAYS AND TOWER INTERNALS
Page 3 of 6
CONTENTS
1.0
INTENT
4
2.0
PACKING
4
3.0
MARKING
5
4.0
SHIPMENT
5
SKETCHES
6
Format No. 8-00-0001-F1 Rev. 0
Copyright EIL — All rights reserved
Page 293 of 585
cw+7»,1513~)
ENGINEERS
INDIA LIMITED
I A GO vt
of incha Undettak.9
STANDARD SPECIFICATION No.
PACKING, MARKING AND
SHIPPING SPECIFICATIONS FOR
6-14-0009 Rev. 4
TRAYS AND TOWER INTERNALS
Page 4 of 6
1.0 INTENT
This specification defines the minimum requirements for packing, marking and shipping of
Trays, Tower Internals, Tower Packing and other associated components so as to ensure the
damage free transportation. This specification shall not be construed as final and shall not
relieve the vendor of their responsibility of adequate packing of the same for damage free
transportation depending upon the mode of transportation to be adopted finally.
2.0 PACKING
2.1
Trays, Tower Internals and Tower Packing for different columns shall not be mixed in one
box and shall be packed (item wise) separately for each column.
2.2
Unless otherwise in the Engineering drawings, the internals and its associated components
shall not be painted.
2.3
All carbon steel components are to be protected against rusting with two coats of double
boiled linseed oil and all the stainless steel components are to be cleaned free from foreign
materials and shall be supplied duly pickled and passivated.
2.4
All components shall be provided with match and identification marks and also bear the
column number. All identical components shall have the same markings which shall strictly
correspond with numbers given on fabrication drawings. Markings shall be done with
indelible paint or ink which does not contain any metallic pigments.
2.5
A11 Internal components shall be properly packed, crated and boxed in a manner such as to
protect all parts from damage or loss during transit. It will be Internals Supplier's
responsibility to pack and ensure damage free transit for the mode of transportation finally
adopted and adequate for storage at site for a minimum period of 6 months. All packings shall
be done in polythene lined wooden cases, as per either EIL Standard specification or Vendor's
proven Standard (In case, Installation of internals is in Vendor's Scope otherwise follow EIL
standard specification). Vendor may use Euro Bags or equivalent for Random Packings (if
installation by same agency otherwise follow EIL standard specification). Maximum weight of
each case shall preferably be limited to 250 kgs.
2.6
Nuts, Bolts, Studs, Clips, Washers, Clamps, Gaskets, Pipes etc.
A11 supplementary materials like nuts, bolts, clips, washers, clamps, gaskets, pipes and other
components required for internals assembly shall be placed in separate boxes item wise. Nuts,
bolts, clamps, washers etc. for individual item shall be packed in separate containers and due
care shall be taken to ensure that different types as well as sizes of bolting, clamps etc. are not
allowed to get intermixed. Separate packages with polyethylene linings for different types of
bolts, nuts, clamps, washers etc. for identical components for each column should be made out
and then encased in a bigger container which shall be properly marked with the description of
materials packed and the column number etc. as directed in 3.1 below. The quantity and
description of materials packed shall also be displayed on the smaller packages enclosed in
these boxes. A11 Constructional spares shall be packed in separate containers. The packing for
individual components would be done in the same manner as required for supplementary
materials and the box shall be marked with "MAINTENANCE SPARES"/"OPERATIONAL
SPARES" in addition to other particulars as per 3.1 below.
Format No. 8-00-0001-F1 Rev. 0
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Ogw 02- g
1.1271 cw.r,15,3~/
2.7
ENGINEERS
INDIA LIMITED
(A Govt ol Intha undertakm)
STANDARD SPECIFICATION No.
PACKING, MARKING AND
SHIPPING SPECIFICATIONS FOR
6-14-0009 Rev. 4
TRAYS AND TOWER INTERNALS
Page 5 of 6
Packing Cases
Generally constructed as per drawing attached and the following :
(a)
(b)
(c)
Crates and boxes over 500 mm long shall be reinforced with a minimum of two steel
straps or hoop spaced in 500 mm centers maximum. When the container weight
exceeds 250 kg, skids shall be bolted to the container frame.
Sheathed crates and boxes containing a net weight over 200 kg and all open sided
crates shall have diagonal bracing in all faces.
Flat boxes (containers with two dimension that are four times the third) shall have
diagonal bracing on the two large faces and shall have the four steel straps secured
with nails or screws when the contained weight is over 200 kg.
3.0
MARKING
3.1
Cases and crates containing tray materials shall be marked at least on 3 sides; for the project,
consignees, consignors, Job No., Order No., Gross & Net Weights, dimensions, description
and quantity of materials etc. Column No. must appear on all the packing cases/boxes in bold
Letters.
3.2
Additional markings such as "handle with care", "this side up" etc to be indicated by arrow.
"Fragile" or any other additional indications for protection and safe handling shall be added in
accordance with the type of materials.
3.3
For bulk uniform materials, when packed in several cases, progressive serial numbers shall be
indicated on each cases.
3.4
A packing list shall accompany the material and shall be enclosed in a waterproof envelope
fastened to the package to enable verification on arrival of the consignment or when taking up
of the delivery. It is necessary that additional copy of packing list with one copy of drawings
along with one copy of installation instructions enclosed in a waterproof envelope is also to be
placed under the upper lid in each package.
4.0
SHIPMENT
All dispatches of material shall be done in accordance with the relevant terms of the purchase
order. Any other means of transport shall be resorted to only after prior approval in writing.
Format No. 8-00-0001-F1 Rev. 0
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1~1 ri2u,
1A Govl of lndw Undettakng)
STANDARD SPECIFICATION No.
6-14-0009 Rev. 4
Page 6 of 6
5. ONECOPYOFPACKINGUSTENCLOSED IN WATERPROOFENVELOPETOBEFASTENED
•
PACKING, MARKING AND
SHIPPING SPECIFICATIONS FOR
TRAYS AND TOWER INTERNALS
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ENGINEEFZS
INDIA LIMITED
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Format No. 8-00-0001-F1 Rev. 0
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01We?
Sg7k1t5tr,
ENGINEERS
INDIA LIMITED
A Got of India
undertaking)
tirecrrt Rtoi
MATERIAL REQUIREMENTS FOR
CARBON STEEL COMPONENTS
USED IN SOUR SERVICE IN
PETROLEUM
REFINERY ENVIRONMENT
STANDARD SPECIFICATION No.
6-79-0013 Rev. 1
Page 1 of 6
TrTK tirchi
it1 cimicit u i
TRYITru trk A-r4 chick tack,' aNzgl
timul
aTerw
MATERIAL REQUIREMENTS FOR
CARBON STEEL COMPONENTS USED
IN SOUR SERVICE IN
PETROLEUM REFINERY
ENVIRONMENTS
1
07.10.11
REVISED & REISSUED AS STANDARD
SPECIFICATION
AR
0
07.10.04
ISSUED AS STANDARD SPECIFICATION
GM
SG
VRK
Rev.
No
Date
Purpose
Prepared
by
Checked
by
Format No. 8-00-0001-F1 Rev. 0
PPL
KKM
Standards
Committee
DM
SKG
Standards
Bureau
Convenor
Chairman
Approved by
Copyright EIL — All rights reserved
Page 297 of 585
In
.
$jg",C1T 'Meg
ENGINEERS
INDIA LIMITED
IA Govl of India undertaking)
MATERIAL REQUIREMENTS FOR
CARBON STEEL COMPONENTS
USED IN SOUR SERVICE IN
PETROLEUM
REFINERY ENVIRONMENT
STANDARD SPECIFICATION No.
6-79-0013 Rev. 1
Page 2 of 6
Abbreviations:
ANSI :
American National Standards Institute
API
American Petroleum Institute
:
ASME :
American Society of Mechanical Engineers
ASTM :
American Society for Testing and Materials
ISO
International Organization for Standardization
:
NACE :
National Association of Corrosion Engineers
SMMS Standards Committee:
Convener:
Mr. PP Lahiri
Members:
Mr. A Amin
Mr. GS Hegde
Mr. R Chaudhury
Mr. S Ghosal
Mr. P Saha
Mr. R Nanda (Piping)
Mr. AK Gupta (HMTD)
Mr. S Mukherjee (Construction)
Mr. R Muthulingam (Inspection)
Mr. Raj Kishore (Pipeline)
Mr. AR Purushottam (POSD)
Mr. MP Jain (Projects)
Format No. 8-00-0001-F1 Rev. 0
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t
sig7 wegwINDIA
1511*Zret:
e ENGINEERS
LIMITED
IA earl of India Undenakurp)
STANDARD SPECIFICATION No.
6-79-0013 Rev. 1
Page 3 of 6
CONTENTS
SCOPE
4
2.0
REFERENCED CODES/STANDARDS
4
3.0
GENERAL REQUIREMENTS
4
4.0
MATERIAL SPECIFICATION
5
5.0
PRODUCT SPECIFIC REQUIREMNTS
5
6.0
POST WELD HEAT TREATMENT (PWHT) AND HARDNESS REQUIREMENT
6
1.0
Page 298 of 585
MATERIAL REQUIREMENTS FOR
CARBON STEEL COMPONENTS
USED IN SOUR SERVICE IN
PETROLEUM
REFINERY ENVIRONMENT
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Salfazrei
$1@l729.egi
INDIA LIMITED
IA Gan ol Intha undedakingl
MATERIAL REQUIREMENTS FOR
CARBON STEEL COMPONENTS
USED IN SOUR SERVICE IN
PETROLEUM
REFINERY ENVIRONMENT
STANDARD SPECIFICATION No.
6-79-0013 Rev. 1
Page 4 of 6
1.0
SCOPE
1.1
In general, for refinery services, NACE Standard MR 0103 shall be applicable. For services
where HIC (Hydrogen Induced Cracking) resistant carbon steel is specifically mentioned in
the Process Documents, this specification shall be followed.
1.2
This specification lays down the requirements related to the chemical composition,
manufacture, fabrication and testing requirements for carbon steel components intended to be
used in sour service in petroleum refinery environments. These requirements are specified in
order to make the carbon steel component resistant to the various forms of material damage in
a sour environment, such as Sulfide Stress Cracking (SSC), Hydrogen Induced Cracking
(HIC), Stress Oriented Hydrogen Induced Cracking (SOHIC), Blistering etc. These
requirements can be used for resisting Alkaline Stress Corrosion Cracking (ASCC) also. This
specification is applicable for corrosive petroleum refining facilities.
1.3
The service medium is defined as "Sour" when the service environment conforms to one of
the following conditions, as defined in NACE Standard MR0103.
Service environments containing free water (in liquid phase) and:
>50 ppmw dissolved H 2 S in the free water.
Free water pH < 4 and some dissolved H 2S present.
Free water pH >7.6 and 20 ppmw dissolved hydrogen cyanide (HCN) in the water and
some dissolved H2 S present.
>0.003 MPa absolute (0.05 psia) partial pressure H2S in the gas in processes with a gas
phase.
2.0
REFERENCED CODES/STANDARDS
NACE MR 0103
NACE RP 0472
NACE Publication 8X194 & 8X294
NACE TM 0284
ASTM A 20
ASTM A 516
ASTM A 105
ASTM A 234
ASTM A 694
ASTM A 216
ASTM A 106
API 5 L
API 6 A
ASTM E 18
ASTM E 45
ASTM E 92
ASTM A 770
ASTM A 370
ASTM A 578
ASME SEC II PART C
ASME SEC VIII-DIV.I
ASME SEC IX
ANSI B 16.34
ANSI B 31.3
All ASTM Standard designations shall be applicable for corresponding ASME designations
which would be read as ASME SA XXX instead of ASTM A XXX.
3.0
GENERAL REQUIREMENTS
3.1
The steel for sour service shall be manufactured by either basic oxygen or electric arc furnace
route and shall be fully killed and fine grained.
3.2
Carbon steel shall not contain intentional additions of elements such as lead, selenium or
sulphur to improve machinability.
3.3
Carbon steel shall be used in one of the following heat treatment conditions.
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I5ilfaZre?at ENGINEERS
s'gar Ea rew INDIA LIMITED
MATERIAL REQUIREMENTS FOR
CARBON STEEL COMPONENTS
USED IN SOUR SERVICE IN
PETROLEUM
REFINERY ENVIRONMENT
STANDARD SPECIFICATION No.
6-79-0013 Rev. 1
Page 5 of 6
Hot-rolled;
Annealed;
Normalised;
Normalised and tempered;
Normalised, austenitised, quenched and tempered;
Austenitised, quenched and tempered.
3.4
All material after cold forming shall be thermally stress relieved to meet a hardness
requirement of 200 BHN maximum.
3.5
All products shall be free of low temperature transformation microstructures such as bainite
bands or islets of martensite.
4.0
MATERIAL SPECIFICATION
All items are required to conform to the chemical composition of the respective specification
as listed below.
Plate: SA-516 Gr.60
Pipe: SA-106 Gr. B or SA-333 Gr.1 or 6
Forgings: SA-105 or SA-350 Gr.LF1 or LF2 or SA-266 Class 1
Fittings: SA-234 Gr. WCB or SA-420 Gr.WPL6
Castings: SA-216 Gr. WCA, WCB or WCC or SA-352 Gr. LCA, LCB or LCC
Tubing: SA-179 or SA-214
5.0
PRODUCT SPECIFIC REQUIREMNTS
5.1
Plates and rolled products
All rolled products such as plates and sheets and fittings / pipes made of rolled products shall
meet the following specific requirements.
5.1.1
The steel shall be made through a clean steel making route and shall have minimum of
inclusions.
5.1.2
The sulphur level shall be restricted to 0.003 wt%.
5.1.3
The steel shall be calcium treated for inclusion morphology control and the Ca/S ratio shall
be in the range of 2 to 3. When sulphur content is less than 0.0015%, then Ca/S ratio is not
applicable and calcium can be present up to 50 ppm.
5.1.4
For plates including and above 25mm thick, through-thickness tensile testing shall be carried
out in accordance with ASTM A770, with minimum reduction in area being 35% as
determined in accordance with ASTM A370, on one plate per heat.
5.1.5
No repair welding shall be permitted on plated.
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tillaZleTeel
l ENGINEERS
sigzir tatReglite INDIA LIMITED
IA Gent 01 Intha undeftakingi
MATERIAL REQUIREMENTS FOR
CARBON STEEL COMPONENTS
USED IN SOUR SERVICE IN
PETROLEUM
REFINERY ENVIRONMENT
STANDARD SPECIFICATION No.
6-79-0013 Rev. 1
Page 6 of 6
5.1.6
When the fabrication of the components from the previously HIC tested plates involves no
heavy wall thickness reduction or material flow, such as bending, spinning or welding, no
fresh HIC test would be required on the final product. However, for fabrication of products
where heavy reduction of thickness and heavy flow of material is encountered while forming
such as like forging, extrusion or drawing, metallographic examination of the final product
shall be required to be carried out to ensure absence of elongated inclusions.
5.1.7
The plates shall be procured only from pre-qualified manufacturers.
5.2
Pre-qualification criteria for vendors with prior experience track record
Vendors/manufacturers who have proven track record of supplying materials for sour service
applications in petroleum refineries to any of the reputed operating companies/Engineering
Consultants or Process Licensors such as UOP/ IFP/ EXXON/ BP/ CHEVRON/ IOCL/ HPCL/
BPCL/ EIL will be considered as 'pre-qualified vendors/manufacturers', on production of the
relevant Purchase Orders and test certificates, certified by a witnessing third party inspection
agency such as DNV/Lloyds/BV/ABSTECH/TUV/SGS/CEIL for the conformance of the
materials to the respective materials specification of the mentioned operators / engineering
consultants. For pre-qualified vendors, Clause No.5.4 is not applicable.
5.3
Pre-qualification criteria for New Vendors with out track record
A vendor who has no track record of supplying sour service materials to any of the reputed
engineering consultants/operators, as mentioned in Clause 5.2 above, shall be considered as a
new vendor and shall be required to carry out HIC test as detailed out in Clause 5.4 for prequalification by any one of the reputed third party inspection agencies like Lloyds, BV, CEIL,
DNV or TUV etc..
5.4
Hydrogen Induced Cracking (HIC) Test
The requirements for HIC test shall be as follows.
This test is required for vendor pre-qualification only.
This test shall be performed on a set of three specimens representing each production
batch/heat of rolled products in accordance with NACE TM 0284 with the following
acceptance criteria:
Crack Length Ratio (CLR) 10.0%
Crack Sensitivity Ratio (CSR) 1%
(iii) In case of failure of any one of the specimens, three more specimens from the same
product shall be retested and all the specimens shall meet the acceptance criteria. In case
of failure of any retest sample, the material shall be considered unacceptable.
6.0
POST WELD HEAT TREATMENT (PWHT) AND HARDNESS REQUIREMENT
All the weld joints, irrespective of thickness, shall be given a post weld heat treatment. The
temperature range for PWHT shall be 595-650°C. Other aspects such
as rate of heating,
holding time etc. for PWHT shall be as per ASME Sec.VIII, Div.I /ANSI B31.3 requirements.
The hardness of the weldment after PWHT shall be 200 BHN maximum.
Format No. 8-00-0001-F1 Rev. 0
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