GEA Bock Software
VAP 11.4.0 (online) for stationary applications
NEW IN THIS VERSION
New compressor types
2
New compressor type: HG56e
• New semi-hermetic 6-cylinder GEA Bock HG56e
(sales start end of March 2017)
• HG56e compressor series replaces with state-ofthe-art technology the previous 4-cylinder HG5
and also party HG6
• Further information and documentation you find in
the software and in the catalogue (see appendix)
VAP 11.4.0 (online) for stationary applications - New in this version
01/2017
3
Optimized compressor types
HG22e + HG34e + HG44e
4
Optimized compressor types: HG22e-44e
• The model range of semi-hermetic compressors
GEA Bock HG22e-44e were optimized
comprehensively
VAP 11.4.0 (online) for stationary applications - New in this version
01/2017
5
Optimized compressor types: HG22e-44e
• The model range of semi-hermetic compressors
GEA Bock HG22e-44e were optimized
comprehensively
• The optimized HG22e-44e models are
displayed in the software under the current
models now
VAP 11.4.0 (online) for stationary applications - New in this version
01/2017
6
Optimized compressor types: HG22e-44e
• The model range of semi-hermetic compressors
GEA Bock HG22e-44e were optimized
comprehensively
• The optimized HG22e-44e models are
displayed in the software under the current
models now
• The former models of HG22e-44e still can be
found under “Former models”
VAP 11.4.0 (online) for stationary applications - New in this version
01/2017
7
Optimized compressor types: HG22e-44e
• The model range of semi-hermetic compressors
GEA Bock HG22e-44e were optimized
comprehensively
• The optimized HG22e-44e models are
displayed in the software under the current
models now
• The former models of HG22e-44e still can be
found under “Former models”
HG34e (optimized)
• Specific (spare) parts of the optimized
compressors were changed and got new part
numbers, e.g. oil filter of HG22e+34e
HG34e (former type)
VAP 11.4.0 (online) for stationary applications - New in this version
01/2017
8
Optimized compressor types: HG22e-44e
• The model range of semi-hermetic compressors
GEA Bock HG22e-44e were optimized
comprehensively
• The optimized HG22e-44e models are
displayed in the software under the current
models now
• The former models of HG22e-44e still can be
found under “Former models”
• Specific (spare) parts of the optimized
compressors were changed and got new part
numbers, e.g. oil filter of HG22e+34e
• To distinguish the optimized model with the
corresponding former model the so-called
design key (last three digit numbers of serial
number on the type plate) is relevant
VAP 11.4.0 (online) for stationary applications - New in this version
01/2017
9
Optimized compressor types: HG22e-44e
• Optimized HG22e-44e models have a design
key equal or higher 057
• Former HG22e-44e models have a design key
equal or lower 056
• Due to new part numbers of specific (spare)
parts, the optimized models have new spare
parts lists
• In the tab “Spare part list, …” of the optimized
HG22e-44e compressor you find now in the
software both spare parts list:
− for optimized (as of A057) and
− for former (up to A056) model
VAP 11.4.0 (online) for stationary applications - New in this version
01/2017
10
Condensing units – EcoDesign
EcoDesign certificiate & seasonal calculation acc. EU 2015/1095
11
Condensing units – EcoDesign regulation 2015/1095
Generating EcoDesign-Certificate
- Since July 2016 the so-called ecodesign regulation EU 2015/1095
has came into effect for
condensing units
- To download the EcoDesignCertificate please choose…
1.
the condensing unit type,
2.
than the refrigerant and
3.
finally the button “EcoDesign
certificate”
VAP 11.4.0 (online) for stationary applications - New in this version
1
3
2
01/2017
12
Condensing units - EcoDesign-Regulation
Seasonal calculation acc. EU 2015/1095
• Further the seasonal calculation
according EU 2015/1095 is included in this
software version
• It is available by selecting the button
Seasonal calculation
VAP 11.4.0 (online) for stationary applications - New in this version
01/2017
13
New software features
Colored marking of the cells in table performance data
14
Table Performance data
• Cells in the table performance data are now
marked in color if:
• Supplementary cooling and/or reduced suction gas
temperature is necessary
• Maximum compressor frequency is exceeded when
compressor is operated with (external) frequency
inverter
VAP 11.4.0 (online) for stationary applications - New in this version
01/2017
15
Appendix
Catalogue HG56e
16
New designed housing
with optimised gas flow
Improved valve
plate system
Proven and reliable
oil pump lubrication
Standard position
suction valve
Highly efficient electric
motors of the latest
generation
Exchangeable motor
Standard position
sight glass
Standard footprints
GEA Bock HG56e
The new 6-cylinder compressor with a
high level of efficiency and quiet operation
2
GEA Bock HG56e
The new 6-cylinder GEA Bock
HG56e compressor
The new HG56e
With the GEA Bock HG56e series, it is a case of entirely new compressors – these combine state-of-the-art
technology with the GEA design features that have been proven for decades. These replace the previous
4-cylinder series, the HG5 and also partly the HG6. Compared to their predecessors, the new 6-cylinder
compressors offer an even higher level of efficiency as well as greater quietness during operation. With
the HG56e series, three sizes cover the range from 73.8 m³/h to 100.4 m³/h displacement (at 50 Hz).
A modern valve plate system, the latest generation of electric motors and an improved gas flow in the compressor increase the overall level of efficiency. The proven oil pump lubrication is used in all compressors,
and this enables a greater range of speed control to be achieved in the operation of the frequency converter.
The emergency running properties have also been optimised - this is particularly important for operation
with natural refrigerants. As usual, ease of servicing was one of the main priorities in the development of the
new HG56e compressors: the stators can be changed on site without special tools.
THE CURRENT PROGRAM
m3/h
8 model sizes with 25 capacity stages from 5.4 to 281.3 m³/h (50 Hz)
300
281.3
237.9
NEW
200
161.4
183.6
140.6
OPTIMIZED
100
5.4
6.7
8.0
HG12P
9.4
27.3 33.1
18.8 22.1
11.1 13.7 16.5
HG22e
HG34e
41.3
100.4
49.2
57.7
HG44e
67.0
73.8
122.4
107.6
86.6
HG56e
HG6
HG7
HG88e
GEA Bock HG56e
Replacement for former types
HG56e
Types:
vs.
HG5 / HG6
Displacement at 50 Hz:
Former types:
Displacement at 50 Hz:
73,8 m3/h
86,6 m3/h
100,4 m3/h
HG5/830-4 (S)
HG5/945-4 (S)
HG6/1080-4 (S)
HG6/1240-4 (S)
72,2 m3/h
82,2 m3/h
93,7 m3/h
107,6 m3/h
HG56e/850-4 (S)
HG56e/995-4 (S)
HG56e/1155-4 (S)
Price benefit
Types:
HG56e/850-4 S
HG56e/995-4 S
HG56e/1155-4 S
vs.
HG5/830-4 S
vs.
vs.
HG5/945-4 S
HG6/1080-4 S
approx. 5% Price benefit
approx. 5% Price benefit
approx. 13% Price benefit
Dimension comparison of the HG56e vs. HG5
Blue: GEA Bock HG56e
Yellow: GEA Bock HG5
Length
(mm)
Width
(mm)
Height
(mm)
-90
+5
+25
·
3
4
GEA Bock HG56e
Unique features and
improved technology
One compressor design for all standard refrigerants
R407A
R404A
R507
R407F
R407C
R449A
R448A
R22
R134a
• For air-conditioning, medium and low temperature application
• Maximum allowed operating pressure: 28 bar
Optimized drive gear
Image HG56e similar
• Optimized drive gear with thrust washer, improving emergency-mode operation and increase of resistance to
galling in case of insufficient lubrication
GEA Bock HG56e
Reliable valve plate design
• Valves made of high quality impact-resistant
spring steel
• Universally proven valve design with suction and
discharge finger reed valves
Safe, reliable oil supply
• All compressors with a conventional single circuit
lubricating system
• All compressors with oil pump lubrication
independent of direction of rotation
• Minimized oil carry over
• Servicefriendly oil strainer
New easy maintanable strainer
• New, easy-to-remove oil strainer for easier
maintenance and increased availability
·
5
6
GEA Bock HG56e
New capacity regulator CR14
• New capacity regulator with lower height and higher
operational safety due to high-pressure control
CR14
CR14
Service friendly design
Image HG56e similar
• Easily to be replaced build in motor due to slide fit (not press fit)
GEA Bock HG56e
·
State of the art terminal box
1
Underside of terminal box
• Easy electrical installation due to large internal
volume
• Terminal board with cable entry points in glass
seal model
• Electrical motor protection INT69 G 1 integrated
• High level of protection IP66
• Plug to drain under unfavorable circumstances
condensed water out of the terminal box (if used, IP
protection is reduced!)
Electronic Motor Protection INT69 G
Temperature safety drive for the drive motor
1
The INT69 G also provides the usual functions, as:
• Motor temperature monitoring
• Hot gas temperature monitoring
• A reconnection preventing device
• A reset
1 PTC sensors
Connection of up to nine PTC sensors possible
7
8
GEA Bock HG56e
Performance data
R134a Performance comparison
HGX56e/995-4 vs. Competitor
6,0 %
4,0 %
2,0 %
1,0 %
0,0 %
2,8 %
2,4 %
5,3 %
-2,0 %
-4,0 %
-10 °C / 45 °C
5 °C / 50 °C
R404A Performance comparison
HGX56e/995-4 S vs. Competitor
6,0 %
4,0 %
2,0 %
1,7 %
0,0 %
2,1 %
-2,9 %
-2,0 %
-4,0 %
2,7 %
1,5 %
-7,8 %
-6,0 %
-8,0 %
-10,0 %
-35 °C / 40 °C
-10 °C / 45 °C
5 °C / 50 °C
R449A Performance comparison
HGX56e/995-4 S vs. Competitor
6,0 %
4,0 %
5,04 %
2,0 %
0,0 %
-2,0 %
-4,0 %
2,42 %
1,29 %
3,24 %
-1,20 %
-6,13 %
-6,0 %
-8,0 %
-10,0 %
-35 °C / 40 °C
-10 °C / 45 °C
Cooling capacity
5 °C / 50 °C
COP
GEA Bock HG56e
·
9
R134a Operating limits
tc (°C)
tO
tC
∆tOh
tOh
90
82
80
70
60
Evaporating temperature (°C)
Condensing temperature (°C)
Suction gas superheat (K)
Suction gas temperature (°C)
tOh<20K
Max. permissible operating pressure (LP/HP) 1): 19/28 bar
LP = low pressure, HP = high pressure
1)
50
40
30
Unlimited application range
Supplementary cooling or reduced suction gas temperature
Motor version -S- (more powerful motor)
tOh+20°C
20
10
-30
-20
-10
0
10
20
12,5
25
30 to (°C)
R134a Notes
Operating limits
Performance data
Compressor operation is possible within the limits shown on the
application diagrams. Please note the coloured areas. Compressor
application limits should not be chosen for design purposes or
continuous operation.
The performance data for R134a are based on European Standard
EN 12900 50 Hz power supply frequency.
This signifies: 20 °C suction gas temperature without liquid
subcooling.
Restrictions to operating limits may occur when using a Frequency
converter.
Further explanation see www.vap.gea.com.
This leads to significant differences compared to systems with liquid
subcooling and/or other suction gas temperatures.
Conversion factor for 60 Hz = 1,2
Performance data for other operating points, see GEA VAP software
(vap.gea.com).
R134a
50 Hz
Type Cond.
temp.
°C
30
40
HG56e/850-4
50
60
70
30
40
HG56e/995-4
50
60
70
30
40
HG56e/1155-4
50
60
70
Cooling capacity Q
 0 [W]
Power consumption Pe [kW]
Evaporating temperature °C
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
12,5
10
7,5
5
0
-5
-10
71500
8,74
62900
11,1
54500
13,2
46000
15,1
37600
16,7
82900
10,1
73100
12,7
63200
15,2
53300
17,4
43500
19,1
94600
13,0
83600
15,9
72600
18,7
61500
21,3
50400
23,5
65200
8,80
57400
10,9
49600
12,9
41800
14,6
34100
16,0
75700
10,1
66600
12,6
57600
14,8
48500
16,8
39400
18,3
86200
12,9
76200
15,6
66000
18,2
55800
20,5
45600
22,5
59400
8,79
52200
10,8
45000
12,5
37900
14,1
30800
15,3
68900
10,1
60600
12,4
52300
14,4
43900
16,1
35600
17,5
78400
12,8
69200
15,3
59900
17,6
50500
19,7
41100
21,4
53900
8,74
47300
10,5
40700
12,1
34200
13,5
27700
14,6
62500
10,1
54900
12,1
47300
13,9
39700
15,5
32000
16,6
71100
12,6
62600
14,9
54100
17,0
45500
18,9
37000
20,3
43900
8,49
38500
9,99
33000
11,2
27600
12,3
22200
13,0
51000
9,81
44700
11,4
38300
12,9
32000
14,0
25600
14,7
57800
12,0
50800
13,9
43800
15,6
36700
17,1
29500
18,1
35300
8,08
30900
9,27
26400
10,2
21900
10,9
17500
11,4
41000
9,29
35800
10,6
30500
11,6
25300
12,4
20000
12,8
46400
11,2
40700
12,8
34900
14,1
29000
15,1
23200
15,7
28000
7,52
24300
8,43
20700
9,11
17100
9,57
13400
9,77
32400
8,62
28100
9,60
23900
10,3
19500
10,8
15200
10,9
36600
10,3
32000
11,5
27300
12,5
22500
13,2
17700
13,3
-15
21700
6,86
18800
7,50
15900
7,93
13000
8,13
9960
8,09
25100
7,81
21600
8,51
18100
8,98
14600
9,16
11000
8,94
28400
9,31
24700
10,2
20800
10,8
17000
11,1
13100
11,0
-20
-25
-30
16500
12300
8870
6,11
5,30
4,45
14200
10400
7330
6,51
5,48
4,45
11900
5720
8470
5,47
6,71
4,26
9440
6520
4060
6,68
5,24
3,85
7050
6,41
19000
14000
10100
6,92
5,98
5,03
16200
11700
8050
6,20
7,36
5,05
13300
9260
5930
7,58
6,19
4,85
10400
6770
3720
7,49
5,88
4,35
7380
7,02
21600
16000
11700
8,24
7,16
6,12
18600
13600
9550
8,85
7,51
6,24
11000
15500
7340
7,60
9,21
6,08
8370
12300
5090
7,29
9,20
5,50
9130
8,69
Relating to 20 °C suction gas temperature, without liquid subcooling Supplementary cooling or reduced suction gas temp.
10
GEA Bock HG56e
R404A Operating limits
tO
tC
∆tOh
tOh
Evaporating temperature (°C)
Condensing temperature (°C)
Suction gas superheat (K)
Suction gas temperature (°C)
Max. permissible operating pressure (LP/HP) 1): 19/28 bar
LP = low pressure, HP = high pressure
1)
Unlimited application range
Supplementary cooling or reduced suction gas temperature
Motor version -S- (more powerful motor)
10
R404A Notes
Operating limits
Compressor operation is possible within the limits shown on the
application diagrams. Please note the coloured areas. Compressor
application limits should not be chosen for design purposes or
continuous operation.
Performance data
The performance data for R404A are based on European
Standard EN 12900 with a 50 Hz power supply frequency.
This signifies: 20 °C suction gas temperature without liquid
subcooling.
Restrictions to operating limits may occur when using a Frequency
converter.
Further explanation see www.vap.gea.com.
This leads to significant differences compared to systems with liquid
subcooling and/or other suction gas temperatures.
Conversion factor for 60 Hz = 1,2
Performance data for other operating points, see GEA VAP software
(vap.gea.com).
R404A
50 Hz
Type Cond.
temp.
°C
30
HG56e/850-4
HG56e/850-4 S
40
50
30
HG56e/995-4
HG56e/995-4 S
40
50
30
HG56e/1155-4
HG56e/1155-4 S
40
50
Cooling capacity Q
 0 [W]
Power consumption Pe [kW]
Evaporating temperature °C
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
7,5
5
0
-5
-10
-15
-20
-25
-30
-35
-40
93700
13,7
80500
17,7
67000
21,1
111000
18,6
94300
22,0
78000
25,3
127000
19,4
109000
25,1
90600
29,9
86100
13,9
73800
17,6
61200
20,6
102000
18,3
86600
21,5
71400
24,6
117000
19,7
99900
24,9
82800
29,2
71800
14,1
61100
17,1
50100
19,6
85000
17,6
72100
20,4
59000
23,1
97500
20,0
83000
24,4
68200
27,9
59800
13,9
50600
16,3
41300
18,3
70800
16,7
59800
19,2
48600
21,4
81100
19,7
68800
23,2
56200
26,0
49300
13,4
41600
15,3
33800
16,8
58300
15,8
49000
17,8
39500
19,6
66800
19,0
56400
21,7
45800
23,8
40200
12,6
33800
14,0
27300
15,1
47400
14,6
39600
16,3
31700
17,6
54500
17,9
45800
19,9
36900
21,5
32400
11,7
27200
12,7
21800
13,4
38000
13,4
31500
14,7
24900
15,5
43900
16,6
36700
18,0
29300
19,1
25800
10,6
21400
11,2
17000
11,7
29800
12,1
24500
12,9
19100
13,4
34800
15,0
28900
15,9
22900
16,6
20100
9,38
16600
9,76
13000
10,0
22900
10,7
18500
11,1
14100
11,1
27100
13,2
22200
13,8
17300
14,2
15300
8,08
12400
8,27
9410
8,48
17100
9,21
13400
9,23
9800
8,75
20600
11,4
16600
11,7
12500
12,0
11200
6,77
8720
6,83
6280
7,00
12200
7,61
9110
7,23
6130
6,30
15000
9,59
11700
9,68
8270
9,91
Relating to 20 °C suction gas temperature without liquid subcooling Supplementary cooling or reduced suction gas temp.
Motor version -S- (more powerful motor)
-45
7710
5,49
5520
5,50
8120
5,94
5480
5,15
10300
7,80
7280
7,80
GEA Bock HG56e
·
11
R449A Operating limits
tO
tC
∆tOh
tOh
Evaporating temperature (°C)
Condensing temperature (°C)
Suction gas superheat (K)
Suction gas temperature (°C)
Max. permissible operating pressure (LP/HP) 1): 19/28 bar
LP = low pressure, HP = high pressure
1)
10
Unlimited application range
Supplementary cooling or reduced suction gas temperature
Motor version -S- (more powerful motor)
20
R449A Notes
Operating limits
Compressor operation is possible within the limits shown on the
application diagrams. Please note the coloured areas. Compressor
application limits should not be chosen for design purposes or
continuous operation.
Performance data
The performance data for R449A are based on European
Standard EN 12900 with a 50 Hz power supply frequency.
This signifies: 20 °C suction gas temperature without liquid
subcooling.
Restrictions to operating limits may occur when using a Frequency
converter.
Further explanation see www.vap.gea.com.
This leads to significant differences compared to systems with liquid
subcooling and/or other suction gas temperatures.
Conversion factor for 60 Hz = 1,2
Performance data for other operating points, see GEA VAP software
(vap.gea.com).
R449A
50 Hz
Type Cond.
temp.
°C
30
HG56e/850-4
HG56e/850-4 S
40
50
30
HG56e/995-4
HG56e/995-4 S
40
50
30
HG56e/1155-4
HG56e/1155-4 S
40
50
Cooling capacity Q
 0 [W]
Power consumption Pe [kW]
Evaporating temperature °C
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
12,5
10
7,5
5
0
-5
-10
-15
-20
-25
-30
-35
-40
110000
12,6
96000
16,7
82500
20,5
129000
15,6
113000
20,2
96100
24,5
149000
17,9
131000
23,7
112000
29,0
101000
12,8
87800
16,6
75200
20,1
118000
15,7
103000
20,0
87800
24,0
136000
18,2
120000
23,5
102000
28,5
91600
13,0
80100
16,4
68400
19,6
108000
15,8
93700
19,8
80000
23,5
125000
18,4
109000
23,3
92800
27,8
83500
13,0
72900
16,2
62100
19,0
98000
15,8
85400
19,4
72800
22,8
114000
18,5
98800
23,0
84200
27,0
68600
12,8
59600
15,5
50400
17,9
80700
15,5
70100
18,6
59400
21,4
93100
18,3
80900
22,1
68400
25,4
56100
12,4
48600
14,6
40900
16,4
66100
14,9
57300
17,4
48400
19,7
76000
17,6
65800
20,7
55300
23,3
45300
11,7
39200
13,4
32700
14,8
53500
14,1
46300
16,1
38900
17,8
61400
16,6
52900
19,1
44100
21,0
36200
10,8
31100
12,1
25800
13,0
42800
13,0
36900
14,5
30800
15,7
48900
15,4
42000
17,2
34700
18,5
28500
9,84
24400
10,7
19900
11,2
33800
11,8
29000
12,9
23900
13,6
38500
13,9
32800
15,2
26700
15,9
22000
8,69
18700
9,26
15000
9,38
26200
10,4
22200
11,1
17900
11,4
29700
12,3
25100
13,1
20000
13,2
16700
7,47
13900
7,75
10800
7,56
19800
9,06
16400
9,31
12600
9,19
22400
10,5
18700
11,0
14400
10,7
12300
6,23
9880
6,27
7100
5,80
14400
7,58
11400
7,48
7900
6,99
16400
8,85
13300
8,90
9420
8,23
8550
5,03
6450
4,86
Relating to 20 °C suction gas temperature without liquid subcooling Supplementary cooling or reduced suction gas temp.
Motor version -S- (more powerful motor)
9740
6,10
6860
5,68
11500
7,15
8590
6,91
12
GEA Bock HG56e
R22 Operating limits
tO
tC
∆tOh
tOh
tc (°C)
66
70
60
Evaporating temperature (°C)
Condensing temperature (°C)
Suction gas superheat (K)
Suction gas temperature (°C)
Max. permissible operating pressure (LP/HP) 1): 19/28 bar
LP = low pressure, HP = high pressure
50
1)
40
20
Unlimited application range
Supplementary cooling or reduced suction gas temperature
Supplementary cooling and reduced suction gas temperature
Motor version -S- (more powerful motor)
?toh<20K
30
toh+20°C
-40
-35
-30
-10
-20
-5
10
0
12,5
20 to (°C)
R22 Notes
Operating limits
Performance data
Compressor operation is possible within the limits shown on the
application diagrams. Please note the coloured areas. Compressor
application limits should not be chosen for design purposes or
continuous operation.
The performance data for R22 are based on European
Standard EN 12900 with a 50 Hz power supply frequency.
This signifies: 20 °C suction gas temperature without liquid
subcooling.
Restrictions to operating limits may occur when using a Frequency
converter.
Further explanation see www.vap.gea.com.
This results in significant differences compared to specifications with
liquid undercooling and/or suction-gas temperatures.
Conversion factor for 60 Hz = 1,2
Performance data for other operating points, see GEA VAP software
(vap.gea.com).
R22
50 Hz
Type Cond.
temp.
°C
Cooling capacity Q
 0 [W]
Evaporating temperature °C
12,5
30
HG56e/850-4
HG56e/850-4 S
40
50
30
HG56e/995-4
HG56e/995-4 S
40
50
30
HG56e/1155-4
HG56e/1155-4 S
40
50
Power consumption Pe [kW
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
Q
P
104000
12,7
93700
16,3
83700
19,6
122000
14,9
110000
19,1
97500
23,1
141000
18,0
128000
23,1
114000
27,9
10
95400
12,9
86000
16,2
76600
19,4
112000
15,1
101000
19,1
89300
22,8
130000
18,2
117000
23,0
105000
27,5
7,5
87600
13,0
78800
16,1
70100
19,0
103000
15,2
91900
18,9
81600
22,4
119000
18,4
107000
22,9
95100
27,0
Relating to 20 °C suction gas temperature without liquid subcooling
Supplementary cooling or reduced suction gas temp.
Supplementary cooling and red. suction gas temp.
Motor version -S- (more powerful motor)
5
80200
13,0
72100
15,9
64000
18,6
93700
15,3
84000
18,7
74400
21,9
109000
18,5
97800
22,6
86800
26,4
0
66900
12,9
59900
15,3
52900
17,6
78000
15,1
69700
18,0
61300
20,7
90700
18,3
81200
21,8
71700
24,9
-5
-10
-15
-20
55000
12,5
49000
14,6
43000
16,5
64700
14,5
57400
16,9
50200
19,0
74700
17,7
66500
20,7
58300
23,4
45000
11,9
39900
13,6
34800
15,1
52800
13,8
46600
15,7
40400
17,4
61000
16,9
54000
19,3
47000
21,4
36400
11,1
32000
12,4
27600
13,6
42600
12,9
37300
14,4
32000
15,7
49300
15,8
43300
17,7
37300
19,3
29000
10,2
25200
11,2
21500
12,0
33800
11,8
29200
13,0
24700
13,9
39200
14,4
34100
15,9
28900
17,0
-25
-30
22600
17100
9,19
8,10
19400
14200
9,88
8,51
16100
10,3
26200
19700
10,6
9,42
22300
16300
11,4
9,90
18400
12,0
30500
23100
13,0
11,4
26100
19200
14,0
12,0
21700
14,7
-35
12300
6,97
9680
7,13
14100
8,14
11000
8,33
16600
9,89
13100
10,1
GEA Bock HG56e
SS
13
Technical data
Technical Data
HG
Number
of
cylinders
Displacement
Electrical data
50 / 60 Hz
(1,450 / 1,740
rpm)
Voltage 1)
m3 / h
Typ
6
6
6
6
6
6
73,80 / 88,60
73,80 / 88,60
86,60 / 103,90
86,60 / 103,90
100,40 / 120,50
100,40 / 120,50
4) 380-420 V Y/YY - 3 - 50 Hz PW
1
440-480 V Y/YY
- 3 - 60 Hz PW
0
Max. power
consumption 2)
(rotor locked)
A (∆ / Y)
kW
A (∆ / Y)
4)
4)
4)
4)
4)
Starting
current
Connections 5)
Oil
charge
Discharge line
DV
Suction line
SV
mm | inch
mm | inch
Ltr.
35 | 1 3/8
35 | 1 3/8
35 | 1 3/8
35 | 1 3/8
35 | 1 3/8
35 | 1 3/8
54 | 2 1/8
54 | 2 1/8
54 | 2 1/8
54 | 2 1/8
54 | 2 1/8
54 | 2 1/8
2,5
2,5
2,5
2,5
2,5
2,5
kg
PW1 / PW 1+2*
32,6
39,4
38,9
46,4
46,9
58,3
4)
2
Weight
Max.
working
current 2)
PW 1+2*
HG56e/850-4
HG56e/850-4 S
HG56e/995-4
HG56e/995-4 S
HG56e/1155-4
HG56e/1155-4 S
19,7
23,5
23,2
27,7
28,0
33,3
3
101 / 174
125 / 209
125 / 209
149 / 246
149 / 246
196 / 335
194,3
211,1
194,3
211,3
211,8
220,6
4
5
4
5
6
7
6
7
* PW = Part Winding, Motors for part winding start 1 = 1. part winding 2 = 2. part winding
FC1.2
FC1.1
I>
I>
1
FC2
I>
I>
Winding1 section
0
1
1SS
·
3
I>
I>
2
3
5
QA2
1
3
5
2
4
6
QA3
2
4
6
QA2
SF1
FC1.1
All the models of the GEA Bock HG56e series have a
winding section of 50 % / 50 %.
FC1.2
FC1.2
FC1.1
I>
I>
FC2
I>
I>
50%
I>
I>
50%
QA2
The motor winding is divided into two parts:
partial winding
1 = 50 % and partial
QA2winding 2 = 50 %
QA2
SF1
This winding division reduces the start-up current required for
1
L1
L2
L3
N
PE
QA2
3
2
1
2
5
4
1
3
PE
2
5
5
4
QA3
6
3
FC1.1
6
4
7
8
a9 partial
winding
start to approx. 50 % of14 that
10
11
12
13
15 for
16 a direct
17
18 start.
14
6
FC1.2
BP1
T2
EC1
1U1
M
1V1
1W1
L1
L2
L3
N
PE
1
2
3
PE
Y/YY
2U1
L
N
L
M
S
P>
14
EB1
BP2
2W1
BT1
4
EC1
5
6
Θ
Θ
BT2
BT2
Anschlußkasten
M Verdichter
2U1
1V1
2V1
Y/YY
N
12
2V1
1U1
1W1
11
7
8
INT69
9
10
P-Öl
11
12
13
14
15
16
17
18
T2
N
L
M
S
BP1
L
N
11
12
P>
14
EB1
BP2
2W1
BT1
INT69
Θ
Θ
BT2
BT2
Anschlußkasten Verdichter
14
P-Öl
14
GEA Bock HG56e
5
6
7
HG56e/850-4
HG56e/850-4 S
HG56e
4
HG56e/995-4
HG56e/995-4 S
HG56e/1155-4
HG56e/1155-4 S
Anschlüsse /
Connections
SV
436
SV A1
+2
DV
DV B1 B
A
A2
A1
A2
B
+2
D
429
366
H,D1
A
67
153
D1
D
142
160
335
B,L
B1
B,L
E
F,M
J
F
X
O,K
4x 15
305
360
Q
245
381
E
H
J
K
L
M
O
530
Q
Suction line valve, tu
Druckabsperrventil, R
Discharge line valve
Anschluss Saugseite
Connection suction s
Anschluss Saugseite
Connection suction s
Anschluss Saugseite
Connection suction s
Anschluss Druckseit
Connection discharg
Anschluss Druckseit
Connection discharg
Anschluss Öldrucksi
Connection oil press
Anschluss Ölrückfüh
Connection oil return
Anschluss Öldruckm
Connection oil press
Ölablass
Oil drain
Stopfen Ölfüllung
Oil charge plug
Anschluss Ölsumpfh
Connection oil sump
Schauglas
Sight glass
Anschluss Wärmesc
Connection thermal
Ölsieb
Oil filter
Anschluss Ölspiegel
Connection oil level
Anschluss Öltemper
Connection oil tempe
(L)* = Lötanschluss
(L)* = Brazing conne
Connections
Ansicht X: Anschlussmöglichkeit für Ölspiegelregulator /
View X: Possibility of connection of oil level regulator
HG56e
30
25
738
+2
Saugabsperrventil, R
SV
Suction line
DV
Discharge line
A
Connection suction side, not lockable
A1
Halbhermetischer Verdichter HG / Semi-hermetic compressor HG
Connection suction side, lockable
/ ” UNF
B
Connection suction side, not lockable
/ ” NPTF
B1
Connection suction side, lockable
/ ” UNF
C
Connection oil pressure safety switch OIL
/ ” UNF
D
Connection oil pressure safety switch LP
7
D1
Connection oil return from oil separator
1
E
Connection oil pressure gauge
Baumustergeprüft / Type examination:
7 Nein / No
16
Gewicht / Weight: (kg) -
F
Oil drain
Please refer to technical data on
page 13
 Dreilochanschluss für TRAXOIL (3xM6x10) /
Three-hole connection for TRAXOIL (3xM6x10)
 Dreilochanschluss für ESK, AC+R, CARLY (3xM6x10) /
Three-hole connection for ESK, AC+R, CARLY (3xM6x10)
/8” NPTF
1
Änderungen vorbehalten
Subject to change without not
7
16
Typ /
Teile-Nr./ Typ /
Teile-Nr./ Typ /
Teile-Nr./ Typ /
Teile-Nr./
type
part-no. type
part-no. type
part-no. type
part-no.
1
8
HG56e/850-4
14932 HGX56e/850-4
14938 HG56e/850-4 S
14935 HGX56e/850-4 S
14941
HG56e/995-4
14933 HGX56e/995-4
14939 HG56e/995-4 S
14936 HGX56e/995-4 S
14942
7
16
HG56e/1155-4
14934 HGX56e/1155-4 14940 HG56e/1155-4 S
14937 HGX56e/1155-4 S 14943
HG56e/850-4 HC
10994 HG56e/850-4 S HC
10997 7
HG56e/995-4 HC
10995 HG56e/995-4 S HC
10998 - 16
HG56e/1155-4 HC 10996 HG56e/1155-4 S HC 10999 -
/16” UNF
Gußtoleranzen / General casting tolerances:
/4”- NPTF
/ ” UNF
M 22 x 1,5
Allgemeintoleranzen / General tolerances
DIN ISO 2768-mK
über / above
bis / up to
Oil charge plug
M 22 x 1,5
J
Connection oil sump heater
M 22
x 1,5
Unbemaßte Radien / Undimensioned radii: -
K
Sight glass
4 hole M 6
L
Connection capacity controller
M 45 x 1,5
O
Connection oil level regulator
P
Connection oil pressure differential sensor
Q
Connection
oil temperature sensor
Zust. / Rev.
1)
reproduction, distribution and utilization of this
ument as well as the communication of its
ents to others without express authorization is
ibited. Offenders will be held liable for the
ment of damages. All rights reserved in the event
he grant of a patent, utility model or design.
7
Dimensions see page 14
Obe
Indic
DIN
1
ergabe sowie Vervielfältigung dieses Dokuments,
wertung und Mitteilung seines Inhalts sind vern, soweit nicht ausdrücklich gestattet. Zuwiderdlungen verpflichten zu Schadenersatz. Alle
hte für den Fall der Patent-, GebrauchsmusterGeschmacksmustereintragung vorbehalten.
1)
Ben
/8” NPTF
Connection thermal protection thermostat
supplier has to ensure the delivery of parts
proper conditions (corrosion prevention,
kaging for safe transportation).
N
1.
0.5
6 30 120 400
6 30 120 400 1000
±0.1 ±0.2 ±0.3 ±0.5 ±0.8
H
Lieferant muss sicherstellen, dass die Ware
einwandfreiem Zustand angeliefert wird
rrosionsschutz, Verpackung für sicheren
nsport).
Zeich
Draw
M 20 x 1,5
/ ” NPTF
1
Änd.-Nr. / Mod-No. Datum / Date Bearb. / Edited Geprüft / Appr.8 Maß / Dimension
6
5
4
Passung / Clearance
GEA B
GEA Bock HG56e
Scope of supply & Accessories
Semi-hermetic six cylinder reciprocating compressor
with drive motor for part winding start (50/50)
380-420 V Y/YY - 3 - 50 Hz
440-480 V Y/YY - 3 - 60 Hz
15
HG56e
•
Special voltage and/or frequency
3)
Winding protection with PTC resistor sensors with electronic triggering unit INT69 G
•
Oil pump
•
Oil charge: HG: FUCHS Reniso SP46, HGX: FUCHS Reniso Triton SE55
•
Inert gas charge
•
4 anti-vibration pads enclosed
•
Internal safety valve
•
Suction and discharge line valve
•
Sight glass (one)
•
Thermal protection thermostat (ptc)
Oil sump heater
·
2)
220-240 V - 1 - 50/60 Hz, 160 W
Oil differential pressure sensor
DELTA-P II 220-240 V - 1 - 50/60 Hz
2)
1)
Oil pressure safety switch
230 V - 1 - 50/60 Hz, IP20 MP54
1)
Capacity regulator
1–2 capacity regulators = 66/33 % residual capacity
2)
1 cylinder cover
2)
2 cylinder cover
2)
Prepared for capacity reluator
Oil temperature sensor
2)
Start unloader by means of a ESS (Electronic Soft Start)
400 V - 3 - 50/60 Hz, IP20, (connection clamps IP00)
for installation in switch cabinet
1)
Connection piece suction and discharge valve in welded construction
3)
Rear bearing flange prepared for oil differential pressure sensor
2)
Additional fan
230 V - 1 - 50 Hz, 97 W, IP44,
230- V - 1 - 60 Hz, 128 W,
Voltage range ± 10%
1)
INT69 G diagnose 115 V / 230 V Ac, 50/60 Hz, IP00 (INT69 G not applicable)
2)
DP-modbus Gateway 115 V / 230 V Ac, 50/60 Hz, IP00 incl. adapter cable
1)
modbus-LAN Gateway 230 V Ac, 50/60 Hz, IP00
1)
USB converter for INT69 G diagnose and Int69 GTML diagnose
1)
Possibility to connect to oil level controllers brand Traxoil
•
Scope of Supply (Standard)
Accessories (Available)
• 4)
Enclosure
Mounted
On request
4)
Only possible with additional adapter
1)
2)
3)
gea.com