Manual No. '14 • KX-DB-203 updated December 03, 2014 DATA BOOK VRF INVERTER MULTI-SYSTEM AIR-CONDITIONERS KXZ Outdoor units Hi-COP series Single use (Used also for combination) FDC224KXZXE1, 280KXZXE1, 335KXZXE1 Combination use FDC450KXZXE1, 500KXZXE1, 560KXZXE1, 615KXZXE1, 670KXZXE1, 735KXZXE1, 800KXZXE1, 850KXZXE1, 900KXZXE1, 950KXZXE1, 1000KXZXE1 • Note: (1) Regarding the indoor unit series, refer to the No.’14 • KX-DB-206. '14 •• KX-DB-203 KX-DB-203 '14 PREFACE PREFACE Combination table for KX4, KX6 and KXZXE1 series Connectable remote control 3-wire type Category Outdoor unit Indoor unit Same or Same series Same series Mixed series Mixed series Mixed series Mixed series Mixed series Same series RC-E1 3-wire type RC-E1R 2-wire type RC-E3 RC-E4 RC-E5 RC-EX1A KXE4 KXE4(A) KXE4A KXE4A KXE4A KXE4R KXE4BR KXE5R KXE4R KXE4BR KXE5R KXE4A KXE4R KXE4BR KXE5R KXE4R KXE4BR KXE5R KXE6 KXE6A KXE6B KXE6D KXE6F KXE6 KXE6A KXE6B KXE6D KXE6F KXE6 KXE6A KXE6B KXE6D KXE6F KXE6 KXE6A KXE6B KXE6D KXE6F FDCA-HKXE4 5HP YES[D] YES[D] NO NO NO NO NO NO FDCA-HKXE4 8-48HP NO YES[D] NO NO NO NO NO NO FDCA-HKXE4A FDCA-HKXE4R 5HP 5,6HP NO YES[D] YES[D] 1 NO NO YES[D] NO NO 8-48HP 8-48HP 8-48HP 8-48HP NO YES[D] YES[D] YES[D] YES[D] YES[D] YES[D] FDC-KXE6 4,5,6HP NO NO NO NO NO NO NO YES[B] 6 FDC-KXE6 8-48HP NO NO NO NO NO YES[C] YES[C] YES[B] FDC-KXZXE1 8-36HP NO NO NO NO NO NO NO YES[A] FDCA-HKXE4A Heat pump FDCA-HKXE4R (2-pipe) FDCA-HKXE4BR systems FDCA-HKXE4D 1 YES[D] 1 Except FDKA71KXE5R Note (1) YES: Connectable (See following table in detail), NO: Not connectable Connected indoor unit Outdoor unit Dip switch setting of Same series Mixed series outdoor unit KXZE1/KXE6 Superlink protocol Limitation YES[A] 2 KXZXE1 KXE6 Ⅱ(New) New (for New (for KXZXE1/KXE6) KXZXE1/KXE6) YES[B] 2 KXE6 KXE6 Ⅱ(New) New (for New (for KXZXE1/KXE6) KXZXE1/KXE6) YES[C] KXE6 KXE4 series YES[D] KXE4 series KXE4 series KXE4 series KXE6 & KXE4 Ⅰ(Previous) series Previous (for KXE4) Previous (for KXE4) Previous (for KXE4) Previous (for KXE4) 2 If outdoor unit system (YES [A] or YES [B]) is connected to other outdoor unit systems (YES [C] and/or YES [D]) in one Superlink network, the dip switch of outdoor unit KXZXE1 (YES [A]) or KXE6 of (YES [B]) should be set from (New) to (Previous). In this case the Superlink protocol and limitation of outdoor unit system (YES [A] or YES [B]) are switched to Previous (for KX4). (2) Combination with new Central control, PC windows central control and BMS interface unit YES[A] & YES[B] YES[C] & YES[D] Connectable I/U Superlink protocol Connectable network Connectable I/U Superlink 5 protocol Connectable network Central control, PC windows central control and BMS interface unit SC-SL1N-E SC-SL2NA-E SC-SL4-AE/BE SC-WGWNB-A/B SC-LGWNA-A SC-BGWNA-A/B 128 128 96 128 16 64 (128x1) (64x2) 3 (48x2) (64x2) 3 New New New New New 1 1 1 2 2 96 4 (48x2) 96 4 (48x2) New 2 16 48 144 (48x3) 96 4 (48x2) Previous Previous Previous Previous Previous Previous 1 1 3 2 2 2 3 Maximum number of AC Cell is limited up to 96. In case the number of connected indoor units are more than 96, some AC Cells should hold 2 or more indoor units. 4 In case of other Central control like SC-SLxN-E is connected in the same network, the connectable indoor unit is limited up to 64(32x2). 5 In case of previous Superlink protocol, the Superlink mode of new central control should be set "Previous". 6 In case of (YES[A] or YES[B]), previous central control is available to use. But the limitation of connectable indoor unit and so on is complied with the rule of previous Superlink. ht,9%# '14 • KX-DB-203 CONTENTS 1. GENERAL INFORMATION ............................................................................... 1 1.1 Specific features............................................................................................ 1 1.2 How to read the model name ........................................................................ 1 1.3 Table of models ............................................................................................. 2 1.4 Outdoor units combination table ................................................................... 3 2. OUTDOOR UNIT ................................................................................................ 4 2.1 Specifications ................................................................................................ 4 2.2 Exterior dimensions....................................................................................... 6 2.3 Electrical wiring ............................................................................................. 8 2.4 Noise level................................................................................................... 10 3. RANGE OF USAGE & LIMITATIONS .............................................................. 11 4. PIPING SYSTEM ............................................................................................. 18 5. SELECTION CHART........................................................................................ 20 6. WARNINGS ON REFRIGERANT LEAKAGE ................................................ 35 '14 • KX-DB-203 1. GENERAL INFORMATION 1.1 Specific features Connectable indoor capacity Capacity from 80% to 200% or 160% is possible. Item Number of connectable units Model 1 1 1 2 2 2 2 2 3 3 3 3 3 3 FDC224KXZXE1 FDC280KXZXE1 FDC335KXZXE1 FDC450KXZXE1 FDC500KXZXE1 FDC560KXZXE1 FDC615KXZXE1 FDC670KXZXE1 FDC735KXZXE1 FDC800KXZXE1 FDC850KXZXE1 FDC900KXZXE1 FDC950KXZXE1 FDC1000KXZXE1 to to to to to to to to to to to to to to 29 37 44 60 53 59 65 71 78 80 80 80 80 80 Connectable capacity 180 224 268 360 400 448 492 536 588 640 680 720 760 800 - - - - - - - - - - - - - - 448 560 670 900 800 896 984 1072 1176 1280 1360 1440 1520 1600 Note For outdoor unit, EN61000-3-2 and EN61000-3-12 are not applicable as consent by the utility company or notification to the utility company is given before usage. 1.2 How to read the model name (1) Outdoor unit Example: FDC 735 KXZX E 1 Series No. Application power source...See the specifications Multi KXZX series Nominal capacity (nominal cooling capacity : 73.5kW) Model name (Outdoor unit) (2) Indoor unit Example: FDT 28 KX E 6F Series No. Application power source...See the specifications Multi KX series Nominal capacity (nominal cooling capacity : 2.8 kW) Model name Indoor unit : FDT, FDTC, FDTW, FDTS, FDTQ, FDU, FDUM, FDUT, FDK, FDE, FDFL, FDFU, FDFW, FDUH, FDU-F - - '14 • KX-DB-203 1.3 Table of models Capacity Model Ceiling cassette-4 way type (FDT) Ceiling cassette-4 way compact type (FDTC) Ceiling cassette-2 way type (FDTW) Ceiling cassette-1 way type (FDTS) Ceiling cassette-1 way compact type (FDTQ) Duct connected-High static pressure type (FDU) Duct connected-Low/Middle static pressure type (FDUM) Duct connected (thin)-Low static pressure type (FDUT) Wall mounted type (FDK) Ceiling suspended type (FDE) Floor standing (with casing) type (FDFL) Floor standing (without casing) type (FDFU) Floor standing-2 way type (FDFW) Duct connected-compact and Flexible type (FDUH) Outdoor air processing unit (FDU-F) Outdoor units to be combined (FDC) 15 ○ 22 ○ 28 36 45 56 71 90 112 140 160 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 224 280 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ (500) ○ (850) ○ (1300) ○ (1800) FDC224KXZXE1-FDC1000KXZXE1 Note (1) Reference No. of data book : ’14·KX-DB-206 - 2- # '14 • KX-DB-203 1.4 Outdoor units combination table Item Combination outdoor unit models Indoor unit Number of connectable units 2 to 60 units - Connectable capacity 360 _ 900 400 _ 800 - 448 896 2 to 59 units 1 1 492 984 2 to 65 units - - 2 536 FDC735KXZXE1 2 1 - 588 FDC800KXZXE1 1 2 - 640 FDC850KXZXE1 - 3 - 680 FDC900KXZXE1 - 2 1 720 FDC950KXZXE1 - 1 2 760 FDC1000KXZXE1 - - 3 800 FDC450KXZXE1 FDC224 KXZXE1 2 FDC280 KXZXE1 - FDC335 KXZXE1 - FDC500KXZXE1 1 1 FDC560KXZXE1 - 2 FDC615KXZXE1 - FDC670KXZXE1 Models (a) _ _ _ 1072 _ 1176 _ 1280 _ 1360 _ 1440 _ 1520 _ 1600 2 to 53 units 2 to 71 units 3 to 78 units 3 to 80 units 3 to 80 units 3 to 80 units 3 to 80 units 3 to 80 units Outdoor unit side branch pipe set (Option) Outdoor unit Branch pipe set For two units (for FDC450KXZXE1-670KXZXE1) DOS-2A-3 For three units (for FDC730KXZXE1-1000KXZXE1) DOS-3A-3 Note (1) Be sure to use this when combining units. (b) Branch pipe set (Option) Total capacity downstream (c) Branching pipe set Less than 180 DIS-22-1G 180 or more but less than 371 DIS-180-1G 371 or more but less than 540 DIS-371-1G 540 or more DIS-540-3 Header pipe set (Option) Total capacity downstream Header set model type Number of branches Less than 180 HEAD4-22-1G 4 branches at the most 180 or more but less than 371 HEAD6-180-1G 6 branches at the most 371 or more but less than 540 HEAD8-371-2 8 branches at the most 540 or more HEAD8-540-3 8 branches at the most - - Power factor - Sound pressure level Exterior dimensions Height × Width × Depth Net weight Refrigerant equipment Compressor type & Q'ty Motor Starting method Crankcase heater Refrigerant equipment Heat exchanger Refrigerant control Refrigerant Quantity Refrigerant oil Defrost control Air handling equipment Fan type & Q'ty Motor Starting method Air flow (Standard) Static pressure Shock & vibration absorber FDC335KXZXE1 28.0 31.5 3 Phase 380-415V 50Hz / 380V 60Hz 6.95 6.83 11.7 / 10.7 11.7 / 10.7 90 / 90 89 / 89 56 / 56 33.5 37.5 dB(A) 4.98 5.56 8.7 / 8.0 9.6 / 8.8 87 / 87 88 / 88 56 / 57 mm 1690×1350×720 kg 280 kW A % 325 3.23×1 W 33×1 - M fin & inner grooved tubing kg l 11.0 2.25(M-MA32R) Electronic expansion valve R410A Microcomputer controlled De-Icer 11.5 2.9(M-MA32R) Propeller fan × 2 W m3/min Pa 220 / 200 mm(in) Gas line:φ19.05(3/4") MPa PCB003Z858 PCB003Z860 Notes (1) The data are measured at the following conditions. Item Operation Cooling*1 Heating*2 5.72×1 40×1 Indoor air temperature DB WB 19 ˚C 27 ˚C 20 ˚C - Outdoor air temperature DB WB 35 ˚C 24 ˚C 7 ˚C 6 ˚C Standards 386×2 Direct start 220 / 200 280 / 200 Max.50 Rubber mount (for compressor) Compressor overheat protection / Overcurrent protection Power transistor overheating / Protection / Abnormal high pressure protection Liquid line:φ12.7(1/2") Liquid line:φ9.52(3/8") Gas line:φ25.4(1") Gas line:φ22.22(7/8") (φ22.22(7/8")) Gas line:Brazing / Liquid line:Flare High 4.15 Low 2.21 Hole for drain (φ20 × 10pcs , φ45 × 3pcs) Necessary (both Liquid & Gas lines) PCB003Z859 PCB003Z859 PCB003Z861 PCB003Z861 Adapted to RoHS directive ISO-T1 (2) This packaged air-conditioner is manufactured and tested in conformity with the following standard. ISO-T1 "UNITARY AIR-CONDITIONERS" (3) Refrigerant piping size applicable to European installations are shown in parentheses. '14 • KX-DB-203 PCB003Z839 Connecting method MAX. Pressure Drain Insulation for piping Accessories Exterior dimensions Electrical wiring GUC5185ND47V×1 4.60×1 Direct line starting Safety equipment Installation data Refrigerant piping size 2048×1350×720 GTC5150NC47LF×1 kW 8.68 8.39 14.7 / 13.4 14.3 / 13.1 90 / 90 89 / 89 62 / 57 2. OUTDOOR UNIT Running current Cooling Heating Cooling Heating Cooling Heating FDC280KXZXE1 22.4 25.0 2.1 Specifications Power consumption kW FDC224KXZXE1 • Single use (Used also for combination) Models Nominal cooling capacity *1 Nominal heating capacity *2 Power source Combination unit Power source Nominal cooling capacity *1 Nominal heating capacity *2 Power consumption Running current Power factor Net weight kW Cooling Heating Cooling Heating Cooling Heating Liquid line Refrigerant piping size Gas line Oil equalization kW A % kg - 5- Combination unit Power consumption Running current Power factor Net weight kW Cooling Heating Cooling Heating Cooling Heating Liquid line Refrigerant piping size Gas line Oil equalization FDC500KXZXE1 FDC560KXZXE1 FDC615KXZXE1 FDC670KXZXE1 FDC224KXZXE1 FDC224KXZXE1 FDC280KXZXE1 FDC280KXZXE1 FDC335KXZXE1 FDC224KXZXE1 FDC280KXZXE1 FDC280KXZXE1 FDC335KXZXE1 FDC335KXZXE1 kW A % kg 50.0 56.0 11.8 12.3 20.0 / 18.5 21.2 / 19.4 89 / 89 88 / 88 605 FDC735KXZXE1 FDC800KXZXE1 FDC850KXZXE1 FDC900KXZXE1 FDC950KXZXE1 FDC1000KXZXE1 FDC224KXZXE1 FDC224KXZXE1 FDC280KXZXE1 FDC280KXZXE1 FDC280KXZXE1 FDC335KXZXE1 FDC224KXZXE1 FDC280KXZXE1 FDC280KXZXE1 FDC280KXZXE1 FDC335KXZXE1 FDC335KXZXE1 FDC280KXZXE1 FDC280KXZXE1 FDC280KXZXE1 FDC335KXZXE1 FDC335KXZXE1 FDC335KXZXE1 95.0 106.0 24.3 23.5 41.0 / 37.6 40.1 / 36.7 90 / 90 89 / 89 975 100.0 112.0 25.9 25.1 43.7 / 40.0 42.8 / 39.2 90 / 90 89 / 89 975 73.5 82.5 17.1 18.2 29.4 / 27.0 31.4 / 28.7 88 / 88 88 / 88 885 80.0 90.0 19.3 19.7 32.9 / 30.1 33.5 / 30.7 89 / 89 89 / 89 930 mm Notes (1) The data are measured at the following conditions. Indoor air temperature DB WB 19 ˚C 27 ˚C 20 ˚C - Outdoor air temperature DB WB 35 ˚C 24 ˚C 7 ˚C 6 ˚C Standards 67.0 75.0 17.4 16.8 29.3 / 26.8 28.6 / 26.2 90 / 90 89 / 89 650 3 Phase 380-415V 50Hz / 380V 60Hz 85.0 90.0 95.0 100.0 21.1 22.7 20.6 21.9 35.6 / 32.6 38.4 / 35.1 35.2 / 32.2 37.4 / 34.3 90 / 90 90 / 90 89 / 89 89 / 89 975 975 φ15.88 φ31.75(φ34.92) φ9.52 φ38.1 Adapted to RoHS directive ISO-T1 (2) This packaged air-conditioner is manufactured and tested in conformity with the following standard. ISO-T1 "UNITARY AIR-CONDITIONERS" (3) Refrigerant piping size applicable to European installations are shown in parentheses. '14 • KX-DB-203 PCB003Z839 Item Operation Cooling*1 Heating*2 3 Phase 380-415V 50Hz / 380V 60Hz 56.0 61.5 63.0 69.0 13.9 15.6 13.7 15.2 23.5 / 21.5 26.4 / 24.1 23.3 / 24.4 26.0 / 23.8 90 / 90 90 / 90 89 / 89 89 / 89 650 650 φ12.7 φ28.58 φ9.52 45.0 50.0 10.0 11.1 17.5 / 16.0 19.2 / 17.6 87 / 87 88 / 88 560 mm Models Power source Nominal cooling capacity*1 Nominal heating capacity*2 FDC450KXZXE1 • Combination use Models # 2.2 Exterior dimensions Models FDC224KXZXE1 19.05 - - '14 • KX-DB-203 PCB003Z858 Models FDC280KXZXE1, 335KXZXE1 280: 22.22 335: 25.4 280: 9.52 335: 12.7 - - '14 • KX-DB-203 PCB003Z859 PWB3-1 CNN2 GN CNN9 BK CNN6 PK CNQ1 WH BK BK CNN1 RD BK BL BK CNM1 GY BL CNR1 WH SV1 BL CNW RD GN SV11 CNN8 PK CNL2 WH RD WH BK PSL CNL1 BL RD WH BK PSH L1o L2o L3o No BK WH RD RD WH BL Circuit breaker Earth leakage breaker (Impulse withstanding type) CNZ1 RD CT1 CNH BL 52X1-2 52X1-1 Power source 3 Phase 380-415V 50Hz /380V 60Hz E SV6 20S BL Noise filter BK CH1 L1i L2i L3i Ni BR RD L3 RD WH BL BK YE/GN 63H1-1 52X1-2 SW1 7SEG1 CNY WH 7SEG2 CNG1 BL 52X1-4 52X1-3 RD RD SW2 LED1 SW3 RD WH BL ON OFF AC1 AC2 AC3 SW4 1 2 3 4 5 6 7 8 CONTROL PWB1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 CNS1 GN + C1-2 CNV SW8 J11 SW7 J12 J13 J14 J15 CNS2 RD PC (RS232C) J16 WH Silent mode input WH External input WH Demand input R1-4 RD BL GY GY 1 2 3 4 5 6 7 8 CNG2 WH SW6 WH Cooling/Heating forced input WH RD R1-3 52X1-4 SW5 LED3 SW9 + C1-1 52X1-3 LED2 + BL YE L1-2 WH BL - WH DM1 YE L1-1 R1-2 RD R1-1 RD Reserve output Operation output Trouble output 2.3 Electrical wiring FMC1 52X1-1 Models FDC224KXZXE1 TB1 L1 L2 L3 N Signal line WH WH BL BK WH CNSL1,2 BK NETWORK CONNECTOR BETWEEN INDOOR UNIT AND OUTDOOR UNIT,BETWEEN OUTDOOR UNITS ON THE SAME REFRIGERANT LINE. BETWEEN OUTDOOR UNITS ON THE DIFFERENT REFRIGERANT LINES. Defrost recover temp Defrost start temp Spare Inspection(Red) Normal(Yellow)-Flashing Normal(Green) Service(green for service) D.C.reactor D.C.reactor Mark PSH PSL PWB1-3 R1-1-1-4 SV1 SV6 SV11 SW1 SW2 SW3-1 SW3-2 ON OFF SW3-3 SW3-4 ON OFF SW3-5 ON OFF SW3-6 SW3-7 ON OFF SW3-8 t° BK BK BK t° t° Tho-C1 t° CNU1 BL Tho-P1 t° BK BK BK BK YE BK t° CNP1 YE V(White) W(Blue) A1 B1 Compressor Terminal block A2 B2 Parts name High pressure sensor Low pressure sensor Printed wiring board(PCB) Rush current suppression resistor Solenoid valve(CM1:bypass) Solenoid valve(oil separator CM1) Solenoid valve(gas bypass) Address setting SW outdoor unit No.(2 digits) Address setting SW outdoor unit No.(1 digit) inspection LED reset Auto backup operation Regular operation Spare Refrigerant quantity check Regular operation Check operation Regular operation Spare Forced cooling/heating Regular operation Spare BK U(Red) t° CNF2 GN Tho-H EEVH2 t° CNF1 WH Tho-SC EEVSC t° CNB4 RD Tho-R4 EEVH1 t° Tho-R3 M Tho-R2 M CNB3 BK Mark SW4-1-4 SW4-5 SW4-6 SW4-7 SW4-8 SW5-1 ON OFF SW5-2 ON OFF SW5-3 ON OFF SW5-4 SW5-5 ON OFF SW5-6-8 SW6-1-3 SW6-4 ON OFF SW7 SW8 SW9 Parts name Model setting Spare Spare Address setting switch(master・slave) Address setting switch(master・slave) Trial operation Regular operation Trial operation mode/cooling Trial operation mode/heating Pump down operation Regular operation Spare Super Link communication Super Link communication Spare Spare High Head Standard Data clear/insert 7-segment indicate(unit's place) 7-segment indicate(ten's place) Mark TB1,2 Tho-A Tho-C1 Tho-D1 Tho-H Tho-P1 Tho-R1 Tho-R2 Tho-R3 Tho-R4 Tho-S Tho-SC 20S 52X1-1-1-4 63H1-1 7SEG1 7SEG2 Parts name Terminal block External air thermistor Under-dome thermistor Discharge pipe thermistor Sub-cooling coil thermistor 2 Power transistor thermistor Heat exchanger thermistor(exhaust) Heat exchanger thermistor(exhaust) Heat exchanger thermistor(inlet) Heat exchanger thermistor(inlet) Suction pipe thermistor Sub-cooling coil thermistor 1 4way valve Solenoid for CM High pressure switch(for protection) 7-segment L.E.D.(function indication) 7-segment L.E.D.(data indication) Color mark Mark BK BL BR GN GY OR RD WH YE PK Color Black Blue Brown Green Gray Orange Red White Yellow Pink Yellow YE/GN /Green '14 • KX-DB-203 PCB003Z860 Parts name Crankcase heater Compressor motor Connector Current sensor Electrolytic capacitor Diode module Expansion valve for heating Expansion valve for SC Fuse Fan for IPM Blower motor Intelligent power module Set up model(volt) External input select level/pulse BK BL OR YE WH M Tho-A W M Tho-S FMo2 Tho-D1 M CNB2 RD CNTH WH CNEEV3 WH RD CNEEV2 BL BL OR YE WH CNEEV1 RD Tho-R1 FMo1 RD F(4A) MS 3〜 CNA3 CNA1 WH WH t° CNI3 BK V CNFAN2 RD RD CNFAN1 WH BL OR YE WH CNX1 YE BK Meaning of marks Mark CH1 CM1 CNA-Z CT1 C1-1,2 DM1 EEVH1,2 EEVSC F FMC1 FMo1,2 IPM J11,12 J13 J14 J15 J16 LED1 LED1(INV) LED2 LED3 L1-1,2 L3 LED1 (INV) RD F(4A) U CM1 TB2 A1 B1 A2 B2 CNI1 WH WH OR YE BL GN PK WH OR YE BL GN PK BK RD BK RD RD P IPM1 U V W BL - CNI2 WH CNA WH N RD WH - CNR WH Inverter PWB2-1 FMC1 52X1-1 BK CNN2 GN CNN6 PK CNN7 GN CNQ1 WH BK BK WH RD RD CNN8 PK BK SW1 7SEG1 1 2 3 4 5 6 7 8 52X1-4 LED2 SW5 1 2 3 4 5 6 7 8 LED3 CNG2 WH SW6 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 CNS1 GN CNV SW9 SW8 L1-1 YE L1-2 WH WH BL YE RD WH BK PSH CNG1 BL SW4 CONTROL PWB1 + YE L1-3 WH BL CNL1 BL CNY WH 7SEG2 52X1-2 SW2 SW3 ON OFF RD WH BL - RD WH BK PSL CNH BL AC1 AC2 AC3 DM1 CNL2 WH CNZ1 RD LED1 52X1-3 BK BL CNN1 RD BK BL CNM1 GY 20UF BL BK BR CNR1 WH CT1 RD RD RD R1-1 R1-2 RD R1-5 RD CNW RD GN SV1 L1o L2o L3o No RD WH BL 52X1-1 Power source 3 Phase 380-415V 50Hz /380V 60Hz BK RD WH BL Circuit breaker Earth leakage breaker (Impulse withstanding type) L1i L2i L3i Ni GN E Noise filter PWB3-2 CN1 SV6 20S BL GN BK CH1 L1o L2o L3o No RD RD WH BL BK L1i L2i L3i Ni GN E Noise filter PWB3-1 CN1 L3 RD WH BL BK YE/GN 63H1-1 52X1-2 J11 SW7 J12 J13 J14 J15 CNS2 RD PC (RS232C) J16 Reserve output Operation output Trouble output WH Cooling/Heating forced input WH Silent mode input WH External input WH Demand input Models FDC280KXZXE1, 335KXZXE1 TB1 L1 L2 L3 N R1-3 52X1-4 + C1-2 WH RD + C1-1 52X1-3 RD BL GY Signal line TB2 A1 B1 A2 B2 WH WH BL BK WH CNSL1,2 BK NETWORK CONNECTOR EEVH2 BETWEEN INDOOR UNIT AND OUTDOOR UNIT,BETWEEN OUTDOOR UNITS ON THE SAME REFRIGERANT LINE. BETWEEN OUTDOOR UNITS ON THE DIFFERENT REFRIGERANT LINES. Inspection(Red) Normal(Yellow)-Flashing Normal(Green) Service(green for service) D.C.reactor D.C.reactor t° t° t° t° BK BK t° BK BK BK BK BK BK YE t° t° V(White) W(Blue) A1 B1 Compressor Terminal block A2 B2 Parts name High pressure sensor Low pressure sensor Printed wiring board(PCB) Rush current suppression resistor Solenoid valve(CM1:bypass) Solenoid valve(oil separator CM1) Address setting SW outdoor unit No.(2 digits) Address setting SW outdoor unit No.(1 digit) inspection LED reset Auto backup operation Regular operation Spare Refrigerant quantity check Regular operation Check operation Regular operation Spare Forced cooling/heating Regular operation Spare Mark SW4-1-4 SW4-5 SW4-6 SW4-7 SW4-8 SW5-1 ON OFF SW5-2 ON OFF SW5-3 ON OFF SW5-4 SW5-5 ON OFF SW5-6-8 SW6-1-3 SW6-4 ON OFF SW7 SW8 SW9 Parts name Model setting Spare Spare Address setting switch(master・slave) Address setting switch(master・slave) Trial operation Regular operation Trial operation mode/cooling Trial operation mode/heating Pump down operation Regular operation Spare Super Link communication Super Link communication Spare Spare High Head Standard Data clear/insert 7-segment indicate(unit's place) 7-segment indicate(ten's place) Mark TB1,2 Tho-A Tho-C1 Tho-D1 Tho-H Tho-P1 Tho-R1 Tho-R2 Tho-R3 Tho-R4 Tho-S Tho-SC 20S 20UF 52X1-1-1-4 63H1-1 7SEG1 7SEG2 Parts name Terminal block External air thermistor Under-dome thermistor Discharge pipe thermistor Sub-cooling coil thermistor 2 Power transistor thermistor Heat exchanger thermistor(exhaust) Heat exchanger thermistor(exhaust) Heat exchanger thermistor(inlet) Heat exchanger thermistor(inlet) Suction pipe thermistor Sub-cooling coil thermistor 1 4way valve Capacity control Solenoid for CM1 High pressure switch(for protection) 7-segment L.E.D.(function indication) 7-segment L.E.D.(data indication) Color mark Mark BK BL BR GN GY OR RD WH YE PK Color Black Blue Brown Green Gray Orange Red White Yellow Pink Yellow YE/GN /Green '14 • KX-DB-203 PCB003Z861 Defrost recover temp Defrost start temp Spare Mark PSH PSL PWB1-3 R1-1-1-5 SV1 SV6 SW1 SW2 SW3-1 SW3-2 ON OFF SW3-3 SW3-4 ON OFF SW3-5 ON OFF SW3-6 SW3-7 ON OFF SW3-8 BK U(Red) t° CNU1 BL Tho-C1 EEVSC t° CNP1 YE Tho-P1 EEVH1 t° CNF2 GN Tho-H M CNF1 WH Tho-SC M CNB4 RD Tho-R4 M CNB3 BK Tho-R3 M Tho-R2 FMo2 Tho-A M Tho-S FMo1 W Parts name Crankcase heater Compressor motor Connector Current sensor Electrolytic capacitor Diode module Expansion valve for heating Expansion valve for SC Fuse Fan for IPM Blower motor Intelligent power module Set up model(volt) External input select level/pulse BK BL OR YE WH t° CNI3 BK CNB2 RD CNTH WH CNEEV3 WH RD CNEEV2 BL RD LED1 (INV) BL OR YE WH CNEEV1 RD BL OR YE WH CNA3 CNA1 WH WH Tho-D1 MS 3〜 CNFAN2 RD BK Meaning of marks Mark CH1 CM1 CNA-Z CT1 C1-1,2 DM1 EEVH1,2 EEVSC F FMC1 FMo1,2 IPM J11,12 J13 J14 J15 J16 LED1 LED1(INV) LED2 LED3 L1-1-3 L3 V CNFAN1 WH Tho-R1 U CM1 CNX1 YE RD F(4A) P IPM1 U V W RD WH BL - CNI2 WH CNI1 WH CNA WH N RD F(4A) - CNR WH Inverter PWB2-1 WH OR YE BL GN PK WH OR YE BL GN PK BK RD BK RD RD GY R1-4 '14 • KX-DB-203 2.4 Noise level Measured based on JIS B 8616 Mike position as highest noise level in position as below Distance from front side 1m Height 1m Model FDC280KXZXE1 Cooling Souud Pressure Level (dB) (standard 2×10-5Pa) 80 Heating N80 70 N70 60 N60 50 N50 30 80 70 60 50 40 40 N40 N30 63 125 250 500 1000 2000 Model FDC355KXZXE1 Noise level 56 dB (A) at cooling 56 dB (A) at heating 4000 30 8000 Mid Octave Band Frequency (Hz) Cooling 80 Souud Pressure Level (dB) (standard 2×10-5Pa) Noise level 56 dB (A) at cooling 57 dB (A) at heating Noise level 62 dB (A) at cooling 57 dB (A) at heating Heating N80 70 N70 60 N60 50 N50 70 60 50 40 40 30 80 N40 N30 63 125 250 500 1000 2000 4000 30 8000 Mid Octave Band Frequency (Hz) - 10 - Cooling 80 Souud Pressure Level (dB) (standard 2×10-5Pa) Model FDC224KXZXE1 Heating N80 70 N70 60 N60 50 N50 70 60 50 40 40 30 80 N40 N30 63 125 250 500 1000 2000 4000 30 8000 Mid Octave Band Frequency (Hz) '14 • KX-DB-203 3. RANGE OF USAGE & LIMITATIONS • Single use (also for combination use) System Item Indoor air temperature (Upper, lower limits) FDC224KXZXE1 FDC280KXZXE1 Refer to page 15 Outdoor air temperature (Upper, lower limits) Indoor units that can be used in combination Number of connected units Connectable capacity (1) Total piping length FDC335KXZXE1 1 to 29 units 1 to 37 units 1 to 44 units 180 - 448 224 - 560 268 - 670 (2) 1000m or less Main pipe length 130m or less Single direction piping length Actual length : 160m or less, Equivalent length : 185m or less Allowable pipe length from the first branching 90m or less (However, difference between the longest and shortest piping : 40m or less(6)) 18m or less Elevation difference between the first branching point and the indoor unit Difference in height between indoor and outdoor units 50m or less (Max. 70m or less) (5) Outdoor unit is higher 40m or less Outdoor unit is lower 18m or less Difference in the elevation of indoor units in a system Indoor unit atmosphere (behind ceiling) temperature and humidity Only models FDT, FDTC, FDTW, FDTS, FDTQ, FDU, FDUM, FDUT, FDUH, FDU-F Compressor stop/start frequency Dew point temperature 28 or less, relative humidity 80% or less (FDE, FDK, FDFL, FDFU, FDFW : Dew point temperature 23 or less, relative humidity 80% or less) 5 min or more (from stop to stop or from start to start) 1 cycle time 3 min or more Stop time Power source voltage (3) Voltage fluctuation Within 10% of rated voltage Voltage drop during start Within 15% of rated voltage Phase unbalance Within 3% First branch MAX. 90m Outdoor unit MAX. 18m MAX. 18m MAX. 130m MAX. 18m 50m (Outdoor unit is lower : 40m) Note (1) When connecting the indoor unit type FDK, FDFL, FDFU or FDFW series, limit the connectable capacity not higher than 130%. (2) When the pipe extension length exceeds 510 m, additional refrigerant oil must be charged (1,000 cc). (3) It must be less than 30 m when conducting the cooling operation with the outdoor air temperature lower than 10 . (4) I f Superlink I (previous Superlink) is selected, all the range of usage and limitations, not only the limitations of connectable indoor capacity and connectable number of indoor unit but also of the piping length, operating temperature range and etc., become same as those of KX4 (See technical manual ’07·KX·KXR-T-114). In addition to above limitations, all of new functions for KX6 and KXZ such as automatic address Outdoor unit Indoor unit denotes setting function for multiple refrigerant systems and etc. will be cancelled. (5)When it is required to install in a range of 50 to 70 m, the limitation of use, etc. are different from those described here. For details, refer to page 16. MAX. 90m (6)When it is required to install in the difference between the longest and shortest piping moreunit) than 40m, refer to page 17. (Highest indoor (Lowest indoor unit) Indoor unit First branch (Lowest indoor unit) MAX. 90m - 11 - MAX. 18m MAX. 18m (Header) MAX. 18m MAX. 130m 50m (Outdoor unit is lower : 40m) (Highest indoor unit) '14 • KX-DB-201 '14 • KX-DB-203 Allowable length of refrigerant piping, height difference between indoor and outdoor unit (1) Branch pipe system (Bran ch piping used) Outdoor unit Indoor unit MAX. denotes 90m (2) MAX. 40m (3) Ⅳ First branch Ⅴ Ⅵ MAX. 90m (2) (Lowest indoor unit) (2) Header system (Header used) Outdoor unit MAX. 18m Ⅲ MAX. 18m Ⅱ MAX. 130m MAX. 18m (Outdoor unit is lower : 40m) 50m (Max.70m) (Highest indoor unit) Ⅰ Indoor unit MAX. 40m (3) Ⅲ First branch Ⅳ (Lowest indoor unit) MAX. 18m Ⅱ (Header) MAX. 18m MAX. 130m 50m (Max.70m) (Outdoor unit is lower : 40m) Ⅰ MAX. 18m (Highest indoor unit) MAX. 90m (2) (3) Mixed system (Bran ch piping and header used) Outdoor unit Indoor unit MAX.90m(2) Ⅱ Ⅲ First branch (Header) Ⅴ MAX.90m(2) Ⅳ MAX.18m MAX.18m Ⅰ MAX.130m MAX.18m 50m (Max.70m) (Outdoor unit is lower: 40m) (Highest indoor unit) (3) MAX.40m Ⅵ (Lowest indoor unit) Note (1) A branch piping system cannot be connected after a header system. (2) 90m or less (However, difference between the longest and shortest piping : 40m or less (3)) (3) When it is required to install the difference between the longest and shortest piping more than 40m, refer to page 17. Important When the Additional refrigerant quantity (S+P+I) is over the following table, please separate the refrigerant line. Outdoor unit 224-670 735-1000 S+P+I (kg) 45 90 S: Standard additional refrigerant quantity (kg) P: Additional refrigerant quantity for piping (kg) I : Additional refrigerant quantity for indoor units (kg) - 12 - '14 • KX-DB-203 • Combination use System Item Indoor air temperature (Upper, lower limits) FDC450KXZXE1 FDC500KXZXE1 Number of connected units Connectable capacity (1) 2 to 60 units 2 to 53 units 360 - 900 400 - 800 Total piping length (2) 2 to 59 units 2 to 65 units 2 to 71 units 448 - 896 492 - 984 536 - 1072 1000m or less Single direction piping length Actual length : 160m or less, Equivalent length : 185m or less 130m or less Main pipe length Allowable pipe length from the first branching 90m or less (However, difference between the longest and shortest piping : 40m or less (6) ) 18m or less Elevation difference between the first branching point and the indoor unit Difference in height between indoor and outdoor units FDC670KXZXE1 Refer to page 15 Outdoor air temperature (Upper, lower limits) Indoor units that can be used in combination FDC615KXZXE1 FDC560KXZXE1 Outdoor unit is higher 50m or less (Max.70m or less) (5) Outdoor unit is lower 40m or less (3) Difference in the elevation of indoor units in a system 18m or less Difference in height between outdoor units (Same system) MAX. 0.4m Difference between an outdoor unit and on outdoor unit side branch pipe MAX. 5m Length of oil equalization piping MAX. 10m Indoor unit atmosphere (behind ceiling) temperature and humidity Only models FDT, FDTC, FDTW, FDTS, FDTQ, FDU, FDUM, FDUT, FDUH, FDU-F Compressor 1 cycle time stop/start Stop time frequency Power source voltage Dew point temperature 28 or less, relative humidity 80% or less (FDE, FDK, FDFL, FDFU, FDFW : Dew point temperature 23 or less, relative humidity 80% or less) 5 min or more (from stop to stop or from start to start) 3 min or more Voltage fluctuation Within Voltage drop during start Within System FDC735KXZXE1 Item Indoor air temperature (Upper, lower limits) FDC800KXZXE1 FDC850KXZXE1 Connectable capacity 3 to 78 units 588 - 1176 FDC1000KXZXE1 3 to 80 units 3 to 80 units 3 to 80 units 3 to 80 units 640 - 1280 680 - 1360 720 - 1440 760 - 1520 800 - 1600 1000m or less Single direction piping length Main pipe length Allowable pipe length from the first branching Actual length : 160m or less, Equivalent length : 185m or less 130m or less 90m or less (However, difference between the longest and shortest piping : 40m or less (6) ) 18m or less Elevation difference between the first branching point and the indoor unit Outdoor unit is higher 50m or less (Max.70m or less) (5) Outdoor unit is lower 40m or less (3) Difference in the elevation of indoor units in a system 18m or less Difference in height between outdoor units (Same system) MAX. 0.4m Difference between an outdoor unit and on outdoor unit side branch pipe MAX. 5m Length of oil equalization piping MAX. 10m Indoor unit atmosphere (behind ceiling) temperature and humidity Only models FDT, FDTC, FDTW, FDTS, FDTQ, FDU, FDUM, FDUT, FDUH, FDU-F Compressor 1 cycle time stop/start Stop time frequency Power source voltage FDC950KXZXE1 3 to 80 units Total piping length (2) Difference in height between indoor and outdoor units FDC900KXZXE1 Refer to page 15 Outdoor air temperature (Upper, lower limits) Number of connected units 15% of rated voltage Within 3% Phase unbalance Indoor units that can be used in combination 10% of rated voltage Dew point temperature 28 or less, relative humidity 80% or less (FDE, FDK, FDFL, FDFU,FDFW : Dew point temperature 23 or less, relative humidity 80% or less) 5 min or more (from stop to stop or from start to start) 3 min or more Voltage fluctuation Within Voltage drop during start Within 10% of rated voltage 15% of rated voltage Within 3% Phase unbalance Note (1) When connecting the indoor unit type FDK, FDFL, FDFU or FDFW series, limit the connectable capacity not higher than 130%. (2) When the pipe extension length exceeds 510 m, additional refrigerant oil must be charged (1,000 cc). (3) It must be less than 30 m when conducting the cooling operation with the outdoor air temperature lower than 10 . (4) I f Superlink I (previous Superlink) is selected, all the range of usage and limitations, not only the limitations of connectable indoor capacity and connectable number of indoor unit but also of the piping length, operating temperature range and etc., become same as those of KX4 (See technical manual ’07·KX·KXR-T-114). In addition to above limitations, all of new functions for KX6 and KXZ such as automatic address setting function for multiple refrigerant systems and etc. will be cancelled. (5)When it is required to install in a range of 50 to 70 m, the limitation of use, etc. are different from those described here. For details, refer to page16. (6)When it is required to install in the difference between the longest and shortest piping more than 40m, refer to page 17. - 13 - '14 '14••KX-DB-203 KX-DB-201 Allowable length of refrigerant piping, height difference between indoor and outdoor unit (1) Branch pipe system (Bran ch piping used) Outdoor unit Indoor unit denotes MAX. 90m (2) MAX. 130m MAX. 5m MAX. 40m (3) (Highest indoor unit) MAX. 18m 50m (Max.70m) (Outdoor unit is lower : 40m) Outdoor unit 2 MAX. 10m Outdoor unit side branch (DOS-2A-3) MAX. 18m MAX. 0.4m MAX. 5m First branch MAX. 90m (2) (Lowest indoor unit) (2) Header system (Header used) Outdoor unit Oil equalization piping Outdoor unit 1 Indoor unit MAX. 40m (3) MAX. 130m MAX. 5m (Highest indoor unit) MAX. 18m 50m (Max.70m) (Outdoor unit is lower : 40m) Outdoor unit 2 MAX. 10m First branch MAX. 18m MAX. 0.4m MAX. 5m Outdoor unit side branch (DOS-2A-3) MAX. 18m Outdoor unit 1 (Header) MAX. 18m Oil equalization piping (Lowest indoor unit) MAX. 90m (2) (3) Mixed system (Bran ch piping and header used) Outdoor unit Indoor unit MAX. 130m MAX. 5m MAX.90m(2) (Highest indoor unit) MAX.40m(3) MAX.18m Ⅰ Ⅱ MAX. 10m Outdoor unit side branch (DOS-2A-3) Ⅲ First branch (Header) Ⅴ MAX.90m(2) Ⅳ MAX.18m Outdoor unit 2 MAX. 5m MAX.18m Outdoor unit 1 MAX. 0.4m 50m (Max.70m) (Outdoor unit is lower : 40m) Oil equalization piping Ⅵ (Lowest indoor unit) (4) Pipe system for combination of 3 outdoor units (Displaying only outdoor units) Oil equalization piping Outdoor unit 3 MAX. 130m L1 ≦ 5m L2 + L4 ≦ 5m L3 + L4 ≦ 5m MAX. 0.4m L3 Outdoor unit 2 L2 Lc L4 La + Lb ≦ 10m Lb + Lc ≦ 10m Lc + La ≦ 10m Outdoor unit 1 L1 Lb La Outdoor unit side branch (DOS-3A-3) First branch Note (1) A branch piping system cannot be connected after a header system. (2) 90m or less (However, difference between the longest and shortest piping : 40m or less (3)) (3) When it is required to install the difference between the longest and shortest piping more than 40m, refer to page 17. Important When the Additional refrigerant quantity (S+P+I) is over the following table, please separate the refrigerant line. Outdoor unit 224-670 735-1000 S+P+I (kg) 45 90 S: Standard additional refrigerant quantity (kg) P: Additional refrigerant quantity for piping (kg) I : Additional refrigerant quantity for indoor units (kg) - 14 18 - '14 • KX-DB-203 Operating temperature range 50 Outdoor air D.B. temperature °CDB Cooling operation 46℃DB 43℃DB 40 30 20 10 0 -10 -20 10 -15℃DB 12 14 16 18 20 22 24 26 Indoor air W.B. temperature °CWB *In case it is the promised installation location that the outdoor unit is used on conditions with the ambient temperature of 43℃ or more, refer to page 6 (2.2 Exterior dimensions). 35 Indoor air D.B. temperature °CDB Heating operation 30 27℃DB 25 20 15 10 5 -20 -15 -10 -5 0 5 10 15 20 25 Outdoor air W.B. temperature °CWB “CAUTION” Cooling operation under low outdoor air temperature conditions KXZ models can be operated in cooling mode at low outdoor air temperature condition within above temperature range. However in case of severely low temperature conditions if the following precaution is not observed, it may not be operated in spite of operable temperature range mentioned above and cooling capacity may not be established under certain conditions. [Precaution] In case of severely low temperature condition 1) Install the outdoor unit at the place where strong wind cannot blow directly into the outdoor unit. 2) If there is no installation place where can prevent strong wind from directly blowing into the outdoor unit, prepare a windbreak fence or something like that locally in order to divert the strong wind from the outdoor unit. [Reason] Under the low outdoor air temperature conditions of -5˚C or lower, if strong wind directly blow into the outdoor unit, the outdoor heat exchanger temperature will drop, even though the outdoor fan is stopped by outdoor fan control. This makes high and low pressures to drop as well. This low pressure drop makes the indoor heat exchanger temperature to drop and will activate anti-frost control at indoor heat exchanger at frequent intervals, that cooling operation may not be established for any given time. - 15 - '14 • KX-DB-203 Specification for installation with large head difference (Applicable to: FDC224 - 1000KXZXE1) In case when the outdoor unit is installed at a higher place and the difference in the elevation between the indoor and the outdoor units is larger than 50 m and smaller than 70 m, the limitation on application differs partially from ordinary applications and, instead, the following specification applies. The pipe size, refrigerant amount and way of switch setting become also different. In the range of use, the outdoor air temperature (lower limit), indoor units allowed to combine, total piping length and difference in the elevation between indoor units in the same system are different from ordinary applications. Table 1 Range of use Item FDC224-1000KXZXE1 Indoor air temperature (Upper, lower limits) Outdoor air temperature (Upper, lower limits) Indoor units that can be used in combination Total piping length Refer to Table 2 Number of connected units Connectable capacity Refer to Table 3 510m or less 130m or less Actual length:160m or less, Equivalent length:185m or less 90m or less (However, difference between the longest and shortest piping:40m or less) Main pipe length Single direction piping length Allowable pipe length from the first branching Elevation difference between the first branching point and Allowable difference in the the indoor unit Outdoor unit is higher elevation Outdoor unit is lower Difference in the elevation of indoor units in a system 18m or less 50m or more-70m or less 40m or less 15m or less 0.4m or less Difference in the elevation Elevation from outdoor unit to Limitation on piping from branching pipe at outdoor unit side outdoor unit to branching Oil equalizing pipe length pipe at outdoor unit side Length between outdoor branching pipes for a combination of 3 units Indoor unit atmosphere (behind ceiling) temperature and humidity Only models FDT,FDTC,FDTW,FDTQ,FDTS,FDU,FDUM,FDUH,FDUT Compressor stop/start frequency Power source voltage 5m or less 10m or less 5m or less 。 Dew point temperature 28 C or less, relative humidity 80% or less 。 (FDT,FDK,FDFL,FDFU,FDFW:Dew point temperature 28 C or less, relative humidity 80% or less) 5 min or less (from stop to stop or from start to start) 3 min or more Within ±10% of rated voltage Within –15% of rated voltage Within 3% 1 cycle time Stop time Voltage fluctuation Voltage drop during start Phase unbalance Table 3 Number of connectable indoor units and capacity range Table 2 Indoor air temperature/Out door air t e mpe rat ure Outdoor air D.B. temperature °CDB Cooling operation Model/Item 50 43℃DB 40 30 20 10 0 -5℃DB -10 -20 10 12 14 16 18 20 22 24 Indoor air W.B. temperature °CWB Indoor air D.B. temperature °CDB Heating operation 35 30 27℃DB 25 20 15 10 5 -10 -5 0 5 10 15 20 25 Outdoor air W.B. temperature °CWB - 16 - 26 FDC224KXZXE1 FDC280KXZXE1 FDC335KXZXE1 FDC450KXZXE1 FDC500KXZXE1 FDC560KXZXE1 FDC615KXZXE1 FDC670KXZXE1 FDC735KXZXE1 FDC800KXZXE1 FDC850KXZXE1 FDC900KXZXE1 FDC950KXZXE1 FDC1000KXZXE1 Number of connectable units 1 to 1 4 1 to 1 8 1 to 2 2 2 to 3 0 2 to 3 3 2 to 3 7 2 to 4 1 2 to 4 4 3 to 4 9 3 to 5 3 3 to 5 6 3 to 6 0 3 to 6 3 3 to 6 6 Connectable capacity 180 - 224 224 - 280 268 - 335 360 - 450 400 - 500 448 - 560 492 - 615 536 - 670 588 - 735 640 - 800 680 - 850 720 - 900 760 - 950 800 - 1000 '14 • KX-DB-203 <Pipe size selection> In the figure for pipe selection, sizes of main pipe and the pipe between the branch at the indoor side and the indoor unit are selected on the basis different from normal practice. (1) Main pipe (branch of the outdoor unit – first branch at the indoor side) Size of liquid pipe is different. Change the size of main pipe according to Table 4. When the maximum length (from the outdoor unit to the furthest indoor unit) is larger than 90 m (actual length), change the size of main pipe according to Table 4. Table 4 Main pipe size Main pipe size (normal) Gas pipe Liquid pipe φ19.05 × t 1.0 φ12.7 × t 0.8 φ22.22 × t 1.0 φ25.4 (φ22.22) × t 1.0 Outdoor unit 224 280 335 450 500 560 615 670 735 800 850 900 950 φ15.88 × t 1.0 φ28.58 × t 1.0 φ31.8 × t 1.1 (φ34.92 × t 1.2) φ19.05 × t 1.0 Pipe size for an actual length of 90m or longer Gas pipe Liquid pipe φ22.22 × t 1.0 φ12.7 × t 0.8 φ25.4 (φ22.22) × t 1.0 φ15.88 × t 1.0 φ31.8 × t 1.1 (φ28.58 × t 1.0) φ38.1 × t 1.35 (φ34.92 × t 1.2) φ19.05 × t 1.0 φ38.1 × t 1.35 (φ34.92 × t 1.2) 1000 (2) Between branch at the indoor side and indoor unit Size of gas pipe for indoor unit with capacity larger than 112 is different. Change the size of pipe connected to indoor unit according to Table 5. Table 5 Indoor unit connecting pipe size Capacity Indoor unit Gas pipe 15,22,28 36,45,56 71,90 112,140,160 224 280 Liquid pipe φ 9.52 × t0.8 φ 12.7 × t0.8 φ15.88 × t1.0 φ19.05 × t1.0 φ22.22 × t1.0 φ 25.4 × t1.0 φ 6.35 × t0.8 φ 9.52 × t0.8 (3) Refrigerant quantity In addition to normal charge quantity for refrigerant pipes, charge quantity for the difference in capacity between the indoor and the outdoor units, and standard additional refrigerant quantity, measure and charge the additional refrigerant quantity for the installation with the difference in the elevation being over 50 m and less than 70 m. Table 6 Additional refrigerant quantity for the installation with the difference in the elevation being over 50 m and less than 70 m Outdoor unit 224 280 335 450 500 560 615 (kg) 0.2 0.3 0.5 0.7 0.8 0.9 0.8 Outdoor unit 670 735 800 850 900 950 1000 (kg) 1.0 1.1 1.2 1.3 1.4 1.6 1.6 (4) Microcomputer control Setting of microcomputer control needs to be changed when the outdoor unit is installed upwards and the difference in elevation is larger than 50 m and less than 70 m. Make sure to set SW6-4 at ON position on both the master and slave units, before turning the power on. When the difference between the longest and shortest piping is longer than 40 m, adjust the difference in the elevation of indoor units in a system such that it will fall in the OK range on the following graph. When the difference in the elevation between the indoor and the outdoor units is 50 m – 70 m, the difference between the longest and shortest piping cannot exceed 40 m. Reduce it to less than 40 m. If the refrigerant quantity over occurs when the difference between the ongest and shortest piping is longer than 40 m, there is a risk that the heating capacity becomes insufficient. Take sufficient care to adjust the additional refrigerant quantity at correct value. Difference between the longest and shortest piping (m) Specification for installation with the difference between the longest and shortest piping more than 40m 85 80 75 70 NO 65 60 55 OK 50 45 40 0 2 4 6 8 10 12 14 16 18 Difference in the elevation of indoor units in a system (m) - 17 - Oil separator Capillary tube Capillary tube For outdoor unit 2 18 - Service valve (Oil equalization line) Strainer Electronic expansion valve Strainer Liquid line Service valve To next indoor units (Tho-R1) (Thermistor,Exit・Front) (Tho-R2) (Thermistor,Exit・Back) Sub-cooling coil Sub-cooling coil Accumlator Strainer Strainer Strainer Strainer Sub-cooling coil Thermistor (Tho-SC) Sub-cooling coil Electronic Strainer expansion valve (EEVSC) Strainer Strainer Receiver Thi-R1, R2 : Heating operation : Indoor fan control. Cooling operation : Frost prevention control. Super heat control. Thi-R3 : For super heat control of cooling operation. Tho-D : For control of discharge pipe temperature. Tho-C : For control of temperature under the dome. Tho-S : For control of suction pipe temperature. Tho-R1, R2 : For control of defrosting. Tho-A : For control of defrosting. Tho-R3, R4 : Electronic expansion valve (EEVH1, 2) control of heating operation Tho-SC : Electronic expansion valve (EEVSC) control of cooling operation. Tho-H : For super heat control of sub-cooling coil. '14 • KX-DB-203 PCB003Z862 Notes (1) Preset point of protective devices 63H1-1 : Open 4.15MPa, Close 3.15MPa (For protection) (2) Function of thermistor PSH : For compressor control 3.70 ON (MPa) PSL : ON 0.18MPa, OFF 0.20MPa (For compressor control) ON 0.134MPa, OFF 0.18MPa (For protection) Heat exchanger Electronic expansion valve (EEVH2) - Thermistor(Entrance) (Thi-R2) Compressor 1 Thermistor (Tho-C1) Indoor unit Thermistor (Thi-A) CM1 Electronic expansion valve (EEVH1) Heat exchanger Thermistor(Bend) (Thi-R1) Heat exchanger Strainer Capillary tube Thermistor(Exit) (Thi-R3) Thermistor (Tho-S) Thermistor (Tho-D1) Strainer Solenoid valve(SV6) Electronic expansion valve Low pressure sensor(PSL) Muffler High pressure switch(63H1-1) Sub-cooling coil Thermistor (Tho-H) Strainer Check joint (Tho-R4) (Thermistor,Entrance・Back) Check valve Strainer Solenoid valve (SV11) (Tho-R3) (Thermistor,Entrance・Front) Indoor unit Thermistor (Thi-A) Thermistor(Entrance) (Thi-R2) Check joint High pressure sensor(PSH) Capillary tube Heat exchanger 4way valve Thermistor(Bend) (Thi-R1) Solenoid valve (SV1) Thermistor(Exit) (Thi-R3) Thermistor (Tho-A) Models FDC224KXZXE1 Service valve Gas line 4. PIPING SYSTEM Outdoor unit Service valve Gas line 19 - Electronic expansion valve Strainer Liquid line Service valve To next indoor units Strainer Strainer Sub-cooling coil Thermistor (Tho-SC) Sub-cooling coil Electronic Strainer expansion valve (EEVSC) Strainer (Tho-R2) (Thermistor,Exit・Back) Heat exchanger (Tho-R1) (Thermistor,Exit・Front) (Tho-R4) (Thermistor,Entrance・Back) Strainer Sub-cooling coil Strainer Strainer Receiver Thi-R1, R2 : Heating operation : Indoor fan control. Cooling operation : Frost prevention control. Super heat control. Thi-R3 : For super heat control of cooling operation. Tho-D : For control of discharge pipe temperature. Tho-C : For control of temperature under the dome. Tho-S : For control of suction pipe temperature. Tho-R1, R2 : For control of defrosting. Tho-A : For control of defrosting. Tho-R3, R4 : Electronic expansion valve (EEVH1, 2) control of heating operation Tho-SC : Electronic expansion valve (EEVSC) control of cooling operation. Tho-H : For super heat control of sub-cooling coil. '14 • KX-DB-203 PCB003Z863 Notes (1) Preset point of protective devices 63H1-1 : Open 4.15MPa, Close 3.15MPa (For protection) (2) Function of thermistor PSH : For compressor control 3.70 ON (MPa) PSL : ON 0.18MPa, OFF 0.20MPa (For compressor control) ON 0.134MPa, OFF 0.18MPa (For protection) Capillary tube Electronic expansion valve (EEVH1) - Service valve (Oil equalization line) Accumlator Sub-cooling coil Electronic expansion valve (EEVH2) Compressor 1 For outdoor unit 2 Strainer Capillary tube CM1 Thermistor (Tho-C1) Indoor unit Thermistor (Thi-A) Thermistor(Entrance) (Thi-R2) Thermistor(Bend) (Thi-R1) Capillary tube Solenoid valve(SV6) Heat exchanger Capillary tube Thermistor(Exit) (Thi-R3) Thermistor (Tho-S) Strainer Heat exchanger Thermistor (Tho-D1) Strainer (Tho-R3) (Thermistor,Entrance・Front) Oil separator Electronic expansion valve Low pressure sensor(PSL) Muffler High pressure switch(63H1-1) Check valve Strainer Check joint Sub-cooling coil Thermistor (Tho-H) Indoor unit Thermistor (Thi-A) Thermistor(Entrance) (Thi-R2) Check joint High pressure sensor(PSH) Solenoid valve (SV1) Heat exchanger 4way valve Thermistor(Bend) (Thi-R1) Solenoid valve(20UF) Thermistor(Exit) (Thi-R3) Thermistor (Tho-A) Models FDC280KXZXE1, 335KXZXE1 Outdoor unit '14 • KX-DB-203 5. SELECTION CHART (1) Equipment selection flow Calculate the load for each room separately, then determine the indoor load. Select an indoor unit that matches the indoor load (tentative). Calculate the temperature compensation, then calculate the indoor unit capacity. (See item (2) (a) for the calculation method.) Indoor unit capacity (tentative) Indoor load Change the indoor unit. Select the outdoor unit (tentative). NO Calculate temperature compensation and piping compensation, etc., then calculate the outdoor unit capacity. (See item (2) (b) for the calculation method.) YES Calculate the total indoor unit capacity. Calculate the system capacity (See item (2) (c) for the calculation method.) NO Total indoor unit capacity System capacity Change the outdoor unit. YES Calculate the indoor unit capacity. (See item (2) (d) for the calculation method.) Indoor unit capacity Indoor load YES Equipment selection complete. - 20 - NO '14 • KX-DB-203 (2) Capacity calculation method (a) Calculating the indoor unit capacity compensation Indoor unit capacity (cooling, heating) = Indoor unit total rated capacity × Capacity compensation coefficient according to temperature conditions See item (3) (a) concerning the capacity compensation coefficient according to temperature conditions. (b) Calculating the outdoor unit capacity compensation Outdoor Unit Capacity (cooling, heating) = Outdoor unit rated capacity (rated capacity when 100% connected) × Capacity compensation coefficient according to temperature conditions × Capacity compensation coefficient according to piping length × Capacity compensation coefficient according to height difference × Correction of heating capacity in relation to the frost on the outdoor unit heat exchanger × Capacity compensation coefficient according to indoor unit connection capacity See item (3) (a) concerning the capacity compensation coefficient according to temperature conditions. See item (3) (b) concerning the capacity compensation coefficient according to piping length. See item (3) (c) concerning the capacity compensation coefficient according to height difference. This compensation should be carried out only in cases where the outdoor unit is lower during cooling and higher during heating. See item (3) (d) correction of heating capacity in relation to the frost on the outdoor unit heat exchanger. This compensation should be carried out only when calculating the heating capacity. See item (3) (e) concerning the capacity compensation coefficient according to indoor unit connected capacity. This compensation should be carried out only in cases where the indoor unit total capacity is 100% or higher. (c) Calculating system capacity Compare the capacities determined in items (a) and (b) above and let the smaller value be the system capacity (cooling, heating). In cases where indoor unit total capacity (cooling, heating) > outdoor unit capacity (cooling, heating) System capacity (cooling, heating) = Outdoor unit capacity (cooling, heating) In cases where indoor unit total capacity (cooling, heating) < outdoor unit capacity (cooling, heating) System capacity (cooling, heating) = Indoor unit capacity (cooling, heating) (d) Calculating indoor unit capacity [item (c) 1 only] Indoor unit capacity (cooling, heating) = System capacity (cooling, heating) × [(Indoor unit capacity) / (Indoor unit total capacity)] Capacity calculation examples Example 1 Cooling (when the indoor unit connected total capacity is less than 100%) • Outdoor unit FDC450KXZXE1................................................... FDC224KXZXE1 × 2 units • Indoor unit FDT56KXE6F........................................................... 7 units • Piping length ............................................................................... 60 m (Equivalent length) • Indoor, outdoor unit height difference......................................... 15 m (Outdoor unit is lower) • Temperature conditions ............................................................... Outdoor temperature: 33˚C DB • Temperature conditions................................................................ Indoor temperature: 19˚C WB <Indoor unit total cooling capacity>: Item (2) (a) calculation. • Indoor unit rated cooling capacity: 5.6 kW • Capacity compensation coefficient according to temperature conditions: 1.02 (Calculated according to Indoor 19˚C WB / Outdoor 33˚C DB); (See page 23) . Indoor unit cooling capacity: 5.6 kW × 1.02 =. 5.7 kW • Indoor unit total cooling capacity calculation; indoor unit total cooling capacity: 5.7 kW × 7 units = 39.9 kW <Outdoor unit maximum cooling capacity> : Item (2) (b) calculation • Outdoor unit rated cooling capacity: 45.0 kW • Capacity compensation coefficient according to temperature conditions: 1.02 (Calculated according to Indoor 19˚C WB / Outdoor 33˚C DB); (See page 23) . Outdoor unit cooling capacity: 45.0 kW × 1.02 =. 45.9 kW • Capacity compensation coefficient according to piping length: 0.94 (calculated according to 60 m length); (See page 25) . 45.9 kW × 0.94 =. 43.1 kW - 21 - '14 • KX-DB-203 • Capacity compensation coefficient according to height difference: 0.97 (calculated according to 15 m difference); (See page 27) . 43.1 kW × 0.97 =. 41.8 kW • Capacity compensation coefficient according to indoor unit connected total capacity: 1.0 , (56 × 7) / 450 < 100%) No compensation <System cooling capacity>: Item (2) (c) calculation Compare the indoor unit total cooling capacity and the outdoor unit maximum cooling capacity. The smaller value is the actual system cooling capacity. • Indoor unit total cooling capacity: 39.9 kW e System cooling capacity: 39.9 kW • Outdoor unit maximum cooling capacity: 41.8 kW <Indoor unit capacity compensation> No compensation (5.7 kW) Example 2 Cooling (when the indoor unit connected total capacity is 100% or higher) • Outdoor unit FDC450KXZXE1................................................... FDC224KXZXE1 × 2 units • Indoor unit FDT56KXE6F........................................................... 10 units • Piping length ............................................................................... 60 m (Equivalent length) • Indoor, outdoor unit height difference......................................... 15 m (Outdoor unit is higher) • Temperature conditions ............................................................... Outdoor temperature: 35˚C DB • Temperature conditions................................................................ Indoor temperature: 18˚C WB <Indoor unit total cooling capacity>: Item (2) (a) calculation. • Indoor unit rated cooling capacity: 5.6 kW • Capacity compensation coefficient according to temperature conditions: 0.95 (Calculated according to Indoor 18˚C WB / Outdoor 35˚C DB); (See page 23) . Indoor unit cooling capacity: 5.6 kW × 0.95 =. 5.3 kW • Indoor unit total cooling capacity calculation; indoor unit total cooling capacity: 5.3 kW × 10 units .=. 53.0 kW <Outdoor unit maximum cooling capacity> : Item (2) (b) calculation • Outdoor unit rated cooling capacity: 45.0 kW • Capacity compensation coefficient according to temperature conditions: 0.95 (Calculated according to Indoor 18˚C WB / Outdoor 35˚C DB); (See page 23) . Outdoor unit cooling capacity: 45.0 kW × 0.95 =. 42.8 kW • Capacity compensation coefficient according to piping length: 0.94 (calculated according to 60 m length); (See page 25) . 42.8 kW × 0.94 =. 40.2 kW • Capacity compensation coefficient according to height difference: 1.0 (the outdoor unit is higher during cooling) No compensation . • Capacity compensation coefficient according to indoor unit connected total capacity: 1.05 , (56 × 10) / 450 =. 124%) (See page 29) .. 40.2 kW × 1.05 = 42.2 kW <System cooling capacity>: Item (2) (c) calculation Compare the indoor unit total cooling capacity and the outdoor unit maximum cooling capacity. The smaller value is the actual system cooling capacity. • Indoor unit total cooling capacity : 53.0 kW e System cooling capacity: 42.2 kW • Outdoor unit maximum cooling capacity : 42.2 kW <Indoor unit cooling capacity Compensation>: Item (2) (d) calculation. 42.2 kW × 5.3 kW . =. 4.2 kW 53.0 kW Example 3 Heating (when the indoor unit connected total capacity is 100% or higher) • Outdoor unit FDC450KXZXE1................................................... FDC224KXZXE1 × 2 units • Indoor unit FDT56KXE6F........................................................... 10 units • Piping length ............................................................................... 60 m (Equivalent length) • Indoor, outdoor unit height difference......................................... 20 m (Outdoor unit is higher) • Temperature conditions ............................................................... Outdoor temperature: 6˚C WB • Temperature conditions................................................................ Indoor temperature: 19˚C DB <Indoor unit total heating capacity>: Item (2) (a) calculation. • Indoor unit rated heating capacity:6.3 kW • Capacity compensation coefficient according to temprature conditions: 1.04 (Calculated according to Outdoor 6˚C WB / Indoor 19˚C DB); (See page 24) Indoor unit heating capacity: 6.3 kW × 1.04 .=. 6.6 kW • Indoor unit total heating capacity calculation; . indoor unit total heating capacity: 6.6 kW × 10 units =. 66.0 kW - 22 - '14 • KX-DB-203 <Outdoor unit maximum heating capacity> : Item (2) (b) calculation • Outdoor unit rated heating capacity: 50.0 kW • Capacity compensation coefficient according to temperature conditions: 1.04 (Calculated according to Outdoor 6˚C WB / Indoor 19˚C DB); (See page 24) Outdoor unit heating capacity: 50.0 kW x 1.04 = 52.0 kW • Capacity compensation coefficient according to piping length: 0.982 (calculated according to 60 m length); (See page 27) . 52.0 kW x 0.982 =. 51.0 kW • Capacity compensation coefficient according to height difference: 0.96 (calculated according to 20 m difference); (See page 27) . 51.0 kW x 0.96 =. 49.0 kW • Correction of heating capacity in relation to the frost on the outdoor unit heat exchanger: 1.0 (calculated according to 6˚C WB); (See page 27) . 49.0 kW x 1.0 =. 49.0 kW. . • Capacity compensation coefficient according to indoor unit connected total capacity: 1.01 ← (56 x 10) / 450 =. 124%) (See page 29) . 49.0 kW x 1.01 =. 49.5 kW. <System heating capacity> : Item (2) (c) calculation Compare the indoor unit total heating capacity and the outdoor unit maximum heating capacity. The smaller value is the actual system heating capacity. • Indoor unit total heating capacity : 66.0 kW ⇨ System heating capacity: 49.5 kW • Outdoor unit maximum heating capacity : 49.5 kW <Indoor unit heating capacity compensation> : Item (2) (d) calculation 49.5 kW x 6.6 kW . =. 5.0 kW 66.0 kW (3) Capacity compensation coefficient (a) Capacity compensation coefficient and power consumption compensation coefficient according to indoor and outdoor temperature conditions. 1) Capacity compensation coefficient 1.40 ◆ Cooling Indoor air W.B. temperature 24˚CWB 1.35 Indoor air W.B. temperature 26˚CWB Capacity compensation coefficient 1.30 1.25 Indoor air W.B. temperature 22˚CWB 1.20 Indoor air W.B. temperature 21˚CWB 1.15 1.10 Indoor air W.B. temperature 20˚CWB 1.05 Indoor air W.B. temperature 19˚CWB 1.00 0.95 Indoor air W.B. temperature 18˚CWB 0.90 Indoor air W.B. temperature 17˚CWB 0.85 0.80 Indoor air W.B. temperature 16˚CWB Indoor air W.B. temperature 15˚CWB 0.75 0.70 Indoor air W.B. temperature 14˚CWB 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 Outdoor air D.B. temperature (˚CDB) 32 34 36 38 40 42 44 46 Note (1) The above-mentioned table shows a typical condition among conditions to occur via controlling an air-conditioning equipment. (2) When performing the cooling operation with the outdoor air temperature being -5°C or under, a windbreak fence must be installed. --140 23 - '14 • KX-DB-203 ◆ Heating 1.20 1.15 Outdoor air W.B. temperature 18˚CWB Capacity compensation coefficient 1.10 Outdoor air W.B. temperature 10˚CWB 1.05 Outdoor air W.B. temperature 14˚CWB 1.00 Outdoor air W.B. temperature 6˚CWB 0.95 Outdoor air W.B. temperature 2˚CWB 0.90 Outdoor air W.B. temperature -2˚CWB 0.85 Outdoor air W.B. temperature -6˚CWB 0.80 0.75 Outdoor air W.B. temperature -10˚CWB 0.70 0.65 Outdoor air W.B. temperature -15˚CWB 0.60 0.55 17 16 18 Outdoor air W.B. temperature -20˚CWB 19 20 21 22 23 24 Indoor air D.B. temperature(˚CDB) Note (1) The above-mentioned table shows a typical condition among conditions to occur via controlling an air-conditioning equipment. 2) Power consumption correction factor 1.30 ◆ Cooling Power consumption compensation coefficient 1.25 1.20 1.15 Indoor air W.B. temperature 26˚CWB 1.10 Indoor air W.B. temperature 24˚CWB 1.05 1.00 Indoor air W.B. temperature 22˚CWB 0.95 Indoor air W.B. temperature 21˚CWB 0.90 0.85 Indoor air W.B. temperature 20˚CWB 0.80 Indoor air W.B. temperature 19˚CWB 0.75 Indoor air W.B. temperature 18˚CWB 0.70 0.65 Indoor air W.B. temperature 17˚CWB 0.60 Indoor air W.B. temperature 16˚CWB 0.55 0.50 Indoor air W.B. temperature 15˚CWB 0 2 4 6 8 Indoor air W.B. temperature 14˚CWB 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 Outdoor air D.B. temperature(˚CDB) Note (1) The above-mentioned table shows a typical condition among conditions to occur via controlling an air-conditioning equipment. --141 24 -- '14 • KX-DB-203 1.25 ◆ Heating Power consumption compensation coefficient Outdoor air W.B. temperature 6˚CWB 1.20 Outdoor air W.B. temperature -2˚CWB Outdoor air W.B. temperature 2˚CWB Outdoor air W.B. temperature -6˚CWB 1.15 1.10 Outdoor air W.B. temperature 10˚CWB 1.05 1.00 0.95 Outdoor air W.B. temperature -15˚CWB 0.90 0.85 Outdoor air W.B. temperature -10˚CWB 0.80 Outdoor air W.B. temperature -20˚CWB Outdoor air W.B. temperature 14˚CWB 0.75 Outdoorair W.B. temperature 18˚CWB 0.70 16 17 18 19 20 21 22 23 24 Indoor air D.B. temperature(˚CDB) Note (1) The above-mentioned table shows a typical condition among conditions to occur via controlling an air-conditioning equipment. (b) Correction of cooling and heating capacity in relation to one way length of refrigerant piping. (Note) This table is for reference only. If the refrigerant piping one way equivalent after the first branch is extended longer than 40 m, it could drop further by about 10% in the worst case. 1) Cooling Model FDC224KXZXE1 Model FDC280KXZXE1 1.00 Gas pipe: ø22.22 0.95 0.90 Capacity compensation coefficient Capacity compensation coefficient 1.00 Gas pipe: ø19.05 0.85 0.80 0 20 40 60 0.85 0 20 40 60 80 100 120 140 160 180 Refrigerant piping one way equivalent length (m) Refrigerant piping one way equivalent length (m) Model FDC335KXZXE1 Model FDC450KXZXE1 (FDC224KXZXE1 + FDC224KXZXE1) 1.00 Capacity compensation coefficient Capacity compensation coefficient Gas pipe: ø22.22 0.90 0.80 80 90100 120 140 160 180 1.00 0.95 Gas pipe: ø25.4 0.90 0.85 Gas pipe: ø22.22* 0.80 Gas pipe: ø25.4 0.95 0 20 40 60 80 100 120 140 160 Gas pipe: ø28.58 0.90 0.85 0.80 180 0 20 40 60 80 90 100 120 140 160 180 Refrigerant piping one way equivalent length (m) Refrigerant piping one way equivalent length (m) Note (1) Parts with the * mark show the piping size in case used in Europe. - Gas pipe: ø31.8 0.95 25 30 - '14 •• KX-DB-203 KX-DB-203 '14 0.95 Gas pipe: ø28.58 0.90 0.85 0.80 0 20 40 60 0.85 40 60 Capacity compensation coefficient Capacity compensation coefficient Gas pipe: ø28.58 0.90 20 0.85 Gas pipe: ø34.92* 0.85 0.80 0 20 40 60 0.85 0.85 0.80 Gas pipe: ø34.92* 0 20 40 60 80 90 100 120 140 160 60 80 90100 120 140 160 180 Model FDC800KXZXE1 (FDC224KXZXE1+FDC280KXZXE1+FDC280KXZXE1) 0.95 Gas pipe: ø31.8 0.90 Gas pipe: ø34.92* 0.85 1.00 Capacity compensation coefficient Capacity compensation coefficient Gas pipe: ø31.8 0.90 40 0 20 40 60 80 90100 120 140 160 180 Refrigerant piping one way equivalent length (m) Model FDC850KXZXE1 (FDC280KXZXE1+FDC280KXZXE1+FDC280KXZXE1) Gas pipe: ø38.1 20 Gas pipe: ø38.1 0.80 80 90 100 120 140 160 180 0.95 Gas pipe: ø28.58 0.90 Refrigerant piping one way equivalent length (m) 1.00 80 90100 120 140 160 180 Gas pipe: ø31.8 1.00 Capacity compensation coefficient Capacity compensation coefficient Gas pipe: ø31.8 0.90 60 Refrigerant piping one way equivalent length (m) Model FDC735KXZXE1 (FDC224KXZXE1+FDC224KXZXE1+FDC280KXZXE1) 0.95 40 Model FDC670KXZXE1 (FDC335KXZXE1 + FDC335KXZXE1) 0.80 0 80 90100 120 140 160 180 Gas pipe: ø38.1 20 0.95 Refrigerant piping one way equivalent length (m) 1.00 0 1.00 0.95 0 Gas pipe: ø28.58 0.90 Refrigerant piping one way equivalent length (m) Model FDC615KXZXE1 (FDC280KXZXE1 + FDC335KXZXE1) Gas pipe: ø31.8 0.80 Gas pipe: ø31.8 0.95 0.80 80 90100 120 140 160 180 Refrigerant piping one way equivalent length (m) 1.00 Model FDC560KXZXE1 (FDC280KXZXE1 + FDC280KXZXE1) 1.00 Gas pipe: ø31.8 Capacity compensation coefficient Capacity compensation coefficient 1.00 Model FDC500KXZXE1 (FDC224KXZXE1 + FDC280KXZXE1) 180 Refrigerant piping one way equivalent length (m) Note (1) Parts with the * mark show the piping size in case used in Europe. - 26 31 - Model FDC900KXZXE1 (FDC280KXZXE1+FDC280KXZXE1+FDC335KXZXE1) Gas pipe: ø38.1 0.95 0.90 Gas pipe: ø31.8 0.85 0.80 Gas pipe: ø34.92* 0 20 40 60 80 90 100 120 140 160 180 Refrigerant piping one way equivalent length (m) '14 '14• •KX-DB-203 KX-DB-203 Gas pipe: ø38.1 * Gas pipe: ø34.92 0.95 Gas pipe: ø31.8 0.90 0.85 0.80 0 20 40 60 80 90 100 120 140 160 1.00 Capacity compensation coefficient Capacity compensation coefficient 1.00 Model FDC950KXZXE1 (FDC280KXZXE1+FDC335KXZXE1+FDC335KXZXE1) Model FDC1000KXZXE1 (FDC335KXZXE1+FDC335KXZXE1+FDC335KXZXE1) 0.95 Gas pipe: ø38.1 0.90 * Gas pipe: ø34.92 0.85 0.80 0 180 Refrigerant piping one way equivalent length (m) 20 40 60 80 90100 120 140 160 180 Refrigerant piping one way equivalent length (m) Note (1) Parts with the * mark show the piping size in case used in Europe. 2) Heating Capacity compensation coefficient 1.00 0.98 0.96 0.94 0.92 0.90 0 20 40 60 80 100 120 140 160 180 Refrigerant piping one way equivalent length (m) Note (1) Equivalent piping length can be obtained by calculating as follows. Equivalent piping length = Real gas piping length + Number of bends in gas piping × Equivalent piping length of bends. Unit : m/one part Equivalent length of each joint Gas piping size Joint (90˚ elbow) φ15.88 0.25 φ19.05 0.30 φ22.22 0.35 φ25.4 0.40 φ28.58 0.45 φ31.8 0.55 φ34.92 0.60 φ38.1 0.65 (c) When the outdoor unit is located at alower height than the indoor unit in cooling operation and when the outdoor unit is located at a higher height than the indoor unit in heating operation, the following values should be subtracted from the values in the above table. Height difference between the indoor unit and outdoor unit in the vertical height difference Adjustment coefficient Height difference between the indoor unit and outdoor unit in the vertical height difference Adjustment coefficient 5m 10 m 15 m 20 m 25 m 30 m 35 m 0.99 0.98 0.97 0.96 0.95 0.94 0.93 40 m 45 m 50 m 55 m 60 m 65 m 70 m 0.92 0.91 0.90 0.89 0.88 0.87 0.86 (d) Correction of heating capacity in relation to the frost on the outdoor unit heat exchanger Air inlet temperature of outdoor unit in ˚C WB Adjustment coefficient -20 -15 -13 -11 -9 -7 -5 -3 -1 1 3 5 or more 0.96 0.96 0.96 0.95 0.94 0.93 0.91 0.88 0.86 0.87 0.92 1 The correction factors will change drastically according to weather conditions. So necessary adjustment should be made empirically according to the weather data of the particular area. --32 27-- '14 • KX-DB-203 (e) The capacity compensation coefficient and power consumption compensation coefficient vary according to the total capacity of concurrently operating indoor units, as shown below. (Note) This table shows typical values. Model FDC224KXZXE1 1.2 Capability compensation coefficient Capability compensation coefficient یCapability compensation coefficient Cooling 1.2 1.0 0.8 0.6 0.4 0.2 0 0 Power consumption compensation coefficient Power consumption compensation coefficient 0.6 0.4 0.2 1.2 0.8 0.6 0.4 0.2 0 0.8 0 0 یPower consumption compensation coefficient Cooling 1.2 0 1.0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) 1.0 20 40 60 80 100 Heating 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) Heating 1.0 0.8 0.6 0.4 0.2 0 120 0 Total capacity of concurrently operating indoor unit (%) 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) Model FDC280KXZXE1 1.2 Capability compensation coefficient Capability compensation coefficient یCapability compensation coefficient Cooling 1.2 1.0 0.8 0.6 0.4 0.2 0 0 0.6 0.4 0.2 0 Power consumption compensation coefficient Power consumption compensation coefficient 0.8 0.6 0.4 0.2 0 0.8 1.2 1.0 0 1.0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) یPower consumption compensation coefficient Cooling 1.2 20 40 60 80 100 Heating 0.6 0.4 0.2 0 0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) - 28 - 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) 0.8 Total capacity of concurrently operating indoor unit (%) - 0 1.0 120 - Heating '14 • KX-DB-203 Model FDC335KXZXE1 یCapability compensation coefficient Cooling 1.2 Capability compensation coefficient Capability compensation coefficient 1.2 1.0 0.8 0.6 0.4 0.2 0 0 Power consumption compensation coefficient Power consumption compensation coefficient 0.6 0.4 0.2 1.2 0.8 0.6 0.4 0.2 0 0.8 0 0 یPower consumption compensation coefficient Cooling 1.2 0 1.0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) 1.0 20 40 60 80 100 Heating 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) Heating 1.0 0.8 0.6 0.4 0.2 0 120 0 Total capacity of concurrently operating indoor unit (%) 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) Model FDC450KXZXE1 1.2 Capability compensation coefficient Capability compensation coefficient یCapability compensation coefficient Cooling 1.2 1.0 0.8 0.6 0.4 0.2 0 0 0.6 0.4 0.2 0 Power consumption compensation coefficient Power consumption compensation coefficient 0.8 0.6 0.4 0.2 0 0.8 1.2 1.0 0 1.0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) یPower consumption compensation coefficient Cooling 1.2 20 40 60 80 100 Heating 0.6 0.4 0.2 0 0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) - 29 - 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) 0.8 Total capacity of concurrently operating indoor unit (%) - 0 1.0 120 - Heating '14 • KX-DB-203 Model FDC500KXZXE1 یCapability compensation coefficient Cooling 1.2 Capability compensation coefficient Capability compensation coefficient 1.2 1.0 0.8 0.6 0.4 0.2 0 0 Power consumption compensation coefficient Power consumption compensation coefficient 0.6 0.4 0.2 1.2 0.8 0.6 0.4 0.2 0 0.8 0 0 یPower consumption compensation coefficient Cooling 1.2 0 1.0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) 1.0 20 40 60 80 100 Heating 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) Heating 1.0 0.8 0.6 0.4 0.2 0 120 0 Total capacity of concurrently operating indoor unit (%) 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) Model FDC560KXZXE1 1.2 Capability compensation coefficient Capability compensation coefficient یCapability compensation coefficient Cooling 1.2 1.0 0.8 0.6 0.4 0.2 0 0 0.6 0.4 0.2 0 Power consumption compensation coefficient Power consumption compensation coefficient 0.8 0.6 0.4 0.2 0 0.8 1.2 1.0 0 1.0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) یPower consumption compensation coefficient Cooling 1.2 20 40 60 80 100 Heating 0.6 0.4 0.2 0 0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) - 30 - 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) 0.8 Total capacity of concurrently operating indoor unit (%) - 0 1.0 120 - Heating '14 • KX-DB-203 Model FDC615KXZXE1 یCapability compensation coefficient Cooling 1.2 Capability compensation coefficient Capability compensation coefficient 1.2 1.0 0.8 0.6 0.4 0.2 0 0 Power consumption compensation coefficient Power consumption compensation coefficient 0.6 0.4 0.2 1.2 0.8 0.6 0.4 0.2 0 0.8 0 0 یPower consumption compensation coefficient Cooling 1.2 0 1.0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) 1.0 20 40 60 80 100 Heating 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) Heating 1.0 0.8 0.6 0.4 0.2 0 120 0 Total capacity of concurrently operating indoor unit (%) 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) Model FDC670KXZXE1 1.2 Capability compensation coefficient Capability compensation coefficient یCapability compensation coefficient Cooling 1.2 1.0 0.8 0.6 0.4 0.2 0 0 0.6 0.4 0.2 0 Power consumption compensation coefficient Power consumption compensation coefficient 0.8 0.6 0.4 0.2 0 0.8 1.2 1.0 0 1.0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) یPower consumption compensation coefficient Cooling 1.2 20 40 60 80 100 Heating 0.6 0.4 0.2 0 0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) - 31 - 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) 0.8 Total capacity of concurrently operating indoor unit (%) - 0 1.0 120 - Heating '14 • KX-DB-203 Model FDC735KXZXE1 1.2 Capability compensation coefficient Capability compensation coefficient یCapability compensation coefficient Cooling 1.2 1.0 0.8 0.6 0.4 0.2 0 0 Power consumption compensation coefficient Power consumption compensation coefficient 0.6 0.4 0.2 1.2 0.8 0.6 0.4 0.2 0 0.8 0 0 یPower consumption compensation coefficient Cooling 1.2 0 1.0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) 1.0 20 40 60 80 100 Heating 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) Heating 1.0 0.8 0.6 0.4 0.2 0 120 0 Total capacity of concurrently operating indoor unit (%) 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) Model FDC800KXZXE1 1.2 Capability compensation coefficient Capability compensation coefficient یCapability compensation coefficient Cooling 1.2 1.0 0.8 0.6 0.4 0.2 0 0 0.6 0.4 0.2 0 Power consumption compensation coefficient Power consumption compensation coefficient 0.8 0.6 0.4 0.2 0 0.8 1.2 1.0 0 1.0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) یPower consumption compensation coefficient Cooling 1.2 20 40 60 80 100 Heating 0.6 0.4 0.2 0 0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) - 32 - 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) 0.8 Total capacity of concurrently operating indoor unit (%) - 0 1.0 120 - Heating '14 • KX-DB-203 Model FDC850KXZXE1 1.2 Capability compensation coefficient Capability compensation coefficient یCapability compensation coefficient Cooling 1.2 1.0 0.8 0.6 0.4 0.2 0 0 Power consumption compensation coefficient Power consumption compensation coefficient 0.6 0.4 0.2 1.2 0.8 0.6 0.4 0.2 0 0.8 0 0 یPower consumption compensation coefficient Cooling 1.2 0 1.0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) 1.0 20 40 60 80 100 Heating 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) Heating 1.0 0.8 0.6 0.4 0.2 0 120 0 Total capacity of concurrently operating indoor unit (%) 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) Model FDC900KXZXE1 1.2 Capability compensation coefficient Capability compensation coefficient یCapability compensation coefficient Cooling 1.2 1.0 0.8 0.6 0.4 0.2 0 0 0.6 0.4 0.2 0 Power consumption compensation coefficient Power consumption compensation coefficient 0.8 0.6 0.4 0.2 0 0.8 1.2 1.0 0 1.0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) یPower consumption compensation coefficient Cooling 1.2 20 40 60 80 100 Heating 0.6 0.4 0.2 0 0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) - 33 - 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) 0.8 Total capacity of concurrently operating indoor unit (%) - 0 1.0 120 - Heating '14 • KX-DB-203 Model FDC950KXZXE1 یCapability compensation coefficient Cooling 1.2 Capability compensation coefficient Capability compensation coefficient 1.2 1.0 0.8 0.6 0.4 0.2 0 0 Power consumption compensation coefficient Power consumption compensation coefficient 0.6 0.4 0.2 1.2 0.8 0.6 0.4 0.2 0 0.8 0 0 یPower consumption compensation coefficient Cooling 1.2 0 1.0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) 1.0 20 40 60 80 100 Heating 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) Heating 1.0 0.8 0.6 0.4 0.2 0 120 0 Total capacity of concurrently operating indoor unit (%) 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) Model FDC1000KXZXE1 1.2 Capability compensation coefficient Capability compensation coefficient یCapability compensation coefficient Cooling 1.2 1.0 0.8 0.6 0.4 0.2 0 0 0.6 0.4 0.2 0 Power consumption compensation coefficient Power consumption compensation coefficient 0.8 0.6 0.4 0.2 0 0.8 1.2 1.0 0 1.0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) یPower consumption compensation coefficient Cooling 1.2 20 40 60 80 100 Heating 0.6 0.4 0.2 0 0 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) - 34 - 20 40 60 80 100 120 Total capacity of concurrently operating indoor unit (%) 0.8 Total capacity of concurrently operating indoor unit (%) - 0 1.0 120 - Heating '14 • KX-DB-203 6. ON REFRIGERANT LEAKAGE WARNINGS ON REFRIGERANT LEAKAGE 6. WARNINGS Check of concentration limit Important The room in which the air conditioner is to be installed requires a design that in the event of refrigerant gas leaking out, its concentration will not exceed a set limit. The refrigerant R410A which is used in the air conditioner is safe,without the toxicity or combustibility of ammonia, and is not restricted by laws to be imposed which protect the ozone layer. However, since it contains more than air, it poses the risk of suffocation if its concentration should rise excessively. Suffocation from leakage of R410A is almost nonexistent. With the recent increase in the number of high concentration buildings, however, the installation of multi air conditioner systems is on the increase because of the need for effective use of floor space, individual control, energy conservation by curtailing heat and carrying power etc. Most importantly, the multi air conditioner system is able to replenish a large amount of refrigerant compared with conventional individual air conditioners. If a single unit of the multi conditioner system is to be installed in a small room, select a suitable model and installation procedure so that if the refrigerant accidentally leaks out, its concentration dose not reach the limit (and in the event of an emergency, measures can be made before injury can occur). In a room where the concentration may exceed the limit, create an opening with adjacent rooms, or install mechanical ventilation combined with a gas leak detection device. The concentration is as given below. Note(2) The standards for minimum room volume are as follows. ① No partition (shaded portion) ② When there is an effective opening with the adjacent room for ventilation of leaking refrigerant gas (opening without a door,or an opening 0.15% or larger than the respective floor spaces at the top or bottom of the door). Outdoor unit Refrigerant piping Indoor unit ③ If an indoor unit is installed in each partitioned room and the refrigerant tubing is interconnected, the smallest of course becomes the object. But when a mechanical ventilation is installed interlocked with a gas leakage detector in the smallest room where the density limit is exceeded, the volume of the next smallest room becomes the object. Total amount of refrigerant (kg) Min. volume of the indoor unit installed room (m3) Refrigerant piping ≤ Concentration limit (kg/m3) Outdoor unit The concentration limit of R410A which is used in multi air conditioners is 0.42kg/m3. (ISO5149) Note(1) If there are 2 or more refrigerating systems in a single refrigerating device, the amounts of refrigerant should be as charged in each independent device. Small room Room C Room D Room E Min. indoor floor area (m2) 40 Room B Large room Note(3) The minimum indoor floor area compared with the amount of refrigerant is roughly as follows: (When the ceiling is 2.7m high) e.g., Charged amount (15kg) Indoor unit Room A Medium room Mechanical ventilation device - Gas leak detector Outdoor unit e.g., Charged amount (10kg) Indoor unit Very small room Room F For the amount of charge in this example: The possible amount of leaked refrigerant gas in rooms A, B and C is 10kg. The possible amount of leaked refrigerant gas in rooms D, E and F is 15kg. 35 30 Range below the density limit of 0.42kg/m3 (countermeasures not needed) 25 20 15 Range above the density limit of 0.42kg/m3 (countermeasures needed) 10 5 0 10 20 30 Total amount of refrigerant (kg) - 35 - VRF INVERTER MULTI-SYSTEM AIR-CONDITIONERS Air-Conditioning & Refrigeration Division 16-5, Konan 2-chome, Minato-ku, Tokyo, 108-8215 Japan http://www.mhi.co.jp Because of our policy of continuous improvement, we reserve the right to make changes in all specifications without notice. c Copyright MITSUBISHI HEAVY INDUSTRIES, LTD.