GREEN CHEMISTRY GREEN CHEMISTRY CHI-501 By Prof. Vandana Srivastava Department of Chemistry Indian Institute of Technology (BHU) Varanasi, India List Of Books • Green Chemistry: Frontiers in Benign Chemical Syntheses and Processes, Paul T. Anastas, Tracy C. Williamson, Oxford University Press, 1998. • New Trends in Green Chemistry, V. K. Ahluwalia and M. Kidwai New Delhi, India, 2004. • Green Chemistry: Environmentally Benign Reactions, Editor: V. K. Ahluwalia, University of Delhi, India . Outline Introduction :12 Principles of Green Chemistry with examples Synthesis in benign solvents (a) Water (b) ScCO2 (c) Ionic liquids (d) PEG Synthesis in solid state Alternate Energy sources: (a) MW (b) US (c) Photo induced reactions Synthesis using Green reagents (a) Dimethylcarbonate (b) Polymer supported reagents (c) Polymeric NBS Synthesis using green catalyst: Types, Advantages and applications (a) PTC (Phase transfer catalyst), (b) Crown ethers, (c) Green Catalysts (d) Polymer catalyst (e) Biocatalyst Green synthesis of industrially important compounds (a) Adipic acid, (b)Paracetamol, (c)Caprolatum, (d) Ibuprofen (e)Methyl methacrylate, Green transformations mechanism Thalidomide • • • Definition Green chemistry is defined as environmentally benign chemical synthesis. The synthetic schemes are designed in such a way that there is least pollution to the environment. Green chemistry is a fundamental approach to designing chemical products in very environmentally friendly way without using toxic chemicals and solvents. Objectives: • To minimize/eliminate the formation of hazardous substances. By using this approach scientists have been able to reduce the harmful impact of chemicals on environments • To create pollution free environment for the benefits of the mankind GREEN CHEMISTRY Pioneers of Green Chemistry Prof Paul Anastas and Prof John Warner gave twelve principles to understand the concept of green chemistry. Prof. John Warner Prof. Paul Anastas Director Yale University Center for Green Chemistry President Warner-Babcock Institute for Green Chemistry Nobel Prize Winners in 2005 and 2010 on Green Synthesis The 2005 Nobel Prize in Chemistry was awarded to Yves Chauvin, Robert H. Grubbs, and Richard R. Schrock " Development of the environmentally benign products metathesis method using Ru based catalyst in organic synthesis Palladium-catalyzed cross-couplings in organic synthesis Richard F. Heck, Ei-ichi Negishi, and Akira Suzuki were jointly awarded the 2010 Nobel Prize in Chemistry “for palladiumcatalyzed cross-couplings in organic synthesis.” They have been employed to make materials, pharmaceuticals, and other biologically active compounds. Green Chemistry Universities/Centers • Green Chemistry Centre of Excellence, York University, USA • Centre for Green Chemistry, Australia • McGill University, Canada • Interuniversity Consortium — Chemistry for the Environment (Italy • Green and Sustainable Chemistry Network, Japan • University of Nottingham, Green Chemistry Network, UK Awards • • • • Green Chemistry Challenge Award: Genomatica company Green Synthesis Butylene Glycol fermentation of Sugar by Ecoli of Bacteria in one step.. Conventional synthesis, Acetaldehyde in multi steps using toxic metal catalyst. Royal Society Chemistry (RSC) Green Chemistry Award: Presidential Green Chemistry Challenge: Pfizer, For Improvement in manufacturing process of sertraline and Sildenafil Citrate Nobel Prize Award: 2005 Richard Schrock, Yves Chauvin and Robert Grubbs, for developing an environmentally friendly process (Metathesis) using green catalyst for variety of products i.e. plastics to biofuels 8 Basic Principles of Green Chemistry 1. Prevention of waste/by-products. 2. Maximum incorporation of the reactants (starting materials and reagents) into the final product. 3. Prevention or minimization formation of hazardous products. 4. Designing of safer chemicals. 5. Energy requirement for any synthesis should be minimum. 6. Selecting the most appropriate solvent. 7. Selecting the appropriate starting materials. 8. Use of the protecting group should be avoided whenever possible. 9. Use of catalysts should be preferred wherever possible. 10. Products obtained should be biodegradable. 11. The manufacturing plants should be so designed as to eliminate the possibility of accidents during operations. 12. Strengthening of analytical techniques 1. Prevention of Waste/By-Products We should design a synthesis in which minimum waste product should be formed. Disadvantages… 1. Waste product causes Pollution of environment 2. It involves expenditure for cleaning of the waste products Therefore prevention is always better than cure. 2. Maximum Incorporation of the Reactants (Starting Materials and Reagents) into the Final Product: Atom Economy Synthetic process should be designed in such a way that output should be maximum, i.e. maximum incorporation of reactants Example: A + B desired C + D by-product MW ( C ) % Atom economy (A.E.)= ----------------------------- x 100 MW ( A + B ) In calculation of Atom economy molecular weight of by-product is not considered MW of desired product % Atom economy = ----------------------------------- x 100 MW of reactants Example 1 Consider the substitution reaction of ethyl propionate with methyl amine. In this reaction, the leaving group (OC2H5) is not utilized in the formed amide. Also, one hydrogen atom of the amine is not utilized. Example 2 MW=102 MW=31 MW=87 MW=46 Therefore, the % atom economy = This is a 100% atom economical reaction, since all the reactants are incorporated into the product. Mw= 28 Mw= 54 Mw= 82 Example 3: Synthesis of Maleic anhydride Benzene C6H6 + 4.5 O 2 Maleic anhydride C4O3H2 + 2 CO 2 +2H2O Mw= 78 Mw= 144 Mw= 98 Atom Efficiency = 98 / (78+144)* 100 = 44.1% Butene C4H8 + 3O2 Maleic anhydride C4O3H2 Mw = 56 Mw= 96 Mw= 98 Atom Efficiency = 98 / (56+96) *100 = 64.5% Butane C4H10 + 2.5 O 2 Maleic anhydride C4O3H2 Mw= 58 Mw= 80 Mw= 98 Atom Efficiency = 98 / (58+80) *100 = 71% By calculating atom efficiency, better method of synthesis can be selected Example 4 C6H5NH2 + C6H5COCl MW = 93 C6H5NH(CO) C6H5 + HCl MW = 140 MW = 197 Benzanilidine C6H5NH2 = C6H7N = (6*12)+1*7+ 14 = 93 C6H5COCl = C7H5OCl = (7*12) + 1*5 + 16+ 35.5 = 140.5 C6H5NH(CO) C6H5 = C13H11NO = 197 % Atom Economy = 197 / (140.5 + 93 ) * 100 = 84.26% 3. Prevention or Minimization of Hazardous Products Polyurethane can be synthesised replacing toxic hazardous phosgene by Carbon dioxide. Reactions involving use of safer reactants than the hazardous ones RNH2 + COCl2 RNCO + HCl RNHCOOR (polyurethane) phosgene (toxic) RNH2+ CO2 RNCO + H2O RNHCOOR non-toxic Non-hazardous chemical synthesis of Indigo-Dye ROH in presence of enzyme as Aniline is a Replacing aniline by non hazardous amino acid tryptophan hazardous chemical. Indigo blue dye can be synthesised by replacing aniline by Typtophan (amino acid). ROH Aniline / Tryptophan Indigo Dye Tryptophanase 4. Designing Safer Chemicals Example of an unsafe drug is thalidomide (introduced in 1961) for lessening the effects of nausea and vomiting during pregnancy (morning sickness). The children born to women taking the drug suffered birth defects (including missing or deformed limbs). Subsequently, the use of thalidomide was banned. It was replaced by a safer drug perinorm. thalidomide (unsafe) perinorm (safer) 5. Energy Requirements for Synthesis • In any chemical synthesis, the energy requirements should be kept to a minimum. • Use of a catalyst has the great advantage of lowering the energy requirement of a reaction. • By replacing conventional means energy to a reaction can be supplied by UV light, microwave (MW) or sonication. • These processes involve less energy and time. 6. Selection of Appropriate Solvent • Many solvents are volatile, that may damage human health and the environment. If possible, the reaction should be carried out in aqueous phase or without the use any of solvent. • Replacement of CCl4, CHCl3 by water and other safer solvents like: PEG (polyethylene glycol) and Inorganic Liquids (ILs) 7. Selection of Starting Materials •Petrochemicals are mostly obtained from petroleum, which is a non-renewable source in the sense that its formation take millions of years from vegetable and animal remains. •Petroleum reactants must be replaced by natural compounds •Substances like carbon dioxide and methane gas (obtained from natural sources such as marsh gas) are available in abundance. These are considered as renewable starting materials. •Synthesis of Succinic acid 7 Glucose + 6 CO2 12 (C6H12O6) Succininc Acid renewable starting material •Synthesis of Adipic acid Replace Benzene (carcinogenic) by Glucose Benzene Glucose oxidation E.coli Adipic Acid Adipic Acid 8. Use of Protecting Groups • Protecting the functional group in organic reactions should be avoided. • In case an organic molecule contains two reactive groups and you want to use only one of these groups, the other group has to be protected, the desired reaction completed and the protecting group removed. • Since protecting groups are not incorporated into the final product, their use is less atom-economical. Hence the use of protecting groups must be avoided whenever possible. Example Penicilin gives 6APA in three steps using protecting and de-protecting groups. Therefore the atom economy is considerably reduced. However 6APA can be obtained in presence of Penacylase in Room temperature without using any protecting group. 9. Use of Catalyst • It is well known that use of a catalyst facilitates transformation without the catalyst being consumed in the reaction and without being incorporated in the final product. • • • Therefore, use of catalyst should be preferred whenever possible. Advantages: Better yields. Shorter reaction time No reaction occurs without the PTC catalyst without the catalyst the yield is 30% 10. Products Designed Should be Biodegradable • It is possible to have a molecule (e.g. insecticide) which may possess functional groups that facilitate its biodegradation. The functional groups should be susceptible to hydrolysis, photolysis or other cleavage. (non-biodegradable) dibenzoylhydrazines (biodegradable) Fenozides Bz – NH – N- Bz Design and synthesis of safe product DDT can be replaced by safe pesticides which are mostly derived from neem plants 24 11. Designing of Manufacturing Plants . • The hazards posed by toxicity, explosions, fire etc. must be looked into. • The manufacturing plants should be so designed to eliminate the possibility of accidents during operation. 12. Strengthening of Analytical Techniques To monitor and control generation of hazardous by products during chemical reaction by placement of accurate sensors. • Analytical techniques should be so designed that they require minimum usage of chemicals, like: Recycling of some unreacted reagent (chemical) for the completion of a particular reaction. GREEN SOLVENTS WATER POLYETHYLENE GLYCOL SUPERCRITICAL CO2 IONIC LIQUIDS WATER • H 2O can also be used as a solvent • Properties –Abundantly available –Cheap –Non-volatile –Readily recycled –Non Toxic Aqueous Phase Reactions Diels-Alder Reaction Pinacol Coupling • KnoevenageI Reaction Benzoin Condensation • Claisen-Schmidt Condensation POLYETHYLENE GLYCOL • • • • • • Low toxicity, low volatility Biodegradable Stable in acid/ base Not effected by O2 and H2O Can be recycled Used in oxidation reactions • Diels-Alder Reaction PEG • Williamson’s Ether Synthesis PEG Glucan Enzyme cellulose PEG glucose What is Supercritical CO2 When CO2 is compressed at 73 bar pressure and 310 C temperature it is converted to supercritical state. It exists both as gaseous and liquid state. Properties • • • • • Non-toxic environmentally benign solvent It is used for dry cleaning of clothes and dying Used in extraction of caffeine Solvent for many organic reactions Very good solvent for organic, inorganic and polymeric reactions Reactions • Diels-Alder Reaction Sc CO2 + CO2Me CO2Me Carboxilation Sc CO2 • Fridel crafts reaction Sc CO2 Versatile Ionic Liquids What are ionic liquids • They are low melting point salts. M.Pt. < 100 0C. Properties • No vapour pressure • Reduced toxicity • They dissolve wide range of organic compounds • They are designer solvents, means they can be designed for particular application. Their properties can be changed by changing anionic or cationic part. [I.L.] BF4 ------------------- hydrophilic [I.L.] PF6 ------------------ hydrophobic • They can be recycled. Synthesis of Ionic liquids • Acetylation , [emin]Cl-ALCl3 5 min, 0°C, I.L. • Diels-Alder Reaction I.L. Hydrogenations Ru catalyst/ H2 I.L. • Heck Reaction Synthesis of Pharmaceutical compound Pravadoline Ist-Alkylation of 2-methylindole 2nd-Friedel Craft alkylation Advantages of reactions in Solid State Organic Synthesis in Solid State • Simply by grinding • Without solvent • On solid support (Al2O3 / silica) Beckmann Rearrangement Usually, Beckmann rearrangement of oximes of ketones are converted into anilides by heating with acidic reagents like PC15, HCOOH, SOCl2 etc. However, solid-state Beckmann rearrangement has been reported. In this method oxime of a ketone is mixed with montmorillonite and irradiated for 7 min in a microwave oven to give corresponding anilide in 91% yield. However, conventional heating gives only 17% yield. Benzil-Benzilic Acid Rearrangement Normally Benzil-Benzilic Acid rearrangement has been carried out by heating benzil and alkali metal hydroxides in aqueous organic solvent. It is found that the rearrangement proceeds more efficiently and faster in the solid state. The reaction takes 0.1 to 6 hr and the yields are 70-93%. Reformatsky Reaction Treatment of aromatic aldehydes with ethyl bromoacetate and Zn-NH4C1 in the solid state give the corresponding Reformatsky reaction products. Wittig Reaction The well known Wittig reaction has been reported to occur in solid phase. In this procedure a 1:1 mixture of the finely powdered inclusion compound of cyclohexanone or 4-methyl cyclohexanone and (-)-b (derived from tartaric acid and a catalytic amount of benzyltrimethyl ammonium hydroxide) was heated at 70 °C with Wittig reagent carbethoxymethylene triphenylphosphorane to give optically active 1(carbethoxymethylene) cyclohexane or the corresponding 4-methyl compound. Aromatic Substitution Reactions Nuclear bromination of phenols with Nbromosuccinimide (NBS) in the solid state. The reaction of 3,5-dimetylphenol with 3 mol equivs of NBS in the solid state for 1 min gave the tribromo derivative in 45% yield. However, if the reaction is conducted in solution a mixture of mono and dibromo derivatives are obtained Nitration The nitration of aromatic compounds with stoichiometric quantity of nitric acid and acetic anhydride (in absence of solvent) at 0-20°C in presence of zeolite catalyst gave the nitration product as given. Solid Supported Synthesis The solid supported synthesis of azoles and diazines by using K2C03 as a solid support has been reported. This novel technique involves aqueous work up Synthesis of substituted pyrrole over silica gel under microwave irradiation has been reported Synthesis of Furans Naturally occurring, pharmacologically important 2-aroyl-benzofurans are easily obtainable in the solid state from a-tosyloxyketones and salicylaldehydes in the presence of a base such as KF doped alumina using microwave irradiation Microwave Induced Green Synthesis Advantages • • • • • • • • High yield High purity of compound Shorter reaction time Moderate reaction conditions Selectivity Cost effectiveness Eco-competibility Conventional heating is slow through conduction, while Microwave heating is direct Applications Microwave Assisted Reactions in Water Hydrolysis of Benzyl Chloride Conventional 1 hr Oxidation of Toluene Conventional 10-12 hr Hofmann elimination conventional 30 mins Microwave Assisted Reactions in Organic Solvents Esterification: Reaction of Carboxylic Acid and Alcohol Synthesis of Chalcones Microwaves have been used for the synthesis of Chalcones and related enones. Considerable rate enhancement is observed, bringing down the reaction time from hours to minutes in improved yield Diels Alder Reaction under microwave conditions diglyme is used as a solvent it gave 80% yield of the adduct is obtained in 90 sec Microwave Solvent Free Reactions (Solid State Reactions) Deacetylation Ultrasound Assisted Green Synthesis Advantages • Excellent yields • High purity of compound • Shorter reaction time • Moderate reaction conditions • Esterification • Saponification 94% Conventional yield 15%, 90 mins • Hydrolysis • Substitution Reactions • Cannizaro Reaction Coupling Reactions PHOTO INDUCED ORGANIC SYNTHESIS A. Some time it is possible to carry out a reaction 1). by direct mixing of the reactants in the solid state. 2). by slightly warming. 3). Besides direct heating this energy can be supplied by MW, US (Sonication), photo chemically. B. The energy for a chemical reaction can be supplied photo chemically. This involves absorption of electromagnetic radiation in the visible or ultraviolet region B. The energy for a chemical reaction can be supplied photo chemically. 1) This involves absorption of electromagnetic radiation in the visible or ultraviolet region 2) Under these conditions, a molecule absorb a quantum of light, the energy of which depends on the frequency of the radiation. 3) In a photochemical reactions the absorption of light raises an indivisible molecule to an excited electronic state. Advantages of Photochemical Reactions Used in highly strained thermodynamically unstable compounds. Highly stereospecific. The product obtained by thermal and photochemical process normally differ in stereochemistry. 1) Photolysis of Benzophenone Photolysis of benzophenone (in sunlight) in the presence of an alcoholic solvent gives benzopinacol in quantitative yield. This reaction is also known as photo reduction dimerization O Sun light C6H5 C Benzophenone C6H5 Isopropyl alcohal CH3CH3CHOH C6H5 C6H5 C6H5 C C OH OH Benzopinacol C6H5 2) Isomerization 3)Photoisomerization of cis and transstilbene 4)Photochemical cycloaddition reaction 5)Paterno-Buchi Reaction Photochemical cycloaddition reaction is the addition of carbonyl compounds to olefins to yield oxetanes (oxacyclobutanes). 6)Free radical chlorination Photochlorination of toluene to benzyl chloride, benzylidene dichloride and benzotrichloride. Synthesis of Adipic Acid Conventional Synthesis of Adipic Acid Green Synthesis of Adipic Acid An environmentally benign (or green) synthesis of adipic acid starting with glucose and using a biocatalyst (genetically altered E. coli bacteria) Synthesis of Ibuprofen Conventional Synthesis of Ibuprofen Synthesis of Ibuprofen Green Synthesis of Ibuprofen • Synthesis of Catechol Conventional synthesis of Catechol Green Synthesis of Catechol An environmentally benign (or green) synthesis of catechol has been developed, starting with glucose and using a biocatalyst (genetically altered E. coli bacteria) Green Synthesis of 3-phenyl Catechol The 3-substituted catechols are important building blocks for the chemical and pharmaceutical industries. Their chemical synthesis is cumbersome, requiring organometallic reagents, HBr etc. An industrial green synthesis of 3-phenyl catechol consist in the transformation of 2-phenyl phenol into 3-phenylcatechol by a 2hydroxybiphenyl 3-monooxygenase. Conversion of Penicillin into 6-APA by the enzyme ‘Penacylase’