University of Engineering and Technology (UET), Peshawar Faculty of Mechanical, Chemical, Industrial, Mechatronics & Energy Engineering Department of Mechanical Engineering Fluid Mechanics (ME-223L) Experiment 10 Title: To study the characteristics of centrifugal pump Objectives 1. Determining the head/flow rate characteristics of a single centrifugal pump at a single speed. Theory Background Pumps are machines which lifts liquid from lower level to higher level or convert mechanical energy into hydraulic energy or which increase the pressure of water with the help of external work done. Types of pumps: In Positive displacement pumps, a fixed volume is forced from one chamber to another i.e. in flow is exactly equal to out flow. Examples of such pumps are reciprocating vane, gear and screw pumps. High pressure + High Head + Low flow rate + Unsteady flow In rotodynamic/ negative displacement pumps, the suction amount and the delivery amounts are not equal i.e. in and out flow is not exactly equal. Examples of such pumps are centrifugal, submersible pumps, etc. Low pressure + Low Head + High flow rate + Steady flow Centrifugal Pump: The centrifugal pump converts energy supplied from a motor or turbine, first into kinetic energy and then into potential energy. The motor driving the impeller imparts angular velocity to the impeller. The impeller vanes then transfer this kinetic energy to the fluid passing into the center of the impeller by spinning the fluid, which travels outwards along the vanes to the impeller casing at increasing flow rate. This kinetic energy is then converted into potential energy (in the form of an increase in head) by the impeller casing (a volute or a circular casing fitted with diffuser vanes) which provides a resistance to the flow created by the impeller, and hence decelerates the fluid. The fluid decelerates again, in the outlet pipe. As the mass flow rate remains constant, this decrease in velocity produces a corresponding increase in pressure as described by Bernoulli’s equation. It consists of following four major parts • Involute casing • Impeller • Suction pipe • Delivery pipe The performance of a centrifugal pump at a fixed speed can be represented by the following relationships: • Total head H against Discharge Q • Power input P against Discharge Q • Efficiency η against Discharge Q These relationships plotted in graph form are known as the “performance Characteristics” of a pump. Power Input = Volts x Amperes ( W ) Water Power = ρ g H Q Efficiency = Water Power / Input Power Where g = 9.8 m/s2 and ρ = 1000 kg / m3 Figure 1 Centrifugal Pump Apparatus Figure 2 Centrifugal Pump Apparatus Apparatus Hydraulic Bench, auxiliary pump, hoses, Clamps, Tachometer, etc. The Experimental setup is shown is Figure 2. Procedure 1. Position the manifold block into the working channel of the bench, and the auxiliary pump on the floor at the left hand side of the bench and connect the auxiliary pump to the bench as shown in figure. 2. Connect the auxiliary pump to the bench using appropriate hoses. 3. Connect the apparatus to a single-phase electrical supply and open the drain and discharge valve of the bench. 4. Switch on the pumps and choose a suitable RPM. 5. Tabulate readings on the gauges and meters and determine the flow rate as well. 6. Slowly close the discharge valve to give a convenient reading on the gauge i.e. 2 m and tabulate new values. 7. Repeat in steady increments until the valve is fully closed. 8. Repeat the same experiments at other RPMs. Observation and Calculations: Record the data in Table 1. Table 1. Results for Centrifugal pump apparatus S.No 1 2 3 RP M Suctio n Head H1 Deliver y Head H2 Gauge correcti on factor H3 Head H= H1 + H2 – H3 Volu me Time Discar ge Q Water Power ρgQH Amper e Volt age Power input Efficiency 4 Avg Precautions • Apparatus shouldn’t be moved / disturbed while flow is on. • Volumetric Flow rate should be measured cautiously. • All the tapings and connections should be properly secured before starting the pumps. • The equipment should be allowed to rest and cool down after a continuous operation of 30 minutes. • While operating the equipment, water and electric hazards should be kept in mind. ******************************* THE END****************************** University of Engineering and Technology (UET), Peshawar Faculty of Mechanical, Chemical, Industrial, Mechatronics & Energy Engineering Department of Mechanical Engineering Fluid Mechanics (ME-223L) Experiment 11 Title: Series and Parallel pumps configuration. Objectives 1. Determining the head/flow rate characteristics of two similar pumps operating in a parallel configuration at the same speed Theory Background The introduction of a second pump to the Hydraulic Bench system allows the study of two pump performance, both in series and parallel operation. This accessory comprises a fixed speed pump assembly and independent discharge manifold interconnected by flexible tubing with quick release connectors. This auxiliary pump is intended to be used in conjunction with the basic Hydraulics Bench. The auxiliary pump is mounted on a support plinth which stands adjacent to the Hydraulics Bench primary pump. If two or more similar pumps are connected in parallel, the head across each pump is the same and the total flow rate is shared equally between the pumps. In the parallel operation, the flow rate does not increase in proportion to the number of pumps switched in. Figure 1 Block Diagram in Parallel Configuration and Centrifugal Pump Apparatus If two or more pumps are connected in series, the discharge passes through each pump in turn and undergo a head boost HD/n at each pump, Where n = number of pumps and HD is the total head. Figure 2. Block Diagram in Series Configuration and Centrifugal Pump Apparatus Apparatus Hydraulic Bench, Series / Parallel Pump test accessory. The Experimental setup is shown is Figure 1 and figure 2. Procedure 1. Position the manifold block into the working channel of the bench, and the auxiliary pump on the floor at the left-hand side of the bench and connect the auxiliary pump to the bench with appropriate hoses and Y connector as shown in figure. 2. Connect the auxiliary pump to the bench using appropriate hoses. 3. Connect the apparatus to a single-phase electrical supply. 4. Open the sump drain valve. And Close discharge control valve. 5. Switch on the main pump and now open the discharge control valve fully, then record inlet pressure, outlet pressure, and flow rate using volumetric tank. 6. Slowly close discharge valve to obtain a convenient reading on the manifold pressure gauge (e.g. mm of H20) and tabulate results at different discharge conditions. 7. By adjusting the sump drain valve, the complete experiment may be carried out under different static system pressures and can also demonstrate the effects of net positive suction head on the performance of the pump. Observation and Calculations: Record the data in Table 1. Table 1. Results for head/flow rate characteristics of two similar pumps operating in a parallel configuration at the same speed S.no Manifold pressure (m of H2O) Inlet (m of H2O) Datum head correction m Total head ((m of H2O)) Volume (litre) Time (sec) Flow rate Precautions • Apparatus shouldn’t be moved / disturbed while flow is on. • Volumetric Flow rate should be measured cautiously. • All the tapings and connections should be properly secured before starting the pumps. • The equipment should be allowed to rest and cool down after a continuous operation of 30 minutes. • While operating the equipment, water and electric hazards should be kept in mind. ******************************* THE END******************************