Total Quality Management Adeyinka Aremu School of Business, Liberty University BUSI 616: Total Quality Management Dr. Toscha Dickerson June 28th, 2022 Introduction & Problem Statement • My Total Quality Management project is based on the application of quality management principles to a manufacturing organization, ABC Manufacturing. • ABC Manufacturing deals with the production of auto parts. • The company has been in business for over 20 years and employs 300 workers. • The company has been experiencing problems with product quality, customer satisfaction, and employee morale. • In order to improve the situation, the company decided to implement a Total Quality Management program. Purpose & Search History • The aim of my study is to evaluate the current state of quality management at ABC Manufacturing and identify areas for improvement. • In particular, I will be looking at the effectiveness of the current quality management system in place, as well as employee perceptions of quality. • I began my project by searching for case studies of other organizations that have successfully implemented Total Quality Management programs. • I found several examples of companies that have benefited from TQM, including General Motors, Ford, and Xerox. • I then conducted a literature review to identify the key principles of TQM. • Finally, I analyzed the manufacturing process at ABC Manufacturing and identified areas where improvements could be made. Quality Philosophy Used • The chosen quality philosophy that seemed fit for this project is the Continuous Improvement philosophy. • To be effective, TQM must be an ongoing effort that never ends. • The continuous improvement philosophy is based on the idea that there is always room for improvement, no matter how good the current state of affairs may be (Goetsch & David, 2021). . • ABC Manufacturing should never be satisfied with the status quo; instead, it should always be looking for ways to improve its products, services, and processes to meet up with Ford and General Motors’ standards. • ABC Manufacturing should also encourage employees to suggest ways to improve the company, and it should reward employees who come up with successful improvements. Quality Tool used to create a process flow diagram • I used the quality tool known as the Kaizen method to help create a process flow diagram for this project. The Kaizen method is a Japanese philosophy that stresses the importance of continuous improvement (Goetsch & David, 2021). . • The Kaizen method helped me to create a process flow diagram because it showed me that there is always room for improvement in any manufacturing process. • The Kaizen method also helped me to identify potential improvements that could be made to the manufacturing process at ABC Manufacturing. • For example, the Kaizen method showed me that it is important to involve employees in the improvement process. Quality Tool used to create a process flow diagram (Cont’d) The Kaizen method also showed me that it is important to set goals for the improvement process and to track progress towards those goals. Finally, the Kaizen method showed me that it is important to reward employees who suggest successful improvements. Statistical process control used for tracking • The statistical process control used for ABC Manufacturing is a tool that allows for manufacturing processes to be monitored and controlled (Jimoh et al., 2019). • This process control provides data about the manufacturing process so that it can be improved. • The statistical process control also allows for manufacturing processes to be tracked over time so that trends can be identified. • The statistical process control can help identify when a manufacturing process is not meeting quality standards. • The statistical process control can help track the progress of the manufacturing process at ABC Manufacturing. • The statistical process control can also help identify when a manufacturing process is not meeting quality standards (Jimoh et al., 2019). • This process control can help improve the quality of the manufacturing process at ABC Manufacturing by providing data that can be used to make improvements. Conclusion and Biblical Integration • In conclusion, I believe that the best way for ABC Manufacturing to improve its products and services is to implement a continuous improvement philosophy. • ABC Manufacturing should never be satisfied with the status quo, and should always be looking for ways to improve its products, services, and processes. • Using the suggested quality tools, I believe that ABC Manufacturing can improve its manufacturing process and become a leader in the manufacturing industry. • Tools such as the Kaizen method and statistical process control can help ABC Manufacturing to improve its products and services. • Biblically, we are called to never be satisfied with the status quo but to always be looking for ways to improve (Proverbs 4:18). • Some of the best solutions for improving manufacturing processes at ABC Manufacturing include involving employees in the improvement process, setting goals for the improvement process, tracking progress towards those goals, and rewarding employees who suggest successful improvements. References • English Standard Version. (2008) English Standard Version online. https://www.esv.org/ (Original work published 2001). • Goetsch, D. L., & David, S. B. (2021). Quality management for organizational excellence: Introduction to total quality (9th ed.). Pearson Education. • Jimoh, R., Oyewobi, L., Isa, R., & Waziri, I. (2019). Total quality management practices and organizational performance: The mediating roles of strategies for continuous improvement. International Journal of Construction Management, 19(2), 162-177. https://doi.org/10.1080/15623599.2017.1411456