5 14 16 9 2 3 KENR5940 October 2007 6 FLUID POWER SYMBOLS BASIC COMPONENT SYMBOLS 21 MAIN AUX. PUMP or MOTOR 20 BC1 TWO POSITION ONE POSITION HYDRAULIC PNEUMATIC ENERGY TRIANGLES ATTACHMENT LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED VALVE PORTS TWO-WAY THREE POSITION PUMP: VARIABLE and PRESSURE COMPENSATED 2-SECTION PUMP VALVES VALVE ENVELOPES 1 15 LINE RESTRICTION (FIXED) RESTRICTION PRESSURE COMPENSATION LINE RESTRICTION (VARIABLE) SPRING (ADJUSTABLE) VARIABILITY BC2 CONTROL VALVES SPRING FLUID CONDITIONER FOUR-WAY THREE-WAY CONTROL VALVES CHECK VALVES AB AB P T SHIFTED POSITION P T NORMAL POSITION INFINITE POSITION SHUTTLE SPRING LOADED BASIC SYMBOL PILOT CONTROLLED FLUID STORAGE RESERVOIRS VENTED 8 5 9 10 12 13 11 2 CP/CS56, CP/CS64 and CP/CS74 Vibratory Compactor Hydraulic System 7 3 14 16 6 21 CP/CS56: C5P1-UP FCP1-UP C5S1-UP FCS1-UP 7 CP/CS64: C7F1-UP P7F1-UP C6P1-UP C6S1-UP RETURN ABOVE FLUID LEVEL PRESSURIZED RETURN BELOW FLUID LEVEL MEASUREMENT PRESSURE ROTATING SHAFTS FLOW TEMPERATURE UNIDIRECTIONAL BIDIRECTIONAL COMBINATION CONTROLS SOLENOID or MANUAL SOLENOID CP/CS74: C8F1-UP P8F1-UP C8P1-UP C8S1-UP SERVO SOLENOID and PILOT or MANUAL SOLENOID and PILOT DETENT THERMAL MANUAL CONTROL SYMBOLS PUSH-PULL LEVER GENERAL MANUAL MANUAL SHUTOFF PUSH BUTTON PILOT CONTROL SYMBOLS RELEASED PRESSURE PEDAL SPRING REMOTE SUPPLY PRESSURE 15 EXTERNAL RETURN BC2 ACCUMULATORS SPRING LOADED CROSSING AND JOINING LINES LINES CROSSING GAS CHARGED FIXED DISPLACEMENT 1 12 13 VARIABLE DISPLACEMENT NON-COMPENSATED FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL UNIDIRECTIONAL BIDIRECTIONAL BIDIRECTIONAL DOUBLE ACTING INTERNAL PASSAGEWAYS FLOW IN ONE DIRECTION Description 10 MB2 11 SOS 3 2 15 Cylinder Gp - Hydraulic (Steering) Machine Location Schematic Location NOTE A 1 E-3, F-3 (Front) (Rear) 180-3813 2 3 C-2 268-8018 4 D-1 (Axle Propel) 123-5260 5 B-4 (Drum Propel) 123-5259 6 B-6 7 F-6 8 D-1 Filter Gp - Oil (Hydraulic) Motor Gp - Fan Motor Gp - Piston Part Number (Vibratory) Note B 136-8869 (Vibratory) Note C 212-7030 Pump Gp - Gear (2-Section, Steering and Fan) 279-0480 Pump Gp - Piston (Axle Propel) 270-3948 9 D-3 (Drum Propel) 270-3947 10 D-5 (Vibratory, Fixed Frequency Vibratory Control) Note B (Vibratory, Fixed Frequency Vibratory Control) Note C (Vibratory, Varibable Frequency Vibratory Control) Note B (Vibratory, Varibable Frequency Vibratory Control) Note C 270-3949 270-3951 270-3950 270-3952 11 Strainer - Suction (Hydraulic Tank) 250-2783 12 A-3 Tank Gp - Hydraulic 264-4514 13 A-2 B-5 TWO POSITION THREE POSITION INFINITE POSITIONING PARALLEL FLOW CROSS FLOW Electrical Symbols Table Hydraulic Symbols (Electrical) G Transducer (Fluid) Transducer (Gas / Air) M Generator Electric Motor D-6 E-6 Valve Gp - Bypass (Hydraulic Oil Cooler) 162-2453 14 Valve Gp - Flow Control (HMU Steering) 295-6641 15 F-2 Valve Gp - Shift Pressure 276-2609 16 C-4 Pressure Switch (Adjustable) Pressure Switch Electrical Wire Temperature Switch Electrical Symbols (Electrical) Attachment - Blade Circuit Cylinder Gp - Hydraulic (Blade) NOTE A 20 F-2 Valve Gp - Control (Blade ) 211-1656 21 F-1 T Note A: Refer to Parts Manual for your specific machine. Pressure Symbol Note B: For CS/CP56 models. CP 8 Note C: For CS/CP64 and CS/CP74 models. Temperature Symbol Level Symbol Flow Symbol Wire Number Identification Codes FRAME AS. Electrical Schematic Example Tap Locations Pressure, Sampling, and Sensor Tap Number MA3 G3 MA2 Description Hydraulic Schematic Example Current Standard Current Standard Schematic Location BC1 Blade Cylinder Extend Pressure F-2 BC2 Blade Cylinder Retract Pressure F-2 CP Charge Pump Pressure D-1 G2 Drum Propel Pump Charge Relief Valve Pressure C-5 G3 Axle Propel Pump Charge Relieg Valve Pressure C-4 MA1 Vibratory Pump: Reverse Pressure D-5 MA2 Drum Propel Pump : Reverse Pressure C-4 MA3 Axle Propel Pump: Reverse Pressure C-3 MB1 Vibratory Pump: Forward Pressure D-5 MB2 Drum Propel Pump: Forward Pressure D-4 MB3 Axle Propel pump: Forward Pressure D-3 SOS Oil Sampling Port C-1 Harness identification code This example indicates wire 135 in harness "AG". Wire Circuit Number Identification Wire Color 325-AG135 PK-14 325-PK Circuit Identification Number Wire Color Wire Gauge Previous Standard Wire Color Wire 325-PK-14 G2 B 1 TAP LOCATIONS VARIOUS COMPONENTS FLOW ALLOWED IN EITHER DIRECTION Printed in U.S.A. Component Locations MB3 SINGLE ACTING Circuit Number Identification A Wire Gauge (EXAMPLE VALVE) (Dimensions: 34 inches x 24 inches) ENGINE AR 16 LINES JOINING © 2007 Caterpillar All Rights Reserved MACHINE COMPONENT LOCATIONS 9 HYDRAULIC AND PNEUMATIC CYLINDERS HYDRAULIC MOTORS HYDRAULIC PUMPS INTERNAL SUPPLY PRESSURE COMPLETE 16 Page, BC1 SIMPLIFIED KENR5940 20 INTERNAL RETURN 6 4 5 3 1 2 BLADE VALVE B VIB MOTOR F BLADE CYLINDER 15 136-8869 CS/CP56 212-7030 CS/CP64 CS/CP74 STEERING HMU T2 T VIB CONTROL A 1 R B E 10 VARIABLE FREQUENCY VIB CONTROL VIB CONTROL 9 DRUM PUMP 11 EZ CONTROL B BLADE CIRCUIT DETAIL P VIBRATORY PUMP A TO CHARGE FILTER T 21 E T2 20 L 270-3950 CS/CP56 270-3952 CS/CP64 CS/CP74 R MA1 PS A 270-3947 MB1 B MB3 MB2 HW CONTROL R T1 PS P Fe Fa CP HW CONTROL AXLE PUMP B R T1 PS P ENGINE TIMING CASE DRIVE 279-0480 270-3948 Fe Fa FAN B 8 STEER 4 D D PASSAGE PLUGGED DIESEL ENGINE 2300 RPM HIGH IDLE, 2200 RPM RATED PASSAGE PLUGGED FAN MOTOR 268-8018 T1 X1 (Dimensions: 34 inches x 24 inches) C 16 Page, Color 2, KENR5940 F BC2 EP CONTROL R FROM FAN MOTOR A 295-6641 A T P B STEER CYLINDERS 7 211-1656 BC1 G X2 T2 X1 G X2 MH S A T2 X1 G X2 MH S A G2 270-3949 CS/CP56 270-3951 CS/CP64 CS/CP74 MA2 G3 FRONT CHARGE FILTER REAR CHARGE FILTER 180-3813 180-3813 MA3 VIBRATORY PUMP FIXED FREQUENCY VIB CONTROL OIL COOLER X DRUM MOTOR B 286-9045 3 SHIFT VALVE 16 A SOS 276-2609 X P SEE DETAIL B LINE PATTERNS TC Pressure Line AXLE BRAKES Pilot / Load Sensing Pressure Drain / Return Lines Component Group 14 THERMAL BYPASS RETURN MANIFOLD 12 162-2453 A G T CALLOUTS 250-2783 123-5260 T Air Line SUCTION STRAINER AXLE MOTOR G YY Taps (Pressure, Sampling,Sensor) by letter 52 Components by number HYDRAULIC CIRCUIT COLOR DESCRIPTIONS STEERING PUMP OUTPUT AXLE AND DRUM PUMP OUTPUT 5 FAN PUMP OUTPUT VIBRATORY PUMP OUTPUT SUPPLY LINE DRAIN / RETURN LINE AXLE PROPEL CONTROL CIRCUIT DRUM PROPEL CONTROL OUTPUT STEERING CIRCUIT VIBRATORY PUMP CONTROL CIRCUIT A SHIFT CONTROL BLADE CYLINDER & CONTROL CIRCUIT 6 THIS SCHEMATIC IS FOR THE CP/CS56 , CP/CS64, AND CP/CS74 VIBRATORY COMPACTOR HYDRAULIC TANK 264-4514 MEDIA #: KENR5940-00 PART #: 262-0881 CHG 02 13 Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations 6 B Attachment R DRUM BRAKE C HYD TANK 123-5259 B T 2 OPTIONAL BLADE VALVE CASE DRAIN 5 4 3 2 1 A