CH 4: Deflection and Stiffness Stress analyses are done to ensure that machine elements will not fail due to stress levels exceeding the allowable values. However, since we are dealing with deformable bodies (not rigid), deflections should be considered also where they are in many cases more limiting than stresses. Take for example shafts where excessive deflection will interfere with the function of the elements mounted on the shaft and might cause failure of the system, thus usually shafts are designed based on deflections rather than stresses. Spring Rates In most types of loading situations, the stress developed in the element (bar, shaft, beam, etc.) is linearly related to the loading. As long as the stress in the material remains within the linear elastic region, the stress is also linearly related to the deflection. Therefore, there is a linear relation between load and deflection and elements under loading behave similar to linear springs, and thus we can define the spring rate or spring constant for the element as: πΏππππππ π= π·ππππππ‘πππ Axial, lateral, moment, torque, etc. Axial, lateral, bending, twisting, etc. Tension, Compression and Torsion ο· For a bar with constant cross-section the deformation is found as: πΏ= πΉπΏ π΄πΈ Thus, the spring constant for an axially loaded bar is: π= π΄πΈ πΏ ο· For a round shaft subjected to torque, the angular deflection is found as: π= ππΏ πΊπ½ Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) π in radians Class Notes by: Dr. Ala Hijazi Page 1 of 23 Thus, the spring constant is: π= πΊπ½ πΏ Deflection Due to Bending The deflection of beams is much larger than that of axially loaded elements, and thus the problem of bending is more critical in design than other types of deformation. - Shafts are treated as beams when analyzed for lateral deflection. ο· The beam governing equations are: Load intensity Shear force Moment Slope Deflection π πΈπΌ π πΈπΌ π πΈπΌ = ππ₯ 4 π3 π¦ = ππ₯ 3 = π= π4 π¦ π2 π¦ ππ₯ 2 ππ¦ ππ₯ π¦ = π(π₯) ο· Knowing the load intensity function, we can integrate four times (using the known boundary conditions to evaluate the integration constants) to get the deflection. ο· However, in most cases, the expression of bending moment is easy to find (using sections) and thus we start from the moment governing equation and integrate to get the slope and deflection. Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 2 of 23 Example: The beam shown has constant cross-section and it is made from homogeneous isotropic material. Find the deflection, slope and the location and value of maximum slope. Solution: π2 π¦ π ππ₯ = = − ππ₯ 2 πΈ πΌ πΈπΌ ππ¦ ππ₯ 2 =− + πΆ1 ππ₯ 2πΈπΌ Integrating ο¨ Integrating ο¨ π¦=− 1 π¦=0 B.C.’s: ππ₯ 3 6πΈπΌ + πΆ1 π₯ + πΆ2 @ π₯=πΏ (1) (2) 2 ππ¦ ππ₯ =0 @ π₯=πΏ Substituting B.C. 2 in equation (1) we get: ππΏ2 πΆ1 = 2πΈπΌ ππ₯ 3 ππΏ2 π¦=− + π₯ + πΆ2 6πΈπΌ 2πΈπΌ ο¨ (3) Substituting B.C. 1 in equation (3) we get: ππΏ3 ππΏ3 0=− + + πΆ2 6πΈπΌ 2πΈπΌ ππΏ3 πΆ2 = − 3πΈπΌ ο¨ π¦= Thus, and the slope π 6πΈπΌ ππ¦ ππ₯ (−π₯ 3 + 3πΏ2 π₯ − 2πΏ3 ) = π 2πΈπΌ (πΏ2 − π₯ 2 ) Maximum slope occurs when: ππ¦ (ππ₯ ) π₯=0 π ππ¦ ( )=0 ππ₯ ππ₯ = ππΏ2 2πΈπΌ Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) ο¨ π₯=0 Class Notes by: Dr. Ala Hijazi Page 3 of 23 Beam Deflections by Superposition Superposition resolves the effect of combined loading on a structure by determining the effects of each load separately and adding the results algebraically. ο Superposition: Resolve, Find, Add. ο The resulting reactions, deflections and slopes of all common types of loading and boundary conditions are available and can be found in specialized books such as “Roak’s Formulas for Stress and Strain”. οΆ Table A-9 gives the results for some common cases. Note: superposition is valid as long as the deflections are small such that the deformation resulting from one type of loading will not alter the geometry. Also, each effect should be linearly related to the load that produces it. Example: Solved by integration Table A-9, Case 6 Table A-9, Case 8 Table A-9, Case 10 Note that: RA=R1+R3+R5+R7 RB=R2+R4+R6+R8 See Examples 4-3 & 4-4 from text Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 4 of 23 Beam Deflections by Singularity Functions As shown in Ch. 3, singularity functions can be used to write an expression for loading over a range of discontinuities. ο· The loading intensity function π (π₯) can be integrated four times to obtain the deflection equationπ¦(π₯). (Recall the singularity functions integration and evaluation rules which has been introduced in Ch.3) See Examples 4-5 & 4-6 from text Strain Energy When loads are applied to an elastic member, the member will elastically deform, thus transferring the work done by the load into potential energy called strain energy. ο· If a load “πΉ” is applied to a member and as a result the member deformed a distance “π¦”, then the work done by the load is (if the relation between the load and deformation is linear): 1 π = πΉπ¦ 2 ο¨ but, π¦= πΉ π spring rate πΉ2 π= 2π ο This equation defines the strain energy in general where the load can also mean a torque or moment provided that consistent units are used for “π”. ο· Therefore, the strain energy for different types of loading can be defined as follows: Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 5 of 23 Factors Involved Loading Type Axial Force Strain Energy Strain Energy (All factors are constant with π) (General expression) F, E, A Bending Moment πΏ πΉ2 π=∫ ππ₯ 2πΈπ΄ πΉ2πΏ π= 2πΈπ΄ 0 πΏ π2 π=∫ ππ₯ 2πΈπΌ π2 πΏ π= 2πΈπΌ M, E, I 0 πΏ π2 π=∫ ππ₯ 2πΊπ½ 2 Torque π πΏ π= 2πΊπ½ T, G, J Transverse Shear 0 πΏ π2 π = ∫πΆ ππ₯ 2πΊπ΄ 2 π πΏ π=πΆ 2πΊπ΄ V, G, A 0 - Where πΆ is the cross-section correction factor (Table 4-1 in text) : πΆ = 1.2 for rectangular sections πΆ = 1.11 for circular sections πΆ = 2 for thin-walled circular sections πΆ = 1 for box and structural sections (where only the area of the web is used) Example: The cantilever beam shown has a stepped square cross-section and it is made of steel (πΈ = 210 πΊππ, πΊ = 75 πΊππ). Find the stain energy in the beam. Solution: π = 500 π₯ π. ππ 250 π2 ππ = ππ1 + ππ2 = ∫0 Due to moment 1 2πΈ 250 25×104 π₯ 2 [∫0 π = 500 π & 4×105 500 25×104 π₯ 2 ππ₯ + ∫250 8×105 ππ₯ ] = Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) 2πΈπΌ1 500 π2 ππ₯ + ∫250 1 2πΈπΌ2 25 π₯ 3 [| 120 | 2(210×103 ) ππ₯ 250 0 = +| 25 π₯ 3 | 500 240 250 ] Class Notes by: Dr. Ala Hijazi Page 6 of 23 ο¨ ππ = 34.877 ππ½ ππ = ππ1 + ππ2 = πΆ Due to shear = 1.2 ο¨ 5002 2(75×103 ) π 2 πΏ1 2πΊπ΄1 250 +πΆ π 2 πΏ2 2πΊπ΄2 250 (2.2×103 + 3.1×103 ) = 0.389 ππ½ ππππ‘ππ = ππ + ππ = 35.266 ππ½ Very small compared to the strain energy due to moment Usually the strain energy due to shear is neglected for long beams Castigliano’s Theorem Castigliano’s theorem is one of the energy methods (based on strain energy) and it can be used for solving a wide range of deflection problems. ο· Castigliano’s theorem states that when a body is elastically deformed by a system of loads, the deflection at any point “π” in any direction “π” is equal to the partial derivative of the strain energy with respect to a load at “π” in the direction “π”. The theory applies to both linear and rotational deflections πΏπ = ππ ππΉπ Where πΏπ is the displacement of the point of application of the force πΉπ in the direction of πΉπ ππ, ππ = ππ πππ Where ππ is the rotation (in radians) at the point of application of the moment ππ in the direction of ππ ο· It should be clear that Castiglione’s theorem finds the deflection at the point of application of the load in the direction of the load. Q: What about if there is no load at the desired point in the desired direction? A: We apply a fictitious “dummy” load “π” at that point in the desired direction. Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 7 of 23 Procedure for using Castigliano’s theorem: - Obtain an expression for the total strain due to all loads acting on the member (including the dummy load if one is used). - Find the deflection of the desired point (in the desired direction) as: If the deflection turns out to be negative, it means that it is in the opposite direction of the load ππ πΏπ = ππΉπ or if a dummy load ππ is used: ππ πΏπ = [ ] πππ π =0 π After taking the derivative, set ππ = 0 to find the deflection Note: If the strain energy is in the form of integral, it is better to take the partial derivative with respect to the load “πΉπ ” before integrating. See Examples 4-8 & 4-9 from text Example: For the cantilevered bar subjected to the horizontal load “P” as shown. Find the vertical deflection at the free end “Point A”. (Neglect the transverse shear). Solution: The components that define the total strain energy are: - Bending in AB, where MAB = P y Bending in BC, where MBC = P h+ Q x Axial load in AB = Q Axial load in BC = P Thus, the total strain energy is: β Since there is no vertical load acting at point ”A”, we add a dummy load π Since the axial loads are of constant magnitude πΏ π2 π¦ 2 (πβ + ππ₯)2 π2 β π2 πΏ π=∫ ππ¦ + ∫ ππ₯ + + 2πΈπΌ 2πΈπΌ 2πΈπ΄ 2πΈπ΄ 0 0 Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 8 of 23 The vertical deflection at “A” is: πΏ ππ π₯(πβ + ππ₯) πβ πβπ 2 ππ 3 πβ πΏπ΄ = [ ] =∫ ππ₯ + = + + ππ π=0 πΈπΌ πΈπ΄ 2πΈπΌ 3πΈπΌ πΈπ΄ 0 Set π = 0 ο¨ πβπ 2 πΏπ΄ = 2πΈπΌ The expressions for finding deflections using Castigliano’s theorem can be simplified and written as: πΏπ = ππ 1 ππΉ = ∫ (πΉ )ππ₯ ππΉπ π΄πΈ ππΉπ πππ ππππ πππ ππ πΆππππππ π πππ πΏπ = ππ 1 ππ = ∫ (π ) ππ₯ ππΉπ πΈπΌ ππΉπ πππ π΅ππππππ ππ = ππ 1 ππ = ∫ (π ) ππ₯ πππ πΊπ½ πππ πππ ππππ πππ See Example 4-11 from text Deflection of Curved Beams Examples of curved beams include machine frames, springs, clips, etc. The deflection of curved beams can be found using Castigliano’s theorem. ο· Consider a curved beam subjected to “in-Plane” loading as shown: - Note that the load “πΉ” is purely shear at θ = 0, and purely normal at θ = 90°. Thus, polar coordinates are used to represent the internal loading. Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 9 of 23 ο· The internal loading acting at any angle θ is: Shear: Fr = F cos θ Axial: Fθ = F sin θ Bending Moment: M = F R sin θ ο· The total strain energy in the beam consists of four components: ο Strain energy due to bending moment π: π2 π1 = ∫ ππ 2π΄ππΈ Where “π” is the eccentricity (π = π − ππ ) However, when the radius “π ” is large compared to the height “β” the strain energy due to moment can be approximated as: π2 π π1 = ∫ ππ 2πΈπΌ πππ π > 10 β ο The strain energy due to normal “axial” force πΉπ has two components: - Due to the axial force πΉπ : πΉπ2 π π2 = ∫ ππ 2π΄πΈ - Due to the moment produced by the axial force πΉπ (which has an opposite direction to the moment π): π3 = − ∫ ππΉπ π΄πΈ ππ Because it causes deflection in the direction opposite to the force” πΉ” ο The strain energy due to shear force πΉπ πΉπ2 π π4 = ∫ πΆ ππ 2π΄πΊ Where “πΆ” is the cross-section correction factor Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 10 of 23 ο· According to Castigliano’s theorem, the deflection in the direction of the force “πΉ” is found as: πΏ= ππ ππ1 ππ2 ππ3 ππ4 = + + + ππΉ ππΉ ππΉ ππΉ ππΉ Taking the partial derivatives and integrating between 0 to π, then simplifying we get: ππΉπ 2 ππΉπ ππΆπΉπ πΏ= − + 2π΄ππΈ 2π΄πΈ 2π΄πΊ ο Note that the first term (which is due to moment) will be much larger than the other two terms when π is large, since it has π 2 , and thus the other terms can be neglected and we can use the approximate expression of strain energy for π /β > 10 which gives an approximate result: ππΉπ 2 πΏ≅ 2πΈπΌ Example: For the beam shown, find the vertical deflection at point “A” considering the moment only and knowing that R/h>10 for the curved portion. Solution: Since the moment only is considered, the total strain energy has two components: Due to moment in AB : MAB = Fx Due to moment in BC : MBC = FL + FR ( 1 - cos θ ) πΏ π = ππ΄π΅ + ππ΅πΆ 0 Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) π ⁄2 2 2 ππ΄π΅ ππ΅πΆ =∫ ππ₯ + ∫ π ππ 2πΈπΌ 2πΈπΌ 0 Class Notes by: Dr. Ala Hijazi Page 11 of 23 πΏ π/2 ππ π₯ (πΏ + π (1 − πππ π)) πΏ= = ∫(πΉπ₯) ππ₯ + ∫ (πΉπΏ + πΉπ (1 − cos θ)) π ππ ππΉ πΈπΌ πΈπΌ 0 ο¨ πΏ= 0 πΉ {4πΏ3 + 3π [2ππΏ2 + 4(π − 2)πΏπ + (3π − 8)π 2 ]} 12πΈπΌ Statically Indeterminate Problems A statically indeterminate problem has more unknown reactions than what can be found using static equilibrium equations (i.e., number of unknown is more than the number of available equations). ο· The additional supports that are not necessary to keep the member in equilibrium are called redundant supports and their reactions are called “redundant reactions”. ο· The number of redundant reactions is defined as the degree of indeterminacy, and the same number of additional equations is needed to solve the problem. How to solve statically indeterminate problems? ο· Using integration or singularity functions: 1. Write the equations of static equilibrium in terms of applied loads and the unknown reactions. 2. Obtain the expressions for slope and deflection of the beam. 3. Apply the boundary conditions consistent with the restraints “reactions” 4. Solve the equations obtained from steps 1 and 3. ο· Using Superposition: - Choose the redundant reaction(s). - Write the equations of static equilibrium for the remaining reactions in terms of applied loads and the redundant reaction. Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 12 of 23 - Using superposition divide the loading where once the applied loading is present and the redundant reaction is removed, and the other time the applied load is removed and the redundant reaction is present. - Find the deflection (can be found from tables or using Castigliano’s theorem) at the location of the redundant reaction in both cases and use that as an additional compatibility equation where the sum of the deflections is zero. (note that if the redundant reaction is a moment, the corresponding deflection will be slope) - Solve the compatibility equation(s) for the redundant reaction, and then find the remaining reactions from the equilibrium equations. Example: Choosing R2 & M2 as the two redundant reactions ο¨ Compatibility equations: Solved for the redundant reactions R2 & M2 πΏ1 + πΏ2 + πΏ3 = 0 π1 + π2 + π3 = 0 where: Can be used to find R1 & M1 M1 = M1’+M1’’+M1’’’ R1 = R1’+R1’’+R1’’’ Example: Determine the reactions for the beam shown using superposition. Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 13 of 23 Choosing the reaction π1 to be the redundant reaction Solution: From equilibrium we get: πΉ π1 π 1 = + 2 πΏ πΉ π1 π 2 = − 2 πΏ From Table A-9 (case 5): (1) (2) ππ¦ πΉ πΉπΏ2 2 2 (12π₯ − 3πΏ )] π1 = [ ] =[ =− ππ₯ π₯=0 48πΈπΌ 16πΈπΌ π₯=0 From Table A-9 (case 8) and setting a = 0 we get: ππ¦ π1 π1 πΏ (3π₯ 2 + 2πΏ2 )] π2 = [ ] =[ = ππ₯ π₯=0 6πΈπΌπΏ 3πΈπΌ π₯=0 Compatibility: π1 + π2 = 0 ο¨ π1 πΏ πΉπΏ2 − =0 3πΈπΌ 16πΈπΌ ο¨ π1 = 3πΉπΏ 16 Substituting in equations 1 & 2 we get: ο¨ π 1 = 11πΉ 16 & π 2 = 5πΉ 16 See the solution in Example 4-14 in the text book Compression Members The analysis and design of compression members “Columns” is different from members loaded in tension. A column is a straight and long (relative to its cross-section) bar that is subjected to a compressive axial load. A column can fail due to buckling (a sudden, large lateral deflection) before the compressive stress in the column reach its allowable (yield) value. Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 14 of 23 ο· Buckling or “elastic instability” can cause catastrophic failure of structures. To understand why buckling happens, it is important to understand equilibrium regimes. There are three states of equilibrium: - Stable Equilibrium: when the member is moved it tends to return to its original equilibrium position. - Neutral Equilibrium: when the member is moved from its equilibrium position, it is still in equilibrium at the displaced position. - Unstable Equilibrium: when the member is moved from its equilibrium position it becomes imbalanced and accelerates away from its equilibrium position. ο· With increasing compressive loading, the state of equilibrium of a column changes from stable to neutral to unstable. ο· The load that causes a column to become unstable is called the “critical buckling load” where under unstable equilibrium condition; any small lateral movement will cause buckling (catastrophic failure). ο· According to geometry and loading, columns can be categorized as: - Long columns with central loading. - Intermediate length columns with central loading. - Columns with eccentric loading. - Stratus or short columns with eccentric loading. Long Columns with Central Loading The critical “buckling” load for long columns with central loading is predicted by Euler formula and it depends on: - End conditions: four types of end conditions; pinned-pinned, fixed-fixed, fixedpinned and fixed-free. - The column material “πΈ”. - Geometry: length and cross-section. ο Consider a pinned-pinned column of length “πΏ” and subjected to axial load “π”. - Assume that the column became slightly bent. Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 15 of 23 The bending moment developed in the column is: π = −ππ¦ Using the beam governing equation: ο¨ π2π¦ π = ππ₯ 2 πΈπΌ π2π¦ π = − π¦ ππ₯ 2 πΈπΌ or π2π¦ π + π¦=0 ππ₯ 2 πΈπΌ Which is a homogeneous, second order differential equation. The general solution for the differential equation is: π π π¦ = π΄ π ππ√ π₯ + π΅ πππ √ π₯ πΈπΌ πΈπΌ (1) The equation can be evaluated using the boundary conditions: 1. π¦ = 0 @ π₯ = 0 2. π¦ = 0 @ π₯ = πΏ From B.C.1: ο¨ π΅=0 From B.C.2: ο¨ 0 = π΄ π ππ√ πΏ π πΈπΌ The constant “π΄” cannot be zero because that is a trivia solution which means that the column will not be buckle. Thus, π π ππ√ πΏ = 0 πΈπΌ This is satisfied when: π √ πΏ = ππ πΈπΌ where π = 1,2,3 … Solving for “π” we get: Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 16 of 23 π2 π 2 πΈπΌ π= πΏ2 where the smallest “π” is obtained for π = 1 (The first mode of buckling) Thus, the critical load “πππ ” for a column with pinned ends is: ο¨ π 2 πΈπΌ πππ = 2 πΏ πΈπ’πππ πππππ’ππ Substituting back in equation (1) we get the deflection curve: π¦ = π΄ π ππ ππ₯ πΏ which is a half-wave ο It should be realized that for columns with non-circular crosssection, the column will buckle about the axis of the cross-section having the smallest moment of inertia (the weakest axis). ο· Using the relation πΌ = π΄π 2 where “π΄” is the cross-sectional area and “π” is the radius of gyration, we can write Euler formula in a more convenient form: Critical buckling stress ο¨ πππ = πππ π΄ = π2 πΈ (πΏ/π)2 The stress value that will cause a column to be in unstable equilibrium condition where the ratio (πΏ/π) is called the “slenderness ratio” ο This ratio (rather than the actual length) is used to classify columns in to length categories. ο· The critical loads for columns with different end conditions can be obtained by solving the differential equation and it can be seen by comparing the buckled shapes. Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 17 of 23 ο· Euler formula for different end conditions can be written in the form: π 2 πΈπΌ πππ = 2 πΏπ where πΏπ is the “effective length” Or alternatively Euler formula can be written as: ο¨ πΆπ 2 πΈπΌ πππ = πΏ2 ππ πππ πππ πΆπ 2 πΈ = = π΄ (πΏ/π)2 where πΆ is the “end-condition constant” οΆ In reality it is not possible to fix an end (even if it is welded); thus, recommended “realistic” values of πΆ are given in Table 4-2. ο· Plotting the Euler critical stress vs. the slenderness ratio we get: ο It is noted that for slenderness ratio less than that of point “T”; buckling occurs at a stress value less than that predicted by Euler formula (it follows the dashed line). ο· Thus, the Euler formula is used for slenderness ratios larger than (L/k)1 which is given as: Limiting slenderness ratio ο¨ πΏ 2π 2 πΆπΈ ( ) =√ π 1 ππ¦ Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) πΏ πΏ π π 1 Long columns: ( ) > ( ) Class Notes by: Dr. Ala Hijazi Page 18 of 23 Intermediate-Length Columns with Central Loading For columns with slenderness ratio smaller than (L/k)1, Euler formula cannot predict the critical buckling load. For this range the Johnson formula is used which is a parabolic fit between “ππ¦ ” and point “T”. ο· The Johnson formula predicts the critical stress as: πππ ππ¦2 πππ πΏ 2 = = ππ¦ − 2 ( ) π΄ 4π πΆπΈ π πππ πΏ πΏ <( ) π π 1 Or alternatively using the effective length “πΏπ ” it is written as: ππ¦2 πΏπ 2 πππ = ππ¦ − 2 ( ) 4π πΈ π Example: A column with one end fixed and the other free is to be made of Aluminum alloy 2014 (E=72GPa, Sy=97MPa). The column cross-sectional area is to be 600 mm2 and its length is 2.5 m. Find the critical buckling load for the following cross-sections: a) A solid round bar b) A solid square bar Solution: πΆ = 1/4 Fixed-Free: a) Round bar π΄= π 2 π 4 ο¨ 4π΄ 4(600) π=√ =√ = 27.64 ππ π π π π4 = πΌ= Radius of gyration: π=√ =√ Slenderness ratio: πΏ 64 (π) = (R1) 64 (27.64)4 = 28650 ππ4 πΌ 28650 π΄ 600 2500 6.91 = 6.91 ππ = 361.8 Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 π Moment of Inertia: Class Notes by: Dr. Ala Hijazi Page 19 of 23 Limiting slenderness ratio: πΏ 2π 2 πΆπΈ 2π 2 (0.25)(72 × 109 ) =√ = 60.52 ( ) =√ π 1 ππ¦ 97 × 106 361.8 > 60.52 Comparing: ο¨ Long column (π’π π πΈπ’πππ πππππ’ππ) πΆπ 2 πΈπΌ (0.25)π 2 (72 × 109 )(28.65 × 10−9 ) πππ = = = 814.4 π πΏ2 2.52 ο¨ b) Square bar π΄ = π2 ο¨ π = √π΄ = √600 = 24.5 ππ π 4 24. 54 πΌ= = = 30000 ππ4 12 12 πΌ 30000 π΄ 600 π=√ =√ = 7.07 ππ πΏ 2500 = 353.6 ( )= π 7.07 353.6 > 60.52 ο¨ ο¨ Long column (π’π π πΈπ’πππ πππππ’ππ) (0.25)π 2 (72 × 109 )(30 × 10−9 ) πππ = = 852.7 π 2. 52 ο The example shows that for the same cross-sectional area the square section has slightly higher critical buckling load than the circular one. ο To increase the critical buckling load without increasing the cross-sectional area, hollow tube sections are used (since they have higher moment of inertia). ο When thin-walled hollow tubes are used, wall buckling is considered too. For this reason circular tubes are better than square tubes because the buckling load of curved walls is higher than that of flat walls. The critical stress causing wall buckling of thin-wall circular tubes can be found as: πΈπ‘ πππ = π √3(1 − π£ 2 ) πΈ & π£ are young’s modulus and poisson’s ratio and π & π‘ are the tube radius and wall thickness. Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 20 of 23 Columns with Eccentric Loading In most applications the load is not applied at the centroid of the cross-section, but rather it is eccentric. ο· The distance between the centroidal axis and the point of load application is called the eccentricity “π”. ο· Considering a pinned-pinned column with eccentric load “π”. The bending moment developed in the column is: π = −π(π + π¦) Using the beam governing equation π2π¦ ππ₯ 2 = π πΈπΌ we get: π2 π¦ π ππ + π¦ = − ππ₯ 2 πΈπΌ πΈπΌ Using the same procedure used before to solve the differential equation, and the same B.C.s we can obtain the deflection equation. The maximum deflection occurs at mid-span (x=L/2) and it is found to be: πΏ π πΏ = π¦πππ₯ = π [π ππ ( √ ) − 1] 2 πΈπΌ and thus, maximum moment at mid-span is: πΏ π ππππ₯ = π(π + πΏ) = ππ π ππ ( √ ) 2 πΈπΌ The maximum compressive stress at mid-span has two components; axial and bending: ππ = π ππ π ππ + = + 2 π΄ πΌ π΄ π΄π Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) where “c” is the distance from the neutral axis to the outer surface Class Notes by: Dr. Ala Hijazi Page 21 of 23 Substituting the value of the maximum moment at mid-span we get: Max compressive stress at mid span ππ = π ππ πΏ π [1 + 2 π ππ ( √ )] π΄ π 2π πΈπ΄ where the term (ec/k2) is called the eccentricity ratio ο· If we set the maximum value of compressive strength to be equal to the compressive yield strength of the column material “ππ¦π ” we can write: ο¨ π΄ ππ¦π π· = 1+( π· πΏ ππ ) π ππ ( π √πΈπ΄) 2 2π π The secant equation Where πΏπ is the effective length for any end condition ο· Note that “π·” appears twice in the equation, thus this equation needs an iterative process to find the critical buckling load. ο For the first iteration the critical buckling load obtained from Euler formula “πππ ” is used, and the iterations continue until both sides converge. Critical load decreases with increasing eccentricity ratio Struts, or Short Compression Members When a short bar is loaded in compression by a load “π” acting along the centroidal axis, the stress increases uniformly as σ = P/A until it reaches the yield strength of the material. Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 22 of 23 However, if the load is eccentric an additional component of stress, due to the bending moment, is introduced: ππ = π ππ¦ π (ππ)π¦ π ππ¦ + = + = (1 + 2 ) π΄ πΌ π΄ πΌ π΄ π ο· The maximum compressive stress occurs at point “B” on the surface where π¦ = π ο¨ ππ = π ππ (1 + 2 ) π΄ π ο If the maximum stress value is ππ¦ , then we can solve for the critical load πππ . ο· To distinguish short columns (or struts) from long columns with eccentric loading the slenderness ratio is used, where the limiting value is: Limiting value of slenderness ratio for columns with eccentric loading πΏ π΄πΈ ( ) = 0.282√ π 2 π if if πΏ π πΏ πΏ >( ) π πΏ 2 <( ) π π 2 ο¨ πΏπππ ππππ’ππ (π’π π π πππππ‘ πππππ’ππ) ο¨ ππ‘ππ’π‘ (π βπππ‘ ππππ’ππ) See Example 4-20 from text Shigley’s Mechanical Engineering Design, 10th Ed. CH 4 (R1) Class Notes by: Dr. Ala Hijazi Page 23 of 23