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08V31T5A500- Jazz fog light

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INSTALLATION INSTRUCTIONS
JUN. 2015
JAZZ
FOG LIGHTS
GENERAL VIEW
RELAY
COMBINATION
LIGHT SWITCH
HARNESS A
15A FUSE
RIGHT TRIM
RIGHT
FOG LIGHT
HARNESS B
LEFT
FOG LIGHT
LEFT TRIM
FOR YOUR SAFETY (Read carefully)
Introduction of Symbol Messages
© Honda Access Corp. 2015
08V31-T5A-5000-90 1 / 22
Introduction of Icons
Wire Harness Routing Precaution
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08V31-T5A-5000-90
Safety: General
• Observe all safety notes and precautions described in the Shop Manual in addition to those described in this
Installation Instructions. Be extremely careful for your safety and safety of others particularly.
• Be careful not to damage the vehicle and the parts.
• Be extremely careful to the handling of the retaining tabs and clips particularly.
• Note the locations of the parts before removing them so that they can be reinstalled in their original positions properly.
Safety: For Electric Parts
• Do not perform the installation of the accessories with having connected negative cable of the battery.
Safety: For the Accessory
• Always use the parts and tools specified in the installation instructions.
• Do not perform installation work and attaching work at the place where gets the direct rays of the sun or the dust
appears.
• Always install these accessories at the ambient air temperature 15°C (60°F) or above.
• Heat the accessories and bonding surfaces if the ambient air temperature is below 15°C (60°F).
• Attach the accessories by pressing it firmly with the palm of your hand. Be careful not to damage the accessories and
the vehicle parts.
• Carefully place the double-sided adhesive tape on the proper position. Once the double-sided adhesive tape touches
the surface, do not try to detach and relocate it. If you attempt to move after it touches the surface, you will damage
the part before the adhesive will give way.
• Not to wash the vehicle for 24 hours to allow the adhesive to cure.
PARTS LIST
Left fog light
(Identification mark:
RH)
Right fog light
(Identification mark:
LH)
Left trim
Right trim
Harness A
Harness B
Combination light
switch
Relay
08V31-T5A-5000-90
3 / 22
Wire ties (11)
Long wire ties (4)
Self-tapping screws (4)
Fuse label
15A Fuse
Aluminum tapes (4)
Bracket
Ground bolt
Flange nut
TOOLS AND SUPPLIES REQUIRED
•
•
•
•
Phillips screwdriver
Nippers
Shop towel
Ruler
4 / 22
•
•
•
•
Ratchet
Tape
Handy remover
Tape measure
08V31-T5A-5000-90
•
•
•
•
8 mm and 10 mm Sockets
Contact cleaner
Blanket
10 mm Open end wrench
INSTALLATION
Removing the Vehicle Parts
4.
How to Use the Contact Cleaner
Remove the driver’s dashboard side lid.
• Using contact cleaner on a shop towel, thoroughly
clean the areas where the accessories will be
attached.
NOTICE
• Always use the contact cleaner.
• Do not apply the cleaner to the object of the work
directly.
• Completely dry the cleaned areas before attachment
work.
SHOP TOWEL
DOOR OPENING
SEAL
CONTACT CLEANER
Q931901DW
5.
Disconnecting the Battery Cable
1.
2.
3.
DRIVER’S
DASHBOARD
SIDE LID
QDN2701AJ
5 RETAINING
TABS
Remove the driver’s dashboard lower cover.
Perform the works before disconnecting the
negative cable from the battery as shown below.
Make sure if you have the anti-theft code for the
audio/navigation system. Record some settings of
the vehicle if necessary.
Disconnect the negative cable from the battery.
VEHICLE
CONNECTORS
CLIP
BOLT
NOTICE
• For Hybrid vehicle, make sure not to disconnect the
negative cable from the battery three minutes after
turning the engine switch to OFF.
Lower.
4 RETAINING
TABS
DRIVER’S
DASHBOARD
LOWER COVER
4 CLIPS
QDN2702AJ
Disconnect.
Record.
QCD0502BM
08V31-T5A-5000-90
5 / 22
6.
Remove the driver’s front door sill trim.
8.
Attach the tapes to protect the vehicle.
NOTICE
• Do not remove the tapes until after the reinstallation.
3 RETAINING
TABS
2 CLIPS
3 RETAINING
TABS
STEERING
WHEEL
Lower.
DOOR OPENING
SEAL
UPPER
COLUMN
COVER
DRIVER’S FRONT
DOOR SILL TRIM
QC22024AJ
7.
Remove the driver’s kick panel.
2 CLIPS
TAPES
9. Turn the steering wheel 90° counterclockwise.
10. Release the hook.
Turn 90°
counterclockwise.
DRIVER’S
KICK PANEL
DOOR OPENING
SEAL
QC22025AJ
HOOK
HANDY
REMOVER
6 / 22
08V31-T5A-5000-90
11. Turn the steering wheel 180° clockwise.
12. Release the hook.
14. Remove the self-tapping screw.
Turn 180°
clockwise.
SELF-TAPPING
SCREW
HOOK
LOWER COLUMN
COVER
15. Turn the steering wheel 180° counterclockwise.
16. Remove the self-tapping screw.
13. Remove the upper column cover.
4 RETAINING
TABS
2 HOOKS
Turn 180°
counterclockwise.
SELF-TAPPING
SCREW
08V31-T5A-5000-90
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17. Remove the lower column cover.
19. Remove the grille cover.
GRILLE COVER
3 CLIPS
SELF-TAPPING
SCREW
LOWER COLUMN
COVER
18. Attach the tapes to protect the vehicle.
QCN0903AH
NOTICE
• Do not remove the tapes until after the reinstallation.
20. Remove the intake air guide.
4 CLIPS
FRONT
FENDER
INTAKE AIR
GUIDE
TAPES
FRONT BUMPER
8 / 22
08V31-T5A-5000-90
QCN0904AH
21. Remove the self-tapping screws and clips.
23. Release the retaining tab.
RETAINING TAB
2 SELFTAPPING
SCREWS
2 SELFTAPPING
SCREWS
(flat head)
6 CLIPS
2 SELFTAPPING
SCREWS
(flat head)
22. Release the retaining tabs.
24. Repeat same procedures for the other side.
4 RETAINING
TABS
Repeat steps 22 and 23.
Q9D1014AM
08V31-T5A-5000-90
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Installing the Fog Lights
25. Remove the front bumper.
26. Remove the left trim.
7 RETAINING TABS
RETAINING TAB
4 RETAINING
TABS
VEHICLE
CONNECTORS
(if equipped)
FRONT
BUMPER
LEFT TRIM
27. Install the left fog light.
NOTICE
• Make sure to check the shape (identification mark)
before installation.
2 SELF-TAPPING
SCREWS
LEFT FOG LIGHT
(Identification mark: RH)
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08V31-T5A-5000-90
Routing the Harness B
28. Install the left trim.
7 RETAINING TABS
30. Connect the vehicle connector.
RETAINING TAB
VEHICLE
1-PIN
CONNECTOR
HARNESS B
1-PIN CONNECTOR
LEFT TRIM
29. Repeat same procedures for the other side.
HARNESS B
Repeat steps 26 through 28.
Q9D1014AM
08V31-T5A-5000-90
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31. Secure the harness B and connectors.
2 WIRE TIES
33. Secure the harness B.
1-PIN
CONNECTORS
VEHICLE
HARNESS
VEHICLE
HARNESS
VEHICLE
CLIP
3 WIRE
TIES
32. Secure the harness B ground terminal.
BRANCH OF
HARNESS B
34. Peel the right air guide.
35. Route the harness B.
HARNESS B
GROUND
GROUND
TERMINAL BOLT
VEHICLE
FRAME
CLIP
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08V31-T5A-5000-90
RIGHT
AIR GUIDE
36. Secure the harness B.
37. Reinstall the right air guide.
39. Peel the left air guide.
40. Route the harness B.
RETAINING
TAB
VEHICLE
FRAME
HARNESS B
HARNESS B
WIRE TIE
VEHICLE
HARNESS
HARNESS B CLIP
LEFT
AIR GUIDE
RETAINING TAB
38. Route the harness B.
41. Reinstall the left air guide.
42. Secure the harness B.
VEHICLE
HARNESS
FRONT
BUMPER
BEAM
VEHICLE
CLIP
HARNESS B
2-PIN
CONNECTOR
WIRE
TIE
08V31-T5A-5000-90
GREEN
TAPE
HARNESS B
13 / 22
43. Secure the harness B.
45. Secure the harness B.
LONG
WIRE
TIES
HARNESS B
<BACK VIEW>
FRONT BUMPER
BEAM
ALUMINUM
TAPE
WIRE TIE
VEHICLE
HARNESS
HARNESS B
44. Secure the harness B.
DENT
HARNESS B
LONG
WIRE
TIES
46. Secure the harness B.
FRONT
BUMPER
BEAM
4 LONG WIRE TIES
<FRONT VIEW>
3 ALUMINUM TAPES
FRONT
BUMPER
BEAM
HARNESS B
FRONT BUMPER BEAM
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08V31-T5A-5000-90
Routing the Harness A
47. Connect the harness B connectors.
48. Reinstall the front bumper.
49. Install the bracket.
FLANGE NUT
VEHICLE
FRAME
BRACKET
HARNESS B
2-PIN
CONNECTORS
FRONT BUMPER
50. Install the relay.
RELAY
HARNESS A
RELAY BLOCK
HARNESS A
08V31-T5A-5000-90
15 / 22
51. Secure the harness A relay block.
53. Connect the harness A connector.
RELAY BLOCK CLIP
BRACKET
<FRONT VIEW>
FUSE BOX
HARNESS A
Connect
here.
OTHER ACCESSORY
HARNESS 8-PIN
CONNECTOR
HARNESS A
8-PIN
CONNECTOR
DUMMY CONNECTOR
52. Connect the harness A connector.
HARNESS A
8-PIN
CONNECTOR
<FRONT VIEW>
<WITH OTHER
ACCESSORY HARNESS>
FUSE BOX
54. Connect the harness A connector.
FUSE BOX
Connect
here.
HARNESS A
4-PIN
CONNECTOR
<WITH OTHER
ACCESSORY HARNESS>
DUMMY CONNECTOR
TAPE
VEHICLE
1-PIN CONNECTOR
QC33134AH
HARNESS A
1-PIN CONNECTOR
HARNESS A
4-PIN
CONNECTOR
16 / 22
OTHER ACCESSORY
HARNESS 4-PIN
CONNECTOR
08V31-T5A-5000-90
55. Secure the harness A.
57. Install the combination light switch.
VEHICLE HARNESS
Push.
3 WIRE TIES
56. Remove the combination light switch.
Push.
COMBINATION
LIGHT SWITCH
58. Install the fuse.
<FRONT VIEW>
FUSE BOX
VEHICLE
CONNECTOR
Push.
INSTALL
POSITION
15A FUSE
Push.
COMBINATION
LIGHT SWITCH
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59. Attach the fuse label.
61. Attach the fuse label.
FUSE LABEL
<ATTACHING POSITION>
<ATTACHING POSITION>
FUSE LABEL
FUSE LABEL
(15A OPTION FUSE)
FUSE LABEL
RELAY BOX
COVER
(inside)
LOWER COLUMN
COVER
QC33139CH
QC51302BH
60. Remove the relay box cover.
Check After Installation
62. Check that all parts are routed and installed
properly.
3 RETAINING TABS
NOTICE
• Check that the harnesses are not pushed, not pulled
and not pinched.
• Check that all clamps and wire ties are installed
securely.
RELAY BOX COVER
Q060706CM
QC51301AH
18 / 22
08V31-T5A-5000-90
Reinstalling the All Removed Parts
63. Reinstall all removed parts.
NOTICE
• Be extremely careful not to damage the vehicle
parts, pinch the harnesses.
• Make sure to secure the retaining tabs and clips
properly to avoid separation.
Q060703CM
Operation Check
64. Reconnect the negative cable to the battery.
NEGATIVE
CABLE
BATTERY
Q060702BM
65. Check the operation of the fog lights.
To turn on the Front Fog Lights only
• Turn the lights switch to the “
” or “
” position.
• Turn the front and rear fog lights switch up from the
“OFF” to the “ ” position.
To turn on the Rear Fog Light only
• Turn the lights switch to the “
” position.
• Turn the front and rear fog lights switch down from the
“OFF” to the “ REAR” position. The switch returns by
auto-return.
To turn on the Rear Fog Light with the Front Fog
Lights
• Turn the lights switch to the “
” or “
” position.
• Turn the front and rear fog lights switch up from the
“OFF” to the “ ” position.
• Turn the front and rear fog light switch up from the “ ”
position to the “ REAR” position. The switch returns
by auto-return.
• The front and rear fog lights will go off when you turn
the headlights go off.
• When you turn the headlights on again, the front fog
lights will also come on. To turn the fog lights
completely off, turn the front and rear fog lights switch
down to the “OFF” position.
• To turn the rear fog light on again, you have to turn the
front and rear fog lights switch again with the
headlights on “
” position.
With Automatic Lighting Control
• When the lights switch to the “AUTO” position, while
the position lights or the headlights are on, the front
and rear fog lights operate as identified above.
NOTICE
• The fog light lenses may cloud due to changes in the
outside temperature; this is normal and should go
away in warm weather.
• If the fog lights do not come on, check the fuse and
all the connectors, including the ground cable.
Vehicle Check
66. Check that the electric accessories and systems
operate properly.
67. Press and hold the audio power button for two
seconds, or enter anti-theft code for the audio/
navigation system.
68. Reset the memory of each equipment and restore
the positions of those control knobs.
Q060704BM
08V31-T5A-5000-90
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Fog Light Adjustment
73. Adjust each fog light to the specified height by
turning the adjuster.
NOTICE
NOTICE
• Do not cover the outer lens for long period of time
when the fog light is turned on.
• Park the vehicle on a level surface.
• Make sure the tire pressures are correct.
• A person weighing approx. 75 kg (165 lbs) is sitting
in the driver’s seat.
• Make sure the rear cargo area is empty except for a
spare tire or flat tire repair kit and the maintenance
tools.
• The illustration shows information on the left side of
the vehicle. Repeat the same procedure for the right
side of the vehicle.
• Adjust so that the lighting is below the specified
height.
LEFT FOG LIGHT
69. Park the vehicle in front of a wall or screen.
70. Measure the height of the fog lights.
71. Turn the fog lights on, and determine if the fog lights
are aimed properly.
72. Check the height of the cut off line according to the
distance to the wall or screen.
Wall or screen
3000 mm (118.11 in.)
2000 mm (78.74 in.)
1000 mm (39.37 in.)
PHILLIPS
SCREWDRIVER
<A>
<B>
-45
mm
(-1.77
in.)
-30
mm
(-1.18
in.)
-15 mm
(-0.59 in.)
Wall or screen
<A>
<B>
Borderline of lighting
(Cut off line)
Center of the
fog light bulb
20 / 22
QC33140AH
08V31-T5A-5000-90
MAINTENANCE
3.
Remove the bulb.
NOTICE
<Halogen Bulb Replacement>
• Be extremely careful when handling the bulb.
NOTICE
• Make sure that the bulb is completely cooled before
continuing with the procedure.
• The illustration shows information on the left side of
the vehicle. Repeat the same procedure for the right
side of the vehicle.
1.
Remove the left trim.
7 RETAINING TABS
RETAINING TAB
BULB
4.
QC33146AH
Install the new bulb to the left fog light.
NOTICE
• Use only the genuine Honda parts.
Rating: 12V - 35W H8 Bulb
P/N 33165-TL0-003
• Do not touch the bulb. Oily or greasy substances on
the bulb can shorten its service life due to the heat
produced when the bulb is turned on. If the bulb is
accidentally touched, wipe it clean with a soft cloth
that has been dampened a mild detergent solution.
• Make sure that the bulb is properly installed.
5.
Reinstall the left fog light.
LEFT TRIM
Turn.
2.
Remove the left fog light.
CONNECTOR
NEW BULB
LEFT
FOG
LIGHT
QC33147AH
CONNECTOR
2 SELF-TAPPING
SCREWS
08V31-T5A-5000-90
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6.
Reinstall the left trim.
NOTICE
• Take sufficient care that the harness does not get
caught.
• Make sure to install the clips and the self-tapping
screws (the bolts).
7.
Check the operation of the fog light.
NOTICE
• Adjust the light aiming if necessary.
Fuse Location
• For the location of the 15A fuse, refer to step 58.
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08V31-T5A-5000-90
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