MODULE 2 Week 2 COST CONCEPTS AND CLASSIFICATION INTRODUCTION This module is about the definition, classification and formulas of cost. INTENDED LEARNING OUTCOMES Students are expected of the following upon completion of Module 2 a. b. c. d. e. Distinguish between cost, expenses, and losses Distinguish between direct and indirect costs Define the three integral components of a product Define prime costs and conversion costs Define variable, fixed, and mixed costs and discuss the effects of changes in volume of these costs f. Distinguish between common costs and joint costs g. Distinguish between capital expenditures and revenue expenditures h. Identify the costs for planning, control and analytical processes CONTENT COSTS CLASSIFIED AS TO RELATION TO A PRODUCT Manufacturing Costs/Product Costs/Inventoriable Costs Direct Materials Direct materials are the basic ingredients that are transformed into finished products through the use of labor and factory overhead in the production process. Direct materials are those that can be traced to the finished product can they form part of the product. Direct Labor Direct labor represents the amount paid as wages to those working directly on the product. The labor costs usually associated with manufacturing include machine operators; maintenance workers; managers and supervisors; support personnel; and people who handle, inspect and store materials. Direct labor costs include all labor costs for specific work performed on products that can be conveniently and economically traced to end products. Indirect labor costs are labor costs for production related activities that cannot be conveniently and economically traced to end products. These costs include the wages and salaries of such workers as machine helpers, supervisors, and other support personnel. Like indirect material costs, indirect labor costs are accounted for as factory overhead costs. Payroll related costs, such as payroll taxes, group insurance, sick pay, vacation and holiday pay, and other fringe benefits can be considered as part of direct labor costs but are usually included as factory overhead. prime costs = direct labor cost plus direct materials conversion costs = direct labor plus factory overhead Total manufacturing costs = direct material + direct labor + factory overhead Factory Overhead The third manufacturing cost element is a catchall for manufacturing costs that cannot be classified as direct materials or direct labor costs. Factory overhead costs are a varied collection of production-related costs that cannot be practically or conveniently traced directly to end products. This collection of costs is also called manufacturing overhead, factory burden, and indirect manufacturing costs. Examples of the major classifications of factory overhead costs are: Indirect materials and supplies: nails, rivets, lubricants, and small tools. Indirect labor costs: lift truck driver’s wages, maintenance and inspection labor, engineering labor, machine helpers and supervisors. Other indirect factory costs: building maintenance, machinery and tool maintenance, property taxes, property insurance, pension costs, depreciation on plant and equipment, rent expense and utility expense. Non-manufacturing Costs/Period Cost Marketing of selling expenses Marketing or selling expenses include all costs necessary to secure customer orders and get the finished product or service into the hands of the customer. Since marketing expenses relate to contacting customers and providing for their needs, these expenses are often referred to as ordergetting and order-filling costs. Examples of marketing expenses include advertising, shipping, sales travel; sales commissions, sales salaries, and expenses associated with finished goods warehouses. Administrative or general expenses Administrative expenses include all executive, organizational, and clerical expenses that cannot logically be included under either the production or marketing. Examples of such expenses include executive compensation, general accounting, secretarial, public relations and similar expenses having to do with the overall, general administration of the organization as a whole. As with marketing expenses, all organizations have administrative expenses. COSTS CLASSIFIED AS TO VARIABILITY Fixed, Variable and Mixed One of the most important cost classifications involves the way a cost changes in relation to changes in the activity of the organization. Activity refers to a measure of the organization’s output of products or services. In specifying cost behavior, the managerial accountant often limits the description to a specific range of activity. This is called the relevant range. Fixed cost Items of cost which remain constant in total, irrespective of the volume of production. Fixed cost are not related to activity within the relevant range. If activity increases or decreases by 20 percent, total fixed cost remains the same. Cost per unit decreases as volume increases, and increases as volume decreases. Fixed costs are assignable to different departments based on difference allocation methods. Examples are salaries of production executives, depreciation of equipment computed on a straight-line basis, periodic rent payments and insurance. Fixed costs may be classified into two categories, depending on the ability of management to influence the levels of these costs in the short-term. 1) Committed fixed costs – costs that represent relatively long term commitments on the part of management as a result of past decision. Example – depreciation on equipment 2) Managed fixed costs – costs that are incurred on a short-term basis and can be more easily modified in response to changes in management objectives. Examples – advertising, research and development and costs of training employees. Variable costs These are the items of costs which vary directly, in total, in relation to volume of production. If activity increases by 20 percent, total variable costs increases by 20 percent also. Cost per unit remains constant as volume changes within a relevant range. Examples are direct materials, direct labor, royalties and commission of salesmen. Mixed Cost Items of cost with fixed and variable components. Mixed costs vary with the level of production, though not in direct relation to it, probably because part of the cost is fixed while the rest is variable. Two types of mixed costs exist – semivariable costs and step costs. Semi-variable cost. The fixed portion of a semi-variable cost usually represents a minimum fee for making a particular item or service available. The variable portion is the cost charged for actually using the service. The cost of electricity where there is a basic minimum charge plus a specified cost per kilowatt hour above the minimum is an example of such a semi-variable cost. The cost charged for using a cellphone under a plan is also an example of a semi-variable cost. Step costs - the fixed part of step costs changes abruptly at various activity levels because these costs are acquired in indivisible portions. The supervisor’s salary is an example of step cost There are different methods of separating mixed costs into fixed and variable components: (1) scattergraph, (2) high-low point, (3) method of least square (1) HIGH-LOW POINT METHOD Summary of electricity costs and direct labor hours Month January February March April May June July August September October November December Highest month (Oct.) Lowest month (Feb.) Difference Direct labor hrs. Cost of electricity 28 24 30 33 38 34 35 40 42 47 43 32 P625 565 630 640 685 640 655 700 715 726 700 630 Direct labor hrs. 47 24 23 Cost P726 565 P161 Variable rate per direct labor hour = P161 23 hours = P7/direct labor hour Fixed cost can be computed from either the high or low data. High Low Total cost of electricity P726 P565 Less: variable proportion (P7 x 47) (P7 x 24) Monthly fixed cost 329 168 P397 P397 (2) METHOD OF LEAST SQUARE The three formulas to be used in least-square method are: Equation 1 Y = a + bx Equation 2 ƩY = na + bƩx Equation 3 ƩXY = Ʃxa + bƩx2 the same data as in the high-low method the following have been computed DLHrs. Electricity Cost X Y XY X2 28 625 17,500 784 24 565 13,560 576 30 630 18,900 900 33 640 21,120 1,089 38 685 26,030 1,444 34 640 21,760 1,156 35 655 22,925 1,225 40 700 28,000 1,600 42 715 30,030 1,764 47 726 34,122 2,209 43 700 30,100 1,849 32 630 20,160 1,024 Ʃ = 426 7,911 284,207 15,620 By substitution: Equation 2 Ʃy (7,911) = = na + bƩx 12a + b(426) 35.5 (426/12) Ʃxy 284,207 = = Ʃxa + bƩx2 426a + b15,620 Equation 2x35.5 280,840.5 3,366.5 b b = = = = 426a + b15,123 0 b 3,366.5/497 6.77 Equation 3 497 Substituting the value for Equation 2, we can compute for a as follows 7,911 = 12a + (6.77)(426) 7,911 = 12a + 2,884 12a = 7,911 – 2,884 a = 5,027/12 = 418.92 Formula using high-low method Y = a + bx = 397 + 7x Formula using least square method Y = a + bx = 419 + 6.77x Common cost vs Joint cost Common cost Cost of facilities or services employed in two or more accounting periods, operations, commodities, or services. Just like indirect costs, these costs are subject to allocation. Example – if two departments are occupying the same building, the depreciation of the building is a common cost subject to allocation based on floor area occupied. Joint cost Costs of materials, labor, and overhead incurred in the manufacture of two or more products at the same time. A major difficulty inherent to joint costs is that they are indivisible and they are not specifically identifiable with any of the products being simultaneously produced. These costs are also subject to allocation. Example – direct materials, direct labor, and factory overhead cost incurred to manufacture two or more products up to the point of split-off (or where they will go separate ways) Capital expenditure vs. Revenue expenditure Capital expenditure Expenditure intended to benefit more than one accounting periods and is recorded as an asset. The allocation of the cost to the different period is – depreciation for fixed tangible assets, amortization for intangible assets and depletion for wasting assets. Revenue expenditure Expenditure that will benefit current period only and is recorded as an expense. Direct vs. Indirect departmental charges Direct departmental charges Costs that are immediately charged to the particular manufacturing department(s) that incurred the costs since the costs can be conveniently identified or associated with the department(s) that benefited from said costs. Indirect departmental charges Costs that are originally charged to some other manufacturing department(s) or account(s) but are later allocated or transferred to another department (s) that indirectly benefited from said costs. Costs for Planning, control and analytical processes Standard costs Predetermined costs for direct materials, direct labor, and factory overhead. They are established by using information accumulated from past experience and data secured from research studies. In essence, a standard cost is a budget for the production of one unit of product or service. It is the cost chosen by the managerial accountant to serve as the benchmark in the budgetary control system. Opportunity costs The benefit given up when one alternative is chosen over another. Opportunity costs are not usually recorded in the accounting system. However, opportunity costs should be considered when evaluating alternatives for decision-making. If an asset can be used to perform only one function and cannot be sold in other ways, the opportunity cost of that asset is zero. Example 1 Michelle has a part-time job that pays her P1,000 per week. She would like to spend a week in Boracay during summer vacation from school, but she has no vacation time available. If she takes the trip anyway, the P1,000 in lost wages will be an opportunity cost of doing so. Example 2 Marco is employed with a company that pays him a salary of P20,000 a month. He is thinking about leaving the company and returning to school. Since returning to school would require that he give up his P240,000 salaries, the foregone salary would be an opportunity cost of seeking further education. Differential cost Cost that is present under one alternative but is absent in whole or in part under another alternative. An increase in cost from one alternative to another is known as incremental cost, while a decrease in cost is known decremental cost. Marginal revenue is the revenue that can be obtained from selling one or more unit of product while marginal cost is the cost involved in producing one or more unit of product. Revenues (V) Cost of goods sold (V) Advertising (F) Commission (V) Warehouse depreciation (F) Other expenses (F) Total Net Income Retailer Distribution (present) P 900,000 450,000 80,000 50,000 60,000 640,000 P 260,000 Direct Sale Distribution (proposed) P 1,200,000 600,000 45,000 40,000 80,000 60,000 825,000 P375,000 Differential Cost and Revenues P 300,000 150,000 ( 35,000) 40,000 30,000 0 185,000 P 115,000 The differential revenue is P300,000, and the differential costs total P185,000, leaving a positive differential net income of P115,000 under the proposed marketing plan. As noted earlier, those differential costs representing cost increases could have been referred to more specifically as incremental costs, and those representing cost decreases could have been referred to more specifically as decremental costs. Relevant cost A future costs that changes across the alternatives. In the example above, the relevant costs are cost of goods sold, advertising, commissions and warehouse depreciation. Out-of-pocket cost Cost that requires the payment of money (or other assets) as a result of their incurrence. Sunk cost To illustrate the notion of a sunk cost, assume that a firm has just paid P250,000 for a special purpose machine. Since the cost outlay has been made, the P250,000 investment in the machine is a sunk cost. Even though the purchase may have been unwise, no amount of regret can relieve the company of its decision, nor can any future decision cause the cost to be avoided. Controllable and Non-controllable Costs A cost is considered to be a controllable cost at a particular level of management if that level has power to authorize cost. For example, entertainment expense would be controllable by a sales manager if he or she had power to authorize the amount and type of entertainment for customers. On the pther hand, depreciation of warehouse facilities would not be controllable by the sales manager, since he or she would have no power to authorize warehouse construction. COST FLOW – MANUFACTURING FIRMS Cost Incurrence Expense Category Direct Materials-----------} } Direct labor-----------------} } Factory overhead---------} Work in process Selling and Administrative Finished goods Cost of goods sold Operating expenses Work in process consists of goods that are started but not completed. Finished goods are goods that are complete and ready for sale. COST FLOW – MERCHANDISING FIRM Cost Incurrence Expense Category Finished goods Cost of goods sold Selling and Administrative Operating expenses COST FLOW – SERVICE FIRM Cost Incurrence Expense Category Direct Materials-----------} } Direct labor-----------------} } Factory overhead---------} Cost of goods sold Selling and Administrative Operating expenses The essential purpose of any organization is to transform inputs into outputs. These organizations have many similarities, all require labor and capital as inputs, and all transform them into a product or service for the market. These organizations also differ from one another in many respects. The differences between these organizations are reflected in their accounting systems. SUMMARY OF IMPORTANT FORMULAS 1. Total variable costs = Variable cost per unit x total output 2. Total cost = Total variable cost + total fixed cost 3. Variable rate = highest point cost – lowest point cost Highest output - lowest output 4. Fixed cost = Total cost at highest – (variable rate x output at highest point) or 5. Fixed cost = Total cost at lowest – (variable rate x output at lowest point) MODULE ACTIVITY/ASSESSMENT Problem 1 Presented below is a list of costs, and expenses usually incurred by Ram Corporation, a manufacturer of furniture, in its factory. 1. Metal used in manufacturing tables 2. Insurance on factory machines 3. Leather used in manufacturing furniture 4. Wages paid to machine operators 5. Depreciation of factory machinery 6. Salaries of factory supervisors 7. Wood used in manufacturing furniture 8. Sandpaper, bolts and nails 9. Property taxes on factory buildings 10. Rent of factory building Instructions Classify the above items into the following categories (a) direct materials, (b) direct labor and (c) manufacturing overhead. Problem 2 Classify the following as to fixed, variable or mixed 1. Factory rent 2. Wages for workers paid based on units produced 3. Equipment maintenance 4. Cost accountant’s salary 5. Depreciation based on output 6. Salary of factory supervisor 7. Telephone (monthly) 8. Paper in the manufacture of books 9. Wages of machine operators 10. Commission of salesmen Problem 3 Classify the following as either manufacturing (M), selling (S), or administrative (A) 1. Metal for the manufacturer of golf clubs 2. Wages of drivers of delivery trucks 3. Rent on factory building 4. Freight-in of materials purchased 5. President’s salary Problem 4 Classify each of the following costs of Bug Company in two ways: (a) as variable (V) fixed costs (F); (b) as inventoriable costs (I) or period costs (P): Example: Direct labor 1. 2. 3. 4. 5. 6. 7. 8. 9. Wood used in bookcases Machine depreciation based on machine Hrs. Fire insurance on factory equipment Wiring used in radios Indirect materials Sales commissions Bottles used to package liquid Gasoline for a delivery truck Straight-line depreciation of trucks used for delivery of sales to customers 10. Machine operator’s hourly wages (a) V or F V (b) I or P I ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ Problem 5 Kyrie Company produces different sizes of basketballs. The following costs were incurred during the year. Materials Labor Factory overhead General and administrative expenses Office salaries P65,000 70,000 95,000 (P15,000 is indirect) (P18,000 is indirect) (including indirect materials and indirect Labor) 2,600 18,600 There were no work in process at the end of the year, 5,000 units were produced, and 90% of the units produced were sold. Required: 1. Compute the prime costs 2. 3. 4. 5. Compute the conversion costs Compute the total product costs Compute the total period costs If the selling price is P50.00, how much is the net income Problem 6 The financial statements of Mother Goose Company included these items: Marketing costs Direct labor costs Administrative costs Direct materials used Fixed factory overhead costs Variable factory overhead costs P160,000 245,000 145,000 285,000 175,000 155,000 Compute for the following 1. Prime cost 2. Conversion cost 3. Total inventoriable/product cost 4. Total period cost Problem 7 Sales price Fixed costs: Marketing and administrative Manufacturing overhead Variable costs: Marketing and administrative Manufacturing overhead Direct labor Direct materials Units produced and sold Required: 1. 2. 3. 4. P 200 per unit 24,000 per period 30,000 per period 6 per unit 9 per unit 30 per unit 60 per unit 1,200 per period Compute for the following Variable manufacturing cost per unit Variable cost per unit Full manufacturing cost per unit Full cost to make and sell per unit Problem 8 Given the following facts, complete the requirements below: Westinghouse Company manufactures major appliances. Because of growing interest in its product, it has just had its most successful year. In preparing the budget for next year, its controller compiled these data. MONTH JULY AUGUST SEPTEMBER OCTOBER NOVEMBER DECEMBER 6-MONTH TOTAL VOLUME IN MACHINE HOURS 6,000 5,000 4,500 4,000 3,500 3,000 26,000 ELECTRICITY COST P60,000 53,000 49,500 46,000 42,500 39,000 P290,000 Using the high-low method compute 1. The variable cost per machine hour 2. The monthly fixed electricity cost 3. The total electricity costs if 4,800 machine hours are projected to be used next month Reference De Leon, Norma D. Cost Accounting and Control, GIC Enterprises & Co., Inc., 2019 edition