29 CFR 1926.251 and 29 CFR 1926 Subpart CC for DRYWALL AND ACOUSTICAL DISTRIBUTION CENTERS 29 CFR 1926.251 and 29 CFR 1926 Subpart CC for DRYWALL AND ACOUSTICAL DISTRIBUTION CENTERS A Qualified Rigger is a person who meets the criteria for a qualified person for rigging. A Qualified Person means a person who, by possession of a recognized degree, certificate, or professional standing, or who by extensive knowledge, training and experience, successfully demonstrates the ability to solve/resolve problems relating to rigging, rigging work, or the rigging project. When employees are engaged in hooking, unhooking, or guiding the load… , all of the following criteria must be met: (1) The materials being hoisted must be rigged to prevent unintentional displacement. (2) Hooks with self-closing latches or their equivalent must be used. (3) The materials must be rigged by a qualified rigger. § 29 CFR 1926.1425 IN GENERAL: Follow manufacturer specifications - for inspection, outof-service criteria, maintenance and storage, use, and everything. SELECTION Seek your equipment supplier’s help. They know the equipment, how to determine equipment capacities, what’s required, what works, and what doesn’t. SELECTION – Selection of devices is dependent upon: Materials being lifted Lifting machinery used Building access – load platform, buck hoist, windows Site conditions – other trades, etc. DEVICE MARKINGS Identification data may be displayed on a name tag, nameplate, metal stamp, or other permanent marker (typically imprinted on hooks and shackles, marked on tags attached to slings [chain, wire rope, and synthetic web]). DEVICE MARKINGS Below-the-hook lifting devices must be marked with: •Manufacturer‘s name •Rated capacity, also known as – •Safe Working Load (SWL) •Working Load Limit (WLL) •Maximum Working Load (MWL) •Maximum Load Limit (MLL) This maximum capacity is allowed but should never be exceeded. VISUAL INSPECTIONS Must be performed PRIOR TO EACH USE AND AS NECESSARY DURING ITS USE Must be performed and documented MONTHLY by an appointed competent person (if it has been used that month) Must be performed and documented ANNUALLY by the manager and/or safety manager GENERAL OUT-OF-SERVICE CRITERIA If any of the following conditions exist, remove the item from service and destroy it so it can’t be used. Missing or illegible identification tags or rated capacities GENERAL OUT-OF-SERVICE CRITERIA Excessive abrasion – inspect the entire item visually and manually (by feeling with hand) GENERAL OUT-OF-SERVICE CRITERIA Wear – 10% or more is typical wear for rejection of metal items such as hooks, shackles, chain, etc. BUT FOLLOW MANUFACTURER’S OUT-OF-SERVICE CRITERIA! GENERAL OUT-OF-SERVICE CRITERIA Corrosion (flaking metal) GENERAL OUT-OF-SERVICE CRITERIA Rust that can’t be easily removed with a wire brush GENERAL OUT-OF-SERVICE CRITERIA Cracks GENERAL OUT-OF-SERVICE CRITERIA Deformities (twisting, bending, gouges, crushing, etc.) GENERAL OUT-OF-SERVICE CRITERIA Deformities (twisting, bending, gouges, crushing, etc.) GENERAL OUT-OF-SERVICE CRITERIA Holes, tears, punctures, cuts GENERAL OUT-OF-SERVICE CRITERIA If there is any question whether an item should pass inspection - remove it from service and destroy it. GENERAL OUT-OF-SERVICE CRITERIA AGAIN, TAKE OUT OF SERVICE DEVICES WITH: Missing or illegible identification tags or rated capacities Excessive abrasion Wear Corrosion (flaking metal) Rust that can’t be easily removed with a wire brush Cracks Deformities (twisting, bending, gouges, crushing, etc.) Holes, tears, punctures, cuts If there is any question whether an item should pass inspection REMOVE THE ITEM FROM SERVICE AND DESTROY IT. Company Policy about using other’s rigging devices 1. Owner must provide rigger – we will not rig others devices! 2. If you feel their device is unsafe, call Company safety manager Company Policy about using other’s rigging devices NO Never use a device like this (brick pallet forks) MAINTENANCE AND STORAGE Follow manufacturer instructions Schedule periodic maintenance to be performed in conjunction with monthly inspections Document maintenance and inspections! Keep rigging equipment in the office in durable rigging tote bag. Inside the bag should be Rigging Binder with inspection records, blank lift plan forms, and manufacturer literature for all rigging devices. PRECAUTIONS FOR USE Rigger must be trained and qualified Never exceed device/item rated capacity Provide spotter/guard for Fall Zone enforcement as needed Remember you are/may be in Fall Zone – do not stand under or near a load Do not lift personnel Avoid moving/pushing suspended loads by hand Use tag lines Secure material from falling SELECTION Provided by crane service provider INSPECTION AND OUT-OF-SERVICE CRITERIA General Inspection and Out-of-Service Criteria Look for: ▪ Broken or missing safety latch ▪ Separation between safety latch and hook (indicates increase in throat opening) ▪ 10% or more elongation, twisted hook body, or wear in saddle or eye; 15% or more expanded throat opening INSPECTION AND OUT-OF-SERVICE CRITERIA (For example: LATCH DOESN’T TOUCH POINT) MAINTENANCE AND STORAGE Crane service provider owns and maintains the hook USE Hook may have imprinted lines between which slings may be positioned – outside of these lines, capacity decreases Suspend load from saddle of hook (straight down) Do not load point – capacity is reduced to 40% and creates danger of hook failure SELECTION When job requires or favors hand unloading When not reachable with articulating boom loader (ABL) INSPECTION AND OUT-OF-SERVICE CRITERIA General Inspection and Out-of-Service Criteria Manufacturer Inspection and Out-of-Service Criteria Annual documented inspection 3rd party non-destructive testing as required MAINTENANCE AND STORAGE Task Inspect and charge battery Prior to each use Every 50 Operating Hours X Check screw connections; tighten if needed X Check hydraulic lines and hoses for damage X Check hydraulic components and connectors for leaks • Tighten leaky connectors • Have leaking components repaired X Load test (3rd party certification) As required by law X Lubricate grease fittings Check for cracks, wear, corrosion, and functional safety (3rd party certification) Annually X X MAINTENANCE AND STORAGE MAINTENANCE AND STORAGE Replace hydraulic hoses every 2 years or sooner Place in manufacturer fork stand Store indoors and out of way of traffic Follow manufacturer instructions USE (example: Kinshofer 54” x 22”): Empty Weight = 715 lbs. Rated Capacity = 6000 lbs. Gross Load (load + device) = 6715 lbs. USE Center forks on load USE Place forks ALL THE WAY UNDER LOAD so load rests against back of forks USE Close forks FULLY to secure material as soon as possible AND whenever possible USE The equipment may not be moved by hand (except fork tines) Have extra battery available on site Operate until battery is fully discharged before recharging Tag line REQUIRED (non-conductive if near power line) Follow manufacturer instructions SELECTION When only window access is available When not reachable with (ABL) When crane forks are not available or advisable INSPECTION AND OUT-OF-SERVICE CRITERIA General Inspection and Out-of-Service Criteria Manufacturer Inspection and Out-of-Service Criteria Annual documented inspection 3rd party non-destructive testing as required by law or usage MAINTENANCE AND STORAGE Store indoors and out of way of traffic Follow manufacturer instructions Keep painted and rust free USE Follow manufacturer instructions Requires use of ABL or forklift in addition to crane Tag line required (non-conductive if near power line) Secure material from falling SELECTION Recommended: 2 ply Nylon, 4” x 20’, with ▪ Tapered and twisted eyes (T4) ▪ Abrasion/cut protection (such as KEVLAR® coating) Minimum Capacity: 11,000 lbs. vertical 22,000 lbs. basket 8,800 lbs. choker INSPECTION AND OUT-OF-SERVICE CRITERIA Must be marked or coded to show: ▪ Manufacturer's trademark ▪ Web material type (nylon, polyester, etc.) ▪ Rated capacity for the type of hitch and type of synthetic web material INSPECTION AND OUT-OF-SERVICE CRITERIA Follow manufacturer instructions Inspect for damage regularly DURING USE Annual documented inspection INSPECTION AND OUT-OF-SERVICE CRITERIA ANY of the following conditions are reasons to pull a sling out-of-service and destroy it. Holes, cuts, tears, snags, punctures, or embedded particles Weave pattern aberration (from overload or shock loading) Broken or worn stitches in load bearing splices Knots Damaged eyes Crushed webbing Acid or caustic burns Melting, charring, weld splatter, or other heat damage Ultraviolet degradation – bleaching of sling color, increased stiffness of material, surface abrasions not in contact with loads INSPECTION AND OUT-OF-SERVICE CRITERIA Synthetic Web Sling videos 1. Recommended Inspection and Proper Usage of Synthetic Web Slings. Video by Web Sling & Tiedown Association,1994. 2. Criteria for Removal of Synthetic Web Slings During Sling Inspection. Video by Stren-Flex.com MAINTENANCE AND STORAGE Clean with mild soap and water Hang up and let air dry Store in equipment bag • Include Rigging Binder holding blank inspection forms, most recent inspection, current annual inspection, blank lift plan forms, and manufacturer literature on each rigging device Beware the weakest link in the chain… Verify all devices are rated for the weights being lifted Inspect all devices for structural and functional integrity 7 BASIC RULES OF HITCHING 1. 2. 3. 4. 5. 6. 7. NEVER EXCEED RATED CAPACITY ONLY RAISE LEVEL LOADS DON’T DRAG SLINGS ON FLOOR OR OVER ABRASIVE SURFACES DON’T TWIST OR TIE SLINGS INTO KNOTS OR JOIN BY KNOTTING DON’T PULL SLINGS FROM UNDER LOAD WHEN LOAD IS RESTING ON THEM AVOID SHOCK LOADING ALWAYS PROTECT SLINGS FROM BEING CUT Shock loading occurs when the main hoist line is rapidly lowered and suddenly stops, 0r when the load snags on something and then comes free. Shock loading can overload the slings, making them unsafe to use. PREVENT DAMAGE Coat or cover at purchase of slings, OR Use corner protectors CONTROL AND BALANCE HITCH TYPES CHOKER VERTICAL BASKET RATED LOAD RELATIONSHIPS BASKET VERTICAL CHOKER SLING ANGLES Sling capacities are affected by the degree of the horizontal angle formed by the sling leg and the load. In this drawing, it is the angle formed by the sling and the load. How Horizontal Angle Affects Sling Capacity Note: A good operating practice is to keep sling angles from going below 60 degrees Sling Loads Can Be Calculated Using Measurements Sling Load = W/N x L/H W = Weight of load L = Distance measured to any point up sling from top of load H = Distance from point straight down to top of load N = Number of slings Try to keep horizontal angle 60° or greater L H 60” (5’) 51.5” or more 48” (4’) 41.5” or more 36” (3’) 31.5” or more 24” (2’) 21.5” or more Remember that lower angles result in more stress on the slings and reduced capacity USE Always position slings EQUIDISTANT from each end of material (for balance and sling loading) 2-3 ft. in on goods up to 12 ft. long 4-6 ft. in or more on material 14 ft. and longer Slings should not be twisted Slings should be in same configuration/hitch type Do not overlap sling eyes on crane hook USE Secure dunnage/spacers under the slings COMPANY RIGGING LIMITS 1. Maximum 2 units of drywall per pick 2. Maximum 6000 lbs. of other goods per pick 3. No goods on pallets ALL DEPENDENT UPON RATED LOADS OF CRANE AND RIGGING EQUIPMENT, AND THE INTEGRITY OF BUILDING LANDING AREAS Example 1 Calculation Using Measurements 2 Vertical Slings Sling Load = W/N x L/H W = Weight of load = 12000 lbs. L = Distance measured to any point up sling from top of load = 36” H = Distance from point straight down to top of load = 24” N = Number of slings = 2 Example 1 Calculation Using Measurements and 2 Vertical Slings Sling Load = W/N x L/H = 12000/2 x ( 36 / 24) = 6000 x 1.5 = 9000 lbs. per sling W = 12000 lbs. L = 36” H = 24” N = 2 slings Example 1 Calculation Using Measurements and 2 Vertical Slings, 12000 lb. load 9000 lbs. per sling in this configuration (vertical slings) Example 2 Two web slings in Basket Hitch on drywall Sling Load = W/N x L/H W = Weight of load = 6000 lbs. L = Distance measured to any point up sling from top of load = 48” H = Distance from point straight down to top of load = 36” N = Number of slings = 2 Example 2 Two web slings in Basket Hitch on drywall Sling Load = W/N x L/H = 6000/2 x ( 48 / 36) = 3000 x 1.333 = 4000 lb. load per sling W = 6000 lbs. L = 48” H = 36” N = 2 slings Example 2 Two web slings in Basket Hitch on drywall, 6000 lb. load 4000 lbs. per sling in this configuration (basket hitch) Choker Hitches Choker Hitches bring an additional consideration into play – choker angle. The angle formed by the choker will further diminish the rated load of the sling. Choker Hitches Choker Hitches That’s why it’s so important to leave the choker up high so that the configuration forms an angle of more than 120°. Lifting by the crane will tighten the choker some. Don’t force the sling eye down to make the choke tighter. It creates more stress and decreases sling capacity further. 120° - 180° Choker Hitches If the choke is not tight enough to choke and secure all of the material tightly, you may need to use a Double Wrap Choker Hitch. Example 3 Two slings in Choker Hitch on Drywall W = Weight of load = 6000 lbs. L = Distance measured to any point up sling from top of load = 24” H = Distance from point straight down to top of load = 14” N = Number of sling legs = 2 Choker angle = 110° Example 3 W L H N Two slings in Choker Hitch on drywall = 6000 lbs. = 24” = 14” = 2 slings = 6000/2 x 24/14 = 3000 x 1.7143 = 5142 Sling Load = W/N x L/H Example 3 Two slings in Choker Hitch on drywall Angle of Choke Angle of Choke Reduction Factor = or > < 120 180 1.000 105 120 0.82 90 105 0.71 5142 lbs per sling 60 90 0.58 0 60 0.50 compared to: Source: Web Sling and Tie Down Association 8800 lbs. x 0.82 = 7216 lbs. capacity 5142 is still below 7216 = OK QUESTIONS? HANDS-ON PRACTICE Inspection Practice rigging the following with each rigging device: ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ Wallboard – horizontal and/or vertical Metal Choker hitch angles Carts – Residential, flat, etc. Pallet jacks – powered and hand Skip pans Outrigger/cantilevered platform Crane forks / Crane box Tag lines Other ______________ WRITTEN EXAM PRACTICAL EXAM SUPPLEMENTAL Following are other rigging devices that may not be normally used by us SELECTION Anchor Shackle Chain Shackle Pins ▪ Screw pin ▪ Roller Pin ▪ Bolt-Type Use roll pin or bolt type pin if little or no need to unhook SELECTION Capacity Material Size (inches) Pin Diameter (inches) Safe Working Load (SWL) [ lbs.] 1/2 5/8 2800 5/8 3/4 4400 3/4 7/8 6400 7/8 1 8600 1 1-1/8 11200 1-1/8 1-1/4 13400 1-1/4 1-3/8 16400 1-3/8 1-1/2 20000 1-1/2 1-5/8 23800 1-3/4 2 32400 2 2-1/4 42400 INSPECTION AND OUT-OF-SERVICE CRITERIA Follow General Inspection and Out-of-Service Criteria Follow Manufacturer Inspection and Out-of-Service Criteria Do not use: Incorrect pin or substituted pin Bent, broken, loose or incorrect shackle pin If damaged threads on threaded shackle pin MAINTENANCE AND STORAGE Lubricate as recommended by manufacturer (no motor oil) Store with other rigging equipment in rigging tote bag USE Proper orientation ▪ Straight and in line ▪ Prevent pin roll out ▪ Prevent sling pinching No side loading Screw pins should be engaged but not fully tightened (will stretch/damage threads under load) Typical orientation for lifting materials Typical orientation for lifting equipment USE There are correct ways and incorrect ways to rig shackles. SELECTION Depends on: Capacity needed Environment in which used D/d ratio (diameter of surface the sling is wrapped around to sling diameter) Seek your equipment supplier’s help in your selection INSPECTION AND OUT-OF-SERVICE CRITERIA Follow General Inspection and Out-of-Service Criteria Follow Manufacturer Inspection and Out-of-Service Criteria Wear leather gloves for protection Run gloved hands down entire length of rope INSPECTION AND OUT-OF-SERVICE CRITERIA Kinks A permanent kink in a wire rope sling causes loss of strength. Discard the sling! Broken Wires Birdcaging (“untwisted” wire) INSPECTION AND OUT-OF-SERVICE CRITERIA ▪ Eyes Lay Lay – the distance in length it takes for one strand of wire to make one complete turn around the core Inspect the bearing point of the eye. Check for deformation and wear of sleeve, thimbles, and all attached hardware. Check for broken wires where the rope enters the sleeve or socket. An increase in lay length indicates that the sling was allowed to rotate under load and untwisted itself. Remove sling from service! INSPECTION AND OUT-OF-SERVICE CRITERIA Lay – the distance in length it takes for one strand of wire to make one complete turn around the core Rejection Criteria for Broken Wires (ASME B30.9): • For strand-laid and single-part slings, ten randomly distributed broken wires in one rope lay, or five broken wires in one strand in one rope lay. • Manufacturer out-of-service criteria INSPECTION AND OUT-OF-SERVICE CRITERIA ▪ Heat Damage ▪ Metal Loss: A one-third reduction in outer wire diameter INSPECTION AND OUT-OF-SERVICE CRITERIA Corrosion and rust - caused by insufficient lubrication. Excessive if has surface scaling (metal flakes), rust that can’t be easily removed with wire brush, or if either occurs on inside of rope Follow manufacturer recommendations for removal from service MAINTENANCE AND STORAGE Remove dirt with brush (dirt impairs rope mechanics and capacity) Coat and wipe down with lubricating oil recommended by manufacturer – NOT motor oil Hang inside or store inside in rigging tote bag Follow manufacturer maintenance and storage recommendations USE Use in straight line applications to connect lifting devices Use to lift outrigger platforms Do not use to lift materials themselves. Wire rope slings slip easily, so synthetic web slings are preferred. Protect from sharp edges with padding as necessary SELECTION Should reflect use (capacity, spread) May be fixed or adjustable INSPECTION AND OUT-OF-SERVICE CRITERIA MAINTENANCE AND STORAGE General Inspection and Out-of-Service Criteria Manufacturer Inspection and Out-of-Service Criteria Clean after use with soap and water as needed Scrape, wire brush, sand, prime, repaint as needed Protect from weather and traffic (hang inside) Follow manufacturer instructions USE Greater lift stability - Lessens possibility of slings slipping and loads being dropped Use on long material May use when floor heights are short SELECTION Must be made of alloy steel Used in high heat and rugged conditions Can be easily adjusted Most durable of the slings Heaviest and hardest to inspect of the sling types INSPECTION AND OUT-OF-SERVICE CRITERIA General Inspection and Out-of-Service Criteria Must have permanently affixed durable identification tags stating size, grade, rated capacity and sling manufacturer. Lay out straight to inspect Grade 8, 80, or 800 or letter A imprinted on chain and hooks Run gloved (leather glove) hand down entire length Stress indications - elongated links, long sides of links close up Cuts, chips, gouges, twisted links, cracks, pitting, dents Damaged end fittings Wear from dragging on ground or on load-bearing surfaces is 10% or more Manufacturer Inspection and Out-of-Service Criteria! MAINTAINANCE AND STORAGE Remove dirt with stiff brush Remove rust with wire brush Coat and wipe down with lubricating oil recommended by manufacturer – NOT motor oil Hang inside or store inside in rigging tote bag USE Use in straight line applications to connect lifting devices Use to lift outrigger platforms Do not use to lift materials themselves. Chain slings slip easily, so synthetic web slings are preferred. Protect from sharp edges with padding QUESTIONS? HANDS-ON PRACTICE Shackles, Wire Rope, Chain Slings Inspection Rigging Practice