Borouge ITP
ACTION
Q. C. ACTIVITY
EXTENT OF
CHECK
Pre-inspection Scope Meeting
Documents/Procedures of ITP
Compound Density
Every Batch of
Raw material
used
Every Batch of
Raw material
used
Every Batch of
Raw material
used
Every Batch of
Raw material
used
2.5
Melt Flow Rate
Every Batch of
Raw material
used
2.6
Thermal Stability
(OIT)
Every Batch of
Raw material
used
2.1
Classification &
Designation
2.2
Carbon Black Content
(UV Protection)
2.4
Water/Moisture
Content
3.2
PIM Agenda
H
ISO 4427-1 &
Certificate of Analysis
COM
H
H
Borouge HE3490 LSH ,
Grade PE100
R
R
R
2.0 to 2.5%
R
R
R
Note: (≤300 mg/kg (Equivalent to <0.03 % by mass)
R
R
R
940 to 965 Kg/m3
R
R
R
R
R
R
R
R
R
As per Iso Code 4427-2 (pipes) and 4427-3 (fittings)
section 5.1 Appearance
P
R
S
ISO 4427-2
ISO 4427-3
or as per approved drawings dimens. And
tolerances.
P
W
S
P
R
R
ISO 4427-I & ISO 6964
Certificate of Analysis
ISO 4427-1, ISO 15512
Certificate of Analysis
≤300mg/kg
ISO 4427-1 &
ISO 1183
ISO 4427-1 &
ISO 1133
0.15 to 0.3 g/10min
@190 °C/5.0 kg
Min. 20 Minutes
@210 °C
ISO 4427-1, ISO 11357-6 &
EN 728
Appearance and
Color
Every Pipe
and fitting
Dimensional Measurements
Every Pipe
and fitting
ISO 4427-2 & ISO 4427-3
(Every Run/each
ISO 6259 & WI/QC/05
TURAN/SAHARA
REMARKS
NOTED
IF BOROUGE/
BOREALIS
RAW
MATERICAL IS
USED- ONLY
RAW
MATERIAL
CERTIFICATE
TO BE
PROVIDED
Elongation @Break
batch of Raw
(Work instruction for
>350%
Material Used)
Tensile & Elongation)
Tensile Stress @yield
ISO 4427-2 & ISO 4427-3
comply & shall
be included in
MTC
comply & shall
be included in
MTC
PRODUCT TESTING
4
4.1
Agreed Minutes
INVOLVEMENT
Cif P
PIPES AND FITTINGS
3
3.1
SC
RAW MATERIAL (2.1, 2.2, 2.4, 2.5, 2.6 can be waived if Borouge/Borealis material used, upon perior Client Approval)
2
2.3
ACCEPTANCE
CRITERIA
PRELIMINARY DOCUMENTS INSPECTION
1
1.1
REF. STANDARDS/ DOCUMENT
Tensile & Elongation
comply & shall
be performed
4.1
Tensile & Elongation
comply & shall
be performed
P
R
R
P
W
W
(With respect to Raw material tested value)
P
R
R
> 20 Minutes @210 °C
P
R
R
comply & shall
be performed
IPS range for Borouge PE100 grades
P
R
R
AS PER ASTM D6247
THIS TEST IS NOT
CONDUCTED ON THE
POLYMERS, SO NOT
INCLUDED
P
W
R
comply & shall
be performed
R
machine
calibration
certificate
shall be
submitted
R
welders
certificate
shall be
submitted
as per product datasheet
4.1
4.1
Longitudinal Reversion
(applicable to pipes only)
(Every Run/each
ISO 2505 & WI/QC/06
batch of Raw
ISO 2505 & WI/QC/06
Material Used)
Longitudinal Reversion
(Every Run/each
ISO 4427-1 , ISO 1133 &
batch of Raw
WI/QC/02
Material Used)
(Work instruction for
3%
not applicable
for fittings
Variation ± 20%
Melt Flow Rate
comply & shall
be performed
Melt Flow Rate Testing)
4.2
(Every Run/each
ISO 4427-2 , ISO 11357-6
batch of Raw
WI/QC/03
Material Used)
(Work instruction for
Thermal Stability OIT
(Sample to be taken
Thermal Stability)
from inner/Outer/Middle wall
surface)
4.3
X-ray fluorescence (XRF)
One per patch
4.4
Decohesive Resistance
Every Run/each batch of raw material
used
5.2
ISO13954; ISO 4427-3 section 8 length on initiation rupture < L2/3 in Brittle Failure
Welding
5
5.1
ASTM D6247
Every Machine
Calibration Report
Compliance to DVS 2208-1
Calibration not older than 1 Year and from an
Authorized Service Center of the Machine
Manufacturer
Every Welding Technician
Welder Qualification
GW330 (DVGW) and DVS 2212-1
Valid Welder License, issued by a DVGW
recognized training and certification body
Welding Machine
Welding Personnel
R
R
R
R
Pressure Testing
6
ISO 4427-2 & ISO 4427-3
ISO 1167 &
6.1
Hydrostatic strength
For pipes, Hydrostatic Tesing of (1) 80
degC, 5.4MPa, 165h & (2) 80 degC,
5.0MPa, 1000h for pipes up to
OD630mm.
Above OD630 pipes, plain strain grooved
test (PSGT) tests can be accepted for the
pipes.
If fittings
produced from Borouge/Borealis raw
materials (it is mandatory as per BGS-LU017), then the 20C test can be waived.
Remaining tests (1) 80 degC, 5.4MPa,
165h & (2) 80 degC, 5.0MPa, 1000h shall
be done as per the below. With 2
differernt samples of each case.
Tests to be carried per Size/ per Batch /
Per Run.
No failure or leakage for All three testing as per
code
P
W
R
Test shall be
performed for
165hour &
1000 hour
hydrostatic
strength test
on one pc of
branch saddle
along with one
pc of stub end
& provide test
reports
R
R
R
will be
provided
Hydrostatic strength
RAW MATERIAL (All "R" points to change to "W" in case non-Borouge material used)
7
7.1
instruction for
Quality Dossier
100%
P 0 No.
List of Deliverables
Note 1: The calibration certificates shall be produced for all testing apparatus and for welding machine at the time of inspection.
Legend: P = Perform; R = Review; S = Surveillance; W = Witness; H = Hold
Shall meet the
requirements of
specification