MAGNETIC PROPERTIES OF MATERIALS Background Before considering magnetism as related to multi-atomic system, we need to solve the problems on an atomic scale through the wave aspects of particles (wave mechanics) and this has been achieved by Schrödinger with his wave equation which in time dependent form is h 2 2 2 2 2 2 8 2 m x 2 y z h V 2j t (3-1) where V is the potential energy and is the amplified of the wave function. To obtain V, we consider the hydrogen atom and use spherical co-ordinates (r, , ) since the potential has a spherical symmetry, then V e2 4 o r Equation (3-1) becomes 2 r , , 2m e 2 E r , , 0 2 4 o r (3-2) h 2 In polar co-ordinates the full expression is 1 2 1 1 2 (3-3) 2 2 r 2 Sin 2 2 r r Sin r Sin 2 r r This equation can be solved if is expressed as a function of 3 variables r, , and these can be solved separately to obtain r , , Rr F Each of these functions R(r), F(), () mirrors a motion of the electron in terms of the corresponding coordinate. Each solution throws up its corresponding quantum number n, l, ml, ms: n which is any positive integer (called principal or radial quantum number). It describes the energy of a given state. States for which n = 0, 1, 2, 3, are called K, L, M, N – shells and the maximum number of electrons that can be contained in states characterised by the principal quantum number n = 1, 2, 3,…. are equal to 2, 8, 18, …..2n2 electrons. “l” which has values 0, 1, …. (n-1) (called orbital or azimuthal quantum number), measures the component lh of angular momentum number). The higher the angular momentum quantum number, the lower the probability of the electron being near the nucleus, and vice versa. It determines the geometric characteristics (or shape) of the electron probability distribution. States for which l = 0, 1, 2, 3, 4, 5 are called s, p, d, f, g, h…. subshells. Therefore for a given value of n, the maximum numbers of electrons that can be contained in s, p, d and f states are 2, 6, 10, and 14 respectively, which is 2(2l+1) electrons. ml which has values –l, -(l –1), … 0, …. (l – 1), l (called the magnetic quantum number), measures the components mlh of the angular momentum. Describes the orientation of the electron orbital magnetic field with respect to an applied field. This number determines the orientation in space of the electron probability distribution. Since m affects the energy of the electrons only when they are in an applied field, in the absence of a field, electrons having different ml values may still have the same energy. s which is the last quantum number is due to the “spin” of the electron about its own axis and it is therefore called the spin quantum number “s” and it can only have 2 components ms = 1/2 corresponding to angular momentum 1 2 ( being the basic quantized unit). This is the quantum number that identifies the electrons in a state as being either "spin up" or "spin down". This quantum number is very important for determining magnetic effects in matter. where The Pauli Exclusion Principle states that no two electrons may occupy the same energy state in an atom. This means that no two electrons may have the same set of values for the quantum numbers n, l, m, s because they would then be indistinguishable. As electrons are added, they fill up each possible state in a given subshell in parallel spin configurations first (HUND'S RULE) before filling the shell associated with the next higher energy state. The filling of the shells is governed by Schrödinger's wave equation and the quantum numbers. 3s Na 3p 3d 4s Sc Ti Mg E 4f 4d 4 3 V Al 4p 3d 4s 3p Si 3s 2p P 2s S 2 Cr Mn Fe Co Ni 1 1s Cl Ar Cu Zn Figure 3-1: If all electrons are paired, there is no "spin" magnetic moment. These materials are still magnetic though, due to the electron's orbital motion. The spin structure of the transition series elements (iron in particular) is most important for magnetic biomaterials. This is due to the uncompensated spins in the 3d orbital. This gives rise to a "spin" magnetic moment. The spin moment is much stronger than the orbital moment and is aligned parallel to an applied field. Atomic Magnetism The orbital and spin magnetic moment of an electron are a consequence of the orbital and spin angular momentum. In terms of the appropriate quantum number, eh orb ml (3-4) 4m eh (3-5) 4m where the factor g is a multiplying factor which is found to be necessary to bring the relation for spin moment into line with that for orbital moment. It has the value of almost 2 and is called the Lande splitting factor. Since ml is an integer, the quantity (eh/4m) is regarded as a natural unit of magnetic moment, called the “Bohr magneton, B”. It has the value 9.27 x 10-24 amp.m2. To obtain the total magnetic moment of an atom, all the magnetic moments of the electrons in the atom must be added up taking into consideration the fact that the direction of the moments is given by the sign of ml and ms. In this way, closed shells of electrons having equal numbers of electrons with positive and negative values of mI and ms have no net magnetic moment since each electron cancels another. spin gms Example The atomic number of neon is 10 giving rise to electronic configuration 1s2 2s2 2p6. The dipole moment of each electron for the p state is represented by an arrow in Table 3.1. Therefore the first important rule to note is that a net magnetic moment comes only from incomplete electron shells. In transition elements, one of the inner electron shells (3d shell) is incomplete and this suggests immediately that the inner incomplete shell is the one which gives rise to the atomic magnetic moment while the valence electrons are of no importance. This characteristic of the valence electrons is just a reflection of the properties of atomic bonding since atoms bond together in such a way as to form closed shells of electrons which have no magnetic moment. Table 3.1: Electron Moment due to ml ms Moment de to ms 1 +1/2 2 -1/2 3 +1/2 4 -1/2 5 +1/2 6 -1/2 Magnetic induction B Generally, in the presence of a magnetic field in vacuum, the magnetic induction or the magnetic flux density B is given by B o H (o is the permeability of vacuum) (3-6) When a magnetic material is in a magnetic field H with a magnetization (or dipole moment/unit volume) M, the magnetic induction B in the material is B o H M o r H (3-7) wherer = relative permeability of the material (r = 1 for vacuum), hence M r 1 1 (3-8) H where is the magnetic susceptibility of the material, B is measured in Tesla or weber.m-2, M and H are measured in ampere m-2 , so has no unit. The following figure shows the effect of introducing a magnetic material in a magnetic field compared to when the magnetic field is acting in a vacuum. Compare the graph with the effect of an electric field on the polarisation of a dielectric material. Magnetic field H Figure 3-2: Classification of Magnetic Materials There are five classes into which magnetic materials may be grouped. 1. Diamagnetic 2. Paramagnetic 3. Ferromagnetic 4. Anti-ferromagnetic and 5. Ferrimagnetic Diamagnetism Materials in which all electron spins are paired (i.e. there are no uncompensated spins).Diamagnetism is a property of all atoms because of the influence of an applied magnetic field on the motion of electrons in their orbit. It is a very weak effect and in solids, it is often masked by other kind of magnetism. O +e w -e Figure 3-3: Consider an electron moving round a proton in an orbit of radius r (as in the figure above) with angular frequency ‘w’ in the absence of a magnetic field. There is a magnetic moment associated with the motion of the electron given by = current x area e . 2 2 (3-9) With the application of a magnetic field H, there is a flux change through the orbit and by Lenz’s law an electric field is set up to oppose this change. This happens only when the magnetic field is changing from its zero value to the steady value H. The electric field affects the motion of the electron by exerting a force on it, which changes its angular momentum. The change in the angular frequency this effected is called the “Lamor frequency” and has the value eB (3-10) 2m where B is the flux density appropriate to H and m is the electron mass. The corresponding induced magnetic moment is opposed to the original magnetic moment of the electron in its orbit when H = 0. For a solid with atomic number Z, the expression for the magnetic moment “”, after substituting for w in the equation 10 becomes Ze 2 B 2 2 x2 y2 4m where 2 is the mean square of the perpendicular distance of the electron from the field axis through the nucleus. The mean square distance of electron from the nucleus is r 2 x 2 y 2 z 2 and for a spherically symmetrical distribution of charge. so that r 2 32 2 x2 y2 z2 Therefore, the diamagnetic susceptibility per unit volume is if N is the number of atom per unit volume given by o N o Ne 2 r 2 (3-11) B 6m This is the classical Langeuim result and it shows that diamagnetic materials exhibit negative susceptibility. Typical Experimental values of the molar susceptibilities are the following: Table 3.2: He -1.9 Ne -7.2 Ar -19.4 Kr -28.0 Xe -43.0 As a summary, a diamagnetic material is a substance with a negative magnetic susceptibility. Paramagnetism Materials in which there are uncompensated spins (i.e. there is not a spin -1/2 for every spin +1/2). Each electron in an orbit has an orbital magnetic moment orb and a spin magnetic moment spin. In atoms with filled electronic shells, there is no net magnetic moment but when the shells are unfilled, there is such a moment. In the absence of a magnetic field, the net moments of the atoms usually point in random directions because of thermal fluctuations, producing no net macroscopic magnetization. With a field switched on, there is a tendency for the atoms to align with the field giving an induced positive magnetic moment, which is proportional to the applied field. The induced magnetization is the source of paramagnetism and materials whether gases, liquids or solids show a paramagnetic susceptibility whenever the paramagnetic atoms can respond individually to an external field without interaction with their neighbours. Quantum mechanics governs the component of each individual electronic moment in the field direction. In general, solids exhibit paramagnetism if they contain paramagnetic atoms in dilute solution, i.e., one such atom or ion must be far enough away from another, with diamagnetic atoms in between, so that there is no direct magnetic interaction between them. Quantum Theory of Paramagnetism The magnetic moment of an atom or ion in free space is given by J g B J where the total angular momentum J is the sum of orbital L and spin S angular momenta. " " , which is called the gyro-magnetic ratio or magnetogyric ratio, is the ratio of the magnetic moment to the angular momentum. For electronic system, a quantity “g” called the g-factor or the spectroscopic splitting factor is defined by (g is usually taken to be 2) g B For a free atom the g – factor is given by the Lande equation 1 J J 1 S S 1 LL 1 (3-12) g 2 J J 1 The total magnetic moment of an atom or ion is (3-13) B L 2 S If we can again employing the terminology of Lande (1923), this moment can then be written as (with g given in equation 3-12) (3-14) g B J For each value of m j , the total magnetic moment of equation (14) has a component of g B m j aligned with the field axis. Such a component of magnetic moment aligned with the field axis requires a potential energy U l , m g B m j B B This is equal to the energy levels of the system in a magnetic field. B is called the “Bohr magneton” and is equal to the spin magnetic moment of a free electron. e B 2m m j is the azimuthal quantum number and has the value J, J – l, …..J. For a single spin with no orbital moment, we have m j 1 2 and g = 2 which gives U B B . This splitting is shown in the figure below: Figure 3-4: If a system has only 2 levels, the equilibrium population following Boltzman’s distribution is given by N1 N e B e B B k BT (3-15) e B N2 N e B e (3-16) B e N1, N2 are the populations of the lower and upper levels with N = N1 + N2 being the total number of atoms. The projection of the magnetic moment of the upper state along the field direction is - and the lower state is . The resultant magnetization for N atoms/unit volume is therefore M N1 N 2 N For x << 1, tanh x e x ex e x e x N tanh x where x B k BT (3-17) x, then we have N 2 B k BT In a magnetic field, an atom with angular momentum quantum number J has 2J + 1 equally spaced energy level. The magnetization is usually given by: M M NgJ B BJ x x is a dimensionless variable given by " (3-18) gJ B B " and BJ(x) is the Brillouin function expresses as k BT 2J 1 2 J 1x 1 x B J x Ctnh Ctnh 2J 2J 2J 2J 1 x x3 .......... x 3 45 The Brillouin function varies from zero when the applied field is zero to unity for infinite field. Thus the saturation magnetization of a paramagnetic solid is M max Ng B J . Under weak field conditions, the Brillouin function is asymptotic and the paramagnetic susceptibility has a Curie-Law Behaviour for x << 1, Ctnh x M o M NJ J 1g 2 B2 o H B 3k BT Here p g J J 1 1 2 (3-19) Np 2 B2 o C 3k BT T is the effective number of Bohr magneton. C is the Curie constant and is given by C Np 2 B2 o NJ J 1g 2 B2 o 3k B 3k B (3-20) Ferromagnetism Materials in which there are uncompensated spins which are quantum mechanically coupled. A ferromagnet has a spontaneous magnetic moment – a magnetic moment even in zero applied fields. A spontaneous moment suggests that electron spins and magnetic moment are arranged in a regular manner. From these, it is apparent that ferromagnetism must involve the co-operative alignment of permanent atomic dipoles, which arise in atoms having unpaired electrons. The strength of each individual dipole, , is a small number of Bohr magnetons (B), but a completely ordered array of such moments produces a large spontaneous magnetization, Ms. In ferromagnetic materials, the magneton number” (/B) is determined almost entirely by the spin of unpaired electrons, with a minor correction from orbital motion considerations. In the simplest kind of approach of ferromagnetism, consider a paramagnet with a concentration of N ions of spin ‘s’. If there is an internal interaction tending to line up the magnetic moments parallel to each other, then we shall have a ferromagnet. Let us call this interaction an “exchange field” (This is also called the molecular field or the effective field). The orienting effect of the exchange field is opposed by thermal agitation and at elevated temperature, the spin order is destroyed. The magnitude of this exchange field BE, which may be as high as 107 Gauss is proportional to the magnetization M (3-21) BE M M is the magnetization per unit volume and is a constant independent of temperature. The Curie Temperature Tc is the temperature above which the spontaneous magnetization vanishes. It separates the disordered paramagnetic phase at T>Tc from the ordered ferromagnetic phase at T<Tc. Above Tc, the material becomes paramagnetic and an external field must be applied to produce any magnetization, but the magnetization is then self assisted by the exchange field it generates. In a weak applied field (3-22) o M p B a B E where Ba is the applied field and p = C/T is the paramagnetic susceptibility. Substituting equation 21 in 22 gives for T > Tc (3-23) M p H H E This equation has taken into consideration, the fact that M oM H B However p in equation 3-23 will be smaller than the observable susceptibility, which is M (the magnetization/unit applied field) m H Equations 3-21 to 3-24 can be combined to give C m T C (3-24) C for T > Tc (where Tc = C) (3-25) T TC This is called Curie-Weiss law for susceptibility above the Curie points. The mean distance can be determined by considering equation 19. T 3k B TC (3-26) C 2 C Ng S S 1 B2 o2 Magnetic Domains Ferromagnetic materials get their magnetic properties not only because their atoms carry a magnetic moment but also because the material is made up of small regions known as magnetic domains. In each domain, all of the atomic dipoles are coupled together in a preferential direction. This alignment develops as the material develops its crystalline structure during solidification from the molten state. Magnetic domains can be detected using Magnetic Force Microscopy (MFM) and images of the domains like the one shown below can be constructed. Figure 3-5:Magnetic Force Microscopy (MFM) image showing the magnetic domains in a piece of heat treated carbon steel. During solidification a trillion or more atom moments are aligned parallel so that the magnetic force within the domain is strong in one direction. Ferromagnetic materials are said to be characterized by "spontaneous magnetization" since they obtain saturation magnetization in each of the domains without an external magnetic field being applied. Even though the domains are magnetically saturated, the bulk material may not show any signs of magnetism because the domains develop themselves are randomly oriented relative to each other. Ferromagnetic materials become magnetized when the magnetic domains within the material are aligned. This can be done my placing the material in a strong external magnetic field or by passes electrical current through the material. Some or all of the domains can become aligned. The more the number domains that are aligned, the stronger the magnetic field in the material. When all of the domains are aligned, the material is said to be magnetically saturated. When a material is magnetically saturated, no additional amount of external magnetization force will cause an increase in its internal level of magnetization. The Hysteresis Loop and Magnetic Properties A great deal of information can be learned about the magnetic properties of a material by studying its hysteresis loop. A hysteresis loop shows the relationship between the induced magnetic flux density B and the magnetizing force H. It is often referred to as the B-H loop. An example of hysteresis loop is shown below. B Flux density aSaturation Retentivity b Figure 3-6: Effect of applied magnetic field on magnetic induction B leading to hysteresis loop. Coercivity - Saturation in d opposite direction c O e -B f Magnetic field The loop is generated by measuring the magnetic flux B of a ferromagnetic material while the magnetizing force H is changed. A ferromagnetic material that has never been previously magnetized or has been thoroughly demagnetized will follow the dashed line as H is increased. As the line demonstrates, the greater the amount of current applied (H+), the stronger the magnetic field in the component (B+). At point "a" almost all of the magnetic domains are aligned and an additional increase in the magnetizing force will produce very little increase in magnetic flux. The material has reached the point of magnetic saturation. When H is reduced back down to zero, the curve will move from point "a" to point "b." At this point, it can be seen that some magnetic flux remains in the material even though the magnetizing force is zero. This is referred to as the point of retentivity on the graph and indicates the remanence or level of residual magnetism in the material. (Some of the magnetic domains remain aligned but some have lost there alignment.) As the magnetizing force is reversed, the curve moves to point "c", where the flux has been reduced to zero. This is called the point of coercivity on the curve. (The reversed magnetizing force has flipped enough of the domains so that the net flux within the material is zero.) The force required to remove the residual magnetism from the material, is called the coercive force or coercivity of the material. As the magnetizing force is increased in the negative direction, the material will again become magnetically saturated but in the opposite direction (point "d"). Reducing H to zero brings the curve to point "e." It will have a level of residual magnetism equal to that achieved in the other direction. Increasing H back in the positive direction will return B to zero. Notice that the curve did not return to the origin of the graph because some force is required to remove the residual magnetism. The curve will take a different path form point "f" back the saturation point where it with complete the loop. From the hysteresis loop, a number of primary magnetic properties of a material can be determined. 1. 2. 3. 4. 5. Retentivityor remanence - A measure of the residual flux density corresponding to the saturation induction of a magnetic material. In other words, it is a material's ability to retain a certain amount of residual magnetic field when the magnetizing force is removed after achieving saturation. (The value of B at point B on the hysteresis curve.) Residual Magnetism or Residual Flux - the magnetic flux density that remains in a material when the magnetizing force is zero. Note that residual magnetism and retentivity are the same when the material has been magnetized to the saturation point. However, the level of residual magnetism may be lower than the retentivity value when the magnetizing force did not reach the saturation level. Coercive Force - The amount of reverse magnetic field which must be applied to a magnetic material to make the magnetic flux return to zero. (The value of H at point C on the hysteresis curve.) Permeability, - A property of a material that describes the ease with which a magnetic flux is established in the component. Reluctance - Is the opposition that a ferromagnetic material shows to the establishment of a magnetic field. Reluctance is analogous to the resistance in an electrical circuit. Rectangular Loop Ferrites Some materials have hysteresis loop switch are almost rectangular in shape. This property makes them suitable for use in a magnetic memory core. The principle is as follows; the points Po and P1 represent two stable states of magnetization. These states can represent a zero and one in digital storage of information. The loop can only be traversed in an anti-clockwise direction and the state Po can be changed rapidly to P1 by the application of a field greater than HA. Similarly, P1 can be changed to Po by the application of a field less than or equal to minus HD. The switching is about one microsecond and it is an important parameter. B Figure 3-7: Typical example of rectangular or square shaped hysteresis loop most useful for information storage C D E P1 B O A F Po H Effect of Temperature Ferromagnetism is a temperature dependent phenomenon. In fact ferromagnetism and paramagnetism are at different ends of a thermal energy / magnetic energy scale. At a low enough temperature paramagnetic behaviour can become ferromagnetic due to the lack of randomising thermal energy. Likewise at a high enough temperature ferromagnets can become paramagnetic due to thermal energy randomising the direction of individual ionic dipoles. The temperature at which ferromagnetism breaks down is called the Neel or Curie temperature and is dependent on the material composition. Indeed it is often used to identify magnetic minerals. Magnetic Grain Size Magnetic crystal grain size is, as with temperature, a balance between opposing energies. For ferromagnetic minerals there are four different balancing points that are dependent on the size of magnetic crystals. For very small ferromagnetic crystals the effect of thermal randomisation is stronger than for larger crystals. This leads to a phenomenon called super paramagnetism. As the name suggests these very small minerals exhibit strong paramagnetic properties, and cannot retain remanence. Super viscous materials are in a grain size between supper paramagnetic and single domain, they can hold remanence but will lose it over a short period of time, the exact amount of time depends on the grain size. Super paramagnetic and super viscous minerals both exhibit a property called frequency dependent susceptibility. When a frequency dependent sample is subjected to a high frequency field there is a time lag between the maximum in the field strength and the reaction of the sample, this leads to super paramagnetic particles having a lower susceptibility when measured in high frequency fields. The next size class up is the single stable domain crystal. In these grains the thermal energy is overcome by the magnetic energy of larger volume crystals and a stable magnetic moment results. When the size is increased again the crystal continues to try and minimise its magnetic energy. In large crystals this can be accomplished by the division of the magnetic moment into two or more magnetic domains. These domains will substantially reduce the overall magnetic moment of the crystal, and in many cases take it to zero. These large crystals are referred to as multidomain grains. The relative "hardness" of ferromagnetic minerals can be linked to their magnetic crystal size. A sample consisting of predominantly single domain crystals will be relatively hard and requires high fields to influence its magnetic remanence. Whereas a sample containing mostly multidomain grains will be magnetically soft and it will be easy to impart a remnant magnetisation. There is also an intermediate state where most of the magnetic crystals have only two or three domains. Intermediate hardness crystals are sometimes called pseudo single domain crystals as they have many properties that are somewhat similar to single domain crystals, but lower magnetic intensities. Isothermal Remanent Magnetisation (IRM) The IRM of a sample is the magnetisation retained by that sample when it has been subjected to a known field at a known temperature (usually room temperature). IRM can be measured at varying fields, typically between 20mT and 3T. By increasing the field that a sample is subjected to in stages and measuring between each stage, it is possible to gain a lot of information about a sample. The saturation IRM or SIRM is the maximum remanence that a sample can acquire by IRM magnetisation. SIRM alone can be very indicative of a materials composition, for instance Magnetite will usually reach saturation at approximately 300mT where as Haematite is often still unsaturated at applied fields of 2T or 3T. However the overall shape of the IRM curve (the IRM's gained through several successive and increasing magnetisations) contains information about the magnetic properties of a sample. For instance this can be employed to determine the sample's hardness (a term that describes the relative ease or difficulty with which a sample is magnetised) and to gain an insight into its constituent minerals. AnhysteriticRemanent Magnetisation (ARM) The ARM of a sample, sometimes called perfect magnetisation, is similar to the IRM in that it is a measurement of the magnetisation of a sample after it has been subjected to a known field. However the ARM field is not applied in the same way as with IRM. Instead of a steady field being applied to the sample, it is magnetised within an alternating magnetic field, with a steady (d.c.) field applied over the top of ac field, the ac field is increased to a known maximum and then slowly decreased back to zero. The aim of ARM is to drive the magnetisation of the sample backward and forward around the origin of its hysteresis loop, while magnetising it with a small steady field. ARM is generally imparted at a high alternating field measured and then demagnetised using smaller alternating fields, without the application of the steady field. The demagnetisation of the sample using known fields builds up an ARM curve, this gives similar information to the IRM curve, however ARM properties are strongly influenced by grain size, and some minerals ARM properties are very distinctive. Some Permanent Magnet Materials and Their Applications Parameters that describe permanent magnet materials are i) the remanence Br [Tesla], (ii) the coercive force of polarisation HcJ [kA/m], (iii) the coercive force of induction HcB [kA/m] and (iv) the energy product (BH)max [kJ/m3]. For characterisation of permanent magnet materials the demagnetisation curve (second quadrant of hysteresis loop) is of importance as shown in the following figure. Br Saturation b a HcB Figure 3-8: H HcJ B=0 The magnetic quality of a permanent magnet is given by the energy product (BH)max andwith the remanence Br, the theoretical (BH)max is given by BH max Br2 4 o This value is reached when HcB is maximum where H CB Br o Classical Permanent Magnet Materials Aluminium - Nickel - Cobalt Materials (AlNiCo) Hard Ferrite Materials Modern Permanent Magnet Materials Samarium - Cobalt Materials Neodymium - Iron - Boron Materials Plastic Bonded Permanent Magnet Materials Plastic Bonded Hard Ferrite Materials Plastic Bonded Neodymium - Iron - Boron Materials (3-27) Quality Range of Permanent Magnet Materials indicated years are describing the start of commercial usage Figure 3-9: Aluminium - Nickel - Cobalt Materials (AlNiCo) composition range (% by weight): Al Ni Co Cu Nb Ti Fe 6-13 13-18 0--42 2-6 0-3 0-9 bal. Figure 3.10: structure of anisotropic AlNiCo The structure is stick – like and there is phase - separation in an Fe - and FeCo - rich phase and a NiAl - rich phase. The Fe - and FeCo - rich particles form strong magnetic phase while NiAl - rich particles are weak or non magnetic. The magnetic values are closely linked to the microstructure (depending on the alloy composition and the heat treatment process). Maximum aximum application temperature for AlNiCo is between 450 - 500°C. Manufacturing of AlNiCo Figure 3.11: Table 3.xx: Manufacturing step for AlNiCo magnets Applications pplications of AlNiCo magnets Application measuring devices tachometers fluid level (detection) couplings (at high temp. applications) magnet systems for holding purposes Advantages mechanical stability small reversible changing of magnetic values with temperature high application temperature (ca. 500°C) easy to magnetise Disadvantages contains cobalt which is very expensive limited design possibilities due to low coercivity magnetic stability at reverse fields Hard Ferrite Materials MCO3 + 6 Fe2O3 MO · 6 Fe2O3 + CO2 (where M = Ba, Sr, Pb) Structure Large ions of oxygen, barium or strontium determine the structure of the crystal lattice (hexagonal dense packing); the smaller iron ions are located in interstitial sites. the unit cells of the hexaferrite lattice ccontain two formula units of MFe12O19. The Fe-ions ions are responsible for the magnetic properties; their moments are aligned parallel or anti-parallel to the c - axis of the lattice (ferri - magnetic order); an average two of three moments cancel each other outt and one is externally active. The maximum application temperature is 200°C. H Hard ferrite magnets can be produced by (i) isotropic dry pressing without magnetic field (ii) anisotropic dry pressing in a magnetic field and (iii) anisotropic wet pressing in a magnetic field Manufacturing of hard ferrite magnets Figure 3.12: Manufacturing steps for hard ferrites Table 3.xxx: Some properties of hard ferrite magnets Application dc motors brushless dc motors synchronous motors water pumps for washing machines, dish washers and aquarium technique loudspeakers couplings magnet systems for holding applications Advantage raw material base (lowest price per energy unit) thermal stability at elevated temperatures easy to magnetise nearly rigid magnetisation Disadvantage low magnetic values (Br, (BH)max) large temperature coefficient of Js brittleness (ceramic) water meters Rare Earth Magnet Materials (SmCo SmCo5, Sm2Co17 and Nd2Fe14B) The crystal lattice of SmCo5 is the basic unit for every rare-earth rare earth magnet materials. The construction is hexagonal with the magnetic orientation perpendicular to the basal plane and the basic structure of Sm2Co17 is a mixture between a rhombohedric and a hexagonal hexagonal lattice. SmCo magnets have very high coercive fields. On the other hand Nd2Fe14B with high remanence has similar structure like hexagonal CaCu5 Prototype. Four units construct one basic unit with a tetragonal crystal structure. The maximum application on temperature is between 100 - 200°C for Nd2Fe14B, 250°C for SmCo5 and between 300 - 350°C for Sm2Co17. a Figure 3.13: b (a) structure of high coercive SmCo and (b) structure of NdFeB Manufacturing of Rare-Earth Earth Magnets Figure 3.14: Manufacturing steps for rare-earth rare magnets Table 3.xxx: Application of samarium-cobalt samarium magnets (SmCo5 and Sm2Co17) Application brushless dc motors Advantage high thermal stability (reversible and irreversible) ABS sensors (reluctance principle) in general no corrosion protection required couplings miniaturisation possible (compared to ferrite and AlNiCo) miniaturised sensors and motors (for high temperature) applications which require a low reversible temperature behaviour Disadvantage high raw material price (Neodymium is very expensive but less expensive than samarium) high magnetic field strength for magnetisation in saturation needed (for 2:17 grades) mechanical manufacture ability / handling (brittle) Application of Nd2Fe14B magnets Table 3.xxx: Advantage Disadvantage brushless dc motors Application highest remanence and energy product ABS sensors (high coercive grades) good mechanical manufacturing ability / handling raw material price compared to SmCo (no or low cobalt content and Neodymium is less expensive than Sm) high reversible temperature coefficients for Js and HcJ in many cases corrosion protection required for high temperature applications special grades required (neodymium dymium is highly corrosive) couplings voice coil motors (e.g. hard disk drive) loud speaker insertion devices Plastic Bonded Magnets Figure 3.15: Manufacturing steps of some plastic bonded magnets Table 3.xxx: Some properties of plastic bonded Nd2Fe14B magnets Application Advantage Disadvantage brushless DC motor shape flexibility temperature limitations stepper motors generators small tolerances without additional production steps (e.g. grinding) production without magnetic fields air cores automation of production process possible coating or complete encapsulation required for certain application environments. no oriented grades available for temperatures up to 100 - 120°C. sensors insert technique bearings variable magnetisation possible (isotropicmaterial) Table 3.xxx: Plastic bonded Hard Ferrite Materials Application synchronous motors stepper motors shape flexibility automation possible Advantage Disadvantage high reversible temperature coefficient for J s lower magnetic values compared to sintered grades due to combination with binder couplings pumps air cores insert technique value added features due to raw material price high temperature applications with PPS-binder sensors (position, speed etc.) orientation and magnetisation during moulding ANTIFERROMAGNETISM A behaviour connected with a form of magnetically ordered solid that displays no gross magnetization because neighbouring dipoles are anti-parallel to each other. The manner in which anti-ferromagnetism comes about can be illustrated by studying the simplest possible arrangement, one in which there are just two opposed magnetic sub-lattices. This model is exemplified by the Mn2+ ions in RbMnF3 shown below Rb A B F A B M B A B A The crystal lattice of RbMnF3 allows us to divide the totality of Mn2+ ions into “A” sub-lattice (of which each member has 6 nearest magnetic neighbours, all from the B sub-lattice) and a “B” sub-lattice having all its nearest magnetic neighbours from A. If there is a negative exchange interaction between the nearest magnetic neighbours, the interactions for more remote magnetic neighbours will be zero, and the A and B sub-lattices will become spontaneously magnetized in opposite directions. The exchange field can again be used to express the effect of the exchange interactions upon the spin orientation of a magnetic ion. The exchange field experienced by a Mn2+ ion in the A sub-lattice can be expressed as H A M B (3-28) By analogy with equation 3-22, the magnetization of the A sub-lattice is C H M B MA (3-29) 2T where H is any local field and C/2 is the Curie constant appropriate for ½ of the magnetic ions in the crystal. Similarly, the B sub-lattice magnetization is C H M A 2T An observable susceptibility for an anti-ferromagnet is therefore M MB C m A H T TN MB (3-30) for T>>TN where TN SUMMARY simple simple ferromagnet anti-ferromagnet ferrimagnet C 2