BHT-505-FM-1 Section 5 WEIGHT AND AND BALANCE BALANCE WEIGHT 5 TABLE OF CONTENTS Subject Paragraph Number Page Number Introduction ............................................................................................ Empty weight center of gravity............................................................. Gross weight center of gravity (GW/CG) ............................................. Gross weight cg management.......................................................... Doors open or removed ........................................................................ Door weights and moments.............................................................. Cockpit and cabin loading .................................................................... Baggage compartment loading ............................................................ Fuel loading............................................................................................ Engine oil................................................................................................ Sample loading problem ....................................................................... 5-1 ........... 5-2 ........... 5-3 ........... 5-3-A ....... 5-4 ........... 5-4-A ....... 5-5 ........... 5-6 ........... 5-7 ........... 5-8 ........... 5-9 ........... 5-3 5-3 5-3 5-3 5-3 5-3 5-4 5-4 5-4 5-4 5-4 Table Number Page Number 5-1 ........... 5-2 ........... 5-3 ........... 5-4 ........... 5-5 ........... 5-6 ........... 5-7 ........... 5-8 ........... 5-9 ........... 5-8 5-10 5-12 5-13 5-14 5-16 5-18 5-19 5-20 Figure Number Page Number 5-1 ........... 5-2 ........... 5-6 5-7 LIST OF TABLES Subject Example for Computation of GW/CG (U.S.)......................................... Example for Computation of GW/CG (Metric) ..................................... Door Weights and Moments (U.S.) ....................................................... Door Weights and Moments (Metric) ................................................... Cabin and Baggage Loading (U.S.) ...................................................... Cabin and Baggage Loading (Metric) .................................................. Fuel Density Versus Temperature........................................................ Fuel Loading (U.S.) ................................................................................ Fuel Loading (Metric)............................................................................. LIST OF FIGURES Subject Fuselage stations - Inches (millimeters).............................................. Buttock lines - Inches (millimeters) ..................................................... Export Classification C, ECCN EAR99 16 APR 2020 Rev. 6 5-1/5-2 BHT-505-FM-1 Section 5 WEIGHT AND AND BALANCE BALANCE WEIGHT 5 5-1. INTRODUCTION This section provides loading information and instructions necessary to ensure that flight can be performed within the approved gross weight and center of gravity limitations, as defined in Section 1 (limitations). 5-2. EMPTY WEIGHT CENTER OF GRAVITY Empty Weight (EW) configuration consists of basic helicopter with required equipment, operational and special equipment, transmission and gearbox oils, hydraulic fluid, engine oil, fixed ballast, and unusable fuel. The empty weight and center of gravity are recorded on the Actual Weight Record, a copy of which should be carried in helicopter for use in weight and balance calculations. 5-3. GROSS WEIGHT CENTER OF GRAVITY (GW/CG) Total gross weight of helicopter, with its contents, includes crew, passengers, fuel, baggage, and cargo. 5-3-A. GROSS WEIGHT MANAGEMENT CG Pilot is responsible to ensure helicopter is properly loaded so entire flight is conducted within limits. Refer to Section 1 (limitations) or appropriate Flight Manual Supplement. Weight and moment of each component of helicopter loading is calculated for critical fuel loadings and verified to within GW/CG limits. Export Classification C, ECCN EAR99 Table 5-1 and Table 5-2 are examples for computation of GW/CG which can be used as a guide for these calculations. GW and Longitudinal and lateral CG must be calculated for each flight from the following: • Actual weight record. • Diagrams and loading tables. • Diagrams and loading tables in appropriate FMS. Effects of fuel consumption and addition/ deletion of passengers, baggage, or cargo should be checked prior to flight to ensure helicopter is within GW/CG limits for entire flight. To aid in weight and balance calculations, refer to Table 5-1 for fuselage stations and Figure 5-2 for buttock lines. 5-4. DOORS OPEN OR REMOVED 5-4-A. DOOR WEIGHTS AND MOMENTS Following Table 5-3 and Table 5-4 provide weight and moment adjustments for cabin doors. Sign convention for buttock lines used to compute lateral moments are: 1. Left is negative. 2. Right is positive. Example: When removing the left doors only, substract positive weight value and negative moment value shown in table. Net effect on helicopter is a reduction in weight and a shift in lateral CG to right (positive direction). 16 APR 2020 Rev. 6 5-3 BHT-505-FM-1 5-5. COCKPIT LOADING AND CABIN Cockpit and cabin floor is st ructurally designed for 55 pounds per square foot (2.68 kg/100 cm²), with a maximum allowable weight of 425 pounds (192.8 kg). Loading tables provide weights and moments for the pilot and baggage compartment in both U.S. and metric units. 5-6. BAGGAGE LOADING COMPARTMENT When weight is loaded into baggage compartment, the pilot is required to compute weight and balance, regardless of passenger loading. Baggage compartment is structurally designed for 50 pounds per square foot (2.44 kg/100 cm²) with a maximum allowable weight of 250 pounds (113.4 kg). Load shall be secured to tie-down fittings if shifting of load in flight could result in structural damage to baggage compartment or in gross weight center of gravity being exceeded. NOTE Tables and examples should only be used if reflects actual loading conditions. 5-7. FUEL LOADING Fuel is located at a neutral longitudinal CG position relative to the flight envelope. Therefore, in most cases, the most critical aft and forward CG position will occur with a zero fuel state. In limited cases when loading near the aft limit, the most aft condition will occur with full fuel. This is due to the slope of the heavy aft limit being slightly different than the slope of the fuel curve. Therefore both fuel states should be checked. 5-4 Rev. 6 16 APR 2020 NOTE Because of change in slope of the aft limit and shape of the fuel burn curve, there are two critical values that should be calculated for the aft extreme, Gross Weight at Zero Fuel and Gross Takeoff Weight (GTOW) . Fuel Density Versus Temperature table (Table 5-7) is provided to calculate fuel densities for specific temperature in both U.S. and metric units. Fuel Loading tables (Table 5-8 and Table 5-9) list usable fuel quantities, weight and moments for Jet A and Jet B fuels at 15 °C, in both U.S. and metric units. Critical fuel quantities for calculating extreme CG cases are also presented in Table 5-8 and Table 5-9. 5-8. ENGINE OIL Consumption of engine oil has negligible effect on helicopter weight and CG and is not included in weight and balance calculations. 5-9. SAMPLE LOADING PROBLEM A sample loading problem showing derivation of critical gross weights and center of gravity locations for a typical mission is presented in U.S. and metric units. Compute weight and CG at takeoff and landing and determine extreme CG conditions for flight. Refer to Table 5-1 (US) or Table 5-2 (Metric). Proceed as follows: 1. Sum all weights and moments of payload items and helicopter empty weight to obtain gross weight and CG at Zero Fuel Weight (ZFW) . Verify these are within gross weight/CG limits. Table 5-3 (US) or Table 5-4 (Metric) presents weight, CG and moment for crew and baggage. Export Classification C, ECCN EAR99 BHT-505-FM-1 2. 3. Add appropriate fuel weight and moment as read directly from fuel loading table Table 5-8 (US) or Table 5-9 (Metric) to obtain gross weight and CG at takeoff. Verify these are within gross weight/CG limits. Add weight and moment of fuel remaining to ZFW (step 2) to obtain gross weight and CG at landing condition. Verify these are within gross weight/CG limits Export Classification C, ECCN EAR99 NOTE The most critical forward CG will occur with a full passenger cabin load and a zero fuel state. The most critical aft CG will occur with empty cabin load (single pilot) and either a zero fuel state (most common) or full fuel state. Both conditions should be checked to verify they are within gross weight/CG limits. 16 APR 2020 Rev. 6 5-5 BHT-505-FM-1 FS 37.8 IN. (960 mm) FS 103 IN. (2616 mm) CREW FS 98.0 IN. (2489 mm) FS 125.9 IN. (3199 mm) FS 165.1 IN. (4193 mm) PASSENGERS FS 135.0 IN. (3429 mm) FS 180.9 IN. (4596 mm) FS 419.6 IN. FS 442.3 IN. (10658 mm) (11235 mm) FS 235.5 IN. (5982 mm) FS 325.2 IN. (8259 mm) Figure 5-1. Fuselage stations - Inches (millimeters) 5-6 Rev. 6 16 APR 2020 Export Classification C, ECCN EAR99 BHT-505-FM-1 RIGHT, AFT PASSENGER 18.5 IN. (470 mm) PILOT 14 IN. (356 mm) LEFT, AFT PASSENGER -18.5 IN. (470 mm) COPILOT -13 IN. (-330 mm) CENTER 0.0 Figure 5-2. Buttock lines - Inches (millimeters) Export Classification C, ECCN EAR99 16 APR 2020 Rev. 6 5-7 BHT-505-FM-1 Table 5-1. Example for Computation of GW/CG (U.S.) A helicopter is chartered to transport four passengers of varying weights plus pilot and 60 pounds of baggage on a trip that will require approximately 50 gallons of Jet A fuel (one way). The pilot will return alone. Compute weight and center of gravity at takeoff and landing, and determine extreme CG conditions for both flights. OUTBOUND FLIGHT CENTER OF GRAVITY AND MOMENTS LONGITUDINAL LATERAL Item Description Weight (LB) Arm (IN) Moment (IN-LB) Arm (IN) Moment (IN-LB) Empty Weight1 2150.0 177.5 381625 0.1 215 +Pilot 180.0 98.0 17640 14.0 2520 +Forward Passenger (Copilot) 165.0 98.0 16170 -13.0 -2145 +Passenger Aft, Left 170.0 135.0 22950 -18.5 -3145 +Passenger Aft, Center 155.0 135.0 20925 0.0 0 +Passenger Aft, Right 185.0 135.0 24975 18.5 3423 60.0 168.0 10080 0.0 0.0 0.3 868 +Baggage Gross Weight at Zero Fuel2. +Fuel (84.9 gallons) to Maximum GTOW 3065.0 577.0 161.3 166.0 494365 95782 0.0 0 Gross Takeoff Weight (GTOW)3. 3642.0 162.0 590147 0.2 868 Gross Weight at Zero Fuel 3065.0 161.3 494365 0.3 868 237.0 166.4 39433 0.0 0 +Fuel at Landing (34.9 gallons) Landing Condition 5-8 Rev. 6 16 APR 2020 3302.0 161.7 533798 0.3 868 Export Classification C, ECCN EAR99 BHT-505-FM-1 RETURN FLIGHT CENTER OF GRAVITY AND MOMENTS LONGITUDINAL LATERAL Item Description Weight (LB) Arm (IN) Moment (IN-LB) Arm (IN) Moment (IN-LB) Empty Weight1 2150.0 177.9 381625 0.1 215 180.0 98.0 17640 14.0 2520 2330.0 171.4 399265 1.2 2735 577.0 166.0 95782 0.0 0 +Pilot Gross Weight at Zero Fuel2. +Fuel (84.9 gallons) to Maximum GTOW Gross Takeoff Weight (GTOW)3. 2907.0 170.3 495047 0.9 2735 Gross Weight at Zero Fuel 2330.0 171.4 399265 1.2 2735 237.0 166.4 39433 0.0 0 +Fuel at Landing (34.9 gallons) Landing Condition 2567.0 170.9 438698 1.1 2735 1 Example only. Refer to Actual Weight Record for Empty Weight data. 2 Critical fuel for most forward condition is Zero Fuel. 3 Both Gross Weight at Zero Fuel and Gross Takeoff Weight (GTOW) should be checked for most aft condition. A check of weight and CG values against gross weight center of gravity limits chart shows that the loading will be within limits throughout flight. In lateral calculations, - is left side and + is right side. Export Classification C, ECCN EAR99 16 APR 2020 Rev. 6 5-9 BHT-505-FM-1 Table 5-2. Example for Computation of GW/CG (Metric) A helicopter is chartered to transport four passengers of varying weights plus pilot and 27 kilograms of baggage on a trip that will require approximately 189 liters of Jet A fuel (one way). The pilot will return alone. Compute weight and center of gravity at takeoff and landing, and determine extreme CG conditions for both flights. OUTBOUND FLIGHT CENTER OF GRAVITY AND MOMENTS LONGITUDINAL Item Description LATERAL Weight (Kg) Arm (mm) Moment (kg-mm) Arm (mm) Moment (kg-mm) 975.2 4509 4397177 3 2926 +Pilot 81.6 2489 203102 356 29050 +Forward Passenger (Copilot) 74.8 2489 186177 -330 -24684 +Passenger Aft, Left 77.1 3429 264376 -470 -362 +Passenger Aft, Center 70.3 3429 241059 0 0 +Passenger Aft, Right 83.9 3429 287693 470 394 +Baggage 27.2 4267 116062 0 0 Empty Weight1 Gross Weight at Zero Fuel2. +Fuel (321 Liters) to Maximum GTOW 1390.1 261.7 4097 5695647 5 4216 1103327 0 7320 0 Gross Takeoff Weight (GTOW)3. 1651.8 4116 6798974 4 7323 Gross Weight at Zero Fuel 1390.1 4097 5695647 5 7323 107.5 4227 454403 0 0 +Fuel at Landing (34.9 gallons) Landing Condition 5-10 Rev. 6 16 APR 2020 1497.6 4107 6150049 5 7323 Export Classification C, ECCN EAR99 BHT-505-FM-1 RETURN FLIGHT CENTER OF GRAVITY AND MOMENTS LONGITUDINAL Item Description Weight (kg) Arm (mm) Moment (kg-mm) Arm (mm) Moment (kg-mm) 975.2 4509 4397177 3 2926 81.6 2489 203102 356 29050 1056.8 4353 4600279 30 31975 261.7 4216 1103327 0 0 Empty Weight1 +Pilot Gross Weight at Zero LATERAL Fuel2. +Fuel (321Liters) to Maximum GTOW Gross Takeoff Weight (GTOW)3. 1318.5 4326 5703606 24 31975 Gross Weight at Zero Fuel 1056.8 4353 4600279 30 31975 107.5 4227 454403 0 0 4341 438698 +Fuel at Landing (132 Liters) Landing Condition 1164.3 1.1 2735 1 Example only. Refer to Actual Weight Record for actual empty weight data. 2 Critical fuel for most forward condition is Zero Fuel. 3 Both Gross Weight at Zero Fuel and Gross Takeoff Weight (GTOW) should be checked for most aft condition. A check of weight and CG values against gross weight center of gravity limits chart shows that the loading will be within limits throughout flight. In lateral calculations, - is left side and + is right side. Export Classification C, ECCN EAR99 16 APR 2020 Rev. 6 5-11 BHT-505-FM-1 Table 5-3. Door Weights and Moments (U.S.) LONGITUDINAL DOOR LATERAL WEIGHT CG MOMENT CG MOMENT (LB) (IN.) (IN•LB) (IN.) (IN•LB) One crew door 18.1 112.0 2027 ±28.6 ±518 Both crew doors 36.2 112.0 4057 0 0 Clamshell passenger door 6.3 136.3 859 -28.8 -181 5-12 Rev. 6 16 APR 2020 Export Classification C, ECCN EAR99 BHT-505-FM-1 Table 5-4. Door Weights and Moments (Metric) LONGITUDINAL DOOR LATERAL WEIGHT CG MOMENT CG MOMENT (KG) (MM) (KG•MM) (MM) (KG•MM) One crew door 8.2 2845 23356 ±726 ±5964 Both crew doors 16.4 2845 46570 0 0 Clamshell passenger door 2.9 3462 9893 -732 -2090 Export Classification C, ECCN EAR99 16 APR 2020 Rev. 6 5-13 BHT-505-FM-1 Table 5-5. Cabin and Baggage Loading (U.S.) Table of moments (inch•pound) 5-14 Weight Pilot and Copilot Aft Row Baggage Center (LB) FS 98 FS 135 FS 168 10 980 1350 1680 20 1960 2700 3360 30 2940 4050 5040 40 3920 5400 6720 50 4900 6750 8400 60 5880 8100 10080 70 6860 9450 11760 80 7840 10800 13440 90 8820 12150 15120 100 9800 13500 16800 110 10780 14850 18480 120 11760 16200 20160 130 12740 17550 21840 140 13720 18900 23520 150 14700 20250 25200 160 15680 21600 26880 170 16660 22950 28560 180 17640 24300 30240 190 18620 25650 31920 200 19600 27000 33600 210 20580 28350 35280 220 21560 29700 36960 230 22540 31050 38640 240 23520 32400 40320 250 24500 33750 42000 260 25480 35100 270 26460 36450 Rev. 6 16 APR 2020 Export Classification C, ECCN EAR99 BHT-505-FM-1 Table 5-5. Cabin and Baggage Loading (U.S.) (Cont) Table of moments (inch•pound) Weight Pilot and Copilot Aft Row Baggage Center (LB) FS 98 FS 135 FS 168 280 27440 37800 290 28420 39150 300 29400 40500 310 30380 41850 320 31360 43200 330 32340 44550 340 33320 45900 350 34300 47250 360 35280 48600 370 36260 49950 380 37240 51300 390 38220 52650 400 39200 54000 410 40180 55350 420 41160 56700 430 42140 58050 440 43120 59400 450 44100 60750 460 45080 62100 470 46060 63450 480 47040 64800 490 48020 66150 500 49000 67500 510 49980 68850 520 50960 70200 530 51940 71550 540 52920 72900 Export Classification C, ECCN EAR99 16 APR 2020 Rev. 6 5-15 BHT-505-FM-1 Table 5-6. Cabin and Baggage Loading (Metric) Table of moments (kg•mm) 5-16 Weight Pilot and Copilot Aft Row Baggage Center (KG) 2489 mm 3429 mm 4267 mm 5 12446 17145 21336 10 24892 34290 42672 15 37338 51435 64008 20 49784 68580 85344 25 62230 85725 106680 30 74676 102870 128016 35 87122 120015 149352 40 99568 137160 170688 45 112004 154305 192024 50 124460 171450 213360 55 136906 188595 234696 60 149352 205740 256032 65 161798 222885 277368 70 174244 240030 298704 75 186690 257175 320040 80 199136 274320 341376 85 211582 291465 362712 90 224028 308610 384048 95 236474 325755 405384 100 248920 342900 426720 105 261366 360045 448056 110 273812 377190 469392 113.4 282275 388849 483900 115 286258 394335 120 298704 411480 125 311150 428625 130 323596 445770 Rev. 6 16 APR 2020 Export Classification C, ECCN EAR99 BHT-505-FM-1 Table 5-6. Cabin and Baggage Loading (Metric) (Cont) Table of moments (kg•mm) Weight Pilot and Copilot Aft Row Baggage Center (KG) 2489 mm 3429 mm 4267 mm 135 336042 462915 140 348488 480060 145 360934 497205 150 373380 514350 155 385826 531495 160 398272 548640 165 410718 565785 170 423164 582930 175 435610 600075 180 448056 617220 185 460502 634365 190 472948 651510 195 485394 668655 200 497840 645800 205 510286 702945 210 522732 720090 215 535178 737235 220 547624 754380 225 560070 771525 230 572516 788670 235 584962 805815 240 597408 822960 245 609854 840105 249.5 609854 855536 250 62230 857250 Export Classification C, ECCN EAR99 16 APR 2020 Rev. 6 5-17 BHT-505-FM-1 Table 5-7. Fuel Density Versus Temperature Temperature (°F) 1 Density lb/Gallon Density lb/Gallon JET A JET B 120 6.59 6.27 100 6.66 80 Temperature (°C) Density kg/Liter Density kg/Liter JET A JET B 40 0.797 0.759 6.35 30 0.805 0.767 6.73 6.42 20 0.812 0.775 601 6.80 6.50 15.561 0.815 0.779 40 6.87 6.58 10 0.820 0.784 20 6.94 6.65 0 0.827 0.792 0 7.01 6.73 -10 0.835 0.800 -20 7.08 6.80 -20 0.842 0.808 -40 7.15 6.88 -30 0.850 0.816 -40 0.857 0.824 Standard density, used to derive fuel burn curves. NOTE In Table 5-8 and Table 5-9, lateral CG for basic helicopter fuel is always ZERO. 5-18 Rev. 6 16 APR 2020 Export Classification C, ECCN EAR99 BHT-505-FM-1 Table 5-8. Fuel Loading (U.S.) Quantity Jet A Longitudinal Weight CG Moment (U.S. GAL) (LB) (IN.) (IN•LB) 0 0 164.7 5 34 10 Quantity Jet B Longitudinal Weight CG Moment (U.S. GAL) (LB) (IN.) (IN•LB) 0 0 0 164.7 0 167.1 5681 5 33 167.1 5514 68 167.6 11397 10 65 167.6 10894 12.2 83 167.7 13919 12.2 79 167.7 13248 15 102 167.5 17085 15 98 167.5 16415 20 136 167.0 22712 20 130 167.0 2170 25 170 166.7 28339 25 163 166.7 27172 30 204 166.5 33966 30 195 166.5 32468 35 238 166.4 39603 35 228 166.4 37939 40 272 166.3 45234 40 260 166.3 43238 45 306 166.2 50857 45 293 166.2 48697 50 340 166.1 56474 50 325 166.1 53983 55 374 166.1 62121 55 358 166.1 59464 60 408 166.1 67769 60 390 166.1 64779 65 442 166.0 73372 65 423 166.0 70218 70 476 166.0 79016 70 455 166.0 75530 75 510 166.0 84660 75 488 166.0 81008 80 544 166.0 90304 80 520 166.0 86320 84.9 577 166.0 95782 84.9 552 166.0 91632 Export Classification C, ECCN EAR99 16 APR 2020 Rev. 6 5-19 BHT-505-FM-1 Table 5-9. Fuel Loading (Metric) Quantity Jet A Longitudinal Weight CG Moment (LITERS) (KG) (MM) (KG•MM) 0 0 4183 20 16.3 40 Quantity Jet B Longitudinal Weight CG Moment (LITERS) (KG) (MM) (KG•MM) 0 0 0 4183 0 4247 66253 20 15.6 4247 67946 32.6 4259 132881 40 31.2 4259 132014 46 37.5 4258 152862 46 35.9 4258 153295 60 48.9 4253 198615 60 46.7 4253 199886 80 65.2 4240 264152 80 62.3 4240 262911 100 81.5 4233 329751 100 77.9 4233 330151 120 97.8 4228 395318 120 93.5 4228 393195 140 114.1 4225 460948 140 109.1 4225 460481 160 130.4 4222 526061 160 124.6 4222 527788 180 146.7 4221 591784 180 140.2 4221 590884 200 163.0 4219 657320 200 155.8 4219 658211 220 179.3 4218 722965 220 171.4 4218 721346 240 195.6 4218 788766 240 187.0 4218 788710 260 211.9 4217 853943 260 202.5 4217 856092 280 228.2 4216 919510 280 218.1 4216 919197 300 244.5 4216 985279 300 233.7 4216 986661 320 260.8 4216 1051049 320 249.3 4216 1049834 321.2 261.7 4216 1054843 321.2 250.2 4216 1054050 5-20 Rev. 6 16 APR 2020 Export Classification C, ECCN EAR99