956GB Image Based Laser Sensor 1 Getting Started IX-H 2 Installation and Connection 3 Basic Operation User’s Manual 4 Settings Navigator (PC Software) 5 Settings Navigator Read this manual before use. After you read this manual, keep it in a safe place for future reference. 6 Operating/ Adjusting 7 Various Functions 8 Checking settings and detection history 9 Controlling with Input/Output Line 10 A (Scan Mode Setup) (Line Mode Setup) Specifications Status Table, Troubleshooting Introduction Introduction Read this manual before using the product in order to achieve maximum performance. Keep this manual in a safe place after reading it so that it can be used at any time. Symbols The following symbols alert you to important messages. Be sure to read these messages carefully. It indicates a hazardous situation which, if not avoided, will result in death or serious injury. It indicates a hazardous situation which, if not avoided, could result in death or serious injury. It indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. It indicates a situation which, if not avoided, could result in product damage as well as property damage. It indicates cautions and limitations that must be followed during operation. It indicates additional information on proper operation. It indicates tips for better understanding or useful information. It indicates the reference pages in this manual or the reference pages in separate manuals. Cautions (1) Unauthorized reproduction of this manual in whole or part is prohibited. (2) The contents of this manual may be changed for improvements without prior notice. (3)An utmost effort has been made to ensure the contents of this manual are as complete as possible. If there are any mistakes or questions, please contact a KEYENCE office listed in the back of the manual. (4) Regardless of item (3), KEYENCE will not be liable for any effect resulting from the use of this unit. (5) Any manuals with missing pages or other paging faults will be replaced. DeviceNet and Ethernet/IP are trademarks of ODVA, inc. CC-Link is a trademark of Mitsubishi Electric Corporation. EtherCAT is a trademark of Beckhoff Automation. Safety Information for IX-H Safety Information for IX-H General Precautions yyThis product is for the purpose of detecting target objects. Do not use this product for the purpose to protect a human body or a part of human body. yyThis product is not intended for use as explosion-proof product. Do not use this product in a hazardous location and/or potentially explosive atmosphere. yyDo not use this product in an application that may cause death, serious injury or serious property damage should a failure with this product occur, such as nuclear power plants, on aircraft, trains, ships, or vehicles, used within medical equipment, playground equipment, roller coasters and other rides, etc. yyIf the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. yyYou must perform a sufficient risk assessment for the machine where this product is to be installed prior to installing this product. Provide appropriate protective fail-safe measures on the machine independent from this product in case a failure with this product should occur. yyYou must verify that this product is operating correctly in terms of functionality and performance before the start and the operation of this product. yyWe recommend that you take substantial safety measures to avoid any damage in the event of an assumed problem occurring. yyDo not modify this product, or use it in any way other than described in the specification. yyWhen this product is used in combination with other instruments, functions and performance may be degraded, depending on the operating conditions and surrounding environment. yyDo not place the instruments, including peripherals, under the rapid temperature change. It may cause condensation and may damage instruments or peripherals. yyRemove the power cable from the power supply if you will not use the IX-H for a long time. 956GB 1 Precautions on Laser Products Precautions on Laser Products The IX-H employs a semiconductor laser as the light source. Items Description Model IX-055/IX-080/IX-150/IX-360 Wavelength FDA(CDRH) Part 1040.10 IEC60825-1 JIS C6802 660 nm Output 0.95 mW Laser class Class II Laser Product Output 1.6 mW Laser class Class 2 Laser Product Items Description Model IX-360W Wavelength 660 nm IEC60825-1 FDA(CDRH) Part 1040.10* JIS C6802 Output 2.8 mW Laser class Class 2 Laser Product * The laser classification is implemented based on IEC60825-1 in accordance with the requirements of Laser Notice No. 56 of the FDA (CDRH). Follow the instructions mentioned in this manual. Otherwise, injury to the human body (eyes and skin) may result. yyUse of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. yyDo not disassemble this product. Laser emission from this product is not automatically stopped when it is disassembled. yyPrecautions for Class II / 2 Laser Products. yyDo not stare into the laser beam or its reflection from a mirror-like surface. yyDo not direct the beam at other people or into areas where people not working with the laser might be present. yyBe careful regarding the path of the laser beam. If there is a possibility that an operator may be exposed to the specular or diffuse reflection of the laser, block the beam by installing a protective enclosure. yyInstall this product so that the path of the laser beam is not at the same height as the operator’s eyes. Laser Safety Measures Laser Beam Warning Light The LASER indicator light of sensor amplifier is ON when the laser is being emitted, whereas the LASER indicator light is OFF when the laser is shut-down. LASER indicator light 2 IX-H User's Manual (PC Software) Precautions on Laser Products Laser Shutdown Input Set the laser shutdown input to the external input, so that the laser emission can be stopped by turning ON the external input. Scan mode: When the laser is shut-down, the trigger will not be received so the laser is not emitted. If the laser shutdown input is turned ON after the trigger has been received and the scan has been started, the laser will be stopped after the current detection is finished. Line mode: The input response time is 32 ms (typ.). The laser is emitted as the external input is turned OFF. Scan mode: The trigger will be receiving within 5 ms (typ.). Line mode: The laser will be emitted within 32 ms (typ.). For more information about laser shutdown input, refer to the following. “Input Function” (Page 7-23) Laser Warning Label The position and type of warning labels for the laser on this product is listed below. IX-055, IX-080, IX-150, IX-360 zz Identification label (English) Warning Label (CDRH) The FDA (CDRH) warning labels are attached to the unit when shipped from the factory. Labels other than the FDA (CDRH) labels are supplied with the unit. Use the suitable warning label included in the package of this product according to the countries and/or regions where this product is used. In this case, it can be affixed on the warning label, which has already been affixed to this product. Attach the other label(s) to the appropriate locations for the destinations of the product. Japanese English German French Simplified Chinese Do not block the hole on the side of sensor head when attaching the seal. IX-H User's Manual (PC Software) 3 Precautions on Laser Products IX-360W zz Identification label (English) Warning Label (IEC) A IEC (English) warning label is attached to the unit when shipped from the factory. Labels other than the IEC (English) labels are supplied with the unit. Use the suitable warning label included in the package of this product according to the countries and/or regions where this product is used. In this case, it can be affixed on the warning label, which has already been affixed to this product. Attach the other label(s) to the appropriate locations for the destinations of the product. Japanese English German French Simplified Chinese Safety Precautions on LED Product The degree of risk of this product is shown below. Model Light source Risk group* Red LED Exempt group IX-055 IX-080 IX-150 IX-360 IX-360W * LED product is classified as shown below according to IEC 62471. yyExempted group yyRisk group 1 (Low-Risk) yyRisk group 2 (Moderate-Risk) yyRisk group 3 (High-Risk) 4 : Does not pose any photobiological hazard. : Does not pose a hazard due to normal behavioral limitations on exposure. : Does not pose a hazard due to the aversion response to very bright light sources or due to thermal discomfort. : May pose a hazard even for momentary or brief exposure. IX-H User's Manual (PC Software) Important Instructions Important Instructions Observe the following precautions to prevent malfunction of the IX Series and to ensure proper use. Precautions on use yyThe power of this product and instruments connected to this product must be turned off when the cable is installed or removed. Failure to do so may cause an electric shock or product damage. yyUse this product with the correct supply voltage. Failure to do so may cause a product damage. yyAttach the sensor head on the metal when it is in use. yyFor instructions yyDo not turn OFF the power while setting the items or saving the settings. Otherwise, all or part of the setting data may be lost. yyDo not let water, dust or oil stick to the emitter / light receiving section. Failure to do so may cause a malfunction. Clean the emitter / light receiving section by blowing the dust off with clean air. If heavily soiled, clean it with a soft and alcohol-soaked cloth. yyWhen this product becomes dirty, do not rub it with benzene or thinner. Doing so may change the color or shape of the unit. yyWriting to non-volatile memory when adjusting ZERO/Offset If ZERO/Offset adjustment with external input is to be performed frequently, set “ZERO/Offset storage” of the input option to [Disable] to protect the nonvolatile memory of the internal sensor. When the option is set to [Enable], the nonvolatile memory is guaranteed to write one million times. yyWarming Up After turning on the power, leave the device for 15 minutes as is before using it. The display value may gradually drift because the temperature inside changes right after the power is turned ON. IX-H User's Manual (PC Software) 5 Important Instructions Measures to be taken when an abnormality occurs In the following cases, turn the power OFF immediately. Using the IX-H in an abnormal condition could cause fire, electric shock, or malfunction. Contact our office for repair. yyIf water or debris enters the IX-H. yyIf the IX-H is dropped or the case is damaged. yyIf abnormal smoke or odor emanates from the IX-H. Precautions on installation To use this product correctly and safely, avoid installing it in the following locations. Failure to do so may cause fire, electric shock, or malfunction. yyOutdoors yyAltitude above 2000 m yyLocations that are humid, dusty or poorly ventilated yyLocations where the temperature is high such as those exposed to direct sunlight yyLocations where there are flammable or corrosive gases yyLocations where the unit may be directly subjected to vibration or impact yyLocations where water, oil, or chemicals may splash onto the unit yyTo improve the anti-noise feature, install the unit following the precautions below. Otherwise, a malfunction may occur. yyGround the FG terminal on the sensor amplifier. yyDo not mount the unit in a cabinet where high-voltage equipment is already installed. yyMount the unit as far from power lines as possible. yySeparate the unit as far as possible from the devices that emit strong electric or magnetic field (such as solenoid or chopper). yyDo not put the I/O cable in the same pipe together with power cable or high-voltage cable. yyFor power supply yyNoise superimposed on the power supply could cause malfunction. Use a stabilized DC power supply configured with an isolation transformer. yyWhen using a commercially available switching regulator, be sure to ground the frame ground terminal. yyAttach the sensor head on the metal when it is in use. yyAttach the sensor amplifier to DIN rail first, then attach the DIN rail on the metal. yyDevices including this unit are precision components. Do not apply shock or vibration. When shock or vibration is applied, the measurement value may change. 6 IX-H User's Manual (PC Software) Precautions on Regulations and Standards Precautions on Regulations and Standards CE Marking Keyence Corporation has confirmed that this product complies with the essential requirements of the applicable EU Directive, based on the following specifications. Be sure to consider the following specifications when using this product in the Member State of European Union. EMC Directive zz yyApplicable standard: EN61326-1, Class A yyMake sure the length of the power cable, I/O cable and Ethernet cable are less than 30 meters long. These specifications do not give any guarantee that the end-product with this product incorporated complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely responsible for the compliance on the end-product itself according to EMC Directive. CSA Certificate This product complies with the following CSA and UL standards, and has been certified by CSA. yyApplicable standard:CAN/CSA C22.2 No. 61010-1 UL61010-1 Be sure to consider the following specifications when using this product as a product certified by CSA. yyUse the follwing power supply. A CSA/UL Listing certified power supply that has Class 2 output as defined by the Canadian Electrical Code (CEC) and National Electrical Code (NEC) yyConnect the sensor amplifier power supply and I/O connector to the same power supply that has Class 2 output. yyOver-voltage category I yyUse this product under pollution degree 3. yyUse this product at an altitude of 2000 m or less. yyIndoor use only. yyAttach the sensor head to metal. IX-H User's Manual (PC Software) 7 Precautions on Regulations and Standards Software License Agreement [IX-H1] (hereinafter referred as “This Software”) has the condition for its use that the customer should agree to the following software license agreement (hereinafter referred as “This Agreement”). This Agreement becomes established by regarding that all provisions in This Agreement are agreed if the customers use or copy all or a part of This Software. Article 1 (Permission of usage right) 1. As the conditions of compliance of This Agreement from customers, KEYENCE Corporation (hereinafter referred as “The Company”) will permit the usage right to the customers on a non-exclusive basis. 2. A customer can install This Software to one computer. Also, the one computer where This Software is installed can be used by multiple users. Article 2 (Restriction for duplication) A customer can duplicate This Software only once for the purpose of retaining the backup of This Software. Article 3 (Prohibition items) The following conducts of customers are prohibited pertaining to This Software: a. Alteration acts such as modifying or adding This Software function. b. Any reverse engineering acts such as reverse compiling or reverse assembling. c. Acts of re-sale, transfer, redistribution, usage authorization, rental, lease, and others for This Software and license key of This Software provided by The Company. Article 4 (Copyright etc.) The intellectual property rights relevant to the copyrights etc. of This Software and This Software of this manual will attribute to The Company. Article 5 (Exemptions) The Company will not be liable to the damages on customers or third parties caused by results of using This Software. Article 6 (Support) The Company provides technical supports pertaining to the question etc. of This Software from customers in accordance with This Agreement. However, it does not promise that customers’ purpose can be accomplished by the technical support provided by The Company. Article 7 (Agreement termination) 1. This Agreement will be terminated when a customer aborts using This Software by the method of discarding This Software and its duplication. 2. If a customer breaches any of provisions in This Agreement, The Company may cancel This Agreement on its unilateral decision. In this case, This Software and its duplication should be returned immediately to The Company or discarded. 3. If there are any damages occurred due to the breach of This Agreement by a customer, the customer will make such a compensation for The Company. Article 8 (Governing law) This Agreement will conform to Japanese laws. 8 IX-H User's Manual (PC Software) Version of the IX Series Version of the IX Series You can download the most recent operation software for the sensor amplifier and the update software for the PC software for IX Series, IX‑Navigator (IX-H1), from the KEYENCE website. Please refer to the description on the homepage for the download instructions. URL : http://www.keyence.com/ Sensor operation software Version R2.00.** Description The initial version. This is the version of this document. Software for the IX series, IX-Navigator (IX-H1) Version Description R1.00.** The initial version. R1.01.** Compatibility with English/German/Chinese (Simplified). R1.02.** Compatibility with Italian/French/Spanish. R2.00.** This is the version of this document. Compatibility with IX-H (Japanese, English, Simplified Chinese only). IX-H User's Manual (PC Software) 9 Version of the IX Series MEMO 10 IX-H User's Manual (PC Software) Structure of This Manual Structure of This Manual 1 Getting Started This chapter explains the system configuration and overview of IX-H, package contents, and names and functions of each part. 2 Installation and Connection This chapter explains the procedures for installing and connecting the sensor and for setting up the PC. 3 Basic Operation This chapter explains the basic usage of the IX-H and its operation flow. 4 Settings Navigator (Scan Mode Setup) This chapter explains how to set scan mode using Settings Navigator. 5 Settings Navigator (Line Mode Setup) This chapter explains how to set line mode using Settings Navigator. 6 Operating/Adjusting 7 Various Functions 8 Checking settings and detection history This chapter explains the functions and operations of settings and detection history confirmation. 9 Controlling with Input/ Output Line This chapter explains how the input and output terminals control each operation. 10 Specifications A Appendices This chapter explains how to operate and adjust the IX-H. This chapter explains the detailed features of the IX-H. This chapter explains specifications and dimensions. This chapter explains error messages and troubleshooting, etc. IX-H User's Manual (PC Software) 11 1 2 3 4 5 6 7 8 9 10 A Table of contents Table of contents Introduction Symbols Cautions Safety Information for IX-H.................................................. 1 General Precautions........................................................ 1 Precautions on Laser Products........................................... 2 Laser Safety Measures.................................................... 2 Laser Beam Warning Light........................................... 2 Laser Shutdown Input................................................... 3 Laser Warning Label..................................................... 3 Safety Precautions on LED Product................................ 4 Important Instructions.......................................................... 5 Precautions on use.......................................................... 5 Measures to be taken when an abnormality occurs......... 6 Precautions on installation............................................... 6 Precautions on Regulations and Standards........................ 7 CE Marking...................................................................... 7 CSA Certificate................................................................. 7 Software License Agreement .......................................... 8 Version of the IX Series....................................................... 9 Sensor operation software............................................... 9 Software for the IX series, IX-Navigator (IX-H1).............. 9 Structure of This Manual................................................... 11 Table of contents............................................................... 12 Chapter 1 Getting Started System Configuration....................................................... 1-2 Basic configurations of IX-H.......................................... 1-2 Connecting the PC and one sensor........................... 1-2 Connecting the PC and multiple sensors.................. 1-3 Overview of the IX-H........................................................ 1-4 What is the IX-H............................................................ 1-4 Using the PC software............................................... 1-4 Using the control panel (IX-CP50) for IX................... 1-5 Checking the Package Contents...................................... 1-6 Sensor Head................................................................. 1-6 Sensor Amplifier............................................................ 1-6 Option........................................................................... 1-7 Sensor Head/Amplifier cable..................................... 1-7 I/O cable.................................................................... 1-7 Vertical mounting bracket.......................................... 1-7 Transverse mounting bracket.................................... 1-7 Vertical diagonal mounting bracket............................ 1-7 Transverse diagonal mounting bracket...................... 1-7 Adjustable bracket..................................................... 1-7 Communication cables.................................................. 1-8 Ethernet cable (M12 4pin - RJ-45)............................ 1-8 L type Ethernet cable (M12 4pin - RJ-45).................. 1-8 LAN cable (RJ-45 - RJ-45)........................................ 1-8 PC software for the IX Series........................................ 1-8 Name and Function of Each Part..................................... 1-9 Sensor Head................................................................. 1-9 Name and function of each part of the sensor head.... 1-9 Operation of the sensor head indicator light.............. 1-9 Sensor Amplifier.......................................................... 1-10 Name and function of each part of the sensor amplifier................................................................... 1-10 Operation of the sensor amplifier indicator light...... 1-11 12 Chapter 2 Installation and Connection Mounting the Sensor........................................................ 2-2 Mounting the Sensor Head........................................... 2-2 Precautions during installation................................... 2-2 Detecting objects near a wall............................. 2-2 Checking the detection range.................................... 2-2 Detection range (scan mode)............................ 2-2 Detection range (line mode; vertical head)........ 2-3 Detection range (line mode; vertical laser)........ 2-3 Mounting the Sensor Head........................................ 2-4 When screws are secured from the sensor head................................................. 2-4 When screws are secured from the mounting material........................................ 2-4 When mounting the sensor head diagonally...... 2-4 Attaching the optional mounting bracket................... 2-5 When using the vertical mounting bracket (OP-88343)........................................................ 2-5 When using the transverse mounting bracket (OP-88344)........................................................ 2-5 When using the vertical diagonal mounting bracket (OP-88345)........................................... 2-5 When using the transverse diagonal mounting bracket (OP-88346)........................... 2-5 When using the adjustable bracket (OP-88347)........................................................ 2-6 Mounting the Sensor Amplifier...................................... 2-6 Mounting the IX-H2000 (Main).................................. 2-6 Mounting the IX-H2050 (Expansion)......................... 2-7 Cables.............................................................................. 2-8 Connecting the sensor head/amplifier cable and sensor head.................................................................. 2-8 Connecting the sensor head/amplifier cable and sensor amplifier............................................................. 2-8 Connecting the cable to the sensor amplifier................ 2-9 Connecting the Ethernet cable or LAN cable............ 2-9 Connecting the I/O cable (OP-87906)....................... 2-9 Terminal number and wiring color of the I/O cable (OP-87906)............................................ 2-10 Supplying power to the sensor amplifier.................. 2-11 Using the analog output function............................. 2-11 Connector Specifications......................................... 2-12 Selecting NPN output...................................... 2-12 Selecting PNP output....................................... 2-12 Input/Output Circuit and Electric Specifications.......... 2-13 Input circuit.............................................................. 2-13 No-voltage input (when NPN output is selected)........................ 2-13 Voltage input (when PNP output is selected).... 2-13 Output circuit........................................................... 2-13 Selecting NPN output...................................... 2-13 Selecting PNP output....................................... 2-13 Analog Output.................................................. 2-14 Connecting the sensor to a PC................................... 2-15 Connecting directly (1 unit)...................................... 2-15 Connecting via a network (Direct Connection (2 units or more)/Network Connection).................... 2-16 Other connections................................................... 2-17 IX-H User's Manual (PC Software) Table of contents Setting up the PC........................................................... 2-18 Required PC Specifications........................................ 2-18 OS........................................................................... 2-18 Hardware................................................................. 2-18 Operating conditions................................................ 2-18 Installing IX-Navigator (IX-H1).................................... 2-19 Installation destination of the software (reference)..... 2-19 Deleting the software (uninstall).................................. 2-20 Changing the PC settings (IP address setting)........... 2-20 For Windows 10....................................................... 2-20 For Windows 7......................................................... 2-21 Chapter 3 Basic Operation Detection Mode and Judgment Processing...................... 3-2 Overview of detection modes........................................ 3-2 How to select detection modes.................................. 3-2 Scan Mode................................................................ 3-3 Line Mode.................................................................. 3-3 Judgment processing flow............................................ 3-4 Scan Mode................................................................ 3-4 Line Mode.................................................................. 3-5 Overview of Screen and Operation.................................. 3-6 Basic Operation Flow....................................................... 3-8 Operation when the Power is Turned on.......................... 3-9 Operation flow when the power is turned on................. 3-9 Operation for initial startup of the IX‑Navigator (Direct Connection (1 unit))......................................... 3-10 Operation for initial startup of the IX‑Navigator (Direct Connection (2 units or more)).......................... 3-11 Operation for initial startup of the IX‑Navigator (Network Connection)................................................. 3-12 Setting the network address for IX-Navigator.......... 3-12 Searching for a sensor to be connected.................. 3-12 Specifying sensor to be connected by IP address.... 3-13 Operation for initial startup of the sensor.................... 3-14 Operations when replacing the sensor head.............. 3-14 Setting to the Factory Default......................................... 3-15 Initializing the sensor.................................................. 3-15 Basic IX-Navigator Operations....................................... 3-16 Operating the image tool bar...................................... 3-16 Operations when the image is magnified.................... 3-16 Changing display contents.......................................... 3-17 Captured image....................................................... 3-17 Measurement Position............................................. 3-17 Measurement area check........................................ 3-17 Height Display/Height image 1................................ 3-17 Height image 2........................................................ 3-17 Display contents specific to each tool...................... 3-18 Editing the tool window............................................... 3-18 Moving the tool window........................................... 3-19 Changing the size of the tool window...................... 3-19 In scan mode................................................... 3-19 In line mode..................................................... 3-19 Changing the angle of the tool window.................... 3-19 Editing Values............................................................. 3-20 Setting by the slider................................................. 3-20 Setting by the numerical input fields........................ 3-20 Chapter 4Settings Navigator (Scan Mode Setup) Settings Navigator............................................................ 4-2 Flow in the Settings Navigator...................................... 4-2 Basic Operation of the Settings Navigator....................... 4-3 Starting the Settings Navigator..................................... 4-3 Types of Settings Navigator Images............................. 4-4 Settings Navigator Screen and Operation Flow............ 4-5 Finishing the Settings Navigator................................... 4-6 Finishing by completing all steps............................... 4-6 Finishing without completing the steps...................... 4-6 1. Detection Setup............................................................ 4-7 Main Screen for Detection Conditions.......................... 4-7 Setting Detection Setup................................................ 4-8 Trigger Options.......................................................... 4-8 Brightness Adjustment............................................... 4-9 Extended Functions................................................. 4-10 Measurement direction.................................... 4-10 Measurement mode......................................... 4-11 Reduce measurement noise............................ 4-11 Measure when Position Adjustment fails......... 4-12 Display outline................................................. 4-12 2. Master Registration.................................................... 4-14 Main Screen for Master Registration.......................... 4-14 Master Registration..................................................... 4-15 Tilt Adjustment......................................................... 4-16 How to Select the Option Settings........................... 4-19 The reference surface is visible on the master........................................................ 4-19 The reference surface is not visible on the master........................................................ 4-19 The reference surface is visible on the master and adjust every detection............. 4-19 3. Tool Settings............................................................... 4-20 Types of tools.............................................................. 4-20 Basic Tools............................................................... 4-21 Step Tool.......................................................... 4-21 Height Tool....................................................... 4-21 Average Height Tool........................................ 4-22 Position Adjustment Tool.................................. 4-22 Advanced Tools....................................................... 4-23 MAX/MIN Tool.................................................. 4-23 Height Area Tool.............................................. 4-23 Pin Height Tool................................................. 4-24 Image Tools............................................................. 4-25 Monochrome Area Tool.................................... 4-25 Width Tool........................................................ 4-25 1-Axis Adjustment Tool.................................... 4-26 2-Axis Adjustment Tool.................................... 4-26 Calculation Tools...................................................... 4-27 Step Calculation Tool....................................... 4-27 Thickness Calculation Tool.............................. 4-28 Main Screen for the Tool settings................................ 4-29 Adding/Editing/Deleting a tool..................................... 4-30 Adding a tool............................................................ 4-30 Editing a tool............................................................ 4-31 Copying a tool.......................................................... 4-31 Deleting a tool.......................................................... 4-32 IX-H User's Manual (PC Software) 13 Table of contents Step Tool..................................................................... 4-33 Step tool settings..................................................... 4-33 Extended functions for the step tool........................ 4-35 Measurement Range....................................... 4-35 Rename Tool.................................................... 4-36 2-point Calibration............................................ 4-36 Height Tool.................................................................. 4-39 Setting the height tool.............................................. 4-39 Extended functions for the height tool..................... 4-40 Measurement Range....................................... 4-40 Rename Tool.................................................... 4-41 2-point Calibration............................................ 4-42 Average Height Tool.................................................... 4-46 Setting the Average Height Tool.............................. 4-46 Mask................................................................ 4-50 Sensitivity Adjustment...................................... 4-51 Extended Functions of the Average Height Tool...... 4-52 Measurement Range....................................... 4-52 Tool Name........................................................ 4-53 2-point Calibration............................................ 4-53 Position Adjustment Tool............................................. 4-55 Setting the position adjustment tool......................... 4-55 Extended functions for the position adjustment tool... 4-57 Rotation Range................................................ 4-57 Search Algorithm............................................. 4-57 MAX/MIN Tool............................................................. 4-58 Setting the MAX/MIN tool........................................ 4-58 Mask................................................................ 4-60 Extended functions for the MAX/MIN tool................ 4-62 Measurement Range....................................... 4-62 Rename Tool.................................................... 4-63 2-point Calibration............................................ 4-63 Height Area Tool.......................................................... 4-66 Setting the height area tool...................................... 4-66 Mask................................................................ 4-68 Reference Height Settings............................... 4-69 Direct input of the extraction range.................. 4-70 Upper Limit...................................................... 4-70 Extended functions for the height area tool............. 4-71 Specify Height Range...................................... 4-71 Fixed Reference Area...................................... 4-72 Rename Tool.................................................... 4-72 Pin Height Tool............................................................ 4-73 Setting the Pin Height Tool...................................... 4-73 Reference Height Settings............................... 4-75 Extended Functions of the Pin Height Tool.............. 4-76 Measurement Range....................................... 4-76 Tool Name........................................................ 4-77 Detection Advanced Settings........................... 4-78 Monochrome Area Tool............................................... 4-79 Setting the monochrome area tool.......................... 4-79 Mask................................................................ 4-81 Upper Limit...................................................... 4-82 Extended functions for the monochrome area tool.... 4-83 Advanced Brightness Extraction...................... 4-83 Fixed Reference Area...................................... 4-83 Rename Tool.................................................... 4-85 14 Width Tool................................................................... 4-86 Setting the Width Tool.............................................. 4-86 Mask................................................................ 4-87 Edge Sensitivity Adjustment............................ 4-88 Extended Functions of the Width Tool..................... 4-89 Width Extraction Method.................................. 4-89 Scaling............................................................. 4-90 Tool Name........................................................ 4-91 1-Axis Adjustment Tool................................................ 4-92 Setting the 1-Axis Adjustment Tool.......................... 4-92 Edge Sensitivity Adjustment............................ 4-93 Extended Function of the 1-Axis Adjustment Tool.... 4-93 Edge Detection................................................ 4-93 2-Axis Adjustment Tool................................................ 4-94 Setting the 2-Axis Adjustment Tool.......................... 4-94 Edge Sensitivity Adjustment............................ 4-95 Extended Function of the 2-Axis Adjustment Tool.... 4-96 Edge Detection................................................ 4-96 Angle Correction.............................................. 4-96 Step Calculation Tool.................................................. 4-97 Extended functions for the step calculation tool...... 4-99 Rename Tool.................................................... 4-99 2-point Calibration.......................................... 4-100 Thickness Calculation Tool........................................ 4-103 Setting the thickness calculation tool..................... 4-103 Extended functions for the thickness calculation tool....................................................... 4-105 Rename Tool.................................................. 4-105 2-point Calibration.......................................... 4-105 4. Output Assignment................................................... 4-107 Main Screen for the Output Assignment................... 4-107 Output Assignment Settings...................................... 4-108 Default value.......................................................... 4-108 Setting the Output Assignment................................. 4-109 Extended functions for the output assignment...... 4-110 Total Status Conditions.................................. 4-110 Trigger Error.................................................. 4-110 ZERO/Offset Error......................................... 4-110 ZERO/Offset Tools..........................................4-111 Analog Output................................................ 4-112 Logic.............................................................. 4-113 IX-H User's Manual (PC Software) Table of contents Chapter 5Settings Navigator (Line Mode Setup) Settings Navigator............................................................ 5-2 Flow in the Settings Navigator...................................... 5-2 Basic Operation of the Settings Navigator....................... 5-3 Starting the Settings Navigator..................................... 5-3 Types of Settings Navigator Images............................. 5-4 Settings Navigator Screen and Operation Flow............ 5-5 Finishing the Settings Navigator................................... 5-6 Finishing by completing all steps............................... 5-6 Finishing without completing the steps...................... 5-6 1. Detection Setup............................................................ 5-7 Main Screen for Detection Conditions.......................... 5-7 Setting Detection Setup................................................ 5-8 Brightness Adjustment............................................... 5-8 Measurement Adjustment.......................................... 5-9 Extended Functions................................................. 5-11 Timing Input..................................................... 5-11 Adjust Head Tilt................................................ 5-14 Measurement direction.................................... 5-17 Alarm Setting................................................... 5-18 Reduce measurement noise............................ 5-22 Laser Sensitivity Adjustment............................ 5-22 X-Axis median filter.......................................... 5-23 Peak selection................................................. 5-23 Remove ambient influence.............................. 5-24 Measure when Position Adjustment fails......... 5-24 2. Master Registration.................................................... 5-25 Main Screen for Master Registration.......................... 5-25 Master Registration..................................................... 5-26 3. Tool Settings............................................................... 5-27 Types of tools.............................................................. 5-27 Basic Tools............................................................... 5-28 Step Tool.......................................................... 5-28 Height Tool....................................................... 5-28 Position Adjustment Tool.................................. 5-29 Tilt Adjustment Tool.......................................... 5-29 Advanced Tools....................................................... 5-30 Edge Position Tool........................................... 5-30 Width/Diameter Tool........................................ 5-30 Calculation Tools...................................................... 5-31 Step/Width Tool................................................ 5-31 Thickness Tool................................................. 5-32 Main Screen for the Tool settings................................ 5-33 Adding/Editing/Deleting a tool..................................... 5-34 Adding a tool............................................................ 5-34 Editing a tool............................................................ 5-35 Copying a tool.......................................................... 5-35 Deleting a tool.......................................................... 5-36 Step Tool..................................................................... 5-37 Step tool settings..................................................... 5-37 Extended functions for the step tool........................ 5-39 Rename Tool.................................................... 5-39 2-point Calibration............................................ 5-40 Averaging area for MAX/MIN Measurement.... 5-41 Hysteresis........................................................ 5-41 Configuring settings on the Test image.................... 5-42 Height Tool.................................................................. 5-43 Setting the height tool.............................................. 5-43 Extended functions for the height tool..................... 5-45 Rename Tool.................................................... 5-45 2-point Calibration............................................ 5-46 Averaging area for MAX/MIN Measurement.... 5-47 Hysteresis........................................................ 5-47 Configuring settings on the Test image.................... 5-48 Position Adjustment Tool............................................. 5-49 Setting the position adjustment tool......................... 5-49 Tilt Adjustment Tool..................................................... 5-51 Setting the tilt adjustment tool................................. 5-51 Edge Position Tool...................................................... 5-52 Setting the Edge Position Tool................................. 5-52 Extended Function of the Edge Position Tool.......... 5-55 Tool Name........................................................ 5-55 2-point Calibration............................................ 5-56 Hysteresis........................................................ 5-57 Setting on the Test screen....................................... 5-58 Width/Diameter Tool.................................................... 5-59 Setting the Width/Diameter Tool.............................. 5-59 Mask................................................................ 5-62 Extended Functions of the Width/Diameter Tool...... 5-63 Tool Name........................................................ 5-63 Width Extraction Method (Only when the judgment mode is [Width])...... 5-63 2-point Calibration............................................ 5-64 Hysteresis........................................................ 5-65 Setting on the Test screen....................................... 5-66 Step/Width Tool........................................................... 5-67 Setting the Step/Width Tool..................................... 5-67 Extended Functions for the Step/Width Tool............ 5-69 Rename Tool.................................................... 5-69 2-point Calibration............................................ 5-70 Hysteresis........................................................ 5-71 Configuring settings on the Test image.................... 5-72 Thickness Tool............................................................ 5-73 Setting the Thickness Tool....................................... 5-73 Extended Functions for the Thickness Tool............. 5-75 Rename Tool.................................................... 5-75 2-point Calibration............................................ 5-76 Hysteresis........................................................ 5-77 Configuring settings on the Test image.................... 5-78 4. Output Assignment..................................................... 5-79 Main Screen for the Output Assignment..................... 5-79 Output Assignment Settings........................................ 5-80 Default value............................................................ 5-80 Setting the Output Assignment................................... 5-81 Extended functions for the output assignment........ 5-82 ZERO/Offset Error........................................... 5-82 ZERO/Offset Tools........................................... 5-82 Analog Output.................................................. 5-83 Logic................................................................ 5-84 IX-H User's Manual (PC Software) 15 Table of contents Chapter 6 Operating/Adjusting Starting Operation............................................................ 6-2 Turning on the power and starting operation................ 6-2 Exiting the sensor settings and starting operation........ 6-2 Overview of the Operation Screen................................... 6-3 Names and Functions of the Operation Screen............... 6-4 Run screen.................................................................... 6-4 Tool Information......................................................... 6-6 Switching the Run Screen Display................................ 6-6 Switching screens with a button................................ 6-7 Switching screens with the drop-down list................. 6-7 Selecting the tool.......................................................... 6-8 Changing the displayed captured image....................... 6-8 Switching screens with a button................................ 6-9 Switching screens with the drop-down list................. 6-9 Displaying operating information................................. 6-10 Displaying operating information............................. 6-10 Hiding the operating information.............................. 6-11 Displaying the Limit Adjustment screen...................... 6-11 Displaying the Limit Adjustment screen................... 6-11 Closing the Limit Adjustment screen....................... 6-13 Adjusting Thresholds for Judgment............................. 6-13 Performing ZERO/Offset............................................. 6-14 Performing ZERO/Offset.......................................... 6-14 ZERO/Offset when position adjustment fails.... 6-14 Clearing ZERO/Offset.............................................. 6-15 Performing Batch ZERO/Offset............................... 6-15 Batch Clearing ZERO/Offset.................................... 6-15 Stabilizing the Judgment Process.................................. 6-16 Stabilizing measurement............................................. 6-16 Stabilizing tools in scan mode..................................... 6-16 Stabilizing the step and height tools........................ 6-16 Stabilizing the MAX/MIN Tool.................................. 6-16 Stabilizing the Height Area Tool............................... 6-17 Stabilizing the Average Height Tool......................... 6-17 Stabilizing the Pin Height Tool................................. 6-17 Stabilizing the Monochrome Area Tool.................... 6-17 Stabilizing the position adjustment tool................... 6-17 Stabilizing tools in line mode....................................... 6-18 Stabilizing Tools in Line Mode (Common to All Tools).............................................. 6-18 Stabilizing the step and height tools........................ 6-18 Stabilizing the Edge Position Tool............................ 6-19 Stabilizing the Width/Diameter Tool......................... 6-19 Stabilizing the position adjustment tool................... 6-19 Stabilizing the Tilt Adjustment Tool.......................... 6-19 Stabilizing the judgment process by taking a clear image of the target (scan mode)................................. 6-20 Achieving adequate image brightness..................... 6-20 Reducing the shininess of a glossy or metal surface..................................................................... 6-20 Reducing the effect of ambient light........................ 6-20 Stabilizing by correcting the misaligned target position (scan mode only)........................................... 6-20 Tool settings............................................................. 6-20 Processing during an operation............................... 6-20 16 Shortening the Processing Time.................................... 6-21 For the processing time.............................................. 6-21 Flow of the internal process..................................... 6-21 Shortening the processing time of each tool............... 6-21 Shortening the processing time of the step and height tools.............................................................. 6-21 Shortening the Processing Time of the Average Height Tool............................................................... 6-21 Shortening the processing time of the MAX/MIN tool........................................................................... 6-22 Shortening the processing time of the height area tool........................................................................... 6-22 Shortening the Processing Time of the Pin Height Tool.......................................................................... 6-22 Shortening the processing time of the position adjustment tool........................................................ 6-23 Shortening the imaging processing time..................... 6-24 Shortening measurement processing time................. 6-24 Chapter 7 Various Functions Changing the Sensor Displayed on the PC (Change Connected Sensor Function)............................. 7-2 Changing the sensor to be displayed on a screen........ 7-3 Changeover for a Target (Program Functions)................. 7-4 Overview of the program functions............................... 7-4 Things can be performed with the program functions.... 7-4 Preparing the program functions................................... 7-4 Preparation flow......................................................... 7-4 Preparation procedures............................................. 7-5 Switching programs (changing over)............................ 7-5 When switching the program in the main screen in [Running]............................................................... 7-5 When switching the program by external input.......... 7-6 Displaying the Program Details screen......................... 7-7 Editing a program name................................................ 7-8 Copying a program....................................................... 7-8 Importing a program...................................................... 7-9 Initializing a program................................................... 7-10 Sensor's Detection History (Confirming the Images whose Status Result is NG)..... 7-11 Displaying the sensor detection history screen........... 7-11 Displaying from the main screen in [Running]......... 7-11 Displaying from the main screen in [Program]......... 7-12 Loading and viewing saved images............................ 7-12 Save Selected History................................................. 7-13 Saving all images from the image history individually.... 7-14 Backing up the Detection History in a Batch............... 7-15 Clearing the saved images......................................... 7-16 Changing the image history logging conditions.......... 7-16 Adding Date and Time information to the sensor (function for adding sensor date information)................. 7-17 Overview for Adding Sensor Date Information Function...................................................................... 7-17 Setting the Adding Sensor Date Information Function.... 7-17 For direct connection (1 unit)................................... 7-17 Direct Connection (2 units or more)/ Network Connection................................................ 7-17 IX-H User's Manual (PC Software) Table of contents Saving the Sensor Settings and Images........................ 7-19 Saving the sensor settings and the detection history.... 7-19 Backing up in a batch.............................................. 7-19 Backing up the program individually........................ 7-20 Saving images and screens displayed on the IX-Navigator individually.......................................... 7-21 Procedure to save images............................... 7-21 Confirming the saving destination of an image............................................................... 7-21 Changing the destination for saved images..... 7-21 Transferring the backed up settings to the sensor...... 7-22 Setting the Advanced Information of the Sensor............ 7-23 Input............................................................................ 7-23 Input Function.......................................................... 7-23 Program Switch Method.......................................... 7-24 ZERO/Offset storage............................................... 7-24 Output......................................................................... 7-24 N.O./N.C.................................................................. 7-24 Output Options........................................................ 7-25 Analog Output.......................................................... 7-25 Analog output accuracy................................... 7-25 I/O Monitor.................................................................. 7-26 NPN/PNP.................................................................... 7-27 Main with Exp. unit operations.................................... 7-27 Main/Expansion Simul Input.................................... 7-28 Interference Prevention........................................... 7-28 FTP............................................................................. 7-29 FTP Client Settings.................................................. 7-30 Connection Test............................................... 7-30 Common Settings.................................................... 7-31 Transfer Condition Settings..................................... 7-33 Device......................................................................... 7-38 Environmental.......................................................... 7-38 Device Name................................................... 7-38 Network settings.............................................. 7-38 Security.................................................................... 7-39 Enable the password lock................................ 7-39 Disable the password lock............................... 7-39 Rotating Image 180 deg.......................................... 7-40 Measurement Value Display Unit............................. 7-40 Communication unit (DL) settings........................... 7-40 Data Assignment.............................................. 7-40 Advanced Settings........................................... 7-41 Operation Mode....................................................... 7-43 Initialize/Update.......................................................... 7-44 Initialize Sensor....................................................... 7-44 Update Sensor......................................................... 7-44 Operating from the menu bar......................................... 7-45 [File] menu.................................................................. 7-45 Batch Backup.......................................................... 7-45 Individual Program Backup...................................... 7-45 Transfer Program Settings....................................... 7-45 Exiting...................................................................... 7-45 [View] menu................................................................ 7-45 Current Status......................................................... 7-45 Limit Adjustment...................................................... 7-45 [Sensor] menu............................................................. 7-46 Disconnect............................................................... 7-46 Change Connected Sensor(s)................................. 7-46 Reset Statistics........................................................ 7-46 Initialize Sensor....................................................... 7-46 Update Sensor......................................................... 7-46 [Image] menu.............................................................. 7-47 Zoom....................................................................... 7-47 Reduce (Zoom Out)......................................... 7-47 Enlarge (Zoom In)............................................ 7-47 Fit Window....................................................... 7-47 Trigger..................................................................... 7-47 Timing...................................................................... 7-47 Capture.................................................................... 7-47 Save Image...................................................... 7-47 Show saved image file location....................... 7-47 Change saved image file location.................... 7-47 [Setting] menu............................................................. 7-48 Trigger/Timing Button.............................................. 7-48 Add Time+Date Info................................................. 7-48 Language................................................................. 7-48 [Window] menu........................................................... 7-49 Program Details....................................................... 7-49 Detection History..................................................... 7-49 Backup..................................................................... 7-49 Advanced Sensor Settings...................................... 7-49 [Help] menu................................................................. 7-49 User's Manual.......................................................... 7-49 About....................................................................... 7-49 IX-H User's Manual (PC Software) 17 Table of contents Chapter 8Checking Settings and Detection History Basic Operation for Checking Settings and Detection History.............................................................. 8-2 Saving a batch backup file/individual program backup file..................................................................... 8-2 Starting “Check Settings/Detection History” mode........ 8-2 Exiting “Check Settings/Detection History” mode......... 8-2 Names and Functions of the Screen................................ 8-3 Main Screen for “Check Settings/Detection History”..... 8-3 Settings Navigator (Scan Mode)...................................... 8-4 Settings Navigator Screen and Operation Flow............ 8-4 1. Detection Conditions................................................. 8-5 Main Screen for Detection Conditions....................... 8-5 2. Master Registration................................................... 8-6 Main Screen for Master Registration......................... 8-6 3. Tool Settings.............................................................. 8-7 Main Screen for the Tool settings.............................. 8-7 4. Output Assignment.................................................... 8-8 Main Screen for the Output Assignment.................... 8-8 Settings Navigator (Line Mode)........................................ 8-9 Settings Navigator Screen and Operation Flow............ 8-9 1. Detection Conditions............................................... 8-10 Main Screen for Detection Conditions..................... 8-10 2. Master Registration................................................. 8-11 Main Screen for Master Registration....................... 8-11 3. Tool Settings............................................................ 8-12 Main Screen for the Tool settings............................ 8-12 4. Output Assignment.................................................. 8-13 Main Screen for the Output Assignment.................. 8-13 Confirming the Sensor Detection History....................... 8-14 Sensor Detection History Screen................................ 8-14 Operating from the menu bar......................................... 8-15 [File] menu.................................................................. 8-15 Opening file............................................................. 8-15 Save........................................................................ 8-15 Exit Settings/Detection history screen..................... 8-15 Exit........................................................................... 8-15 [Image] menu.............................................................. 8-15 Zoom....................................................................... 8-15 Reduce (Zoom Out)......................................... 8-15 Enlarge (Zoom In)............................................ 8-15 Fit Window....................................................... 8-15 Capture.................................................................... 8-15 Save Image...................................................... 8-15 Show saved image file location....................... 8-16 Change saved image file location.................... 8-16 [Setting] menu............................................................. 8-16 Language................................................................. 8-16 [Window] menu........................................................... 8-16 Program Details....................................................... 8-16 Detection History..................................................... 8-16 Advanced Sensor Settings...................................... 8-16 [Help] menu................................................................. 8-16 User's Manual.......................................................... 8-16 About....................................................................... 8-16 18 Chapter 9 Controlling with Input/Output Line Controlling Timing of Judgment with Triggers (Scan Mode)..................................................................... 9-2 External Trigger............................................................. 9-2 Internal Trigger.............................................................. 9-3 Operating in the shortest cycle.................................. 9-3 Controlling Timing of Judgment with Timing Input (Line Mode)...................................................................... 9-4 Sample Hold................................................................. 9-4 Level operation.......................................................... 9-4 Edge operation.......................................................... 9-5 Peak/Bottom/Peak to Peak Hold................................... 9-6 Level operation.......................................................... 9-6 Edge operation.......................................................... 9-7 Importing the Status Output (Scan Mode)........................ 9-8 Importing the total status/total status NG output........... 9-8 Importing the individual status output of each detection tool/logic........................................................ 9-9 Changing the timing of the status output.................... 9-10 Canceling One-Shot output..................................... 9-10 Changing Over (Scan Mode).......................................... 9-11 Changing Over (Line Mode)........................................... 9-13 Clearing Errors............................................................... 9-14 Resetting Status............................................................. 9-15 Laser Shutdown/Release............................................... 9-16 Running ZERO/Offset..................................................... 9-17 Operations when Power of the Sensor is Turned on...... 9-18 Timing Input Response Time (Line Mode)...................... 9-19 Response time (maximum value)............................... 9-19 Sampling frequency: 6 ms....................................... 9-19 Sampling frequency: 11 ms..................................... 9-19 Response Time (Line Mode).......................................... 9-20 Status output response time (maximum value)........... 9-20 Filter: Average, Sampling Period: 6 ms................... 9-20 Filter: Average, Sampling Period: 11 ms.................. 9-20 Filter: Median, Sampling Period: 6 ms..................... 9-21 Filter: Median, Sampling Period: 11 ms................... 9-21 Analog output update frequency................................. 9-21 Analog output response time...................................... 9-21 IX-H User's Manual (PC Software) Table of contents Chapter 10 Specifications Appendices Specifications................................................................. 10-2 Sensor Head............................................................... 10-2 Detection range........................................................... 10-4 Sensor Amplifier.......................................................... 10-5 IX-Navigator................................................................ 10-7 Dimensions..................................................................... 10-8 Sensor Head............................................................... 10-8 IX-055/IX-080/IX-150/IX-360................................... 10-8 IX-360W................................................................... 10-8 With vertical mounting bracket (OP-88343) (IX-055/IX-080/IX-150/IX-360)................................. 10-9 With vertical mounting bracket (OP-88343) (IX-360W)................................................................ 10-9 With transverse mounting bracket (OP‑88344) (IX-055/IX-080/IX-150/IX-360)................................. 10-9 With transverse mounting bracket (OP‑88344) (IX-360W).............................................................. 10-10 With vertical diagonal mounting bracket (OP-88345) (IX-055/IX-080/IX-150/IX-360)........... 10-10 With vertical diagonal mounting bracket (OP-88345) (IX-360W).......................................... 10-11 With transverse diagonal mounting bracket (OP-88346) (IX-055/IX-080/IX-150/IX-360)........... 10-11 With transverse diagonal mounting bracket (OP-88346) (IX-360W).......................................... 10-12 With vertical diagonal mounting bracket (OP-88345): Attaching a vertical laser for line mode............................................................... 10-12 With transverse diagonal mounting bracket (OP-88346): Attaching a vertical laser for line mode............................................................... 10-13 With adjustable bracket (OP-88347) (IX-055/IX-080/IX-150/IX-360)............................... 10-14 With adjustable bracket (OP-88347) (IX-360W).... 10-14 Sensor Amplifier........................................................ 10-15 IX-H2000............................................................... 10-15 IX-H2050............................................................... 10-15 When connected.................................................... 10-15 Optional Parts for the Sensor.................................... 10-15 Sensor Head/Amplifier cable................................. 10-15 I/O cable (OP-87906)............................................ 10-15 Vertical mounting bracket (OP-88343).................. 10-16 Transverse mounting bracket (OP-88344)............ 10-16 Vertical diagonal mounting bracket (OP‑88345).... 10-16 Transverse diagonal mounting bracket (OP‑88346)............................................................ 10-16 Adjustable bracket (OP-88347)............................. 10-16 Communication cables.............................................. 10-17 Ethernet cable....................................................... 10-17 L type Ethernet cable............................................. 10-17 LAN cable.............................................................. 10-17 Mutual interference area........................................... 10-18 Status Table......................................................................A-2 Status table (scan mode)..............................................A-2 Status table (line mode)................................................A-4 Displaying and outputting the status result (when position adjustment is not used).........................A-6 Displaying and outputting the status result (when position adjustment is used)...............................A-8 When the tool window does not protrude after position adjustment is successful..............................A-8 When the tool window does protrude after position adjustment is successful............................A-10 When position adjustment failed..............................A-12 Matching Rate for the Position Adjustment tool..............A-14 Cut-off process of the matching rate...........................A-14 Troubleshooting..............................................................A-15 Error Messages..............................................................A-17 Checking errors by observing the PWR/ERR indicator light...............................................................A-17 Confirming IX‑Navigator error messages....................A-18 Remedy when the PC cannot be connected with the sensor.......................................................................A-21 Remedy when direct connection (1unit) is unavailable..................................................................A-21 Remedy when direct connection (2 units or more) is unavailable..................................................................A-22 Remedy when connection via a network is unavailable..................................................................A-23 Confirming the status by observing the indicator light of the sensor........................................................A-26 LINK/ACT (link/activity) indicator light......................A-26 STATUS indicator light.............................................A-26 Other Methods of Confirming a Network Connection....A-27 Confirming the existence of the sensor from the PC......................................................................A-27 Confirming/Setting the IP address of the PC...........A-27 Confirming/Setting the IP address of the sensor.....A-27 Confirming the router settings.................................A-28 Confirming the firewall settings................................A-28 Remedy when data transfer via FTP is unavailable....A-29 Initializing the Network Settings (IP Reset Switch).........A-30 Settings after initialization...........................................A-30 Connecting method after initialization.........................A-30 For direct connection (1 unit/2 units or more)..........A-30 For network connection...........................................A-30 Initializing the network settings...................................A-30 Assignment for IP address 192.168.10.10/11.............A-31 Settings when the IP address is assigned..................A-31 Connection when the IP address 192.168.10.10/11 is assigned..................................................................A-31 For direct connection (1 unit/2 units or more)..........A-31 For network connection...........................................A-31 IX-H User's Manual (PC Software) 19 Table of contents List of Factory Settings (Default Values)........................A-32 Scan Mode..................................................................A-32 Sensor Settings: 1 Detection Conditions.................A-32 Sensor Settings: 2 Master Registration...................A-32 Sensor Settings: 3 Tool Settings [Step]...................A-32 Sensor Settings: 3 Tool Settings [Height]................A-32 Sensor Settings: 3 Tool Settings [Average Height]....A-32 Sensor Settings: 3 Tool Settings [Position Adjustment]...............................................A-33 Sensor Settings: 3 Tool Settings [MAX/MIN]...........A-33 Sensor Settings: 3 Tool Settings [Height Area]........A-33 Sensor Settings: 3 Tool Settings [Pin Height]..........A-33 Sensor Settings: 3 Tool Settings [Monochrome Area].................................................A-33 Sensor Settings: 3 Tool Settings [Width]..................A-34 Sensor Settings: 3 Tool Settings [1-Axis Adjustment]..................................................A-34 Sensor Settings: 3 Tool Settings [2-Axis Adjustment]..................................................A-34 Sensor Settings: 3 Tool Settings [Step Calculation]....................................................A-34 Sensor Settings: 3 Tool Settings [Thickness Calculation]............................................A-34 Sensor Settings: 4 Output Assignment....................A-35 Line Mode...................................................................A-35 Sensor Settings: 1 Detection Conditions.................A-35 Sensor Settings: 3 Tool Settings [Step]...................A-35 Sensor Settings: 3 Tool Settings [Height]................A-36 Sensor Settings: 3 Tool Settings [Position Adjustment]...............................................A-36 Sensor Settings: 3 Tool Settings [Edge Position].....A-36 Sensor Settings: 3 Tool Settings [Width/Diameter] (Judgment mode: Width).........................................A-36 Sensor Settings: 3 Tool Settings [Width/Diameter] (Judgment mode: Diameter)....................................A-37 Sensor Settings: 3 Tool Settings [Step/Width].........A-37 Sensor Settings: 3 Tool Settings [Thickness]...........A-37 Sensor Settings: 4 Output Assignment....................A-37 Advanced Sensor Settings..........................................A-38 Input.........................................................................A-38 Output......................................................................A-38 I/O Monitor...............................................................A-38 NPN/PNP.................................................................A-38 Main with Exp. unit operations.................................A-38 FTP..........................................................................A-38 Device Settings........................................................A-38 Index...............................................................................A-40 Copyright notice.............................................................A-47 20 IX-H User's Manual (PC Software) Chapter 1 1 Getting Started Getting Started This chapter explains the system configurations and overview of IX-H, how to check package contents, and the name and function of each part. System Configuration..........................................................1-2 Overview of the IX-H............................................................1-4 Checking the Package Contents.........................................1-6 Name and Function of Each Part........................................1-9 IX-H User's Manual (PC Software) 1-1 System Configuration System Configuration Basic configurations of IX-H 1 Connecting the PC and one sensor Getting Started PC software for the IX Series (IX-Navigator) IX-H1 Sensor head/amplifier cable OP-87903 (2 m)/OP-87904 (5 m)/ OP-87905 (10 m)/OP-88551 (20 m) LAN cable OP-87950 (1m) OP-87951 (3m) OP-87952 (5m) OP-87953 (10m) 24 V DC power Sensor amplifier IX-H2000 Sensor head IX-055 IX-080 IX-150 IX-360 IX-360W Photoelectric/proximity sensor etc. Sends the signal to the trigger and timing input when the target is detected. 1-2 I/O cable OP-87906 (3m) Indicator light/buzzer etc. Alarms can be output by the status output function. PLC PLC can control the trigger and timing input and the status output function, and can switch the program number. IX-H User's Manual (PC Software) DL Series communication unit You can control the acquisition of measurement data, trigger input, and so on in open field networks. Data logger Analog voltage output or analog current output can be captured and retained as a record. System Configuration Connecting the PC and multiple sensors When direct connection (2 units or more) or network connection is selected, a PC with the IX-Navigator software (IX-H1) installed can connect to a single sensor from a list of multiple sensors. LAN cable OP-87950 (1m) OP-87951 (3m) OP-87952 (5m) OP-87953 (10m) Ethernet switch Example: NE-Q05 Sensor head/ amplifier cable for the IX Series OP-87903 (2m) OP-87904 (5m) OP-87905 (10m) OP-88551 (20m) Sensor head IX-055 IX-080 IX-150 IX-360 IX-360W IX-H User's Manual (PC Software) 1 Getting Started PC software for the IX Series (IX-Navigator) IX-H1 1-3 Overview of the IX-H Overview of the IX-H What is the IX-H 1 Getting Started The IX-H is a laser displacement sensor. This sensor can be included in complicated detection operations such as detecting the height or height differences of parts to more easily perform these detections. Initial setup of the operation condition settings require the use of either the IX control panel or PC software, called "IXNavigator". With either the control panel or the PC software, the sensor is connected via Ethernet so connection with multiple sensors can be performed. Using the PC software The PC software, "IX-Navigator," is equipped with the same functions as the IX control panel. IX-Navigator functions yySetting the sensor yyMonitoring the operation screen yySaving and sending sensor settings yyViewing the image history Functions of sensor yyCamera yyLight yyHeight judgment yyImage judgment yyI/O yyGetting detection history 1-4 IX-H User's Manual (PC Software) Ethernet switch Overview of the IX-H Using the control panel (IX-CP50) for IX The control panel for IX is a specialized touch screen control panel. For details of how to operate using the control panel for IX, refer to "IX-H User's Manual (Control Panel)". Getting Started Control panel functions yySetting the sensor yyMonitoring the operation screen yySaving sensor settings to USB memory and sending from USB memory yyViewing the image history. 1 Ethernet switch Functions of sensor yyCamera yyLight yyHeight judgment yyImage judgment yyI/O yyGetting detection history IX-H User's Manual (PC Software) 1-5 Checking the Package Contents Checking the Package Contents The IX-H consists of the models below. Check that all the bundled items below are included with each model before use. 1 Sensor Head Getting Started yyIX-055/080/150/360 Sensor head x 1 Laser warning sticker x 1 yyIX-360W Sensor head x 1 Laser warning sticker x 1 Sensor Amplifier yyIX-H2000 (Main) Instruction Manual x 1 yyIX-H2050 (Expansion) Power supply terminal block (mounted in the amplifier) Analog output terminal block (mounted in the amplifier) Sensor amplifier (Main) x 1 LAN port cap (mounted in the amplifier) 1-6 Sensor amplifier (Expansion) x1 IX-H User's Manual (PC Software) End unit x 2 Checking the Package Contents Option Sensor Head/Amplifier cable 1 Transverse diagonal mounting bracket yyOP-88346 Getting Started yyOP-87903 (2m) yyOP-87904 (5m) yyOP-87905 (10m) yyOP-88551 (20m) Mounting screw (M4 x L14) x 3 * Double-washer sems screw Mounting bracket x 1 Sensor head/amplifier cable x 1 Adjustable bracket I/O cable yyOP-88347 yyOP-87906 (3m) Mounting bracket x 1 I/O cable x 1 Mounting screw (M4 x L14) x 3 * Double-washer sems screw Bracket x 1 Vertical mounting bracket yyOP-88343 Mounting screw (M4 x L14) x 3 * Double-washer sems screw Mounting bracket x 1 Transverse mounting bracket yyOP-88344 Mounting screw (M4 x L14) x 3 * Double-washer sems screw Mounting bracket x 1 Vertical diagonal mounting bracket yyOP-88345 Mounting screw (M4 x L14) x 3 * Double-washer sems screw Mounting bracket x 1 IX-H User's Manual (PC Software) 1-7 Checking the Package Contents Communication cables 1 PC software for the IX Series yyIX-H1 Ethernet cable (M12 4pin - RJ-45) Instruction Manual x 1 Starting Guide x 1 Getting Started yyOP-87907 (1m) yyOP-87457 (2m) yyOP-87458 (5m) yyOP-87459 (10m) CD-ROM×1 Ethernet cable (M12 4pin - RJ-45) x 1 L type Ethernet cable (M12 4pin - RJ-45) yyOP-88042 (1m) yyOP-88043 (2m) yyOP-88044 (5m) yyOP-88045 (10m) L type Ethernet cable (M12 4pin - RJ-45) x 1 LAN cable (RJ-45 - RJ-45) yyOP-87950 (1m) yyOP-87951 (3m) yyOP-87952 (5m) yyOP-87953 (10m) LAN cable (RJ-45 - RJ-45) x 1 1-8 IX-H User's Manual (PC Software) Name and Function of Each Part Name and Function of Each Part Sensor Head Operation of the sensor head indicator light Name and function of each part of the sensor head 2 3 4 5 2 Mounting holes Used for mounting the sensor head. “Mounting the Sensor Head” (Page 2-2) 3Connector for the sensor head/amplifier cable The connector can rotate. Example of rotating “Connecting the sensor head/amplifier cable and sensor head” (Page 2-8) 4 Light receptor 5 Laser projector yyGreen (ON).......Comprehensive result is “OK”. When setting detection conditions, the target is in the detection range. yyGreen (Blink).....Under startup or setting in progress. Operation is stopped. Blinks once a second. yyRed (ON)...........Comprehensive result is “NG”. yyRed (Blink)........An error has occurred. Blinks once a second. yy(OFF)................In standby status. When setting detection conditions, the target is outside of the detection range. The sensor head was replaced (to a different model). An incompatible sensor head is connected. “LED Blinking” is requested from the control panel or PC by another sensor. yyGreen and .........“LED Blinking” is requested from the red are control panel or PC. blinking alternately (four times) IX-H User's Manual (PC Software) 1-9 Getting Started 1 1 Indicator light Indicates the operating status of the sensor head. “Operation of the sensor head indicator light” (Page 1-9) 1 Indicator light Name and Function of Each Part Sensor Amplifier 1 Name and function of each part of the sensor amplifier Getting Started IX-H2000 6 1 Connector for the sensor head/amplifier cable “Cables” (Page 2-8) 2 Indicator light Indicates the operating status of the sensor. “Operation of the sensor amplifier indicator light” (Page 1-11) 3 Ethernet connector This connector is used to connect this device to the IX control panel (IX-CP50) or a PC. “Cables” (Page 2-8) When the connector is not used, attach the included LAN port cap. This is not equipped on the IX-H2050. 4 I/O connector Used for connecting the I/O cable (OP-87906). 5 Analog output terminal block Outputs the measurement value in analog voltage/ current. This is not equipped on the IX-H2050. 6 Add-on connector Used for adding the IX-H2050 (Expansion). “Mounting the IX-H2050 (Expansion)” (Page 2-7) Protection sheet is attached for shipping. 7 IP reset switch Used for resetting the IP address assigned to this sensor amplifier. “Initializing the Network Settings (IP Reset Switch)” (Page A-30) 8 Add-on connector Used for connecting the IX-H2000 (Main). 9 Connector on the communications unit Used for connecting to the communications unit (DL Series). The protective cover is attached at the time of shipping. 1 2 3 4 7 5 10 9 IX-H2050 1 8 2 7 4 1-10 10 Power terminal block Supplies power to the IX-H2000. This is not equipped on the IX-H2050. IX-H User's Manual (PC Software) Name and Function of Each Part Operation of the sensor amplifier indicator light 3 5 6 four times) yy(OFF)................Trigger/timing is not input. 1 PWR/ERR yyGreen (ON).......Operating. yyGreen (Blink).....Setting processing. Operation is stopped. Blinks once a second. yyGreen ...........The sensor head was replaced (to (Blinking) a different model). Blinks every two seconds. .........“LED Blinking” is requested from the yyOrange control panel or PC. (only blinks four times) yyRed (ON)...........Unrecoverable error has occurred. yyRed (Blink)........Recoverable error has occurred. Blinks once a second. yy(OFF)................Power is not supplied. 2 OUT Indicates the comprehensive result. yyGreen (ON).......Comprehensive result is “OK”. yyGreen ...........The sensor head was replaced (to (Blinking) a different model). Blinks every two seconds. .........“LED Blinking” is requested from the yyOrange (only blinks control panel or PC. four times) yyRed...................Comprehensive result is “NG”. yy(OFF)................In standby status until the first judgment finishes after starting the operation or after switching the program number. 4 LASER Indicates the laser beam state. yyGreen (ON) ......Laser is emitting. yyOFF...................Laser is not emitting. 5 STATUS Indicates the connection status to the control panel or PC. yyGreen (ON).......The sensor amplifier is correctly connected to the control panel or PC. yyGreen (Blink).....IP address has been retrieved but the sensor amplifier is not correctly connected to the control panel or PC. Blinks once a second. .........The IP reset switch was held down yyOrange (only blinks and the IP address was reset. twice) yyRed (ON)...........The IP address is duplicated. yy(OFF)................IP address is not assigned. The sensor amplifier is not correctly connected to the control panel or PC. 6 LINK/ACT Indicates the link status with the control panel, PC, or Ethernet switch. yyGreen (ON).......Normally linked. yyGreen (Blink).....Normally linked, and the data is sending/receiving. yy(OFF)................Not normally linked. IX-H User's Manual (PC Software) 1-11 1 Getting Started 1 2 3 4 TRIG/TIM ..........Lights (one-shot) according to input of yyGreen (One shot) the internal or external trigger. When the trigger delay is in use, the light turns on (one-shot) when a trigger is input. yyGreen (ON) ......Inputting timing. yyGreen ...........The sensor head was replaced (to (Blinking) a different model). Blinks every two seconds. .........“LED Blinking” is requested from the yyOrange (only blinks control panel or PC. Name and Function of Each Part 1 Getting Started 1-12 IX-H User's Manual (PC Software) Chapter 2 This chapter explains how to mount the sensor, how to set up the PC, and how to connect the cables. Installation and Connection 2 IX-H User's Manual (PC Software) 2-1 Installation and Connection Mounting the Sensor............................................................2-2 Cables....................................................................................2-8 Setting up the PC................................................................2-18 Mounting the Sensor Mounting the Sensor Detecting objects near a wall yyDo not place the sensor in an environment that exceeds the sensor's resistance to the environment, or an environment that propagates vibration directly to the sensor. That may cause a damage or malfunction. yyDo not install the sensor near a device that generates a magnetic field. That may cause a damage or malfunction. 2 Installation and Connection yyThe view and optical axis have individual differences. Adjust the position by checking the laser position and the actual image at the time of installation. yyPlace the sensor where no ambient light has effect. Ambient light includes solar light, lights of other devices, and photoelectric sensors. Also, be careful when the light intensity of the ambient light changes. Use a shield to protect when the location cannot be changed. yyPlace the sensor where no object can block the laser beam, LED light, or the field of view of the sensor. yyDetection may become unstable due to inference from laser beams or light if multiple sensors are placed near each other. Take measures as described below. yyUse the interference prevention function. yyDelay the timing of external trigger inputs in scan mode. yyUse a shield to avoid interference. Make sure that stray light from the laser beam reflected off a wall or other surface does not affect measurement. Stray light Stray light Checking the detection range The detection range will be different depending on which IX-H sensor head used. Check the type of sensor head to be used and its detection range, and place it at the proper distance. Detection range (scan mode) 16.4 Precautions during installation Depending on the shape of the object, blind spots may occur in the detection range. Make sure that the blind spot does not affect the measurement. You can check for blind spots on the master registration screen. For details about the master registration screen, refer to the following. “2. Master Registration” (Page 4-14) “2. Master Registration” (Page 5-25) View Laser emission range Target 2-2 Blind spot 14.9 C B A Mounting the Sensor Head D G E H F I (mm) IX-055 IX-080 IX-150 IX-360 IX-360W A 45 62 100 280 280 B 55 80 150 360 360 C 65 98 200 440 440 D 20.5 27 42 49.5 113 E 24.5 34 61.5 63 144 F 28.5 41 81 76.5 176 G 27.5 36.5 56.5 66 150 H 32.5 45.5 82.5 84 192 I 37.5 54.5 108.5 102 234 IX-H User's Manual (PC Software) Mounting the Sensor Detection range (line mode; vertical head) Detection range (line mode; vertical laser) A 14.9 16.4 14.9 C B C B A 2 G J H K I L F E F (mm) IX-055 IX-080 IX-150 IX-360 IX-360W A 45 62 100 280 280 B 55 80 150 360 360 C 65 98 200 440 440 D -0.8 0.8 4.3 12.3 -6.8 E 5.5 9.9 23 26.3 12.9 F 11.7 19.1 41.7 40.2 32.5 G 7.2 8.3 11.4 15.3 21.2 H 8.3 10.2 16.2 19.5 26.9 I 9.5 12.1 21.1 23.6 32.5 J 27.5 36.5 56.5 66 150 K 32.5 45.5 82.8 84 192 L 37.5 54.5 108.5 102 234 Note: G, H, and I are the adjustable ranges for the laser position. G D E IX-055 IX-080 IX-150 IX-360 IX-360W A (°) 29.5 24.5 18 8.5 11.8 B (mm) 30.7 49.9 91.4 276.4 269.3 C (mm) 50.1 86 193 435.9 427.3 D (mm) 37.1 39.9 42.4 45.2 74.4 E (mm) 43.5 47.7 53.4 60.4 106 F (mm) 27.5 36.5 56.5 66 150 G (mm) 37.5 54.5 108.5 102 234 Note: D and E are the adjustable ranges for the laser position. IX-H User's Manual (PC Software) 2-3 Installation and Connection D Mounting the Sensor When mounting the sensor head diagonally Mounting the Sensor Head When screws are secured from the sensor head 2 yyScrew : M3 x 3 yyTightening torque: 0.3 to 0.6 N•m To use the sensor head with the laser emitting a beam vertically in line mode, install the sensor head diagonally. Use the sticker on the sensor head side as a guide to tilt the sensor head on an angle. Installation and Connection Ensure the LASER ANGLE arrow is pointing directly downwards. When screws are secured from the mounting material yyScrew: M4 x 3 yyTightening torque: 0.7 to 1.5 N•m yyScrew hole on the sensor head: M4 female (whose length of screw engagement should be 3.5 to 10 mm) yyUsing the vertical diagonal mounting bracket (OP88345) or Transverse diagonal mounting bracket (OP-88346) makes it easier to adjust the angle. yyThe laser position can be fine tuned with the detection condition settings in Settings Navigator. “Measurement Adjustment” (Page 5-9) To use the sensor head mounted diagonally, make sure to select [Laser Vertical] for [Adjust Head Tilt] in the detection condition settings in Settings Navigator. The measurement direction will not be correct if you measure without selecting [Laser Vertical]. “Adjust Head Tilt” (Page 5-14) In order for the sensor head to dissipate heat, attach it to metal. 2-4 When detecting a moving target with Line Mode, installing the unit with the laser vertical in relation to the target may enable more stable detection. IX-H User's Manual (PC Software) Mounting the Sensor Sensor head direction and measurement zz position The measurement position of the target changes depending on the sensor head direction when measuring in line mode. Make sure to correctly position and set the sensor head in accordance with the target to be measured and the measurement details. Example: Measuring the height of the target The laser will be emitted diagonally. The measurement position in the vertical direction for the laser width differs for the top and bottom of the target. <Top view> the sensor head is installed with the laser When perpendicular to the target The laser will be emitted perpendicularly. The measurement position in the vertical direction for the laser width is the same for the top and bottom of the target. When using the vertical mounting bracket (OP-88343) Attach the bracket using the screws attached to OP88343. yyTightening torque: 0.7 to 1.5 N•m Mounting examples When using the transverse mounting bracket (OP-88344) Attach the bracket using the screws attached to OP88344. yyTightening torque: 0.7 to 1.5 N•m Mounting examples When using the vertical diagonal mounting bracket (OP-88345) Used for installing the sensor head on an angle. Attach the bracket using the screws attached to OP88345. yyTightening torque: 0.7 to 1.5 N•m Mounting examples When using the transverse diagonal mounting bracket (OP-88346) <Top view> Used for installing the sensor head on an angle. Attach the bracket using the screws attached to OP88346. yyTightening torque: 0.7 to 1.5 N•m Mounting examples IX-H User's Manual (PC Software) 2-5 2 Installation and Connection the sensor head is installed horizontally to When the target Attaching the optional mounting bracket Mounting the Sensor When using the adjustable bracket (OP Mounting the Sensor Amplifier 1 Attach the sensor head to the bracket using the Mounting the IX-H2000 (Main) 88347) screws attached to OP-88347. 2 yyTightening torque: 0.7 to 1.5 N•m Mounting examples Align the stopper on the middle of the back of the sensor amplifier with the DIN rail and while pushing the sensor amplifier in the direction of the arrows (1), tip it in the direction of the arrows (2). Installation and Connection (1) 2 Attach and secure the strut bracket. yyTightening torque : 5 N·m Mounting examples (2) When detaching the sensor amplifier, push it upwards in the opposite direction to the (1) arrow while pulling the top part toward you. 2-6 IX-H User's Manual (PC Software) Mounting the Sensor 2 Mount the sensor amplifier IX-H2050 (Expansion Mounting the IX-H2050 (Expansion) An expansion unit is used for attaching to the main unit. One expansion unit can be added to one main unit. The sensor amplifier for the IX-H (IX-H2000/H2050) and the sensor amplifier for the IX Series (IX-1000/1050) cannot be used together. added) to the DIN rail. Attach it in the same manner as “Mounting the IXH2000 (Main)” (Page 2-6). 3 Press the expansion unit to the main unit until you hear the clicking sound. IX-H2000 (Main) 1 Remove the protection seal from the sensor amplifier IX-H2000 (Main). IX-H2050 (Expansion) 4 Attach the end units on both sides of the sensor amplifier (main and expansion units), and secure them with two screws on each side. Protection seal Screw IX-H2000 (Main) Screw Attach the sensor amplifier to the DIN rail and then set it on metal. IX-H User's Manual (PC Software) 2 Installation and Connection yyFor adding an expansion unit, be sure to mount it to the DIN rail. yyWhen a sensor amplifier (Expansion) is to be added, confirm that the power is turned OFF. If the sensor amplifier is added with the power ON, the unit may be damaged. yyBe sure to push the sensor amplifier (Expansion) into the main unit all the way. If the sensor amplifier is connected at an angle or is not push into the main unit firmly, the device may be damaged. 2-7 Cables Cables Connecting the sensor head/amplifier cable and sensor head 1 Insert the cable into the sensor as shown below. Adjust the pins and the pin connection 2 Connecting the sensor head/amplifier cable and sensor amplifier 1 Insert the cable into the sensor as shown below. Adjust the pins and the pin connection Installation and Connection 2 Turn the screw-on connector in the clockwise direction to tighten it. yyTightening torque : 0.8 N•m or lower 2 Turn the screw-on connector in the clockwise direction to tighten it. yyTightening torque: 0.4 to 0.8 N•m To tighten the screw by hand, turn it until the connector of the cable touches the sensor head firmly. Then turn it more by about 5° using a tool such as plyers. To tighten the screw by hand, turn it until the connector of the cable touches the sensor head firmly. Then turn it more by about 5° using a tool such as plyers. 2-8 IX-H User's Manual (PC Software) Cables Connecting the cable to the sensor amplifier Connecting the I/O cable (OP-87906) Connect the cable to the sensor amplifier as shown below. Align the connectors. 2 Connector for the I/O cable Connecting the Ethernet cable or LAN cable To disconnect the cable, hold the tabs on both sides of the connector pushed in and pull it out. Connect the cable to the sensor amplifier as shown below. To disconnect the cable, pull the cable while holding the tab on the Ethernet cable pushed in. IX-H User's Manual (PC Software) 2-9 Installation and Connection Connector for the Ethernet cable Cables Terminal number and wiring color of the I/O cable (OP-87906) B10 (Black) 2 A10 B10 A1 B1 Installation and Connection B10 A10 B1 A1 B1 (Brown) A10 (Black) A1 (Brown) Terminal Wiring No. color Name Assigning default value Description In scan mode: External trigger (↑) or External trigger (↓) In line mode: Timing input A1 Brown IN1 External trigger (↑)/ timing input A2 Red IN2 OFF A3 Orange IN3 OFF A4 Yellow IN4 OFF A5 Green IN5 OFF A6 Blue IN6 OFF A7 Purple IN7 OFF A8 Gray IN8 OFF A9 White Unused Unused A10 Black Unused Unused B1 Brown OUT1 Total Status (N.O.) B2 Red OUT2 BUSY (N.O.) B3 Orange OUT3 OFF B4 Yellow OUT4 OFF B5 Green OUT5 OFF B6 Blue OUT6 OFF B7 Purple OUT7 OFF B8 Gray OUT8 OFF B9 White OUT9 OFF B10 Black OUT10 OFF Input assignable function yyProgram bit0 to bit4 yyLaser shutdown yyZERO/Offset yyReset (error only) yyReset (status only) yyReset (status & error) yyOFF (not used) The output assignment, N.O./N.C., and input line assignment can be changed. “4. Output Assignment” (Page 4-107) “4. Output Assignment” (Page 5-79) yyIndividually insulate the unused input-output cables. yyFor input cables of this sensor, connect with non-contact output (transistor output/SSR output). For contact output (relay output), incorrect input may occur due to the contact bouncing. Unused Output assignable function yyTotal Status yyTotal Status NG yyRUN yyBUSY yyError yyPosition Adjustment yyTilt Adjustment yyStatus result of each tool (Tool 1 to 16) yyLogical calculation result of each tool (Logic 1 to Logic 8) yyAlert yyOFF (not used) Cable specification : AWG28 2-10 IX-H User's Manual (PC Software) Cables Supplying power to the sensor amplifier The power terminal block is attached on the bottom of the sensor amplifier IX-H2000 (Main). The wire for connecting the power should have a temperature rating of 80°C or higher. 1 Insert the wire to B by pushing A in with a screwdriver. Pull the wire out slightly to confirm that it is secured. The analog output terminal block is attached to the front of the sensor amplifier IX-H2000 (Main). The wire for connecting the analog output should have a temperature rating of 80℃ or higher. Follow the instructions mentioned below to avoid damage caused by bad connections. yyThe nominal cross-sectional area of the wire for connecting the analog output should be 0.08 mm2 to 1.3 mm2 (AWG 16 to 28). yyLength of removing insulation from the wire should be about 9 mm. yyThe stripped part of the wire should not be soldered (pre-soldered). yyInsert the wires into the power terminal block all the way. yyConnect the wires directly to the terminal block. yyUse the rod terminal when using the crimptype terminal. 1 Insert the wire to B by pushing A in with a screwdriver. Pull the wire out slightly to confirm that it is secured. B A A yy : Ground yy0 V : Wire to 0 V of the power supply. yy24V: Wire to 24 VDC of the power supply. B yyOUT: Insert the wire into IN on the analog input device yy0V: Insert the wire into GND on the analog input device 0V OUT 24V 0V IX-H User's Manual (PC Software) 2-11 2 Installation and Connection Follow the instructions mentioned below to avoid damage caused by bad connections. yyThe nominal cross-sectional area of the wire for connecting the power should be 0.8 mm2 to 1.3 mm2 (AWG 16 to 18). yyLength of removing insulation from the wire should be about 9 mm. yyThe stripped part of the wire should not be soldered (pre-soldered). yyInsert the wires into the power terminal block all the way. yyConnect the wires directly to the terminal block. yyUse the rod terminal when using the crimptype terminal. Using the analog output function Cables Connector Specifications Selecting NPN output When NPN is selected in I/O format 2 24 V line of power terminal block (24 V DC) OUT1 to OUT10* External device Load Installation and Connection DC24V IN1 to IN8* (NPN) 0 V line of power terminal block (0 V) FG of power terminal block * For the terminal number and wire color, refer to “Terminal number and wiring color of the I/O cable (OP87906)” (Page 2-10). Selecting PNP output When PNP is selected in I/O format 24 V line of power terminal block (24 V DC) IN1 to IN8* External device (PNP) DC24V OUT1 to OUT10* 0 V line of power terminal block (0 V) Load FG of power terminal block * For the terminal number and wire color, see “Terminal number and wiring color of the I/O cable (OP-87906)” (Page 2-10). 2-12 IX-H User's Manual (PC Software) Cables Input/Output Circuit and Electric Specifications Output circuit Selecting NPN output Input circuit No-voltage input (when NPN output is selected) OUT1 - OUT10 * Main circuit 0V IN1 - IN8 * * Refer to “Terminal number and wiring color of the I/O cable (OP-87906)” (Page 2-10). Use by assigning the optional functions to OUT1 to OUT10 0V * Refer to “Terminal number and wiring color of the I/O cable (OP-87906)” (Page 2-10). Use by assigning the optional functions to IN2 to IN8 Voltage input (when PNP output is selected) When PNP is selected in I/O format, the circuit becomes open collector PNP output circuit. yyMax. rating: 26.4 V, 50 mA (20 mA when the IX-H2050 (Expansion) is connected) yyRemaining voltage: 2V or lower DC24V Main circuit IN1 - IN8 OUT1 - OUT10 * Load Main circuit DC24V Overcurrent protection circuit When PNP is selected in I/O format, the circuit becomes voltage input circuit. yyInput maximum rating: 26.4 V yyON voltage: 18 V or higher yyON current: 2 mA (for 24 V) yyOFF current: 0.2mA or lower Selecting PNP output 0V * 0V * Refer to “Terminal number and wiring color of the I/O cable (OP-87906)” (Page 2-10). Use by assigning the optional functions to IN2 to IN8 * Refer to “Terminal number and wiring color of the I/O cable (OP-87906)” (Page 2-10). Use by assigning the optional functions to OUT1 to OUT10 IX-H User's Manual (PC Software) 2-13 2 Installation and Connection Load +3.3V Overcurrent protection circuit DC24V DC24V Brown Main circuit When NPN is selected in I/O format, the circuit becomes no-voltage input circuit. External power supply is not necessary. yyON voltage: 2 V or lower yyOFF current: 0.1 mA or lower yyON current : 2 mA (short circuit) When NPN is selected in I/O format, the circuit becomes open collector NPN output circuit. yyMax. rating: 26.4 V, 50 mA (20 mA when the IX-H2050 (Expansion) is connected) yyRemaining voltage: 1.5 V or lower Cables Analog Output yyAnalog voltage output: 0 to 5 V, 1 to 5 V, -5 to 5 V yyAnalog current output: 4 to 20 mA (switching signal) Installation and Connection Main circuit 2 Analog current output circuit Analog voltage output circuit OUT Analog input device 0V Analog output 0 V on this unit and power supply 0 V are the same internally. Make sure that a voltage potential difference does not occur between the common internal terminals due to a voltage potential difference between the wires and external devices. Doing so may damage the device. 2-14 IX-H User's Manual (PC Software) Cables Connecting the sensor to a PC Connecting directly (1 unit) Connect the sensor amplifier (IX-H2000) to a PC using a LAN cable. Sensor head IX-055 IX-080 IX-150 IX-360 IX-360W 2 Sensor amplifier IX-H2000 Installation and Connection Sensor head/amplifier cable OP-87903 (2m) OP-87904 (5m) OP-87905 (10m) OP-88551 (20m) LAN cable OP-87950 (1m) OP-87951 (3m) OP-87952 (5m) OP-87953 (10m) IX-H User's Manual (PC Software) 2-15 Cables Connecting via a network (Direct Connection (2 units or more)/Network Connection) Connect the LAN cable to the sensor. Connect the other side of the LAN cable to the Ethernet switch. Connect the PC and Ethernet switch using the commercially available network cable. Ethernet switch 2 Installation and Connection LAN cable OP-87950 (1m) OP-87951 (3m) OP-87952 (5m) OP-87953 (10m) Sensor head/amplifier cable OP-87903 (2m) OP-87904 (5m) OP-87905 (10m) OP-88551 (20m) Sensor amplifier IX-H2000 Sensor amplifier (expansion) IX-H2050 Sensor amplifier (Main) IX-H2000 Sensor head IX-055 IX-080 IX-150 IX-360 IX-360W 2-16 IX-H User's Manual (PC Software) Cables Other connections This section shows connection examples for when the IX-H2000 and IX-H2050 are to be connected. yyIX-H2000: Sensor amplifier (main) yyIX-H2050: Sensor amplifier (expansion) yyPC: Personal computer IX-H IX-H 2050 2000 IX-H IX-H 2050 2000 IX-H IX-H 2050 2000 LAN cable PC LAN cable 2 IX-H IX-H 2050 2000 Installation and Connection Ethernet cable IX-H 2000 LAN cable Ethernet switch LAN cable PC Up to 16 sensor amplifiers (IX-H2000/IX-H2050) can be searched by one PC. You can connect to any sensor amplifier by specifying an IP address. Do not configure a network loop using the IX-H2000, IX-H2050, PC, and/or an Ethernet switch. If a network loop is configured, there can be no communication with the PC and IX-H sensor. In this case, turn the power OFF, release the loop, and turn the power ON again. IX-H User's Manual (PC Software) 2-17 Setting up the PC Setting up the PC This section explains how to install/uninstall the PC Software for the IX Series, IX-Navigator (IX-H1), and how to set up the PC. Required PC Specifications 2 Operating conditions .NET Framework 4.5.2 or above must be installed. *If .NET Framework 4.5.2 or above is not installed, it will be installed automatically when IX-H1 is installed. Installation and Connection To connect the sensor and PC, the following PC specifications must be met. Confirm that the PC to be used satisfies the following conditions. OS One of the following OS’s must be pre-installed. yyWindows 10.............................Home/Pro/Enterprise yyWindows 7 (SP1 or higher)......Home Premium/ Professional/Ultimate Windows 7/10 supports the 32-bit and 64-bit versions. Supported languages: English, Japanese, German, Chinese(Simplified), Italian, French, Spanish *With IX-H2000/IX-H2050 connected, Japanese, English, and Chinese (Simplified) only are supported. Hardware Interface Must be equipped with Ethernet (100 BASE-TX). Processor yyWindows 7/10.........Must be compliant with the OS system requirements. Memory capacity yyWindows 7/10.........Must be compliant with the OS system requirements. Monitor yyResolution : 1024 × 768 pixel or higher yyDisplay color : High Color (16bit) or higher HDD free space required for installation 1 GB or more 2-18 IX-H User's Manual (PC Software) Setting up the PC Installing IX-Navigator (IX-H1) This section describes the procedure for installing the PC Software for IX Series, IX-Navigator (IX-H1), on a PC. 1 Turn ON the power of the PC and start Windows. 2 Insert the IX-H1 disc into the media drive. The installation program activates by the auto run function of the PC, and the InstallShield Wizard screen opens. If the installation program does not activate, open the media drive from the Computer and double-click "setup. exe". Installation destination of the application software and the PDF User's Manual (default settings) are as follows. Windows 7/10 32-bit version: C:¥Program Files¥KEYENCE¥IX-Navigator 2 Windows 7/10 64-bit version: C:¥Program Files (x86)¥KEYENCE¥IX-Navigator Installation and Connection yyThis section describes the installation using Windows 10. yyExit or finish all other running software before the installation. yyLog on with a user who has administrative privileges. yyIf the user account control screen appears during the installation, click the [Yes] button. yyIf you have logged on with a user account that does not have administrative privileges, input a user account with administrative privileges and the password. Installation destination of the software (reference) Application yyIX-Navigator.exe: IX-Navigator Manual yyIX_Manual_xx.pdf: IX-H User's Manual (PC Software) Data saving destination yyWindows 7/10 Document for the logon user\IX-Navigator 3 Follow the instructions in the window. 4 After the completion window for InstallShield Wizard is displayed, click the [Finish] button. 5 Remove the installation CD. IX-H User's Manual (PC Software) 2-19 Setting up the PC Deleting the software (uninstall) This section describes the procedure for uninstalling the PC software for the IX Series, IX-Navigator (IX-H1). yyThis section describes the uninstallation using Windows 10. yyIf the user account control screen appears during the installation in the Windows 10 environment, click the [Yes] button. yyLog on with a user who has administrative privileges. 2 Installation and Connection 1 Turn ON the power of the PC and start Windows. 2 Click [Settings] from the start menu. 3 Click [System]. 4 Click [Apps & features]. 5 Select [IX-Navigator] and click [Uninstall]. Changing the PC settings (IP address setting) yyLog on with a user who has administrative privileges. yyAuto acquisition of IP address (DHCP server) cannot be used due to the inability to connect with the sensor. For Windows 10 1 Click [Settings] from the start menu. 2 Click [Network & Internet]. 3 Click [Change Adapter Options]. 4 Right-click the [Ethernet] icon and select [Properties] from the displayed menu. 5 Select [Internet Protocol Version 4 (TCP/IPv4)] and click the [Properties] button. 6 Select [Use the following IP address] and input the IP address and subnet mask. 6 After the confirmation dialog is displayed, click the [Uninstall] button. When the IX-Navigator is removed from the Programs and Features screen, the process to uninstall the software is complete. : 192.168.10.1 yyIP address yySubnet Mask : 255.255.255.0 For direct connection, set an arbitrary IP address (The above is an example). To connect with the existing network, input the IP address that was assigned by the network administrator. 7 After setting the IP Address has completed, click the [OK] button and close all the windows. 2-20 IX-H User's Manual (PC Software) Setting up the PC For Windows 7 1 Open the Control Panel. 2 Click ([Network and Internet]) - [Network and Sharing Center]. 2 3 Click [Change adapter settings] on the upper left on the screen. Installation and Connection 4 Right-click the [Local Area Connection] icon and select [Properties] from the displayed menu. 5 Select [Internet Protocol Version 4 (TCP/IPv4)] and click the [Properties] button. 6 Select [Use the following IP address] and input the IP address and subnet mask. : 192.168.10.1 yyIP address yySubnet Mask : 255.255.255.0 For direct connection (1 unit) or direct connection (2 units or more), set an arbitrary IP address (The above is an example). To connect with the existing network, input the IP address that was assigned by the network administrator. 7 After the setting is completed, click the [OK] button and close all the windows. IX-H User's Manual (PC Software) 2-21 Setting up the PC 2 Installation and Connection 2-22 IX-H User's Manual (PC Software) Chapter 3 Basic Operation This chapter explains the overview of the IX-Navigator screen and operation of IX Series, basic operation flow, and the operation when turning on the power for the first time. In addition, explains how to reset the sensor to the default factory setting. 3 IX-H User's Manual (PC Software) 3-1 Basic Operation Detection Mode and Judgment Processing.......................3-2 Overview of Screen and Operation.....................................3-6 Basic Operation Flow...........................................................3-8 Operation when the Power is Turned on............................3-9 Setting to the Factory Default...........................................3-15 Basic IX-Navigator Operations..........................................3-16 Detection Mode and Judgment Processing Detection Mode and Judgment Processing Overview of detection modes This device requires programming through the PC software or control panel to set measurement details for the target. There are two detection modes for the program settings: Scan Mode and Line Mode. How to select detection modes Use the flowchart below to determine which detection mode to use. 3 Measure an immobile target Measure a moving target (A still target can also be measured) Basic Operation Scan Mode “Scan Mode” (Page 3-3) Line Mode “Line Mode” (Page 3-3) Processing time is too slow Line Mode “Line Mode” (Page 3-3) 3-2 IX-H User's Manual (PC Software) Detection Mode and Judgment Processing Scan Mode This mode detects the surface of an immobile target by scanning it with laser lines. If the target is within the detection range, this mode can measure height and difference in level. Use this mode if there are multiple measurement points in a planar direction. You can use position adjustment for detection if there are variations in target positioning. While the laser is scanning the target, the target needs to be still. Example: Height measurement Measures three points of height Example: Step measurement Measures the difference in level between two points 3 Basic Operation Line Mode This mode measures a target by emitting laser lines. As the laser emission position is fixed, only the height and differences in level on the line emitted by the laser are measured. This mode is mainly used for targets that are moving, targets for which a fast measurement speed is required, and to measure long targets. Example: Measuring the height of a moving target Example: Measuring the differences in level of targets for which a fast measurement speed is required Example: Measuring the differences in level of long targets IX-H User's Manual (PC Software) 3-3 Detection Mode and Judgment Processing Judgment processing flow This section describes the basic judgment processing flow of this device. Scan Mode Trigger input BUSY output 3 Total status output Basic Operation Trigger input Detection/Imaging Tool processing Status output Save 3-4 Inputs the imaging start signal from a photoelectric switch or PLC. In addition, the trigger can be input at a regular interval with the internal trigger function. Emits the laser, turns on the LED light, and detects and images the target by using the CMOS image sensor. BUSY output turns ON. The target is scanned according to the tool settings. Up to 16 tools can be set. After misaligned target positions are corrected with the position adjustment tool, the detection tool is processed. Outputs the status result. When the total status result is OK, the total status OK output is ON. When the total status result is NG, the total status NG output is ON. Status results (OK/NG/HI/LO) can also be output for each tool individually. After judgment is completed, the BUSY output turns OFF. Saves the detection history to the memory in the sensor. Options for saving images include “All” or “NG Only”. Note: As the memory is volatile, it is deleted when the power is turned off. IX-H User's Manual (PC Software) Detection Mode and Judgment Processing Line Mode Sampling Frequency Sampling Frequency Detection/imaging/judgment Total status output Start of sampling Tool processing Status output Save Standby until the next sampling cycle Emits the laser, turns on the LED light, and detects and images the target by using the CMOS image sensor. The target is scanned according to the tool settings. Up to 16 tools can be set. After misaligned target positions are corrected with the position adjustment tool, the detection tool is processed. Outputs the status result. When the total status result is OK, the total status OK output is ON. When the total status result is NG, the total status NG output is ON. Status results (OK/NG/HI/LO) can also be output for each tool individually. Saves the detection history to the memory in the sensor. Options for saving images include “All” or “NG Only”. It becomes the measurement complete signal from timing input and saves the measurement detection history. Note: As the memory is volatile, it is deleted when the power is turned off. In line mode, measurement automatically repeats at each sampling cycle. IX-H User's Manual (PC Software) 3-5 3 Basic Operation Detection/Imaging Measurement begins at the selected sampling frequency. The maximum and minimum measurement values can be held during a specified period using a timing input. Overview of Screen and Operation Overview of Screen and Operation This section explains the screens displayed on and operation of IX-Navigator. For details of what can be set on each screen and its operation, refer to the applicable sections. Activation Menu screen Select the connection method with the sensor or settings and detection history check function. You can also change the display language. “Operation when the Power is Turned on” (Page 3-9) Program Details Screen Check the master image or edit the program name. “Things can be performed with the program functions” (Page 7-4) 3 Basic Operation (A) Main screen in [Running] Perform imaging and judgment based on the program settings. “Overview of the Operation Screen” (Page 6-3) Main screen in [Program] Make changes to the program or sensor settings, or view the image history. Current Status Displays operation data. “Displaying operating information” (Page 6-10) 3-6 IX-H User's Manual (PC Software) Limit Adjustment Adjusts the threshold. Information is also displayed by tool. “Displaying the Limit Adjustment screen” (Page 6-11) Overview of Screen and Operation Sensor Detection History View the sensor’s image history. “Sensor’s Detection History (Confirming the Images whose Status Result is NG)” (Page 7-11) Backing up and sending data Backs up the sensor settings and sends settings to the sensor. “Saving the Sensor Settings and Images” (Page 7-19) 3 Basic Operation Advanced Sensor Settings Change the advanced settings for the sensor. “Setting the Advanced Information of the Sensor” (Page 7-23) Settings Navigator (Sensor Setup) Sets condition to judge a target. “Chapter 4 Settings Navigator (Scan Mode Setup)” (Page 4-1) “Chapter 5 Settings Navigator (Line Mode Setup)” (Page 5-1) Checking settings and detection history A backup file (*.ixa) can be used to check the settings and detection history. “Chapter 8 Checking Settings and Detection History” (Page 8-1) (A) IX-H User's Manual (PC Software) 3-7 Basic Operation Flow Basic Operation Flow Installing, connecting, and wiring the sensor Mount the sensor, and then connect and wire the cable. Also install the IX-Navigator. “Chapter 2 Installation and Connection” (Page 2-1) Turning on the power 3 Turn on the power of the sensor, and then perform the initial start-up process. “Operation when the Power is Turned on” (Page 3-9) Basic Operation Settings Navigator Creates the program to be used for operation. Setting the detection mode Set the detection mode for the program. “Starting the Settings Navigator” (Page 4-3)/”Starting the Settings Navigator” (Page 5-3) STEP 1. Setting detection setup Set the image conditions used to measure the target. “1. Detection Setup” (Page 4-7)/”1. Detection Setup” (Page 5-7) STEP 2. Registration of a master Register a master to serve as the reference of judgment. “2. Master Registration” (Page 4-14)/”2. Master Registration” (Page 5-25) STEP 3. Tool settings Set tools to measure the target and to judge whether a target is good or not-good. “3. Tool Settings” (Page 4-20)/”3. Tool Settings” (Page 5-27) STEP 4. Output assignment Assign the content to be output to each output line. “4. Output Assignment” (Page 4-107)/”4. Output Assignment” (Page 5-79) Starting the operation/adjustment Switch the settings screen to the run screen, and start the operation. You can adjust the threshold and ZERO/ Offset while the controller is running. “Chapter 6 Operating/Adjusting” (Page 6-1) 3-8 IX-H User's Manual (PC Software) Operation when the Power is Turned on Operation when the Power is Turned on Operation flow when the power is turned on Turning on the power (1) Direct Connection (1 unit)/Direct Connection (2 units or more)/Network Connection (2) Start the sensor for the first time (4) (5) (3) Set up the sensor Run Connecting… The sensor can be independently operated. IX-H User's Manual (PC Software) 3-9 3 Basic Operation Start IX-Navigator (1) The connection methods with the sensor are Direct Connection (“1 unit” or “2 units or more”) and Network Connection. yyDirect Connection (1 unit)/Direct Connection (2 units or more) Use this method only if the system consists of one or more sensors and the PC. Network settings do not need to be configured. “Operation for initial startup of the IX‑Navigator (Direct Connection (1 unit))” (Page 3-10) “Operation for initial startup of the IX‑Navigator (Direct Connection (2 units or more))” (Page 3-11) yyNetwork Connection This connection uses static IP addresses for the sensor and PC. Use this method if there are other devices, such as a communications unit, on the local area network. “Operation for initial startup of the IX‑Navigator (Network Connection)” (Page 3-12) (2) When the sensor is turned on for the first time, perform the Initial Sensor Setup. “Operation for initial startup of the sensor” (Page 3-14) (3) The Sensor Setup Menu appears. Create the program in the settings navigator. After the program is created, operation begins. “Chapter 4 Settings Navigator (Scan Mode Setup)” (Page 4-1) “Chapter 5 Settings Navigator (Line Mode Setup)” (Page 5-1) (4) After starting the sensor for the second time and setup has been completed, the operation automatically begins when the power is turned on. “Chapter 6 Operating/Adjusting” (Page 6-1) (5) When connection fails, the software remains on the connecting screen. “Remedy when the PC cannot be connected with the sensor” (Page A-21) Basic Operation Flow Operation for initial startup of the IX‑Navigator (Direct Connection (1 unit)) 1 Turn on the power of the sensor. Turn on the power of the sensor before clicking the [Direct Connection] button in the step below. 3 The screen to select the language opens. 2 Double-click the [IX-Navigator] icon on the yyWhen connecting the sensor to the software for the first time, perform initial sensor setup and select the polarity of the sensor. For more details, refer to: “Operation for initial startup of the sensor” (Page 3-14) yyWhen connecting to the sensor after initial setup has been completed, the [Running] or [Program] menu screen will open. yyIf the sensor head is replaced on the amplifier, the sensor will be initialized. For details, refer to “Operations when replacing the sensor head” (Page 3-14) Basic Operation desktop. The Activation Menu screen opens. 3 Select [1 unit] below the [Direct Connection] button then click the [Direct Connection] button. yyIf the [Language] button is clicked, the Select language screen opens. This setting changes the display language. yyClick the [User’s Manual] button to view the user’s manual for this device. The Direct Connection screen opens. 4 Click the [Connect] button. If multiple network adapters are installed on the PC, select the network adapter to be used for connection. 3-10 IX-H User's Manual (PC Software) yyIf communication fails and the connection screen freezes, refer to “Remedy when direct connection (1unit) is unavailable” (Page A-21) yyWhen using direct connection (1 unit), the IP Address of the sensor is automatically set. Basic Operation Flow Operation for initial startup of the IX‑Navigator (Direct Connection (2 units or more)) 5 Select a sensor to be connected and click the [Connect] button. 1 Turn on the power of the sensor. Turn on the power of the sensor before clicking the [Direct Connection] button in the step below. The screen to select the language opens. 2 Double-click the [IX-Navigator] icon on the The Activation Menu screen opens. 3 Select [2 units or more] below the [Direct Connection] button then click the [Direct Connection] button. yyIf the [Language] button is clicked, the Select language screen opens. This setting changes the display language. yyClick the [User’s Manual] button to view the user’s manual for this device. The Direct Connection screen opens. 4 Click the [Start Search] button. yyWhen connecting the sensor to the software for the first time, perform initial sensor setup and select the polarity of the sensor. “Operation for initial startup of the sensor” (Page 3-14) yyWhen connecting to the sensor after initial setup has been completed, the [Running] or [Program] menu screen will open. yyIf the sensor head is replaced on the amplifier, the sensor will be initialized. For details, refer to “Operations when replacing the sensor head” (Page 3-14) When using Direct Connection (2 units or more), do not connect devices other than IX-H sensors, the control panel, and a PC to the same network. yyIf communication fails and the connection screen freezes, refer to “Remedy when direct connection (2 units or more) is unavailable” (Page A-22) yyWhen using direct connection (2 units or more), the IP Address of the connected sensors are automatically set. If the IP Address of the sensor has not been set, it will be automatically assigned. If multiple network adapters are installed on the PC, select the network adapter to be used for connection. A confirmation screen opens. Check there is no problem and tape the [OK] button. Searching for a sensor begins. When the search is finished, the search results will be displayed. Up to 16 sensors can be identified through direct connection (2 units or more). IX-H User's Manual (PC Software) 3-11 3 Basic Operation yyBy clicking the [LED Blinking] button, the indicator light for the selected sensor operates as described below. Use this function to identify sensors. yySensor: The sensor head blinks alternately (green and red) yyAmplifier: PWR/ERR, OUT, TRIG blinks (orange) yyBy clicking the [Device Name Setting] button, the screen for entering the device name will open. For details, refer to “Device Name” (Page 7-38) yyBy clicking the [Search Again] button, the search for a sensor will restart. desktop. Basic Operation Flow Operation for initial startup of the IX‑Navigator (Network Connection) When connecting the sensor to a network, consult an engineer who is knowledgeable about networks. Setting the network address for IX-Navigator 3 1 Turn on the power of the sensor. Basic Operation Turn on the power of the sensor before the [Network Connection] button is clicked in the step below. The screen to select the language opens. 2 Double-click the [IX-Navigator] icon on the desktop. The Activation Menu screen opens. 3 Click the [Network Connection] button. Searching for a sensor to be connected The IX-Navigator software automatically searches for a sensor on the network and connects with it. When connecting the sensor to the software for the first time, perform initial sensor setup and select the polarity of the sensor. For details, refer to “Operation for initial startup of the sensor” (Page 3-14) yyThe search time is about 10 seconds. yySearching range and retrievable number of units are as follows. yySensor with no IP address (state at the time of shipping): A maximum of 8 units can be retrieved within a range that the BOOTP packet from the sensor reaches (Page A-30). yySensor with IP address : A maximum of 16 units can be retrieved on the local network to which the PC is connected. 1 Click the [Search Sensor] button. yyIf the [Language] button is clicked, the Select language screen opens. This setting changes the display language. yyClick the [User’s Manual] button to view the user’s manual for this device. If multiple network adapters are installed on the PC, select the network adapter to be used for connection. The IX-Navigator will begin to search the network for a sensor. When searching has completed, the results of the search will be displayed. The Network Connection screen opens. If no sensor is found, refer to “When the connection cannot be established by searching for the sensor” (Page A-24) There are two ways to connect the sensor with the software, detailed below the sensor on the network is searched When “Searching for a sensor to be connected” (Page 3-12) the sensor is specified by the IP address When “Specifying sensor to be connected by IP address” (Page 3-13) 3-12 IX-H User's Manual (PC Software) Basic Operation Flow 2 Select a sensor to be connected and click the [Connect] button. connecting to a sensor that does not have When an IP Address: Specifying sensor to be connected by IP address Used when the IP address of the sensor to be connected is defined beforehand. 1 Input the IP address of the sensor to be connected. 3 Basic Operation The Network Settings screen opens. Input the IP Address, Subnet Mask, and Default Gateway, and then click the [Connect] button. If multiple network adapters are installed on the PC, select the network adapter to be used for connection. 2 Click the [Connect] button. connecting to the sensor with set IP When address yyWhen connecting the sensor to the software for the first time, perform initial sensor setup and select the polarity of the sensor. For details, refer to “Operation for initial startup of the sensor” (Page 3-14) yyWhen connecting to the sensor after initial setup has been completed, the [Run] or [Program] menu screen will open. yyIf the sensor head is replaced on the amplifier, the sensor will be initialized. For details, refer to “Operations when replacing the sensor head” (Page 3-14) yyWhen connecting the sensor to the software for the first time, perform initial sensor setup and select the polarity of the sensor. For details, refer to “Operation for initial startup of the sensor” (Page 3-14) yyWhen connecting to the sensor after initial setup has been completed, the [Running] or [Program] menu screen will open. yyIf the sensor head is replaced on the amplifier, the sensor will be initialized. For details, refer to “Operations when replacing the sensor head” (Page 3-14) IX-H User's Manual (PC Software) If the software cannot correctly connect to the sensor, refer to “When the connection cannot be established by specifying the sensor” (Page A-25) 3-13 Basic Operation Flow Operation for initial startup of the sensor When a sensor with default settings is connected, perform the Initial Sensor Setup and select the polarity of the sensor (NPN or PNP). For details about the polarity of the sensor, refer to “Input/Output Circuit and Electric Specifications” (Page 2-13) 3 1 Click the [OK] button. Operations when replacing the sensor head If a sensor head is replaced with a different type of sensor head, initialization of the sensor is required. Initialize the sensor following the instructions displayed on the PC. The information of the sensor head prereplacement is saved in the sensor amplifier. Before initializing the sensor, we recommend that you perform [Batch Backup]. Refer to “Backing up in a batch” (Page 7-19) Basic Operation 1 Click the [Initialize Sensor] button. The Initial Sensor Setup begins. After setup is completed, a screen appears indicating completion. 2 Click the [OK] button. The Polarity screen opens. 3 Select the polarity of the sensor and click the [OK] button. A confirmation screen appears. 2 Click the [OK] button. The main [Program] screen will open. The initialization process on the sensor will begin. After setup has completed, a screen appears indicating completion. 3 Click the [OK] button. The main [Program] screen will open. 3-14 IX-H User's Manual (PC Software) Setting to the Factory Default Setting to the Factory Default Initializing the sensor Initialize the information set in the sensor using factory default settings. yyThe following settings will not be initialized. yyPolarity (Switching NPN/PNP) (Page 7-27) yyNetwork Settings (IP Address / Subnet Mask / Default Gateway / Port number (TCP)) (Page 7-38) yyTo initialize the registered programs individually, refer to “Initializing a program” (Page 7-10) 3 Basic Operation 1 Click the [Advanced Sensor Settings] button on the main screen in [Program]. The Advanced Sensor Settings screen opens. 2 Select the [Initialize/Update] tab and click the [Initialize Sensor] button. A confirmation screen appears. 3 Click the [OK] button. A confirmation screen appears. 4 Click the [Yes] button. The initialization process on the sensor will begin. After setup has completed, a screen appears indicating completion. 5 Click the [OK] button. The display returns to the Advanced Sensor Settings screen. IX-H User's Manual (PC Software) 3-15 Basic IX-Navigator Operations Basic IX-Navigator Operations Operating the image tool bar Operations when the image is magnified This section explains the operation method for the image tool bar displayed at the top part of the image display screen on the IX-Navigator while in [Running] mode. If operating the scroll bar or dragging the image, it moves the image display range in that direction. Image tool bar 3 Basic Operation Scroll bar (1) (2) (3) (4) (5) (6) The area of magnification that is being displayed when the image is magnified is shown on the bottom left of the image. (1) [Zoom In] / [Zoom Out] button Clicking the [Zoom In]/ [Zoom Out] button magnifies/ reduces the displayed image on the image display screen. The center of the image is zoomed in and out of. For details of operation when the display is zoomed in, refer to “Operations when the image is magnified” (Page 3-16) (2) [Fit to Window] button Fits the display size of the image to the window size. (3) Display magnification Shows the display magnification of the image on the image display screen. (4) Select display You can change the contents of the image to be displayed from the drop-down list. “Changing display contents” (Page 3-17) (5) [Save Image] button Individually saves the image displayed on the IXNavigator to the PC. The IX-Navigator’s screen will also be saved at the same time (screenshot). “Saving images and screens displayed on the IXNavigator individually” (Page 7-21) (6) [Show saved image file location] button Selecting [Show saved image file location] from the expanded menu opens the folder to where an image is saved when the [Save Image] button is clicked. Selecting the [Change saved image file location] enables you to change the image save destination. 3-16 IX-H User's Manual (PC Software) Enlarged area currently displayed Entire image Basic IX-Navigator Operations Changing display contents Height Display/Height image 1 You can change the contents to be displayed on the image display area by selecting the desired contents from the drop-down list. The display contents that you can select differ depending on the IX-Navigator state such as whether it is in [Running] or [Program] mode. Regardless of the display that you select, [Select display] is always displayed. Displays the height image of the overall captured image. 3 Captured image Displays an image taken by the sensor. Basic Operation Height image 2 Displays the height image within the tool window. Measurement Position Displays the tool window of the set tool. Part height is overlaid on the image in the following manner. yyBlue to red indicates that the height is low to high, respectively. High Measurement area check Areas (blind spots) that cannot be measured due to the laser not being able to reach the region are shaded. Low yySections that are the same color are the same height. yyAs for the height image, an area that is nearer the sensor is “high” regardless of the [Measurement Direction] settings. yyThe shaded areas cannot be detected. Check that the locations that you want to measure can be measured. yyHeight image 1 can be used for the step tool, height tool, average height tool, MAX/MIN tool, and height area tool. yyHeight image 2 can be used for the average height tool, MAX/MIN tool, and height area tool. yyThe height image display function is available only for [Program]. IX-H User's Manual (PC Software) 3-17 Basic IX-Navigator Operations Display contents specific to each tool The contents specific to each tool are displayed. yyOnly contents for the selected tool can be displayed. yyThere are some display contents that are specific to certain tools. Example: MAX/MIN tool Editing the tool window The tool window displayed when the tool is set in the Settings Navigator can be edited to any size or direction. In scan mode zz Select a rectangle or circle for the tool window shape. However, this becomes a point with the step tool and height tool, and is called the measurement point. 3 Basic Operation Tool window (measurement point) Tool window In line mode zz Select a band on the line for the tool window shape. Tool window 3-18 IX-H User's Manual (PC Software) Basic IX-Navigator Operations In line mode Moving the tool window By moving the mouse cursor onto the tool window, the mouse cursor changes to . Drag the cursor to move the tool window. Moving the mouse cursor onto the top right or left corner of the tool window changes the mouse cursor to . The width of the tool window can be changed by dragging it. 3 You can only change the angle of the tool window when the window is a rectangle in scan mode. Changing the size of the tool window In scan mode Change the size of a measurement point using the tool settings. “Setting the height tool” (Page 4-39) Moving the mouse cursor onto the top right of the tool window changes the mouse cursor to . The orientation of the tool window can be changed by dragging it. The direction can be reset by the [Angle Reset] button. Rectangular tool window zz By moving the mouse cursor onto either side of the tool window, the mouse cursor changes to or . By moving the mouse cursor onto either corner of the tool window except the upper right corner, the mouse cursor changes to . The height, width, or size of the tool window can be changed by dragging it. Circular tool window zz The size of the circle can be changed by dragging the outline of the tool window. IX-H User's Manual (PC Software) 3-19 Basic Operation Changing the angle of the tool window Basic IX-Navigator Operations Editing Values You can edit the value of the trigger interval, the threshold of each tool, and other values using various methods. If you enter a value that exceeds the valid input range, it will be rounded down or up to the maximum or minimum value respectively. 3 Setting by the slider Set the value by dragging the slider to the left or right. Basic Operation Slider Setting by the numerical input fields You can either input numbers directly in the numerical input fields or click on the spin buttons. Numerical input fields 3-20 IX-H User's Manual (PC Software) Chapter 4 This chapter explains how to set the Settings Navigator functions while using scan mode. Settings Navigator (Scan Mode Setup) IX-H User's Manual (PC Software) 4-1 4 Settings Navigator (Scan Mode Setup) Settings Navigator................................................................4-2 Basic Operation of the Settings Navigator........................4-3 1. Detection Setup................................................................4-7 2. Master Registration........................................................4-14 3. Tool Settings...................................................................4-20 4. Output Assignment......................................................4-107 Settings Navigator Settings Navigator In the Settings Navigator, the settings of the program that allow the sensor to judge a target are set over several steps. While following the steps with navigation buttons, configure the settings. Navigation button 4 Settings Navigator (Scan Mode Setup) Navigation button Flow in the Settings Navigator STEP 1. Detection Setup Set the conditions to detect the target. Adjust the height of the target, set the trigger conditions, and adjust the brightness. “1. Detection Setup” (Page 4-7) STEP 2. Master Registration Capture and register a master image that will serve as the reference for judgment. “2. Master Registration” (Page 4-14) STEP 3. Tool Settings Set tools to measure the target and judge whether a target is OK or No Good. “3. Tool Settings” (Page 4-20) STEP 4. Output Assignment Assign the content to be output to each output line. “4. Output Assignment” (Page 4-107) 4-2 IX-H User's Manual (PC Software) Basic Operation of the Settings Navigator Basic Operation of the Settings Navigator 6 Select scan mode as the detection mode for the Starting the Settings Navigator program. 1 Turn on the power of the sensor. 2 Start the IX-Navigator. When the sensor is in one of the following conditions, the [Program] screen will open. Proceed to step 5. yyWhen the power is turned on for the first time yyIf all programs are not being set yyWhen replacing the sensor head yyPrograms have two types of detection modes: scan mode and line mode. yySome of the program settings differ depending on the detection mode. yyThe detection mode cannot be changed while configuring the settings or after configuring the settings with Settings Navigator. 3 Click the [Program] button. 4 4 Click the [OK] button. The [Program] screen opens. 5 Select a program to be set. When the [Detail] button is clicked, the Program Details screen is displayed. You can select the program for the sensor on the Program Details screen. “Displaying the Program Details screen” (Page 7-7) IX-H User's Manual (PC Software) 4-3 Settings Navigator (Scan Mode Setup) yyChanging the detection mode for a set program resets the program settings. If you do not want to reset the program settings, select a new program that has not been set. yyTo change the detection mode of a set program, click the [OK] button on the displayed confirmation screen. If there is any detection history, it will be deleted. A confirmation screen opens. Basic Operation of the Settings Navigator 7 Click the [Sensor Setup] button. Types of Settings Navigator Images The types of images displayed on the Settings Navigator screen are shown below. Image type 4 The startup screen of the Settings Navigator opens. a program that has not been set is selected When Settings Navigator (Scan Mode Setup) Proceed to [1. Detection Setup] to set the imaging conditions for the sensor. Type Description The currently captured image. The image registered as the master. This is the test run screen. The captured image is displayed. “1. Detection Setup” (Page 4-7) a program that has been set is selected When Click the navigation button for each step to change the settings. Navigation button “1. Detection Setup” (Page 4-7) “2. Master Registration” (Page 4-14) “3. Tool Settings” (Page 4-20) “4. Output Assignment” (Page 4-107) 4-4 IX-H User's Manual (PC Software) Basic Operation of the Settings Navigator Settings Navigator Screen and Operation Flow This section explains each setting screen displayed in the Settings Navigator and the operation flow. For details on the operation and contents of each setting screen, refer to the applicable section. 1. Detection Setup “1. Detection Setup” (Page 4-7) 4 Settings Navigator (Scan Mode Setup) Returns to (A) (A) 2. Master Registration “2. Master Registration” (Page 4-14) Returns to (A) 3. Tool Settings “3. Tool Settings” (Page 4-20) Returns to (A) 4. Output Assignment “4. Output Assignment” (Page 4-107) IX-H User's Manual (PC Software) 4-5 Basic Operation of the Settings Navigator Finishing the Settings Navigator Finishing without completing the steps Finishing by completing all steps 1 Click the [Exit Setup] button. 1 Set all steps in the Settings Navigator. 2 Click the [Complete Settings] button. 4 Settings Navigator (Scan Mode Setup) the required settings are completed When The confirmation dialog to save opens. the required settings are not completed When The confirmation dialog to save opens. 3 Click the [Yes] button. The settings in the Settings Navigator will be saved into the program, and the system returns to the [Program] screen. yyBy clicking the [No] button, the confirmation dialog to cancel the settings opens. By clicking the [Yes] button, Settings Navigator finishes without saving the settings. yyBy clicking the [Cancel] button, the system returns to the Settings Navigator screen. The confirmation dialog to finish opens. yyBy clicking the [OK] button, the confirmation dialog to save opens. yyBy clicking the [Cancel] button, the system returns to the Settings Navigator screen. The required settings have not been completed yet. Even if the [OK] button is clicked and the settings are saved in the program, the proper operation cannot be performed. 2 Click the [Yes] button. The settings in the Settings Navigator will be saved into the program, and the system returns to the [Program] screen. yyBy clicking the [No] button, the confirmation dialog to cancel the settings opens. By clicking the [Yes] button, Settings Navigator finishes without saving the settings. yyBy clicking the [Cancel] button, the system returns to the Settings Navigator screen. 4-6 IX-H User's Manual (PC Software) 1. Detection Setup 1. Detection Setup Set the conditions to measure the target. Adjust the image settings to define differences between good and not-good images. Main Screen for Detection Conditions (1) (2) (3) (7) (4) 4 (5) (9) (10) (11) (1) Title Displays the program number and program name. (2) Navigation buttons Moves between steps in Settings Navigator. (3) Image type Displays the image type. [Live] is the image the sensor is currently capturing. (4) Image tool bar Displays operation tools for the displayed image. “Operating the image tool bar” (Page 3-16) (5) Captured image Displays the captured image. (6) Measurement point You can drag to measure the height of the desired position. (12) (13) (7) Settings button Displays the settings that can be adjusted in Detection Setup. “Trigger Options” (Page 4-8) “Brightness Adjustment” (Page 4-9) “Extended Functions” (Page 4-10) (8) Settings screen Displays the current settings to be edited based on the selected item. (9) Height measurement check box Turns execution of height measurement on or off. Turning it off speeds up the refreshing of the image because height is not measured. (10) Height measurement value Displays the measurement value of the measurement point. If you set tilt adjustment in STEP 2, the adjustment result is applied. (11) Detected position check Displays the position of the measurement point in the range of measurement. (12) [Next to STEP2] button The display moves to the main screen for Master Registration. “2. Master Registration” (Page 4-14) (13) [Exit Setup] button Exits the Settings Navigator. “Finishing the Settings Navigator” (Page 4-6) IX-H User's Manual (PC Software) 4-7 Settings Navigator (Scan Mode Setup) (8) (6) 1. Detection Setup Setting Detection Setup If the trigger interval is shorter than the processing time, a trigger error occurs. Trigger Options [External Trigger] is selected When 1 Start the Settings Navigator. “Starting the Settings Navigator” (Page 4-3) 2 Display the settings screen for detection conditions. “Settings Navigator Screen and Operation Flow” (Page 4-5) 4 3 Click the [Trigger Options] button. Settings Navigator (Scan Mode Setup) Trigger Delay Sets the time (delay) from trigger input until measurement and capture. yySetting range: 0 to 10000 ms yyDefault value: 0 ms The screen to set the Trigger Options appears. 4 Select the trigger type and set the image capture timing. The trigger is the timing for capturing and measuring targets with the device's internal camera. Internal Trigger (Default) External Trigger Automatically starts measurement and capture at the set trigger interval. Measures and captures every time a trigger input is received from a device installed externally. [Internal Trigger] is selected When Trigger Interval 4-8 Sets an interval (cycle) to automatically capture and measure images. yySetting range: 1 to 10000 ms yyDefault value: 50 ms IX-H User's Manual (PC Software) To update the image, turn on the [Trigger ON] button. 1. Detection Setup When brightness is to be adjusted manually zz Brightness Adjustment To check the image after adjusting brightness when [External Trigger] is selected, turn on the [Trigger ON] button. If the [Trigger ON] button is turned off, the device will wait for a trigger and the captured image will not refresh. 1 Start the Settings Navigator. “Starting the Settings Navigator” (Page 4-3) 2 Display the settings screen for detection conditions. “Settings Navigator Screen and Operation Flow” (Page 4-5) 3 Click the [Brightness Adjustment] button. (1) Adjust brightness by selecting the imaging mode. 4 Settings Navigator (Scan Mode Setup) The screen to configure the Brightness Adjustment settings opens. 4 Adjust brightness. If master registration is completed, changing the brightness settings displays a screen prompting you to re-register a master image. Re-register the master as needed. When brightness is to be adjusted automatically zz (1) Click the [Automatic Brightness Adjustment] button. Automatic brightness adjustment enables a target to be captured and measured with the appropriate brightness by changing the light intensity and shutter speed according to the shape and surface condition of the target. Brightness Sets the image brightness. yySetting range: 1 to 110 yyDefault value: 30 Note that the image quality can be affected when setting a higher brightness value. Mode Imaging Normal This mode is the basic imaging mode. You can reduce noise when capturing images. HDR (Default) This mode is for capturing a target that reflects light and has high contrast, such as metal. High Gain This mode is used when exposure time needs to be shortened or when the imaging environment is dark. Lowers image quality due to high gain. Do not move a target during the auto brightness adjustment. If the target is moving, focus may not be adjusted correctly. The automatic brightness adjustment function operates based on the internal trigger. Trigger options are not affected. When automatic brightness adjustment is completed, the image displayed will be adjusted based on the adjustments made. IX-H User's Manual (PC Software) 4-9 1. Detection Setup Measurement direction Halation Cut 0 Halation mitigation is not performed. The device operates at high speed to capture only one image. 1 (Default) The impact of halation and shadows is reduced on the image by combining four images that are captured through changing the LED lights shining on the target. 2 to 4 4 If master registration is completed, changing the measurement direction settings displays a screen prompting you to re-register a master image. Re-register the master as needed. 1 Select the direction to increase or decrease the measurement value. These settings are used when halation cannot be cut with setting [1]. Although halation is easier to cut with a larger setting, the image is susceptible to shadowing in order to darken the image when combining images. Settings Navigator (Scan Mode Setup) Lighting OFF The LED light is not used. ON (Default) The LED light is used. (default) Normal The measurement value increases as the target approaches the sensor. yySetting the light to OFF disables the halation mitigation function. yyIf master registration is completed, changing the lighting displays a screen prompting you to re-register a master image. Re-register the master as needed. Measurement Value +999.99 Distance -999.99 Clicking the [Undo] button restores the settings to the values before adjustment. Distance Reverse The measurement value decreases as the target approaches the sensor. Measurement Value Extended Functions +999.99 1 Start the Settings Navigator. “Starting the Settings Navigator” (Page 4-3) Distance 2 Display the settings screen for detection conditions. “Settings Navigator Screen and Operation Flow” (Page 4-5) 3 Click the [Extended Functions] button. The Extended Functions settings screen opens. 4-10 IX-H User's Manual (PC Software) -999.99 Distance 1. Detection Setup Measurement mode Reduce measurement noise If master registration is completed, changing the measurement mode settings displays a screen prompting you to re-register a master image. Reregister the master as needed. 1 Select a measurement mode. If master registration is completed, changing the measurement noise cut settings displays a screen prompting you to re-register a master image. Re-register the master as needed. 1 Select whether to use the measurement noise cut function. 4 Select this setting to shorten the processing time. If the target is outside of the detection range, the measurement value may be affected by reflected light from outside of the detection range. If this occurs, select [High Speed]. OFF Does not cut noise from the measured data. (default) ON Cuts noise from the measured data. Sensitivity High Select this setting if there are no problems with processing time or measurement accuracy. IX-H User's Manual (PC Software) yyCutting noise from the measured data stabilizes the measurement value. However, as data points decrease, the measurement value may become unstable and measurement may not be possible. yyIf the target is outside of the detection range, the measurement value may be affected by reflected light from outside of the detection range. If this occurs, select [ON]. yyWhen [ON] is selected, a target with high skew may not be measured. If this occurs, select [OFF]. 4-11 Settings Navigator (Scan Mode Setup) Speed (Default. For IX-360W, the default is High [High Sensitivity]) 1. Detection Setup Measure when Position Adjustment fails Display outline 1 Select the operation to be performed when 1 Click the [Go To Display screen] button. position adjustment fails. 4 Settings Navigator (Scan Mode Setup) The Display outline screen opens. Measurement points Subject to position adjustment 2 Select a sensitivity to extract the outline of the target. Position adjustment failure Measurement points If set to [OFF] •Measurement is not performed •ZERO/Offset is not possible If set to [ON] •Measurement is performed •ZERO/Offset is possible (default) OFF If position adjustment fails, measurement will not be performed. When position adjustment fails, the measured value is displayed as "---.--" or "----". The matching rate for the position adjustment tool will be displayed. The judgment result is displayed as "--". Low Reduces the extracted volume of an outline. You can reduce the extracted volume of an outline that is not necessary to detect. (default) Middle Extracts the standard outline. High Extracts an outline of the image with low contrast. This setting is used when the outline that you want to detect cannot be extracted. ON Measurement will be performed even if position adjustment fails. The measurement position will be the position of the tool window. If the position adjustment tool is set, select [ON] to adjust ZERO/Offset in a place where the target is not located. For details about behavior when position adjustment fails, refer to: “ZERO/Offset when position adjustment fails” (Page 6-14) 4-12 IX-H User's Manual (PC Software) 1. Detection Setup 3 Adjust the brightness while checking the outline displayed on the capture screen. 4 Settings Navigator (Scan Mode Setup) For details about adjusting the brightness, refer to: “Brightness Adjustment” (Page 4-9) 4 Click the [OK] button. The system returns to the Extended Functions settings screen. IX-H User's Manual (PC Software) 4-13 2. Master Registration 2. Master Registration Register a master image to serve as the reference for judgment. Main Screen for Master Registration (1) (2) (3) (6) (4) 4 (5) Settings Navigator (Scan Mode Setup) (7) (8) (1) Title Displays the program number and program name. (2) Navigation buttons Moves between steps in Settings Navigator. (3) Image type Displays the image type. [Master] is the registered master. (4) Image tool bar Displays the operation tools for the displayed image. “Operating the image tool bar” (Page 3-16) (5) Captured image Displays the captured image. (9) (10) (6) [Register Master] button Registers the image as the master. “Master Registration” (Page 4-15) (7) [Tilt Adjustment] button Corrects sensor head tilt. “Tilt Adjustment” (Page 4-16) (8) [Back] button The system returns to the main screen for Detection Conditions. “1. Detection Setup” (Page 4-7) (9) [Next to STEP3] button The display moves to the main screen for tool settings. “3. Tool Settings” (Page 4-20) (10) [Exit Setup] button Exits the Settings Navigator. “Finishing the Settings Navigator” (Page 4-6) 4-14 IX-H User's Manual (PC Software) 2. Master Registration 6 Check the displayed captured image on the Master Registration screen and click the [Start Master Registration] button. 1 Start the Settings Navigator. “Starting the Settings Navigator” (Page 4-3) 2 Display the main screen for Master Registration. “Settings Navigator Screen and Operation Flow” (Page 4-5) 3 Place the target that will be used as a reference of judgment in the field of view of the camera. 4 Click the [Register Master] button. 4 Do not move the target during master registration. If you re-register a master when tilt adjustment is enabled, tilt adjustment will be disabled. Set the head tilt adjustment again as needed. 5 Image a target. 7 Click the [OK] button. an internal trigger For The screen returns to the main screen for Master Registration. The target is imaged automatically. an external trigger For Input an external trigger from a sensor, PLC, or the like via the input line (IN1). You can also click the [Trigger ON] button to simulate the input of an external trigger. 8 If the sensor head is tilted in reference to the measurement surface, adjust the sensor head tilt. “Tilt Adjustment” (Page 4-16) IX-H User's Manual (PC Software) 4-15 Settings Navigator (Scan Mode Setup) After master registration is completed, a message appears indicating completion. 2. Master Registration 3 Select the reference image to use. Tilt Adjustment To install the sensor head with a tilt in any direction to the reference surface, configure the following setting. The reference surface is the surface that is used as a reference in measurement. Setting a reference surface sets that surface to 0.00 mm. The height is measured perpendicularly to that reference surface. Before adjustment After adjustment Reference surface 4 Settings Navigator (Scan Mode Setup) The height measurement direction is perpendicular to the front of the sensor head The height measurement direction is perpendicular to the reference surface 1 Click the [Tilt Adjustment] button. The settings screen for adjusting the tilt opens. 2 Select [Enable]. (default) Master Sets the master as the target of adjustment. Image Live Sets the captured live image as the target of adjustment. 4 Click the [Reference Surface Setup] button. [Live Image] is selected for the target of When adjustment Check the Live image displayed on the screen and click the [Set] button. yyAs images that are used when [Live Image] is set are not saved, you cannot re-check those images. yyWith the pin height tool set, if any of the following operations are performed, the setting cannot be changed. To change the setting in such a case, re-register the master. yyWhen the power is turned OFF or ON after master registration yyWhen the program is switched after master registration yyWhen the program settings are cancelled without being saved after master registration The Reference Surface Settings screen opens. 4-16 IX-H User's Manual (PC Software) 2. Master Registration 5 Click three points located on the same plane on the reference surface. Change the size of the points as needed. 6 Click the [Next] button. The reference surface is set. Click 7 Check the reference surface and click the [OK] Small button. Part height is overlaid on the image in the following manner. yyBlue to red indicates that the height is low to high, respectively. Points are the standard size. (default) Large Places points in wide places. High yyThe average height within each point size will be used as the reference height. After you specify the three points, you can drag each point to further adjust their location. yyPlacing the three points as wide apart as possible increases adjustment accuracy. Low Good example: Three points are far apart yySections that are the same color are the same height. yyAs for the height image, one that is nearer the sensor is “high” regardless of the [Measurement Direction] settings. yyShaded areas are the areas that cannot be detected. Check that the locations that you want to measure can be measured. Bad example: Three points are close together yySelecting [Normal] or [Large] shortens processing time when using [Real-time Adjustment] compared to [Small]. IX-H User's Manual (PC Software) 4-17 Settings Navigator (Scan Mode Setup) You can place points in narrow places. Normal 4 2. Master Registration Example: For a target similar the one below 8 Click the [OK] button. The screen returns to the Adjust Tilt Settings screen. 9 Select whether to adjust for each trigger. Sections that are the same height are the same color. The color is different for places where the height is different. 4 Settings Navigator (Scan Mode Setup) No (Default) Adjusts with the value set during setup when in operation. Yes Measures the three set points and reconfigures the reference surface every time an object is detected. It is enabled when the object has the reference surface. Undetectable area Measurement cannot be performed because the target is in a blind spot and the sensor cannot receive the laser beam. Undetectable area Outside of the measurement range. Selecting [Yes] increases processing time during operation. [Yes] is selected When Select the reference surface adjustment range. The reference surface adjustment range is the height range used for tilt adjustment. The center of the reference surface adjustment range is the measurement value on the master. Example of an undetectable area For example, when the measurement value is 5.00 mm and the measurement range is ±1.00 mm, the adjustable range will be 4.00 to 6.00 mm. Blind spot Outside of the measurement range Insufficient light volume Reference surface Reference surface adjustment range Click the [Reconfigure] button to reconfigure the reference surface settings. After reference surface settings are completed, a message opens indicating completion. 4-18 IX-H User's Manual (PC Software) 2. Master Registration yyThe selection options for the adjustment range displayed on the drop-down list differ depending on the sensor head used. yyClicking the [-]/[+] buttons also enables you to select the previous or next selection option. yyWhen the reference surface adjustment range setting is narrower the processing time is shorter. The reference surface is not visible on the master Select [Live Image] for the adjustment target, remove the target, and set the reference surface. Example 1 10 Click the [Close] button. Remove target If a height-related tool is set and you change tilt adjustment settings, a screen prompting you to check the tool settings appears. Edit the tool settings as required. Reference surface setting point 4 Settings Navigator (Scan Mode Setup) The screen returns to the main screen for Master Registration. Reference surface Example 2 How to Select the Option Settings Refer to the following when setting the tilt adjustment options. The reference surface is visible on the master → The reference surface is not visible on the master → Live Image The reference surface is visible on the master and adjust every detection → Master + Real-time Adjustment Remove target Master Reference surface setting point The reference surface is visible on the master Select [Master] for the adjustment target and set the reference surface. Example 1 Example 2 Reference surface setting point Reference surface The reference surface is visible on the master and adjust every detection Select [Master] for the adjustment target and set the reference surface. So that the head can be tilted in any direction, select [Enable] for [Real time adjustment]. Measure height difference Reference surface Reference surface Reference surface Reference surface setting point Select the reference surface adjustment range as necessary. “When [Yes] is selected” (Page 4-18) IX-H User's Manual (PC Software) 4-19 3. Tool Settings 3. Tool Settings Set tools to measure the target and to judge whether a target is OK or No Good. The height and characteristics of the target registered as the master image are used as the basis for judgment. During operation, the sensor judges whether a target is OK or No Good by comparing the differences in measurement between the registered master image and the current target. The limits for the number of tools that can be set in one program are as follows: yyJudgment tool (16) yyPosition Adjustment tool (1) Measurement, calculation, and other tools with the exception of the position adjustment tool are called "judgment tools". 4 Types of tools Follow the procedures referenced below to set up the tools. Settings Navigator (Scan Mode Setup) Description of the Settings Setting Procedure Step Tool Page 4-21 Page 4-33 Height Tool Page 4-21 Page 4-39 Average Height Tool Page 4-22 Page 4-46 Position Adjustment tool Page 4-22 Page 4-55 MAX/MIN Tool Page 4-23 Page 4-58 Height Area Tool Page 4-23 Page 4-66 Pin Height Tool Page 4-24 Page 4-73 Monochrome Area Tool Page 4-25 Page 4-79 Width Tool Page 4-25 Page 4-86 1-Axis Adjustment Tool Page 4-26 Page 4-92 2-Axis Adjustment Tool Page 4-26 Page 4-94 Step Calculation Tool Page 4-27 Page 4-97 Thickness Calculation Tool Page 4-28 Page 4-103 Tool Basic Tools Advanced Tools Image Tools Calculation Tool The thickness calculation tool can only be set when an expansion unit is connected. 4-20 IX-H User's Manual (PC Software) 3. Tool Settings Basic Tools Step Tool A detection tool used to measure the height difference between two points on the current target. This tool judges whether a tool is OK or NG based on the differences between the current target and the registered master image according to a set threshold. Tool settings Height Tool A detection tool used to measure the height of the current target. This tool judges whether a target is OK or NG based on the differences between the current target and the registered master image according to a set threshold. Tool settings Reference height Height difference reference 4 Height difference is smaller than the threshold Height difference is larger than the threshold IX-H User's Manual (PC Software) Height is less than the threshold Height is greater than the threshold 4-21 Settings Navigator (Scan Mode Setup) Example when the result was NG Example when the result was NG 3. Tool Settings Average Height Tool A detection tool used to measure the height of the current target. This tool judges whether a target is OK or NG based on the differences between the current target and the registered master image according to a set limit. For the average height tool, use the height average of the specified area within the tool window. This tool is more suitable for measuring a target that is small or has a complicated shape like screw head than the height tool and the step tool. 4 Position Adjustment Tool This tool adjusts misaligned targets by searching for the shape specified from the registered master image. The position adjustment tool is used in conjunction with other detection tools. Tool settings Measurement points Tool settings Reference height Settings Navigator (Scan Mode Setup) Position Adjustment tool Example when the result was NG Search area for position adjustment tool Height is less than the threshold Processing during an operation Measurement points Height is greater than the threshold Position Adjustment tool Search area for position adjustment tool 4-22 IX-H User's Manual (PC Software) 3. Tool Settings Advanced Tools MAX/MIN Tool A detection tool to measure the maximum or minimum height of the current target. This tool judges whether a target is OK or NG based on the differences in height between the current target and the registered master image according to a set threshold. Tool settings Place tool window in the range to be measured Height Area Tool A detection tool used to calculate the matching rate (number of pixels) in the height area of the current target. The height area is the area within a user-specified range. The tool judges whether a target is OK or NG based on the differences in matching rate between the current target and the registered master image according to a set threshold. Tool settings Height area (shaded) Set height range MAX Example when the result was NG Set height range Example of minimum measurement The height is the same but the area (shaded area) is too narrow. MIN Set height range The area (target thickness) is the same but the height is different. The target is not inside the specified height area, so the height area was not extracted. IX-H User's Manual (PC Software) 4-23 Settings Navigator (Scan Mode Setup) Example of maximum measurement 4 3. Tool Settings Pin Height Tool A detection tool used to measure the height of the current target. This tool judges whether a target is OK or NG based on the differences between the current target and the registered master image according to a set limit. Use this tool for multiple small targets. Tool settings Reference height 4 Settings Navigator (Scan Mode Setup) Example when the result was NG Height is greater or less than the threshold 4-24 IX-H User's Manual (PC Software) 3. Tool Settings Image Tools Monochrome Area Tool A tool used to calculate the matching rate (number of pixels) of the area on the current target in comparison to the area (number of pixels) of the registered master image (100% matching rate) according to a set threshold. The monochrome area is the area of brightness specified with a desired value. Width Tool A tool used to measure the width of the current target in comparison to the width between the edges of the registered master image. This tool judges whether a target is OK or NG according to a limit set for the width. Tool settings Tool settings Example when the result was OK Example when the result was NG Base is white White area is 100% so OK Base is gray White area is 0% so NG 4 Example when the result was NG Width s short IX-H User's Manual (PC Software) Settings Navigator (Scan Mode Setup) Compares the area of a target as defining an area of a white base to 100%. Width is long 4-25 3. Tool Settings 1-Axis Adjustment Tool 2-Axis Adjustment Tool Tool settings Tool settings A tool used to adjust the variation of positioning (misalignment) of the current target by searching for the characteristics of the edge of the registered master image. The 1-axis adjustment tool is used in combination with other detection tools. This tool enables faster judgment processing than the ordinary position adjustment tools. The 1-axis adjustment tool adjusts the positioning in 1 axis direction, either in the X-axis or Y-axis direction. 4 A tool used to adjust the variation of positioning (misalignment) of the current target by searching for the characteristics of the edge of the registered master image. The 2-axis adjustment tool is used in combination with other detection tools. This tool enables faster judgment processing than the ordinary position adjustment tools. The 2-axis adjustment tool adjusts the positioning in 2 axis directions, both in the X-axis and Y-axis directions. 2-Axis Adjustment Tool (X-axis) Settings Navigator (Scan Mode Setup) 1-Axis Adjustment Tool Processing during an operation 2-Axis Adjustment Tool (Y-axis) Processing during an operation 4-26 IX-H User's Manual (PC Software) 3. Tool Settings Calculation Tools Step Calculation Tool A detection tool used to calculate the height difference of the current target using the height data of two separate points. This tool judges whether a target is OK or NG based on the the height differences between the current target and the registered master image according to a set threshold. Use example for the step calculation tool zz The step calculation tool is useful in the situations below. the height difference cannot be measured When with the step tool 01 MAX 02 MAX Tool settings 01 02 the detection range is insufficient with one When sensor head Height difference calculation result = Tool 01 to 02 Select a set height tool or MAX/MIN tool for Tool 01 and Tool 02 to be used in height difference calculations. 01 01 Example when the result was NG 01 02 Height difference is smaller than the threshold When measuring the difference in height of two points outside of the detection range with one sensor head, you can measure the difference in height by using the height tool set for the main unit and the expansion unit. The measurement value of a tool used with the step calculation tool is the value before ZERO/Offset and 2-point calibration set in each tool is applied. 01 02 Height difference is larger than the threshold IX-H User's Manual (PC Software) 4-27 4 Settings Navigator (Scan Mode Setup) Setting MAX of the MAX/MIN tool for both the Tool 01 and Tool 02 enables you to measure the maximum values for the height difference. 3. Tool Settings Thickness Calculation Tool A detection tool to calculate the thickness (height difference) on the current target using the height data from two separate points. This tool judges whether a target is OK or NG based on the thickness differences between the current target and the registered master image according to a set threshold. The thickness calculation tool is only available on a main unit connected to an expansion unit. Tool settings 4 Height measurement value for main unit (A) Settings Navigator (Scan Mode Setup) Thickness (A+B) Height measurement value for expansion unit (B) Select a set tool for Tool 01 and Tool 02 to be used in thickness calculations. Example when the result was OK Example when the result was NG Thicker than the threshold The measurement value of a tool used with the thickness calculation tool is the value before ZERO/ Offset and 2-point calibration set in each tool is applied. 4-28 IX-H User's Manual (PC Software) 3. Tool Settings Main Screen for the Tool settings (1) (2) (6) (3) (4) (7) 4 (5) (1) Title Displays the program number and program name. (2) Navigation buttons Moves between steps in Settings Navigator. (3) Image type Displays the image type. [Master] is the registered master. (4) Image tool bar Displays the operation tools for the displayed image. “Operating the image tool bar” (Page 3-16) (5) Captured image Displays the captured image. (9) (10) (6) Tool settings button Adds, edits, copies, and deletes the tool. “Adding/Editing/Deleting a tool” (Page 4-30) (7) Tool list Displays a list of tools set in the program. A measurement value/matching rate and threshold value is displayed for each tool. Selected added tools are displayed in an orange frame. (8) [Back] button The screen returns to the main screen for Master Registration. “2. Master Registration” (Page 4-14) (9) [Next to STEP4] button The display moves to the main screen for Output Assignment. “4. Output Assignment” (Page 4-107) (10) [Exit Setup] button Exits the Settings Navigator. “Finishing the Settings Navigator” (Page 4-6) IX-H User's Manual (PC Software) 4-29 Settings Navigator (Scan Mode Setup) (8) 3. Tool Settings Adding/Editing/Deleting a tool Tools cannot be added in the following cases: yyIf 16 tools are already set. yyIf you tried to add a second Position Adjustment tool where a position adjustment-related tool (position adjustment tool, 1-axis adjsutment tool, or 2-axis adjustment tool) has already been set. yyIf you tried to add a thickness calculation tool when an expansion unit is not attached to the main unit. yyIf you tried to add a step calculation tool when two or more height-related tools (height tool, MAX/MIN tool, average height tool) are not set and when operating without an expansion unit. yyIf you tried to add the pin height tool after performing any of the operations below during the master registration. In such a case, re-register the master. yyPower OFF or ON yyProgram switching yyCancelling of the settings without saving them Adding a tool 1 Start the Settings Navigator. “Starting the Settings Navigator” (Page 4-3) 2 Display the main screen for the tool settings. “Settings Navigator Screen and Operation Flow” (Page 4-5) 4 3 Click the [Add Tool] button. Settings Navigator (Scan Mode Setup) The Select Tool screen opens. 4 Select the tool to be added and click the [OK] button. The settings screen for the selected tool opens. 5 Configure the tool settings. “Step Tool” (Page 4-33) “Height Tool” (Page 4-39) “Average Height Tool” (Page 4-46) “Position Adjustment Tool” (Page 4-55) “MAX/MIN Tool” (Page 4-58) “Height Area Tool” (Page 4-66) “Pin Height Tool” (Page 4-73) “Monochrome Area Tool” (Page 4-79) “Width Tool” (Page 4-86) “1-Axis Adjustment Tool” (Page 4-92) “2-Axis Adjustment Tool” (Page 4-94) “Step Calculation Tool” (Page 4-97) “Thickness Calculation Tool” (Page 4-103) 4-30 IX-H User's Manual (PC Software) 3. Tool Settings Editing a tool Copying a tool 1 Start the Settings Navigator. 1 Start the Settings Navigator. 2 Display the main screen for the tool settings. 2 Display the main screen for the tool settings. 3 Select a tool to be edited. 3 Select a tool to be copied. “Starting the Settings Navigator” (Page 4-3) “Settings Navigator Screen and Operation Flow” (Page 4-5) “Starting the Settings Navigator” (Page 4-3) “Settings Navigator Screen and Operation Flow” (Page 4-5) 4 4 Click the [Copy] button. The settings screen for the selected tool opens. 5 Settings Navigator (Scan Mode Setup) 4 Click the [Edit] button. Tools cannot be copied in the following cases: yyIf 16 tools are already set. yyIf you tried to copy a position adjustmentrelated tool (position adjustment tool, 1-axis adjustment tool, or 2-axis adjustment tool). yyIf you tried to add the pin height tool after performing any of the operations below with the master registration. In such a case, re-register the master. yyPower OFF or ON yyProgram switching yyCancelling of the settings without saving them Edit the tool settings. Mode Scan “Step Tool” (Page 4-33) “Height Tool” (Page 4-39) “Average Height Tool” (Page 4-46) “Position Adjustment Tool” (Page 4-55) “MAX/MIN Tool” (Page 4-58) “Height Area Tool” (Page 4-66) “Pin Height Tool” (Page 4-73) “Monochrome Area Tool” (Page 4-79) “Width Tool” (Page 4-86) “1-Axis Adjustment Tool” (Page 4-92) “2-Axis Adjustment Tool” (Page 4-94) “Step Calculation Tool” (Page 4-97) “Thickness Calculation Tool” (Page 4-103) A confirmation screen opens. 5 Click the [OK] button. The tool is copied. The new tool is numbered according to the smallest unused tool number. IX-H User's Manual (PC Software) 4-31 3. Tool Settings Deleting a tool 1 Start the Settings Navigator. “Starting the Settings Navigator” (Page 4-3) 2 Display the main screen for the tool settings. “Settings Navigator Screen and Operation Flow” (Page 4-5) 3 Select a tool to be deleted. 4 Settings Navigator (Scan Mode Setup) 4 Click the [Delete] button. A confirmation screen opens. If the tool to be deleted is one of the following, a confirmation screen appears indicating as such: yyThe tool is used for the OUT setting or logic in the output assignment. yyThe reference point for the step tool is being referenced by another step tool as the reference point. yyThe tool is being referenced by a calculation tool. yyThe average height tool, height area tool, or pin height tool is referenced by the reference height settings of another tool. 5 Click the [OK] button. The tool is deleted. 4-32 IX-H User's Manual (PC Software) 3. Tool Settings 4 Adjust the position and size of the measurement Step Tool point. Step tool settings Items Measurement Point Point A Size Point B Size Shift Value ZERO/Offset/ Limit Adjustment HI Point LO 4 “Adding a tool” (Page 4-30) 2 Click a measurement point (Point A). Small You can place points in narrow places. (default) Normal Points are the standard size. Large Places points in wide places. The measurement value is more stable than [Small] or [Normal]. button [A↔B] Clicking this button swaps Point A and Point B positions. 5 Click the [Next] button. Click Point A is created. 3 Click a measurement reference point (Point B). Clicking an existing step tool reference point displays a confirmation screen. Clicking [Yes] enables you to use the same reference point. The Step Tool Settings screen opens. 6 To adjust a set measurement point, click the [Settings] button under [Measurement Point]. Click Point B is created. If you use an existing reference point, settings related to Point B in the subsequent steps are not displayed. If you change the settings, change the settings for the step tool that created that Point B. The Measurement Point Settings screen opens. After adjusting a measurement point, click the [Close] button. IX-H User's Manual (PC Software) 4-33 Settings Navigator (Scan Mode Setup) 1 Add a step tool. 3. Tool Settings 7 Set “ZERO/Offset/Limit Adjustment”. 4 8 Set a threshold value. Value Shift Settings Navigator (Scan Mode Setup) Input ZERO/Offset target value that can be used to shift the current measurement value to a desired value. button [ZERO/Offset] Click this button to offset the value so that the measurement value matches the set target value. HI Input the maximum threshold value. LO Input the minimum threshold value. yySetting range: -999.99 to 999.99 mm button. [Clear] yyThe default threshold value differs depending on the sensor head that is used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. Click this button to display the Cancel ZERO/Offset Confirmation screen. Clicking the [OK] button restores the settings to the values before adjustment. You can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. 9 If needed, click the [Extended Functions] tab to set the extended functions. Range Measurement Sets the height range to be measured. Narrowing the range will shorten the processing time. “Measurement Range” (Page 4-35) Tool Rename Changes the tool name. “Rename Tool” (Page 4-36) Calibration 2-point Adjust the measurement value proportionally to the adjustment ratio by setting two sets of adjustment points and their measurement values after adjustment. “2-point Calibration” (Page 4-36) 10 Click the [OK] button. The system returns to the main screen for tool settings. 4-34 IX-H User's Manual (PC Software) 3. Tool Settings Extended functions for the step tool and Point B. You can directly select values from the drop-down list or click the [-]/[+] buttons to change values. The area outside of the measurement range will be shaded. Items Measurement Range 2 Specify the measurement range for both Point A Point A Point B Rename Tool 1st Point 2-point Calibration 2nd Point Before Correction After Correction 4 Before Correction yyThe selection options for the measurement range displayed on the drop-down list differ depending on the sensor head used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. Measurement Range The measurement range is the height range to be used to measure the measurement point. The center of the measurement range is the measurement value on the master. For example, when the measurement value is 5.00 mm and the measurement range is ±1.00 mm, the measurable range will be 4.00 to 6.00 mm. Distance measured As narrowing the measurement range also narrows the scan range, processing time decreases. Measurement points Measurement range Measurement range 1 Click the [Measurement Range] button. 3 Click the [Close] button. The display returns to the extended functions screen for the step tool. The Measurement Range Settings screen opens. IX-H User's Manual (PC Software) 4-35 Settings Navigator (Scan Mode Setup) After Correction 3. Tool Settings Rename Tool 2-point Calibration If there is a difference in the measured value and the actual dimensions of the target to be measured, this difference can be corrected. Both the zero point and tilt are corrected. 1 Click the [Rename Tool] button. Display Value Correction After correcting second point Before correcting second point 4 After correcting first point Before correcting first point Settings Navigator (Scan Mode Setup) The Input Tool Name screen opens. 2 Input the tool name and click the [OK] button. Offset Value Measurement Value The range for adjustment of the tilt is 0.5 to 2.0 times the value before adjustment. Input values within this range for before and after correction. The tool name changes and the system returns to the extended functions screen for the step tool. 1 Click the [2-point Calibration] button. yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(initial_tool_name) e.g.: When “ABC” is input for the tool name, “ABC (Step)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. The 2-point Calibration Settings screen opens. 2 Select to enable or disable the function. If you selected the [Disable] button, click the [Close] button. If you selected the [Enable] button, proceed with the subsequent steps. yyDefault value: Disable 4-36 IX-H User's Manual (PC Software) 3. Tool Settings 3 Input before and after correction values for the first point and second point. 5 Click the [OK] button. The measurement value is displayed as the after adjustment value. yyTo perform 2-point calibration again, click the [Readjust] button. Clicking the [OK] button on the screen that opens enables you to continue to adjust from the previous adjustment result. yyTo initialize the 2-point calibration adjustment values, click the [Reset] button. Click [OK] on the Confirm Reset screen that opens to initialize the adjustment values. 6 Click the [Close] button. The display returns to the extended functions screen for the step tool. yySetting range: -999.99 to 999.99 mm yyDefault value (before correcting the first and second points): ---.-- mm yyDefault value (after correcting the first point): 0.00 mm yyDefault value (after correcting the second point): 1.00 mm This example uses the setting of a 9 mm and 4 mm height difference. 1 Click the [Test] button. yyClicking the [Load Curr.Val] button inputs the current value as the before correction value. yyYou can click the [Test] button to look at the current detection state while configuring the settings. The measurement value being detected can also be acquired as the current value. Clicking the [End Test] button returns to the previous screen. The Test image opens. 4 Click the [Execute] button. 2 Move the target to measure the 9 mm height difference and click the [Load Curr.Val] button. 2-point calibration is performed and a message indicating completion opens. IX-H User's Manual (PC Software) 4-37 Settings Navigator (Scan Mode Setup) Setting example for 2-point calibration zz 4 3. Tool Settings 3 Input the desired measurement value for the first 7 Click the [OK] button. point after adjustment. The measurement value is displayed as the after adjustment value. 8 Click the [End Test] button. 4 4 Move the target to measure the 4 mm height difference and click the [Load Curr.Val] button. Settings Navigator (Scan Mode Setup) The display returns to the Master screen. 5 Input the desired measurement value for the second point after adjustment. 6 Click the [Execute] button. 2-point calibration is performed and a message indicating completion opens. 4-38 IX-H User's Manual (PC Software) 3. Tool Settings 4 Click the [Next] button. Height Tool Setting the height tool Items Measurement Position Point Size Shift Value ZERO/Offset/ Limit Adjustment HI LO The Height Tool Settings screen appears. 5 To adjust a set measurement point, click the 1 Add the height tool. [Settings] button under [Measurement Position]. “Adding a tool” (Page 4-30) The Measurement Point Settings screen appears. After adjusting a measurement point, click the [Close] button. Click A measurement point is created. 3 Adjust the position and size of the measurement 6 Set “ZERO/Offset/Limit Adjustment”. point. Value Shift Point Input ZERO/Offset target value that can be used to shift the current measurement value to a desired value. Small You can place points in narrow places. button [ZERO/Offset] (default) Normal Click this button to offset the value so that the measurement value matches the set target value. Points are the standard size. Large Places points in wide places. The measurement value is more stable than [Small] or [Normal]. button. [Clear] Click this button to display the Cancel ZERO/Offset Confirmation screen. Clicking the [OK] button restores the settings to the values before adjustment. You can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. IX-H User's Manual (PC Software) 4-39 Settings Navigator (Scan Mode Setup) 2 Click a feature to measure. 4 3. Tool Settings 7 Set a threshold value. Extended functions for the height tool Items Measurement Range Rename Tool 1st Point 2-point Calibration 4 2nd Point HI Input the maximum threshold value. Settings Navigator (Scan Mode Setup) LO Before Correction After Correction Before Correction After Correction Measurement Range Input the minimum threshold value. yySetting range: -999.99 to 999.99 mm yyThe default threshold value differs depending on the sensor head that is used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. 8 If needed, click the [Extended Functions] tab to The measurement range is the height range to be used to measure the measurement point. The center of the measurement range is the measurement value on the master. For example, when the measurement value is 5.00 mm and the measurement range is ±1.00 mm, the measurable range will be 4.00 to 6.00 mm. Distance measured set the extended functions. Measurement points Measurement range 1 Click the [Measurement Range] button. Range Measurement Sets the range in which the measurement point can be measured. Narrowing the range will shorten the processing time. “Measurement Range” (Page 4-40) Tool Rename Changes the tool name. “Rename Tool” (Page 4-41) The Measurement Range Settings screen opens. Calibration 2-point Adjust the measurement value proportionally to the adjustment ratio by setting two sets of adjustment points and their measurement values after adjustment. “2-point Calibration” (Page 4-42) 9 Click the [OK] button. The system returns to the main screen for tool settings. 4-40 IX-H User's Manual (PC Software) 3. Tool Settings 2 Specify the measurement range. You can directly select values from the drop-down list or click the [-]/[+] buttons to change values. The area outside of the measurement range will be shaded. As narrowing the measurement range also narrows the scan range, processing time decreases. 1 Click the [Rename Tool] button. 4 The Input Tool Name screen appears. 2 Input the tool name and click the [OK] button. The tool name changes and the system returns to the extended functions screen for the height tool. Measurement range yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(initial_tool_name) e.g.: When “ABC” is input for the tool name, “ABC (Height)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. 3 Click the [Close] button. The display returns to the extended functions screen for the height tool. IX-H User's Manual (PC Software) 4-41 Settings Navigator (Scan Mode Setup) yyThe selection options for the measurement range displayed on the drop-down list differ depending on the sensor head used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. Rename Tool 3. Tool Settings 2-point Calibration If there is a difference in the measured value and the actual dimensions of the target to be measured, this difference can be corrected. Both the zero point and tilt are corrected. Display Value 3 Input before and after correction values for the first point and second point. Correction After correcting second point Before correcting second point 4 After correcting first point Before correcting first point Settings Navigator (Scan Mode Setup) Offset Value Measurement Value The range for adjustment of the tilt is 0.5 to 2.0 times the value before adjustment. Input values within this range for before and after correction. Input values within this range for before and after correction. yySetting range: -999.99 to 999.99 mm yyDefault value (before correcting the first and second points): ---.-- mm yyDefault value (after correcting the first point): 0.00 mm yyDefault value (after correcting the second point): 1.00 mm yyClicking the [Load Curr.Val] button inputs the current value as the before correction value. yyYou can click the [Test] button to look at the current detection state while configuring the settings. The measurement value being detected can also be acquired as the current value. Clicking the [End Test] button returns to the previous screen. 1 Click the [2-point Calibration] button. 4 Click the [Execute] button. The 2-point Calibration Settings screen opens. 2 Select to enable or disable the function. If you selected the [Disable] button, click the [Close] button. If you selected the [Enable] button, proceed with the subsequent steps. 2-point calibration is performed and a message indicating completion opens. yyDefault value: Disable 4-42 IX-H User's Manual (PC Software) 3. Tool Settings 5 Click the [OK] button. The measurement value is displayed as the after adjustment value. yyTo perform 2-point calibration again, click the [Readjust] button. Clicking the [OK] button on the screen that appears enables you to continue to adjust from the previous adjustment result. yyTo initialize the 2-point calibration adjustment values, click the [Reset] button. Click [OK] on the Confirm Reset screen that appears to initialize the adjustment values. Setting example (1) for 2-point calibration zz This example uses a reference surface of 0.00 mm and a target with a measurement point height of 9.00 mm. 1 Click the [Test] button. 6 Click the [Close] button. 4 The display returns to the extended functions screen for the height tool. 2 Move the target so that the measurement point indicates the reference surface and click the [Load Curr.Val] button. 3 Input the desired measurement value for the first point after adjustment. IX-H User's Manual (PC Software) 4-43 Settings Navigator (Scan Mode Setup) The Test image opens. 3. Tool Settings 4 Return the target to its original position and click 8 Click the [End Test] button. the [Load Curr.Val] button. 4 The display returns to the Master screen. Settings Navigator (Scan Mode Setup) 5 Input the desired measurement value for the second point after adjustment. Setting example (2) for 2-point calibration zz This example measures a 7.00 mm and 9.00 mm targets with measurement points. 1 Click the [Test] button. 6 Click the [Execute] button. The Test image opens. 2 Move the target so that the measurement point indicates the position of the 7.00 mm height and click the [Load Curr.Val] button. 2-point calibration is performed and a message indicating completion opens. 7 Click the [OK] button. The measurement value is displayed as the after adjustment value. 4-44 IX-H User's Manual (PC Software) 3. Tool Settings 3 Input the desired measurement value for the first 7 Click the [OK] button. point after adjustment. The measurement value is displayed as the after adjustment value. 8 Click the [End Test] button. 4 4 Move the target so that the measurement point Settings Navigator (Scan Mode Setup) indicates the position of the 9.00 mm height and click the [Load Curr.Val] button. The display returns to the Master screen. 5 Input the desired measurement value for the second point after adjustment. 6 Click the [Execute] button. 2-point calibration is performed and a message indicating completion opens. IX-H User's Manual (PC Software) 4-45 3. Tool Settings 3 Edit the position, size, and angle of the tool Average Height Tool window in accordance with the target. The height of the area framed by the tool window is detected. The detected range of the height is displayed in green. Setting the Average Height Tool Items Measurement Position 4 Edit Inspection Window Window Shape Measurement Area Settings Average area If you cannot specify the measurement target as an area, perform the following. yySize adjustment of the tool window Matching the size of the tool window to the measurement target helps you specify the area more easily. yySensitivity adjustment “Sensitivity Adjustment” (Page 4-51) Mask Detection method Reference Height Settings Shift Value Settings Navigator (Scan Mode Setup) ZERO/Offset/Limit Adjustment If you select [Rect], the tool window angle can be reset by the [Angle Reset] button. HI LO 1 Add the average height tool. “Adding a tool” (Page 4-30) 2 Select the shape of the tool window used to detect the target. Tool window 4 If necessary, set a mask. “Mask” (Page 4-50) 5 Click the [Next] button. (default) Rect The shape of the tool window will be a rectangle. Circle The shape of the tool window will be a circle. The settings screen for the measuring area opens. 4-46 IX-H User's Manual (PC Software) 3. Tool Settings 6 Select the average size. The average size is the size of the range that is the average of the measurement values. 9 Click the [Next] button. The Reference Height Settings screen appears. Small 4 10 Select the base point (point B). (default) Normal This setting averages the range of middle sizes. Large This setting averages a greater range than [Normal]. Processing time is shorter. 7 Select the detection method. OFF Reference Height Settings will not be performed. in the tool Specify Specify the base point from within the window of the average height tool being set. Setting can be made in the same manner as setting the detection method in the measurement area setting. “7 Select the detection method.” (Page 4-47) Area Selected When the tool window includes multiple specifiable areas, click the [Higher] or [Lower] button or click on the captured image to make a selection. MAX When the tool window includes multiple areas, select the area whose height is the highest. MIN When the tool window includes multiple areas, select the area whose height is the lowest. 8 Adjust the sensitivity of detecting the average height as needed. If you cannot specify the measurement target as an area, perform the following. “Sensitivity Adjustment” (Page 4-51) IX-H User's Manual (PC Software) 4-47 Settings Navigator (Scan Mode Setup) The target is measured in detail. The processing time is longer. 3. Tool Settings another tool Use Specify a pre-configured tool as the base point. Select any of the following tools. yyHeight Tool yyAverage Height Tool yyMAX/MIN Tool yyOther tools specified as the base point (point B) should be pre-configured. yyTo specify the average height tool as the base point of another tool (point B), set the reference height settings to OFF in the average height tool setting. Average height tools where the reference height settings are set are not displayed as options. 4 adjust a tool window that has already been 12 To set, click the [Edit Window] button. The edit screen of the tool window opens. After editing a measurement point, click the [Close] button. Settings Navigator (Scan Mode Setup) adjust a measurement area that has already 13 To been set, tap the [Measurement Area Settings] button. The edit screen of the tool window opens. After editing a measurement point, click the [Close] button. 11 Click the [Next] button. change reference height settings that have 14 To already been set, click the [Reference Height Settings] button. The settings screen for the tool opens. The edit screen of the reference height settings opens. After changing step settings, click the [Close] button. 4-48 IX-H User's Manual (PC Software) 3. Tool Settings 15 Set the ZERO/Offset adjustment. yyThe default threshold value differs depending on the sensor head that is used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. click the [Extended Functions] tab to 17 Ifsetneeded, the extended functions. 4 Value Shift button [ZERO/Offset] Click this button to offset the value so that the measurement value matches the set target value. button [Clear] Click this button to display the Cancel ZERO/Offset Confirmation screen. Clicking the [OK] button restores the settings to the values before adjustment. You can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. 16 Set a threshold value. Range Measurement Set the range of height to measure. Narrowing the range will shorten the processing time. “Measurement Range” (Page 4-52) Name Tool Changes the tool name. “Tool Name” (Page 4-53) Calibration 2-point Adjust the measurement value proportionally to the adjustment ratio by setting two sets of adjustment points and their measurement values after adjustment. “2-point Calibration” (Page 4-53) 18 Click the [OK] button. The system returns to the main screen for tool settings. HI Input the maximum threshold value. LO Input the minimum threshold value. yySetting range: -999.99 to 999.99 mm IX-H User's Manual (PC Software) 4-49 Settings Navigator (Scan Mode Setup) Input ZERO/Offset target value that can be used to shift the current measurement value to a desired value. 3. Tool Settings Mask The masked region is excluded from the average height extraction target. 4 Edit the position, size, and angle of the mask. 1 Click the [Mask] button. Mask 4 5 Click the [Close] button. The mask is added and the display returns to the Mask Settings screen. The Mask Settings screen opens. Settings Navigator (Scan Mode Setup) 6 Click the [Cut Mask] button to cut part of the 2 Click the [Add Mask] button. button [Undo] mask. Click this button to restore any changed mask values. button [Clear] Clicking this button resets the mask. The Add Mask screen opens. 3 Select the mask shape. button [Undo] Click this button to restore any changed mask values. button [Clear] Clicking this button resets the mask. The screen to add the Cut Mask window appears. 7 Operate the Cut Mask window the same as adding and then click the [Close] button. Part of the mask is cut and the display returns to the Mask Settings screen. 8 Repeat the above steps as needed to set the mask region. 9 Click the [Close] button. Rect The display returns to the edit screen of the tool window. The shape of the mask will be a rectangle. Circle The shape of the mask will be a circle. 4-50 IX-H User's Manual (PC Software) 3. Tool Settings Sensitivity Adjustment 1 Click the [Sensitivity Adj.] button. 2 Adjust the sensitivity of detecting the average height. The vertical and horizontal axes represent the height and area, respectively. 3 Click the [Close] button. “Editing Values” (Page 3-20) IX-H User's Manual (PC Software) 4-51 4 Settings Navigator (Scan Mode Setup) yyClicking the [Live View] button enables you to change settings while looking at the current detection status. Click the [End Live View] button to return to the original screen. yyWith the selection method set to [Selected Area], click any of the following to select an area. yy[Higher]/[Lower] button yyColored area on the image yyPeak on the graph yyOn the LIVE screen, the position adjustment/ 1-axis /2-axis adjustment tools do not operate. yyEach color on the graph represents candidate average height. yyThe peak in green indicated with ◄ on the graph is the area currently selected. yyThe colored area on the captured image corresponds to the color of the peak in the graph. yyThe horizontal line on the scroll bar represents the position of the peak. 3. Tool Settings Extended Functions of the Average Height Tool Items 2 Specify the measurement range. You can directly select values from the drop-down list or click the [-]/[+] buttons to change values. The area outside of the measurement range will be shaded. Measurement Range Tool Name 1st Point 2-point Calibration 2nd Point 4 Before Corr. After Corr. Before Corr. After Corr. Measurement Range Settings Navigator (Scan Mode Setup) The selection options for the measurement range displayed on the drop-down list differ depending on the sensor head used. The measurement range is the height range to be used to measure the tool window. The measurable range is the measurement area specified by the master ± measurement range. As narrowing the measurement range also narrows the scan range, processing time decreases. 1 Click the [Measurement Range] button. Measurement range 3 Click the [Close] button. The Measurement Range Settings screen opens. 4-52 The system returns to the extended functions screen of the tool. IX-H User's Manual (PC Software) 3. Tool Settings Tool Name 2-point Calibration If there is a difference in the measured value and the actual dimensions of the target to be measured, this difference can be corrected. Both the zero point and tilt are corrected. 1 Click the [Tool Name] button. Display Value Correction After correcting second point Before correcting second point After correcting first point Before correcting first point 2 Input the tool name and click the [OK] button. Offset Value Measurement Value The range for adjustment of the tilt is 0.5 to 2.0 times the value before adjustment. Input values within this range for before and after correction. The tool name is changed and the system returns to the extended functions screen of the tool. 1 Click the [2-point Calibration] button. yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(initial_tool_name) e.g.: When “ABC” is input for the tool name, “ABC (Average Height)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. The 2-point Calibration Settings screen opens. 2 Select to enable or disable the function. If you selected the [Disable] button, click the [Close] button. If you selected the [Enable] button, proceed with the subsequent steps. yyDefault value: Disable IX-H User's Manual (PC Software) 4-53 Settings Navigator (Scan Mode Setup) The tool name input screen opens. 4 3. Tool Settings 3 Input before and after correction values for the first point and second point. 5 Click the [OK] button. The measurement value is displayed as the after adjustment value. yyTo perform 2-point calibration again, click the [Readjust] button. Clicking the [OK] button on the screen that opens enables you to continue to adjust from the previous adjustment result. yyTo initialize the 2-point calibration adjustment values, click the [Reset] button. Click [OK] on the Confirm Reset screen that opens to initialize the adjustment values. 6 Click the [Close] button. 4 The system returns to the extended functions screen of the tool. Settings Navigator (Scan Mode Setup) yySetting range: -999.99 to 999.99 mm yyDefault value (before correcting the first and second points): ---.-- mm yyDefault value (after correcting the first point): 0.00 mm yyDefault value (after correcting the second point): 1.00 mm yyClicking the [Load Curr.Val] button inputs the current value as the before correction value. yyYou can click the [Test] button to look at the current detection state while configuring the settings. The measurement value being detected can also be acquired as the current value. Clicking the [End Test] button returns to the previous screen. 4 Click the [Execute] button. 2-point calibration is performed and a message indicating completion opens. 4-54 IX-H User's Manual (PC Software) 3. Tool Settings 4 Select the area of the image to search for the Position Adjustment Tool target. Setting the position adjustment tool Items Edit Inspection Window Fine Tune Outline Window Shape Search region Sensitivity Eraser Width Limit Adjustment 4 (default) Entire All of the displayed image will be searched. Partial “Adding a tool” (Page 4-30) The Position Adjustment Tool Settings screen opens. Edit the position and size of the search area. 2 Select the shape of the tool window to detect the target. Search region Decreasing the search region decreases the position adjustment processing time. (default) Rect The shape of the tool window will be a rectangle. 5 Select a sensitivity to extract the outline of the target. Circle The shape of the tool window will be a circle. 3 Edit the position, size, and angle of the tool window in accordance with the target. The outline in the area enclosed in the tool window will be extracted. The extracted outline is displayed in green. High Extracts an outline of the image with low contrast. This setting is used when the outline that you want to detect cannot be extracted. (default) Middle Tool window Extracts the standard outline. Low Reduces the extracted volume of an outline. You can reduce the extracted volume of an outline that is not necessary to detect. IX-H User's Manual (PC Software) 4-55 Settings Navigator (Scan Mode Setup) 1 Add the position adjustment tool. 3. Tool Settings 6 Click the [Remove Outline] button. The specified outline is erased. The erased outline is displayed in yellow. 8 Click the [Close] button. The display returns to the Position Adjustment Tool Settings screen. 9 Set a threshold value. 4 The Remove Outline Settings screen opens. 7 Remove an extracted outline that is not relevant to judgment by dragging the mouse. Settings Navigator (Scan Mode Setup) yySetting range: 0 to 100 yyDefault value: 70 You can set the threshold value by moving the slider. click the [Extended Functions] tab to 10 Ifsetneeded, the extended functions. button [Undo] Click this button to restore one erased outline. You can perform this operation up to five times. button [Redo] Click this button to redo one [Undo] operation. You can perform this operation up to five times. button. [Clear] Range Rotation Clicking this button resets erased outlines. Sensitivity High Extracts an outline of the image with low contrast. This setting is used when the outline that you want to detect cannot be extracted. Middle (Default) Extracts the standard outline. Low Reduces the extracted volume of an outline. You can reduce the extracted volume of an outline that is not necessary to detect. Sets the rotation range when searching for the outline of the target. “Extended functions for the position adjustment tool” (Page 4-57) 11 Click the [OK] button. The system returns to the main screen for tool settings. Size Selects the width of the pen when removing an unnecessary outline. Click the [-]/[+] buttons or move the slider to select the thickness. 4-56 IX-H User's Manual (PC Software) 3. Tool Settings 2 Specify the margin setting. Extended functions for the position adjustment tool Items Rotation Range Rotation Range Margin Search Algorithm Rotation Range 1 Sets the rotation range when searching for the 4 outline of the target. (default) ON Searches in a range wider than the set rotation range when searching for the outline of the target. OFF Only searches in the set rotation range when searching for the outline of the target. Search Algorithm 1 Select the type (High Accuracy/High Speed) for the search algorithm of the position adjustment window. yySetting range: ±0 to 180° yyDefault: ±20° yyNarrowing the rotation range can shorten the processing time. yyBy limiting the rotation range, this setting can be used to judge the direction of the target. yyWhen the position of the tool window after position adjustment is unstable due to misalignment of the position of the target, select [High Accuracy]. yyIf detection is unstable because the difference of the matching rate is small between the “OK” image and “NG” image, select [High Accuracy]. yyIf detection is unstable due to the influence of unnecessary outline such as a background, select [High Accuracy]. yyTo shorten the processing time, select [High Speed]. IX-H User's Manual (PC Software) 4-57 Settings Navigator (Scan Mode Setup) The system judges NG if the tilted target exceeds the set rotation range even if the outline is the same as what was specified in the registered master image. 3. Tool Settings 3 Edit the position, size, and angle of the tool MAX/MIN Tool window in accordance with the target. The minimum/maximum height in the area enclosed in the tool window will be measured. Setting the MAX/MIN tool Items Measurement Position Edit Inspection Window Window Shape Mask Measurement Method Averaging area 4 Shift Value ZERO/Offset/ Limit Adjustment HI Tool window Settings Navigator (Scan Mode Setup) LO If you select [Rect], the tool window angle can be reset by the [Angle Reset] button. 1 Add the MAX/MIN tool. 4 Select the measurement method. “Adding a tool” (Page 4-30) 2 Select the shape of the tool window to measure the minimum/maximum height. (default) MAX Rect The shape of the tool window will be a rectangle. Circle The shape of the tool window will be a circle. Measures the maximum height of the target. MIN Measures the minimum height of the target. A circle is displayed on the place applicable to the selected measurement method. The default tool name changes depending on the selected measurement method. 5 If necessary, set a mask. “Mask” (Page 4-60) 4-58 IX-H User's Manual (PC Software) 3. Tool Settings 6 Click the [Next] button. 9 Set “ZERO/Offset/Limit Adjustment”. The MAX/MIN Tool Settings screen opens. 7 To edit a set tool window, click the [Settings] button under “Measurement Position”. Value Shift button [ZERO/Offset] Click this button to offset the value so that the measurement value matches the set target value. button. [Clear] Click this button to display the Cancel ZERO/Offset Confirmation screen. Clicking the [OK] button restores the settings to the values before adjustment. The Measurement position settings screen opens. After editing a measurement point, click the [Close] button. 8 Select the average size. The average size is the size of the range that is the average of the measurement values. You can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. Small The target is measured in detail. The processing time is longer. Normal This setting averages the range of middle sizes. (default) Large This setting averages a greater range than [Small]. Processing time is shorter. Shapes smaller than the displayed circle are a value that is the average of the circumference. IX-H User's Manual (PC Software) 4-59 4 Settings Navigator (Scan Mode Setup) Input ZERO/Offset target value that can be used to shift the current measurement value to a desired value. 3. Tool Settings 10 Set a threshold value. Mask The masked region is excluded from the minimum/ maximum height measurement target. 1 Click the [Mask] button. 4 HI Settings Navigator (Scan Mode Setup) Input the maximum threshold value. LO Input the minimum threshold value. The Mask Settings screen opens. yySetting range: -999.99 to 999.99 mm yyThe default threshold value differs depending on the sensor head that is used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. 2 Click the [Add Mask] button. click the [Extended Functions] tab to 11 Ifsetneeded, the extended functions. button [Undo] Click this button to restore any changed mask values. button. [Clear] Clicking this button resets the mask. The Add Mask screen opens. 3 Select the mask shape. Range Measurement Sets the height range to be measured. Narrowing the range will shorten the processing time. “Measurement Range” (Page 4-62) Tool Rename Changes the tool name. “Rename Tool” (Page 4-63) Calibration 2-point Adjust the measurement value proportionally to the adjustment ratio by setting two sets of adjustment points and their measurement values after adjustment. “2-point Calibration” (Page 4-63) 12 Click the [OK] button. The system returns to the main screen for tool settings. 4-60 Rect The shape of the mask will be a rectangle. Circle The shape of the mask will be a circle. IX-H User's Manual (PC Software) 3. Tool Settings 4 Edit the position, size, and angle of the mask. 8 Edit the position, size, and angle of the shape to be removed from the mask. Mask Mask 5 Click the [Close] button. The mask is added and the display returns to the Mask Settings screen. mask. Part of the mask is cut and the display returns to the Mask Settings screen. the above steps as needed to set the 10 Repeat mask region. 11 Click the [Close] button. Returns to the Measurement position settings screen. button [Undo] Click this button to restore any changed mask values. button. [Clear] Clicking this button resets the mask. The Add Mask screen appears. 7 Select the shape to cut from the mask. Rect The shape of the mask will be a rectangle. Circle The shape of the mask will be a circle. IX-H User's Manual (PC Software) 4-61 4 Settings Navigator (Scan Mode Setup) 6 Click the [Cut Mask] button to cut part of the 9 Click the [Close] button. 3. Tool Settings Extended functions for the MAX/MIN tool Items Measurement Range Upper Limit 2 Specify the measurement range. You can directly select values from the drop-down list or click the [-]/[+] buttons to change values. The area outside of the measurement range will be shaded. Lower Limit Rename Tool 1st Point 4 2-point Calibration 2nd Point Before Correction After Correction Before Correction Settings Navigator (Scan Mode Setup) After Correction yyThe selection options for the measurement range displayed on the drop-down list differ depending on the sensor head used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. Measurement Range The measurement range is the height range to be used to measure the tool window. The center of the measurement range is the measurement value on the master. The measurement value of the MAX/MIN tool is the MAX or MIN value measured in the tool window. For example, when the measurement value is 5.00 mm and the measurement range is ±1.00 mm, the measurable range will be 4.00 to 6.00 mm. Distance measured As narrowing the measurement range also narrows the scan range, processing time decreases. MAX or MIN value in tool window Measurement range 1 Click the [Measurement Range] button. Measurement range 3 Click the [Close] button. The display returns to the extended functions screen for the MAX/MIN tool. The Measurement Range Settings screen opens. 4-62 IX-H User's Manual (PC Software) 3. Tool Settings Rename Tool 2-point Calibration If there is a difference in the measured value and the actual dimensions of the target to be measured, this difference can be corrected. Both the zero point and tilt are corrected. 1 Click the [Rename Tool] button. Display Value Correction After correcting second point Before correcting second point After correcting first point Before correcting first point 2 Input the tool name and click the [OK] button. Offset Value Measurement Value The range for adjustment of the tilt is 0.5 to 2.0 times the value before adjustment. Input values within this range for before and after correction. The tool name changes and the system returns to the extended functions screen for the MAX/MIN tool. yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(initial_tool_name) e.g.: When “ABC” is input for the tool name when selecting MAX at measurement method, “ABC (MAX)” is displayed. e.g.: When “DEF” is input for the tool name when selecting MIN at measurement method, “DEF (MIN)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. 1 Click the [2-point Calibration] button. The 2-point Calibration Settings screen opens. 2 Select to enable or disable the function. If you selected the [Disable] button, click the [Close] button. If you selected the [Enable] button, proceed with the subsequent steps. yyDefault value: Disable IX-H User's Manual (PC Software) 4-63 Settings Navigator (Scan Mode Setup) The Input Tool Name screen opens. 4 3. Tool Settings 3 Input before and after correction values for the first point and second point. 5 Click the [OK] button. The measurement value is displayed as the after adjustment value. yyTo perform 2-point calibration again, click the [Readjust] button. Clicking the [OK] button on the screen that appears enables you to continue to adjust from the previous adjustment result. yyTo initialize the 2-point calibration adjustment values, click the [Reset] button. Click [OK] on the Confirm Reset screen that appears to initialize the adjustment values. 6 Click the [Close] button. 4 The display returns to the extended functions screen for the MAX/MIN tool. Settings Navigator (Scan Mode Setup) Setting example for 2-point calibration zz yySetting range: -999.99 to 999.99 mm yyDefault value (before correcting the first and second points): ---.-- mm yyDefault value (after correcting the first point): 0.00 mm yyDefault value (after correcting the second point): 1.00 mm yyClicking the [Load Curr.Val] button inputs the current value as the before correction value. yyYou can click the [Test] button to look at the current detection state while configuring the settings. The measurement value being detected can also be acquired as the current value. Clicking the [End Test] button returns to the previous screen. 4 Click the [Execute] button. This example measures a 7.00 mm and 9.00 mm targets with measurement points. 1 Click the [Test] button. The Test image opens. 2 Move the target so that the measurement point indicates the position of the 7.00 mm height and click the [Load Curr.Val] button. 2-point calibration is performed and a message indicating completion opens. 4-64 IX-H User's Manual (PC Software) 3. Tool Settings 3 Input the desired measurement value for the first 7 Click the [OK] button. point after adjustment. The measurement value is displayed as the after adjustment value. 8 Click the [End Test] button. 4 4 Return the target to its original position and click the [Load Curr.Val] button. Settings Navigator (Scan Mode Setup) The display returns to the Master screen. 5 Input the desired measurement value for the second point after adjustment. 6 Click the [Execute] button. 2-point calibration is performed and a message indicating completion opens. IX-H User's Manual (PC Software) 4-65 3. Tool Settings 3 Edit the position, size, and angle of the tool Height Area Tool window in accordance with the target. The height area in the area enclosed in the tool window will be extracted. Setting the height area tool Items Edit Inspection Window Window Shape Mask Extract area Height Extraction Averaging area Reference Height Settings 4 Limit Settings Navigator (Scan Mode Setup) Limit Adjustment Tool window If you select [Rect], the tool window angle can be reset by the [Angle Reset] button. Scale Upper Limit HI 4 If necessary, set a mask. LO “Mask” (Page 4-68) 1 Add the height area tool. 5 Click the [Settings] button. “Adding a tool” (Page 4-30) The Height Area Tool Settings screen appears. 2 Select a tool window shape to extract the height area. The screen to extract the height area appears. 6 Click on the target to extract the height area. Areas with the same height as the clicked place will be extracted. Rect The shape of the tool window will be a rectangle. Circle The shape of the tool window will be a circle. Extraction area You can click the [Live View] button to look at the current detection state while configuring the settings. Clicking the [End Live View] button returns to the previous screen. 4-66 IX-H User's Manual (PC Software) 3. Tool Settings 7 Adjust the height area extraction range. Clicking an area that has not been extracted adds areas with the same height to the extraction range. 10 Set a threshold value. 4 area Extract [-] button Clicking this button reduces the height area extraction range. [+] button Clicking this button increases the height area extraction range. [Undo] button Click this button to restore any values that you changed by clicking the [-] or [+] buttons. [Clear] button Clicking this button resets the height area extraction range. [Adv. Settings] button Click this button to display the screen for inputting numerical values to specify the detection range. “Direct input of the extraction range” (Page 4-70) If the height area of the target is larger than the height area of the registered master image, set the maximum threshold to perform anomaly detection. “Upper Limit” (Page 4-70) You can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. click the [Extended Functions] tab to 11 Ifsetneeded, the extended functions. area Averaging The average size is the size of the range that is the average of the measurement values. Small The target is measured in detail. The processing time is longer. Normal This setting averages the range of middle sizes. Large (default) This setting averages a greater range than [Normal]. Processing time is shorter. 8 Click the [Close] button. The display returns to the Height Area Tool Settings screen. 9 Adjust reference height settings as needed. “Reference Height Settings” (Page 4-69) Height Range Specify Sets the range of the heights to extract for the height area as a numerical value. “Specify Height Range” (Page 4-71) Reference Area Fixed Select the amount of area required for the matching rate to become 100. “Fixed Reference Area” (Page 4-72) Tool Rename Changes the tool name. “Rename Tool” (Page 4-72) 12 Click the [OK] button. The system returns to the main screen for tool settings. IX-H User's Manual (PC Software) 4-67 Settings Navigator (Scan Mode Setup) yySetting range: 0 to 100 yyDefault value: 70 3. Tool Settings Mask The masked region is excluded from the height area extraction target. 4 Edit the position, size, and angle of the mask. This is an example in which the height area that you want to measure is secured with a screw. As the screw affects the measurement, mask the area to exclude it from height measurement. 1 Click the [Mask] button. Mask 5 Click the [Close] button. 4 The mask is added and the display returns to the Mask Settings screen. Settings Navigator (Scan Mode Setup) 6 Click the [Cut Mask] button to cut part of the mask. The Mask Settings screen opens. 2 Click the [Add Mask] button. 7 Continue to adjust the mask until the desired area is masked and then click the [Close] button. button [Undo] Part of the mask is cut and the display returns to the Mask Settings screen. Click this button to restore any changed mask values. button. [Clear] Clicking this button resets the mask. The Add Mask screen opens. 3 Select the mask shape. 8 Repeat the above steps as needed to set the mask region. 9 Click the [Close] button. The display returns to the Height Area Tool Settings screen. Rect The shape of the mask will be a rectangle. Circle The shape of the mask will be a circle. 4-68 IX-H User's Manual (PC Software) 3. Tool Settings Reference Height Settings another tool Use With the reference height settings the height area is extracted in relation to the height from the specified location. If the overall height of the target changes, making reference height settings for the target enables stable detection. Specify the base point from another tool. Select any of the following tools. yyHeight Tool yyAverage Height Tool yyMAX/MIN Tool 1 Click the [Reference Height Settings] button. yyOther tools specified as the base point (point B) should be pre-configured. yyTo specify the average height tool as the base point (point B), set the reference height settings to OFF in the average height setting. Average height tools where the reference height settings are set are not displayed as options. 4 Settings Navigator (Scan Mode Setup) 2 Select the base point (point B). OFF Select this option when not to specify the base point. 3 Click the [Close] button. The system returns to the setting screen of the tool. IX-H User's Manual (PC Software) 4-69 3. Tool Settings Direct input of the extraction range 1 Click the [Adv. Settings] button. 4 Upper Limit 1 This setting will change the upper limit of the tool threshold when the check box is selected. Settings Navigator (Scan Mode Setup) 2 Check the height of the position to which you have dragged the pointer. yyDefault: OFF 2 Select the setting scale. Pointer yyThe height cannot be checked in the following locations. yyOutside the tool window yyMasked range yyClicking the [Live View] button enables you to change settings while looking at the current detection status. Click the [End Live View] button to return to the original screen. 3 Edit the upper limit and lower limit of the extraction range. (default) 0-200 Sets the upper and the lower limit of a threshold in a range within 0 to 200. 0-999 Sets the upper and the lower limit of a threshold in a range within 0 to 999. 4 Click the [Close] button. The system returns to the screen for extracting the height area. 4-70 IX-H User's Manual (PC Software) 3. Tool Settings 3 Set a threshold value. Extended functions for the height area tool Items Specify Height Range Upper Limit Lower Limit Fixed Reference Area Rename Tool Specify Height Range 1 Click the [Specify Height Range] button. 4 Input the maximum threshold value. LO Input the minimum threshold value. yySetting range: 0 to 999 You can set the threshold value by moving the slider. The Advanced Height Extraction Settings screen opens. 2 Set the upper and lower limit of the range as a number for the height area extraction. yySetting range: -999.99 to 999.99 mm You can click the [Live View] button to look at the current detection state while configuring the settings. Clicking the [End Live View] button returns to the previous screen. 3 Click the [Close] button. The display returns to the extended functions screen for the height area tool. IX-H User's Manual (PC Software) 4-71 Settings Navigator (Scan Mode Setup) HI 3. Tool Settings 4 Settings Navigator (Scan Mode Setup) Fixed Reference Area Rename Tool 1 Click the [Fixed Reference Area] button. 1 Click the [Rename Tool] button. The Fixed Reference Settings screen opens. The Input Tool Name screen opens. 2 Select the reference area. 2 Input the tool name and click the [OK] button. The tool name changes and the system returns to the extended functions screen for the height area tool. (default) Disable Sets the area manually extracted from the master image as the reference value for the tool. Large Enable: Sets the reference value for the tool as 1/10th (10%) of the total sensor field of view. Small Enable: Sets the reference value for the tool as 1/100th (1%) of the total sensor field of view. If the height judged as good does not exist or cannot be extracted from the registered master image, select [Enable: Large] or [Enable: Small]. 3 Click the [Close] button. The display returns to the extended functions screen for the height area tool. 4-72 IX-H User's Manual (PC Software) yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(initial_tool_name) e.g.: When “ABC” is input for the tool name, “ABC (Height Area)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. 3. Tool Settings 3 When there are multiple pins to measure, click Pin Height Tool the [Add] button and then repeat the tool window setting operation. Setting the Pin Height Tool Items Measurement Position Edit Inspection Window Reference Height Settings Shift Value ZERO/Offset/ Limit Adjustment HI LO 1 Add the pin height tool. Clicking the [Delete] button deletes the selected tool window. 4 Click the [Next] button. “Adding a tool” (Page 4-30) The settings screen for the tool opens. 2 Click the measurement point and edit the position and size of the tool window. The angle cannot be edited. The pin height is detected within the area framed by the tool window. The detected range of the height is displayed in green. The measurement result is displayed on the captured image. yyMatching the window size to the size of the target stabilizes detection. yyClick the button for moving the window to make fine adjustment of the position of the tool window. The settings screen for the tool opens. Tool window Measurement result IX-H User's Manual (PC Software) 4-73 4 Settings Navigator (Scan Mode Setup) yyWhen editing the size of one of the tool windows, the size of the rest of the windows are also changed in synchronization. yyUp to 16 tool windows can be set. yyIf a tool window is added when ZERO/Offset is running, the ZERO/Offset is cleared. yyWhen any of the tool windows cannot be measured, the measurement result will be an alarm. The pin height tool does not store the height obtained when the master is registered in nonvolatile memory. Therefore, to change some settings of the function after performing any of the following, re-register the master. yyWhen the power is turned OFF or ON after master registration yyWhen the program is switched after master registration yyWhen the program settings are cancelled without being saved after master registration 3. Tool Settings 5 To adjust a tool window that has already been You can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. set, click the [Edit Window] button. The tool window cannot be adjusted in the cases below. To make adjustment, re-register the master. yyWhen the power is turned OFF or ON after master registration yyWhen the program is switched after master registration yyWhen the program settings are cancelled without being saved after master registration 8 Set a threshold value. 4 Settings Navigator (Scan Mode Setup) HI The edit screen of the tool window opens. After editing a measurement point, click the [Close] button. 6 To set the base point, adjust reference height Input the maximum threshold value. LO Input the minimum threshold value. yySetting range: -999.99 to 999.99 mm settings. “Reference Height Settings” (Page 4-75) 7 Set the ZERO/Offset adjustment. When any of the measurements of the set tool windows falls outside the limit, the status result will be NG. yyThe default threshold value differs depending on the sensor head that is used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. yyIf measurement is not possible (ALM) in any of the set tool windows, the tool results turn to ALM during operation and on the Test screen. Value Shift Input ZERO/Offset target value that can be used to shift the current measurement value to a desired value. button [ZERO/Offset] Click this button to offset the value so that the measurement values of all tool windows match the set target value. button [Clear] Click this button to display the Cancel ZERO/Offset Confirmation screen. Clicking the [OK] button restores the settings to the values before adjustment. 4-74 IX-H User's Manual (PC Software) 3. Tool Settings 9 If needed, click the [Extended Functions] tab to set the extended functions. Range Measurement 1 Click the [Reference Height Settings] button. 4 2 Make base point setting. Settings Navigator (Scan Mode Setup) Set the range of height to measure. Narrowing the range will shorten the processing time. “Measurement Range” (Page 4-76) Reference Height Settings Name Tool Changes the tool name. “Tool Name” (Page 4-77) Advanced Settings Detection Set the detection method and detection sensitivity. “Detection Advanced Settings” (Page 4-78) 10 Click the [OK] button. The system returns to the main screen for tool settings. OFF Reference height settings will not be performed. IX-H User's Manual (PC Software) 4-75 3. Tool Settings another tool Use Specify a pre-configured tool as the base point. Select any of the following tools. yyHeight Tool yyAverage Height Tool yyMAX/MIN Tool yyOther tools specified as the base point (point B) should be pre-configured. yyTo specify the average height tool as the base point (point B), set the reference height settings to OFF in the average height settings. Average height tools where reference height settings are made are not displayed as options. 4 Extended Functions of the Pin Height Tool Items Measurement Range Tool Name Detection Advanced Settings Detection method Sensitivity Adjustment Measurement Range The measurement range is the height range to be used to measure the tool window. The center of the measurement range is the measurement value on the master. Settings Navigator (Scan Mode Setup) For example, when the measurement value is 5.00 mm and the measurement range is ±1.00 mm, the measurable range will be 4.00 to 6.00 mm. Measurement distance Tool window Measurement range 1 Click the [Measurement Range] button. 3 Click the [Close] button. The Measurement Range Settings screen opens. 4-76 IX-H User's Manual (PC Software) 3. Tool Settings 2 Specify the measurement range. You can directly select values from the drop-down list or click the [-]/[+] buttons to change values. The area outside of the measurement range will be shaded. As narrowing the measurement range also narrows the scan range, processing time decreases. 1 Click the [Tool Name] button. 4 The tool name input screen opens. 2 Input the tool name and click the [OK] button. The tool name is changed and the system returns to the extended functions screen of the tool. Measurement range yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(initial_tool_name) e.g.: When “ABC” is input for the tool name, “ABC (Pin Height)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. 3 Click the [Close] button. The system returns to the extended functions screen of the tool. IX-H User's Manual (PC Software) 4-77 Settings Navigator (Scan Mode Setup) yyThe selection options for the measurement range displayed on the drop-down list differ depending on the sensor head used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. Tool Name 3. Tool Settings Detection Advanced Settings Set the detection method and detection sensitivity of height. 3 Click the [Close] button. The system returns to the extended functions screen of the tool. The settings cannot be changed in the cases below. To change the settings, re-register the master. yyWhen the power is turned OFF or ON after master registration yyWhen the program is switched after master registration yyWhen the program settings are cancelled without being saved after master registration 4 1 Click the [Detection Advanced Settings] button. Settings Navigator (Scan Mode Setup) The screen for the detection advanced settings opens. 2 Select the detection method and detection sensitivity. method Detection The pin height tool divides the measurement data in the tool window into multiple areas. Area Priority (Default) Detects the height of the largest area. Height Priority Detects the height of the highest area. Adjustment Sensitivity The height detection sensitivity can be selected in five levels. 4-78 IX-H User's Manual (PC Software) 3. Tool Settings 3 Edit the position, size, and angle of the tool Monochrome Area Tool window in accordance with the target. If you selected [Entire] as the window shape, you can skip this step. The tool window will be hidden. Setting the monochrome area tool Items Edit Inspection Window Window Shape Brightness Extraction Upper Limit The monochrome area in the area enclosed in the tool window will be extracted. Mask Lower Limit Threshold Threshold Adjustment 4 Scale HI LO Tool window 1 Add the monochrome area tool. If you select [Rect], the tool window angle can be reset by the [Angle Reset] button. “Adding a tool” (Page 4-30) The Monochrome Area Tool Settings screen appears. 2 Select a tool window shape to extract the monochrome area. 4 If necessary, set a mask. “Mask” (Page 4-81) 5 Click the [Settings] button. Rect The shape of the tool window will be a rectangle. The screen to extract the monochrome area appears. Circle The shape of the tool window will be a circle. Entire The entire displayed image is subject to monochrome area extraction. If a position adjustment tool is set, [Entire] cannot be selected. IX-H User's Manual (PC Software) 4-79 Settings Navigator (Scan Mode Setup) Upper Limit 3. Tool Settings 6 Click a place on the target to extract the monochrome area. 9 Set a threshold value. Places with the same brightness as the clicked place will be extracted. 4 Extraction area Settings Navigator (Scan Mode Setup) You can click the [Live View] button to look at the current detection state while configuring the settings. Clicking the [End Live View] button returns to the previous screen. 7 Adjust the monochrome area extraction range. yySetting range: 0 to 100 yyDefault value: 70 If the monochrome area of the current target is larger than the area of the registered master image, set the maximum threshold to perform anomaly detection. “Upper Limit” (Page 4-82) Clicking a place that has not been extracted adds places with the same brightness to the extraction range. You can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. click the [Extended Functions] tab to 10 Ifsetneeded, the extended functions. Upper Input the maximum brightness for the tool’s range. Lower Input the minimum brightness for the tool’s range. button [Undo] Click this button to restore any changed brightness range values. button. [Clear] Clicking this button resets the monochrome area extraction range. You can set the threshold value by moving the slider. 8 Click the [Close] button. The display returns to the Monochrome Area Tool Settings screen. 4-80 Brightness Extraction Advanced Sets the range of brightness of the monochrome area tool as a numerical value. “Advanced Brightness Extraction” (Page 4-83) Reference Area Fixed Selects a reference for the matching rate to be 100%. “Fixed Reference Area” (Page 4-83) Tool Rename Changes the tool name. “Rename Tool” (Page 4-85) 11 Click the [OK] button. The system returns to the main screen for tool settings. IX-H User's Manual (PC Software) 3. Tool Settings Mask The masked region is excluded from the monochrome area extraction target. 4 Edit the position, size, and angle of the mask. 1 Click the [Mask] button. Mask 5 Click the [Close] button. The mask is added and the display returns to the Mask Settings screen. The Mask Settings screen opens. button [Undo] mask. Click this button to restore any changed mask values. button. [Clear] Clicking this button resets the mask. The Add Mask screen opens. 3 Select the mask shape. Rect The shape of the mask will be a rectangle. Circle The shape of the mask will be a circle. button [Undo] Click this button to restore any changed mask values. button. [Clear] Clicking this button resets the mask. The Add Mask screen opens. 7 Select the shape to be removed from the mask. Rect The shape of the mask will be a rectangle. Circle The shape of the mask will be a circle. IX-H User's Manual (PC Software) 4-81 Settings Navigator (Scan Mode Setup) 6 Click the [Cut Mask] button to cut part of the 2 Click the [Add Mask] button. 4 3. Tool Settings 8 Edit the position, size, and angle of the shape to be removed from the mask. 4 2 Select the setting scale. Mask 9 Click the [Close] button. Settings Navigator (Scan Mode Setup) Part of the mask is cut and the display returns to the Mask Settings screen. the above steps as needed to set the 10 Repeat mask region. 11 Click the [Close] button. The display returns to the Monochrome Area Tool Settings screen. (default) 0-200 Sets the upper and the lower limit of a threshold in a range within 0 to 200. 0-999 Sets the upper and the lower limit of a threshold in a range within 0 to 999. 3 Set a threshold value. Upper Limit 1 Select or clear the [Upper Limit] check box. This setting will change the upper limit of the tool threshold when the check box is selected. HI Input the maximum threshold value. LO yyDefault: OFF Input the minimum threshold value. yySetting range: 0 to 999 You can set the threshold value by moving the slider. 4-82 IX-H User's Manual (PC Software) 3. Tool Settings Extended functions for the monochrome area tool Fixed Reference Area 1 Click the [Fixed Reference Area] button. Items Advanced Brightness Extraction Upper Limit Lower Limit Fixed Reference Area Rename Tool Advanced Brightness Extraction 4 1 Click the [Adv. Brightness Extraction] button. Settings Navigator (Scan Mode Setup) The Fixed Reference Settings screen opens. 2 Select the reference area. The Advanced Brightness Extraction Settings screen opens. 2 Set the upper and lower limit of the range for the monochrome area extraction. (default) Disable Sets the area manually extracted from the master image as the reference value for the tool. Large Enable: Sets the reference value for the tool as 1/10th (10%) of the total sensor field of view. Small Enable: Sets the reference value for the tool as 1/100th (1%) of the total sensor field of view. Select [Enable: Large] or [Enable: Small] if the brightness judged as good does not exist or cannot be extracted from the registered master image. 3 Click the [Close] button. yySetting range: 0 to 255 yyYou can set the extraction range by moving the slider while checking the histogram. yyYou can click the [Adjust on Live] button to look at the current detection state while configuring the settings. Clicking the [Finish Live] button returns to the previous screen. The display returns to the extended functions screen for the monochrome area tool. 3 Click the [Close] button. The display returns to the extended functions screen for the monochrome area tool. IX-H User's Manual (PC Software) 4-83 3. Tool Settings Example of how the Fixed Reference Area is zz used (2) Move the target to inside the tool window and extract the target brightness. Fixed Reference Area is used for judgments where the inspection target is not detected or cannot be detected in the master image, such as when examining installation position misalignment. As tool windows are placed on places that are NG in the master image, there is no brightness that can be extracted. Use the Fixed Reference Area to judge. Example: Checking the part installation position OK: Part is on the top left NG: Part has shifted to the right (3) Click the [End Live View] button. 4 3 On the Fixed Reference Area settings screen, select [Enable: Large] or [Enable: Small]. Settings Navigator (Scan Mode Setup) 1 Place a tool window on a location where the target does not exist in the master image. 4 Switch the [Upper Limit] check box to ON and set both [HI] and [LO] to [0]. 2 Extract the target brightness. (1) As the target is not inside the tool window, brightness cannot be extracted. Tap the [Live View] button. Any extracted brightness in this tool window will be judged as NG according to this setting. 4-84 IX-H User's Manual (PC Software) 3. Tool Settings 5 The tool settings are now configured and operation starts. the result is OK If As the brightness of the target is not extracted, the result is OK. 1 Click the [Rename Tool] button. 4 The Input Tool Name screen appears. As the brightness of the target is extracted, the result is NG. 2 Input the tool name and click the [OK] button. The tool name changes and the system returns to the extended functions screen for the monochrome area tool. yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(initial_tool_name) e.g.: When “ABC” is input for the tool name, “ABC (Monochrome Area)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. IX-H User's Manual (PC Software) 4-85 Settings Navigator (Scan Mode Setup) the result is NG If Rename Tool 3. Tool Settings Width Tool 5 Adjust the edge sensitivity as needed. Setting the Width Tool 6 Set a threshold value. “Edge Sensitivity Adjustment” (Page 4-88) Items Edit Inspection Window Window Shape Mask Edge Sensitivity Adj. Limit 4 Limit Adjustment Scale Upper Limit HI Settings Navigator (Scan Mode Setup) LO 1 Add the width tool. “Adding a tool” (Page 4-30) Limit The direction selection screen opens. 2 Select the direction in which the width is measured and click the [OK] button. HI Input the maximum threshold value. LO Input the minimum threshold value. Scale 0-200 (Default) Sets the upper and the lower limit of a threshold in a range within 0 to 200. 0-999 Sets the upper and the lower limit of a threshold in a range within 0 to 999. Limit Upper 3 Edit the position, size, and angle of the tool window in accordance with the target. The edge is extracted from the area framed by the tool window. ON (Default) No Uses the upper limit. Does not use the upper limit. Set this value when the width of the target is not wider than that of the “OK” image. You can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. Tool window Click the [Angle Reset] button to reset the angle of the tool window. 4 If necessary, set a mask. “Mask” (Page 4-87) 4-86 IX-H User's Manual (PC Software) 3. Tool Settings 7 If needed, click the [Extended Functions] tab to set the extended functions. Mask The masked region is excluded from the edge detection target. 1 Click the [Mask] button. Extraction Method Width Scaling Set the scaling “Scaling” (Page 4-90) 4 The Mask Settings screen opens. 2 Click the [Add Mask] button. Settings Navigator (Scan Mode Setup) Select the method of extracting the width of the target (Width Mode). “Width Extraction Method” (Page 4-89) Name Tool Changes the tool name. “Tool Name” (Page 4-91) 8 Click the [OK] button. The system returns to the main screen for tool settings. button [Clear] Clicking this button resets the mask. The Add Mask screen opens. 3 Edit the position and size of the mask. Mask Mask can be set for only one point. 4 Click the [Close] button. The system returns to the setting screen of the tool. IX-H User's Manual (PC Software) 4-87 3. Tool Settings Edge Sensitivity Adjustment 1 Click the [Change] button. 4 The edge sensitivity adjustment screen opens. 2 Adjust the edge sensitivity. Settings Navigator (Scan Mode Setup) Edge strength graph Sens. Auto Adj.] button [Edge Click this button for the edge sensitivity to be automatically adjusted. Sensitivity Manually adjust the limit of the edge sensitivity while looking at the edge strength graph. yyWhen the maximum value (where the contrasting density is greatest) is 100%, the ratio of edge recognition is called the limit of edge sensitivity. yyThe limit of edge sensitivity can be adjusted by dragging the red line on the edge strength graph. yyClicking the [Live View] button enables you to make setting while looking at the current detection status. Click the [End Live View] button to return to the original screen. 3 Click the [OK] button. The system returns to the setting screen of the tool. 4-88 IX-H User's Manual (PC Software) 3. Tool Settings Extended Functions of the Width Tool yyTo extract width that is close to the width of the registered master, select [Mas. Wid.]. Master image Items Movement in operation Width Extraction Method Scaling Tool Name Width to be measured Width Extraction Method yyTo extract width by searching from the outside of the tool window toward the center, select [Outside]. 1 Click the [Width Extraction Method] button. 4 2 Select the width extraction method. Width to be measured 3 Click the [Close] button. The system returns to the extended functions screen of the tool. IX-H User's Manual (PC Software) 4-89 Settings Navigator (Scan Mode Setup) Width to be measured yyTo extract width by searching from the center of the tool window toward outside, select [Inside]. 3. Tool Settings Scaling When copying the scaling setting zz Select the source tool from which copying of the scaling settings will be performed from the pull down menu of “Copy Setting”, and click the [Copy] button. 1 Click the [Scaling] button. 4 Settings Navigator (Scan Mode Setup) 2 Select [Enable] and set the scaling. A confirmation screen appears. Click the [OK] button. The display of the [Display Range] is updated with the value after scaling. With the scaling set to [Enable], the display range and the representation of the setting scale (×2 or ×10) of the limit adjustment are automatically adjusted. When newly setting the scaling zz Enter a desired value for [Display Value]. A matching rate of 100 is scaled for the display value. When the scaling value of the source tool has been changed, copy again the scaling setting. 3 Click the [OK] button. A confirmation screen appears. 4 Click the [OK] button. The system returns to the extended functions screen of the tool. 4-90 IX-H User's Manual (PC Software) 3. Tool Settings Tool Name 1 Click the [Tool Name] button. 4 Settings Navigator (Scan Mode Setup) The tool name input screen opens. 2 Input the tool name and click the [OK] button. The tool name is changed and the system returns to the extended functions screen of the tool. yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(initial_tool_name) e.g.: When “ABC” is input for the tool name, “ABC (Width)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. IX-H User's Manual (PC Software) 4-91 3. Tool Settings 1-Axis Adjustment Tool 5 Adjust the edge sensitivity as needed. Setting the 1-Axis Adjustment Tool 6 If needed, click the [Extended Functions] tab to “Edge Sensitivity Adjustment” (Page 4-93) set the extended functions. Items Edit Inspection Window Edge Sensitivity Adj. 1 Add the 1-axis adjustment tool. “Adding a tool” (Page 4-30) 4 2 Select the detection direction and set the Settings Navigator (Scan Mode Setup) position and size of the tool window according to the target. detection Edge Select the contrast direction for detecting the edge of the target. “Edge Sensitivity Adjustment” (Page 4-93) 7 Click the [OK] button. The system returns to the main screen for tool settings. Tool window 3 Click the [Next] button. 4 To adjust a tool window that has already been set, click the [Change] button under [Edit Inspection Window]. The edit screen of the tool window opens. Once editing is done, click the [OK] button. 4-92 IX-H User's Manual (PC Software) 3. Tool Settings Edge Sensitivity Adjustment Extended Function of the 1-Axis Adjustment Tool 1 Click the [Change] button. Items Edge Detection Edge Detection 1 Click the [Change] button. 4 The edge sensitivity adjustment screen opens. Settings Navigator (Scan Mode Setup) 2 Adjust the edge sensitivity. 2 Select the width extraction method. Edge strength graph Sens. Auto Adj.] button [Edge Click this button for the edge sensitivity to be automatically adjusted. Sensitivity Manually adjust the limit of the edge sensitivity while looking at the edge strength graph. yyWhen the maximum value (where the contrasting density is greatest) is 100%, the ratio of edge recognition is called the limit of edge sensitivity. yyThe limit of edge sensitivity can be adjusted by dragging the red line on the edge strength graph. yyClicking the [Live View] button enables you to adjust settings while looking at the current detection status. Click the [End Live View] button to return to the original screen. 3 Click the [OK] button. Dir. (default) Master Detects the edge in the same contrast direction as that of the master image. Both Detects the edge in both Bright->Dark and Dark->Bright directions. Bright->Dark Detects the edge with bright part changing to dark part. Dark->Bright Detects the edge with dark part changing to bright part. 3 Click the [OK] button. The system returns to the extended functions screen of the tool. The system returns to the setting screen of the tool. IX-H User's Manual (PC Software) 4-93 3. Tool Settings 5 Click the [Next] button. 2-Axis Adjustment Tool Setting the 2-Axis Adjustment Tool Items Edit Inspection Window Edge Sensitivity Adj. 4 1 X-Axis Y-Axis X-Axis Y-Axis 6 To adjust a tool window that has already been set, click the [X-Axis] or [Y-Axis] button for [Edit Inspection Window]. Add the 2-axis adjustment tool. “Adding a tool” (Page 4-30) Settings Navigator (Scan Mode Setup) 2 Select the detection direction of the X-axis and set the position and size of the tool window according to the target. The edit screen of the tool window opens. Once editing is done, click the [OK] button. 7 Adjust the edge sensitivity as needed. “Edge Sensitivity Adjustment” (Page 4-95) Tool window 3 Click the [Next] button. 4 Select the detection direction of the Y-axis and set the position and size of the tool window according to the target. Tool window 4-94 IX-H User's Manual (PC Software) 3. Tool Settings 8 If needed, click the [Extended Functions] tab to set the extended functions. Edge Sensitivity Adjustment 1 Click the [X-Axis] or [Y-Axis] button for [Edge Sensitivity Adj.]. Detection Edge 4 Settings Navigator (Scan Mode Setup) Select the contrast direction for detecting the edge of the target. “Edge Detection” (Page 4-96) The edge sensitivity adjustment screen opens. Correction Angle Select whether to fit edge to the angle of the target. “Angle Correction” (Page 4-96) 2 Adjust the edge sensitivity. 9 Click the [OK] button. The system returns to the main screen for tool settings. Edge strength graph Sens. Auto Adj.] button [Edge Click this button for the edge sensitivity to be automatically adjusted. Sensitivity Manually adjust the limit of the edge sensitivity while looking at the edge strength graph. yyWhen the maximum value (where the contrasting density is greatest) is 100%, the ratio of edge recognition is called the limit of edge sensitivity. yyThe limit of edge sensitivity can be adjusted by dragging the red line on the edge strength graph. yyClicking the [Live View] button enables you to adjust settings while looking at the current detection status. Click the [End Live View] button to return to the original screen. 3 Click the [OK] button. The system returns to the setting screen of the tool. IX-H User's Manual (PC Software) 4-95 3. Tool Settings Extended Function of the 2-Axis Adjustment Tool Angle Correction 1 Select the angle settings. Items Edge Detection X-Axis Y-Axis Angle Correction Edge Detection 4 1 Click the [X-Axis] or [Y-Axis] button. (default) Enable Settings Navigator (Scan Mode Setup) Tilts the edge to detect in accordance with the angle of the target. Disable Does not tilt the edge detect in accordance with the angle of the target. 2 Select the width extraction method. Dir. (default) Master Detects the edge in the same contrast direction as that of the master image. Both Detects the edge in both Bright->Dark and Dark->Bright directions. Bright->Dark Detects the edge with bright part changing to dark part. Dark->Bright Detects the edge with dark part changing to bright part. 3 Click the [OK] button. The system returns to the extended functions screen of the tool. 4-96 IX-H User's Manual (PC Software) 3. Tool Settings 2 Select the tool that is subject to step calculation. Step Calculation Tool Setting the step calculation tool Items Calculation target A B Shift Value ZERO/Offset/Limit Adjustment HI LO yyIf the expansion unit tool is used in calculations, the calculation result is not displayed on the Master screen. To configure the settings while checking the calculation results, switch to the Test screen. yyIf both triggers are internal, the main unit performs calculations using the latest expansion unit judgment value. 1 Add the step calculation tool. “Adding a tool” (Page 4-30) IX-H User's Manual (PC Software) 4-97 4 Settings Navigator (Scan Mode Setup) yyAt least two of the following tools must be added in advance to add the step calculation tool: yyHeight Tool yyMAX/MIN Tool yyAverage Height tool yyThe following conditions must be met to perform step calculation using an expansion unit tool: A calculation error occurs if the conditions are not met. “Displaying the Limit Adjustment screen” (Page 6-11) yyThe sensor displayed on IX-Navigator must be the main unit. yyAn expansion unit must be connected when the main unit is powered on. yyThe expansion unit must be operating. yyThe expansion unit must be in scan mode. yyThe expansion unit tool must be the height tool, MAX/MIN tool, or average height tool. yyThe main unit and expansion unit trigger condition must be one of the following: • Internal trigger for both the main unit and expansion unit • External trigger and simultaneous trigger input is enabled for both the main unit and expansion unit. yyTo specify the average height tool as the calculation target, set the reference height settings to OFF in the average height settings. Average height tools where the reference height settings are made are not displayed as options. yyIf only the main unit is used or setup is on the expansion unit: yyThe height tool, MAX/MIN tool, and average height tool are displayed on the drop-down list. yyWhen setup is on the expansion unit, the main unit tools will not be displayed on the drop-down list. yyIf setup is on the main unit that the expansion unit is connected to: yyThe expansion unit's tools are displayed below the main unit's tools on the dropdown list. yyThe expansion unit tools will only be displayed as a tool number. The tool name will not be displayed. yyWhen the average height tool is set as point B, the selected area in the average height tool is filled in orange. 3. Tool Settings 3 Set “ZERO/Offset/Limit Adjustment”. 4 4 Set a threshold value. HI Value Shift Settings Navigator (Scan Mode Setup) Input ZERO/Offset target value that can be used to shift the current measurement value to a desired value. button [ZERO/Offset] Click this button to offset the value so that the measurement value matches the set target value. Input the maximum threshold value. LO Input the minimum threshold value. yySetting range: -999.99 to 999.99 mm button. [Clear] Click this button to display the Cancel ZERO/Offset Confirmation screen. Clicking the [OK] button restores the settings to the values before adjustment. ZERO/Offset adjustment will be performed on the calculation results. Even if ZERO/ Offset is performed by the calculation target tool separately, the calculation result of the step calculation tool will not change. You can click the [Test] button to look at the current detection state while configuring the settings. yyIf the expansion unit tool is selected for step calculation and the external trigger is set with simultaneous trigger input from main/ expansion units disabled, a screen will open prompting you to enable simultaneous trigger input. yyIf the expansion unit tool is selected for step calculation and the expansion unit is not operating, a screen will open prompting you to put the expansion unit into run mode. Clicking the [End Test] button returns to the previous screen. 4-98 IX-H User's Manual (PC Software) yyThe default threshold value differs depending on the sensor head that is used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. yyIf the expansion unit tool is selected for step calculation and the external trigger is set with simultaneous trigger input from main/expansion units disabled, a screen will appear prompting you to enable simultaneous trigger input. yyIf the expansion unit tool is selected for step calculation and the expansion unit is not operating, a screen will appear prompting you to put the expansion unit into run mode. Clicking the [End Test] button returns to the previous screen. 3. Tool Settings 5 If needed, click the [Extended Functions] tab to set the extended functions. Extended functions for the step calculation tool Items Rename Tool 1st Point 2-point calibration Tool Rename 2nd Point Changes the tool name. “Rename Tool” (Page 4-99) Adjust the measurement value proportionally to the adjustment ratio by setting two sets of adjustment points and their measurement values after adjustment. “2-point Calibration” (Page 4-100) After Correction Before Correction After Correction Rename Tool 1 Click the [Rename Tool] button. 6 Click the [OK] button. The system returns to the main screen for tool settings. The Input Tool Name screen opens. 2 Input the tool name and click the [OK] button. The tool name changes and the system returns to the extended functions screen for the step calculation tool. yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(initial_tool_name) e.g.: When “ABC” is input for the tool name, “ABC (Calculate Step)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. IX-H User's Manual (PC Software) 4 Settings Navigator (Scan Mode Setup) Calibration 2-point Before Correction 4-99 3. Tool Settings 2-point Calibration If there is a difference in the measured value and the actual dimensions of the target to be measured, this difference can be corrected. Both the zero point and tilt are corrected. Display Value 3 Input before and after correction values for the first point and second point. Correction After correcting second point Before correcting second point 4 After correcting first point Before correcting first point Settings Navigator (Scan Mode Setup) Offset Value Measurement Value The range for adjustment of the tilt is 0.5 to 2.0 times the value before adjustment. Input values within this range for before and after correction. 1 Click the [2-point Calibration] button. yySetting range: -999.99 to 999.99 mm yyDefault value (before correcting the first and second points): ---.-- mm yyDefault value (after correcting the first point): 0.00 mm yyDefault value (after correcting the second point): 1.00 mm yyClicking the [Load Curr.Val] button inputs the current value as the before correction value. yyYou can click the [Test] button to look at the current detection state while configuring the settings. The measurement value being detected can also be acquired as the current value. yyIf the expansion unit tool is selected for step calculation and the external trigger is set with simultaneous trigger input from main/expansion units disabled, a screen will appear prompting you to enable simultaneous trigger input. yyIf the expansion unit tool is selected for step calculation and the expansion unit is not operating, a screen will appear prompting you to put the expansion unit into run mode. Clicking the [End Test] button returns to the previous screen. The 2-point Calibration Settings screen opens. 2 Select to enable or disable the function. If you selected the [Disable] button, click the [Close] button. If you selected the [Enable] button, proceed with the subsequent steps. 4 Click the [Execute] button. yyDefault value: Disable 2-point calibration is performed and a message indicating completion opens. 4-100 IX-H User's Manual (PC Software) 3. Tool Settings 5 Click the [OK] button. The measurement value is displayed as the after adjustment value. 3 Input the desired measurement value for the first point after adjustment. 2-point calibration will be performed on the calculation results. Even if 2-point calibration is performed by the calculation target tool separately, the calculation result of the step calculation tool will not change. 4 Return the target to its original position and click the [Load Curr.Val] button. 6 Click the [Close] button. The display returns to the extended functions screen for the step calculation tool. Setting example for 2-point calibration zz This example uses a target with a Point A height of 7.00 mm and a Point B height of 5.00 mm. 1 Click the [Test] button. 5 Input the desired measurement value for the second point after adjustment. The Test image opens. 2 Move the target to measure a height difference that differs to the settings and click the [Load Curr.Val] button. 6 Click the [Execute] button. 2-point calibration is performed and a message indicating completion opens. IX-H User's Manual (PC Software) 4-101 4 Settings Navigator (Scan Mode Setup) yyTo perform 2-point calibration again, click the [Readjust] button. Clicking the [OK] button on the screen that appears enables you to continue to adjust from the previous adjustment result. yyTo initialize the 2-point calibration adjustment values, click the [Reset] button. Click [OK] on the Confirm Reset screen that appears to initialize the adjustment values. 3. Tool Settings 7 Click the [OK] button. The measurement value is displayed as the after adjustment value. 8 Click the [End Test] button. 4 Settings Navigator (Scan Mode Setup) The display returns to the Master screen. 4-102 IX-H User's Manual (PC Software) 3. Tool Settings 2 Select the tools that will be used for the Thickness Calculation Tool thickness calculation. Setting the thickness calculation tool Items Calculation target A (Main) B (Expansion) Shift Value ZERO/Offset/Limit Adjustment HI yyA: The main unit tools are displayed. yyB: The expansion unit tools are displayed. LO yyThe calculation results for the thickness calculation tool are not displayed on the Master screen. To configure the settings while checking the calculation results, switch to the Test screen. yyIf both triggers are internal, the main unit performs calculations using the latest expansion unit judgment value. yyOnly the height tool, MAX/MIN tool, and average height tool are displayed for main unit tools. yyThe expansion unit tools will only be displayed as a tool number. The tool name will not be displayed. 3 Set “ZERO/Offset/Limit Adjustment”. Value Shift Input ZERO/Offset target value that can be used to shift the current measurement value to a desired value. button [ZERO/Offset] Click this button to offset the value so that the measurement value matches the set target value. button. [Clear] Click this button to display the Cancel ZERO/Offset Confirmation screen. Clicking the [OK] button restores the settings to the values before adjustment. 1 Add the thickness calculation tool. ZERO/Offset adjustment will be performed on the calculation results. Even if ZERO/ Offset is performed by the calculation target tool separately, the calculation result of the thickness calculation tool will not change. “Adding a tool” (Page 4-30) IX-H User's Manual (PC Software) 4-103 4 Settings Navigator (Scan Mode Setup) yyTo add the thickness calculation tool, at least one height tool, MAX/MIN tool, or average height tool must be added in advance to the main unit. yyThe following conditions must be met to perform thickness calculation: A calculation error occurs if the conditions are not met. “Displaying the Limit Adjustment screen” (Page 6-11) yyThe sensor displayed on IX-Navigator must be the main unit. yyAn expansion unit must be connected when the main unit is powered on. yyThe expansion unit must be operating. yyThe expansion unit must be in scan mode. yyThe expansion unit tool must be the height tool, MAX/MIN tool, or average height tool. yyThe main unit and expansion unit trigger condition must be one of the following: • Internal trigger for both the main unit and expansion unit • External trigger and simultaneous trigger input is enabled for both the main unit and expansion unit. yyTo specify the average height tool as the calculation target, set the reference height settings to OFF in the average height settings. Average height tools where the reference height settings are made are not displayed as options. 3. Tool Settings You can click the [Test] button to look at the current detection state while configuring the settings. yyIf the external trigger is set with simultaneous trigger input from main/expansion units disabled, a screen will appear prompting you to enable simultaneous trigger input. yyIf the expansion unit is not operating, a screen will appear prompting you to put the expansion unit into run mode. Clicking the [End Test] button returns to the previous screen. 4 4 Set a threshold value. 5 If needed, click the [Extended Functions] tab to set the extended functions. Tool Rename Changes the tool name. “Rename Tool” (Page 4-105) Settings Navigator (Scan Mode Setup) Calibration 2-point Adjust the measurement value proportionally to the adjustment ratio by setting two sets of adjustment points and their measurement values after adjustment. “2-point Calibration” (Page 4-105) 6 Click the [OK] button. The system returns to the main screen for tool settings. HI Input the maximum threshold value. LO Input the minimum threshold value. yySetting range: -999.99 to 999.99 mm yyThe default threshold value differs depending on the sensor head that is used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. yyIf the external trigger is set with simultaneous trigger input from main/expansion units disabled, a screen will appear prompting you to enable simultaneous trigger input. yyIf the expansion unit is not operating, a screen will appear prompting you to put the expansion unit into run mode. Clicking the [End Test] button returns to the previous screen. 4-104 IX-H User's Manual (PC Software) 3. Tool Settings Extended functions for the thickness calculation tool Items 2-point Calibration 2nd Point If there is a difference in the measured value and the actual dimensions of the target to be measured, this difference can be corrected. Both the zero point and tilt are corrected. Display Value Rename Tool 1st Point 2-point Calibration Before Correction After Correction Before Correction After Correction Correction After correcting second point Before correcting second point After correcting first point Before correcting first point 4 Measurement Value 1 Click the [Rename Tool] button. The range for adjustment of the tilt is 0.5 to 2.0 times the value before adjustment. Input values within this range for before and after correction. 1 Click the [2-point Calibration] button. The Input Tool Name screen opens. 2 Input the tool name and click the [OK] button. The 2-point Calibration Settings screen opens. The tool name changes and the system returns to the extended functions screen for the thickness calculation tool. yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(initial_tool_name) e.g.: When “ABC” is input for the tool name, “ABC (Calculate Thickness)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. 2 Select to enable or disable the function. If you selected the [Disable] button, click the [Close] button. If you selected the [Enable] button, proceed with the subsequent steps. yyDefault value: Disable IX-H User's Manual (PC Software) 4-105 Settings Navigator (Scan Mode Setup) Offset Value Rename Tool 3. Tool Settings 3 Input before and after correction values for the first point and second point. 5 Click the [OK] button. The measurement value is displayed as the after adjustment value. 2-point calibration will be performed on the calculation results. Even if 2-point calibration is performed by the calculation target tool separately, the calculation result of the thickness calculation tool will not change. yyTo perform 2-point calibration again, click the [Readjust] button. Clicking the [OK] button on the screen that appears enables you to continue to adjust from the previous adjustment result. yyTo initialize the 2-point calibration adjustment values, click the [Reset] button. Click [OK] on the Confirm Reset screen that appears to initialize the adjustment values. 4 Settings Navigator (Scan Mode Setup) yySetting range: -999.99 to 999.99 mm yyDefault value (before correcting the first and second points): ---.-- mm yyDefault value (after correcting the first point): 0.00 mm yyDefault value (after correcting the second point): 1.00 mm 6 Click the [Close] button. The display returns to the extended functions screen for the thickness calculation tool. yyClicking the [Load Curr.Val] button inputs the current value as the before correction value. yyYou can click the [Test] button to look at the current detection state while configuring the settings. The measurement value being detected can also be acquired as the current value. yyIf the external trigger is set with simultaneous trigger input from main/expansion units disabled, a screen will appear prompting you to enable simultaneous trigger input. yyIf the expansion unit is not operating, a screen will appear prompting you to put the expansion unit into run mode. Clicking the [End Test] button returns to the previous screen. 4 Click the [Execute] button. 2-point calibration is performed and a message indicating completion opens. 4-106 IX-H User's Manual (PC Software) 4. Output Assignment 4. Output Assignment Assign the content to be output to each output line. Main Screen for the Output Assignment (1) (2) (3) (4) 4 (6) (7) (8) (1) Title Displays the program number and program name. (5) Captured image Displays the captured image. (2) Navigation buttons Moves between steps in Settings Navigator. (6) Tool settings button Assign the function to output to each output line (OUT1 to OUT10). “Setting the Output Assignment” (Page 4-109) (3) Image type Displays the image type. [Master] is the registered master. (4) Image tool bar Displays the operation tools for the displayed image. “Operating the image tool bar” (Page 3-16) (7) [Back] button The system returns to the main screen for tool settings. “3. Tool Settings” (Page 4-20) (8) [Complete] button Exits the Settings Navigator. “Finishing the Settings Navigator” (Page 4-6) IX-H User's Manual (PC Software) 4-107 Settings Navigator (Scan Mode Setup) (5) 4. Output Assignment Output Assignment Settings Output Items OFF Total Status 4 OK, NG Output Items Description Do not output. Output will be constantly OFF. Settings Navigator (Scan Mode Setup) When the total status result is OK or NG, the output turns ON. The total status conditions can be set in the extended functions. The total status OK output turns ON by default when the status result of all tools is OK. Additionally, the total status NG output turns ON when the status result of any tool was NG. “Total Status Conditions” (Page 4-110) Run When the sensor is running correctly with no system error, the output turns ON. BUSY Output is turned on during detection/judgment. Output is set to ON during Switch Program, Clear ZERO/Offset, Laser Shutdown/ Release, and Reset Processing. When BUSY output is ON, external trigger input is not accepted. Additionally, while BUSY output is ON, the judgment output result changes, so wait for BUSY output to turn OFF before importing the status output into a PLC or other device. Error When an error occurs, the output turns ON. Alarm When an alarm is activated, the output turns ON. Position adjustment OK, NG 1-Axis Adjustment OK, NG 2-Axis Adjustment OK, NG Tilt Adjustment OK, NG Tool 01 to 16* yyHeight: OK, NG, HIGH, LOW yyArea: OK, NG 4-108 Logic 1 to 8 OK, NG Description When the result of the specified logic is OK or NG, the output turns ON. * When the measurement display unit is 0.01 mm Default value The default value of each output line is as follows: yyOUT1: Total Status (OK) yyOUT2: BUSY yyOUT3 to OUT10: OFF By default, the output line will be "N.O." “N.O./N.C.” (Page 7-24) When the position adjustment result is OK or NG, the output turns ON. When the 1-axis adjustment result is OK or NG, the output turns ON. When the 2-axis adjustment result is OK or NG, the output turns ON. When the tilt adjustment result is OK or NG, the output turns ON. When the specified tool outputs a status result, the output turns ON. threshold ≤ judgment yyOK: LOW value ≤ HIGH threshold yyNG: Judgment result is HIGH or LOW yyHIGH: HIGH threshold < judgment value threshold > judgment yyLOW: LOW value IX-H User's Manual (PC Software) 4. Output Assignment 5 Click the [Extended Function 1] or [Extended Setting the Output Assignment Function 2] tab as needed to set the extended function. 1 Start the Settings Navigator. “Starting the Settings Navigator” (Page 4-3) 2 Display the main screen for output assignment. “Settings Navigator Screen and Operation Flow” (Page 4-5) 3 Click the drop down menu for the output line to select and assign an output item. Extended Function 1 zz Status Conditions Total Error Trigger Selects whether to include a trigger error in the output item "Error". “Trigger Error” (Page 4-110) Error ZERO/Offset Selects whether to include a ZERO/Offset error in the output item "Error". “ZERO/Offset Error” (Page 4-110) Tools ZERO/Offset Sets target tools when executing ZERO/Offset in a batch. “ZERO/Offset Tools” (Page 4-111) Output Analog Sets a target tool and scaling for analog output. “Analog Output” (Page 4-112) Extended Function 2 zz 1 to 8 Logic 4 If there are output items with sub-settings, select the type to be output. Define the behavior of the logic output using judgment results of each tool. “Logic” (Page 4-113) IX-H User's Manual (PC Software) 4-109 Settings Navigator (Scan Mode Setup) Selects the conditions to turn ON the total status result. “Total Status Conditions” (Page 4-110) 4 4. Output Assignment ZERO/Offset Error Extended functions for the output assignment 1 Selects whether to include a ZERO/Offset error in the output item "Error". Total Status Conditions 1 Selects the conditions to turn ON the total status result. 4 Disable Settings Navigator (Scan Mode Setup) Tools OK (default) All When all of the status results for the judgment tools are OK, the total status result is OK. If a ZERO/Offset error occurs, the output for the OUT "Error" is assigned to stays OFF. A ZERO/Offset error is not displayed on the operation screen. When Master display in the tool settings is set: If ZERO/Offset is run when it cannot be run, a ZERO/Offset error is displayed. Tool OK Any If any of the status results for the set detection tools are OK, the total status result turns ON. 1 to 8 Logic When the result of the selected logic is OK, the total status result is OK. (default) Enable When a ZERO/Offset error occurs, the output for the OUT "Error" is assigned to turns ON. A ZERO/Offset error is displayed on the operation screen. Trigger Error 1 Selects whether to include a trigger error in the output item "Error". (default) Disable If a trigger error occurs, the output for the OUT "Error" is assigned to stays OFF. A trigger error is not displayed on the operation screen. Enable When a trigger error occurs, the output for the OUT "Error" is assigned to turns ON. A trigger error is displayed on the operation screen. 4-110 IX-H User's Manual (PC Software) 4. Output Assignment ZERO/Offset Tools How to Use the ZERO/Offset Target Tool zz 1 Click the [Change] button under [ZERO/Offset Tools]. The ZERO/Offset target tool can be used to apply ZERO/Offset to a specific grouping of tools that are used to measure the same place on the target as shown below. Example: yyZERO/Offset is not run with Tool 01 yyZERO/Offset is run with Tool 02 Tool 01: Step Tool 02: Height 4 The ZERO/Offset Tools Settings screen opens. Offset in a batch. Settings Navigator (Scan Mode Setup) 2 Sets a target tool for when executing ZERO/ ZERO/Offset is run Before [ON] is set for all tools If ZERO/Offset is run with all tools. Tool 01 is set to [OFF] If ZERO/Offset is run with only Tool 02. OFF The tool is not subject to Batch ZERO/Offset execution. (default) ON The tool is subject to Batch ZERO/Offset execution. 3 Click the [Close] button. The display returns to the extended functions screen for output assignment. IX-H User's Manual (PC Software) 4-111 4. Output Assignment Analog Output Analog Output Graph zz To set the analog output, analog output must be set to a setting other than OFF in advance on the sensor advanced settings. “Analog Output” (Page 7-25) 1 Selects a tool to be subject to analog output. 1 Example This example represents the situation where the lower limit of the measurement value is assigned as the lower limit of the analog output, and the upper limit of the measurement value is assigned as the upper limit of the analog output while scaling. Analog Output Upper Limit 4 Lower Limit Settings Navigator (Scan Mode Setup) Lower Limit Upper Limit Measurement Value 2 Example This example represents the situation where the upper limit of the measurement value is assigned as the lower limit of the analog output, and the lower limit of the measurement value is assigned as the upper limit of the analog output while scaling. Analog Output If a monochrome area tool and a height area tool are selected, a user-selected value is output for the analog output when an error occurs. This value is selected in the sensor advanced settings. “Analog Output” (Page 7-25) Upper Limit Lower Limit 2 Sets a scaling measurement value for the analog output range. 4-112 Lower Limit Upper Limit Measurement Value The following is analog output in the case that the upper limit value is set to the same value as the lower limit value in the scaling settings. yyMeasurement value ≤ Upper limit value The lower limit value of analog output is output Example: 1 V if the analog output range is 1 to 5V yyMeasurement value > Upper limit value The upper limit value of analog output is output Example: 5 V if the analog output range is 1 to 5V IX-H User's Manual (PC Software) 4. Output Assignment 2 Select the logical condition of the logic output. Logic To set logic, at least two tools must be set. “Setting example by the logic condition.” (Page 4-114) 1 Click the button of the logic to set. AND OR Outputs the logical sum (OR) of the judgment outputs of the selected tool. or More Conditions Held 2 When two or more judgment outputs of the selected tool are held, the output turns ON. or More Conditions Held 3 For a button without logic, [Empty] is displayed next to the button. When three or more judgment outputs of the selected tool are held, the output turns ON. 3 Select the tool to be incorporated into the logic and the type of its judgment result. yyClick [Prev] or [Next] button to switch the page. yyTo incorporate the already set logic into another logic, use a logic with a greater number than the set logic. yyTo clear the settings of the logic, click the [Clear] button. yyThe type of selectable judgment result differs depending on the tool. See the following: “Tools that can be incorporated into logic and judgment results” (Page 4-115) 4 Click the [OK] button. IX-H User's Manual (PC Software) 4-113 4 Settings Navigator (Scan Mode Setup) Outputs the logical product (AND) of the judgment outputs of the selected tool. 4. Output Assignment Setting example by the logic condition. zz AND When tool A and tool B are set to OK and tool C is set to NG Tool A Tool B Tool C (NG) Logic 1 to 8 Logic output image in the case of AND logic 4 or More Conditions Held 2 When tool A, B, and C each is set to OK Tool A Tool B Tool C Logic OK OK OK OK NG OK OK OK OK NG OK OK NG NG OK NG OK OK NG OK NG OK NG NG Settings Navigator (Scan Mode Setup) Tool A Tool B Tool C Logic OK NG NG NG OK OK OK NG NG NG NG NG NG OK OK NG OK NG OK NG NG NG OK NG Tool A Tool B Tool C Tool D Logic or More Conditions Held 3 When tool A, B, C, and D each is set to OK OK OK NG OK OK OK OK OK OK NG OK NG NG NG OK OK OK OK OK NG NG NG OK NG OK OK OK NG NG NG NG NG NG OK OK NG OR When tool A and tool B are set to OK and tool C is set to NG Tool A Tool B Tool C (NG) Logic 1 to 8 Logic output image in the case of OR logic Tool A Tool B Tool C Logic OK OK OK OK NG OK OK OK OK NG OK OK NG NG OK NG OK OK NG OK NG OK NG OK OK NG NG OK NG NG NG OK 4-114 OK OK NG OK OK NG OK NG OK NG OK NG NG OK NG NG NG NG OK NG OK OK OK NG NG NG OK OK NG NG OK NG OK NG NG NG NG OK NG NG OK OK NG NG NG NG OK NG NG NG OK NG NG NG NG NG NG NG NG NG IX-H User's Manual (PC Software) 4. Output Assignment Tools that can be incorporated into logic and zz judgment results The following table shows selectable types of judgment result with . Tool name Selectable or not NG HIGH LOW ALARM Position Adjustment - - - 1-Axis Adjustment - - - 2-Axis Adjustment - - - Step Height Average Height MAX/MIN Pin Height Height Area - - Monochrome Area - - Width IX-H User's Manual (PC Software) 4 Settings Navigator (Scan Mode Setup) OK 4-115 4. Output Assignment MEMO 4 Settings Navigator (Scan Mode Setup) 4-116 IX-H User's Manual (PC Software) Chapter 5 This chapter explains how to set the Settings Navigator functions while using line mode. Settings Navigator (Line Mode Setup) IX-H User's Manual (PC Software) 5-1 5 Settings Navigator (Line Mode Setup) Settings Navigator................................................................5-2 Basic Operation of the Settings Navigator........................5-3 1. Detection Setup................................................................5-7 2. Master Registration........................................................5-25 3. Tool Settings...................................................................5-27 4. Output Assignment........................................................5-79 Settings Navigator Settings Navigator In the Settings Navigator, the settings of the program that allow the sensor to judge a target are set over several steps. While following the steps with navigation buttons, configure the settings. Navigation button 5 Navigation button Flow in the Settings Navigator Settings Navigator (Line Mode Setup) STEP 1. Detection Setup Set the conditions to detect the target. Set the height, laser position, and sampling frequency. “1. Detection Setup” (Page 5-7) STEP 2. Master Registration Capture and register a master image that will serve as the reference for judgment. “2. Master Registration” (Page 5-25) STEP 3. Tool Settings Set tools to measure the target and judge whether a target is OK or No Good. “3. Tool Settings” (Page 5-27) STEP 4. Output Assignment Assign the content to be output to each output line. “4. Output Assignment” (Page 5-79) 5-2 IX-H User's Manual (PC Software) Basic Operation of the Settings Navigator Basic Operation of the Settings Navigator 6 Select line mode as the detection mode for the Starting the Settings Navigator program. 1 Turn on the power of the sensor. 2 Start the IX-Navigator. When the sensor is in one of the following conditions, the [Program] screen will open. Proceed to step 5. yyWhen the power is turned on for the first time yyIf all programs are not being set yyWhen replacing the sensor head yyPrograms have two types of detection modes: scan mode and line mode. yySome of the program settings differ depending on the detection mode. yyThe detection mode cannot be changed while configuring the settings or after configuring the settings with Settings Navigator. 3 Click the [Program] button. 5 A confirmation screen opens. 4 Click the [OK] button. The [Program] screen opens. 5 Select a program to be set. You can select a program on the Program Details screen displayed when you click the [Detail] button. “Displaying the Program Details screen” (Page 7-7) IX-H User's Manual (PC Software) 5-3 Settings Navigator (Line Mode Setup) yyChanging the detection mode for a set program resets the program settings. If you do not want to reset the program settings, select a program that has not been set. yyTo change the detection mode of a set program, click the [OK] button on the displayed confirmation screen. Basic Operation of the Settings Navigator 7 Click the [Sensor Setup] button. Types of Settings Navigator Images The types of images displayed on the Settings Navigator screen are shown below. Image type The startup screen of the Settings Navigator opens. a program that has not been set is selected When Start setting [1. Detection Setup]. Type 5 Description The currently captured image. Settings Navigator (Line Mode Setup) The image registered as the master. This is the test run screen. The captured image is displayed. “1. Detection Setup” (Page 5-7) a program that has been set is selected When Click the navigation button for each step to start changing the settings. Navigation button “1. Detection Setup” (Page 5-7) “2. Master Registration” (Page 5-25) “3. Tool Settings” (Page 5-27) “4. Output Assignment” (Page 5-79) 5-4 IX-H User's Manual (PC Software) Basic Operation of the Settings Navigator Settings Navigator Screen and Operation Flow This section explains each setting screen displayed in the Settings Navigator and the operation flow. For details on the operation and contents of each setting screen, refer to the applicable section. 1. Detection Setup “1. Detection Setup” (Page 5-7) Returns to (A) 5 Settings Navigator (Line Mode Setup) (A) 2. Master Registration “2. Master Registration” (Page 5-25) Returns to (A) 3. Tool Settings “3. Tool Settings” (Page 5-27) Returns to (A) 4. Output Assignment “4. Output Assignment” (Page 5-79) IX-H User's Manual (PC Software) 5-5 Basic Operation of the Settings Navigator Finishing the Settings Navigator Finishing without completing the steps Finishing by completing all steps 1 Click the [Exit Setup] button. 1 Set all steps in the Settings Navigator. 2 Click the [Complete Settings] button. 5 the required settings are completed When The confirmation dialog to save opens. Settings Navigator (Line Mode Setup) the required settings are not completed When The confirmation dialog to save opens. 3 Click the [Yes] button. The settings in the Settings Navigator will be saved into the program, and the system returns to the [Program] screen. yyBy clicking the [No] button, the confirmation dialog to cancel the settings opens. By clicking the [Yes] button, Settings Navigator finishes without saving the settings. yyBy clicking the [Cancel] button, the system returns to the Settings Navigator screen. The confirmation dialog to finish opens. yyBy clicking the [OK] button, the confirmation dialog to save opens. yyBy clicking the [Cancel] button, the system returns to the Settings Navigator screen. The required settings have not been completed yet. Even if the [OK] button is clicked and the settings are saved in the program, the proper operation cannot be performed. 2 Click the [Yes] button. The settings in the Settings Navigator will be saved into the program, and the system returns to the [Program] screen. yyBy clicking the [No] button, the confirmation dialog to cancel the settings opens. By clicking the [Yes] button, Settings Navigator finishes without saving the settings. yyBy clicking the [Cancel] button, the system returns to the Settings Navigator screen. 5-6 IX-H User's Manual (PC Software) 1. Detection Setup 1. Detection Setup Set the conditions to measure the target. Adjust the conditions so that the places you want to measure can be stably detected. Main Screen for Detection Conditions (1) (2) (8) (3) (4) (5) 5 (9) (6) (10) (11) (12) (1) Title Displays the program number and program name. (2) Navigation buttons Moves between steps in Settings Navigator. (3) Image type Displays the image type. [Live] is the image the sensor is currently capturing. (4) Image tool bar Displays operation tools for images taken by the sensor. “Operating the image tool bar” (Page 3-16) (5) Captured image Displays the captured image. (6) Measurement point Drag to measure the height of the desired position on the laser. (7) Show Laser Position Displays the position of the laser. (13) (14) (8) Settings button Displays the settings that can be adjusted in Image Optimization. “Brightness Adjustment” (Page 5-8) “Measurement Adjustment” (Page 5-9) “Extended Functions” (Page 5-11) (9) Settings screen Displays the current settings to be edited based on the selected item. (10) Height measurement check box Turns execution of height measurement on or off. (11) Height measurement value Displays the measurement value of the measurement point. The content of the alarm settings are not applied to the measurement value. (12) Detected position check Displays the measurement value of the measurement point in the range. (13) [Next to STEP2] button The display moves to the main screen for Master Registration. “2. Master Registration” (Page 5-25) (14) [Exit Setup] button Exits the Settings Navigator. “Finishing the Settings Navigator” (Page 5-6) IX-H User's Manual (PC Software) 5-7 Settings Navigator (Line Mode Setup) (7) 1. Detection Setup When brightness is to be adjusted manually zz Setting Detection Setup (1) Adjust brightness by selecting the imaging mode. Brightness Adjustment 1 Start the Settings Navigator. “Starting the Settings Navigator” (Page 5-3) 2 Display the settings screen for detection conditions. “Settings Navigator Screen and Operation Flow” (Page 5-5) 3 Click the [Brightness Adjustment] button. 5 Settings Navigator (Line Mode Setup) The screen to configure the Brightness Adjustment settings opens. 4 Adjust brightness. When brightness is to be adjusted automatically zz (1) Click the [Automatic Brightness Adjustment] button. Automatic brightness adjustment enables a target to be captured with the appropriate brightness by changing the light intensity and shutter speed according to the shape and surface condition of the target. Brightness Sets the image brightness. yySetting range: 0 to 120 yyDefault value: 30 Note that the image quality can be affects if setting a higher brightness value. Mode Imaging Normal This mode is the basic imaging mode. You can reduce the noise when capturing images. HDR (Default) This mode is for capturing a target that reflects light and has high contrast, such as metal. Lighting OFF The LED light is not used. ON (Default) The LED light is used. Do not move a target during the auto brightness adjustment. If the target is moving, focus may not be adjusted correctly. When automatic brightness adjustment is completed, the image displayed will be adjusted based on the adjustments made. 5-8 IX-H User's Manual (PC Software) Even if you turn the LED light OFF, you can still execute [Automatic Brightness Adjustment] and other functions are not affected. Clicking the [Undo] button restores the settings to the values before adjustment. 1. Detection Setup 5 Set the filter. Measurement Adjustment 1 Start the Settings Navigator. “Starting the Settings Navigator” (Page 5-3) 2 Display the settings screen for detection conditions. “Settings Navigator Screen and Operation Flow” (Page 5-5) 3 Click the [Measurement Adjustment] button. Filter The measurement value is averaged. If there are fluctuations in the measurement values, stable measurement results can be obtained by setting a high data count. Median The median filter is used. Use this method if there is a fluctuation in the measurement values when detecting the moving target. The Adjust Measurements settings screen opens. 4 Select the sampling frequency. count Data Ave yySetting Range: 1, 2, 4, and 6 yyDefault value: 4 Median yySetting range: 3, 6, 8, 12, and 24 Ex.1: When setting the filter to [Ave], and the number of data to “4.” Sampling Frequency yyDefault value: 6 ms (Default when IX-360W is connected: 11 ms) Internal Data 1 2 3 4 5 6 7 … Average Measurement Time *1 Average Measurement Time *2 Average Measurement Time *3 Judgment Data A B C … *1 Data 1 to 4 is averaged and Data A is output. *2 Data 2 to 5 is averaged and Data B is output. *3 Data 3 to 6 is averaged and Data C is output. Increasing the average count lengthens the response time. If you increase the average count, be mindful of the response time. IX-H User's Manual (PC Software) 5-9 5 Settings Navigator (Line Mode Setup) Ave (Default) 1. Detection Setup 6 Adjust the laser position (angle). Ex.2: When setting the filter to [Median], and the number of data to “3.” Sampling Period Internal Data 1 2 3 4 5 6 7 … *1 *2 button [+] 5 Clicking this button moves the laser position upwards on the screen. *3 Judgment Data A B C button [-] … Settings Navigator (Line Mode Setup) *1 The median value of data 1 to 3 is output as data A. *2 The median value of data 2 to 4 is output as data B. *3 The median value of data 3 to 5 is output as data C. Clicking this button moves the laser position downwards on the screen. Increasing the average count lengthens the response time. If you increase the average count, be mindful of the response time. 5-10 IX-H User's Manual (PC Software) If [Rotate Image 180 deg] is enabled on the sensor advanced settings, the direction the laser moves will correlate with the displayed image. If master registration is completed, changing the laser position displays a screen prompting you to re-register a master image. Re-register the master as needed. 1. Detection Setup Timing Input Extended Functions This selects the hold function and timing input type when timing input occurs. 1 Start the Settings Navigator. “Starting the Settings Navigator” (Page 5-3) 2 Display the settings screen for detection 1 Select the hold function type. conditions. “Settings Navigator Screen and Operation Flow” (Page 5-5) 3 Click the [Extended Functions] button. Hold (default) Sample Hold Peak/Bottom/P-P Uses one of the following modes: Peak Hold Holds the maximum value measured as the hold value during the sampling period. Bottom Hold Holds the minimum value measured as the hold value during the sampling period. P-P Hold Holds the difference between the minimum and maximum values measured as the hold value during the sampling period. IX-H User's Manual (PC Software) 5-11 5 Settings Navigator (Line Mode Setup) The Extended Functions settings screen opens. Uses sample hold. Holds the judgment value in accordance with the timing input. 1. Detection Setup 2 Select the timing input type. Example of Hold Behavior zz Hold, Level Sample Hold Value Measurement Value Display Value Time Timing ON Input OFF (default) Latching 5 Sample Hold Settings Navigator (Line Mode Setup) Peak/ Bottom/P-P Hold Hold, Edge Sample Holds the measurement value only while the timing input is on. Turning on timing input ends the sampling period and holds the measurement value. Turning off timing input starts the next sampling period. Hold Value Measurement Value Display Value (Rising) Edge Time Sample Hold Holds the measurement value when the timing input is turned on. Peak/ Bottom/P-P Hold Turning on timing input ends the sampling period and holds the measurement value. When timing input is turned on, the next sampling period starts. (Falling) Edge Sample Hold Holds the measurement value when the timing input is turned off. Peak/ Bottom/P-P Hold Turning off timing input ends the sampling period and holds the measurement value. When timing input is turned off, the next sampling period starts. Timing ON Input OFF Power on or reset input*1 *1: After turning on the power or resetting the device, the hold value will be displayed as "---.--" until the timing input is turned on. Hold, Level Peak Hold Value Measurement Value Display Value For details about the behavior examples by timing input setting, refer to: “Example of Hold Behavior” (Page 5-12) Time T T T Timing ON Input OFF Power on or reset input*1 T: Sampling period *1: After turning on the power or resetting the device, the hold value will be displayed as "---.--" until the timing input is turned on. 5-12 IX-H User's Manual (PC Software) 1. Detection Setup Hold, Edge Peak to Peak Hold, Level Peak Display Value Hold Value Hold Value Measurement Value Measurement Value p: Max. value b: Min. value Display Value (p´-b´) (p-b) Time T T p T b Timing ON Input OFF p´ b´ T Power on or reset input* Timing ON Input OFF 1 T: Sampling period *1: After turning on the power or resetting the device, the hold value will be displayed as "---.--" until the timing input is turned on. Hold Value Measurement Value Power on or reset input*1 T: Sampling period *1: After turning on the power or resetting the device, the hold value will be displayed as "---.--" until the timing input is turned on. to Peak Hold, Edge Peak Hold Value Measurement Value p: Max. value b: Min. value Display Value Time T T (p´-b´) T (p-b) Timing ON Input OFF p b T: Sampling period *1: After turning on the power or resetting the device, the hold value will be displayed as "---.--" until the timing input is turned on. Hold, Edge Bottom Hold Value Measurement Value Display Value b´ T Power on or reset input*1 p´ Time T Timing ON Input OFF Power on or reset input*1 T: Sampling period *1: After turning on the power or resetting the device, the hold value will be displayed as "---.--" until the timing input is turned on. Time T T T Timing ON Input OFF Power on or reset input*1 T: Sampling period *1: After turning on the power or resetting the device, the hold value will be displayed as "---.--" until the timing input is turned on. IX-H User's Manual (PC Software) 5-13 5 Settings Navigator (Line Mode Setup) Hold, Level Bottom Display Value Time T 1. Detection Setup Adjust Head Tilt vertical Laser Set the laser emission direction as the height measurement direction. 1 Click the [Change] button. The settings screen for adjusting the sensor head tilt appears. 5 For details about how to use the sensor head when [Vertical laser] is selected, refer to the following. “When mounting the sensor head diagonally” (Page 2-4) 2 Select a reference direction when measuring height. Settings Navigator (Line Mode Setup) setting Custom To install the sensor head with a tilt in relation to the reference surface, configure the following setting. The reference surface is the surface that is used as a reference in measurement. Setting a reference surface sets that surface to 0.00 mm. The height is measured perpendicularly to that reference surface. “Setting the reference surface.” (Page 5-15) Before adjustment vertical (default) Camera After adjustment Reference surface Sets the height measurement direction of the front of the sensor head to vertical. The height measurement direction is perpendicular to the front of the sensor head The height measurement direction is perpendicular to the reference surface 3 Click the [Close] button. If a height-related tool is set and you change the adjust head tilt settings, a screen prompting you to check the tool settings appears. Edit the tool settings as required. The system returns to the Extended Functions settings screen. 5-14 IX-H User's Manual (PC Software) 1. Detection Setup Setting the reference surface. zz This setting adjusts the sensor head if the sensor head and measurement reference surface and not perpendicular. 3 Click three points on the reference surface. Change the size of the points as needed. 1 Click the [Set Reference Surface] button. Click Small You can place points in narrow places. Normal 5 Points are the standard size. The capture screen opens. Places points in wide places. yyAfter you specify the three points, you can drag each point to adjust them. yyPlacing the three points as wide apart as possible increases adjustment accuracy. Good example: Three points are far apart An image is captured. Bad example: Three points are close together 4 Click the [Next] button. The reference surface is set and the adjustment result is displayed. IX-H User's Manual (PC Software) 5-15 Settings Navigator (Line Mode Setup) 2 Click the [Set] button. (default) Large 1. Detection Setup 5 Check the reference surface and click the [OK] Example: For a target similar the one below button. Part height is overlaid on the image in the following manner. yyBlue to red indicates that the height is low to high, respectively. High Sections that are the same height are the same color. The color is different for places where the height is different. Low 5 Settings Navigator (Line Mode Setup) yySections that are the same color are the same height. yyAs for the height image, one that is nearer the sensor is “high” regardless of the [Measurement Direction] settings. yyShaded areas are areas that cannot be detected. Check that the locations that you want to measure can be measured. Undetectable area Measurement cannot be performed because the target is in a blind spot and the sensor cannot receive the laser beam. Undetectable area Outside of the measurement range. Example of an undetectable area Blind spot Outside of the measurement range Insufficient light volume Click the [Reconfigure] button to reconfigure the reference surface settings. After reference surface settings are completed, a message appears indicating completion. 6 Click the [OK] button. The system returns to the Adjust Head Tilt Settings screen. 5-16 IX-H User's Manual (PC Software) 1. Detection Setup Measurement direction 1 Select the measurement direction for the target. (default) Normal 5 Z-Axis: The measurement value increases as the target approaches the sensor. Settings Navigator (Line Mode Setup) Measurement Value +999.99 Distance -999.99 Distance X-Axis: The right side of the image is the positive direction. Reverse Z-Axis: The measurement value decreases as the target approaches the sensor. Measurement Value +999.99 Distance -999.99 X-Axis: The left side of the image is the positive direction. Distance yyWhen changing the measurement direction after the master registration, re-register the master. yyThe center of the captured image has a measurement value of 0mm in the X-axis direction. IX-H User's Manual (PC Software) 5-17 1. Detection Setup Alarm Setting [User setting] is selected When Specifies time in number of samples that the last measurement value before the sensor goes out of range is held. Specify the alarm count. In the following cases, the IX-H cannot perform measurement: yyOutside of the measurement range yyLight intensity too great/insufficient yyPosition adjustment tool failed yyTilt adjustment tool failed In the alarm settings, set how to process data when measurement is not possible. 1 Select the type of alarm setting. yySetting range: 1 to 100 yyDefault value: 1 5 Settings Navigator (Line Mode Setup) Default (Default) No normal value hold by alert will be done. Clamp Holds the measurement value prior to going out of range until measurement is possible again. User setting Holds the measurement value prior to going out of range for a user specified sampling count. The content of the alarm settings are not applied to the measurement value displayed on the detection conditions setting screen. 5-18 IX-H User's Manual (PC Software) If [Default] or [User setting] is selected, the system behaves in the following manner: yyWhile the status result is being held by the alarm when measurement is not possible, measurement cannot be performed with other tools even if measurement is possible for that tool. yyWhen the sensor is restored to a state in which it can measure again, the hold will be released even if the number of sampling counts does not exceed the alarm count. yyIf the sensor's sampling count exceeds the alarm count and [Clamp] is not selected, "-----" is displayed as the measurement value. This state is called the "alarm state". In the alarm state, if the sensor is returned to a measurable state for a number of sampling counts larger than the average count, the device is restored from the alarm state and the measurement value will be displayed. 1. Detection Setup Example of Alarm Settings Behavior 1 zz When the internal measurement value is restored from an alarm before the alarm settings count is exceeded (the average count is four and alarm count is three when two tools are set) Alarm period (internal measurement value) Time until measurement can be performed for the average count. Four samples Time until measurement can be performed for the average count. Four samples Tool 1 (HI Threshold) Tool 1 (internal measurement value) Tool 1 (judgment value) Tool 2 (HI Threshold) 5 Tool 2 (internal measurement value) ON Tool 2 (judgment value) OFF Total status ON output OK OFF Total status ON output NG OFF Tool 1 judgment ON NG OFF Tool 2 judgment ON NG OFF *1 This period changes depending on the average count and alarm count settings. This example is shown below. i) When an alarm occurs once: The four samples from Sampling No. 2 to 5 are the hold period. Sampling No. 1 Internal Measurement Value Normal Alert Normal Normal Normal (Hold) Normal (Hold) * Ave. standby Judgment Value 2 3 4 5 6 7 8 Normal Normal Normal Normal Normal Normal (Hold) * Ave. standby Normal (Hold) * Ave. standby Normal Normal Normal 6 7 8 ii) When an alarm occurs twice: The five samples from Sampling No. 2 to 6 are the hold period. Sampling No. 1 Internal Measurement Value Normal Alert Alert Normal Normal Normal Normal Normal Normal Normal (Hold) Normal (Hold) Normal (Hold) * Ave. standby Normal (Hold) * Ave. standby Normal (Hold) * Ave. standby Normal Normal Judgment Value 2 3 4 5 iii) When an alarm occurs three times: The six samples from Sampling No. 2 to 7 are the hold period. Sampling No. 1 2 3 4 5 6 7 8 Internal Measurement Value Normal Alert Alert Alert Normal Normal Normal Normal Judgment Value Normal Normal (Hold) Normal (Hold) Normal (Hold) Normal (Hold) * Ave. standby Normal (Hold) * Ave. standby Normal (Hold) * Ave. standby Normal IX-H User's Manual (PC Software) 5-19 Settings Navigator (Line Mode Setup) Alarm output Period the status result is held according to the hold when an alarm occurs Four to six samples*1 1. Detection Setup Example of Alarm Settings Behavior 2 zz When the internal measurement value cannot be restored from an alarm before the alarm settings count is exceeded (the average count is four and alarm count is three when two tools are set) Alarm period (internal measurement value) Alarm settings count + Average count for the sampling period = Max. seven samples*3 Time until measurement can be performed for the average count. Four samples Time until measurement can be performed for the average count. Four samples Tool 1 (HI Threshold) Tool 1 (internal measurement value) 5 Tool 2 (HI Threshold) Tool 2 (internal measurement value) Settings Navigator (Line Mode Setup) Period the status result is held according to the hold when an alarm occurs Alarm output Tool 1 (judgment value) Tool 2 (judgment value) Alarm period (Judgment value*1) ON OFF Total status ON output OK OFF Total status ON output NG OFF Tool 1 judgment ON NG OFF Tool 2 judgment ON NG OFF *1 *2 *3 5-20 The measurement value for the tool for which the alarm occurred is displayed as "---.--". NG output for each tool will be turned off until the measurement value is determined from when an alarm occurs until after it has been restored. This period changes depending on the average count and alarm count settings. This example is shown below. Sampling No. 1 2 3 4 5 6 7 8 Internal Measurement Value Normal Alert Alert Alert Alert Alert Alert Alert Judgment Value Normal Normal (Hold) Normal (Hold) Normal (Hold) Normal (Hold) Normal (Hold) Normal (Hold) Alert IX-H User's Manual (PC Software) 1. Detection Setup When Clamp is Set zz (Average count: four, when setting 2 tools) Alarm period (internal measurement value) Time until measurement can be performed for the average count. Four samples Time until measurement can be performed for the average count. Four samples Tool 1 (HI Threshold) Tool 1 (internal measurement value) Tool 2 (HI Threshold) Tool 2 (internal measurement value) ON OFF Total status ON output OK OFF Total status ON output NG OFF Tool 1 judgment ON NG OFF Tool 2 judgment ON NG OFF Pattern to Avoid Alarms zz If an alarm like the following occurs repeatedly, you can prevent an alarm occurring by increasing the alarm count. Example: When the average count is four Internal Measurement Value Measurement Value (Alarm count: Two) Measurement Value (Alarm count: Six) 1.0 1.1 1.2 1.3 1.4 --.--- --.--- --.--- --.--- --.--- --.--- 1.0 1.1 1.2 --.--- --.--- --.--- 1.2 1.25 1.25 1.25 1.25 1.25 1.25 --.--- --.--- --.--- 1.2 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 --.--- --.--- --.--- --.--ALM → * * * → 1.3 1.4 --.--- --.--- --.--- --.--- --.--- --.--- 1.2 1.3 1.4 1.2 --.--- --.--- --.--- --.--1.25 1.25 1.25 1.25 1.25 1.25 ALM * * * 1.0 1.1 1.3 1.4 1.2 1.25 1.27 1.35 1.2 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.2 1.25 1.27 1.35 An alarm will occur with the alarm count set to two, but will not occur when set to six. * This state is the average count measurement standby state. Although the measurement value is displayed as "---.--", alarm output is turned off. IX-H User's Manual (PC Software) 5-21 5 Settings Navigator (Line Mode Setup) Tool 2 (judgment value) Period the status result is held according to the hold when an alarm occurs Alarm output Tool 1 (judgment value) 1. Detection Setup Reduce measurement noise Set the strength of the function used to cut noise from the measured data. Laser Sensitivity Adjustment Adjust the optical sensitivity of the laser for detecting edges. 1 Click the [Adv. Settings] tab. In the following cases, adjustment with [Manual] may stabilize detection. yyNoise (unnecessary measurement value) occurs at the edge terminal. yyNoise (unnecessary measurement value) occurs when inspecting a target with weak laser reflection, such as a black target. 1 Click the [Settings 2] tab. 5 2 Select the strength to cut noise. Settings Navigator (Line Mode Setup) 2 Select the adjustment method of the laser sensitivity. yySetting range: 0 to 5 yyDefault value: 1 The measurement value may be affected by reflected and stray light from outside of the detection range. If this occurs, adjust the settings. (Default) Auto Adjusts the optical sensitivity automatically. Manual Adjusts the optical sensitivity manually. No Does not adjust the optical sensitivity. 3 When [Manual] is selected, click the [Settings] button. 5-22 IX-H User's Manual (PC Software) 1. Detection Setup 4 Adjust the sensitivity and adjustment range. 2 Set whether to use the X-Axis median filter for measurement data. yySetting range: OFF, 3, 5, 7, 9 yyDefault: 5 Sensitivity Sensitivity with which reflected light is detected. With this item set to a small value, a target with low light quantity is less easily detected. 1 Click the [Settings 2] tab. Settings Navigator (Line Mode Setup) yySetting range: 0 to 255 yyDefault value: 255 5 Peak selection Range Adjustment The range where the adjusted detection sensitivity is applied. Whole Applies to the whole portion where laser is applied. Near Edge (Default) Applies only to the regions near edges. With [Auto] set, [Near Edge] is applied to the operation. 5 Click the [Close] button. 2 Select a point between the near and the far ends whose peak value is to be used as the measurement value. X-Axis median filter 1 Click the [Settings 2] tab. yySetting range: 7 steps yyDefault value: 0 IX-H User's Manual (PC Software) 5-23 1. Detection Setup Remove ambient influence You can cut ambient light that destabilizes measurement. 1 Click the [Settings 3] tab. 2 5 Select OFF or ON for the Measurement Ambient Light Cut setting. Measure when Position Adjustment fails 1 Click the [Settings 3] tab. 2 Select the operation to be performed when position adjustment fails. Settings Navigator (Line Mode Setup) (default) OFF (default) OFF The ambient light cut function does not operate. ON If position adjustment fails, measurement will not be performed. When position adjustment fails, the measured value is displayed as "---.--" or "----". The matching rate for the position adjustment tool will be displayed. The judgment result is displayed as "--". The ambient light cut function operates. Even if this setting is set to [ON], measurement may be unstable or measurement may not be possible depending on the ambient light. ON Measurement will be performed even if position adjustment fails. The measurement position in this case is the position of the window set on the master. If the position adjustment tool is set and [ON] is selected, adjust ZERO/Offset on a location on which the target is not located. 5-24 IX-H User's Manual (PC Software) 2. Master Registration 2. Master Registration Image and register a master image to serve as the reference for judgment. Main Screen for Master Registration (1) (2) (3) (7) (4) (5) 5 (6) (9) (10) (1) Title Displays the program number and program name. (6) Show Laser Position Displays the position of the laser. (2) Navigation buttons Moves between steps in Settings Navigator. (7) [Register Master] button Registers the image as the master. “Master Registration” (Page 5-26) (3) Image type Displays the image type. [Master] is the registered master. (4) Image tool bar Displays the operation tools for the displayed image. “Operating the image tool bar” (Page 3-16) (5) Captured image Displays the captured image. (8) [Back] button The system returns to the main screen for Detection Conditions. “1. Detection Setup” (Page 5-7) (9) [Next to STEP3] button The display moves to the main screen for tool settings. “3. Tool Settings” (Page 5-27) (10) [Exit Setup] button Exits the Settings Navigator. “Finishing the Settings Navigator” (Page 5-6) IX-H User's Manual (PC Software) 5-25 Settings Navigator (Line Mode Setup) (8) 2. Master Registration Master Registration 1 Start the Settings Navigator. “Starting the Settings Navigator” (Page 5-3) 2 Display the main screen for Master Registration. “Settings Navigator Screen and Operation Flow” (Page 5-5) 3 Place the target that will be used as a reference for judgment in the field of view of the camera. 4 Click the [Register Master] button. 5 Settings Navigator (Line Mode Setup) 5 Check the displayed captured image on the screen and click the [Start Master Registration] button. Do not move the target during master registration. After master registration is completed, a message opens indicating completion. 6 Click the [OK] button. The screen returns to the main screen for Master Registration. 5-26 IX-H User's Manual (PC Software) 3. Tool Settings 3. Tool Settings Set tools to measure the target and to judge whether the target is OK or No Good. The height and characteristics of the target registered as the master image are used as the basis for judgment. During operation, the sensor judges whether a target is OK or No Good by comparing the differences in measurement between the registered master image and the current target. The limits for the number of tools that can be set in one program are as follows: yyJudgment tool (16) yyPosition Adjustment tool (1) yyTilt Adjustment Tool (1) With the exception of tools that perform adjustments, tools that perform measurements, calculations, and so on are called "judgment tools". Types of tools Follow the procedures referenced below to set up the tools. Setting Procedure Step Tool Page 5-28 Page 5-37 Height Tool Page 5-28 Page 5-43 Basic Tools Position Adjustment tool Page 5-29 Page 5-49 Tilt Adjustment Tool Page 5-29 Page 5-51 Advanced Tools Edge Position Tool Page 5-30 Page 5-52 Width/Diameter Tool Page 5-30 Page 5-59 Calculation Tools Step/Width Tool Page 5-31 Page 5-67 Thickness Tool Page 5-32 Page 5-73 5 Settings Navigator (Line Mode Setup) Description of the Settings Tool The Thickness Tool can only be set when an expansion unit is connected. IX-H User's Manual (PC Software) 5-27 3. Tool Settings Basic Tools Step Tool Height Tool Tool settings Tool settings A detection tool used to measure the height difference between two points on the current target. This tool judges whether a tool is good or not-good based on the differences between the current target and the registered master image according to a set threshold. A detection tool used to measure the height of the current target. This tool judges whether a target is good or notgood based on the differences between the current target and the registered master image according to a set threshold. Reference height Height difference reference 5 Example when the result was NG Example when the result was NG Settings Navigator (Line Mode Setup) Height difference is smaller than the threshold Height difference is larger than the threshold 5-28 IX-H User's Manual (PC Software) Height is less than the threshold Height is greater than the threshold 3. Tool Settings Position Adjustment Tool Tilt Adjustment Tool Tool settings Tool settings This tool adjusts misaligned targets by searching for the edge height specified from the registered master image. The position adjustment tool is used in conjunction with other detection tools. Tool window This tool corrects for tilt on the current target based on a straight line between two points on the registered master image. The tilt adjustment tool is used in conjunction with other detection tools. Position adjustment window Adjust the position for places with height changes Processing during an operation Tilt adjustment points Adjust the line that connects the two tilt adjustment points so that the measurement direction is perpendicular. 5 mm The position adjustment tool adjusts the position of other tool windows. Therefore, you can continue to measure the same part of the target even if the position of the target shifts. Before tilt adjustment 4.8 mm The measurement direction before tilt adjustment is perpendicular to a level target. As the measurement direction is tilted, height and the difference in height cannot be measured correctly. After tilt adjustment 5 mm Tilt adjustment points The measurement direction after tilt adjustment is perpendicular to the line that connects the set tilt adjustment points. As the sensor head is adjusted even if the target is tilted, height and difference in height can be measured correctly. IX-H User's Manual (PC Software) 5 Settings Navigator (Line Mode Setup) Example target 5-29 3. Tool Settings Advanced Tools Edge Position Tool A tool used to measure the displacement (X direction) of the current target in comparison to the edge (step) of the registered master image. This tool judges whether a target is OK or NG according to a limit set for the displacement. Tool settings Threshold 5 Width/Diameter Tool Width mode zz A tool used to measure the width (X direction) of the current target in comparison to the width between two edges (steps) of the registered master image. This tool judges whether a target is OK or NG according to a limit set for the width. Tool settings Settings Navigator (Line Mode Setup) Example when the result was NG Edge Width s short Width is long Example when the result was NG Diameter mode zz A tool used to measure the diameter of the current target circle in comparison to the diameter of the registered master image. This tool judges whether a target is OK or NG according to a limit set for the diameter. The diameter mode calculates the diameter with the premise that the target is a perfect circle. Tool settings Example when the result was NG Diameter is small 5-30 IX-H User's Manual (PC Software) Diameter is big 3. Tool Settings Calculation Tools Step/Width Tool A tool used to measure the step/width between two points of the current target in comparison to the step (height difference)/width between two points of the registered master image. This tool judges whether a target is OK or NG according to a limit set for the step (height difference)/ width. Use example for the step/width tool zz The step/width tool is useful in the situations below. the detection range is insufficient with one When sensor head Tool settings 5 For Tool 01 and Tool 02 used for the step/width calculation, select the already set height tool/ edge position tool. When measuring the difference in step/width of two points outside of the detection range of a single sensor head, you can measure the difference in height by using the height/edge position tools set for the main unit and the expansion unit. Example when the result was NG Height difference is smaller than the threshold The measurement value of a tool used with the step/width tool is the value before ZERO/Offset and 2-point calibration for each tool is applied. Height difference is larger than the threshold IX-H User's Manual (PC Software) 5-31 Settings Navigator (Line Mode Setup) Height difference calculation result = Tool 01 to 02 3. Tool Settings Thickness Tool A detection tool to calculate the thickness (height difference) on the current target using the height data from two separate points. This tool judges whether a target is good or not-good based on the thickness differences between the current target and the registered master image according to a set threshold. The thickness tool is only available on a main unit connected to an expansion unit. Tool settings Height measurement value for main unit (A) Thickness (A+B) 5 Height measurement value for expansion unit (B) Settings Navigator (Line Mode Setup) Select a set tool for Tool 01 and Tool 02 to be used in thickness calculations. Example when the result was OK Example when the result was NG Thicker than the threshold The measurement value of a tool used with the thickness tool is the value before ZERO/Offset and 2-point calibration for each tool is applied. 5-32 IX-H User's Manual (PC Software) 3. Tool Settings Main Screen for the Tool settings (1) (2) (7) (3) (4) (8) (5) 5 (6) (1) Title Displays the program number and program name. (2) Navigation buttons Moves between steps in Settings Navigator. (3) Image type Displays the image type. [Master] is the registered master. (4) Image tool bar Displays the operation tools for the displayed image. “Operating the image tool bar” (Page 3-16) (5) Captured image Displays the captured image. (6) Show Laser Position Displays the position of the laser. (10) (11) (7) Tool settings button Adds, edits, copies, and deletes the tool. “Adding/Editing/Deleting a tool” (Page 5-34) (8) Tool list Displays a list of tools set in the program. A measurement value/matching rate and threshold value is displayed for each tool. Selected added tools are displayed in an orange frame. (9) [Back] button The screen returns to the main screen for Master Registration. “2. Master Registration” (Page 5-25) (10) [Next to STEP4] button The display moves to the main screen for Output Assignment. “4. Output Assignment” (Page 5-79) (11) [Exit Setup] button Exits the Settings Navigator. “Finishing the Settings Navigator” (Page 5-6) IX-H User's Manual (PC Software) 5-33 Settings Navigator (Line Mode Setup) (9) 3. Tool Settings 5 Configure the tool settings. Adding/Editing/Deleting a tool Adding a tool 1 Start the Settings Navigator. “Starting the Settings Navigator” (Page 5-3) 2 Display the main screen for the tool settings. “Step Tool” (Page 5-37) “Height Tool” (Page 5-43) “Position Adjustment Tool” (Page 5-49) “Tilt Adjustment Tool” (Page 5-51) “Edge Position Tool” (Page 5-52) “Width/Diameter Tool” (Page 5-59) “Step/Width Tool” (Page 5-67) “Thickness Tool” (Page 5-73) “Settings Navigator Screen and Operation Flow” (Page 5-5) 3 Click the [Add Tool] button. 5 Settings Navigator (Line Mode Setup) The Select Tool screen opens. 4 Select the tool to be added and click the [OK] button. Tools cannot be added in the following cases: yyIf 16 tools are already set. yyIf you tried to add a second tool to a place where a position adjustment tool is already set. yyIf you tried to add a second tool to a place where a tilt adjustment tool is already set. yyIf you tried to add a thickness calculation tool when an expansion unit is not attached to the main unit. yyIf you tried to add a step calculation tool when two or more height-related tools are not set and when operating without an expansion unit. The settings screen for the selected tool opens. 5-34 IX-H User's Manual (PC Software) 3. Tool Settings Editing a tool Copying a tool 1 Start the Settings Navigator. 1 Start the Settings Navigator. 2 Display the main screen for the tool settings. 2 Display the main screen for the tool settings. 3 Select a tool to be edited. 3 Select a tool to be copied. “Starting the Settings Navigator” (Page 5-3) “Settings Navigator Screen and Operation Flow” (Page 5-5) “Starting the Settings Navigator” (Page 5-3) “Settings Navigator Screen and Operation Flow” (Page 5-5) 5 4 Click the [Copy] button. The settings screen for the selected tool opens. 5 Tools cannot be copied in the following cases: yyIf 16 tools are already set. yyIf the tool to be copied is a position adjustment tool. yyIf the tool to be copied is a tilt adjustment tool. Edit the tool settings. “Step Tool” (Page 5-37) “Height Tool” (Page 5-43) “Position Adjustment Tool” (Page 5-49) “Tilt Adjustment Tool” (Page 5-51) “Edge Position Tool” (Page 5-52) “Width/Diameter Tool” (Page 5-59) “Step/Width Tool” (Page 5-67) “Thickness Tool” (Page 5-73) A confirmation screen opens. 5 Click the [OK] button. The tool is copied. The new tool is numbered according to the smallest unused tool number. IX-H User's Manual (PC Software) 5-35 Settings Navigator (Line Mode Setup) 4 Click the [Edit] button. 3. Tool Settings Deleting a tool 1 Start the Settings Navigator. “Starting the Settings Navigator” (Page 5-3) 2 Display the main screen for the tool settings. “Settings Navigator Screen and Operation Flow” (Page 5-5) 3 Select a tool to be deleted. 5 Settings Navigator (Line Mode Setup) 4 Click the [Delete] button. A confirmation screen appears. If the tool to be deleted is one of the following, a confirmation screen appears indicating as such: yyThe tool is used in the output assignment. yyThe tool is being referenced by a calculation tool. 5 Click the [OK] button. The tool is deleted. 5-36 IX-H User's Manual (PC Software) 3. Tool Settings Step Tool The maximum size of the tool window differs depending on the measurement method. If you changed the measurement method, check the position and size of the tool window. Step tool settings Items 4 Select the Hold mode. Point A Measurement Method Point B yyHold mode is only displayed if [Peak/ Bottom/P-P Hold] is selected for [Timing Input] in the detection conditions. “Timing Input” (Page 5-11) yyIf Hold mode is changed from [Peak Hold] or [Bottom Hold] to [Peak to Peak], a screen to clear ZERO/Offset opens. Clicking the [OK] button changes the Hold mode and ZERO/Offset is cleared. Hold Mode Shift Value ZERO/Offset/ Threshold Adjustment HI LO 1 Add a step tool. “Adding a tool” (Page 5-34) Hold (default) Peak The maximum value measured during the timing period is held and used as the judgment value. Window 3 Select the method to measure the measurement point. Hold Bottom The minimum value measured during the timing period is held and used as the judgment value. to Peak Peak The difference between the maximum and the minimum values measured during the timing period are is held and used as the judgment value. (default) Ave Sets the average height value in the detection range as the measurement value. Max Sets the maximum height value in the detection range as the measurement value. The position of the maximum value is displayed on the screen when [MAX/MIN] is selected in [Select display]. Min Sets the minimum height value in the detection range as the measurement value. The position of the minimum value is displayed on the screen when [MAX/MIN] is selected in [Select display]. button [A↔B] Clicking this button swaps Point A and Point B. IX-H User's Manual (PC Software) 5-37 5 Settings Navigator (Line Mode Setup) 2 Edit the position and size of the tool window. 3. Tool Settings 5 Set “ZERO/Offset Adjustment”. 6 Set a threshold value. Value Shift 5 Input ZERO/Offset target value that can be used to shift the current measurement value to a desired value. button [ZERO/Offset] Settings Navigator (Line Mode Setup) Click this button to offset the value so that the measurement value matches the set target value. HI Input the maximum threshold value. LO Input the minimum threshold value. yySetting range: -999.99 to 999.99 mm If you selected [Peak to Peak] for Hold mode, this button cannot be executed on the Master screen. Switch to the Test screen to use it. button. [Clear] Click this button to display the Cancel ZERO/Offset Confirmation screen. Clicking the [OK] button restores the settings to the values before adjustment. You can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. “Configuring settings on the Test image” (Page 5-42) 5-38 IX-H User's Manual (PC Software) yyThe default threshold value differs depending on the sensor head that is used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. “Configuring settings on the Test image” (Page 5-42) 3. Tool Settings 7 If needed, click the [Extended Functions] tab to set the extended functions. Extended functions for the step tool Items Rename Tool 1st Point 2-point Calibration 2nd Point Tool Rename Changes the tool name. “Rename Tool” (Page 5-39) Before Correction After Correction Before Correction After Correction Averaging area for MAX/MIN Measurement Calibration 2-point area for MAX/MIN Measurement Averaging Select the size of the range that is the average of the measurement values. “Averaging area for MAX/MIN Measurement” (Page 5-41) 5 Hysteresis Rename Tool 1 Click the [Rename Tool] button. Hysteresis Sets the hysteresis for the threshold value. “Hysteresis” (Page 5-41) 8 Click the [OK] button. The system returns to the main screen for tool settings. The Input Tool Name screen opens. 2 Input the tool name and click the [OK] button. The tool name changes and the system returns to the extended functions screen for the step tool. yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(initial_tool_name) e.g.: When “ABC” is input for the tool name, “ABC (Step)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. IX-H User's Manual (PC Software) 5-39 Settings Navigator (Line Mode Setup) Adjust the measurement value proportionally to the adjustment ratio by setting two sets of adjustment points and their measurement values after adjustment. “2-point Calibration” (Page 5-40) 3. Tool Settings 2-point Calibration If there is a difference in the measured value and the actual dimensions of the target to be measured, this difference can be corrected. Both the zero point and tilt are corrected. Display Value 3 Input before and after correction values for the first point and second point. Correction After correcting second point Before correcting second point After correcting first point Before correcting first point 5 Offset Value Measurement Value Settings Navigator (Line Mode Setup) The range for adjustment of the tilt is 0.5 to 2.0 times the value before adjustment. Input values within this range for before and after correction. 1 Click the [2-point Calibration] button. yySetting range: -999.99 to 999.99 mm yyDefault value (before correcting the first and second points): ---.-- mm yyDefault value (after correcting the first point): 0.00 mm yyDefault value (after correcting the second point): 1.00 mm yyClicking the [Load Curr.Val] button inputs the current value as the before correction value. yyYou can click the [Test] button to look at the current detection state while configuring the settings. The measurement value being detected can also be acquired as the current value. Clicking the [End Test] button returns to the previous screen. The 2-point Calibration Settings screen opens. 4 Click the [Execute] button. 2 Select to enable or disable the function. If you selected the [Disable] button, click the [Close] button. If you selected the [Enable] button, proceed with the subsequent steps. 2-point calibration is performed and a message indicating completion opens. yyDefault value: Disable 5-40 IX-H User's Manual (PC Software) 3. Tool Settings 5 Click the [OK] button. The measurement value is displayed as the after adjustment value. yyTo perform 2-point calibration again, click the [Readjust] button. Clicking the [OK] button on the screen that opens enables you to continue to adjust from the previous adjustment result. yyTo initialize the 2-point calibration adjustment values, click the [Reset] button. Click [OK] on the Confirm Reset screen that opens to initialize the adjustment values. 6 Click the [Close] button. The display returns to the extended functions screen for the step tool. Averaging area for MAX/MIN Measurement yyYou can set this when [Max] or [Min] is selected for the method to measure the measurement point. You cannot set this setting when [Ave] is selected for both Point A and Point B. yyThe settings are the same for both Point A and B. To set hysteresis, Timing Input must be set to [Sample Hold] and [Latching]. “Timing Input” (Page 5-11) Judgment Value HIGH Threshold Hysteresis LOW Threshold Hysteresis Time HIGH ON Status Output OFF GO ON Status Output OFF LOW ON Status Output OFF In the above timing chart, [N.O.] (default) is set for the status output format. For N.C., ON and OFF are inverted. “N.O./N.C.” (Page 7-24) 1 Sets the hysteresis for the threshold value. 1 Select the average size when measuring the maximum or minimum values. yySetting range: 0.00 to 999.99 mm yyDefault: 0.00 mm Small Use this setting to measure small shapes. (With IX-360W connected: default) Normal This setting averages a greater range than [Small]. (With a sensor head other than IX-360W Large connected: default) This setting averages a greater range. The measurement value is more stable than [Small] and [Normal]. Shapes smaller than the displayed range have a value that is the average of the circumference. IX-H User's Manual (PC Software) 5-41 5 Settings Navigator (Line Mode Setup) For a setting for 2-point calibration, refer to the example for scan mode. “Setting example for 2-point calibration” (Page 4-37) Hysteresis 3. Tool Settings Configuring settings on the Test image 4 Click the [End Test] button. 1 Click the [Test] button. The display returns to the Master screen. 5 The Test image opens. 2 You can switch the hold display settings if needed. Settings Navigator (Line Mode Setup) (default) Yes Enables the hold display. The hold image and value determined by the timing input are displayed. Clicking the [TIMING] button turns the timing input to on or off. If [Peak to Peak] is selected for the Hold mode, a button is displayed that switches the displayed image between the peak image and the bottom image. No Disables the hold display. The latest sampling image and measured value are displayed. 3 Configure the settings. The following items can be set on the Test screen. yyZERO/Offset “5 Set “ZERO/Offset Adjustment”.” (Page 5-38) yyLimit Adjustment “6 Set a threshold value.” (Page 5-38) yyHysteresis “Hysteresis” (Page 5-41) 5-42 IX-H User's Manual (PC Software) 3. Tool Settings 4 Select the Hold mode. Height Tool yyHold mode is only displayed if [Peak/ Bottom/P-P Hold] is selected for [Timing Input] in the detection conditions. “Timing Input” (Page 5-11) yyIf Hold mode is changed from [Peak Hold] or [Bottom Hold] to [Peak to Peak], a screen to clear ZERO/Offset opens. Clicking the [OK] button changes the Hold mode and ZERO/Offset is cleared. Setting the height tool Items Measurement Method Measurement Method Hold Mode Shift Value ZERO/Offset/ Limit Adjustment HI LO 1 Add the height tool. “Adding a tool” (Page 5-34) 5 2 Edit the position and size of the tool window. The maximum value measured during the timing period is held and used as the judgment value. Hold Bottom The minimum value measured during the timing period is held and used as the judgment value. Tool window 3 Select the measurement method for the window. to Peak Peak The difference between the maximum and minimum values measured during the time period is held and used as the judgment value. (default) Ave Sets the average height value in the detection range as the measurement value. Max Sets the maximum height value in the detection range as the measurement value. The position of the maximum value is displayed on the screen when [MAX/MIN] is selected in [Select display]. Min Sets the minimum height value in the detection range as the measurement value. The position of the minimum value is displayed on the screen when [MAX/MIN] is selected in [Select display]. The maximum size of the tool window differs depending on the measurement method. If you changed the measurement method, check the position and size of the tool window. IX-H User's Manual (PC Software) 5-43 Settings Navigator (Line Mode Setup) Hold (default) Peak 3. Tool Settings 5 Set “ZERO/Offset/Limit Adjustment”. 6 Set a threshold value. Value Shift 5 Input ZERO/Offset target value that can be used to shift the current measurement value to a desired value. button [ZERO/Offset] Settings Navigator (Line Mode Setup) Click this button to offset the value so that the measurement value matches the set target value. HI Input the maximum threshold value. LO Input the minimum threshold value. yySetting range: -999.99 to 999.99 mm If you selected [Peak to Peak] for Hold mode, this button cannot be executed on the Master screen. Switch to the Test screen to use it. button [Clear] Click this button to display the Cancel ZERO/Offset Confirmation screen. Clicking the [OK] button restores the settings to the values before adjustment. You can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. “Configuring settings on the Test image” (Page 5-48) 5-44 IX-H User's Manual (PC Software) yyThe default threshold value differs depending on the sensor head that is used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. “Configuring settings on the Test image” (Page 5-48) 3. Tool Settings 7 If needed, click the [Extended Functions] tab to set the extended functions. Extended functions for the height tool Items Rename Tool 1st Point 2-point Calibration 2nd Point Tool Rename Changes the tool name. “Rename Tool” (Page 5-45) Before Correction After Correction Before Correction After Correction Averaging area for MAX/MIN Measurement Calibration 2-point area for MAX/MIN Measurement Averaging Select the size of the range that is the average of the measurement values. “Averaging area for MAX/MIN Measurement” (Page 5-47) 5 Hysteresis Rename Tool 1 Click the [Rename Tool] button. Hysteresis Sets the hysteresis for the threshold value. “Hysteresis” (Page 5-47) 8 Click the [OK] button. The system returns to the main screen for tool settings. The Input Tool Name screen opens. 2 Input the tool name and click the [OK] button. The tool name changes and the system returns to the extended functions screen for the height tool. yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(initial_tool_name) e.g.: When “ABC” is input for the tool name, “ABC (Height)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. IX-H User's Manual (PC Software) 5-45 Settings Navigator (Line Mode Setup) Adjust the measurement value proportionally to the adjustment ratio by setting two sets of adjustment points and their measurement values after adjustment. “2-point Calibration” (Page 5-46) 3. Tool Settings 2-point Calibration If there is a difference in the measured value and the actual dimensions of the target to be measured, this difference can be corrected. Both the zero point and tilt are corrected. Display Value 3 Input before and after correction values for the first point and second point. Correction After correcting second point Before correcting second point After correcting first point Before correcting first point 5 Offset Value Measurement Value Settings Navigator (Line Mode Setup) The range for adjustment of the tilt is 0.5 to 2.0 times the value before adjustment. Input values within this range for before and after correction. 1 Click the [2-point Calibration] button. yySetting range: -999.99 to 999.99 mm yyDefault value (before correcting the first and second points): ---.-- mm yyDefault value (after correcting the first point): 0.00 mm yyDefault value (after correcting the second point): 1.00 mm yyClicking the [Load Curr.Val] button inputs the current value as the before correction value. yyYou can click the [Test] button to look at the current detection state while configuring the settings. The measurement value being detected can also be acquired as the current value. Clicking the [End Test] button returns to the previous screen. The 2-point Calibration Settings screen opens. 4 Click the [Execute] button. 2 Select to enable or disable the function. If you selected the [Disable] button, click the [Close] button. If you selected the [Enable] button, proceed with the subsequent steps. 2-point calibration is performed and a message indicating completion opens. yyDefault value: Disable 5-46 IX-H User's Manual (PC Software) 3. Tool Settings 5 Click the [OK] button. The measurement value is displayed as the after adjustment value. yyTo perform 2-point calibration again, click the [Readjust] button. Clicking the [OK] button on the screen that appears enables you to continue to adjust from the previous adjustment result. yyTo initialize the 2-point calibration adjustment values, click the [Reset] button. Click [OK] on the Confirm Reset screen that appears to initialize the adjustment values. 6 Click the [Close] button. The display returns to the extended functions screen for the height tool. To set hysteresis, Timing Input must be set to [Sample Hold] and [Latching]. “Timing Input” (Page 5-11) Judgment Value HIGH Threshold LOW Threshold Hysteresis Hysteresis Time HIGH Status ON Output OFF GO Status ON Output OFF LOW Status ON Output OFF In the above timing chart, [N.O.] (default) is set for the status output format. For N.C., ON and OFF are inverted. “N.O./N.C.” (Page 7-24) 1 Sets the hysteresis for the threshold value. Averaging area for MAX/MIN Measurement You can set this setting when [Max] or [Min] is selected for the method to measure the measurement point. You cannot set this setting when [Ave] is selected. 1 Select the average size when measuring the maximum or minimum values. yySetting range: 0.00 to 999.99 mm yyDefault: 0.00 mm Small Use this setting to measure small shapes. (With IX-360W connected: default) Normal This setting averages a greater range than [Small]. (With a sensor head other than IX-360W Large connected: default) This setting averages a greater range. The measurement value is more stable than [Small] and [Normal]. Shapes smaller than the displayed range have a value that is the average of the circumference. IX-H User's Manual (PC Software) 5-47 5 Settings Navigator (Line Mode Setup) For a setting for 2-point calibration, refer to the example for scan mode. “Setting example (1) for 2-point calibration” (Page 4-43) “Setting example (2) for 2-point calibration” (Page 4-44) Hysteresis 3. Tool Settings Configuring settings on the Test image 4 Click the [End Test] button. 1 Click the [Test] button. The display returns to the Master screen. 5 The Test image opens. 2 You can switch the hold display settings if needed. Settings Navigator (Line Mode Setup) (default) Yes Enables the hold display. The hold image and value determined by the timing input are displayed. Clicking the [TIMING] button turns the timing input to on or off. If [Peak to Peak] is selected for the Hold mode, a button is displayed that switches the displayed image between the peak image and the bottom image. No Disables the hold display. The latest sampling image and measured value are displayed. 3 Configure the settings. The following items can be set on the Test screen. yyZERO/Offset “5 Set “ZERO/Offset/Limit Adjustment”.” (Page 5-44) yyLimit Adjustment “6 Set a threshold value.” (Page 5-44) yyHysteresis “Hysteresis” (Page 5-47) 5-48 IX-H User's Manual (PC Software) 3. Tool Settings 4 Select a method to detect the edge. Position Adjustment Tool Setting the position adjustment tool The selected edge is displayed in green. Edge candidates are displayed in yellow. Items Step shape Detection method Edge No. Edge Sensitivity 1 Add the position adjustment tool. “Adding a tool” (Page 5-34) Selected Edge 2 Edit the position and size of the tool window. step (default) Maximum Detects the maximum step from the applicable step shapes. Detects the three maximum steps of the applicable step shapes from the left. edge (from right) Specified Detects the three maximum steps of the applicable step shapes from the right. Window 3 Select the shape of the step to be detected as an edge. 5 When [Specified edge (from left)] or [Specified edge (from right)] is selected, select an edge to be detected from the edge candidates. (1) Set the edge detection sensitivity. (default) A Detects the height difference rising on the laser position display from left to right of the screen as an edge. B Detects the height difference falling on the laser position display from left to right of the screen as an edge. IX-H User's Manual (PC Software) You can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. 5-49 Settings Navigator (Line Mode Setup) edge (from left) Specified 5 3. Tool Settings (2) Specify an edge to be detected. yySetting range: 1st, 2nd, 3rd yyDefault: 1st yyYou can specify an edge by clicking an edge candidate displayed on the screen. yyIf the edge for the specified number does not exist, the candidate edge is displayed in red. yyIf the edge is not specified, tool setting cannot be completed. 5 Settings Navigator (Line Mode Setup) 6 Click the [OK] button. The system returns to the main screen for tool settings. There are no items to be set on the extended functions tab for the position adjustment tool. 5-50 IX-H User's Manual (PC Software) 3. Tool Settings 4 Click the [OK] button. Tilt Adjustment Tool The system returns to the main screen for tool settings. Setting the tilt adjustment tool 1 Add the tilt adjustment tool. “Adding a tool” (Page 5-34) 2 Place Point A and Point B on the reference surface. Adjust the position and size of the tool window. The laser position after tilt adjustment is displayed with a broken green line. Placing Point A and Point B in the following way stabilizes the adjustment: yyPlace Point A and Point B as far apart as possible. yyMake the tool window as large as possible. You can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. If a step tool or height tool is already added, this tilt adjustment tool changes the measurement value. Depending on the details of the tilt adjustment, a window may not be placed on the place location that the step tool or height tool was placed. Check the step tool and height tool settings and make any changes as needed. Tilt adjustment cannot be performed in the following cases: yyPosition adjustment failed (“Measure When Position Adjustment Fails” is [No]). yyThe tilt of the target exceeds the adjustable range. yyThe measurement range in one or both tool windows is insufficient. yyOne or both tool windows are protruding outside of the detection range. yyOne or both of the windows are outside of the measurement range or if the light intensity is too great or insufficient. 3 Click the [OK] button. A confirmation screen appears. If a step tool or height tool is not set, the confirmation screen does not appear. IX-H User's Manual (PC Software) 5-51 5 Settings Navigator (Line Mode Setup) Window yyThere are no items to be set on the extended functions tab for the tilt adjustment tool. yyPosition adjustment and then tilt adjustment will be processed. yyThe height above the green dotted line and adjustment result is 0 mm. 3. Tool Settings 3 Select the shape of the step to be detected as an Edge Position Tool edge. Setting the Edge Position Tool Items Detection edge type Measurement Method Detection method Edge No. Edge Sensitivity Hold Mode (default) A Shift Value ZERO/Offset/ Limit Adjustment 5 Detects the height difference rising on the laser position display from left to right of the screen as an edge. HI LO B Detects the height difference falling on the laser position display from left to right of the screen as an edge. 1 Add the edge position tool. Settings Navigator (Line Mode Setup) “Adding a tool” (Page 5-34) 2 Edit the position and size of the tool window. Window 4 Select a method to detect the edge. The selected edge is displayed in green. Edge candidates are displayed in yellow. Selected Edge In the initial state, the point of 0 mm is approximately at the center of the screen. Clicking the [Live View] button enables you to adjust settings while looking at the current detection status. Click the [End Live View] button to return to the original screen. step (default) Maximum Detects the maximum step from the applicable step shapes. edge (from left) Specified Detects the three maximum steps of the applicable step shapes from the left. edge (from right) Specified Detects the three maximum steps of the applicable step shapes from the right. 5-52 IX-H User's Manual (PC Software) 3. Tool Settings 5 When [Specified edge (from left)] or [Specified edge (from right)] is selected, select an edge to be detected from the edge candidates. (1) Set the edge detection sensitivity. [Set] button. The settings screen for the measurement method opens. After editing a measurement point, click the [Close] button. 8 Select the Hold mode. yyHold mode is only displayed if [Peak/ Bottom/P-P Hold] is selected for [Timing Input] in the detection conditions. “Timing Input” (Page 5-11) yyIf Hold mode is changed from [Peak Hold] or [Bottom Hold] to [Peak to Peak], a screen to clear ZERO/Offset opens. Clicking the [OK] button changes the Hold mode and ZERO/Offset is cleared. (2) Specify an edge to be detected. yySetting range: 1st, 2nd, 3rd yyDefault: 1st yyYou can specify an edge by clicking an edge candidate displayed on the screen. yyIf the edge for the specified number does not exist, the window frame is displayed in red. If the setting is exited with the situation unchanged, the judgment is not correctly performed and the status remains as ALM. Hold (default) Peak The maximum value measured during the sampling period is held and used as the judgment value. Hold Bottom The minimum value measured during the sampling period is held and used as the judgment value. to Peak Peak The difference between the maximum value and the minimum value measured during the sampling period is held and used as the judgment value. IX-H User's Manual (PC Software) 5-53 5 Settings Navigator (Line Mode Setup) Clicking the [Live View] button enables you to adjust settings while looking at the current detection status. Click the [End Live View] button to return to the original screen. 6 Click the [Next] button. 7 To change the measurement method, click the 3. Tool Settings 10 Set a threshold value. 9 Set the ZERO/Offset adjustment. Value Shift 5 Input ZERO/Offset target value that can be used to shift the current measurement value to a desired value. button [ZERO/Offset] Settings Navigator (Line Mode Setup) Click this button to offset the value so that the measurement value matches the set target value. HI Input the maximum threshold value. LO Input the minimum threshold value. yySetting range: -999.99 to 999.99 mm If you selected [Peak to Peak] for Hold mode, this button cannot be executed on the Master screen. Switch to the Test screen to use it. button [Clear] Click this button to display the Cancel ZERO/Offset Confirmation screen. Clicking the [OK] button restores the settings to the values before adjustment. You can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. “Setting on the Test screen” (Page 5-58) 5-54 IX-H User's Manual (PC Software) yyThe default threshold value differs depending on the sensor head that is used. “Sensor Settings: 3 Tool Settings [Edge Position]” (Page A-36) yyYou can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. “Setting on the Test screen” (Page 5-58) 3. Tool Settings click the [Extended Functions] tab to 11 Ifsetneeded, the extended functions. Extended Function of the Edge Position Tool Items Tool Name 1st Point 2-point Calibration 2nd Point Before Corr. After Corr. Before Corr. After Corr. Hysteresis Name Tool Tool Name Changes the tool name. “Tool Name” (Page 5-55) Calibration 2-point 5 Hysteresis Sets the hysteresis for the threshold value. “Hysteresis” (Page 5-57) 12 Click the [OK] button. The system returns to the main screen for tool settings. The tool name input screen opens. 2 Input the tool name and click the [OK] button. The tool name changes and the system returns to the extended functions screen for the edge position tool. yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(initial_tool_name) e.g.: When “ABC” is input for the tool name, “ABC (Edge Position)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. IX-H User's Manual (PC Software) 5-55 Settings Navigator (Line Mode Setup) Adjust the measurement value proportionally to the adjustment ratio by setting two sets of adjustment points and their measurement values after adjustment. “2-point Calibration” (Page 5-56) 1 Click the [Tool Name] button. 3. Tool Settings 2-point Calibration If there is a difference in the measured value and the actual dimensions of the target to be measured, this difference can be corrected. Both the zero point and tilt are corrected. 3 Input before and after correction values for the first point and second point. Correction Display Value After correcting second point Before correcting second point After correcting first point Before correcting first point 5 Offset Value Measurement Value Settings Navigator (Line Mode Setup) The range for adjustment of the tilt is 0.5 to 2.0 times the value before adjustment. Input values within this range for before and after correction. 1 Click the [2-point Calibration] button. yySetting range: -999.99 to 999.99 mm yyDefault value (before correcting the first and second points): ---.-- mm yyDefault value (after correcting the first point): 0.00 mm yyDefault value (after correcting the second point): 1.00 mm yyClicking the [Load Curr.Val] button inputs the current value as the before correction value. yyYou can click the [Test] button to look at the current detection state while configuring the settings. The measurement value being detected can also be acquired as the current value. Clicking the [End Test] button returns to the previous screen. The 2-point Calibration Settings screen opens. 4 Click the [Execute] button. 2 Select to enable or disable the function. If you selected the [Disable] button, click the [Close] button. If you selected the [Enable] button, proceed with the subsequent steps. 2-point calibration is performed and a message indicating completion opens. yyDefault value: Disable 5-56 IX-H User's Manual (PC Software) 3. Tool Settings 5 Click the [OK] button. The measurement value is displayed as the after adjustment value. yyTo perform 2-point calibration again, click the [Readjust] button. Clicking the [OK] button on the screen that opens enables you to continue to adjust from the previous adjustment result. yyTo initialize the 2-point calibration adjustment values, click the [Reset] button. Click [OK] on the Confirm Reset screen that opens to initialize the adjustment values. 6 Click the [Close] button. The system returns to the extended functions screen of the tool. To set hysteresis, Timing Input must be set to [Sample Hold] and [Latching]. “Timing Input” (Page 5-11) Judgment Value HIGH Threshold Hysteresis Hysteresis LOW Threshold Time HIGH ON Status Output No GO ON Status Output No LOW ON Status Output No In the above timing chart, [N.O.] (default) is set for the status output format. For N.C., ON and OFF are inverted. “N.O./N.C.” (Page 7-24) 1 Sets the hysteresis for the threshold value. yySetting range: 0.00 to 999.99 mm yyDefault: 0.00 mm IX-H User's Manual (PC Software) 5-57 5 Settings Navigator (Line Mode Setup) For a setting for 2-point calibration, refer to the example for scan mode. “Setting example for 2-point calibration” (Page 4-37) Hysteresis 3. Tool Settings 4 Click the [End Test] button. Setting on the Test screen 1 Click the [Test] button. The display returns to the Master screen. 5 The Test image opens. 2 You can switch the hold display settings if needed. Settings Navigator (Line Mode Setup) (default) Yes Enables the hold display. The hold image and value determined by the timing input are displayed. Clicking the [TIMING] button turns the timing input to on or off. If [Peak to Peak] is selected for the Hold mode, a button is displayed that switches the displayed image between the peak image and the bottom image. No Disables the hold display. The latest sampling image and measured value are displayed. 3 Configure the settings. The following items can be set on the Test screen. yyZERO/Offset “9 Set the ZERO/Offset adjustment.” (Page 5-54) yyLimit Adjustment “10 Set a threshold value.” (Page 5-54) yyHysteresis “Hysteresis” (Page 5-57) 5-58 IX-H User's Manual (PC Software) 3. Tool Settings 4 If the edge you want to measure has not been Width/Diameter Tool extracted, adjust the edge sensitivity. As the edge sensitivity increases, steps with smaller height differences can be recognized as edges. Setting the Width/Diameter Tool Items Measurement Method Edge Sensitivity Mask Shift Value ZERO/Offset/ Limit Adjustment HI LO Judgment mode: Width zz 5 If necessary, set a mask. 1 Add the width/diameter tool. 6 Click the [Next] button. “Mask” (Page 5-62) “Adding a tool” (Page 5-34) 2 Select [Width] for the judgment mode and click the [OK] button. Judgment mode: Diameter zz 1 Add the width/diameter tool. “Adding a tool” (Page 5-34) The judgment mode selection screen opens. 2 Select [Diameter] for the judgment mode and click the [OK] button. 3 Edit the position and size of the tool window. 3 Edit the position and size of the tool window. Window yyWhen multiple edges exist, they are displayed as follows: yyGreen line: Currently selected edges yyYellow line: Candidate edge not selected yyDragging the green line to the yellow line enables you to change the selection of edge. Window Clicking the [Live View] button enables you to adjust settings while looking at the current detection status. Click the [End Live View] button to return to the original screen. IX-H User's Manual (PC Software) 5-59 Settings Navigator (Line Mode Setup) The judgment mode selection screen opens. 5 Adjust settings common to width/diameter. “Common” (Page 5-60) 3. Tool Settings Edit the tool window so that it can include the entire target that you want to detect. Note that in the following cases, edit the tool window so that it can include the target only. yyWhen the target is too large to be fit within the sensor view <When adjusting the set tool window> Click the [Measurement Pos.] button. The edit screen of the tool window opens. After editing the measurement point, click the [Close] button. Common zz 5 Settings Navigator (Line Mode Setup) yyWhen the background is not flat 1 Select the Hold mode. yyHold mode is only displayed if [Peak/ Bottom/P-P Hold] is selected for [Timing Input] in the detection conditions. “Timing Input” (Page 5-11) yyIf Hold mode is changed from [Peak Hold] or [Bottom Hold] to [Peak to Peak], a screen to clear ZERO/Offset opens. Clicking the [OK] button changes the Hold mode and ZERO/Offset is cleared. Clicking the [Live View] button enables you to adjust settings while looking at the current detection status. Click the [End Live View] button to return to the original screen. 4 If necessary, set a mask. “Mask” (Page 5-62) 5 Click the [Next] button. Make settings common to width/diameter. “Common” (Page 5-60) Hold (default) Peak The maximum value measured during the sampling period is held and used as the judgment value. Hold Bottom The minimum value measured during the sampling period is held and used as the judgment value. to Peak Peak The difference between the maximum value and the minimum value measured during the sampling period is held and used as the judgment value. 5-60 IX-H User's Manual (PC Software) 3. Tool Settings 2 Set the ZERO/Offset adjustment. 3 Set a threshold value. Value Shift Input ZERO/Offset target value that can be used to shift the current measurement value to a desired value. button [ZERO/Offset] Input the maximum threshold value. 5 LO Input the minimum threshold value. yySetting range: -999.99 to 999.99 mm If you selected [Peak to Peak] for Hold mode, this button cannot be executed on the Master screen. Switch to the Test screen to use it. button [Clear] Click this button to display the Cancel ZERO/Offset Confirmation screen. Clicking the [OK] button restores the settings to the values before adjustment. yyThe default threshold value differs depending on the sensor head that is used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. “Setting ���������������������������������������� on the Test screen” (Page 5-66) You can click the [Test] button to look at the current detection state while configuring the settings. Clicking the [End Test] button returns to the previous screen. “Setting on the Test screen” (Page 5-66) IX-H User's Manual (PC Software) 5-61 Settings Navigator (Line Mode Setup) Click this button to offset the value so that the measurement value matches the set target value. HI 3. Tool Settings 4 If needed, click the [Extended Functions] tab to set the extended functions. Mask The masked region is excluded from the edge detection target. 1 Click the [Mask] button. Name Tool Changes the tool name. “Tool ����������������������� Name” (Page 5-63) 5 Extraction Method (Only when the Width judgment mode is [Width]) Settings Navigator (Line Mode Setup) Select the method of extracting the width of the target (Width Mode). “Width Extraction Method (Only when the judgment mode is [Width])” (Page 5-63) The Mask Settings screen opens. 2 Click the [Add Mask] button. Calibration 2-point Adjust the measurement value proportionally to the adjustment ratio by setting two sets of adjustment points and their measurement values after adjustment. “2-point Calibration” (Page 5-64) Hysteresis button [Clear] Sets the hysteresis for the threshold value. “Hysteresis” (Page 5-65) 5 Click the [OK] button. Clicking this button resets the mask. The Add Mask screen opens. The system returns to the main screen for tool settings. 3 Edit the position and size of the mask. Mask Only one point can be set for the mask. 4 Click the [Close] button. The system returns to the setting screen of the tool. 5-62 IX-H User's Manual (PC Software) 3. Tool Settings Extended Functions of the Width/Diameter Tool Items Width Extraction Method (Only when the judgment mode is [Width]) 1 Click the [Width Extraction Method] button. Tool Name Width Extraction Method (Only when the judgment mode is [Width]) 1st Point 2-point Calibration 2nd Point Before Corr. After Corr. Before Corr. After Corr. Hysteresis Click the [Tool Name] button. Wid. Mas. The tool name input screen opens. 2 Input the tool name and click the [OK] button. Extracts width that is close to the width of the registered master. Outside Extracts width by searching from the outside of the tool window toward the center. Inside The tool name changes and the system returns to the extended functions screen for the Width/Diameter tool. yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(judgment_mode_name) e.g.: When “ABC” is input for the tool name with the judgment mode of [Width], “ABC (Width)” is displayed. e.g.: When “DEF” is input for the tool name with the judgment mode of [Diameter], “DEF (Diameter)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. Extracts width by searching from the center of the tool window toward outside. When [Inside] is selected, the center line is displayed. [Inside] requires edges on both sides of the center line. Even when there are two or more candidate edges within the tool window, if two edges are both on either side of the center line, the status will be ALM. 3 Click the [Close] button. The system returns to the extended functions screen of the tool. IX-H User's Manual (PC Software) 5-63 Settings Navigator (Line Mode Setup) 1 5 2 Select the width extraction method. Tool Name 3. Tool Settings 2-point Calibration If there is a difference in the measured value and the actual dimensions of the target to be measured, this difference can be corrected. Both the zero point and tilt are corrected. 3 Input before and after correction values for the first point and second point. Correction Display Value After correcting second point Before correcting second point After correcting first point Before correcting first point 5 Offset Value Measurement Value Settings Navigator (Line Mode Setup) The range for adjustment of the tilt is 0.5 to 2.0 times the value before adjustment. Input values within this range for before and after correction. 1 Click the [2-point Calibration] button. yySetting range: -999.99 to 999.99 mm yyDefault value (before correcting the first and second points): ---.-- mm yyDefault value (after correcting the first point): 0.00 mm yyDefault value (after correcting the second point): 1.00 mm yyClicking the [Load Curr.Val] button inputs the current value as the before correction value. yyYou can click the [Test] button to look at the current detection state while configuring the settings. The measurement value being detected can also be acquired as the current value. Clicking the [End Test] button returns to the previous screen. 4 Click the [Execute] button. The 2-point Calibration Settings screen opens. 2 Select to enable or disable the function. If you selected the [Disable] button, click the [Close] button. If you selected the [Enable] button, proceed with the subsequent steps. 2-point calibration is performed and a message indicating completion opens. yyDefault value: Disable 5-64 IX-H User's Manual (PC Software) 3. Tool Settings 5 Click the [OK] button. The measurement value is displayed as the after adjustment value. yyTo perform 2-point calibration again, click the [Readjust] button. Clicking the [OK] button on the screen that opens enables you to continue to adjust from the previous adjustment result. yyTo initialize the 2-point calibration adjustment values, click the [Reset] button. Click [OK] on the Confirm Reset screen that opens to initialize the adjustment values. 6 Click the [Close] button. The system returns to the extended functions screen of the tool. To set hysteresis, Timing Input must be set to [Sample Hold] and [Latching]. “Timing Input” (Page 5-11) Judgment Value HIGH Threshold Hysteresis Hysteresis LOW Threshold Time HIGH ON Status Output No GO ON Status Output No LOW ON Status Output No In the above timing chart, [N.O.] (default) is set for the status output format. For N.C., ON and OFF are inverted. “N.O./N.C.” (Page 7-24) 1 Sets the hysteresis for the threshold value. yySetting range: 0.00 to 999.99 mm yyDefault: 0.00 mm IX-H User's Manual (PC Software) 5-65 5 Settings Navigator (Line Mode Setup) For a setting for 2-point calibration, refer to the example for scan mode. “Setting example for 2-point calibration” (Page 4-37) Hysteresis 3. Tool Settings 4 Click the [End Test] button. Setting on the Test screen 1 Click the [Test] button. The display returns to the Master screen. 5 The Test image opens. 2 You can switch the hold display settings if needed. Settings Navigator (Line Mode Setup) (default) Yes Enables the hold display. The hold image and value determined by the timing input are displayed. Clicking the [TIMING] button turns the timing input to on or off. If [Peak to Peak] is selected for the Hold mode, a button is displayed that switches the displayed image between the peak image and the bottom image. No Disables the hold display. The latest sampling image and measured value are displayed. 3 Configure the settings. The following items can be set on the Test screen. yyZERO/Offset “2 Set the ZERO/Offset adjustment.” (Page 5-61) yyLimit Adjustment “3 Set a threshold value.” (Page 5-61) yyHysteresis “Hysteresis” (Page 5-65) 5-66 IX-H User's Manual (PC Software) 3. Tool Settings Step/Width Tool yyIf only the main unit is used or setup is on the expansion unit: yyOnly height tools and edge position tools are displayed on the drop-down list. yyWhen setup is on the expansion unit, the main unit tools will not be displayed on the drop-down list. yyIf setup is on the main unit that the expansion unit is connected to: yyThe expansion unit's tools are displayed below the main unit's tools on the dropdown list. yyThe expansion unit tools will only be displayed as a tool number. The tool name will not be displayed. Setting the Step/Width Tool Items A Calculation target B Hold Mode Shift Value ZERO/Offset/ Limit Adjustment HI LO yyIf an expansion unit tool is used in calculations, the calculation result is not displayed on the Master screen. To configure the settings while checking the calculation results, switch to the Test screen. yyThe expansion unit sampling frequency is the same as the sampling frequency setting for the main unit. 1 Add the step/width tool. “Adding a tool” (Page 5-34) 2 Select the calculation target tool. 3 Select the Hold mode. yyHold mode is only displayed if [Peak/ Bottom/P-P Hold] is selected for [Timing Input] in the detection conditions. “Timing Input” (Page 5-11) yyIf Hold mode is changed from [Peak Hold] or [Bottom Hold] to [Peak to Peak], a screen to clear ZERO/Offset opens. Clicking the [OK] button changes the Hold mode and ZERO/Offset is cleared. Hold (default) Peak The maximum value measured during the timing period is held and used as the judgment value. Hold Bottom The minimum value measured during the timing period is held and used as the judgment value. to Peak Peak The difference between the maximum value and the minimum value measured during the timing period is held and used as the judgment value. IX-H User's Manual (PC Software) 5-67 5 Settings Navigator (Line Mode Setup) yyAt least two height tools or edge position tools must be added in advance to add the step/ width tool. yyThe following conditions must be met to perform step/width calculation using an expansion unit tool. A calculation error occurs if the conditions are not met. “Displaying the Limit Adjustment screen” (Page 6-11) yyThe sensor displayed on IX-Navigator must be the main unit. yyAn expansion unit must be connected when the main unit is powered on. yyThe expansion unit must be operating. yyThe expansion unit must be in line mode. yyThe expansion unit tool must be the height tool or edge position tool. 3. Tool Settings 4 Set “ZERO/Offset/Limit Adjustment”. 5 Set a threshold value. Value Shift 5 Input ZERO/Offset target value that can be used to shift the current measurement value to a desired value. button [ZERO/Offset] Settings Navigator (Line Mode Setup) Click this button to offset the value so that the measurement value matches the set target value. HI Input the maximum threshold value. LO Input the minimum threshold value. yySetting range: -999.99 to 999.99 mm If you selected [Peak to Peak] for Hold mode, this button cannot be executed on the Master screen. Switch to the Test screen to use it. button. [Clear] Click this button to display the Cancel ZERO/Offset Confirmation screen. Clicking the [OK] button restores the settings to the values before adjustment. ZERO/Offset adjustment will be performed on the calculation results. Even if ZERO/ Offset is performed on the calculation target tools separately, the calculation result of the step/width tool will not change. You can click the [Test] button to look at the current detection state while configuring the settings. If the expansion unit tool is selected for calculation and the expansion unit is not operating, a screen will appear prompting you to put the expansion unit into run mode. Clicking the [End Test] button returns to the previous screen. “Configuring settings on the Test image” (Page 5-72) 5-68 IX-H User's Manual (PC Software) yyThe default threshold value differs depending on the sensor head that is used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. If the expansion unit tool is selected for calculation and the expansion unit is not operating, a screen will appear prompting you to put the expansion unit into run mode. Clicking the [End Test] button returns to the previous screen. “Configuring settings on the Test image” (Page 5-72) 3. Tool Settings 6 If needed, click the [Extended Functions] tab to set the extended functions. Extended Functions for the Step/Width Tool Items Rename Tool 1st Point 2-point Calibration 2nd Point Tool Rename Changes the tool name. “Rename Tool” (Page 5-69) Before Correction After Correction Before Correction After Correction Hysteresis Calibration 2-point 5 Rename Tool 1 Click the [Rename Tool] button. Hysteresis Sets the hysteresis for the threshold value. “Hysteresis” (Page 5-71) 7 Click the [OK] button. The system returns to the main screen for tool settings. The Input Tool Name screen opens. 2 Input the tool name and click the [OK] button. The tool name is changed and the system returns to the extended functions screen of the step/width tool. yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(initial_tool_name) e.g.: When “ABC” is input for the tool name, “ABC (Step/Width)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. IX-H User's Manual (PC Software) 5-69 Settings Navigator (Line Mode Setup) Adjust the measurement value proportionally to the adjustment ratio by setting two sets of adjustment points and their measurement values after adjustment. “2-point Calibration” (Page 5-70) 3. Tool Settings 2-point Calibration If there is a difference in the measured value and the actual dimensions of the target to be measured, this difference can be corrected. Both the zero point and tilt are corrected. Display Value 3 Input before and after correction values for the first point and second point. Correction After correcting second point Before correcting second point After correcting first point Before correcting first point 5 Offset Value Measurement Value Settings Navigator (Line Mode Setup) The range for adjustment of the tilt is 0.5 to 2.0 times the value before adjustment. Input values within this range for before and after correction. 1 Click the [2-point Calibration] button. yySetting range: -999.99 to 999.99 mm yyDefault value (before correcting the first and second points): ---.-- mm yyDefault value (after correcting the first point): 0.00 mm yyDefault value (after correcting the second point): 1.00 mm yyClicking the [Load Curr.Val] button inputs the current value as the before correction value. yyYou can click the [Test] button to look at the current detection state while configuring the settings. The measurement value being detected can also be acquired as the current value. Clicking the [End Test] button returns to the previous screen. The 2-point Calibration Settings screen opens. 2 Select to enable or disable the function. 4 Click the [Execute] button. If you selected the [Disable] button, click the [Close] button. If you selected the [Enable] button, proceed with the subsequent steps. 2-point calibration is performed and a message indicating completion opens. yyDefault value: Disable 5-70 IX-H User's Manual (PC Software) 3. Tool Settings 5 Click the [OK] button. The measurement value is displayed as the after adjustment value. 2-point calibration will be performed on the calculation results. Even if 2-point calibration is performed on the calculation target tools separately, the calculation result of the step/ width tool will not change. yyTo perform 2-point calibration again, click the [Readjust] button. Clicking the [OK] button on the screen that appears enables you to continue to adjust from the previous adjustment result. yyTo initialize the 2-point calibration adjustment values, click the [Reset] button. Click [OK] on the Confirm Reset screen that appears to initialize the adjustment values. The system returns to the extended functions screen of the step/width tool. For a setting for 2-point calibration, refer to the example for scan mode. “Setting example for 2-point calibration” (Page 4-101) To set hysteresis, Timing Input must be set to [Sample Hold] and [Latching]. “Timing Input” (Page 5-11) Judgment Value HIGH Threshold LOW Threshold Hysteresis Hysteresis Time HIGH Status ON Output OFF GO Status ON Output OFF LOW Status ON Output OFF In the above timing chart, [N.O.] (default) is set for the status output format. For N.C., ON and OFF are inverted. “N.O./N.C.” (Page 7-24) 1 Sets the hysteresis for the threshold value. yySetting range: 0.00 to 999.99 mm yyDefault: 0.00 mm IX-H User's Manual (PC Software) 5-71 5 Settings Navigator (Line Mode Setup) 6 Click the [Close] button. Hysteresis 3. Tool Settings Configuring settings on the Test image 4 Click the [End Test] button. 1 Click the [Test] button. The display returns to the Master screen. 5 The Test image opens. 2 You can switch the hold display settings if needed. Settings Navigator (Line Mode Setup) (default) Yes Enables the hold display. The hold image and value determined by the timing input are displayed. Clicking the [TIMING] button turns the timing input to on or off. If [Peak to Peak] is selected for the Hold mode, a button is displayed that switches the displayed image between the peak image and the bottom image. No Disables the hold display. The latest sampling image and measured value are displayed. 3 Configure the settings. The following items can be set on the Test screen. yyZERO/Offset “4 Set “ZERO/Offset/Limit Adjustment”.” (Page 5-68) yyLimit Adjustment “5 Set a threshold value.” (Page 5-68) yyHysteresis “Hysteresis” (Page 5-71) 5-72 IX-H User's Manual (PC Software) 3. Tool Settings Thickness Tool yyOnly the height tool is displayed for main unit tools. yyThe expansion unit tools will only be displayed as a tool number. The tool name will not be displayed. Setting the Thickness Tool Items 3 Select the Hold mode. A (Main) Calculation Target B (Expansion) yyHold mode is only displayed if [Peak/ Bottom/P-P Hold] is selected for [Timing Input] in the detection conditions. “Timing Input” (Page 5-11) yyIf Hold mode is changed from [Peak Hold] or [Bottom Hold] to [Peak to Peak], a screen to clear ZERO/Offset opens. Clicking the [OK] button changes the Hold mode and ZERO/Offset is cleared. Hold Mode Shift Value ZERO/Offset/ Limit Adjustment HI LO yyThe calculation results for the thickness tool are not displayed on the Master screen. To configure the settings while checking the calculation results, switch to the Test screen. yyThe expansion unit sampling frequency is the same as the sampling frequency setting for the main unit. Hold (default) Peak The maximum value measured during the timing period is held and used as the judgment value. Hold Bottom The minimum value measured during the timing period is held and used as the judgment value. to Peak Peak The difference between the maximum value and the minimum value measured during the timing period is held and used as the judgment value. 1 Add the thickness tool. “Adding a tool” (Page 5-34) 2 Select the calculation target tool. yyA: The main unit tools are displayed. yyB: The expansion unit tools are displayed. IX-H User's Manual (PC Software) 5-73 5 Settings Navigator (Line Mode Setup) yyTo add the thickness tool, at least one height tool must be added in advance to the main unit. yyThe following conditions must be met to perform calculation. A calculation error occurs if the conditions are not met. “Displaying the Limit Adjustment screen” (Page 6-11) yyThe sensor displayed on IX-Navigator must be the main unit. yyAn expansion unit must be connected when the main unit is powered on. yyThe expansion unit must be operating. yyThe expansion unit must be in line mode. yyThe expansion unit tool must be the height tool. 3. Tool Settings 4 Set “ZERO/Offset/Limit Adjustment”. 5 Set a threshold value. Value Shift 5 Input ZERO/Offset target value that can be used to shift the current measurement value to a desired value. button [ZERO/Offset] Settings Navigator (Line Mode Setup) Click this button to offset the value so that the measurement value matches the set target value. HI Input the maximum threshold value. LO Input the minimum threshold value. yySetting range: -999.99 to 999.99 mm If you selected [Peak to Peak] for Hold mode, this button cannot be executed on the Master screen. Switch to the Test screen to use it. button [Clear] Click this button to display the Cancel ZERO/Offset Confirmation screen. Clicking the [OK] button restores the settings to the values before adjustment. ZERO/Offset adjustment will be performed on the calculation results. Even if ZERO/ Offset is performed by the calculation target tool separately, the calculation result of the thickness tool will not change. You can click the [Test] button to look at the current detection state while configuring the settings. If the expansion unit is not operating, a screen will appear prompting you to put the expansion unit into run mode. Clicking the [End Test] button returns to the previous screen. “Configuring settings on the Test image” (Page 5-78) 5-74 IX-H User's Manual (PC Software) yyThe default threshold value differs depending on the sensor head that is used. yyYou can click the [Test] button to look at the current detection state while configuring the settings. If the expansion unit is not operating, a screen will appear prompting you to put the expansion unit into run mode. Clicking the [End Test] button returns to the previous screen. “Configuring settings on the Test image” (Page 5-78) 3. Tool Settings 6 If needed, click the [Extended Functions] tab to set the extended functions. Extended Functions for the Thickness Tool Items Rename Tool 1st Point 2-point Calibration 2nd Point Tool Rename Changes the tool name. “Rename Tool” (Page 5-75) Before Correction After Correction Before Correction After Correction Hysteresis Calibration 2-point 5 Rename Tool 1 Click the [Rename Tool] button. Hysteresis Sets the hysteresis for the threshold value. “Hysteresis” (Page 5-77) 7 Click the [OK] button. The system returns to the main screen for tool settings. The Input Tool Name screen opens. 2 Input the tool name and click the [OK] button. The tool name is changed and the system returns to the extended functions screen of the calc. thick. tool. yyIf you changed the tool name, the name will be displayed in the following format: Input_tool_name_(initial_tool_name) e.g.: When “ABC” is input for the tool name, “ABC (Calculate Thickness)” is displayed. yyClearing the field and clicking the [OK] button restores the tool to its default name. IX-H User's Manual (PC Software) 5-75 Settings Navigator (Line Mode Setup) Adjust the measurement value proportionally to the adjustment ratio by setting two sets of adjustment points and their measurement values after adjustment. “2-point Calibration” (Page 5-76) 3. Tool Settings 2-point Calibration If there is a difference in the measured value and the actual dimensions of the target to be measured, this difference can be corrected. Both the zero point and tilt are corrected. Display Value 3 Input before and after correction values for the first point and second point. Correction After correcting second point Before correcting second point After correcting first point Before correcting first point 5 Offset Value Measurement Value Settings Navigator (Line Mode Setup) The range for adjustment of the tilt is 0.5 to 2.0 times the value before adjustment. Input values within this range for before and after correction. 1 Click the [2-point Calibration] button. yySetting range: -999.99 to 999.99 mm yyDefault value (before correcting the first and second points): ---.-- mm yyDefault value (after correcting the first point): 0.00 mm yyDefault value (after correcting the second point): 1.00 mm yyClicking the [Load Curr.Val] button inputs the current value as the before correction value. yyYou can click the [Test] button to look at the current detection state while configuring the settings. The measurement value being detected can also be acquired as the current value. If the expansion unit is not operating, a screen will appear prompting you to put the expansion unit into run mode. Clicking the [End Test] button returns to the previous screen. The 2-point Calibration Settings screen opens. 2 Select to enable or disable the function. If you selected the [Disable] button, click the [Close] button. If you selected the [Enable] button, proceed with the subsequent steps. 4 Click the [Execute] button. 2-point calibration is performed and a message indicating completion opens. yyDefault value: Disable 5-76 IX-H User's Manual (PC Software) 3. Tool Settings 5 Click the [OK] button. The measurement value is displayed as the after adjustment value. 2-point calibration will be performed on the calculation results. Even if 2-point calibration is performed by the calculation target tool separately, the calculation result of the thickness tool will not change. yyTo perform 2-point calibration again, click the [Readjust] button. Clicking the [OK] button on the screen that appears enables you to continue to adjust from the previous adjustment result. yyTo initialize the 2-point calibration adjustment values, click the [Reset] button. Click [OK] on the Confirm Reset screen that appears to initialize the adjustment values. The system returns to the extended functions screen of the thickness tool. To set hysteresis, Timing Input must be set to [Sample Hold] and [Latching]. “Timing Input” (Page 5-11) Judgment Value HIGH Threshold LOW Threshold Hysteresis Hysteresis Time HIGH Status ON Output OFF GO Status ON Output OFF LOW Status ON Output OFF In the above timing chart, [N.O.] (default) is set for the status output format. For N.C., ON and OFF are inverted. “N.O./N.C.” (Page 7-24) 1 Sets the hysteresis for the threshold value. yySetting range: 0.00 to 999.99 mm yyDefault: 0.00 mm IX-H User's Manual (PC Software) 5-77 5 Settings Navigator (Line Mode Setup) 6 Click the [Close] button. Hysteresis 3. Tool Settings Configuring settings on the Test image 4 Click the [End Test] button. 1 Click the [Test] button. The display returns to the Master screen. 5 The Test image opens. 2 You can switch the hold display settings if needed. Settings Navigator (Line Mode Setup) (default) Yes Enables the hold display. The hold image and value determined by the timing input are displayed. Clicking the [TIMING] button turns the timing input to on or off. If [Peak to Peak] is selected for the Hold mode, a button is displayed that switches the displayed image between the peak image and the bottom image. No Disables the hold display. The latest sampling image and measured value are displayed. 3 Configure the settings. The following items can be set on the Test screen. yyZERO/Offset “4 Set “ZERO/Offset/Limit Adjustment”.” (Page 5-74) yyLimit Adjustment “5 Set a threshold value.” (Page 5-74) yyHysteresis “Hysteresis” (Page 5-77) 5-78 IX-H User's Manual (PC Software) 4. Output Assignment 4. Output Assignment Assign the content to be output to each output line. Main Screen for the Output Assignment (1) (2) (3) (4) (7) (5) 5 (6) (9) (1) Title Displays the program number and program name. (6) Show Laser Position Displays the position of the laser. (2) Navigation buttons Moves between steps in Settings Navigator. (7) Tool settings button Assign the function to output to each output line (OUT1 to OUT10). “Setting the Output Assignment” (Page 5-81) (3) Image type Displays the image type. [Master] is the registered master. (4) Image tool bar Displays the operation tools for the displayed image. “Operating the image tool bar” (Page 3-16) (5) Captured image Displays the captured image. (8) [Back] button The system returns to the main screen for tool settings. “3. Tool Settings” (Page 5-27) (9) [Complete Settings] button Exits the Settings Navigator. “Finishing the Settings Navigator” (Page 5-6) IX-H User's Manual (PC Software) 5-79 Settings Navigator (Line Mode Setup) (8) 4. Output Assignment Output Assignment Settings Output Items Description Do not output. Output will be constantly OFF. OFF Total Status OK, NG 5 Default value When the total status result is OK or NG, the output turns ON. Status output turns ON by default when the status result of all tools was OK. Settings Navigator (Line Mode Setup) Run When the sensor is running correctly with no system error, the output turns ON. BUSY Set to ON during Switch Program, Clear ZERO/Offset, Laser Shutdown/Release, and Reset Processing. Not set to ON during detection/ judgment. Error When an error occurs, the output turns ON. Alarm When an alarm is activated, the output turns ON. Position Adjustment*1 OK, NG Tilt Adjustment*1 OK, NG Tool 01 to 16*2 yyHeight: OK, NG, HIGH, LOW Logic 1 to 8 OK, NG *1 *2 5-80 The default value for the output line is as follows: yyOUT1: Total Status (OK) yyOUT2: BUSY yyOUT3 to OUT10: OFF By default, all output lines will be "N.O." “N.O./N.C.” (Page 7-24) If NG output is set for the tools, output will be turned off until the measurement value is determined from when the alarm sounds until immediately after it has been reset. When the position adjustment result is OK or NG, the output turns ON. When the tilt adjustment result is OK or NG, the output turns ON. When the specified tool outputs a status result, the output turns ON. threshold ≤ judgment yyOK: LOW value ≤ HIGH threshold yyNG: Judgment result is HIGH or LOW yyHIGH: HIGH threshold < judgment value threshold > judgment yyLOW: LOW value When the result of the specified logic is OK or NG, the output turns ON. Hold mode is not displayed if [Peak/Bottom/P-P Hold] is selected for [Timing Input] in the detection conditions. When the measurement display unit is 0.01 mm IX-H User's Manual (PC Software) 4. Output Assignment 5 Click the [Extended Function 1] or [Extended Setting the Output Assignment Function 2] tab as needed to set the extended function. 1 Start the Settings Navigator. “Starting the Settings Navigator” (Page 5-3) 2 Display the main screen for output assignment. “Settings Navigator Screen and Operation Flow” (Page 5-5) 3 Click the drop down menu for the output line to select and assign an output item. Extended Function 1 zz Error ZERO/Offset Selects whether to include a ZERO/Offset error in the output item "Error". “ZERO/Offset Error” (Page 5-82) Sets target tools when executing ZERO/Offset in a batch. “ZERO/Offset Tools” (Page 5-82) Output Analog Sets a target tool and scaling for analog output. “Analog Output” (Page 5-83) Extended Function 2 zz 1 to 8 Logic Define the behavior of the logic output using judgment results of each tool. “Logic” (Page 5-84) 4 If there are output items with sub-settings, select the type to be output. IX-H User's Manual (PC Software) 5-81 Settings Navigator (Line Mode Setup) Tools ZERO/Offset 5 4. Output Assignment ZERO/Offset Tools Extended functions for the output assignment 1 Click the [Change] button under [ZERO/Offset Tools]. ZERO/Offset Error 1 Selects whether to include a ZERO/Offset error in the output item "Error". The ZERO/Offset Tool Settings screen opens. 5 2 Sets a target tool for when executing ZERO/ Offset in a batch. Disable Settings Navigator (Line Mode Setup) If a ZERO/Offset error occurs, the output for the OUT "Error" is assigned to stays OFF. A ZERO/Offset error is not displayed on the operation screen. When Master display in the tool settings is set: If ZERO/Offset is run when it cannot be run, a ZERO/Offset error is displayed. (default) Enable When a ZERO/Offset error occurs, the output for the OUT "Error" is assigned to turns ON. A ZERO/Offset error is displayed on the operation screen. OFF The tool is not subject to Batch ZERO/Offset execution. (default) ON The tool is subject to Batch ZERO/Offset execution. 5-82 IX-H User's Manual (PC Software) 4. Output Assignment How to Use the ZERO/Offset Target Tool zz The ZERO/Offset target tool can be used to apply ZERO/Offset to a specific grouping of tools that are used to measure the same place on the target as shown below. ZERO/Offset is run Before Analog Output To set the analog output, analog output must be set to a setting other than OFF in advance on the sensor advanced settings. “Analog Output” (Page 7-25) 1 Selects a tool to be subject to analog output. 5 [ON] is set for all tools If ZERO/Offset is run with all tools. output range. Tool 01 is set to [OFF] If ZERO/Offset is run with only Tool 02. IX-H User's Manual (PC Software) 5-83 Settings Navigator (Line Mode Setup) 2 Sets a scaling measurement value for the analog 4. Output Assignment Logic Analog Output Graph zz 1 Example This example represents the situation where the lower limit of the measurement value is assigned as the lower limit of the analog output, and the upper limit of the measurement value is assigned as the upper limit of the analog output while scaling. To set logic, at least two tools must be set. 1 Click the button of the logic to set. Analog Output Upper Limit Lower Limit 5 Lower Limit Upper Limit Measurement Value 2 Example Settings Navigator (Line Mode Setup) This example represents the situation where the upper limit of the measurement value is assigned as the lower limit of the analog output, and the lower limit of the measurement value is assigned as the upper limit of the analog output while scaling. Analog Output Upper Limit For a button without logic, [Empty] is displayed next to the button. Lower Limit Lower Limit Upper Limit Measurement Value The following is analog output in the case that the upper limit value is set to the same value as the lower limit value in the scaling settings. yyMeasurement value ≤ Upper limit value The lower limit value of analog output is output Example: 1 V if the analog output range is 1 to 5V yyMeasurement value > Upper limit value The upper limit value of analog output is output Example: 5 V if the analog output range is 1 to 5V 2 Select the logical condition of the logic output. “Setting example by the logic condition.” (Page 4-114) AND Outputs the logical product (AND) of the judgment outputs of the selected tool. OR Outputs the logical sum (OR) of the judgment outputs of the selected tool. or More Conditions Held 2 When two or more judgment outputs of the selected tool are held, the output turns ON. or More Conditions Held 3 When three or more judgment outputs of the selected tool are held, the output turns ON. 5-84 IX-H User's Manual (PC Software) 4. Output Assignment 3 Select the tool to be incorporated into the logic and the type of its judgment result. yyClick [Prev] or [Next] button to switch the page. yyTo incorporate the already set logic into another logic, use a logic with a greater number than the set logic. yyTo clear the settings of the logic, click the [Clear] button. yyThe type of selectable judgment result differs depending on the tool. See the following: “Tools that can be incorporated into logic and judgment results” (Page 4-115) 5 Settings Navigator (Line Mode Setup) 4 Click the [OK] button. IX-H User's Manual (PC Software) 5-85 4. Output Assignment MEMO 5 Settings Navigator (Line Mode Setup) 5-86 IX-H User's Manual (PC Software) Chapter 6 Operating/Adjusting This chapter explains the procedures for starting operation, the names and functions of each part and the adjustment procedures to fully utilize the judgment ability of the IX Series. Starting Operation................................................................6-2 Overview of the Operation Screen......................................6-3 Names and Functions of the Operation Screen................6-4 Stabilizing the Judgment Process....................................6-16 Shortening the Processing Time......................................6-21 6 Operating/Adjusting IX-H User's Manual (PC Software) 6-1 Starting Operation Starting Operation Starts operation of the sensor according to the program created with the Settings Navigator. The sensor can be independently operated. Turning on the power and starting operation 1 Turn on the power of the sensor. 2 Start the IX-Navigator. 1 Exit the settings of the sensor, such as Settings Navigator. When the sensor is in the one of the following conditions, the [Program] screen opens. yyWhen the power is turned on for the first time yyIf all programs are not being set yyWhen setting up the sensor yyWhen replacing the sensor head 6 Exiting the sensor settings and starting operation “Finishing the Settings Navigator” (Page 4-6) “Finishing the Settings Navigator” (Page 5-6) The main screen in [Program] opens. 2 Click the [Run] button. 3 Confirm that the main screen opens in [Running] mode. Operating/Adjusting If a calculation tool is used with the expansion unit and the expansion unit is not operating, a screen will open prompting you to put the expansion unit into run mode. If the image or status result does not update, see the following. “Troubleshooting” (Page A-15) 6-2 The [Running] main screen opens and operation starts. IX-H User's Manual (PC Software) If the image or status result does not update, see the following. “Troubleshooting” (Page A-15) Overview of the Operation Screen Overview of the Operation Screen Main screen in [Running] Switch Screen Change the content that is displayed on the screen. “Switching the Run Screen Display” (Page 6-6) Limit Adjustment Displays Measurement Value/Matching Rate information, Threshold Adjustment, and ZERO/ Offset screens for each tool. “Displaying the Limit Adjustment screen” (Page 6-11) “Adjusting Thresholds for Judgment” (Page 6-13) “Performing ZERO/Offset” (Page 6-14) 6 Operating/Adjusting Current Status Displays operation data. “Displaying operating information” (Page 6-10) IX-H User's Manual (PC Software) 6-3 Names and Functions of the Operation Screen Names and Functions of the Operation Screen (6) Menu bar The sensor menu opens. “Operating from the menu bar” (Page 7-45) Run screen Scan Mode zz (19) (20) (1) (2) (3) (4) (5) (6) (8) (13) (7) (9) (10) (11) (12) (14) (15) (18) (16) Line Mode zz (19) (20) (1) (2) (17) (3) (4) (5) (6) 6 (8) (13) (7) (9) Operating/Adjusting (10) (11) (12) (14) (15) (18) (16) (17) (1) [Running] / [Program] switch button Switch between the [Running] and [Program] main screens. yyBy clicking the [Program] button while on the main screen in [Running], operation stops and the screen switches to the main screen of [Program]. yyBy clicking the [Running] button while on the main screen in [Program], the setting process finishes and the screen switches to the main screen of [Running]. (2) Program Displays the program number and program name. Programs can be switched from the drop-down menu. The password must be input to run if the password lock is being set. “Security” (Page 7-39) (3) [Detection History] button Displays the Detection History screen. “Displaying the sensor detection history screen” (Page 7-11) (4) [Backup/Transfer] button Displays the Backup/Transfer screen. “Saving the Sensor Settings and Images” (Page 7-19) (7) Status bar yyOn the main screen in [Running], the total status result, run function lamp, [TRIGGER]/[TIMING] button, [Peak]/[Bottom] button, and processing time are displayed. yyOn the main screen in [Program], the image type and trigger type are displayed. status result Total Displays the total status result. If the total status result is OK, [OK] will be displayed. If the total status result is NG, [NG] will be displayed. [--] is displayed when ZERO/Offset is running and during judgment standby. Nothing is displayed if [Live Values] is displayed in line mode. The total status conditions can be selected in scan mode from [All Tools OK] or [Any Tool OK]. function lamp Run yyLaser The light turns on (green) if the sensor is emitting the laser. yyZERO/Offset The light turns on (green) when ZERO/Offset is running. yyIn scan mode: Trigger Displays the trigger type. Also displays the trigger cycle when set to internal trigger. The light turns on (one-shot) when the trigger is running. yyIn line mode: Timing The light turns on (green) when timing is being input. (8) In scan mode: [TRIGGER] button In line mode: [TIMING] button This button is displayed when the trigger type is external trigger while in scan mode. Clicking this button enables a trigger or timing to be input. The button can be displayed or hidden. yyScan mode: Click the button to issue a trigger. yyLine mode: Clicking the button turns the timing input to on or off. “Trigger/Timing Button” (Page 7-48) The password must be input to run if the password lock is being set. “Security” (Page 7-39) buttons (line mode only) [Peak]/[Bottom] These buttons are displayed when the Hold mode for the selected tool is [Peak to Peak]. The value for the selected button is displayed. (5) [Advanced Sensor Settings] button Displays the Sensor Advanced screen. “Setting the Advanced Information of the Sensor” (Page 7-23) 6-4 IX-H User's Manual (PC Software) Names and Functions of the Operation Screen time (scan mode only) Processing Displays the time that it takes to process an image and make judgment (the time between the sensor receiving a trigger and outputting the status result). The delay time for One-Shot output is not included. “Output Options” (Page 7-25) (9) Image tool bar Displays the operation tools for the displayed image. “Operating the image tool bar” (Page 3-16) (10) Select display The displayed capture image changes every time this button is clicked. Click the [▼] button on the right to select the display to be switched from the drop-down list. Regardless of the display that you select, [Select display] is always displayed. “Changing the displayed captured image” (Page 6-8) (12) Tool window yyIf the tool status result is OK, a green border is displayed. If it is NG, a red border is displayed. If outside of the measurement range, it will be displayed by red slanting lines. It is displayed in gray right after ZERO/Offset is running. yyThe tool number is displayed on the top-left of the tool window. yy[P] is displayed for the position adjustment tool. In line mode, the window is only displayed when the position adjustment tool is selected. yy[T] is displayed for the tilt adjustment tool (line mode). yy[T] is displayed on the first point that comprises the reference surface for tilt adjustment (scan mode). yyBy clicking the tool window, the selected tool can be switched. The password must be input to run if the password lock is being set. “Security” (Page 7-39) (16) [Current Status] button Displays the Operating Information screen. “Displaying operating information” (Page 6-10) (17) Switch screen drop-down list You can select the screen to be displayed from the drop-down list. “Switching the Run Screen Display” (Page 6-6) (18) Sensor Information Displays the model, device name, connection method ([Direct connection] or [IP address of network connection]), and MAC address for the sensor. Default setting of the device name: Model numbers for the sensor head/ amplifier Example: IX-150/ H2000 “Device Name” (Page 7-38) (19) [Change Connected Sensor] button If two or more sensors are directly connected or the control panel is connected to a network, you can search and switch between other connected sensors. “Changing the sensor to be displayed on a screen” (Page 7-3) (20) [Disconnect] button Disconnects the software from the sensor. (13) Tool information Displays the tool number, name, measurement value, threshold value, and status result. The selected tool is indicated by an orange frame. “Tool Information” (Page 6-6) (14) [Limit Adjustment] button Displays the threshold adjustment screen for the selected tool. “Displaying the Limit Adjustment screen” (Page 6-11) yy“Lock Enabled” will be displayed in the lower right of the main screen in [Running] if password lock has been enabled. If password lock is enabled, the password is required when switching from the [Running] main screen to the [Program] main screen. “Security” (Page 7-39) yyThe search area and tool window will be hidden when you select [Captured Image] on the image toolbar. The password must be input to run if the password lock is being set. “Security” (Page 7-39) IX-H User's Manual (PC Software) 6-5 6 Operating/Adjusting (11) Captured image In scan mode, the captured image is displayed. If you are using the hold function in line mode, the hold image is displayed when the measurement value for the selected tool is determined. If you are not using the hold function, the captured image is displayed. (15) [Batch ZERO/Offset] button Performs ZERO/Offset for all tools. If the button is held down, ZERO/Offset adjustment status is cleared on all tools. “Performing Batch ZERO/Offset” (Page 6-15) Names and Functions of the Operation Screen Tool Information (1) (2) (3) (4) (8) Status gauge Displays the measurement value or matching rate. yyGreen if the status result is OK. yyRed if the status result is NG. The gauge is shown in orange if [Show No Hold] is selected in line mode. (5) (6) (7) (7) (8) (1) (2) (6) (3) (4) (5) (9) (8) (1) 6 (9) (2) (10) (11) (4) Operating/Adjusting (5) (6) (7) (7) (8) (6) (9) Threshold Displays the threshold value. (10) Measurement value of the pin height tool (MAX) Displays the measurement value (MAX) of the pin height tool. The numerical value in the parentheses represents the number of the tool window. The judgment bar is displayed also for the measurement value (MAX). (11) Measurement value of the pin height tool (MIN) Displays the measurement value (MIN) of the pin height tool. The numerical value in the parentheses represents the number of the tool window. The judgment bar is displayed also for the measurement value (MIN). Switching the Run Screen Display The display types for the run screen are shown below. (1) Tool No. Displays the number of the tool. Type (2) Tool Name Displays the name of the tool. You can change the extended functions for each tool. (3) Measurement Value/Matching Rate Displays the measurement value or matching rate. yyIf a calculation error occurs for a calculation tool, “--.--” is shown for the measurement value and the icon is displayed next to it. Clicking this icon displays a screen that indicates the cause of the alarm. yyIn scan mode, if the tool window is protruding from the screen after position adjustment, a message appears instead of the measurement value or matching rate, stating that the tool window is protruding from the window. Standard 1 Displays the captured image and tool information. The measurement value, limit, and status result are displayed for the tool information. Standard 2 Displays the captured image and tool information. The measurement value and status result are displayed for the tool information. List Only displays tool information. The captured image is not displayed. The measurement value, limit, and status result are displayed for the tool information. No Hold This can only be displayed in line mode. Displays the captured image in real time. (4) Alarm display Displays in red when an alarm has activated. (5) OK/NG display Displays the tool status result. yyIf the status result is OK, [OK] will be displayed. yyIf the status result is NG, [NG] will be displayed. yy[--] is displayed when ZERO/Offset is running. (6) Upper Limit Displays the maximum threshold value. (7) Lower Limit Displays the minimum threshold value. 6-6 Description IX-H User's Manual (PC Software) Names and Functions of the Operation Screen Switching screens with a button Switching screens with the drop-down list 1 Click the [View] button. 1 Click the [▼] button and select the type of display from the drop-down list. The type of screen below is displayed. The run screen changes to the selected display type. Operating/Adjusting The screens change in the order below. yyScan mode: Standard 1 → Standard 2 → List → returns to Standard 1 yyLine mode: Standard 1 → Standard 2 → List → Show No Hold → returns to Standard 1 IX-H User's Manual (PC Software) 6 6-7 Names and Functions of the Operation Screen Selecting the tool Changing the displayed captured image 1 Click the tool information displayed on the tool pane or the tool window displayed on the sensor image. Click Click The selected tool window will be highlighted. The tool information is displayed in an orange frame. 6 Operating/Adjusting If you click a place where multiple tool windows are overlapped, the tool will be selected in the following way: yyIf the selected tool is included, the selected tool is given priority. yyIf the selected tool is not included, the tool with the smallest tool number is selected. yyIn the case of a line mode program for which [Peak/Bottom/P-P Hold] is selected for [Timing Input], the captured image is not displayed for the following tools: yyPosition Adjustment Tool yyTilt Adjustment Tool yyStep/Width Tool that targets the expansion unit tools The display types for the captured image are shown below. Scan Mode zz Type Captured image The captured image is displayed. Measurement position Displays the measurement point and tool window. Outline Displays outline information. Area Displays the extracted area. Measurement area check Displays the measurable area. Areas that cannot be measured are shaded (in red). Measurement area check: Point A Displays the measurable area for Point A. Areas that cannot be measured are shaded (in yellow). Measurement area check: Point B Displays the measurable area for Point B. Areas that cannot be measured are shaded (in blue). Measurement area check: Tool Displays the measurable area for the measurement point and tool window. Areas that cannot be measured are shaded (in yellow). MAX/MIN Displays the MAX (MIN) measurement point. Height Image/ Height Image 1/ Height Image 2 Displays the difference between high and low in color. Detection Point Displays the point being detected by the 1-axis adjustment tool, 2-axis adjustment tool, or width tool. Selection Area Displays the area (green) being extracted by the average height tool. Measurement Point Displays the place (green) being detected by the pin height tool. Clicking the tool information of the selected tool will deselect the tool. 6-8 Description IX-H User's Manual (PC Software) Names and Functions of the Operation Screen Line Mode zz Type Switching screens with a button Description Captured image The captured image is displayed. Measurement position Displays the measurement point and tool window. MAX/MIN Displays the MAX (MIN) measurement point. Measurement area check Displays the measurable area. Areas that cannot be measured are shaded (in red). Height Image Displays the difference between high and low in color. Detection Point Displays the point being detected by the edge position tool or width/diameter tool. 1 Click the [Select display] button. The type of screen below is displayed. yyThe display type will differ for each screen, including the run and settings screens. yyRegardless of the display that you select, [Select display] is always displayed. 6 1 Click the [▼] button and select the type of display from the drop-down list. The screen changes to the selected display type. IX-H User's Manual (PC Software) 6-9 Operating/Adjusting Switching screens with the drop-down list Names and Functions of the Operation Screen Displaying operating information (3) Logic Displays the set logic and its output status. Displaying operating information (4) Count Displays information related to triggers or judgment. 1 Click the [Current Status] button. Trig No. (Scan Mode) Displays the total number of triggers issued. This number does not include the number of trigger errors. Judgment counts (Line Mode) Displays the total number of judgments performed from timing input. OK Displays the count when the total status result is OK. NG Displays the count when the total status result is NG. Count is not displayed for a program in line mode for which [Sample Hold] and [Latching] is selected for Timing Input. The Operating Information screen opens. (1) 6 (2) Operating/Adjusting yyThe upper limit of TrigNo is 999999. When the number exceeds the upper limit, the counter resets to 0 and starts counting again. yyThe upper limit of OK and NG is 999999. If the limit is exceeded, the display stops at 999999. (3) (7) (5) Processing time Displays information related to the processing time. TIME Displays the processing time of the latest judgment process. MAX Displays the maximum value of the processing time. (6) MIN (1) Input Items assigned to IN1 to IN8 and the input state are displayed. Displays the minimum value of the processing time. AVE Displays the average value of the processing time. (8) (9) (4) (5) In the following case, the IN1 input status of the expansion unit displays the IN1 input status of the main unit. yyWhen [Trigger/Timing] of “Main/Expansion Simul Input” is enabled in line mode. yyWhen both of the main and expansion unit are set to the scan mode and external trigger, and [Trigger/Timing] of “Main/ Expansion Simul Input” is enabled. Nothing is displayed for a program in line mode. (6) [Reset] button Resets the count and processing time. Clicking the button displays a confirmation screen. Click the [OK] button. (2) Output Items assigned to OUT1 to OUT10 and the output state are displayed. 6-10 IX-H User's Manual (PC Software) yyIn addition to the count and processing time, the measurement value/matching rate information for all tools is also reset at the same time. yyThe [Reset] button is not displayed for a program in line mode for which [Sample Hold] and [Latching] is selected for Timing Input. Names and Functions of the Operation Screen yyThe password must be input to run if the password lock is being set. “Security” (Page 7-39) yyThe count and processing time are reset in the following cases: yyWhen the [Reset] button is clicked yyWhen the program is switched yyWhen a tool is added, copied, or deleted Even if you cancel after adding, copying, or deleting a tool, the information is reset. yyWhen detection mode is changed yyWhen the sensor is turned OFF yyWhen the sensor is initialized yyWhen the set scale is changed in the upper limit value with the height area tool or monochrome area tool yyWhen the [Reset] button is clicked on the tool limit adjustment screen Displaying the Limit Adjustment screen Displaying the Limit Adjustment screen 1 Click the [Limit Adjustment] button. (7) Analog output If analog output is set to [ON], the analog output state is displayed. The Limit Adjustment screen opens. yyThe selected tool is displayed on the tool pane on the Limit Adjustment screen. Selecting a different tool also changes the display of the Limit Adjustment screen. yyThe measurement value/matching rate information cannot be displayed for the following tools. yyIn scan mode: Tilt adjustment (select [Yes] for [Real time adjustment]) yyIn line mode: Position and tilt adjustment tools (9) [Close] button Closes the Operating Information screen. Hiding the operating information 1 Click the [Close] button. The Operating Information screen closes. (1) (2) (3) (4) (5) (6) (7) (8) (11) (9) (10) (16) (12) (17) (18) IX-H User's Manual (PC Software) 6-11 6 Operating/Adjusting (8) FTP connection status Displays the status of connection to the FTP server when the FTP client function is enabled. A password must be input to run if the password lock is being set. “Security” (Page 7-39) Names and Functions of the Operation Screen (1) (2) (8) Upper Limit Displays the maximum threshold value. (3) (4) (5) (10) (13) (13) (14) (15) (16) (17) (18) (1) 6 Operating/Adjusting (9) (10) (16) (10) Status gauge Displays the measurement value or matching rate. yyGreen if the status result is OK. yyRed if the status result is NG. The gauge is shown in orange if [Show No Hold] is selected in line mode. (11) HI Set a maximum limit value. (12) LO Set a minimum limit value. (2) (19) (20) (6) (8) (9) Lower Limit Displays the minimum threshold value. (4) (5) (7) (11) (12) (17) (18) (13) Threshold Set a threshold value. You can set the threshold value by entering a number or moving the slider. (14) [Upper Limit] check box Select the check box to set an upper limit value. (15) Scale Selects the set scale when the [Upper Limit] check box is selected. (16) MAX/MIN/AVE MAX Displays the maximum measurement value or matching rate. MIN (1) Tool No. Displays the number of the tool. (2) Tool Name Displays the name of the tool. You can change the extended functions for each tool. (3) Measurement Value/Matching Rate Displays the measurement value or matching rate. yyIf a calculation error occurs for a calculation tool, "--.--" is shown for the measurement value and the icon is displayed next to it. Clicking this icon displays a screen that indicates the cause of the alarm. yyIn scan mode, if the tool window is protruding from the screen, a message appears stating the situation, instead of the measurement value or matching rate. (4) Alarm display Displays in red when an alarm has activated. (5) OK/NG display Displays the tool status result. yyIf the status result is OK, [OK] will be displayed. yyIf the status result is NG, [NG] will be displayed. yy[--] is displayed when ZERO/Offset is running. Displays the minimum measurement value or matching rate. AVE Displays the average measurement value or matching rate. yyThe measurement value when an alarm is activated is not included in [MAX], [MIN], or [AVE]. yyWhen using the MAX/MIN/AVE, +FFFF and -FFFF are treated as +999.99 and -999.99 respectively. (17) [Reset] button The measurement value/matching rate information will be reset. Clicking the button displays a confirmation screen. Click the [OK] button. (6) [ZERO/Offset] button Performs the ZERO/Offset function. (7) [Clear] button. Removes the ZERO/Offset from the tool. 6-12 IX-H User's Manual (PC Software) yyThe measurement value/matching rate information for all tools, not just the selected tool, is reset. yyIn addition to the measurement value/ matching rate information, the operating information (count and processing time) is also reset. Names and Functions of the Operation Screen The measurement value/matching rate information is reset in the following cases: yyWhen the [Reset] button is clicked yyWhen the program is switched yyWhen a tool is added, copied, or deleted Even if you cancel after adding copying, or deleting a tool, the information is reset. yyWhen detection mode is changed yyWhen the sensor is turned OFF yyWhen the sensor is initialized yyWhen the set scale is changed in the upper limit value with the height area tool or monochrome area tool yyWhen the [Reset] button is clicked in the Operating Information screen (18) [Close] button Closes the Limit Adjustment screen. Adjusting Thresholds for Judgment Adjust the threshold while the device is in operation. yyYou can adjust the threshold while the device is in test mode when setting the tools with Settings Navigator. yyThere are no thresholds to adjust for the position and tilt adjustment tools in line mode. 1 Display the Limit Adjustment screen. “Displaying the Limit Adjustment screen” (Page 6-11) 2 Adjust the threshold. If a slider is displayed on the judgment bar, you can move the slider to adjust the threshold. (19) Measurement value of the pin height tool (MAX) Displays the measurement value (MAX) of the pin height tool. The numerical value in the parentheses represents the number of the tool window. The judgment bar is displayed also for the measurement value (MAX). Closing the Limit Adjustment screen 1 Click the [Close] button. The Limit Adjustment screen closes. The tool settings are updated with the adjusted threshold value. For details about how to adjust the threshold, see the settings method for each tool. “3. Tool Settings” (Page 4-20) “3. Tool Settings” (Page 5-27) 3 Click the [Close] button. The Limit Adjustment screen closes. IX-H User's Manual (PC Software) 6-13 Operating/Adjusting (20) Measurement value of the pin height tool (MIN) Displays the measurement value (MIN) of the pin height tool. The numerical value in the parentheses represents the number of the tool window. The judgment bar is displayed also for the measurement value (MIN). 6 Names and Functions of the Operation Screen Measuring when position adjustment fails with zz Performing ZERO/Offset [OFF] selected The ZERO/Offset target value for the applicable tool needs to be set in advance. Position adjustment will fail if there is no target. As measurement cannot be performed, the measurement value for the height tool is displayed as "---.--". Performing ZERO/Offset Perform the ZERO/Offset function for the selected tool. 1 Display the Limit Adjustment screen. “Displaying the Limit Adjustment screen” (Page 6-11) 2 Click the [ZERO/Offset] button. As the height tool does not have a measurement value, an error occurs if ZERO/Offset is run. 6 Operating/Adjusting Offsets the value so that the measurement value matches the target ZERO/Offset value. ZERO/Offset when position adjustment fails This example measures the height of the below target. To cause a ZERO/Offset error when there is no target, configure this setting. Set position adjustment and measure height. The ZERO/Offset run result changes in accordance with the measurement settings when position adjustment fails. 6-14 IX-H User's Manual (PC Software) Names and Functions of the Operation Screen Measuring when position adjustment fails with zz [ON] selected Although position adjustment fails when there is no target, the height tool will have a measurement value as measurement will be performed. Performing Batch ZERO/Offset Performs the ZERO/Offset function for all tools. 1 Click the [Batch ZERO/Offset] button. A password must be input to run if the password lock is being set. “Security” (Page 7-39) As the height tool has a measurement value, ZERO/ Offset can be run. The ZERO/Offset target value replaces the measurement value for all tools. 1 Hold down the [Batch ZERO/Offset] button for two seconds. Clearing ZERO/Offset 1 Click the [Clear] button. A confirmation screen opens. 2 Click the [OK] button. ZERO/Offset adjustment is cleared on all tools. A confirmation screen opens. 2 Click the [OK] button. ZERO/Offset adjustment is cleared. IX-H User's Manual (PC Software) 6-15 Operating/Adjusting Batch Clearing ZERO/Offset 6 Stabilizing the Judgment Process Stabilizing the Judgment Process This section explains how to adjust the sensor when judgment processing is not stable. If the judgment process is adjusted to be more stable, the processing time may become longer or shorter depending on the functions used. Adjust the judgment process in accordance with the required process parameters. Stabilizing measurement Adjust the laser beam so that light can be stably received. 6 Stabilizing tools in scan mode Stabilizing the step and height tools Set the measurement point settings to [Large] zz Setting the size of the measurement point to [Large] widens the detection range and stabilizes measurement. “Step tool settings” (Page 4-33) “Setting the height tool” (Page 4-39) Adjust the measurement range to the required zz range Measure near the center of the field of view zz Since the light intensity is weaker around the edges of the field of view, the amount of light is most stable when measuring near the center of the field of view. By adjusting the measurement range settings to contain only the required height area, unnecessary places will no longer be measured and measurement will be more stable. “Measurement Range” (Page 4-35) “Measurement Range” (Page 4-40) Use the tilt adjustment function zz Make the two points (point A and point B) of zz Operating/Adjusting If the target is at an angle in regards to the sensor head, there may be errors in the measurement value. Using the tilt adjustment function stabilizes measurement. yyTilt Adjustment “Tilt Adjustment” (Page 4-16) yyAdjusting Head Tilt “Adjust Head Tilt” (Page 5-14) Be careful of blind spots zz Areas where the laser beam is not returned to the light receptor of the sensor head are called blind spots. Blind spots cannot be measured. If the measurement target is within a blind spot, adjust the sensor head installation direction or the position of the target. “Measurement area check” (Page 3-17) Laser beam interference zz the step height positioned as close to each other as possible. When measuring the step height make the two measurement points positioned as close together as possible to reduce the error that occurs when the target tilts. Stabilizing the MAX/MIN Tool Configure the mask settings zz By masking the places in the window that do not need to be measured, measurement will be more stable. “Mask” (Page 4-60) Adjust the measurement range to the required zz range Interference from the laser beam of another sensor head may result in unstable measurements. Below are methods to prevent interference from a laser beam. yySeparate the sensor heads yySpace out the triggers in scan mode yyUse the interference prevention function “Interference Prevention” (Page 7-28) By adjusting the measurement range settings to contain only the required height area, unnecessary places will no longer be measured and measurement will be more stable. “Measurement Range” (Page 4-62) Setting measurement mode to [High] (scan zz mode) If the reflection intensity from the target is weak, [High] increases light intensity, stabilizing measurement. “Measurement mode” (Page 4-11) Slowing down the sampling frequency (line zz mode) If light intensity is insufficient due to a tilted target having weak reflection intensity or other reasons, setting the sampling frequency to [11 ms] stabilizes measurement as it corrects insufficient light intensity. “Measurement Adjustment” (Page 5-9) 6-16 IX-H User's Manual (PC Software) Stabilizing the Judgment Process Stabilizing the Height Area Tool Stabilizing the Monochrome Area Tool Configure the mask settings zz Fine tune the extraction area zz By masking the places in the window that do not need to be measured, measurement will be more stable. “Mask” (Page 4-68) Adjust the advanced height extraction settings zz Adjusting the upper and lower limits allows fine-tuning of the upper and lower limits of the extracted height area tool, providing more stable judgment. “Specify Height Range” (Page 4-71) Stabilizing the Average Height Tool If the desired brightness was not able to be extracted, click the [+]/[-] buttons or move the slider to fine tune the extraction area, providing more stable judgment. “Advanced Brightness Extraction” (Page 4-83) Configure the mask settings zz By masking the places in the window that do not need to be inspected, judgment will be more stable. “Mask” (Page 4-81) Stabilizing the position adjustment tool Rotation Range Setting the average size to [Small] zz Setting the average size to [Small] measures the target minutely, increasing stability. “Setting the Average Height Tool” (Page 4-46) 6 Adjusting the sensitivity of the measurement zz Click [Live View] on the sensitivity adjustment screen. To increase stability, adjust the sensitivity so that the detection status of the area you want to detect will not change regardless of individual differences between targets. “Sensitivity Adjustment” (Page 4-51) Operating/Adjusting area Position Adjustment Tool Search area for position adjustment tool Stabilizing the Pin Height Tool Set the installation distance closer to the zz target. Measurement will get more stable when mounting the sensor head closer to the target as the size of the target will be enlarged. Fit the window size to the pin. zz When the position adjustment does not follow zz the rotation of the target on the image If the target is able to rotate more than the set rotation range, increase the rotation range. To stabilize position adjustment, add extra margin to the rotation range. “Extended functions for the position adjustment tool” (Page 4-57) Unnecessary places will no longer be measured and measurement will be more stable. Broaden the search region if the variation in the target’s positioning exceeds the region to be searched. “Setting the position adjustment tool” (Page 4-55) Set the measurement range as narrow as zz If the position adjustment becomes unstable zz By adjusting the measurement range settings to contain only the required height area, unnecessary places will no longer be measured and measurement will be more stable. Remove the unnecessary outline in the tool. Set the sensitivity of the outline extraction to [Low]. “Setting the position adjustment tool” (Page 4-55) possible. due to the effect of the unwanted outlines If the outline of the reference target cannot be zz detected If the contrast of the target is low, the outline may not be extracted. Set the sensitivity of the outline extraction to [High]. If detection remains unstable after setting the extraction sensitivity to [High], adjust image optimization settings. “Setting the position adjustment tool” (Page 4-55) IX-H User's Manual (PC Software) 6-17 Stabilizing the Judgment Process When the window position after position zz adjustment is unstable When the position of the detection window/tool window after position adjustment is unstable due to misalignment of the position of the target, set the search algorithm to [High Accuracy]. “Search Algorithm” (Page 4-57) When the measurement point is misaligned zz because the position adjustment rotates for a round target When the window of position adjustment rotates for a round target, set the rotation range of position adjustment to 0°. Always measure the height of the same point to acquire stable measurements with the measurement tool. “Rotation Range” (Page 4-57) Stabilizing tools in line mode Stabilizing Tools in Line Mode (Common to All Tools) Installing the laser vertically zz In line mode, installing the laser vertically makes measurement more stable for the following reasons. “When mounting the sensor head diagonally” (Page 2-4) yyEven if there is a change in the height of the target, the laser emission position remains the same, which enables measurement at the same point. Measurement points Measurement point changes 6 Measurement point does not change Operating/Adjusting yyThe amount of light captured by the camera is increased, resulting in stable measurement. yyDiffused reflection on a vertical wall can be prevented, resulting in stable measurement. Position adjustment tool When the measurement point is misaligned zz because of the movement of a target Place the position adjustment tool near the measurement point. Because the measurement point rotates on the position adjustment tool, make the measurement point closer to the position adjustment tool for the measurement position to be more stable. Rotation Stabilizing the step and height tools Increase the size of the tool window zz Increasing the tool window size widens the detection range and stabilizes measurement. “Changing the size of the tool window” (Page 3-19) Increase the number of data of the filter zz (average/median) Increasing the number of data stabilizes the data. “Measurement Adjustment” (Page 5-9) Setting the average size to [Large] zz Position adjustment tool 6-18 Measurement point If the measurement method is set to maximum or minimum, selecting [Large] for the average size stabilizes the measurement value as the average number of points increases. “Averaging area for MAX/MIN Measurement” (Page 5-41) “Averaging area for MAX/MIN Measurement” (Page 5-47) IX-H User's Manual (PC Software) Stabilizing the Judgment Process Enlarging the target by adjusting the distance zz Stabilizing the Edge Position Tool Change the edge sensitivity and detection zz method When an edge is not detected, select [Specified edge] for the detection method and set it to an appropriate number. For an edge with a low height difference, adjust the edge sensitivity. “Setting the Edge Position Tool” (Page 5-52) from the target When the judgment mode is [Diameter], distance adjustment increases the number of data used for calculating the diameter, achieving stability. When the judgment mode is [Width], shorter distance helps to detect edges, achieving stability. Stabilizing the position adjustment tool Adjusting tilt correction in [1. Detection zz Change the edge sensitivity and detection zz Adjust the tilt in [1. Detection Condition] so that the height difference for which you want to detect the edge and the measurement direction are the same. “Adjust Head Tilt” (Page 5-14) If the edge to be used for position adjustment is not detected, select [Specified Edge] for the detection method and set the desired edge number. For an edge with a low height difference, adjust the edge sensitivity. “Setting the position adjustment tool” (Page 5-49) Condition] Increase the number of data of the filter zz (average/median) Increasing the number of data stabilizes the data. “Measurement Adjustment” (Page 5-9) Increase the number of data of the filter zz Adjusting tilt correction in [1. Detection zz Conditions] Adjust the tilt in [1. Detection Conditions] so that the height difference for which you want to adjust the position and measurement direction are the same. “Adjust Head Tilt” (Page 5-14) (average/median) Increasing the number of data stabilizes the data. “Measurement Adjustment” (Page 5-9) Adjust the tilt in [1. Detection Condition]. zz Adjust the tilt in [1. Detection Condition] so that the measurement directions are the same. “Adjust Head Tilt” (Page 5-14) Setting the mask zz By masking the places in the window that do not need to be measured, measurement will be more stable. “Mask” (Page 5-62) Stabilizing the Tilt Adjustment Tool Window layout zz Separate the distance between the two reference points as much as possible. “Setting the tilt adjustment tool” (Page 5-51) Increasing the size of the tool window zz Increasing the tool window size widens the detection range and stabilizes measurement. “Changing the size of the tool window” (Page 3-19) Changing the edge sensitivity <Judgment zz mode: Width> For an edge with a low height difference, raise the edge sensitivity. “Judgment mode: Width” (Page 5-59) Increasing the size of the tool window so zz that the entire target can be included in it <Judgment mode: Diameter> Increasing the tool window size increases the amount of data used for calculating the diameter, increasing stability. “Judgment mode: Diameter” (Page 5-59) IX-H User's Manual (PC Software) 6-19 6 Operating/Adjusting Stabilizing the Width/Diameter Tool method Stabilizing the Judgment Process Stabilizing the judgment process by taking a clear image of the target (scan mode) Adjust an image that can be recognized by the position adjustment tool so that the difference between an “OK” image and a “NG” image can be clearly recognized and captured with the monochrome area tool. Achieving adequate image brightness If the image is too dark, the position adjustment tool will be unstable due to poor contrast. Additionally, judgment of “OK” and “NG” targets will be unstable with the monochrome area tool. If the image is too bright, the judgment process may become unstable. Brightness can be manually adjusted or adjusted with the auto brightness adjustment function. “When brightness is to be adjusted automatically” (Page 4-9) 6 If Auto Brightness Adjustment is not sufficient zz Operating/Adjusting You can adjust the brightness more granularly by adjusting it manually. “When brightness is to be adjusted manually” (Page 4-9) Reducing the effect of ambient light If detection is unstable due to ambient light from around the sensor, use shielding around the sensor and target to prevent ambient light. Turning on the measurement ambient light cut function in line mode can reduce the effect of ambient light. “Remove ambient influence” (Page 5-24) Stabilizing by correcting the misaligned target position (scan mode only) If there is a variation (misalignment) in the positioning of the target, the position of the target shifts out of the tool window and judgment cannot be performed correctly. Using the position adjustment tool stabilizes target detection. “Position Adjustment Tool” (Page 4-22) “Position Adjustment Tool” (Page 4-55) Tool settings Raising the brightness value increases the exposure time, resulting in a brighter image. When [HighGain] is selected for the imaging mode, the brightness amplification factor increases and the image becomes brighter. You can only select [HighGain] when in scan mode. If there is uneven brightness on the target zz Refer to "Reducing the shininess of the glossy or metal surface". “Reducing the shininess of a glossy or metal surface” (Page 6-20) Processing during an operation Reducing the shininess of a glossy or metal surface Glossy and/or metal surfaces may reflect light from the target into the camera. Since mirror reflection has a high light intensity, the target will “shine” and the image will be saturated with light. Use the Auto Brightness Adjustment zz If the target is reflective, using the auto brightness adjustment function will enable the High Dynamic Range imaging mode, which will reduce the shininess of the target. The HDR function prevents light saturation by imaging the target with a wider dynamic range of brightness. The HDR function can also be used manually. “When brightness is to be adjusted automatically” (Page 4-9) Using the halation mitigation function zz Using the halation mitigation function in scan mode will reduce the effects of reflection. “When brightness is to be adjusted manually” (Page 4-9) 6-20 IX-H User's Manual (PC Software) Shortening the Processing Time Shortening the Processing Time This section explains how to adjust the device settings to shorten the processing time. To shorten the processing time, perform adjustments to shorten the processing times of the imaging and the tools. If the processing time is shortened, the stability of judgment may decrease. The processing time should be adjusted in a manner that maintains the stability of the judgment process. For the processing time The processing time in scan mode is the period of time from when an external or internal trigger is received to when the status result is finalized. The processing time is displayed on the top of the screen. Since line mode judges for each sample at the selected sampling frequency, there is not a measured processing time. Flow of the internal process Shortening the processing time of the step and height tools Measurement range zz If the measurement range is wide, narrowing them will shorten the processing time. “Measurement Range” (Page 4-35) “Measurement Range” (Page 4-40) Measurement Point zz Selecting [Normal] or [Large] shortens processing time compared to [Small]. “Step tool settings” (Page 4-33) “Setting the height tool” (Page 4-39) Standardizing reference points (step tool only) zz When multiple step tools are being used, using the same reference points for multiple step tools will shorten the processing time. “Step tool settings” (Page 4-33) Shortening the Processing Time of the Average Height Tool Imaging/measurement processing Measurement range zz Narrowing the measurement range shortens the processing time. “Measurement Range” (Page 4-52) (Position adjustment tool) Size of the tool window zz Decreasing the size of the tool window vertically (laser scan direction) shortens the processing time. (Tilt adjustment) Processing time Tool 1 process If the tool window is diagonal due to position adjustment even if the vertical direction is set to a small value, processing time increases. If this occurs, adjust the rotation range for position adjustment. “Extended functions for the position adjustment tool” (Page 4-57) Tool 2 process Reference height settings zz Tool n process Status output When the base point is set to [Use another tool] in the reference height settings, any of the following shortens the processing time. yyChange the reference height settings target to [Specify in the tool]. yySelect a base point within the tool without changing the window size of the average height tool. yyDelete the tool that has been originally specified for the base point. “Setting the Average Height Tool” (Page 4-46) IX-H User's Manual (PC Software) 6-21 6 Operating/Adjusting Trigger input Shortening the processing time of each tool Shortening the Processing Time When setting multiple average height tools zz Arranging the tool windows horizontally within the view (perpendicular to the laser scan direction) shortens the processing time. If the average size varies among different average height tools, the processing time is not shortened. Make the same area size setting for them. Average area zz Increasing the average area shortens the processing time. “Setting the Average Height Tool” (Page 4-46) Shortening the processing time of the MAX/ MIN tool 6 If the measurement range is wide, narrowing them will shorten the processing time. “Measurement Range” (Page 4-62) Operating/Adjusting Measurement range zz Average Size zz Increasing the average size shortens the processing time. “Setting the MAX/MIN tool” (Page 4-58) Decreasing the size of the tool window zz If the size of the tool window is large, decreasing it will shorten the processing time. Reducing the vertical direction (laser scan direction) shortens the processing time. If the target is long and thin, you can place the target horizontally and set the vertical direction for the tool window to a small value. “Changing the size of the tool window” (Page 3-19) If the tool window is diagonal due to position adjustment even if the vertical direction is set to a small value, processing time increases. If this occurs, adjust the rotation range for position adjustment. “Extended functions for the position adjustment tool” (Page 4-57) Shortening the processing time of the height area tool Average Size zz Increasing the average size shortens the processing time. “Setting the height area tool” (Page 4-66) Decreasing the size of the tool window zz If the size of the tool window is large, decreasing it will shorten the processing time. Reducing the vertical direction (laser scan direction) shortens the processing time. If the target is long and thin, you can place the target horizontally and set the vertical direction for the tool window to a small value. “Changing the size of the tool window” (Page 3-19) If the tool window is diagonal due to position adjustment even if the vertical direction is set to a small value, processing time increases. If this occurs, adjust the rotation range for position adjustment. “Extended functions for the position adjustment tool” (Page 4-57) Shortening the Processing Time of the Pin Height Tool When setting multiple windows zz Arranging each window horizontally within the view (perpendicular to the laser scan direction) shortens the processing time. yySetting with a short processing time Tool window Laser scan direction yySetting with a long processing time Tool window Laser scan direction Measurement Range zz If the measurement range is large, narrowing the range will shorten the processing time. “Extended Functions of the Pin Height Tool” (Page 4-76) 6-22 IX-H User's Manual (PC Software) Shortening the Processing Time Shortening the processing time of the position adjustment tool Rotation Range Position Adjustment Tool Search area for position adjustment tool Search region zz If the search region is [Entire], decrease the tool window size by changing the setting to [Partial]. The search time can be shortened by decreasing the tool window size. “Setting the position adjustment tool” (Page 4-55) 6 Operating/Adjusting Note that the range of the target position that position adjustment can correct becomes narrower. Rotation range zz The search time can be shortened by narrowing the rotation range. “Extended functions for the position adjustment tool” (Page 4-57) Note that the range of the target angle that the position adjustment function can correct becomes narrower. Fine tune outline zz If the outline extraction sensitivity is [Middle] or [High], selecting [Low] will shorten the processing time. “Setting the position adjustment tool” (Page 4-55) Produce an image with few unnecessary zz outlines Reducing the number of potential outlines in the field of view will reduce processing time. Produce an image that only has necessary outlines with the following methods: yyMake the target background plain. yyDecrease the tool window size by setting the search region to [Partial]. “Setting the position adjustment tool” (Page 4-55) IX-H User's Manual (PC Software) 6-23 Shortening the Processing Time Shortening the imaging processing time You can shorten the imaging processing time with the following methods: yyDecrease the image brightness values and shorten the exposure time. yySelect [HighGain] for the imaging mode. yySelect [0] for the halation mitigation function. “When brightness is to be adjusted manually” (Page 4-9) Shortening measurement processing time 6 Operating/Adjusting You can shorten the measurement processing time with the following methods: yyDo not use the [Real time adjustment] function. “Tilt Adjustment” (Page 4-16) yyIf you use the [Real time adjustment] function, select the point size for which processing time is the shortest (Selecting [Normal] or [Large] shortens the processing time compared to [Small]). “Tilt Adjustment” (Page 4-16) yyIf adjusting the tilt during operation, narrow the reference surface adjustment range. “Tilt Adjustment” (Page 4-16) yySelect [High Speed] for the measurement mode. “Measurement mode” (Page 4-11) yyWhen setting multiple tools, use a calculation tool to standardize reference and measurement points and to reduce the number of measurement tools. “Step Calculation Tool” (Page 4-27) “Step Calculation Tool” (Page 4-97) Example: To measure height of both Point A and Point B, and the difference in level of Point A and B Point A Point B Rather than setting "height tool ×2 + step tool", setting "height tool ×2 + step calculation tool (specify the height tool)" will shorten the processing time. This is because "height tool ×2 + step tool" measures both Point A and Point B twice. Whereas "height tool ×2 + step calculation tool" measures Point A and Point B once and can process the difference in level with calculations only. 6-24 IX-H User's Manual (PC Software) Chapter 7 Various Functions This chapter explains the Program Details screen, the Sensor Detection History screen, the I/O Settings screen, and the Advanced screen. In addition, this chapter explains the operation of the menu bar. Changing the Sensor Displayed on the PC (Change Connected Sensor Function)...............................7-2 Changeover for a Target (Program Functions)..................7-4 Sensor's Detection History (Confirming the Images whose Status Result is NG)......7-11 Adding Date and Time information to the sensor (function for adding sensor date information)................7-17 Saving the Sensor Settings and Images..........................7-19 Setting the Advanced Information of the Sensor............7-23 Operating from the menu bar............................................7-45 7 Various Functions IX-H User's Manual (PC Software) 7-1 Changing the Sensor Displayed on the PC (Change Connected Sensor Function) Changing the Sensor Displayed on the PC (Change Connected Sensor Function) When multiple sensors are connected to a PC, the sensor displayed on the PC can be changed. When direct connection (2 units or more) or network connection is used, this function can be used. PC Ethernet switch 7 Various Functions 7-2 IX-H User's Manual (PC Software) Changing the Sensor Displayed on the PC (Change Connected Sensor Function) Changing the sensor to be displayed on a screen 1 Click [Change Connected Sensor] on the main screen in [Running] or [Program]. The Change Connected Sensor screen opens. 2 Select a sensor to be displayed on the PC and click the [Connect] button. 7 Various Functions The image of the selected sensor is displayed on the PC. yyWhen direct connection (1 unit) is used, this function cannot be used. yyIf the selected sensor has not gone through the initial setup process, the Sensor Setup screen will be displayed. “Chapter 4 Settings Navigator (Scan Mode Setup)” (Page 4-1) “Chapter 5 Settings Navigator (Line Mode Setup)” (Page 5-1) yySensors that have been displayed as the search results of the network search are displayed. If you want to connect to a sensor that is not displayed, click the [Search Again] button. yyBy clicking the [LED Blinking] button, the indicator light for the selected sensor blinks as described below. yySensor head: The indicator light blinks green and red alternately. yySensor amplifier:PWR/ERR, OUT, and TRIG blinks orange. yyBy clicking the [Change Device Name] button, the screen for setting the device name will open. “Device Name” (Page 7-38) IX-H User's Manual (PC Software) 7-3 Changeover for a Target (Program Functions) Changeover for a Target (Program Functions) Overview of the program functions The sensor can save the judgment conditions set in the Settings Navigator as a program. Up to 32 programs (32 products) can be saved. By selecting the judgment condition (program) for each product, changeover can be easily performed. Sensor P31: Product XX ••• P02: Product C P01: Product B P00: Product A Settings Navigator yyDetection Conditions yyMaster yyTool Settings yyOutput Assignment 7 Sensor Advanced Settings yyI/O Settings yyDevice Settings Things can be performed with the program functions yyUp to 32 programs can be saved. “Chapter 4 Settings Navigator (Scan Mode Setup)” (Page 4-1) “Chapter 5 Settings Navigator (Line Mode Setup)” (Page 5-1) yyPrograms can be named. “Editing a program name” (Page 7-8) yyPrograms can be copied and used. “Copying a program” (Page 7-8) yyReads and operates the saved program. “Switching programs (changing over)” (Page 7-5) yyA program switch method can be selected. “Program Switch Method” (Page 7-24) yyPrograms can be reset to their default settings. “Initializing a program” (Page 7-10) Preparing the program functions Registers the judgment condition for each product to the program before running. Various Functions Preparation flow 1 Select a program number. Select a program number to register a judgment condition from P00 to P31. 2 Set the judgment condition in the Settings Navigator. 3 Select a program switch method. The switching method can be selected from the following items. yySwitching from the external input line. yySelecting the program from the main screen in [Running]. yyDisplaying the Program Details screen and selecting the program. 7-4 IX-H User's Manual (PC Software) Changeover for a Target (Program Functions) Switching programs (changing over) Preparation procedures 1 Display the Sensor Setup Menu. “Run screen” (Page 6-4) 2 Select a program number to register a judgment condition. When switching the program in the main screen in [Running] 1 Start run mode. “Starting Operation” (Page 6-2) 2 Select the program number to which the product to be judged is registered. 3 Set the judgment condition in the Settings Navigator. “Chapter 4 Settings Navigator (Scan Mode Setup)” (Page 4-1) “Chapter 5 Settings Navigator (Line Mode Setup)” (Page 5-1) A confirmation screen appears. 4 Repeat the above steps to register programs for all products that will be inspected and changed over with the sensor. 5 Select a program switch method. 3 Start run mode with the new program number by “Program Switch Method” (Page 7-24) 6 If [External IN] is selected in the program switch clicking the [OK] button. method, set the input terminal. “Input Function” (Page 7-23) “When switching the program by external input” (Page 7-6) The bits to be used will differ depending on the number of programs. Product numbers to be registered (Program numbers) 2 bit to be assigned to the input line bit0 3 to 4 bit0/bit1 5 to 8 bit0/bit1/bit2 9 to 16 bit0/bit1/bit2/bit3 17 to 32 bit0/bit1/bit2/bit3/bit4 yyFor details of how to switch the program from the control panel, refer to "IX-H User's Manual (Control Panel)". yyFor details of how to switch programs from the DL Series communications unit, refer to "DL Series User’s Manual (IX-H/IX)". For example, if the number of programs is 7, you do not need to assign inputs to bit3 and bit4. IX-H User's Manual (PC Software) 7-5 7 Various Functions If you change to a program with a different mode, a message will appear stating that the detection history, if any exists, will be deleted. Clicking the [OK] button deletes the history. Changeover for a Target (Program Functions) When switching the program by external input 1 Start run mode. “Starting Operation” (Page 6-2) The following message appears when run mode starts. "The program switching method is set to external input. Program number during operation corresponds to state of external input." 2 Select the program number for the product to be judged by activating specific input lines. Activate input lines IN2 to IN8 which were assigned to bit0 to bit4 in the input settings according to the following table. The statuses of the input lines need to be maintained for as long as a program is active. 7 Various Functions Program number bit4 bit3 bit2 bit1 bit0 Program number bit4 bit3 bit2 bit1 bit0 P00 OFF OFF OFF OFF OFF P16 ON OFF OFF OFF OFF P01 OFF OFF OFF OFF ON P17 ON OFF OFF OFF ON P02 OFF OFF OFF ON OFF P18 ON OFF OFF ON OFF P03 OFF OFF OFF ON ON P19 ON OFF OFF ON ON P04 OFF OFF ON OFF OFF P20 ON OFF ON OFF OFF P05 OFF OFF ON OFF ON P21 ON OFF ON OFF ON P06 OFF OFF ON ON OFF P22 ON OFF ON ON OFF P07 OFF OFF ON ON ON P23 ON OFF ON ON ON P08 OFF ON OFF OFF OFF P24 ON ON OFF OFF OFF P09 OFF ON OFF OFF ON P25 ON ON OFF OFF ON P10 OFF ON OFF ON OFF P26 ON ON OFF ON OFF P11 OFF ON OFF ON ON P27 ON ON OFF ON ON P12 OFF ON ON OFF OFF P28 ON ON ON OFF OFF P13 OFF ON ON OFF ON P29 ON ON ON OFF ON P14 OFF ON ON ON OFF P30 ON ON ON ON OFF P15 OFF ON ON ON ON P31 ON ON ON ON ON yyWhen the polarity is [NPN] yyWhen the polarity is [PNP] ON: OFF: ON: OFF: The input is shorted with a 0V line Open Voltage is applied to the input Open Start run mode with the new program number. For details on how to control the input line and the timing chart, refer to: “Changing Over (Scan Mode)” (Page 9-11) “Changing Over (Line Mode)” (Page 9-13) 7-6 IX-H User's Manual (PC Software) Changeover for a Target (Program Functions) Displaying the Program Details screen This section explains the Program Details screen displayed when the [Detail] button is clicked on the main screen of the IX-Navigator. 1 Display the main screen in [Program]. “Run screen” (Page 6-4) 2 Click the [Detail] button. (3) [Initialize] button Initializes the set items in the program and resets to the default. “Initializing a program” (Page 7-10) (4) Program list Displays a program number, program name, and thumbnail image. The selected program is indicated by an orange frame and the details are displayed at the bottom of the screen. (5) Program name Displays the program name. (6) [Edit] button Edits the program name. “Editing a program name” (Page 7-8) The Program Details screen opens. The displayed items are as follows. (1) (2) (3) (7) Tool list Displays the list of tools set in the program. Selecting a tool displays the frame of the tool window on the displayed image with a thick line. (8) Master Displays the master. (9) Detection mode Displays the detection mode for the program. (4) (6) (7) Various Functions (5) 7 (10) [Close] button The system switches to the selected program and returns to the main screen in [Program]. (8) (9) (10) (1) [Copy] button Copies the program. “Copying a program” (Page 7-8) (2) [Import from File] button Imports a program from the batch backup file. “Importing a program” (Page 7-9) IX-H User's Manual (PC Software) 7-7 Changeover for a Target (Program Functions) Editing a program name Copying a program You can change a program name to any name. Copies a set program to another program number. Creates a new program using the settings from the original program. 1 Open the main screen in [Program]. 1 Open the main screen in [Program]. “Run screen” (Page 6-4) “Run screen” (Page 6-4) 2 Click the [Detail] button. 2 Click the [Detail] button. The Program Details screen opens. 3 Select a program and click the [Edit] button. The Program Details screen opens. 3 Click the [Copy] button. 7 Various Functions The screen to edit the program name opens. 4 Input any name and click the [OK] button. The screen to copy the program opens. 4 Select the program copy source and destination, and click the [OK] button. The system returns to the Program details screen. The program is copied. 7-8 IX-H User's Manual (PC Software) Changeover for a Target (Program Functions) 5 Select a batch backup file that will be used as Importing a program Imports one program from a batch backup file. A new program is created using the settings from the imported program. the source of the imported program and click the [Open] button. 1 Open the main screen in [Program]. “Run screen” (Page 6-4) 2 Click the [Detail] button. 6 Select a program from the batch backup file to be a source of settings for the new program. The Program Details screen opens. 3 Click the [Import from File] button. 7 Select the program that will be used as the 7 destination for the imported program. Various Functions The screen to import a file opens. The program from the batch backup file will be imported to the selected destination. 4 Click the [...] button. The dialog box to select a file opens. IX-H User's Manual (PC Software) 7-9 Changeover for a Target (Program Functions) Initializing a program Initialize the settings in the program to reset them to their default settings. 1 Open the main screen in [Program]. “Run screen” (Page 6-4) 2 Click the [Detail] button. The Program Details screen opens. 3 Select the program to be initialized and click the [Initialize] button. 7 Various Functions A confirmation screen appears. 4 Click the [OK] button. The selected program is initialized. 7-10 IX-H User's Manual (PC Software) Sensor's Detection History (Confirming the Images whose Status Result is NG) Sensor's Detection History (Confirming the Images whose Status Result is NG) The sensor has built-in memory that can be used to save the images used for judgment. The sensor automatically saves the latest images according to the saving condition. The saving conditions are as follows: images All Saves all the images that were judged. images only (default value) NG Saves only the images with a total status result of NG. The sensor loads the saved images into the PC. The images can be used to confirm the causes or patterns of NG results. The numbers of saved images for the detection history are as follows: yyScan mode: 100 images yyLine mode: 500 images Displaying the sensor detection history screen There are two methods for displaying the Sensor Detection History screen. To change the logging conditions, display it from the main screen in [Program]. “Displaying from the main screen in [Program]” (Page 7-12) Displaying from the main screen in [Running] 1 Click the [Detection History] button in the main screen in [Running]. The numbers of saved images vary depending on the setting. Refer to the following: “Sensor Amplifier” (Page 10-5) Since the memory for the sensor detection history is volatile, all saved images are erased when the power is turned OFF. To save the images, batch back up the images into USB memory. “Backing up in a batch” (Page 7-19) yyOne image is saved per detection history for programs in scan mode. yyFor programs in line mode, images are saved as per the following: yySample Hold (Saved at timing input): One image/detection history yyPeak Hold/Bottom Hold: One image is saved per tool (excluding the position adjustment tool) (max. 16 images/ detection history) yyP-P Hold: Two images are saved per tool (excluding the position adjustment tool) (max. 32 images/ detection history) The Logging pause confirmation screen opens. Select whether or not to pause. When operation is not paused: yyAdded or overwritten images from the history will not be updated automatically. To update, click the [Refresh] button. yyIf an archive image is overwritten, updated, or erased by the sensor while it is being displayed, it may not be displayed again. 2 Click the [OK] button. The Sensor Detection History screen appears. IX-H User's Manual (PC Software) 7-11 Various Functions For programs in line mode if [Peak/Bottom/ P-P Hold] is selected for [Timing Input] in the detection conditions, multiple images will be saved for one sample. Therefore, the number of images that are kept for the judgment count and history may differ. 7 Sensor's Detection History (Confirming the Images whose Status Result is NG) Loading and viewing saved images Displaying from the main screen in [Program] 1 Click the [Detection History] button in the main screen in [Program]. 1 Display the Sensor Detection History screen. “Displaying the sensor detection history screen” (Page 7-11) The Sensor Detection History screen appears. (1) (2) (3) (4) (5) (6) (7) (9) (10) (8) (13) The Sensor Detection History screen appears. (11) (12) (14) (1) Filter Select the detection history type from [All]/[NG Only]/[OK Only]. 7 Various Functions (2) [Save] button Saves all images saved in the sensor’s image history to individual files (*.bmp and *.ixa) or to a batch backup file (*.ixa). “Save Selected History” (Page 7-13) “Saving all images from the image history individually” (Page 7-14) “Backing up the Detection History in a Batch” (Page 7-15) When you select batch backup, both the archived images and the settings for the programs are saved. (3) [Refresh] button Displayed if [Continue Logging] is selected when the detection history is displayed from the main screen in [Running]. Clears the current image history displayed on the IXNavigator and then acquires and displays the latest image history from the sensor. (4) [Delete All] button Clears the image history currently saved in the sensor. “Clearing the saved images” (Page 7-16) (5) [Logging Settings] button Sets the logging condition (storage condition) for the detection history. “Changing the image history logging conditions” (Page 7-16) 7-12 IX-H User's Manual (PC Software) Sensor's Detection History (Confirming the Images whose Status Result is NG) (6) Thumbnail images Displays the total status results, history number, and thumbnail image. Selected detection histories are displayed in an orange frame. yyIf the setting to add the sensor date information is enabled, the capture date information will be added. “Adding Date and Time information to the sensor (function for adding sensor date information)” (Page 7-17) yyThe history number for an image from a program with different settings than the current program will be displayed in gray. Save Selected History Saves the selected Detection History. 1 Display the Sensor Detection History screen. “Displaying the sensor detection history screen” (Page 7-11) 2 Click the [Save] button and select the [Save Selected History (*.bmp,*.ixa)]. (7) Processing time (scan mode only) Displays the processing time of the selected image. (8) History number Displays the history number of the selected detection history. In the following cases, characters of the history number are displayed in gray. yyThe program number is different from the current program yyImages which the tool settings was changed after detection history saving A confirmation screen appears. 7 (10) Image tool bar Displays the tools for operating the captured image. “Operating the image tool bar” (Page 3-16) Selected detect history The file name of the backup file including only the selected detection history. (12) Program Displays the program number and program name. BMP file of the screen The bmp file name of the screen shot. (13) Tool information Displays the tool information for the the image’s program. Selected tools are displayed in an orange frame. When a program is in line mode and [Peak/Bottom/P-P Hold] is selected for [Timing Input], images are saved by tool. You can select a tool to change the image. For tools for which [Peak to Peak] is selected for [Hold mode], two images that can be switched with the [Peak]/ [Bottom] buttons are saved. BMP file of image The bmp file name of the captured image. Required Size The file size (estimated value) of the backup file. (11) Captured image Displays the captured image. 3 Click the [Go] button. The Save As screen opens. In the case of a line mode program for which [Peak/Bottom/P-P Hold] is selected for [Timing Input], the captured image is not displayed for the following tools: yyPosition Adjustment Tool yyTilt Adjustment Tool yyStep Calculation Tool that targets expansion unit tools (14) [Close] button The system returns to the main screen in [Running] or [Program]. IX-H User's Manual (PC Software) 7-13 Various Functions (9) Total status result Displays the total status result of the selected detection in OK or NG. Sensor's Detection History (Confirming the Images whose Status Result is NG) 4 Click the [Save] button. Saving all images from the image history individually Saves all images saved in the sensor’s image history to individual files (*.bmp and *.ixa). This function saves all files at the same time. To save images individually, save with the [Save Image] button on the image tool bar. Change the file save destination and file name as needed. “Displaying the sensor detection history screen” (Page 7-11) 2 Click the [Save] button and select [Save all The save completion message opens. 5 Click the [OK] button. 1 Display the Sensor Detection History screen. images one by one (*.bmp, *.ixp)]. The display returns to the Sensor Detection History screen. 7 Various Functions The Browse For Folder screen opens. 3 Specify the destination for the images and click the [OK] button. The file is saved with the following name: yyFor programs in line mode if [Peak/Bottom/ P-P Hold] is selected for [Timing Input] in the detection conditions YYYYMMDD_hhmmss(sequence number)_ history number_tool number[_PEAK|_ BOTTOM].bmp* *: YYYY : Year, MM : Month, DD : Day, hh : Hour, mm : Minute, ss : Second *: When the tool for the program is in [Peak to Peak] for Hold mode, “_PEAK” or “_ BOTTOM” is added. yyIf other than programs above YYYYMMDD_hhmmss(sequence number)_ history number.bmp* *: YYYY : Year, MM : Month, DD : Day, hh : Hour, mm : Minute, ss : Second The save completion message opens. 7-14 IX-H User's Manual (PC Software) Sensor's Detection History (Confirming the Images whose Status Result is NG) 4 Click the [OK] button. The display returns to the Sensor Detection History screen. 4 Click the [Save] button. Backing up the Detection History in a Batch Saves all images saved in the sensor’s image history to a batch backup file (*.ixa). 1 Display the Sensor Detection History screen. “Displaying the sensor detection history screen” (Page 7-11) Change the file save destination and file name as needed. The backup completion message opens. 2 Click the [Save] button and select [Batch Backup 5 Click the [OK] button. (*.ixa)]. The display returns to the Sensor Detection History screen. 7 Various Functions The Batch Backup screen opens. 3 Click the [Go] button. size Required Displays the file size (estimated value) of the backup file. If you run a backup while the device is operating, the backup file size decreases only for any archive images that are deleted while the backup is running. Name it and the save screen opens. IX-H User's Manual (PC Software) 7-15 Sensor's Detection History (Confirming the Images whose Status Result is NG) Clearing the saved images Deletes all images saved in the internal memory of the sensor. 1 Display the Sensor Detection History screen. Changing the image history logging conditions 1 Display the Sensor Detection History screen. To change the logging conditions, display the sensor detection history screen from the main screen in [Program]. “Displaying the sensor detection history screen” (Page 7-11) 2 Click the [Delete All] button. “Displaying the sensor detection history screen” (Page 7-11) 2 Click the [Logging Settings] button. 7 A confirmation screen appears. 3 Click the [Yes] button. Various Functions This clears the detection history. The Logging Settings screen opens. 3 Select a logging condition. All Saves all images to the detection history regardless of the status result. only NG Only saves the images whose status result is NG to the detection history. 4 Click the [OK] button. The display returns to the Sensor Detection History screen. yyThe numbers of saved images for the detection history vary depending on the settings. If you do not need all images in the history, Keyence recommends that you select [NG only]. “Sensor Amplifier” (Page 10-5) yyFor programs in line mode if [Peak/Bottom/ P-P Hold] is selected for [Timing Input] in the detection conditions, multiple images will be saved for one sample. Therefore, the number of images that are kept for the judgment count and history may differ. 7-16 IX-H User's Manual (PC Software) Adding Date and Time information to the sensor (function for adding sensor date information) Adding Date and Time information to the sensor (function for adding sensor date information) Overview for Adding Sensor Date Information Function Direct Connection (2 units or more)/Network Connection Enabling the adding sensor date information function enables you to add the capture date information to the image data. If it is NG, the data can be confirmed on the sensor detection history screen. If [Time+Date Info] is enabled, the following operations occur: yyCapture date information is added to archived images. yyThe sensor date information is synchronized with the PC date every 3 seconds. yyOnce the date information has been added to the sensor, the sensor date information will be updated even if the PC is disconnected. yyIf the sensor is turned off, the date information will be cleared. Date information is added to the sensor when it is connected to IX-Navigator. 1 Open the main screen in [Program]. “Run screen” (Page 6-4) 2 Select [Setting] → [Time+Date Info] from the menu bar. 3 Select [Enable]. 4 Click the [Change] button. Setting the Adding Sensor Date Information Function 7 For direct connection (1 unit) 5 Register the sensors to which date information 1 Open the main screen in [Program]. added from the list. “Run screen” (Page 6-4) 2 The screen to specify a sensor opens. Select [Setting] → [Time+Date Info] from the menu bar. searching for a sensor and registering it When (1) Click the [Search Sensor] button. 3 Select [Enable]. 4 Click the [OK] button. The system returns to the main screen in [Program]. The sensors are searched and registered in the list. IX-H User's Manual (PC Software) 7-17 Various Functions Date information is added to the sensor when it is connected to IX-Navigator. Adding Date and Time information to the sensor (function for adding sensor date information) specifying the IP address of the sensor for When registering (1) Click the [Add Sensor] button. The Specify IP Address screen appears. (2) Enter the sensor's IP address and click the [OK] button. 7 The sensor of the specified IP address will be registered in the list. 6 Select [ON] from [Setting] row of the sensors to add the date information. Various Functions [ON] is selected for newly registered sensors. yyUp to 16 sensors can be registered on the Sensor List screen. yyIf you cannot connect to a sensor for which [ON] is set, the IP address is displayed in red. yyTo initialize the list, click the [Clear] button. 7 After the setting is completed, click the [OK] button. The system returns to the main screen in [Program]. 7-18 IX-H User's Manual (PC Software) Saving the Sensor Settings and Images Saving the Sensor Settings and Images Backs up the data saved in the sensor, transfers the setting data, and captures an image. 4 Perform the Batch Backup settings. Saving the sensor settings and the detection history Backing up in a batch Backs up the data saved in the sensor to the PC in a batch backup file. When using multiple sensors, settings can be copied using the batch backup data. yyIt is recommended to perform a batch backup of the data saved in the sensor in case of malfunction of the product. yyThe save time increases when backup is performed during operation. Running this operation while in setup is recommended. Detection History Save Selects the backup target. OFF Backs up all the sensor settings. ON Backs up the sensor settings and detection history. If [Save Detection History] is set to [ON] and a backup is performed, the following detection histories cannot be backed up. Running this operation while in setup is recommended. yyA detection history that was deleted during batch backup yyA detection history that increased in size during batch backup 1 Display the main screen in [Running] or [Program]. “Run screen” (Page 6-4) 2 Click the [Backup] button. Size Required If you select [Save Detection History] is set to [ON] and run a backup while the device is operating, the backup file size decreases only for any archive images that are deleted while the backup is running. The Backup screen opens. 3 Click the [Batch Backup] button. 5 Click the [Go] button. The Save As screen opens. 6 Click the [Save] button. The Batch Backup screen opens. yyThe following folder is set by default: C:\Users\(Login_user_name)\Documents\ IX-Navigator yyThe following file name is set by default: YYYYMMDD_hhmmss.ixa* * YYYY : Year, MM : Month, DD : Day, hh : Hour, mm : Minute, ss : Second yyChange a saving destination of the file and file name as needed. The backup completion message opens. IX-H User's Manual (PC Software) 7-19 7 Various Functions Displays the file size (estimated value) of the backup file. Saving the Sensor Settings and Images 7 Click the [OK] button. Detection History Save The system returns to the Backup screen. Selects the backup target. Backing up the program individually Backs up the setting data saved in the sensor into the PC for each individual program. OFF Backs up the program settings. ON Backs up the program settings and detection history. If [Save Detection History] is set to [ON] and a backup is performed, the following detection histories cannot be backed up. Running this operation while in setup is recommended. yyA detection history that was deleted during backup yyA detection history that increased in size during backup The saving time increases when this is performed during operation. Running this operation while in setup is recommended. 1 Display the main screen in [Running] or [Program]. “Run screen” (Page 6-4) 2 Click the [Backup] button. Size Required Displays the file size (estimated value) of the backup file. yyIf you select [Save Detection History] is set to [ON] and run a backup while the device is operating, the backup file size decreases only for any archive images that are deleted while the backup is running. yyThe file size displays the size of programs for which all detection histories are selected. If the [Save Detection History] check box is selected and back up is run when there is detection histories of multiple programs, only the detection histories of the selected programs will be saved. Therefore, the file size will decrease. 7 Various Functions The Backup screen opens. 3 Click the [Individual Program Backup] button. 5 Click the [Go] button. The Save As screen opens. 6 Click the [Save] button. The Batch Backup screen opens. 4 Set the individual program backup settings. yyThe following folder is set by default: C:\Users\(Login_user_name)\Documents\ IX-Navigator yyThe following file name is set by default: YYYYMMDD_hhmmss.ixa* * YYYY : Year, MM : Month, DD : Day, hh : Hour, mm : Minute, ss : Second yyChange a saving destination of the file and file name as needed. Programs Saved Select a program to back up from the pull-down menu. The backup completion message opens. 7 Click the [OK] button. The system returns to the Backup screen. 7-20 IX-H User's Manual (PC Software) Saving the Sensor Settings and Images Saving images and screens displayed on the IX-Navigator individually An image displayed on the IX-Navigator can be saved to the PC by clicking on the [Save Image] button. The IX-Navigator’s screen will also be saved at the same time (screenshot). The screens which display the [Save Image] button are below: yyMain screen in [Running] yyMain screen in [Program] yySettings Navigator yyProgram Details yySensor Detection History This section explains the procedure for saving images by using an example of the main screen in [Running]. Procedure to save images Confirming the saving destination of an image 1 Click the save image button and select the [Show saved image file location] button. The folder used as the destination for the saved images is displayed. Changing the destination for saved images 1 Click the [Save Image] button. 1 Click the save image button and select the [Change saved image file location] button. 7 yyThe following folder is set by default: C:\Users\(Login_user_name)\Documents\IXNavigator\IMAGE yyThe file is saved with the following name: yyImage by the sensor YYYYMMDD_hhmmss.ixa* yyIX-Navigator screen YYYYMMDD_hhmmss_screen.bmp* Various Functions The [Image saved] message appears, and a file in .bmp format will be saved to the save destination. The Browse For Folder screen opens. 2 Specify a destination for the saved images and click the [OK] button. * YYYY : Year, MM : Month, DD : Day, hh : Hour, mm : Minute, ss : Second IX-H User's Manual (PC Software) 7-21 Saving the Sensor Settings and Images Transferring the backed up settings to the sensor 5 Select a batch backup file to be transferred, and click the [Open] button. Transfers the settings data (batch backup file) saved in the PC to the sensor. yyOperations cannot be canceled during transmission of the settings data. yyIt is recommended to back up the data saved in the sensor in a batch before transmission. “Backing up in a batch” (Page 7-19) yyThe detection history will not be transferred. yyA batch backup file from a different model than the connected sensor cannot be transferred. yyThe connection between the communications unit (DL) and external device is temporarily disconnected when the communications unit (DL) settings are changed by the transfer of settings data. The Transfer Program Settings screen opens. 6 Confirm the information to be transferred from the setting file and click the [Send] button. 1 Display the main screen in [Running] or [Program]. “Run screen” (Page 6-4) 7 2 Click the [Backup] button. Various Functions yyIf you would like to transfer the I/O polarity (NPN/PNP) as well as the network settings, select the [Transfer the below settings.] check box of the Setting Transfer Options. The Backup screen opens. 3 Click the [Transfer Program Settings] button. A confirmation screen appears. 4 Click the [OK] button. If the [Transfer the below settings.] check box is selected, pay attention to the following items. yyWhen a file transfer is completed, the connection with the sensor is terminated and the system returns to the Activation Menu screen. yyWhen the protocol setting has been changed, connection is terminated and the sensor restarts. After file transfer has been complete, the transfer completion message opens. The screen to select the batch backup file opens. 7 Click the [OK] button. The system returns to the Backup screen. If a file is transferred with the [Transfer the below settings.] check box in Setting Transfer Options selected, connection with the sensor is terminated and the system returns to the Activation Menu screen. 7-22 IX-H User's Manual (PC Software) Setting the Advanced Information of the Sensor Setting the Advanced Information of the Sensor This section explains the Advanced Sensor Settings screen displayed when the [Advanced Sensor Settings] button on the main screen is clicked. The Advanced Sensor Settings can only be changed when the [Advanced Sensor Settings] button is clicked while on the main screen in [Program]. Input Sets the input settings for the sensor. 1 Click the [Advanced Sensor Settings] button on the main screen in [Program]. Input Function 1 Select the function to be assigned to the input line from the drop-down list. IN1 Sets the detection timing of the external trigger input for IN1 input line. yyExternal Trigger Rising/Timing (default) In scan mode, it detects the trigger input to the rising edge of the external trigger. In line mode, it detects timing input. yyExternal Trigger Falling/Timing In scan mode, it detects the trigger input to the falling edge of the external trigger. In line mode, it detects timing input. to IN8 IN2 Sets the roles for input line IN2 to 8. yyOFF (default) Disregards the input. yyProgram bit0 to bit4 Specifies the bit number for switching programs. The Advanced Sensor Settings screen opens. of the sensor. 7 yyZERO/Offset Runs batch ZERO/Offset. yyReset (Error Only) Resets currently occurring errors. yyReset (Status Only) Resets the current status results. If using the Hold function, it releases the Hold state for the status results. yyReset (Status & Error) Resets the current status results and occurring errors. 3 When the setting is completed, click the [OK] button. The system returns to the main screen in [Program]. IX-H User's Manual (PC Software) 7-23 Various Functions 2 Select the [Input] tab and set the input settings yyLaser Emission Stop Stops light and laser emissions. In scan mode, it stops the receipt of external trigger inputs. Setting the Advanced Information of the Sensor Output Program Switch Method Sets the output settings for the sensor. 1 Select a program switch method. (default) Panel/PC/Comm.(DL) The program number can be switched on the control panel, PC, or communications units (DL Series). 1 Click the [Advanced Sensor Settings] button on the main screen in [Program]. input External The program number can be switched from external input. To switch a program number from external input, you need to assign program bit0 to bit4 to input lines IN2 to IN8. “Input Function” (Page 7-23) The Advanced Sensor Settings screen opens. 2 Select the [Output] tab and set the output ZERO/Offset storage 1 Select whether to store the ZERO/Offset state in settings of the sensor. nonvolatile memory. (default) Disable 7 The ZERO/Offset state will not be stored in nonvolatile memory. ZERO/Offset adjustment performed from the control panel or IX-Navigator will be stored. Various Functions Enable The ZERO/Offset state will be stored in nonvolatile memory. If you run ZERO/Offset frequently, select [Disable]. You can overwrite nonvolatile memory up to one million times. 3 After the setting is completed, click the [OK] button. The system returns to the main screen in [Program]. N.O./N.C. 1 Specifies the output format of the output line with [N.O.] or [N.C.]. (default) N.O. ON is output when the conditions are satisfied and OFF is output when they are not. N.C. OFF is output when the conditions are satisfied and ON is output when they are not. 7-24 IX-H User's Manual (PC Software) Setting the Advanced Information of the Sensor Analog output accuracy Output Options You can switch between ±5 V, 1-5 V, 0-5 V, and 4-20 mA for analog output. 1 Select a status output mode. Voltage output (default) Latching Outputs in accordance with the judgment condition of the sensor. Current output Output range*1 ±5 V (Full scale 10 V) 4 to 20 mA (Full scale 16 mA) One-Shot Output resistance 100Ω - ON-Delay Max. load resistance - 350Ω Repeat accuracy ±1 mV ±1.5 µA Display accuracy ±0.05% of F.S. ±0.25 % of F.S. Outputs the status of the output line in one shot. Output is delayed for the specified time whenever the judgment condition changes from OFF to ON. OFF-Delay Output is delayed for the specified time whenever the judgment condition changes from ON to OFF. Time Delay Set this setting when [ON-Delay] or [OFF-Delay] is selected. Specify the time to delay status output. yyDefault value: 100 ms ON Time One-Shot Temperature ±0.005% of F.S./°C characteristics Update frequency ±0.01 % of F.S./°C Scan mode: After processing is finalized Line mode: Same as sampling frequency *1 Output during an alarm or error is as follows: Voltage output: -5.5 V, +5.5 V (selectable) Current output: 3 mA, 21 mA (selectable) Set this setting when [One shot] is selected. Specify the one-shot output time. yyDefault value: 100 ms 7 Various Functions Analog Output 1 Specifies the analog output format and output value when an alarm or error occurs. Output During Alarm/Error Analog Output Type Setting range Default value OFF - - 4 to 20 mA 3.0 mA 21.0 mA 3.0mA 0-5V 0V, 5.5V 5.5V 1-5V 0V, 5.5V 5.5V ±5 V -5.5V, 5.5V 5.5V IX-H User's Manual (PC Software) 7-25 Setting the Advanced Information of the Sensor output Analog I/O Monitor Allows for manual control of the I/O line to confirm correct wiring. 1 Click the [Advanced Sensor Settings] button on the main screen in [Program]. This button is displayed if analog output is enabled. Select the output value from the drop-down list and click [Test Output] to change analog output. “Analog Output” (Page 7-25) 3 Click the [OK] button. The system returns to the main screen in [Program]. The Advanced Sensor Settings screen opens. 2 Select the [I/O Monitor] tab, check input, and set output. 7 Various Functions Input Displays the input status of external input in real time. You can check whether output is being correctly input into the sensor. In the following case, the IN1 input status of the expansion unit displays the IN1 input status of the main unit. yyWhen [Trigger/Timing] of “Main/Expansion Simul Input” is enabled in line mode. yyWhen both of the main and expansion unit are set to the scan mode and external trigger, and [Trigger/Timing] of “Main/ Expansion Simul Input” is enabled. Output Controls the output state for each OUT. You can check whether signals are being correctly output from the sensor. To turn on output for each OUT, select [ON] and select [OFF] to turn output off. 7-26 IX-H User's Manual (PC Software) Setting the Advanced Information of the Sensor NPN/PNP Main with Exp. unit operations Switches the polarity of the sensor. 1 Click the [Advanced Sensor Settings] button on the main screen in [Program]. The Advanced Sensor Settings screen opens. 2 Select the [NPN/PNP] tab and then select the sensor I/O format. Output circuit NPN open collector Input circuit No-voltage input To use the main/expansion unit link operation, performing the following operations or changing the settings pauses expansion unit operation and turns ON the expansion unit's BUSY output. Both scan mode and line mode yyWhen the main/expansion unit simultaneous input settings are changed yyWhen the interference prevention setting is changed yyWhen scan mode or line mode is changed with [Trigger/Timing] enabled for [Main/Expansion Simul Input]. yyWhen scan mode or line mode is changed with the interference prevention setting enabled. Line mode only yyWhen the sampling frequency is changed with [Trigger/Timing] enabled for [Main/Expansion Simul Input]. yyWhen the sampling frequency is changed with the interference prevention setting enabled. yyWhen the sampling frequency is changed with the main/expansion unit calculation setting enabled. yyWhen a tool that performs calculations on the main or expansion unit is added or deleted yyWhen a program is changed with [Trigger/Timing] enabled for [Main/Expansion Simul Input]. yyWhen a program that has a different sampling frequency is loaded with the interference prevention setting enabled. yyWhen changing from a program that has the main/ expansion unit calculation setting set to a program that does not have the main/expansion unit calculation setting set. yyWhen changing from a program that does not have the main/expansion unit calculation setting set to a program that has the main/expansion unit calculation setting set. 1 Click the [Advanced Sensor Settings] button on the main screen in [Program]. PNP Output circuit PNP open collector Input circuit Voltage input 3 Click the [OK] button. The system returns to the main screen in [Program]. The Advanced Sensor Settings screen opens. IX-H User's Manual (PC Software) 7-27 7 Various Functions NPN This setting can only be set on main units that have an expansion unit connected. Setting the Advanced Information of the Sensor 2 Select the [Main with Exp. unit operations] tab and configure the main/expansion unit link settings. Interference Prevention 1 Select whether to enable or disable the prevent interference function. (default) Off The prevent interference function is not used. On The prevent interference function is used. The LED light and laser emissions timing is staggered between the main unit and expansion unit. 3 After the setting is completed, click the [OK] button. The system returns to the main screen in [Program]. 7 Main/Expansion Simul Input Various Functions 1 Select the settings for [Main/Expansion Simul Input]. (default) Disable The input for the main unit will not be transmitted to the expansion unit. Enable The input for the main unit will be transmitted to the expansion unit. yyIf [Enable] is selected for [Trigger/Timing], the expansion unit behaves in the following manner: yyHow the trigger button is displayed on the [Program] screen depends on the main unit's settings. yyThe trigger button is always hidden on the [Running] screen. yyIn line mode, sampling frequency is the same as the sampling frequency setting for the main unit. yyIf [Enable] is selected for [Program Switching], the expansion unit behaves in the following manner: yyThe method to switch programs depends on the main unit's settings. yyThe expansion unit will switch to the same program number as the main unit. yyWhen the main/expansion simultaneous input setting is enabled, function processing on the main unit is completed after processing on the expansion unit is completed. yyIf [Enable] is selected for [ZERO/Offset], batch ZERO/Offset is not subject to simultaneous input. 7-28 IX-H User's Manual (PC Software) yyEven if the [Main/Expansion Simul Input] setting is disabled, the main and expansion units link to capture and judge images. yyFor the prevent interference function to work, the main and expansion units' programs must be set in the following way: yyThe operation mode must be the same between the units. yyExternal trigger must be set on both units. yyIf the interference prevention function is set to [On] in line mode, the sampling frequency is twice as long as when [Off] is set. Additionally, the expansion unit sampling frequency is the same as the sampling frequency setting for the main unit. Setting the Advanced Information of the Sensor After operation starts, when the target is judged, the text or images that reflect the settings are automatically transferred to the FTP server. FTP Configure the FTP client function. 1 Click the [Advanced Sensor Settings] button on the main screen in [Program]. The Advanced Sensor Settings screen opens. 2 Select the [FTP] tab and configure the FTP client settings. 3 After setting is completed, click the [OK] button. The system returns to the main screen in [Program]. IX-H User's Manual (PC Software) 7-29 7 Various Functions yyChanging Enabled/Disabled for the FTP client function changes the number of saved images for the detection history. “Sensor Amplifier” (Page 10-5) yyWhen the transfer condition is set to [All], adjust the processing time so that all the images can be transferred. Also, check that there is sufficient storage in the FTP server. yyFor an image that meets multiple transfer conditions, an image is transferred for each of the number of conditions. yyWhen the transfer could not be done in time, the data is saved in the internal buffer. The maximum number of saved images in the internal buffer is 20 images in scan mode and 100 images in line mode. yyImage data is transferred in the sequence that the images have been saved to the internal buffer. yyIf there is not sufficient space in the internal buffer, the image is discarded because it cannot be saved in the buffer. An FTP transfer error (insufficient transfer buffer) occurs. yySwitching the program between different modes during operation clears all the non-transferred image data in the internal buffer. Also, an FTP transfer error (transfer failure) occurs. Setting the Advanced Information of the Sensor Connection Test FTP Client Settings Click the [Connection Test] button. 1 Select [Enable] for [FTP Client Settings] and click 1 the [Destination Settings] button. yyWhen a screen appears stating that connection is successful, setting has been completed. yyUnder the root folder of the FTP server, the “IX_Series_FTP_Test” folder is created, where “IX_Series_FTP_Test.txt” is transferred. 7 2 Set the network address of the FTP server. Various Functions Address IP Displays the IP address of the FTP server. Set a user-defined address. Port Displays the port number. (default: 21) Normally, there is no need to change. Name User Input the user name for logging into the FTP server. (Default: Not set (blank)) Password Input the password for logging into the FTP server. (Default: Not set (blank)) Mode PASV To use the passive mode, select [Enable]. Test Connection Test the connection to the FTP server. 3 After setting is completed, click the [OK] button. The system returns to the Advanced Sensor Settings screen. 7-30 IX-H User's Manual (PC Software) If data is not correctly transferred with the FTP client function, refer to the following: “Remedy when data transfer via FTP is unavailable” (Page A-29) Setting the Advanced Information of the Sensor Enable Common Settings Adds judgment information to an image. Transfers an image of 440 pixels horizontally and 240 pixels vertically. The judgment information added is as follows: yyProgram number yyTool information (tool number, judgment value, unit, status result, alarm on/off (ALM)) yyAlphabetical notation of position adjustment (P) and tilt adjustment (T), judgment value, status result, alarm on/off (ALM) yyDate and time information 1 Configure the common settings. If “Add Judgment Information to the Image” is enabled, the guidelines of the image file size are as follows: yyBMP: approx. 320 KB yyJPEG: approx. 30 KB yyThe unit of each tool is as follows: Detection mode File Format zz Selects the file saving format for the image data. BMP Transfers images in BMP format. Transfers images in JPEG format. The file size of these images is smaller than a BMP image. However, the image quality will slightly decrease. Scan mode 7 mm yyHeight Area yyMonochrome None Area Add Judgment Information to the Image zz Select whether to add judgment information to an image that is transferred to the FTP server. Disable Does not add judgment information to an image. Transfers an image of 320 pixels horizontally and 240 pixels vertically. If “Add Judgment Information to the Image” is disabled, the guidelines of the image file size are as follows: yyBMP: approx. 230 KB yyJPEG: approx. 25 KB yyStep yyHeight yyAverage Height yyMAX/MIN yyPin Height yyStep Calculation yyThickness Calculation Units Line mode Width yyDefault: None yyScaling setting enabled: mm yyStep yyHeight yyEdge Position yyWidth/ Diameter yyStep/Width yyThickness mm “Setting the Width Tool” (Page 4-86) yyFor one pin height tool having three or more windows, only the maximum and minimum values are added. IX-H User's Manual (PC Software) 7-31 Various Functions JPEG Tool Setting the Advanced Information of the Sensor FTP Error zz Examples of transferred images Select whether to turn ON the error output in the event of a file transfer failure. Disable Does not turn ON the error output in the event of a file transfer failure. Enable Turns ON the error output in the event of a file transfer failure. If there is too much tool information and not enough space for it, the judgment information for the 20th and subsequent rows are not added. Transfer Judgment Results (Text) zz 7 Select whether to transfer the status result in a text format file together with an image. Disable Various Functions Does not transfer the status result in a text format file. Enable Transfers the status result in a text (tab separated) format file. An example saved results file using Microsoft Excel is shown below. 7-32 IX-H User's Manual (PC Software) If file transfer fails with [Enable] selected, the following occurs: yyThe following error messages are displayed in response to the causes of failure. yyFTP Connection Error yyFTP Transfer Error (Transfer Failed) yyFTP Transfer Error (Insufficient Data Buffer) yySync error yyThe error output turns ON. yyThe indicator light of the sensor blinks in red. yyIf “FTP Transfer Error” has occurred while the sensor is running, the error condition will continue until the error is cleared. “Clearing Errors” (Page 9-14) Setting the Advanced Information of the Sensor Transfer Condition zz Transfer Condition Settings Select the condition for images to be transferred. Up to four transfer conditions can be set. Each transfer condition operates independently. Therefore, if there are duplicated settings, the file may be overwritten. 1 Select [Enable] for the transfer condition to set (Default) All Transfers all the images that have been judged. Status Total Transfers only images with the total status result of OK or NG. and click the [Change] button. 01 to Tool 16 Tool Transfers only images where the selected tool’s status result is OK or NG/ALM. 1 to 8 Logic Transfers the images with the judgement result of the selected logic is OK or NG. Various Functions 2 Set the transfer condition. 7 IX-H User's Manual (PC Software) 7-33 Setting the Advanced Information of the Sensor Setting the transfer destination folder and file zz name transfer destination folder A Root folder ......................(1) ................ (2) Folder name YYYYMMDD (Date folder) Pnn (Program number folder) IXmmmmm (Sub folder) .......... (3) ....(4) ....(5) 0000 0001 .............. (6) 0002 IXmmmmm (Sub folder) ....(5) 0000 0001 .............. (6) (1) Root folder This is the root folder of the FTP server. When [Folder] is not set and [Create Subfolder] is set to [No Sub Folder], files are transferred to the root folder. (2) Folder name The folder specified in the Folder name (Page 7-35) is created. When [Create Subfolder] is set to [No Sub Folder], files are transferred to this folder. When not set, no folder is created. (3) Date folder When [Create Subfolder] is set to [Date], [Program/ Date], or [Date/Program], a date folder is created for sorting files. (4) Program number folder When [Create Subfolder] is set to [Program], [Program/ Date], or [Date/Program], a program number folder is created for sorting files. nn: 0 to 31 (5) Sub folder When [Create Subfolder] is set to other than [No Sub Folder], a folder is created. If the [Serial No.] for [File Name] is disabled, files are transferred to this sub folder. If the [Serial No.] for [File Name] is enabled, files are transferred to the serial No. folder (6) created directly under this folder. “mmmmm” represents a serial No. created every time the sensor is restarted or the FTP settings are changed. Default: IX00001 7 Various Functions (6) Serial No. folder When [Create Subfolder] is set to other than [No Sub Folder], a folder is created. A serial number from “0000” to “9999.” When the number of transferred files exceeds the upper limit of the serial number for the file name (Page 7-37), a new serial No. folder is created. You can select whether to create a date folder and program number folder. You can also desirably select the order of hierarchy. 7-34 IX-H User's Manual (PC Software) Setting the Advanced Information of the Sensor Folder zz Configure the folder name. input area Text Specify the transfer destination folder of the FTP server. (Default: Not set (blank)) Up to 54 characters can be set for the desired folder name. yyInput is not necessary if the image data is to be transferred to the root folder. yyTo specify a subfolder, break the folder name with “/” (one-byte slash). yyIf the specified folder does not exist, a new folder will be created. yy“/” (one-byte slash), “.” (one-byte point) and “ “ (one-byte space) cannot be used as the first nor last letter of the folder name. yy“/” (one-byte slash) cannot be used multiple times in a row. Subfolder Create Select this setting to create a subfolder and sort files. yyNo Sub Folder (Default) A subfolder, program number folder, and YYMMDD folder will not be created. yyProgram A program number folder/subfolder will be created. yyDate A YYMMDD folder/subfolder will be created. yyProgram/Date A program number folder/YYMMDD folder/subfolder will be created. yyDate/Program A YYMMDD folder/program number folder/subfolder will be created. IX-H User's Manual (PC Software) 7-35 7 Various Functions yySubfolder only Only a subfolder will be created. A program number folder and YYMMDD folder will not be created. yyWithout date and time added using the [Time + Date Info] function, when [Date], [Program/Date], or [Date/Program] is selected, [Time + Date Info] is automatically set to enabled. yyWhen all of the following conditions are met, a time synchronization error will occur. yy[Date], [Program/Date], or [Date/Program] is selected. yy“Time + Date Info” setting of the control panel or IX-Navigator is disabled. yy[FTP Error] is enabled. Note that because the sensor cannot get exact date and time when image data is transferred, the name of a date folder to be created is “20000000.” yyThe default for subfolders is “IX00001”. yyEvery time the sensor is restarted or the FTP settings are changed, a sub folder with incremented name is created. yyThe upper limit is “IX99999”. When the upper limit has been reached, the count continues by returning to “IX00000”. yyThe subfolder name cannot be initialized. yyWhen an option other than [No Sub Folder] is selected and the “Serial No.” setting of the file name is enabled, a serial No. folder is created under the sub folder. yyThe initial value of a sequential folder is “0000.” yyWhen the serial number of the file name reaches the upper limit, a sequential folder with incremented name is created. yyThe upper limit of the sequential folder is 9999. When the number exceeds the upper limit, the subfolder number is counted up by one while the sequential folder number resets to 0000 and starts counting again. Setting the Advanced Information of the Sensor File Name zz Set the file name. The following shows the file name rules. Setting Items Text Input Area File name aaaaa Serial No. _ xxxxx Total Status Info Addition _ Pnn_ss Tool Status Info Addition _ bbcc_… Time Stamp _ YYYYMMDD_hhmmss Hold _ TTH Extension .ddd If left bland or set to [Disable] or [Not Add], the rule of the item is not applied. yyWhen overwriting a file with the same name in the same folder at each transfer, the settings below should be applied. The file name will be “IX.ddd (extension).” yyText Input Area: blank yyTotal Status Info Addition: Disable yyTool Status Info Addition: Not Add yyTime Stamp: Disable yySerial No.: Disable yyHold: Sample Hold * For Hold, line mode only. “Timing Input” (Page 5-11) yyWhen saving only a file including a desired number of last images (e.g., 100 images), the settings are as follows: yyCreate Subfolder: No Sub Folder yyTotal Status Info Addition: Disable yyTool Status Info Addition: Not add yyTime Stamp: Disable yySerial No.: Enable yyUpper limit of serial No.: 99 yyHold: Sample Hold * For Hold, line mode only. yyFor a program in line mode with the Hold mode set to [Peak to Peak], the hold information “_ TTH” is added to the end of the file name. yyTT: Tool number yyH: Hold type (B: Bottom, P: Peak) 7 Various Functions input area (aaaaa) Text Sets the file name of the transfer files. (Default: Not set (blank)) Up to 54 characters can be set for the desired file name. yyIf there is a file with the same name at the transfer destination, that file will be overwritten. When you transfer image data from multiple IX series devices, specify different transfer destinations so that the image data is not overwritten accidentally. yyIf the transfer destination folder is read only or is open, the image data transfer will fail. yyNote the maximum length of the file path that the FTP server allows. If the total length of the file paths consisting of the file name, forward destination folder name, and root folder path exceeds the allowance of the FTP server, transmission may fail. For details on the allowance, see the instruction manual of the FTP server. 7-36 Status Info Addition (Pnn_ss) Total yyDisable Does not add the program number and total status result. yyEnable (default) Adds the program number and total status result. Pnn: Program number (nn: 00 to 31) ss: Total status result (ss: OK or NG) Status Info Addition (bbcc) Tool yyNot add (default) Does not add the judgment information of the tool. yyAdd OK/NG/ALM Adds the judgment information of all tools. yyAdd NG/ALM Adds only the information of the tools whose judgment result is NG or ALM. When [Add OK/NG/ALM] or [Add NG/ALM] is selected, the information is added to the file name in accordance with the following rules. yybb: Type of the tool. 01 to 16: Tool number P_: Position adjustment T_: Tilt adjustment yycc: Judgment result of the tool (bb). In the case of ALM, “--” is shown. Example: Status result of each tool File name with tool status added Tool 01 is OK 01OK Tool 01 is NG, and Tool 02 is ALM 01NG_02-- Position adjustment is NG (one judgment tool) P_NG_01-- Tilt adjustment is NG (two judgment tools) T_NG_01--_02-- IX-H User's Manual (PC Software) Setting the Advanced Information of the Sensor Stamp (YYYYMMDD_hhmmss) Time yyDisable (default) Does not add the time and date information. yyEnable Adds the time and date information. YYYYMMDD: Date (year month date) hhmmss: Time (hour minute second) yyWhen using the Time + Date Info function, if [Enable] is selected without time and date information added, the [Time + Date Info] is automatically set to Enable. yyWhen all of the following conditions are met, a time synchronization error will occur. yy[Time Stamp] is enabled. yy[Time + Date Info] is set to disabled. yy[FTP Error] is enabled. Note that because the sensor cannot obtain the exact time and date when transferring image data, the time and date part in a file name to be created will be “20000000_000000.” yyDisable (Default) Does not add a serial number. yyEnable Adds a serial number. yyThe initial value of the serial number is 00000. yyThe upper limit of the serial number is 65535. When the number exceeds the upper limit, the counter resets to 00000 and starts counting again. <Upper limit of serial No.> Make setting when [Enable] is selected for the Serial No. setting. Sets the upper limit of the number of image data that can be transferred to the transfer destination folder to a number between 0 and 65535. (Default value: 999) When the serial number of the file name reaches the upper limit, the following occurs: yyWhen [Create Subfolder] is set to any setting other than [No Sub Folder], a folder of the next sequence number is created in the same subfolder (4-digit number). The file serial number resets to 0. yyWhen [Create Subfolder] is set to [No Sub Folder], the file serial number resets to zero. If there is a file with the same name, that file will be overwritten. Example of Folder/File Name: zz Displays the examples of folder and file names based on the settings. 3 After setting is completed, click the [OK] button. The system returns to the Advanced Sensor Settings screen. IX-H User's Manual (PC Software) 7-37 7 Various Functions yyThe format of the date in the time stamp varies depending on the language. The format of the time is common. yyWith [Enable] selected, if the Adding Sensor Date Information function is disabled, a confirmation screen for enabling the function appears. No. (xxxxx) Serial Setting the Advanced Information of the Sensor Device Environmental Configure the sensor settings. 1 Click the [Advanced Sensor Settings] button on the main screen in [Program]. Device Name 1 Click the [Change Device Name] button. The Advanced Sensor Settings screen opens. 2 Select the [Device] tab and configure the sensor settings. The Device Name Settings screen opens. 7 2 Input the device name and click the [OK] button. Various Functions yyDefault setting: Model numbers for the sensor head/ amplifier Example: IX-150/H2000 3 After the setting is completed, click the [OK] button. The system returns to the main screen in [Program]. The system returns to the Advanced Sensor Settings screen. Network settings 1 Click the [Change Network Settings] button. The Network Settings screen opens. 7-38 IX-H User's Manual (PC Software) Setting the Advanced Information of the Sensor 2 Change the network settings and click the [OK] button. Clicking the [Reset] button resets the IP address, subnet mask, and default gateway to [Empty]. The display returns to the Advanced Sensor Settings screen. Enable the password lock Display the main screen in [Running]. The “Lock Enabled” message appears in the lower right of the screen. While in the main screen in [Running], the following operations will be locked: yyTransition to the main screen in [Program] yyProgram switching yyManual Trigger/Timing Input yyLimit Adjustment screen display yyBatch ZERO/Offset execution/Clear yyStatistics information reset yyLogging stop at the time of detection history display yyDetection history clear yyTransfer Program Settings Disable the password lock Security Set a password to the sensor to prevent incorrect operation. 1 Select to enable or disable the password lock Input the password when the input dialog for the password appears, and click the [OK] button. function. 7 yyIf you cancel the password lock and go to the main screen in [Program], the password lock will be disabled until you go to the main screen in [Running]. yyIf the password lock is canceled on the [Running] screen, the operation will be locked again after 120 seconds pass without performing any of the locked operations or when clicking the status bar. 2 If [Password Lock] is selected, input the password into the [Password] and [Confirm password] fields. IX-H User's Manual (PC Software) 7-39 Various Functions The password lock is unlocked and a “Lock Disabled” message appears in the lower right of the screen. Setting the Advanced Information of the Sensor Rotating Image 180 deg Measurement Value Display Unit The target displayed on the screen can be rotated 180° to address installation restrictions of the sensor and the target. You can rotate the target 180° and display it on the screen. 1 Select the display unit for the measurement value. Indicator light Target 7 Communication unit (DL) settings Configure the communications unit (DL) settings. Various Functions This setting can be made only when the sensor is connected to the main unit. When using the DL Series, refer also to each “DL Series User’s Manual (IX-H/IX)”. Before rotating 180° 1 After rotating 180° Select to enable or disable the rotate image 180° function. If master registration is completed, setting [Rotate Image 180 deg] displays a screen prompting you to re-register a master. Reregister the master as needed. “2. Master Registration” (Page 4-14) “2. Master Registration” (Page 5-25) 7-40 Data Assignment 1 Click the [Settings] button of [Data Assignment]. The Communications Unit (DL) Settings screen opens. IX-H User's Manual (PC Software) Setting the Advanced Information of the Sensor 2 Select the device to which to assign 4 Click the [OK] button. communications data. The display returns to the Advanced Sensor Settings screen. Advanced Settings 1 Click the [Set] button of [Adv. Settings]. unit only (default) Main Only assign communications data to the main unit's tools. Main/Expansion Assign communications data to the main and expansion unit's tools. yyIf an expansion unit is not connected, only [Main unit only] can be selected. yyIf the expansion unit tools have communications data assigned to them and you change to [Main unit only], a confirmation screen will appear. Clicking the [OK] button assigns [OFF] to the communications data. Communications data that can be assigned are labeled 1 to 15. yyOptions: OFF, Main unit: Tool 01 to Tool 16, Main unit: Position Adjustment, Main unit: Tilt Adj(Scan), Main unit: Tilt Adj(Line), Exp. unit: Tool 01 to Tool 16, Exp. unit: Position Adjustment, Exp. unit: Tilt Adj(Scan), Exp. unit: Tilt Adj(Line) yyDefault value: OFF 2 Select the setting for the byte swap. Change the order of stored character data when writing the FTP transfer file name to the sensor via the communications unit (DL). (default) Disable Store the FTP transfer file name into the character data in the order of low -> high. Enable Store the FTP transfer file name into the character data in the order of high -> low. yyThe expansion unit tools are displayed when [Main/Expansion] is selected as the data assignment target. yyIf the previous setting is [Main/Expansion], you can assign expansion unit tools even if an expansion unit is not connected. yyThe connection between the communications unit (DL) and external device is temporarily disconnected when changing the communications unit (DL) settings. IX-H User's Manual (PC Software) 7-41 7 Various Functions 3 Select a tool to assign to communications data. The Communications Unit (DL) Settings screen opens. Setting the Advanced Information of the Sensor 3 Setting the output of the pin height tool. Select the method of outputting the measurement value of the pin height tool of IX-H2000 (main unit) via the communications unit (DL). Example of data assignment of the pin height zz tool This is an example where the pin height tool is set for Tool 01 of the IX-H2000 (main unit). This pin height tool has six tool windows added. Pin 01 Individual Able to output up to 15 pin measurement values of the pin height tool. The measurement value of the pins are output aligned to the front for the communications data assignment area. MAX/MIN Pin 02 Pin 03 Pin 04 Pin 05 Pin 06 make output for each pin (up to 15 pins), To select [Individual]. To output the measurement values of Pin 01 to 06 of the pin height tool set for Tool 01 of the main unit, set [Main unit: Tool 01] all for the communication data assignment 1 through 6. Outputs the measurement values of the pins with the maximum and minimum heights. 7 value Worst Various Functions Outputs the measurement value that is deviated most from the thresholds of upper and lower limits. When all pins fall within the thresholds of the upper and lower limits, the value that is closest to the thresholds is output. For an example of data assignment of the pin height tool, see the following: “Example of data assignment of the pin height tool” (Page 7-42) 4 Click the [OK] button. The system returns to the advanced sensor settings screen. 7-42 Communication data assignment No. Communication data assignment setting Output data 1 Main unit: Tool 01 Pin 01 of Main unit Tool 01 2 Main unit: Tool 01 Pin 02 of Main unit Tool 01 3 Main unit: Tool 01 Pin 03 of Main unit Tool 01 4 Main unit: Tool 01 Pin 04 of Main unit Tool 01 5 Main unit: Tool 01 Pin 05 of Main unit Tool 01 6 Main unit: Tool 01 Pin 06 of Main unit Tool 01 IX-H User's Manual (PC Software) Setting the Advanced Information of the Sensor output the maximum and minimum values To only, select [MAX/MIN]. To output the maximum and minimum values of the pin height tool set for Tool 01 of the main unit, set assignment as follows: Operation Mode Changing the operation mode changes the number of images to be saved in the detection history. “Sensor Amplifier” (Page 10-5) 1 Click the [Settings] button for the [Operation Mode]. Communication data assignment No. 1 2 Output data Main unit: Tool 01 Maximum Pin of Main unit Tool 01 (In the example, Pin 03) Main unit: Tool 01 Minimum Pin of Main unit Tool 01 (In the example, Pin 05) 7 2 Select whether to use the high resolution mode. output the worst values only, select [Worst To value]. To output the worst value of the pin height tool set for Tool 01 of the main unit, set assignment as follows: Disable Does not use high resolution mode. (default) Enable Uses high resolution mode. When high resolution mode is used, the pin height tool is available in scan mode. Communication data assignment No. 1 Communication data assignment setting Output data Main unit: Tool 01 Pin with the worst value of Main unit Tool 01 (In the example, Pin 05) 3 Click the [OK] button. The system returns to the advanced sensor settings screen. IX-H User's Manual (PC Software) 7-43 Various Functions Communication data assignment setting Setting the Advanced Information of the Sensor Initialize/Update 1 Click the [Advanced Sensor Settings] button on the main screen in [Program]. The Advanced Sensor Settings screen opens. 2 Select the [Initialize/Update] tab and configure the sensor settings. 7 Various Functions 3 Click the [OK] button. The system returns to the main screen in [Program]. Initialize Sensor Initialize the information set in the sensor and reset it to the factory defaults. For details, refer to the following. “Initializing the sensor” (Page 3-15) Update Sensor Updates the operation software of the sensor. For details, refer to KEYENCE homepage. URL : http://www.keyence.com/ 7-44 IX-H User's Manual (PC Software) Operating from the menu bar Operating from the menu bar [File] menu [View] menu Batch Backup Current Status Backs up the data saved in the sensor to the PC as a batch backup file. For details about the procedure, refer to the following. “Backing up in a batch” (Page 7-19) Individual Program Backup You can operate the [Running] screen. Show or hide the operating information. For details, refer to: “Displaying operating information” (Page 6-10) Limit Adjustment Backs up the setting data saved in the sensor into the PC for each individual program. For details about the procedure, refer to the following. “Backing up the program individually” (Page 7-20) You can operate the [Running] screen. You can adjust the threshold for the selected tool. For details, refer to: “Displaying the Limit Adjustment screen” (Page 6-11) Transfer Program Settings Transfers the setting data (batch backup file) saved in the PC to the sensor. For details about the procedure, refer to the following. “Transferring the backed up settings to the sensor” (Page 7-22) 7 Various Functions Exiting Exit the IX-Navigator. 1 Select [File] → [Exit] from the menu bar. The IX-Navigator exits. IX-H User's Manual (PC Software) 7-45 Operating from the menu bar [Sensor] menu yyIf initial setup for the selected sensor has not been performed, the Sensor Setup (Settings Navigator) screen will be displayed. For details about the sensor settings, refer to: “Chapter 4 Settings Navigator (Scan Mode Setup)” (Page 4-1) “Chapter 5 Settings Navigator (Line Mode Setup)” (Page 5-1) yyThe sensors displayed on the Change Connected Sensor screen are those identified by the initial network search. Sensors added to the network after the initial search can be displayed on the list by clicking the [Search Again] button. yyWhen direct connection (1 unit) is used, this function cannot be used. Disconnect Disconnects the connection between the sensor and PC, and displays the connection menu screen. 1 Select [Sensor] → [Disconnect] from the menu bar. A confirmation screen opens. 2 Click the [Yes] button. The system returns to the Activation Menu screen. Reset Statistics Reset the operating information. 7 1 Display the main screen in [Running]. 2 Select [Sensor] → [Reset Statistics] from the menu bar. Change Connected Sensor(s) Various Functions Changes the sensor to be connected to the PC. 1 Select [Sensor] → [Change Connected Sensor(s)] from the menu bar. The Change Connected Sensor screen opens. 2 Select a sensor to be connected to the PC and click [Connect]. A confirmation screen appears. 3 Click the [OK] button. The operating information is reset. Initialize Sensor Initialize the information set in the sensor and reset it to the factory defaults. For details, refer to the following. “Initializing the sensor” (Page 3-15) Update Sensor The image of the selected sensor is displayed on the PC. 7-46 Updates the operation software of the sensor. For details, refer to KEYENCE homepage. URL : http://www.keyence.com/ IX-H User's Manual (PC Software) Operating from the menu bar [Image] menu Capture Save Image Zoom Reduce (Zoom Out) Reduces the size of the image displayed on the IXNavigator. Select [Image] → [Zoom] → [Reduce (Zoom Out)] from the menu bar. The image will be reduced with each selection of the button. The image can be reduced by a maximum value of 100%. Enlarge (Zoom In) Enlarges the size of the image displayed on the IXNavigator. Select [Image] → [Zoom] → [Enlarge (Zoom In)] from the menu bar. The image will be magnified with each selection of the button. The image can be magnified by a maximum value of 500%. Fit Window Show saved image file location Opens the destination folder to which captured images will be saved. Select [Image] → [Capture] → [Show saved image file location] from the menu bar. For details, refer to the following. “Confirming the saving destination of an image” (Page 7-21) Change saved image file location Opens the folder directory and changes the destination folder to which captured images will be saved. Select [Image] → [Capture] → [Change saved image file location] from the menu bar. For details, refer to the following. “Changing the destination for saved images” (Page 7-21) Trigger You can operate the [Run] screen. This setting is enabled for scan mode programs that have an external trigger set. You can input a trigger by clicking this button even if there is no input from an external device. A trigger is issued once every time [Image] → [Trigger] is selected from the menu bar. Timing You can operate the [Run] screen. This setting is displayed for programs in line mode. You can turn the timing input on or off by clicking this button even if there is no input from an external device. Every time [Image] → [Timing] is selected from the menu bar, timing input is turned on or off. IX-H User's Manual (PC Software) 7-47 7 Various Functions Fits the image displayed on the IX-Navigator to the size of the screen and displays it. Select [Image] → [Zoom] → [Fit Window] from the menu bar. Captured images are saved as .bmp files. The IX-Navigator’s screen will be saved at the same time (screenshot). Select [Image] → [Capture] → [Save Image] from the menu bar. For details, refer to the following. “Procedure to save images” (Page 7-21) Operating from the menu bar [Setting] menu Language Switches the display language of the IX-Navigator. Trigger/Timing Button Select whether to hide or show the [TRIGGER] button while the external trigger is set in scan mode or the [TIMING] button while in line mode. Select [Setting] → [Trigger/Timing Button] from the menu bar and select the [Show]/[Hide]. When an internal trigger is set in scan mode, the [TRIGGER] button will not be displayed. 1 Select [Setting] → [Language] from the menu bar and select a language. A confirmation screen opens. 2 Click the [OK] button. 3 Exit the IX-Navigator. “Exiting” (Page 7-45) 4 Start the IX-Navigator again. The display language of the IX-Navigator will be switched to the selected language. Add Time+Date Info 7 You can operate the [Program] screen. Displays “Add Time + Date Info” screen, on which the date and time information settings can be set and added to the image data. Select [Setting] → [Add Time+Date Info] from the menu bar. For details, refer to the following. “Adding Date and Time information to the sensor (function for adding sensor date information)” (Page 7-17) Various Functions 7-48 The display of characters in device and program names when changing the display language will change in the following manner: yyCharacters that cannot be displayed with the language set after the change are replaced and displayed as hyphens (-). yyIf the device or program name has not been changed after the language change, the device or program name will be displayed as they were originally set when changing the language back to the original language. yyIf the device or program name is changed by changing the language, the changed characters will remain replaced by hyphens (-). The original device or program name is erased and the hyphens (-) will remain when the language is changed back to the original language. IX-H User's Manual (PC Software) Operating from the menu bar [Window] menu [Help] menu Program Details User's Manual You can operate the [Program] screen. Display the Program Details screen. Select [Window] → [Program Details] from the menu bar. For details, refer to the following. “Displaying the Program Details screen” (Page 7-7) Opens the User's Manual (PDF format) of the selected language. Select [Help] → [User's Manual] from the menu bar. yyThe User's Manual (PDF format) can also be opened by pressing the [F1] key. yyIn cases where the [Help] menu does not exist on the menu bar, such as the Program Details screen, Sensor Setup screen (Settings Navigator), etc, open the User’s Manual by pressing the [F1] key. Detection History Display the Sensor Detection History screen. Select [Window] → [Detection History] from the menu bar. For details, refer to the following. “Sensor’s Detection History (Confirming the Images whose Status Result is NG)” (Page 7-11) About Displays the version information for the IX-Navigator. Select [Help] → [About] from the menu bar. Backup Display the Backup screen. Select [Window] → [Backup] from the menu bar. For details, refer to: “Saving the Sensor Settings and Images” (Page 7-19) 7 Various Functions Advanced Sensor Settings Displays the Advanced Sensor Settings screen. Select [Window] → [Advanced Sensor Settings] from the menu bar. For details, refer to the following. “Setting the Advanced Information of the Sensor” (Page 7-23) IX-H User's Manual (PC Software) 7-49 Operating from the menu bar MEMO 7 Various Functions 7-50 IX-H User's Manual (PC Software) Chapter 8 Checking Settings and Detection History Checking settings and detection history using the IX-Navigator with no sensor connected can be done by loading a batch backup file (*.ixa) or an individual program backup file (*.ixa). This chapter explains the functions and operations while confirming settings and detection history from program files. Basic Operation for Checking Settings and Detection History..................................................................8-2 Names and Functions of the Screen..................................8-3 Settings Navigator (Scan Mode).........................................8-4 Settings Navigator (Line Mode)...........................................8-9 Confirming the Sensor Detection History........................8-14 Operating from the menu bar............................................8-15 8 Checking settings and detection history IX-H User's Manual (PC Software) 8-1 Basic Operation for Checking Settings and Detection History Basic Operation for Checking Settings and Detection History Saving a batch backup file/individual program backup file 3 Select a file and click the [Open] button. 1 Save the batch backup file (*.ixa) or individual program backup file (*.ixa). “Backing up in a batch” (Page 7-19) “Backing up the program individually” (Page 7-20) The batch backup file (*.ixa) or individual program backup file (*.ixa) can also be saved by using the control panel. For details, refer to "IX‑H User's Manual (Control Panel)". Starting “Check Settings/Detection History” mode 1 Double-click the [IX-Navigator] icon on the Files with the formats other than .ixa format cannot be used. The main screen of the “Check Settings/Detection History” mode opens. desktop. The Activation Menu screen opens. 8 The .ixa file can be opened by double-clicking the file. “Main Screen for “Check Settings/Detection History”” (Page 8-3) Checking settings and detection history 2 Click the [Open file] button. Exiting “Check Settings/Detection History” mode 1 Return to the main screen of “Check Settings/ If the [Language] button is clicked, the Select language screen opens. You can select the desired language to change the display language. Detection History” mode. 2 Select [File] → [Exit Settings/Detection history screen] from the menu bar. The system returns to the Activation Menu screen. Select [File] → [Exit] when finishing IX-Navigator without returning to the Activation Menu screen. The [Open file] screen opens. 8-2 IX-H User's Manual (PC Software) Names and Functions of the Screen Names and Functions of the Screen Main Screen for “Check Settings/Detection History” (3) (4) (5) (6) (7) (1) (2) (8) (9) (11) (10) (12) (13) (1) Menu bar Displays the menu. “Operating from the menu bar” (Page 8-15) (2) File name Displays the file name of the open .ixa file. (8) Image type Displays the image type. The image type is fixed to [Master] for “Check Settings/ Detection History” mode. (3) [Open] button Displays the screen to open a file. “Opening file” (Page 8-15) (4) Program Displays the program number and program name. Programs can be switched from the pull-down menu. (5) [Detail] button Displays the Program Details screen. “Program Details” (Page 8-16) (6) [Detection History] button Display the Sensor Detection History screen. “Confirming the Sensor Detection History” (Page 8-14) Checking settings and detection history (9) Image tool bar Displays the tools for operating the captured image. “Operating the image tool bar” (Page 3-16) (10) Master Image Displays the master image. (11) Detection mode Displays the detection mode for the program. (12) [Sensor Setup] button Displays the Sensor Settings screen. “Settings Navigator (Scan Mode)” (Page 8-4) “Settings Navigator (Line Mode)” (Page 8-9) (13) Sensor Information Displays the sensor type and device name. (7) [Advanced Sensor Settings] button Displays the Sensor Advanced screen. “Advanced Sensor Settings” (Page 8-16) IX-H User's Manual (PC Software) 8 8-3 Settings Navigator (Scan Mode) Settings Navigator (Scan Mode) Settings Navigator Screen and Operation Flow This section explains each setting confirmation screen to be displayed in the Settings Navigator and the operation flow. For details of the operation in each setting confirmation screen, refer to the applicable section. 1. Detection Conditions “1. Detection Conditions” (Page 8-5) Returns to (A) (A) 2. Master Registration “2. Master Registration” (Page 8-6) 8 Returns to (A) Checking settings and detection history 3. Tool Settings “3. Tool Settings” (Page 8-7) Returns to (A) 4. Output Assignment “4. Output Assignment” (Page 8-8) 8-4 IX-H User's Manual (PC Software) Settings Navigator (Scan Mode) 1. Detection Conditions Confirm the conditions to detect the target. Main Screen for Detection Conditions (1) (2) (4) (5) (3) (6) (7) 8 (1) Program Displays the program number and program name. Checking settings and detection history (2) Navigation button Moves steps in Settings Navigator. (3) Image display screen Only a message is displayed. An image is not displayed. (4) Settings button Displays the settings which can be confirmed in the Detection Conditions. “Trigger Options” (Page 4-8) “Brightness Adjustment” (Page 4-9) “Extended Functions” (Page 4-10) (5) Setting confirmation screen Displays the settings of the item selected by the settings button. (6) [Next to STEP2] button The display moves to the main screen for Master Registration. “2. Master Registration” (Page 8-6) (7) [Exit Setup] button Exits the Settings Navigator. “Settings Navigator Screen and Operation Flow” (Page 8-4) IX-H User's Manual (PC Software) 8-5 Settings Navigator (Scan Mode) 2. Master Registration Confirm the master image that serves as the reference of judgment. Main Screen for Master Registration (1) (2) (3) (4) (5) (6) (7) 8 (1) Title Displays the program number and program name. Checking settings and detection history (2) Navigation button Moves steps in Settings Navigator. (3) Image type Displays the image type. [Master] is the registered master. (4) Image tool bar Displays the tools for operating the captured image. “Operating the image tool bar” (Page 3-16) (5) Master Image Displays the master image. 8-6 (8) (9) (6) [Tilt Adjustment] button The settings for adjusting the tilt opens. “Tilt Adjustment” (Page 4-16) (7) [Back] button The system returns to the main settings for Detection Conditions. “1. Detection Conditions” (Page 8-5) (8) [Next to STEP3] button The display moves to the main screen for tool settings. “3. Tool Settings” (Page 8-7) (9) [Exit Setup] button Exits the Settings Navigator. “Settings Navigator Screen and Operation Flow” (Page 8-4) IX-H User's Manual (PC Software) Settings Navigator (Scan Mode) 3. Tool Settings Confirm the detection tools used to judge if a target is “OK” or “NG”. Main Screen for the Tool settings (1) (2) (6) (3) (4) (7) (5) (8) (1) Title Displays the program number and program name. (3) Image type Displays the image type. [Master] is the registered master. (4) Image tool bar Displays the tools for operating the captured image. “Operating the image tool bar” (Page 3-16) (5) Master Image Displays the master image. (10) 8 (6) [Display Settings] button Displays the selected tool settings. “3. Tool Settings” (Page 4-20) (7) Tool list Displays the list of tools set in the program. A measurement value/matching rate and threshold value is displayed for each tool. Displays the selected tools in an orange frame. (8) [Back] button The screen returns to the main screen for Master Registration. “2. Master Registration” (Page 8-6) (9) [Next to STEP4] button The display moves to the main screen for Output Assignment. “4. Output Assignment” (Page 8-8) (10) [Exit Setup] button Exits the Settings Navigator. “Settings Navigator Screen and Operation Flow” (Page 8-4) IX-H User's Manual (PC Software) 8-7 Checking settings and detection history (2) Navigation button Moves steps in Settings Navigator. (9) Settings Navigator (Scan Mode) 4. Output Assignment Confirm the output contents assigned to each output line. Main Screen for the Output Assignment (1) (2) (3) (4) (6) (5) (7) 8 (8) Checking settings and detection history (1) Title Displays the program number and program name. (5) Master Image Displays the master image. (2) Navigation button Moves steps in Settings Navigator. (6) Tool settings button Displays the output items assigned to the output line. “Setting the Output Assignment” (Page 4-109) (3) Image type Displays the image type. [Master] is the registered master. (4) Image tool bar Displays the tools for operating the captured image. “Operating the image tool bar” (Page 3-16) 8-8 (7) [Back] button The system returns to the main screen for tool settings. “3. Tool Settings” (Page 8-7) (8) [Exit Setup] button Exits the Settings Navigator. “Settings Navigator Screen and Operation Flow” (Page 8-4) IX-H User's Manual (PC Software) Settings Navigator (Line Mode) Settings Navigator (Line Mode) Settings Navigator Screen and Operation Flow This section explains each setting confirmation screen to be displayed in the Settings Navigator and the operation flow. For details of the operation in each setting confirmation screen, refer to the applicable section. 1. Detection Conditions “1. Detection Conditions” (Page 8-10) Returns to (A) (A) 2. Master Registration “2. Master Registration” (Page 8-11) 8 Returns to (A) Checking settings and detection history 3. Tool Settings “3. Tool Settings” (Page 8-12) Returns to (A) 4. Output Assignment “4. Output Assignment” (Page 8-13) IX-H User's Manual (PC Software) 8-9 Settings Navigator (Line Mode) 1. Detection Conditions Confirm the conditions to detect the target. Main Screen for Detection Conditions (1) (2) (4) (5) (3) (6) 8 (1) Program Displays the program number and program name. Checking settings and detection history (2) Navigation button Moves steps in Settings Navigator. (3) Image display screen Only displays a message. An image is not displayed. (4) Settings button Displays the settings which can be confirmed in the Detection Conditions. “Brightness Adjustment” (Page 5-8) “Measurement Adjustment” (Page 5-9) “Extended Functions” (Page 5-11) (5) Setting confirmation screen Displays the settings of the item selected using the settings button. (6) [Next to STEP2] button The display moves to the main screen for Master Registration. “2. Master Registration” (Page 8-11) (7) [Exit Setup] button Exits the Settings Navigator. “Settings Navigator Screen and Operation Flow” (Page 8-9) 8-10 IX-H User's Manual (PC Software) (7) Settings Navigator (Line Mode) 2. Master Registration Confirm the master image that serves as the reference of judgment. Main Screen for Master Registration (1) (2) (3) (4) (5) (6) (7) (8) (5) Master Image Displays the master image. (2) Navigation button Moves steps in Settings Navigator. (6) [Back] button The system returns to the main settings for Detection Conditions. “1. Detection Conditions” (Page 8-10) (3) Image type Displays the image type. [Master] is the registered master. (4) Image tool bar Displays the tools for operating the captured image. “Operating the image tool bar” (Page 3-16) (7) [Next to STEP3] button The display moves to the main screen for tool settings. “3. Tool Settings” (Page 8-12) (8) [Exit Setup] button Exits the Settings Navigator. “Settings Navigator Screen and Operation Flow” (Page 8-9) IX-H User's Manual (PC Software) 8-11 8 Checking settings and detection history (1) Title Displays the program number and program name. Settings Navigator (Line Mode) 3. Tool Settings Confirm the tools to judge whether the target is “OK” or “NG”. Main Screen for the Tool settings (1) (2) (6) (3) (4) (7) (5) (8) 8 (1) Title Displays the program number and program name. Checking settings and detection history (2) Navigation button Moves steps in Settings Navigator. (3) Image type Displays the image type. [Master] is the registered master. (4) Image tool bar Displays the tools for operating the captured image. “Operating the image tool bar” (Page 3-16) (5) Master Image Displays the master image. (9) (10) (6) [Display Settings] button Displays the selected tool settings. “3. Tool Settings” (Page 5-27) (7) Tool list Displays a list of tools set in the program. A measurement value/matching rate and threshold value is displayed for each tool. Displays the selected tools in an orange frame. (8) [Back] button The screen returns to the main screen for Master Registration. “2. Master Registration” (Page 8-11) (9) [Next to STEP4] button The display moves to the main screen for Output Assignment. “4. Output Assignment” (Page 8-13) (10) [Exit Setup] button Exits the Settings Navigator. “Settings Navigator Screen and Operation Flow” (Page 8-9) 8-12 IX-H User's Manual (PC Software) Settings Navigator (Line Mode) 4. Output Assignment Confirm the output contents assigned to each output line. Main Screen for the Output Assignment (1) (2) (3) (4) (6) (5) (7) (8) (5) Master Image Displays the master image. (2) Navigation button Moves steps in Settings Navigator. (6) Tool settings button Displays the output items assigned to the output line. “Setting the Output Assignment” (Page 5-81) (3) Image type Displays the image type. [Master] is the registered master. (4) Image tool bar Displays the tools for operating the captured image. “Operating the image tool bar” (Page 3-16) (7) [Back] button The system returns to the main screen for tool settings. “3. Tool Settings” (Page 8-12) (8) [Exit Setup] button Exits the Settings Navigator. “Settings Navigator Screen and Operation Flow” (Page 8-9) IX-H User's Manual (PC Software) 8-13 8 Checking settings and detection history (1) Title Displays the program number and program name. Confirming the Sensor Detection History Confirming the Sensor Detection History Sensor Detection History Screen (1) (2) (3) (4) (5) 8 (1) [Delete One] button Deletes selected history image. (2) [Undo Deletion] button Cancels the [Delete One] operation last executed. Checking settings and detection history (3) [Delete] button -> [Delete All] Clears the saved detection history. (4) [Delete] button -> [Delete all images to the left of the selected image] Deletes all detection history on the left side of the selected image. (5) [Delete] button -> [Delete all images to the right of the selected image] Deletes all detection history on the right side of the selected image. For detail on the other functions, see the following: “Sensor’s Detection History (Confirming the Images whose Status Result is NG)” (Page 7-11) The following buttons and menus will not be displayed in the Sensor’s detection history screen while in “Check Settings/Detection History” mode. yy[Refresh] button yy[Save] button → [Batch Backup (*.ixa)] menu 8-14 IX-H User's Manual (PC Software) Operating from the menu bar Operating from the menu bar [File] menu Exit Settings/Detection history screen Opening file 1 Select [File] → [Exit Settings/Detection history Open the batch backup file (*.ixa) or the individual program backup file (*.ixa) saved in the PC. 1 Select [File] → [Open file] from the menu bar. screen] from the menu bar. Terminates the settings and history checking screen and returns to the Activation Menu screen. “Activation Menu screen” (Page 3-6) The [Open file] screen opens. 2 Select a file and click the [Open] button. Exit 1 Select [File] → [Exit] from the menu bar. The IX-Navigator exits. [Image] menu Zoom Reduce (Zoom Out) Files with formats other than .ixa format cannot be used. The main screen of “Check Settings/Detection History” mode opens. 1 Select [File] → [Save] from the menu bar. The save screen opens. The image can reduced by a maximum value of 100%. Enlarge (Zoom In) The captured image is enlarged. Select [Image] → [Zoom] → [Enlarge (Zoom In)] from the menu bar. The image will be magnified with each selection. The image can be magnified by a maximum value of 500%. Backup Batch Backup settings in a batch. For details, refer to: “Backing up in a batch” (Page 7-19) Fit Window Program Backup Individual Save a specified program only. For details, refer to: “Backing up the program individually” (Page 7-20) yyFile size will be reduced if detection history is excluded. yySince Individual Program Backup saves only a program, the file size is smaller than the one of batch backup. Fits the captured image to the window size. Select [Image] → [Zoom] → [Fit Window] from the menu bar. Capture Save Image The images which are displayed in the screen of “Check Settings/Detection History” mode are saved as .bmp files. The IX-Navigator’s image will also be saved at the same time (screenshot). Select [Image] → [Capture] → [Save Image] from the menu bar. For details, refer to: “Procedure to save images” (Page 7-21) IX-H User's Manual (PC Software) 8-15 8 Checking settings and detection history Save The size of the captured image is reduced. Select [Image] → [Zoom] → [Reduce (Zoom Out)] from the menu bar. The image will be reduced with each selection. Operating from the menu bar Show saved image file location Opens the destination folder for saving the captured images. Select [Image] → [Capture] → [Show saved image file location] from the menu bar. For details, refer to: “Confirming the saving destination of an image” (Page 7-21) Detection History Display the Sensor Detection History screen. Select [Window] → [Detection History] from the menu bar. For details, refer to: “Sensor’s Detection History (Confirming the Images whose Status Result is NG)” (Page 7-11) The following buttons and menus will not be displayed in the sensor’s detection history screen while in “Check Settings/Detection History” mode. yy[Refresh] button yy[Delete All] button yy[Save] button → [Batch Backup (*.ixa)] menu Change saved image file location Opens the folder reference screen and changes the destination to which to save captured images. Select [Image] → [Capture] → [Change saved image file location] from the menu bar. For details, refer to: “Changing the destination for saved images” (Page 7-21) [Setting] menu Language Advanced Sensor Settings Displays the Advanced Sensor Settings screen. Select [Window] → [Advanced Sensor Settings] from the menu bar. For details, refer to: “Setting the Advanced Information of the Sensor” (Page 7-23) Switches the display language of the IX-Navigator. For details, refer to: “Language” (Page 7-48) The displayed language can be switched on the Activation Menu screen of the IX-Navigator. “Activation Menu screen” (Page 3-6) 8 Checking settings and detection history The following difference exists for the Advanced Sensor Settings screen while in “Check Settings/ Detection History” mode. yyThe settings cannot be changed. The setting contents can only be checked. yyThe [Main with Exp. unit operations] tab appears when opening the file of the main unit. yyThe [I/O Monitor] tab is not displayed. yyThe [Initialize/Update] tab is not displayed. [Window] menu [Help] menu Program Details Displays the Program Details screen. Select [Window] → [Program Details] from the menu bar. For details, refer to: “Displaying the Program Details screen” (Page 7-7) The following buttons will not be displayed in the Program Details screen while in “Check Settings/ Detection History” mode. yy[Copy] button yy[Import from File] button yy[Initialize] button yy[Edit] button 8-16 User's Manual Opens the User's Manual (PDF format) of the selected language. Select [Help] → [User's Manual] from the menu bar. For details, refer to: “User’s Manual” (Page 7-49) About Displays the version information for the IX-Navigator. Select [Help] → [About] from the menu bar. For details, refer to: “About” (Page 7-49) IX-H User's Manual (PC Software) Chapter 9 This chapter explains how the input and output terminals control each operation. Controlling with Input/ Output Line Controlling Timing of Judgment with Triggers (Scan Mode)..........................................................................9-2 Controlling Timing of Judgment with Timing Input (Line Mode)...........................................................................9-4 Importing the Status Output (Scan Mode).........................9-8 Changing Over (Scan Mode).............................................9-11 Changing Over (Line Mode)...............................................9-13 Clearing Errors...................................................................9-14 Resetting Status.................................................................9-15 Laser Shutdown/Release...................................................9-16 Running ZERO/Offset.........................................................9-17 Operations when Power of the Sensor is Turned on......9-18 Timing Input Response Time (Line Mode).......................9-19 Response Time (Line Mode)..............................................9-20 9 Controlling with Input/Output Line IX-H User's Manual (PC Software) 9-1 Controlling Timing of Judgment with Triggers (Scan Mode) Controlling Timing of Judgment with Triggers (Scan Mode) For details about the trigger, refer to: “Setting Detection Setup” (Page 4-8) External Trigger When [Trigger Options] is set to [External], imaging and judgment are performed when the external trigger input is performed. Trigger 1 Trigger 2 Min 100 µs External trigger input ON OFF Trigger 3 Trigger 4 Min 1.2 ms (5) (1) Processing time BUSY output ON OFF Judgment process (internal) (2) Max 2 ms (3) Trigger delay Total status output Status output of each tool Position adjustment output Trigger error output ON OFF Min 200 µs Previous result Result from Trigger 1 (4) Result from Trigger 2 Result from Trigger 4 Max 2 ms ON OFF (1)Positions the target and inputs external trigger. The shortest input time is 100 μs for ON, and 1.2 ms for OFF. (2)BUSY output turns ON. Processing time differs depending on the sensor settings. (3)After the trigger delay time elapses, the target is imaged and the judgment process is performed. (4)After the judgment process is completed, the status output is updated and the BUSY output is turned OFF. Once the BUSY output is turned off, the status output will be imported. 9 (5)If an external trigger is input while the BUSY signal is being output, the input is ignored and a trigger error occurs. The ignored trigger is not judged. To output the trigger error, set the trigger error in the Output Assignment under the Settings Navigator to [Enable]. Controlling with Input/Output Line yyThe output lines for each output are active in the following instances: When Output Settings are [N.O.]: Status with NPN or PNP open collector ON. When Output Settings are [N.C.]: Status with NPN or PNP open collector OFF. yyWhen the polarity of the sensor is NPN, the input line will be ON when the 0V line is shorted. When the polarity of the sensor is PNP, the input line will be ON when voltage is applied to the 0V line. yyThe edge of the trigger for activating or deactivating the timing input can be set for the external trigger input. “Input Function” (Page 7-23) yyThe trigger error output function turns OFF when the next trigger is activated, when the error is cleared, when the program is switched, or when the system moves to the settings screen. yyWhen the output mode of status output is set to [Latching]. For [One-Shot], refer to the following. “Changing the timing of the status output” (Page 9-10) 9-2 IX-H User's Manual (PC Software) Controlling Timing of Judgment with Triggers (Scan Mode) Internal Trigger When [Trigger Options] is set to [Internal], imaging and judgment are performed at the set trigger interval. Internal trigger Trigger 1 (1) Trigger 2 Trigger interval Trigger interval Processing time BUSY output ON OFF Judgment process (internal) Total status output Status output of each tool Position adjustment output Trigger error output Trigger 3 Trigger 4 Trigger interval Trigger 5 Trigger interval (5) (2) (3) Min 0.2 ms ON OFF Previous result Result from Trigger 1 Result from Trigger 2 Result from Trigger 4 (4) ON OFF (1) The internal trigger is input at the set trigger interval. (2) BUSY output turns ON with each internal trigger. Processing time differs depending on the settings. (3) The target is imaged and judged. There are no trigger delay settings when using an internal trigger. (4)After the judgment process is completed, the status output is updated and the BUSY output is turned OFF. Once the BUSY output is turned off, the status output will be imported. (5)If the internal trigger is input while the BUSY signal is being output, the input is ignored and a trigger error occurs. The ignored trigger is not judged. To output the trigger error, set the trigger error in the Output Assignment under the Settings Navigator to [Enable]. yyThe output lines for each output are active in the following instances: When Output Settings are [N.O.]: Status with NPN or PNP open collector ON. When Output Settings are [N.C.]: Status with NPN or PNP open collector OFF. yyThe trigger error output turns OFF when the next trigger is activated, when the error is cleared, when the program is switched, or when the system moves to the settings screen. yyWhen the output mode of status output is set to [Latching]. For [One-Shot], refer to the following. “Changing the timing of the status output” (Page 9-10) 9 Operating in the shortest cycle To input the internal trigger and perform the judgment process in the shortest cycle, set the trigger interval to 1ms. In addition, set the trigger error in the Output Assignment in Settings Navigator to [Disable] and disregard the trigger error. IX-H User's Manual (PC Software) 9-3 Controlling with Input/Output Line Set the trigger interval longer than the processing time. If the trigger interval is shorter than the processing time, the internal trigger will be input during the processing time, and the trigger error will occur. Controlling Timing of Judgment with Timing Input (Line Mode) Controlling Timing of Judgment with Timing Input (Line Mode) Sample Hold Level operation Sampling period Sampling period (3) (2) Hold released (5) Sample Hold (7) Hold released Judgment Value Status output T3 Timing ON Input OFF T3 (1) (4) T2 (6) T1 Time 9 T3 Remarks T1 Minimum one sampling cycle Minimum on time T2 Minimum one sampling cycle Minimum off time T3 “Timing Input Response Time (Line Mode)” (Page 9-19) Response time from timing input until hold starts or is released Controlling with Input/Output Line (1) Turn off the timing input. (2)After the response time for the timing input has passed, the hold is released. The judgment value and output is updated with the status result from sampling immediately after timing input. (3) The target is detected every sampling cycle and the judgment value and output is updated. (4) Turn on the timing input. (5)After the response time for the timing input has passed, the judgment value and output is held with the status result from the sample that occurred immediately after the timing input. (6) Turn off the timing input. (7)After the response time for the timing input has passed, the hold is released. The judgment value and output is updated with the status result from the sample that occurred immediately after the timing input turns off. 9-4 IX-H User's Manual (PC Software) Controlling Timing of Judgment with Timing Input (Line Mode) Edge operation Sample Hold (2) (5) Sample Hold Judgment Value Status output T3 ON Timing Input OFF T3 (1) (3) (4) T1 T2 Note: The figure shows when [Edge (Rising)] is set Time Remarks T1 Min 100 µs Minimum on time T2 Minimum one sampling cycle Minimum off time T3 “Timing Input Response Time (Line Mode)” (Page 9-19) Response time from timing input until hold starts (1) Turn on the timing input. (2)After the response time for the timing input has passed, the judgment value and output is held with the status result from sampling immediately after timing input. (3) Turn off the timing input. (4) Turn on the timing input. (5)After the response time for the timing input has passed, the judgment value and output are updated and held with the status result from the sample that occurred immediately after the timing input. 9 Controlling with Input/Output Line IX-H User's Manual (PC Software) 9-5 Controlling Timing of Judgment with Timing Input (Line Mode) Peak/Bottom/Peak to Peak Hold Level operation Sampling period 1 Sampling period 2 (1) (5) (3) Judgment Value Status output Previous result Hold (7) Result of sampling period 1 T3 Timing ON Input OFF Result of sampling period 2 T4 (2) T3 (4) T1 (6) T2 Time 9 Hold Remarks T1 Minimum one sampling cycle Minimum on time T2 Minimum one sampling cycle Minimum off time T3 “Timing Input Response Time (Line Mode)” (Page 9-19) Response time from turning on the timing input level until hold starts T4 Maximum one sampling cycle Time from when the timing input level is turned off until the sampling period starts Controlling with Input/Output Line (1) While the timing input is off, measurement is performed. This denotes the sampling period. (2) Turn on the timing input. (3)After the response time for the timing input has passed, the judgment value and output are updated and held based on the measurement value that satisfies the hold function conditions during the sampling period as judgment results. (4) Turn off the timing input. (5)After a maximum of one sample has passed from the time that the timing input is turned off, the next measurement will be performed. This denotes the next sampling period. (6) Turn on the timing input. (7)After the response time for the timing input has passed, the judgment value and output are updated and held based on the measurement value that satisfies the hold function conditions during the sampling period as measurement results. 9-6 IX-H User's Manual (PC Software) Controlling Timing of Judgment with Timing Input (Line Mode) Edge operation Sampling period 1 Sampling period 2 (1) (4) (3) Judgment Value Status output Sampling period 3 (8) Hold (7) Previous result Result of sampling period 1 Result of sampling period 2 T3 Timing ON Input OFF Hold T3 (2) (5) T1 (6) T2 Note: The figure shows when [Edge (Rising)] is set Time Remarks T1 Min 100 µs Minimum on time T2 Minimum one sampling cycle Minimum off time T3 “Timing Input Response Time (Line Mode)” (Page 9-19) Response time from turning on the timing input level until hold starts IX-H User's Manual (PC Software) 9-7 9 Controlling with Input/Output Line (1) Until the timing input turns on, measurement is performed. This denotes the sampling period. (2) Turn on the timing input. (3) After the response time for the timing input has passed, the judgment value and output are updated and held based on the measurement value that satisfies the hold function conditions during the sampling period as measurement results. (4) Until the next timing input turns on, measurement is performed. This denotes the next sampling period. (5) Turn off the timing input. (6) Turn on the timing input. (7) After the response time for the timing input has passed, the judgment value and output are updated and held based on the measurement value that satisfies the hold function conditions from the sampling period as measurement results. (8) Until the next timing input turns on, measurement is performed. This denotes the next sampling period. Importing the Status Output (Scan Mode) Importing the Status Output (Scan Mode) Imports the status output assigned to the output line of the I/O cable. For details about assigning to output lines, refer to: “4. Output Assignment” (Page 4-107) “4. Output Assignment” (Page 5-79) Importing the total status/total status NG output Total status results of multiple judgement tools and position adjustments for the examined target can be checked. External trigger/Internal trigger Trigger 1 Processing time White line: OUT 2 Assign the BUSY output Black line: OUT 1 Assign the total status/ total status NG output ON OFF Min 0.2 ms ON OFF Previous total status result Total status result of Trigger 1 yyThis is an example operation when the output mode of status output is set to [Latching]. For [One-Shot], refer to: “Changing the timing of the status output” (Page 9-10) yyThe total status output turns ON when the total status results were OK. The total status NG output turns ON when the total status results were NG. The total status conditions can be selected from [All Tools OK], [Any Tool OK] and [Logic 1] to [Logic 8] (scan mode only). yy[All Tools OK] When all of the status results of the judgment tools and the adjustment result of the position adjustment result were OK, the total status result is OK. yy[Any Tool OK] When any of the status results of the judgment tools except that of the position adjustment was OK, the total status result is OK. yy[Logic 1] to [Logic 8] When the status result of the selected logic was OK, the total status result is OK. 9 Controlling with Input/Output Line yyThe status result will be kept until the next status result output. However, the assigned output turns off when the program number is switched. yyThe output lines for each output are active in the following instances: When Output Settings are [N.O.]: Status with NPN or PNP open collector ON. When Output Settings are [N.C.]: Status with NPN or PNP open collector OFF. 9-8 IX-H User's Manual (PC Software) Importing the Status Output (Scan Mode) Importing the individual status output of each detection tool/logic The individual status result of the detection tool, logic, and position adjustment for the examined target can be checked. Trigger input Trigger 1 Processing time Black line: OUT 1 Assign the BUSY output ON OFF Min 0.2 ms ON White line: OUT 2 Assign "Tool 1" OFF Gray line: OUT 3 Assign Logic 1 OFF Orange line: OUT 4 Assign position adjustment OFF ON ON Previous result Status result of Tool 1 Previous result Status result of Logic 1 Previous result Status result of position adjustment yyThis is an example operation when the output mode of status output is set to [Latching]. For [One-Shot], refer to: “Changing the timing of the status output” (Page 9-10) yyThis is an example when the status results of Tool 1, Logic 1, and position adjustment are to be checked individually. yyThe status output turns ON when the status result of each tool was OK and turns OFF when the result was NG or -----. yyThe output lines for each output are active in the following instances: When Output Settings are [N.O.]: Status with NPN or PNP open collector ON. When Output Settings are [N.C.]: Status with NPN or PNP open collector OFF. yyThe status result will be kept until the next status result output. However, the assigned output turns off when the program number is switched. 9 Controlling with Input/Output Line IX-H User's Manual (PC Software) 9-9 Importing the Status Output (Scan Mode) Changing the timing of the status output The timing of the status output can be selected from [Latching] which links to the judgment timing and [One-Shot] which outputs for a specified time. For details of how to configure the settings, refer to: “Output Options” (Page 7-25) External trigger/Internal trigger BUSY output Trigger 1 Trigger 2 ON OFF Min 0.2 ms Status output (Latching output) Status output (One-Shot output) ON OFF ON Previous status result Status result of Trigger 1 Status result of Trigger 2 Status result of Trigger 1 OFF Delay time Status result of Trigger 2 One-Shot ON time Delay time One-Shot ON time yyIn case of [Latching], the output is updated with each judgment. yyIn case of [One-Shot], the output is updated for a set amount of time after the set delay time has passed. yyWhen the program number is switched, the status output turns off before each process is completed. Canceling One-Shot output To use the One-Shot output function, the following condition needs to be met. Trigger input interval (Trigger interval) > One-Shot ON Time If the above is not met, the following One-Shot output that occurs during the One-Shot outputting is cancelled and is not output. 9 Trigger 1 External trigger/Internal trigger BUSY output (1) ON OFF ON Controlling with Input/Output Line Internal process of Trigger 1 OFF Internal process of Trigger 2 OFF Judgment process Trigger 2 Trigger input interval (2) Delay time ON One-Shot ON time (3) Status result of Trigger 2 (internal) Delay time ON OFF Status result of Trigger 1 (internal) One-Shot ON time Status result of Trigger 1 Delay time One-Shot ON time (1) This is an example of what happens when the trigger input interval is shorter than the One-Shot ON Time. (2)To perform the One Shot output for the status result of Trigger 1, the previous One Shot output needs to be completed so that the output can be performed normally. (3)To perform the One Shot output for the status result of Trigger 1, the previous One Shot output needs to be completed. Since the One Shot output of Trigger 1 is active, the output status of Trigger 2 is canceled and will not be output. yyIf the BUSY time is not constant, meet the following condition to properly use a One Shot output. The system may be affected by a fluctuated BUSY time. BUSY time + Trigger input interval (Trigger interval) > BUSY time + One-Shot ON Time 9-10 IX-H User's Manual (PC Software) Changing Over (Scan Mode) Changing Over (Scan Mode) Program functions can easily change over by switching programs saved on the sensor with the input line. For details about program functions, refer to: “Changeover for a Target (Program Functions)” (Page 7-4) Trigger 1 Program ON bit0 to bit4 input OFF Trigger 2 T1 (1) Trigger 3 (4) PROG00 PROG01 PROG02 Switching time (T2) BUSY ON output OFF Switching time*1 (2) T3 Switch process (internal) Capture/ judgment (internal) Min 0 ms Operation program Status output PROG00 PROG01 PROG02 ON Previous result OFF Result from Trigger 1 Result from Trigger 2 Result from Trigger 3 (3) Changing multiple input lines at the same time The program bit0 to bit4 input states must be changed within 4 ms of each other. In the example below, if the inputs are turned off for more than 4 ms, input switches to Program 0 and then switches to Program 2. Max 4 ms Program bit0 9 Time Remarks T1 Min 10 ms Minimum on time T2 Tool registration time (total of the below) + 120 ms yyPosition adjustment: 50 ms (typ.) yy1-Axis Adjustment: 1 ms (typ.) yy2-Axis Adjustment: 30 ms (typ.) yyTilt adjustment: 40 ms (typ.) yyMonochrome area: 10 ms (typ.) x No. yyHeight area: 15 ms (typ.) x No. yyHeight: 1 ms (typ.) x No. yyStep: 1 ms (typ.) x No. yyMAX/MIN: 10 ms (typ.) x No. yyWidth: 1 ms (typ.) x No. yyAverage Height: 60 ms (typ.) x No. yyPin Height: 1 ms (typ.) x No. T3 10 ms (typ.) Switching time *1 If a program switches while the device is busy, the standby time until the previous process completes is added. Minimum busy output start time (1) Keep the Program bit0 to bit4 inputs active to change the active program number. “When switching the program by external input” (Page 7-6) (2)The BUSY output turns ON while switching the programs. The time to change programs differs depending on the settings. IX-H User's Manual (PC Software) 9-11 Controlling with Input/Output Line Program bit1 Changing Over (Scan Mode) (3)The output status (Latching output and One-Shot output) turns OFF before the process to switch the program has completed. (4)If the program number is switched during the judgment process by the trigger input, the changeover time increases because the system does not cancel judgment processing. Delay time differs depending on the settings of the sensor. yyUse this function during operation. Programs cannot be switched with external input during setup. yyThe response of an image displayed on the control panel might be delayed until after the process to switch the program has completed. (BUSY output OFF). 9 Controlling with Input/Output Line 9-12 IX-H User's Manual (PC Software) Changing Over (Line Mode) Changing Over (Line Mode) Program functions can easily change over by switching programs saved on the sensor with the input lines. For details about program functions, refer to: “Changeover for a Target (Program Functions)” (Page 7-4) Program ON bit0 to bit4 input OFF T1 (1) PROG00 PROG01 PROG02 Switching time (T2) BUSY ON output OFF (2) Min 0 ms T3 Switch process (internal) Operation program PROG00 PROG01 PROG02 Changing multiple input lines at the same time The program bit0 to bit4 input states must be changed within 4 ms of each other. In the example below, if the inputs are turned off for more than 4 ms, input switches to Program 0 and then switches to Program 2. Max 4 ms Program bit0 Program bit1 Time Remarks Min 10 ms T2 Tool registration time (total of the below) + +40 ms yyPosition adjustment: 1 ms (typ.) yyTilt adjustment: 1 ms (typ.) yyHeight: 1 ms (typ.) x No. yyStep: 1 ms (typ.) x No. yyEdge Position: 3 ms (typ.) x No. yyWidth/Diameter (judgment mode: Width): 3 ms (typ.) x No. yyWidth/Diameter (judgment mode: Diameter): 1 ms (typ.) x No. T3 10 ms (typ.) 9 Minimum on time Switching time If a program switches while the device is busy, the standby time until the previous process completes is added. Minimum busy output start time (1) Keep the Program bit0 to bit4 inputs active to change the active program number. “When switching the program by external input” (Page 7-6) (2) The BUSY output turns ON while switching the programs. The time to change programs differs depending on the settings. yyUse this function during operation. Programs cannot be switching with external input during setup. yyThe response of an image displayed on the control panel might be delayed until the process to switch the program has completed (BUSY output OFF). IX-H User's Manual (PC Software) 9-13 Controlling with Input/Output Line T1 Clearing Errors Clearing Errors If an error occurs, the error that is output can be turned OFF using the reset input. When [Reset (Error Only)] or [Reset (Status & Error)] is set for the Input Function, the error clear by reset input is enabled. T1 Reset input T2 (2) T4 BUSY output ON (3) OFF (6) Processing time (T3) T5 Process execution Clear error (internal) (4) Error output (1) (5) Time 9 Remarks T1 Min 2 ms Minimum off time T2 Min 2 ms Minimum on time T3 In scan mode: 3 ms (typ.) In line mode: 30 ms (typ.) Processing time Note: If an error is reset while the device is busy, the standby time until the previous process completes is added. T4 2 ms (typ.) Minimum busy output start time T5 Min 200 µs BUSY off before error output update Controlling with Input/Output Line (1) If an error occurred, the error output turns ON. Error types that are output are: yySystem error yyStartup memory readout error yyTrigger error To output a trigger error, set the trigger error setting in the Output Assignment in Settings Navigator to [ON]. yyZERO/Offset Error (2) Turn on the reset input. (3) After the minimum busy output start time has passed, busy output turns on. (4) Error clear processing is performed. (5) After error clear processing, error output turns off. Error types that can be cleared are: yyTrigger Error yyZERO/Offset Error The system error/startup memory readout error cannot be cleared. (6) After error clear is performed, BUSY output turns off. 9-14 IX-H User's Manual (PC Software) Resetting Status Resetting Status You can turn off the matching rate and judgment outputs with the reset input. When [Reset (Status Only)] or [Reset (Status & Error)] is set for the Input Function, the status reset by reset input is enabled. T1 Reset input T2 (1) T4 BUSY output ON (2) OFF (5) Processing time (T3) T5 Process execution Reset (internal) (4) Status output State before reset (e.g.: On with status OK) State after reset: (e.g.: Off with no status) Time T1 Min 2 ms Minimum off time T2 Min 2 ms Minimum on time T3 In scan mode: 3 ms (typ.) In line mode: 30 ms (typ.) Processing time Note: If a judgment is reset while the device is busy, the standby time until the previous process completes is added. T4 2 ms (typ.) Minimum busy output start time T5 Min 200 µs BUSY off before status output update 9 Turn on the reset input. After the minimum busy output start time has passed, busy output turns on. Status reset processing is performed. After status reset processing, status output is reset. After status output reset is performed, the BUSY output turns OFF. IX-H User's Manual (PC Software) Controlling with Input/Output Line (1) (2) (3) (4) (5) Remarks 9-15 Laser Shutdown/Release Laser Shutdown/Release T1 Laser shutdown input T1 (1) (6) T4 BUSY output ON OFF T4 (2) (5) Processing time (T3) Laser shutdown/release (internal) Emission status (7) T5 Processing time (T3) Process execution Process execution (3) (8) Laser emitting (4) 9 T5 (9) Laser shutting down Time Controlling with Input/Output Line (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (10) Laser emitting Remarks T1 Min 2 ms Minimum off time T2 Min 2 ms Minimum on time T3 In scan mode: 3 ms (typ.) In line mode: 30 ms (typ.) Processing time Note: If emission stops while the device is busy, the standby time until the previous process completes is added. T4 2 ms (typ.) Minimum busy output start time T5 Min 200 µs BUSY off before emission state update Laser shutdown input is turned on. After the minimum busy output start time has passed, busy output turns on. Laser shutdown processing is performed. After laser shutdown processing, emission stops. After laser shutdown processing is performed, BUSY output turns off. Laser shutdown input is turned on. After the minimum busy output start time has passed, busy output turns on. Laser shutdown release processing is performed. After laser shutdown release processing, laser emission starts. After laser shutdown release processing performed, BUSY output turns off. 9-16 IX-H User's Manual (PC Software) Running ZERO/Offset Running ZERO/Offset T1 ZERO/Offset input T2 (1) T4 BUSY output ON (2) OFF (5) Processing time (T3) ZERO/Offset (internal) T5 Process execution (3) Judgment Value (4) State before shift Time Remarks T1 Min 2 ms Minimum off time T2 Min 2 ms Minimum on time T3 In scan mode: 5 ms (typ.) In line mode: 30 ms (typ.) Processing time Note 1: If ZERO/Offset is reset while the device is busy, the standby time until the previous process completes is added. Note 2: When saving ZERO/Offset values in the nonvolatile memory, the following is calculated: 20 ms (typ.) x No. of tools (only tools that have a ZERO/Offset value) T4 2 ms (typ.) Minimum busy output start time T5 Min 200 µs BUSY off before judgment value update 9 Turn on ZERO/Offset input. After the minimum busy output start time has passed, busy output turns on. ZERO/Offset processing is performed. After ZERO/Offset processing, the judgment value shifts. After ZERO/Offset processing is performed, the BUSY output turns OFF. IX-H User's Manual (PC Software) Controlling with Input/Output Line (1) (2) (3) (4) (5) State after shift 9-17 Operations when Power of the Sensor is Turned on Operations when Power of the Sensor is Turned on Operations when the power is turned ON are as follows. Check activation of the BUSY output when starting operation. Initializing 2 seconds or longer Power (DC24V) BUSY 20 ms or longer Run Setting (1) Determine the I/O settings (2) Trigger Error output RUN output Total status output Status output of each tool System error ON OFF Program number BUSY output Run (3) ON Trigger (4) OFF (5) ON OFF (6) ON OFF Min 0 ms Min 0.2 ms Min 0.2 ms ON OFF Position adjustment output (1)After the power is turned ON, the I/O Settings (NPN or PNP and N.O. or N.C.) will be determined. “Operation for initial startup of the sensor” (Page 3-14) “NPN/PNP” (Page 7-27) “N.O./N.C.” (Page 7-24) 9 (2)The program number will be determined. If the program switching condition (Page 8-11) is set to [External IN], the program number is determined according to the input condition of the input line. Controlling with Input/Output Line (3)BUSY output turns ON. yyIn case of N.O. output, the transistor turns from OFF to ON. yyIn case of N.C. output, the transistor turns from OFF to OFF, so no changes occur. (4)The BUSY output turns OFF and the system starts to operate. yyIn case of N.O. output, the transistor turns from ON to OFF. yyIn case of N.C. output, the transistor turns from OFF to ON. By checking the activation of the BUSY output, operation in N.O./N.C. can be checked. (5)If a startup error occurs, the error output turns ON during the BUSY status. (6)The RUN output turns ON when the sensor is running with no system error occurring. yyThe output lines for each output are active in the following instances: When Output Settings are [N.O.]: Status with NPN or PNP open collector ON. When Output Settings are [N.C.]: Status with NPN or PNP open collector OFF. yyThe RUN output, BUSY output, and error output will be output from the line assigned in the output assignment for the program number determined after the power is turned ON. If the outputs are not assigned, these statuses will not be output. 9-18 IX-H User's Manual (PC Software) Timing Input Response Time (Line Mode) Timing Input Response Time (Line Mode) The timing input response time is the time that timing is input until status output is finalized. Response time (maximum value) Sampling frequency: 6 ms Setting Main/expansion Response time (ms) Main unit 24 Expansion unit 24 Main/expansion unit link function Main/expansion unit calculation in use Main unit 36 Expansion unit 24 Interference prevention (w/ o calculation) Main unit 36 Expansion unit 36 Interference prevention (with calculation) Main unit 48 Expansion unit 36 Normal Note: When the interference prevention function is used, the sampling frequency is twice as long. Sampling frequency: 11 ms Setting Main/expansion Response time (ms) 44 Expansion unit 44 Main/expansion unit link function Main/expansion unit calculation in use Main unit 66 Expansion unit 44 Interference prevention (w/ o calculation) Main unit 66 Expansion unit 66 Interference prevention (with calculation) Main unit 88 Expansion unit 66 9 Controlling with Input/Output Line Main unit Normal Note: When the interference prevention function is used, the sampling frequency is twice as long. IX-H User's Manual (PC Software) 9-19 Response Time (Line Mode) Response Time (Line Mode) Response time is the time from the sensor recognizing changes to the target until output. Status output response time (maximum value) Filter: Average, Sampling Period: 6 ms Response time (ms) Setting Main/expansion Average number of times 1 2 4 6 Main unit 24 30 42 54 Expansion unit 24 30 42 54 Main/expansion unit link function Main/expansion unit calculation in use Main unit 36 42 54 66 Expansion unit 24 30 42 54 Interference prevention (w/ o calculation) Main unit 36 48 72 96 Expansion unit 36 48 72 96 Interference prevention (with calculation) Main unit 48 60 84 108 Expansion unit 36 48 72 96 Normal Note: When the interference prevention function is used, the sampling frequency is twice as long. Filter: Average, Sampling Period: 11 ms Response time (ms) 9 Setting Main/expansion Average number of times Controlling with Input/Output Line 1 2 4 6 Main unit 44 55 77 99 Expansion unit 44 55 77 99 Main/expansion unit link function Main/expansion unit calculation in use Main unit 66 77 99 121 Expansion unit 44 55 77 99 Interference prevention (w/ o calculation) Main unit 66 88 132 176 Expansion unit 66 88 132 176 Interference prevention (with calculation) Main unit 88 110 154 198 Expansion unit 66 88 132 176 Normal Note: When the interference prevention function is used, the sampling frequency is twice as long. 9-20 IX-H User's Manual (PC Software) Response Time (Line Mode) Filter: Median, Sampling Period: 6 ms Response time (ms) Setting Main/expansion Median count (times) 3 6 8 12 24 Main unit 30 42 48 60 96 Expansion unit 30 42 48 60 96 Main/expansion unit link function Main/expansion unit calculation in use Main unit 42 54 60 72 108 Expansion unit 30 42 48 60 96 Interference prevention (w/o calculation) Main unit 48 72 84 108 180 Expansion unit 48 72 84 108 180 Interference prevention (with calculation) Main unit 60 84 96 120 192 Expansion unit 48 72 84 108 180 Normal Note: When the interference prevention function is used, the sampling frequency is twice as long. Filter: Median, Sampling Period: 11 ms Response time (ms) Setting Main/expansion Median count (times) 6 8 12 24 Main unit 55 77 88 110 176 Expansion unit 55 77 88 110 176 Main/expansion unit link function Main/expansion unit calculation in use Main unit 88 121 143 187 319 Expansion unit 66 99 121 165 297 Interference prevention (w/o calculation) Main unit 88 132 154 198 330 Expansion unit 88 132 154 198 330 Interference prevention (with calculation) Main unit 110 154 176 220 352 Expansion unit 88 132 154 198 330 Normal 9 Controlling with Input/Output Line 3 Note: When the interference prevention function is used, the sampling frequency is twice as long. Analog output update frequency The analog output update frequency is the same as the sampling frequency. Note: When the interference prevention function is used, the sampling frequency is twice as long. Analog output response time Status output response time + 0.3 ms IX-H User's Manual (PC Software) 9-21 Response Time (Line Mode) MEMO 9 Controlling with Input/Output Line 9-22 IX-H User's Manual (PC Software) Chapter 10 This chapter explains the specifications and dimensions of the sensor and software. Specifications Specifications.....................................................................10-2 Dimensions.........................................................................10-8 10 Specifications IX-H User's Manual (PC Software) 10-1 Specifications Specifications Sensor Head Model IX-055 Standard distance 55 mm 80 mm Measurement distance 45 to 65 mm 62 to 98 mm Range of detection*1 Scan mode (X direction) × (Y direction) Measurement distance 45 mm: 27.5×20.5 mm Measurement distance 62 mm: 36.5×27.0 mm to to Measurement distance 55 mm: 32.5×24.5 mm Measurement distance 80 mm: 45.5×34.0 mm to to Measurement distance 65 mm: 37.5×28.5 mm Measurement distance 98 mm: 54.5×41.0 mm Line mode (X direction) Measurement distance 45 mm: 27.5 mm to Measurement distance 55 mm: 32.5 mm to Measurement distance 65 mm: 37.5 mm Red semiconductor laser wavelength 660 nm (visible light) Laser class Class II Laser Product (FDA(CDRH)Part1040.10) , Class 2 Laser Product (IEC 60825-1: 2014) Output 0.95 mW(FDA(CDRH)Part1040.10), 1.6 mW(IEC 60825-1: 2014) Height*3 Minimum Scan Average height*4 detection mode Pin height*5 (guideline) Line mode*6 Repetition accuracy*7 Edge Horizontal detection direction (X direction) guideline*8 Line mode Line mode Image sensor 10 Specifications *5 *6 *7 10-2 φ0.5 mm φ0.3 mm φ0.4 mm 0.5 mm x 0.5 mm 0.7 mm x 0.7 mm 10 µm 20 µm (Indication : when measuring the height between 2 different points, the typical measurement to be performed is as shown below. IX-055: 100 μm, IX-080: 200 μm) 0.3 mm 0.4 mm 120 ms~ (Typical example) 6 ms/11 ms (Selection type) Amplifier type Red LED Lighting method Pulse lighting 0.04% of F.S./°C 0.04% of F.S./°C Enclosure rating IP67 Ambient temperature*10 0 to +45°C (No freezing) Relative humidity 35 to 85% RH (No condensation) Environment illuminance*11 Incandescent lamp 5000 lx or less Vibration 10 to 55 Hz, 1.5 mm double amplitude, 2 hours each for X, Y, and Z axes Shock resistance 500 m/s2 3 different directions in 3 times Environmental resistance *4 φ1.0 mm φ0.4 mm Monochrome CMOS image sensor Temperature characteristic*9 *1 *2 *3 φ0.7 mm Scan mode Sampling Period Illumination Measurement distance 62 mm: 36.5 mm to Measurement distance 80 mm: 45.5 mm to Measurement distance 98 mm: 54.5 mm Amplifier type Laser source Height (Z direction) IX-080 Material Body: Zinc diecast, Front cover: Glass, Acrylic (hard coating), Indicator light cover: TPU, Connector ring: PBT, Connector: Zinc diecast Weight Approx. 190g X: Laser longitudinal direction, Y: Laser transverse direction Classification is performed according to IEC60825-1 by following Laser Notice No.56 of FDA (CDRH). When mounting the head vertically at the standard distance. For scan mode, when measurement is made by using the height tool, measurement point “Small” without position correction. When mounting the head vertically at the standard distance. For scan mode, when measurement is made by using the average height tool, average size “Small” without position correction. When mounting the head vertically at the standard distance. For scan mode, when measurement is made by using the pin height tool without position correction. When mounting the head vertically at the standard distance. For line mode, when measurement is made by using the height tool, the minimum tool window size without position correction. The value measured in scan mode by using “Large” point size in the height tool to measure the dedicated standard object (white diffusing material) at the standard distance in the center of view. IX-H User's Manual (PC Software) Specifications IX-150 IX-360 IX-360W 150 mm 360 mm 360 mm 100 to 200 mm 280 to 440 mm 280 to 440 mm Measurement distance 100 mm: 56.5×42.0 mm Measurement distance 280 mm: 66.0×49.5 mm Measurement distance 280 mm: 150×113 mm to to to Measurement distance 150 mm: 82.5×61.5 mm Measurement distance 360 mm: 84.0×63.0 mm Measurement distance 360 mm: 192×144 mm to to to Measurement distance 200 mm: 108.5×81.0 mm Measurement distance 440 mm: 102.0×76.5 mm Measurement distance 440 mm: 234×176 mm Measurement distance 100mm: 56.5mm to Measurement distance 150mm: 82.5mm to Measurement distance 200mm: 108.5mm Measurement distance 280mm: 66.0mm to Measurement distance 360mm: 84.0mm to Measurement distance 440mm: 102.0mm Measurement distance 280mm: 150mm to Measurement distance 360mm: 192mm to Measurement distance 440mm: 234mm Red semiconductor laser wavelength 660 nm (visible light) Class II Laser Product (FDA(CDRH)Part1040.10) , Class 2 Laser Product (IEC 60825-1: 2014) Class 2 Laser Product (IEC 60825-1: 2014, FDA(CDRH)Part1040.10*2) 0.95 mW(FDA(CDRH)Part1040.10), 1.6 mW(IEC 60825-1: 2014) 2.8 mW φ1.7 mm φ1.8 mm φ3.8 mm φ0.9 mm φ1.2 mm φ2.6 mm φ0.8 mm φ0.9 mm φ1.9 mm 1.1 mm x 1.1 mm 1.2 mm x 1.5 mm 2.6 mm x 2.6 mm 50 µm 150 µm 150 µm (Indication : when measuring the height between 2 different points, the typical measurement to be performed is as shown below. IX-150: 500 μm, IX-360: 1000 μm, IX-360W: 1000 μm) 0.5 mm 1 mm 2 mm 120 ms~ (Typical example) 6 ms/11 ms (Selection type) Monochrome CMOS image sensor 10 Red LED Pulse lighting 0.08% of F.S./°C 0.04% of F.S./°C IP67 0 to +45°C (No freezing) 35 to 85% RH (No condensation) Incandescent lamp 5000 lx or less Incandescent lamp 3000 lx or less 10 to 55 Hz, 1.5 mm double amplitude, 2 hours each for X, Y, and Z axes 500 m/s2 3 different directions in 3 times Body: Zinc diecast, Front cover: Glass, Acrylic (hard coating), Indicator light cover: TPU, Connector ring: PBT, Connector: Zinc diecast Approx. 190g *8 *9 *10 *11 Approx. 300g When mounting the head vertically at the standard distance. For line mode, when the metal block gauge is measured by using the average filter set to four times, edge position tool without position correction. For the width mode of the width/diameter tool, the detection guideline is twice the edge detection guideline. The minimum step (guideline) necessary for edge detection of each model at the standard distance is as follows: IX‑055: 0.8 mm, IX‑080: 1.0 mm, IX‑150: 2 mm, IX‑360: 4 mm, IX‑360W: 4 mm. When the distance to target object equals the standard distance. F.S. for each device are shown as following. IX‑055: ±10 mm, IX‑080: ±18 mm, IX‑150: ±50 mm, IX‑360: ±80 mm, IX‑360W: ±80 mm. When mounting on a metal. For laser source in case of initial settings. IX-H User's Manual (PC Software) 10-3 Specifications 0.04% of F.S./°C Specifications Detection range 16.4 C B A 14.9 10 D G E H F I (mm) IX-055 IX-080 IX-150 IX-360 IX-360W A 45 62 100 280 280 B 55 80 150 360 360 C 65 98 200 440 440 D 20.5 27 42 49.5 113 E 24.5 34 61.5 63 144 F 28.5 41 81 76.5 176 G 27.5 36.5 56.5 66 150 H 32.5 45.5 82.5 84 192 I 37.5 54.5 108.5 102 234 Specifications 10-4 IX-H User's Manual (PC Software) Specifications Sensor Amplifier Model IX-H2000 IX-H2050 Main / Expansion Main Expansion Display*1 Minimum display unit Axis Z 10 µm Axis X 50 µm Display range Axis Z ±999.99 to ±999mm (4 levels available) Axis X ±999.95 to ±999mm (4 levels available) Scan mode Height, Step, Average Height, Pin Height, MAX/MIN, Height Area, Monochrome Area, Width, Calculate Step, Calculate Thickness, Position Adjustment, 1-Axis Adjustment, 2-Axis Adjustment (Maximum settings number) Judgment tools: 16 tools, Position Adjustment tool: 1 tool Line mode Height (AVE/MAX/MIN) , Step (AVE/MAX/MIN) , Edge Position, Width/Diameter, Step/Width, Thickness, Position Adjustment, Tilt Adjustment (Maximum settings number) Judgment tools: 16 tools*10, Position Adjustment tool: 1 tool, Tilt Adjustment tool: 1 tool Common ZERO/Offset, Threshold adjustment in operation, 2-point Calibration, Measurement direction, Measure when position adjustment fails, ZERO/Offset storage, Imaging Mode (HDR), Time + Date Info, N.O./N.C. switching, I/O Monitor, Auto Brightness Adjustment, Lighting (ON/OFF), Total Status Conditions, NPN/PNP switching, Main/Expansion Simul Input, Interference Prevention, Security Tool*2 Other functions Scan mode Measurement Range, Measurement Position (Small/MidSens/Large), Measurement mode, Reduce measurement noise, Imaging Mode (HighGain), Tilt Adjustment (Fixed/Real time adjustment is selectable), Cut Halation, Trigger input (Internal/External), Trigger Interval, Trigger Delay, Trigger Error, Monochrome histogram function, Average Height histogram function, Fixed Reference Area, Mask outline, Rotation Range, Height image display on the Tool Settings screen, Scaling function Line mode Adjust Laser Position, Timing input, Head tilt adjustment (Fixed only), Remove ambient influence, Hold function, Alarm Setting, Measurement Method (Ave/Max/ Min), Laser sensitivity adjustment, Average filter, Median filter, X-axis median filter No-voltage input/voltage input is switchable For no-voltage input: ON voltage 2 V or lower, OFF current 0.1 mA or lower, ON current 2 mA (short circuit) For voltage input: Maximum input rating 26.4 V, ON voltage 18 V or higher, OFF current 0.2 mA or lower, ON current 2 mA (for 24 V) Input Function 8 Inputs (IN1 to IN8) IN1: External Trigger↑↓/Timing, IN2 to IN8: Enable by assigning the optional functions Assignable functions: Switch program, Laser Shutdown, Batch ZERO/Offset , Reset (Error only) , Reset (Status only) , Reset (Status & Error) Open collector output NPN/PNP is switchable, N.O./N.C. is switchable For open collector NPN output : Maximum rating 26.4 V 50 mA (20 mA when an Expansion unit is connected), remaining voltage 1.5 V or lower For open collector PNP output : Maximum rating 26.4 V 50 mA (20 mA when an Expansion unit is connected), remaining voltage 2 V or lower Output Outputs 10 Outputs (OUT1 to OUT10) Function Enable by assigning the optional functions Assignable functions: Total judge result (All Tools OK / Any Tool OK/NG / Each logic), RUN, BUSY, Error, Position Adjustment result, Tilt Adjustment result, 1-Axis/2-axis edge adjustment result, Monochrome Area/Height Area result (OK/NG), Height/Step/MAXMIN/Width/Diameter/Average Height/ Pin Height Tool result (OK/NG/HIGH/LOW), Alarm, Logical calculation result of each tool Analog output voltage*3 ±5V, 1-5V, 0-5V output impedance 100Ω 3 4-20mA Maximum load resistance 350Ω Analog output current* Numbers of programs - 32 programs IX-H User's Manual (PC Software) 10-5 Specifications Inputs 10 Specifications Model IX-H2000 Measurement Statistics*1 Detection record*5 FTP data transfer (FTP client function) Number of storage*9 Scan mode: 100, Line mode: 500 Condition NG only/All is selectable Transfer Destination FTP server Transfer format bmp/jpeg//txt is selectable 4 conditions Transfer Condition Ethernet*6 All / Total status result (OK/NG) / Result for each tool (OK/(NG and ALM)) / Logical operation result for each tool is selectable Standard 100BASE-TX/10BASE-T Connector RJ-45 8 pin connector CC-Link, DeviceNet, EtherNet/IP, EtherCAT, RS-232C, BCD output, PROFINET, PROFIBUS, TCP/IP Non-procedural communication Number of connections Main unit x1, Expansion unit x1, Communications unit (DL) x1 Power voltage Environmental resistance DC24V±10% (including ripple) Maximum 1.9A or less (only main unit in use: 0.8A or less, with expansion unit: 1.9A or less) (excluding output load) Ambient temperature 0 to +50°C (No freezing) Relative humidity 10 35 to 85%RH (No condensation) Main unit case: PC, Power connector: PA, POM Analog output connector: PA, POM I/O connector: PA Head connector: Zinc + Ni coat, PA Ethernet connector: Copper alloy + Ni coat, PA Radiator plate on rear main unit: Aluminum DIN rail tab on rear main unit: POM Nameplate: PC Specifications Weight *7 *8 *9 Approx. 210g Scan mode FTP Client function High resolution mode Number of saved images in the detection history 10-6 Approx. 190g Can be displayed on the control panel for IX series or on the PC software. Can be set for each program. Select any of the following to use, ±5V, 1-5V, 0-5V, 4-20mA. Counts when settings of Sample Hold (Edge) and Peak/Bottom/P-P hold (Level/Edge) is configured. Saves to the inner memory of sensor amplifier. The detection history saved in the sensor amplifier can be copied to PC as a backup by using the PC software or the USB mounted on the control panel for IX series. It is used to connect the control panel for IX series or the PC software. The connection to an expansion unit is via RJ-45 connector of main unit. When using communication unit DL series. For other interfaces, please contact our office for more information. Includes the communication unit DL series. The following restrictions are applied depending on the settings. Detection mode *10 Supplied from the Main unit Consumption current*8 Material *6 - Compatible interface*7 Rating *1 *2 *3 *4 *5 IX-H2050 Scan mode: Measurement value/Matching rate (MAX, MIN, AVE), TIME (Latest value, MAX, MIN, AVE), COUNT (OK / NG / Trigger No.) Line mode: Measurement value/Matching rate (MAX, MIN, AVE), COUNT (OK / NG / Judge Count) Enable Line mode Disable Enable Disable Enable Disable 50 images 80 images 70 images 100 images When using diameter tools, up to 8 tools. IX-H User's Manual (PC Software) Enable Disable – 400 images 500 images Specifications IX-Navigator Model System requirements IX-H1 Interface Equip the Ethernet (100BASE-TX) interface OS*1 Windows 10 Home/Pro/Enterprise Windows 7 (SP1 or higher) Home Premium/Professional/Ultimate One of the OS must be installed. Languages*2 English, Japanese, German, Chinese(Simplified), Italian, French, Spanish Processor Needs to be compliant with system requirements for OS. Memory capacity Needs to be compliant with system requirements for OS. Required capacity for installation 1 GB or more Monitor Resolution 1024 × 768 pixel or higher, display color High Color (16bit) or higher Operating conditions .NET Framework 4.5.2 must be installed*3 *1 Supports 32-bit and 64-bit versions. *2 With IX-H2000/H2050 connected, Japanese, English, and Chinese (Simplified) only are supported. *3 If .NET Framework 4.5.2 is not installed, it will be installed automatically when IX-H1 is installed. 10 Specifications IX-H User's Manual (PC Software) 10-7 Dimensions Dimensions Sensor Head IX-055/IX-080/IX-150/IX-360 20 38.4±1.2 (Minimum) 12.5 3.5 φ12 40 33 69.2 3.5 36.9 3xM4 Depth 10 φ4.8 Sensor head/amplifier Measurement cable for IX series distance reference plane 60 67 30 14.9 3xφ3.2 Plate through mounting hole 32.2 (127.6) Indicator 16.4 74.7 Center of light reception φ4.8 20 (Minimum) 58.5 (101.3) 38.4±1.2 42.9 3xM4 Depth 10 IX-360W (171.8) Indicator 12.5 3.5 Ø12 32.2 43 40 33 10 20 38.4±1.2 (Minimum) 113.3 36.9 60 111.2 3xφ3.2 Plate through mounting hole Measurement distance reference plane φ4.8 Sensor head/amplifier cable 30 14.9 16.4 118.9 Center of light reception 10-8 (101.3) 20 (Minimum) 102.6 38.4±1.2 42.9 3xM4 Depth 10 φ4.8 Specifications 47.7 3xM4 Depth 10 IX-H User's Manual (PC Software) Dimensions With vertical mounting bracket (OP-88343) (IX-055/IX-080/IX-150/IX-360) With transverse mounting bracket (OP‑88344) (IX-055/IX-080/IX-150/IX-360) 131.3 111.3 14.2° R3 19 38.4±1.2 20 (Minimum) φ12 43.3 17.7° 5.8° .8 51.3 8 17.7° 0 R3 14.2° 19.2 0. φ12 φ4.8 Measurement distance reference plane 5.8° 3.7 Measurement distance reference plane 17.7 R2 .2 30° 4 R2.2 12 16.5 25 53 68.3 73.1 R2 .2 4.4 φ3 .2 R2 61 81.1 56.2 4.4 20 (Minimum) 19 38.4±1.2 60 30 14.9 18 10 60 14.9 30 Center of light reception (4.9) φ4.8 10.4 (4.9) Center of light reception 19.3 48.2 86.2 (106.2) With vertical mounting bracket (OP-88343) (IX-360W) 19 5.8° 38.4±1.2 20(Minimum) φ4.8 105.2 121.6 30° 2 2. R 12 48.2 4.4 16.4 φ3 4 30 Center of light reception 19 60 14.9 Measurement distance reference plane (4.9) 19.3 10.4 Specifications 43.3 17.7° 0.9 R3 10 φ12 14.2° R2 .2 86.1 (106.1) IX-H User's Manual (PC Software) 10-9 Dimensions With transverse mounting bracket (OP‑88344) (IX-360W) (171.7) 151.7 38.4±1.2 R3 14.2° 20 (Minimum) 0. φ12 5.8° 51.3 17.7° 19.2 9 φ4.8 Measurement distance reference plane 40.5 (4.9) 14.9 10 30 18 60 Center of light reception .2 56.2 2 R2 2. 4.4 R 60.7 25 53 16.4 26.5 68.3 With vertical diagonal mounting bracket (OP-88345) (IX-055/IX-080/IX-150/IX-360) 25.3 5.8° 60 14.9 Measurement distance reference plane (14) 16.7 20 (Minimum) 12 14.7 57.3 R2.2 4.4 .2 R2 0 20° 19 Center of light reception 67.3 87.4 10-10 φ4.8 38.4±1.2 φ4 30 Specifications 43.3 17.7° 9 0. R3 10 φ12 14.2° 95.3 (115.3) IX-H User's Manual (PC Software) Dimensions With vertical diagonal mounting bracket (OP-88345) (IX-360W) 25.3 φ12 5.8° 43.3 17.7° 0.9 R3 14.2° Measurement distance reference plane 20 (Minimum) φ4.8 (14) 16.7 0 12 14.7 57.3 4.4 87.4 111.5 127.9 φ4 R2 .2 20° 30 19 60 14.9 Center of light reception 38.4±1.2 R2 .2 95.3 (115.3) With transverse diagonal mounting bracket (OP-88346) (IX-055/IX-080/IX-150/IX-360) (131.3) 111.3 38.4±1.2 R3 20 (Minimum) 0.8 φ12 10 φ4.8 Specifications 5.8° 17.7° 87 14.2° Measurement distance reference plane Center of light reception (11) 98 .2 R2 2 25 53 73.1 2. 16.5 R 20.1 4.4 30 60 18 10 14.9 3.7 IX-H User's Manual (PC Software) 10-11 Dimensions With transverse diagonal mounting bracket (OP-88346) (IX-360W) (171.7) 151.7 38.4±1.2 14.2° 0.9 R3 φ12 17.7° 87 20 (Minimum) 5.8° φ4.8 Measurement distance reference plane 40.5 (11) 14.9 10 30 18 60 Center of light reception R2 .2 4.4 .2 R2 60.7 25 24.1 73.1 98 53 16.4 With vertical diagonal mounting bracket (OP-88345): Attaching a vertical laser for line mode IX-055 ) um inim 2 IX-080 21.5 20.6 27 25.2 8 φ4. M 20( .8 10 ) um inim φ4 0(M 17.4 34 Laser emission position 42.1 51 8.5° 18° 10-12 17.8 44.4 15.3 IX-H User's Manual (PC Software) 11.8° 13.9 2.7 3.1 20(Minim 27.6 41.2 Laser emission position 57.9 um) IX-360 φ4.8 14 φ4.8 IX-150 φ4.8 IX-360W um) inim 20(M 19.9 imum) Laser emission position 20 (Min 21.6 1.2 0.6 Laser emission position 24.5° ° 29.5 Specifications 22.1 33.5 27.2 Laser emission position 34.3 Dimensions 2 ) IX-080 23.1 22.2 um inim 0(M 17.4 27.2 1.4 Laser emission position 29.8 29.7 19.9 IX-360 ) imum in 20(M φ4.8 41 40.6 3.6 24.5° 29.5° 21.6 Laser emission position um) 20(Minim φ4.8 4.2 ) 22.1 33.5 6.3 7.5 IX-150 um inim M 20( 8 φ4. .8 φ4 16.7 IX-055 18.5 With transverse diagonal mounting bracket (OP-88346): Attaching a vertical laser for line mode 27.6 41.2 0.3 34 51 8.5° 18° Laser emission position 17.8 Laser emission position 15.3 IX-360W 45.9 ) inimum 36.7 20 (M φ4.8 10 4.2 11.8° Specifications 32 47.8 Laser emission position 20 IX-H User's Manual (PC Software) 10-13 Dimensions With adjustable bracket (OP-88347) (IX-055/IX-080/IX-150/IX-360) 129.3 109.3 φ12 12.2 38.4±1.2 20 (Minimum) φ4.8 Measurement distance reference plane (43.4) 21.7 20 21.7 20 14.9 Center of light reception 19.5 (67.5) 48 32.9 17.1 φ1 2 33.5 35.2 33.5 35.2 (70.4) With adjustable bracket (OP-88347) (IX-360W) 20 38.4±1.2 (Minimum) 12.2 φ12 (171.7) 151.7 φ4.8 Measurement distance reference plane 33.5 23 21.7 Specifications φ12 35.2 (112.9) 10-14 21.7 20 16.4 19.5 10 (67.5) 48 32.9 14.9 77.7 61.3 Center of light reception (70.4) 35.2 (43.4) IX-H User's Manual (PC Software) Dimensions Sensor Amplifier IX-H2000 Minimum 142.8 When using an Ethernet cable 43.2 43.2 Sensor head/ amplifier cable for IX series Minimum 123.6 When using a LAN cable 36.8 66.9 61.5 66.1 62.2 48.2 95 (109.7) DIN rail LAN cable or Ethernet cable I/O cable IX-H2050 When connected 66.1 62.2 95 (47) 43.2 98.4 86.4 DIN rail 10 95 (109.7) Specifications Optional Parts for the Sensor Sensor Head/Amplifier cable 19.1 yyOP-88551 (20m) 38.4±1.2 (25) 3000 8.1 7 2000 (OP-87903) 5000 (OP-87904) 10000 (OP-87905) 20000 (OP-88551) φ4.8 φ12 38.4±1.2 yyOP-87905 (10m) 27.8 yyOP-87904 (5m) φ12 yyOP-87903 (2m) I/O cable (OP-87906) IX-H User's Manual (PC Software) 10-15 Dimensions Vertical mounting bracket (OP-88343) Material: SUS304 t=3.0 44.6 ° 30 18 10 12 48.2 4.4 R2.2 R2.2 4.4 Transverse mounting bracket (OP-88344) 19.2° 19.2° Adjustable bracket (OP-88347) 22.7° R2.2 R2 .2 .2 10.8 8° 98 4.4 22.7° R2 37.5 30 18 10 4.4 3 ° 10. 25 53 73.1 Material: SUS304 t=3.0 R3 0.9 51.3 44.7 R2.2 R2.2 22.3 30° 30 19 22.3° ° 4 4.4 34.2 4 φ3 81.1 9 0. R3 .2 R2 80.4 R 2. 2 25.8° 25.8° 3 ° 10.8 .2 R2 22.7° 10.8° 43.3 36.7 22.7° .9 Material: SUS304 t=4.0 .2 R2 34.2 ° 30 R 19.2° 19.2° Transverse diagonal mounting bracket (OP‑88346) 4.4 56.2 4.4 Bracket Material: Zinc die-casting * Strut φ12 is not supplied with the OP-88347 Material: SUS304 t=4.0 25.8° φ27 36.7 0 φ4 4.4 R2.2 5 ter 6× bo φ20 .1 re De φ24 pth 2 13.8 4 16.5 16.5 20 21.7 21.7 (43.4) un R2.2 22.3° Co 50.9 R2.2 .4 20° 30 19 4 φ4 87.4 10-16 3.3 4.4 Material: SUS304 22.3° 34.2 ° 34.2 ° R2.2 (36.9) 32.5 19.5 R2.2 12 57.3 IX-H User's Manual (PC Software) 60 70.4 2 φ1 Specifications 25.8° 13 25.5 Vertical diagonal mounting bracket (OP‑88345) 9 0. R3 10 25 53 68.3 73.1 Dimensions Communication cables LAN cable yyOP-87458 (5m) yyOP-87459 (10m) yyOP-87950 (1m) yyOP-87952 (5m) 47.3 44.7 13.6 yyOP-87953 (10m) 1000 (OP-87950) 3000 (OP-87951) 5000 (OP-87952) 10000 (OP-87953) 15.5 17.1 φ14.8 1000 2000 5000 10000 yyOP-87951 (3m) 44.2 15.5 yyOP-87457 (2m) φ6.4 yyOP-87907 (1m) φ6.2 Ethernet cable 44.2 13.6 L type Ethernet cable yyOP-88042 (1m) yyOP-88043 (2m) yyOP-88044 (5m) yyOP-88045 (10m) 13.4 φ6.4 8° 44.7 1000 2000 5000 10000 32.5 35 33.1 17.1 φ15 10 Specifications IX-H User's Manual (PC Software) 10-17 Dimensions Mutual interference area 16.4 C B A 14.9 10 D G E H F I (mm) IX-055 IX-080 IX-150 IX-360 IX-360W A 45 62 100 280 280 B 55 80 150 360 360 C 65 98 200 440 440 D 22 29 46 55 119 E 26 37 66 70 151 F 30 45 86 85 184 G 30 39 60 73 158 H 35 49 87 93 202 I 40 59 114 113 245 Specifications 10-18 IX-H User's Manual (PC Software) Appendices Status Table......................................................................... A-2 Matching Rate for the Position Adjustment tool............ A-14 Troubleshooting................................................................ A-15 Error Messages................................................................. A-17 Remedy when the PC cannot be connected with the sensor.......................................................................... A-21 Initializing the Network Settings (IP Reset Switch)........ A-30 List of Factory Settings (Default Values)......................... A-32 Index................................................................................... A-40 Copyright notice................................................................ A-47 A IX-H User's Manual (PC Software) A-1 Status Table Status Table Status table (scan mode) Sensor amplifier indicator light Status PWR/ERR Waiting for a Trigger Switching programs TRIG/TIM External trigger Switch programs Reset (status) OFF *6 *6 *1 Processing judgment Running OUT Input *4 On (green) *7 Processing ZERO/Offset *5 OFF Processing reset Laser shutdown Setting Other than I/O monitor function I/O monitoring *1 Blinking (green) OFF *4 *8 × × OFF *11 ← ← 12 Trigger error ZERO/Offset error Error * Blinking (red) Same as normal 13 * × × Startup memory readout error On (red) OFF OFF × System error A /× indicates enable/disable of the input. ON/OFF indicates the status below. The behavior differs according to the output function ([N.O./N.C]) setting. Indicates ON for an NPN or PNP open collector output. yyFor N.O. ON: OFF: Indicates OFF for an NPN or PNP open collector output. yyFor N.C. ON: Indicates OFF for an NPN or PNP open collector output. OFF: Indicates ON for an NPN or PNP open collector output. *1 *2 *3 *4 *5 *6 *7 *8 *9 *10 A-2 Displays the total status result of the previous judgment. OK: On (green), NG: Off (red) If there is no status result, a ZERO/Offset error occurs. If there is a status result, a ZERO/Offset error does not occur. Outputs the status result of the previous judgment. Links with a trigger command (internal/external) and the light turns on (one-shot). Disregards the input. A trigger error occurs. Processing runs after current running processes complete. If the same request is sent multiple times, the last request is run. Example: If a request is received to switch to PRG2 and then PRG3 while switching to PRG1, the request to switch to PRG2 is ignored and the sensor head switches to PRG3. The indicator turns off before the process is completed. Output will turn off. The indicator shows and outputs the previous status result until the light or output turns off. If there is no status result, analog output is output according to the [Output During Alarm/Error] setting. Enabled only when continuous triggers are turned off. You cannot automatically adjust brightness, register a master or an image different to the reference setting if the laser beam is not being emitted. Additionally, if the laser receives a signal to stop emitting during execution, the laser will stop once the process is complete. Links with a trigger command and outputs during automatic brightness adjustment and capturing an image for master registration. IX-H User's Manual (PC Software) Status Table Input Reset (error) ZERO/ Offset * 2 Output Laser Shutdown BUSY OFF Judgment Run Error Alert Analog *3 *3 *7 *7 *7 OFF *3 *3 *3 *3 *6 *6 *2, 6 *6 ON ON *6 OFF *2, 6 2 * × × *9 *10 OFF ← ← ← ← ← OFF OFF OFF ← Set value Same as normal ON Output settings during an alarm or error *15 *15 *2 * 13 *14 *15 × × × OFF OFF *11 *12 *13 *14 *15 Disable OFF Same as normal Disable OFF ON Output settings during an alarm or error While the I/O monitor function is in use, only the operation of the I/O lines is confirmed. The assigned inputs and outputs will not operate. If a trigger is activated, the trigger error is canceled. Errors that are subject to error reset (trigger errors and ZERO/Offset errors) are canceled. If the ZERO/Offset error cause is the same, the ZERO/Offset error continues. If ZERO/Offset is successful, the error is canceled. The NPN open collector output turns off regardless of the output function ([N.O./N.C.]) and the I/O function [NPN/ PNP]) settings. IX-H User's Manual (PC Software) A-3 A Status Table Status table (line mode) Sensor amplifier indicator light Status PWR/ERR Judgment processing Switching programs Running Processing ZERO/Offset Lighting (green) Timing Switch programs Reset (status) *3 *4 *4 *2 *9 × × OFF *12 ← ← OUT TRIG/TIM *1 *2 *6 Input OFF Processing reset Laser shutdown Setting Other than I/O monitor function I/O monitoring ZERO/Offset error Error *8 Blinking (green) Blink (red) OFF Same as normal 13 * × × Startup memory readout error On (red) OFF OFF × System error A /× indicates enable/disable of the input. ON/OFF indicates the status below. The behavior differs according to the output function ([N.O./N.C]) setting. Indicates ON for an NPN or PNP open collector output. yyFor N.O. ON: OFF: Indicates OFF for an NPN or PNP open collector output. yyFor N.C. ON: Indicates OFF for an NPN or PNP open collector output. OFF: Indicates ON for an NPN or PNP open collector output. *1 *2 *3 *4 *5 *6 *7 A-4 Displays the total status result of the previous judgment. OK: On (green), NG: Off (red) The indicator turns on when the timing input is on. Timing input can be accepted for the judgment state after processing is complete. Processing runs after the currently running processes complete. If the same request is sent multiple times, the last request is run. Example: If a request is received to switch to PRG2 and then PRG3 while switching to PRG1, the request to switch to PRG2 is ignored and the sensor head switches to PRG3. Outputs the status result of the previous judgment. The indicator turns off before the process is completed. Output will turn off. The indicator shows and outputs the previous status result until the light or output turns off. If there is no status result, analog output is output according to the [Output During Alarm/Error] setting. If there is no status result, a ZERO/Offset error occurs. If there is a status result, a ZERO/Offset error does not occur. IX-H User's Manual (PC Software) Status Table Input Reset (error) ZERO/ Offset Output Laser Shutdown *4 *4 *4, 7 BUSY Judgment OFF *5 ON *6 OFF *8 *4 *4 Run ON Error OFF Alert Analog *5 *5 *6 *6 *5 *5 *4, 7 7 * × × *10 *11 OFF ← ← ← ← ← * 13 *14 *15 × × *9 *10 *11 *12 *13 *14 *15 OFF OFF Disable ← Set value Same as normal ON Output settings during an alarm or error *15 *15 × OFF OFF *8 OFF OFF Same as normal Disable OFF ON Output settings during an alarm or error When the sample hold (level) function is in use: If the timing input is turned off, the indicator turns off, and if the timing input is turned on, the indicator displays and outputs the total status result of the previous judgment process. When the sample hold (edge) function is in use: Displays and outputs the total status result of the previous judgment process. If the hold result is finalized while laser beam emission is stopped, the light turns off. When the peak/bottom/P-P hold functions are in use: Displays and outputs the total status result of the previous judgment process. If the hold result is finalized while laser beam emission is stopped, the light turns off. Input can be performed on the Test screen. You cannot automatically adjust brightness, register a master or a reference surface with custom settings for head tilt adjustment if the laser beam is not being emitted. Additionally, if the laser receives a signal to stop emitting during execution, the laser will stop once the process is complete. Outputs during automatic brightness adjustment and capturing an image for master registration. While the I/O monitor function is in use, only the operation of the I/O lines is confirmed. The assigned inputs and outputs will not operate. A ZERO/Offset error is canceled. If the ZERO/Offset error cause is the same, the ZERO/Offset error continues. If ZERO/Offset is successful, the error is canceled. The NPN open collector output turns off regardless of the output function ([N.O./N.C.]) and the I/O function ([NPN/ PNP]) settings. IX-H User's Manual (PC Software) A-5 A Status Table Displaying and outputting the status result (when position adjustment is not used) Status of each tool Indication Status Output Judgment Measurement Value *2 Matching Rate*3 OK NG HIGH LOW -- ---.--*5 ---- OFF OFF OFF OFF Judge OK OK ±999.99 0 to 100 ON OFF OFF OFF Judge NG NG ±999.99 0 to 100 OFF ON Judge HIGH NG ±999.99 OFF ON ON OFF Judge LOW NG ±999.99 OFF ON OFF ON -- ---.-- OFF ON OFF OFF Judgment standby state (No judgment)*4 Judgment not possible*11 *1 *2 *3 *4 A *5 *6 *7 *8 *9 *10 *11 A-6 ---- *10 Total status conditions: Scan mode can select from [All Tools OK], [Any Tool OK] and [Logic 1] to [Logic 8]. Line mode is fixed to [All OK]. “Total Status Conditions” (Page 4-110) In the case that the setting for the measurement value display unit is set to [0.01 mm]. “Measurement Value Display Unit” (Page 7-40) If the display range is exceeded, "±FFF.FF" is displayed. You can select [0 to 200]/[0 to 999] if the setting scale has been changed with the monochrome area tool or height area tool. The case of the width tool (scan mode) is shown below. yyThe initial setting is [0 to 200]. yyYou can select [0 to 200]/[0 to 999] using the setting scale. yyIf [Upper Limit] is disabled, it will be [0 to 100]. The state after the power is turned on, the program number is changed, status output is reset, and the mode is changed from setup mode to run mode, and the main unit is not waiting for the status result. The main unit is in a state of status standby in line mode in the following cases: yyWhen waiting for measurement by the average/median filter data or when the result is held while waiting for measurement by the average/median filter data (position adjustment and tilt adjustment are judged in the case of the average filter) yyWhen the hold function is not used and laser shutdown is input yyThe result is held when the laser is shutdown and the sample hold function is in use yyThe next hold result when the laser is stopped during the sampling period while the peak/bottom/P-P hold function is in use yyWhen reset is input while in the hold state, the mode is changed from setup mode to run mode, and programs are switched when sample hold (level) function is in use yyUntil the first hold result is finalized when sample hold (edge), peak/bottom/P-P hold is in use Or when reset is input while in the hold state, the mode is changed from setup mode to run mode, and programs are switched After running zero offset or clearing zero offset, "--" is displayed for the status result and output is turned off. The value after ZERO/Offset is applied or cleared is output for the measurement value and the displayed value is output for analog output. Output according to the [Output During Alarm/Error] setting. [Total status: OK] turns on when the total status results are OK. [Total status: NG] turns on when the total status results are NG. Output in accordance with the measurement value. One of the two will turn on depending on the measurement result and set upper and lower values. Judgment is not possible if a tool cannot perform judgment because the target is outside of the measurement range or other reasons. IX-H User's Manual (PC Software) Status Table Total status: OK*1 Total status: NG Alert Analog Display Output Output Output Output -- OFF OFF OFF *5, 6 OFF *7 *8 OFF OFF *9 OFF NG OFF ON ON *6 A IX-H User's Manual (PC Software) A-7 Status Table Displaying and outputting the status result (when position adjustment is used) When the tool window does not protrude after position adjustment is successful Judgment of each tool Position adjustment result Tool window protrusion Tilt Adjustment result Success Display/output Position adjustment Tilt adjustment (scan mode)*1/ Tilt adjustment (line mode) Status display OK OK Status output: OK ON ON Status output: NG OFF OFF Measurement value/ matching rate display 0 to 100 0 to 100 Status display OK NG Status output: OK ON OFF Status output: NG OFF ON 0 to 100 0 to 100 Status output: HIGH Status output: LOW Success No* 3 Fail Status output: HIGH Status output: LOW Measurement value/ matching rate display A *1 Only when tilt adjustment (scan mode) is performed using the [Real time adjustment] function in scan mode. *2Total Status Conditions: Scan mode can select from [All Tools OK], [Any Tool OK], and [Logic 1] to [Logic 8]. Line mode is fixed to [All OK]. “Total Status Conditions” (Page 4-110) *3 The tool window is not protruding from the measurement range after position adjustment is successful. “Setting the position adjustment tool” (Page 4-55) “Setting the 1-Axis Adjustment Tool” (Page 4-92) “Setting the 2-Axis Adjustment Tool” (Page 4-94) *4 [Total status: OK] turns on when the total status results are OK. The status display is displayed as OK or NG based on the total status result. *5 [Total status: NG] turns on when the total status results are NG. *6 One of the two will turn on depending on the measurement result and set upper and lower values. *7 In the case that the setting for the measurement value display unit is set to [0.01 mm]. “Measurement Value Display Unit” (Page 7-40) If the display range is exceeded, "±FFF.FF" is displayed. *8 You can select [0 to 200]/[0 to 999] if the setting scale has been changed. The default differs depending on the tool. “List of Factory Settings (Default Values)” (Page A-32) When using the Scaling function with the width tool (scan mode), the matching rate follows the scaling settings. A-8 IX-H User's Manual (PC Software) Status Table Judgment of each tool Height / Step / Average Height / MAX/ MIN / Pin Height / Edge Position / Width/ Diameter Output Monochrome Area / Width (Scan mode) Total status *2 Height Area OK NG OK NG OK NG ON OFF ON OFF ON OFF OFF ON OFF ON OFF ON OFF *4 Total status NG *5 Alert OFF Output based on measurement value ON Output settings during an alarm or error *6 OFF ±999.99*7 0 to 100*8 0 to 100*8 -- OK NG -- OFF ON OFF OFF ON OFF ON ON OFF OFF OFF OFF ---.-- 0 to 100*8 Analog output NG OFF ON ---.-- A IX-H User's Manual (PC Software) A-9 Status Table When the tool window does protrude after position adjustment is successful Judgment of each tool Position adjustment result Tool window protrusion Tilt Adjustment result Success Display/output Position adjustment Tilt adjustment (scan mode)*1/ Tilt adjustment (line mode) Status display OK OK Status output: OK ON ON Status output: NG OFF OFF Measurement value/ matching rate display 0 to 100 0 to 100 Status display OK NG Status output: OK ON OFF Status output: NG OFF ON 0 to 100 0 to 100 Status output: HIGH Status output: LOW Success Yes* 3 Fail Status output: HIGH Status output: LOW Measurement value/ matching rate display *1 *2 *3 A *4 A-10 Only when tilt adjustment (scan mode) is performed using the [Real time adjustment] function in scan mode. Total status conditions: Scan mode can select from [All Tools OK] or [Any Tool OK] and [Logic 1] to [Logic 8]. Line mode is fixed to [All OK]. “Total Status Conditions” (Page 4-110) The tool window is protruding from the measurement range after position adjustment is successful. “Setting the position adjustment tool” (Page 4-55) “Setting the 1-Axis Adjustment Tool” (Page 4-92) “Setting the 2-Axis Adjustment Tool” (Page 4-94) In scan mode, a warning message appears stating that the tool window is protruding. IX-H User's Manual (PC Software) Status Table Judgment of each tool Output Height / Step / Average Height / MAX/MIN / Pin Height / Edge Position / Width / Diameter Monochrome Area / Width (Scan mode) Height Area Total status* -- -- -- NG OFF OFF OFF ON ON ON *4 *4 *4 -- -- -- OFF OFF OFF ON ON ON ---- ---- OFF 2 Analog output Total status NG Alert ON ON Output settings during an alarm or error ON ON Output settings during an alarm or error OFF OFF OFF NG OFF OFF ---.-- A IX-H User's Manual (PC Software) A-11 Status Table When position adjustment failed Judgment of each tool Position adjustment result Fail* 3 Tool window protrusion Tilt Adjustment result Display/output Position adjustment Tilt adjustment (scan mode)*1/ Tilt adjustment (line mode) Status display NG -- Status output: OK OFF OFF Status output: NG ON ON 0 to 100 ---- Status output: HIGH Status output: LOW Measurement value/ matching rate display *1 *2 *3 Only when tilt adjustment (scan mode) is performed using the [Real time adjustment] function in scan mode. Total Status Conditions: Scan mode can select from [All Tools OK], [Any Tool OK], and [Logic 1] to [Logic 8]. Line mode is fixed to [All OK]. “Total Status Conditions” (Page 4-110) Judges based on each tool's settings if [Measure when PosAdj fails] is set to [ON]. A A-12 IX-H User's Manual (PC Software) Status Table Judgment of each tool Output Height / Step / Average Height / MAX/MIN / Pin Height / Edge Position / Width / Diameter Monochrome Area / Width (Scan mode) Height Area Total status* -- -- -- NG OFF OFF OFF ON ON ON ---- ---- OFF 2 Total status NG Alert ON ON OFF Analog output Output settings during an alarm or error OFF ---.-- A IX-H User's Manual (PC Software) A-13 Matching Rate for the Position Adjustment tool Matching Rate for the Position Adjustment tool Cut-off process of the matching rate The cut-off process means the process where the outline detection process is ended when no outline exceeding a certain matching rate (cut-off value) below the threshold value is found. A matching rate which has been cut off becomes 0. Because the cut-off value is linked to the threshold, the cutoff value is also changed when the threshold is changed. (Cut-off value) Current matching rate Matching rate Cut-off processing range (Range where the matching rate becomes 0) Threshold A A-14 IX-H User's Manual (PC Software) Troubleshooting Troubleshooting Symptom The PWR/ERR indicator light of the sensor or the PWR indicator light of the control panel is lighting or blinking in red. The power of the sensor does not turn on. The image does not display on the IX-Navigator. Alternatively, the image is abnormal. Check point An error occurred. Check the errors related to the lighting or blinking in red. Remedy Refer to "Error Message". A-17 Is the power cable correctly connected? Connect the power cable correctly. Is the voltage or capacity of the power source meet the specification? Use a power source of the correct rating. 10-2 Is the installed distance of the target correct? Place a target at the correct installed distance. The installed distance depends on the sensor type. 2-2 Is the sensor view correct? Place the sensor in such a way that the sensor view matches the target size. 2-2 Is the brightness adjustment correct? Is the light turned off? Is the target or the sensor vibrating? Does ambient light affect the image? Adjust the brightness of the sensor. 4-8 5-8 Turn on the light. 4-9 5-8 Prevent the sensor or target from vibrating, if possible. - Use the Measurement Ambient Light Cut function. 5-24 Place a shield to prevent the effects of ambient light. - yyStart the run mode yyCycle power to the sensor. 6-2 Is the trigger correctly input? If a target is to be imaged using an external trigger, input the external trigger. When the NPN is selected in the Polarity, the circuit becomes a non-voltage input circuit. When PNP is selected in the Polarity, the circuit becomes a voltage input circuit. Check the cables. 2-8 Are you using the hold function in line mode? Change the timing input from [OFF] to [ON] and check that the next sampling period updates. 6-4 All or part of the settings necessary Complete the settings in Settings for running have not been completed. Navigator. IX-Navigator cannot be operated. 2-8 Is the system in the setting mode? The image or the status result is not updated. Image update is slow. (during operation/setting) Reference page 4-1 5-1 Is the network connected to the inplant LAN? The network may be affected by the traffic in the in-plant LAN. Configure a local network for only the IX-H and confirm the network connection. - Is the input screen for the unlock password displayed? The password lock of the sensor is enabled. Input the unlock password. 7-39 The password is lost and cannot unlock. Contact your nearest KEYENCE office. IX-H User's Manual (PC Software) - A-15 A Matching Rate for the Position Adjustment tool Symptom The status result is not output. Check point The program number cannot be changed with the input line. A IX-Navigator cannot be connected to the sensor. An alarm activated because "The expansion unit is not operating." with a calculation tool that used an expansion unit tool. A-16 Reference page Is the output line correctly connected? Correctly connect to the external devices. 2-8 Is the output setting correctly set? Set the output line and output settings correctly in the Settings Navigator. 4-107 5-79 Is the system in the setting mode? Start the run mode 6-2 Is the threshold correctly set? Set the threshold correctly. 6-13 Is the tool correctly set? yySet the judgment tool correctly. yySet the position adjustment tool correctly. 4-20 5-27 Is the Polarity correctly set? Set the NPN or PNP according to the circuits of the external devices. 7-27 Are the N.O. and N.C. correctly set? Set the N.O. (normally open) or N.C. (normally closed) according to the circuits of the external devices. 7-24 Is the trigger condition set to [External]? An external trigger cannot be input. Remedy Select [External] in Trigger Options. 4-8 Is the input line correctly connected? Correctly connect to the external devices. 2-8 Has the input setting been made correctly? Correctly set the input line and input settings in [Input]. 7-23 Is the Polarity correctly set? When the NPN is selected in the Polarity, the circuit becomes a nonvoltage input circuit. When PNP is selected in the Polarity, the circuit becomes a voltage input circuit. Check the cables. 7-27 Has the switching method for the programs been correctly set? Set the switching method for the programs to [External IN]. 7-24 Is the input line correctly connected? Correctly connect to the external devices. 2-8 Has the input setting been made correctly? Correctly set the input line and input settings in [Input]. 7-23 Is the Polarity correctly set? When the NPN is selected in the Polarity, the circuit becomes a nonvoltage input circuit. When PNP is selected in the Polarity, the circuit becomes a voltage input circuit. Check the cables. 7-27 Check the cables and settings. Refer to “Remedy when the Monitor cannot be Connected with the Sensor” (Page A-16). A-21 Is the expansion unit running? Did the expansion unit run before the main unit? Run the expansion unit before running the main unit. IX-H User's Manual (PC Software) - Error Messages Error Messages Checking errors by observing the PWR/ERR indicator light The causes of and remedies for an error can be checked by observing the indicator light. PWR/ERR indicator status ON Green Blink ON Red Blink OFF Cause Remedy In operation. -- yySetting in progress. Operation stopped. Blinks once a second. yyThe versions of the sensor head and sensor amplifier do not match. Blinks every two seconds. -- A system error occurred. yyCycle the power of the device. yyIf the same error occurs, contact your nearest KEYENCE office. A startup memory read error occurred. yyA data abnormality occurred due to noise or because the power switched OFF while writing was in progress. yyInitialize the settings. yyIf the same error occurs, contact your nearest KEYENCE office. A trigger error occurred. A judgment process is not performed. yyIf the target is imaged using an external trigger, the external trigger has been input while the sensor was in the BUSY status. yyIf the target is imaged using an internal trigger, the trigger interval has become shorter than the processing time of the program. yyA ZERO/Offset error occurred. yyA trigger error can be fixed using one of the following procedures: yyNext normal trigger input yyClearing the error input. yySwitching the program number yyProceeding to the settings screen of the sensor yyDo not input the external trigger during a BUSY status. yySet the trigger interval of the internal trigger to a value that is longer than the processing time. yyAn error will not occur if the trigger is set to [Disable] described in output assignment for the Settings Navigator. yyRun ZERO/Offset with the measurement value displayed. An FTP error has occurred. The following error has occurred. yyConnection with the FTP server failed. yyTransfer to the transfer destination folder failed. yyThe transfer speed cannot keep pace with the sensor’s processing speed. yyA synchronization error has occurred. The FTP error can be fixed using one of the following procedures. yyClick the [OK] button on the error screen. yyRest (Error Only) input yyRest (Status & Error) input yyResolve the causes of transfer failure. yyResolve the causes of synchronization error. yyEnable the [Time + Date Info] function (resolve the synchronization error). Power is not supplied to this device. yyConnect the power cable correctly. yyUse a power source of the correct rating. Errors in a state that the PWR/ERR indicator light lights in red or blinks in red turn the error output ON. IX-H User's Manual (PC Software) A-17 A Error Messages Confirming IX‑Navigator error messages Message Cause Remedy Output/ indicator A system error occurred to the sensor. yyThe cause could be an internal sensor error. yyTurn on the power of the sensor again. yyIf the same error occurs, contact your nearest KEYENCE office. A startup memory read error occurred to the sensor. yyA data error occurred. yyThe cause could be the impact from noise or because the power was switched off while writing was in progress. yyFollow the on-screen instructions to initialize the settings. yyTurn on the power of the sensor again. yyDo not turn off the power while saving the settings. yyIf the same error occurs, contact your nearest KEYENCE office. *1 A memory read error occurred when the sensor started. yyA data error occurred to program number xx. yyIt is conceivable that the power was switched OFF during writing, or noise was picked up. yyFollow the on-screen instructions to initialize the settings. yyTurn on the power of the sensor again. yyDo not turn off the power while saving the settings. yyIf the same error occurs, contact your nearest KEYENCE office. *1 A trigger error occurred. Judgment processing has not run. yyIf the target is imaged using an external trigger, the external trigger has been input while the sensor was in the BUSY status. yyIf the target is imaged using an internal trigger, the trigger interval has become shorter than the processing time of the program. yyA trigger error can be fixed using one of the following procedures: yyNext normal trigger input yyClearing the error input. yySwitching the program number yyProceeding to the settings screen of the sensor yyDo not input an external trigger during a BUSY status. yySet the trigger interval of the internal trigger to a value that is longer than the processing time. yyAn error will not occur if the trigger is set to [Disable] described in output assignment for the Settings Navigator. “4. Output Assignment” (Page 4-107) *2 Application error happens. An application failure occurred. yyReinstall the IX-Navigator (IX-H1). yyReplace the PC. yyIf the same error occurs, contact your nearest KEYENCE office. Registry access fails. A failure of the registry information occurred. yyRestart the PC. yyReinstall the IX-Navigator (IX-H1). A system error has occurred on the sensor. Restart the sensor. If the sensor does not recover, contact your local KEYENCE office. Sensor internal memory reading at startup failed. Restart or initialize the sensor. Close this message to display the initialize button. Initialization is necessary because the sensor program xx is corrupt. The program xx will be initialized by the [Initialize] button. Trigger Error A A-18 IX-H User's Manual (PC Software) *1 Error Messages Message Cause Remedy Network adapter not found yyEthernet cable is not connected to the PC. yyThe network adapter is not correctly connected to the PC. Refer to: “Remedy when the PC cannot be connected with the sensor” (Page A-21) Sensor not found Searching the sensor failed. Data transfer to sensor fails. Connection is not possible because data transmission to the sensor failed. Communication timeout to sensor happens. Connection is not possible because there is no response from the sensor. Network connection to sensor can not be performed. Connection is not possible because the IX-Navigator is not correctly connected with the sensor. Network connection to sensor can not be performed. Connection is not possible because the connection is not correctly nor directly connected with the sensor. The specified sensor is connected to another PC or control panel. Cannot connect because the specified sensor is connected to another PC or control panel. The sensor can only connect to one control panel or PC at a time. Disconnect from the other control panel or PC and then connect to the sensor. Writing in file fails. Saving the file to the specified saving destination has failed. yySpecify the saving destination correctly. yyConfirm the access privileges of the saving destination. Failed to access the file or folder. Accessing to the specified file or folder failed. yyConfirm the access privileges of the saving destination. yyChange the attribute of the readonly folder. Disk space is insufficient. Delete a file to make an enough Saving is not possible because the amount of free space in the specified space for the saving destination. saving destination is insufficient. There is not enough space to perform individual program backup. Saving is not possible because of the insufficient free space in USB memory. Increase the amount of available storage space by deleting files on or formating the USB memory. This file configuration data is for xxxx. This file is not readable. The setting files for a different model of the sensors cannot be read. Read the setting files of a sensor of the same model. The sensor head is not connected. yyConnect the sensor head yyIf the same error occurs, contact your nearest KEYENCE office. Output/ indicator A Sensor head and amplifer are not compatible with each other. Connect correct combination of sensor head and amplifier. No sensor head is connected to the sensor amplifier. Connect the sensor head to the sensor amplifier and restart the sensor head. If the sensor head does not recover, contact your local KEYENCE office. IX-H User's Manual (PC Software) A-19 Error Messages Message Cause Remedy The expansion unit amplifier could not be recognized. yyTurn off the power, correctly connect the main and expansion units, and then restart the amplifier. yyIf the same error occurs, contact your nearest KEYENCE office. Load failed. This configuration file is for the main unit sensor amplifier. Select the configuration file for the expansion unit sensor amplifier. The file to be loaded is the wrong file. Select a configuration file for the expansion unit sensor amplifier. Load failed. This configuration file is for the expansion unit sensor amplifier. Select the configuration file for the main unit sensor amplifier. The file to be imported is not correct. Select a configuration file for the main unit sensor amplifier. Cannot connect to number **. Check the following: •The correct sensor IP address is specified. •The sensor power. •Network cables. •Network settings for the control panel. Failed to connect to the sensor. Check the following: yyThe correct sensor IP address is specified. yyThe sensor power. yyNetwork cables. yyNetwork settings for the control panel. An external source is frequently making changes to the sensor. Operations cannot be performed on the control panel. Once changes have completed, this message will automatically closed and you can perform operations from the monitor. Sensor settings were changed (for example, programs were switched from external input) three times in a row while sensor settings were being acquired. Wait until sensor setting changes have completed. Could not confirm that the expansion unit amplifier has started. Confirm that the expansion unit amplifier is connected and restart the sensor. If the expansion unit amplifier does not recover, contact your local KEYENCE office. A *1 *2 A-20 Output/ indicator Error output from the sensor: ON, PWR/ERR indicator light of the sensor: Lighting (red), POWER indicator light of the monitor: Lighting (red) Error output from the sensor: ON, PWR/ERR indicator light of the sensor: Blinking (red), POWER indicator light of the monitor: Blinking (red) IX-H User's Manual (PC Software) Remedy when the PC cannot be connected with the sensor Remedy when the PC cannot be connected with the sensor Remedy when direct connection (1unit) is unavailable Status Remedy yyClick the [OK] button and close the message. yyMount the network adapter correctly to the PC. yySet any IP address for the PC. Automatic IP address acquisition cannot be applied. “Changing the PC settings (IP address setting)” (Page 2-20) yySupply the power to the sensor. Connection is not possible by clicking the [Direct Connection (1 unit)] button in the Activation Menu. yyConnect the sensor and the PC correctly and directly with an Ethernet cable. “Connecting directly (1 unit)” (Page 2-15) Click the [Connect] button after correct connection. yyRestart the PC and turn on the sensor power again. If the problem is not solved using one of the above remedies, reset (initialize) the sensor network settings. “Initializing the Network Settings (IP Reset Switch)” (Page A-30) Connection became impossible after connection was established. yyClick the [OK] button and close the message. yyConnect the sensor to the PC correctly and directly with an Ethernet cable. Do not connect over a network. “Connecting directly (1 unit)” (Page 2-15) Click the [Connect] button after correct connection. The network is connected to other network devices such as multiple sensors or computers. yyIf attempting to connect over a network, use Network Connection to connect to the sensor. “Connecting via a network (Direct Connection (2 units or more)/Network Connection)” (Page 2-16) IX-H User's Manual (PC Software) A-21 A Remedy when the PC cannot be connected with the sensor Remedy when direct connection (2 units or more) is unavailable Status Remedy yyClick the [OK] button and close the message. yyMount the network adapter correctly to the PC. “Connecting via a network (Direct Connection (2 units or more)/Network Connection)” (Page 2-16) Connection is not possible by clicking the [Direct Connection (2 units or more)] button in the Activation Menu. yySet any IP address for the PC. Automatic IP address acquisition cannot be applied. “Changing the PC settings (IP address setting)” (Page 2-20) yySupply the power to the sensor. yyConnect the sensor and the PC correctly and directly with an Ethernet cable. “Connecting via a network (Direct Connection (2 units or more)/Network Connection)” (Page 2-16) Click the [Connect] button after correct connection. yyRestart the PC and turn on the sensor power again. If the problem is not solved using one of the above remedies, reset (initialize) the sensor network settings. “Initializing the Network Settings (IP Reset Switch)” (Page A-30) Connection became impossible after connection was established once. When the connection cannot be established by searching the sensor yySupply power to the sensor and the network equipment. yyCorrectly connect with the sensor and the network equipment. “Connecting via a network (Direct Connection (2 units or more)/Network Connection)” (Page 2-16) The sensor was not found using the [Search Sensor] button on the Direct connection (2 units or more) screen. yyConfirm that the IP address of the PC does not coincide with that of the sensor or another device. Also, reset (initialize) the network settings for the sensor. “Changing the PC settings (IP address setting)” (Page 2-20) yyChange to direct connection and confirm that the IP address of the sensor does not coincide with that of the PC or another device. Also, reset (initialize) the network settings for the sensor. “Operation for initial startup of the IX‑Navigator (Direct Connection (1 unit))” (Page 3-10) “Confirming/Setting the IP address of the sensor” (Page A-27) “Initializing the Network Settings (IP Reset Switch)” (Page A-30) A yyThe following conditions are required for a successful sensor search. yyThe subnet masks of the sensor and PC are matched. yyThe sensor network settings are not set or the IP address of the sensor is not duplicated on the network. A-22 IX-H User's Manual (PC Software) Remedy when the PC cannot be connected with the sensor Remedy when connection via a network is unavailable Status Remedy yyClick the [OK] button and close the message. Connection is not possible by clicking the [Network Connection] button in the Activation Menu. yyMount the network adapter correctly to the PC. “Connecting via a network (Direct Connection (2 units or more)/Network Connection)” (Page 2-16) yySupply power to the sensor and the network equipment. yyCorrectly connect the sensor with the network equipment. “Connecting via a network (Direct Connection (2 units or more)/Network Connection)” (Page 2-16) yyClick the [Search Sensor] button and search a sensor. “Searching for a sensor to be connected” (Page 3-12) If the control panel cannot connect correctly to the sensor, refer to the following. “When the connection cannot be established by searching for the sensor” (Page A-24) Connection is not possible by clicking the [Connect] button in the Network connection screen. yyInput the IP address of the sensor to be connected and click the [Connect] button to connect. “Specifying sensor to be connected by IP address” (Page 3-13) If the control panel cannot connect correctly to the sensor, refer to the following. “When the connection cannot be established by specifying the sensor” (Page A-25) Connection became impossible after connection was established once. IX-H User's Manual (PC Software) A A-23 Remedy when the PC cannot be connected with the sensor Status Remedy When the connection cannot be established by searching for the sensor yySupply power to the sensor and the network equipment. yyCorrectly connect the sensor with the network equipment. “Connecting via a network (Direct Connection (2 units or more)/Network Connection)” (Page 2-16) The sensor was not found using the [Search Sensor] button on the Network connection screen. yyConfirm that the IP address of the PC does not coincide with that of the sensor or another device. Also, reset (initialize) the network settings for the sensor. “Confirming/Setting the IP address of the sensor” (Page A-27) yyChange to direct connection (“1 unit” or “2 units or more”) and confirm that the IP address of the sensor does not coincide with that of the PC or another device. Also, reset (initialize) the network settings for the sensor. “Operation for initial startup of the IX‑Navigator (Direct Connection (1 unit))” (Page 3-10) “Operation for initial startup of the IX‑Navigator (Direct Connection (2 units or more))” (Page 3-11) “Operation for initial startup of the IX‑Navigator (Network Connection)” (Page 3-12) “Confirming/Setting the IP address of the sensor” (Page A-27) “Initializing the Network Settings (IP Reset Switch)” (Page A-30) “Assignment for IP address 192.168.10.10/11” (Page A-31) yyThe following conditions are required for a successful sensor search. yyThe subnet masks of the sensor and PC are matched. yyThe sensor network settings are not set or the IP address of the sensor is not duplicated on the network. A A-24 IX-H User's Manual (PC Software) Remedy when the PC cannot be connected with the sensor Status Remedy When the connection cannot be established by specifying the sensor yySupply power to the sensor and the network equipment. yyCorrectly connect the sensor with the network equipment. “Connecting via a network (Direct Connection (2 units or more)/Network Connection)” (Page 2-16) yySpecify the correct IP address of the sensor. yyIf the sensor IP address has not been set, establish a connection using the [Search Sensor] button. “Searching for a sensor to be connected” (Page 3-12) Connection is not possible by inputting the IP address into the Network connection screen and clicking the [Connect] button. yyConfirm that the IP address of the PC does not coincide with that of the sensor or another device. Also, reset (initialize) the network settings for the sensor. “Confirming/Setting the IP address of the PC” (Page A-27) yyChange to direct connection (“1 unit” or “2 units or more”) and confirm that the IP address of the sensor does not coincide with that of the PC or another device. Also, reset (initialize) the network settings for the sensor. Also, reset (initialize) the network settings for the sensor. “Operation for initial startup of the IX‑Navigator (Network Connection)” (Page 3-12) “Confirming/Setting the IP address of the sensor” (Page A-27) “Initializing the Network Settings (IP Reset Switch)” (Page A-30) “Assignment for IP address 192.168.10.10/11” (Page A-31) A IX-H User's Manual (PC Software) A-25 Remedy when the PC cannot be connected with the sensor Confirming the status by observing the indicator light of the sensor LINK/ACT (link/activity) indicator light Displays the link status with the network. Status of the LINK/ACT indicator light Status Remedy ON Correct link with the PC or the Ethernet switch. Blink Correct link with the PC or the Ethernet switch. Data is being sent and received. Green Incorrect linking with the PC or the Ethernet switch. Power is not supplied to this unit or the connection target. The cable is not connected correctly. OFF Link is normal. When connection with the IX-Navigator is not possible, check the STATUS indicator light. Supply power to the sensor. Supply power to the PC or the Ethernet switch of the connection target. Connect the cable correctly. STATUS indicator light Indicates the connection status within the IX-Navigator. Confirm that the LINK/ACT indicator light is green (lighting) or green (blinking) and then check the STATUS indicator light. STATUS Status of the indicator light ON A Green Blink OFF Status Remedy A connection with the IX-Navigator has been successfully established. The connection with the IX-Navigator has been established by acquiring the IP address. Incorrect connection with the control panel or the IX-Navigator. The IP address of the sensor has been acquired, but connection with the IX‑Navigator has not been established. A connection with the PC has not been successfully established. The IP address of the sensor has not been acquired. -- For direct connection (1 unit) “Remedy when direct connection (1unit) is unavailable” (Page A-21) For direct connection (2 units or more) “Remedy when direct connection (2 units or more) is unavailable” (Page A-22) For network connection “Remedy when connection via a network is unavailable” (Page A-23) For direct connection (1 unit) “Remedy when direct connection (1unit) is unavailable” (Page A-21) For direct connection (2 units or more) “Remedy when direct connection (2 units or more) is unavailable” (Page A-22) For network connection “Remedy when connection via a network is unavailable” (Page A-23) If the light is ON (red), the IP address of the sensor conflicts with other devices on the network. yyThe communication timeout time is 1 minute. yyDuring the communication timeout interval, if an error has occurred the screen may fail to be updated or may not accept an operation. yyDuring the communication timeout interval, only the PC to which the sensor was originally connected can be connected. A-26 IX-H User's Manual (PC Software) Remedy when the PC cannot be connected with the sensor Other Methods of Confirming a Network Connection Confirming the existence of the sensor from the PC Whether or not the sensor is correctly connected can be confirmed by sending a ping command from the PC to the sensor to be connected. 1 Select [All Programs] → [Accessories] → [Command Prompt] from the [Start] menu of Windows. The Command Prompt screen opens. 2 Input "ping∆(IP address of the sensor)" (∆ indicates a "space") and press the [Enter] key. Confirming/Setting the IP address of the sensor Directly connect (1 unit) the sensor and the PC, and confirm the IP address of the sensor. After returning to the network connection, set the confirmed IP address of the sensor and confirm whether connection with the sensor is possible or not. 1 Directly connect (1 unit) the sensor and the PC of the confirmation/setting target. “Connecting directly (1 unit)” (Page 2-15) “Operation for initial startup of the IX‑Navigator (Direct Connection (1 unit))” (Page 3-10) 2 Click the [Program] button. 3 Confirm the result of the ping command. If correctly connected with a target sensor zz The response time of the sensor (input IP address) will be displayed, and [0% loss] will be displayed. If not connected with a target sensor zz A message indicating the failure of the ping command will be displayed, and [100% loss] will be displayed. 4 After the confirmation, close the Command A confirmation screen opens. 3 Click the [OK] button. The IX-Navigator switches to the main screen in [Program]. 4 Click the [Advanced Sensor Settings] button. Prompt screen. yyNote that when the ping command is executed to a device other than a sensor, the confirmation will succeed if there is a response to the ping command. yyConfirmation is not possible for a direct connection. Confirming/Setting the IP address of the PC yyFor details of how to check and configure the PC's IP address, refer to: “Changing the PC settings (IP address setting)” (Page 2-20) yyConfirm that the IP address of the PC does not coincide with the IP address of another PC/sensor/network device on the network. Also, confirm that the subnet mask and default gateway are correctly set. A The Advanced Sensor Settings screen opens. 5 Select the [Device] tab and click the [Change Network Settings] button. The Network Settings screen opens. IX-H User's Manual (PC Software) A-27 Remedy when the PC cannot be connected with the sensor 6 Confirm the IP address of the sensor. Confirming the router settings When a router is used, confirm that the following port is opened. yySensor : 63010 (default value) yyWhen the IP address of the sensor is to be changed, set the IP address and click the [OK] button. yyConfirm that the IP address of the sensor does not coincide with the IP address of the PC/ another sensor/network device on the network. Also, confirm that the subnet mask and default gateway are correctly set. yyWhen the [Reset] button is clicked, the setup values for the [IP Address], [Subnet Mask], and [Default Gateway] will be reset and [Empty] will be displayed. [PORT] will be 63010. 7 After confirmation/setting has completed, click the [OK] button and exit from the network settings. yyConfirm on the firewall software of the PC whether the port is available. yyFor the setting methods of the sensor port number, refer to: “Network settings” (Page 7-38) yyBOOTP is fixed as 67 or 68. Confirming the firewall settings yyIf the Windows Security Alert dialog appears and the IXNavigator is blocked by the Windows firewall, click the [Allow access] button (for Windows 10). yyConfirm that an application or a port to be used is being enabled in the firewall software of the PC. To permit the port number to be used, refer to: “Confirming the router settings” (Page A-28) 8 Exit the IX-Navigator. 9 Connect the sensor and PC via a network. “Connecting via a network (Direct Connection (2 units or more)/Network Connection)” (Page 2-16) “Operation for initial startup of the IX‑Navigator (Network Connection)” (Page 3-12) A A-28 IX-H User's Manual (PC Software) Remedy when the PC cannot be connected with the sensor Remedy when data transfer via FTP is unavailable Status Remedy yyConfirm the IP address of the FTP server and set it correctly. yyConfirm the port number of the FTP server and set it correctly. Moreover, confirm on the firewall software on the PC whether the port is available or not. Connection with the FTP server failed. yyConfirm the user name and password for logging in to the FTP server and set it correctly. “FTP Client Settings” (Page 7-30) yyAuthorization for accessing the transfer destination folder is not granted. Acquire the access authorization of the transfer destination folder and perform the operation again. Data transfer to the transfer destination folder failed. yyConfirm that there is no file with the same name in the transfer destination folder which has been set. If a file with the same name exists, change the file name or change the transfer destination folder. “Transfer Condition Settings” (Page 7-33) yyWhen the PC was switched from the [Run] screen to the [Program] screen, the screen is switched to the [Program] screen after the transfer of data has finished. If you click the [Cancel] button during the transfer, the transfer will be forcibly finished and the Error screen will appear. yyChange the trigger cycle of the sensor or the sampling period. “Trigger Options” (Page 4-8) “Measurement Adjustment” (Page 5-9) yyConfirm the stress status of the network. A Data which is larger than the remaining storage of the FTP buffer has been created and the transfer failed. yyEnable the [Time + Date Info] function and set the sensor using the FTP client function to ON. “Adding Date and Time information to the sensor (function for adding sensor date information)” (Page 7-17) yyConnect the control panel or PC where the [Time + Date Info] function is enabled to the same network. Synchronization of the time information failed (the data are transferred). IX-H User's Manual (PC Software) A-29 Initializing the Network Settings (IP Reset Switch) Initializing the Network Settings (IP Reset Switch) The following settings can be configured by means of the IP reset switch of the sensor. yyThe network settings such as the IP address can be initialized to the factory default. yyThe network settings such as the IP address can be assigned with a preset value. yyThe IP reset switch is used when joining the sensor to a new network after being used in another network, or when trouble occurs during the connection process. yyDo not initialize a correctly connected sensor. The connection will be interrupted. Initializing the network settings 1 Insert a long and thin pin (1 to 2 mm in diameter) into the screw hole and press the IP reset switch for about 3 seconds while the power is on. STATUS indicator light Settings after initialization Setting Items Communication speed IP address setting method IP Address 100/10Mbps automatic switching The STATUS indicator light will blink twice (orange) and then turn off. The network settings are initialized. 0.0.0.0*1, *2 0.0.0.0*2 Default Gateway 0.0.0.0*2 *2 Long and thin pin BOOTP (Bootstrap Protocol) Subnet Mask *1 A Settings after initialization If the IP address is 0.0.0.0, only the BOOTP client function can be used. Do not assign an IP address to the sensor from a BOOTP server or DHCP server. Only assign an IP address to the sensor from the IX-Navigator. In the Network Settings screen of the sensor, [Empty] is displayed. “Network settings” (Page 7-38) Connecting method after initialization For direct connection (1 unit/2 units or more) There is no need to set the IP address. “Operation for initial startup of the IX‑Navigator (Direct Connection (1 unit))” (Page 3-10) “Operation for initial startup of the IX‑Navigator (Direct Connection (2 units or more))” (Page 3-11) For network connection Search for the sensor to be connected. Search will be made for a sensor without IP address, set the IP address by following the instructions on the screen. “Operation for initial startup of the IX‑Navigator (Network Connection)” (Page 3-12) A-30 IX-H User's Manual (PC Software) Initializing the Network Settings (IP Reset Switch) Assignment for IP address 192.168.10.10/11 The IP address will be set to 192.168.10.10/11 after holding down the IP reset switch for more than 10 seconds. 1 Insert a long and thin pin (1 to 2 mm in diameter) into the screw hole and press the IP reset switch for about 10 seconds while the power is on. STATUS indicator light Connection when the IP address 192.168.10.10/11 is assigned For direct connection (1 unit/2 units or more) There is no need to set the IP address. “Operation for initial startup of the IX‑Navigator (Direct Connection (1 unit))” (Page 3-10) “Operation for initial startup of the IX‑Navigator (Direct Connection (2 units or more))” (Page 3-11) For network connection Enter the IP address 192.168.10.10/11 to setup a connection, or search for the sensor to be connected. Set the IP address of the PC to “192.168.10.*”. Long and thin pin The STATUS indicator light will blink 2 times in orange after holding down the switch for about 2 seconds. Keep holding down the switch, it will blink 2 times in orange again after about 8 seconds and then the IP address will be set to 192.168.10.10 (Expansion : 192.168.10.11). Settings when the IP address is assigned Setting Items Communication speed IP Address Subnet Mask Default Gateway *1 Set values after the IP address is assigned 100/10Mbps automatic switching 192.168.10.10 (Main) 192.168.10.11 (Expansion) A 255.255.255.0 0.0.0.0*1 In the Network Settings screen of the sensor, [Empty] is displayed. “Network settings” (Page 7-38) IX-H User's Manual (PC Software) A-31 List of Factory Settings (Default Values) List of Factory Settings (Default Values) This section outlines the settings (default values) at the time of shipping. Sensor Settings: 3 Tool Settings [Height] Setting Items Scan Mode Sensor Settings: 1 Detection Conditions Setting Items Default value Point Size Normal ZERO/Offset Adjustment Shift Value 0.00 mm Limit HI yyIX-055: 20 mm yyIX-080: 36 mm yyIX-150: 100 mm yyIX-360/360W: 160 mm Limit LO yyIX-055: -20 mm yyIX-080: -36 mm yyIX-150: -100 mm yyIX-360/360W: -160 mm Default value Trigger Internal trigger Trigger Interval 50 ms Brightness IX-360W: 60 Other than IX-360W: 30 Imaging Mode HDR Cut Halation 1 Measurement Direction Normal Measurement Range Measurement Mode IX-360W: High Sensitivity Other than IX-360W: High Speed yyIX-055: ±3 mm yyIX-080: ±5 mm yyIX-150: ±15 mm yyIX-360/360W: ±30 mm 2-point Calibration Disable Reduce measurement noise ON Measure when PosAdj fails OFF Lighting ON Sensor Settings: 3 Tool Settings [Average Height] Setting Items Sensor Settings: 2 Master Registration Setting Items Tilt Adjustment A Default value Disable Sensor Settings: 3 Tool Settings [Step] Setting Items Point A Size Point B Size Default value IX-360W: Small Other than IX-360W: Standard ZERO/Offset Adjustment Shift Value 0.00 mm Limit HI yyIX-055: 20 mm yyIX-080: 36 mm yyIX-150: 100 mm yyIX-360/360W: 160 mm Limit LO yyIX-055: -20 mm yyIX-080: -36 mm yyIX-150: -100 mm yyIX-360/360W: -160 mm Measurement Range yyIX-055: ±3 mm yyIX-080: ±5 mm yyIX-150: ±15 mm yyIX-360/360W: ±30 mm 2-point Calibration Disable A-32 Default value Window Shape Rect Averaging area Standard Detection Method Selected Area Reference Height Settings OFF Adjust ZERO/Offset Target Value 0.00 mm Limit HI yyIX-055: 20 mm yyIX-080: 36 mm yyIX-150: 100 mm yyIX-360/360W: 160 mm Limit LO yyIX-055: -20 mm yyIX-080: -36 mm yyIX-150: -100 mm yyIX-360/360W: -160 mm Measurement range yyIX-055: ±3 mm yyIX-080: ±5 mm yyIX-150: ±15 mm yyIX-360/360W: ±30 mm 2-point calibration Disable IX-H User's Manual (PC Software) List of Factory Settings (Default Values) Sensor Settings: 3 Tool Settings [Position Adjustment] Setting Items Default value Sensor Settings: 3 Tool Settings [Height Area] Setting Items Default value Window Shape Rect Averaging area IX-360W: Standard Other than IX-360W: Large Window Shape Rect Search region Entire Fine Tune Outline Sensitivity Middle Reference Height Settings OFF Eraser Width Normal Limit 70 Limit 70 Upper Limit Disable Rotation Range ±20 deg ---.-- Margin ON Specify Height Range Upper Limit Search Algorithm High Speed Specify Height Range Lower Limit ---.-- Sensor Settings: 3 Tool Settings [MAX/MIN] Setting Items Sensor Settings: 3 Tool Settings [Pin Height] Default value Setting Items Default value Measurement Method MAX Reference Height Settings OFF Window Shape Rect IX-360W: Standard Other than IX-360W: Large 0.00 mm Averaging area Adjust ZERO/Offset Target Value ZERO/Offset Adjustment Shift Value 0.00 mm Limit HI yyIX-055: 20 mm yyIX-080: 36 mm yyIX-150: 100 mm yyIX-360/360W: 160 mm Limit HI yyIX-055: 20 mm yyIX-080: 36 mm yyIX-150: 100 mm yyIX-360/360W: 160 mm Limit LO yyIX-055: -20 mm yyIX-080: -36 mm yyIX-150: -100 mm yyIX-360/360W: -160 mm Limit LO yyIX-055: -20 mm yyIX-080: -36 mm yyIX-150: -100 mm yyIX-360/360W: -160 mm Measurement Range yyIX-055: ±3 mm yyIX-080: ±5 mm yyIX-150: ±15 mm yyIX-360/360W: ±30 mm Measurement Range yyIX-055: ±3 mm yyIX-080: ±5 mm yyIX-150: ±15 mm yyIX-360/360W: ±30 mm Detection Method Area Priority 2-point Calibration Disable Sensor Settings: 3 Tool Settings [Monochrome Area] Setting Items Default value Window Shape Rect Brightness Extraction Upper Limit 0 Brightness Extraction Lower Limit 0 Limit 70 Upper Limit Disable Advanced Brightness Extraction Upper Limit 0 IX-H User's Manual (PC Software) A-33 A List of Factory Settings (Default Values) Setting Items Default value Advanced Brightness Extraction Lower Limit 0 Fixed Reference Area Disable Setting Items A Sensor Settings: 3 Tool Settings [Width] Setting Items Default value Edge Sensitivity Adj. 50 Limit HI 120 Limit LO 80 Upper Limit Enable Scale 0-200 Width Extraction Method Mas. Wid. Scaling OFF Sensor Settings: 3 Tool Settings [1-Axis Adjustment] Setting Items A Default value Scan Direction From left Edge Sensitivity Adj. 50 Edge Detection Master Direction Default value Scan Direction (X-Axis) From left Scan Direction (Y-Axis) From top Edge Sensitivity Adj. (X-Axis) 50 Edge Sensitivity Adj. (Y-Axis) 50 Edge Detection (X-Axis) Master Direction Edge Detection (Y-Axis) Master Direction Angle Correction Enable A-34 Default value Lowest set tool number Main unit tool then expansion unit tool when the expansion unit is connected B ZERO/Offset Adjustment Shift Value 0.00 mm Limit HI yyIX-055: 20 mm yyIX-080: 36 mm yyIX-150: 100 mm yyIX-360/360W: 160 mm (Main unit sensor head) Limit LO yyIX-055: -20 mm yyIX-080: -36 mm yyIX-150: -100 mm yyIX-360/360W: -160 mm (Main unit sensor head) 2-point Calibration Disable Sensor Settings: 3 Tool Settings [Thickness Calculation] Setting Items Sensor Settings: 3 Tool Settings [2-Axis Adjustment] Setting Items Sensor Settings: 3 Tool Settings [Step Calculation] Default value A Lowest tool number set on the main unit B Exp.Unit Tool 01 ZERO/Offset Adjustment Shift Value 0.00 mm Limit HI yyIX-055: 20 mm yyIX-080: 36 mm yyIX-150: 100 mm yyIX-360/360W: 160 mm (Main unit sensor head) Limit LO yyIX-055: -20 mm yyIX-080: -36 mm yyIX-150: -100 mm yyIX-360/360W: -160 mm (Main unit sensor head) 2-point Calibration Disable IX-H User's Manual (PC Software) List of Factory Settings (Default Values) Sensor Settings: 4 Output Assignment Setting Items Default value OUT1 Total Status: OK OUT2 BUSY OUT3 to OUT10 OFF Total Status Conditions All Tools OK Trigger Error Disable ZERO/Offset Error Enable ZERO/Offset Tools Tool 01 to Tool 16: ON Logic 1 to 8 Empty Line Mode Sensor Settings: 1 Detection Conditions Setting Items Default value Brightness IX-360W: 60 Other than IX-360W: 30 Imaging Mode HDR Lighting ON Sampling Period 6 ms Filter setting Filter: Average Data count: 4 Adjust Laser Position Slider Center Timing Input Sample Hold/Latching Adjust Head Tilt Camera vertical Measurement Direction Z-Axis: Normal X-Axis: Normal Alarm Setting Default Reduce measurement noise 1 Laser sensitivity adjustment Auto X-Axis median filter 5 Select peak 0 Remove ambient influence OFF Measure when PosAdj fails OFF Sensor Settings: 3 Tool Settings [Step] Setting Items A Default value Point A Ave Point B Ave ZERO/Offset Adjustment Shift Value 0.00 mm Limit HI yyIX-055: 20 mm yyIX-080: 36 mm yyIX-150: 100 mm yyIX-360/360W: 160 mm Limit LO yyIX-055: -20 mm yyIX-080: -36 mm yyIX-150: -100 mm yyIX-360/360W: -160 mm 2-point Calibration Disable Averaging area for MAX/MIN Measurement IX-360W: Standard Other than IX-360W: Large (only when maximum or minimum is selected for Point A/B) Hysteresis 0.00 mm IX-H User's Manual (PC Software) A-35 List of Factory Settings (Default Values) Sensor Settings: 3 Tool Settings [Height] Setting Items Default value Setting Items Measurement Method Ave ZERO/Offset Adjustment Shift Value 0.00 mm Limit HI yyIX-055: 20 mm yyIX-080: 36 mm yyIX-150: 100 mm yyIX-360/360W: 160 mm Limit LO yyIX-055: -20 mm yyIX-080: -36 mm yyIX-150: -100 mm yyIX-360/360W: -160 mm 2-point Calibration Disable Averaging area for MAX/MIN Measurement IX-360W: Standard Other than IX-360W: Large (only when maximum or minimum is selected for Point A/B) Hysteresis 0.00 mm Sensor Settings: 3 Tool Settings [Position Adjustment] Setting Items Default value Detection edge type A Detection method Maximum step A A-36 Sensor Settings: 3 Tool Settings [Edge Position] Default value Detection edge type A Detection method Maximum step Adjust ZERO/Offset Target Value 0.00 mm Limit HI yyIX-055: 40 mm yyIX-080: 60 mm yyIX-150: 120 mm yyIX-360: 120 mm yyIX-360W: 250 mm Limit LO yyIX-055: -40 mm yyIX-080: -60 mm yyIX-150: -120 mm yyIX-360: -120 mm yyIX-360W: -250 mm 2-point Calibration Disable Hysteresis 0.00 mm Sensor Settings: 3 Tool Settings [Width/ Diameter] (Judgment mode: Width) Setting Items Default value Adjust ZERO/Offset Target Value 0.00 mm Limit HI yyIX-055: 40 mm yyIX-080: 60 mm yyIX-150: 120 mm yyIX-360: 120 mm yyIX-360W: 250 mm Limit LO yyIX-055: -40 mm yyIX-080: -60 mm yyIX-150: -120 mm yyIX-360: -120 mm yyIX-360W: -250 mm Width Extraction Method Mas. Wid. 2-point Calibration Disable Hysteresis 0.00 mm IX-H User's Manual (PC Software) List of Factory Settings (Default Values) Sensor Settings: 3 Tool Settings [Width/ Diameter] (Judgment mode: Diameter) Setting Items Default value Adjust ZERO/Offset Target Value 0.00 mm Limit HI yyIX-055: 300 mm yyIX-080: 400 mm yyIX-150: 500 mm yyIX-360: 500 mm yyIX-360W: 500 mm Limit LO yyIX-055: -300 mm yyIX-080: -400 mm yyIX-150: -500 mm yyIX-360: -500 mm yyIX-360W: -500 mm 2-point Calibration Disable Hysteresis 0.00 mm Sensor Settings: 3 Tool Settings [Step/ Width] Setting Items A Default value Sensor Settings: 3 Tool Settings [Thickness] Setting Items Default value A Lowest tool number set on the main unit B Exp.Unit Tool 01 ZERO/Offset Adjustment Shift Value 0.00 mm Limit HI yyIX-055: 20 mm yyIX-080: 36 mm yyIX-150: 100 mm yyIX-360/360W: 160 mm (Main unit sensor head) Limit LO yyIX-055: -20 mm yyIX-080: -36 mm yyIX-150: -100 mm yyIX-360/360W: -160 mm (Main unit sensor head) 2-point Calibration Disable Hysteresis 0.00 mm Sensor Settings: 4 Output Assignment Lowest set tool number Main unit tool then expansion unit tool when the expansion unit is connected OUT1 Total Status: OK OUT2 BUSY ZERO/Offset Adjustment Shift Value 0.00 mm OUT3 to OUT10 OFF ZERO/Offset Error Enable Limit HI yyIX-055: 20 mm yyIX-080: 36 mm yyIX-150: 100 mm yyIX-360/360W: 160 mm (Main unit sensor head) ZERO/Offset Tool Tool 01 to Tool 16: ON Logic 1 to 8 Empty Limit LO yyIX-055: -20 mm yyIX-080: -36 mm yyIX-150: -100 mm yyIX-360/360W: -160 mm (Main unit sensor head) 2-point Calibration Disable Hysteresis 0.00 mm B Setting Items IX-H User's Manual (PC Software) Default value A A-37 List of Factory Settings (Default Values) Advanced Sensor Settings FTP Setting Items Input FTP Client Settings Setting Items yyIN1: External Trigger Rising/Timing yyIN2 to IN8: OFF Device Settings Program Switch Method Panel/PC/Comm. (DL) Setting Items ZERO/Offset value storage Disable Output Default value N.O./N.C. OUT1 to OUT10: N.O. Output Options Latching Device Settings OFF Setting Items Default value NPN Main with Exp. unit operations Setting Items Default value Disable Trigger/Timing Disable Program Switching Disable Laser Emission Stop Disable ZERO/Offset Disable Reset Disable OFF Disable Z Direction yyIX-055: 0.01 mm yyIX-080: 0.01 mm yyIX-150: 0.02 mm yyIX-360: 0.1 mm yyIX-360W: 0.1 mm X Direction yyIX-055: 0.05 mm yyIX-080: 0.05 mm yyIX-150: 0.05 mm yyIX-360: 0.1 mm yyIX-360W: 0.5 mm OUT 1 to 10: OFF Setting Items A-38 Rotate Image 180 deg Default value NPN/PNP Interference Prevention Password Lock Measurement Value Display Unit (mm) I/O Monitor Main/Expansion Simul Input Model numbers for the sensor head/amplifier Example: IX-150/1000 Security Setting Items A Default value Environmental Device Name NPN/PNP Disable Default value Input Function I/O Monitor Default value Communication unit (DL) settings Data Assignment Main unit only Output Assignment 1 to 15: OFF Byte Swap Disable Output of the pin height tool Individual Operation Mode High Resolution Mode No IX-H User's Manual (PC Software) Enable List of Factory Settings (Default Values) MEMO A IX-H User's Manual (PC Software) A-39 Index Index Numerics C 1-Axis Adjustment Tool..........................................4-26, 4-92 1. Detection Setup.................................... 4-7, 5-7, 8-5, 8-10 2-Axis Adjustment Tool..........................................4-26, 4-94 2. Master Registration...........................4-14, 5-25, 8-6, 8-11 2-point Calibration....... 4-36, 4-42, 4-53, 4-63, 4-100, 4-105, 5-40, 5-46, 5-56, 5-64, 5-70, 5-76 3. Tool Settings..................................... 4-20, 5-27, 8-7, 8-12 4. Output Assignment......................... 4-107, 5-79, 8-8, 8-13 A About.....................................................................7-49, 8-16 Achieving adequate image brightness........................... 6-20 Adding a tool.........................................................4-30, 5-34 Adding Date and Time information to the sensor (function for adding sensor date information)................. 7-17 Adding/Editing/Deleting a tool...............................4-30, 5-34 Add Time+Date Info........................................................ 7-48 Adjustable bracket............................................................ 1-7 Adjustable bracket (OP-88347).................................... 10-16 Adjust Head Tilt.............................................................. 5-14 Adjusting Thresholds for Judgment................................ 6-13 Advanced Brightness Extraction.................................... 4-83 Advanced Sensor Settings.......................... 7-49, 8-16, A-38 Advanced Settings......................................................... 7-41 Advanced Tools.....................................................4-23, 5-30 Alarm Setting.................................................................. 5-18 Analog Output...................................2-14, 4-112, 5-83, 7-25 Analog output accuracy.................................................. 7-25 Analog output response time.......................................... 9-21 Analog output update frequency.................................... 9-21 Angle Correction............................................................. 4-96 Assignment for IP address 192.168.10.10/11.................A-31 Attaching the optional mounting bracket.......................... 2-5 Average Height Tool..............................................4-22, 4-46 Averaging area for MAX/MIN Measurement..........5-41, 5-47 A B Backing up in a batch..................................................... 7-19 Backing up the Detection History in a Batch.................. 7-15 Backing up the program individually............................... 7-20 Backup........................................................................... 7-49 Basic configurations of IX-H............................................. 1-2 Basic IX-Navigator Operations....................................... 3-16 Basic Operation Flow....................................................... 3-8 Basic Operation for Checking Settings and Detection History.............................................................. 8-2 Basic Operation of the Settings Navigator................4-3, 5-3 Basic Tools............................................................4-21, 5-28 Batch Backup................................................................. 7-45 Batch Clearing ZERO/Offset.......................................... 6-15 Brightness Adjustment...............................................4-9, 5-8 A-40 Cables.............................................................................. 2-8 Calculation Tools...................................................4-27, 5-31 Canceling One-Shot output............................................ 9-10 Capture..................................................................7-47, 8-15 Captured image.............................................................. 3-17 Change Connected Sensor(s)........................................ 7-46 Changeover for a Target (Program Functions)................. 7-4 Change saved image file location.........................7-47, 8-16 Changing display contents............................................. 3-17 Changing Over (Line Mode)........................................... 9-13 Changing Over (Scan Mode).......................................... 9-11 Changing the angle of the tool window.......................... 3-19 Changing the destination for saved images................... 7-21 Changing the displayed captured image.......................... 6-8 Switching screens with a button................................. 6-9 Switching screens with the drop-down list.................. 6-9 Changing the image history logging conditions.............. 7-16 Changing the PC settings (IP address setting)............... 2-20 For Windows 7.......................................................... 2-21 For Windows 10........................................................ 2-20 Changing the Sensor Displayed on the PC (Change Connected Sensor Function)............................. 7-2 Changing the sensor to be displayed on a screen........... 7-3 Changing the size of the tool window............................. 3-19 In line mode.............................................................. 3-19 In scan mode............................................................ 3-19 Changing the timing of the status output........................ 9-10 Checking errors by observing the PWR/ERR indicator light.................................................................................A-17 Checking the detection range........................................... 2-2 Checking the Package Contents...................................... 1-6 Clearing Errors............................................................... 9-14 Clearing the saved images............................................. 7-16 Clearing ZERO/Offset..................................................... 6-15 Closing the Limit Adjustment screen.............................. 6-13 Common Settings........................................................... 7-31 Communication cables..........................................1-8, 10-17 Communication unit (DL) settings.................................. 7-40 Configuring settings on the Test image.................................... 5-42, 5-48, 5-72, 5-78 Confirming IX‑Navigator error messages.......................A-18 Confirming/Setting the IP address of the PC..................A-27 Confirming/Setting the IP address of the sensor............A-27 Confirming the existence of the sensor from the PC......A-27 Confirming the firewall settings......................................A-28 Confirming the router settings........................................A-28 Confirming the saving destination of an image.............. 7-21 Confirming the Sensor Detection History....................... 8-14 Confirming the status by observing the indicator light of the sensor...................................................................A-26 Connecting directly (1 unit)............................................. 2-15 Connecting method after initialization............................A-30 For direct connection (1 unit/2 units or more)...........A-30 For network connection............................................A-30 Connecting the cable to the sensor amplifier................... 2-9 Connecting the Ethernet cable or LAN cable................... 2-9 Connecting the I/O cable (OP-87906).............................. 2-9 Connecting the PC and multiple sensors......................... 1-3 Connecting the PC and one sensor................................. 1-2 Connecting the sensor head/amplifier cable and sensor amplifier................................................................ 2-8 IX-H User's Manual (PC Software) Index Connecting the sensor head/amplifier cable and sensor head...................................................................... 2-8 Connecting the sensor to a PC...................................... 2-15 Connecting via a network (Direct Connection (2 units or more)/Network Connection).......................... 2-16 Connection Test.............................................................. 7-30 Connection when the IP address 192.168.10.10/11 is assigned.........................................................................A-31 Connector Specifications................................................ 2-12 Controlling Timing of Judgment with Timing Input (Line Mode)...................................................................... 9-4 Edge operation....................................................9-5, 9-7 Level operation....................................................9-4, 9-6 Sample Hold............................................................... 9-4 Controlling Timing of Judgment with Triggers (Scan Mode)..................................................................... 9-2 External Trigger.......................................................... 9-2 Internal Trigger............................................................ 9-3 Copying a program........................................................... 7-8 Copying a tool.......................................................4-31, 5-35 Current Status................................................................ 7-45 Cut-off process of the matching rate..............................A-14 D Data Assignment............................................................ 7-40 Default value.......................................................4-108, 5-80 Deleting a tool.......................................................4-32, 5-36 Deleting the software (uninstall)..................................... 2-20 Detecting objects near a wall........................................... 2-2 Detection Advanced Settings......................................... 4-78 Detection History...................................................7-49, 8-16 Detection Mode and Judgment Processing...................... 3-2 Detection range.............................................................. 10-4 Detection range (line mode; vertical head)....................... 2-3 Detection range (line mode; vertical laser)....................... 2-3 Detection range (scan mode)........................................... 2-2 Device............................................................................ 7-38 Device Name.................................................................. 7-38 Device Settings..............................................................A-38 Dimensions..................................................................... 10-8 Direct input of the extraction range................................ 4-70 Disable the password lock.............................................. 7-39 Disconnect...................................................................... 7-46 Display contents specific to each tool............................ 3-18 Displaying and outputting the status result (when position adjustment is not used)............................A-6 Displaying and outputting the status result (when position adjustment is used)..................................A-8 Displaying operating information.................................... 6-10 Displaying the Limit Adjustment screen.......................... 6-11 Displaying the Program Details screen............................ 7-7 Displaying the sensor detection history screen.............. 7-11 Displaying from the main screen in [Program].......... 7-12 Displaying from the main screen in [Running].......... 7-11 Display outline................................................................ 4-12 E Edge Detection......................................................4-93, 4-96 Edge Position Tool.................................................5-30, 5-52 Edge Sensitivity Adjustment.........................4-88, 4-93, 4-95 Editing a program name................................................... 7-8 Editing a tool..........................................................4-31, 5-35 Editing the tool window................................................... 3-18 Editing Values................................................................. 3-20 Enable the password lock.............................................. 7-39 Enlarge (Zoom In).................................................7-47, 8-15 Environmental................................................................ 7-38 Error Messages..............................................................A-17 Ethernet cable.............................................................. 10-17 Ethernet cable (M12 4pin - RJ-45)................................... 1-8 Exit.................................................................................. 8-15 Exiting............................................................................. 7-45 Exiting “Check Settings/Detection History” mode............. 8-2 Exiting the sensor settings and starting operation............ 6-2 Exit Settings/Detection history screen............................ 8-15 Extended Function of the 1-Axis Adjustment Tool.......... 4-93 Extended Function of the 2-Axis Adjustment Tool.......... 4-96 Extended Function of the Edge Position Tool................. 5-55 Extended Functions............................................... 4-10, 5-11 Extended functions for the height area tool.................... 4-71 Extended functions for the height tool...................4-40, 5-45 Extended functions for the MAX/MIN tool...................... 4-62 Extended functions for the monochrome area tool......... 4-83 Extended functions for the output assignment.... 4-110, 5-82 Extended functions for the position adjustment tool....... 4-57 Extended functions for the step calculation tool............. 4-99 Extended functions for the step tool......................4-35, 5-39 Extended Functions for the Step/Width Tool.................. 5-69 Extended functions for the thickness calculation tool.... 4-105 Extended Functions for the Thickness Tool.................... 5-75 Extended Functions of the Average Height Tool............. 4-52 Extended Functions of the Pin Height Tool..................... 4-76 Extended Functions of the Width/Diameter Tool............ 5-63 Extended Functions of the Width Tool............................ 4-89 F [File] menu.............................................................7-45, 8-15 Finishing by completing all steps...............................4-6, 5-6 Finishing the Settings Navigator................................4-6, 5-6 Finishing without completing the steps......................4-6, 5-6 Fit Window.............................................................7-47, 8-15 Fixed Reference Area............................................4-72, 4-83 Flow in the Settings Navigator...................................4-2, 5-2 Flow of the internal process........................................... 6-21 For the processing time.................................................. 6-21 FTP........................................................................7-29, A-38 FTP Client Settings......................................................... 7-30 IX-H User's Manual (PC Software) A-41 A Index H J Hardware........................................................................ 2-18 Height Area Tool....................................................4-23, 4-66 Height Display/Height image 1....................................... 3-17 Height image 2............................................................... 3-17 Height Tool.......................................... 4-21, 4-39, 5-28, 5-43 [Help] menu...........................................................7-49, 8-16 Hiding the operating information.................................... 6-11 How to select detection modes........................................ 3-2 How to Select the Option Settings.................................. 4-19 Hysteresis......................... 5-41, 5-47, 5-57, 5-65, 5-71, 5-77 I A [Image] menu........................................................7-47, 8-15 Image Tools.................................................................... 4-25 Importing a program......................................................... 7-9 Importing the individual status output of each detection tool/logic........................................................................... 9-9 Importing the Status Output (Scan Mode)........................ 9-8 Importing the total status/total status NG output.............. 9-8 Individual Program Backup............................................ 7-45 Initialize Sensor.....................................................7-44, 7-46 Initialize/Update.............................................................. 7-44 Initializing a program...................................................... 7-10 Initializing the network settings.......................................A-30 Initializing the Network Settings (IP Reset Switch).........A-30 Initializing the sensor...................................................... 3-15 Input......................................................................7-23, A-38 Input circuit..................................................................... 2-13 Input Function................................................................. 7-23 Input/Output Circuit and Electric Specifications............. 2-13 Installation destination of the software (reference)......... 2-19 Installing IX-Navigator (IX-H1)........................................ 2-19 Interference Prevention.................................................. 7-28 I/O cable........................................................................... 1-7 I/O cable (OP-87906)................................................... 10-15 I/O Monitor.............................................................7-26, A-38 IX-055/IX-080/IX-150/IX-360.......................................... 10-8 IX-360W......................................................................... 10-8 IX-H2000...................................................................... 10-15 IX-H2050...................................................................... 10-15 IX-Navigator................................................................... 10-7 A-42 Judgment processing flow................................................ 3-4 L LAN cable..................................................................... 10-17 LAN cable (RJ-45 - RJ-45)............................................... 1-8 Language..............................................................7-48, 8-16 Laser Sensitivity Adjustment.......................................... 5-22 Laser Shutdown/Release............................................... 9-16 Limit Adjustment............................................................. 7-45 Line Mode........................................................ 3-3, 3-5, A-35 LINK/ACT (link/activity) indicator light............................A-26 List of Factory Settings (Default Values)........................A-32 Loading and viewing saved images............................... 7-12 Logic.................................................................... 4-113, 5-84 L type Ethernet cable.................................................... 10-17 L type Ethernet cable (M12 4pin - RJ-45)......................... 1-8 M Main/Expansion Simul Input........................................... 7-28 Main Screen for “Check Settings/Detection History”........ 8-3 Main Screen for Detection Conditions...... 4-7, 5-7, 8-5, 8-10 Main Screen for Master Registration.....4-14, 5-25, 8-6, 8-11 Main Screen for the Output Assignment......................................... 4-107, 5-79, 8-8, 8-13 Main Screen for the Tool settings......... 4-29, 5-33, 8-7, 8-12 Main with Exp. unit operations..............................7-27, A-38 Mask................................. 4-50, 4-60, 4-68, 4-81, 4-87, 5-62 Master Registration...............................................4-15, 5-26 Matching Rate for the Position Adjustment tool..............A-14 MAX/MIN Tool........................................................4-23, 4-58 Measurement Adjustment................................................. 5-9 Measurement area check............................................... 3-17 Measurement direction..........................................4-10, 5-17 Measurement mode....................................................... 4-11 Measurement Position.................................................... 3-17 Measurement Range................. 4-35, 4-40, 4-52, 4-62, 4-76 Measurement Value Display Unit................................... 7-40 Measure when Position Adjustment fails...............4-12, 5-24 Monochrome Area Tool..........................................4-25, 4-79 Mounting the IX-H2000 (Main)......................................... 2-6 Mounting the IX-H2050 (Expansion)................................ 2-7 Mounting the Sensor........................................................ 2-2 Mounting the Sensor Amplifier......................................... 2-6 Mounting the Sensor Head........................................2-2, 2-4 When mounting the sensor head diagonally............... 2-4 When screws are secured from the mounting material................................................. 2-4 When screws are secured from the sensor head....... 2-4 Moving the tool window.................................................. 3-19 Mutual interference area.............................................. 10-18 IX-H User's Manual (PC Software) Index N P Name and Function of Each Part..................................... 1-9 Name and function of each part of the sensor amplifier.... 1-10 Name and function of each part of the sensor head........ 1-9 Names and Functions of the Operation Screen............... 6-4 Names and Functions of the Screen................................ 8-3 Network settings............................................................. 7-38 N.O./N.C......................................................................... 7-24 No-voltage input (when NPN output is selected)............ 2-13 NPN/PNP...............................................................7-27, A-38 O Opening file.................................................................... 8-15 Operating conditions...................................................... 2-18 Operating from the menu bar................................7-45, 8-15 Operating in the shortest cycle......................................... 9-3 Operating the image tool bar.......................................... 3-16 Operation flow when the power is turned on.................... 3-9 Operation for initial startup of the IX‑Navigator (Direct Connection (1 unit))............................................ 3-10 Operation for initial startup of the IX‑Navigator (Direct Connection (2 units or more))............................. 3-11 Operation for initial startup of the IX‑Navigator (Network Connection)..................................................... 3-12 Operation for initial startup of the sensor....................... 3-14 Operation Mode.............................................................. 7-43 Operation of the sensor amplifier indicator light............. 1-11 Operation of the sensor head indicator light..................... 1-9 Operations when Power of the Sensor is Turned on...... 9-18 Operations when replacing the sensor head.................. 3-14 Operations when the image is magnified....................... 3-16 Operation when the Power is Turned on.......................... 3-9 Option............................................................................... 1-7 Optional Parts for the Sensor....................................... 10-15 OS.................................................................................. 2-18 Other connections.......................................................... 2-17 Other Methods of Confirming a Network Connection.....A-27 Output....................................................................7-24, A-38 Output Assignment Settings................................4-108, 5-80 Output circuit.................................................................. 2-13 Output Options............................................................... 7-25 Overview for Adding Sensor Date Information Function.... 7-17 Overview of detection modes........................................... 3-2 Overview of Screen and Operation.................................. 3-6 Overview of the IX-H........................................................ 1-4 Overview of the Operation Screen................................... 6-3 Overview of the program functions................................... 7-4 PC software for the IX Series........................................... 1-8 Peak/Bottom/Peak to Peak Hold...................................... 9-6 Peak selection................................................................ 5-23 Performing Batch ZERO/Offset...................................... 6-15 Performing ZERO/Offset................................................ 6-14 Pin Height Tool......................................................4-24, 4-73 Position Adjustment Tool.................... 4-22, 4-55, 5-29, 5-49 Precautions during installation......................................... 2-2 Preparing the program functions...................................... 7-4 Preparation flow.......................................................... 7-4 Preparation procedures.............................................. 7-5 Procedure to save images.............................................. 7-21 Program Details.....................................................7-49, 8-16 Program Switch Method................................................. 7-24 R Reduce measurement noise................................. 4-11, 5-22 Reduce (Zoom Out)...............................................7-47, 8-15 Reducing the effect of ambient light............................... 6-20 Reducing the shininess of a glossy or metal surface..... 6-20 Reference Height Settings....................................4-69, 4-75 Remedy when connection via a network is unavailable....A-23 Remedy when data transfer via FTP is unavailable.......A-29 Remedy when direct connection (1unit) is unavailable....A-21 Remedy when direct connection (2 units or more) is unavailable.....................................................................A-22 Remedy when the PC cannot be connected with the sensor.......................................................................A-21 Remove ambient influence............................................. 5-24 Rename Tool............................ 4-36, 4-41, 4-63, 4-72, 4-85, 4-99, 4-105, 5-39, 5-45, 5-69, 5-75 Required PC Specifications............................................ 2-18 Reset Statistics............................................................... 7-46 Resetting Status............................................................. 9-15 Response Time (Line Mode).......................................... 9-20 Response time (maximum value)................................... 9-19 Sampling frequency: 6 ms........................................ 9-19 Sampling frequency: 11 ms...................................... 9-19 Rotating Image 180 deg................................................. 7-40 Rotation Range.............................................................. 4-57 Running ZERO/Offset..................................................... 9-17 Run screen....................................................................... 6-4 IX-H User's Manual (PC Software) A-43 A Index S A Save............................................................................... 8-15 Save Image...........................................................7-47, 8-15 Save Selected History.................................................... 7-13 Saving a batch backup file/individual program backup file........................................................................ 8-2 Saving all images from the image history individually.... 7-14 Saving images and screens displayed on the IX-Navigator individually................................................. 7-21 Saving the Sensor Settings and Images........................ 7-19 Saving the sensor settings and the detection history..... 7-19 Scaling............................................................................ 4-90 Scan Mode...................................................... 3-3, 3-4, A-32 Search Algorithm............................................................ 4-57 Searching for a sensor to be connected......................... 3-12 Security.......................................................................... 7-39 Selecting NPN output............................................2-12, 2-13 Selecting PNP output............................................2-12, 2-13 Selecting the tool.............................................................. 6-8 Sensitivity Adjustment.................................................... 4-51 Sensor Amplifier................................. 1-6, 1-10, 10-5, 10-15 When connected..................................................... 10-15 Sensor Detection History Screen................................... 8-14 Sensor Head.......................................... 1-6, 1-9, 10-2, 10-8 Sensor Head/Amplifier cable.................................1-7, 10-15 [Sensor] menu................................................................ 7-46 Sensor’s Detection History (Confirming the Images whose Status Result is NG)..... 7-11 Sensor Settings: 1 Detection Conditions.............. A-32, A-35 Sensor Settings: 2 Master Registration..........................A-32 Sensor Settings: 3 Tool Settings [1-Axis Adjustment].....A-34 Sensor Settings: 3 Tool Settings [2-Axis Adjustment].....A-34 Sensor Settings: 3 Tool Settings [Average Height].........A-32 Sensor Settings: 3 Tool Settings [Edge Position]...........A-36 Sensor Settings: 3 Tool Settings [Height]............. A-32, A-36 Sensor Settings: 3 Tool Settings [Height Area]...............A-33 Sensor Settings: 3 Tool Settings [MAX/MIN]..................A-33 Sensor Settings: 3 Tool Settings [Monochrome Area]....A-33 Sensor Settings: 3 Tool Settings [Pin Height].................A-33 Sensor Settings: 3 Tool Settings [Position Adjustment]............................................ A-33, A-36 Sensor Settings: 3 Tool Settings [Step]................ A-32, A-35 Sensor Settings: 3 Tool Settings [Step Calculation].......A-34 Sensor Settings: 3 Tool Settings [Step/Width]................A-37 Sensor Settings: 3 Tool Settings [Thickness].................A-37 Sensor Settings: 3 Tool Settings [Thickness Calculation]..................................................A-34 Sensor Settings: 3 Tool Settings [Width]........................A-34 Sensor Settings: 3 Tool Settings [Width/Diameter] (Judgment mode: Diameter)...........................................A-37 Sensor Settings: 3 Tool Settings [Width/Diameter] (Judgment mode: Width)................................................A-36 Sensor Settings: 4 Output Assignment................. A-35, A-37 Setting by the numerical input fields............................... 3-20 Setting by the slider........................................................ 3-20 Setting Detection Setup.............................................4-8, 5-8 [Setting] menu.......................................................7-48, 8-16 Setting on the Test screen.....................................5-58, 5-66 Settings after initialization...............................................A-30 Settings Navigator.....................................................4-2, 5-2 Settings Navigator (Line Mode)........................................ 8-9 Settings Navigator (Scan Mode)...................................... 8-4 A-44 Settings Navigator Screen and Operation Flow........................................... 4-5, 5-5, 8-4, 8-9 Settings when the IP address is assigned......................A-31 Setting the 1-Axis Adjustment Tool................................. 4-92 Setting the 2-Axis Adjustment Tool................................. 4-94 Setting the Adding Sensor Date Information Function... 7-17 Direct Connection (2 units or more)/ Network Connection................................................. 7-17 For direct connection (1 unit).................................... 7-17 Setting the Advanced Information of the Sensor............ 7-23 Setting the Average Height Tool..................................... 4-46 Setting the Edge Position Tool........................................ 5-52 Setting the height area tool............................................ 4-66 Setting the height tool............................................4-39, 5-43 Setting the MAX/MIN tool............................................... 4-58 Setting the monochrome area tool................................. 4-79 Setting the network address for IX-Navigator................. 3-12 Setting the Output Assignment............................4-109, 5-81 Setting the Pin Height Tool............................................. 4-73 Setting the position adjustment tool......................4-55, 5-49 Setting the step calculation tool...................................... 4-97 Setting the Step/Width Tool............................................ 5-67 Setting the thickness calculation tool........................... 4-103 Setting the Thickness Tool.............................................. 5-73 Setting the tilt adjustment tool........................................ 5-51 Setting the Width/Diameter Tool..................................... 5-59 Setting the Width Tool..................................................... 4-86 Setting to the Factory Default......................................... 3-15 Setting up the PC........................................................... 2-18 Shortening measurement processing time..................... 6-24 Shortening the imaging processing time........................ 6-24 Shortening the Processing Time.................................... 6-21 Shortening the processing time of each tool.................. 6-21 Shortening the Processing Time of the Average Height Tool...................................................................... 6-21 Shortening the processing time of the height area tool.... 6-22 Shortening the processing time of the MAX/MIN tool..... 6-22 Shortening the Processing Time of the Pin Height Tool.... 6-22 Shortening the processing time of the position adjustment tool............................................................... 6-23 Shortening the processing time of the step and height tools..................................................................... 6-21 Show saved image file location.............................7-47, 8-16 Specifications................................................................. 10-2 Specify Height Range..................................................... 4-71 Specifying sensor to be connected by IP address.......... 3-13 Stabilizing by correcting the misaligned target position (scan mode only)............................................................ 6-20 Processing during an operation................................ 6-20 Tool settings.............................................................. 6-20 Stabilizing measurement................................................ 6-16 Stabilizing the Average Height Tool................................ 6-17 Stabilizing the Edge Position Tool.................................. 6-19 Stabilizing the Height Area Tool...................................... 6-17 Stabilizing the Judgment Process.................................. 6-16 Stabilizing the judgment process by taking a clear image of the target (scan mode).................................... 6-20 Stabilizing the MAX/MIN Tool......................................... 6-16 Stabilizing the Monochrome Area Tool........................... 6-17 Stabilizing the Pin Height Tool........................................ 6-17 Stabilizing the position adjustment tool.................6-17, 6-19 Stabilizing the step and height tools......................6-16, 6-18 Stabilizing the Tilt Adjustment Tool................................. 6-19 IX-H User's Manual (PC Software) Index Stabilizing the Width/Diameter Tool................................ 6-19 Stabilizing tools in line mode.......................................... 6-18 Stabilizing Tools in Line Mode (Common to All Tools).... 6-18 Stabilizing tools in scan mode........................................ 6-16 Starting “Check Settings/Detection History” mode........... 8-2 Starting Operation............................................................ 6-2 Starting the Settings Navigator..................................4-3, 5-3 STATUS indicator light....................................................A-26 Status output response time (maximum value).............. 9-20 Filter: Average, Sampling Period: 6 ms.................... 9-20 Filter: Average, Sampling Period: 11 ms................... 9-20 Filter: Median, Sampling Period: 6 ms...................... 9-21 Filter: Median, Sampling Period: 11 ms.................... 9-21 Status Table......................................................................A-2 Status table (line mode)...................................................A-4 Status table (scan mode).................................................A-2 Step Calculation Tool.............................................4-27, 4-97 Step Tool............................................. 4-21, 4-33, 5-28, 5-37 Step tool settings...................................................4-33, 5-37 Step/Width Tool.....................................................5-31, 5-67 Supplying power to the sensor amplifier........................ 2-11 Switching programs (changing over)................................ 7-5 Switching the Run Screen Display................................... 6-6 Switching screens with a button................................. 6-7 Switching screens with the drop-down list.................. 6-7 System Configuration....................................................... 1-2 T Terminal number and wiring color of the I/O cable (OP-87906)..................................................................... 2-10 The reference surface is not visible on the master......... 4-19 The reference surface is visible on the master............... 4-19 The reference surface is visible on the master and adjust every detection.................................................... 4-19 Thickness Calculation Tool..................................4-28, 4-103 Thickness Tool.......................................................5-32, 5-73 Things can be performed with the program functions...... 7-4 Tilt Adjustment................................................................ 4-16 Tilt Adjustment Tool...............................................5-29, 5-51 Timing............................................................................. 7-47 Timing Input.................................................................... 5-11 Timing Input Response Time (Line Mode)...................... 9-19 Tool Information................................................................ 6-6 Tool Name................................. 4-53, 4-77, 4-91, 5-55, 5-63 Total Status Conditions................................................. 4-110 Transfer Condition Settings............................................ 7-33 Transfer Program Settings............................................. 7-45 Transferring the backed up settings to the sensor......... 7-22 Transverse diagonal mounting bracket............................ 1-7 Transverse diagonal mounting bracket (OP-88346)..... 10-16 Transverse mounting bracket........................................... 1-7 Transverse mounting bracket (OP-88344)................... 10-16 Trigger............................................................................ 7-47 Trigger Error................................................................. 4-110 Trigger Options................................................................. 4-8 Trigger/Timing Button..................................................... 7-48 Troubleshooting..............................................................A-15 Turning on the power and starting operation.................... 6-2 Types of Settings Navigator Images..........................4-4, 5-4 Types of tools........................................................4-20, 5-27 U Update Sensor......................................................7-44, 7-46 Upper Limit............................................................4-70, 4-82 User’s Manual.......................................................7-49, 8-16 Using the analog output function.................................... 2-11 Using the control panel (IX-CP50) for IX.......................... 1-5 Using the PC software...................................................... 1-4 V Vertical diagonal mounting bracket.................................. 1-7 Vertical diagonal mounting bracket (OP-88345)........... 10-16 Vertical mounting bracket................................................. 1-7 Vertical mounting bracket (OP-88343)......................... 10-16 [View] menu.................................................................... 7-45 Voltage input (when PNP output is selected)................. 2-13 IX-H User's Manual (PC Software) A-45 A Index W A What is the IX-H............................................................... 1-4 When position adjustment failed....................................A-12 When switching the program by external input................ 7-6 When switching the program in the main screen in [Running].......................................................................... 7-5 When the tool window does not protrude after position adjustment is successful..................................................A-8 When the tool window does protrude after position adjustment is successful................................................A-10 When using the adjustable bracket (OP-88347).............. 2-6 When using the transverse diagonal mounting bracket (OP-88346)....................................................................... 2-5 When using the transverse mounting bracket (OP-88344)....................................................................... 2-5 When using the vertical diagonal mounting bracket (OP-88345)....................................................................... 2-5 When using the vertical mounting bracket (OP-88343).... 2-5 Width/Diameter Tool..............................................5-30, 5-59 Width Extraction Method................................................ 4-89 Width Extraction Method (Only when the judgment mode is [Width]).................... 5-63 Width Tool..............................................................4-25, 4-86 [Window] menu......................................................7-49, 8-16 With adjustable bracket (OP-88347) (IX-055/IX-080/IX-150/IX-360)...................................... 10-14 With adjustable bracket (OP-88347) (IX-360W)........... 10-14 With transverse diagonal mounting bracket (OP-88346): Attaching a vertical laser for line mode.... 10-13 With transverse diagonal mounting bracket (OP-88346) (IX-055/IX-080/IX-150/IX-360).................. 10-11 With transverse diagonal mounting bracket (OP-88346) (IX-360W)................................................. 10-12 With transverse mounting bracket (OP‑88344) (IX-055/IX-080/IX-150/IX-360)........................................ 10-9 With transverse mounting bracket (OP‑88344) (IX-360W)..................................................................... 10-10 With vertical diagonal mounting bracket (OP-88345): Attaching a vertical laser for line mode........................ 10-12 With vertical diagonal mounting bracket (OP-88345) (IX-055/IX-080/IX-150/IX-360)...................................... 10-10 With vertical diagonal mounting bracket (OP-88345) (IX-360W)..................................................................... 10-11 With vertical mounting bracket (OP-88343) (IX-055/IX-080/IX-150/IX-360)........................................ 10-9 With vertical mounting bracket (OP-88343) (IX-360W)....................................................................... 10-9 X X-Axis median filter........................................................ 5-23 Z ZERO/Offset Error............................................... 4-110, 5-82 ZERO/Offset storage...................................................... 7-24 ZERO/Offset Tools............................................... 4-111, 5-82 ZERO/Offset when position adjustment fails.................. 6-14 Zoom.....................................................................7-47, 8-15 A-46 IX-H User's Manual (PC Software) Copyright notice Copyright notice /* * Copyright (C) 2010 Texas Instruments Incorporated - http://www.ti.com/ */ /* * Redistribution and use in source and binary forms, with or without * modification, are permitted provided that the following conditions * are met: * * Redistributions of source code must retain the above copyright * notice, this list of conditions and the following disclaimer. * * Redistributions in binary form must reproduce the above copyright * notice, this list of conditions and the following disclaimer in the * documentation and/or other materials provided with the * distribution. * * Neither the name of Texas Instruments Incorporated nor the names of * its contributors may be used to endorse or promote products derived * from this software without specific prior written permission. * * THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS * "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT * LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR * A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT * OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, * SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT * LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, * DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY * THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT * (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE * OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. * */ libjpeg Copyright (C) 1991-2012, Thomas G. Lane. This software is based in part on the work of the Independent JPEG Group. This software includes work that is distributed under the Apache License 2.0 and that was modified by KEYENCE. A IX-H User's Manual (PC Software) A-47 Revision history Revision history Edition number April, 2020 1st edition June, 2020 2nd edition October, 2020 3rd edition Revision details IP address assignment function is added. 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