LECTURE NOTE FOR ELECTRICAL POWER I EEC122 1.0 POWER PLANTS 1.1 STEAM PLANT The steam power plants convert the heat energy of coal into electrical energy. Figures 1A and 1B below shows the schematic diagram and layout of steam plant respectively. Figure 1A – Schematic Arrangement of Steam Power Plant 1 Figure 1B – Lay-out of Steam Plant 2 Coal is burnt in a boiler which converts water into steam. The expansion of steam in turbine produces mechanical power which drives the alternator. Thus the main equipment in a steam plant consists of boiler, steam turbine and alternator. To achieve efficient conversion of heat energy into electric energy, a variety of auxiliary equipments are needed. The auxiliary equipments in a steam plant are so much that they overshadow the main equipment. Figure 1 shows the lay-out of a steam plant. The coal handling plant supplies coal to the boiler. The ash formed in the boiler is disposed off by the ash handling plant. Air taken from the atmosphere by the action of forced or induced draft fan is heated in the preheater (by the heat of flue gases) before being fed to the boiler. The flue gases pass through dust collector, air pre-heater and economiser before being discharged to the atmosphere through the chimney. The boiler vaporises water into steam, steam is further heated in the super-heater and fed to the high pressure turbine. After expanding in high pressure turbine, steam is heated again in a boiler and fed to the low pressure turbine. The exhaust steam from the low pressure turbine is condensed by the condenser and the condensate, along with make up water, is passed through economiser before being fed to the boiler. 1.2 DIESEL PLANT In diesel power plant, diesel engine is used as the prime mover. Figure 2A and 2B below shows the schematic diagram and layout of a diesel power plant. Figure 2A – Schematic Arrangement of a Diesel Plant 3 Figure 2B – Layout of Diesel Power Plant The diesel burns inside the engine and the products of this combustion act as the ―working fluid‖ to produce mechanical energy. . The diesel engine drives the alternator which converts mechanical energy into electrical energy. As the generation cost is considerable due to high price of diesel, therefore, such power plant are only used to produce small power. Although steam power plants and hydro-electric plants are invariably used to generate bulk power at cheaper cost, yet diesel power plants are finding favour at places where demand of power is less, sufficient quantity of coal and water is not available and the transportation facilities are inadequate. These plants are also used as standby sets for continuity of supply to important points such as hospitals, radio stations, cinema houses and telephone exchanges. 1.3 GAS PLANT A gas power plant can either be an open cycle or closed cycle gas power plant. The figures 3A and 3B represent the diagrams of open and closed gas turbine plant respectively while that of 3C shows the layout of gas turbine plant. 4 Figure 3A – Schematic Arrangement of an Open Cycle Gas Turbine Plant Figure 3B – Schematic Arrangement of A Closed Cycle Gas Turbine Plant 5 A gas power plant consists of a compressor, combustion chamber, gas turbine and alternator. In an open cycle gas turbine plant, the compressor takes in atmospheric air, compresses it and supplies the pressurised air to the combustion chamber. Fuel is injected into the combustion chamber and burnt in the streams of air supplied by the compressor. The combustion raises the temperature of air and increases its volume under constant pressure. The hot pressurised gas expands in the turbine, produces mechanical power and turns the rotor of the turbine. Both the compressor and the alternator are coupled to the turbine shaft. Due to the high temperature of the products of combustion, the turbine output exceeds the input to the compressor. The turbine, therefore, drives the compressor and the surplus power drives the alternator. The products of combustion, after expansion though the turbine, are finally exhausted to the atmosphere. Figure 3C – Layout of Gas Power Plant 6 Unlike in an open cycle plant where the fuel is mixed with air in the combustion chamber and the heat rejection process occurs in the atmosphere as the turbine exhaust is discharged into the atmosphere, the fuel is not mixed with working medium (which can be air or any other gas) in closed cycle gas turbine. In closed cycle gas turbine, the heat rejection process occurs in heat exchanger or recooler. Thus the same working medium is circulated again and again through compressor, heater, turbine and recooler. The intercooling, regeneration and reheating features can also be added. The function of the recooler, in closed cycle gas turbine plant, is similar to that of condenser in a steam plant. 1.4 SOLAR AND WIND PLANT 1.4.1 SOLAR POWER PLANT A solar power plant converts solar energy into electrical energy. It consists of the following sub-systems which includes solar energy collection system, thermal energy transfer system, thermal energy storage system and energy conversion system. The two major types of solar power plant that have been found to be feasible are Solar Farm or Distributed Collector System (DCS) and Solar Tower or Central Receiver System (CRS). Figure 4A and 4B below shows the distributed collector system solar power plant and central receiver system respectively. Figure 4A – Distributed Collector System Solar Power Plant 7 In distributed collector system solar power plant, the solar energy collection system collects the heat energy. This heat energy is transfer from the receiver to the turbine by the thermal energy transfer system using heat transfer media such as water and gases. Since solar energy is not available at all time, heat energy storage becomes necessary. This is achieved by thermal storage system which uses pressure vessel storing water and steam at a temperature near the boiling point. Finally, the energy conversion system converts heat energy to electrical energy. The solar heat from the receiver or storage converts feed water into steam which is fed to turbine. The turbine drives the generator. Steam is condensed in the condenser and water returns to the boiler for reuse as feed water. The heat of the cooling water of the condenser may be used for subsidiary purposes. Figure 4B – Central Receiver System Solar Power Plant 8 The central receiver system solar power system consists of a number of sub-systems which includes heliostart or collection sub-system, receiver/tower sub-system, electric power generation sub-system consisting of steam turbine and generator, cooling tower sub-system for cooling the water used in condenser for condensing steam, master control sub-system for controlling the whole system and storage sub-system which is needed to maintain plant output at a constant level despite solar insulation variation. The operation of this type of solar power system is similar to the one earlier described above. 1.4.2 WIND POWER PLANT Wind power plants are turbines which use the energy in the motion of the wind to make mechanical energy, which is then converted to electrical energy. The components of a utility-scale "wind farm" include wind turbines, an underground power transmission system, control and maintenance facilities, and a substation that connects the farm with the utility power grid. Utility-scale wind turbines are classified by size as follows: small (less than 50 kilowatts [kW]); intermediate (50 to 500 kW); and large (above 500 kW). Small and intermediate turbines make up the bulk of the older installed turbine base, but new turbines installed in the late 1990s are generally 600 kW and larger. In general, a wind farm is a group of wind turbines in the same location used for production of electricity. A large wind farm may consist of several hundred individual wind turbines distributed over an extended area, but the land between the turbines may be used for agricultural or other purposes. A wind farm may also be located offshore. Almost all large wind turbines have the same design — a horizontal axis wind turbine having an upwind rotor with three blades, attached to a nacelle on top of a tall tubular tower. In a wind farm, individual turbines are interconnected with a medium voltage (often 34.5 kV), power collection system and communications network. At a substation, this medium-voltage electric current is increased in voltage with a transformer for connection to the high voltage electric power transmission system. Utility-scale wind farms are generally located in areas with average annual wind speeds of at least 13 miles per hour. Wind power is more available during certain seasons because climatic conditions affect wind speed. Another application of wind is in distributed use systems, which provide on-site power in either stand-alone or gridconnected configurations. Most such systems range in size from one to 25 kW. Distributed wind systems are applicable to industry, water districts, rural residences, agricultural use, and a wide variety of isolated power uses located in good wind resource areas. 9 1.5 GENERAL LAYOUT OF ELECTRICAL POWER SYSTEM The figure 5A and 5B below shows the general layout of electrical power system (which includes generation, transmission and distribution system) and PHCN grid system respectively. Figure 5A – General Layout of Electrical Power System 10 Figure 5B – PHCN Grid System (Single Line Diagram of the Nigerian 330KV Transmission Grid System) 1.5.1 REQUIREMENT OF A DISTRIBUTION SYSTEM Some of the requirements of a good distribution system are: 1. Proper Voltage – Voltage variation at consumer’s terminal should be as low as possible. The variations at consumer’s terminal should be within permissible limits which are + or – 6% of rated value at consumer’s terminal. 2. Availability of Power on Demand – Power must be available to consumers in any amount that they may require from time to time. 3. Reliability – Modern industry is almost dependent on electric power for its operation. Reliability of the system can be improved by interconnected systems, providing additional reserve facilities. 1.6 TRANSMISSION AND DISTRIBUTION SYSTEM The transmission system is the large network of conductors that delivers bulk power from power stations to the load centres and large industrial consumers beyond the economical service range of the regular primary distribution lines. Furthermore, the distribution system is that part of the electric power system which distributes electric power for local use or to consumer for utilization. The difference between the two systems is that while the transmission system delivers bulk power from power stations to load centres and large industrial consumers, the distribution system distributes power for local use (i.e. deliver power from substation to the local consumers). 1.7 VOLTAGE LEVELS BETWEEN THE GENERATING STATION AND THE CONSUMER The various voltage levels that exist between the generating station and the consumer can be grouped under the primary transmission voltage, secondary transmission voltage, 11 primary distribution voltages and secondary distribution voltages. In Nigeria, the primary transmission voltage is 330KV while that of the secondary transmission voltage is 132 KV. The primary distribution voltage used are 11KV and 33KV while the secondary distribution voltages are 415V for three phase system and 240V for single phase system. 1.8 SHORT AND MEDIUM TRANSMISSION LINES 1.8.1 SHORT TRANSMISSION LINE When the length of an overhead transmission line is upto about 50km and the line voltage is comparatively low (< 20 kV), it is usually considered as a short transmission line. Due to smaller length and lower voltage, the capacitance effects are small and hence can be neglected. Therefore, while studying the performance of a short transmission line, only resistance and inductance of the line are taken into account. 1.8.2 MEDIUM TRANSMISSION LINE When the length of an overhead transmission line is about 50 – 150km and the line voltage is moderately high (>20 kV < 100 kV), it is considered as a medium transmission line. Due to sufficient length and voltage of the line, the capacitance effects are taken into account. For purpose of calculations, the distributed capacitance of the line is divided and lumped in the form of condensers shunted across the line at one or more points. 1.8.3 DIFFERENCES BETWEEN SHORT AND MEDIUM TRANSMISSION LINE S/N 1 2 3 SHORT TRANSMISSION LINE LENGTH OF LINE It is upto about 50 km LINE VOLTAGE It is comparatively low (< 20 kV) CAPACITANCE EFFECT It is small and hence negligible MEDIUM TRANSMISSION LINE It is about 50 to 150 km It is moderately high (>20 kV < 100 kV) It is taken into account and hence not negligible 1.9 PRINCIPLES OF PROTECTION SYSYTEM Modern power systems are growing fast with more generators, transformers and large network in the systems. For system operation a high degree of reliability is required. In order to protect the system (line and equipment) from damage due to undue currents and /or abnormal voltages caused by faults (such as short circuits) the need for reliable protective devices, such as relay and circuit breaker arises. The most common electrical hazard against which protection is required is the short-circuit. However, there are many other abnormal conditions – e.g., overload, under-voltage and over-voltage, open-phase, unbalanced-phase currents, reversal of power, under-frequency and over-frequency, overtemperature, power swings, instability – for which some protection is desired. 12 As a rule, on the occurrence of short circuits which may lead to heavy disturbances in normal operation (damage to equipment, impermissible drop in voltage etc) the protective scheme is designed to disconnect or isolate the faulty section from the system without any delay. The protective scheme is designed to energise an alarm or signal whenever the overloads and short –circuits do not present a direct danger to the faulted circuit element and the entire installation, for an example, on occurrence of a single-phase fault to earth in overhead circuit operated with an insulated neutral. In such cases it is possible for the operating personnel to take the necessary measures for removal of the abnormality and prevent any interruption in power supply to consumers. The main functions of protective relaying are to detect the presence of faults, their locations and initiate the action for quick removal from service of any element of a power system when it suffers a short-circuit or when it starts to operate in any abnormal manner that might cause damage or otherwise interfere with effective operation of the rest of the system. The relaying equipment is added in this task by the circuit breakers that are cable of disconnecting the faulty element when they are called upon to do so by the relaying equipment. Circuit breakers are generally located so that each generator, transformer, bus, transmission line etc., can be completely disconnected from the rest of the system. The circuit breakers must have sufficient capacity so that they can carry momentarily the maximum short-circuit current that can flow through them and then interrupt this current; they must also withstand closing in on such a short-circuit and then interrupting it according to certain prescribed norms. Fusing is employed where protective relays and circuit breakers are not economically justifiable. In summary, protection system is an extremely important part of the power system as it is provided to operate under abnormal conditions to prevent failure or isolate trouble and limit its effect. Every protection system which isolates a faulty element is required to satisfy four basic requirements: (i) reliability; (ii) selectivity; (iii) sensitivity; and (iv) speed of operation. Without reliability and selectivity the protection would be rendered largely ineffective and could even become liability. 1.10 TYPES AND SIZES OF CONDUCTORS 1.10.1 TYPES OF CONDUCTORS Conductors can either be stranded or solid. The most commonly used conductor materials for overhead lines are Copper, Aluminium, Steel-core Aluminium (ACSR), Galvanised Steel and Cadmium Copper. The choice of a particular material will depend upon the cost, the required electrical and mechanical properties and the local conditions. All conductors used for overhead lines are preferably stranded. Solid wires are only used when area of X-section is small. If solid wires are used for large X-section and long spans, continuous vibration and swinging would produce mechanical fatigue and they would fracture at the points of support. 1.10.2 SIZES OF CONDUCTORS The size of conductor in general simply refers to its nominal cross sectional area in mm 2 13 1. COPPER - The nominal cross sectional area in mm 2 of copper conductors used for overhead power transmission lines are 10, 16, 25, 35, 50, 70, 100, 125, 150 and 185. 2. ALUMINIUM - The nominal cross sectional area in mm 2 of aluminium conductors used for overhead power transmission lines are 22, 35, 50, 60, 70, 100, 150, 200, 250, 300 and 400. 3. STEEL-CORE ALUMINIUM (ACSR) - The nominal cross sectional area in mm 2 of steel-core aluminium conductors used for overhead power transmission lines are 25, 30, 35, 40, 50, 70, 95, 100, 120, 150, 175, 185, 200, 240 and 400. 1.11 CONSTRUCTION OF UNDERGROUND CABLES The figure 6 below shows the general construction of a multi-core conductor underground cable. The various parts are: (i) Cores of conductor – A cable may have one or more than one core (conductor) depending upon the type of service for which it is intended. For instance, the 3-conductor cable shown in figure 6 is used for 3-phase service. The conductors are made of tinned copper or aluminium and are usually stranded in order to provide flexibility to the cable. Figure 6 – Construction of a Cable (ii) Insulation – Each conductor is provided with a suitable thickness of insulation, the thickness of layer depending upon the voltage to be withstood by the cable. The commonly used materials of insulation are impregnated paper, varnished cambric or rubber mineral compound. (iii) Metallic Sheath - In order to protect the cable from moisture, gases or other damaging liquids (acids or alkalies) in the soil and atmosphere, a metallic sheath of lead or aluminium is provided over the insulation as shown in figure 6. 14 (iv) Bedding – Over the metallic sheath is applied a layer of bedding which consists of a fibrous material like jute or hessian tape. The purpose of bedding is to protect the metallic sheath against corrosion and from mechanical injury due to armouring. (v) Armouring – Over the bedding, armouring is provided which consists of one or two layers of galvanised steel wire or steel tape. Its purpose is to protect the cable from the mechanical injury while laying it and during the course of handling. Armouring may not be done in the case of some cables. (vi) Serving – In order to protect armouring from atmospheric conditions, a layer of fibrous material (like jute) similar to bedding is provided over the armouring. This is known as serving. It is important to mention here that bedding, armouring and serving are only applied to the cables for the protection of conductor insulation and to protect the metallic sheath from mechanical injury. 1.11.1 DIFFERENCES SYSTEM S/N 1. 2. 3. 4. 5. 6. BETWEEN OVERHEAD OVERHEAD SYSTEM FAULT Chances of faults in overhead system are high since the lines are expose to uncertain weather conditions and other external interferences. INITIAL COST The initial cost is not very high FLEXIBILITY It is more flexible as poles and transformer can be easily shifted to meet changes in load conditions FAULT LOCATION AND REPAIR In overhead systems, conductors are visible thus faults are easily traced and repaired. CURRENT CARRYING CAPACITY & VOLTAGE DROP Overhead lines have high current carrying capacity MAINTENANCE COST It is very high due to high occurrence of fault AND UNDERGROUND UNDERGROUND SYSTEM Chances of faults in underground system are very rare as cables are laid underground and have better insulation. The initial cost is very high due to high cost of trenching conduits, cables etc It is not flexible It is difficult to locate and repair fault in an underground system. Its current carrying capacity is not as high for the same materials and cross section. It is very low due to fewer chances of fault 1.12 WORKED EXAMPLES ON SHORT TRANSMISSION LINES 1.12.1 SHORT NOTE ON PERFORMANCE OF SINGLE PHASE SHORT TRANSMISSION LINES The effects of line capacitance are neglected for a short transmission line. Therefore, while studying the performance of such a line, only resistance and inductance of the line 15 are taken into account. The equivalent circuit of a single phase short transmission is shown in figure 7 (i). Here, the total line resistance and inductance are shown as concentrated or lumped instead of being distributed. The circuit is a simple a.c. series circuit. The phasor diagram (Current I is taken as the reference phasor. OA represents the receiving end voltage VR leading I by ΦR. AB represents the drop IR in phase with I. BC represents the inductive drop IXL and leads I by 900. OC represents the sending end voltage VS and leads I by ΦS) of the line for lagging load power is shown in figure 7 (ii). Figure 7- Equivalent Circuit and Phasor Diagram Let I = Load Current R= Loop Resistance i.e. Resistance of both conductors XL= Loop Resistance VR= Receiving End Voltage Cos ΦR= Receiving End Power Factor (Lagging) VS = Sending End Voltage (i) Sending End Voltage (VS) = VR cos R IR VR sin R IX L (ii) Percentage Voltage Regulation – The difference in voltage at the receiving end of a transmission line between conditions of no load and full load is called voltage regulation and is expressed as a percentage of the receiving end voltage. V VR 100 % Voltage Regulation = S VR V cos R IR (iii) Sending End Power Factor (p.f), cos ΦS = R VS (iv) Power Delivered = VR I R cos R (v) Line Losses = I 2 R (vi) Power Sent Out = VR I R cos R I 2 R (vii) Percentage Transmission Efficiency – The ratio of receiving end power to the sending end power of a transmission line is known as the transmission efficiency of the line i.e. Re ceiving End Power 100 % Transmission Efficiency, T Sending End Power 2 16 2 VR I R cos R 100 VS I S cos s OR Power Delivered = 100 Power Sent Out VR I R cos R = 100 VR I R cos R I 2 R = 1.12.2 WORKED EXAMPLE 1. What is the maximum length in km for a 1-phase transmission line having copper conductor of 0.775cm2 cross sectional over which 200 kW at unity power factor and at 3300V.are to be delivered? The efficiency of transmission is 90%. Take specific resistance as 1.725μ Ω cm. SOLUTION Receiving end power = 200kW = 200,000W Transmission efficiency = 0.9 200,000 Sending end power = 222,222 W 0.9 Therefore, Line losses = 222,222 – 200,000 = 22,222 W 200 10 3 Therefore, Line current, I = 60.6 A 3,300 1 Let R Ω be the resistance of one conductor. Line losses = 2I2R 222,222 = 2 (60.6)2 x R 22,222 Therefore, R 3.025 2 2 60.6 Now R Therefore, R 3.025 0.775 1.36 10 6 cm 13.6 km 6 1.725 10 2. A single phase line is transmitting 1,100kW power to a factory at 11kV and at 0.8 pf lagging. It has a total resistance of 2Ω and a loop reactance of 3Ω. Determine (i) the voltage at the sending end, (ii) percentage regulation and (iii) transmission efficiency. SOLUTION Load Current, I P 1000 1,100 1000 125 A VR cos R 11,000 0.8 (i) Voltage at sending end VS VR cos R IR2 VR sin R IX 2 11,000 0.8 125 22 11,000 0.6 125 32 17 9,050 6,975 11,426V V VR 11,426 11,000 100 100 3.873% (ii) Percentage regulation S VR 11,000 2 2 Line losses I 2 R 125 2 31,250W 31.25kW Power delivered (iii) Transmission efficiency, T 100 Power delivered line loss 2 1,100 100 97.28% 1,100 31.25 2.0 DISTRIBUTORS AND FEEDERS 2.1 DISTRIBUTOR A distributor is a conductor from which tappings are taken for supply to the consumer. In figure 8 below, AB, BC, CD and DA are distributors. The current through a distributor is not constant because tappings are taken at various places along its length. While designing a distributor, voltage drop along its length is the main consideration since the statutory limit of voltage variations is 6% of rated value at the consumer’s terminal. Figure 8 – Diagram Showing Distributors and Feeder. 2.2 FEEDERS A feeder is a conductor which connects the sub-station (or localised generating) to the area where power is to be distributed (see figure 8 above). Generally, no tappings are taken from the feeder so that current in it remains the same throughout. The main consideration in the design of a feeder is the current carrying capacity. 18 2.3 DIFFERENCES BETWEEN DISTRIBUTOR AND FEEDER S/N 1 2 3 4 DISTRIBUTOR FUNCTION It supplies power to the service mains from the feeder CURRENT FLOWING The current flow through is not constant TAPPINGS Tappings are taken from it MAIN DESIGN CONSIDERATION The main design consideration is the voltage drop across its length. FEEDER It supplies power to the distributor from the distribution substation. The current flowing through is constant No tappings are taken from it The main design consideration is the current carrying capacity. 2.4 WORKED EXAMPLES ON VOLTAGE DROPS IN SIMPLE DISTRIBUTION SYSTEM 1. A single phase a.c distributor AB 300 metres long is fed from end A and is loaded as under: (i) 100 Amps at 0.707 p.f. lagging 200 m from point A (ii) 200 Amps at 0.8 p.f lagging 300 m from point A The load resistance and reactance of the distributor is 0.2Ω and 0.1Ω per kilometre. Calculate the total voltage drop in the distributor. The load power factors refer to the voltage at the far end. SOLUTION Figure 9 shows the single line diagram of the distributor. Impedance of the distributor/km = (0.2 j 0.1) Figure 9 – Single Line Diagram of Example 1 Impedance of section AC, Z AC (0.2 j 0.1) 200 / 1000 (0.04 j 0.02) Impedance of section CB, Z CB (0.2 j 0.1) 100 / 1000 (0.02 j 0.01) Taking voltage at the far end B as the reference vector, we have, Load current at point B, I 2 I 2 (cos 2 j sin 2 ) 200(0.8 j 0.6) (160 j120) A 19 Load current at point C, I1 I1 (cos 1 j sin 1 ) 100(0.707 j 0.707) (70.7 j 70.7) A Current in section CB, I CB I 2 (160 j120) A Current in section AC, I AC I1 I 2 (70.7 j 70.7) (160 j120) (230.7 j190.7) A Voltage drop in section CB, VCB I CB Z CB (160 j120)(0.02 j 0.01) (4.4 j 0.8)volts Voltage drop in section AC, V AC I AC Z AC (230.7 j190.7)(0.04 j 0.02) Voltage drop in the distributor 13.04 j3.01volts = V AC VCB 13.04 j3.01 4.4 j 0.8 = 17.44 j3.81volts Magnitude of the drop = 17.442 3.812 17.85V 2. A single phase distributor 2 kilometres long supplies a load of 120 Amps at 0.8 p.f. lagging at its far end and a load of 80 Amps at 0.9 p.f. lagging at its mid-point. Both power factors are referred to the voltage at the far end. The resistance and reactance per km (go and return) are 0.05Ω and 0.1Ω respectively. If the sending end voltage at the far end is maintained at 230V, calculate: (i) The total voltage drop in the distributor. (ii) Voltage at the sending end (iii) Phase angle between voltages at the two ends SOLUTION Figure 10 shows the single line diagram of the distributor. Impedance of the distributor/km = (0.05 j 0.1) Figure 10 – Single Line Diagram of Example 2 Impedance of section AC, Z AC (0.05 j 0.1) 1000 / 1000 (0.05 j 0.1) Impedance of section CB, Z CB (0.05 j 0.1) 1000 / 1000 (0.05 j 0.01) Let the voltage at point B be taken as the reference vector, Then, VB 230 j 0 (i) Load current at point B, I 2 120(0.8 j 0.6) (96 j 72) A Load current at point C, I1 80(0.9 j 0.436) (72 j34.88) A 20 Current in section CB, I CB I 2 (96 j 72) A Current in section AC, I AC I1 I 2 (72 j34.88) (96 j 72) (168 j106.88) A Voltage drop in section CB, VCB I CB Z CB (96 j 72)(0.05 j 0.1) (12 j 6)volts Voltage drop in section AC, V AC I AC Z AC (168 j106.88)(0.05 j 0.1) Voltage drop in the distributor 19.08 j11.45volts = V AC VCB 12 j 6 19.08 j11.45 = 31.08 j17.45volts Magnitude of the drop = (ii) Sending end voltage, Its magnitude is 31.082 17.452 35.646V V A VB VCB V AC (230 j 0) (12 j 6) (19.08 j11.45) = 261.08 j17.45 = 261.082 17.452 261.67V (iii) The phase difference θ between VA and VB is given by: 17.45 tan 0.0668 261.08 tan 1 0.0668 3.82 0 3. A 2-wire dc distributor AB is 300 metres long. It is fed at point A. The various loads and their positions are given below: At Point Distance from A in metres C 50 D 140 E 200 F 240 If the maximum permissible voltage drop is not to area of the distributor. Take ρ = 1.78 x 10-8Ωm. Concentrated loads in Amperes 40 60 120 70 exceed 10V, find the cross-sectional SOLUTION The single line diagram of the distributor along with its tapped currents is shown below: 21 M1 Suppose the resistance AB 100 m length of the distributor is r ohms. Then the resistance of the various sections of the distributor is: RAC 0.5r ; RCD 0.9r ; RDE 0.6r ; R EF 0.4r Referring to the above figure, the current in the various sections of the distributor are: I AC 290 A ; I CD 250 A ; I DE 190 A ; I EF 70 A Total voltage drop over the distributor equals I AC RAC I CD RCD I DE RDE I EF REF 290 0.5r 250 0.9r 190 0.6r 70 0.4r 145r 225r 114r 28r 512r As the maximum permissible drop in the distributor is 10V, 10 512r r 10 0.01953 512 Cross-sectional area of conductor, α, is l 1.78 10 8 100 182.3 10 6 m 2 1.823cm 2 r 0.01953 2 2 3.0 COMPONENT PARTS OF A FUSE Essentially, a fuse consist of a fusible element in the form of a metal conductor of specially selected small cross sectional area, a case or cartridge to hold the fusible element, and in some cases, provided with a means to aid arc extinction. The part which actually melts and opens the circuit is known as the fuse element. It forms a series part of the circuit to be protected against short-circuit or excessive overloads. There are three major types of fuse as shown in figure 11. These are Cartridge fuse, Rewirable fuse and High Breaking Capacity fuse. 22 Figure 11- Types of Fuse 3.1 PURPOSE OF FUSE A fuse is a short piece of metal (e.g. copper, aluminium, silver, tin, zinc and lead) inserted in the circuit, which melts when excessive current flows through it and thus breaks the circuit. It could also be defined as a current interrupting device which breaks or opens the circuit (in which it is inserted) by fusing the element when the current in the 23 circuit exceeds a certain value. The purpose of a fuse is to protect machines and equipment from damage due to excessive currents. 3.2 ADVANTAGES OF FUSES 1. It is the cheapest form of protection available 2. It require no maintenance 3. Its operation is inherently completely automatic unlike a circuit breaker which require an elaborate equipment for automatic action (the operation is quick and sure) 4. It can break heavy short circuit current without noise or smoke 5. The smaller size of fuse element impose a current a current limiting effect under short circuit condition 6. It is simple and easy to install and replace. 3.3 DISADVANTAGES OF FUSES 1. Fuse element deteriorate in use 2. Considerable time is lost in rewiring or replacing fuse after operation 3. The current – time characteristics of a fuse cannot always be co-related with that of the protected apparatus 4. Interlocking is not possible 4. On heavy short circuits, discrimination between fuse in series cannot be obtained unless there is sufficient difference in the size of the fuse concerned. Discrimination between two fuses is said to occur if on the occurrence of short circuit or over-current fault, only the desired fuse operates. 3.4 STANDARD WIRE GUAGE AND CURRENT RATING STANDARD WIRE GUAGE 0.2mm 0.35mm 0.50mm CURRENT RATING 5A 10A 15A 3.5 DEFINITION OF KEY TERMS 3.5.1 FUSING CURRENT Fusing current is the minimum current at which the fuse element melts and thus disconnects the circuit protected by it. 3.5.2 CURRENT RATING OF FUSE ELEMENT (RATED CURRENT) Current rating of fuse element is the current which the fuse element can normally carry without overheating or melting. It could also be defined as the rms value of the current which the fuse element or fuse wire can carry continuously without deterioration, and with temperature rise within specified limits. 24 3.5.3 FUSING FACTOR It is the ratio of minimum fusing current to the current rating of the fuse element i.e. Minimum fusing current Fusing Factor = Current rating of fuse 3.5.4 FUSE LINK Fuse link is that part of fuse which needs replacement when the fuse blown out. 3.5.5 FUSE ELEMENT OR FUSE WIRE Fuse element or wire is that part of the fuse which actually melts when an excessive current flows in the circuit and thus isolate the faulty device from supply. 3.5.6 RATED VOLTAGE This is the voltage of the fuse which should be equal to or more than (i) voltage of the circuit in a single phase a.c or 2 wire circuit (ii) line voltage in case of 3 phase a.c circuit (iii) voltage between 2 outers in case of 3-wire d.c circuit. 3.6 MOULDED CASE OF A CIRCUIT BREAKER Moulded case circuit breakers are intended for protecting electrical equipment against overloading and short circuiting and sometimes also for switching. Figure 12 shows picture of a moulded circuit breaker. A moulded case circuit breaker can also be said to be a plastic that interrupts an electrical current if the current exceeds the trip rating of a breaker. The plastic encloses the mechanism in the breaker box, and also separates conductors from each other and from metal grounds. Figure 12 – Pictures of Moulded Case Circuit Breaker The model case of a circuit breaker provides the physical means of positioning the breaker components and it protects the working parts from damage and contamination. The model case also protects people from contact with energized components in the breaker. 25 3.7 INTERRUPTION CAPACITY OF A CIRCUIT BREAKER The interruption capacity of a circuit breaker is defined as the maximum fault current that can be interrupted by a circuit breaker without failure of the circuit breaker. 3.8 PRINCIPLE OF OPERATION OF CIRCUIT BREAKER A circuit breaker essentially consists of fixed and moving contacts called electrode. Under normal operating conditions, these contacts remained closed and will not open automatically until and unless the system becomes faulty. Of course, the contacts can be opened manually or by remote control whenever desired. When a fault occurs on any parts of the systems, the trip coils of the circuit breaker get energized and the moving contacts are pulled apart by some mechanism, thus opening the circuit. When the contacts of a circuit breaker are separated under full conditions, an arc is struck between. The current is thus able to continue until the discharge cease. The production of the arc not only delays the current interruption process but it also generates enormous heat which may cause damage to the system or to the circuit breaker itself. Therefore, the main problem in a circuit breaker is to extinguish the arc within the shortest possible time so that heat generated by it may not reach a dangerous value. 3.9 COMPONENTS OF CIRCUIT BREAKER The basic circuit breaker consists of a simple switch connected to either a bimetallic strip or an electromagnet. Essential materials in CB are: 1. Stationary or moving contacts called electrode 2. Switch 3. Electromagnet 4. Bimetallic strips 3.10 ADVANTAGE OF FUSE OVER CIRCUIT BREAKER 1. It has a very small operating time (0.002 secs) 2. It performs both detection and interruption functions 3. Its operation is inherently completely automatic. 3.11 ADVANTAGE OF CIRCUIT BREAKER OVER FUSE 1. Circuit breaker needs no replacement after operation 2. Circuit breaker has a very large breaking capacity 3. It carries full load current continuously without over-heating or damages 4. It opens and closes the circuit on no load 5. It makes and breaks the normal operating current 6. It makes and breaks the short circuit current of the magnitude up to which it is designed for. 26 3.12 CLASSES OF RELAY 1. Over-voltage, over-current and overpower relay 2. Under-voltage, under-current and under-power relay 3. Reverse current relay 4. Reverse power relay 5. Differential relay 3.13 OIL-LESS CIRCUIT BREAKER 1. Water circuit breaker 2. Air circuit breaker 3. Air-blast circuit breaker 4. Sulphur – hexafloride circuit breaker (SF6) 5. Vacuum circuit breaker 3.14 ISOLATOR An isolator can be defined as a switch that isolates one portion of the circuit from another and is not intended to be opened while current is flowing. Also, it can be defined as simple pieces of equipment employed only for isolating circuit when the current has already been interrupted. 3.15 DIFFERENCES BETWEEN CIRCUIT BREAKER AND ISOLATOR A circuit breaker is a piece of equipment which can: (i) make or break a circuit either manually or by remote control under normal conditions (ii) break a circuit automatically under fault conditions (iii) make a circuit either manually or by remote control under fault conditions In summary, circuit breakers are mechanical devices designed to close or open contact members, thus closing or opening of an electrical circuit under normal and abnormal conditions. On the other hand, an isolator can be defined as a switch that isolates one portion of the circuit from another and is not intended to be opened while current is flowing. Also, it can be defined as simple pieces of equipment employed only for isolating circuit when the current has already been interrupted. An isolator is an electrical protection device that can only be operated manually while a circuit breaker is a piece of protection equipment that can make or break a circuit either manually or by remote control under normal condition and break a circuit automatically under fault conditions. 27 S/N 1 2 3 4 CIRCUIT BREAKER It can operate under all conditions (load and no load) It is equipped with arc-quenching devices It has specified current breaking capacity or current capacity It can isolate circuit when current is still flowing ISOLATOR It is best operated under no load condition It is not equipped with arc-quenching devices It has no specified current breaking capacity or current capacity Isolates circuit when the current has already been interrupted 4.0 INSULATORS AND THEIR APPLICATIONS Insulators are materials that do not allow the flow of current through them. The insulators provide necessary insulation between line conductors and supports and thus prevent any leakage current from conductors to earth. The different types of insulators available includes past cap type, pin type and the shackle ring type. 4.1 CEMENTED-CAP TYPE SUSPENSION INSULATOR Cemented-cap type suspension insulator shown in the figure 13 below is the most commonly used type and consists of a single disc-shaped piece of porcelain grooved on the under surface to increase the surface leakage path, and to a metal cap at the top, and to a metal pin underneath. The cap is recessed so as to take the pin of another unit and thus build up a string of any number of units. The cap is secured to the insulator by means of cement. Figure 13 – Cemented-Cap Type Suspension Insulator Suspension type insulators are used for high voltages above 33KV. They consist of a number of porcelain discs connected in series by metal links in the form of a string. The conductor is suspended at the bottom end of this string while the other end of the string is 28 secured to the cross-arm. Each disc is design for low voltage say 11KV. The number of discs in series would depend upon the working voltage. 4.1.1 ADVANTAGE OF SUSPENSION TYPE INSULATOR 1. Suspension arrangement provide greater flexibility to the line 2. They are generally used with steel towers 3. Each unit or disc of suspension type insulator is designed for low voltage usually 11KV 4. They are cheaper than pin type insulators for voltage beyond 33KV 5. If anyone disc is damaged the whole string does not become useless because the damaged disc can be replaced. 4.1.2 APPLICATION They are used for high voltages above 33kV. 4.2 PIN TYPE INSULATOR This type was amongst the earliest designs. The part section of a pin type insulator is shown in figure 14 (i). The pin-type insulator is designed to be mounted on a pin which in turn is secured to the cross-arm of the pole. The insulator is screwed on the pin and the line conductor is placed in the groove at the top of the insulator and is tied down with a soft copper or soft aluminium binding wire according to the conductor material [see figure 14 (ii)]. Figure 14 – Pin Type Insulator 4.2.1 APPLICATION Pin type insulators are used for transmission and distribution of electric power at voltage upto 33KV. Beyond operating voltage of 33KV, the pin type insulators become too bulky and hence uneconomical. 29 4.3 SHACKLE RING INSULATOR The construction of shackle ring insulator is shown in figure 15 below. Every insulator is coated with an extremely hard, smooth glaze that reduces accumulation of surface deposits. The surface can be easily cleaned and it will not crack when subjected to temperature changes. Figure 15 – Shackle Type Insulator The wet flash-over and dry flash-over voltages for shackle insulators are 10KV and 25KV respectively while the puncture voltage is about 35KV. Its operating voltage is 1,000V. Its weight, transverse mechanical load and total creepage distance are 0.5 kg, 1,150 kg and 63 mm respectively. The tapered hole in the shackle insulator distributes the load more evenly and reduces the possibility of breakage when heavily loaded. Shackle insulators may either be mounted horizontally or vertically, and the conductors are fixed in the grooves by means of soft copper or aluminium binding wire according to the conductor material. They can be directly fixed to the pole with a bolt or to the crossarm. The insulators are bellmounted to prevent water being held in contact with the spindle. This type of insulator is used at all positions, intermediate, terminal or angle. Where the angle exceeds 60* deviation they are generally used in conjunction with shackle straps. 4.3.1 APPLICATION In the early days, the shackle insulators were used as strain insulators. But nowadays, they are frequently used for low voltage distribution lines. 4.4 INSULATING MATERIALS AND THEIR APPLICATIONS The material most commonly used for overhead line insulators is porcelain but toughened glass, steatite and special composition materials are also used to a limited extent. 30 4.4.1 PORCELAIN Porcelain is produced by firing at a controlled temperature a mixture of kaolin, feldspar and quartz. It is mechanically stronger than glass. It gives less trouble from leakage, and is less susceptible to temperature variations and its surface is not affected by dirt deposits. On the other hand, it is not as homogeneous as glass, owing to the fact that each component shell of a porcelain insulator is glazed during manufacturing process and its satisfactory performance in service depends to a considerable extent on the preservation of this glaze which is only of the order of 25 microns in thickness. Also fault cannot be detected easily as it is not transparent. In tension this material is usually weak and does not withstand tensile stresses exceeding 5 kg/mm2. The dielectric strength and comprehensive strength of a mechanically sound porcelain insulator are about 6.5 kV/mm of its thickness and 700 kg/mm2 respectively. Normally, it is difficult to manufacture homogeneous porcelain in the thickness required for some types of insulators and, therefore, for a particular operating voltage, a two or more piece construction is adopted in which each piece is fired and glazed separately and then they are cemented together. If this insulating material is manufactured at lower temperature, its mechanical properties improve but the material remains porous and on putting it in service it may deteriorate. If this material is manufactured at high temperature, its porosity is reduced but the material becomes brittle. The porosity of this insulating material also reduces its dielectric strength, also any impunity or air bubble left within the material results in a lower dielectric strength. So a compromise is made between the mechanical strength and the porosity of the material and a suitable temperature of the kiln is designed. 4.4.1.1 APPLICATION They are used where high mechanical strength in insulator is a criterion. 4.4.2 GLASS Glass is cheaper than porcelain in the simpler shapes and if properly toughened and annealed gives resistivity and dielectric strength (14kv per mm of thickness of the material). Owing to high dielectric strength, the glass insulators have simpler design and even one piece design can be used. Glass is quite homogenous material and can withstand higher compressive stresses as compared to porcelain. It has also a lower coefficient of thermal expansion which minimises the strains due to temperature changes and owing to its transparent nature flaws in the material can be readily detected by visual examination. The main disadvantage of glass is that moisture more readily condenses on its surface and facilitates the accumulation of dirt deposits, thus giving a high surface leakage. Also in large sizes the great mass of material combined with the irregular shape, may result in internal strains after cooling. 4.4.2.1 APPLICATION Glass insulator can be used upto 25kV under ordinary atmospheric conditions and well up to 50kV in dry atmosphere. 31 4.4.3 STEATITE Steatite is a naturally occurring magnesium silicate, usually found combined with oxides in varying proportions. It has a much higher tensile and bending stress than porcelain. 4.4.3.1 APPLICATION They are used at tension towers or where the transmission line takes a sharp turn. 4.4.4 SPECIAL ARTIFICIAL MATERIAL The special artificial materials have an advantage that these can be easily moulded into any shape without any internal stress. Metallic fittings can also be firmly embedded in the material without any difficult. The disadvantage of insulators made from special artificial material is that they deteriorate rapidly in bad climatic conditions and on being subjected to flash-over their carbonised surface forms a conducting path. 4.4.4.1 APPLICATION They are used in insulators for low voltages. 32