Scottish Learning Journey to Heerlen Minewater District Heating System 2nd-4th March 2016 Attendees & Agenda Attendees: Adam Swainbank – Scottish Development International Alex Schlicke – Scene Community Amy Bowker - SEPA Catherine Cooper – Veitch Cooper Craig Murphy – Mitsubishi Electric David Pearson – Star Renewables David Townsend – Town Rock Doreen Reid – Scottish Development International Gregor McDonald – Scottish Enterprise Jude Maxwell – Scottish Enterprise Martin McKay – Clyde Gateway Nick Hytiris - Glasgow Caledonian University Paul Steen – Ramboll Agenda: Day 1 –Workshop: Local community and economic perspective by Yvonne Bemelmans, Officer of Economics The origin and development of the minewater project 1999-2008, by Elianne Demollin, NEBER Reservoir modelling assessing how geothermal minewater systems will react to predefined exploitation projects by Virginie Harcouet-Menou, VITO System development of minewater from 1.0 to 3.0, by Rene Verhoeven, Mijnwater B.V Energy and geothermal policy development, by Paul Ramsak (RVO NL agency) Vision and tour of Maankwartier, by Michiel Huisman Day 2 – Minewater tour of various important nodes in the system: Cluster installation (exchange between cluster grid and mine water grid) Minewater and heat pump installation at APG Pension Fund (reuse of heat from datacentre) Cold and hot injection/extraction wells Heerlerheide Centrum complex Discussion on carbon roadmap by Herman Eijdems, Mijnwater B.V 2 Introduction to Heerlen Minewater Project A series of comprehensive reports detailing the development and technical details of the Heerlen minewater project are available publicly, such as the peer reviewed paper presented at the 2013 International Renewable Energy Storage Conference1. The following abstract from this paper provides an overview of the Heerlen minewater system: In the last 10 years numerous research and commercial initiatives have been undertaken in Europe to develop abandoned coal mining fields into low-temperature resources. One of the most successful is the Minewater project of the municipality of Heerlen, the Netherlands, where a low-temperature district heating system was launched in operation in October 2008, under the European Interreg IIIB NWE programme and the 6th Framework Program project EC-REMINING-lowex. The Minewater project is now being upgraded from a straight forward pilot system to a fullscale hybrid sustainable energy structure called Minewater 2.0. A totally new concept which becomes an essential part of the Sustainable Energy Structure Plan of Heerlen and has the following landmarks: Energy exchange instead of energy supply: cluster grids for energy exchange between buildings and the existing mine water grid for energy exchange between cluster grids. Energy storage and regeneration in mine water reservoirs instead of depletion. Addition of poly-generation: bio-CHP, solar energy, feed in of waste heat (data centres and industry), cooling towers for peak cold demands. Enlargement hydraulic and thermal capacity mine water grid through improving well pumps, pressure boosting systems and reuse of the existing mine water return pipe for additional supply and disposal of hot mine water. Fully automatic and demand-driven supply of hot and cold mine water through usage of pressurized buffer systems at the extraction wells and sophisticated injections valves at the injection wells. All geographically dispersed mine water installations at buildings, clusters and wells are equipped with sophisticated process control units that communicate with a Central Monitoring System (CMS) through the internet. A very new application in the build environment. The first phase of the Minewater 2.0 project is in operation since June 2013. “Minewater 2.0 Project in Heerlen the Netherlands: Transformation of a Geothermal Mine Water Pilot Project into a Full Scale Hybrid Sustainable Energy Infrastructure for Heating and Cooling”, 8th International Renewable Energy Storage Conference and Exhibition, IRES, 2013, download available from http://www.sciencedirect.com/science/article/pii/S187661021400174X 1 3 Learning Outcomes/Themes Several themes emerged throughout the workshop and site tour:The energy landscapes in Scotland/UK and the Netherlands are similar in many ways: In the Netherlands and the UK, coal mining and coal based electricity production has been largely phased out since the 1960s following the discovery of large quantities of natural gas in the North Sea. Since then heat has been primarily delivered domestically and industrially by mains gas in both the Netherlands and the UK. Coincidentally both countries have almost identical 2020 renewable targets of 14% and 15% respectively. Following the closure of coal mines, declines in local economic prosperity with associated deterioration of the municipal infrastructure has been witnessed, with Heerlen becoming the poorest town in the Netherlands at one point following the closure of the coal mining and coal thermal plant. Many former mining towns in Scotland have seen a similar downtown in economic prosperity following the collapse of the UK mining industry. Groundwater rising within the mines is a common issue between Netherlands and Scotland with the potential impact on the groundwater resource and quality. 4 Regaining civic pride through the development and reinvention of the mine in Heerlen: The development of the minewater system is an inspirational story of the evolution and reinvention of the town of Heerlen. By extracting/storing energy from/in the mine system, the theme of Heerlen continuing to be a national energy centre continues, and while no longer producing coal the heritage of the mines continues to this day by providing the town with energy and a source of pride. A repeated theme throughout the visit was the involvement of former mineworkers as advisors to the project, for example workshops were held and the miners provided expert knowledge regarding the layout and last known state of the mines. This also led to a high level of community buy-in to the project and even a source of civic pride. Whilst buy-in and pride are intangible and hard to quantify, local community involvement in the development and operation of the system would appear to have played an important part in its inception and operating success – currently around 29.6 million euro investment and 175,000 m 2 of building space connected. Part of the mine water project is the multifunctional complex Heerlerheide Centrum, where five shops, a conference room, a café, a supermarket and 200 dwellings are connected to a heating and cooling network 5 Heerlen Project Timeline & Funding Heerlen Project History: 1999 2000 – 2003 2004 2004 – 2008 2008 – 2012 2008 – 2009 2011 2012-2013 November 2013 2014- 2015 First ideas to use mine water as an energy source Research, lobby and fund raising: Interreg IIIB and EOS Decision City Council to start Minewater project Research, design, drilling, construction network. Funding EC REMINING-lowex and UKR Realisation and connection first two Minewater energy stations (HHC: 30.000 m2 & CBS: 22.000 m2) Decision City Council to establish a Minewater Company Design & construction Minewater 2.0 system & two new connections (Arcus 30,000 m2; APG 32,000 m2) Establishment Minewater Company 175,000 m2 buildings connected; development Minewater 3.0 Heerlen Project Funding & Financing: European funding: Interreg IIIB (€6.4m) 6th Framework Program project EC REMINING-lowex (€3.5m) National funding: EOS Energy Research Subsidy (€0.3m) UKR Unique Opportunity Regulation (€0.6m) ISV Investment budget City Renovation (€1.3m) Province of Limburg (0,4) Municipality Heerlen: Investment (€2.0m) Shares (€5.1m) Loan (€10m) Investment Minewater project end 2015: €29.6m EUR (175,000 m2) 6 Heerlen Minewater Project There are three distinct parts to Heerlen’s Minewater Development. If Minewater 1.0 had continued operation without change then the modelling predicted that the thermal resource would have been depleted. Minewater 1.0 (pilot) Minewater 2.0 2008 – May 2013 (current) June 2013 – now Traditional network (tree) Only heat and cold supply Simple change-over-system Minewater as source Bivalent energy stations (HP + Boilers + Chillers) Mijnwater owner and operator grid CO2-emission reduction 35% Hydraulic cloud network Instant heat/cold exchange Minewater as storage Fully demand driven Bidirectional wells Multiple sources All electric (No gas) Mijnwater owner/operator network & energy stations CO2-emission reduction 65% Minewater 3.0 (near future) Demand and supply side management (intelligence) Advanced energy storage (time) CO2-emission reduction 80 – 100% 7 Heerlen Minewater Clusters In Heerlen they have developed a cluster of buildings approach: Cluster A - APG pension Fund building reusing waste heat from the data centre Cluster B - Under construction: Moon Quarter which is the inspiration of artist Michiel Huisman – and comprises a new railway station, shops and cafes, a hotel, offices , terraces and apartments on different floors 8 Heerlen District Heating Specific details relating to the Heerlen low temperature district heating operation: The Heerlen system runs without a conventional central plant (e.g. without a large-scale CHP or similar), and instead uses decentralised energy stations at the end-users and a variety of inputs including excess heat from industry in addition to the minewater geothermal source. The minewater reservoir is used as a (seasonal) storage. The system has a minewater backbone, 3 pipe system (hot, cold and back-up pipe) with two production and two injection wells (hot and cold) and one collective return injection well for back-up if required. In 2016 all hot and cold wells will be bidirectional suited for production and injection of mine water. Network pipes are plastic or stainless steel 316. The temperatures are much lower than “standard” UK district heating schemes designed to operate at 65-80C (for compatibility with conventional wet radiator systems). Typically the Heerlen system runs with a temperature difference of around 12C (25-28C and 16-18C for the hot and cold return respectively). All buildings require local heat pumps to raise the temperature to 40C for heating, and individual booster heat pumps to raise the temperature further, up to 65C for domestic hot water. At Heerlen they have developed energy stations that can use the available heat and cold from the grid as passively as possible. So if higher temperatures are available due to heat sources with higher temperatures, e.g. industrial waste heat or summer solar, then this heat can be used passively, or with reduced use of the heat pumps, depending on the required return temperature to the grid at that time. The minewater system architecture makes planning for future expansion economically viable; the distribution pipes can be oversized during the build to enable future expansion and also lower temperatures result in lower system losses. By avoiding a central plant there are no economic concerns about a central plant running at low utilisation during the early phases of the project and there is no need to upgrade the thermal plant in order to expand the system. There is potential for smart operation, such as staggering demand to enable peak shaving and valley filling alongside thermal buffering through distributed sub-surface thermal buffers. Examples include heating office clusters between 9 5am-7am, then making heat available for domestic clusters to meet the hot water load between 7am-9am. If higher temperature waste heat is injected to the minewater reservoir, then the temperature will dissipate over time (the heat is not lost but will degrade to lower temperatures due to heating up colder mine water and rocks), therefore smart control is required to ensure it is primary utilised instantly and passively by exchange (between buildings in cluster grids and between cluster grids through the mine water grid). The cluster grids are designed for a maximum temperature of 50 degrees. Higher temperatures are possible but demands additional measures for coping with mechanical forces due to (thermal) expansion of the network. In this system higher temperatures are simply not required because of the low-temperature approach (low quality local sources for low quality applications like heating of buildings). The Heerlen system is comprised of a series of containerised concrete cluster energy centres, each about 25 to 30 tonnes which are installed underground, and are accessible by surface hatches. This approach allows offsite construction and rapid installation, leading to a very low visual impact system which is robust to vandalism. 10 The current 2.0 system can be remotely monitored and controlled The Coefficient of Performance of the entire system is of the order of 25. In the mine water grid plastic pipes or stainless steel 316 up to 12 bar system pressure are used to avoid the risk of corrosion by the mine water. The cluster grids are closed grids which are hydraulically separated from the mine water grid. Simple steel pipes are used. The system is filled with demineralised water and water quality is maintained by a simple water treatment system. Minewater 3.0 = balancing of demand and supply. It includes the opportunity to bypass heating or cooling heat pumps in the buildings and also intelligent top level control above process control level. Controlling total system decisions and understanding forecast building energy demand – prediction of demand and fill demand in an optimal manner along with spread demand and generation. Also market interaction by optimising costs and revenues through buffer storage. Exergy - extracting the maximum useful work from a unit of energy (and hence reducing emissions): Repeated throughout the 2 days of discussions was the theme of exergy: the use high quality sources (e.g. gas or biomass) for high quality applications (transport, industry, electricity) and low quality sources (e.g. low temperature waste heat, ground water/ mine water) for low quality applications like heating and cooling of buildings. It is the concept of extracting the maximum utility out of a unit of energy by using heat appropriately. This can be understood as the idea that using high value commodities such as gas to provide low grade heating is intuitively wasteful of a valuable resource. More value and more energy, and therefore overall reduced emissions, can be extracted from using high value sources more exclusively, and then reusing the lower grade output heat for space heating applications. For example, a standard gas boiler runs at an 11 exergetic efficiency of about 18%, a heat pump 45% and the thermal smart grid (a 3.0 system) could run at over 90%. Compared to the previous heating systems the Heerlen minewater system replaced, the 1.0 system realised a 35% CO2 reduction and the 2.0 system a 65% CO2 reduction. Modelling and feasibility phase:VITO modelling allows thermal hydraulic dynamic simulation modelling of the hydrogeology impact of heat production and reinjection and consideration of potential for storage. Vito presented an overview of the feasibility and modelling phase of the project which involved a full evaluation of the resource including studies of the: Geometry and structure of the subsurface works Local geology o Understanding relationships between multiple mine concessions and mining history and abandonment process. o Elevation model – mine maps, mine state (open/closed), connections between concessions, well and shaft locations. Hydrology and water quality o Flow at local and regional scale, influence of faulting, flooding history, water quality and source Thermal data o Geothermal gradient, rock thermal properties, temperature measurements during/after mining. Heerlen has a very dynamic water table which has been rising since the 1980’s and this has been included in the modelling. Miscellaneous points: Importantly in terms of supporting geothermal heat in the Netherlands, the Dutch government offers up to 85% warranty on the cost of a borehole drill as an incentive to overcome the risk faced by individual stakeholders (e.g. a tomato farmer). A new mining act was introduced in 2003 which changed liability with onus of proof now residing with the plaintiff. Heerlen was the first applicant under the newly introduced law. Developing a communication strategy was an integral part of the project from the outset with a clear communication strategy developed for each phase of the project. Early press releases helped to secure local pride and involvement which also helped to drive positive political support. A very tight technical brief is required – for Heerlen 1.0 the tender companies took advantage of weak areas of the brief which led to increased project costs. 12