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SG- Risk Assessment-Risk Register

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Risk Assessment
Location/Facility: All
Doc No:
SG-PR-QHSE-0016
Revision:
0
Date
11-Sep-2021
Sirius Gemstone-es Drilling Fluids
Title: Activities Risk Assessment
Ref #
SG/HSE/RA/Act-01
Name of Department
Name of
Section
ACTIVITY
CONDITION OF
ACTIVITY
ASPECT - Identified
Risk/Issue/Concerns (Output of
FOCUS
CATEGORY
IMPACT
process or activity)
OTHER Place "X" if
Yes
DIVISION
LEGAL Place "X" if
Yes
Sirius Gemstone-es Drilling Fluids: Risk Register
Probability of
Occurrence
1
Facility
Operations
Hazards
identified
outside SG
premises
Routine
Consumption of fuel, power,
water etc.
Environment
Safety
General
General Work
Condition
Vehicular Accidents
Emergency
Vehicular Accident
Non-routine
Human Factor
Non-routine
General use of
disposable
product
Fatality/ Asset loss
4
Emergency
Routine
Safety & Health
Inappropriate behavior
Safety & Health
Gas Leak
General trash (non-hazardous
waste)
Risk
Category
SIGNIFICANT
BASED ON
LEGAL
Probability of
Occurrence
Protections Available (Measure Control)
1
Acceptabl
e
No
4
4
Acceptabl
e
No
i.
ii.
JMP
ERP
4
4
Acceptabl
e
No
i.
ii.
JMP
ERP
Low
No
1
Consequences
RISK Score
4
4
4
4
1
Health
Environment
Injury/Illness
2
4
8
Low
No
i.
Code of conduct & ethics
ii.
Sexual Harassment policy
i.
Code of conduct & ethics
ii.
Sexual Harassment policy
2
4
8
Chronic disease /
Illness
1
4
4
Acceptabl
e
Land Pollution
2
4
8
Low
Yes
i.
ii.
Waste management Plan
Spill prevention and contingency plan
2
4
8
Medium
Yes
i.
ii.
Waste management Plan
Spill prevention and contingency plan
4
8
4
4
2
2
2
2
1
4
4
1
4
4
1
General trash - Hazardous waste
(Toner, cartridge, paint buckets, oil
spill etc)
General Use
of Disposable
Product
Routine
General trash - Hazardous
(Light Bulbs, Toner
Cartridges, etc.)
Acceptabl
e
Environment
Acceptabl
e
1
Acceptabl
e
Land pollution
Air Emission
2
High Noise
Health
1
4
4
Acceptabl
e
Acceptabl
e
Acceptable Yes
1
4
4
Trainings
Signage
1
3
3
i.
ii.
Routine inspection
Trainings
1
4
8
i.
Trainings
X
Routine
Acceptabl
e
Acceptabl
e
X
Environment
Acceptabl
e
1
X
Routine
RISK
RESPONSE
Acceptabl
e
Safety
Conflict/Bullying and
harassment of
employees
General use of
disposable
waste
Working
Environment
4
Natural Resource
Fatality/ Asset loss
Human
Factor
Hazards
identification
outside SG
premises
RISK
Score
1
Emergency
Hazards
identification
outside SG
premises
Office & Work Sites
Consequences
Chronic disease /
Illness
2
3
6
Acceptabl
e
2
4
8
Acceptabl
e
i.
ii.
Acceptabl
e
Electric Shock due to
damaged plugs
Safety
Fatality / Assets
Safety
Emotional stress
Health
Chronic disease /
Illness
1
4
4
Acceptabl
e
1
4
4
Health
Chronic disease /
Illness
2
3
6
Acceptabl
e
1
3
3
Ergonomics (MSD)
Eye Strain (due to prolonged Health
use of computer)
Chronic disease /
Illness
2
3
6
Acceptabl
e
Acceptabl
e
Acceptabl
e
Acceptabl
e
Centrifuge
Operation
Environment
Normal operation
Routine
4
X
12
3
i.
ii.
Medium
iii.
iv.
Safety
Emergency
handling
Serious Injury
4
5
20
i.
ii.
Emergency
Over-pressurization leading to
rupturing of pressure lines
Equipment
grounding
Non-routine
Electrocution, fire
Equipment
damage
Non routine
iii.
Safety
Serious injury/Fatality
4
5
20
High
No
High
No
iv.
i.
ii.
iii.
iv.
DWM
Drilling Waste Management
Loose or damage fittings (for Safety
fluid flow)
High pressure
injection, Hit by hose
or other high-speed
object
Trainings
3
3
1
Soil & Water
contamination
leakage of hydraulic
i.
4
5
20
High
No
v.
vi.
vii.
viii.
SOP is available.
Handling & Safe Disposal as per EPA
2
requirement
Work Permit and Isolation process is in place
Work Instruction is provided for critical
activities
Pressure Relief Devices in place by design
Over pressure light available
Inspection program
SOP is available. And Safe Work Practices
are in place
Acceptabl
e
2
4
Acceptable
Acceptable
2
2
4
Internal and external earthling
Ex-proof electrical boxes
SOP available
Inspection program
2
2
4
PM procedure
Trained supervisor
Periodic check
Minimum movement near equipment
1
5
5
Acceptable
Further Action
Target Date
Risk Assessment
Location/Facility: All
Improper equipment
placement including wires /
cords
Rotating parts
Routine
Working
Environment
Work at height
Routine
Rotating parts
Non-Routine
Damage
hydraulic
lines
0
Date
11-Sep-2021
Slip/trip/fall
2
4
8
Low
i.
Trainings
4
5
20
High
i.
ii.
iii.
iv.
Rotating parts guarded.
No Loose clothing / Proper PPE’s
Installed safety devices
Ensure all gauges are working and correctly
indicating
Trained and authorized personnel\
Regular servicing as per PM
Hand and finger protection training
Trained supervisor
Housekeeping
Entanglement or entrap in
moving parts, Flying objects
Safety
Personnel
injury/fatality
injures due to the sharp
edges
Safety
Acute Injury /
Illness
Injuries due to fall from height
Hand and Finger injuries
Leakage of hydraulic
Ref #
2
4
8
Medium
v.
vi.
i.
ii.
iii.
Safety
Injury/fatality
3
4
12
High
Safety
Acute injuries / Fatality
3
4
12
Medium
Environment
Soil & Water
contamination
4
12
X
Non-Routine
3
i.
ii.
iii.
v.
4
Non-Routine
Trip / Slip / Fall
Safety
Injury/Fatality
8
ii.
Unloading
from tankers
Routine
Tank and Bowzer overflow
Environment
Air Emission
X
Environment
Chemical
shifting
(OBM/WBM/Gr
ey/Black Water)
Soil and water
Pollution
Environment
4
Acceptable
5
5
Acceptable
4
2
4
4
Medium
16
1
4
4
Acceptabl
e
1
4
4
Acceptabl
e
SOP is available.
connected
Handling & Safe Disposal as per EPA
requirement
Work Permit and Isolation process is in place
Work Instruction is provided for critical
activities
2
2
4
Acceptabl
e
1
4
4
Acceptabl
e
4
2
8
Low
2
4
Medium
i.
leakage toxic chemicals
4
1
2
8
Non-Routine
1
ii. Trained operators/supervisor
iii. Full time supervision
iv.
Auto shut switch
Isolation
High
Working
Environment
SG/HSE/RA/Act-01
i.
iv.
Handling of Waste (liquids)
Revision:
Safety
Routine
Solid Waste
Management
SG-PR-QHSE-0016
Sirius Gemstone-es Drilling Fluids
Title: Activities Risk Assessment
Cables handling Routine
Maintenance of
equipment
Doc No:
High
Yes
Yes
iii.
SOP is available.
Work Permit and Isolation process is in place
Work Instruction is provided for critical
activities
1. Mechanical Integrity Program (PMs, inspection)
in place.
2. Hose Management Program is in place.
3. Trained drivers and operators
4. Calibrated dip rod
1. Risk assessment to be
2
Acceptabl
e
X
Soil and water
Pollution
4
4
16
1. Calibrated dip rod
2. Inspection program for Mechanical Integrity in
Routine
Over loading of tankers
X
Environment
Loading to
tankers
Routine
High
Soil and water
Pollution
Spills / leakages
16
X
4
Yes
place for tanks.
3. SOP is available. And Safe Work Practices are
in place
4. Appropriate PPEs are used.
2
2
4
Acceptable
2
2
4
Acceptable
2
2
4
Acceptable
2
2
4
Acceptable
2
2
4
Acceptable
High
4
Yes
1. SOP is available. is available.
4
Loading /
unloading
Routine
Spills / leakages
Routine
Exposure of personnel to
chemicals/pathogens
Safety & Health
Serious Injury
3
Chronic Injury / Illness
4
4
12
High
No
High
No
1. SOP is available. is available.
2. Appropriate PPEs are used.
16
Safety & Health
1. Appropriate PPEs are used.
2. SOP is available.
3. Annual health monitoring program.
4
Handling of
waste
Non-Routine
Improper disposal
Environment
Soil Pollution
X
4
16
High
Yes
1. Waste Management Plan is in place
2. Safe Disposal as per EPA guide lines.
conducted for each
critical activity
As required
Risk Assessment
Location/Facility: All
Doc No:
SG-PR-QHSE-0016
Revision:
0
Date
11-Sep-2021
Sirius Gemstone-es Drilling Fluids
Title: Activities Risk Assessment
Liquid waste
handling
Soil and Water
contamination
Routine
Spillage / Leakage
Environment
3
4
12
Ref #
SG/HSE/RA/Act-01
High
X
Yes
1. Spill SOP is available. is available.
2. Close supervision
2
2
4
Acceptable
2
2
4
Acceptable
2
2
4
Acceptable
2
2
2
2
4
Acceptable
2
4
8
Low
2
4
8
Low
2
2
4
Acceptable
2
2
4
Acceptable
2
2
4
Acceptable
3. Spill kit
Solid waste handling
Exposure to Chemical
Handling of
Chemicals
Chemical waste
handling
Routine
Acute Injury / Illness
Environment
Management of
Storage of
hazardous and
Hazardous /
nonhazardous waste nonhazardous
Waste
4
Routine
inappropriate storage / handling /
disposal
Routine
Improper disposal
Soil Pollution
4
Environment
Land and water
Pollution
Record Keeping Routine
Important records such as waste
generation and disposal
4
1. Appropriate PPEs are used.
Safety
High
No
High
Yes
High
Yes
2. SOP is available.
3. Hazard communication process is in place.
16
4
1. Dedicated area for storage
2. waste management procedure.
16
X
4
1. SOP is available
4
12
No
4
Operations
Handling of
Chemicals
Storage of
Chemicals
Routine
Mixing/Reaction of different
chemicals
Safety
Fire / Explosion
Accumulation of vapors / gases
Safety
Fire / Explosion
4
4
16
16
High
No
Records are maintained
i.
MSDS
ii.
Emergency Response procedure
High
4
No
i. MSDS
ii. Emergency Response procedure
4
Management of
Storage of Toxic
hazardous chemicals chemicals
Routine
Hazard Communication
Health
Chronic disease /
Illness
16
High
4
4
No
4
i.
SOP is available
ii.
Caution signs
iii.
Labelling & HAZCOM
iv.
MSDS
16
1. JQP (Job Qualification Program)
Environment
Pollution
High
No
2. Work Permit training
3. PQP (Post Qualification Program)
4. OJT (On Job Training)
5. Evaluation in place after each training.
4
Operations
Training &
Management of Shift Qualification of
Personnel
personnel
Lack of training
Routine
16
1. JQP (Job Qualification Program)
Safety
Serious Injury
Controlled risk
High
Serious Injury
i.
Drilling Fluids
Low
2. Waste management procedure
3
Control of Records
16
X
4
Disposal of
Effluent
4
Safety & Health
4
High
No
2. Work Permit training
3. PQP (Post Qualification Program)
4. OJT (On Job Training)
5. Evaluation in place after each training.
Compatibility analysis for
chemicals and secondary
containment, Risk mitigation
steps for environment
Compatibility analysis for
chemicals and secondary
containment, Risk mitigation
steps for environment
Q4 2016
As required
Risk Assessment
Location/Facility: All
Sirius Gemstone-es Drilling Fluids
Title: Activities Risk Assessment
4
Doc No:
SG-PR-QHSE-0016
Revision:
0
Date
11-Sep-2021
Ref #
SG/HSE/RA/Act-01
16
1. JQP (Job Qualification Program)
Health
Acute Injury / Illness
4
High
No
2. Work Permit training
3. PQP (Post Qualification Program)
4. OJT (On Job Training)
5. Evaluation in place after each training.
2
2
4
Acceptable
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