Task 2
(K&U3)
STUDENT NAME: _________________________________
Using the project drawings, you are to indicate all required materials needed for construction of this project in the table below.
PART
NUMBER
LENGTH
WIDTH
THICKNESS
MATERIAL
TOTAL QUANTITY OF
MATERIAL IN
Lm OR m²
(3 Decimal places)
1
Task 3
(A&A1)
STUDENT NAME: _________________________________
Using the table below, you are to calculate the cost of the material required for the project. Your quantities should represent what you have identified in
your Material List and you must consider the annotated information on the supplied drawings along with your in-class experiences.
MATERIAL
SIZE
AMOUNT
PRICE
COST
MATERIALS TOTAL COST
MATERIALS TOTAL COST + 10%
HARDWARE
SUNDRIES
TOTAL JOB COST
2
LINEAL MATERIAL
LINEAL MATERIAL
SHEET MATERIAL
TIMBER – MATERIALS COSTING INFORMATION
3.6
6
9
12
15
17
19
Cost per m² or
per Lm
$9.20/m²
$14.20/m²
$13.82/m²
$14.80/m²
$17.45/m2
$25.80/m²
$24.60/m²
Cost per
Sheet/Length
$26.80/sheet
$40.90/sheet
$39.80/sheet
$42.80/sheet
$47.25/sheet
$74.30/sheet
$62.56/sheet
Bendy Ply 2400 x 1200
Bendy Ply 2400 x 1200
Veneered MDF 2400 x 1200
MDF 2400 x 1200
MDF 2400 x 1200
MDF 2400 x 1200
MDF 2400 x 1200
Plastic Laminate
Colour Panel
Acrylic plastic - Clear
Acrylic Plastic - Colour
Foamed PVC – V-lite
5
7
17
3
6
12
16
1.2
3
3
3
16
$34.79/m²
$42.53/m²
$64.58/m²
$6.40/m2
$9.03/m²
$13.19/m²
$20.75/m²
$48.61/m²
$12.64/m2
$52.00/m2
$60.00/m2
$30.00/m2
$100.20/sheet
$122.50/sheet
$186/sheet
$18/sheet
$26/sheet
$38/sheet
$54/sheet
$140/sheet
$36.40/sheet
$26/sheet
$30/sheet
$85/sheet
Upholstery Foam
Denim Cotton Fabric
25mm
$42.00/m2
$16.80/m2
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine DAR
Hoop Pine ROUGH SAWN
Hoop Pine ROUGH SAWN
Tasmanian Oak DAR
Tasmanian Oak DAR
Tasmanian Oak DAR
Tasmanian Oak DAR
Tasmanian Oak DAR
Tasmanian Oak DAR
31 x 12
42 x 12
68 x 12
93 x 12
42 x 19
68 x 19
93 x 19
116 x 19
140 x 19
42 x 31
68 x 31
93 x 31
116 x 31
115 x 35
140 x 35
42 x 42
68 x 42
68 x 68
70 x 70
50 x 50
68 x 12
96 x 12
116 x 12
68 x 19
90 x 19
135 x 19
$2.55/m
$2.96/m
$3.66/m
$4.25/m
$3.28/m
$3.84/m
$4.71/m
$6.80/m
$7.82/m
$3.90/m
$6.47/m
$7.85/m
$9.54/m
$10.09/m
$11.23/m
$5.75/m
$6.75/m
$18.88/m
$16.88/m
$5.20/m
$5.45/m
$6.60/m
$8.60/m
$8.39/m
$10.80/m
$16.78/m
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Radiata Pine DAR
Radiata Pine DAR
Radiata Pine DAR
Radiata Pine DAR
Radiata Pine DAR
Radiata Pine DAR
Radiata Pine DAR
Radiata Pine DAR
42 x 19
68 x 19
93 x 19
163 x 19
115 x 35
188 x 19
70 x 70
140 x 35
$2.60/m
$3.60/m
$3.90/m
$5.90/m
$8.75/m
$7.80/m
$12.55/m
$9.65/m
N/A
N/A
N/A
N/A
N/A
N/A
N.A
N/A
Dowel
Dowel
6mm
9.5mm
$1.60/m
$2.25/m
MATERIAL
SIZE (MM)
C/D Structural Ply 2400 x 1200
C/D Structural Ply 2400 x 1200
C/D Structural Ply 2400 x 1200
C/D Structural Ply 2400 x 1200
C/D Structural Ply 2400 x 1200
C/D Structural Ply 2400 x 1200
C/D Structural Ply 2400 x 1200
3
Dowel
12mm
$3.40/m
New Guinea Rosewood DAR
New Guinea Rosewood DAR
93 x 19
116 x 16
$13.60/m
$16.85/m
N/A
N/A
Meranti DAR
Meranti DAR
Meranti DAR
93 x 19
116 x 19
140 x 19
$6.20/m
$6.40/m
$8.10/m
N/A
N/A
N/A
HARDWARE
Heirline Hinges
Butt Hinges
Door Knobs/Handles and Screws
Door Latches (Magnetic)
Table Clips
Shelf Pins
Mirror
Piano Hinge
Drawer Runners (pair) + Screws
LAMELLO Knock Downs
Block Knock Downs
Clip Top Hinge
SIZE
ALL
ALL
ALL
ALL
ALL
ALL
3mm
20mm
300/350mm
ALL
ALL
NA
COST EACH
$0.90
$1.20
$1.40
$0.90
$0.15
$0.25
$96/m²
$1.80/m
$5.00
$3.60
$0.60
$5.60
SUNDRIES
SIZE/AMOUNT
Chipboard Screws
Small Hinge Screws
Pocket Hole Screws
Pan Head Screws
Nails/Staples
ALL SIZES
ALL SIZES
35mm – 50mm
ALL SIZES
ALL JOBS
COST EACH or
PER METER
$0.05
$0.05
$0.15
$0.05
$0.50/JOB
Sandpaper
Glue – All Types
Glue – All Types
Glue – All Types
Pre-Glued Edge Tape
Biscuits
Fluted Dowels
Sealant for Mirror
ALL PROJECTS
LARGE PROJECT
MEDIUM PROJECT
SMALL PROJECT
22mm
ALL SIZES
30mm x 6mm
ALL JOBS
$1.00
$2.00
$1.20
$0.50
$1.30/m
$0.15
$0.15
$1.00/JOB
Contact Glue
Contact Glue
Contact Glue
SMALL
MEDIUM
LARGE
$2.00
$4.00
$6.00
Paint – Polyurethane/Water
Paint – Polyurethane/Water
Paint – Polyurethane/Water
Acrylic Paint
Acrylic Paint
Acrylic Paint
Stain
Stain
Stain
LARGE PROJECT
MEDIUM PROJECT
SMALL PROJECT
LARGE PROJECT
MEDIUM PROJECT
SMALL PROJECT
LARGE PROJECT
MEDIUM PROJECT
SMALL PROJECT
$10.00
$7.00
$4.00
$8.00
$6.00
$3.00
$8.00
$6.00
$4.00
Wood Putty
Spray Putty
Primer/Undercoat
Primer/Undercoat
Automotive Acrylic
Automotive Acrylic
ALL JOBS
ALL JOBS
MEDIUM
LARGE
MEDIUM
LARGE
$0.50
$4.00
$4.00
$8.00
$12.00
$16.00
4
TASK 4
STUDENT NAME: _____________________
PRODUCTION PROCESSES
TASK DESCRIPTION
(K&U1)
Describe and explain the production task shown in the photograph.
In this photo seen above I had previously measured my base piece of hoop pine at
400x400 using a steel rule and a try square I am now using the Lamello joiner to cut
grooves needed inside the timber to be butt joined later using the Lamello clips with
other material.
5
INDUSTRY APPLICATION
(K&U1, P&E1)
When this task is performed in industry, what differences if any, would there be?
When this task is performed in industry this process would be different as this
process could be automated by machines. This would speed up process time while
also cutting out human error. Another difference the would be used is assembly lines
in order to minimise production time and cost, as when one a worker repeats one
process repetitively he/she will become very efficient at that role and time is not
wasted swapping machines as that process is then given to someone else.
SPECIFICATIONS
(P&E1)
What information from the technical drawings was required for this task?
 The material used (Hoop Pine) was needed and its Australian standard JAS-ANZ
 The dimensions used was 400x 400mm
 Dimension tolerance of +/- 1mm
QUALITY CONTROL
(A&A1)
Identify any strategies or techniques used to control the product quality at this stage.
 Using quality materials ensures material will not break ensuring strength of
project
 By measuring twice and cutting once ensures correct material sizes are cut
 When unsure on the task checking with the supervisor/teacher ensured project
was completed correctly
SAFETY ISSUES
(A&A2)
Identify two specific safety issues that need to be considered at this production stage and how they can be
dealt with.
 When using powered machines such as Lamello joiner ear muffs needed to be
worn as the noise produced could cause hearing damage without
 While working in the workshop safety glasses must be worn to ensure that any
material debris that is flicked does not cause any eye damage. Without this
precaution vision damage could occur.
6
TASK 5
STUDENT NAME: ________________________
PRODUCTION PROCESSES
TASK DESCRIPTION
(K&U1)
Describe and explain the production task shown in the photograph.
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
INDUSTRY APPLICATION
(K&U1, P&E1)
When this task is performed in industry, what differences if any, would there be?
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
SPECIFICATIONS
(P&E1)
What information from the technical drawings was required for this task?
 ___________________________________________________
 ___________________________________________________
 ___________________________________________________
7
QUALITY CONTROL
(A&A1)
Identify any strategies or techniques used to control the product quality at this stage.
 _______________________________________________________________
_______________________________________________________________
 _______________________________________________________________
_______________________________________________________________
 _______________________________________________________________
_______________________________________________________________
SAFETY ISSUES
(A&A2)
Identify two specific safety issues that need to be considered at this production stage and how they can be
dealt with.
 _______________________________________________________________
_______________________________________________________________
_______________________________________________________________
 _______________________________________________________________
_______________________________________________________________
_______________________________________________________________
8
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