2016 International Conference on Advances in Electrical, Electronic and System Engineering, 14-16 Nov 2016, Putrajaya, Malaysia Tangent Delta Extraction of Cable Joints for Aged 11kV Underground Cable System 1 Navitharshaani Permal, 2Chandan Kumar Chakrabarty, 3 Avinash A.R, 4Tashia Marie, 5 Huzainie Shafi Abd Halim Universiti Tenaga Nasional, Selangor, Malaysia TNB Research Sdn. Bhd, Selangor, Malaysia Abstract-Tangent Delta, also called loss angle or dissipation factor (į) is a measurement technique to determine the quality of cable insulation. It utilizes the phase shifts caused by the displacement current induced due to the existence of impurities in the insulation or stress on the cable. More than 50% of the underground cable breakdown is due to cable joint failures and also aged bulk cable failures. Current Tangent Delta measurement used is an overall or bulk assessment technique where it is not able to differentiate the responses of each cable system component (i.e. joints, terminations and cables). However, there is no current method is available to extract the tangent delta of joints from bulk defective cable using HFAC or other commercial techniques. It is important to distinguish the cable and its accessories response within the cable system for the ease of maintenance action. Therefore this experimental approach is an attempt to distinguish the responses of each component made using High frequency Alternating Current (HFAC) Tangent Delta measurement technique. This paper presents the extraction method for cable joint of 11 kV defect conditioned cable sample induced with carbon black (CB) impurities in its insulation. The technique will implement on defective cable with various combination of two joints of 20 meter length. The tangent delta of cable joint from bulk tangent delta measurement will be determined using higher frequencies (>100Hz) at voltages of 1 kV. The current (I), voltage (V) and phase (ș) were obtained in this experiment using HFAC measurement setup. The phasor diagram is then constructed where the actual joint phase is extracted using the basic trigonometric functions. Hence, the tan delta values of extracted joints were obtained through the calculations. One of diagnostic test is tan delta measurement where it is an analytical method of testing cables to determine the quality of the cable insulation. The standard method for tan delta measurement utilized VLF (0.1Hz) and power frequency (50/60Hz) testing techniques. These existing tangent delta diagnostic test methods are bulk assessment techniques that cannot distinguish conductive defect of cable components from bulk defective cable. It gives an overall condition of the complete cable system that includes cable, joints and terminations. It is important to develop a method to identify and distinguish the defective components from the defective bulk cable system so that maintenance action can be taken for the medium voltage underground cables that are in service for many years. Hence, this paper presents a method of High Frequency Alternating Current (HFAC) tangent delta extraction of joints from defective bulk cable system which can be used to differentiate the condition of joints in the laboratory. Artificially defective cable using carbon black in cable insulation were created to give variation in the dielectric loss response. II. Keywords- tangent delta, cable joints, dissipation factor, high frequency, extraction method I. A set of cable with defective condition were connected using artificially created defective jointing condition. The conductors are connected using a connector. The cold shrink joint is used with semi-conducting conductor shield, insulation and semi-conducting insulation shield. The surface of cable insulation between connector and semi conducting insulation shield were induced with carbon black impurities to create the defective condition at joint. Combination of defective cable without joint and with joints are prepared to differentiate the tangent delta responses and for extraction purposes. INTRODUCTION XLPE cable was introduced decades ago and now it is widely used for underground cable system especially in urban areas. Underground XLPE cable has its own electrical characteristics with good dielectric strength, solvent resistance, low dielectric permittivity and low loss factor. In underground system, two or more lengths of cable have to be joined to produce longer cables. More than 50% of the underground cable breakdown is due to cable joint failures and also aged bulk cable failures.[1] Diagnostic tests based on dielectric response measurement in either time or frequency domain are used to determine whether the bulk cable has aged or not[2]. 978-1-5090-2889-4/16/$31.00 ©2016 IEEE TYPE OF TEST SAMPLE Cable joint is used to connect different sections of cable because a cable section is limited to certain length. The design of a cable joint mainly depends on cable type, applied voltage and cable cores. These factors contribute to the way how tangent delta are increased or decreased at the cable joint. If there are defect exist within the cable joint insulation material, the tangent delta value increases. 265 exceed 104cm [7, 8]. Table 1 shows the type of cables that prepared for HFAC testing. REQUIREMENT OF CABLES FOR HFAC TESTING (a) Type of sample No. of sample No. of Joint Condition of Joint Length of cable per sample(meter) Defect condition cable 1 0 n/a 20 Cable with cold shrink joint 1 2 2 good joints 20 Cable with cold shrink joint 1 2 1 good joint and 1 defect joint 20 Cable with cold shrink joint 1 2 2 defect joints 20 In this experiment, one set of cable without joint with artificially induced carbon black impurities in cable insulation with 20 meter is prepared. Also, three sets of 20 meter defect cable samples with combination of two joints with good and defective jointing were prepared and tested. The impurities were added randomly in each cable’s semiconducting layer. (b) IV. HFAC MEASUREMENT SETUP Fig. 1. (a) Good condition cable insulation (b) Defect condition cable insulation 7 In Fig. 1(a) and Fig. 1(b) shows the examples of condition of cable insulation before and after the carbon black impurities is added. The good condition cable shows clearer insulation in Fig. 1(a) where no impurities is added to the cable insulation while the defect condition cable are black in color as shown in Fig. 1(b) when carbon black impurity is added to the cable insulation. III. CABLE PREPARATION The defective cables were manufactured by cable manufacturer using extrusion process where carbon black impurities were added to each sample of cable insulation. In extruded power cable process, it is necessary to have a very smooth interface between the insulation and the conductor since conductor asperities protruding into the insulation would cause high field regions that may lead to premature breakdown. Fig. 2. Experiment setup in cable laboratory At higher frequencies, the capacitance of the cable will cause a significant current to be drawn. The displacement current drawn by the capacitive cable, may cause a potential to be dropped across these semiconducting layers, which form a series resistance, RS with the capacitance of the cable. In power cables, conducting carbon black are commonly used as a semiconducting layer. Increasing carbon black loading and process temperature can decrease the volume resistivity, which usually vary between 10 and 100 cm and should not The experiment is conducted in laboratory as shown in Fig. 2 above. The equipment for HF Tangent Delta Test as shown in Fig. 2 above consists of: 1. 2. 3. 4. 266 High Voltage Power Amplifier Pearson Current Monitor High Voltage Probe Digital Oscilloscope 5. 6. 7. V. Signal Generator Screen Cage 11kV Al XLPE Triplex 240mm2 cable I= HF AC MEASUREMENT TECHNIQUE HFAC tangent delta measurement technique was developed to extract tangent delta results of tested samples. The equivalent circuit of tangent delta measurement method is shown as Fig. 3 below. IR= 0 Fig. 4. Characteristics of a Ideal Insulation(Perfect Capacitor) IR = IR+ IC IC Fig. 3. Equivalent circuit of tan delta measurement method of a cable Fig. 5. Characteristics of an Insulation with Impurities RS is the series resistance of semi-conductive and metallic shield of cable which is considered to be very small in values. So, the equivalent circuit is consist only, RC is the resistance of the cable insulation and CC is the capacitance of cable insulation. Ideally the equivalent circuit of cable insulation is represented by RC and CC in Fig. 3. If impurities exist in the cable insulation, the resistance of the cable insulation decreases thus increasing the resistive current through the insulation. An increasing loss angle indicates an increase in resistive current through insulation which eventually lead to high dielectric loss. The degree of change in loss angle (į) represents the tan delta values of ageing level in cable insulation which is derived from equations below [4,5]: ߠ݊ܽݐൌ െ Tangent delta is calculated based on ratio of resistive current flow to the capacitive current flow in cable insulation. Higher ratio shows high dielectric loss in the insulation. In an ideal condition, a pure insulator behaves as a perfect capacitor. So, there will be no resistive current flow through ideal insulating material which results in zero percent impurity. The capacitive current (IC) leads the applied voltage (V) by 90° as illustrated in Fig. 4. However, there will be no pure insulator exist in real due to ageing of insulator and impurities like dirt and moisture enter into the cable. The added impurities will result in decrease of resistance of insulation. This causes the increase in resistive current (IR) through the insulation making it no longer a perfect capacitor as illustrated in Fig. 5. A phase shift between the leading capacitive current (IC) and the voltage is utilized to determine the tangent delta (tan į) [3]. ଵ ௧ఋ Ʌ = Phase between current and voltage ߜ = Dissipation angle (1) Fig. 6. Equivalent circuit of cable and joint With addition of joints, two new components are introduced which are the resistance of joint Rj and capacitance of joint Cj in Fig. 6. If impurities exist in the cable insulation 267 or joint, then the resistance of the cable insulation or joint will decrease. This increases the resistive current through the insulation or joint [2]. A parallelogram has to be used to isolate the Displacement current of the joint from the total Displacement current of the cable and joint. Fig. 7 and Fig. 8 shows the trigonometric representation of the displacement current and phase for cable joint. Fig. 8. Trigonometric representation of the displacement current and phase (a) IC = Capacitive Current IR = Resistive Current IJ = Joint Current ICAB = Cable Current IC+J = Total Current ș = Phase șJ = Joint Phase șCAB = Cable Phase șC+J = Total Phase (b) Fig. 7. a) Displacement current of cable and joint if joint is more capacitive b) Displacement current of cable and joint if joint is more resistive ߜ = Total Loss Angle ߜJ = Joint Loss Angle Basic trigonometric equations as in Fig. 8 are used to extract out the current (IJ) and phase (șJ) of the joint using a benchmark defect condition cable and comparing it with a defect conditioned cable with joint. Fig. 8 below shows trigonometric representation of displacement current and phase if added joint increases the resistive current of whole cable system. There are also methods used to extract the tangent delta of the joint from the bulk cable system. The cosine formula: ܽଶ ܾ ଶ ൌ ܿ ଶ െ ʹܾܿ ܣ (2) Equation (3) and (6) is used to extract the Displacement current and phase at the joint from Fig. 7. 268 ܫ ଶ ൌ ሺܫ ሻ; ሺܫା ሻ; െ ሺʹ ܫ כ ܫ כା ܿߠݏሻ (3) ߠ= ߠ െ ߠା (4) ߠ ܤܣܥൌ ܣ ܤܣܥܫ Ǣ ߠ ܬൌ ܤ ܬܫ Ǣ ߠܥ ܬൌ PHASE VALUE FOR DEFECTIVE CABLES WITH TWO JOINTS FROM HFAC TECHNIQUE ܥ Freq (Hz) Since, A+ B = C ܤܣܥߠ ܤܣܥܫ ܬߠ ܬܫൌ ܥܫܥߠ ܬܬ (5) ߠ = χοσ{≠ሺ൫ܫା ܿߠݏା െ ܫ ܿߠݏ ൯/ܫ ) (6) ߜ ൌ ͳͺͲι െ ͻͲι െ ߠ Phase(ș) Phase(ș) Phase(ș) Phase(ș) 997.8 121.44 121.52 121.55 121.60 200 1002.0 107.51 107.57 107.65 107.72 300 1001.0 101.41 101.60 101.75 101.95 400 1000.0 98.40 98.51 98.64 98.73 500 999.5 97.48 97.55 97.59 97.64 TAN DELTA VS. FREQUENCY FOR BULK DEFECTIVE CABLES OF 20METER 2.600E+00 6.152E-01 Bulk defect cable-2 defect joints 2.100E+00 2 good joints 2 defect joints Current (A) Current (A) Current (A) TANGENT DELTA 1.600E+00 Bulk defect cable_2 good joints 6.114E-01 3.195E-01 1.100E+00 3.182E-01 Defect cable 2.116E-01 6.000E-01 6.133E-01 3.166E-01 2.080E-01 1.536E-01 3.155E-01 1 good 1 defect joints Current (A) Bulk defect cable_1 good and 1 defect joints 6.140E-01 CURRENT VALUE FOR DEFECTIVE CABLES WITH TWO JOINTS FROM HFAC TECHNIQUE Voltage (V) 2 defect joints Voltage (V) Referring to the tables above, the current and phase values are obtained from the HFAC technique. By using Equation (1), the tangent delta values of bulk defective cables for both with two joints and without joint of 20meter length are calculated. A. Measurement Of Defect Cable with Two Joints of 20 Meter with Defect Cable As Reference Extraction of cable joints from the bulk defective cable is determined by HFAC technique. The Table 2 and Table 3 shows the current and phase values that obtained by HFAC testing method which will be used to obtain the tangent delta values. Freq (Hz) 1 good 1 defect joints 100 HFAC MEASUREMENT RESULTS Defect cable 2 good joints (7) HFAC technique is used to extract the dielectric losses of the cable accessories from the bulk of cable insulation system for medium voltage power cable. A method to extract dielectric losses of the cable joint in the tested underground cable system is also determined using this technique. The dielectric response of accessories can be extracted out from the global condition assessment using this method. VI. Defect cable ܥܫܬ 1.000E-01 100 200 1.341E-01 2.018E-01 1.519E-01 1.329E-01 1.477E-01 1.313E-01 2.053E-01 1.491E-01 1.325E-01 300 400 500 FREQUENCY(Hz) 100 997.8 4.813E-03 4.896E-03 4.924E-03 4.939E-03 Fig. 9. Graph of tan delta vs. frequency of bulk defect cables of 20meter 200 1002.0 1.103E-02 1.109E-02 1.114E-02 1.118E-02 300 1001.0 1.718E-02 1.727E-02 1.793E-02 1.796E-02 400 1000.0 2.335E-02 2.350E-02 2.378E-02 2.394E-02 500 999.5 2.648E-02 2.799E-02 2.972E-02 3.009E-02 The experiment was conducted with 1 set of 20m bulk defective cable without joint and 3 sets of defective cables with combination of two joints. Defect cables of 2 good joints, 1 good and 1 defect joints and 2 defects joints are prepared and tested using HFAC technique. The tangent delta experiment was performed at 100Hz to 500 Hz with carbon black impurities induced in cable insulation. In Fig.9, the graph shows the results of tangent delta of bulk defect cable without joints and with two joints. The tangent delta results of 20 meter long cables with joints and without joint are well distinguished at 100Hz, 200Hz and 300Hz. The graph of bulk defect cable with two defect joints shows the highest tangent delta value and the defect cable without joints having the lowest tangent delta value. The difference in the tangent delta values between bulk defective cable with and without joints indicates that components of cable (i.e. joints, terminations 269 HFAC method. The tangent delta results of 20 meter long cables with joints and without joint are clearly well distinguished at first three frequency. The bulk defective cable with two defect joints shows the highest tangent delta value and the defect cable without joints having the lowest tangent delta value. The difference between the tangent delta values between bulk defective cable with and without joints indicates that accessories of cable also important to determine the quality of the cable system. and cables) are also included to determine the quality of the overall cable system. By using the equation (3) and (6) above, the tangent delta of cable joints are extracted out from the bulk defective cable. Fig.10 shows the extracted tangent delta results for 20 meter defective test samples. TAN DELTA VS. FREQUENCY FOR DEFECT CABLE WITH 2 JOINTS OF 20METER 1.200E+00 Defect cable 1.000E+00 TANGENT DELTA Apart from that, by using basic trigonometric equation, the current and phase of joint are extracted from the measurement results that obtained from HFAC method. The extracted tangent delta results with combinations of two joints are clearly discriminated at frequency 300Hz and 400 Hz. The defective cable with two defect joints shows higher tangent delta than the defect condition cable without joint as reference cable. The extracted joints tan delta values from bulk defective cables are important in order to identify the cable condition and helps in maintenance action to avoid unnecessary cost consumption. 2 good joints 8.000E-01 6.000E-01 1 good and 1 defect joints 4.000E-01 2 defect joints REFERENCES 2.000E-01 [1] A P Smith,”AEI Cables, IEE/PG/PS CO LLOQUIUM - Design of medium voltage polymeric cables - water treeing tests”, Copyright 1994 The Institution of Electrical Engineers. Printed and published by the IEE. Savoy Place, London WCPR OBL. UK. [2] Bolarin Oyegoke, Petri Hyvonen, Martti Aro and Ning Gao” Application of dielectric response measurement on power cable systems”, IEEE Transactions on Dielectrics and Electrical Insulation Vol. 10, No. 5; October 2003. [3] Ramanujam Sarathi, Arya Nandini, Michael G. Danikas, “Understanding electrical treeing phenomena in xlpe cable insulation adopting UHF technique’, Journal of Electrical Engineering, Vol 62, 2 (2011) 73-79 [4] A.R. Avinash, Chandan Kumar Chakrabarty and Navinesshani Permal, “High frequency tan delta measurement method for 132kv transmission underground cables”, Research Journal of Applied Sciences, Engineering and Technology 10(8): 903-913, 2015 [5] A.R. Avinash, Chandan Kumar Chakrabarty, Agileswari and Navitharshaani Permal," Tan delta measurement method for 132kv XLPE power cable using low voltage and high frequency AC", Multidisciplinary Wulfenia, vol. 22, no. 9, pp. 2-15, Sept 2015. [6] Ponniran, A. and M.S. Kamarudin, 2008. “Study on the performance of underground XLPE cables in service based on tan delta and capacitance measurements”, Proceeding of IEEE 2nd International Power and Energy Conference (PECon, 2008), pp: 39-43. [7] H. R. Gnerlich, “Field testing of HV power cables: Understanding VLF testing,” IEEE Electrical Insulation Magazine, Vol. 11, Issue 5, Oct, 1995, pp. 13–16. [8] Y.Miyashita, Y.Makishi and H.Kato, “New approach to elucidate the properties of carbon black-filled semiconducting materials for high voltage power cables”, IEEE Annual Report Conference on Electrical Insulation and Dielectric Phenomena, CEIDP 1993. [9] E. J Kim, D. H. Park, H. S. Kim, and G.J. Lee, “An investigation of the influence of semi conductive electrode materials in the ac breakdown and the charge accumulation in XLPE”, IEEE Annual Report Conference on Electrical Insulation and Dielectric Phenomena, CEIDP 1998. [10] Chunchuan Xu and S. A. Boggs, “High frequency properties of shielded power cable part 2: Sources of error in measuring shield dielectric properties,” Electrical Insulation Research Center, University of Connecticut. DEIS Feature Article IEEE Electrical Insulation Magazine January/February 2006 — Vol. 22, No. 1. 0.000E+00 0 100 200 300 400 FREQUENCY(HZ) 500 600 Fig. 10. Graph of tan delta vs. frequency of defect cable with combination of 2 joints compared with defect cable reference The tangent delta experiment was performed at 100Hz to 500 Hz with carbon black impurities induced in cable insulation. The experiment was conducted with 20m bulk defective cable without joint and with variation of two joints. In Fig.10, the graph shows the results of tangent delta of defect cable with two joints is analysed and compared with defect condition of bulk cable without joint. The extracted tangent delta results of 20 meter long cables are clearly well discriminated at frequency 300 Hz and 400Hz. Trend is decreasing exponentially with two defect joints having a highest tangent delta value compared to the other cables. The difference between the tangent deltas at a particular frequency resembles the change in resistivity in the joint that might be caused by the damage the insulation of the cable or improper installation of the joint. VII. CONCLUSION The present tangent delta measurement technique of VLF and power frequency gives the results of overall condition of the complete cable system that includes cable, joints and terminations. However there is no method is available to extract the tangent delta of joints from bulk defective cable. In this paper, High Frequency AC (HFAC) method was introduced to determine tangent delta at higher frequencies and able to extract the tan delta values of cable joints from bulk defective cable. A few sets of artificially induced defect condition cable with combination of two joints are prepared and tested using 270