8/29/2019 Total Textile Process at a Glance Submitted to : Dr. Zulhas Uddin Color fastness of dye goods. 1 2 1 8/29/2019 Ma jo r Co lo r Fa stness Testes Introduction • Colorfastness to Washing The stability of color or its fastness is one of the most important requirements of valuable customers. Colour fastness of a dyed goods means the resistance power of a dyed goods against any hazards. • The color textiles show different resistance power to different agencies such as light, wash, rubbing, perspiration, water, bleach, acid, alkali etc. • There are many types of testing of color fastness. But in the industry the fastness test is done according to the buyer requirement. Colorfastness to Crocking / Rubbing Colorfastness to Perspiration Colorfastness to Hot Pressing Colorfastness to Dry Cleaning Colorfastness to Light 3 4 2 8/29/2019 Southeast University School of Science and Engineering, Department of Textile Engineering C o l o r Fa st n e ss To Wa s h Test P r o c e d u r e • Colorfastness to Washing is a method for determining the resistance of the colour of textiles from all kinds of wash in water with soap and detergent. There are different test methods to check the color fastness to washing which is standardized by ISO. APPARATUS AND MATERIALS: Gyro wash m/c (Wash-wheel & Stainless steel container) Stainless steel ball(diameter =0.6cm,wt. =1mg) Multi-fiber fabric Temp.( ° C) Time (mints) Steel balls Chemicals Thermometer (0-100) ° C ISO-105-CO1 40 30 0 Soap(5 g/l) Sewing m/c ISO-105-CO2 50 45 0 Soap(5 g/l) Dryer ISO-105-CO3 60 30 0 Soap(5g/l) +soda ( 2 g/l) ISO-105-CO4 95 30 10 Soap(5g/l) +soda ( 2 g/l) ISO-105-CO5 95 240 10 Soap(5g/l) +soda ( 2 g/l) Test (Color fastness towash) ISO type grey scale for changing shade ISO type grey scale for staining Color matching cabinet (light box). 5 6 3 8/29/2019 Sample Preparation: If the textile to be tested in fabric: Cut the sample fabric 10cm ×4 cm and make sure all colors are included (if necessary use additional specimens) in it. Sew it along all four edges with the same size of multi fiber fabric. This is the composite test specimen. If the textile to be tested is yarn or loose fiber: Take a mass of yarn or fiber approximately equal to ½ of the combined mass of the adjacent fabrics, then place between a 10cm ×4 cm piece of multi – fiber fabric and a piece of same size non dye able fabric and sew them along all four sides. This is the composite test specimen. EVALUATION: Compare the contrast between the treated and untreated sample with the changing grey scale and staining of color in the adjacent multifiber fabric with the staining grey scale. This assessment is done in a color matching cabinet under standard lighting of D65 (Artificial day light). According to ISO RECOMMENDATION NO3 (ISO 105 C03): The composite specimen is treated in a wash wheel or an equivalent apparatus at 60 ± 2°C (140±3.6°F) for 30 mints using the color fastness test detergents 77(ISO Std soap) 5 g/l and 2 g/l soda ash to a given liquor ratio of 50:1. • Finally we decreased the temperature and washed with cold water and dry them. Fig: Grey scale 7 8 4 8/29/2019 F o r m a t of test R e p o r t Description of test Test result Color fastness to washing Method followed: ISO-105-C03 GRADE Color change in shade 3-4 Staining in Acetate Staining in Cotton Staining in Nylon Staining in Polyester Staining in Acrylic Staining in Wool 4 4 4 4 4 4 9 10 5 8/29/2019 Equipment that needed for measurement: • • • • • Size of Fabric: Crock Meter. Cotton Rubbing Cotton. Grey Scale Stop Watch Color Matching Cabinet. • You will need to have 14 Cm × 5 Cm pieces of textile fabric sample (one warp direction/ wale direction and other weft/ course direction). 11 12 6 8/29/2019 Test Procedure of Color Fastness To Rubbing: Evaluation • a) Lock the test specimen (textile sample) onto the base of the crock meter. b) Using the spinal clip, set 5 Cm × 5Cm of the white cotton fabric to the finger of the crock meter. c) Lower the covered finger on the test sample. d) Turn hand crank at the rate of the one turn per second. e) Remove the white rubbing test cloth and e valuate with grey scale. Submitted to : Dr. Zulhas Uddin Color fastness of dye goods. • In this stage compare the contrast between the treated and untreated white rubbing cloth with grey scale and rated 1 to 5. 1 3 14 14 7 8/29/2019 Procedure Color Fastness to light • This test measures the resistance to fading of dyed textile when exposed to day-light.The test sample is exposed to light for a certain time(24 hrs, 36 hrs,48 hrs, 72 hrs, etc) or by customer demand and compare the change with original unexposed sample.The changes are assessed by Blue Scales (1-8). • The sample is cut and should be exposed (1/2 covered and 1/2 exposed) together with standard dyed wool samples (1-8). • The standard and the specimen mounted in a frame.The composite sample must be protected from rain. 15 16 8 8/29/2019 Color Fastness to Perspiration: Evaluation: • Evaluation is made numerically by European/American blue Scale (1-8). Principle: • The garments which come into contact with the body where perspiration is heavy may suffer serious local discoloration. This test is intended to determine the resistance of color of dyed textile to the action of acidic and alkaline perspiration. 17 18 9 8/29/2019 Equipment: Sample size: 10 cm * 4 cm • • • • • • • • • Perspiration Tester Oven, maintained at 372ºC temperature Multifiber test fabric Grey Scale Color matching chamber Acidic and Alkaline solution Glass or Acrylic plate Weight etc 19 Test Procedure: – Wet-out the composite test sample in mentioned alkaline or acidic solution at room temperature. M:L ratio 1:50 and leave for 30 minutes. – Pour off excess solution and place the composite sample between two glass plate or acrylic plate under a pressure of 4.5 Kg and place in an oven for 4 hours at 372ºC temperature. – Remove the specimen and hang to dry in warm air not exceeding 60ºC. 20 10 8/29/2019 Evaluation Colorfastness to Hot Pressing Principle Evaluation is done by Grey Scale in a color matching cabinet and rated from 1 to 5. Determination of the resistance of the color of dyed textiles to ironing and pressing on the hot cylinder 21 22 11 8/29/2019 Apparatus and Materials: a. b. c. d. e. f. g. Test specimen: Heating device that can put a pressure on the specimen of 4kpa. A smooth asbestos sheet (3-6 mm thickness) Wool flannel A piece of undyed, bleached and mercerized cotton cloth Grey scales Standard color matching cabinet Distilled water Cut 10cm x 4cm specimen from each fabric sample 23 24 12 8/29/2019 Test Procedure: Damp Pressing i. Condition the sample in standard atmosphere of 21 1℃ and 65 2 ℃RH before testing. i. Then select the specified temperature as follow: 110 2 ℃,150 2 ℃, 200 2 ℃ Dry pressing: a.Place the dry specimen on top of the cotton cloth covering the wool flannel pad b.Lower the top plate of the heating device and leave the test specimen for 15 sec at the recommended pressing temperature ii. A. • Repeat iii (a) and soak to 100% pick-up of a piece of cotton adjacent fabric in distilled water. B. • Place the soaked cotton fabric on top of the dry test specimen and repeat iii (b) 25 26 13 8/29/2019 Wet Pressing Evaluation • a) Soak the test specimen and a piece of cotton adjacent fabric in distilled water and squeeze it to maintain 100% pick up. • b) Place the wet test specimen on top of the dry cotton cloth covering the wool flannel pad and repeat iii (b) • a) Numerically rate the color change immediately after testing and again 4 hrs. in std atmosphere and std light using the Grey Scale(1-5) • b) Numerically rate the staining of the more heavily stained side of the cotton adjunct fabric under std light using Grey Scale (1-5) 27 28 14 8/29/2019 Southeast University School of Science and Engineering, Department of Textile Engineering Test Report • • • • i. Mention the testing temperature . ii. Test condition (dry, damp, wet) iii. Numerical rating after testing and after 4 hrs iv. Report the numerical rating for the staining of cotton adjacent fabric 29 3 0 15 8/29/2019 Southeast University School of Science and Engineering, Department of Textile Engineering 3 1 16