Journal of Advances in Geotechnical Engineering Volume 2 Issue 3 DOI: http://doi.org/10.5281/zenodo.3461773 Failure Modes of Rocks under Uniaxial Compression Tests: An Experimental Approach Sayantan Chakraborty1, Rohan Bisai2*, Sathish Kumar Palaniappan3, Samir Kumar Pal4 1,2,3 Ph.D. Scholar, 4Professor Department of Mining Engineering, Indian Institute of Technology Kharagpur, West Bengal, India. *Corresponding Author E-mail Id:-rohan.bisai1@gmail.com ABSTRACT In present scenario, failure of rock is an important concern in the rock engineering. Failure modes of rock are very problematic to understand, so the different failure modes of rock need a complete study. With the help of this research, the design adequacy of an engineering work can be predicted thoroughly. For this requirement, it is very important to analyze the different rock failure modes under uniaxial compression test. When uniaxial compressive strength (UCS) increased for the rock then the different types of failure modes can be seen accordingly. Generally rock samples fail through one or more extensional planes of the fracture development in brittle crystalline rock materials. The main reason behind the different types of failure modes is the microscopic discontinuities in the sample. In this research it can be predicted that whether the rock sample fails in shear or tension. It is assumed that different failure modes influence the strength properties of rock samples. The UCS of rock tested was obtained in shearing along a single plane are the highest value and the values obtained in Axial Splitting are the lowest. Keywords:-Rock failure, failure modes, uniaxial compressive strength. INTRODUCTION Generally, rock is a medium mainly consists of cracks, breaks, joints and flaws. The quality of rock masses depends on the different properties of rock. Measurement of the quality of rocks is extremely important for safety of different civil structures, i.e., curve dams, scaffold, docks, and tunnels. Many researchers has been investigated the failure mechanism and different failure modes of rock under various stress conditions with respect to the failure theories. There are different types of failure modes are investigated in rocks. In addition the modes of failure significantly fluctuate with the impact of confining pressure. Various stresses and cracks have been happened in a rock at one point with the diverse regular conditions. With this examination valuable data can be accommodated protected and practical HBRP Publication Page 1-8 2019. All Rights Reserved plan of different geotechnical structures. If the failure modes of rock can be predicted according to the design plan then it will be very helpful for the economic plan and safety also. With the present research the different mode of failure can be understood. Some of researchers [1] concluded that in rock mass there are numerous sort of infinitesimal discontinuities are there and for these properties can specifically influence the rock tests. The fractured size of rocks depends upon the nature of loading, the strength of minerals and texture of rocks [2]. Rock breakage is inadequate and uncertain, with breakage under dynamic loads being somewhat better understood than under static loads [3]. The location, orientation, size, density and microscopic discontinuities contribute Page 1 Journal of Advances in Geotechnical Engineering Volume 2 Issue 3 DOI: http://doi.org/10.5281/zenodo.3461773 to different modes of failure of the rock sample [4]. Many failure criteria were utilized in engineering analysis are primarily based on the process of shear failure. We can know that a failure criterion mainly depends on the shear failure [5]. The types of mode of failure are depending only on the uniaxial compression [6]. Failure can manifest itself in different ways depending on the microstructure of the rock sample. That means microstructure affects the rock sample [7]. When rock samples are tested, a large range of uniaxial compressive strength (UCS) and various specimen failure modes are observed which could be attributed to micro structural differences particularly in the form of micro cracks. That means in various type of UCS value there are different type of failures are there and it depends on the micro cracks [8-9]. In case of rock fracture under static 7. loading conditions, the fracture pattern of granite, schist and sandstone under uniaxial compression, Brazilian and point load tests in relation to corresponding strength in laboratory scale [10]. As no straightforward mathematical or numerical analysis model can ascertain the nature of fracture development in rock materials, it has been suggested that physical models of the rock may provide useful information particularly when the failure modes are examined at laboratory scale. The six varieties in which the rock fails under uniaxial compression are 1. Axial splitting, 2. Shearing along a single plane, 3. Double shear, 4. Multiple fracturing, 5. Along foliation, and 6. Y-shaped. The schematic diagrams of each of the failure modes are shown in Figure 1 [10] Fig.1: Schematic diagram of failure modes of rock under uniaxial compression The findings of this study can be useful particularly in an engineering environment concerning underground excavation. The type of laboratory investigations could provide useful information about probable rock failure modes as no straightforward mathematical or numerical analysis model can ascertain the nature of failure modes. Similar research has been made on clay shale which has itself implications in underground excavations and deep well drilling. Laboratory studies and theoretical considerations on brittle rock behavior HBRP Publication Page 1-8 2019. All Rights Reserved under unconfined compression revealed three key stress levels and four behavior stages. The prevailing micro-cracks has been perceived at non-linear stress-strain behavior (stage I) while applying low axial load onto it. This is followed by linear elastic behavior in nature (stage II) and the corresponding linear correlation between stress vs strain is observed. The presence of fresh micro-cracks may be due to increase in axial stress. Crack initiation stress i.e., damage initiation threshold is the load in which crack starts propagates. Page 2 Journal of Advances in Geotechnical Engineering Volume 2 Issue 3 DOI: http://doi.org/10.5281/zenodo.3461773 The initiation stress point generally coincides linearly with stress volumetric strain or stress-lateral strain curves. This does not apply to the stress–axial strain curve that remains linear (Figure 2) [5]. It has been shown that for low-porosity rocks, the onset of cracking is initiated at 30–50% of the short term rupture stress. Fig.2: Critical stress thresholds and behavior stages for a brittle failing specimen under unconfined compressive loading LABORATORY TESTING METHODS Sample Preparation Collection and Storage Test material should be gathered from field as rough and large blocks, dressed squares or bored centers (Figure 3). The specimen is to be checked to demonstrate its unique position and introduction concerning guardian rock mass. Tests should be moisture sealed promptly after accumulation by waxing. The sample should be transported deliberately in a wooden box with saw dust. It might be put away in shade ensured from exorbitant changes in humidity and temperature. Fig.3: Core samples for testing Sample Drilling A machine with reasonable clipping gadget for holding the specimen will be utilized for drilling. The drill travel will be adequate to allow consistent keeps running of minimum 150 mm and ideally 250 to 300 mm without requirement for halting the machine. The block will be braced firmly to a solid base to avoid any development. Clean water will be utilized for flushing and cooling the machine. For porous rocks, packed air will be utilized. HBRP Publication Page 1-8 2019. All Rights Reserved Lab coring will be finished with dainty walled rotational diamond bits. The diameter of the core may fluctuate from 35 to 150 mm. Sawing and Cutting A 400-450 mm diameter diamond saw with a portable is used for cutting as shown in Figure 4. The huge diamond saw wheel should be used for specimen cutting. An exactness cut-off machine with 200 mm width diamond sharpened steel is used Page 3 Journal of Advances in Geotechnical Engineering Volume 2 Issue 3 DOI: http://doi.org/10.5281/zenodo.3461773 in this machine. For precise cutting, the precision cut-off machine, if open might be used. For cross cutting, focus ought to be fastened in a vee-square opened to permit passage of the wheel. The inside ought to in a perfect world be supported on the two sides of the cut to keep away from spalling and lip forming toward the end. Fig.4: Rock cutting machine Grinding The work ought to in a perfect world be done dry with no cutting or cooling liquids. For edge beating, a gadget post processor. The unrest ought to be acceptably moderate say with respect to 300 rev/min. Machine may in like manner be used for quick end pulverizing of tube shaped examples. Test ought to be held explicitly in the throw and turned at 200300 rev/min and the devastating wheel goes against it (Figure 5). Surface crushing ought to be used on wide surfaces of kaleidoscopic guides to achieve nearer tolerances. Shape and Size of Specimens The sample measurement will not be under multiple times the most extreme grain size of the rock and ideally in excess of multiple times the greatest grain size. Be that as it may, the prescribed least size is 45 mm and for no situation it ought to be less than 35 mm, in the last case the resistances will be correspondingly diminished. Specimen dimensions shall be checked during machining with a vernier caliper. Final dimensions shall be measured nearest 0.1 mm. Specimen ends should be flat to within 0.05 mm. They shall be parallel to each other within 0.002D, where D is the specimen diameter. The ends shall be perpendicular to axis of the specimen within 0.001 rad (3.5 minutes) or 0.05 mm in 45 mm diameter specimen. Different surfaces of the examples (cylindrical shaped surface on account of tube shaped example) will be smooth and free from sudden inconsistencies and directly to inside 0.3 mm and the measurements (diameter of core sample) of the example will not shift by more than 0.2 mm over the length of the example. Fig.5: Grinding machine for polishing the surface of rock samples HBRP Publication Page 1-8 2019. All Rights Reserved Page 4 Journal of Advances in Geotechnical Engineering Volume 2 Issue 3 DOI: http://doi.org/10.5281/zenodo.3461773 Determination of Compressive Strength After completion of the rock sampling, the cylindrical rock sample undergone compressive strength test to determine the various mode of failure on different rock samples. The measurements in the present study involve determination of the ultimate compressive strength (UCS) of the rock samples. Ultimate compressive strength is the uniaxial compressive stress at which the sample fails i.e. ⁄ Where, Pmax is the load at failure and D is the diameter of the sample. An INSTRON make, SATEC series KN model, Universal Testing Machine (UTM) was used for these measurements as shown in Figure 6. Fig.6: UTM machine for conducting UCS experiments RESULTS The types of rocks based on modes of failure along with the corresponding compressive strength of the individual rock sample are summarized in Table 1 Table.1: Classification of the rocks with the mode of failure and compressive strength Sample No. Type of Failure Rock Types AS 1 AS 2 AS 3 AS 4 AS 5 AS 6 AS 7 SP 1 SP 2 SP 3 SP 4 SP 5 SP 6 SP 7 DS 1 MF 1 AF 1 AF 2 AF 3 AF 4 Y1 Y2 Axial Splitting Axial Splitting Axial Splitting Axial Splitting Axial Splitting Axial Splitting Axial Splitting Shearing Along A Single Plane Shearing Along A Single Plane Shearing Along A Single Plane Shearing Along A Single Plane Shearing Along A Single Plane Shearing Along A Single Plane Shearing Along A Single Plane Double Shear Multiple Fracture Along Foliation Along Foliation Along Foliation Along Foliation Y Shaped Y Shaped Carbonaceous Shale Medium to Coarse Grained Sandstone Sandy shale Fine- grained Sandstone Fine-grained Sandstone Fine grained Sandstone Intercalated shale to sandstone Shale Shale Fine Grained Sandstone Shale Shaly Coal Shaly Coal Sandy Shale Fine Grained Sandstone Fine Grained Sandstone Shale Intercalated Shale Shale Fine grained Sandstone Fine Grained Sandstone Intercalated Shale Uniaxial Compressive Strength (MPa) 15.64 MPa 11.07 MPa 33.78 MPa 10.49 MPa 16.68 MPa 14.48 MPa 14.73 MPa 67.39MPa 50.38 MPa 44.48 MPa 51.60 MPa 22.32 MPa 19.30 MPa 52.25 MPa 17.07 MPa 19.02 MPa 45.93 MPa 34.40 MPa 36.55 MPa 13.20 MPa 27.63 MPa 36.81 MPa The different modes of failures of rock samples are presented in Figure 7 to 12. HBRP Publication Page 1-8 2019. All Rights Reserved Page 5 Journal of Advances in Geotechnical Engineering Volume 2 Issue 3 DOI: http://doi.org/10.5281/zenodo.3461773 Fig.7: Axial splitting type fracture in rock samples under uniaxial, monotonic compressive loading (AS 1, AS 2, AS 3, AS 4, AS 5, AS 6, AS 7) Fig.8: Shearing along a single plane (SP 1, SP 2, SP 3, SP 4, SP 5, SP 6, SP 7) Fig.9: Double shear (DS 1) Fig.10: Multiple fracture (MF 1) Fig.11: Fracturing along foliation (AF 1, AF 2, AF 3, AF 4) Fig.12: Y-shaped failure (Y 1, Y 2) HBRP Publication Page 1-8 2019. All Rights Reserved Page 6 Journal of Advances in Geotechnical Engineering Volume 2 Issue 3 DOI: http://doi.org/10.5281/zenodo.3461773 DISCUSSION Recognition of the different types of failure pattern of rocks under monotonically increasing uniaxial compression is another aspect of the study. Photographs are taken for the broken samples and analyzed. Few common types of fracture patterns were identified from the different pictures of the fractured samples under monotonic uniaxial compression. In the case of uniaxial compression tests, the six varieties of failure patterns have been categorized viz. 1. Axial splitting, 2. Shearing along a single plane 3. Double shear 4. Multiple fracturing 5. Fracturing along foliation 6. Y-shaped failure. 100 samples were tested to recognize the various fracture patterns of the failed rocks under uniaxial compressive test. The failure pattern depends on the crack propagation direction and the spatial distribution of the relatively weaker zones. The most common types of failure patterns that were evident in the study were shearing along a particular plane and axial splitting. Pre-existing micro-cracks, under a uniaxial state of stress get closed as the applied compressive stress reaches a particular level known as the crack-closure stress. The cracks generated by the tensile stresses induced by compression are known as the wing cracks and they align themselves parallel to the maximum principal stress. When microstructure of a specimen does not hinder the propagation of wing cracks, the specimen fails in axial splitting mode. Rocks failing by axial splitting have numerous cracks parallel to the loading direction which get joined and cause multiple failures in axial direction. Multiple fracturing is essentially an irregular breakage or crumbling of the specimens which is likely to take place in order to release the strain energy in any feasible way when systematic coalescence of adjacent wing cracks even becomes HBRP Publication Page 1-8 2019. All Rights Reserved restricted. Multiple fractures occur in hard rocks where the existing micro-cracks are scanty. Shear failure occurs when the adjacent wing cracks or cracks in close proximity coalesce together. CONCLUSIONS On the basis of present experimental study the following conclusions are drawn. Uniaxial compressive strength (UCS) tests on cylindrical rock samples are conducted that failed in different modes are presented. Fine grained sandstone shows axial splitting at the UCS of (10.49-16.48) MPa, Shearing along a single plane type failure at the UCS of 44.48 MPa. The same material (fine grained sandstone) shows Double Shear at the UCS of 17.07 MPa and Multiple Fracture at the UCS of 19.02 MPa. Shale sample shows Axial Splitting at the UCS between 15.64MPa to 33.78 MPa and it shows Y Shaped failure at the UCS of 27.63 MPa. From the Table 1 it is evident that the uniaxial compressive strength (UCS) of rock tested was obtained in Shearing along a Single Plane are the highest, whilst the values obtained in Axial Splitting are the lowest. Therefore, the modes of failure are found to be dependent on UCS of the rock. It shows that different failure modes are a result of the discontinuities in rock tests instead of assortments in example course of action, test strategy or boundary conditions. This present paper makes we can understand that the rock samples failed in tension or in shear or in coupling. REFERENCES 1. Szwedzicki T, Shamu W. Detection of planes of weakness in rock samples using non-destructive testing method. Publishing International Symposium on Mining Science and Technology. https://pdfs.semanticscholar.org/de4e/ 8d1e7fea27fa39fa65da49c61d65d8cf4 d07.pdf Page 7 Journal of Advances in Geotechnical Engineering Volume 2 Issue 3 DOI: http://doi.org/10.5281/zenodo.3461773 2. Ghamgosar M, Williams DJ, Erarslan N. Multiple Factorial Analysis of rock fragmentation under various cyclic loading. Publishing International Symposium on Rock Mechanics.2015.https://doi.org/10.131 40/RG.2.1.3940.8805 3. Reinhart J S. Fracture of rocks. 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Journal of Advances in Geotechnical Engineering, 2(3), 1–8. http://doi.org/10.5281/zenodo.34617 73 Page 8