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Body Builder Instructions
Volvo Trucks North America
Body Builder, General Guidelines and
Certification
VN, VHD, VAH
Section 0
Introduction
The information in this document was developed to assist our customers throughout the
body planning and installation process. This information will assist with the required
specifications and guidelines for completion for your specific applications.
The information in this document does not include each and every unique situation that
you may encounter when working on Volvo vehicles. Volvo Trucks North America cannot
possibly know, evaluate, or advise someone on all the types of work that can be done on a
Volvo vehicle and all the appropriate ways to do such work. This includes all of the
possible consequences of performing such work in a certain manner. Therefore, any
situations or methods of working on a Volvo vehicle that are not addressed in this
document are not necessarily approved by Volvo Trucks North America.
In the event that you require additional assistance, please contact Volvo Body Builder
Support at 877-770-7575.
Unless otherwise stated, following the recommendations listed in this document does not
automatically guarantee compliance with applicable government regulations. Compliance
with applicable government regulations is your responsibility as the party making the
additions/modifications. Please be advised that the Volvo Trucks North America vehicle
warranty does not apply to any Volvo vehicle that has been modified in any way, which in
Volvo’s judgment might affect the vehicles stability or reliability. The information,
specifications, and illustrations in this document are based on information that was current
at the time of publication. Please note that illustrations are typical and may not reflect the
exact arrangement of every component installed on a specific vehicle.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted
by any means including (but not limited to) electronically.
Note: The model VN includes VNM, VNL, and VNX. The VNM model is replaced with the
new VNR model, which will start production in late August or early September 2017. The
VNM model and the new VNR model share the same cab, chassis, and fuel tank
dimensions.
Contents:
•
•
•
•
“Introduction”, page 1
“Glossary”, page 3
“Conversion Chart”, page 4
“Safety Regulations and Standards General”, page 7
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Page 1 (104)
All Rights Reserved
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
“Certification Label”, page 14
“Center of Gravity”, page 15
“Brake Modification Guidelines”, page 16
“Air-operated Accessories”, page 17
“Welding”, page 18
“Battery Charging and Jump Starting”, page 19
“Data Link Wiring”, page 20
“Towing Procedure”, page 22
“Weight Distribution”, page 27
“Conversion Factors”, page 36
“Chassis Diagrams, VHD”, page 38
“Chassis Diagrams, VAH”, page 54
“Chassis Diagrams, VNM / VNR”, page 56
“Chassis Configurations, VHD”, page 64
“Chassis Configurations, VN”, page 72
“Fuel Tank Position, VHD ”, page 78
“Fuel Tank Position, VN ”, page 92
VN, VHD, VAH, Section 0
USA159041959
Date 11.2021
Release
Page 2 (104)
Glossary
Gross Axle Weight Rating (GAWR)
The maximum rated capacity measured at the ground for a given axle system consisting of the axle, springs, wheels, and tires. May also be influenced by the frame
capacity. GAWR is determined by the least rated component in the system.
Gross Vehicle Weight (GVW)
The in-service vehicle weight, including chassis, body, add-on equipment, and
cargo.
Gross Vehicle Weight Rating (GVWR)
The manufacturer’s maximum rated GVW for any given vehicle. GVWR is frequently the sum of the GAWRs. However, it may be downrated for braking or handling considerations.
Payload Weight
The actual weight of the cargo carried by a vehicle.
Tare Weight
The weight of a truck fully equipped and ready for service, minus any payload. Also called curb weight or empty weight. All trucks begin with a tare weight for the
standard chassis, to which weights are added for optional equipment, fuel, body
and equipment, plus driver and passengers.
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 3 (104)
All Rights Reserved
General Guidelines
Conversion Chart
Conversion Units
Multiply By
Length Calculations
Inches (in)
to
Millimeters (mm)
25.40
Inches (in)
to
Centimeters (cm)
2.540
Feet (ft)
to
Centimeters (cm)
30.48
Feet (ft)
to
Meters (m)
0.3048
Yards (yd)
to
Centimeters (cm)
91.44
Yards (yd)
to
Meters (m)
0.9144
Miles (mi)
to
Kilometers (km)
1.609
Millimeters (mm)
to
Inches (in)
0.03937
Centimeters (cm)
to
Inches (in)
0.3937
Centimeters (cm)
to
Feet (ft)
0.0328
Centimeters (cm)
to
Yards (yd)
0.0109
Meters (m)
to
Feet (ft)
3.281
Meters (m)
to
Yards (yd)
1.094
Kilometers (km)
to
Miles (mi)
0.6214
Area Calculations
Square Inches (sq-in)
to
Square Millimeters (sq-mm)
645.2
Square Inches (sq-in)
to
Square Centimeters (sq-cm)
6.452
Square Feet (sq-ft)
to
Square Centimeters (sq-cm)
929.0
Square Feet (sq-ft)
to
Square Meters (sq-m)
0.0929
Square Yards (sq-yd)
to
Square Meters (sq-m)
0.8361
Square Miles (sq-mi)
to
Square Kilometers (sq-km)
2.590
Square Millimeters (sq-mm)
to
Square Inches (sq-in)
0.00155
Square Centimeters (sq-cm)
to
Square Inches (sq-in)
0.155
Square Centimeters (sq-cm)
to
Square Feet (sq-ft)
0.001076
Square Meters (sq-m)
to
Square Feet (sq-ft)
10.76
Square Meters (sq-m)
to
Square Yards (sq-yd)
1.196
Square Kilometers (sq-km)
to
Square Miles (sq-mi)
0.3861
Volume Calculations
Cubic Inches (cu-in)
to
Cubic Centimeters (cu-cm)
16.387
Cubic Inches (cu-in)
to
Liters (L)
0.01639
Quarts (qt)
to
Liters (L)
0.9464
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 4 (104)
All Rights Reserved
Conversion Units
Multiply By
Gallons (gal)
to
Liters (L)
3.7854
Cubic Yards (cu-yd)
to
Cubic Meters (cu-m)
0.7646
Cubic Centimeters (cu-cm)
to
Cubic Inches (cu-in)
0.06102
Liters (L)
to
Cubic Inches (cu-in)
61.024
Liters (L)
to
Quarts (qt)
1.0567
Liters (L)
to
Gallons (gal)
0.2642
Cubic Meters (cu-m)
to
Cubic Yards (cu-yd)
1.308
Weight Calculations
Ounces (oz)
to
Grams (g)
28.5714
Pounds (lb)
to
Kilograms (kg)
0.4536
Pounds (lb)
to
Short Tons (US tons)
0.0005
Pounds (lb)
to
Metric Tons (t)
0.00045
Short Tons (US tons)
to
Pounds (lb)
2000
Short Tons (US tons)
to
Kilograms (kg)
907.18486
Short Tons (US tons)
to
Metric Tons (t)
0.90718
Grams (g)
to
Ounces (oz)
0.035
Kilograms (kg)
to
Pounds (lb)
2.205
Kilograms (kg)
to
Short Tons (US tons)
0.001102
Kilograms (kg)
to
Metric Tons (t)
0.001
Metric Tons (t)
to
Pounds (lb)
2205
Metric Tons (t)
to
Short Tons (US tons)
1.1023
Metric Tons (t)
to
Kilograms (kg)
1000
Force Calculations
Ounces Force (ozf)
to
Newtons (N)
0.2780
Pounds Force (lbf)
to
Newtons (N)
4.448
Pounds Force (lbf)
to
Kilograms Force (kgf)
0.456
Kilograms Force (kgf)
to
Pounds Force (lbf)
2.2046
Kilograms Force (kgf)
to
Newtons (N)
9.807
Newtons (N)
to
Kilograms Force (kgf)
0.10196
Newtons (N)
to
Ounces Force (ozf)
3.597
Newtons (N)
to
Pounds Force (lbf)
0.2248
Newton Meters (Nm)
0.11298
Torque Calculations
Pound Inches (lb-in)
Volvo Body Builder Instructions
USA159041959
to
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 5 (104)
All Rights Reserved
Conversion Units
Multiply By
Pound Feet (lb-ft)
to
Newton Meters (Nm)
1.3558
Pound Feet (lb-ft)
to
Kilograms Force per Meter
(kgfm)
0.13825
Newton Meters (Nm)
to
Pound Inches (lb-in)
8.851
Newton Meters (Nm)
to
Pound Feet (lb-ft)
0.7376
Newton Meters (Nm)
to
Kilograms Force per Meter
(kgfm)
0.10197
Kilograms Force per Meter (kgfm)
to
Pound Feet (lb-ft)
7.233
Kilograms Force per Meter (kgfm)
to
Newton Meters (Nm)
9.807
Radiator Specific Heat Dissipation Calculations
British Thermal Unit per Hour (BTU/hr)
to
Kilowatt per Degree Celsius (kW/C)
to
0.000293
Kilowatt per Degree Celsius (kW/
C)
British Thermal Unit per Hour
(BTU/hr)
3414.43
Temperature Calculations
Degrees Fahrenheit (F)
to
Degrees Celsius (C)
(F 32) x 0.556
Degrees Celsius (C)
to
Degrees Fahrenheit (F)
(1.8 x C) + 32
Pressure Calculations
Atmospheres (atm)
to
Bars (bar)
1.01325
Atmospheres (atm)
to
Kilopascals (kPa)
101.325
Bars (bar)
to
Atmospheres (atm)
0.98692
Bars (bar)
to
Kilopascals (kPa)
100
Bar (bar)
to
Pounds per Square Inch (psi)
14.5037
Inches of Mercury (in Hg)
to
Kilopascals (kPa)
3.377
Inches of Water (in H2O)
to
Kilopascals (kPa)
0.2491
Pounds per Square Inch (psi)
to
Kilopascals (kPa)
6.895
Pounds per Square Inch (psi)
to
Bar (bar)
0.06895
Kilopascals (kPa)
to
Atmospheres (atm)
0.00987
Kilopascals (kPa)
to
Inches of Mercury (in Hg)
0.29612
Kilopascals (kPa)
to
Inches of Water (in H2O)
4.01445
Kilopascals (kPa)
to
Pounds per Square Inch (psi)
0.145
Power Calculations
Horsepower (hp)
to
Kilowatts (kW)
0.74627
Kilowatts (kW)
to
Horsepower (hp)
1.34
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 6 (104)
All Rights Reserved
Conversion Units
Multiply By
Fuel Performance Calculations
Miles per Gallon (mi/gal)
to
Kilometers per Liter (km/L)
0.4251
Kilometers per Liter (km/L)
to
Miles per Gallon (mi/gal)
2.352
Velocity Calculations
Miles per Hour (mi/hr)
to
Kilometers per Hour (km/hr)
1.609
Kilometers per Hour (km/hr)
to
Miles per Hour (mi/hr)
0.6214
Volume Flow Calculations
Cubic Feet per Minute (cu-ft/min)
to
Liters per Minute (L/min)
28.32
Liters per Minute (L/min)
to
Cubic Feet per Minute (cu-ft/min)
0.03531
Safety Regulations and Standards General
All motor vehicles must conform to the motor vehicle safety standards (MVSS) mandated by the U.S. and Canadian Governments. MVSS address the manufacture and sale of a new motor vehicle, not its use. U.S. Federal MVSS and safety regulations are issued and enforced by the National Highway Traffic Safety Administration (NHTSA) of the U.S. Department of
Transportation (USDOT). In Canada, motor vehicle safety regulations/standards are issued and enforced by the Ministry of
Transport (Transport Canada). Standards and regulations apply to newly manufactured motor vehicles and certain motor vehicle equipment offered for sale, or placed into operation in the United States, its territories (which include the District of Columbia, the Northern Mariana Islands, Puerto Rico, Guam, the Virgin Islands and American Samoa) and Canada. These
safety standards and regulations are applicable to motor vehicles and motor vehicle equipment manufactured on and after
the effective date of each standard/regulation.
Specific vehicle certification label(s) must be affixed to motor vehicles to certify that the vehicle conforms to all applicable U.
S. Federal or Canada Motor Vehicle Safety Standards (FMVSS and CMVSS) at the time of manufacture. For a vehicle manufactured in two or more stages, the party that completes an incomplete vehicle, e.g., by the addition of a load-carrying body,
is the final-stage manufacturer and is responsible for certifying (by labeling) that the completed vehicle complies with all applicable FMVSS or CMVSS. Additionally, if a new vehicle that has been certified as a completed vehicle is altered in such a
manner that its compliance with any FMVSS or CMVSS is affected, or its weight ratings are changed before its first purchase
by a customer, the party performing the alteration must re-certify (re-label) the vehicles compliance with applicable FMVSS
or CMVSS. For more information on vehicle certification, refer to this guide.
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 7 (104)
All Rights Reserved
Safety Regulations and Standards Penalties for Violation
Penalties for noncompliance with U.S. Federal and Canada Motor Vehicle Safety Standards and Regulations are severe.
Penalties for U.S. noncompliance can be found in U.S. Code of the Federal Regulations 49CFR§578.Penalties for Canadian
noncompliance can be found in Transport Canada’s Motor Vehicle Safety Act SC1993, c.16, section 17.
The above penalties may apply to any party that:
•
Manufactures a vehicle for sale that does not comply with all applicable MVSS in effect at the time the vehicle was
manufactured.
•
•
•
•
Offers a vehicle for sale that does not comply with all applicable MVSS in effect at the time the vehicle was manufactured.
Sells a vehicle that does not comply with all applicable MVSS in effect at the time the vehicle was manufactured.
Fails to provide the proper certification labels and documents for a vehicle in the manner required.
Provides the required certification labels and documents in spite of knowing that the vehicle does not comply with all applicable (MVSS).
Both the National Highway Traffic Safety Administration (NHTSA) and Transport Canada may periodically inspect new vehicles subject to the standards and regulations in order to find vehicles that do not comply with the requirements. It is mandatory that all personnel involved with the following know the requirements of the standards and regulations.
•
•
•
•
•
•
Sales
Modification or conversion
Installation of bodies and/or equipment
Intermediate/final manufacture
Preparation for delivery
Maintenance and/or repair
Many public libraries keep a complete, up-to-date copy of the U.S. Code of the Federal Regulations. In Canada, the Motor
Vehicle Safety Standards/Regulations may be obtained at Federal government bookstores and many law libraries. The regulations/standards of both countries are also publicly available on the Internet.
The FMVSS can be found in Title 49CFR§571 (e.g., FMVSS 101 is Section 571.101).
The CMVSS, Canadian Motor Vehicle Safety Regulations (CMVSR), Motor Vehicle Tire Safety Regulations (CMVTSR),
Technical Standards Documents (TSD) and Test Methods (TM) can be found in C.R.C., c.1038.
https://www.ecfr.gov/current/title-49/subtitle-B/chapter-V/part-571/subpart-B?toc=1
https://tc.canada.ca/en/corporate-services/acts-regulations/list-regulations/motor-vehicle-safety-regulations-crc-c-1038?
pedisable=false
https://laws-lois.justice.gc.ca/eng/regulations/SOR-2013-198/
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 8 (104)
All Rights Reserved
Safety Standards Lists and Tables
The following table lists U.S. Federal and Canada Motor Vehicle Safety Standards applicable to all Class 6, 7 and 8 trucks
and truck tractors, or related equipment, sold in the United States and Canada.
U.S/Federal and Canada Motor Vehicle Safety Standards, National Safety Code Standard
U.S. Standard No. (1)
Canada Standard No. (2)
Title of Standard
FMVSS 101
CMVSS 101
Location and Identification of Controls
and Displays
FMVSS 102
CMVSS 102
Transmission Shift Lever Sequence,
Starter Interlock and Transmission
Braking Effect
FMVSS 103
CMVSS 103
Windshield Defrosting and Defogging
Systems
FMVSS 104
CMVSS 104
Windshield Wiping and Washing
Systems
FMVSS 106
CMVSS 106
Brake Hoses
FMVSS 108
CMVSS 108
Lamps, Reflective Devices, and Associated Equipment/Lighting System and
Retroreflective Devices
FMVSS 111
CMVSS 111
Rear-View Mirrors
FMVSS 113
CMVSS 113
Hood Latch System
(3)
CMVSS 115
Vehicle Identification Number
FMVSS 119
(4)
New Pneumatic Tires for Vehicles Other Than Passenger Cars
FMVSS 120
CMVSS 120
Tire and Rim Selection for Motor Vehicles Other Than Passenger Cars
FMVSS 121
CMVSS 121
Air Brake Systems
FMVSS 124
CMVSS 124
Accelerator Control Systems
FMVSS 125
NSCS 11, Section 5 (National Safety
Code Standard 11, Section 5) (10)
Warning Devices
FMVSS 136 (9)
CMVSS 136 (9)
Electronic Stability Control Systems for
Heavy Vehicles
FMVSS 205
CMVSS 205
Glazing Materials
FMVSS 206
CMVSS 206
Door Locks and Door Retention
Components
FMVSS 207
CMVSS 207
Seating and Seat Anchorage Systems
FMVSS 208
CMVSS 208
Occupant Crash Protection
FMVSS 209
CMVSS 209
Seat Belt Assemblies
FMVSS 210
CMVSS 210
Seat Belt Assembly Anchorages
N/A
CMVSS 301.2
CNG Fuel System Integrity
FMVSS 302
CMVSS 302
Flammability of Interior Materials
FMVSS 304
N/A
CNG Fuel Container Integrity
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 9 (104)
All Rights Reserved
(7)
CMVSS 1100
Vehicle Emissions (8)
(5)
CMVSS 1106
Noise Emissions (6)
(1) Found in Title 49, Code of Federal Regulations, Part 571, i.e., FMVSS 101 is 49 CFR 571.101. In addition to the definitions found in the individual Safety Standards, definitions can also be found in 49 CFR 571.3.
(2) Found in Part II of Schedule IV of the Canadian Motor Vehicle Safety Regulations. In addition to the definitions found in
the individual Safety Standards, definitions can also be found in Section 2 and Part I of Schedule IV (CMVSS100) of the
Canadian Motor Vehicle Safety Regulations.
(3) See 49 CFR Part 565 found on next page.
(4) See MVTSR found on next page.
(5) See EPA Noise Emissions Regulations.
(6) Found in Section 5 of Schedule V.1 of the Canadian Motor Vehicle Safety Regulations.
(7) See EPA Gaseous and Smoke Regulations.
(8) Administered by Environment Canada.
(9) Applies to truck tractor only.
(10) https://www.ccmta.ca/en/national-safety-code
Safety Standards Lamps and Reflective Devices
U.S. Federal and Canada Motor Vehicle Safety Standards (FMVSS 108 and CMVSS 108) specify requirements for lamps
and reflective devices on new vehicles. Lamps and reflective devices installed on Volvo vehicles at the assembly plant are installed in compliance with applicable requirements of these standards. The installation of a body or other equipment must
not cause these lamps and/or reflective devices to no longer comply with the angular visibility requirements of these standards. Also, an increase in the height of a vehicle must not cause the lamps and/or reflective devices to exceed the height limitations of these standards. Intermediate manufacturers, final-stage manufacturers and vehicle alterer must ensure that
equipment installed by the incomplete vehicle manufacturer continues to meet the applicable requirements of these standards. To maintain compliance, lamps and/or reflective devices may have to be relocated. Reorienting a lamp from its installed
position, however, may result in the lamp no longer conforming to Standard 108.
Safety Standards Trailer ABS Indicator Lamp Requirements
U.S. Federal and Canada Motor Vehicle Safety Standards (FMVSS 121 and CMVSS 121) require that combination vehicles
(any vehicle pulling an air brake-equipped trailer) must have an ABS indicator lamp mounted on the instrument panel to alert
the operator of a trailer anti-lock brake system (ABS) malfunction. This requirement includes all straight trucks having full
trailer connections.
To comply with this requirement, communication between the towing vehicle and trailer anti-lock brake system is necessary.
Communication between these two systems has been accomplished with power line carrier (PLC) technology. This technology allows data to be transmitted over the same line that supplies power. With this technology, the center pin of the standard
7-pin trailer electrical connector has become the standardized source of uninterrupted power as well as data transmission for
the trailer ABS. This pin cannot be used to power any other trailer auxiliary equipment.
Any straight truck intended to pull an air brake-equipped trailer should be ordered from the factory with a full trailer package
to ensure that the vehicle electrical system is PLC compatible and complies with applicable requirements. If the vehicle is not
PLC compatible, modification of the electrical system for PLC compatibility, along with installation of a trailer ABS indicator
lamp on the dashboard will be necessary. In many instances, however, converting a non-PLC compatible vehicle may not be
feasible. Contact Customer Service/Product Support for information concerning converting a vehicle to be PLC compatible.
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 10 (104)
All Rights Reserved
Functional Safety Standards
ISO 26262 is the functional safety standard for road vehicles. Functional safety addresses safety related functionality implemented in electronics and software. Volvo Trucks follows the standard for new product development after the standard became applicable to trucks, buses and trailers. This standard replaces Volvo Trucks internal processes addressing functional
safety.
The functionality, supporting body building activities, developed according to ISO 26262 will increase continuously. This support is described in the Functional Safety Manual included in the Electrical/Electronics section of the Body Builder
Instructions.
Safety Regulations Lists and Tables
Parts 501 through 595 of Title 49 of the Code of Federal Regulations (CFR) contain various additional vehicle safety regulations addressing such subjects as procedural rules, petitions for rulemaking, defect and noncompliance orders, standards
enforcement and defects investigation, exemption for inconsequential defect or noncompliance, manufacturer identification,
defect and noncompliance reports, definitions, record retention, defect and noncompliance responsibility, etc., some of which
are listed below. Sections 1 through 17, Schedules I, II, III and VII of the Canada Motor Vehicle Safety Regulations address
additional subjects such as definitions, national safety mark, classes of vehicles, records, test methods and technical standards documents, etc., some of which are listed below. The Canada Motor Vehicle Tire Safety Regulations (MVTSR) address
tire requirements.
Motor Vehicle Safety Regulations
U.S. Regulation CFR Title 49
Canada Regulation
Title of Regulation
Part 565
(See CMVSS 115)
Vehicle Identification Number
Requirements
Part 566
N/A
Manufacturer Identification
Part 567
Certification
MVSR 6
Compliance Label
Part 568
Vehicles Manufactured in Two or More
Stages
MVSR9
Altered Vehicles
Part 571.3
MVSR 2
Definitions/Interpretation
Part 576
MVSR 10
Record Retention/Records
Part 577
Defect and Noncompliance Notification
Part 579.26 (See FMVSS 119)
MVSR 15
Notice of Defect
N/A
Reporting of Information and Communications About Potential Defects
MVTSR
Reporting Requirements for Manufacturers of Tires
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 11 (104)
All Rights Reserved
Safety Regulations In-Use Motor Vehicles Sold in U.S.
The Federal Motor Carrier Safety Administration (FMCSA) of the U.S. Department of Transportation establishes and enforces the Federal Motor Carrier Safety Regulations (FMCSR) found in Title 49, Code of Federal Regulations, Parts 350
through 399. While generally applicable to motor carriers, some of these regulations (Parts 393 and 399 in particular) do address design aspects of a vehicle, and, therefore, manufacturers must be aware that compliance with these regulations may
be affected by their designs. Most, if not all, of the States have adopted and enforce at least some of these regulations. A list
of the titles of the subparts of Parts 393 and 399 follows.
Part 393
Subpart A, General
Subpart B, Lighting Devices, Reflectors, and Electrical Equipment
Subpart C, Brakes
Subpart D, Glazing and Window Construction
Subpart E, Fuel Systems
Subpart F, Coupling Devices and Towing Methods
Subpart G, Miscellaneous Parts (includes sleeper berths, exhaust systems, rear end protection, interior
noise levels, and other items)
Subpart H, Emergency Equipment
Subpart I, Protection Against Shifting or Falling Cargo
Subpart J, Frames, Cab and Body Components, Wheels, Steering and Suspension Systems
Part 399
Subpart L, Step, Handhold and Deck Requirements for Commercial Motor Vehicles
The Federal Motor Carrier Safety Regulations can be found on the FMCSR website at:
https://www.ecfr.gov/current/title-49/subtitle-B/chapter-III/subchapter-B
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 12 (104)
All Rights Reserved
Weight Regulations
Bridge Gross Weight Formula U.S.
The U.S. Federal Bridge Gross Weight Formula was established to provide a standard for controlling the spacing of axles on
trucks that use highway bridges. The purpose is to spread the load over a greater area of the highway surface by spacing
the axles over a longer length of the vehicle, or combination vehicle. This prevents highway damage caused by high concentrations of load.
The U.S. Federal Government established the following formula for determining the allowable weight limits and axle spacings for trucks:
https://ops.fhwa.dot.gov/freight/sw/regulations/index.htm
No state shall impose a width limitation of more or less than 102 in, or its approximate metric equivalent, 2.6 m (102.36 in) on
a vehicle operating on the National Network (NN), except the State of Hawaii, which is allowed to keep the States 2.7 m (108
in) width maximum.
•
•
Maximum Width 2.6 m (102 in)
Length Limitations on length for straight trucks are regulated by states.
The above applies to truck tractors and trailers operating on the National Network, i.e., the Interstate Highway System and
designated Federal-aid highways. Some states have more restrictive width limitations applicable to state highways. Overall
width of straight trucks is regulated by individual states.
To ensure that the most current regulatory information is available, a subscription to a service that provides updated information on a regular basis should be considered.
J. J. Keller Associates, Inc., is the preferred supplier of safety compliance publications, training videos and software, forms,
supplies, and training workshops. Contact Keller at 800-327-6868, or visit its web site at: www.jjkeller.com.
Size Regulations
Maximum overall vehicle width is regulated by the Federal Highway Administration (FHWA) in Title 23, Code of Federal Regulations (CFR), Part 658 can be found at:
https://www.ecfr.gov/current/title-23/chapter-I/subchapter-G/part-658?toc=1
Truck Tractor Conspicuity
To make a truck tractor more conspicuous when approached from the rear at nighttime when being operated without a semitrailer, federal regulations require reflective devices be applied to the rear of the cab and to the mudflaps or mudflap hanger
brackets if mudflaps or mudflap hanger brackets were supplied by the vehicle assembly plant. If mudflaps or mudflap hanger
brackets were not supplied from the vehicle assembly plant, reflective devices must be applied to the rear, lower portion of
the cab. Refer to the illustration. Locations of these reflective devices may vary from this illustration, depending on the cab
model and/or equipment at the rear of the cab. Detailed requirements can be found in U.S. Federal Motor Vehicle Safety
Standards (FMVSS) 108.
If installed equipment obstructs the view of any installed reflectors, the reflectors must be relocated, in accordance with
FMVSS 108, to a location where they will be visible.
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 13 (104)
All Rights Reserved
Certification Label
The “Certification Label” must be part of the vehicle at all times. It shows the vehicle's serial number, the gross vehicle weight
rating (GVWR), and the front and rear gross axle weight ratings (GAWR).
Gross vehicle weight (GVW) is the weight of the original equipped vehicle and all items added to it after it has left the factory.
This includes bodies, winches, booms, the driver and all occupants, plus the load the vehicle is carrying. The GVW must not
exceed the total of the front and rear axle weight ratings.
The vehicle certification label also shows the tire size and recommended tire inflation pressures for the tires originally supplied with the vehicle. The tires on the vehicle must be of the proper size and must be properly inflated for the load being
carried.
Incomplete Vehicle Document
The “Incomplete Vehicle Document” is issued with a temporary certification label, in place of the final certification label, when
the vehicle is sent to a body builder for completion.
If several manufacturers are involved in the process of completing the vehicle, each manufacturer must issue a temporary
certification label that shows to what legal standard the vehicle currently conforms.
The final manufacturer must issue the permanent certification label certifying that the vehicle conforms to FMVSS standards
(as required by 49 CFR Part 567) that are in effect at the time of final manufacture of the incomplete vehicle.
If the vehicle is altered from its original build specifications, the certification label must be updated to reflect the changes (also
see Service Bulletin, “Electrical Guidelines”, “Brake Modification Guidelines”, page 16 , “Air-braked Vehicles”, page 16 , and
“Air-operated Accessories”, page 17 ).
W0117794
Fig. 1 Typical Vehicle Certification Label (USA)
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 14 (104)
All Rights Reserved
W0117795
Fig. 2 Typical Complete Vehicle Label
W0117796
Fig. 3 Typical Incomplete Vehicle Label
Center of Gravity
The vertical center of gravity of the completed vehicle has a direct effect on the vehicle's stopping distance capability. As the
vertical center of gravity increases or the wheelbase decreases, additional weight is transferred to the front axle during a
stop, adversely affecting the stopping distance.
VTNA requires that trucks built shall have a center of gravity height/wheelbase ratio of 0.50 or less when loaded to a weight
not exceeding GVWR* distributed proportionately to, but not exceeding GWVR,* and a center of gravity height not exceeding
1778 mm (70 in.) on single rear axle vehicle or 1905 mm (75 in.) on tandem rear axle vehicles.
As a guide, the vertical center of gravity height of the incomplete vehicle, as manufactured by VTNA, may be assumed to be
the distance from the ground to the top of the frame side rail measured at the longitudinal midpoint of the vehicle in the unladen condition for single axle vehicles and laden condition for tandem axle vehicles.
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 15 (104)
All Rights Reserved
The frame rail height may be calculated from the chassis diagrams in this document. Also, if you are measuring an unloaded
chassis, you may assume the loaded frame rail height to be approximately two inches lower than the bare chassis.
Vehicles completed as trucks could require a vertical center of gravity lower than the recommendations above based on the
stability considerations of certain vocational body and/or usage situations. The above recommendations consider only vehicle brake performance. If higher vertical center-of-gravity limitations are required for a specific vocational body or application, contact VTNA or submit all chassis specifications along with body and payload information in a request for advice to:
Product Information Dept./Sales Engineering.
*GVWR and GAWR are indicated on the cover of the Incomplete Vehicle Document.
Vehicle GVWR and GAWRs
The representation as to conformity of the complete vehicle to FMVSS-121 provided in the Incomplete Vehicle Document
has a condition that the GVWR and the GAWR of the completed vehicle shall be identical to the ratings designated on the
front cover of the Incomplete Vehicle Document for the vehicle. The brake system on each incomplete vehicle manufactured
by Volvo Trucks North America (VTNA) is designed to comply with FMVSS-121 when loaded to a specific completed vehicle
GVWR distributed proportionate to specific GAWR. Revised vehicle GVWR or GAWR, or the addition of axles to the vehicle
will change loading conditions and can adversely affect compliance to FMVSS-121.
Brake Modification Guidelines
Final stage manufacturers should note that in order to rely on the representations as to conformity to “FMVSS-121, Brake
Systems” (as provided in the “Incomplete Vehicle Document” which accompanies each Volvo incomplete vehicle), each of
the conditions and instructions of applicable FMVSS-121 statements in the Incomplete Vehicle Document must be followed.
If the final stage manufacturer chooses not to follow each of these instructions and conditions listed in the Incomplete Vehicle
Document, he must assume full responsibility for conformity of the vehicle to FMVSS-121.
Final stage manufacturers should also note that instructions provided are for the assistance of final stage manufacturers who
choose to certify the completed vehicle to FMVSS-121 independently of and without reliance on the conformity representations provided in the Incomplete Vehicle Document.
Air-braked Vehicles
DANGER
Pneumatic components store compressed air and can separate violently during disassembly or removal. Before servicing
any part of the pneumatic (air) system, completely release the air pressure. Failure to do so can result in serious personal
injury or death.
Volvo air-brake equipped incomplete vehicle products, to the extent completed, comply with Federal Motor Vehicle Safety
Standard 121, Air Brake Systems (specific completed vehicles exempt from the Standard or portions of the Standard are discussed below).
At the time of writing, FMVSS-121 is applicable to all current production air–brake equipped trucks with specific exceptions.
The statements contained in this section regarding FMVSS-121 compliance are accurate at the time of printing. However,
these statements are not intended to replace the statements regarding FMVSS-121 in the Incomplete Vehicle Document.
Therefore, that manual should be consulted for compliance conditions.
The following are components and characteristics of the completed vehicle which are critical to overall performance of airbraked vehicles. These items should be carefully considered in ordering a vehicle as well as planning vehicle completion by
subsequent stage manufacturers to ensure compliance (final certification) of the completed vehicle to FMVSS-121 as well as
completed vehicle integrity.
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 16 (104)
All Rights Reserved
Air-operated Accessories
FMVSS-121 has a pressure build-up requirement which states that the system pressure must build up from 586 to 689 kPa
(85 to 100 PSI) in a specific time period under certain conditions. Therefore, the addition of any accessory or its associated
plumbing which increases the volume of air subject to the build-up requirement will increase the build-up time and may affect
compliance with FMVSS-121.
The representation as to conformity of the completed vehicle to FMVSS-121 provided in the Incomplete Vehicle Document
has the following conditions for air operated accessories and its associated plumbing added to a vehicle by a subsequent
stage manufacturer.
DANGER
Pneumatic components store compressed air and can separate violently during disassembly or removal. Before removing
or replacing any part of the pneumatic (air) system, completely release the air pressure. Failure to do so can result in serious personal injury or death.
•
No connections are made into (1) the air line tubing or fittings for the parking brake system; (2) the rear axle system
(modulated spring brake system); (3) the air supply and signal lines to the rear chassis relay valve(s); or (4) the air delivery
lines to the front axle brakes and quick release valve.
•
•
No connections are made between the check valve and the reservoir port for air supply.
•
Each added reservoir shall be capable of withstanding an internal hydrostatic pressure of five times the compressor cutout
pressure — or 3,447 kPa (500 psi), whichever is greater — for 10 minutes.
Additional reservoir volume must be added with pusher and tag axles, Jifflox, etc. Added volume must be equal to 12
times the added brake chambers rated volume.
Air for pneumatic accessories should be sourced directly from an air reservoir. If an unused reservoir tap is not available, fittings added to the system at the reservoir must not restrict air flow to any existing air lines. The following are to be observed
when adding air accessories.
Electronic Control Units (ECUs)
ECUs are connected through the Databus. These ECUs consist of sophisticated electronics that can be permanently damaged if not treated properly (such as exposure to high temperatures).
To prevent serious damage to ECUs, please follow these important guidelines:
CAUTION
Possible damage to electronic components. Turn the vehicle ignition switch OFF before disconnecting or connecting any
electrical components. Failure to de-energize circuits may result in electronic equipment damage.
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 17 (104)
All Rights Reserved
Welding
Welding anywhere on the truck chassis requires that certain precautionary measures be taken. This is required to prevent
damage to electrical, as well as electronic systems, wiring harness and components.
CAUTION
Welding on trucks can permanently damage the vehicle electrical system/components, due to the voltage and current
spikes that normally occur when welding. It is preferable to avoid welding; however, if welding must be done on any structure on or in contact with the vehicle, disconnect the electrical connectors at the rear of the instrument cluster and follow
the recommendations below:
Before welding on the vehicle:
1
Disconnect the power to the vehicle.
2
Disconnect both the positive (+) and negative (-) battery cables. Disconnect the negative cable first. (When reconnecting,
connect the positive cable first.)
Note: Disconnect the other ECU grounds from the battery before disconnecting the main ground (to avoid damage to the
ECUs).
3
Disconnect the engine/starter ground from the chassis.
4
Disconnect the power harness and vehicle interface harness at the Engine Electronic Control Unit (EECU).
5
Disconnect all electronically controlled modules and devices, including:
•
•
•
•
•
•
•
•
Governor Controls
Shutdown/Warning Electronics
Starter and Ignition Controls
Engine and Vehicle ECUs
Transmission ECU
Anti-lock Brake (ABS) ECU
Chassis ECU
Electronic Speedometer/Tachometer
(This prevents the possibility of alternate paths for induced voltage and currents being created and damaging those
components.)
6
Disconnect the electrical connectors at the rear of the instrument cluster.
7
Attach the welder ground cable as close as possible to the weld (no more than 60 cm (24 in.) from the part being welded).
8
Do not connect the welder ground cable to the engine ECU or the ECU cooling plate.
CAUTION
DO NOT WELD on the engine or engine components. Welding on the engine or components mounted on the engine can
cause serious damage to the Engine ECU and other electrical components.
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 18 (104)
All Rights Reserved
There are certain basic common sense rules also to be followed when welding, including (but not limited to):
•
Welding cables should not be allowed to lie on/near or cross over any electrical wiring or electronic component during the
welding procedure.
•
After the welding process has been completed and the welded parts have cooled, inspect wiring and components for possible shorts or damage which would allow the possibility of drawing excessive currents or cause short circuits when the
batteries are reconnected.
DANGER
Before working on a vehicle, set the parking brakes, place the transmission in neutral, and block the wheels. Failure to do
so can result in unexpected vehicle movement and can cause serious personal injury or death.
WARNING
Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. Clean up fuel spills immediately.
DANGER
Exhaust gases contain deadly poison. When testing a vehicle with the engine running, conduct the test outdoors or use a
properly vented exhaust hose.
WARNING
Keep yourself and your test equipment clear of all moving or hot engine parts. A hot engine can cause serious burns or
can permanently damage test equipment.
DANGER
Pneumatic components store compressed air and can separate violently during disassembly or removal. Before servicing
any part of the pneumatic (air) system, completely release the air pressure. Failure to do so can result in serious personal
injury or death.
Battery Charging and Jump Starting
Jump Starting
It is preferable NOT to jump start vehicles which are electronically controlled. The electronic control units can be damaged
by voltage spikes and current surges created by jump starting.
When jump starting, use only extra batteries from another truck or from a battery tray. The nominal voltage of the extra batteries must not exceed the system voltage of the truck (i.e. 12 V).
DO NOT connect the extra batteries in series with the truck batteries.
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 19 (104)
All Rights Reserved
CAUTION
Do not connect battery charging or jump starting cables to any part of an engine electronic system. This can damage sensitive electrical devices.
CAUTION
DO NOT use a “Hot Shot” type starting cart or a battery charger, as most use extremely high voltages. Use of a “Hot Shot”
device or battery charger to jump-start the vehicle will seriously damage the ECUs and other electronic equipment.
DANGER
DO NOT use ether when starting an engine with electric or “flame start” intake air heater. Use of ether can cause an explosion and can seriously damage the engine and components and cause serious personal injury or death.
Battery Charging
Before charging, remove the battery box fuse for the Engine Electronic Control Unit (EECU) and Vehicle Electronic Control
Unit (VECU). Next, remove any ECU power supply wires that are directly connected to the batteries. This will ensure that
these components will not be affected by any transient voltages that may occur during charging.
This precaution is necessary due to the extensive variety of manufacturers of battery charging devices and the wide variance
in outputs from these devices.
When charging batteries, ALWAYS disconnect the battery cables and charge each battery separately. This will prevent the
voltage coming into the battery from damaging other system circuits.
Adding Electrical Equipment
Carefully determine the proper wire sizing and fuse requirements for each circuit to be added. Relays may be required for circuits with higher current flow.
Wire connections must not disturb or interfere with any existing system(s) or component(s) within the vehicle.
For example, the 400-409 wires MUST NOT be cut or spliced for any connections. These wires must not be tampered
with.
Data Link Wiring
J1708/J1587 Information Link
If a connection is required to the J1708/J1587 Information Link (i.e. for the Road Relay), use the connector already supplied
in the vehicle harness. This circuit is identified by wires 400 and 401; these will always be a twisted pair of black wires.
Note: Wires 400 and 401 are used for the transmission of data for diagnostic messages and gauges. Modifying this circuit
can cause these functions to fail.
If a circuit being added will carry high currents or frequencies, route it in a location AWAY from wires 400 and 401 to prevent
mutual inductance from interfering with Data Link functions.
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 20 (104)
All Rights Reserved
J1939/J1922 Control Link
Note: Vehicles with Volvo engines use the J1939 Control Link.
Follow the same guidelines and precautions for the J1939/J1922 Control Link wiring.
No connections may be made to wires 406 (yellow), 407 (green), and 408 (shield). These circuits are used for control of
the vehicle. Accelerator pedal, engine brake, and traction control are examples of functions controlled by these circuits.
Note: Wires 406 and 407 carry the high-speed communications between the electronic systems in the vehicle. Wire 408 is
an uninsulated wire that wraps around 406 and 407. It absorbs RFI that is produced from the communication circuits 406
and 407.
A “terminating resistor” is wired into the Data Link at the end of the Data Link harness. This has a resistance of 120 Ω and
must remain connected for the systems to function properly.
For Volvo engines, a similar terminating resistor is designed into the Engine Electronic Control Unit (EECU) and defines the
other end of the Data Link. For non-Volvo engines, the second terminating resistor is external to the EECU.
Note: These two resistors are in parallel, so the total resistance value measured across the Data Link should be 60 Ω.
CAUTION
Do not modify or make connections to wires 406 (yellow), 407 (green), or 408 (shield). Any modifications, connections, or damage to these wires can result in the failure of the vehicle's electronic systems.
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 21 (104)
All Rights Reserved
Towing Procedure
General
CAUTION
The driveshaft must be removed before towing the vehicle. Failure to remove the driveshaft may result in damage to the
transmission.
Remove the driveshaft from the rear axle before moving the vehicle. When the transmission is driven from the rear wheels
without the engine running, there is no lubrication in the transmission.
Axle shafts must be removed if the vehicle is to be towed at speeds over 40 km/h (25 mph) or for a long distance. Openings
should be covered to prevent loss of oil and entry of dirt and grit. Where oil-lubricated bearings are used, openings should be
thoroughly sealed with metal discs and new gaskets before towing.
WARNING
If a vehicle with air suspension is lifted by the rear frame member, there is a risk that the air springs will separate from the
spring plates. When towing has been completed, never use your hands to reposition the air springs. There is a great risk
that your hand will be caught between spring and plate causing personal injury.
T0006670
WARNING
Do not tow a vehicle backwards when equipped with roof air fairings. The fairings act as an air scoop and may break off.
Failure to follow this warning may lead vehicle damage and personal injury.
WARNING
Vehicles with air fairings or large superstructures are tall. Make sure that the total height of the vehicle, when it is raised up
behind the wrecker, does not exceed the maximum allowed height for local underpasses. Failure to follow this instruction
may lead to vehicle damage and personal injury.
The vehicle may now be towed. It is recommended that a wrecker with a lift bar is used since the service brakes will not function. The system must be filled with air to release the parking brake.
Note: The power steering does not function when towing a vehicle with a disabled engine.
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 22 (104)
All Rights Reserved
Towing Instructions
CAUTION
If the vehicle becomes disabled, it is very important to tow it properly. Failure to do so can cause damage to the frame and
body parts. Follow the instructions below to avoid damage.
In the event that the vehicle is not accessible to place the wrecker lift bar under the front axle, use the tow hooks in the front
of the vehicle. The front tow hooks are used as a point at the front of the vehicle where the vehicle can be pulled.
W9000939
When the vehicle is situated properly, lift the front and position the lift bar under the front axle and secure. Using the front axle
for towing minimizes the risk of damage to the vehicle body, frame, and suspension.
If necessary, the driveshaft and axle shaft can be removed for towing.
Note: When the driveshaft or axle shafts are reinstalled, make sure the nuts are tightened to the correct torques. Also make
sure the axle shafts are installed in the proper sides, with the left shaft in the left side and the right shaft in the right side.
W1000227
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 23 (104)
All Rights Reserved
CAUTION
If the vehicle becomes disabled, it is very important to tow it properly. Failure to do so can cause damage to the frame and
body parts. Follow the instructions below to avoid damage.
DANGER
Do not use the tow eyes for raising the front of the vehicle; the tow eyes can break. Do not crawl under a vehicle suspended by tow eyes. Failure to follow these instructions can result in serious personal injury or death.
W9000940
On day cab models, the tow eyes are stored bolted to the back of the cab wall.
W9000941
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 24 (104)
All Rights Reserved
On sleeper cab models, the tow eyes are stored bolted to the back wall of the luggage compartment wall.
W9000942
The tow eyes are held in place when mounted on the front of the vehicle by tractor pins. These pins are stored in the tow eye
mounting holes when not being used.
W9000943
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 25 (104)
All Rights Reserved
The vehicle may now be towed. It is recommended that a wrecker with a lift bar is used since the service brakes will not function. The system must be filled with air to release the parking brake.
Note: The power steering does not function when towing a vehicle with a disabled engine.
CAUTION
It is recommended that the front bumper be removed when lifting with the front tow eyes/hooks. Failure to remove the front
bumper can cause possible component damage.
Acceptable loads per hook:
•
•
•
Straight pull: Less than or equal to 18,143 kg/hook (40,000 lb).
Vertical pull: Less than or equal to 5170 kg/hook (11,400 lb).
45° cone (combination loads): Less than or equal to 7239 kg (15,960 lb).
Towing a Vehicle Equipped with an I-Shift Transmission
CAUTION
You must tow a vehicle equipped with an I-Shift transmission according to the guidelines below. Failure to do so can result
in damage to transmission components.
When towing the vehicle, the output shaft of the transmission must not be allowed to spin or turn. If the vehicle is towed with
the drive wheels still in contact with the road surface, the vehicle axle shafts or driveline must be removed or disconnected.
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 26 (104)
All Rights Reserved
Design and Function
Weight Distribution
Determining the weight distribution of a truck is an important calculation. It can indicate whether a truck is legally loaded, and
can show whether any dangerous overloading might occur.
Weight distribution calculations are not difficult to perform; an understanding of the theory involved will make it easier to perform the calculations and correctly analyze each application.
Theory
The theory of weight distribution can be illustrated as follows:
Two men are painting a house. To get all of the material to the job in one trip, they put the paint and brushes in a box, set it
on a ladder, and each pick up an end.
W9000362
Fig. 4 Weight Distribution Theory
1 Load
2 Total length
3 Distance from center of load to “B”
The ladder is 10 feet long. The box of supplies weighs 50 lb. The center of the box is located 3 feet from the man at position
B. Intuitively, we know that man “B” is carrying more of the load because he is closer to it than man “A.” The amount of weight
being carried by man “A” can be determined using the following formula:
Weight at man "A" =
Total weight x Distance from weight to man "B"
Distance from man "A" to man "B"
50 lb x 3 feet
Weight at man "A" =
10 feet
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 27 (104)
All Rights Reserved
Weight at man “A” = 15 lb.
The weight carried by man “B” is obtained by subtracting the weight at man “A” from the total weight.
Weight at man “B” = Total weight – weight at man “A”
Weight at man “B” = 50 lb – 15 lb
Weight at man “B” = 35 lb
The percentage of weight transferred to each man can also be calculated.
% of weight at man “A” = 3/10 x 100% = 30%
The percentage of weight transferred to man “B” is found by subtracting the % weight at man “A” from 100%: 100% – 30% =
70%.
Distance from weight to man "B"
% of Weight at man "A" =
x 100
Distance from man "A" to man "B"
Weight Distribution Formulas
W9000364
W9000365
AC Front axle to back-of-cab
L Body length
G Gap between cab and body or trailer
WB Wheelbase
CG Center of gravity of body and payload
W Weight of body plus payload, or kingpin load
C Front of body to CG, or front of trailer to kingpin
WF Portion of W transferred to front axle
D Distance CG or fifth wheel is ahead of rear axle
WR Portion of W transferred to rear axle
F Distance CG or fifth wheel is behind front axle
Basic Formulas
a
W x D = WF x WB
b
WB = F + D = AC + G + C + D
c
W = WF + WR
d
Percent of W transferred to front axle =
e
Percent of W transferred to rear axle =
Volvo Body Builder Instructions
USA159041959
or
D
WB
F
WB
x 100
x 100
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 28 (104)
All Rights Reserved
Sample Calculations
WxD
WF =
WxF
WR =
WB
WB
or
WR =
W – WF
WF
W – WR
Weight Distribution Formulas (Text Descriptions)
(Total Weight) x (Distance CG is ahead of Rear Axle)
Weight transferred to Front Axle =
Wheelbase)
(Weight transferred to Front Axle) x (Wheelbase)
Distance CG must be placed ahead of Rear Axle =
(Total Weight)
(Total Weight) x (Distance CG is ahead of Rear Axle)
Wheelbase =
(Weight to be transferred to Front Axle)
(Weight to be transferred to Front Axle) x (Wheelbase)
Total Weight =
(Distance CG is ahead of Rear Axle)
(Total Weight) x (Distance CG is behind Front Axle)
Weight transferred to Rear Axle =
(Wheelbase)
(Weight transferred to Rear Axle) x (Wheelbase)
Distance CG must be placed behind Front Axle =
(Total Weight)
(Total Weight) x (Distance CG is behind Rear Axle)
Wheelbase =
(Wheelbase)
(Weight to be transferred to Rear Axle) x (Wheelbase)
Total Weight =
(Distance CG is behind Front Axle)
Note: Total Weight must always equal Weight transferred to Rear Axle plus Weight transferred to Front Axle.
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 29 (104)
All Rights Reserved
Formulas for Lift Axles
Pusher Axles
Pusher Up
DIS
WFA =
x Pusher Tare Weight
WB
WRA =
Tare Weight - WFA
Pusher Down
– (DIS)
x Pusher Pressure
WFA =
WB
- (WB - DIS)
x Pusher Pressure
WRA =
WB
W9000387
Fig. 5 Pusher Axle
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 30 (104)
All Rights Reserved
Tag Axles
Tag Up
WB + DIS)
x Tare Weight
WRA =
WB
WFA =
Tare Weight - WFA (will be Negative
Number)
Tag Down
- (WB + DIS)
WRA =
x Tag Pressure (Negative Pressure)
WB
DIS
WFA =
x Tag Pressure (Positive Number)
WB
W9000389
Fig. 6 Tag Axle
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 31 (104)
All Rights Reserved
Boost-A-Load Axles
Boost Up
(WB + DIS#1)
x Tare Weight
WRA =
WB
WFA =
Tare Weight - WFA (will be Negative
Number)
Boost Down
- (WB + DIS#2)
x Boost Axle Pressure (Negative
Number)
WRA =
WB
(DIS#2)
x Boost Axle Pressure (Positive
Number
WFA =
WB
W9000389
Fig. 7 Boost Axle
W9000390
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 32 (104)
All Rights Reserved
Customer Information Worksheet
CUSTOMER
BRANCH OR DEALER
ADDRESS
QUANTITY
DATE
MODEL
ORDER NO.
STRAIGHT TRUCKS
Body Make:___________________
Body Type:
Model:____________________
Length:___________________
[…] Dump …… […] Flat …… […] Van …… […] Tank …… […] Mixer …… […] Block …… […]
Specialty______________
[…] Rear Refuse Loader …… […] Front Refuse Loader …… […] Side Refuse Loader …… […] Rolloff
Body
Weight:
____________________lb
Additional
Equipment:
[…] Snow Plow ……… […] Tailgate ……… […] Boom ……… […] Frame-mounted Water Tank
Equipment
Weight:
Center of Gravity Location:______________________
[…] PTO ……… […] Tag/Pusher Axle ……… […] Wet (Hydraulic) Kit
____________________lb
Center of Gravity Location*:______________________
Body Height:
*Center of Gravity
1___________________
Body (B
2____________________
Payload (A)
3_____________________
Overhang Required
4_____________________
W9000385
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 33 (104)
All Rights Reserved
ALL TRUCKS
Commodity
Hauled:
________________________________________
Operating
Conditions:
[…] Increasing Loads …………… […] Decreasing Loads
Road Surface/
Grades:
Payload Weight :__________________lb
[…] One Way ………… […] Both Ways ………… […] Fully Loaded______________
Average Trip: ______________miles
Number Round-trips Per Day: ___________
Average Number of Stops: ______________
Average Idling Time: ______________
[…] Concrete ………… […] Asphalt ………… […] Packed Dirt ………… […] Gravel
[…] Sand …………… […] Mud …………… […] Loose Dirt
Maximum Starting Grade ____________%
Maximum Highway Grade ___________%
Speed:
Cruise Speed Desired on Highway _________mph
Top Speed (Unloaded) ____________mph
Operating Area:
[…] Interstate ……………… […] Primary Roads ……………… […] Other Roads
States Operating _____________________________________________
Length Restrictions ___________________________________________
Climate:
Outside High Temp ___________
Low___________
Altitude ___________ft
Weight Limits:
Front ___________lb
Rear __________lb
Tag/Pusher ____________lb
Total ____________lb
GVW/GCW Requested ____________lb
Other Restrictions
/ Conditions
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 34 (104)
All Rights Reserved
TRACTORS
Type of
Service:
[…] Tractor Semi/Trailer ………… […] Tractor Double Trailers ………… […] Tractor Triple Trailers
[…] Straight Truck/PUP Trailer
Trailer:
Make ___________
Model ___________
Length ___________ft
[…] Dry Van ……… […] Refrigerated ……… […] Flatbed ……… […] Tank ……… […] Dump
Capacity__________________[…] Gallons …… […] Cu. Yards
Height ___________in.
Width ___________in.
Kingpin Location __________in. (front)
Weight ___________lb
Landing Gear Location __________in. (front)
Rear Trailer Axles __________in. (rear)
Trailer Height
1____________
Overall Height
2____________
Trailer Axle Setting
3____________
Trailer Axle Spacing
4____________
W9000386
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 35 (104)
All Rights Reserved
Conversion Factors
Convert From:
To:
Multiply By:
Area
Square Inch
in²
Square millimeter
mm²
645.16
Square foot
ft²
Square meter
m²
0.0929
Square millimeter
mm²
Square Inch
in²
0.0016
Square meter
m²
Square foot
ft²
10.7643
Flow (Volume Per Unit Time)
Gallon (U.S.) per minute
gpm
Cubic meter per second
m³/s
0.00006
Gallon (U.S.) per minute
gpm
Liter per minute
L/min
3.7854
Cubic meter per second
m³/s
Gallon (U.S.) per minute
gpm
15850.3
Liter per minute
L/min
Gallon (U.S.) per minute
gpm
0.26417
Millimeter
mm
25.4
0.3048
Length
Inch
in.
Foot
ft
Meter
m
Yard
yd
Meter
m
0.09144
Millimeter
mm
Inch
in
0.0394
Meter
m
Foot
ft
3.2808
Meter
m
Yard
yd
1.0936
Kilogram
kg
0.4536
Mass
Pound
lb
Ton (U.S.)
Ton (metric, 2,204.6 lbs)
Kilogram
kg
Pound
Ton (metric)
0.9072
lb
Ton (U.S.)
2.2046
1.1023
Power
Horsepower (550 ft-lb f/sec)
hp
Kilowatt
kW
0.7457
Kilowatt
kW
Horsepower (550 ft-lb f/sec)
hp
1.3910
Pressure
Pound-Force per square inch
psi
Kilopascal
kPa
6.8948
Kilopascal
kPa
Pound-Force per square inch
psi
0.145
Temperature
Degree Fahrenheit
°F
Degree Celsius
°C
5/9 (°F - 32)
Degree Celsius
°C
Degree Fahrenheit
°F
(9/5 °C) + 32
Velocity
Miles per hour (U.S.)
mph
Kilometer per hour
km/h
1.6093
Kilometer per hour
km/h
Miles per hour (U.S.)
mph
0.6214
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 36 (104)
All Rights Reserved
Convert From:
To:
Multiply By:
Volume
Cubic inch
in³
Cubic millimeter
mm³
16387.06
Cubic inch
in³
Cubic centimeter
cm³
16.3871
Cubic foot
ft³
Cubic meter
m³
0.0283
Cubic yard
yd³
Cubic meter
m³
0.7646
Quart (U.S. liquid)
qt
Liter
L
0.9464
Gallon (U.S. liquid)
gal
Liter
L
3.7854
Liter
L
Quart (U.S. liquid)
qt
1.0566
Liter
L
Gallon (U.S. liquid)
gal
0.2642
Gallon (U.S. liquid)
gal
Cubic meter
m³
0.0038
Cubic millimeter
mm³
Cubic inch
in³
0.00006
Cubic centimeter
cm³
Cubic inch
in³
0.061
Cubic meter
m³
Cubic foot
ft³
35.3357
Cubic meter
m³
Cubic yard
yd³
1.3079
Cubic meter
m³
Gallon (U.S. liquid)
gal
263.1579
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 37 (104)
All Rights Reserved
Chassis Diagrams
Chassis Diagrams, VHD
VHD 200, Truck, Axle Forward, 4 x 2
W9031950
Fig. 8 VHD 200, Truck, Axle Forward, 4 x 2
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 38 (104)
All Rights Reserved
See Fig. 8
Dimensions
Description
Drawing
Reference
Dimension
Front Frame Extension
FE
0 in (0 mm)
Bumper to Front Axle
BA
29.10 in (739 mm)
Wheelbase
WB
199 in (5055 mm)
Overhang
OH
84 in (2134 mm)
Overall Length
OA
312.10 in (7927 mm)
Bumper to Back of Cab
BBC
113.60 in (2885 mm)
Effective Bumper to Back of Cab
EBBC
See table below.
Cab to Rear Axle
CA
114.50 (2908 mm)
Effective Cab to Rear Axle
ECA
See table below.
Front Axle to Back of Cab
AC
84.50 in (2146 mm)
Effective Front Axle to Back of Cab
EAC
See table below.
Cab to End of Frame
CE
198.50 in (5042 mm)
Effective Cab to End of Frame
ECE
See table below.
Unladen Frame Height
FH
43.49 in (1105 mm)
Cab Height
CH
74.30 in (1887 mm)
Overall Height
OVH
117.55 in (2986 mm)
Driver CG
DCG
64.50 in (1638 mm)
Width of Rear of Cab
WROC
89 in (2261 mm)
Mirror Width
MW
117.45 in (2983 mm)
Cab Width
W
95 in (2413 mm)
EAC
ECA
EBBC
ECE
Single Stack
97.95 in (2488 mm)
101.05 in (2567 mm)
127.05 in (3227 mm)
185.05 in (4700 mm)
Dual Stack
101.81 in (2586 mm)
97.19 in (2469 mm)
130.91 in (3325 mm)
181.19 in (4602 mm)
Vertical SCR
106.06 in (2694 mm)
92.94 in (2361 mm)
135.16 in (3433 mm)
176.94 in (4494 mm)
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 39 (104)
All Rights Reserved
VHD 200, Truck, Axle Forward, 6 x 4
W9034070
Fig. 9 VHD 200, Truck, Axle Forward, 6 x 4
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 40 (104)
All Rights Reserved
See Fig. 9
Dimensions
Description
Drawing
Reference
Dimension
Front Frame Extension
FE
0 in (0 mm)
Bumper to Front Axle
BA
29.10 in (739 mm)
Wheelbase
WB
232 in (5893 mm)
Overhang
OVH
55 in (1397 mm)
Overall Length
OA
316.10 in (8029 mm)
Bumper to Back of Cab
BBC
113.60 in (2885 mm)
Effective Bumper to Back of Cab
EBBC
See table below.
Cab to Rear Axle
CA
147.50 in (3747 mm)
Effective Cab to Rear Axle
ECA
See table below.
Cab to Rear of Axle
AC
84.50 in (2146 mm)
Effective Front Axle to Back of Cab
EAC
See table below.
Cab to End of Frame
CE
202.50 in (5144 mm)
Effective Cab to End of Frame
ECE
See table below.
Unladen Frame Height
FH
42.31 in (1075 mm)
Cab Height
CH
74.30 in (1887 mm)
Overall Height
OVH
116.61 in (2962 mm)
Driver CG
DCG
64.50 in (1638 mm)
Width of Rear of Cab
WROC
89 in (2261 mm)
Mirror Width
MW
117.45 in (2983 mm)
Cab Width
W
95 in (2413 mm)
EAC
ECA
EBBC
ECE
Single Stack
97.95 in (2488 mm)
134.05 in (3405 mm)
127.05 in (3227 mm)
189.05 in (4802 mm)
Dual Stack
101.81 in (2586 mm)
130.19 in (3307 mm)
130.91 in (3325 mm)
185.19 in (4704 mm)
Vertical SCR
106.06 in (2694 mm)
125.94 in (3199 mm)
135.16 in (3433 mm)
180.94 in (4596 mm)
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 41 (104)
All Rights Reserved
VHD 200, Truck, Axle Forward, 8 x 4
W9031949
Fig. 10 VHD 200, Truck, Axle Forward, 8 x 4
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 42 (104)
All Rights Reserved
See Fig. 10
Dimensions
Description
Drawing
Reference
Dimension
Front Frame Extension
FE
0 in (0 mm)
Bumper to Front Axle
BA
29.10 in (739 mm)
Wheelbase
WB
232 in (5893 mm)
Overhang
OH
55 in (1397 mm)
Overall Length
OA
316.10 in (8029 mm)
Bumper to Back of Cab
BBC
113.60 in (2885 mm)
Effective Bumper to Back of Cab
EBBC
See table below.
Cab to Rear Axle
CA
147.50 in (3747 mm)
Effective Cab to Rear Axle
ECA
See table below.
Front Axle to Back of Cab
AC
84.50 in (2146 mm)
Effective Front Axle to Back of Cab
EAC
See table below.
Cab to End of Frame
CE
202.50 in (5144 mm)
Effective Cab to End of Frame
ECE
See table below.
Bogie Spread
BS
54 in (1372 mm)
Unladen Frame Height
FH
42.31 in (1075 mm)
Cab Height
CH
74.30 in (1887 mm)
Overall Height
OVH
116.61 in (2962 mm)
Driver CG
DCG
64.50 in (1638 mm)
Width of Rear of Cab
WROC
89 in (2261 mm)
Mirror Width
MW
117.45 in (2983 mm)
Cab Width
W
95 in (2413 mm)
Pusher
PP
75 in (1905 mm)
EAC
ECA
EBBC
ECE
Single Stack
97.95 in (2488 mm)
134.05 in (3405 mm)
127.05 in (3227 mm)
189.05 in (4802 mm)
Dual Stack
101.81 in (2586 mm)
130.19 in (3307 mm)
130.91 in (3325 mm)
185.19 in (4704 mm)
Vertical SCR
106.06 in (2694 mm)
125.94 in (3199 mm)
135.16 in (3433 mm)
180.94 in (4596 mm)
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 43 (104)
All Rights Reserved
VHD 200, Truck, Axle Forward, 8 x 6
W9034068
Fig. 11 VHD 200, Truck, Axle Forward, 8 x 6
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 44 (104)
All Rights Reserved
See Fig. 11
Dimensions
Description
Drawing
Reference
Dimension (mm/in)
Front Frame Extension
FE
0 in (0 mm)
Bumper to Front Axle
BA
29.10 in (739 mm)
Wheelbase
WB
230 in (5842 mm)
Overhang
OH
84 in (2134 mm)
Overall Length
OA
343.10 in (8715 mm)
Bumper to Back of Cab
BBC
113.60 in (2885 mm)
Effective Bumper to Back of Cab
EBBC
See table below.
Cab to Rear Axle
CA
137.50 in (3493 mm)
Effective Cab to Rear Axle
ECA
See table below.
Front Axle to Back of Cab
AC
84.50 in (2146 mm)
Effective Front Axle to Back of Cab
EAC
See table below.
Cab to End of Frame
CE
229.50 in (5829 mm)
Effective Cab to End of Frame
ECE
See table below.
Bogie Spread
BS
108 in (2743 mm)
Unladen Frame Height
FH
42.31 in (1075 mm)
Cab Height
CH
74.30 in (1887 mm)
Overall Height
OVH
115.31 in (2929 mm)
Driver CG
DCG
64.50 in (1638 mm)
Width of Rear of Cab
WROC
89 in (2261 mm)
Mirror Width
MW
117.45 in (2983 mm)
Cab Width
W
95 in (2413 mm)
EAC
ECA
EBBC
ECE
Single Stack
97.95 in (2488 mm)
132.05 in (3354 mm)
127.05 in (3227 mm)
216.05 in (5488 mm)
Dual Stack
101.81 in (2586 mm)
128.19 in (3256 mm)
130.91 in (3325 mm)
212.19 in (5390 mm)
Vertical SCR
106.06 in (2694 mm)
123.94 in (3148 mm)
135.16 in (3433 mm)
207.94 in (5282 mm)
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 45 (104)
All Rights Reserved
VHD 200, Truck, Axle Back, 4 x 2
W9031954
Fig. 12 VHD 200, Truck, Axle Back, 4 x 2
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 46 (104)
All Rights Reserved
See Fig. 12
Dimensions
Description
Drawing
Reference
Dimension
Front Frame Extension
FE
0 in (0 mm)
Bumper to Front Axle
BA
51.2 in (1300 mm)
Wheelbase
WB
177 in (4496 mm)
Overhang
OH
84 in (2134 mm)
Overall Length
OA
261 in (6629 mm)
Bumper to Back of Cab
BBC
113.60 in (2885 mm)
Effective Bumper to Back of Cab
EBBC
See table below.
Cab to Rear Axle
CA
114.60 in (2911 mm)
Effective Cab to Rear Axle
ECA
See table below.
Axle to Back of Cab
AC
62.40 in (1585 mm)
Effective Front Axle to Back of Cab
EAC
See table below.
Cab to End of Frame
CE
198.60 in (5044 mm)
Effective Cab to End of Frame
ECE
See table below.
Unladen Frame Height
FH
43.25 in (1099 mm)
Cab Height
CH
74.30 in (1887 mm)
Overall Height
OVH
117.55 in (2985 mm)
Driver CG
DCG
42 in (1067 mm)
Width of Rear of Cab
WROC
89 in (2261 mm)
Mirror Width
MW
116 in (2946 mm)
Cab Width
W
95 in (2413 mm)
EAC
ECA
EBBC
ECE
Single Stack
75.90 in (1928 mm)
101.10 in (2568 mm)
127.10 in (3228 mm)
185.10 in (4702 mm)
Dual Stack
79.76 in (2026 mm)
97.24 in (2470 mm)
130.96 in (3326 mm)
183.24 in (4654 mm)
Vertical SCR
84.01 in (2134 mm)
92.99 in (2362 mm)
135.21 in (3434 mm)
176.99 in (4496 mm)
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 47 (104)
All Rights Reserved
VHD 200, Truck, Axle Back, 6 x 4
W9033935
Fig. 13 VHD 200, Truck, Axle Back, 6 x 4
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 48 (104)
All Rights Reserved
See Fig. 13
Dimensions
Description
Drawing
Reference
Dimension
Front Frame Extension
FE
0 in (0 mm)
Bumper to Front Axle
BA
51.2 in (1300 mm)
Wheelbase
WB
208 in (5283 mm)
Overhang
OH
55 in (1397 mm)
Overall Length
OA
314.20 in (7981 mm)
Bumper to Back of Cab
BBC
113.60 in (2885 mm)
Effective Bumper to Back of Cab
EBBC
See table below.
Cab to Rear Axle
CA
145.60 in (3698 mm)
Effective Cab to Rear Axle
ECA
See table below.
Front Axle to Back of Cab
AC
62.40 in (1585 mm)
Effective Front Axle to Back of Cab
EAC
See table below.
Cab to End of Frame
CE
200.60 in (5095 mm)
Effective Cab to End of Frame
ECE
See table below.
Bogie Spread
BS
54 in (1372 mm)
Unladen Frame Height
FH
42.31 in (1075 mm)
Cab Height
CH
74.30 in (1887 mm)
Overall Height
OVH
116.61 in (2962 mm)
Driver CG
DCG
42 in (1067 mm)
Width of Rear of Cab
WROC
89 in (2261 mm)
Mirror Width
MW
117.45 in (2983 mm)
Cab Width
W
95 in (2413 mm)
EAC
ECA
EBBC
ECE
Single Stack
75.90 in (1928 mm)
132.10 in (3355 mm)
127.10 in (3228 mm)
187.10 in (4752 mm)
Dual Stack
79.76 in (2026 mm)
128.24 in (3257 mm)
130.96 in (3326 mm)
183.24 in (4654 mm)
Vertical SCR
84.01 in (2134 mm)
123.99 in (3149 mm)
135.21 in (3434 mm)
178.99 in (4546 mm)
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 49 (104)
All Rights Reserved
VHD 200, Truck, Axle Back, 8 x 4
W9054803
Fig. 14 VHD 200, Truck, Axle Back, 8 x 4
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 50 (104)
All Rights Reserved
See Fig. 14
Dimensions
Description
Drawing
Reference
Dimension
Front Frame Extension
FE
0 in (0 mm)
Bumper to Front Axle
BA
51.2 in (1300 mm)
Wheelbase
WB
208 in (5283 mm)
Overhang
OH
55 in (1397 mm)
Overall Length
OA
277.20 in (7041 mm)
Bumper to Back of Cab
BBC
113.60 in (2885 mm)
Effective Bumper to Back of Cab
EBBC
See table below.
Cab to Rear Axle
CA
145.60 in (3698 mm)
Effective Cab to Rear Axle
ECA
See table below.
Front Axle to Back of Cab
AC
62.40 (1585)
Effective Front Axle to Back of Cab
EAC
See table below.
Cab to End of Frame
CE
200.60 in (5095 mm)
Effective Cab to End of Frame
ECE
See table below.
Bogie Spread
BS
54 in (1372 mm)
Unladen Frame Height
FH
42.31 in (1075 mm)
Cab Height
CH
74.30 in (1887 mm)
Overall Height
OVH
116.61 in (2962 mm)
Driver CG
DCG
42 in (1067 mm)
Width of Rear of Cab
WROC
89 in (2261 mm)
Mirror Width
MW
117.45 in (2983 mm)
Cab Width
W
95 in (2413 mm)
Pusher
PP
75 in (1905 mm)
EAC
ECA
EBBC
ECE
Single Stack
75.90 in (1928 mm)
132.10 in (3355 mm)
127.10 in (3228 mm)
150.10 in (3813 mm)
Dual Stack
79.76 in (2026 mm)
128.24 in (3257)
130.96 in (3326 mm)
146.24 in (3715 mm)
Vertical SCR
84.01 in (2134 mm)
123.99 in (3149 mm)
135.21 in (3434 mm)
141.99 in (3607 mm)
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 51 (104)
All Rights Reserved
VHD 200, Truck, Axle Back, 8 x 6
W9054805
Fig. 15 VHD 200, Truck, Axle Back, 8 x 6
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 52 (104)
All Rights Reserved
See Fig. 15
Dimensions
Description
Drawing
Reference
Dimension
Front Frame Extension
FE
0 in (0 mm)
Bumper to Front Axle
BA
51.2 in (1300 mm)
Wheelbase
WB
208 in (5283 mm)
Overhang
OH
84 in (2134 mm)
Overall Length
OA
343.20 in (8717 mm)
Bumper to Back of Cab
BBC
113.60 in (2885 mm)
Effective Bumper to Back of Cab
EBBC
See table below.
Cab to Rear Axle
CA
145.60 (3698)
Effective Cab to Rear Axle
ECA
See table below.
Front Axle to Back of Cab
AC
62.40 in (1585 mm)
Effective Front Axle to Back of Cab
EAC
See table below.
Cab to End of Frame
CE
229.60 in (5832 mm)
Effective Cab to End of Frame
ECE
See table below.
Bogie Spread
BS
108 in (2743 mm)
Unladen Fifth Wheel Height
FWH
50.50 in (1283 mm)
Unladen Frame Height
FH
41.01 in (1042 mm)
Cab Height
CH
74.30 in (1887 mm)
Overall Height
OVH
115.31 in (2929 mm)
Driver CG
DCG
42 in (1067 mm)
Width of Rear of Cab
WROC
89 in (2261 mm)
Mirror Width
MW
117.45 in (2983 mm)
Cab Width
W
95 in (2413 mm)
EAC
ECA
EBBC
ECE
Single Stack
75.90 in (1928 mm)
132.10 in (3355 mm)
127.10 in (3228 mm)
216.10 in (5489 mm)
Dual Stack
79.76 in (2026 mm)
128.24 in (3257 mm)
130.96 in (3326 mm)
212.24 in (5391 mm)
Vertical SCR
84.01 in (2134 mm)
123.99 in (3149 mm)
135.21 in (3434 mm)
207.99 in (5283 mm)
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 53 (104)
All Rights Reserved
Chassis Diagrams, VAH
VAH 200, Truck, Axle Forward, 6 x 4
W9057063
Fig. 16 VAH 200, Truck, Axle Forward, 6 x 4
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 54 (104)
All Rights Reserved
See Fig. 16
Dimensions
Description
Drawing
Reference
Dimension
Front Frame Extension
FE
0 in (0 mm)
Bumper to Front Axle
BA
29.10 in (739 mm)
Wheelbase
WB
237 in (6020 mm)
Overhang
OH
62 in (1575 mm)
Overall Length
OA
328.10 in (8334 mm)
Bumper to Back of Cab
BBC
113.60 in (2885 mm)
Cab to Rear Axle
CA
152.50 in (3874 mm)
Front Axle to Back of Cab
AC
84.50 in (2146 mm)
Cab to End of Frame
CE
214.50 in (5448 mm)
Bogie Spread
BS
52 in (1321 mm)
Unladen Frame Height
FH
35.70 in (907 mm)
Cab Height
CH
74.30 in (1887 mm)
Overall Height
OVH
110 in (2794 mm)
Driver CG
DCG
64.50 in (1638 mm)
Width of Rear of Cab
WROC
89 in (2261 mm)
Mirror Width
MW
117.45 in (2983 mm)
Cab Width
W
95 in (2413 mm)
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 55 (104)
All Rights Reserved
Chassis Diagrams, VNM / VNR
VNM 200 / VNR 200, Truck, Axle Back, 4 x 2
W9056682
Fig. 17 VNM 200 / VNR 200, Truck, Axle Back, 4 x 2
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 56 (104)
All Rights Reserved
See Fig. 17
Dimensions
Description
Drawing
Reference
Dimension
Front Frame Extension
FE
0 in (0 mm)
Bumper to Front Axle
BA
51.10 in (1298 mm)
Wheelbase
WB
152 in (3861 mm)
Overhang
OH
33 in (838 mm)
Overall Length
OA
236.10 in (5997 mm)
Bumper to Back of Cab
BBC
113.50 in (2883 mm)
Effective Bumper to Back of Cab
EBBC
See table below.
Cab to Rear Axle
CA
89.60 in (2276 mm)
Effective Cab to Rear Axle
ECA
See table below.
Axle to Back of Cab
AC
62.40 in (1585 mm)
Effective Front Axle to Back of Cab
EAC
See table below.
Cab to End of Frame
CE
122.60 in (3114 mm)
Effective Cab to End of Frame
ECE
See table below.
Unladen Fifth Wheel Height
FWH
47.50 in (1207 mm)
Unladen Frame Height
FH
38.60 in (980 mm)
Cab Height
CH
75 in (1905 mm)
Overall Height
OVH
113.60 in (2885 mm)
Driver CG
DCG
42 in (1067 mm)
Width of Rear of Cab
WROC
89 in (2261 mm)
Mirror Width
MW
116 in (2946 mm)
Cab Width
W
95 in (2413 mm)
EAC
ECA
EBBC
ECE
Single Stack
75.91 in (1928 mm)
76.09 in (1933 mm)
127.01 in (3226 mm)
109.09 in (2771 mm)
Dual Stack
N/A
N/A
N/A
N/A
Vertical SCR
84.01 in (2134 mm)
67.99 in (1727 mm)
135.11 in (3432 mm)
100.99 in (2565 mm)
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 57 (104)
All Rights Reserved
VNM 200 / VNR 200, Truck, 6 x 4
W9056680
Fig. 18 VNM 200 / VNR 200, Truck, 6 x 4
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 58 (104)
All Rights Reserved
See Fig. 18
Dimensions
Description
Drawing
Reference
Dimension
Front Frame Extension
FE
0 in (0 mm)
Bumper to Front Axle
BA
51.10 in (1298 mm)
Wheelbase
WB
170 in (4318 mm)
Overhang
OH
55 in (1397 mm)
Overall Length
OA
276.10 in (7013 mm)
Bumper to Back of Cab
BBC
113.60 in (2885 mm)
Effective Bumper to Back of Cab
EBBC
See table below.
Cab to Rear Axle
CA
107.60 in (2733 mm)
Effective Cab to Rear Axle
ECA
See table below.
Axle to Back of Cab
AC
62.40 in (1585 mm)
Effective Front Axle to Back of Cab
EAC
See table below.
Cab to End of Frame
CE
162.50 in (4128 mm)
Effective Cab to End of Frame
ECE
See table below.
Bogie Spread
BS
52 in (1321 mm)
Unladen Frame Height
FH
38.60 in (980 mm)
Cab Height
CH
75 in (1905 mm)
Overall Height
OVH
113.60 in (2885 mm)
Driver CG
DCG
42 in (1067 mm)
Width of Rear of Cab
WROC
89 in (2261 mm)
Mirror Width
MW
117.45 in (2983 mm)
Cab Width
W
95 in (2413 mm)
EAC
ECA
EBBC
ECE
Single Stack
75.91 in (1928 mm)
94.09 in (2390 mm)
127.01 in (3226 mm)
149.09 in (3787 mm)
Dual Stack
N/A
N/A
N/A
N/A
Vertical SCR
84.02 in (2134 mm)
85.98 in (2184 mm)
135.12 in (3432 mm)
140.98 in (3581 mm)
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 59 (104)
All Rights Reserved
Chassis Diagrams, VNL
VNL 300, Truck, Axle Back, 4 x 2
W9034901
Fig. 19 VNL 300, Truck, Axle Back, 4 x 2
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 60 (104)
All Rights Reserved
See Fig. 19
Dimensions
Description
Drawing
Reference
Dimension (in/mm)
Front Frame Extension
FE
0 in (0 mm)
Bumper to Front Axle
BA
52.20 in (1326 mm)
Wheelbase
WB
152 in (3861 mm)
Overhang
OH
33 in (838 mm)
Overall Length
OA
237.20 in (6025 mm)
Bumper to Back of Cab
BBC
122.40 in (3109 mm)
Effective Bumper to Back of Cab
EBBC
See table below.
Cab to Rear Axle
CA
81.80 in (2078 mm)
Effective Cab to Rear Axle
ECA
See table below.
Axle to Back of Cab
AC
70.20 in (1783 mm)
Effective Front Axle to Back of Cab
EAC
See table below.
Cab to End of Frame
CE
114.80 in (2916 mm)
Effective Cab to End of Frame
ECE
See table below.
Unladen Frame Height
FH
38.60 in (980 mm)
Cab Height
CH
75 in (1905 mm)
Overall Height
OVH
113.60 in (2885 mm)
Driver CG
DCG
42 in (1067 mm)
Width of Rear of Cab
WROC
89 in (2261 mm)
Mirror Width
MW
116 in (2946 mm)
Cab Width
W
95 in (2413 mm)
EAC
ECA
EBBC
ECE
Single Stack
80.75 in (2051 mm)
71.25 in (1810 mm)
132.95 in (3377 mm)
104.25 in (2648 mm)
Dual Stack
N/A
N/A
N/A
N/A
Vertical SCR
91.89 in (2334 mm)
60.11 in (1527 mm)
144.09 in (3660 mm)
93.11 in (2365 mm)
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 61 (104)
All Rights Reserved
VNL 300, Truck, 6 x 4
W9034915
Fig. 20 VNL 300, Truck, 6 x 4
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 62 (104)
All Rights Reserved
See Fig. 20
Dimensions
Description
Drawing
Reference
Dimension (in/mm)
Front Frame Extension
FE
0 in (0 mm)
Bumper to Front Axle
BA
52.20 in (1326 mm)
Wheelbase
WB
170 in (4318 mm)
Overhang
OH
55 in (1397 mm)
Overall Length
OA
277.20 in (7041 mm)
Bumper to Back of Cab
BBC
122.40 in (3109 mm)
Effective Bumper to Back of Cab
EBBC
See table below.
Cab to Rear Axle
CA
99.80 in (2535 mm)
Effective Cab to Rear Axle
ECA
See table below.
Front Axle to Back of Cab
AC
70.20 in (1783 mm)
Effective Front Axle to Back of Cab
EAC
See table below.
Cab to End of Frame
CE
154.80 in (3932 mm)
Effective Cab to End of Frame
ECE
See table below.
Bogie Spread
BS
52 in (1321 mm)
Unladen Frame Height
FH
38.60 in (980 mm)
Cab Height
CH
75 in (1905 mm)
Overall Height
OVH
113.60 in (2885 mm)
Driver CG
DCG
50 in (1270 mm)
Width of Rear of Cab
WROC
89 in (2261 mm)
Mirror Width
MW
116 in (2946 mm)
Cab Width
W
95 in (2413 mm)
EAC
ECA
EBBC
ECE
Single Stack
80.75 in (2051 mm)
89.25 in (2267 mm)
132.95 in (3377 mm)
144.25 in (3664 mm)
Dual Stack
N/A
N/A
N/A
N/A
Vertical SCR
91.89 in (2334 mm)
78.11 in (1984 mm)
144.09 in (3660 mm)
133.11 in (3381 mm)
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 63 (104)
All Rights Reserved
Chassis Configurations, VHD
VHD Axle Forward, Left-Hand Chassis Configuration
W0118134
Three battery capacity battery box
W0118135
Four battery capacity battery box
W0118136
Clean Back of Cab w/75 gal fuel tank (920012)
Volvo Body Builder Instructions
USA159041959
W0118137
Clean Back of Cab w/100 gal fuel tank (920013)
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 64 (104)
All Rights Reserved
VHD Axle Forward, Right-Hand Chassis Configuration, GHG 2017
W0118138
W0118139
Integrated DPF/SCR with three battery box driver side and
frame mounted air tanks (also used on VAH)
Integrated DPF/SCR with four battery box driver side
W0118140
W0118141
Clean Back of Cab Package, 75 or 100 Gallon D-Shaped fuel
tank with Integrated DEF tank
Volvo Body Builder Instructions
USA159041959
Integrated DPF/SCR four battery box driver side
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 65 (104)
All Rights Reserved
W0118142
Integrated DPF/SCR four battery box driver side
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 66 (104)
All Rights Reserved
VHD Axle Forward, Right-Hand Chassis Configuration, US 2010
W0118143
W0118144
Frame mounted SCR
Vertical mounted SCR
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 67 (104)
All Rights Reserved
VHD Day Cab Axle Back, Left-Hand Chassis Configuration
W0118119
W0118120
Three battery capacity battery box
Four battery capacity battery box
W0118122
W0118121
Battery box mounted on right side
Volvo Body Builder Instructions
USA159041959
Narrow stacked three capacity battery box
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 68 (104)
All Rights Reserved
VHD Axle Back, Right-Hand Chassis Configuration, GHG 2017
W0118123
W0118124
Integrated DPF/SCR with three battery box passenger side
Integrated DPF/SCR with three battery box driver side and
frame mounted air tanks
W0118125
Integrated DPF/SCR with four battery box driver side
Volvo Body Builder Instructions
USA159041959
W0118126
Integrated DPF/SCR with three battery box driver side
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 69 (104)
All Rights Reserved
W0118127
Integrated DPF/SCR with four battery box driver side
W0118128
Integrated DPF/SCR with four battery box driver side
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 70 (104)
All Rights Reserved
VHD Axle Back, Right-Hand Chassis Configuration, US 2010
W0118129
W0118130
Frame mounted SCR with Air Tank Arrangement, Basic
Frame mounted SCR with In Frame Air Tanks
W0118131
W0118132
Frame mounted SCR
Volvo Body Builder Instructions
USA159041959
Vertical mounted SCR
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 71 (104)
All Rights Reserved
Chassis Configurations, VN
VN Day Cabs, Left-Hand Chassis Configuration
W0118215
VNM / VNR – Three battery capacity battery box
W0118216
VNL – Four battery capacity battery box
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 72 (104)
All Rights Reserved
VN Day Cabs, Right-Hand Chassis Configuration, GHG 2017
VNM / VNR Day Cabs
The VNM / VNR day cabs with Volvo D11 or D13 engines.
W0118217
Volvo D11 or D13 engine, Integrated DPF/SCR
W0118218
Volvo D11 or D13 engine, Integrated DPF/SCR with B-pillar
exhaust
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 73 (104)
All Rights Reserved
VNL Day Cabs
VNL day cabs with Volvo D11 or D13 engines.
W0118220
Volvo D11 or D13 engine, Integrated DPF/SCR
W0118221
Volvo D11 or D13 engine, Integrated DPF/SCR with B-Pillar
exhaust
W0118222
D11, D13, or D16 engine, Frame mounted DPF with vertical
SCR
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 74 (104)
All Rights Reserved
VNM / VNR Day Cabs, Right-Hand Chassis Configuration, US 2010
W0118219
Volvo 11 and 13-liter engine, Frame mounted SCR
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 75 (104)
All Rights Reserved
VN Day Cabs, Right-Hand Chassis Configuration, GHG 2017
VNL or VNX day cabs with Volvo D16 engines.
W0118223
Volvo D16 engine, Frame mounted SCR
W0118224
Volvo D16 engine, Frame mounted SCR
W0118225
Volvo D16 engine, Frame mounted DPF with vertical SCR
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 76 (104)
All Rights Reserved
VNL or VNX day cabs with Cummins’ engines.
W0118226
Cummins 15-liter engine, Frame mounted SCR
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 77 (104)
All Rights Reserved
Fuel Tank Position, VHD
Fuel Tank Position (FTP) indicates the distance the fuel tanks are located from the front axle.
The VHD has multiple battery mounting options available and two SCR locations on the passenger side. This chassis configuration section will help in determining the optimum chassis configurations.
The fuel tank configurations are offered in single driver side or dual tank options. Dual fuel tanks may not always be symmetrical, depending on chassis configurations. However, different size fuel tanks on the driver side and passenger side may be
chosen to make the chassis look symmetrical.
In addition, new “D-shaped” tanks are available to shorten wheelbases with the same capacity fuel tank. The D-shaped tanks
provide approximately a 10% shorter fuel tank, which reduces overall fuel tank length approximately three to seven inches.
The fuel tank lengths are shown in the table below.
Fuel Tank Lengths for VHD Models
Fuel Tank Length
Round
Capacity
D-shaped
26" dia.
22" dia.
26" dia.
Gal.
Liters
Inches
mm
Inches
mm
Inches
mm
50
190
25.2
640
22.5
572
30.9
786
70
265
N/A
N/A
N/A
N/A
40.6
1032
75
285
36.0
914
32.2
817
N/A
N/A
90
340
N/A
N/A
N/A
N/A
54.0
1372
100
380
46.0
1168
41.1
1044
N/A
N/A
125
475
58.0
1473
51.9
1317
70.5
1791
150
570
70.0
1778
62.6
1590
84.6
2148
VHD Axle Forward, Left-Hand Fuel Tank Position
The left-hand fuel tank position is dependent on the battery box configuration, three or four battery capacity battery boxes.
The fuel tanks are mounted in the same location regardless of the DEF tank size, i.e., 11.9 gallons (45.0 L) or 18.5 gallons
(70.0 L), because they are the same width.
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 78 (104)
All Rights Reserved
See Fig. 21
Three (3) Battery Capacity Battery Box
VHD Axle Forward
Distance to Front Axle, in. (mm)
Capacity gals (L)
Fuel Tank Dia
A
B
75 (285)
76 (1930)
112 (2845)
100 (380)
76 (1930)
122 (3098)
125 (475)
76 (1930)
134 (3404)
Round Fuel Tanks
26’
D-shaped Fuel Tanks
22’
26’
50 (190)
76 (1930)
107 (2722)
70 (265)
76 (1930)
117 (2967)
90 (340)
76 (1930)
130 (3307)
75 (285)
76 (1930)
108 (2752)
100 (380)
76 (1930)
117 (2979)
125 (475)
76 (1930)
128 (3252)
W0118238
Fig. 21 VHD Axle Forward, Three Battery Capacity Battery Box
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 79 (104)
All Rights Reserved
See Fig. 22
Four (4) Battery Capacity Battery Box
VHD Axle Forward
Fuel Tank Dia.
Distance to Front Axle, in. (mm)
Capacity gals (L)
A
B
75 (285)
92 (2337)
128 (3251)
100 (380)
92 (2337)
138 (3505)
125 (475)
92 (2337)
150 (3810)
Round Fuel Tanks
26’
D-shaped Fuel Tanks
22’
26’
50 (190)
92 (2337)
123 (3124)
70 (265)
92 (2337)
132 (3353)
90 (340)
92 (2337)
146 (3708)
75 (285)
92 (2337)
124 (3150)
100 (380)
92 (2337)
133 (3379)
125 (475)
92 (2337)
144 (3658)
W0118239
Fig. 22 VHD Axle Forward, Four Battery Capacity Battery Box
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 80 (104)
All Rights Reserved
VHD Axle Forward, Right-Hand Fuel Tank Position
On the VHD axle forward model, the right-hand fuel tank position is dependent on the SCR configuration, frame mounted or
vertical SCR.
See Fig. 23
Frame Mounted SCR US 2010
VHD Axle Forward
Distance to Front Axle, in. (mm)
Capacity gals (L)
Fuel Tank Dia.
C
D
75 (285)
110 (2794)
146 (3708)
100 (380)
110 (2794)
156 (3962)
125 (475)
110 (2794)
168 (4267)
Round Fuel Tanks
26’
D-shaped Fuel Tanks
22’
26’
50 (190)
110 (2794)
141 (3581)
70 (265)
110 (2794)
150 (3810)
90 (340)
110 (2794)
164 (4166)
75 (285)
110 (2794)
142 (3607)
100 (380)
110 (2794)
151 (3836)
125 (475)
110 (2794)
162 (4115)
W0118240
Fig. 23 VHD Axle Forward, Frame Mounted SCR US 2010
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 81 (104)
All Rights Reserved
See Fig. 24
Vertical Mounted SCR US 2010
VHD Axle Forward
Fuel Tank Dia.
Distance to Front Axle, in. (mm)
Capacity gals (L)
C
D
75 (285)
86 (2185)
122 (3099)
100 (380)
86 (2185)
132 (3353)
125 (475)
86 (2185)
144 (3658)
Round Fuel Tanks
26’
D-shaped Fuel Tanks
22’
26’
50 (190)
86 (2185)
117 (2972)
70 (265)
86 (2185)
127 (3226)
90 (340)
86 (2185)
140 (3557)
75 (285)
86 (2185)
118 (2997)
100 (380)
86 (2185)
127 (3226)
125 (475)
86 (2185)
138 (3505)
W0118241
Fig. 24 VHD Axle Forward, Vertical Mounted SCR US 2010
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 82 (104)
All Rights Reserved
See Fig. 25
Integrated DPF/SCR GHG 2017
VHD Axle Forward
Distance to Front Axle, in. (mm)
Capacity gals (L)
Fuel Tank Dia.
C
D
75 (285)
90 (2286)
126 (3200)
100 (380)
90 (2286)
136 (3454)
125 (475)
90 (2286)
148 (3759)
Round Fuel Tanks
26’
D-shaped Fuel Tanks
22’
26’
50 (190)
90 (2286)
113 (2870)
70 (265)
90 (2286)
150 (3810)
90 (340)
90 (2286)
144 (3658)
75 (285)
90 (2286)
122 (3099)
100 (380)
90 (2286)
131 (3327)
125 (475)
90 (2286)
142 (3607)
W0118323
Fig. 25 VHD Axle Forward, Integrated DPF/SCR GHG 2017
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 83 (104)
All Rights Reserved
See Fig. 26
Integrated DPF/SCR GHG 2017 Clean BOC
VHD Axle Forward
Fuel Tank Dia.
Distance to Front Axle, in. (mm)
Capacity gals (L)
C
D
75 (285)
85 (2159)
121 (3073)
100 (380)
85 (2159)
131 (3327)
125 (475)
85 (2159)
143 (3632)
Round Fuel Tanks
26’
D-shaped Fuel Tanks
22’
26’
50 (190)
85 (2159)
116 (2946)
70 (265)
85 (2159)
126 (3200)
90 (340)
85 (2159)
139 (3531)
75 (285)
85 (2159)
117 (2972)
100 (380)
85 (2159)
126 (3200)
125 (475)
85 (2159)
137 (3480)
W0118324
Fig. 26 VHD Axle Forward, Integrated DPF/SCR GHG 2017 Clean BOC
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 84 (104)
All Rights Reserved
See Fig. 27
Integrated DPF/SCR GHG 2017
VHD Axle Forward
Distance to Front Axle, in. (mm)
Capacity gals (L)
Fuel Tank Dia.
C
D
75 (285)
85 (2159)
121 (3073)
100 (380)
85 (2159)
131 (3327)
125 (475)
85 (2159)
143 (3632)
Round Fuel Tanks
26’
D-shaped Fuel Tanks
22’
26’
50 (190)
85 (2159)
116 (2946)
70 (265)
85 (2159)
126 (3200)
90 (340)
85 (2159)
139 (3531)
75 (285)
85 (2159)
117 (2972)
100 (380)
85 (2159)
126 (3200)
125 (475)
85 (2159)
137 (3480)
W0118325
Fig. 27 VHD Axle Forward, Integrated DPF/SCR GHG 2017
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 85 (104)
All Rights Reserved
VHD Axle Back, Left-Hand Fuel Tank Position
The left-hand fuel tank position is dependent on the battery box configuration, three or four battery capacity battery boxes.
The fuel tanks are mounted in the same location regardless of the DEF tank size, i.e., 11.9 gallons (45.0 L) or 18.5 gallons
(70.0 L), because they are the same width.
See Fig. 28
Three (3) Battery Capacity Battery Box
VHD Axle Back
Fuel Tank Dia.
Distance to Front Axle, in. (mm)
Capacity gals (L)
A
B
75 (285)
62 (1575)
98 (2489)
100 (380)
62 (1575)
108 (2743)
125 (475)
62 (1575)
120 (3048)
Round Fuel Tanks
26’
D-shaped Fuel Tanks
22’
26’
50 (190)
62 (1575)
93 (2262)
70 (265)
62 (1575)
103 (2616)
90 (340)
62 (1575)
116 (2946)
75 (285)
62 (1575)
94 (2388)
100 (380)
62 (1575)
103 (2616)
125 (475)
62 (1575)
114 (2896)
W0118242
Fig. 28 VHD Axle Back, Three Battery Capacity Battery Box
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 86 (104)
All Rights Reserved
See Fig. 29 and Fig. 30
Four (4) Battery Capacity Battery Box
VHD Axle Back
Distance to Front Axle, in. (mm)
Capacity gals (L)
Fuel Tank Dia.
A
B
75 (285)
77 (1956)
113 (2870)
100 (380)
77 (1956)
123 (3124)
125 (475)
77 (1956)
135 (3429)
Round Fuel Tanks
26’
D-shaped Fuel Tanks
22’
26’
50 (190)
77 (1956)
108 (2743)
70 (265)
77 (1956)
118 (2997)
90 (340)
77 (1956)
131 (3327)
75 (285)
77 (1956)
109 (2769)
100 (380)
77 (1956)
118 (2997)
125 (475)
77 (1956)
129 (3277)
W0118243
Fig. 29 VHD Axle Back, Four Battery Capacity Battery Box
Volvo Body Builder Instructions
USA159041959
W0118244
Fig. 30 VHD Axle Back, Four Battery Capacity Battery Box
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 87 (104)
All Rights Reserved
VHD Axle Back, Right-Hand Fuel Tank Position
On the VHD Axle Back model, the right-hand fuel tank position is dependent on the SCR configuration, frame mounted or
vertical SCR and the air tank arrangement.
See Fig. 31 and Fig. 32
Frame Mounted SCR US 2010
VHD Axle Back
Fuel Tank Dia.
Distance to Front Axle, in. (mm)
Capacity gals (L)
C
D
75 (285)
88 (2235)
124 (3150)
100 (380)
88 (2235)
134 (3404)
125 (475)
88 (2235)
146 (3708)
Round Fuel Tanks
26’
D-shaped Fuel Tanks
22’
26’
50 (190)
88 (2235)
119 (3023)
70 (265)
88 (2235)
128 (3251)
90 (340)
88 (2235)
142 (3607)
75 (285)
88 (2235)
120 (3048)
100 (380)
88 (2235)
129 (3277)
125 (475)
88 (2235)
140 (3556)
W0118245
W0118246
Fig. 31 VHD Axle Back, Frame Mounted SCR US 2010
Fig. 32 VHD Axle Back, Frame Mounted SCR US 2010
Volvo Body Builder Instructions
VN, VHD, VAH, Section 0
USA159041959
Date 11.2021
Body Builder, General Guidelines and Certification
Page 88 (104)
All Rights Reserved
See Fig. 33
Vertical Mounted SCR US 2010
VHD Axle Back
Distance to Front Axle, in. (mm)
Capacity gals (L)
Fuel Tank Dia.
C
D
75 (285)
64 (1625)
100 (2540)
100 (380)
64 (1625)
110 (2794)
125 (475)
64 (1625)
116 (2946)
Round Fuel Tanks
26’
D-shaped Fuel Tanks
22’
26’
50 (190)
64 (1625)
95 (2413)
70 (265)
64 (1625)
105 (2667)
90 (340)
64 (1625)
118 (2997)
75 (285)
64 (1625)
96 (2438)
100 (380)
64 (1625)
105 (2667)
125 (475)
64 (1625)
116 (2946)
W0118247
Fig. 33 VHD Axle Back, Vertical Mounted SCR US 2010
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 89 (104)
All Rights Reserved
See Fig. 34
Integrated DPF/SCR GHG 2017
VHD Axle Back
Fuel Tank Dia.
Distance to Front Axle, in. (mm)
Capacity gals (L)
C
D
75 (285)
83 (2108)
119 (3023)
100 (380)
83 (2108)
129 (3277)
125 (475)
83 (2108)
141 (3581)
Round Fuel Tanks
26’
D-shaped Fuel Tanks
22’
26’
50 (190)
83 (2108)
114 (2896)
70 (265)
83 (2108)
124 (3150)
90 (340)
83 (2108)
137 (3480)
75 (285)
83 (2108)
115 (2921)
100 (380)
83 (2108)
124 (3150)
125 (475)
83 (2108)
135 (3429)
W0118575
Fig. 34 VHD Axle Back, Integrated DPF/SCR GHG 2017
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 90 (104)
All Rights Reserved
See Fig. 35
Integrated DPF/SCR GHG 2017
VHD Axle Back
Distance to Front Axle, in. (mm)
Capacity gals (L)
Fuel Tank Dia.
C
D
75 (285)
74 (1880)
110 (2794)
100 (380)
74 (1880)
120 (3048)
125 (475)
74 (1880)
132 (3353)
Round Fuel Tanks
26’
D-shaped Fuel Tanks
22’
26’
50 (190)
74 (1880)
105 (2667)
70 (265)
74 (1880)
115 (2921)
90 (340)
74 (1880)
128 (3251)
75 (285)
74 (1880)
106 (2692)
100 (380)
74 (1880)
115 (2921)
125 (475)
74 (1880)
126 (3200)
W0118576
Fig. 35 VHD Axle Back, Integrated DPF/SCR GHG 2017
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 91 (104)
All Rights Reserved
Fuel Tank Position, VN
Fuel Tank Position (FTP) indicates the distance the fuel tanks are located from the front axle.
There are multiple battery mounting options available on the driver’s side and multiple SCR combinations provided on the
passenger side. This chassis configuration section will help in determining the optimum chassis configurations.
The fuel tank configurations are offered in single driver side, single passenger side or dual tank options. Dual fuel tanks may
not always be symmetrical, depending on chassis configurations. However, different size fuel tanks on the driver side and
passenger side may be chosen to make the chassis look symmetrical.
In addition, “D-shaped” tanks are available to shorten wheelbases with the same capacity fuel tank. The D-shaped tanks provide approximately a 10% shorter fuel tank, which reduces overall fuel tank length approximately three to seven inches. The
fuel tank lengths are shown in the table below.
Fuel Tank Lengths for VN Models
Fuel Tank Length
Capacity
Round
D-shaped
26" dia.
26" dia.
Gal.
Liters
Inches
mm
Inches
mm
50
190
25.2
640
22.5
572
75
285
36
914
32.2
817
100
380
46
1168
41.1
1044
125
475
58
1473
51.9
1317
150
570
70
1778
62.6
1590
Notes
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 92 (104)
All Rights Reserved
Left-Hand Fuel Tank Position for VN Models
The left-hand fuel tank position is dependent on the battery box configuration, three or four battery capacity battery boxes.
See Fig. 36
Three (3) Battery Capacity Battery Box
Capacity gals (L)
Distance to Front Axle, in. (mm)
A
B
Round Fuel Tanks
VNL300 / VNM200 /
VNR200
75(285)
64 (1626)
100 (2540)
100 (380)
64 (1626)
110 (2794)
125 (475)
64 (1626)
122 (3099)
150 (570)
64 (1626)
134 (3404)
D-shaped Fuel Tanks
75(285)
64 (1626)
96 (2438)
100 (380)
64 (1626)
105 (2667)
125 (475)
64 (1626)
116 (2946)
150 (570)
64 (1626)
127 (3226)
W0118314
Fig. 36 Three Battery Capacity Battery Box
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 93 (104)
All Rights Reserved
See Fig. 37 and Fig. 38
Four (4) Battery Capacity Battery Box
Model
Cab
Distance to Front Axle, in. (mm)
Capacity gals (L)
A
B
75 (285)
79 (2007)
115.3 (2929)
100 (380)
79 (2007)
125.3 (3183)
125 (475)
79 (2007)
137.3 (3488)
150 (570)
79 (2007)
149.3 (3793)
75 (285)
79 (2007)
111.9 (2842)
100 (380)
79 (2007)
120.8 (3069)
125 (475)
79 (2007)
131.6 (3342)
150 (570)
79 (2007)
142.3 (3615)
75 (285)
79 (2007)
113.5 (2882)
100 (380)
79 (2007)
120.4 (3059)
125 (475)
79 (2007)
131.2 (3332)
150 (570)
79 (2007)
141.9 (3605)
Round Fuel Tanks
VNL300 / VNM200 / VNR200
D-shaped Fuel Tanks
VNL
VNM / VNR
300
200
W0118315
W0118316
Fig. 37 Four Battery Capacity Battery Box
Fig. 38 Four Battery Capacity Battery Box
Volvo Body Builder Instructions
VN, VHD, VAH, Section 0
USA159041959
Date 11.2021
Body Builder, General Guidelines and Certification
Page 94 (104)
All Rights Reserved
Right-Hand Fuel Tank Position for VN Models
The right-hand fuel tank position is dependent on the engine selection (SCR unit size) and SCR configuration.
See Fig. 39
Volvo D11 or Volvo D13 Engine
Frame Mounted SCR US 2010
Model
Cab
Capacity gals (L)
Distance to Front Axle, in. (mm)
C
D
50 (190)
88 (2235)
113 (2870)
75 (285)
88 (2235)
124 (3150)
100 (380)
88 (2235)
134 (3404)
125 (475)
88 (2235)
146 (3708)
150 (570)
88 (2235)
158 (4013)
50 (190)
88 (2235)
110 (2794)
75 (285)
88 (2235)
120 (3048)
100 (380)
88 (2235)
129 (3277)
125 (475)
88 (2235)
140 (3556)
150 (570)
88 (2235)
150 (3810)
Round Fuel Tanks
VNL / VNM / VNR
ALL
D-shaped Fuel Tanks
VNL
300
W0118317
Fig. 39 Volvo D11 or Volvo D13 Engine, Frame Mounted SCR US 2010
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 95 (104)
All Rights Reserved
See Fig. 40
Volvo D11 or Volvo D13 Engine
Frame Mounted SCR US 2010
Model
Cab
Distance to Front Axle, in. (mm)
Capacity gals (L)
C
D
50 (190)
88 (2235)
110 (2794)
75 (285)
88 (2235)
120 (3048)
100 (380)
88 (2235)
129 (3277)
125 (475)
88 (2235)
140 (3556)
150 (570)
88 (2235)
150 (3810)
D-shaped Fuel Tanks
VNM / VNR
200
W0118317
Fig. 40 Volvo D11 or Volvo D13 Engine, Frame Mounted SCR US 2010
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 96 (104)
All Rights Reserved
See Fig. 41
Volvo D16 Engine
Frame Mounted SCR US 2010
Model
Cab
Capacity gals (L)
Distance to Front Axle, in. (mm)
C
D
50 (190)
92 (2337)
117 (2972)
75 (285)
92 (2337)
128 (3251)
100 (380)
92 (2337)
138 (3505)
125 (475)
92 (2337)
150 (3810)
150 (570)
92 (2337)
162 (4115)
50 (190)
92 (2337)
115 (2337)
75 (285)
92 (2337)
124 (3150)
100 (380)
92 (2337)
133 (3378)
125 (475)
92 (2337)
144 (3658)
150 (570)
92 (2337)
155 (3937)
Round Fuel Tanks
VNL
300
D-shaped Fuel Tanks
VNL
300
W0118319
Fig. 41 Volvo D16 Engine, Frame Mounted SCR US 2010
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 97 (104)
All Rights Reserved
See Fig. 42
Volvo D11 / D13 / D16 Engine
Vertical SCR US 2010
Model
Cab
Distance to Front Axle, in. (mm)
Capacity gals (L)
C
D
50 (190)
64 (1626)
89 (2261)
75 (285)
64 (1626)
100 (2540)
100 (380)
64 (1626)
110 (2794)
125 (475)
64 (1626)
122 (3099)
150 (570)
64 (1626)
134 (3404)
50 (190)
64 (1626)
87 (2297)
75 (285)
64 (1626)
96 (2492)
100 (380)
64 (1626)
105 (2669)
125 (475)
64 (1626)
116 (2942)
150 (570)
64 (1626)
127 (3215)
Round Fuel Tanks
VNM / VNR / VNL
ALL
D-shaped Fuel Tanks
VNM / VNR / VNL
ALL
W0118318
Fig. 42 Volvo D11 / D13 / D16 Engine, Vertical SCR US 2010
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 98 (104)
All Rights Reserved
See Fig. 43
Cummins ISX 15.0 L Engine
Switchback Frame Mounted SCR
Model
Cab
Capacity gals (L)
Distance to Front Axle, in. (mm)
C
D
50 (190)
74 (1880)
99 (2515)
75 (285)
74 (1880)
110 (2794)
100 (380)
74 (1880)
120 (3048)
125 (475)
74 (1880)
132 (3353)
150 (570)
74 (1880)
144 (3658)
50 (190)
74 (1880)
100.3 (2547)
75 (285)
74 (1880)
106.0 (2692)
100 (380)
74 (1880)
114.9 (2919)
125 (475)
74 (1880)
125.7 (3192)
150 (570)
74 (1880)
136.4 (3465)
Round Fuel Tanks
VNL
ALL
D-shaped Fuel Tanks
VNL
300
W0118320
Fig. 43 Cummins ISX 15.0 L Engine, Switchback Frame Mounted SCR
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 99 (104)
All Rights Reserved
See Fig. 44
Volvo D11 or Volvo D13 Engine
Integrated DPF/SCR GHG 2017
Model
Cab
Distance to Front Axle, in. (mm)
Capacity gals (L)
C
D
50 (190)
83 (2108)
108 (2743)
75 (285)
83 (2108)
119 (3023)
100 (380)
83 (2108)
129 (3277)
125 (475)
83 (2108)
141 (3581)
150 (570)
83 (2108)
153 (3886)
50 (190)
83 (2108)
106 (2692)
75 (285)
83 (2108)
115 (2921)
100 (380)
83 (2108)
124 (3150)
125 (475)
83 (2108)
135 (3429)
150 (570)
83 (2108)
146 (3708)
Round Fuel Tanks
VNM / VNR
200
D-shaped Fuel Tanks
VNM / VNR
200
W0118326
Fig. 44 Volvo D11 or Volvo D13 Engine, Integrated DPF/SCR GHG 2017
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 100 (104)
All Rights Reserved
See Fig. 45 and Fig. 46
Volvo D11 or Volvo D13 Engine
Integrated DPF/SCR GHG 2017
Model
Cab
Distance to Front Axle, in. (mm)
Capacity gals (L)
C
D
50 (190)
73 (1854)
98 (2489)
75 (285)
73 (1854)
109 (2769)
100 (380)
73 (1854)
119 (3023)
125 (475)
73 (1854)
131 (3327)
150 (570)
73 (1854)
143 (3632)
50 (190)
73 (1854)
96 (2438)
75 (285)
73 (1854)
105 (2667)
100 (380)
73 (1854)
114 (2896)
125 (475)
73 (1854)
131 (3327)
150 (570)
73 (1854)
136 (3454)
Round Fuel Tanks
VNL300 / VNM200 / VNR200
D-shaped Fuel Tanks
VNL300 / VNM200 / VNR200
W0118329
Fig. 45 Volvo D11 or Volvo D13 Engine, Integrated DPF/
SCR GHG 2017
Volvo Body Builder Instructions
USA159041959
W0118327
Fig. 46 Volvo D11 or Volvo D13 Engine, Integrated DPF/
SCR GHG 2017
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 101 (104)
All Rights Reserved
See Fig. 47
Volvo D11/ D13
Integrated DPF/SCR GHG 2017
Model
Distance to Front Axle, in. (mm)
Capacity gals (L)
C
D
50 (190)
81 (2057)
106 (2694)
75 (285)
81 (2057)
117 (2972)
100 (380)
81 (2057)
127 (3226)
125 (475)
81 (2057)
139 (3531)
150 (570)
81 (2057)
151 (3835)
Round Fuel Tanks
VNL
D-shaped Fuel Tanks
VNL
50 (190)
81 (2057)
104 (2642)
75 (285)
81 (2057)
113 (2870)
100 (380)
81 (2057)
122 (3099)
125 (475)
81 (2057)
133 (3378)
150 (570)
81 (2057)
144 (3658)
W0118328
Fig. 47 Volvo D11/ D13, Integrated DPF/SCR GHG 2017
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 102 (104)
All Rights Reserved
Volvo Body Builder Instructions
USA159041959
VN, VHD, VAH, Section 0
Date 11.2021
Body Builder, General Guidelines and Certification
Page 103 (104)
All Rights Reserved
English 11.2021, 159041959
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