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20042015FJYZ7LV4AdditionalDetail

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WATER DEMAND CALCULATION
Facilities
Occupancy
Per Capita Water Requirement 135 ltrs/day
Domestic (LD)
Flushing (LD)
Total (LD)
1080
97200
48600
145800
720
64800
32400
97200
900
81000
40500
121500
243
121.5
364.5
Gardening (5252x 3.5)
18
18
STP Capacity (KLD)
373
Tower A (1BHK)=216
units
Tower B (2BHK) +
(3BHK)=144
Tower C 2BHK) +
(3BHK)=180
Total
2700
243000
Sewage Generation (80 % Domestic + 100 % Flushing)
121500
316
364500
WATER BALANCE
Fresh water Demand
Recycle water
Flushing Purposes
121.5 KLD
(CMWSSBwater Supply)
243 KLD
Total water Demand
365 KLD
Sewage Generation
316 KLD
STP Design Capacity
373 KLD
Treated Water (95%)
300 KLD
Gardening
18 KLD
CMWSSB Sewer
160KLD
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Technical Specification
Client
Contractor
M/S. Alliance Mall
M/s. Hubert Enviro Care Systems (p) ltd
Chennai
Chennai – 83
Description
P.O. No.
For Approval
1
DD-AM-STP-TS-01
Doc. No.
0
Rev.
25.10.13
Date
CRH
Prepared by
JRM
C.E.O
CR
Checked by
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
Technical Specification for Sewage Treatment Plant
1.0
Project & Business Objectives
M/S. Hubert Enviro Care Systems (P) Ltd seeks to provide the best technology for
the supply of Sewage treatment plant.
2.0
Scope of Work
The Scope of our work includes as follows

Design & detailed Engineering

Fabrication & Supply of all electromechanical equipments

Erection of all equipments

Testing & Commissioning of all equipments
Note: All Civil Works are under Client’s scope.
3.0
Design Basis:
STP
Plant Capacity
-
400 KLD
Operating hours
-
24 hrs
Plant flow rate
-
16.6 cum/hr
Design flow rate
-
17 cum/hr
Design capacity
-
400 KLD
Operating Hours
-
24 hrs
Plant Flow Rate
-
16.6 cum/hr
Design Flow Rate
-
17 cum/hr
UF
2
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
4.0
Quality logistics:
MBBR Technology
Description
S.No
Unit
STP
STP
UF
Standards
Inlet
Outlet
7-8
6.5 – 7.5
Outlet
6.5 -7.5
6.5 – 8.5
1
pH
2
TSS
mg/l
200 - 250
< 20
<1
< 30
3
BOD
mg/l
350 - 400
< 20
< 20
4
COD
mg/l
400 - 500
< 100
< 10
< 100
< 250
5.0 Battery Limit:
1. Sewage Inlet & outlet is under clients scope
2. Incomer Electrical power - 415 Volts and 50 Hz
3. Power incomer to our panel is under Client’s scope
4. Cabling for Panel to the individual equipments is under Contractor’s scope
5. Construction Water & Power is under Client’s scope.
6. Site clearance & handing over of the site to contractor is under Client’s scope.
6.0
7.0
Connectivity
Inlet Port
: 100 mm
Outlet port
: 100 mm
Codes & Standards:
All design; fabrication, inspection, and testing of the plant will be done with respect
to the latest Indian Standards. Incase of non-availability of standards, good
engineering practice will be adopted.
Standards to be followed:
Plain & reinforced cement concrete
– IS 456: 2000
Concrete structure for the storage of liquids – IS 3370: 1981-88
3
Pressure vessels
– ASME SEC VIII
Pumps
– IS 5120
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
Others
– Available IS standards.
Incase of non-availability of standards, good engineering practice will be
adopted.
9.0
Process description:
MBBR Technology
The sewage generated from the various sources will be collected in the collection
tank through the bar screen chamber in order to remove the floating materials and
particle size greater than 15mm. The Screened sewage is then led to the aeration
tank.
In the aeration tank, air is diffused through special type of diffusers to oxidize the
organic matters with the help of air blower & diffuser arrangement. Biological
treatment takes place through MBBR media. Then the overflow from aeration tank
is sent to the Clarifier tank for settling. The bioflocs formed in the aeration tank will
be settled at the bottom of the Clarifier tank through Clarifier rake mechanism and
the settled sludge will be pumped to the sludge holding tank through the return
sludge pump. From sludge holding tank, the sludge will be fed to filter press unit
for dewatering purpose through screw pumps.
The clarified overflow will be collected in the Clarified water tank from where it is
pumped to the Pressure Sand Filter, Activated Carbon Filter through Filter feed
pump for the removal of suspended solids, organic matter and odour. The filtered
water is stored in the filtered water tank / UF feed tank.
The filtered water will then be fed to the UF unit through UF feed pump. UF
permeate water will be used for flushing & gardening. UF backwash & cleaning are
done at regular intervals in order to prevent the membranes from chocking and
scaling of the membrane.
4
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
TECHNICAL SPECIFICATIONS
OF
CIVIL WORKS
5
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Collection Tank (UG)
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Tank Data
1
Quantity
1 No
2
Capacity
139 Cum
3
Length
11.5 m
4
Width
5.5 m
5
Liquid depth
2.2 m
6
Total Height
3.5 m
7
Invert Level
1m below FGL
8
MOC
RCC - M30
9
Wall Thickness
As per the structural design
10
Raft Thickness
As per the structural design
11
PCC
As per the structural design
12
Base Reinforcement Details
As per the structural design
13
Wall Main Reinforcement Details
As per the structural design
14
Wall Distributer Reinforcement
As per the structural design
Details
15
Plastering
CM 1:3
16
Plastering Thickness
12 mm
17
Submersible Pump Pit
1.5m x 0.5m x 0.5m
Adequacy calculation
Volume of Collection tank V
-
139 cum
Plant Flow Rate Q
-
17 cum/hr
Retention time T
-
V/Q
-
139 /17
-
8.1 hrs
Standard retention hrs for Collection tank is 6 hrs – 8 hrs
Provided retention hrs is > or = Standard retention hrs.
Hence adequate
6
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Screen Chamber (UG)
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Tank data
1
Quantity
1 No
2
Capacity
0.54 cum
3
Length
1.5 m
4
Width
0.8 m
5
Liquid depth
0.45 m
6
Depth
1.6 m
7
Wall Thickness
As per the structural design
8
MOC
RCC
9
Base Reinforcement
As per the structural design
10
Wall Reinforcement
As per the structural design
11
Plastering
CM 1:3
12
Plastering Thickness
12 mm
Adequacy calculation
Volume of Screen Chamber V
-
0.54 cum
Plant Flow Rate Q
-
17 cum/hr
Retention time T
-
V/Q
-
0.54 /17
-
0.032 hrs
-
1.9 min
Standard retention hrs for Collection tank is 1 min – 5 min
Provided retention hrs is > or = Standard retention hrs.
Hence adequate
7
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Aeration Tank (AG)
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Tank Data
1
Quantity
1 No
2
Capacity
211.2 cum
3
Length
12 m
4
Width
5.5 m
5
Liquid depth
3.2 m
6
Total Height
3.5 m
7
MOC
RCC - M30
8
Wall Thickness
As per the structural design
9
Raft Thickness
As per the structural design
10
PCC
As per the structural design
11
Base Reinforcement
As per the structural design
12
Wall Main Reinforcement
As per the structural design
13
Wall Distributer Reinforcement
As per the structural design
14
Plastering
CM 1:3
15
Thickness of Plastering
12 mm
Adequacy calculation
Volume of Aeration tank V
-
211.2 cum
Plant Flow Rate Q
-
17 cum/hr
Retention time T
-
V/Q
-
211.2 /17
-
12.42 hrs
Standard retention hrs for Aeration tank is 8 hrs – 12 hrs
Provided retention hrs is > or = Standard retention hrs.
Hence adequate
8
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Clarifier Tank (AG)
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Tank Data
1
Quantity
1 No
2
Capacity
66.52 cum
3
Diameter
5.5 m
4
Liquid Depth
2.8 m
5
Total Height
3.5 m
6
MOC
RCC – M30
7
Wall Thickness
As per the structural design
8
Raft Thickness
As per the structural design
9
PCC
As per the structural design
10
Base Reinforcement Details
As per the structural design
11
Wall Main Reinforcement Details
As per the structural design
12
Wall Distributer Reinforcement
As per the structural design
Details
13
Plastering
CM 1:3
14
Thickness of Plastering
12 mm
Adequacy calculation
Volume of Clarifier tank V
-
66.52 cum
Plant Flow Rate Q
-
17 cum/hr
Retention time T
-
V/Q
-
66.52 /17
-
3.91 hrs
Standard retention hrs for Clarifier tank is 3 hrs – 3.5 hrs
Provided retention hrs is > or = Standard retention hrs.
Hence adequate
9
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Sludge Holding tank (AG)
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Tank Data
1
Quantity
1 No
2
Capacity
22.5 cum
3
Length
1.5 m
4
Width
5.5 m
5
Liquid Depth
3m
6
Total Height
3.5 m
7
MOC
RCC – M30
8
Wall Thickness
As per the Structural design
9
Raft Thickness
As per the Structural design
10
PCC
As per the Structural design
11
Base Reinforcement Details
As per the Structural design
12
Wall Main Reinforcement Details
As per the Structural design
13
Wall Distributer Reinforcement
As per the Structural design
Details
14
Plastering
CM 1:3
15
Thickness of Plastering
12 mm
Adequacy calculation
Volume of Sludge Holding tank V
-
22.5 cum
Plant Flow Rate Q
-
17 cum/hr
Retention time T
-
V/Q
-
22.5 /17
-
1.32 hrs
Standard retention hrs for Sludge holding tank is 1 hrs – 1.5 hrs
Provided retention hrs is > or = Standard retention hrs.
Hence adequate
10
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Clarified Water Tank (AG)
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Tank Data
1
Quantity
1 No
2
Capacity
33 cum
3
Length
2.5 m
4
Width
5.5 m
5
Liquid Depth
2.4 m
6
Total Height
3.5 m
7
MOC
RCC - M30
8
Wall Thickness
As per the structural design
9
Raft Thickness
As per the structural design
10
PCC
As per the structural design
11
Base Reinforcement Details
As per the structural design
12
Wall Main Reinforcement Details
As per the structural design
13
Wall Distributer Reinforcement
As per the structural design
Details
14
Plastering
CM 1:3
15
Thickness of Plastering
12 mm
Adequacy calculation
Volume of Clarified Water tank V
-
33 cum
Plant Flow Rate Q
-
17 cum/hr
Retention time T
-
V/Q
-
33 /17
-
1.94 hrs
Standard retention hrs for Clarified water tank is 1.5 hrs – 2 hrs
Provided retention hrs is > or = Standard retention hrs.
Hence adequate
11
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Filtered Water Tank / UF Feed Tank
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Tank Data
1
Quantity
1 No
2
Capacity
99 cum
3
Length
6m
4
Width
5.5 m
5
Liquid Depth
3m
6
Total Height
3.5 m
7
MOC
RCC - M30
8
Wall Thickness
As per the structural design
9
Raft Thickness
As per the structural design
10
PCC
As per the structural design
11
Base Reinforcement Details
As per the structural design
12
Wall Main Reinforcement Details
As per the structural design
13
Wall Distributer Reinforcement
As per the structural design
Details
14
Plastering
CM 1:3
15
Thickness of Plastering
12 mm
Adequacy calculation
Volume of Filtered Water tank V
-
99 cum
Plant Flow Rate Q
-
17 cum/hr
Retention time T
-
V/Q
-
99 /17
-
5.8 hrs
Standard retention hrs for Filtered Water tank is 4 hrs – 6 hrs
Provided retention hrs is > or = Standard retention hrs.
Hence adequate
12
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of UF Permeate Tank
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Tank Data
1
Quantity
1 No
2
Capacity
99 cum
3
Length
6m
4
Width
5.5 m
5
Liquid Depth
3m
6
Total Height
3.5 m
7
MOC
RCC - M30
8
Wall Thickness
As per the structural design
9
Raft Thickness
As per the structural design
10
PCC
As per the structural design
11
Base Reinforcement Details
As per the structural design
12
Wall Main Reinforcement Details
As per the structural design
13
Wall Distributer Reinforcement
As per the structural design
Details
14
Plastering
CM 1:3
15
Thickness of Plastering
12 mm
Adequacy calculation
Volume of UF Permeate tank V
-
99 cum
Plant Flow Rate Q
-
17 cum/hr
Retention time T
-
V/Q
-
99 /17
-
5.82 hrs
Standard retention hrs for UF Permeate tank is 4 hrs – 6 hrs
Provided retention hrs is > or = Standard retention hrs.
Hence adequate
13
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
TECHNICAL SPECIFICATIONS
OF
ELECTROMECHANICAL
WORKS
14
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Raw Sewage Transfer Pump
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
Sl.No
Description
Specification
Pump data
1
Quantity
2 No (1W+1S)
2
Type
Submersible Nonclog
3
Capacity
17 cum/hr
4
Head
15 m
5
Speed
2900 rpm
6
Seal
Gland Packing
7
Pump Delivery Size
50 NB
8
Motor rating
2 HP
9
Phase
3 phase
10
Voltage / Frequency
415 v +/- 10% , 50 Hz +/- 10%
11
Class of insulation
F
12
Model
1500 CW
13
MOC
CI
14
Make
Kirloskar / eq.
15
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Bar Screen
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Screen data
1
Quantity
1 No
2
Opening size
15 mm
3
Size of Flat
25 x 5mm.
4
Width
800 mm
5
Height
1600 mm
6
MOC
MS – Epoxy
7
Make
HECS
16
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Air Blower
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Air Blower Data
1
Quantity
2 No (1W + 1S)
2
Type
Twin Lobe Rotary
3
Capacity
500 cum/hr
4
Pressure
0.5 kg/cm2
5
MOC
CI
6
Model
67 AC
7
Size
80 mm
8
Make
Kay / eq.
Motor Data
9
Quantity
2 No (1W + 1S)
10
Type
TEFC Squirrel Cage Induction
11
MOC
CI
12
Speed
1440 rpm
13
Voltage / Frequency
415 V / 50 Hz
14
Motor Rating
20 HP
15
Power Supply
3 Phase
16
Make
Kirloskar / eq.
Adequacy calculation
Assume O2 requirement = 2 kg of O2/ 1 kg of BOD
1kg of BOD / 2 kg of O2
Assume BOD for sewage = 400 mg/l = 0.40 kg/m3
BOD Load = 400 x 0.40
= 160 kg of BOD/day
O2 requirement = 160 x 2
= 320 kg of O2/day
Oxygen transfer @ 16% of SOTR = 320 / (0.16 x 0.23x 0.65 x 0.95)
= 320 / 0.023 = 13913.04
17
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
α = 0.65; β = 0.95
Density = 1.16 => 13913.04 / 1.16 = 11994 m3/day
Air requirement = 11994 / 24 = 499.75 m3/hr
Therefore 500 m3/hr (1 + 1) each for aeration tank, the air flow rate is adequate.
18
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Diffusers
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Coarse Bubble Diffuser Data
1
Quantity
10 No
2
Type
Tubular Coarse bubble
3
Diameter
90 mm Dia
4
Length
1000 mm
5
MOC
EPDM
6
Location
Collection tank
7
Make
HECS
Fine Bubble Diffuser Data
8
Quantity
40 No
9
Type
Tubular Fine bubble
10
Diameter
63 mm Dia
11
Length
1000 mm
12
MOC
EPDM
13
Location
Aeration tank
14
Make
HECS
Adequacy calculation:
Blower capacity = 500 cum/hr
Air flow rate per diffuser = 10 m3/hr
Therefore no. of diffusers required = 500 / 10 = 50 no
No. of diffusers provided = 50 no
Hence it’s adequate.
19
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of MBBR Media
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Media Data
1
Quantity
1 Lot
2
Type
Moving Bed Bio Reactor
3
Surface area
250 m2 / m3
4
MOC
PVC
5
Location
Aeration tank
6
Accessories
SS mesh at the outlet of the aeration
tank to avoid the escape of media
7
Make
HECS
20
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Clarifier Rake Mechanism
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Feed Well data
1
Quantity
1 no
2
Type
Central driven
3
Feed well diameter
800 mm
4
Feed well Height
1500 mm
5
MOC of Feed Well
MS – Epoxy
6
Supports
MS Angle / Channel
7
Make
HECS
Rake Mechanism
8
Quantity
1 No (5.5 m diameter)
9
Structure
Channel / Angles
10
MOC of Rake
MS Epoxy
11
Accessories
Rubber Squeezes, Bolt, nuts etc
12
Make
HECS
Drive Head data
13
Quantity
1 No
14
Drive Head diameter
600 mm
15
Ratio
50 : 1
16
MOC
CI
Gearbox data
17
Quantity
1 No
18
Type
Foot Mounted
19
Ratio
70 : 1
20
MOC
CI
21
Make
Elecon / eq.
Motor data
22
Quantity
1 No
23
Type
TEFC Squirrel Cage Induction
24
MOC
CI
25
Rating
2 HP
26
Power Supply
3 Phase
27
Voltage / Frequency
415 V / 50 Hz
28
Make
Kirloskar / eq.
29
Accessories
Love jaw Coupling, Gear Sprockets ,
Chain with links
21
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Return Sludge Pump
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
Sl.No
Description
Specification
Pump data
1
Quantity
2 No (1W + 1S)
2
Type
Centrifugal Nonclog
3
Capacity
5 cum/hr
4
Head
12 - 15 m
5
Speed
2760 rpm
6
Model
SP ‘O’
7
MOC
CI
8
Make
Kirloskar / eq.
Motor data
9
Motor type
TEFC Squirrel Cage Induction
10
Motor rating
1 HP
11
Phase
3 phase
13
Voltage / Frequency
415 v +/- 10% , 50 Hz +/- 10%
14
MOC
CI
15
Make
Kirloskar / eq.
22
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Screw Pump
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
Sl.No
Description
Specification
Pump data
1
Quantity
1 No
2
Type
Single Screw Single Stage
3
Capacity
3 cum/hr
4
Head
50 m
5
Speed
325 rpm
6
MOC of Rotor
SS 304
7
MOC of Stator
EPDM
8
Make
Heliflow / eq.
Motor data
9
Motor type
TEFC Squirrel cage induction type
10
Motor rating
3 HP
11
Phase
3 phase
12
Voltage / Frequency
415 v +/- 10% , 50 Hz +/- 10%
13
MOC
CI
14
Make
Kirloskar / eq.
23
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Filter Press Unit
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Filter Press Unit data
1
Quantity
1 No
2
Type
Manual Hydraulic
3
Capacity
3 cum/hr
4
Operating Pressure
5 Kg/cm2
5
MOC of Structure
MS
6
No of Plates
10
7
No. of Chambers
9
8
Size
470mm x 470mm
9
MOC of Plates
PP
10
Make
Swarna Sankara / Isha / eq.
24
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Hypo Dosing System
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
Sl.No
Description
Specification
Pump data
1
Quantity
1 No
2
Type
Electronic metering type
3
Capacity
0 – 10 lph
4
Pressure
2 ksc
5
MOC
PP
6
Rating
60 W
7
Make
Prominent / eq.
Tank data
8
Quantity
1 No
9
Type
Cylindrical vertical
10
Capacity
200 ltrs
11
MOC
HDPE
12
Make
Sintex / eq.
25
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Filter Feed Pump
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
Sl.No
Description
Specification
Pump data
1
Quantity
2 No (1W +1S)
2
Type
Centrifugal Monobloc
3
Capacity
17 cum/hr
4
Head
30 m
5
MOC
CI
6
Speed
2760 rpm
7
Model
KDS 538++
8
Make
Kirloskar / eq.
Motor data
9
Type
TEFC Squirrel Cage Induction type
10
Motor rating
5 HP
11
Phase
3 phase
12
Voltage / Frequency
415 v +/- 10% , 50 Hz +/- 10%
13
MOC
CI
14
Make
Kirloskar / eq.
26
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
SEWAGE TREATMENT PLANT
Specification of Pressure Sand filter
Client
: M/S. Alliance Mall, Chennai
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Vessel data
1
Quantity
1 no
2
Type
Vertical pressure vessel
3
Capacity
17 cum/hr
4
Diameter
1500 mm
5
HOS
1800 mm
6
MOC
MS-Epoxy
7
Shell Thickness
6 mm
8
Dish Thickness
8 mm
9
Working pressure
2.5 kg/cm2
10
Design Pressure
3.2 Kg/cm2
11
Test Pressure
6 Kg/cm2
12
Make
HECS
Frontal Piping data
13
Size
100 NB
14
Accessories
Flanges, Elbow, Tee
15
MOC
MS
16
Type of Valves
Butterfly Valves
17
Size of Valves
100 NB / 40 NB
18
Make of Pipes
Jindal / eq.
19
Make of Valves
Intervalve / eq.
Media Details
20
25 – 50mm Pebbles
100 mm
21
12 – 25mm Pebbles
100 mm
22
6 – 12 mm Pebbles
200 mm
23
3 - 6 mm Pebbles
200 mm
24
Coarse Sand
350 mm
25
Fine Sand
500 mm
27
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall, Chennai
Pressure Sand Filter:
Flow rate Q
:
17 cum/hr
Filtration rate for PSF (V)
:
10 m3/m2 hr
Q
:
AxV
A
:
17 / 10
:
1.7 SQ.M
:
1.7 X 4 / 3.14
:
2.16
:
1.47 M
2
D
D
Diameter provided is 1.5 m
Hence adequate
28
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Technical Specification
Client
Contractor
M/S. Alliance Mall Developers,
M/s. Hubert Enviro Care Systems (p) ltd
Coimbatore
Chennai – 83
Description
P.O. No.
For Approval
1
DD-AMD-STP-TS-01
Doc. No.
0
Rev.
25.07.13
Date
CR
Prepared by
JRM
C.E.O
CR
Checked by
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
Technical Specification for Sewage Treatment Plant
1.0
Project & Business Objectives
M/S. Hubert Enviro Care Systems (P) Ltd seeks to provide the best technology for
the supply of Sewage treatment plant.
2.0
Scope of Work
The Scope of our work includes as follows

Design & detailed Engineering

Fabrication & Supply of all electromechanical equipments

Erection of all equipments

Testing & Commissioning of all equipments
Note: All Civil Works are under Client’s scope.
3.0
Design Basis:
STP
4.0
Plant Capacity
-
207 KLD
Operating hours
-
24 hrs
Plant flow rate
-
8.625 cum/hr
Design flow rate
-
9 cum/hr
Quality logistics:
MBBR Technology
S.No
2
Description
Unit
STP Inlet
STP Outlet
Standards
7-8
6.5 – 7.5
6.5 – 8.5
1
pH
2
TSS
mg/l
200 - 250
< 20
< 30
3
BOD
mg/l
350 - 400
< 20
< 20
4
COD
mg/l
400 - 500
< 100
< 250
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
5.0 Battery Limit:
1. Sewage Inlet & outlet is clients scope
2. Incomer Electrical power - 415 Volts and 50 Hz
3. Power incomer to our panel is under client’s scope
4. Cabling for Panel to the individual equipments is under Contractor’s scope
5. Construction Water & Power is under Client’s scope.
6. Site clearance & handing over of the site to contractor is under Client’s scope.
6.0
7.0
Connectivity
Inlet Port
: 100 mm
Outlet port
: 100 mm
Codes & Standards:
All design; fabrication, inspection, and testing of the plant will be done with respect
to the latest Indian Standards. Incase of non-availability of standards, good
engineering practice will be adopted.
Standards to be followed:
Plain & reinforced cement concrete
– IS 456: 2000
Concrete structure for the storage of liquids – IS 3370: 1981-88
Pressure vessels
– ASME SEC VIII
Pumps
– IS 5120
Others
– Available IS standards.
Incase of non-availability of standards, good engineering practice will be
adopted.
9.0
Process description:
MBBR Technology
The sewage generated from the various sources will be collected in the collection
tank through the bar screen chamber in order to remove the floating materials and
particle size greater than 15mm. The Screened sewage is then led to the aeration
tank.
3
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
In the aeration tank, air is diffused through special type of diffusers to oxidize the
organic matters with the help of air blower & diffuser arrangement. Biological
treatment takes place through MBBR media. Then the overflow from aeration tank
is sent to the Clarifier tank for settling. The bioflocs formed in the aeration tank will
be settled at the bottom of the Clarifier tank through Clarifier rake mechanism and
the settled sludge will be pumped to the sludge holding tank through the return
sludge pump. From sludge holding tank, the sludge will be fed to filter press unit
for dewatering purpose through screw pumps.
The clarified overflow will be collected in the Clarified water tank from where it is
pumped to the Pressure Sand Filter, Activated Carbon Filter through Filter feed
pump for the removal of suspended solids, organic matter and odour. UV dosing is
given for disinfection purpose. The filtered water is stored in the treated water tank
from where it is usde for gardening purpose.
4
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
TECHNICAL SPECIFICATIONS
OF
CIVIL WORKS
5
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Collection Tank (UG)
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Tank Data
1
Quantity
1 No
2
Capacity
72.16 Cum
3
Length
8.2 m
4
Width
4m
5
Liquid depth
2.2 m
6
Total Height
3.5 m
7
Invert Level
1m below FGL
8
MOC
RCC - M30
9
Wall Thickness
As per the structural design
10
Raft Thickness
As per the structural design
11
PCC
As per the structural design
12
Base Reinforcement Details
As per the structural design
13
Wall Main Reinforcement Details
As per the structural design
14
Wall Distributer Reinforcement
As per the structural design
Details
15
Plastering
CM 1:3
16
Plastering Thickness
12 mm
17
Submersible Pump Pit
1.5m x 0.5m x 0.5m
Adequacy calculation
Volume of Collection tank V
-
72.16 cum
Plant Flow Rate Q
-
9 cum/hr
Retention time T
-
V/Q
-
72.16 /9
-
8.02 hrs
Standard retention hrs for Collection tank is 6 hrs – 8 hrs
Provided retention hrs is > or = Standard retention hrs.
Hence adequate.
6
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Screen Chamber (UG)
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Tank data
1
Quantity
1 No
2
Capacity
0.324 cum
3
Length
1.2 m
4
Width
0.6 m
5
Liquid depth
0.45 m
6
Depth
1.6 m
7
Wall Thickness
As per the structural design
8
MOC
RCC
9
Base Reinforcement
As per the structural design
10
Wall Reinforcement
As per the structural design
11
Plastering
CM 1:3
12
Plastering Thickness
12 mm
Adequacy calculation
Volume of Bar Screen Chamber V
-
0.324 cum
Plant Flow Rate Q
-
9 cum/hr
Retention time T
-
V/Q
-
0.324 /9
-
0.036 hrs
-
2.16 mins
Standard retention hrs for Bar Screen chamber is 1 min – 5 mins
Provided retention hrs is > or = Standard retention hrs.
Hence adequate.
7
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Aeration Tank (AG)
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Tank Data
1
Quantity
1 No
2
Capacity
108.8 cum
3
Length
8.5 m
4
Width
4m
5
Liquid depth
3.2 m
6
Total Height
3.5 m
7
MOC
RCC - M30
8
Wall Thickness
As per the structural design
9
Raft Thickness
As per the structural design
10
PCC
As per the structural design
11
Base Reinforcement
As per the structural design
12
Wall Main Reinforcement
As per the structural design
13
Wall Distributer Reinforcement
As per the structural design
14
Plastering
CM 1:3
15
Thickness of Plastering
12 mm
Adequacy calculation
Volume of Aeration tank V
-
108.8 cum
Plant Flow Rate Q
-
9 cum/hr
Retention time T
-
V/Q
-
108.8 /9
-
12.1 hrs
Standard retention hrs for Aeration tank is 8 hrs – 12 hrs
Provided retention hrs is > or = Standard retention hrs.
Hence adequate.
8
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Clarifier Tank (AG)
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Tank Data
1
Quantity
1 No
2
Capacity
35.19 cum
3
Diameter
4m
4
Liquid Depth
2.8 m
5
Total Height
3.5 m
6
MOC
RCC – M30
7
Wall Thickness
As per the structural design
8
Raft Thickness
As per the structural design
9
PCC
As per the structural design
10
Base Reinforcement Details
As per the structural design
11
Wall Main Reinforcement Details
As per the structural design
12
Wall Distributer Reinforcement
As per the structural design
Details
13
Plastering
CM 1:3
14
Thickness of Plastering
12 mm
Adequacy calculation
Volume of Clarifier tank V
-
35.19 cum
Plant Flow Rate Q
-
9 cum/hr
Retention time T
-
V/Q
-
35.19 /9
-
3.9 hrs
Standard retention hrs for Clarifier tank is 3 hrs – 3.5 hrs
Provided retention hrs is > or = Standard retention hrs.
Hence adequate.
9
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Sludge Holding tank (AG)
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Tank Data
1
Quantity
1 No
2
Capacity
12 cum
3
Length
1m
4
Width
4.0 m
5
Liquid Depth
3m
6
Total Height
3.5 m
7
MOC
RCC – M30
8
Wall Thickness
As per the Structural design
9
Raft Thickness
As per the Structural design
10
PCC
As per the Structural design
11
Base Reinforcement Details
As per the Structural design
12
Wall Main Reinforcement Details
As per the Structural design
13
Wall Distributer Reinforcement
As per the Structural design
Details
14
Plastering
CM 1:3
15
Thickness of Plastering
12 mm
Adequacy calculation
Volume of Sludge holding tank V
-
12 cum
Plant Flow Rate Q
-
9 cum/hr
Retention time T
-
V/Q
-
12 /9
-
1.33 hrs
Standard retention hrs for Sludge Holding tank is 1 hrs – 1.5 hrs
Provided retention hrs is > or = Standard retention hrs.
Hence adequate.
10
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Clarified Water Tank (AG)
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Tank Data
1
Quantity
1 No
2
Capacity
19.2 cum
3
Length
2m
4
Width
4m
5
Liquid Depth
2.4 m
6
Total Height
3.5 m
7
MOC
RCC - M30
8
Wall Thickness
As per the structural design
9
Raft Thickness
As per the structural design
10
PCC
As per the structural design
11
Base Reinforcement Details
As per the structural design
12
Wall Main Reinforcement Details
As per the structural design
13
Wall Distributer Reinforcement
As per the structural design
Details
14
Plastering
CM 1:3
15
Thickness of Plastering
12 mm
Adequacy calculation
Volume of Clarified water tank V
-
19.2 cum
Plant Flow Rate Q
-
9 cum/hr
Retention time T
-
V/Q
-
19.2 /9
-
2.13 hrs
Standard retention hrs for Clarified water tank is 1.5 hrs – 2 hrs
Provided retention hrs is > or = Standard retention hrs.
Hence adequate.
11
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Treated Water Tank
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Tank Data
1
Quantity
1 No
2
Capacity
48 cum
3
Length
4m
4
Width
4m
5
Liquid Depth
3m
6
Total Height
3.5 m
7
MOC
RCC - M30
8
Wall Thickness
As per the structural design
9
Raft Thickness
As per the structural design
10
PCC
As per the structural design
11
Base Reinforcement Details
As per the structural design
12
Wall Main Reinforcement Details
As per the structural design
13
Wall Distributer Reinforcement
As per the structural design
Details
14
Plastering
CM 1:3
15
Thickness of Plastering
12 mm
Adequacy calculation
Volume of Treated Water tank V
-
48 cum
Plant Flow Rate Q
-
9 cum/hr
Retention time T
-
V/Q
-
48 /9
-
5.33 hrs
Standard retention hrs for Treated water tank is 4 hrs – 6 hrs
Provided retention hrs is > or = Standard retention hrs.
Hence adequate.
12
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
TECHNICAL SPECIFICATIONS
OF
ELECTROMECHANICAL
WORKS
13
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Raw Sewage Transfer Pump
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
Sl.No
Description
Specification
Pump data
1
Quantity
2 No (1W+1S)
2
Type
Submersible Nonclog
3
Capacity
9 cum/hr
4
Head
15 - 20 m
5
Speed
2900 rpm
6
Seal
Gland Packing
7
Pump Delivery Size
50 NB
8
Motor rating
2 HP
9
Phase
3 phase
10
Voltage / Frequency
415 v +/- 10% , 50 Hz +/- 10%
11
Class of insulation
F
12
Model
1500 CW
13
MOC
CI
14
Make
Kirloskar / eq.
14
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Bar Screen
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Screen data
1
Quantity
1 No
2
Opening size
15 mm
3
Size of Flat
25 x 5mm.
4
Width
600 mm
5
Height
1600 mm
6
MOC
MS – Epoxy
7
Make
HECS
15
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Air Blower
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Air Blower Data
1
Quantity
2 No (1W + 1S)
2
Type
Twin Lobe Rotary
3
Capacity
300 cum/hr
4
Pressure
0.6 kg/cm2
5
MOC
CI
6
Model
65 AC
7
Size
80 mm
8
Make
Kay / eq.
Motor Data
9
Quantity
2 No (1W + 1S)
10
Type
TEFC Squirrel Cage Induction
11
MOC
CI
12
Speed
1440 rpm
13
Voltage / Frequency
415 V / 50 Hz
14
Motor Rating
15 HP
15
Power Supply
3 Phase
16
Make
Kirloskar / eq.
Adequacy calculation
Assume O2 requirement = 2 kg of O2/ 1 kg of BOD
1kg of BOD / 2 kg of O2
Assume BOD for sewage = 400 mg/l = 0.40 kg/m3
BOD Load = 207 x 0.40
= 82.8 kg of BOD/day
O2 requirement = 82.8 x 2
= 165.6 kg of O2/day
Oxygen transfer @ 16% of SOTR = 165.6 / (0.16 x 0.23x 0.65 x 0.95)
= 165.6 / 0.023 = 7200
16
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
α = 0.65; β = 0.95
Density = 1.16 => 7200 / 1.16 = 6206.9 m3/day
Air requirement = 6206.9 / 24 = 258.62 m3/hr
Therefore 300 m3/hr (1 + 1) each for aeration tank, the air flow rate is adequate.
17
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Diffusers
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Coarse Bubble Diffuser Data
1
Quantity
8 No
2
Type
Tubular Coarse bubble
3
Diameter
90 mm Dia
4
Length
1000 mm
5
MOC
EPDM
6
Location
Collection tank
7
Make
HECS
Fine Bubble Diffuser Data
8
Quantity
22 No
9
Type
Tubular Fine bubble
10
Diameter
90 mm Dia
11
Length
1000 mm
12
MOC
EPDM
13
Location
Aeration tank
14
Make
HECS
Adequacy calculation:
Blower capacity = 300 cum/hr
Air flow rate per diffuser = 10 m3/hr
Therefore no. of diffusers required = 300 / 10 = 30 nos
No. of diffusers provided = 30 nos
Hence it’s adequate.
18
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of MBBR Media
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Media Data
1
Quantity
1 Lot
2
Type
Moving Bed Bio Reactor
3
Surface area
450 m2 / m3
4
MOC
PVC
5
Location
Aeration tank
6
Accessories
SS mesh at the outlet of the aeration
tank to avoid the escape of media
7
Make
HECS
19
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Clarifier Rake Mechanism
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Feed Well data
1
Quantity
1 no
2
Type
Central driven
3
Feed well diameter
800 mm
4
Feed well Height
1500 mm
5
MOC of Feed Well
MS – Epoxy
6
Supports
MS Angle / Channel
7
Make
HECS
Rake Mechanism
8
Quantity
1 No (4 m diameter)
9
Structure
Channel / Angles
10
MOC of Rake
MS Epoxy
11
Accessories
Rubber Squeezes, Bolt, nuts etc
12
Make
HECS
Drive Head data
13
Quantity
1 No
14
Drive Head diameter
450 mm
15
Ratio
50 : 1
16
MOC
CI
Gearbox data
17
Quantity
1 No
18
Type
Foot Mounted
19
Ratio
70 : 1
20
MOC
CI
21
Make
Elecon / eq.
Motor data
22
Quantity
1 No
23
Type
TEFC Squirrel Cage Induction
24
MOC
CI
25
Rating
2 HP
26
Power Supply
3 Phase
27
Voltage / Frequency
415 V / 50 Hz
28
Make
Kirloskar / eq.
29
Accessories
Love jaw Coupling, Gear Sprockets ,
Chain with links
20
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Return Sludge Pump
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
Sl.No
Description
Specification
Pump data
1
Quantity
2 No (1W + 1S)
2
Type
Centrifugal Nonclog
3
Capacity
3 cum/hr
4
Head
12 - 15 m
5
Speed
2760 rpm
6
Model
SP ‘O’
7
MOC
CI
8
Make
Kirloskar / eq.
Motor data
9
Motor type
TEFC Squirrel Cage Induction
10
Motor rating
1 HP
11
Phase
3 phase
13
Voltage / Frequency
415 v +/- 10% , 50 Hz +/- 10%
14
MOC
CI
15
Make
Kirloskar / eq.
21
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Screw Pump
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
Sl.No
Description
Specification
Pump data
1
Quantity
1 No
2
Type
Single Screw Single Stage
3
Capacity
2 cum/hr
4
Head
50 m
5
Speed
325 rpm
6
MOC of Rotor
SS 304
7
MOC of Stator
EPDM
8
Make
Heliflow / eq.
Motor data
9
Motor type
TEFC Squirrel cage induction type
10
Motor rating
2 HP
11
Phase
3 phase
12
Voltage / Frequency
415 v +/- 10% , 50 Hz +/- 10%
13
MOC
CI
14
Make
Kirloskar / eq.
22
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Filter Press Unit
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Filter Press Unit data
1
Quantity
1 No
2
Type
Manual Hydraulic
3
Capacity
2 cum/hr
4
Operating Pressure
5 Kg/cm2
5
MOC of Structure
MS
6
No of Plates
8
7
No. of Chambers
7
8
Size
470mm x 470mm
9
MOC of Plates
PP
10
Make
Swarna Sankara / Isha / eq.
23
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Filter Feed Pump
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
Sl.No
Description
Specification
Pump data
1
Quantity
2 No (1W +1S)
2
Type
Centrifugal Monobloc
3
Capacity
9 cum/hr
4
Head
30 m
5
MOC
CI
6
Speed
2760 rpm
7
Model
KDS 335++
8
Make
Kirloskar / eq.
Motor data
9
Type
TEFC Squirrel Cage Induction type
10
Motor rating
3 HP
11
Phase
3 phase
12
Voltage / Frequency
415 v +/- 10% , 50 Hz +/- 10%
13
MOC
CI
14
Make
Kirloskar / eq.
24
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Pressure Sand filter
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Vessel data
1
Quantity
1 no
2
Type
Vertical pressure vessel
3
Capacity
9 cum/hr
4
Diameter
1100 mm
5
HOS
1500 mm
6
MOC
MS-Epoxy
7
Shell Thickness
6 mm
8
Dish Thickness
8 mm
9
Working pressure
2.5 kg/cm2
10
Design Pressure
3.2 Kg/cm2
11
Test Pressure
6 Kg/cm2
12
Make
HECS
Frontal Piping data
13
Size
65 NB
14
Accessories
Flanges, Elbow, Tee
15
MOC
MS
16
Type of Valves
Butterfly Valves
17
Size of Valves
65 NB / 40 NB
18
Make of Pipes
Jindal / eq.
19
Make of Valves
Intervalve / eq.
Media Details
20
25 – 50mm Pebbles
100 mm
21
12 – 25mm Pebbles
100 mm
22
6 – 12 mm Pebbles
100 mm
23
3 - 6 mm Pebbles
100 mm
24
Coarse Sand
250 mm
25
Fine Sand
450 mm
25
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
Pressure Sand Filter:
Flow rate Q
:
9 cum/hr
Filtration rate for PSF (V)
:
10 m3/m2 hr
Q
:
AxV
A
:
9 / 10
:
0.9 SQ.M
:
0.9 X 4 / 3.14
:
1.146
:
1.07 M
2
D
D
Diameter provided is 1100 mm
Hence adequate
26
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
SEWAGE TREATMENT PLANT
Specification of Activated Carbon filter
Client
: M/S. Alliance Mall Developers, Coimbatore
Contractor : M/S. Hubert Enviro Care Systems (P) Ltd., Chennai
S.No
Description
Specification
Vessel data
1
Quantity
1 no
2
Type
Vertical pressure vessel
3
Capacity
9 cum/hr
4
Diameter
1100 mm
5
HOS
1500 mm
6
MOC
MS-Epoxy
7
Shell Thickness
6 mm
8
Dish Thickness
8 mm
9
Working pressure
2.5 kg/ cm2
10
Design Pressure
3.2 kg/ cm2
11
Test Pressure
6 kg/ cm2
12
Make
HECS
Frontal Piping data
13
Size
65 NB
14
Accessories
Flanges, Elbow, Tee
15
MOC
MS
16
Type of Valves
Butterfly Valves
17
Size of Valves
65 NB / 40 NB
18
Make of Pipes
Jindal / eq.
19
Make of Valves
Intervalve / eq.
Media Details
20
25 – 50mm Pebbles
100 mm
21
12 – 25mm Pebbles
100 mm
22
6 – 12 mm Pebbles
100 mm
23
3 - 6 mm Pebbles
100 mm
24
Coarse Sand
250 mm
25
Activated Carbon
450 mm
27
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
M/S. Alliance Mall Developers, Coimbatore
Activated Carbon Filter:
Flow rate Q
:
9 cum/hr
Filtration rate for ACF (V)
:
10 m3/m2 hr
Q
:
AxV
A
:
9 / 10
:
0.9 SQ.M
:
0.9 X 4 / 3.14
:
1.146
:
1.07 M
2
D
D
Diameter provided is 1100 mm
Hence adequate
28
Hubert Enviro Care Systems (p)Ltd
( An ISO 9001 – 2000 Company )
PROZONE RESIDENTIAL
AT COIMBATORE
S. No. Load Description
1
2
3
4
5
6
7
8
9
10
11
12
13
Light points
Light Points Wall
C. Fan
Ex. Fans
6A Half Point
6A socket
16A Socket
16A Fridge
20 A geyser pt.
Air Conditioning
units
Telephone Point
Data Point
TV Point
ELECTRICAL LOAD CALCULATION
Qty.
1BHK
Qty.
2BHK
Qty.
3BHK
5
4
4
2
3
7
2
1
1
9
7
5
3
4
11
2
1
2
11
10
6
4
5
14
2
1
3
Unit
Load
(kW)
0.04
0.025
0.08
0.06
0.1
0.1
0.5
0.75
2
2
3
4
2
1
2
3
1
3
4
2
4
Diversity
factor
TCL 1 BHK
TCL 2
TCL 3 BHK MD 1 BHK MD 2 BHK MD 3 BHK
(kW)
BHK (kW) TYPE (kW)
(kW)
(kW)
(kW)
0.6
0.6
0.6
0.2
0.2
0.4
0.3
0.3
0.2
0.20
0.10
0.32
0.12
0.30
0.70
1.00
0.75
2.00
0.36
0.18
0.40
0.18
0.40
1.10
1.00
0.75
4.00
0.44
0.25
0.48
0.24
0.50
1.40
1.00
0.75
6.00
0.12
0.06
0.19
0.02
0.06
0.28
0.30
0.23
0.40
0.22
0.11
0.24
0.04
0.08
0.44
0.30
0.23
0.80
0.26
0.15
0.29
0.05
0.10
0.56
0.30
0.23
1.20
1.2
0.4
2.40
3.60
4.80
0.96
1.44
1.92
0.25
0.2
1
0.6
0.25
0.40
0.25
0.60
0.50
0.80
0.25
0.24
0.25
0.36
0.50
0.48
Total
8.54
12.82
17.16
3.11
4.49
6.04
Say
9
13
17
3
4.5
6
1/6
PROZONE RESIDENTIAL
AT COIMBATORE
For Internal Area
Sr. no
Description
1
TOTAL
1 BHK
Total
Flats
TCL/Flat
(kW)
216
216
9
TCL all
Flats
(kW)
1944
1944
MD/Flat
(kW)
MD all Flats
(kW)
3
648
648
Common Area Calculation
Sr. No. Area Description
1
2
3
4
5
Area in
Sq.ft.
Lift lobby
Staircase
Passage
PHE Load
Lifts
3617
8830
16372
Unit
Watts/Sq. Ft.
1
3
1
0.36
1
15
Total Load For Common area Load In kW
Load Calculation
Total Connected Load
Total Demand Load
ELECTRICAL LOAD CAL.-TOWER A
2050
703
Total
Connected
Load (kW)
3.6
3.2
16.4
38
45
106
Diversity
0.6
0.6
0.6
0.5
0.5
Total Max.
Total Load Total Load
Demand
on DG
on DG @
Load
2.2
2.2
1.9
1.9
9.82
9.8
19.0
0.0
23
23
55
36
kW
kW
2/6
PROZONE RESIDENTIAL
AT COIMBATORE
For Internal Area
Sr. no
Description
1
2
TOTAL
2 BHK
3 BHK
Total
Flats
TCL/Flat
(kW)
72
72
144
13
17
TCL all
Flats
(kW)
936
1224
2160
MD/Flat
(kW)
MD all Flats
(kW)
4.5
6
324
432
756
Common Area Calculation
Sr. No.
1
2
3
4
5
Area Description
Area in
Sq.ft.
Unit
Lift lobby
6555
Staircase
10511
Passage
12400
PHE Load
1
Lifts
4
Total Load For Common area Load In kW
Load Calculation
Total Connected Load
Total Demand Load
ELECTRICAL LOAD CALCULATION- TOWER B
2276
816
Watts/Sq.
Ft.
1
0.36
1
15
Total
Connected
Load (kW)
6.6
3.8
12.4
33
60
116
Diversity
0.6
0.6
0.6
0.5
0.5
Total Max. Total Load
Demand Load
on DG
3.9
2.3
7.44
16.5
30
60
3.9
2.3
7.4
0.0
30
44
kW
kW
3/6
PROZONE RESIDENTIAL
AT COIMBATORE
For Internal Area
Sr. no
Description
1
2
TOTAL
2 BHK
3 BHK
Total
Flats
TCL/Flat
(kW)
72
108
180
13
17
TCL all
Flats
(kW)
936
1836
2772
MD/Flat
(kW)
MD all Flats
(kW)
4.5
6
324
648
972
Common Area Calculation
Sr. No.
1
2
3
4
5
Area Description
Area in
Sq.ft.
Unit
Lift lobby
6781
Staircase
10172
Passage
16469
PHE Load
1
Lifts
5
Total Load For Common area Load In kW
Load Calculation
Total Connected Load
Total Demand Load
ELECTRICAL LOAD CALCULATION - TOWER C
2914
1046
Watts/Sq.
Ft.
1
0.36
1
15
Total
Connected
Load (kW)
6.8
3.7
16.5
40
75
142
Diversity
0.6
0.6
0.6
0.5
0.5
Total Max. Total Load
Demand Load
on DG
4.1
2.2
9.88
20.0
38
74
4.1
2.2
9.9
0.0
38
54
kW
kW
4/6
PROZONE RESIDENTIAL
AT COIMBATORE
Sr. No.
Area Description
1
2
3
4
5
Fire Fighting Load
STP Load
External Lighting Load
Basement Lighting Load
Stilt Floor Parking Load
Common Area Calculation
Total
Area in
Watts/S Connecte
Unit
Diversity
Sq.ft.
q. Ft.
d Load
(kW)
1
136
0
1
126
0.5
1
10
0.5
53448
0
0.5
27
0.5
53499
0
0.5
27
0.5
Total Load For Common area Load
In kW
ELECTRICAL LOAD CALCULATION- OTHER COMMON LOAD
272
Total
Max. Total Load
Demand
on DG
Load
0.0
0.0
63.0
63.0
5.0
5.0
13.4
13.4
13.4
13.4
95
95
5/6
PROZONE RESIDENTIAL
AT COIMBAOTRE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Summary
Total Connected Load for TOWER A
Maximum Demand for TOWER A
Total Connected Load for TOWER B
Maximum Demand for TOWER B
Total Connected Load for TOWER C
Maximum Demand for TOWER C
Total Connected Load for Common Load
Maximum Demand for Common Load
TOTAL CONNECTED LOAD FOR PROJECT
TOTAL MAXIMUM DEMAND LOAD FOR PROJECT
Consider Overall Load Factor
Total Demand Load
Demand Load
Transformer Calculation
2050
703
2276
816
2914
1046
272
95
7512
2660
0.8
2128
3192
15
Maximum permissible transformer size
500
kVA
16
Total Transformers Required
7
Nos.
% Loading on Transformers
91
%
Total load on DG
Consider P.F@0.8
228
286
Consider @ 80% Loading
357
KW
KVA
KVA
A
17
18
2
2.1
2.2
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
kVA
Proposed Transformer of 500 KVA x 7 Nos.
DG set Calculation
Proposed DG set is 400 KVA (Considered fire
fighting load)
SUMMARY- ELECTRICAL LOAD
6/6
POWER SAVING CALCULATION SHEET
Power Saving Sheet For all Buildings
Sr.No.
1
2
3
Description
Rehab B-1
Rehab B-3C
Rehab B-6
POWER SAVING CAL.
TotalDemand Load
1200
#REF!
#REF!
Total Counted
Load
435
478
591
Total
% Saving
9.12
#REF!
#REF!
#REF!
1/28
POWER SAVING CALCULATIONS FOR TOWER A
POWER SAVING BY USING LED / T5 LIGHTS FOR ALL AREAS
Sr. no
Description
1
Tower A
1BHK Flats
Total for Flats
Internal Flat Lighting
No. of
Details using 25W Energy
No. of
Details using 40W Conventional efficient T5 lights with
incandescent
Total No. of flourescent tube
Lights
and
20W Electronic Ballast and 9W CFL
bulbs
No. of Flats Tube
Fixtures/Flat lights considered
incandescent bulbs
considered per
considered for this project for
per flat
flat
power saving
Lighting
Lighting Lighting load for all
Lighting load/Flat load for all
load/Flat
flats
flats
9
5
4
216
216
280
280
60480
60480
Common Areas
Details for Flourescent Tube Lights
Sr. no
1
2
3
4
Description
Lift Lobby
Staircases
Passage
Refuge Area
TOTAL
Area in Sq.ft
Type of Light
Lighting load
40 W
40 W
40 W
40 W
1680
1680
7920
0
11280
3617
8830
16372
28819
Details with using LED lights
considered for this peoject
Type of
Lighting load
Light
20W
840
9W
378
15W
2970
20W
0
4188
No. of
Fixtures
42
42
198
0
282
For Flats (Considering 60% diversity)
Total Lighting Load using
36
kW
conventional lights
Total Lighting Load using
21
kW
power saving lights
Note: For Internal flat lighting, we have considered the Energy
efficient Lighting fixtures to be used with electronic ballasts
against conventional flouroscent tube lights with conventional
ballasts. This will save upto 50% of energy utilised for light
fixtures. For Common areas we have considered LED light fixtures
against conventional T5 light fittings.
161
161
34776
34776
Consumption per day using
conventional lights (@ 8
hous)
Consumption per day using
power saving lights (@ 8
hous)
290
kW /day
167
kW /day
For Common Areas
Total Lighting Load using
11
flourescent lights
Total Lighting Load using LED
lights
Consumption per day using
flourescent lights (@ 12
hous)
Consumption per day using
LED lights (@ 12 hous)
4
kW
Note: For Internal flat lighting, we have considered the Energy
efficient Lighting fixtures to be used with electronic ballasts
against conventional flouroscent tube lights with conventional
ballasts. This will save upto 50% of energy utilised for light
fixtures. For Common areas we have considered LED light fixtures
against conventional T5 light fittings.
kW
135
kW /day
50
kW /day
Power saving by using VFD and APFC Panel on Lifts
Sr. no
Description
TCL in kW
1
Lifts
45
MD using in
conventional
Lifts
27
Power
consumption
per day in kWH
(@ 3 hr.)
81
MD using
Lifts with
Power consumption
VFD and
per day in kWH
APFC panel
18.9
56.7
Sr. no
1
Sr. no
1
Power saving by using VFD and APFC Panel on Water Pumps with 90% Efficiency
Using Water pumps with 60 % Effeiciency
Using VFD and APFC Panel on Water Pumps with
Power
MD using in
MD using
consumption per
Power consumption
TCL in kW
conventional
TCL in kW
VFD and
day in kWH (@
per day in kWH
manner
APFC panel
6hr.)
38
19
114
38
13.3
79.8
Power saving by using MBBR type STP with VFD
Using Conventional type STP
Using MBBR Type STP with VFD
Power
Power consumption
TCL in kW
MD in kW consumption per
TCL in kW
MD in kW
per day in kWH
day in kWH
126
126
2520
126
100.8
2016
ENERGY SAVING FOR EXTERNAL LIGHTING
Power
Power
Assumed
Consumptio No. of days of usage Consumpti
Operative Hours
n / day
in an year
on / year
/ day
(kWH)
(kWH)
Connected
Load (kW)
Demand Load
(kW)
10
10
12
120
365
43800
3.0
3.0
12
36
365
13140
Using MH lamps
(150W)
10
10
12
120
275
33000
Using LED lamps
(45W) considered
for this project
3.0
3.0
12
36
275
9900
Description
Using MH lamps
(150W)
Using LED lamps
(45W)
Total
Consumption
Using Solar
Power
POWER SAVING CALCULATIONS WITH SOLAR WATER HEATERS
Tower
No. of units
1BHK
216
Total
216
No. of
TCL per unit
Geysers per
(2kW per Geyser)
unit
1
2
TCL For Total
unit (2kW per
Geyser)
432
Power
Consumpti
Power
on for 50 %
Consumptio Power Consumption
of
n / day (in per Year on Utility
requiremen
kWH for 1 Power (365 days)
t per Year
Hr / Day)
on Utility
Power
129.6
47304
23652
Power
Consump
tion for
50 % of
requirem
ent per
Year on
Solar
Power (40
days)
3110.4
1
2
432
129.6
47304
23652
3110.4
Total Power Consumption per year on Utility Power
23652
kWH
Total Power Consumption per year with Solar Power
3110.4
kWH
Note: We have considered solar water heating for only 50 % of Hot water requirement as per availability of clear space on
Terrace level
POWER SAVING CALCULATIONS WITH SOLAR WATER HEATERS
Sr. No.
1
Sr.No.
1
Tower
No. of units
No. of Geysers
per unit
TCL per unit
(2kW per
Geyser)
1 BHK
Total
216
1
2
216
1
2
Total Power Consumption per year on Utility Power
Total Power Consumption per year on Solar Power
Power saving with Solar water heaters
Description
Area (sq.ft.)
Usable Area
kW
Tower 1 (Terrace)
6512
3256
326
Power
Consumptio
n / day (in
kWH for 1
Hr / Day)
432
432
50% (kW)
163
Power
Power
Consump
Power Consumption Consumpti tion per
/ day on solar water on per Year Year on
(in kWH for 1 Hr / on Utility
Solar
Day)
Power (365 Power
days)
(275
days)
163
157680
44772
163
157680
44772
157680
kWH
44772
kWH
28
%
Required (kW)
432
POWER SAVING SUMMARY
Power
consumption
/year without
Energy saving
measures kWh
Total
Difference
Consumption / in power
year by using consumptio
Energy saving
n in kWh
measures
Sr.No
Description
Maximum
Demand in
(kW)
1
Common Lighting(parking
+
common areas)
4
49406
18343
31063
2
Internal
Lighting
21
105961
60928
45033
56.7
29565
20696
8870
79.8
41610
29127
12483
3
4
Flat
VFD and APFC
Panel on Lifts
VFD and APFC
Panel on 90%
Effcient Water
5
MBBR type STP
with VFD
100.8
919800
735840
183960
7
External Lighting
10
43800
9900
33900
8
Water Heating on
Solar
TOTAL
163
157680
44772
112908
435
1347822
919605
428217
Total Demand Load
1200
Power Consumption in kWH
/ day
1200
Total Counted load ( where
enregy saving tried)
Total Un Counted load (
where enregy saving not
tried)
Consumption in kWH / year
(Without Energy saving
measures
Consumption in kWH / year
(With Energy saving
measures
Difference
Percentage Saving
435
765
4696974
4268756
428217
9.1 %
POWER SAVING CALCULATIONS FOR Tower B
POWER SAVING BY USING LED / T5 LIGHTS FOR ALL AREAS
Internal Flat Lighting
Sr. no
Description
1
2
Tower B
2 BHK Flats
3 BHK Flats
Total for Flats
No. of flourescent
Total No. of
tube lights
Fixtures/Flat
considered per flat
16
21
No. of incandescent
bulbs considered per
flat
9
11
7
10
No. of
Flats
72
72
144
Details using 25W Energy
Details using 40W
efficient T5 lights with
Conventional
Tube
Electronic Ballast and 9W CFL
Lights
and
20W
considered for this project for
incandescent bulbs
power saving
Lighting
Lighting
Lighting Lighting load for all
load for all
load/Flat
load/Flat
flats
flats
500
640
1140
36000
46080
82080
Common Areas
Sr. no
2
4
5
6
Description
Lift Lobby
Staircases
Passage
Refuge Area
TOTAL
Area in Sq.ft
6555
10511
12400
Details for Flourescent Tube Lights
Type of Light
Lighting load
40 W
40 W
40 W
40 W
3360
3360
5040
0
11760
29466
Details with using
LED lights considered
Type of Lighting
Light
load
20W
1680
9W
756
15W
1890
20W
0
4326
No. of
Fixtures
84
84
126
294
For Flats (Considering 60% diversity)
Total Lighting Load using
49
kW
conventional lights
Total Lighting Load using
28
kW
power saving lights
Consumption per day using
conventional lights (@ 8
394
kW /day
hrs.)
Note: For Internal flat lighting, we have considered the
Energy efficient Lighting fixtures to be used with electronic
ballasts against conventional flouroscent tube lights with
conventional ballasts. This will save upto 50% of energy
utilised for light fixtures. For Common areas we have
considered LED light fixtures against conventional T5 light
fittings.
288
365
653
20736
26280
47016
Consumption per day using
power saving lights (@ 8 hrs.)
226
For Common Areas
Total Lighting Load using
12
flourescent lights
Note: For Internal flat lighting, we have considered the
Energy efficient Lighting fixtures to be used with electronic
ballasts against conventional flouroscent tube lights with
conventional ballasts. This will save upto 50% of energy
utilised for light fixtures. For Common areas we have
considered LED light fixtures against conventional T5 light
fittings.
kW /day
kW
Total Lighting Load using LED
lights
4
Consumption per day using
flourescent lights (@ 12 hrs.)
141
kW /day
Consumption per day using
LED lights (@ 12 hrs.)
52
kW /day
kW
Power saving by using VFD and APFC Panel on Lifts
Sr. no
Description
TCL in kW
MD using in
conventional Lifts
Power consumption
per day in kWH (@ 3
hrs.)
1
Lifts
60
30
90
MD using Power
Lifts with consumpt
VFD and ion per
APFC
day in
panel
kWH
21
63
Sr. no
1
Sr. no
1
Power saving by using VFD and APFC Panel on Water Pumps with 90% Efficiency
Using Water pumps with 60 % Effeiciency
Using VFD and APFC Panel on Water Pumps
Power
Power
MD using
MD using in
consumpt
consumption per
VFD and
TCL in kW
TCL in kW
conventional
ion per
day in kWH (@ 6
APFC
manner
day in
hrs.)
panel
kWH
33
198
33
19.8
79.2
33
Power saving by using MBBR type STP with VFD
Using Conventional type STP
Using MBBR Type STP with VFD
Power
Power
consumpt
consumption per
TCL in kW
MD in kW
TCL in kW
MD in kW ion per
day in kWH (@ 20
day in
hrs.)
kWH
110
110
2200
110
88
1760
ENERGY SAVING FOR EXTERNAL LIGHTING
Descriptio Connected Load Demand Load Assumed Operative Power Consumption /
n
(kW)
(kW)
Hours / day
day (kWH)
No. of
Power
days of Consumpt
usage in ion / year
an year
(kWH)
Using MH
lamps
(150W)
3
3
12
36
365
13140
Using LED
lamps
(45W)
1.5
1.5
12
18
365
6570
POWER SAVING CALCULATIONS WITH SOLAR WATER HEATERS
Tower
2 BHK
3 BHK
Total
Power
Consumpt
ion for 50
% of
No. of
requirem
No. of units
Geysers per
ent per
unit
Year on
Solar
Power (40
days)
72
2
4
288
86.4
31536
15768
2073.6
72
3
6
432
129.6
47304
23652
3110.4
144
5
10
720
216
78840
39420
5184
Total Power Consumption per year on Utility Power
39420
kWH
Total Power Consumption per year with Solar Power
5184
kWH
Note: We have considered solar water heating for only 50 % of Hot water requirement as per availability of clear space on
Terrace level
Power
Power
Power
Consumptio
Consumpt
Consumpt
n for 50 %
ion per
TCL per unit (2kW TCL For Total unit (2kW ion / day
of
Year on
per Geyser)
per Geyser)
(in kWH
requiremen
Utility
for 1 Hr /
t per Year
Power
Day)
on Utility
(365 days)
Power
POWER SAVING CALCULATIONS WITH SOLAR WATER HEATERS
Sr. No.
1
2
Tower
2 BHK
3 BHK
Total
No. of units
No. of Geysers per
unit
Power
Consumpt
TCL per unit (2kW per ion / day
Geyser)
(in kWH
for 1 Hr /
Day)
72
2
4
72
3
6
144
5
10
Total Power Consumption per year on Utility Power
Total Power Consumption per year on Solar Power
Power saving with Solar water heaters
288
432
720
Power
Consumpt
ion / day
on solar
water (in
kWH for 1
Hr / Day)
107
107
214
Power
Power
Consumpt
Consumptio
ion per
n per Year
Year on
on Utility
Solar
Power (365
Power
days)
(275 days)
105120
157680
262800
262800
58850
22
29425
29425
58850
kWH
kWH
%
Sr.No.
1
Sr.No
1
2
3
4
5
Description
Tower B (Terrace)
Description
Common Lighting(parking +
commonFlat
areas)
Internal
Lighting
VFD and APFC
Panel on Lifts
VFD and APFC
Panel on 90%
Effcient Water
Pumps
MBBR type STP
with VFD
7
External Lighting
8
Water Heating
TOTAL
Area (sq.ft.)
Usable Area
kW
50% (kW)
Required
(kW)
8557
4279
428
214
720
POWER SAVING SUMMARY
Power
Maximum
Total Consumption /
consumption/year
Demand in
year by using Energy
without Energy
(Kw)
saving measures
saving measures
4
51509
18948
32561
28
143804
82372
61432
63
32850
22995
9855
79.2
72270
28908
43362
88
803000
642400
160600
2
13140
6570
6570
214
478
262800
1379373
58850
861043
203950
518330
Total Demand Load
#REF!
Power Consumption in kWH
/ day
#REF!
Total Counted load ( where
enregy saving tried)
Differenc
e in
power
consumpt
478
Total Un Counted load (
where enregy saving not
tried)
Consumption in kWH / year
(Without Energy saving
measures
Consumption in kWH / year
(With Energy saving
measures
Difference
Percentage Saving
#REF!
#REF!
#REF!
518330
#REF!
%
POWER SAVING CALCULATIONS FOR Tower C
POWER SAVING BY USING LED / T5 LIGHTS FOR ALL AREAS
Internal Flat Lighting
Sr. no
1
2
No. of
No. of
Details using 40W
flourescent incandesce
Conventional Tube
Total No. of
Description
tube lights nt bulbs No. of Flats
Lights and 20W
Fixtures/Flat
considered considered
incandescent bulbs
per flat
per flat
Tower C
2 BHK Flats
3 BHK Flats
Total for
Flats
16
21
9
11
7
10
Lighting
load/Flat
Lighting
load for
all flats
72
108
500
640
36000
69120
288
365
20736
39420
180
1140
105120
653
60156
1
2
3
Common Areas
Details for Flourescent Details with using LED
Description Area in Sq.ft
Tube Lights
lights considered for
Type of
Lighting
Type of
Lighting
Light
load
Light
load
Lift Lobby
6781
40 W
3360
20W
1680
Staircases
10172
40 W
3360
9W
756
Passage
16469
40 W
7840
15W
2940
4
Refuge Area
Sr. no
TOTAL
40 W
33422
0
14560
Details using 25W
Energy efficient T5
lights with Electronic
Ballast and 9W CFL
considered for this
project for power
Lighting
Lighting
load for
load/Flat
all flats
20W
No. of
Fixtures
180
84
84
196
0
5376
144
364
For Flats (Considering 60% diversity)
Total Lighting Load using
conventional lights
63
kW
Total Lighting Load using
power saving lights
36
kW
505
kW /day
289
kW /day
Consumption per day
using conventional
lights (@8 hrs.)
Consumption per day
using power saving lights
(@8 hrs.)
For Common Areas
Total Lighting Load using
flourescent lights
15
kW
Total Lighting Load using
LED lights
5
kW
Consumption per day
using flourescent lights
(@ 12 hrs.)
Consumption per day
using LED lights (@ 12
hrs.)
175
kW /day
65
kW /day
Note: For Internal flat lighting, we have
considered the Energy efficient Lighting fixtures
to be used with electronic ballasts against
conventional flouroscent tube lights with
conventional ballasts. This will save upto 50%
of energy utilised for light fixtures. For
Common areas we have considered LED light
fixtures against conventional T5 light fittings.
Power saving by using VFD and APFC Panel on Lifts
Sr. no
Description
1
Lifts
Power
Power
MD using
MD using in consumpti
consumpt
Lifts with
TCL in kW convention on per day
ion per
VFD and
al Lifts
in kWH (@
day in
APFC panel
3 hrs.)
kWH
75
37.5
112.5
26.25
78.75
Power saving by using VFD and APFC Panel on Water Pumps with 90% Efficiency
Sr. no
1
Sr. no
1
Using Water pumps with 60 %
Using VFD and APFC Panel on
Power
Power
MD using in consumptio
MD using consumpt
TCL in kW conventiona n per day in TCL in kW VFD and
ion per
l manner
kWH (@ 6
APFC panel day in
hrs.)
kWH
40
240
40
24
96
40
Power saving by using MBBR type STP with VFD
Using Conventional type STP
Using MBBR Type STP with VFD
Power
Power
consumptio
consumpt
TCL in kW
MD in kW n per day in TCL in kW MD in kW ion per
kWH (@ 20
day in
hrs.)
kWH
135
135
2700
135
108
2160
ENERGY SAVING FOR EXTERNAL LIGHTING
Descriptio Connected
n
Load (kW)
Demand
Load (kW)
Power
Power
Assumed
No. of days
Consumpti
Consumpt
Operative
of usage in
on / day
ion / year
Hours / day
an year
(kWH)
(kWH)
Using MH
lamps
(150W)
3
3
12
36
365
13140
Using LED
lamps
(45W)
1.5
1.5
12
18
365
6570
POWER SAVING CALCULATIONS WITH SOLAR WATER HEATERS
Tower
2 BHK
3 BHK
Total
Power
Consumpt
ion for 50
% of
requireme
nt per
Year on
Solar
Power (40
days)
72
2
4
288
86.4
31536
15768
2073.6
108
3
6
648
194.4
70956
35478
4665.6
180
5
10
936
280.8
102492
51246
6739.2
Total Power Consumption per year on Utility Power
51246
kWH
Total Power Consumption per year with Solar Power
6739.2
kWH
Note: We have considered solar water heating for only 50 % of Hot water requirement as per
Power
Power Consumpt
Power Consumpt ion for 50
TCL For
No. of
TCL per unit
Consumpti ion per
% of
Total unit
No. of units Geysers per (2kW per
on / day (in Year on requireme
(2kW per
unit
Geyser)
kWH for 1
Utility
nt per
Geyser)
Hr / Day)
Power
Year on
(365 days) Utility
Power
POWER SAVING CALCULATIONS WITH SOLAR WATER HEATERS
Sr. No.
1
2
Sr.No.
1
Sr.No
1
2
Tower
Power
No. of
TCL per Consumpti
No. of units Geysers per unit (2kW on / day (in
unit
per Geyser) kWH for 1
Hr / Day)
2 BHK
72
2
4
3 BHK
108
3
6
Total
180
5
10
Total Power Consumption per year on Utility Power
Total Power Consumption per year on Solar Power
Power saving with Solar water heaters
Description Area (sq.ft.) Usable Area
Tower C
(Terrace)
10603
5301
Power
Power
Power
Consumpt Consumpt Consumpt
ion / day ion per
ion per
on solar Year on
Year on
water (in
Utility
Solar
kWH for 1 Power
Power
Hr / Day) (365 days) (275 days)
288
648
936
130
135
265
kW
50% (kW)
Required
(kW)
530
265
936
POWER SAVING SUMMARY
Maximum
Power
Total
Difference
Description
Demand in consumptio Consumpti in power
Common
5
63773
23547
40226
Lighting(parking +
Internal Flat
36
184170
105393
78777
Lighting
105120
236520
105120
105120
35750
34
35750
37125
35750
kWH
kWH
%
3
VFD and
APFC Panel
on Lifts
78.75
41063
28744
12319
4
VFD and
APFC Panel
on 90%
Effcient
Water
Pumps
96
87600
35040
52560
5
MBBR type
STP with VFD
108
985500
788400
197100
2
13140
6570
6570
265
105120
35750
69370
591
1480366
1023444
456922
6
7
External
Lighting
Water
Heating
TOTAL
Total Demand Load
#REF!
Power Consumption in
#REF!
Total Counted load (
591
Total Un Counted load (
#REF!
Consumption in kWH /
Consumption in kWH /
#REF!
#REF!
Difference
#REF!
Percentage Saving
#REF!
%
POWER SAVING CALCULATIONS WITH SOLAR WATER HEATERS
Sr. No.
1
2
3
Tower
A (1BHK)
B (2BHK)
B (3BHK)
C (2BHK)
C (3BHK)
No. of
units
216
72
72
72
108
TCL per
Power
No. of
unit (2kW Consumption /
Geysers
per
day (in kWH for
per unit
Geyser)
1 Hr / Day)
1
2
3
2
3
2
4
6
4
6
129.6
86.4
129.6
86.4
194.4
Total
540
11
22
626.4
Total Power Consumption per year on Utility Power
Total Power Consumption per year on Solar Power
Power saving with Solar water heaters
Power
Consumption /
day on solar
water (in kWH
for 1 Hr / Day)
163
214
265
Power
Power Consumption
Consumption per
per Year on Solar
Year on Utility
Power (275 days)
Power (365 days)
47304
31536
47304
31536
70956
44825
228636
228636
176550
77
176550
kWH
kWH
%
58850
72875
POWER SAVING CALCULATIONS FOR TOWER A
POWER SAVING BY USING LED / T5 LIGHTS FOR ALL AREAS
Internal Flat Lighting
Description
Total No. of
Fixtures/Flat
Sr. no
1
2
3
Tower A
1BHK Flats
2 BHK Flats
3 BHK Flats
No. of
No. of
flourescent
incandescent
tube lights
No. of Flats
bulbs considered
considered
per flat
per flat
9
16
21
5
9
11
4
7
10
Total for Flats
Description
Sr. no
1
2
3
Lift Lobby
Staircases
Passage
TOTAL
216
144
180
540
Area in Sq.ft
Common Areas
Details for Flourescent Tube
Lights
Type of Light
Lighting load
40 W
40 W
40 W
8400
8400
20800
16953
29513
45241
91707
Details with using LED lights
considered for this peoject
Type of
Light
20W
9W
15W
37600
For Flats (Considering 60% diversity)
Total Lighting Load using
149
kW
conventional lights
Total Lighting Load using power
85
kW
saving lights
Consumption per day using
conventional lights (@ 8 hous)
1189
kW /day
Consumption per day using
power saving lights (@ 8 hous)
681
kW /day
For Common Areas
Note: For Internal flat lighting, we have considered the En
efficient Lighting fixtures to be used with electronic ba
against conventional flouroscent tube lights with convent
ballasts. This will save upto 50% of energy utilised for light fixtu
For Common areas we have considered LED light fixtures ag
conventional T5 light fittings.
efficient Lighting fixtures to be used with electronic ba
against conventional flouroscent tube lights with convent
ballasts. This will save upto 50% of energy utilised for light fixtu
For Common areas we have considered LED light fixtures ag
conventional T5 light fittings.
Total Lighting Load using
flourescent lights
38
kW
Total Lighting Load using LED
lights
14
kW
Consumption per day using
flourescent lights (@ 12 hous)
451
kW /day
Consumption per day using LED
lights (@ 12 hous)
167
kW /day
Power saving by using VFD and APFC Panel on Lifts
Sr. no
1
Sr. no
1
Sr. no
1
Description
TCL in kW
Lifts
120
72
216
MD using
Lifts with
VFD and
APFC panel
50.4
Power saving by using VFD and APFC Panel on Water Pumps with 90% Efficiency
Using Water pumps with 60 % Effeiciency
Using VFD and APFC Panel on Water Pumps with
Power
MD using in consumption
MD using
TCL in kW
conventional per day in
TCL in kW
VFD and
manner
kWH (@
APFC panel
6hr.)
55.5
333
111
38.85
111
Power saving by using MBBR type STP with VFD
Using Conventional type STP
Using MBBR Type STP with VFD
Power
consumption
TCL in kW
MD in kW
TCL in kW
MD in kW
per day in
kWH
126
126
2520
126
100.8
Description
Sr. No.
1
Power
MD using in
consumption per
conventional
day in kWH (@ 3
Lifts
hr.)
Using MH lamps
(150W)
ENERGY SAVING FOR EXTERNAL LIGHTING
Power
Assumed
Connected
Demand
Consumptio
Operative Hours
Load (kW)
Load (kW)
n / day
/ day
(kWH)
10
10
12
120
2
3
Using LED lamps (45W)
3.0
3.0
12
36
Using MH lamps
(150W)
10
10
12
120
Using LED lamps (45W)
considered for this
project
3.0
3.0
12
36
Total Consumption
Using Solar Power
4
5
POWER SAVING CALCULATIONS WITH SOLAR WATER HEATERS
Sr. No.
1
2
3
Tower
No. of units
No. of
Geysers per
unit
1 BHK
2 BHK
3 BHK
216
144
180
1
2
3
TCL per unit
(2kW per
Geyser)
Power
Consumptio
n / day (in
kWH for 1
Hr / Day)
2
4
6
432
576
1080
Total
540
6
12
Total Power Consumption per year on Utility Power
Total Power Consumption per year on Solar Power
Power saving with Solar water heaters
Sr.No.
1
1
1
2088
Description
Area (sq.ft.)
Usable Area
kW
50% (kW)
Tower A (Terrace)
Tower B (Terrace)
Tower C(Terrace)
6512
8557
10603
3256
4279
5301
326
428
530
163
214
265
POWER SAVING SUMMARY
Description
Maximum
Demand in
(kW)
Common Lighting(parking + common
areas)
14
Sr.No
1
Power
Total
Difference
consumption Consumption /
in power
/year
year by using consumptio
without
Energy saving
n in kWh
Energy
measures
164688
60838
103850
2
Internal Flat Lighting
85
433935
248693
185242
3
VFD and APFC Panel on
Lifts
151.2
78840
55188
23652
4
VFD and APFC Panel on
90% Effcient Water
Pumps
233.1
121545
85082
36464
5
MBBR type STP with
VFD
100.8
919800
735840
183960
7
External Lighting
10
43800
9900
33900
8
Water Heating on Solar
642
762120
176496
585624
TOTAL
1236
2524728
1372037
1152692
Total Demand Load
2822
Power Consumption in kWH /
day
2822
Total Counted load ( where
enregy saving tried)
1236
Total Un Counted load ( where
enregy saving not tried)
1586
Consumption in kWH / year
(Without Energy saving
measures
9471573
Consumption in kWH / year
(With Energy saving measures
8318882
Difference
1152692
Percentage Saving
12.2 %
ATIONS FOR TOWER A
/ T5 LIGHTS FOR ALL AREAS
Lighting
Details using 25W Energy
Details using 40W Conventional efficient T5 lights with
Tube
Lights
and
20W Electronic Ballast and 9W CFL
incandescent bulbs
considered for this project for
power saving
Lighting
Lighting Lighting load for all
Lighting load/Flat load for all
load/Flat
flats
flats
280
500
640
60480
72000
115200
161
288
365
34776
41472
65700
1420
247680
814
141948
Details with using LED lights
considered for this peoject
Lighting load
No. of
Fixtures
4200
1890
7800
210
210
520
13890
940
flat lighting, we have considered the Energy
ixtures to be used with electronic ballasts
al flouroscent tube lights with conventional
ve upto 50% of energy utilised for light fixtures.
we have considered LED light fixtures against
t fittings.
ixtures to be used with electronic ballasts
al flouroscent tube lights with conventional
ve upto 50% of energy utilised for light fixtures.
we have considered LED light fixtures against
t fittings.
s
Power consumption
per day in kWH
151.2
h 90% Efficiency
FC Panel on Water Pumps with
Power consumption
per day in kWH
111
233.1
BBR Type STP with VFD
Power consumption
per day in kWH
2016
NG
Power
No. of days of usage Consumptio
in an year
n / year
(kWH)
365
43800
365
13140
275
33000
275
9900
R WATER HEATERS
Power
Power
Consumpt
Power Consumption Consumptio
ion per
/ day on solar water n per Year
Year on
(in kWH for 1 Hr /
on Utility
Solar
Day)
Power (365
Power
days)
(275 days)
163
214
265
157680
210240
394200
44772
58832
72892
641.8035
762120
762120
176496
23
176496
kWH
kWH
%
Required (kW)
432
576
1080
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